AxeraT10-12S T2
AxeraT10-12S T2
AxeraT10-12S T2
training COMPONENTS
Pressure accumulators
Body cylinder
Spacer
Gear housing
Rotation motor
Stabilizer
accumulator
Flushing housing
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Stabilator
Air
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Lock screw
WATER FLUSHING
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
130Nm
100Nm
(50Nm)
200Nm
(100Nm) 200Nm (100Nm)
130Nm
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
1
4
3
2
2
Tightening order 1--2--3--4
400Nm (200Nm)
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
training DISASSEMBLY
DISASSEMBLY
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
17
18
28
53
51
16 23
22
54
20
21 25
19 24
6
3 30
1
2
9
4 5
8
29
7 55 56
10
12
11
15 26
27
14
13
52
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
16 550 067 40 ASSEMBLY stand for HLX5 drifter INCL. PARTS 53,54 1
17 449 701 50 LIFTING EYE M24 C15 2
18 449 697 70 LIFTING EYE M16 C15 2
19 150 678 08 PUNCH For stabilizer SEALS 1
20 150 679 28 PUNCH For stabilizer piston seals 1
Chuck
Coupling
(wear limit)
Shank
Lock--screw
Rotation bushing
Flushing
housing
Front cover
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Front cover
Front bearing
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
1 mm
A
HP LP
Wear limits:
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Special tool 10
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Special tool 10
Grease
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Piston
Bushing
Front bearing
Special tool 8
(55 and 56)
Grease
Spacer pin
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Oil channels
Roller bearing
Spacer pin
Bearing housing
Rotation shaft
Stabilizer pistons
Pin housing
Lower spigot
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Special tool 14
for inspecting
grooves for pis-
ton seals
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
C>(D+E)
L < ( C -- E + M )
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
A/ B
G
1 mm
H A
1 mm
H
H
I
J
A
N
B
I
J
F
G
B
K K
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
training ASSEMBLY
ASSEMBLY
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
17
18
28
53
51
16 23
22
54
20
21 25
19 24
6
3 30
1
2
9
4 5
8
29
7 55 56
10
12
11
15 26
27
14
13
52
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
1. 2.
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
CCW
A
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Type A(mm)
OMS 80 68
OMS 100 65
OMS 125 60
OMS 160 54
OMS 200 47
OMS 250 38
OMS 315 27
O--rings
Piston wear indi-
cator groove
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Bearing housing
Roller bearing
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Special tools
7 and 11
Bearings
Special tools
11 and 6
Bearing
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Stabilizer
accumulator
200Nm
(100Nm)
Lock--screw
and seal
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
200Nm
(100Nm)
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
200Nm 100Nm
(100Nm) (50Nm)
200Nm
(100Nm)
10 Nm
20 Nm
40 Nm
secure with glue
T/T/AxeraT10-12/T/2 HYDRAULIC ROCK DRILL HLX5T
Shank
lubrication
in
4 5
6 6
out
7 8
10
10...210 bar
3 2 9
M
1
FACE DRILLING
FACE DRILLING
HLX 5 benefits
mFaster penetration
mHigher service life
mCover more applications, e.g. torque range
mBetter drill steel life, stabilizer
mBetter efficiency, new type valve
FACE DRILLING
Stronger body design
Stronger gearbox
Stabilizer accumulator
FACE DRILLING
Shank lubrication flow
Return flow pressurizes front part of drill
Combined spacer +
Drill Carriage
Serviceability
•Modular construction
•Rotation and percussion modules can be serviced independently
•Visual wear indicators
•Access to bolts improved
•Components protected against damage
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
training COMPONENTS
Pressure Body
accumulators cylinder
Gear
housing
Rotation
motor
Flushing
housing
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Percussion mechanism
pressure side (HP)
Shank
lubrication
Flushing
SLU
Oil
Air
Air
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Check
Lock screw
Check
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
WATER FLUSHING
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Tightening order
1--2--3--4--5--6
400Nm (200Nm)
4
6
Tightening order
1--2--3--4 2
4
400Nm (200Nm)
2
3 1 1
4 5 1
3 3
2 Tightening order
1--2--3--4
200Nm (100Nm)
200Nm
(100Nm) 130Nm
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
training DISASSEMBLY
DISASSEMBLY
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
4. 550 098 84
12. 550 054 80
4A
550 055 68
Rotation
bushing
Coupling
(wear limit)
Shank
Lock--screw
Flushing
housing
Front cover
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Front cover
Front bearing
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
1 mm
HP 50 bar
LP 4 bar
HP LP
Wear limits:
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Special tool
item 15
Special tool
item 14
Flanges
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Wear limit
Front
bearing
Grease
Special
Special tool 12
tool 5
Front
bearing
Special tool 11
Special
tool 5
Rear
bearing
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Bearing
bushing
Piston
Front
bearing
Piston seal
grooves
max. width
4,35mm
Special tool 13
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Special tool 6
Piston seal
grooves
max. width
4,35mm
Special tool 13
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Grease
Spacer pin
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
C>(D+E)
L < ( C -- E + M )
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
A/ B
A
1 mm
G
1 mm
B
F J
G F
I
I
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
training ASSEMBLY
ASSEMBLY
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
4. 550 098 84
12. 550 054 80
4A
550 055 68
1. 2.
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
CCW
A
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Type A(mm)
OMS 80 68
OMS 100 65
OMS 125 60
OMS 160 54
OMS 200 47
OMS 250 38
OMS 315 27
Special tool 5
Special tool 4A
Front bearing
Special tool 4
Special tool 5
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Front
bearing
Needle bearing
Bearing
housing
O--ring
Special tool 8
O--ring
Ball
Shaft seal Needle bearing bearing
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Lock screw
and seal
Rotation
Coupling bushing
T/T/AxeraT10-12/T/2 ROCK DRILL HLX5D
Shank
lubrication
in
4 5
6 6
out
7 8
10
10...210 bar
3 2 9
M
1
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
HL 500S 130 kg
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
training COMPONENTS
Accumulator,
Rear--end
high pressure
cover
Gear
Flushing housing
housing
Rotation
motor
Accumulator,
low pressure
Spacer
Front--end cover Body cylinder
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
200 Nm
(100 Nm)
LP HP
1 4
80 Nm 3 2
400 Nm 200 Nm
(200 Nm) (100 Nm) 80 Nm
200 Nm
(100 Nm)
400 Nm
(100 Nm) 400 Nm
300 Nm (100 Nm)
(150 Nm) 400 Nm
(100 Nm)
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Percussion mechanism
Shank
pressure side (H.P.) lubrication
Percussion mechanism
return side (L.P.)
Rotation,
return (L.P.)
Rotation,
pressure (H.P.)
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Oil
Oil container
Boost Air
switch
Control
unit
Pump
unit
Air
Pump
operating
Tank pressure
Pressure
line
Rock drill
Hydraulic oil
tank line
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
training LUBRICATION
Oil
mist
Hydraulic
oil
oil mist
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Lock
screw
Rotation
bushing
Flushing Coupling
housing
Shank
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
OUT IN
OUT
IN
OUT
IN
INTO THE
FLUSHING
HOUSING
OUT
4
3 25 Nm
OUT Secure with glue
5
6
IN
IN
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Bearings Coupling
Rotation
bushing
Chuck
max.2 mm max.2 mm
1,5 mm
Shank
max.
92 mm
min. 163 mm
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
training DISASSEMBLY
DISASSEMBLY
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
2 3
27
23
7 8
12 19
11 14
9
24
26
1
25
4
5
16 17
15 18
6
10
20 13 22
21
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Lock
screw
Rotation
bushing
Flushing Coupling
housing
Shank
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
152 246 68
150 546 98
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
151 866 08
150 545 68
150 546 98
152 246 68
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
1 mm
151 866 08
150 288 08
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Rotation shaft
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Needle
O--ring bearing
Bearing
housing
150 551 68
Grease
Needle
bearing
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
151 866 08
Rear bearing
159 290 98
151 866 08
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Intermediate
flange
Needle Bushing
bearing
Rotation shaft
bearing housing
152 249 08
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
b
10 Nm
40 Nm secure with glue
20 Nm
HP LP
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Filling
valve
Locking
nut Cap
N2 Accumulator
body
70
60
Filling pressure
MAX.
50
40
MIN.
30
20
10
0
100 120 140 160 180 200 220
Percussion pressure
Filling pressures:
High pressure HP: 30%--50% of drilling percussion pressure
Low pressure LP: 50% of percussion return (tank) line pressure; 3--5 bars
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Shaft
090 345 01
Sealing housing
867 284 49
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Special tool
152 262 38
Shaft
Locking nut
plate
Bearings
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
5---10 Nm 80 Nm
Use cross
tightening
method
5---10 Nm
Non--return valve
3 Nm
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Center
line
Tooth
gear
Channel
plate
Drain
hole
Shaft
Disc
valve
Through
hole
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
090 345 01
Rear cylinder
bearing bushing
Rear
cylinder
Distributor
Piston
Front
cylinder
Body cylinder
seals
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
training ASSEMBLY
ASSEMBLY
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Body cylinder
seals
Rear cylinder
O--rings bearing bushing
Rear
cylinder
Front
cylinder Distributor
Piston
O--rings
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Bearing Needle
housing bearing
152 249 08
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
lubricate
Rotation
shaft
lubricate
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
151 866 08
Rear bearing
159 290 98
151 866 08
152 249 08
Bearing Needle
housing bearing
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
150 288 08
151 866 08
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
Special tool
152 262 38
Bushing
Bearings
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
200 Nm
(100 Nm) 80 Nm
200 Nm
(100 Nm)
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
300 Nm
(150 Nm)
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
LP HP
Percussion Rotation
10...210 bar
M
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
C>D+E
D
C
w1 -- w2 < 1 mm
w1
w2
T/T/AxeraT10-12/T/2 ROCK DRILL HL 500S
P G
F
Q
I
B
I
H M
L
N B
A
J
H
A
B
A