Die Separator Manual

— Manual
Die Separator
LDS20
LDS40
Serial No.__________
1
 Die Separator Manual

TABLE OF CONTENTS
Introduction ..................................................................................................................... 2

Safety Instructions .......................................................................................................... 3

Product Descriptions & Accessories ............................................................................... 4

Specifications .................................................................................................................. 5

Operating Instructions ..................................................................................................... 6

Trouble Shooting & Maintenance ..................................................................................... 7

Front View ....................................................................................................................... 8

Rear View ....................................................................................................................... 9

Left and Right Side Assemblies ....................................................................................... 10

Reservoir Assembly ......................................................................................................... 11

Hose Assembly ............................................................................................................... 12

Hose Assembly Layout ................................................................................................... 13

Power Cabinet ................................................................................................................. 14

Electrical Schematic ....................................................................................................... 15

Layout of Electrical Enclosure ......................................................................................... 16

Cylinder Specifications .................................................................................................... 16

Hydraulic Schematic ....................................................................................................... 17

Warranty ......................................................................................................................... 17

This manual has been prepared to acquaint you with the operation and mainte-
nance procedures of your Lamina Hydraulic Die Separator. We urge you to read it
carefully before operating this equipment.

As Lamina is continuously trying to develop the maximum potential of each of its

units. This parts and operation manual, though completely up to date when is-
sued, is subject to change without notice.
2
 Die Separator Manual

FOREWARD

Operating techniques outlined in this manual are basic. Skills and techniques develop as the operator
gains knowledge of the equipment.

Your safety and the safety of others depend upon care and judgement in the operation of this equip-
ment. A careful operator is good insurance against an accident.

Most accidents, no matter where they occur, are caused by someone’s failure to observe and follow
simple and fundamental rules or precautions. For this reason, most accidents can be avoided by
recognizing hazards and taking steps to avoid them before an accident occurs.

Regardless of the care used in the design and construction of any type of equipment, there are condi-
tions that cannot be completely safeguarded against without interfering with reasonable accessibility
and efficient operation.

SAFETY INSTRUCTIONS
1. Read machine operating instructions.

2. Never start machine without complete understanding of it’s operation.

3. Make sure all safety guards and covers are in place before starting equipment.

4. Operate within rated machine capacity.

5. Set up maintenance procedures for care and cleaning of the machine.

6. Make sure equipment is turned off and power is disconnected to equipment before making adjustments.

7. Observe all common sense safety practices and keep alert at all times when operating the equipment.

8. Keep work area clean. Cluttered and slippery floors invite accidents.

9. Make sure switch is off before plugging in power cord to avoid accidental starting. Do not leave
operating equipment unattended.

10. Always make sure that components are in a safe and operable condition.

11. Damaged parts must be replaced with genuine Lamina replacement parts or parts that meet or
exceed quality and safety specifications of Lamina parts. If this procedure is not followed, a risk of
serious injury could be created.

12. WARNING–Always use safety blocks when reaching inside of dies.

13. WARNING–Failure to comply with any of these instructions can result in serious bodily injury.
3
 Die Separator Manual

PRODUCT DESCRIPTION AND ACCESSORIES

The following are special features of the Lamina Die Separator. Lamina has designed this equipment to be
extra-heavy-duty while being extremely accurate to assure proper alignment when placing and replacing
punches in your dies. The portability of this new addition to the Lamina line of hydraulic equipment will
simplify a sometimes difficult and time consuming step in tool maintenance.

This fully portable Die Separator features a compact, low-profile cabinet that is easily wheeled from job to
job. The lifting bail will assist in placing the unit in even the most difficult locations. The retractable hose reels
help keep the unit neat and holds the hoses neatly and safely out of the way when the unit is not in use
preventing damage to the hoses. The pendant control also retracts.

The cylinders are sold separately and are available in three sizes that can be easily released from the hoses.

A cribbing block kit is available for use with the Die Separator. These cribbing block sets act as cylinder
extensions, increasing the stroke of the cylinder. These sets combine light weight with strength and stability
that eliminate the need for heavy, awkward and unsafe cribbing devices such as wood or steel blocks.

Disconnect Switch is located on

the rear side of the unit. Lifting Bails

Start/Stop Switch
with Emergency Stop
Four Hose Reels

Hydraulic Power Unit

Pendant Control

Power Cord

Four Cylinders

Cribbing Blocks with Insertion Tool

The Lamina Die Separator is not designed for setting punches.

4
 Die Separator Manual

SPECIFICATIONS

WEIGHT 1000# (453.6 kg)

DIMENSIONS 25” (635mm) Wide x 53” (1346.2mm) Long x 54” (1,270mm) High

RESERVOIR 16 Gallons (60.64 liters), MOBIL DTE-13, ISO32 Oil

PUMP 2-Stage, 5 G.P.M. (18.95 L.P.M.), 1700 P.S.I. (117.2 Bars) Maximum

ELECTRIC MOTOR 5 HP, 1.15 Service Factor

VOLTAGE 230-460 3 Phase (575 3 phase), 400v 50HZ, 30’ (9.1 Meters) Power Cord

FILTRATION 100 Mesh, 140 Microns Suction, 10 Microns Return

HYDRAULIC CONTROLS H.I.C. Cartridge Valves, Solenoids 24-VDC

HOSE REELS 25’ (7.635 Meters) Hose with Latching and Spring Return

CONTROL DISPLAY START/STOP Buttons with Emergency Stop, Oil Pressure Gauge, Reservoir
Oil Level, Manual Override Unification Switch.

CYLINDERS Available in 4” (101.6mm), 6” (152.4mm) & 9” (228.6mm) closed heights.

PENDANT CONTROL 30’ (9.1 Meters) Cord latching and spring return.

SAFETY FEATURES Pendant Control 24-VDC/Quick Couplers, Safety Locks, Palm Emergency
Stop, Cylinder Safety Lock Cartridge Valves, Cart Foot Brake, Lifting Bale &
Smooth bottom for fork truck pick up.

European specifications are noted in red.

SAFETY FEATURES

„ Pendant Control 24 volts DC

„ Quick Couplers
„ Safety Locks
„ Palm Emergency Stop
„ Cylinder Safety Lock Cartridge Valves
„ Cart Foot Brake
„ Lifting Bales
The Lamina Die Separator is designed to keep both hands on the controls while operating. Tampering with these
features will cancel any and all warranties written or implied.

5
 Die Separator Manual

OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS, Continued

CAUTION: die first to raise that portion of the die. When all cylinders
• Set foot brake before attempting to operate the unit. are equal heights, the die shoes wil be parallel.
• Do not pull pendant out past red mark on cord.
For Light-Weight Dies under 2,600
1. Push in Emergency-Stop Button. Plug power cord into System can be used on light weight dies under 2,600 pounds
applicable electrical outlet. Turn Disconnect on. (Rear side with equal safety pad areas.
of unit.
1. Fully retract cylinders.
2. Pull Emergency-Stop Button out. Press Start Button. 2. Turn Selector Switch on.
Check for proper motor rotation. (Clock wise) 3. Extend cylinders raising and lowering die.

3. Set cylinders on floor and pull desired length of hose off For use of one or two cylinders only
reels making sure to engage latch into hose reel. System can also be used if only one or more cylinders are
being used.
4. Place cylinders in safety pad area of the die. With the
Panel Selector Switch in the off position, press and hold Leave unused cylinders out of die or connect the hose ends
Green Button on Pendant and press UP. Cylinders will together of cylinders not being used and turn Selector
slowly extend until they contact upper die shoe. Unit will Switch on.
shift into high, raising the die in parallel. Use Up/Down
buttons on panel to raise and lower cylinders. If when raising and lowering and the die becomes unequal,
lower upper die shoe onto parallel blocks until cylinders
Note: When green light on selector switch is illuminated, lose contact with the upper die. Extend cylinders to reunify
system is in parallel. upper die shoe.

5. After completion of all operations, retract cylinders and

place cylinders assemblies back on storage shelves. Push Notes:
E-Stop and retract Pendant Control.
An emergency stop button is also located on the pendant
For Bound Dies control.
Turning the Panel Selector to on will lock system into
parallel. This will aid in the event that a die is bound or die Both hands must be used on Pendant Control in order to
weight is under 2,600 pounds. The selector switch will stay raise and lower cylinders.
illuminated showing the system is locked in parallel.

Fully retract cylinders. Turn Selector Switch on. Cylinders

are locked into parallel allowing cylinders that contact the

6
 Die Separator Manual

TROUBLE SHOOTING

PUMP WON’T DEVELOP PRESSURE SYSTEM WON’T RAISE LOAD

Wrong Motor Relief Valve

Rotation setting is too
Clockwise as viewed at low
lower right side of unit

Relief Valve Setting too low

Too much weight

Extreme Binding
Check for blown fuses

CYLINDER WON’T RETRACT SYSTEM WON’T UNIFY

Faulty Cylinder
Lock Valve
Faulty Cylinder Air in System
Lock Valve
Faulty Cylinder
Quick Coupler
Volume
Faulty too low
Quick Coupler Low Die Weight
Jog cylinder up.
Line Restriction

MAINTENANCE

Frequency of replacement of hydraulic fluid and filters depends on how often the unit is in use, climate and
working conditions.

When servicing unit, drain and replace hydraulic oil with DTE-13 or with an equivalent 150 SSU/ISO 32
hydraulic oil

Remove and clean out cover. Remove and clean pump suction strainer.

Replace spin-on hydraulic filter.

Lubricate casters with a general purpose grease.

Periodic cleaning of entire unit and inspection of hose assemblies, quick couplers, hydraulic cylinders and
power cord for possible damage will help the user avoid delays and breakdowns.
7
 Die Separator Manual

FRONT VIEW

10 11

12

9 12B
13

14

1
2 2A 2B

DIE SEPARATOR FRONT VIEW

ITEM PART
DESCRIPTION QTY.
5 NUMBER NUMBER
1 Cart Assembly 1 E D S 02
2 Electric Motor 230/460 VAC 1 E D S 03
2A Electric Motor 400 VAC 50HZ 1 E D S 03 400C E
2B Electric Motor 575 VAC 1 E D S 03 575
3 Front Panel 1 E D S 37
4 Pendant 1 E D S 06
5 Roller Guide 1 E D S 07
6 Hydraulic Pump 1 E D S 22
7 Hose Reel 2 D S 106
8 Hose Assembly 4 ASSY-S-3
9 Reservoir Level 1 LPU11
10 Pressure Gauge 1 L P U 18
4 L P U 10
11 E-Stop Button 1
3
12 Start Button 1 L P U 22
12B Stop Button 1 L P U 23
Front Panel Assembly
13 By-Pass Switch 1 L D S 09
14 Pendant Cord Reel 1 E D S 05

8
 Die Separator Manual

REAR VIEW

24 25

26
26B

27

19
17
20 18
15

16
23

DIE SEPARATOR REAR VIEW

ITEM DESCRIPTION QTY. PART
NUMBER NUMBER
15 Brake 1 D S 75
16 Swivel Caster 2 E D S 137
17 90° Fitting 1 E D S 55
18 St Fitting 4 D S 41
19 Manifold 1 E D S 51
20 Ridged Caster 2 E D S 138
21 Right Rear Panel 1 E D S 98
22 Left Rear Panel 1 E D S 97
23 Rear Panel 2 E D S 38
24 Control Cabinet 4 E D S 09
25 Disconnect Handle 1 L P U 47
26 Power Cord 30' 37E L
22 21 26B Power Cord CE 30' L D S 13
27 Oil Fill 1 3H Y

9
 Die Separator Manual

42 LEFT SIDE ASSEMBLY

41

43

40

39

DIE SEPARATOR LEFT SIDE ASSEMBLY

ITEM DESCRIPTION QTY. PART
NUMBER NUMBER
38 Return Filter 1 E D S 146
39 Straight Fitting 2 E D S 56
38 40 Valve Package 1 E D S 23
41 Straignt Fitting 3 E D S 57
42 Straight Fitting 2 D S 39
43 C ap 1 D S 38
44 Straight Fitting 1 D S 41

RIGHT SIDE ASSEMBLY

1/4-20 x 3”
DIE SEPARATOR RIGHT SIDE ASSEMBLY Soc.Hd.Scr. (2)

ITEM PART
DESCRIPTION QTY. NU
NUMBER MBER
1/4” (4) Pcs.
28 Bulkhead Fitting 8 E D S 59 Lock Washers & Nuts

29 Flow Divider 1 E D S 53A

Extend
30 90° Elbow Fitting 4 D S 46 Flow Divider
31 Tee 1 E D S 136
32 Sequence Valve (extend) 1 E D S 24A
33 45° Elbow Fitting 8 D S 42
34 N.C. Switch 1 L D S 15
35 N.O. Switch 1 L D S 14
36 Straight Fitting 2 E D S 57

10
 Die Separator Manual

RESERVOIR ASSEMBLY

DIE SEPARATOR RESERVOIR ASSEMBLY

ITEM PART
NUMBER DESCRIPTION QTY. NUMBER
45 Flange Kit 1 E D S 16
46 Strainer 1 E D S 15
47 Li p S eal 1 E D S 20
48 Clean-out Cover 1 E D S 19
49 Hydraulic Level 1 LPU11

11
 Die Separator Manual

HOSE ASSEMBLY LAYOUT

DIESEPARATOR HOSE ASSEMBLIES

ITEM PART
QTY A B C
HOSE ASSEMBLIES NUMBER NUMBER
66 E D S 77 1 15HY 14" 28HY-3/8 15HY
67 E D S 78 1 15HY 10" 28HY-3/8 15HY
68 E D S 79 2 15HY 12.50" 28HY-3/8 3DS135
69 E D S 80 4 D S 30 18.50" 27HY-1/4 LS11
70 E D S 81 6 D S 30 19" 27HY-1/4 D S 30
71 E D S 82 2 D S 30 29" 27HY-1/4 D S 30
72 E D S 84 2 D S 30 42" 27HY-1/4 LS11
73 E D S 85 2 D S 30 25" 27HY-1/4 LS11
74 E D S 86 2 D S 30 31" 27HY-1/4 LS11
75 E D S 87 2 D S 30 32" 27HY-1/4 LS11
76 E D S 122 1 LS 48 12.50" 27HY-1/4 LS 48
77 LD S 17 1 LS 48 36" 27HY-1/4 LPU108
78 E D S 133 1 D S 30 10.50" 27HY-1/4 LS11
79 LD S 16 1 D S 30 15.0" 27HY-1/4 LS 48
80 E D S 139 1 15HY 10.375" 28HY-3/8 EDS135

12
 Die Separator Manual

HYDRAULIC SCHEMATIC

13
 Die Separator Manual

POWER CABINET

DIE SEPARATOR POWER CABINET

ITEM DESCRIPTION QTY. PART ITEM DESCRIPTION QTY. PART
NUMBER NUMBER NUMBER NUMBER
A Electric Panel 1 E D S 09A N Fuse (FNQ-R-1) 2 E D S 64
B Transformer 1 E D S 13 O Fuse (FNQ-R-4) 1 E D S 66
C Rotary Actuator 1 L P U 48 P Power Suply 1 L D S 01
D Shaft 1 L P U 49 Q Large Gd. Terminal 1 L P U 50
E 3-Pole Fuse Block 1 L P U 46 R Small Gd. Terminal 4 L P U 51
F Fuse 230V (FNQ-R-15) 3 E D S 67 S Terminal Block 12 L P U 27
G Fuse 460V (FNQ-R-12 3 E D S 124 T Small Terminal 3 L P U 53
H Overload 1 E D S 143 U End Clamp 6 L P U 28
I Motor Starter 1 L P U 41 V Relay Base 2 L D S 02
J Auxiliary Contact 1 E D S 145 W Relay 2 L D S 03
K 1-Pole Fuse Block 10 L P U 2 6 X Screw 18 60E L
L Fuse (FN-Q-8) 2 R P U 28 Y Bolt 4 71E L
M Fuse (FN-Q-2) 4 L D S 05 Z Washer 4 68E L
14
 ELECTRICAL SCHEMATIC 230/460V
Die Separator Manual

15
16
ELECTRICAL SCHEMATIC 575V
Die Separator Manual
 ELECTRICAL SCHEMATIC 400V
Die Separator Manual

17
 Die Separator Manual

CYLINDER SPECIFICATIONS

Sets of four cylinders are

in three sizes.

CYLINDER SPECIFICATIONS
CAPACITY TOTAL CLOSED
PART OUTSIDE
PER CAPACITY PER SH U T STROKE
NUMBER DIAMETER
CYLINDER 4 CYLINDERS HEIGHT
ASSY-40T-4 20,000# 80,000# 3-7/8" 1-1/2" 4-3/4"
ASSY-405-6 20,000# 80,000# 5-7/8" 3-1/4" 4-3/4"
ASSY-40T-9 20,000# 80,000# 8-7/8" 6-1/4" 4-3/4"
DS-210 Universal Seal Kit for aboe Lamina Hydraulic Cylinders

WARRANTY
The Company warrants the machinery, so far as of its own manufacture, to be
free from defects in material and workmanship. The Company’s obligations
and liabilities under this warranty, however, being limited to replacing or repair-
ing free of charge, f.o.b. our plant, any parts proving defective under normal use
and service and returned within six (6) months from date of shipment. The Com-
pany shall be given written notice of such alleged defect and the opportunity, for
a period of ten (10) days after receipt of such notice, to inspect such machinery
or parts before the same is returned to it. The free replacement of a part or
parts does not include transportation charges to or from our plant, or cost of
installation. No liability shall attache to Company on account of damages and/
or delays caused by such defective conditions. Any materials not of our manu-
facture are sold under such guarantee as given by the manufacturers. Perish-
able parts, such as filters, strainers, etc. are excluded from this warranty. The
foregoing warranty is in lieu of all other warranties expressed or implied.

18
 Die Separator Manual

CRIBBING BLOCK INSTRUCTIONS

EDS108 Includes four lower rings

and 1 “T” handle
Height: 1-1/2”

EDS109 Includes four upper rings

Height: 1-1/8”

EDS110 Includes four pads

Height: 1-1/8” LOAD LOAD

1. Extend 2.Insert Lower

cylinder Ring. Retract
1. Extend the cylinder and insert the bottom supporting ring using the Load Cylinder
“T” handle.
2. Retract the cylinder and insert a pad, again, using the “T” handle.
3. Extend the cylinder again, with the pad increasing the cylinder LOAD
stroke.
4. Repeat the above process until the desired die separation is at- LOAD
tended.
3. Insert 4. Lift Load by
Not more than one Lower Ring, two Upper Rings and three Pads Pad adding Rings and
should be used with any one hydraulic cylinder.
pads

19
 Die Separator Manual
Committed to Quality & Customer Satisfaction

Anchor Lamina is committed to be the “customer

focused” world-class supplier of choice to the metal-
working and plastics forming industry.

We will help our customers to compete globally by

providing innovative and value added products and
services.

Anchor Lamina Contacts

Lamina Components
38505 Country Club Drive Suite 200
Farmington Hills, MI USA 48331
Tel: 248-489-9122, 800-652-6462; Fax: 248-553-6842, 800-406-4410
E-Mail: sales@lamina.com

Anchor Die Sets

2590 Ouellette Avenue, Windsor, ON, Canada N8X 1L7
Tel: 519-966-4431, 800-265-5007; Fax: 519-966-3594
E-mail: wineng@anchorlamina.com

1450 Alphonse D-Roy, Montreal, QC, Canada H1W 2K8

Tel: 514-525-5560, 800-263-5560; Fax 514-525-7835
E-mail: moneng@anchorlamina.com

1200 Lakeshore Road East, Mississauga, ON, Canada L5E 1E9

Tel: 905-274-3448, 800-268-5230; Fax 905-274-7303
E-mail: miseng@anchorlamina.com

311 Pinebush Road, Cambridge, ON, Canada N1T 1B2

Tel: 519-740-3060, 800-265-7842; (Canada only); Fax: 519-740-8213
E-mail: cameng@anchorlamina.com

95 East Ten Mile Road, Madison Heights, MI USA 48071

Tel: 248-547-5910, 800-543-3790; Fax: 248-547-5918, 800-963-0400
E-mail: wineng@anchorlamina.com

4300 40th Street, S.E., Kentwood, MI USA 49512

Tel: 616-949-8700, 888-526-2467; Fax 616-949-9580
E-mail: graeng@anchorlamina.com

Reliance Fabrications
95 Lyon Avenue North, Tilbury, ON, Canada N0P 2L0
Tel: 519-682-0470, 800-265-5295; Fax 519-682-3616
E-mail: releng@anchorlamina.com

Anchor Lamina Inc. GmbH

Ander Wiesenmuhle 19, D-09224 Chemnitz, Gruna, Germany
Tel: 49371842450, Fax: 493719424550

www.anchorlamina.com

235-0404-1m
20