RFM PhaseGuard 11027E-1
RFM PhaseGuard 11027E-1
RFM PhaseGuard 11027E-1
Version: 1
REFERENCE MANUAL
PhaseGuard C / T/HT
Content
1 Notes to the user........................................................................................................1
1.1 General information ......................................................................................1
1.2 Explanation of symbols ..................................................................................2
2 Instrument description................................................................................................3
2.1 General information about instrument description.........................................3
2.2 Technical data about the optional SICON.......................................................3
3 General safety pointers...............................................................................................3
4 Design of the PhaseGuard ..........................................................................................4
4.1 Mechanical design of the PhaseGuard ...........................................................4
4.2 Electrical design of the PhaseGuard ...............................................................5
5 Connecting the optional Profibus DP or Modbus RTU field bus interfaces...................7
6 Operation with the optional SICON ............................................................................9
6.1 Mechanical mounting of the SICON...............................................................9
6.2 Design of the SICON....................................................................................10
6.3 General steps for the electrical installation of the SICON.............................13
6.4 Installation of SICON standard version .........................................................15
6.5 Connecting the Profibus DP or Modbus RTU field bus interfaces..................16
6.6 Initial start-up with SICON ...........................................................................17
6.7 Basic operation with SICON .........................................................................18
6.8 Reading data in and out with the microSD card ...........................................32
6.9 Loading new software version .....................................................................34
6.10 Copying log data from the microSD card and using for own purposes.........35
6.11 Setting or changing the access code ............................................................35
7 Description of the menu functions............................................................................36
7.1 Introduction.................................................................................................36
7.2 Menu: Recalibration.....................................................................................36
7.3 Menu: Simulation ........................................................................................37
7.4 Menu: Limits................................................................................................38
7.5 Menu: Current outputs................................................................................41
7.6 Menu: Inp./outputs......................................................................................43
7.7 Menu: Digi.interf. ........................................................................................44
7.8 Menu: Logger ..............................................................................................46
7.9 Menu: Configuration ...................................................................................47
7.10 Menu: Meas. Channels ................................................................................49
7.11 Menu: Spec. funct. ......................................................................................50
7.12 Menu: History ..............................................................................................50
7.13 Menu: System info.......................................................................................53
8 Field bus interface ....................................................................................................55
8.1 Introduction.................................................................................................55
8.2 Modbus RTU................................................................................................55
8.3 Profibus DP ..................................................................................................57
9 Servicing...................................................................................................................59
9.1 Servicing schedule .......................................................................................59
9.2 Replacing the desiccant ...............................................................................60
9.3 Cleaning the sensor head ............................................................................61
9.4 Replacing gasket of the in-line housing and blanking plate..........................63
9.5 Replacing battery in the SICON ....................................................................65
10 Repair work..............................................................................................................66
10.1 General information ....................................................................................66
10.2 Replacing the SICON....................................................................................66
10.3 Replacing the control cable..........................................................................67
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Notes to the user REFERENCE MANUAL PhaseGuard C/T/HT
Target group The Reference Manual is intended for all persons who are familiar with the contents of the
Instruction Manual and require detailed information about subjects such as mechanical de-
sign, operation, configuration, servicing, repairs, troubleshooting, etc.
Copyright This Reference Manual has been written by SIGRIST-PHOTOMETER AG. Copying or modify-
regulations ing the content or giving this document to third parties is permitted only with our express
written consent.
Downloading The most recent version of the Reference Manual can be downloaded at
the Reference www.photometer.com (register first time).
Manual from the It can also be ordered from a Sigrist representative in your country (→ Instruction Manual
Internet "Customer service information").
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REFERENCE MANUAL PhaseGuard C/T/HT Notes to the user
Danger symbols All danger symbols used in this Reference Manual are explained below:
Danger due to electrical shock that may result in serious bodily injury or death.
Non-observance of this danger warning may lead to electrical shocks and death.
DANGER!
Danger due to explosion that may result in serious bodily injury or death.
Non-observance of this notice may cause explosions resulting in serious material damage and
death.
EXPLOSION
HAZARD!
Warning about bodily injury or hazards to health with long-term effects.
Non-observance of this warning may lead to injuries with possible long-term effects.
WARNING!
Notice about possible material damage.
Non-observance of this notice may cause material damage to the instrument and its periph-
CAUTION! erals.
Pictograms All pictograms used in the Instruction Manual are explained below:
Practical procedures when working with the photometer and control unit.
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Instrument description REFERENCE MANUAL PhaseGuard C/T/HT
2 Instrument description
SICON VALUES
Service voltage 9 .. 30 VDC; 8 W
¼ VGA with touchscreen
Display
Resolution: 320 x 240 pixels, 3.5" diagonal
4 x 0/4 .. 20 mA, galvanically isolated up to max. 50 V
relative to ground and max. 500 Ω burden
Outputs
7 x digital outputs up to max. 30 VDC, freely configurable
5 x digital inputs up to max. 30 VDC, freely configurable
Profibus DP (optional), Modbus RTU (optional), Ethernet, SD card
Digital interfaces
(for logging, SW update, diagnosis)
Protection class IP66
Weight Approx. 0.6 kg
Dimensions 160 x 157 x 60 mm
Housing material ABS
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REFERENCE MANUAL PhaseGuard C/T/HT Design of the PhaseGuard
Sensor head
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Design of the PhaseGuard REFERENCE MANUAL PhaseGuard C/T/HT
To ensure access to the terminals in the PhaseGuard, the cover must be removed as de-
scribed in Section 9.2.
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Connecting the optional Profibus DP or Modbus RTU field bus interfacesREFERENCE MANUAL PhaseGuard C/T/HT
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REFERENCE MANUAL PhaseGuard C/T/HTConnecting the optional Profibus DP or Modbus RTU field bus interfaces
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DIL switch bank (S1) S1/1-2 Terminating resistor for RS485 for the photome-
ter. Must be switched on.
DIL switch bank (S2) S2/1 Position on ON: The internal voltage source is
used for actuating the inputs/outputs. The in-
puts/outputs are connected to the ground of the
SICON.
S2/2 Unused
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6.2.2 Outputs
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REFERENCE MANUAL PhaseGuard C/T/HT Operation with the optional SICON
6.2.3 Inputs
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Figure 11: Small view of the SICON and under it the two field bus interfaces: Profibus DP left and Modbus RTU
right.
DIL switch for terminating resistors DIL switches for terminating resistors
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Operation with the optional SICON REFERENCE MANUAL PhaseGuard C/T/HT
WORKSTEP PROCEDURE
1 Check mounting and instal- Ensure that the instrument and SICON are correctly
lation. mounted and connected.
2 Establish the service voltage 2.1: Welcome screen appears on the SICON.
to the SICON. → Section 6.3
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REFERENCE MANUAL PhaseGuard C/T/HT Operation with the optional SICON
WORKSTEP PROCEDURE
2.3: Normal operation begins (reported value according
to factory settings)
The SICON has a touchscreen. It is operated by touching with your fingers. The navigation
elements change color when touched.
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Operation with the optional SICON REFERENCE MANUAL PhaseGuard C/T/HT
Menu Touch the Menu field to access the menu structure. After you enter
the access code, the instrument is in service operation.
Navigation elements in service operation
The following navigation elements are in service operation:
Path specification Page number / Total number of pages
Main menus Change page
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REFERENCE MANUAL PhaseGuard C/T/HT Operation with the optional SICON
ESC Touching the ESC field causes the display to go back
one level in the menu hierarchy. The entered value is
not saved.
SI prefix:
For entering very large or very small values. This can
be done as follows:
1. Enter value
2. Select SI prefix
Function:
n = 10-9, u = 10-6, m = 10-3, k = 103, M = 106,
G = 109
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The currently selected values are green. Use the up/down arrows
to navigate the options in long lists. Press a selection item to change
the active status of the corresponding item. Press the OK button to
save the configuration and complete the entry.
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Display When you touch the framed area (Figure 12), a menu appears
settings where you can make various display settings.
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Interface information
Display of the Ethernet connection status
Channel name with unit
Ch1 Turb%
measuring screen (top right). The following
displays are possible:
IP not connected (cable connected?)
IP DHCP running…
IP 10.0.5.204 (example address)
Logger status: black = not active, blue
= ready, green = data being written,
red = write error
Modbus and Profibus status: black =
not available, blue = ready, green =
communication running, red = com-
munication error
Main menus
→ Instruction Manual
The measuring values can be recorded over a time
span of 3 minutes to 24 hours and graphically dis-
played.
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Measuring channel
The measuring channel is always repre-
sented in the same sequence:
90.5%
Current measured value with unit.
Ch1 Abso
Measuring channel with name
0.000 - 100.0%
Current measuring range for the
graphical representation of the cor-
responding measuring channel.
→ Instruction Manual
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REFERENCE MANUAL PhaseGuard C/T/HT Operation with the optional SICON
1 Press the lock icon top left. 2 Within one second press the button
bottom right.
Display unlocked
Display locked
The photometer is configured in service mode. The measuring procedure is interrupted and
the main menus appear on the display.
MANIPULATION SUPPLEMENTARY
INFORMATION
1 Press the Menu button.
2 Set the access code and confirm with OK. Factory setting is 0
3 The main menus appear. Now you are in service operation.
In service mode:
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For normal operation press the Meas button. When switching to normal operation, an
hourglass appears in the information bar for about 20 seconds. The measuring values are
frozen during this time.
MANIPULATION SUPPLEMENTARY
INFORMATION
1 Press the Menu button.
2 Set the access code and confirm with OK. Factory setting is 0
3 Press the Configuration button to access lan-
guage selection.
4 Press language field (circle). A list of languages
appears.
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The SICON has seven outputs (terminals 21 .. 27) whose functions can be assigned.
When an event arrives, a signal is output to the correspondingly configured terminal: 1 or 0
if Invert is switched on.
If multiple functions are selected for an output, they are gated with a logical OR, i.e. the sig-
nal is output as soon as one of the events arrives.
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MANIPULATION SUPPLEMENTARY
INFORMATION
1 Press the Menu button.
2 Set the access code and confirm with OK. Factory setting is 0
3 Press the Configuration button.
4 Press the down arrow key.
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5 To enter the time, press the currently displayed time The time must be entered in
and enter the new time with the number pad. the format hh:mm.
Confirm entry with OK.
6 To enter the date, press the currently displayed date The date must be entered in
and enter the new date with the number pad. the format DD.MM.YYYY.
Confirm entry with OK.
7 Press the Meas button. Device in normal operation.
Entry procedure:
By touching the display in the value display area, a menu appears in which various display
settings can be made after the access code has been entered. Below is an example for ad-
justing the time axis for the graphical representation of the measuring values.
→ Section 6.7.12
The display settings are not integrated in the menu structure of the PhaseGuard. It is there-
fore possible only by using the above described procedure. Please refer to the following table
for the explanation of symbols. → Section 7.1
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MANIPULATION SUPPLEMENTARY
INFORMATION
1 Press the Diag button.
2 Touch somewhere in the Diag screen.
3 Set the access code and confirm with OK.
4 The Display menu appears.
5 Press the Disp. general menu.
6 Press the Time scale menu.
7 Select time span and press the Meas button. Adjustable range
3 min. .. 24 hr.
8 Press the Diag button. The set time span is now
shown in the horizontal axis.
WORKSTEP PROCEDURE
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WORKSTEP PROCEDURE
4 Connect adapter with Insert the microSD card in the card reader and connect the
the integrated microSD reader to the computer. The microSD card is displayed as a
card to the computer. new drive.
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WORKSTEP PROCEDURE
1 Request new software version from SIGRIST- The following files have to be re-
PHOTOMETER. quested:
"SiPhoVxxx.uc3"
Folder "CFG"
Folder "LANGUAGE"
Folder "WEB"
2 Interrupt the service voltage to the SICON. → Section 6.4
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The log files are defined in the Logger menu. → Section 7.8
MANIPULATION SUPPLEMENTARY
INFORMATION
1 Press the Menu button.
2 Set the access code and confirm with OK. Factory setting is 0
3 Press the Configuration button.
4 Press right button at <Access code> description text.
5 Enter the access code and confirm with OK.
6 Press the Meas button. Device in normal operation.
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REFERENCE MANUAL PhaseGuard C/T/HT Description of the menu functions
7.1 Introduction
The menus are generated by the photometer and are identical for the web user interface
and SICON. Differences between the two operation possibilities are separately described in
this document in the relevant sections (e.g. "Setting the operating language" or "Switching
to service operation").
SYMBOL MEANING
Function can be changed by the user
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Inputs/outputs The SICON has 7 outputs (ter- The following functions can be as-
minals 21 .. 27); the Phase- signed to each of these two outputs:
Outputs
Guard has 2 outputs (terminals
1 .. 2/7 Invert Invert function.
5/6, wire color wt-bl/blue
→ Section 4.2.2). Both outputs * Prio fault Active if a priori-
of the PhaseGuard are as- tized fault has oc-
signed the same functions as curred.
the first two outputs of the
* Fault Active if a fault
SICON.
has occurred.
When an event occurs, a signal
(if 1 or 0 Invert is activated) is * Warning Active if a warning
output to the correspondingly has occurred.
configured terminal. Service Active if the in-
If multiple functions are se- strument is in ser-
lected for an output, they are vice mode.
logically OR gated. ** Adjustment Active when a
zero calibration is
The signal is output as soon as carried out.
one of these events occurs. ** Limit 1 Active when limit
1 is active.
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After changing these options, the instrument must be switched off and then switched on
again. The Modbus/Profibus menus are displayed only if the concerned modules are built in.
→Instruction Manual "Field bus interfaces"
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WORKSTEPS SUPPLEMENTARY
INFORMATION
1 Select → Network connections → settings.
2 Select LAN connections and then select Properties by
right-clicking it.
3 Select Internet protocol TCP/IP and then Properties.
4 In the General tab select the Use the following IP ad-
dress field.
5 Enter the following addresses in the entry field:
IP address: 169.254.1.1
Sub-net mask: 255.255.0.0
Standard gateway: 169.254.1.2
Confirm your entry with OK.
6 Start your Internet browser. Internet Explorer, Firefox
7 Enter the IP address of the SICON (http://169.254.1.1) in
the address field of the browser.
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Configuration Here you can assign a unique Max. 13 characters can be entered.
Name measurement point name to the
instrument.
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7.10.1 Integration
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Error history
Date
Date of the event Time
Time of the event
Oper.h
Operating hours at the time of the Source
Local or sensor 1
event
Message Type
Type of event Type of error message
Prioritized errors:
Only the most recently occurring Prio (prioritized error) is displayed.
Faults and warnings:
The most recently occurring event comes first. Older events are shifted down (warn-
ings and errors are not grouped within the block).
Information:
The occurring information is sorted by message as follows:
1. BOOTTIME 2. IN SERVICE 3. ADJUSTED 4. NEW PARAMETER
5. NEW EXP.PARAM.
When operating with the SICON control unit, the same data is shown in the History menu.
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Adjustment
history
Date
Date of the adjustment Time
Time of this adjustment
Oper.h
Number of operating hours when Source
Sensor information
this adjustment took place
Channel Curr. corr.
Channel information Current correction value when adjusted
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System info. View the operating time of the pho- XXXXXXX Operating time
Oper. hours tometer since the first commissioning in hours
in the factory. Standstill time (device
has no voltage) is not included in this
time.
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Field bus interface REFERENCE MANUAL PhaseGuard C/T/HT
8.1 Introduction
The PhaseGuard or SICON can be operated on the Modbus RTU or Profibus DP field buses.
The computer and/or the master or control system must be compatible with the Profi-
bus DP/ Modbus RTU bus system.
The computer and/or the master or control system must have software which can
properly process the data provided by the measuring instrument. SIGRIST-
PHOTOMETER cannot offer support for this.
The photometer or SICON must be equipped with the appropriate Profibus DP or
Modbus RTU add-on module.
The photometer must be connected to the bus system.
The separately available white paper (document number 10662D) provides relevant and
thorough information about the bus systems and their use.
The address table necessary for programming is found separately according to bus system in
the following sections.
If the PhaseGuard or SICON is used as a terminal device, the DIL switch (→ Section 5) must
be switched On on the connection module.
PhaseGuard or
SICON as a
terminal device
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8.3 Profibus DP
Connecting the field bus interfaces is described in Section 5.
To connect to the Profibus, the optionally available Profibus DP module must be inte-
grated in the photometer or SICON.
To be able to work with the Profibus DP, the bus parameters in the Digi. interf.
→ Profibus menu must be correctly set. If the associated parameters are changed,
the function becomes effective after a restart.
If the PhaseGuard or SICON is used as a terminal device, the DIL switch (Section 5) must be
switched On on the connection module.
PhaseGuard or
SICON as a INPUT OUTPUT MODULE FUNCTION VALUES
terminal device ADDRESS ADDRES NAME
S
0 0x50 Status High byte: Live – changes cyclically
between 0 and 1
1 word
Low byte: Prio/ Faults/Warnings
Prio:
0: NO_FAULTS
1: DEFAULT VALUES
3: CRC EXPERTS
4: CRC USER
5: CRC DISPLAY
6: EXT RAM (SICON)
Fault:
7: SLAVE SW VERS
8: SERIAL 1 (SICON)
16: V ANALOG
17: MEASURING ERROR
19: LED1 FAILURE
54: MASTER SW VERS
Warnings:
2: WATCHDOG
25: V ON
27: ADJUSTMENT FAULT
29: OVER TEMP
30: HUMIDITY
33: CURRENT 1
34: CURRENT 2 (SICON)
35: CURRENT 3 (SICON)
36: CURRENT 4 (SICON)
41: TEMP. SENSOR
2 0x51 Measuring Measuring value 1 * 1000 (long)
value channel 1
2 word
6 0x51 Measuring Measuring value 2 * 1000 (long)
value channel 2
2 word → Reserve
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REFERENCE MANUAL PhaseGuard C/T/HT Field bus interface
Function of the The two live fields serve to monitor the communication between PhaseGuard and Profi-
live fields in the bus DP. This happens in the following way:
Profibus DP
In the state field, the higher value byte changes in half-second cycles between 0 – 1 – 0. To
evaluate this field, the field must be polled at least every half second. A byte field is on out-
put address 0; it can also be used as a check. If this field is written to, the inverted value is
output to input address 46. This check is not dependent on the polling time.
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9 Servicing
It is absolutely necessary to observe instructions when performing servicing duties:
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If the desiccant has to be frequently replaced, the sealing of the instrument should be
checked by a SIGRIST service technician.
The following servicing duty is identical for the PhaseGuard standard version and for
PhaseGuard with integrated field bus interface (Modbus RTU / Profibus DP).
WORKSTEP PROCEDURE
1 Remove cover of electronic part. Turn cover counter-clockwise and remove
electronic component.
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Danger when removing the instrument if the sample line has not been previously
emptied.
WARNING! The photometer may be removed from a line only when the line is completely empty. If this
is not the case, flooding and damage to equipment as well as bodily injury may occur.
WORKSTEP PROCEDURE
1 Empty sample line. Make sure the line is empty.
2 Put the system into a safe
state and remove the in- Danger when removing the photometer if the
strument from the line. sample line has not been previously emptied:
The photometer may be removed from a line only when
the line is completely empty. If this is not the case, floo-
ding and damage to equipment as well as bodily injury
may occur.
2.1: Release lock clamp that fastens the photometer.
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WORKSTEP PROCEDURE
3 Cleaning the sensor head.
Damage to the sensor head due to improper
handling.
No other cleaning methods or other cleaning agents
should be used.
Clean the two windows on the sensor head (X) with a
mild, non-abrasive cleaning agent (e.g. alcohol or soap)
and a soft, lint-free cloth.
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WORKSTEP PROCEDURE
1 Empty sample line. Ensure that the sample line is empty.
2 Put the system into a safe
state and remove the in- Danger when removing the photometer if the
strument from the line. sample line has not been previously emptied:
The photometer may be removed from a line only when
the line is completely empty. If this is not the case, flood-
ing and damage to equipment as well as bodily injury
may occur.
2.1: Release lock clamp that fastens the photometer.
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WORKSTEP PROCEDURE
3 Remove the blanking plate 3.1: Remove lock clamp for fastening the blanking plate.
from the sample line.
4 Re-mount photometer and Re-mount the photometer and the blanking plate in the
blanking plate. sample line and put into operation as described in the
Instruction Manual.
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WORKSTEP PROCEDURE
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10 Repair work
Danger due to electrical shock that may result in serious bodily injury or death.
External signal lines may carry life threatening voltages even if the service voltage to the con-
DANGER! trol unit is disconnected. Before opening the control unit, make sure that no connected lines
are charged with voltage.
WORKSTEP PROCEDURE
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WORKSTEP PROCEDURE
1 Interrupt the service volt- → Section 6.4
age from the customer-
side control system or Danger due to electrically charged
SICON. signal lines.
Ensure that all signal lines are de-energized.
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WORKSTEP PROCEDURE
5 Remove control cable 5.1: Remove 8-pin control cable from the terminals (circle).
from photometer.
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WORKSTEP PROCEDURE
7 Insert new desiccant bag → Section 9.2
and screw on the hous-
ing cover.
8 Connect control cable to Perform this step only with SICON.
the side of the SICON or 8.1: Insert control cable through the cable gland on the
to the customer-side con- SICON.
trol system.
Perform this step only with SICON.
8.2: Fasten the control cable by tightening the cable gland.
8.3: Connect 8-pin control cable to the terminals of the
customer-side control system or of the SICON according to
the color code.
Terminal Wire color Description
10 White-orange RS 485 A
11 Orange RS 485 B
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REFERENCE MANUAL PhaseGuard C/T/HT Repair work
Danger when removing the instrument if the sample line has not been previously
emptied.
WARNING! The photometer may be removed from a line only when the line is completely empty. If this
is not the case, flooding and damage to equipment as well as bodily injury may occur.
All customer-specific settings are lost when the photometer is replaced. You have to restore
them if necessary. Certain settings (e.g. special measuring ranges), however, can be set only
by a service engineer or at the factory.
If the photometer is sent for repairs, its checking unit should also be sent with it if possible. If
this is not possible (e.g. the checking unit is otherwise used), the values of the checking unit
have to be re-recorded by a service engineer.
WORKSTEP PROCEDURE
1 Interrupt the service
voltage. Danger due to electrically charged
signal lines.
Ensure that all signal lines are de-energized. → Section 6.4
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WORKSTEP PROCEDURE
Terminal Wire color Description
8 White-green GND (ground)
9 Green 9 .. 30 VDC
10 White-orange RS 485 A
11 Orange RS 485 B
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11 Troubleshooting
If the listed measures do not result in the desired results, please consult with customer ser-
vice. → Instruction Manual
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WARNING:
If a warning occurs during opera-
tion, it has the following effects:
Warnings indicate an unusual
state.
The system continues to oper-
ate and delivers measuring val-
ues. The cause of the warning
message should be remedied
at the next possible opportu-
nity.
If an output for warnings is
programmed, it is activated.
When the cause of the warn-
ing has been remedied, it is When the Warning message appears, the color of
automatically deleted. the status display changes to orange and the warn-
ing text describes what the warning is about.
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REFERENCE MANUAL PhaseGuard C/T/HT Troubleshooting
ERROR:
74 11027E/1
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76 11027E/1
Spare parts REFERENCE MANUAL PhaseGuard C/T/HT
12 Spare parts
The parts mentioned in this documentation and their article numbers are listed in the table
below:
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REFERENCE MANUAL PhaseGuard C/T/HT Appendix
13 Appendix
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Appendix REFERENCE MANUAL PhaseGuard C/T/HT
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Index REFERENCE MANUAL PhaseGuard C/T/HT
14 Index
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84 11027E/1