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    Carter Machinery EMCP Retrofit Program Standard Door-Box Kit & Accessories

    Uploaded by

    IBRAHIM AL-SURAIHI
    Carter Machinery offers several retrofit kits to upgrade older generator control panels to the latest EMCP 4.x standards. Their kits include pre-wired control panels, sensors, and accessories in plug-and-play configurations suitable for CAT and other brand generators. Standard kits are available off-the-shelf in various sizes, while custom configurations can also be provided. Site surveys are conducted to determine the specific kit needed for each customer application.

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    Carter Machinery EMCP Retrofit Program Standard Door-Box Kit & Accessories

    Uploaded by

    IBRAHIM AL-SURAIHI
    125 views26 pages
    Carter Machinery offers several retrofit kits to upgrade older generator control panels to the latest EMCP 4.x standards. Their kits include pre-wired control panels, sensors, and accessories in plug-and-play configurations suitable for CAT and other brand generators. Standard kits are available off-the-shelf in various sizes, while custom configurations can also be provided. Site surveys are conducted to determine the specific kit needed for each customer application.

    Original Description:

    Carter EMCP Retrofit Kits Std April 2020

    Original Title

    Carter-EMCP-Retrofit-Kits-Std_April-2020

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    Carter Machinery offers several retrofit kits to upgrade older generator control panels to the latest EMCP 4.x standards. Their kits include pre-wired control panels, sensors, and accessories in plug-and-play configurations suitable for CAT and other brand generators. Standard kits are available off-the-shelf in various sizes, while custom configurations can also be provided. Site surveys are conducted to determine the specific kit needed for each customer application.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    125 views26 pages

    Carter Machinery EMCP Retrofit Program Standard Door-Box Kit & Accessories

    Uploaded by

    IBRAHIM AL-SURAIHI
    Carter Machinery offers several retrofit kits to upgrade older generator control panels to the latest EMCP 4.x standards. Their kits include pre-wired control panels, sensors, and accessories in plug-and-play configurations suitable for CAT and other brand generators. Standard kits are available off-the-shelf in various sizes, while custom configurations can also be provided. Site surveys are conducted to determine the specific kit needed for each customer application.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 26

    Carter Machinery

    EMCP Retrofit Program


    Standard Door-Box Kit & Accessories

    APRIL 2020
    RETROFITS

    • Carter PSD Engineering- Generator control panel retrofit and


    engineering solutions since 2012.
    • Major shift beginning in 2014
    – Production approach with a standard product, documentation, drawings, and
    processes
    – Currently supporting 38 Caterpillar dealers nationwide
    – Over 900 kits have been completed to date

    • Carter Engineering Team


    – 3 Engineers (Matt Nolan, Tommy Coburn & Mark Nuckols)
    – Administrator & logistics coordinator (Michelle Crowder)

    • Focus- CAT mechanical and electronic engine and generator applications


    with outdated or obsolete controls.
    RETROFITS CONT.

    • Competitor Gensets- EMCP4.x solutions for Cummins, Kohler, Detroit Diesel,


    Katolight, etc….
    • Other Control Platforms- Woodward, Basler, DEIF, Deep Sea and Auto Maskin.
    • Dealer friendly, plug & play style kits
    • Submittal packages available upon request
    • EMCP4 Kits: Over 30 available options
    – EMCP 4.x door panel kits are available in various sizes and models.
    o EMCP 4.x complete box kits are available in the following standard sizes: 14x22, 14x27, 14x30,
    17x28 & 17x11
    o EMCP4.x available in both local and remote configurations
    – Carter kits are compatible with all previous EMCP versions and with CAT Electro-
    mechanical controllers.
    – Custom configurations are available for anything ranging from a single generator to a
    paralleled system
    Site Survey

    Technicians or PSSR’s
    complete our site survey to
    determine which kit and what
    accessories are needed to meet
    each customer’s specific
    application.

    Quotes and Budgets are then


    produced, based off of this
    information to provide you with
    the most accurate solution.

    Click here to download the


    Retrofit Site Survey
    CAT Genset Controls History
    CAT Genset Engine ECM History
    CARTER-EMCP 4.2b DOOR ASSEMBLY KIT

    • EMCP 4.2b door kits are typically kept in stock and are available in the
    following sizes:
    – 12x27 (EMCP4B-KIT-12X27) Price starts at: $5,665.00
    – 14x30 (EMCP4B-KIT-14X30) Price starts at: $5,665.00
    – 12x38 (EMCP4B-KIT-12X38) Price starts at: $5,665.00
    • Standard kit contents:
    – EMCP 4.2b, local annunciator, emergency shutoff switch, lights, voltage potentiometer, speed
    potentiometer, CDVR switch, and CAN plugs wired on door assembly with 6ft harness
    • Loose parts:
    – Low coolant level sensor, water temp sensor, oil pressure sensor, terminal blocks, fuse holders,
    fuses, miscellaneous connectors, panduit, dinrail, relays, and drawings
    CARTER-EMCP 4.2b DOOR INSERT KIT

    • EMCP 4.2b custom insert kits are typically kept in stock and are available
    in two styles: (Older 3208, 3406 and 3116 Gensets)
    – 12x27 (EMCP4-CUSTOM-12X27) Price starts at: $5,665.00
    – 12x27 Angled Price starts at: $5,665.00
    • Standard kit contents:
    – EMCP 4.2b, local annunciator, emergency shutoff switch, lights, voltage potentiometer, speed
    potentiometer, CDVR switch, and CAN plugs wired on door assembly with 6ft harness
    • Loose parts:
    – Low coolant level sensor, water temp sensor, oil pressure sensor, terminal blocks, fuse holders,
    fuses, miscellaneous connectors, panduit, dinrail, relays, and drawings
    CARTER-EMCP 4.3 DOOR ASSEMBLY KIT FOR
    EUI/MUI ENGINES
    • EMCP 4.3 door kits are made to order with one week lead times and are
    available in the following sizes:
    – 12x27 (EMCP43-KIT-12X27) Price starts at: $9,575.00
    – 14x30 (EMCP43-KIT-14X30) Price starts at: $9,575.00
    – 12x38 (EMCP43-KIT-12X38) Price starts at: $9,575.00
    • Standard kit contents:
    – EMCP 4.3, local annunciator, emergency shutoff switch, lights, voltage potentiometer, speed
    potentiometer, CDVR switch, and CAN plugs wired on door assembly with 6ft harness.
    – The EUI kits are usually paired with a CDL converter in order to read full engine
    telemetry via the engine’s existing ECM, eliminating the need for installing new sensors
    • Loose parts:
    – Low coolant level sensor, water temp sensor, oil pressure sensor, terminal blocks, fuse holders,
    fuses, miscellaneous connectors, panduit, dinrail, relays, RJ45 Ethernet port, and drawings.
    CARTER- EMCP 4.2B 14X22 BOX KIT

    • EMCP 4.2 / 4.2b 14x22 boxes are typically kept in stock


    – 14x22 (EMCP4-BOX-14X22) Price starts at: $6,050.00

    • Standard kit contents:


    – EMCP 4.2 (4.2b), emergency shutoff switch, lights, voltage potentiometer, speed potentiometer,
    CDVR switch, SMMS solenoid, and CAN plugs fully wired to terminal blocks and fuse
    holders inside box
    • Loose parts:
    – Low coolant level sensor, water temp sensor, oil pressure sensor, MPU, miscellaneous
    connectors, and drawings
    • This kit provides a space sensitive solution without a local annunciator but
    retains an alarm function through the installed horn.
    CARTER- EMCP 4.2B 12x27 & 14X27 BOX KIT

    • These EMCP4.2b boxes are typically kept in stock


    – 14x27 (EMCP4-BOX-14X27) Price starts at: $6625.00
    – 12x27 (EMCP4-BOX-12X27) Price starts at: $6625.00
    • Standard kit contents:
    – EMCP 4.2 (4.2b), local annunciator, emergency shutoff switch, lights, voltage potentiometer,
    speed potentiometer, CDVR switch, and CAN plugs fully wired to terminal blocks and fuse
    holders inside box
    • Loose parts:
    – Low coolant level sensor, water temp sensor, oil pressure sensor, MPU, miscellaneous
    connectors, and drawings
    CARTER- EMCP 4.2B 14X30 BOX KIT (MUI & EUI)
    These kits are typically used with CAT 3500 Series Engines

    • EMCP 4.2b 14x30 boxes are typically kept in stock


    – 14x30 (EMCP4B-BOX-14X30) Price starts at: $6885.00
    • Standard kit contents:
    – EMCP 4.2b, local annunciator, emergency shutoff switch, lights, voltage potentiometer, speed
    potentiometer, CDVR switch, and CAN plugs fully wired to terminal blocks and fuse holders
    inside box
    • Loose parts:
    – Low coolant level sensor, water temp sensor, oil pressure sensor, MPU, miscellaneous
    connectors, and drawings
    • EUI kits are usually paired with a CDL converter in order to read full engine telemetry via the
    engine’s existing ADEM II ECM, eliminating the need for installing new sensors.
    CARTER- EMCP 4.3 14X30 BOX KIT (MUI AND EUI)

    • EMCP 4.3 14x30 boxes are typically kept in stock


    – 14x30 (EMCP43-BOX-14X30) Price starts at: $10,075.00
    • Standard kit contents:
    – EMCP 4.3, local annunciator, emergency shutoff switch, lights, voltage potentiometer, speed
    potentiometer, CDVR switch, RJ485 Ethernet port, and CAN plugs fully wired to terminal
    blocks and fuse holders inside box
    • Loose parts:
    – Low coolant level sensor, water temp sensor (MUI), oil pressure sensor (MUI), CDL
    booster (EUI), MPU, miscellaneous connectors, and drawings
    • When integrating with an older electronic engine with an ADEM II ECM, the
    RS485 Modbus port can be programmed for CDL to gather engine telemetry &
    alarms via the engine’s existing ECM. This eliminates the need for installing new
    sensors.
    CARTER- EMCP 4.4 14X30 BOX KIT (MUI AND EUI)

    • EMCP 4.4 14x30 boxes are built as needed- Price starts at: $11,250.00
    – EMCP44-BOX-14X30
    – EMCP44-BOX-18X28
    • Standard kit contents:
    – EMCP 4.4, local annunciator, emergency shutoff switch, lights, voltage potentiometer, speed
    potentiometer, CDVR switch, RJ45 Ethernet port, and CAN plugs fully wired to terminal blocks and fuse
    holders inside box
    • Loose parts:
    – Low coolant level sensor, water temp sensor (MUI), oil pressure sensor (MUI), CDL booster (EUI),
    MPU, miscellaneous connectors, and drawings
    • When integrating with an older electronic engine with an ADEM II ECM, the RS485
    Modbus port can be programmed for CDL to gather engine telemetry & alarms via the
    engine’s existing ECM. This eliminates the need for installing new sensors.
    CARTER- EMCP 4.2B GENERAC/UNIVERSAL BOX KIT

    • These EMCP 4.2b boxes are typically kept in stock.


    – Generac Kit (EMCP4-OLY-GNRC-KIT) Price starts at: $3,165.00
    – Universal Kit (Any Genset) (EMCP4-UBOX) Price starts at: $3,075.00
    • Standard kit contents:
    – EMCP 4.2b, emergency shutoff switch, voltage potentiometer, and CAN plug fully wired to
    terminal blocks and fuse holders inside box
    • Loose parts:
    – Water temp sensor, oil pressure sensor, MPU, miscellaneous connectors, and drawings
    • This kit provides a space sensitive solution for CAT and competitor's generators
    (Kohler, Generac, Cummins, Katolight) without a local annunciator but retains an
    alarm function through the installed horn. Local annunciator options are available
    to pair with this kit.
    CARTER- EMCP 4.2B OLYMPIAN DOOR KIT

    • EMCP 4.2b Olympian doors are typically kept in stock


    – 2001 door (EMCP4-KIT-OLY-2001) Price starts at: $2,800.00
    – 2001 plate (EMCP4-KIT-OLY-2001) Price starts at: $2,800.00
    – 4001E door (EMCP4-KIT-OLY-4001E) Price starts at: $2,800.00
    • Standard kit contents:
    – EMCP 4.2B, emergency shutoff switch, voltage potentiometer, and CAN plug pre-wired on provided
    door
    – Water temp sensor, oil pressure sensor, MPU, miscellaneous connectors, and drawings
    CARTER- EMCP 4.2B 3406 AND 3456 DOOR KIT

    • EMCP 4.2b 3406 and 3456 door kits are made to order with one week lead
    times:
    – 3406/3456 Price starts at: $5,665.00
    • Standard kit contents:
    – EMCP 4.2b, emergency shutoff switch, voltage potentiometer, local annunciator, and CAN
    plugs pre-wired on provided door
    • Loose parts:
    – Low coolant level sensor, water temp sensor, oil pressure sensor, terminal blocks, fuse
    holders, fuses, miscellaneous connectors, panduit, dinrail, relays, and drawings
    CARTER- EMCP 4.2B ONAN/CUMMINS POWER COMMAND KIT

    • EMCP 4.2b Onan/Cummins box kits- Made to order with one-two week
    lead times.
    – Cummins Retrofit Kit Price starts at: $9500.00
    • Standard kit contents:
    – EMCP 4.2b, emergency shutoff switch, voltage potentiometer, local annunciator, and CAN
    plugs pre-wired in a box assembly kit with Woodward PT Governor Board
    • Loose parts:
    – VR6 Voltage Regulator, Low coolant level sensor, water temp sensor, oil pressure sensor,
    terminal blocks, fuse holders, fuses, miscellaneous connectors, panduit, dinrail, relays,
    10ft harness to go between new panel and rear gen box and drawings.
    CARTER - CAT A5 CDL-J1939 PROTOCOL CONVERTER

    • A5 ECM (CDL to J1939 converter option)


    • Kit allows communication with an existing ADEM II engine ECM over the CAN network
    utilized by EMCP 4 series.
    – When ordered with a box kit, this option will be fully installed in one of two locations,
    depending on installed components.
    – Kit is also available with door kits as a loose part that has been flashed and tested to
    ensure proper communication.
    – Both options include VLPM harness, required fuses, relays, surge suppressors, tested and
    programmed
    – Price of converter installed, programmed & tested in box kit: $1,500.00
    – Price of converter programmed, tested & shipped loose with door kit: $1,150.00
    CARTER – REMOTE ANNUNCIATOR PLATE KIT

    • Replacement Modbus annunciator plate kits


    – This 16 light Modbus annunciator kit provides a replacement for existing 16 light
    remote annunciators, while utilizing the existing boxes from previous product era.
    – Price of kit addition: $550.00

    Existing EMCP II 16 Light Rem. Ann. New EMCP4 16 Light Modbus Rem Ann.
    CARTER – REMOTE ANNUNCIATOR BOX KIT

    • New Modbus remote annunciator box kits


    – This kit adds a completely new remote Modbus annunciator.
    – Can be mounted on the surface of a structure or flush mounted. Every kit includes a trim
    ring that can be removed it not needed.
    – Price of kit addition: $750.00
    CARTER – DIO MODULE KIT

    • Complete DIO module kit


    – This kit provides the components for a DIO module and the required terminals for wires
    included on the provided harness. Drawing included as well.
    – Price of kit addition: $1,600.00

    Existing (CIM) Customer Interface Module


    CARTER – CDVR Voltage Regulator KIT

    • Complete CDVR Voltage Regulator Kit


    – This kit provides the components for a CDVR module and the required terminals for
    wires included on the provided voltage regulator harness. Drawing included as well.
    – Price of kit addition: $2,480.00
    CARTER – RS485 TO ETHERNET CONVERTER KIT

    • Ethernet Gateway Kit


    – This kit provides the components for a Modbus RS485 RTU to TCP/IP Ethernet.
    – The Gateway is programmed with a provided IP address during testing prior to shipment.
    – Price of kit addition: $650.00
    CARTER – Control & Accessory Kit Options

    1. Starter Motor Mag Switches


    2. Local Annunciator Panel Kits
    3. Remote Annunciator Panel and Plate Kits
    4. DIO Module Kit
    5. RTD Module Kit
    6. Thermocouple Module Kit
    7. Modbus to Ethernet, Modbus to Bacnet, Modbus to SNMP Converter Kits
    8. CDVR Voltage Regulator Kit
    9. VR6 Voltage Regulator Kit
    10. IVR EM10 & EM15 Voltage Regulator Kits
    11. Woodward 2301A, 1724, 2301E, LSM, Easygen, DIEF, Etc…
    12. CAT CDL to J1939 Protocol Converter
    13. Wiring Harness Kits
    14. Current Transformers
    15. Potential transformers
    16. CAT PL1000 Kits- custom communications
    17. HMI Touchscreen Interface- 6”-21” available and customizable
    Questions?

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