Sanjay Resume

H.NO.
499/210 PHASE-II
LAXMAN VIHAR
GURGAON
MOBILE: 7206114208,
SANJAY KUMAR 7206112208
MAIL: - sanjaydwg@yahoo.com
OBJECTIVE
To accept the challenging assignments with full responsibilities, guaranteed by proportionate

authorities, where I can apply my Knowledge & experience of need based developmental &
manufacturing activities for overall development of the organization.
PROFESSIONAL SKILL SUMMARY
About 18 years of experience in Quality Assurance, Process Engineering And Manufacturing activities
with leading manufacturer of Ferrous & Non-ferrous Metal Machining, Sheet Metal Components,Weld
shop & Tubler component.
PROFESSIONAL EXPERIENCE SUMMARY
Working with Ganesh Eng. Industries (Rohtak) as Sr. Manager Q.A. Since July, 2018 to till Date.
Ganesh Eng. Industries is an IATF 16949:2016 certified company. stated in ROHTAK (HARYANA).
Organization Details
Ganesh Eng. Industries offering a wide range of Fasteners, Auto Parts, Nut & Bolts, Turned
components, Cold & Hot forged component, Two & Four wheelers parts and more.
Our Reputed Customer are:-
TVSM , Auto tech. Caparo fastener pvt. ltd, LPS Bossard pvt ltd, O-cap Chasis India Pvt Ltd, Mahindra
fasteners, Jain industrial products and Hi-tech. pvt. ltd.
Responsibilities:-
 To develop quality plan and ensure full implementation in operations.

 To lead the internal quality audit, report to management the results and follow up on the
corrective actions
 To conduct SPC and other quality tools training for operations. Assist Engineering in analyzing
SPC reports and propose improvement plan.
 To oversee the daily quality activities such as incoming/ outgoing inspection and process audit.
 To collect and analyze quality records and develop improvement plans.
 To provide analysis on Cost of Quality for management.
 To lead the task team in failure analysis, problem solving and design appropriate corrective and
preventive actions.
 Visual management updating concern related documents
 Warranty analysis and cost reduction
 Training to internal team for concern awareness.
 Customer satisfaction strengthen.
Worked with M/S. M & M MACHINE CRAFT PVT. LTD. As Deputy Manager Q.A. From January, 2013
to June, 2018.
M & M Machine Craft. Is an IATF-16949:2016 certified company. It is engaged in manufacturing

Pressure of Die Casting component, Tubular components as well as Die Casting Machining
components such as A.S.V Housing ,W.S housing, Speed Sensor, Fork Bolt, Cylinder Pipe, Oil Lock
Coller ,Piston Rod, Bracket Clutch & Break Lever, Cylinder Head Cover, Rotor for some Automobile
business giants like T.V.S Motors, Tata Motors Ltd., Hero Moto Corp., Endurance Ltd., Munjal Showa
Ltd.,Sunbeam Auto Ltd.
Responsibilities
 Responsible for implementation & maintenance of QMS documents.
 Internal Audit Schedule maintain and ex cute.
 Customer audit report preparation and handling.
 Closer submission against audits.
 MRM Plan making and conduct as per plan.
 Making procedure and formats with concern department.
 CAPA making for customer complaint.
 Daily basis review meeting conduct and making MOM and follow up for targets date.
 To preparing weekly or monthly MIS report.
Achievements:
 Reduced customer return rejection PPM levels from 2000 PPM to 500 PPM.
 Implemented U type lay out ,JIT system and single piece flow system
 Reduced manpower, electricity and machine by implementing special tools(step drill, step
reamer, for drilling & chamfer, milling & drilling tools for facing & drilling in one operation).
Worked with M/S. SANDHAR COMPONENTS Ltd As a Sr. Engineer From 1st Dec, 11 to 31 Dec. 12.
M/S Sandhar Components Ltd is an IMS (ISO/TS 16949:2002, ISO 14001 and OSHAS 18001) certified
company. Sandhar manufactures of Sheet Metal, Assembly components, Tubler Components for
HERO MOTO, SATYAM AUTO, ADI AUTOMOTIVE, OMEX AUTO, ABB,KML Etc.
JOB RESPONSIBILITY:-
 To handling customer complaints and analyzing & taking corrective & preventive action.
 To make counter action plan after analyzing the problem & reply to customer.
 Review customer complaints on daily basis.
 Involving in short term & long term planning towards implementation in quality.
 Implementation of corrective & preventive action.
 Preparing periodic reports & analyzing them like customer return, customer complaints.
 Ensuring the control of statistical techniques (SPC) application & initiating corrective action in
case of cpk value is less then 1.67.
 Involving in preparation of PFMEA, CONTROL PLAN and other PPAP documents.
 Reduce customer return / complaints & maintain customer return ppm.
 POKA-YOKE for various customer complaints.
Achievement:-
 Reduce customer return ppm 3700 ppm to2000 ppm.

 Reduce customer complaint.
 To give training to shop floor worker like as 5 S, KAIZEN, POKA-YOKE etc.
Worked with MICROTEK FORGINGS LTD (A Unit Of Bajaj Motor Ltd) as an engineer in Quality from
May, 2004 To Nov. 26, 2011.
 To handling customer complaints.

 Insure that the work on the shop floor as per quality standard procedure.
 Maintaining 5S & implementing KAIZN in the workplace.
 To make change in Control Plan if any ECN received from customer or from engg. Dept
 Gauge, Jig & fixture validation as per plan.
 Preparing of stage wise operation checking method to meet technical specification of finish
product as per customer drawing.
 Improve quality by using 7 Q C tools.
 Implementing supplier approval process that will lead to consistent and variable under base.
Achievement:-
 Reduce in house rejection 1% to 0.25%
 Increase productivity up to 20 %
 Wining Quality award for reduce rejection in pipe line.
Worked with M/S SPUN MICROPROCESSING PVT. LTD. As a Jr. Engineer from July 2002 to May
2004.
 Conducting layout inspection.

 Sample inspection of new product development.
 To full-fill the line inspection patrolling sheet.
 To give setting approval for each new setting.
 To make monthly chart for rejection and scrape data.
TRAININGS:-
 FAILURE MODE & EFFECT ANALYSIS BY M/S Microtek Forgings Ltd

 AWARENESS OF ISO/TS 16949: 2002 BY M/S Microtek Forgings Ltd
 STATISTICAL PROCESS CONTROL ANALYSIS BY M/S Microtek Forgings Ltd
 PROBLEM SOLVING TECHNIQUES BY M/S Sandhar Components Ltd
 IATF-16949 M/S M & M Machine Craft Pvt. Ltd.
STRENGHTS: -
 Confidence & Positive Attitude

 Man Management
TECHNICAL QUALIFICATION:-
Passed three years Diploma Course in MECHANICAL ENGG. State board of Technical Education from
Govt. Polytechnic Ambala city with 66% marks in year of 2002.
ACCADMIC QUALFICATION:-
Passed 12th class from State Board of School Education Bhiwani (Haryana) with First Division In year
of 1999.
Passed 10th class from State Board of School Education Bhiwani (Haryana ) with first Division In year
of 1997.
PERSONAL PROFILE:-
Fathers Name : Shri. Dharam pal

Date of birth : 8 April, 1981.
Marital status : Married
Languages Known : Hindi, English, and Haryanvi.
DATE:-.
PLACE:-
(SANJAY KUMAR)

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H.NO.

To accept the challenging assignments with full responsibilities, guaranteed by proportionate

PROFESSIONAL SKILL SUMMARY

PROFESSIONAL EXPERIENCE SUMMARY

 To develop quality plan and ensure full implementation in operations.

M & M Machine Craft. Is an IATF-16949:2016 certified company. It is engaged in manufacturing

 Reduce customer return ppm 3700 ppm to2000 ppm.

 To handling customer complaints.

 Conducting layout inspection.

 FAILURE MODE & EFFECT ANALYSIS BY M/S Microtek Forgings Ltd

 Confidence & Positive Attitude

Fathers Name : Shri. Dharam pal

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