BS en 12079-2 2006
BS en 12079-2 2006
BS en 12079-2 2006
12079-2:2006
Offshore containers
and associated lifting
sets —
Part 2: Lifting sets — Design,
manufacture and marking
ICS 55.180.10
12&23<,1*:,7+287%6,3(50,66,21(;&(37$63(50,77('%<&23<5,*+7/$:
BS EN 12079-2:2006
National foreword
Summary of pages
This document comprises a front cover, an inside front cover, the EN title page,
pages 2 to 14, an inside back cover and a back cover.
The BSI copyright notice displayed in this document indicates when the
document was last issued.
© BSI 2006
ICS 55.180.10
English Version
Conteneurs pour utilisation en mer et dispositifs de levage Offshore-Container und zugehörige Anschlaggarnituren -
associés - Partie 2: Dispositifs de levage - Conception, Teil 2: Anschlaggarnituren - Auslegung, Herstellung und
construction et marquage Kennzeichnung
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,
Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
© 2006 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 12079-2:2006: E
worldwide for CEN national Members.
EN 12079-2:2006 (E)
Contents Page
Foreword ............................................................................................................................................................. 3
1 Scope...................................................................................................................................................... 4
2 Normative references ........................................................................................................................... 4
m
3 Terms and definitions........................................................................................................................... 4
4 Symbols ................................................................................................................................................. 5
5 Technical requirements........................................................................................................................ 5
co
5.1 General requirements ........................................................................................................................... 5
5.2 Dimensions and strength of lifting Sets ............................................................................................. 6
5.3 Chain slings........................................................................................................................................... 6
5.4 Wire rope slings .................................................................................................................................... 6
5.5 Shackles................................................................................................................................................. 7
5.6 Materials................................................................................................................................................. 7
5.6.1
5.6.2
5.6.3
5.6.4
w.
Impact Testing....................................................................................................................................... 7
Welding .................................................................................................................................................. 7
Materials used in wire rope slings ...................................................................................................... 7
Galvanising ............................................................................................................................................ 7
5.6.5 Material certificates............................................................................................................................... 7
fx
6 Certification ........................................................................................................................................... 8
6.1 Preparation of certificates.................................................................................................................... 8
6.2 Single component certificates............................................................................................................. 8
6.3 Sling certificates ................................................................................................................................... 8
bz
7 Marking .................................................................................................................................................. 9
Annex A (normative) Determination of working load limit (WLL min) of the lifting set........................... 10
Annex B (informative) Example of identification tag for chain slings....................................................... 12
Bibliography ..................................................................................................................................................... 14
w.
ww
2
EN 12079-2:2006 (E)
Foreword
This document (EN 12079-2:2006) has been prepared by Technical Committee CEN/TC 280
“Offshore containers and associated lifting sets”, the secretariat of which is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by October 2006, and conflicting national standards
shall be withdrawn at the latest by October 2006.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
3
EN 12079-2:2006 (E)
1 Scope
This part of EN 12079 specifies requirements for lifting sets for use with containers in offshore service.
EN 12079-1, Offshore containers and associated lifting sets - Part 1: Offshore container - Design,
manufacture and marking
EN 12079-3, Offshore containers and associated lifting sets - Part 3: Periodic inspection, examination
and testing
2 Normative references
The following referenced documents are indispensable for the application of this European Standard.
For dated references, only the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.
EN 818-4:1996, Short link chain for lifting purposes — Safety — Part 4 — Chain slings — Grade 8
EN 1677-1, Components for slings — Safety — Part 1: Forged steel components, Grade 8
EN 13414-1, Steel wire rope slings - Safety - Part 1: Slings for general lifting service
EN 13889, Forged steel shackles for general lifting purposes - Dee shackles and bow shackles -
Grade 6 – Safety
EN ISO 15613, Specification and qualification of welding procedures for metallic materials -
Qualification based on pre-production welding test (ISO 15613:2004)
3.1
lifting set
items of integrated lifting equipment used to connect the offshore container to the lifting appliance.
This can comprise one or multi leg slings (with or without a top leg) and shackles, whether assembly
secured or not.
4
EN 12079-2:2006 (E)
3.2
assembly secured shackle
A shackle fitted to a sling leg and secured by a seal or similar device, so as to signal unambiguously,
whether or not the shackle has been exchanged
4 Symbols
R the rating i.e. the maximum gross mass of the container including permanent equipment and
its cargo, in kg but excluding the lifting set;
T the tare mass i.e. the mass of an empty container including any permanent equipment but
excluding cargo and lifting set in kg;
P the payload i.e. the maximum permissible mass of cargo which may be safely transported by
the container, in kg;
NOTE 1 P=R-T
NOTE 2 R, T and P are, by definition in units of mass, kilograms (kg). Where design requirements are based
on the gravitational forces derived from these values, those forces are indicated thus: Rg, Tg and Pg the units of
which are in newtons or multiples thereof.
TD the design air temperature, i.e. a minimum reference temperature used for the selection of
steel grades used in offshore containers and equipment expressed in degrees centigrade;
5 Technical requirements
5.1.1 Slings shall be rated for their intended angle of use. In all cases four leg slings shall be rated
as for three leg slings. In no case shall a sling be rated for an angle of the sling leg to the vertical in
excess of 45 °
NOTE For specific angles less than 45 ° the sling may be rated at the WLL according to the particular angle
of the legs to the vertical. This should be calculated by the formula: For two leg slings used at an angle β to the
vertical, the working load limit should be given by the formula WLL = 2 x WLL for a single leg x cos β. For four leg
slings used at an angle β of any leg to the vertical, the working load limit shall be given by the formula WLL = 3 x
WLL for a single leg x cos β.
For chain slings this is in accordance with the alternative method of rating in EN 818-4:1996, Annex A.
5.1.2 Where two 2-leg slings are selected to function as a 4-leg sling, they shall be calculated as for
a 4-leg sling.
NOTE This restriction is to avoid the possibility of the coupling seizing in the folded position due to
corrosion and subsequently failing when forced straight under load.
5
EN 12079-2:2006 (E)
5.2.1 To allow for the dynamic amplification that will be experienced in offshore lifting in adverse
weather and sea states, the working load limit of the lifting sets for offshore containers shall be
determined using Annex A. Except for containers with ratings below 2000 kg, the container rating R
shall be multiplied by an enhancement factor to give the WLL min of the lifting set. For intermediate
container ratings the working load limit values shall be interpolated.
5.2.2 The minimum working load limit (WLL min) from Annex A shall be used for determination of
the nominal size of the lifting set.
NOTE It is recommended that the master link to be attached to the crane hook shall have minimum
dimensions 270 mm x 140 mm, internal.
5.2.3 The minimum working load limit of each shackle (WLLs) shall be calculated as given in
Table 1.
where β is the angle of the sling leg from the vertical and WLL min is the minimum WLL
determined from Annex A
5.2.4 The lifting set shall be of sufficient length to allow easy handling by operators. The top link or
master link shall be able to reach down to a height of no more than 1.3m above the container bottom
when the sling hangs over the long side of the container.
5.4.1 Wire rope slings shall meet all requirements of EN 13414-1 with restrictions as applied in
5.4.2 and 5.4.3.
NOTE As an aid to in service inspection, ferrules which permit the tail end of the rope to be visible
are recommended.
5.4.4 Wire rope grade 1770 or 1960 shall be used. The working load limit shall be calculated on the
basis of the actual rope grade used.
NOTE This also applies when slings are rated and marked in accordance with the note in 5.1.1
6
EN 12079-2:2006 (E)
5.5 Shackles
5.5.1 Shackles shall meet all requirements of EN 13889 or EN 1677-1 with the additional
requirement that the tolerance on the nominal diameter of the shackle pin shall be – 0 + 3 %.
bolt type pin with hexagon head, hexagon nut and split cotter pin;
5.6 Materials
Steels shall be impact tested by the Charpy impact (V-notch) method in accordance with EN 10045-1.
The impact test temperature shall be equal to the design air temperature TD and the minimum average
impact energy shall be 42 J. However, for welded components (chains, links, rings) it shall be
sufficient only to take impact test samples in the weld with the notch centred in the fusion line. The
position of the weld shall be accurately identified by etching with a suitable reagent before cutting the
notches. The minimum average impact energy of the weld shall be 27 J.
Where the cross section of the material to be tested is too small to allow the standard test specimen
to be taken (10 x 10 mm), the required energy values shall be reduced as follows:
NOTE For tests where the size of the test piece is too small (diameter less than 13 mm), tests may be
carried out on sample material which shall be of the same specification and heat treatment.
5.6.2 Welding
Materials in wire ropes, ferrules and thimbles shall be in accordance with applicable standards.
5.6.4 Galvanising
Galvanising shall only be carried out under the control of the manufacturer of the component.
The materials used in all components shall be supplied with an inspection certificate to either
EN 10204 type 3.1 B or, in the case of materials in ferrules and thimbles, to EN 10204 type 2.2 with
content as detailed in Clause 6.
7
EN 12079-2:2006 (E)
6 Certification
Certificates provided in support of claims of compliance with the requirements of this European
Standard shall be prepared in accordance with EN 10204 and contain the information specified in the
relevant product standard, together with that specified in 6.2 or 6.3 as appropriate.
Single components used in slings conforming to this European Standard, shall have certificates as
specified in 5.6.5, containing the information specified in the relevant product standard together with
the following, as a minimum:
certificate number;
results from tests specified in the relevant product standard and this standard;
Slings conforming to this European Standard shall be supplied with a certificate (type EN 10204,
3.1 B) containing the information specified in the relevant product standard together with the following,
as a minimum:
reference to each single components unique identification mark (if new components are
installed before re-certification reference to previous certificate number and the new
components unique identification mark);
working load limit (WLL) together with the appropriate angle to the vertical for multi-leg slings
and the method of rating;
8
EN 12079-2:2006 (E)
a statement that the sling described has been designed, manufactured and tested in
accordance with this European Standard;
In addition:
for wire rope slings, the grade of terminal fittings and the rope together with a statement that
the sling conforms to EN 13414-1;
for chain slings, the grade mark 8 and a statement confirming that the sling conforms to
EN 818-4 and providing cross reference to the results of any final testing of mechanical
properties after heat treatment.
7 Marking
7.1 In addition to the marking required by the relevant individual component standards, the
requirements of 7.2-7.4 apply.
7.2 Shackles fitted to a sling, without being assembly secured, shall be indelibly marked with a
unique identification.
NOTE In practice, this marking should be applied using 'low stress' stamps, the height of which should be a
minimum of 5 mm, and positioned away from areas of highest tensile stress i.e. applied to the straight section of
the body adjacent to the eye.
7.3 Slings shall be marked with an identification tag permanently attached to the top assembly of
the sling. The tag shall be made of metal with the marking permanently embossed or stamped. The
tag shall be 8-sided for chain slings and round for wire rope slings.
7.4 Where two 2-leg slings are selected to function as a 4 leg sling, both shall be marked as a 4 leg
sling.
7.5 The marking on tags for chain and wire rope slings shall include:
number of legs;
diameter of chain or wire rope used, including the top leg where fitted;
9
EN 12079-2:2006 (E)
Annex A
(normative)
10
EN 12079-2:2006 (E)
11
EN 12079-2:2006 (E)
Annex B
(informative)
1 EN number
2 4 legs of 13mm, 1 forerunner of 22mm (example)
3 Manufacturers mark
4 Sling angle
5 Shackle size
6 WLL (t)
7 Mass of the lifting set
12
EN 12079-2:2006 (E)
1 2
Sling ID No.:
1 Date (yy-mm-dd)
2 Shackle ID
13
EN 12079-2:2006 (E)
Bibliography
[2] EN 12079-1, Offshore containers and associated lifting sets - Part 1: Offshore container -
Design, manufacture and marking
[3] EN 12079-3, Offshore containers and associated lifting sets - Part 3: Periodic inspection,
examination and testing
14
ww
w.
bz
blank
fx
w.
co
m
BS EN
12079-2:2006
BSI — British Standards Institution
BSI is the independent national body responsible for preparing
British Standards. It presents the UK view on standards in Europe and at the
international level. It is incorporated by Royal Charter.
Revisions
British Standards are updated by amendment or revision. Users of
British Standards should make sure that they possess the latest amendments or
editions.
It is the constant aim of BSI to improve the quality of our products and services.
We would be grateful if anyone finding an inaccuracy or ambiguity while using
this British Standard would inform the Secretary of the technical committee
responsible, the identity of which can be found on the inside front cover.
Tel: +44 (0)20 8996 9000. Fax: +44 (0)20 8996 7400.
BSI offers members an individual updating service called PLUS which ensures
that subscribers automatically receive the latest editions of standards.
Buying standards
Orders for all BSI, international and foreign standards publications should be
addressed to Customer Services. Tel: +44 (0)20 8996 9001.
Fax: +44 (0)20 8996 7001. Email: orders@bsi-global.com. Standards are also
available from the BSI website at http://www.bsi-global.com.
In response to orders for international standards, it is BSI policy to supply the
BSI implementation of those that have been published as British Standards,
unless otherwise requested.
Information on standards
BSI provides a wide range of information on national, European and
international standards through its Library and its Technical Help to Exporters
Service. Various BSI electronic information services are also available which give
details on all its products and services. Contact the Information Centre.
Tel: +44 (0)20 8996 7111. Fax: +44 (0)20 8996 7048. Email: info@bsi-global.com.
Subscribing members of BSI are kept up to date with standards developments
and receive substantial discounts on the purchase price of standards. For details
of these and other benefits contact Membership Administration.
Tel: +44 (0)20 8996 7002. Fax: +44 (0)20 8996 7001.
Email: membership@bsi-global.com.
Information regarding online access to British Standards via British Standards
Online can be found at http://www.bsi-global.com/bsonline.
Further information about BSI is available on the BSI website at
http://www.bsi-global.com.
Copyright
Copyright subsists in all BSI publications. BSI also holds the copyright, in the
UK, of the publications of the international standardization bodies. Except as
permitted under the Copyright, Designs and Patents Act 1988 no extract may be
reproduced, stored in a retrieval system or transmitted in any form or by any
means – electronic, photocopying, recording or otherwise – without prior written
permission from BSI.
This does not preclude the free use, in the course of implementing the standard,
of necessary details such as symbols, and size, type or grade designations. If these
details are to be used for any other purpose than implementation then the prior
BSI written permission of BSI must be obtained.
389 Chiswick High Road Details and advice can be obtained from the Copyright & Licensing Manager.
London Tel: +44 (0)20 8996 7070. Fax: +44 (0)20 8996 7553.
Email: copyright@bsi-global.com.
W4 4AL