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    MA505-N-C Modern Manufacturing Processes

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    hrana287
    This document outlines a course on Modern Manufacturing Processes for 5th semester Mechanical Engineering students. The course aims to provide in-depth knowledge and understanding of modern processes. It is a 4 credit course consisting of 3 hours of theory and 2 hours of practical classes per week. The syllabus covers topics such as mechanical, electrochemical, thermal, and additive processes. Students will learn about various modern processes like ultrasonic machining, EDM, and 3D printing through both theory and practical laboratory sessions. The intended learning outcome is for students to gain expertise in identifying and applying different modern manufacturing techniques.

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    MA505-N-C Modern Manufacturing Processes

    Uploaded by

    hrana287
    52 views3 pages
    This document outlines a course on Modern Manufacturing Processes for 5th semester Mechanical Engineering students. The course aims to provide in-depth knowledge and understanding of modern processes. It is a 4 credit course consisting of 3 hours of theory and 2 hours of practical classes per week. The syllabus covers topics such as mechanical, electrochemical, thermal, and additive processes. Students will learn about various modern processes like ultrasonic machining, EDM, and 3D printing through both theory and practical laboratory sessions. The intended learning outcome is for students to gain expertise in identifying and applying different modern manufacturing techniques.

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    mmc syllabus

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    This document outlines a course on Modern Manufacturing Processes for 5th semester Mechanical Engineering students. The course aims to provide in-depth knowledge and understanding of modern processes. It is a 4 credit course consisting of 3 hours of theory and 2 hours of practical classes per week. The syllabus covers topics such as mechanical, electrochemical, thermal, and additive processes. Students will learn about various modern processes like ultrasonic machining, EDM, and 3D printing through both theory and practical laboratory sessions. The intended learning outcome is for students to gain expertise in identifying and applying different modern manufacturing techniques.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    52 views3 pages

    MA505-N-C Modern Manufacturing Processes

    Uploaded by

    hrana287
    This document outlines a course on Modern Manufacturing Processes for 5th semester Mechanical Engineering students. The course aims to provide in-depth knowledge and understanding of modern processes. It is a 4 credit course consisting of 3 hours of theory and 2 hours of practical classes per week. The syllabus covers topics such as mechanical, electrochemical, thermal, and additive processes. Students will learn about various modern processes like ultrasonic machining, EDM, and 3D printing through both theory and practical laboratory sessions. The intended learning outcome is for students to gain expertise in identifying and applying different modern manufacturing techniques.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    B.

    E Semester: 5 Mechanical Engineering


    Subject Name: Modern Manufacturing Processes (MA505-N-C)
    [Dept. Elect.-1]

    A. Course Objective:
    • To present a problem oriented in depth knowledge of Modern Manufacturing Processes.
    • To address the underlying concepts and methods behind Modern Manufacturing Processes.

    B. Teaching / Examination Scheme:


    Teaching Scheme Evaluation Scheme
    Mid
    Total
    L T P Total Theory Sem CIA Pract. Total
    Credit
    Exam
    Hrs Hrs Hrs Hrs Hrs Marks Marks Marks Marks Marks
    3 0 2 5 4 3 70 30 20 30 150

    C. Detailed Syllabus:
    Unit
    Details
    No.
    Introduction:
    1 Trends in modern manufacturing; characteristics and classification of modern manufacturing
    methods, considerations in the process selection.
    Mechanical Processes:
    Introduction, principle, process description, process capabilities, material removal mechanism,
    2 parametric analysis, tool design, limitations, and applications of Ultrasonic Machining (USM),
    Abrasive Jet Machining (AJM), Water Jet Machining (WJM) and Abrasive Water Jet Machining
    (AWJM) processes.
    Electrochemical & Chemical Processes:
    Fundamental principle, process description, process capabilities, mechanism of material removal,
    3 surface finish and accuracy, limitations, and applications of Electrochemical Machining (ECM),
    Electrochemical Grinding (ECG), Electrochemical deburring, Electrochemical honing and
    Chemical Machining (C M) processes.
    Thermal Metal Removal Processes:
    Electrical Discharge Machining (EDM): Working principle, process description, process
    capabilities, power circuits, mechanism of material removal, selection of tool electrode and
    dielectric fluid, limitations, and applications. Wirecut electro discharge machining, powder
    mixed electro discharge machining process
    Laser Beam Machining (LBM): Working principle, type of lasers, machining applications of
    4 lasers, mechanism of material removal, shape and material, applications and limitation.
    Electron Beam Machining (EBM): Generation and control of electron beam, EBM systems,
    process analysis & characteristics, mechanism of material removal, shape and material,
    applications and limitations.
    Plasma Arc Machining (PAM) and Ion Beam Machining (IBM): Process principle, analysis and
    characteristics of process, mechanism of material removal, shape and material, applications and
    limitations.
    Hybrid Machining Processes:
    5 Concept, classification, process capabilities, and applications of various hybrid machining
    methods based on USM, EDM, ECM, etc.
    Micromachining Processes:
    Introduction to micro machining methods; material removal mechanism and process capability of
    6 micro machining methods like micro -turning, micro-milling, micro-drilling, micro EDM, micro-
    WEDM, micro ECM, etc. ultra-precision machining, electrolytic in-process dressing and
    grinding.
    Additive Processes:
    7 Introduction to additive manufacturing processes; classification; laminated object manufacturing
    process; adhesive manufacturing process; digital manufacturing process.

    Total hours (Theory):48


    Total hours (Practical):32
    Total hours:80

    D. Lesson Planning:
    Sr. No. Date/Week Unit Weight age Topic No
    1 1st ,2nd ,3rd Unit 1 20% 1
    2 4th .5th ,6th Unit 2 20% 2
    3 7th , 8th ,9th Unit 3 20% 3
    4 10th .11th . 12th Unit 4 20% 4,5
    5 13th , 14th ,15th,,16th Unit 5 20% 6,7

    E. Instructional Method & Pedagogy


    1 At the start of course, the course delivery pattern , prerequisite of the subject will be discussed
    Lecture may be conducted with the aid of multi-media projector, black board, OHP etc. & equal
    2 Weight age should be given to all topics while teaching and conduction of all examinations.
    Attendance is compulsory in lectures and laboratory, which may carries five marks in overall
    3 evaluation.
    One/Two internal exams may be conducted and total/average/best of the same may be converted
    4 toequivalent of 30 marks as a part of internal theory evaluation.
    Assignment based on course content will be given to the student for each unit/topic and will be
    evaluated at regular interval. It may carry an importance of ten marks in the overall internal
    5 evaluation.
    Surprise tests/Quizzes/Seminar/Tutorial may be conducted and having share of five marks in the
    6 overallinternal evaluation.
    The course includes a laboratory, where students have an opportunity to build an appreciation for
    7 theconcept being taught in lectures. Suggested list of experiment is given below

    G. List of Practicals:
    1 Introduction to Modern Manufacturing Processes.
    2 To study about Ultrasonic Machining Methods.
    3 To study Abrasive and Water Jet Machining.
    4 To perform experiment on Electrochemical Machining.
    5 To perform experiment Electrical Discharge Machining.
    6 To study Laser Beam Machining
    7 To study about Plasma Arc Machining.
    8 To study Hybrid Machining Processes.
    9 To study Micromachining Processes.
    10 To study Additive Processes.

    F. Students Learning Outcomes:


    1 The student can identify different areas and applications of Modern Manufacturing Process.

    G. Text Books & Reference Books:


    1 P. C. Pandey and H. S. Shan, Modern Machining Processes, Tata Mcgraw Hill,New Delhi, 2003.
    2 P. K. Mishra, Nonconventional machining, Narosa publishing house, 2011
    V. K. Jain, Introduction to micro machining, Narosa publishing house, New Delhi, 1st Edition,
    3
    2010
    4 V. K. Jain, Advanced Machining processes, Allied publishers, New Delhi, 2008.
    G. Benedict, Nontraditional manufacturing processes, Marcel Dekker, New York, 1st Edition,
    5
    1987.
    6 J. A. McGeough, Advanced methods of machining, Chapman & Hall, London, 1st Edition, 1988
    7 A. Ghosh and A. K. Mallik, Manufacturing Science, East-West Press, New Delhi, 2006.
    8 D. T. Pham and S. S. Dimov,Rapid manufacturing, Springer-Verlag, 1st Edition, 2001.

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