Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Download as pdf or txt
Download as pdf or txt
You are on page 1of 21

SAUDI ARAMCO DRILLING MANUAL

Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

DRILLING OPTIMIZATION

1.0 DRILL BITS


1.1 Roller Cone IADC Bit Classification
1.2 PDC IADC Bit Classification Back
1.3 Bit Selection
1.4 PDC Bit Running Procedure

2.0 PERFORMANCE MOTORS


2.1 Considerations

3.0 ROTARY STEERABLE SYSTEMS (RSS)


3.1 Push-the-Bit RSS
3.2 Point-the-Bit RSS
3.3 Powered RSS

4.0 DRILL-OFF TESTS

5.0 HYDRAULICS
5.1 Hydrostatic Pressure
5.2 Frictional Pressure Determination
5.3 Optimization of Bit Hydraulics

6.0 THE ULTIMATE DRILLING CURVE (UDC)


6.1 Introduction
6.2 Construction of the UDC
6.3 Drilling Optimization Using the UDC
6.4 Maintenance and Update of the UDC
6.5 Sample UDC
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

DRILLING OPTIMIZATION

1.0 DRILL BITS

1.1 Roller Cone IADC Bit Classification

Roller cone drill bits are classified by a four-digit IADC code. The first
number is called the series. Series 1 through 3 designates milled tooth bits.
Series 4 through 8 is reserved for insert bits. The following table depicts what
type of formation each series is best suited to drill.

SERIES FORMATIONS
1 Soft formations with low compressive strengths and high drillability.
2 Medium to medium hard formations with high compressive strength.
3 Hard semi-abrasive and abrasive formations.
4 Soft formations with low compressive strengths and high drillability.
5 Soft to medium formations with low compressive strength.
6 Medium hard formations with high compressive strength.
7 Hard semi-abrasive formations with high compressive strength.
8 Extremely hard and abrasive formations.

The second numeral in the bit IADC classification is the cutting structure type.
These numbers range from 1 to 4 and subdivide each series from soft to hard
formation application. For example, a 1-2 type bit is slightly softer than a 1-3
type bit.

The third and final number in the bit IADC classification is the feature. The
following table shows what each feature represents.

Features
1 2 3 4 5 6 7 8 9
Standard Roller Roller Sealed Sealed Sealed Sealed Directional Other
roller bearing, bearing, roller roller friction friction
bearing Air gauge bearing bearing, bearing bearing,
protected gauge gauge
protected protected
.

Therefore, a bit with an IADC code of 5-3-7 describes a bit that will drill soft to
medium formations with low compressive strengths and has a sealed friction
bearing with gauge protection.

1 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

The fourth digit denotes features such as motor (M), enhanced cutting
structure (W), lug pads (L), etc., that are optional and not captured in the
Saudi Aramco database.

1.2 PDC IADC Bit Classification

The PDC bit classification is composed of four characters: Body Material,


Cutter Density, Cutter Size and Bit Profile.

Body Material: M for matrix and S for steel

Cutter Density: 1 to 4 for PDC bits and 6 to 8 for surface set diamond bits.
For the PDC bits 1 represents the lightest cutter density and 4 the heaviest
cutter density that generally is proportional to the blade count. For surface set
diamond bits (i.e. Impregnated bits), 6 denotes diamond size >3 stones per
carat and 8 represents diamond size <7 stones per carat.

Cutter Size: For PDC bits 1 indicates <25mm cutters, 2 indicates 14 to 24mm
cutters, 3 indicates 8 to 13mm cutters and 4 indicates less than 8mm cutters.
For surface set diamond bits 1 indicates “Natural diamond”, 2 is “TSP
material”, 3 is “Combination of diamond material” and 4 is “Diamond
impregnated”

Bit Profile: It is represented from 1 to 4 where 1 is a flat profile and 4 is a


long ballistic type profile.

Example: A PDC bit with IADC M431 is built with a matrix body, heavy set
cutting structure, 13 mm cutters and flat profile.

1.3 Bit Selection

The selection of the best available bit for a given job, like the selection of
drilling fluid or drilling cement composition, can only be determined by trial
and error. Fortunately in Saudi Aramco, there is sufficient offset information
to effectively select the proper bits types for given formations. Reference
chart below for generalized IADC codes for given formation types.

2 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

The initial selection of bit type in a wildcat area can be made on the basis of
what is known about the formation characteristics and its drillability. The
drillability of a formation is its measure of how easy the formation is to drill. It
is inversely related to the compressive strength of the rock. Drillability tends
to decrease with depth in a given area. The abrasiveness of the formation is
the measure of how rapidly the cutting structure will wear when drilling the
formation. Shown in the following table is a listing of roller cone bit types
often used to drill various formations.

3 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

IADC Bit Formation Description


Classification
1-1 Soft formations having low compressive strength and high
4-1 drillability (soft shales and clays and soft limestone and
5-1 unconsolidated formations, etc.)

1-3 Soft to medium formations or soft interspersed with harder streaks


6-1 (firm, unconsolidated or sandy shales, anhydrite, soft limestones,
etc.)
2-1 Medium to medium hard formations (harder shales, sandy shales,
6-2 shales alternating with streaks of sand and limestone, etc.)
6-2 Medium hard abrasive to hard formations (high compressive
strength rock, dolomite, hard limestone, hard slaty shales, etc.)
7-2 Hard semi-abrasive formations (hard sandy or chert bearing
limestone, dolomite, granite, chert, etc.)
8-1 Hard abrasive formations (chert, quartzite, pyrite, granite, hard
sandstone, etc.)

Information to keep in mind when using a roller cone bit:

A) Use the longest tooth size possible for soft applications.


B) A small amount of tooth breakage is tolerable rather than selecting a
shorter tooth bit.
C) When enough weight cannot be applied to a milled tooth bit to cause
self-sharpening tooth rear, a longer tooth size should be selected.
D) When the rate of tooth wear is much less than the rate of bearing wear,
select a longer tooth size, a better bearing design or apply more bit
weight.
E) When the rate of bearing wear is much less than the rate of tooth wear,
select a shorter tooth size or apply less bit weight.

Since bit selection is largely done by trial and error, it is important to carefully
evaluate a dull bit when it is removed from the well. This is a necessary part
of the bit selection process and cannot be overstressed.

1.3 PDC Bit Running Procedure

PDC bits are being utilized more and more for all drilling applications. When
a PDC bit is called for in a Drilling Program, the following procedure should
be followed.

4 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

1) Preparing the Hole

Preparation to run a PDC bit begins with examination of the previous bit
in the hole. If the old bit has just a few lost or damaged cutters/inserts,
there should be no problem as they will probably have been broken up
and embedded in the hole wall or washed out during hole cleaning.
More severe damage or a grossly under gauge bit means that the hole
should be conditioned with a roller cone bit and a junk basket. It is
generally a good drilling practice to use a junk basket during the last run
before going into the hole with a PDC bit.

2) Preparing the PDC Bit

i) Carefully remove the bit from its box and place it on a piece of
plywood or a rubber mat. Never roll or stand a PDC bit directly on
steel decking such as the rig floor as PDC cutters are brittle and
easily chipped.
ii) The bit serial number should be recorded, together with the bit
type and diameter.
iii) The bit should be closely examined for damage possibly caused
during transit or if it is a rerun bit. The inside of the bit should also
be inspected at this stage in case any debris which might block a
nozzle is left inside.
iv) Check that correct size nozzles are already in place.

3) Breaking-In the PDC Bit

i) The bit should be rotated at low speed with no more than 60 RPM
to avoid premature damage to cutters while creating the bottom
hole pattern.
ii) The bit should be slowly set on bottom with no more than 4,000
lbs. weight on bit (WOB) to establish a bottom hole pattern. If the
bit does not drill off after a few minutes, then the weight should be
increased until it does. This weight should be maintained until the
bit has drilled at least its own length.
iii) The weight on bit can then be increased (up to the recommended
maximum WOB) until the desired penetration rate is reached or
until a weight increase no longer improves the rate of penetration.

As a general rule, the optimum weight necessary for a PDC bit is less
than one-half that required for a roller cone bit. In extremely soft or
plastic formations, the bit will drill off quickly and make the first few feet
in only a few minutes even at light WOB. In harder formations, it may
take considerably longer to drill the first foot. Since only some of the

5 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

cutters will initially be in contact with the formation until the bit has
bedded in, it is crucial that weight not be added too quickly; otherwise,
these cutters may be overloaded and fail.

Other Useful Notes

Making Connections

When making connections, full flow should be maintained as the string


is raised. After the connection has been made, the bit should be
washed back to bottom slowly at full flow rate. The bottom must be
approached with care. Dropping the string too rapidly and the sudden
braking of the string can cause the bit to tag bottom violently and be
damaged as the drill pipe stretches.

Optimizing Drilling

Conducting a series of tests at various weights on bit and rotary speeds


is the most reliable method of assessing the optimum values to achieve
the most satisfactory rate of penetration. If a formation change occurs
when drilling a long interval, the penetration rate usually changes as
well. If the rate decreases, the formation is probably harder, in which
case the rotary speed should be reduced and more weight applied to
the bit. If this results in a severe rise in torque, the weight should be
reduced and rotary speed increased. In essence, optimization results
from experimenting with the parameters available. Bits will often yield
dramatic rates of penetration in the right application without being run at
optimum drilling parameters. It must be remembered that optimizing the
parameters as conditions change (and thereby increasing the rate of
penetration) can result in high overall cost per foot savings achieved by
the bit.

2.0 PERFORMANCE MOTORS

The phrase “Performance Drilling” is a term used throughout the industry to


describe a downhole drilling system that is used to increase ROP. It is commonly
used to refer to high performance positive displacement motors (PDM’s) utilized for
straight hole drilling.

High performance PDM’s are motors that have extended power sections. The
additional power sections offer significantly higher torque than conventional motors
while still maintaining bit RPM. The main advantages to using these types of
motors for drilling straight holes are as follows:

6 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

A) Increase in penetration rates with associated rig cost savings.


B) Reduced casing and drillstring wear and fatigue from lower rotary ROP. This
helps lower overall maintenance costs for the equipment involved.

2.1 Considerations

In order to maximize the penetration rate, the drilling parameters used must
be analyzed and agreed upon prior to starting the job. The primary factors
that influence performance will be the type of motor, the bit and the
hydraulics. Based on availability, the bit should be matched to the motor or
vice versa. Factors to consider are:

A) Bit Type: number of blades, cutters, type and size of cutters, nozzles.
B) Motor Type: maximum speed and torque for the required bit and hole
size.
C) Hydraulics: attention should be paid to hole cleaning, pressure drops
and motor performance.
D) Rig Pumps and Pressure ratings: the rig must be able to offer
consistently high flow rates in order to maximize the speed and torque
available from the motor.

If the above factors are not optimized for the job, then the maximum benefit
may not be derived from using a performance motor. As with all drilling
operations, it is imperative that comprehensive pre-job planning is done
involving the PDM company, the bit supplier, the operator’s drilling
engineers/foreman and the drilling contractor in order to ensure the highest
probability of success.

7 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

3.0 ROTARY STEERABLE SYSTEMS (RSS)

RSS have entered the local spotlight recently owing to their potential for
revolutionizing the way directional wells are drilled. RSS can be categorized by
their mode of operation. There are two steering concepts for these systems:
push-the-bit and point-the-bit.

3.1 Push-the-Bit RSS

At a short distance behind the bit (approximately 1 ft), three actuators (called
“pads”) are positioned around the circumference of the biasing unit (BU) for
the purpose of applying lateral force to the formation. The outward stroke of
these pads is limited by mechanical stops (“kickers”) so that the deviation of
the centreline of the BHA is controlled to a set limit. For example, if the hole
must be drilled in a build direction, the pads are activated to push on the low
side of the hole; for a drop condition, the pads would push against the high
side of the hole, etc.

This rotary steerable system exploits the raw power of the mud to drive the
pads out. At the heart of this actuation system is a simple rotary valve which
opens and closes the supply of mud to the pad actuators in symphony with
the drillstring rotation. Once set, the position of the push-point is maintained
no matter how the drillstring rotates. This is achieved by a control system
called the control unit (CU) that sits above the BU in a collar.

Push-the-Bit Rotary Steerable System

8 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

3.2 Point-the-Bit RSS

The figure below shows a point-the-bit RSS. This system operates by placing
a relative bit offset “bend” in the system, much like a standard motor
assembly. This bend is held geostationary (nonrotating) with respect to the
formation. To further understand the point-the-bit principle, one can make
comparisons to conventional drilling systems that use motors or turbines. A
bent housing and stabilizer on the bearing section allows the motor to drill in
either an oriented (sliding) or a rotary mode. In the rotary mode, both the bit
and the drillstring rotate. The rotation of the drillstring negates the effect of
the bent housing, and the bit drills an overgauge straight path parallel to the
axis of the drillstring above the bent housing. In the sliding mode, only the bit
rotates. The motor changes the well course in the direction of the bent
housing and the drillstring slides down the hole behind the bit. In the point-
the-bit system, the bent housing is contained within the collar of the tool. This
bent housing is controlled by means of an electric motor that rotates counter
to the direction of and at the same velocity as the drillstring. This control
allows the bent housing to remain geostationary while the collar is rotating.

Point-the-Bit Rotary Steerable System

9 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

3.3 Powered RSS

Powered RSS is a high-performance RSS that has a fully integrated high-


torque power section (mud motor) that converts mud hydraulic power to
mechanical energy. This energy, when combined with rotation provided by
the rig’s top drive, significantly increases downhole power at the bit. The
additional torque capacity allows using aggressive PDC bits for directional
application and higher WOB, resulting in increased ROP and more cost-
effective drilling. This system has the ability to drill faster and farther.

The integrated power section rotates the bit and allows drillstring rotation to
be slowed. Stick/slip and other damaging vibration modes common to
conventional rotary drilling are reduced and all available energy is used to
drill the hole optimally. Casing wear and drillstring fatigue is reduced owing to
slower drillstring rotation, minimizing the chance of drillstring or casing failure.

All external parts rotate at drillstring speed, reducing drag. The rotation also
helps clean and condition the hole, lowering the risk of differential or
mechanical sticking.

Powered RSS plays a key role in improving penetration rate and optimizing
the drilling operation. In addition to tangible time savings, it offered benefits
such as reduced tortuosity, better hole cleaning and improved LWD log
quality. Elimination of sliding enabled the use of relatively aggressive PDC
bits which were otherwise being used for performance vertical drilling only.

10 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

Section Drilled
with Motor

Section Drilled
with Powered
RSS

Nominal Bit size

Hole Rugosity in Well Drilled with Conventional Motor vs Powered RSS

11 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

4.0 DRILL-OFF TESTS

Frequent changes in lithology with depth can make it difficult to maintain an


optimum weight on bit. The drill-off procedure is a good method in which to
determine the optimum bit weight to use when drilling through a given formation
type. A drill-off test consists of applying a large amount of weight to the bit, locking
the brake and timing each 4 thousand pound decrease in the weight at a constant
RPM. The times are then plotted on graph paper and the optimum weight on bit
can be determined.

The following is a recommended drill-off test procedure followed by an example.

A) Choose a depth to run the drill off test where a section of uniform lithology is
expected.

B) While drilling, increase the bit weight approximately 20% over the weight that
was being used while drilling and lock the brake.

C) While maintaining a constant rotary speed, record the time it takes for the bit
to drill off 4,000# of bit weight. If the weight indicator is fluctuating, use the
mid-point. Continue the test until at least 50% of that weight is drilled off.

D) Make a plot of t vs. WOB.

E) If time permits, repeat the test using a different rotary speed and compare the
results.

Example of a drill off test analysis:

B it W e ig h t T o ta l T im e
(1 0 0 0 # ) (s e c ) D e lta -t
76 0 -
72 52 52
68 105 53
64 152 47
60 210 56
56 281 63
52 352 71
48 432 80
44 522 90
40 626 104
36 746 120

12 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

130
120
110
100
90
Delta t

80
70
60
50
40
30
72 68 64 60 56 52 48 44 40 36

Bit Weight

From this data, the optimum weight on bit for this formation type would be 64,000#.

13 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

5.0 HYDRAULICS

5.1 Hydrostatic Pressure

The hydrostatic pressure of the drilling fluid is an essential feature in


maintaining control of a well and preventing blowouts. It is defined as the
static pressure of a column of fluid. The hydrostatic pressure of a mud
column is a function of the mud weight and the true vertical depth (TVD) of
the well. It is important to remember to use TVD and not the measured depth
(MD) in the calculations. The formula to determine hydrostatic pressure in
the units common for Saudi Aramco is:

PH, psi = (mud weight, pcf) x (depth, ft) /144, in2/ft2


Where:
PH = hydrostatic pressure, psi

Drilling operations often involve several fluid densities, pressures resulting


from fluid circulating and induced surface pressures during kick control
operations. For practicality, these different pressures are put into a common
descriptive system called “equivalent mud weight” or EMW. This provides the
same pressures in a static system with no surface pressure.

EMW = (total pressures X 144) / true vertical depth

Where: EMW is equivalent mud weight in pcf

5.2 Frictional Pressure Determination

The determination of pressure losses in the circulating system has been an


objective for almost as long as rotary drilling has been in existence. Pumping
a drilling fluid requires overcoming frictional drag forces from fluid layers and
solids particles. The summation of pressure losses in the entire circulating
system is shown at the surface pressure gauge, normally located on the
standpipe. The summation of pressure losses is shown in the diagram on the
following page.

14 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

Ps= Pse + Pdp + Pdc + Pbit + Pdca + Pdpa


Pse

Circulation System and Normal Flow Patterns

As indicated, the total pressure is a result of frictional pressure losses from the
surface equipment, the drillpipe, the drill collars, the bit, the drill collar annulus,
and the drillpipe annulus. The total pressure gives no indication whether the flow
pattern in the system is laminar or turbulent, however. The flow patterns inside
the drillstring are usually turbulent while the flow pattern in the annulus can be
either. The pressure drop in the bit results from fluid acceleration and not solely
frictional forces.

Equivalent circulating density (ECD) is the fluid pressure the bottom of the hole
experiences while the mud is being circulated and should be considered,
especially when the formation being drilled through allows only small mud weight
tolerances and mud weights are critical.

ECD = Mud Density 


Annular Pressure Loss 144
Depth

15 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

5.3 Optimization of Bit Hydraulics

5.3.1 Introduction

The design of a hydraulics program is based upon maximizing


bottomhole cleaning using the least horsepower. Methods of design
being used include hydraulic horsepower and jet impact force. The
use of hydraulic horsepower is associated with the use of smaller jet
bits. A comparison comes to mind of someone cleaning sand off the
driveway with a garden hose. By using his thumb at the end of the
hose, in front of the stream of water and creating a jetting stream, he
can more effectively clean the sand off the driveway than by not using
his thumb. In effect, he reduces the nozzle size so he can blast more
sand away then by not reducing it.

For many years, engineers have known that hydraulics play an


integral role in cleaning the face of the formation so that a bit can drill
faster. This first became evident when larger pumps were introduced.
They increased the penetration rates because more fluid was being
pumped through the bit, thereby cleaning more cuttings away from
beneath the bit. This same theory can be applied at the bottom of a
drill string with bit jet nozzles. The purpose of the jet nozzles is to
improve the cleaning action of the drilling fluid at the bottom of the
hole. Before jet bits were introduced, rock chips were not removed
efficiently and much of the bit life was consumed regrinding the rock
fragments. Jet nozzles help to rid the bottom of the hole of these
cutting more effectively. There are two hydraulic models that should
be considered in order to optimize bit hydraulic horsepower and are
described in detail in the following sections. Neither model has a
clear advantage over the other and the model used depends on the
preference of the drilling engineer.

5.3.2 Jet Impact Force Model

Field studies have shown that cross flow beneath the face of the bit is
the most effective parameter in hole cleaning. Cross flow is at its
highest when jet impact force is maximum. The pressure loss across
the bit is simply the difference between the standpipe pressure and
the circulating pressure. For maximum jet impact force, the pressure
loss across the bit should approximate 48% of the available surface
pressure. In other words, if the available pump pressure is 3000 psi,
for a jet impact force hydraulic model one would size the jet nozzles to
create a 1440 psi pressure drop across the bit at the required flow

16 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

rate. This hydraulic model is usually applied where there is a limited


amount of available pump horsepower or surface pressure.

5.3.3 Hydraulic Horsepower Model

Optimum bit hydraulics is obtained when, for a given flow rate, the bit
hydraulic horsepower assumes a certain percentage of the available
surface horsepower. For the maximum hydraulic horsepower model,
the pressure loss across the bit should approximate 65% of the total
available surface pressure. In other words, if the available pump
pressure is 3000 psi, for a hydraulic horsepower hydraulic model, size
the jet nozzles to create a 1950 psi pressure drop across the bit at the
required flow rate. This hydraulic model is usually applied where
there is an unlimited amount of available pump horsepower or surface
pressure.

5.3.4 Nozzle Selection

Smaller nozzles are always obtained when the hydraulic horsepower


model is used; it gives larger values of Pbit than those given with the
impact force model. The following equations may be used to
determine total flow area and nozzle sizes:

AT (in2) = 0.00342 ρQ 2
P
bit

 4A T 
dN = 32  
nπ 
 

Where: AT is total flow area in (in2) and dN is nozzle size in multiples of


1/32 in. ρ is MW, Q flow rate, Pbit desired pressure drop at the bit and
n the number of bit nozzles

17 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

Example:

Calculate the bit nozzle sizes required for the following set of
conditions:

Mud weight: 75 pcf Pbit: 1000 psi


Pump rate: 300 gpm

Solution:

AT (in2) = 0.00342
75 300 2 = 0.281 sq. in.
1000

40.281
33.14
dN = 32 = 11.05

Therefore, three 11/32” nozzles will jet this bit up properly.

18 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

6.0 THE ULTIMATE DRILLING CURVE (UDC)

6.1 Introduction

The previous paragraphs summarily dealt with the process of optimizing rate
of penetration (ROP) as a means of drilling optimization. However, a
significant percentage of drilling time is expended on non-footage activities,
also known as ‘dead time’ or ‘flat time’ operations. The UDC, which covers
the entire operating time from spud to completion of the well, is therefore the
ultimate tool for holistic drilling optimization. The UDC is usually field- and
well-type specific and has to be based on data obtained from drilling the
same stratigraphical sequence.

6.2 Construction of the UDC

Data from a minimum of 3 to 5 wells are required to construct a UDC curve


for a particular well type in a specific field. All of the required data can be
obtained from the daily morning reports in the Drilling Information Highway.
The steps are as follows:

1) Break down the entire drilling and completion operation from spud to rig
release into discrete steps.
2) Collate the time (in hrs) elapsed from the start to the end of each
discrete step for each of the wells.
3) Select the best (least) time for each operation as your UDC time.
4) Plot the UDC curve using the cumulated UDC time on the x-axis and
depth on the y-axis.

6.3 Drilling Optimization Using the UDC

Once the UDC is generated, it should be printed on poster-size paper and


distributed to all front-line personnel involved in well programming and
execution. A copy should be conspicuously posted in the offices of both the
foreman and tool pusher on the rig. Using the UDC data and curve, every
individual operation on the rig can be planned and the expected duration for
completion communicated to all key personnel on the rig. Any deviation of
more than +10% from the UDC time should be logged in the morning report
as extra (lost) time for that particular operation.

6.4 Maintenance and Update of the UDC

The UDC should be updated whenever a new record is set both in terms of
high ROP and minimal dead time. The new (record) time for that particular
activity is substituted in the UDC and the curve updated.

19 of 26
SAUDI ARAMCO DRILLING MANUAL
Drilling Technical Department September 2013

CHAPTER 2 DRILLING PRACTICES


SECTION H DRILLING OPTIMIZATION
___________________________________________________________________________________________________________________________

6.5 Sample UDC

A sample UDC curve for a PWI slim hole design well for the Nuayyim field is
depicted below:

20 of 26

You might also like