This document provides technical specifications for welding cables that conform to IS 9857/1990 standards. It includes details about cable structure, materials used, applications, current ratings, and safety requirements. Welding cables are made with copper or aluminum conductors insulated with general purpose or high-frequency rubber. They are used to connect welding machines and provide better welding performance in various industries. The document lists specifications for different cable cross-sections, including conductor properties, insulation thickness, diameter, resistance, and current carrying capacity.
This document provides technical specifications for welding cables that conform to IS 9857/1990 standards. It includes details about cable structure, materials used, applications, current ratings, and safety requirements. Welding cables are made with copper or aluminum conductors insulated with general purpose or high-frequency rubber. They are used to connect welding machines and provide better welding performance in various industries. The document lists specifications for different cable cross-sections, including conductor properties, insulation thickness, diameter, resistance, and current carrying capacity.
This document provides technical specifications for welding cables that conform to IS 9857/1990 standards. It includes details about cable structure, materials used, applications, current ratings, and safety requirements. Welding cables are made with copper or aluminum conductors insulated with general purpose or high-frequency rubber. They are used to connect welding machines and provide better welding performance in various industries. The document lists specifications for different cable cross-sections, including conductor properties, insulation thickness, diameter, resistance, and current carrying capacity.
This document provides technical specifications for welding cables that conform to IS 9857/1990 standards. It includes details about cable structure, materials used, applications, current ratings, and safety requirements. Welding cables are made with copper or aluminum conductors insulated with general purpose or high-frequency rubber. They are used to connect welding machines and provide better welding performance in various industries. The document lists specifications for different cable cross-sections, including conductor properties, insulation thickness, diameter, resistance, and current carrying capacity.
- Harmonised Welding Cable with - Plain / Tinned annealed Copper / - Rubber insulated flexible G.P.Rubber Sheathing as Type SE 1/ Plain Aluminium conductor extra welding cable are used to NBR-PVC / HOFR Sheathing as fine stranded & bunched in connect Welding Machine & Type SE 3 to IS 6380/84. accordance to IS 8130/84 for better welding proficiency. - Conductor resistance - Melinex tape used as separator over - Used in Automobile industries, In accordance to IS: 8130/84. the conductor. Shipbuilding, Transport, Steel - Conductor resistance factor - G.P./H.O.F.R. outer Rubber/NBR Plants, Railways, Refineries, at +20˚ C – see technical information jacketing as per IS 6380/84. Oil fields, Automatic Welding - Admissible working temperature - With marking of brand name, cross Robots, Construction, Coal At the conductor section & ISI Mark on each mtr. Mines etc. General Purpose + 60˚ C - Testing of cable carried out as per - The robust construction makes HOFR/NBR-PVC Type +90˚ C - IS 9857/90 at our In House facility. these cables highly durable. Welding Cable with standard flexibility with General Purpose Inuslation , bending radius : approx 15 x CableØ Cross-Sec Copper Conductor Aluminium Conductor (Sq.mm) Approximate Radial Approximate Max Approximate Radial Approximate Max No. of x Single thickness of overall Resistance No. of x Single thickness of overall Resistance Wires WireØ sheathing diameter @ 20˚C Wires WireØ sheathing diameter @ 20˚C (mm) (mm) (mm) (ohm/km) (mm) (mm) (mm) (ohm/km) 1x16 513 x 0.2 2.0 10.0 1.210 -- -- -- -- 1x25 783 x 0.2 2.0 12.0 0.780 -- -- -- -- 1x35 497 x 0.3 2.0 13.7 0.554 497 x 0.3 2.0 13.7 0.901 1x50 702 x 0.3 2.2 15.3 0.386 702 x 0.3 2.2 15.3 0.634 1x70 999 x 0.3 2.4 17.3 0.272 999 x 0.3 2.4 17.3 0.445 1x95 1332 x 0.3 2.6 20.5 0.206 1332 x 0.3 2.6 20.5 0.334 1x120 1702 x 0.3 2.8 22.7 0.161 1702 x 0.3 2.8 22.7 0.256 Current Rating for Tough Rubber Sheathed Welding Cable Safety Requirements Cross- Copper Conductor Aluminium Conductor 1. Coiled welding cable must always Sec Current Rating At Max Duty Cycle In Amps Current Rating At Max Duty Cycle In Amps be spread out before using to (Sq.mm) avoid overheating in use. 100% 85% 60% 30% 20% 100% 85% 60% 30% 20% 2. Cables must not be spliced within 1x16 94 102 121 172 210 -- -- -- -- -- 10 feet of the holder. 1x25 125 136 161 228 279 -- -- -- -- -- 3. Welding cable must never be 1x35 156 169 201 285 349 123 133 159 225 275 coiled or looped around the body 1x50 197 214 254 360 440 155 168 200 283 347 of the worker 1x70 248 269 320 453 555 196 213 253 358 438 1x95 299 342 386 546 669 237 257 306 433 530 4. Cables with damaged insulation 1x120 -- -- -- -- -- 283 307 365 517 633 must be replaced. Current Rating for HOFR Sheathing Welding Cable Cross-Sec Copper Conductor Aluminium Conductor Corporate Office:: 403, B.K. House, Opp. SBI, C.G. (Sq.mm) Current Rating At Max Duty Cycle Current Rating At Max Duty Cycle Road, Navrangpura, Ahmedabad 380009. INDIA. In Amps In Amps Ph : (91-79) 26420270, 26446395 100% 85% 60% 30% 100% 85% 60% 30% Fax: (91-79) 26446395. 1x16 135 146 174 246 -- -- -- -- Email:info@superstarcable.com, 1x25 177 192 228 343 -- -- -- -- superstarcable@hotmail.com. 1x35 221 240 285 403 176 191 227 321 Works Address :: Plot No. 676, Vill. Rakanpur, 1x50 279 303 360 509 222 241 287 405 Ta. Kalol, Dist. Gandhinagar. INDIA – 382 721. 1x70 352 382 454 643 280 304 361 511 1x95 424 460 547 774 339 368 438 619 Ph:(91-2764) 286515. 1x120 -- -- -- -- 404 438 522 738 Visit us at : www.superstarcable.com (CE Marking Approval Under Process)