Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Ishmeet Vasudeva 1701006002

Download as pdf or txt
Download as pdf or txt
You are on page 1of 28

SIX-MONTHS

INDUSTRIAL TRAINNING REPORT

DEPARTMENT OF ME
UNIVERSITY SCHOOL OF ENGINEERING AND
TECHNOLOGY

Submitted to:- Submitted by:-


HOD MECHANICAL DEPARTMENT Ishmeet vasudeva
1701006002
ACKNOWLEDGEMENT
I take this opportunity to express my deepest gratitude to
those who have generously helped me in providing the
valuable knowledge and expertise during my training.
I am highly thankful to Prof. A.A Tripathi and expertise from
GANGA ACROWOOLS PVT LTD for providing opportunity
and facilities to carry out my six months training and for their
valuable guidance that helped me out in completing my
training.
Finally, I would like to thank each and every person who has
contributed in any of the ways in my training.
DECLARATION
I hereby declare that the six months training report submitted
as part of Bachelor’s degree in Mechanical engineering at
Rayat Bahra University Mohali is an authentic record of my
own work carried out under the supervision of expertise from
GANGA ACROWOOL PVT LTD

Place:- Ludhiana Name :-


Ishmeet Vasudeva

Date:-30/6/2021
TABLE OF CONTENT
S.NO Title Page No.
1. Training certificate 5
2 About Ganga acrowools 6
3 Vision & Attitude 7
4 Products 8-11
5 Certification 12-15
6 ABOUT ENGINEERING 16
DEPARTMENT
7 LATHE MACHINE 17-19
8 DIFFERENT TOOLS 20-23
9 MOTIVE OF 24
ENGINEERING
DEPARTMENT
10 ADDRESS OF 25
ORAGANIZATION
11 CONCLUSION 26
5
ABOUT
GANGA ACROWOOLS PVT LTD

Ganga Acrowools Limited located in North west


state of Punjab in India today employs 2500
people who as a team produce and deliver over
30000 Kgs of yarn every day which is dispatched
and sold in over 60 countries around the globe to
prominent brands. Experience , Expertise &
Innovation is not just the tag line - but in true
sense summary that describes us – With legacy of
63 years of yarn manufacturing backing us , with a
dynamic team which created – largest product
range in India in our segments , which further
constantly has been evolving and innovating has
helped us today to become leading exporters of
worsted , semi worsted, machine & hand knitting
yarns from India
6
VISION & ATTITUDE

VISION:- Constantly upgrading infrastructure , knowledge ,


training and skills of the team has resulted in creating customer
delight in terms of yarns we produce , practically covering almost all
segments of Machine and Hand knitting yarns - be it – Fancy yarns ,
Multicolor yarns , Classical yarns , Fine counts , Coarse counts ,
Natural Blends , synthetic blends etc. .

We pride our selves in product development, flexibility, and highest


quality standards in our products, industrial safety and customer focus
and vow to continue to innovate and service customer needs

ATTITUDE: - Our 'let's do it' attitude has earned us a reputation for


quality and on-time deliveries.

7
PRODUCTS
MACHINE YARN :- We have stock service in machine
yarns for more than 20 products - ( collection includes over 50
different yarns to choose from ) - we produce yarns for 2.5
gauge to 16 gauge flat bed knitting – Count range from Nm
1.5 to Nm 60 , Our collection comprises of Classical yarns ,
fluffy , airy yarns , Boucles , felted looks , tubes , chain ,
ribbon yarns , slubs , thick / thin , frieze , knots , buttons ,
nodes , crochet yarns such as flag , eye lash etc etc , we cover
almost entire range for machine knitting yarns ( except short
staple spun yarns )

Blends of Wool , mohair , acrylic , nylon , Tencel are


produced – in case of 100% wool yarns , super wash machine
washable wool yarns are available ranging from 19.5 microns
to 29 microns . Multicolor yarns ( Printed and Pinter Caipo )
is our specialisation , The huge basket of products we have is
complimented in flexibility with Lot size in spinning and
dyeing .
We also have fashion studio for garment and swatch service
for customers in machine knitting swatches to help
presentation , we have been nominated suppliers of machine
knitting yarns by various prominent brands within India and
international brands .
Explore the product range here , Any development from
customers is welcome – we can develop yarns and colors as
per customers tailor made requirement
8
TYPES OF MACHINE YARN
• HAIRY & HAIRY STRECTH YARN
• METALS
• LIGHT TUBE YARN
• MULTI COLOR YARN
• SLUBS & FREIZIES

2.WEAVING YARNS :-

The superiority of our technology stands guarantee in


meeting the challenging requirements for weaving yarns.
Imperfections are well controlled with desired level of
elongation and Strength, Counts such as Nm 67/2, Nm
48/2, Nm 40/2, Nm 40/1.

Low Pill and Anti Pill Acrylic weavings yarns are being
supplied to various part of the Globe including India.

We are producing Acrylic wool blended Yarn Nm 48/2


(70% Acrylic Silk Like, 30% wool, Merino 20.5 micron)
for Shawls and stoles. There is a range of Fancy Yarns
(boucles) unique to our collection suitable for weaving,
shawls, scarves, bed covers, furnishing etc, in Boucles in
Nm 2.5 and Nm 2 etc suitable for weaving.

3 CARPET YARN :- We make Yarns for Bathroom


carpets, Area Rugs and Wall to Wall to Carpets ,We
Introduced Micro Denier in 100% Acrylic for Bathroom
carpets and other innovative yarns Such as Coil Yarns,
Acrylic combined with Lurex, Thick and thin amongst
many others for this segment , Some of these were
introduced for the first time in the world. We are also
making Acrylic yarns Suitable for Printing, (Tufted as raw
white and then printed) These knotless carpet yarns can be
made in any count, ply, denier, with package weight upto
4 Kgs for HB and 6 Kgs for Regular yarn, on 10 “ cones
traverse of 250 mm Total cone length 280 mm. (Made on
VTS 05 Carpet Twister for Big and even package). We
also make Polyester Carpet Yarns on semi worsted system

4 HAND KNITTING YARN

10
11
CERTIFICATION
• BSI CERTIFICATE OF RGISTRATION
• GUINNESS WORLD RECORDE
PARTICIPATION CERTIFICATE
• APPROVED SUPPLIER CERTIFICTAE
• SCOPE CERTIFICATE & MANY MORE

12
13
14
15
ABOUT ENGINEERING DEPARTMENT

1. What does an engineering department in an


organisation do?
-The Engineering Department provides
technical, engineering, surveying and hands
on support on capital improvement projects
ranging from concept development through
engineering design, project management and
construction inspections as authorized and
funded by the Township Committee.

2 They also manufacture spares for the machine


using lathe machine and many other machines

3 They also help in designing the new and


innovative ways to do a work and parts for a
machine with the help of a computer software
namely {AUTO CAD}

16
LATHE MACHINE
WHAT IS IT USED FOR?
-A lathe is a machining tool that is used primarily
for shaping metal or wood. It works by rotating the
workpiece around a stationary cutting tool. The
main use is to remove unwanted parts of the
material, leaving behind a nicely shaped
workpiece.

PARTS OF LATHE
-The main parts of a lathe are the bed, headstock,
tailstock, spindles, toolrest, and motor.

HOW DOES IT WORK?


-The Bed Holds It All Together
All parts of the lathe are attached to the bed. This
forms the base of the lathe and is one of the factors
that determine the size of the piece. That is, the
distance from the main spindle to the bed will tell
you the maximum diameter limit.
17
Proper Orientation
The headstock should be on the left, and the
tailstock should be on the right. If you're seeing the
opposite, check and make sure you're not standing
on the wrong side of the lathe.
The headstock is where the main action happens.
This is where the power of the motor is applied to
the workpiece. Part of its purpose it to hold the
main spindle, so you should see this spindle here
as well.
The motor can be found on the underside of the
lathe bed, on the left near the headstock. It is often
some type of electric motor, but a lathe can have a
hydraulic motor as well.

Adjustable Parts
You can adjust the toolrest for height and rotation,
but for safety reasons, you should only do this
when the machine is off. Once you loosen it to
adjust, double-check to make sure it's tightened
again before continuing.

18
The tailstock is also adjustable, and you'll likely be
able to remove it entirely. Just like with the
toolrest, you should never make these adjustments
when the lathe is in operation. There's more on this
in the Lathe Safety section of this post.
Attachments and Accessories
The spindles, including the rotating main spindle
that holds the workpiece, can be outfitted with
different attachments and accessories. To allow for
these fittings, the main spindle is often hollow and
threaded on the outside.

19
DIFFERENT TOOLS/ MACHINES USED
1 Broaching machine
2 Drill press
3 Gear shaper
4 Hobbing machine
5 Hone
6 Screw machines
7 Milling machine
8 Shear (sheet metal)
9 Shaper
10 Band saw
11 Planer
12 Stewart platform mills
13 Grinding machines

20
1 Broaching is a machining
process that uses a toothed tool, called a broach, to
remove material

2 A drill press (also known as a


pedestal drill, pillar drill, or bench drill) is a style
of drill that may be mounted on a stand or bolted
to the floor or workbench.
3 A gear shaper is a machine tool for cutting the
teeth of internal or external gears, it is a
specialised application of the more general shaper
machine

4 Hobbing is a machining
process for gear cutting, cutting splines, and
cutting sprockets on a hobbing machine, which is a
special type of milling machine.
5 Honing is an abrasive
machining process that produces a precision
surface on a metal workpiece by scrubbing an
abrasive grinding stone or grinding wheel against
it along a controlled path.

A shaper is a type of
machine tool that uses linear relative motion
between the workpiece and a single-point cutting
tool to machine a linear toolpath

22
Milling is the process of
machining using rotary cutters to remove material
by advancing a cutter into a workpiece.

23
MOTIVE OF ENGINEERING DEPARTMENT

Engineering department in An organization is


described. The four basic functions of the
department are discussed; namely, custom
engineering, sales assistance, production
assistance, and new product design. The role of
committees in carrying out interdepartment liaison
is presented, and the specific working committees
and their functions are described. Comments are
presented on Management's problems in the areas
of 1) providing necessary technical skills, 2)
budgetary control of manpower, as required for
custom engineering on fixed price-contracts and
new product development, and 3) intradepartment
organization versus integration of the department
into the over-all company organization.

24
ADDRESS OF GANGA ACROWOOLS PVT
LTD
249 Near, Cheema Chowk, Transport Nagar,
Industrial Area- A, Ludhiana, Punjab 141003

WEBSITE
WWW.GANGAACROWOOLS.COM

25
CONCLUSION
In conclusion, it was very beneficial internship
for me because I learned how a factory survive
and carry on working all the time. I witness
the process and all the steps of the working
path in a manufacturing company. I gained
knowledge about yarn based company , basic
working principles of manufacturing lines and
working condition of a MECHANICAL
ENGINEER in engineering department
Additionally , I learned working principles of
many machine used in manufacturing line
with some details and tricks. I realise the basic
idea of an Engineering department is to
provide new innovative design and to
manufacture basic spares for the machines and
this department holds a very important
position in any organization as without it the
organisation has to spend their money on
purchasing the spares.

26

You might also like