Booklet PPC Jan19

MUNICIPAL CORPORATION OF GREATER MUMBAI
Hydraulic Engineer’s Department

SALIENT FEATURES OF PISE PANJRAPUR COMPLEX
➢ Beware of honeybees : Do not enter the premises, if you

have applied any type of scent, perfume, etc. The smell
of the same may aggravate the honeybees & they may
attack.
➢ Beware of snakes : The area in the premises has lot of

trees & plants. Hence, there is presence of snakes in such
area.
➢ Beware of chlorine : For carrying out treatment of water,

chlorine is being used. Chlorine gas is very harmful.
✔ If emergency siren is blown, you are requested to

move & gathered at the assembly point.
✔ Do not run.
✔ Cover the nose & mouth with wet cloth.
✔ Do as per the instructions given at the time.
➢ Do not touch any equipment, machine, etc, it may be

dangerous.
➢ Follow all instructions given at the time of visit.
Be Safe & Keep Others Safe
C:\Users\1486957\OneDrive\AE(Ramole)\Booklet PPC Jan19.odt (Page 3 of 25) Last Updated : 29. Jun. 2019
I N D E X
Sr. No. Description Pg. No.
-- Bird View of PPC 2
-- Safety First 3
1 Bhatsa Scheme 5
1.1 Salient Features of Bhatsa Scheme 5
1.2 Salient Features Of Bhatsa Dam 6
1.3 Water Treatment Plant at PPC 7
1.4 Details Of Water Supply Through PPC 7
1.5 Tariff Structure For Bhatsa Water Supply 8
2 Flow Chart of Treatment of Water at PPC 9
3 Organization Chart of PPC 10
4 Pise Complex 11
4.1 Salient Features Of Pise Complex 11
4.2 Pick Up Weir At Pise 11
4.3 Details Of Inflatable / Deflatable Gates on Pise Weir 12
4.4 Water Mains From Pise To Panjrapur 12
4.5 Raw Water Pumping Stations at Pise 13
4.6 Electric Substation at Pise 14
4.7 Pre- Chlorination Plant at Pise 14
5 Panjrapur Complex 15
5.1 Salient Features Of Panjrapur Complex 15
5.2 Settling Tanks at Panjrapur 15
5.3 Filtration Plants at Panjrapur 16
5.4 Chlorination Plants at Panjrapur 18
5.5 Chlorine Contact Tanks (CCT) 18
5.6 Pumping Stations at Panjrapur 19
5.7 Electric Sub-Stations at Panjrapur 20
5.8 Master Balance Reservoir (MBR) on Yewai Hill 20
5.9 Master Balance Reservoir (MBR) Control Room at Panjrapur 20
5.10 Valve Maintenance At Panjrapur 21
5.11 Laboratory at Panjrapur 21
5.12 Chlorination Plant at Yewai 23
6 O&M Cost of Treatment OF Water at PPC 24
1. BHATSA SCHEME
1.1 SALIENT FEATURES OF BHATSA SCHEME

Govt. of Maharashtra allotted the "Bhatsa Scheme" as a new source of water supply to
MCGM in 1967. The Irrigation Department of GoM constructed the Bhatsa Dam. However,
MCGM has shared about 77% of the total cost of construction of the dam. As such, a quantity of
1365 MLD of water is reserved for MCGM at royalty rates. Subsequently, additional quantity of
355 MLD in 1995, 300 MLD in 2006 & 100 MLD in 2009, has been allocated for MCGM at
normal rates. The total quantity of water allocated for MCGM from Bhatsa Dam is 2120 MLD.
Bhatsa Dam
Bhatsa River
Pise Weir
This Bhatsa Scheme mainly covers:

1. Construction of Bhatsa Dam by Govt. of Maharashtra.
2. Construction of Weir, Raw Water Pumping Station and
Pre-Chlorination Plant at Pise.
3. Construction of Treatment Plant at Panjrapur
4. Laying of water main between Pise and Panjrapur
5. Construction of Master Balancing Reservoir (MBR) At Yewai
6. Laying of water mains from Pumping Station Panjrapur to MBR
7. Laying of water mains from MBR upto Mumbai City
Chlorine Plant Yewai

& MBR
Pise Complex
Panjrapur Complex
1.2 SALIENT FEATURES OF BHATSA DAM
Sr No Description Details
1 Location Bhatsa, Tal. Shahapur, Dist.: Thane
2 Distance upto Pise Weir River length = 48 km
Aerial distance = 33 km
3 Catchment area 386 sq.km.
4 Gross Storage 957.10 MCM
5 Useful Storage 923.12 MCM
6 Dead Storage 34.00 MCM
7 Minimum Storage Level 79.20 mtr.
8 Height of the Dam 145.50 mtr.
9 Dam Length 959.00 mtr.
10 No. of flood gates 5 Nos.(12 mt x 8 mt. each)
11 Total cost of the Dam Rs. 268 crores approx.
(Constructed by Government of Maharashtra)
12 Cost bear by M.C.G.M. Rs.207 crores (Approx. 77%)
1.3 WATER TREATMENT PLANT AT PPC

Under the Bhatsa Scheme, MCGM has constructed Water Treatment Plant at Pise
Panjrapur Complex. The Raw Water Pumping Stations at Pise were completed in 4 stages viz.
Stage I in 1979 (455 MLD), Stage II in 1986 (455 MLD), Stage III in 1996 (455 MLD) &
Stage IIIA in 2007 (640 MLD). The total designed capacity of pumping stations to lift the raw
water at Pise is 2005 MLD. However, 2020 MLD of water can be pumped if high weir level is
maintained.
1.4 DETAILS OF WATER SUPPLY THROUGH PPC
Sr Fair
Particulars Monsoon Season Remarks
No Season
1 Qty of raw water 2020 Between Lifted at Pise Pumping Station
lifted at Pise MLD 1550 to 2020 (Stages I, II, III, & IIIA)
Pumping MLD
2 Treated water supply 1365 1365 Pumped from Panjrapur
MLD MLD Pumping station
(Stages I, II, III)
3 Raw water injection 640 MLD Between Pumped from Panjrapur
from III-A Panjrapur 0 to 640 Pumping station Stage IIIA and
Pumping MLD injected in Vaitarna Mains
 Treated water from IIIA Filter Panjrapur through stage III pumping station is injected in M II
& M III lines on Downstream of MBR.
1.5 TARIFF STRUCTURE FOR BHATSA WATER SUPPLY
1.5.1 WATER CHARGES PER MONTH FOR BHATSA WATER SUPPLY

APPLICABLE FOR NINE MONTHS (FAIR SEASON)
Rate applicable per ML
in Rs.(2018/19) Water Cess at
Water Net water
Type of Quantity 20% of water
Domestic Industrial cost/month cost/month
Rate in MLD cost/month in
90% 10% in Rs.Lakh in Rs.Lakh
Rs.Lakh
quantity quantity
Royalty 1365 53.00 1016.00 61.13 12.22 73.35
Normal 355 1100.00 10560.00 217.89 43.57 261.46
Normal 300 1100.00 10560.00 184.14 36.82 220.96
Total 2020 463.16 92.61 555.77
1.5.2 WATER CHARGES PER MONTH FOR BHATSA WATER SUPPLY

APPLICABLE FOR THREE MONTHS (MONSOON SEASON)
Rate applicable per ML
in Rs.(2018/19) Water Water Cess at Net water
Type of Quantity
Domestic Industrial cost/month 20% of water cost/month
Rate in MLD
90% 10% in Rs.Lakh cost in Rs.Lakh in Rs.Lakh
quantity quantity
Royalty 1365 53.00 1016.00 61.13 12.22 73.35
Normal 355 143.00 2640.00 41.82 8.36 50.18
Normal 300 143.00 2640.00 35.34 7.07 42.41
Total 2020 138.29 27.65 165.94
➔ If water demand is given in monsoon Normal Rates are Applicable.

➔ In monsoon season, if water from river is available, the lifted quantity above 1365 MLD is payable
at the rates applicable in monsoon & quantity of water of water lifted is depends on water
available (Gravity Supply) from Vaitarna mains.
➔ Water charges are depends on actual water lifted at Pise from Bhatsa river.
4. PISE COMPLEX
44.1 SALIENT FEATURES OF PISE COMPLEX

The water released from the Bhatsa dam or the tailrace water of the hydroelectric power
station at Bhatsa, is impounded upstream weir at Pise.
Pise Complex comprises of Sub Station, Pumping Stations (Stage I, II, III & IIIA) &
Chlorination Plant. It is situated on a land admeasuring approx.32.42 acre, on the banks of
Bhatsa River near Pise Village.
4.2 PICK UP WEIR AT PISE

➢ Details of Civil Structure : Length: 160 mtr & Height: 8 mtr
➢ Height of Pneumatic Gates after inflation : 2 mtr
➢ Storage Capacity : At 31.04 MTHD - 2498 ML
At 33.04 MTHD - 4023 ML (After inflation of pneumatic gates)
Bladders of Pneumatic Gates
Pneumatic Gates on Pise Weir
4.3 DETAILS OF INFLATABLE / DEFLATABLE GATES ON PISE WEIR
The height of the Pise weir was increased by 2 Mtrs in the year 2000 by constructing the
inflatable / deflatable rubber balloon gates by way of which there has been an increase in daily
discharge by about 80 ML.
1 Make Ober Meyer Hyd. Inc.(USA)
2 Installed by M/S Gammon India Ltd.
3 Length 160 Mtr.
4 No. of Gates 32 Nos.
5 No. of Bladders 32 Nos.
6 Compressors Ingersol Rand Make, Model: - T-15 (2Nos.)
4.4 WATER MAINS FROM PISE TO PANJRAPUR
Sr No Description Stage I, II & III Stage IIIA
1 Size of water mains 2235 mm dia. 3000 mm dia.

each stage
2 Pressure 30 MWC 30 MWC
3 Main valves 3 Nos. each stage. 3 Nos.

(At Pise, Amne & (At Pise, Amne &
Wakipada) Wakipada)
4.5 RAW WATER PUMPING STATIONS AT PISE

Sr No Description Stage I Stage II Stage III Stage IIIA
1 Stage Commissioned 1979 1986 1997 2007
Capacity (MLD) 112.8 113.6 113.6 160
Type Vertical Turbine type
2 Pumps Nos. 7 7 7 5
Make M/s KBL M/s KBL M/s KBL M/s KBL
In service since 2012 1986 1997 2007
*
Capacity (KW) 610 605 610 890

Nos. 7 7 7 5
3 Motors
Make M/s Alstom M/s KEC M/s KEC M/s CGL
In service since 2006 1986 1997 2007
*
4 No of pumps in service 4 4 4 4
5 Discharge (MLD) 455 455 455 640
6 Min drawable weir level 26.50 MTHD 29.50
7 Delivery pressure (MWC) 30.00 30.00
111808 170644 194832 217227
8 Annual discharge in ML 477284 (2018) (2018)
694511 (2018)
9 Average discharge 1902 MLD (I.e.79.28 ML/Hr) (Raw water) (2018)
Stage II : Pumps & motors are being replaced with M/s KBL male pumps & M/s Juomont
*
make motors, by WSP Deptt.
Pise Pumping Stations : Vertical Turbine

Illustration - Vertical Turbine
Pump with motors
Pumps at Pise
4.6 ELECTRIC SUBSTATION AT PISE
1 Power Supply Authority M.S.E.B. PADGHA
2 Incoming Voltage 100 KV
3 Outgoing Voltage 3.3 KV
4 No. of Stepdown Transformers 4 NOS
5 Rating of Transformers 7.5 MVA
6 Annual electricity consumption 103430125 KWH (2018)
7 Annual electricity bill Rs.61.06 Cr (2018)
8 Units per ML discharge 148.93 KWH/ML (2018)
4.7 PRE-CHLORINATION PLANT AT PISE

The water pumped at Pise, being river water is likely to be of inferior quality. To reduce
the quantum of organic polluting load as well as algal growth, pre-chlorination plant is provided at
Pise.
1 Installed Capacity 300 kg/Hr.
2 Storage capacity of chlorine tonners 72 Nos.
3 Chlorinators 50 Kg./hr - 6 Nos.
4 No. of dosing points 6 Nos.
5 Installed capacity of scrubber system 200 Kg/Hr
6 Annual consumption of chlorine 510 MT (2018)
7 Average consumption of chlorine 58.22 kg/hr (2018)
5. PANJRAPUR COMPLEX
5.1 SALIENT FEATURES OF PANJRAPUR COMPLEX

All the units at Panjrapur are situated on a land admeasuring approx. 120 acre besides
Mumbai Agra National Highway No.3 near village Yewai. It comprises Sub Stations (old & IIIA),
Pumping Stations (Stage I, II, III & IIIA), Settling Plants (Stage-I, III & IIIA), Filter Plants (Stage
II, III & IIIA), Chlorination Plants (old & IIIA) & Chlorine Contact Tanks (CCT) (Old & IIIA).
The design capacity of the water treatment plant is 1365 MLD. The balance quantity of
raw water of 640 MLD is injected into Vaitarna Mains at Yewai & treated at Bhandup Complex.
5.2 SETTLING TANKS AT PANJRAPUR

The raw water pumped from the pumping station at Pise is admitted through three
separate settling tank units (Stage I, III & IIIA).
Earlier the alum was used for treatment purpose, however since year 2007 Poly
Aluminum Chloride (PAC) is being used as a coagulant for treatment of raw water at settling
tanks.
Settling Tanks : Stage I Settling Tanks : Stage III

Settling Tanks : Stage IIIA
Sr No Description Stage I Stage III Stage IIIA
1 Working Principle Up flow sludge Up flow sludge Parallel plate /

blanket filtration blanket filtration Lamella plate
principle
2 Construction type Multi hopper Rectangular flat Parallel plate /

bottom tank type bottom type Lamella plate
technology
Sr No Description Stage I Stage III Stage IIIA
3 Installed capacity 540 MLD 540 MLD 540 MLD
Number of Tanks 6 Nos. 12 Nos. 6 Nos.

(90 MLD each) (45 MLD each) (90 MLD each)
4 Operational Capacity 450 MLD 450 MLD 450 MLD
5 Coagulant used Poly Aluminum Chloride (PAC)
6 Turbidity at outlet 4 to 5 NTU
7 PAC Dose 8 - 12 mg/lit (in fair season)

8 - 50 mg/lit (in monsoon season)
8 Desludging waste water 0.5 to 1.0 per stage 0.7 to 1.0

quantity(MLD)
9 Desludging Timers 5min open for every 8 hours 1min open for
every one hour
10 Detention Period at settling 120 min. 30min (Clarifier)

Tanks & 20min
(Flocculation)
11 Annual consumption of PAC 7600 MT (2018)
12 Average consumption of 867.60 Kg/Hr (2018)

PAC
5.3 FILTRATION PLANTS AT PANJRAPUR

The settled water is then filtered at Filter Plants Stage I, II & IIIA. These are working on
the principle of gravity sand filtration.
Sr No Particulars Stage II & III Stage IIIA
1. Capacity 455 MLD/stage (Total 1365 MLD)
2. No. of Beds 18 Nos/stage (Total 54 Filter Beds)
3. Size of Beds 15.4m x 11.4m 15.0m x 11.0m
4. Area of filtration per bed (15.4m x5.0m) x 2 (15.0m x5.0m) x 2
Nos.=154 sqm Nos.=150 sqm
5. Media of filtration Silica quartz sand Coarser sand

6. Depth of sand 90 cm 95 cm
7. Effective size of sand 0.8 to 0.9 mm
8. Supporting Media Gravels --
9. Depth of Gravels 5.0 Cm --
10. No. of nozzles per bed 8200 Nos (Stage I) 9000 Nos.
8800 Nos (Stage II)
11. Maximum turbidity at inlet 5 NTU

12. Maximum turbidity at outlet 0.40 NTU
13. Cycle of Backwash 24 to 36 hrs.
14. Method of backwash Initially together with air & Initially with air, then air
water, then only with with water & lastly only
water. with water.
15. Time of Backwash 12 to 15 min. 9 min15 sec
16. Scour Air Flow rate 50 to 60 cum/min.
18. Quantity of water required 0.6 to 1.0 ML 0.8 ML
per backwash of bed
19. Average rate of filtration per 16.73 cum/min (2018)
bed
Filter Bed : In service Filter Bed : During Back Washing
5.4 CHLORINATION PLANTS AT PANJRAPUR

The chlorination plant at Panjrapur is designed for pre chlorination as well as post
chlorination. In year 2014, the chlorine dosing system of Panjrapur Plant was converted from
Liquid State to Gaseous state.
Sr No Description Chlorine Plant (Panj) Chlorine Plant (Panj) IIIA

1 Installed Capacity 480 Kg./Hr. 240 Kg./Hr.
2 No of chlorine tonners 96 Nos 72 Nos
3 Chlorinators 60 Kg/hr – 4 Nos. 60 Kg/hr – 2 Nos.
30 Kg/hr – 8 Nos. 30 Kg/hr – 4 Nos.
4 No. of dosing points 8 Nos 3 Nos
5 Installed capacity of scrubber 200 Kg/Hr 200 Kg/Hr
system
6 Annual consumption of chlorine 1000 MT (2018) 417 MT (2018)
7 Average consumption of chlorine 114.15 Kg/Hr 47.60 Kg/Hr
Average Chlorination Dose
 Raw Water at Settling : 25%
 Filter & CCT : 75%
 Chlorine Concentration : 1.8 mg/lit at MBR
 Expected Residual Chlorine at end consumer : 0.2mg/lit
 If it is less than required then additional chlorination is done at service reservoir. Serving
to 8 service reservoirs + Thane (30 MLD) Pre-chlorination at Pise – 20 kg/hr. for all
water main.
5.5 CHLORINATION CONTACT TANK (CCT)

The CCT is used for disinfection by controlling & killing various bacterias present in the
water, by retaining the chlorine content.
Sr No CCT Capacity Retention Time for Chlorine Contact

1 CCT (Old) 41.48 ML 70 min.
2 CCT (M3A) 24.31 ML 80 min.
5.6 PUMPING STATIONS AT PANJRAPUR

The pumping stations at Panjrapur are constructed in
Stage I, II & III having designed capacity of 450 MLD per
stage. The treated water pumped from Stage I & II, into
MBR and Stage-III is injected into the outlet of MBR.
The Stage IIIA pumping station injects raw water
into the Vaitarna Mains at Yewai, which is then treated at
Bhandup Complex.
Panjrapur Ppg Stn : Horizontal
Split Case Pump with Motor
Sr Stage I Stage II Stage III Stage

*
No Description IIIA(Raw)
(Treated) (Treated) (Treated)
1 Stage Commissioned 1979 1986 1997 2007
113.
Capacity in MLD 90 45 113.6 6 56.2 160
Type Horizontal split case type

2 Pumps
Nos. 6 2 7 6 2 5
Make KBL Jyoti Worthington M&P M&P KBL
In service since 2006 2018 1986 1997 1997 2007
*
Capacity in KWH 1125 450 1200 1150 610 1700

Nos. 6 2 7 6 2 5
3 Motors NGEF(3Nos)
Make CGL Jyoti CGL CGL CGL
KEC (4Nos)
In service since 2006 2018 1986 1997 1997 2007
*
4 No of pumps in service 4 /2 4 to 5 4 /2 to 5 /2 4
1 1 1
5 Discharge (MLD) 450 450 450 640

6 Min supm level (MTHD) 55.0 55.0 55.0 53.86
7 Delivery pressure (MWC) 65.8-70.0 65.8-70.0 65.8-70.0 66.0-70.0
149912 166535 158315
8 Annual discharge (ML) 200962
(2018) (2018) (2018)
(2018)
9 Annual total discharge(ML) 474762 (2018)
550 MLD
1300 MLD (i.e. 54.20 ML/Hr) (22.94
10 Average discharge (2018)
(Treated) ML/Hr)
(Raw)
Stage II: Pumps & motors are being replaced with M/s KBL male pumps & M/s Juomont
*
make motors, by WSP Deptt.
5.7 ELECTRIC SUB-STATIONS AT PANJRAPUR

Sr Sub Station (Old) Sub Station (IIIA)
No Description Panjrapur Panjrapur
1 Power Supply Authority MSETCL Padgha MSETCL Padgha

2 Incoming Voltage 100 KV 100 KV
3.3 KV 6.6 KV
3 Outgoing Voltage
(For Stage I, II & III) (For Stage M3A)
10 MVA (2 Nos)
4 Rating Of Transformers 7.5 MVA (2 Nos) 10 MVA (2 Nos)
1250 KVA (2 Nos)
Annual electricity
5 consumption in KWH 119833000 (2018) 43332080 (2018)
6 Annual electricity bill Rs.70.45 Cr (2018) Rs.25.93 Cr (2018)

7 Units per ML discharge 252.41 KWH/ML (2018) 215.62 KWH/ML (2018)
5.8 MASTER BALANCE RESERVOIR (MBR) ON YEWAI HILL

The MBR can hold and supply water for a period of two hrs. in case of failure of electric
supply. The brief details are as given below :-
 No. of compartments : 2 Nos.
 Total Capacity : 117 MLD
 Full Supply Level : 120.4 MTHD
 Bed Level : 115.7 MTHD
 Effective Water Column : 4.50 MTR
 Area of MBR Complex including Chlorine Plant Yewai: 68.60 acre
5.9 MASTER BALANCE RESERVOIR (MBR) CONTROL ROOM AT PANJRAPUR

MBR Control Room at Panjrapur is equipped with the monitors & electronic panels
connected through SCADA system, which shows the actual level, flow, etc. of MBR, Pise Weir,
various plants, etc. Considering the various levels & city supply, the activities of pumping stations
of all stages at Pise & Panjrapur are controlled by MBR staff. Coordination between settling tanks,
filter plants & pumping stations is carried out by MBR staff round-o-clock to maintain the city
supply as per directions of higher authorities.
5.10 VALVE MAINTENANCE AT PANJRAPUR

Nearly 60 Nos. of valves of various sizes & 30 Nos. of air valves are installed on water
mains in Panjrapur Complex.
5.11 LABORATORY AT PANJRAPUR

The water testing laboratory at Panjarapur is set up to monitor the quality of raw & treated
water round the clock to ensure the quality water supply to the city of Mumbai.
The tests carried out in the Laboratory are as given below.
Sr No Type of Tests carried out
1) Turbidity 2) pH 3) Temperature
* *
A Physical Tests 6) Total Dissolved

4) Colour 5) Odour
Solids
1) Alkalinity 2) Total Hardness 3) Calcium Hardness
4) Chlorides 5) Res. Aluminium 6) Res. Chlorine
B Chemical Tests
7) Iron 8) Manganese 9) Fluoride
10) Nitrate 11) Ammonia 12) Phosphate
Bacteriological
C 1) MNP/100 2) e-coli
Test
The Turbidity & pH tests are carried out hourly.
*
5.11.1 SAMPLING AND TESTING OF WATER
Sr No Location Frequency Tests
1 Bhatsa Dam
2 Sapgaon Bridge
Monthly Complete analysis
3 Pise Dam
4 Panjrapur Filter
5 MBR Comp I Residual Chlorine &
Daily
6 MBR Comp II Turbidity
7 Mains at Yewai: 108”, 98” & 72” Turbidity, pH & Chlorine
Daily demand
8 Pise Weir
5.11.2 ACCEPTABLE LIMITS OF TEST RESULTS
Acceptable Range for Range for

Sr Limit as per Raw water Filter water
Parameters
No IS Monsoon Fair Monsoon
10500:2012 Fair season season season season
1 Turbidity (NTU) 1.0 3.5-8.6 10-400 < 1.0 < 1.0
2 pH 6.5-8.5 7.1-7.6 6.8-7.6 6.9-7.2 6.9-7.2
3 Temperature Not specified 20-30 20-24 20-30 20-24
4 Colour 5 10-10 10-400 <5 <5
5 Odour Agreeable Agreeable Agreeable Agreeable Agreeable
6 Total Dissolved Solids (mg/l) 500 45-76 47-130 41-70 42-131
7 Iron (mg/l) 0.3 0.02-0.22 Nil-0.24 Nil -0.08 Nil -0.03
8 Manganese (mg/l) 0.1 0.03 -0.28 Nil -0.22 Nil -0.06 Nil -0.07
9 Alkalinity (mg/l) 200-600 33-70 36-97 21-68 33-93
10 Total Hardness (mg/l) 200-600 21-52 26-84 19-50 25-81
11 Calcium Hardness (mg/l) -- 15-45 20-65 12-43 18-63
12 Chlorides (mg/l) 250-1000 8-16 8-26 10-17 11-32
13 Residual Aluminium (mg/l) 0.03-0.20 Nil -0.02 Nil-0.10 Nil -0.03 Nil -0.03
14 Residual Chlorine (mg/l) 0.20 0.10-0.45 Nil-0.35 Nil-0.80 Nil-0.40
15 Bacteriological e-coli 00 0-250 0-2400 0-26 0-250
Sr No Parameter MBR outlet fair season MBR outlet monsoon season

1 Turbidity (NTU) <1.0 <2.0
2 Residual chlorine (mg/l) 1.8-2.0 1.8–2.0
Sr No Parameter Fair season Monsoon season

1 Chlorine dose (kg/hr) per stage 46-70 62-110
2 PAC dose (mg/l/ hr) per stage 10-12 20-56
5.12 CHLORINATION PLANT AT YEWAI

 The water treated at Bhandup Complex is pre-chlorinated at Yewai Chlorination Plant.
 Yewai Chlorination dose is decided by Panjrapur Lab.
 Bhandup Complex Raw Water should get Chlorine concentration of 0.2mg/lit.
Technical data sheet of Yewai Chlorine Plant
Sr
Description Details
No
Purpose of Yewai Chlorination To pre-chlorinate the raw water conveyed through
1
Plant Vaitarna, Upper Vaitarna & Tansa Trunk Mains.
2 Installed Capacity 400 Kg/Hr
40 Kg/Hr – 4 Nos. (2 On duty & 2 Standby)

3 Chlorinators
60 Kg/Hr – 4 Nos. (2 On duty & 2 Standby)
64 Nos (Tonner of 900 KG capacity each)

4 Storage capacity of Tonners (work of increasing capacity to 80 Nos. is under
progress)
5 Capacity of Scrubber System 200 Kg/Hr
6 Chlorine dosing points 8 Nos (4 On Duty + 4 Standby)
Annual consumption of liquid

7 870 MT (2018)
chlorine
8 Average consumption of chlorine 99.32 Kg/Hr (2018)
6. O&M COST OF TREATMENT OF WATER AT PPC
O&M Cost
(Treatment of water at Panjrapur + Injection of raw water at

Yewai)
DyHE(PPC) DyHE(PPC)IIIA Total for PPC
Rs.2,835/ML Rs.569/ML Rs.3,404/ML
(Avg of 2018) (Avg of 2018) (Avg of 2018)
* * * * * * * * * * * * * * * * * *
NOTES

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MUNICIPAL CORPORATION OF GREATER MUMBAI

Hydraulic Engineer’s Department

➢ Beware of honeybees : Do not enter the premises, if you

➢ Beware of snakes : The area in the premises has lot of

➢ Beware of chlorine : For carrying out treatment of water,

✔ If emergency siren is blown, you are requested to

✔ Cover the nose & mouth with wet cloth.

✔ Do as per the instructions given at the time.

➢ Do not touch any equipment, machine, etc, it may be

➢ Follow all instructions given at the time of visit.

Be Safe & Keep Others Safe

1.1 SALIENT FEATURES OF BHATSA SCHEME

This Bhatsa Scheme mainly covers:

Chlorine Plant Yewai

1.2 SALIENT FEATURES OF BHATSA DAM

1.3 WATER TREATMENT PLANT AT PPC

1.4 DETAILS OF WATER SUPPLY THROUGH PPC

1.5 TARIFF STRUCTURE FOR BHATSA WATER SUPPLY

1.5.1 WATER CHARGES PER MONTH FOR BHATSA WATER SUPPLY

Normal 355 1100.00 10560.00 217.89 43.57 261.46

Normal 300 1100.00 10560.00 184.14 36.82 220.96

Total 2020 463.16 92.61 555.77

1.5.2 WATER CHARGES PER MONTH FOR BHATSA WATER SUPPLY

Normal 355 143.00 2640.00 41.82 8.36 50.18

Normal 300 143.00 2640.00 35.34 7.07 42.41

Total 2020 138.29 27.65 165.94

➔ If water demand is given in monsoon Normal Rates are Applicable.

44.1 SALIENT FEATURES OF PISE COMPLEX

4.2 PICK UP WEIR AT PISE

Bladders of Pneumatic Gates

Pneumatic Gates on Pise Weir

4.3 DETAILS OF INFLATABLE / DEFLATABLE GATES ON PISE WEIR

2 Installed by M/S Gammon India Ltd.

3 Length 160 Mtr.

4 No. of Gates 32 Nos.

5 No. of Bladders 32 Nos.

6 Compressors Ingersol Rand Make, Model: - T-15 (2Nos.)

4.4 WATER MAINS FROM PISE TO PANJRAPUR

Sr No Description Stage I, II & III Stage IIIA

1 Size of water mains 2235 mm dia. 3000 mm dia.

2 Pressure 30 MWC 30 MWC

3 Main valves 3 Nos. each stage. 3 Nos.

4.5 RAW WATER PUMPING STATIONS AT PISE

Capacity (KW) 610 605 610 890

make motors, by WSP Deptt.

Pise Pumping Stations : Vertical Turbine

4.6 ELECTRIC SUBSTATION AT PISE

1 Power Supply Authority M.S.E.B. PADGHA

2 Incoming Voltage 100 KV

3 Outgoing Voltage 3.3 KV

4 No. of Stepdown Transformers 4 NOS

5 Rating of Transformers 7.5 MVA

6 Annual electricity consumption 103430125 KWH (2018)

7 Annual electricity bill Rs.61.06 Cr (2018)

8 Units per ML discharge 148.93 KWH/ML (2018)

4.7 PRE-CHLORINATION PLANT AT PISE

5.1 SALIENT FEATURES OF PANJRAPUR COMPLEX

5.2 SETTLING TANKS AT PANJRAPUR

Settling Tanks : Stage I Settling Tanks : Stage III

Sr No Description Stage I Stage III Stage IIIA

1 Working Principle Up flow sludge Up flow sludge Parallel plate /

2 Construction type Multi hopper Rectangular flat Parallel plate /

Sr No Description Stage I Stage III Stage IIIA