DRYSTAR 5302 - Service Manual For Download (2) (301-350)

Repair and Service
DD+DIS150.05E Software Menus, Settings
4 Welcome to this 5 Welcome to this

DryStar 5302 printer DryStar 5302 printer
Service - Save configuration Service - Restore configuration

1. General
2. Network only 1. General
2. Network only
Go back
Go back
6 Welcome to this 7 Welcome to this

Service - Calibration Service - Service actions

1. Film Calibration 1. Error Messages
2. Internal Densitometer Calibration 2. Warning Messages
3. Thermal Print Head Calibration 3. Repair History
4. Smart Profile Calibration 4. Maintenance
5. Compliance Film Calibration 5. Logging
6. Resistor Check
7. Horizontal Alignment
Go back
Go back
8 Welcome to this
DryStar 5302 printer
Service - Quality Control

1. Start Quality Control procedure
2. Edit additional data for last QC
Go back
Welcome to this
Service - Service actions

Maintenance Action Cycles Factory Current Active Reset Item
to go settings settings
Y Y
Thermal head cleaning required 5000 5000 5000 N N
Y Y
Replace thermal head anti dust filter 25000 25000 25000 N N
62500 Y Y
Replace thermal head (end of life) 62500 62500 N N
4898 5000 5000 Y Y

Film calibration upper tray required N N
5000 5000 5000 Y Y
Film calibration lower tray required N N
5000 5000 5000 Y Y
Service maintenance required N N
Accept Changes Discard Changes Reset Values
Figure 16: Service command session (part 2)
DOCUMENT CONTROL NOTE:

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1 DRYSTAR 5302 Chapter 3.7 / 21

06-2009 5366/100 Agfa Company Confidential
Repair and Service
Welcome to this
2.1 2.3 Welcome to this
Service - Change general settings Service - Change network settings (dicom)

Date: 19 Oct. 2004
Time: 08 30 00 1. Network settings
2. Remove modality
Language English 3. Add modality
Chinese Simpl.
Japanese
Go back
Beep on empty tray 5 beeps
Keypad contrast (60 ... 80) 68 Typical 68
Keypad backlight (0 ... 100) 50 Welcome to this
* Site name
* Site address
* City Service - Change network settings (dicom)
* Country
* Country code (tel) Printer AE-title DS5302
* Telephone Hostname ds5300
Remote Connection Domain name
* Department Printer IP-Address 12.10.68.41
* Contact person Netmask 255.0.0.0
E-mail address Router IP-address
Comments
Accept changes Discard changes Reset Values Accept changes Discard changes Reset Values
Welcome to this 2.2 2.4 Welcome to this

Key-Operator - Change input tray settings Service - Change Image quality settings
If RF-tag is missing or malfunctioning

printing with Dmax = 2.00 1. General
printing not possible 2. Modality XYZ
Upper input tray Go back
Film view Normal

Back
Tag film format 14x17"
Welcome to this
Tag film type DT2B DryStar 5302 printer
Lower input tray

Service - Change Image quality settings
Film view Normal
Back Default film calibration off
Tag film format 14x17" on
Tag film type DT2B

Default Densitometer Macbeth TR924
Gretag
Accept changes Discard changes Reset Values X-Rite 301
X-Rite 310
Default A-sharp-TMML off
Welcome to this
DryStar 5302 printer on
Accept changes Discard changes Reset Values
Service - Change Image quality settings
Select frequency
Every 5 packs
Accept changes Discard changes Reset Values


Repair and Service
9 Welcome to this 9.1 Welcome to this

Service - Installation Service - Installation

Before install.
1. New Software Installation please make backup
2. Printer Installation Wizard
3. Install Site Data 1. OK, make backup
2. SKIP backup
Go back Go back
Welcome to this
Service - Installation
Choose Dataset Browse .....
Proceed Go Back Reset Values


This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
Chapter 3.8
HEALTHCARE Repair and Service
Imaging Services
Software Releases and Patches
Document No: DD+DIS150.05E
DRYSTAR 5302
Type 5366 /100/300
► Purpose of this Document
This document lists all customer released software versions with their features,
limitations and known problems.
► Document History
Edition. Release Changes

Revision Date compared to previous Version 1.4
1.5 02-2015 Added software versions 3.0.0_C1, 3.1.0_C1 and 3.1.1_C1.
Refer to sections 15, 16 and 17.
► Referenced Documents
Document Title
DD+DIS005.15E DRYSTAR 5302 SB30: Software patch 3.1.1_C1 available to
support a special DICOM print application

The controlled version of this document is available from the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 5
02-2015 printed in Germany Document Node ID: 28041466
eq_03-8_release-patch_e_template_v08_modified
Agfa Company Confidential Copyright © 2015 Agfa HealthCare N.V.
Repair and Service
DD+DIS150.05E Software Releases and Patches
► Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright  2015 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium, or its
affiliates.
All other trademarks mentioned in this document are held by Agfa HealthCare N.V. or
the respective owners and are used in an editorial fashion with no intention of
infringement.
Nothing contained in this legal notice nor in any text in this document shall be
construed as granting by implication, estoppel or otherwise, any license or right to use
any of the trademarks, service marks, trade names or logos appearing in this document
without the express prior written consent of their respective owner.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" prior to attempting any operation, repair or
maintenance task on the equipment.
Refer to Document ID 11849633, Agfa Intranet / Agfa Portal via Internet.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare N.V or one of its affiliates
or who are otherwise authorized by Agfa HealthCare N.V. or one of its affiliates to
provide such services.


02-2015 Type 5366 /100/300 Agfa Company Confidential
Repair and Service
LIST OF CONTENTS
1 SOFTWARE RELEASE 1.8.0_C1 ............................................................................................5

1.1 Supported Features ..................................................................................................................5
1.2 Limitations .................................................................................................................................5
1.3 Known Issues............................................................................................................................6

2.1 Solved Software Issue ..............................................................................................................6
2.2 New Feature..............................................................................................................................7

3.1 Solved Software Issues ............................................................................................................8

4.1 New Features............................................................................................................................9
5 SOFTWARE RELEASE 1.9.0_C3 ..........................................................................................10

5.1 Solved Software Issue ............................................................................................................10

6.1 Solved Software Issues ..........................................................................................................12


8.2 New Feature............................................................................................................................16

9.1 New Features..........................................................................................................................17
9.2 Solved Issue in Software 2.0.0_C2.........................................................................................18
9.3 Known Software Issue ............................................................................................................19

10.1 New Feature of Software 2.0.0_C3 ........................................................................................20


Repair and Service
11.1 New Feature of Software 2.1.0_C2 ........................................................................................21

12.1 Solved Issues in Software 2.1.0_C3.......................................................................................22

13.1 Solved Issues in Software 2.2.0_C1.......................................................................................23

14.1 Solved Issues and Improvements in Software 2.3.0_C2........................................................25

15.1 New Features in Software 3.0.0_C1.......................................................................................25

17 SOFTWARE PATCH 3.1.1_C1...............................................................................................27

17.1 Solved Issues with Software Patch 3.1.1_C1 .........................................................................28


Repair and Service
1 Software Release 1.8.0_C1
Type of new Software 1st customer release
Release Date 09/2005
Printer Serial Numbers  SN1001
Availability On the Agfa HealthCare Library only the

latest software release can be downloaded.
Prerequisites None
1.1 Supported Features
All features as specified:

 Printing diagnostic data according to the DICOM standard with a
resolution of 320 dpi
 Printing on Drystar DT2B and DT2C films
 Supported film sizes:
14x17", 14x14", 14x11", 10x12", 8x10"
 Support of the new thermal model TMML, commercial name "A#sharp"
1.2 Limitations
Software 1.8.0_C1 has following limitations:

 User Interface screens are only available in Dutch, English, French, German,
Italian, Norwegian, Portuguese, Spanish and Swedish language.
 RF tag overrule functionality (printing with Dmax = 2.0 O.D.) not yet implemented
 Only Microsoft Internet Explorer 5.5 or higher is usable as browser application.


Repair and Service
1.3 Known Issues
Software 1.8.0_C1 has following known software issues:

 In case the Online Diagnosis detects that the Output Module is Causeive and has
to be exchanged, it does not display "MOD 06 - Please replace module" but "E06 -
Please replace module".
 The Module pages in the Service Engineer Tools are not yet operational
 In case a film jam happens with last film in a package, the printer does not show
"empty film tray" but continues printing with the "protective cover", what leads to
jam with the protective cover.
 Automatic film calibration fails in case of a pending maintenance action.
Type of new Software* Software Update
Printer Serial Numbers  SN1156 plus 1143 and SN 1149

Prerequisites None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct issues, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
2.1 Solved Software Issue
Symptom Thermal Head calibration could lead to vertical stripes on the film in the range of
 0.05 O.D*. units (For comparison: Under best viewing conditions the human eye can
distinguish 0.01 O.D. units).
*O.D. = Optical Density
Cause Software fault


Repair and Service
2.2 New Feature
Added languages for the Operator and Key-Operator displays:
Languages in Software 1.80_C1 Additional Languages

in Software 1.80_C2
Dutch Chinese-simplified
English Chinese-traditional
French Czech
German Danish
Italian Finnish
Norwegian Greek
Portuguese Japanese
Spanish Korean
Swedish Polish
Russian
Estonian
Hungarian
Latvian
Lithuanian
Slovak
Table 1: Languages for Operator and Key-Operator Screens


Repair and Service
≥ SN 2175 plus 2091, 2134, 2143, 2159

Printer Serial Numbers
and 2173

Prerequisites None
*NOTE:
3.1 Solved Software Issues
Software 1.8.1_C1 solves following software issues:
Symptom 1 Film transport problems from the upper tray
Additional Information:
− Film jam mainly happens with film size 14x17"
− Error message HC314003 in the infocounter
− The user interface shows error message: "Film Jam: Open upper input tray and
clear film path"
Cause Non-optimized film transport & aligning from upper tray, caused by the friction clutch
in the gear box


Repair and Service
Symptom 2 Electromagnetic radiation of the Themis CPU above specifications.
This symptom has no impact for the printer operation, violates however the specified
electromagnetic radiation values.
Cause A certain component on the Themis CPU named "Spread Spectrum Clock (SSC)" is
switched off during operation.
Type of new Software* Software Upgrade
Printer Serial Numbers ≥ SN 3930, plus 3642, 3645, 3711, 3714, 3798,
3803, 3815, 3856, 3862, 3864, 3865, 3867 to
3880, 3883, 3887, 3895, 3903 to 3909, 3911 to
3913, 3915 to 3924, 3926 to 3928
Availability On the Agfa HealthCare Library only the latest

software release can be downloaded.
Prerequisites None
*NOTE:
4.1 New Features
Software 1.9.0_C2 contains following new features:

 Support of RoHS conform printed circuit boards
 Improvement of the Thermal Model, what improves constancy if several films are
printed short after each other
NOTE:
As of software 1.9.0_C2 the key-operator screens are available in English language
only.


Repair and Service
Printer Serial Numbers SN 3886, 3887, 3905, 3919, 3920, 3945, 3967,
3972, 3985, 3992, 4014, 4021, 4022, 4023,
4026, 4028, 4029, 4038, 4040, 4044, 4047,
4049, 4050, 4052, 4055, 4059, 4060, 4068,
4069, 4072, 4074, 4077, 4078, 4080, 4081,
4088, 4089, 4092, 4099, 4102, 4113, 4114,
4116, 4125, 4126, 4127, 4128, 4129, 4131,
4132, 4133, 4134, 4137, 4138, 4139, 4140,
4141, 4142, 4143, 4144, 4145, 4146, 4147,
4148, 4149, 4150, 4151, 4152, 4153, 4154,
4155, 4156, 4157, 4158, 4160, 4162, 4163,
4165, 4166, 4167, 4170, 4170, 4173, 4174,
4175, 4176, 4177, 4178, 4179, 4181, 4182,
4184, 4185, 4196, 4197, 4198, 4199, 4200,
4203, 4204, 4205, 4206, 4207, 4209, 4210,
4211, 4215, 4218, 4232
Availability Software 1.9.0_C3 was not published via

MedNet, GSO library.
Prerequisites None
*NOTE:
5.1 Solved Software Issue
Software 1.9-0_C3 contains a bugfix for the production tools only.

It does not contain bugfixes of problems that may occur in the field.


Repair and Service
Printer Serial Numbers ≥ SN 4368 plus 3923, 3924, 3976, 3988,

3995, 4000, 4006, 4007, 4009, 4012, 4013,
4015, 4018, 4020, 4024, 4025, 4027, 4030,
4031, 4033, 4034, 4035, 4039, 4041, 4042,
4043, 4045, 4046, 4048, 4051, 4053, 4054,
4056 to 4058, 4061 to 4067, 4070, 4071,
4073, 4075, 4076, 4079, 4082 to 4087,
4090, 4091, 4093 to 4095, 4097, 4098,
4100, 4101, 4103 to 4112, 4115, 4117,
4118 to 4124, 4130, 4135, 4136, 4159,
4161, 4164, 4169, 4172, 4183, 4186, 4187
to 4195, 4201, 4202, 4208, 4212, 4213,
4214, 4216, 4217, 4219 to 4226, 4228,
4230, 4231 to 4237, 4239 to 4249, 4251,
4252, 4254 to 4262, 4264, 4266, 4267 to
4316, 4318 to 4354, 4355, 4357, 4358 to
4365, 4366

Prerequisites None
*NOTE:


Repair and Service
Symptom 1 Sporadic film jams in the output module and corresponding error message:
“Film jam - Open top cover and clear film jam”
 The fault mainly appears with 8x10” or 12x10” films printed from the lower tray.
 With lower probability the fault may also happen:
o With other film formats (14x17”, 14x14”, 14x11”) printed from the lower tray
o With any film format printed from the upper tray
Symptom 2 Top border is too large (> 7 mm); O.K. NOT O.K.
images possibly printed until the
approx. 6 mm > 7 mm
trailing edge of the film.
on
o
ati
ati
Inf age
Inf age
orm
orm
Im
Im
Figure 1
Cause Software fault in software 1.9.0_C3


Repair and Service
≥ SN 5723 plus 5660, 5665, 5667, 5669,

Printer Serial Numbers 5672, 5676, 5677, 5679, 5683, 5684, 5717,
5719, 5721

Prerequisites None
*NOTE:
Symptom 1 Sporadic input film jams for films from the upper tray, mainly 14” films:
 Error message at the local display:
Film jam! Open upper input tray and clear film path
 Error message in the infocounter: HC314003
Cause The force for driving the film towards the thermal head is sporadically too low.


Repair and Service
Solution Install "upper pickup modification kit", spare part number*: CM+3617030. It contains:
1. Modified latches which open and close the rollers for moving the film towards the
thermal head:
 Reinforced holders for the axle.
 More clearance for the axle which is moved by the latches
(before: ± 0.25 mm, now ± 1 mm).
2. Stronger springs at the upper pickup rollers. These springs define the friction
between rollers and film.
3. Software update 1.9.1_C1 with optimized film pick-up timing
* The last digit in the spare part number indicates the spare part revision at release of
this document. When ordering, the actual revision of the spare part is delivered.
Symptom 2 When printing calibration films (Film calibration; Internal Densitometer Calibration;
Thermal Print Head Calibration) the printer makes a strange noise.
The noise depends on the type of Thermal Head (Kyocera / Toshiba) and the film
batch.
Cause Resonances inside the printer, appearing sporadically at low density printing.
Solution Software update 1.9.1_C1 has different calibration patterns implemented to avoid
sporadic resonances. Example for film calibration film see Figure 2.
Figure 2


Repair and Service
≥ SN 7069, plus 6827, 6867, 6887, 6902,

6917, 7067, 7052 and 7057

Prerequisites None
*NOTE:
Symptom 1 Sporadically the printer stops boot-up with message “Error System Failure”:
 When pressing the ON/OFF switch the printer cannot be switched off.
 Access via network is not possible (to reboot remotely).
 After unplugging and reconnecting the mains cable the printer usually starts up
normally.
Cause CPU Driver problem


Repair and Service
Symptom 2 When the upper or lower RF tag (RF = Radio Frequency) is Causeive (Error HC301003
/ HC 302003) the display names the wrong defective RF tag (RF1 instead of RF2 and
vice verse).
Also in the service manual DD+DIS150.05E, section 4, edition 1 revision 0, Reference
Diagrams, the RF-tags are mixed.
Correct:
RF1 = lower tray
RF2 = upper tray
Cause Mismatch of correct naming of RF tag in translation file for LCD display, service manual
and software
8.2 New Feature
Currently the RF-Tags of the film packages

have their information stored in a non-ISO
format.
To be prepared for future changes of the RF
tags (new format as defined by ISO) software
≥ 1.9.2_C1 already accepts ISO RF tags.
Figure 3


Repair and Service
≥ SN 8923 plus 8634, 8662, 8679, 8691,

8694, 8847,8848, 8854, 8856, 8857, 8858,
8865, 8871, 8873, 8875, 8880, 8886, 8893,
8894, 8896, 8897, 8903, 8908, 8911, 8912,
8913, 8914, 8915, 8916, 8917, 8918, 8919,
8920, 8921

Prerequisites None
*NOTE:
9.1 New Features
Software 2.0.0_C2 contains following new features:
 Software supports both printers, DRYSTAR 5302 and DRYSTAR AXYS.

 Support of 14 bit contrast resolution (instead of 12 bit)
 Improved RF-tag locking mechanism (identical to RF-tag locking mechanism of
DRYSTAR 550X software 6.0)
 Support of “Compliance film calibration” which may be required to pass the
Afssaps / EUREF* acceptance test.
For DRYSTAR AXYS this feature was available already as of software 1.6.3_C1,
however only for Mammo printing. Now it is available also for non-mammography
applications for DRYSTAR 5302 and DRYSTAR AXYS.
*Afssaps = Agence française de sécurité sanitaire des produits de santé
EUREF = European Reference Organisation for Quality Assured Breast Screening and
Diagnostic Services
 Extended operating System and Browser Compatibility of the Operator, Key-

Operator and Service Browser Pages.


Repair and Service
Supported operating systems:

- Windows 2000
- Windows XP
- Windows Vista
Supported browsers:
- Internet Explorer 6, 7 and 8
- Firefox 3
 Support of Resistor Check Function. This function allows troubleshooting of film
stripes in the film run direction.
9.2 Solved Issue in Software 2.0.0_C2
Symptom 1 Sporadically the printer stops boot-up with message “Error System Failure”:
 When pressing the ON/OFF switch the printer cannot be switched off.
 Access via network is not possible (to reboot remotely).
 After unplugging and reconnecting the mains cable the printer usually starts up
normally.
Cause CPU Driver problem
Solution Install software 2.0.0_C2 to prevent the problem.
NOTE:
For DRYSTAR 5302 software update 1.9.2_C1 solved already most cases of
the problems.
Symptom 2 Infocounter data and E-Label data sporadically do not match.
Cause E-Label and Infocounter synchronization problem
Solution Install software 2.0.0_C2.


Repair and Service
Symptom 3 Some DRYSTAR 5302 printers sporadically print films partially only, especially with
high workload: The rest of the film is gray.
Cause Data underrun due to a software problem
Solution Install software 2.0.0_C2.
9.3 Known Software Issue
Symptom Login problems with the Firefox browser:

In some cases the login to the service web pages has to be repeated three times, until
login is successful.
Cause Incompatibility with login script and Firefox browser in certain cases
Solution Repeat the login up to three times until it is successful.


Repair and Service
Printer Serial Numbers ≥ SN 9464 plus SN 9288, 9409

Prerequisites None
*NOTE:
NOTE:
As of Software 2.0.0_C2 DRYSTAR 5302 and DRYSTAR AXYS use the same
software.
10.1 New Feature of Software 2.0.0_C3
Compared to software 2.0.0_C2 the RF tag locking mechanism is further improved.

This supports a reliable detection of falsely inserted films.


Repair and Service
Printer Serial Numbers ≥ SN 12222*

Prerequisites None
* SNs of additional DRYSTAR 5302 printers with SW 2.1.0_C2 ex factory: 11538, 12095, 12099, 12102,
12103, 12105, 12108, 12111, 12113, 12118, 12122, 12125, 12126, 12128, 12132, 12136, 12139, 12144,
12149, 12151, 12152, 12156, 12158, 12161, 12163, 12164, 12167, 12168, 12169, 12170, 12178, 12181,
12182, 12186, 12192, 12193, 12194, 12197, 12205, 12207, 12210, 12212, 12214, 12217, 12218, 12219
*NOTE:
NOTE:
software.
11.1 New Feature of Software 2.1.0_C2
Software 2.1.0_C2 supports new hardware (Devius module, Tyndal module, SATA
hard disk) for DRYSTAR 5302 and DRYSTAR AXYS, which was introduced
in Q IV 2010.
 Software 2.1.0_C2 is downwards compatible, so it also supports the actual
hardware (Devil module, Themis module, SCSI hard disk).
It replaces software 2.0.0_C3.
 The new software has no other new features except support of new hardware.


Repair and Service
Printer Serial Numbers SN ≥ 13990 plus SN 13865

Prerequisites None
*NOTE:
NOTE:
software.
12.1 Solved Issues in Software 2.1.0_C3
By installing software 2.1.0_C3, the Devius board is re-programmed to revision 9.

This is a solution for the warning message “RF Tag Problem” after 10 printed films of a
new film pack.
For details see DRYSTAR AXYS SB 15 / DRYSTAR 5302 SB 20, Software 2.1.0_C3
available to solve Warning Message “RF Tag Problem“ after 10 printed Films of a new
Film Pack, DD+DIS037.11E (Intranet Link / Extranet Link).


Repair and Service
Printer Serial Numbers SN ≥ 15678 and additionally in SN 15334,

15415, 15480, 15491, 15507

Prerequisites None
*NOTE:
NOTE:
software.
13.1 Solved Issues in Software 2.2.0_C1
 After changing the Key-Operator language at printers with software 2.1.0_C3, the
printer boot-up hangs with message “Please wait - self test proceeding”.
 RF Tag Reading Problems at Printers with Stronglink RF Tag Readers in
Combination with ISO RF Tags.
For details to these two software issues refer to DRYSTAR AXYS SB 18 /

DRYSTAR 5302 SB 23, Software 2.2.0_C1 available to solve Hang-up after
Changing Key-Operator Language and RF Tag Reading Problems,
Document ID 33559755 (Intranet Link / Extranet Link).


Repair and Service
Additionally following minor software issues are solved:
 With software < 2.2.0_C1 the sporadic error message W306015 (CDM intensity
is unstable) appears.
 Sporadic "Error System Failure" of certain combinations of RAM and Tyndall
modules .
 When booted with a tray open, the printer cannot read an ISO RF tag.
 During regular software installation the "Chinese traditional" translation file
does not get unpacked.
 After quality control sporadically the (wrong) density values "0.00" are
displayed. When saving the quality control result the correct values are stored.

19304, 19308, 19321, 19328, 19552, 19774
Availability Agfa HealthCare Library
Prerequisites None
*NOTE:
NOTE:
software.


Repair and Service
14.1 Solved Issues and Improvements in Software 2.3.0_C2
 Improved handling of empty tray situations during automatic film calibration.

 Site data extended from 32 to 64 characters per entry.

24454, 25652, 25663, 25847, 25867, 25580
Prerequisites None
*NOTE:
NOTE:
software.
15.1 New Features in Software 3.0.0_C1
 Support of additional printer subtypes 5366/300 (SN ≥ 2001) and

5367/300 (SN ≥ 1001).


Repair and Service
 Corrected a wrong cure in the list of errors for HC305002. Cure 5 previously
mentioned to replace “Mod 04” (Lower Pickup Module) instead of “Mod 05”
(Thermal Head).
 Corrected hang-up of Firefox browser, if the user set a DICOM job in the operator
menu from a normal to an emergency print job.
 Corrected software issue at remote emergency software installation without
preserving data, that network settings were not reset to default.
 Added the missing wedge test image to the sets of test images for DRYSTAR
5302. The wedge test image is available for DRYSTAR AXYS since software
2.0.0_C1.
 Added the missing printer check when trying to install a DRYSTAR 5302 / AXYS
software via remote emergency installation at DRYSTAR 550X or DRYSTAR
4500. Now it is not possible anymore to install software on another printer than
DRYSTAR 5302 / AXYS.
 Solved software issue during printer setup, that entering character (`) during
modality AE title setup issues an Java error instead of an “invalid character” error.
 Solved the issue that an extra language dataset LNG 2.00A01 is installed during
the 2.3.0_C2 software installation, when installing the software via remote
emergency software installation without preserving data.
Printer Serial Numbers DRYSTAR 5302 Type 5366/100

SN ≥ 31.665
DRYSTAR 5302 Type 5366/300

SN ≥ 2.063
Prerequisites None


Repair and Service
*NOTE:
NOTE:
software.
 Several minor bugfixes in service functions, e.g. improved "Remote Emergency

Software Installation”.
 Automatic re-flashing of Stronglink tag readers, if the tag reader is recognized as
“non-functional” during boot-up. In previous software versions the tag reader
needed to be replaced to solve the issue.
 Several minor bugfixes in printer operation.
 Several improvements for production.
17 Software Patch 3.1.1_C1
Printer Serial Numbers DRYSTAR 5302 Type 5366/100

SN ≥ 32172 and additionally in SN 31960
DRYSTAR 5302 Type 5366/300

SN ≥ 2074 and additionally in SN 2069
Prerequisites Software 3.1.0_C1


Repair and Service
*NOTE:
NOTE:
software.
17.1 Solved Issues with Software Patch 3.1.1_C1
Symptom At printers that are connected to a third party DICOM device called "Kiosk" frequent DICOM
errors appear during printing or the print job is aborted.
NOTE:
The Kiosk application periodically polls the printer to get its status. It informs the user by a
red light in case of printer issues like empty film tray or film jam.
Cause DICOM connectivity issue.
Solution Install software patch 3.1.1_C1, on top of software 3.1.0_C1.


Chapter 3.9
HEALTHCARE Repair and Service
Imaging Services
FAQ - Frequently Asked Questions
DRYSTAR 5302
Type 5364 / 100/300
► Please note
The Chapter ‘FAQ’, Edition 1, Revision 0, has been replaced by the separately
available Troubleshooting Guide, DD+DIS154.08E
Please download the Troubleshooting Guide from the GSO Library:

MEDNET GSO Æ Hardcopy Æ Dry Imagers Æ Drystar 5302 Æ Trouble shooting guide

08/2008 printed in Germany Document Node ID: 26032589
eq_03-9_faq_e_template_v05
Repair and Service
DD+DIS150.05E FAQ - Frequently Asked Questions
intentionally left blank


08/2008 Type 5366/100 Agfa Company Confidential
HEALTHCARE Chapter 4
Imaging Services Reference and Circuit Diagrams
DRYSTAR 5302
Type 5366/100
► Purpose of this document

This document contains:
 Reference diagrams for identification and location of assemblies inside the
machine including an alphanumeric reference list
 Wiring diagrams
► Document History
Edition. Release Changes

Revision Date compared to previous Version 1.0:
1.1 03-2011  Added new hardware “Devius PCB, Tyndall CPU, DDR2
RAM and SATA Hard disk” in the reference diagram.
See section 1.
 Added new main wiring diagram for Devius PCB.
See section 2, page 2.
► Referenced Documents
Document Title
DD+DIS338.10E DRYSTAR 5302 SIB18, New Hardware (Devius / Tyndall /
RAM) and new Type of Hard Disk (SATA) introduced

The controlled version of this document resides on the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
03-2011 printed in Germany Document Node ID: 13940428
eq_04_diagrams_e_template_v06
DD+DIS150.05E Reference and Circuit Diagrams
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright  2011 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library => General Info => Agfa HealthCare =>
Publications => Service Manual) prior to attempting any operation, repair or
maintenance task on the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the Agfa HealthCare library.

Edition 1, Revision 1 DRYSTAR 5302 Chapter 4 / 2

03-2011 Type 5366/100 Agfa Company Confidential
LIST OF CONTENTS
1 REFERENCE DIAGRAMS .......................................................................................................4

1.1 Components Location ...............................................................................................................4
1.2 List of Components ...................................................................................................................7
2 WIRING DIAGRAMS ................................................................................................................9


1 Reference Diagrams
1.1 Components Location
CDM LED Board
S25 only installed S25 S6

up to SN 1519
CDM
M4
S5
S10 M5
S13
S4
S 1 in upper tray
S2 in lower tray
M1 S11
S24
S9 S12
RF1 in Lower Tray 536604aa_1.cdr
RF2 in Upper Tray
Figure 1


S14 / S15 in Upper pickup tray

S16 / S17 in Lower pickup tray
M6 in Upper pickup tray

S6 M7 in Lower pickup tray
M4
S18/S19 in Upper
F1 S8 /Lower pickup tray
S7 S21
M2 S22
M3
V2 V1 M9
F2
M8
S3
SCSI / SATA Hard Disk* 536704aa_3.cdr
*Devius / Tyndall / DDR2 RAM / SATA hard disk introduced for:

SN 3177, SN 3180, SN 3494 to SN 3537, SN 3539, SN 3574, SN ≥ 3672
Figure 2


Devil*
Devius*
OSB Power Supply
TPH
Themis* Tyndall*
Key6
RAM*
*Devius / Tyndall / DDR2 RAM / SATA hard disk introduced for: DDR2 RAM*
SN ≥ 12610 536604aa_2.cdr
Figure 3


1.2 List of Components

Component Name Refer to
CDM Contactless Densitometer PCB Figure 1
cdmLED Densitometer LED PCB Figure 1
Devil PCB or Devius Control Board: Input/Output and film
Figure 3
PCB control
E1 E label Devil CPU --
E2 E label Output Module --
E3 E label Lower Pickup Module --
E4 E label Power Supply --
E5 E label TPH module --
E6 E label 6 Display Module --
E7 E label 7 Upper Pickup Module --
F1 Thermal Head fan Figure 2
F2 CPU cooling fan (E-box) Figure 2
Hard disk Drive Hard disk Drive 73 GB (or more) Figure 2
KEY6 PCB Keypad module Figure 3
M1 Drum motor Figure 1
M2 Cam drive motor Figure 2
M3 Suspension drive motor Figure 2
M4 Output rollers motor Figure 1
M5 CDM Motor Figure 1
M6 Upper Pickup motor Figure 2
M7 Lower Pickup motor Figure 2
M8 Gear Box motor Figure 2
M9 Vacuum pump Figure 2
OSB Switch Board for TH resistors Figure 3
Power Supply Power Supply Figure 3
RAM / DDR2 RAM RAM Figure 3
RF1 RF tag reader lower tray Figure 1
RF2 RF tag reader upper tray Figure 1


Component Name Refer to

S1 Upper magazine empty detection Figure 1
S2 Lower magazine empty detection Figure 1
S3 Transport roller open detection Figure 2
S4 Input Sensor TPH Figure 1
S5 Output sensor TPH Figure 1
S6 Output rollers home position Figure 1
S7 TPH home position Figure 2
S8 Top cover closed detection Figure 2
S9 Print drum drive rotation detection Figure 1
S10 Densitometer home position Figure 1
S11 Take over passed detection Figure 1
S12 Overheat sensor Figure 1
S13 Input sensor TPH Figure 1
S14 Upper pickup home position Figure 2
S15 Upper pickup pickup position Figure 2
S16 Lower pickup home position Figure 2
S17 Lower pickup pickup position Figure 2
S18 Upper pickup passed position Figure 2
S19 Lower pickup passed position Figure 2
S21 10" suspension position Figure 2
S22 14" suspension position Figure 2
S24 Take over passed detection Figure 1
Output sensor
S25 Figure 1
Only installed up to SN 1519.
Themis CPU / Tyndall
CPU board. Keeps Operating System. Figure 3
CPU
TPH Thermal print head Figure 1
V1 Vacuum valve lower magazine Figure 2
V2 Vacuum valve upper magazine Figure 2


2 Wiring Diagrams
NOTE:
To improve readability on paper, the two main diagrams are split up in 4 pages to be
printed on DIN A4: Double-click the attached paper-clip to open and print the diagrams.
Page 1 Page 2
Page 3 Page 4
The following circuit diagrams are attached:
# Description
1 Wiring Diagrams Drystar 5302 with Devil PCB: Main Page (Diagram 1/9)
2 Wiring Diagrams Drystar 5302 with Devius PCB: Main Page (Diagram 2/9)
3 Wiring Diagram Lower Pickup Assembly (Diagram 3/9)
4 Wiring Diagram Lower Tray Assembly (Diagram 4/9)
5 Wiring Diagram Output Assembly up to SN1519 Assembly (Diagram 5/9)
6 Wiring Diagram Output Assembly as of SN1519 Assembly (Diagram 6/9)
7 Wiring Diagram Pump & Valves Assembly (Diagram 7/9)
8 Wiring Diagram Upper Pickup Assembly (Diagram 8/9)
9 Wiring Diagram Upper Tray Assembly (Diagram 9/9)


A B C D E F G H I J K L M N O P Q
A343882. THERMAL HEAD ASSY X

X
OS-5101-H X X A340530.0 NAIS AGX226
X X
Sensor-S4 X (Matsushita)
Overheat
X
X A340419. 3
2
3
S4
+XS5aXS5:3
RD
VT
EE-SX4009-P1
Sensor-S7
X
X
S7
X
2 +XS5aXS5:2 1 RD
sensor A5
CABLED HEATER FOIL (ELE) 1
1
BU3-EI
+XS5aXS5:1
BK
2
3
1
2
DEV/P1:36
DEV/P1:35
BK
VT
X
S8
3 DEV/P1:34 X X
BN 1 3 BU BU3-EI X X
X X
S8/7 S8/8
1/1 7 8 1/1
X +XS5a +XS5b
X Input sensor TPH BK
XS5 XS5 BK
6.3mm isolation (clear)
3 4
6.3mm isolation (clear)
S4:1 1 1 DEV/P1:26
TPH home position
Thermal Print Head
12 VT VT 12
S4:2 2 2 DEV/P1:25
Sensor-S12
RD
S4:3 3 3 DEV/P1:27
RD Top cover closed detection
BK BK
S13:1 4 4 DEV/P1:32
VT VT
S13:2 5 5 DEV/P1:31
1
2
RD RD
S13:3 6 6 DEV/P1:33
VT BK
+XS5aXS5:8 7 7 DEV/P1:15
X A344559. WIRE HARNESS ASSY VT
+XS5aXS5:7 8 8 DEV/P1:14
VT
X
X X A339844. X (BRACKET) ST8-EI BU8-EI
2 +5V common
P325189
X +TPH TPH
*50/50
+TPH
+TPH
10/10
IFE#5 ST1
1/10
2/10
3/10
4/10
5/10
6/10
7/10
8/10
9/10
A000000. Thermal Head Assembly
+TPH
X
P3
P1
OG 1/4
X
BL11
1 +5V
P2
+XS4aXS4:7 1 X
X
RD 2/4
+XS4aXS4:8 2 OS-5101-H X X
BK 3/4 X /Output_asm.3H
+XS4aXS4:9 3
X
X
JST VH connector JST VH connector Sensor-S13
TH/P2
WH S13
*50/50
10/10
1/10
2/10
3/10
4/10
5/10
6/10
7/10
8/10
9/10
4/4 X
BU50-IDC-1
X
X
X
TH/P3
TH/P1
+XS4aXS4:10 4
ST4-MO53261-SMD +TPH 156" board-in 156" board-in 3
3 +XS5aXS5:6
RD A344551. WIRE HARNESS ASSY (OUTPUT) XS2 & XS3
BU4-51021 X crimp style 10pos. crimp style 2pos. 2 VT
2 +XS5aXS5:5
BN
BU
RD
RD
A6 1 BK
X 1 +XS5aXS5:4
< open wire end >

< open wire end >
BU3-EI
Sensor-S12:1
Sensor-S12:3
PS/P3:11
PS/P3:12
eLabel pcb Address #5 Input sensor TPH
ST5-MINI-FIT-JR BU5-MINI-FIT-JR
11 11
BK
RD
XS6b
A344546. WIRE HARNESS ASSY (ENGINE)

X
X
1 1
2 2
4 4
5 5
A343030. S4 BRACKET ASM

X
X
XS6a
WH
WH
WH
BN
BN
BN
OG
OG
RD
RD
RD
RD
RD
RD
RD
RD
RD
RD
BU
BU
BU
RD
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
OSB/P6:4
OSB/P6:3
OSB/P6:2
OSB/P6:1
VT
VT
VT
VT
VT
VT
VT
VT
VT
YE
VT
VT
VT
+XS2aXS2:13
+XS2aXS2:11
+XS2aXS2:12
+XS2aXS2:14
+XS2aXS2:10
+XS3aXS3:20
+XS3aXS3:19
+XS3aXS3:18
+XS3aXS3:16
+XS3aXS3:17
+XS3aXS3:15
+XS2aXS2:19
+XS3aXS3:22
+XS3aXS3:10
+XS3aXS3:13
+XS3aXS3:11
+XS3aXS3:12
+XS3aXS3:14
+XS2aXS2:9
+XS2aXS2:7
+XS2aXS2:8
+XS5bXS5:8
+XS5bXS5:7
+XS2aXS2:6
+XS2aXS2:5
+XS2aXS2:4
+XS2aXS2:2
+XS2aXS2:1
+XS2aXS2:3
+XS5bXS5:2
+XS5bXS5:1
+XS5bXS5:3
+XS5bXS5:5
+XS5bXS5:4
+XS5bXS5:6
+XS3aXS3:1
+XS3aXS3:2
+XS3aXS3:3
+XS3aXS3:4
+XS3aXS3:5
+XS3aXS3:6
+XS3aXS3:7
+XS3aXS3:9
+XS3aXS3:8
S8/7:1
S8/8:1
S7:3
S7:2
S7:1
A345385. TH POWER CABLE
DEV/P1:38
DEV/P1:37
X
BN
BU
/Upper_pickup.3F
RD
RD
TPH fan XS1
BU40-90142
BU16-90142
DEV/P1
DEV/P9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
10
11
12
13
14
15
16
X
X
X
X
1
2
3
4
5
6
1
2
3
5
6
8
9
+12V
+5V
+5V
ODM_I_SEL_B_BF
ODM_M_SEL_B_BF
ODM_I_SEL_A_BF
ODM_M_SEL_A_BF
P_24V
P_24V
ODM_BL_CTRL_BF
-12V
EL_SDA_LINE1
EL_SCL_LINE1
JAM_CLEAR
SDA
GND
DC_OUTB5
DC_OUTB4
GND
GND
GND
GND
GND
GND
GND
GND
GND
DC_OUTA5
DC_OUTA4
VOS
VOS
VOS
VOS
VOS
VOS
VOS
VOS
SCL
ODM_COUNT
DIG_SENSOR18
DIG_SENSOR17
DIG_SENSOR21
DIG_SENSOR13
DIG_SENSOR5
DIG_SENSOR7
DIG_SENSOR6
DIG_SENSOR4
DIG_SENSOR9
+DEV1
+DEV1
CURR_DIG_SENSOR18
CURR_DIG_SENSOR17
CURR_DIG_SENSOR21
CURR_DIG_SENSOR5
CURR_DIG_SENSOR7
CURR_DIG_SENSOR6
CURR_DIG_SENSOR4
SAFETY_OK
M
ST40-90130
ST16-90130
P1
P9
X
X
10 10
X X
A329002.1 +DEV1 X
X P40 DEV/P40 BK
F1 1 GND 1 DEV/P40:2
2
A347112. OSB-HEATER CABLE
BK
X A344555.0 2 DIG_SENSOR31(CCP40) 2 DEV/P40:1
X X X 3 DC_OUTA12
X +DEV1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
DEV/P14 P14 4 DC_OUTB12
GY
*50/50 *50/50 5 DC_OUTA11 5 +XS10bXS10:5
BN
OSB1
BU50-IDC-1 P325189 6 DC_OUTB11 6 +XS10bXS10:6
I/O 4 CDM
BU
RD
WH X
TPH DATA CABLE TH 7 DC_OUTA10 7 +XS10bXS10:3
BN
/Lower_pickup.3F
8 DC_OUTB10 8 +XS10bXS10:4
A329002.1:2
A329002.1:1
X X 9 DC_OUTA9 9 +XS10bXS10:1
BU XS4
+OSB1 BN
X 10 DC_OUTB9 10 +XS10bXS10:2
OSB/P6 P6 11 DC_OUTA8 11 +XS4aXS4:2
RD
RD 1/4 BK
BU2-MINI-FIT-JR
XS6a:5 1 12 DC_OUTB8 12 +XS4aXS4:1

RD 2/4 X X RD
XS6a:4 2 X +DEV1 13 DC_OUTA7 13 +XS1aXS1:2
BU 3/4 BK
DEV/P41 P41
Fan-F1
XS6a:2 3 14 DC_OUTB7 14 +XS1aXS1:1

BN BK
4/4
+ - BU
10
XS6a:1 4
1
2
3
4
5
6
7
8
9 SWITCH_FET_STATUS_I_GND 9
DEV/P41:2 1 GND 1 15 M3_A2 15 +XS13aXS13:5
P316801 BK
X
X
RD
DEVIL ONE
2 2
1 1
BU4-MINI-FIT-JR DEV/P41:1 2 DIG_SENSOR30(CCP21) 2 16 M3_A1 16 +XS13aXS13:4

BN WH
10 SWITCH_FET_STATUS_I
F1
X
X
+XS11bXS11:1 3 GND 3
ST2-MINI-FIT-JR
1 CURR_DIG_SENSOR14
17 M3_B2 17 +XS13aXS13:7
X
.1 S27 obsolete BK
+XS11bXS11:2 4 XX2 4 YE
7 SWITCH_FETB_ACT
5 SWITCH_FETA_ACT
9 X VT 18 M3_B1 18 +XS13aXS13:6 9
BU
2 DIG_SENSOR14
X ST10-90130 +XS13aXS13:10 5 DIG_SENSOR29 5 19 M8_A2 19 +XS12aXS12:1
P316768
P316768
BK
+OSB1
+OSB1
(Devil 3 run)
OSB1 +XS13aXS13:9 6 CURR_DIG_SENSOR29 6 RD
+OSB1
A339406. OSB1 pcb RD 20 M8_A1 20 +XS12aXS12:2

WH
1/1
1/1
P2
P3
+XS13aXS13:8 7 VOS 7 X
LED functions on Themis
X
BL19 21 M8_B2 21 +XS12aXS12:3 /Pump_&_Valves_asm.2E
P1
VT
6 GND
8 GND
YE
DEV/P20:8
DEV/P20:7
+XS13aXS13:3 8 DIG_SENSOR28 8 22 M8_B1 22 +XS12aXS12:4

X
X
BK
RD
+XS13aXS13:2 9 CURR_DIG_SENSOR28 9 23 DC_OUTA6 23 F2:1
RD XS10
BU10-90142
D1, D7, D10 (yellow) Software controllable LED's.

X
X
BU
OSB/P1
+XS13aXS13:1 10 VOS 10 24 DC_OUTB6 24 F2:2

BK D2 2,5V (green) V25 =2,5V for MPC107 Host Bridge and FPGA. VT
+XS12aXS12:5 11 CURR_DIG_SENSOR0 11
1/1
1/1
X
X
X
X
25 CURR_DIG_SENSOR3 25 +XS1aXS1:14
RING-TERM-2.5-3.6
RING-TERM-2.5-3.6
OSB/P2
OSB/P3
VT
BU
RD
RD
+XS12aXS12:6 12 DIG_SENSOR0 12 D3 VCORE (green) VCORE = CPU Core Voltage. 26 GND
VT
+XS12aXS12:7 13 VOS 13 D5 3,3V (green) V33 =3,3V for most logic onboard. 27 VOS
+XS12aXS12:8 14 DIG_SENSOR2 14 VT
D8 +5V (green) VCC =5V for remaining logic. 28 DIG_SENSOR24 28 +XS4aXS4:5
DEV/P41:33
DEV/P41:32
DEV/P41:18
DEV/P41:20
DEV/P41:22
DEV/P41:24
DEV/P41:19
DEV/P41:17
BK
+XS12aXS12:9 15 CURR_DIG_SENSOR2 15 D4 CS1 (yellow) Chip Select for PortX bus. 29 CURR_DIG_SENSOR24
RD
+XS12aXS12:10 16 VOS 16 30 VOS
GY D9 CS0 (yellow) Chip Select for PortX bus. BK
OSB/P1:10 17 SWITCH_FET_STATUS_I 17 31 GND 31 +XS1aXS1:9
BN D6 FPGAconf. (red) FPGA Configuration done. When lit, FPGA is NOT configured --> ALARM. OG
A344546. WIRE HARNESS ASSY (ENGINE) BK
OSB/P1:5 18 SWITCH_FETA_ACT 18 32 EL_SDA_LINE1 32 +XS1aXS1:7
BN
BK
BK
BU
BK
BK
D11 CPU (yellow) CPU Bus Grant - indicates CPU activity on the Bus.
VT
I/O 3
GY
OSB/P1:9 19 SWITCH_FET_STATUS_I_GND19 RD
BK 33 +5V 33 +XS1aXS1:8
OSB/P1:6 20 GND 20 WH
34 EL_SCL_LINE1 34 +XS1aXS1:10
UP_SPARE3 21 ST34-90130 BU34-90142 X
BU /Pump_&_Valves_asm.4E

X OSB/P1:7 22 SWITCH_FETB_ACT 22
X BK
UP_SPARE2 23
X X XS11
M1 OSB/P1:8 24 GND 24 +DEV1 X
VT
8 X X PK243-01A BK
+XS4aXS4:6 25 DIG_SENSOR23 25 P20 DEV/P20 BK
8
X X Motor-M1 +XS4aXS4:3 26 CURR_DIG_SENSOR23 26 1 GND 1 DEV/P20:2
M1 RD BK
BK
M1 VT
+XS4aXS4:4 27 VOS 27 2 DIG_SENSOR20(CCP) 2 DEV/P20:1
BK
DEV/P20:3 1 1/8 BK +XS1aXS1:5 28 DIG_SENSOR22 28 3 STEP_SINA 3 M1:1
2/8
3/8
YE M BK
RD
+XS1aXS1:3
+XS1aXS1:4
29
30
CURR_DIG_SENSOR22
VOS
29
30
4
5
STEP_SINB
STEP_COSA
4
5
M1:4
M1:5
GN
RD
GN 4/8 GN BU
DEV/P20:4 4 UP_SPARE1 31 6 STEP_COSB 6 M1:8
X RD 5/8 VT RD
DEV/P20:5 5 OSB/P1:2 32 DIG_SENSOR14 32 7 DC_OUTA1_F 7 F1:1
X
Motor 24VDC
6/8
7/8
BK
OSB/P1:1 33 CURR_DIG_SENSOR14 33 I/O 5 8 DC_OUT1_F 8 F1:2
BU
RD
Motor-M2 X BU34-90142 VOS 34 9 VOS 9 +XS4aXS4:11
X BU 8/8 BK
DEV/P20:6 8 RD WH BU ST34-90130 10 DIG_SENSOR10 10 +XS4aXS4:13
RD
M2 RD BU8-5102-N
ST8-5240
11 DIG_SENSOR1 11 +XS4aXS4:12
VT
1
M BK
BU
2
3
1
2
DEV/P20:23
DEV/P20:24
BK 12
13
GND
+5V
OG 4 OG 14 DC_ENC4
4 DEV/P20:18
YE 5 YE 15 DC_OUTB3
5 DEV/P20:22
BU 6 BU 16 DC_OUTA3
6 DEV/P20:20 X X
X +DEV1 17 DC_ENC3
ST6-EI OG
X BK
DEV/P42 P42 18 +5V 18 M2:4
DEV/P42:2 1 GND 1 19 +5V
X BK BU
X DEV/P42:1 2 DIG_SENSOR32(CCP42) 2 20 GND 20 M2:6
7 EE-SX4009-P1 BK 7
TPH positioning motor X
S9 Sensor-S9
+XS12aXS12:11 3 DIG_SENSOR33 3 21 GND
YE
RD 1 NC 4 22 DC_ENC2 22 M2:5
DEV/P20:40 1 VT RD
BK 2 +XS12aXS12:12 5 DIG_SENSOR33 5 23 DC_OUTA2 23 M2:1
DEV/P20:39 2 BK BK
VT 3 +XS13aXS13:12 6 DIG_SENSOR34 6 24 DC_OUTB2 24 M2:2
DEV/P20:38 3 VOS 7 25 GND
BU3-EI VT VT
+XS13aXS13:11 8 DIG_SENSOR34 8 26 DIG_SENSOR10 26 +XS4aXS4:14
X
CURR_DIG_SENSOR34 9 27 VOS
A344554. TPH POWER CABLE
X
X VOS 10 28 VOS
EE-SX4009-P1 VT
X CURR_DIG_SENSOR35 11 29 DIG_SENSOR19 29 +XS1aXS1:6
RD
S21 1
Sensor-S21 Print drum drive DIG_SENSOR35 12 30 CURR_DIG_SENSOR19
+XS13bXS13:1 1 OG
BK 2 VOS 13 31 EL_SDA_LINE0 31 +XS4aXS4:7
+XS13bXS13:2 2 BK
VT 3 DOG_SENSOR36 14 32 GND 32 +XS4aXS4:9
+XS13bXS13:3 3 WH
CURR_DIG_SENSOR36 15 33 EL_SCL_LINE0 33 +XS4aXS4:10
BU3-EI RD
VOS 16 34 +5V 34 +XS4aXS4:8
VT
X X DIG_SENSOR37 17 35 DIG_SENSOR3 35 +XS1aXS1:12
BK
+XS13a +XS13b CURR_DIG_SENSOR37 18 36 CURR_DIG_SENSOR3 36 +XS1aXS1:13
XS13 XS13 RD
BU
RD
RD RD VOS 19 37 VOS 37 +XS1aXS1:11

DEV/P41:10 1 1 S21:1 10" suspension position DIG_SENSOR38 20 38 DIG_SENSOR16 38 S9:3
VT
BK BK
I/O 1 BK
DEV/P40:24
DEV/P40:23
DEV/P41:9 2 2 S21:2 CURR_DIG_SENSOR38 21 39 CURR_DIG_SENSOR16 39 S9:2
Key6
VT VT RD
DEV/P41:8 3 3 S21:3 VOS 22 40 VOS 40 S9:1
RD RD
DEV/P40:16 4 4 M3:3 X NC 23 ST40-90130 BU40-90142
6 BU BU 6
DEV/P40:15 5 5 M3:5 X DIG_SENSOR39 24
YE YE
WH
DEV/P40:18
DEV/P40:17
6
7
6
7
M3:7
M3:9
WH X
X
1
KH42KM2-851
Motor-M3
CURR_DIG_SENSOR39
VOS
25
26
I/O 6
RD RD 2
A347061. WIRE HARNESS ASSY
ST2-EI
X X
DEV/P41:7 8 8 S22:1 M3 ST26-90130

F2
BK BK RD 3 A +DEV1 X
M
X
X
DEV/P41:6 9 9 S22:2 +XS13bXS13:4 3

2 2
1 1
VT VT (SPRING EXT.) 4 P21 DEV/P21

DEV/P41:5 10 10 S22:3 LED functions on VILIS BK
X
X
BU2-EI
Fan-F2
VT BK BU 5 A 1 GND 1 DEV/P21:2
DEV/P42:8 11 11 +XS13bXS13:12 +XS13bXS13:5 5 BK
BK BK 6 2 DIG_SENSOR12(CCP21) 2 DEV/P21:1
DEV/P42:6 12 12 +XS13bXS13:11 BK GND
YE 7 D5 +3V3 (green) When lit, 3,3V Supply Voltage ok. 3 GND 3 +XS9aXS9:4
WH
ST12-70107 BU12-70066 +XS13bXS13:6 7 B B D18 +5V (green) When lit, 5V Supply Voltage ok. 4 RFID_TXD_RS 4 +XS9aXS9:6 RFID_TXD_RS
8 RD +5V
D9 P_24V (green) When lit, +24V Supply Voltage ok. 5 +5V 5 +XS9aXS9:5
A344567.0:2
A344567.0:1
WH 9 YE
+XS13bXS13:7 9 6 RFID_RXD_RS 6 +XS9aXS9:7 RFID_RXD_RS
11p PH 10 X D10 +12V (green) When lit, +12V Supply Voltage ok.
11 7 GND
X D17 -12V (green) When lit, -12V Supply Voltage ok. BU RFID_RST_RS
X 8 RFID_RST_RS 8 +XS9aXS9:8
D12 IMGCTRL_CONFDONE FPGA Configuration done. 9 GND 9 +XS7aXS7:4,+XS7aXS7:12
BK, VT GND
/Upper_tray.4F
Suspension motor (yellow) When lit, FPGA is NOT configured --> ALARM. WH RFIDB_TXD_RS
BU
RD
10 RFIDB_TXD_RS 10 +XS7aXS7:6
D14 UP_LED0 (yellow) Software controllable LED. RD +5V (filtered)
11 +5V (filtered) 11 +XS7aXS7:5
X YE RFIDB_RXD_RS
D15 UP_LED1 (yellow) Software controllable LED. 12 RFIDB_RXD_RS 12 +XS7aXS7:7
X A344556.0 13 GND
X X X X BU
F2 +KEY6 X X +DEV1 14 RFIDB_RST_RS 14 +XS7aXS7:8 RFIDB_RST_RS
2
X X P2 key/P2 DEV/P8 P8 D1 NTRAFFIC (yellow) Network activity. BK GND

15 GND 15 +XS7aXS7:11
X A344567.0 *40/40 *40/40 *40/40 *40/40 D2 NGOOD_LINK (yellow) Network connected. VT XX1 5
5 X 16 XX1 16 +XS8aXS8:10
EE-SX4009-P1 P337808 BU40-IDC-1 BU40-IDC-1 P333509 VT
RD
S22
X
1
Sensor-S22 M DISPLAY CABLE
D3
D4
100MBIT_SPEED (yellow)
IMGCTRL_0 (yellow)
High Speed Network activity (>100Mbit/s)
Software controllable LED.
17
18
DIG_SENSOR25 17
CURR_DIG_SENSOR25 18
+XS8aXS8:5
+XS8aXS8:4
BK
DIG_SENSOR25
CURR_DIG_SENSOR25
/Upper_tray.2F
BK
+XS13bXS13:8 1
2
KEY D13 IMGCTRL_1 (yellow) Software controllable LED. 19 VOS 19 +XS8aXS8:6
RD VOS
+XS13bXS13:9 2 20 A_SPARE2
VT
+XS13bXS13:10 3
3 E-box cooling fan D16 IDE_DASP (yellow) IDE activity.
21 EL_SDA_LINE0
1
2
3
4
BU3-EI D19 CP_ACT_LED (yellow) Disk activity controlled by PORTEX.

22 GND
23 EL_SCL_LINE0
X
24 +5V
A344550.
X
14" suspension position X 25 GND WIRE HARNESS ASSY (CASS ASM)
KEY6 26 EL_SDA_LINE1
P337795
+KEY6
A337163.
27 +5V
1 +12V
4 +12V
BL10
3 +5V
P3
2 GND
X
28 EL_SCL_LINE1
X X VT
X +DEV1 BK
X
X
Key/P3
A343217. SPRING EXTENSIONER (SUS)

BU4-MICFITG1
DEV/P13 P13 30 CURR_DIG_SENSOR15 30 +XS8aXS8:1 DIG_SENSOR15

WH
BU
RD
RD
RD
RD
BK
BK
BK
YE
VT
VT
VT
*68/68 *68/68 31 VOS 31 +XS8aXS8:3 CURR_DIG_SENSOR15

/Upper_tray.2F
ST2x34-AMPLIMITE P316661 32 A_SPARE1 VOS
A3429150. HDD CABLE
DEV/P40:19
DEV/P40:20
DEV/P40:21
DEV/P40:22
DEV/P41:11
DEV/P41:12
DEV/P41:13
DEV/P41:14
DEV/P41:15
DEV/P41:16
DEV/P42:3
DEV/P42:5
BK /Upper_tray.2F
33 GND 33 +XS9aXS9:11
SCSI I/O 2 34 XX3 34 +XS9aXS9:12
VT
GND
DEV/P11:17
DEV/P11:18
BK
DEV/P11:3
DEV/P11:6
35 CURR_DIG_SENSOR26 35 +XS9aXS9:3 XX3

(Cassette) 36 DIG_SENSOR26 36 +XS9aXS9:2
VT
CURR_DIG_SENSOR26
RD 4
4 CONTROL POWER
ST12-70107
37 VOS 37 +XS9aXS9:1
BK
38 CURR_DIG_SENSOR27 38 +XS7aXS7:3
XS12
10
11
12
13
14
10
11
12
13
14
15
16
17
18
19
20
21
22
VT
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
BK
BK
RD
YE
10
11
12
X X
RD
1
2
3
4
5
6
7
8
9
40 VOS 40 +XS7aXS7:1 DIG_SENSOR26
POWER_SHUTDOWN_OC
+XS12b
10
11
12
1
2
3
4
5
6
7
8
9
/Lower_tray.4F
BU12-70066
XS12
X ST40-90130 BU40-90142 VOS
ST9-32WLP-SMD
ST14-MINI-FIT-JR
POWER_RESET_OC
+DEV1 CURR_DIG_SENSOR27
REM_ONOFF+
X
REM_ONOFF-
+DEV1
Devil1 DIG_SENSOR27
Power good
SERVICE
P329731
P333247
*11/11
3V3SENSEN
P328352
+DEV1
ETH
+DEV1
CF SLAVE
+DEV1
+DEV1
5VSENSEN
Power fail
3V3SENSE
+XS12bXS12:12
+XS12bXS12:11
*50/50
A342951. PCB Assembly devil
5VSENSE
VOS
P3
/Upper_tray.4F
P24
P18
P_24V
P_24V
*8/8
+12V
+3V3
+3V3
+3V3
+12V
P15
P11
TxD+
X
BL5
+5V
+5V
+5V
+5V
RxD-
-12V
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
X
X
X
IL
S20:2
S20:3
S20:1
M8:5
M8:3
M8:9
M8:7
10
11
12
13
14
10
11
12
13
14
15
16
17
18
19
20
21
22
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
S3:3
S3:2
S3:1
BU14-MINI-FIT-JR
BU22-MINI-FIT-JR
X
X
X
X
DEV/P15
DEV/P11
X
External RS232 External Ethernet External Compact-Flash

BU
BK
BK
BK
BK
VT
VT
RD
RD
RD
WH
YE
X
RD
BK
BK
YE
PS/P1:17,Key/P3:1
PS/P1:18,Key/P3:2
X
X
EE-SX4009-P1 Service Port Connection Card Connection
Sensor-S20
PS/P1:17
PS/P1:18
PS/P1:6
PS/P1:3
S20
PS/P2:10
PS/P2:11
PS/P2:12
PS/P2:13
PS/P2:14
PS/P2:15
PS/P1:10
PS/P1:11
PS/P1:12
PS/P1:13
PS/P1:14
PS/P1:15
PS/P1:16
PS/P1:19
PS/P1:20
PS/P1:21
PS/P1:22
Key/P3:3
Key/P3:4
RD 1
PS/P2:1
PS/P2:2
PS/P2:3
PS/P2:4
PS/P2:5
PS/P2:6
PS/P2:7
PS/P2:9
PS/P1:1
PS/P1:2
PS/P1:4
PS/P1:5
PS/P1:7
PS/P1:8
PS/P1:9
+XS12bXS12:7 1
BK 2
ST2x34-AMPLIMITE
+XS12bXS12:5 2
VT 3
+XS12bXS12:6 3
BU3-EI
BN
BN
BN
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BU
BU
BU
BK
BK
BK
BK
BK
VT
VT
RD
RD
RD
4p disk drive
GN
WH
WH
GY
GY
OG
OG
OG
*68/68
BK, BK
BU55
YE, YE
3 3
X
X
HD
X
X
X
+12V 1
GND 2
GND 3
+5V 4
X
Take over film transport detection
+Harddisk
+Harddisk
KH42KM2-851
*68/68
X
P316661
ST1
BU1
X
Motor-M8 1 X A344557. WIRE HARNESS ASSY (PS-DEV) A340645.0

2 X
M8 PS CONTROL CABLE
A 3 RD
M 4
3 +XS12bXS12:2
A347060. WIRE HARNESS ASSY
A 5 BU
5 +XS12bXS12:1
6
7 YE
1
2
3
4
B B 7 +XS12bXS12:4
(GEAR BOX)
RING-TERM-2.5-3.6
9 WH
Safety_Ground
9 +XS12bXS12:3
10 11p PH
BK, BK
YE, YE
GNYE
11 WH
WH
BN
GN
BN
BN
OG
OG
OG
RD
RD
BU
RD
BU
BU
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
GY
GY
VT
VT
1/1
Film transport motor
Safety_Ground:1
X
X
HD:4
HD:3
DEV/P15:10
DEV/P15:11
DEV/P15:12
DEV/P15:13
DEV/P15:14
DEV/P11:10
DEV/P11:11
DEV/P11:12
DEV/P11:13
DEV/P11:14
DEV/P11:15
DEV/P11:16
DEV/P11:19
DEV/P11:20
DEV/P11:21
DEV/P11:22
DEV/P15:1
DEV/P15:2
DEV/P15:3
DEV/P15:4
DEV/P15:5
DEV/P15:6
DEV/P15:7
DEV/P15:8
DEV/P15:9
DEV/P11:1
DEV/P11:2
DEV/P11:4
DEV/P11:5
DEV/P11:7
DEV/P11:8
DEV/P11:9
DEV/P11:17,HD:1
DEV/P11:18,HD:2
Omron EE-SX4009-P1 X
A339843. X
+PS
X
X
Mates with receptacle X BU16-MINI-FIT-JR
P1 IFE#4
BU22-MINI-FIT-JR
X 1/4 OG
AMP EI 3 pos. IDC EE-SX4009-P1 1 +XS4aXS4:7
2 X 2/4 RD 2
S3 Sensor-S3 2 +XS4aXS4:8
RD 1 3/4 BK
3 +XS4aXS4:9
PS/P2
PS/P1
+XS12bXS12:10 1 X 4/4 WH
BK 2 4 +XS4aXS4:10
+XS12bXS12:9 2
GND 10
GND 11
+5V 12
RxD- 13
TxD+ 14
GND 15
Prot. earth 16
10
11
12
13
14
15
16
17
18
19
20
21
22
X
X
X
X
+PS ST4-MO53261-SMD
HARDDISK 18GB
REM_ONOFF+ 1
REM_ONOFF- 2
GND 3
POWER_RESET_OC 4
5 POWER_SHUTDOWN_OC 5
IL 6
P_24V 7
P_24V 9
1
2
3
4
5
6
7
8
9
VT 3 BU4-51021
+XS12bXS12:8 3
+3V3
+3V3
+3V3
+12V
X
+5V
+5V
+5V
Power fail
Prot. earth
Power good
-12V
GND
GND
GND
GND
GND
GND
GND
GND
+PS1
+PS1
3V3SENSE
5VSENSE
3V3SENSEN
5VSENSEN
A5
P328352
P2
P1
X
X
BU3-EI-IDC
ST16-MINI-FIT-JR
X
ULTRASTAR 73LZX X X
Output 1:
Output 2:
3,3V (+/-5%) 4,5A
5V (+/-5%) 3A - 4A
X
X +PS1 Thermal head Output 3: +12V (+/-2%) 1,25A
Transport roller open detection X
PS/P3 P3
Harddisk 1/12 1/12 Output 4: -12V (+/-2%) 0,15A eLabel pcb Address #4
A336045.0 2/12 2/12 Output 5: 24V (+/-5%) 4,0A
3/12 3/12
10
11
12
13
14
15
16
10
11
12
13
14
15
16
17
18
19
20
21
22
1
2
3
4
6
7
8
9
1
2
3
4
5
6
7
8
9
Output 6: 13 .. 27V (+/-5mV) 300W
Led on: Overtemperature protection mode.
4/12 4/12
5/12 5/12 CPU/Power supply control CPU/Display power
6/12 6/12
A345482. ASSY GEAR BOX (VAL)
Replace power supply instead.
Replace power supply instead.

7/12 7/12
Do not replace this fuse.1

8/12 8/12
Led on: Output 6 enabled
Do not replace this fuse.

A344554. TPH POWER CABLE
Overtemperature (red)
9/12 Mains 100V .. 240V

Led on: Output 1 OK.

We reserve all rights in this document and in the informa-
tion contained therein. Reproduction, use or disclosure
10/12 50-60Hz
13..27V (green)
X
to third parties without express authority is strictly
11/12 11/12
-12V (green)
3,3V (green)
12V (green)
24V (green)
+PS1
5V (green)
12/12 12/12 appliance_inlet

1 BU12-MICFITG 1/3
2/3 X X X X DATE NAME
2 x 15AF 3/3 WIRING DIAGRAM DS5302 Project
X X X X USER 27/11/2003 L.Tibos
X
X
MAIN PAGE 5366
A344179. RIVETED FRAME (FRA) X
IEC 320/C14 X X X X APPR.
WIRING_DIAGRAM / 100
Power Supply (ELE)
X X X X X NORM Sheet name:
PS1
Sheet 2
forbidden.
A333840. POWER SUPPLY (ELE) X X X X

F1006049.1
© AGFA
X
X X X L.Tibos of 8 SH
A B C D E F G H I J K L M N O IDX Change-NR DATE NAMEF Replacement for G X
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DRYSTAR 5302 - Service Manual For Download (2) (301-350)

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Repair and Service

DD+DIS150.05E Software Menus, Settings

4 Welcome to this 5 Welcome to this

Service - Save configuration Service - Restore configuration

6 Welcome to this 7 Welcome to this

Service - Calibration Service - Service actions

Service - Quality Control

Service - Service actions

4898 5000 5000 Y Y

Accept Changes Discard Changes Reset Values

Figure 16: Service command session (part 2)

DOCUMENT CONTROL NOTE:

Edition 1, Revision 1 DRYSTAR 5302 Chapter 3.7 / 21

Service - Change general settings Service - Change network settings (dicom)

Welcome to this 2.2 2.4 Welcome to this

If RF-tag is missing or malfunctioning

Upper input tray Go back

Film view Normal

Lower input tray

Tag film type DT2B

Accept changes Discard changes Reset Values

Figure 17: Service command session (part 3)

DOCUMENT CONTROL NOTE:

Edition 1, Revision 1 DRYSTAR 5302 Chapter 3.7 / 22

9 Welcome to this 9.1 Welcome to this

Service - Installation Service - Installation

Choose Dataset Browse .....

Proceed Go Back Reset Values

Figure 18: Service command session (part 4)

DOCUMENT CONTROL NOTE:

Edition 1, Revision 1 DRYSTAR 5302 Chapter 3.7 / 23

Document No: DD+DIS150.05E

► Purpose of this Document

Edition. Release Changes

DOCUMENT CONTROL NOTE:

DOCUMENT CONTROL NOTE:

Edition 1, Revision 5 DRYSTAR 5302 Chapter 3.8 / 2

1 SOFTWARE RELEASE 1.8.0_C1 ............................................................................................5

1.2 Limitations .................................................................................................................................5

1.3 Known Issues............................................................................................................................6

2 SOFTWARE RELEASE 1.8.0_C2 ............................................................................................6

2.2 New Feature..............................................................................................................................7

3 SOFTWARE RELEASE 1.8.1_C1 ............................................................................................8

4 SOFTWARE RELEASE 1.9.0_C2 ............................................................................................9

5 SOFTWARE RELEASE 1.9.0_C3 ..........................................................................................10

6 SOFTWARE RELEASE 1.9.0_C4 ..........................................................................................11

7 SOFTWARE RELEASE 1.9.1_C1 ..........................................................................................13

8 SOFTWARE RELEASE 1.9.2_C1 ..........................................................................................15

8.2 New Feature............................................................................................................................16

9 SOFTWARE RELEASE 2.0.0_C2 ..........................................................................................17

9.2 Solved Issue in Software 2.0.0_C2.........................................................................................18

9.3 Known Software Issue ............................................................................................................19

10 SOFTWARE RELEASE 2.0.0_C3 ..........................................................................................20

11 SOFTWARE RELEASE 2.1.0_C2 ..........................................................................................21

DOCUMENT CONTROL NOTE:

Edition 1, Revision 5 DRYSTAR 5302 Chapter 3.8 / 3

11.1 New Feature of Software 2.1.0_C2 ........................................................................................21

12 SOFTWARE RELEASE 2.1.0_C3 ..........................................................................................22

13 SOFTWARE RELEASE 2.2.0_C1 ..........................................................................................23