KENR6113-01

November 2008
FLUID POWER SYMBOLS
2 BASIC COMPONENT SYMBOLS

Component Locations MAIN AUX

Part Machine Schematic FWD PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
Description COMPENSATED)
Number Location Location
Attachment: System 14 45
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Valve Gp - Check Solenoid 215-4890 1 E-4, F-4 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Valve Gp - Control Auxiliary 259-7378 2 C-5, C-6
VALVE ENVELOPES VALVES VALVE PORTS
Valve Gp - Negative Flow Control 171-0188 3 D-1
Valve Gp - Solenoid and Relief Note B 4 E-4 3
Valve Gp - Work Tool (4 Function) Note B 5 E-1,E-2
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Standard 320D B
CONTROL VALVES CHECK VALVES
Accumulator Gp - Pilot Manifold Note B 20 A-4 1 AB A B
Block Note B 21 B-7, E-2 4 P T P T
Cylinder Gp - Boom Note A 22 F-6 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Cylinder Gp - Bucket Note A 23 E-6
Cylinder Gp - Stick Note A 24 F-6
TOP VIEW FLUID STORAGE RESERVOIRS

Filter Gp - Case Drain Note B 25 A-4

Filter Gp - Pilot Hydraulic Note B 26 A-3
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Filter Gp - Return Oil Note B 27 A-5, A-6
Manifold Gp - Control Note B 28 B-5, B-6 320D Excavator MEASUREMENT ROTATING SHAFTS

Motor Gp - Swing Note B 29 F-7

Motor Gp - Left Travel Note B 30 E-3
3 Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Motor Gp - Right Travel Note B 31 E-2
COMBINATION CONTROLS
Pump Gp - Main Hydraulic Note B 32 B-2 KGF1-UP
Sensor As - Left Pump Pressure Note B 33 B-2
MCH1-UP
Sensor As - Right Pump Pressure Note B 34 A-2
Switch As - LH Travel Pressure Note B 35 C-7
FAL1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Switch As - Pilot Pressure Note B 36 A-7 PHX1-UP MANUAL CONTROL SYMBOLS

Switch As - RH Travel Pressure Note B 37 C-6
Swivel Gp Note B 38 D-3
VIEW B
Tank Gp - Hydraulic Oil Note B 39 A-5 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Cooler Bypass Note B 40 C-6 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Heavy Lift Solenoid Note B 41 A-3
31 DD
Valve Gp - LH Joystick Note B 42 B-7
Valve Gp - Load Control Boom Cylinder Note B 43 D-2 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Load Control Stick Cylinder Note B 44 D-5
Valve Gp - Main Control Note B 45 C-1 thru C-6 5 CC ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Valve Gp - Pilot Travel Note B 46 D-6, D-7

Valve Gp - Pressure Reducing Boom/Swing Note B 47 B-3 3 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - RH Joystick Note B 48 B-6 BB HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Shuttle Note B 49 A-6, A-7
Valve Gp - Swing Cushion Note B 50 E-7 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Valve Gp - Travel LT Counterbalance Note B 51 E-3
Valve Gp - Travel RT Counterbalance Note B 52 E-2
AA
UNIDIRECTIONAL UNIDIRECTIONAL

Note A: Refer to parts manual for specific cylinder information. RIGHT SIDE VIEW
Note B: Part numbers are located on the main Hydraulic System Schematic according to
System 14 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION
the effectivity of the machine.

© 2008 Caterpillar, All Rights Reserved Printed in U.S.A.

NEGATIVE FLOW VALVE GROUP

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)
30 51 40 1 48 42 21 36
49 35 G
M
2 3 37 46 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
43 44 45

(Dimensions: 34 inches x 28 inches)

22
24

KENR6113-01
20 28 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
27 (ADJUSTABLE) SWITCH

41 47
ELECTRICAL SYMBOLS (ELECTRICAL)

32 23 T

22 PRESSURE TEMPERATURE LEVEL FLOW

33 34 KK 32 JJ EE SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

31 5 25 1 29 38 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

HYD.
CURRENT STANDARD CURRENT STANDARD
TANK
52 26 27 39 4 50 25
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

40 2 3 39 42 IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

20 28 43 44 45 48 WIRE WIRE COLOR

41 47 24 GG 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

32
FF 33 HH 34 26 SOS
33 34
22

5 25
Tap Locations
26 27 Pressure, Sampling, and Sensor
Tap Schematic
Description
23 Number
AA Attachment Extend
Location
E-2
BB Attachment Retract E-2
CC Auxiliary Extend E-1
DD Auxiliary Retract E-1

30 31 1 29 21 35 EE
FF
Left Pump Delivery Pressure
Right Pump Delivery Pressure
B-2
A-2
GG Pilot Pump Delivery Pressure A-3

51 52 4 50 38 36 49 37 46 HH
JJ
Left Pump Power Shift Pressure
Case Drain Pressure
B-2
A-2
KK Right Pump Power Shift Pressure A-2
SOS Hydraulic Oil Sampling Port A-3

MACHINE COMPONENT LOCATIONS MAIN PUMP & FILTER CIRCUITS

 7 6 5 4 3 2 1

F F

MOTOR GP BOOM BOOM STICK VALVE GP

SWING CYLINDER CYLINDER CYLINDER CHECK
SOLENOID MOTOR GP
215-4890 (EC2) MOTOR GP
TRAVEL LEFT TRAVEL RIGHT
SWING MOTOR
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
AG SINGLE SINGLE
DOUBLE DOUBLE
DR
A B

MU aR2 bR2 Pa1 Pb1

AR4 BR4 AL3 BL3
DR VALVE GP
BG AG
AA BB CC DD WORK TOOL
PP3 PP3 SOLENOID
R.C.V-C VALVE GP (4 FUNCTION)
BUCKET T1 A4 A3 A2 A1
DR SOLENOID & T1 259-7429
CYLINDER A B
B1 A1 RELIEF B4 B3 B2 B1
244-8506 (ERV3) T2
T2

FINE
E SWING DR E
T

AG BG BG AG P
VALVE GP
CHECK
AR3 BR3 SOLENOID
215-4890 (EC3)
VALVE GP A B
CHECK HL HR
SOLENOID VALVE GP
A B TRAVEL RT A1
B A 215-4890 (EC1)
COUNTERBALANCE A2
BL2 AL2
VALVE GP
VALVE GP SOLENOID & R.C.V-D VALVE GP
SWING RELIEF TRAVEL LT B1
244-8506 (ERV1) DR BL1 AL1 BR1 AR1
CUSHION COUNTERBALANCE
BLOCK
P B2
SWIVEL GP
T
VALVE GP
NEGATIVE
FLOW CONTROL
171-0188

D VALVE GP D
PILOT TRAVEL

TP TT VALVE GP
LOAD CONT.
VALVE GP BOOM CYL.
TRAVEL(L) TRAVEL(R) LOAD CONT. BR4
BL3 AL3 STICK CYL.
SP3 SDr SPi SP2 BP3 BDr BPi BP2
aL2 aL1 AR4 R.C.V-A
μ μ μ μ
AR1 BR1
aR4
R.C.V-B AL2 AL1 aR3

BACK FWD Pa1 aR1 aR2

FWD BACK BL2 BL1 BR3 AR3
T1 T5 T2 T4 T6 T3
(Dimensions: 34 inches x 28 inches)

FA1 FB1 T AL4 SP1 ST Di4 Pi4 BR2 AR2 Pi1 BP1 BT aR5 R3
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
aL1 bL1 bR1 aR1

SWITCH AS.
KENR6113-01

LH TRAVEL SWITCH AS.

PRESSURE R.C.V-B R.C.V-C RH TRAVEL
PRESSURE

C G C

R.C.V-A
D E F

TRAVEL(R)
BOOM(2)

STICK(2)
BUCKET
SWING

BOOM(1)
TRAVEL(L)

ATCH
R.C.V-D

STICK(1)
BLOCK
F2 (UP)
(OUT) (R) (FWD) (FWD) (OPEN) (OUT)
VALVE GP
COOLER BYPASS bL4 Di2 Pi2 Pi3 Di3 DST Pi5 bR4 Di1 bR5
HR
VALVE GP bR1 bR2 bR3
HL CONTROL Pb1 bL3 bL2 bL1 VALVE GP bR4
AUXILIARY bL4 PL PR MAIN CONTROL
259-7378
24 Page,

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

RIGHT MAIN PUMP OUTPUT
PILOT PUMP OUTPUT
PUMP GP LEFT MAIN PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
MAIN HYD.
EE SUPPLY LINE
B SENSOR DRAIN / RETURN LINE B
AS LEFT LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
PUMP G2 M2 ATTACHMENT CONTROL CIRCUIT

PRESSURE HEAVY LIFT CONTROL CIRCUIT

RIGHT TRAVEL MOTOR CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
VALVE GP P2 Pi1 P-IN PSA2 DR1 PSA1 MANIFOLD GP B1 A1 B2 A2 Pn2 SWING MOTOR CONTROL CIRCUIT
LH JOYSTICK CONTROL PL BOOM CYLINDER CONTROL CIRCUIT

VALVE GP DR2 Ps2 BUCKET CYLINDER CONTROL CIRCUIT

T-OUT2
RH JOYSTICK A2 HH STICK CYLINDER CONTROL CIRCUIT
(TRAVEL)

(SWING)

SWING BRAKE CONTROL CIRCUIT

JLP JLT JRT JRP
PsM2 NOTES
NO.1

NO.2

STICK SWING BUCKET BOOM T

(LOCK)

G4 R.C.V : RETURN CHECK VALVE

NO.3

P1 P2 S3
LINE PATTERNS
Dr2
μ μ μ μ μ μ μ μ

JJ Pressure Line
VALVE GP S1 Dr1
OUT IN R L OPEN CLOSE DOWN UP PRESS Pilot / Load Sensing Pressure
P1 A REDUCING DrM
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 Drain / Return Lines
BOOM/SWING G3
PAC PsM1 Component Group

DR3 DR4 Pi2 DR5 T-OUT1 DR6 Ps1 Attachment

ACCUMULATOR GP T P VALVE GP KK Air Line
HEAVY LIFT A1
A1 A2 A3 A4 A5 A6 A7 A8 SOLENOID
VALVE GP CALLOUTS
SHUTTLE PR
A Pn1 YY Taps (Pressure, Sampling, Sensor - by letter) A
OUT IN 52 Components (By number)
Pi
FILTER GP TANK GP
RETURN OIL HYDRAULIC T
M1
THIS SCHEMATIC IS FOR THE 320D EXCAVATOR
A3 G1
OIL PG PC HYDRAULIC SYSTEM
B1 B2 B3 B4 B5 B6 B7 B8 Pm ATTACHMENT: SYSTEM 14
SENSOR MEDIA NUMBER: KENR6113-01
FILTER GP AS RIGHT FF PART NUMBER: 259-7642, CHANGE: 01, VERSION: HE
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 FILTER GP PILOT GG SOS PUMP
CASE DRAIN HYDRAULIC PRESSURE Components are shown installed on a fully operable machine.
SWITCH AS.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.
PILOT PRESS
7 6 5 4 3 2 1