Qdoc - Tips - Cswip 31 Exam Question and Answers
Qdoc - Tips - Cswip 31 Exam Question and Answers
Qdoc - Tips - Cswip 31 Exam Question and Answers
1. Whic
Which
h wel
weldi
ding
ng pro
proce
cess
ss is
is cons
consid
ider
ered
ed to be
be the
the mos
mostt vers
versat
atil
ile?
e?
(a) SAW
(b) TIG
(c) MIG MAG
(d) MMA
!. "ne o# the
the adv
advan
antag
tages
es o#
o# a m$lt
m$lti%p
i%pas
asss MMA
MMA we
weld
ld is
is that
that it gen
genera
erall&
ll& pro
prod$
d$ce
cess a'
+. MMA
MMA ele
elect
ctro
rode
de ca
can
n be
be gro
gro$p
$ped
ed int
into
o thre
threee mai
main
n t&pe
t&pes.
s. The
These
se are
are''
(a) ,a
,asic
sic-- ell$l
ell$lososic
ic and
and $ti
$tile
le
(b) /e$
/e$tral-
tral- ell$
ell$losi
losicc and $ti
$tile
le
(c) ,a
,asic
sic-- ell$lo
ell$losic
sic and
and ne$tr
ne$tral
al
(d)) /o
(d /one
ne o# th
thee abo
above
ve
0. Move
Mo veme
ment
nt o#
o# the
the arc
arc b& ma
magn
gnet
etic
ic #or
#orce
cess in MM
MMA
A we
weld
ldin
ing
g is te
term
rmed
ed''
(a)
(a) Arcc dev
Ar devia
iati
tion
on
(b))
(b Arc misa
Arc misalig
lignm
nmen
entt
(c) Arc blow
(d) Arc e&
e&e
. Whic
Which
h o# th
thee #ol
ollo
lowi
wing
ng st
stat
atem
emen
entt is
is tr
tr$e
$e??
6. A m$lt
m$ltii r$n MMA b$tt weld mad
madee on Mn stee
steell consis
consists
ts o# passes
passes $sin
$sing
g 6mm
6mm electr
electrode
odes.
s. A 1! pass
pass weld
made on the same 7oint $sing 0mm electrodes on the same material will'
8. A t&pi
t&pical
cal mini
minim$m
m$m preh
preheat
eat temp
temperat
erat$re
$re #or an
an MMA
MMA weld mad
madee on stee
steell with
with a carb
carbon
on conte
content
nt o# 9.!+
9.!+:
: and
and
manganese content o# 1.+:'
(a) ;reheat
;reheat wo$
wo$ld
ld not
not norma
normall&
ll& be
be re<$ir
re<$ired
ed
(b))
(b =ess th
=ess than
an 9
9>c
>c
(c))
(c A min
minimim$m
$m o#o# 199>
199>cc
(d))
(d Abov
Ab ovee !9
!9>c
>c
. Whic
Which
h is o#
o#te
ten
n the
the har
harde
dest
st par
partt o# a m$l
m$lti
ti r$n
r$n we
weld
ld mad
madee $sin
$sing
g MMA?
MMA?
(a) Th
(a) Thee A5
A5 o# ththee roo
roott
(b)) Th
(b Thee A5
A5 o# ththee cap
cap
(c) The root
(d) The ca cap
@. Which
Whi ch o# the #o
#ollo
llowin
wingg weld
welding
ing pro
proces
cesse
sess wo$
wo$ld
ld &o
&o$
$ e2p
e2pect
ect to $se a coll
collet'
et'
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(a) S$b%arc
S$b%arc 1999
1999 amps
amps-- MMA-
MMA- 3lectro
3lectro slag
(b) TIG TAG-
TAG- S$b%
S$b%arc
arc B 1999
1999 amps
amps-- 3lectro
3lectro slag
slag
(c) S$b%arc
S$b%arc 1999 amp
amps-s- MIG MAG-
MAG- 3lectro
3lectro slag
slag
(d) MIG MAG-
MAG- S$b%arc
S$b%arc B 199
1999
9 amps-
amps- 3lectro
3lectro slag
slag
11..
11 Which
Which o# the
the #ollowin
#ollowing
g welding
welding proce
processe
ssess $ses a resistiv
resistivee heating
heating s&stem
s&stem to
to achieve
achieve weld
weld metal
metal deposi
deposition
tion??
(a) MMA
(b) SAW
(c)) 3l
(c 3lec
ectr
tro
o slag
slag weld
weldining
g
(d) e
esis
sistan
tance
ce spo
spott weldi
welding
ng
1!. In MMA
MMA weld
welding-
ing- wha
whatt parame
parameter
ter is
is $sed
$sed to con
control
trol the pen
penetra
etration
tion into the base mat
materia
erial?
l?
(a) Colt
(a) ltag
agee
(b)) Weld
(b ldin
ingg spe
speed
ed
(c) Iro
Iron
n powd
powder er in the co
coast
asting
ing
(d) $rrent
1+. In MMA weld
welding-
ing- the
the slag prod
prod$ce
$ced
d can be
be varied
varied to s$it the
the weldin
welding
g position
position.. Which
Which t&pe
t&pe o# slag
slag wo$ld
wo$ld be
be
re<$ired #or welding in the C position?
(a) *l$id
(b)) Cisc
(b sco
o$s
(c)) /o
(c /onene o# th
thee abo
above
ve
(d)) Se
(d Semmi #l$
#l$id
id
10. The weld
weld metal
metal dep
deposit
osit o# MMA
MMA elec
electrod
trodes-
es- achiev
achieves
es its
its mechan
mechanical
ical stre
strength
ngth thro
thro$gh
$gh''
(a) The
(a) The cor
coree wir
wiree
(b)) Th
(b Thee ##l$
l$2
2 coa
coati
ting
ng
(c) Iron pow
powders
ders with the #l$2 coat
coating
ing
1. In gen
genera
erall it is not
not eas&
eas& to mec
mechan
hanise
ise the
the MMA
MMA we
weldi
lding
ng proc
process
ess be
beca$
ca$se'
se'
16. Which
Which arc weld
welding
ing proce
process
ss techni
techni<$e
<$e is liDel&
liDel& to
to be $sed
$sed to repair
repair local
localiEed
iEed poro
porosit&
sit& in
in a weld?
weld?
(a)
(a) MMA
MM A F ;G
;G pos
posit
itio
ion
n
(b) Mechanis
Mecha nised
ed arc weweldi
lding
ng
(c) S$b Arc
(d))
(d Alll o#
Al o# the
the ab
abov
ovee
(e))
(e /one
/o ne o# th
thee abo
above
ve
18. A repair
repair has
has been
been made
made $sing
$sing MMA
MMA on on a do$ble
do$ble C b$tt weld
weld on a 19 m diame
diameter
ter tanD.
tanD. The
The de#ect
de#ect repair
repaired
ed was
was
lacD o# inter%penetration and it had been e2cavated with a disc grinder prior to repair. A#ter repair it was
determined that the wrong electrodes had been $sed. What action sho$ld the inspector taDe'
( ) !"
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(a) St
(a) Stab
abil
iliE
iEes
es th
thee arc
arc
(b) ,ind
,indss the
the ingre
ingredien
dients
ts o#
o# the
the #l$2
#l$2
(c)) *o
(c *orm
rmss sl
slaag
(d)) Al
(d Alll o#
o# the
the ab
abov
ovee
!9. Which
Whic h o# the
the #ollowin
#ollowing g b$tt
b$tt weld prepa
preparatio
ration
n is $s$all&
$s$all& the most
most s$scep
s$sceptibl
tiblee to lacD
lacD o# side
side wall
wall #$sion
#$sion d$ring
d$ring
MMA welding?
(a) A do$
do$ble
ble side
sided
d prepa
preparat
ration
ion
(b) A sing
single
le C pre
prepa
parat
ration
ion
(c) A do$b
do$blele sided
sided C prep
prepara
aratio
tion
n
(d) It is not possible to ind$ce lacD o# side wall #$sion
#$sion d$ring
d$ring MMA welding
!1. Which
Which o# the
the #ollow
#ollowing
ing will
will var&
var& the
the most
most when
when var&in
var&ing g the arc leng
length
th $sing
$sing the
the MMA
MMA proce
process?
ss?
(a)
(a) Colt
ltag
agee
(b))
(b Amp
Am pera
ragge
(c) ;olarit&
(d))
(d /one
/o ne o# th
thee abo
above
ve
!!..
!! Wh&
Wh & havee a hig
hav highh "C
"C wit ith
h MMA
MMA wel
eldi
ding
ng??
(a)
(a) To in
init
itia
iate
te
(b) To obta
obtainin pen
penetr
etrati
ation
on
(c) To avo
avoidid lacD
lacD o# #$s
#$sion
ion
(d) MMA weldwelding
ing does
does not
not have
have a high "C
!+. Which
Which o# the
the #oll
#ollowi
owing
ng sente
sentenc
nces
es appli
applies
es to the
the $se
$se o# basic
basic MMA
MMA elec
electro
trode
des?
s?
!0. Which
Which o# the #ol
#ollowin
lowing
g weldin
welding
g proce
processe
ssess does
does not
not $se
$se a cons
cons$ma
$mable
ble elec
electrod
trode?
e?
a SAW
b MMA
c TIG
d 3SW
1. Which
Whic h o# the #ollowing
#ollowing welding
welding proces
processes
ses ma& be describ
described-
ed- as a low h&droge
h&drogen
n process
process in compariso
comparison
n with general
general MMA
welding'
a) TIG
b) MIG
c) MAG
d) /one o# the above
e) All # the above
!. Wh& hav
havee a h
high
igh ".
"..C
.C.. with
with MMA wel
weldin
ding
g
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d) =ac
acD
D o# sid
sidee wal
walll #$
#$si
sio
on do
does no
nott e2i
e2ist
st wit
ith
h MM
MMA
. Which
Which weldi
welding
ng proces
processs is consid
considere
ered d the most
most versat
versatile
ile??
a) SAW
b) TIG
c) MIGMAG
d) MMA
6. When weldin
welding
g $sing the
the MMA proc
process-
ess- var&ing
var&ing the arc
arc length
length will give
give the most
most variation
variation o#'
a) Coltage
b) Amperage
c) ;olarit&
d) /one o# the above
8. Which
Which de#ect
de#ect wo$ld
wo$ld &o$ e2pect
e2pect to obtain
obtain in TIG
TIG welds in non%de
non%deo2id
o2idiEed
iEed steel?
steel?
a) nder c$t
b) ;orosit&
c) T$ngsten incl$sions
. =inear misalignment
misalignment Jo
Jo$$ noticed man$al metal
metal arc welding
welding electrodes-
electrodes- stripe o# #l$2- are being $sed
$sed as #iller
#iller
wire- #or TIG welding. Jo$ wo$ld ob7ect beca$se'
a) It is too e2pensive
b) The wire wo$ld
wo$ld be too thicD
c) The weweld me
metal co
composition ma
ma& be
be wr
wrong
@. The wire is too short
short When the TIGTIG welding
welding A$steni
A$stenitic
tic Stainless
Stainless Steel
Steel pipe. Argo
Argon
n gas bacDing
bacDing is called
called #or.
This is to'
a) ;revent o2idation
b) ;revent $nder
$nder bead cracDing
c) ;revent porosit&
d) ontrol the penetration bead shape
19. When re#erring
re#erring to TIG welding- the shielding
shielding gas
gas co$ld
co$ld be'
d) Argon 4 &drogen
e) Argon 4 eli$m
#) Argon 4 /itrogen
g) All o# the above
11. Which arc
arc weld
welding
ing process
process $tiliEes
$tiliEes a non%con
non%cons$mable
s$mable electrode
electrode??
h) MIG
i) TIG
7) MMA
D) SAW
l) All o# the above
1!. Which o# the #ollowing processes $ses the KDe&holingL
s&stem o# #$sion?
a) *riction welding
b) i##$sion
i##$sio n bonding
c) 3lectron beam welding
d) A$togeno$s TIG welding
1+.
1+. Argon
Argon p$rg
p$rging
ing on the
the roo
roott side
side is
is neces
necessar
sar&
& in the TIG
TIG weldi
welding
ng o#
o# stain
stainles
lesss stee
steell to'
a. "btain #$ll penetration.
b. "btain #$ll
#$ll #$sion.
c. Avoid porosit& in the root.
d. "btain a satis#actor& weld s$r#ace #inish.
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1.
1. Inhere
Inherent
nt recti
recti#ic
#icati
ation
on o#
o# the electr
electrica
icall o$tp$
o$tp$tt is prod
prod$c
$ced
ed in
in the arc when
when TIG
TIG weld
welding
ing $sing
$sing''
a. A with a s$ppressor
b. A witho$t
witho$t a s$ppressor
s$ppressor
c. with reverse polarit&
d. with straight polarit&
16.
16. When
When re#e
re#err
rrin
ing
g to
to TIG
TIG weld
weldin
ing-
g- the
the shi
shiel
eldi
ding
ng gas
gas co$
co$ld
ld be'
be'
a. Argon and h&drogen.
b. Argon
Argon and heli$m.
c. Argon and nitrogen.
d. All the above.
TIG
!. The TI
TIG
G weld
welding
ing pro
proces
cesss $til
$tiliEe
iEess an
an elec
electro
trode
de tha
thatt is'
is'
(a) ell
(a) ll$
$lo
losi
sicc
(b)) /o
(b /on n con
cons$
s$mamabl
blee
(c)) o
(c ons
ns$m
$mab
ablele
/one o# the
the above
!6. When
When re#
re#err
erring
ing to TI
TIG
G weld
welding
ing-- the
the shiel
shieldin
ding
g gas
gas co
co$ld
$ld be
be''
(a) Ar
(a) Arggon 4 & &dr
drog
ogen
en
(b)) Ar
(b Arggon 4 eeli
li$m
$m
(c)) Ar
(c Arggon 4 /it
/itro
roge
genn
(d)) Al
(d Alll o#
o# the
the ab
abov
ovee
!8. Which
Whic h o# the
the #ollow
#ollowing
ing ma&
ma& be $sed #or the
the TIG
TIG TAG
TAG weldin
welding
g o# a$ste
a$steniti
niticc stainles
stainlesss steel?
steel?
(a) =at
=athan
han$m
$m ele
electr
ctrod
odee dc Fv
Fvee
(b) e
eri$
ri$m
m elec
electro
trode
de dc
dc Fve
Fve
(c) 5ir
5irco
coni$
ni$m
m elec
electro
trode
de ac
(d) Th
Thori
ori$m
$m elec
electro
trode
de dc
dc Fve
Fve
!..
! In TI
TIG
G wel
weldi
ding
ng th
thee noE
noEEl
Elee is
is $s$
$s$al
all&
l& ma
made
de''
(a) opper
(b)) Al$
(b l$m
min
in$$m
(c) eramic
(d)) o
(d opp
pper
er 5i
5inc
nc
!@. Which
Whi ch arc we
weldi
lding
ng pro
proces
cesss $ses
$ses a non
non con
cons$m
s$mab
able
le elec
electro
trode?
de?
(a) MIG
(b) TIG
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(b) c 4v
(b) 4vee ele
elect
ctro
rode
de
(c)) c Fv
(c Fvee ele
elect
ctro
rode
de
(d) All o# the
the above
above co$ld
co$ld be
be $sed
$sed s$ccess
s$ccess#$ll&
#$ll&
+1. Jo$
Jo$ notice
notice man$al
man$al metal
metal arc electr
electrodes
odes-- stripped
stripped o# #l$2-
#l$2- are bein
being
g $sed as
as #iller
#iller wire #or
#or TIG weldin
welding.
g. Jo
Jo$
wo$ld ob7ect beca$se'
(a)
(a) It is
is too
too e2
e2pe
pens
nsiv
ivee
(b) The wire
The wire wo$l
wo$ldd be too thi
thicD
cD
(c) The weld
weld metal
metal com
composi
position
tion ma& be
be wrong
wrong
(d) Thee wire
Th wire is too sho
short
rt
(a) ontrol
ontrol the
the root
root penetr
penetrati
ation
on
(b) ;reve
;revent
nt root
root bea
beadd poros
porosit&
it&
(c) Impro
Improve
ve posit
position
ional
al weld
welding
ing
(d) ;revent
;revent the #ormat
#ormation
ion o# a dense
dense o2ide
o2ide la&er
la&er on the root
root
MIG
1. In MIG
MIG ? "!
"! weldin
welding
g which
which param
parameter
eterss give
give the
the greate
greatest
st contro
controll o# weld appe
appeara
arance
nce d$ri
d$ring
ng dip
dip trans#
trans#er
er or
or
short circ$iting welding?
(a) Wire
Wi re sti
sticD
cD o$
o$tt leng
length
th
(b))
(b Ampera
Amp rag
ge
(c))
(c Wire
Wi re #e
#eed
ed sp
spee
eedd
(d))
(d Ind$
Ind$ct
ctan
ance
ce
+0. Spatte
Spatterr ma&
ma& be
be #inel
#inel&
& cont
contro
rolle
lled
d d$rin
d$ring
g MIG
MIG MAG
MAG weld
welding
ing b&
b&''
(a) Ad7$
Ad7$sting
sting the ind$
ind$ctan
ctancece con
control
trol
(b)) s
(b sin
ingg "!
"! ga gass
(c) Inc
Increa
reasin
sing
g the
the arc vovolta
ltage
ge
(d) WeWeldi
lding
ng wi
withth no gagass
+. ;oorr penetr
;oo penetrati
ation
on wo$l
wo$ld d be #o$
#o$nd
nd in MIG MAG weld
welded
ed stee
steels
ls when
when $si
$sing
ng''
(a)
(a) Arg
Argon 4 !9:
!9: "
"!
!
(b) "!
(c))
(c ;$rre Arg
;$ Argo
on
(d))
(d Arg
Argon 4 :
: "!
"!
+6. Which
Which o# the #ol
#ollowin
lowing
g proce
processes
sses wo$
wo$ld
ld be
be most
most pron
pronee to lacD o# #$sio
#$sion
n de#ec
de#ects'
ts'
(a)
(a) ;$ls
;$lsed
ed ar
arcc MIG
MIG
(b))
(b Spra&
Spra & tran
trans#
s#er
er MIG
MIG
(c))
(c ip
ip tr
tran
ans#
s#er
er MI
MIG G
(d))
(d S$bm
S$bmerergged ar
arcc
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1. MIG we
weldi
lding
ng tend
tendss to be s$s
s$sce
cepti
ptible
ble to lacD
lacD o# #$si
#$sion
on pro
proble
blems
ms.. This
This is bec
beca$
a$se
se o#'
o#'
+. A comm
common on gas
gas mi2t$re
mi2t$re $sed
$sed in
in MIG weldin
welding
g nicDel
nicDel allo&s
allo&s to comb
combine
ine good
good levels
levels o# pene
penetrati
tration
on with
with good
good
arc stabilit& wo$ld be'
+@. When
When re#
re#err
erring
ing to MI
MIG
G weld
welding
ing-- the
the shie
shieldi
lding
ng ga
gass co$l
co$ld
d be'
be'
(a) Argon
(b)) Ar
(b Arggon 4 1: o2
o2&g
&gen
en
(c)) Ar
(c Arggon 4 !9:
!9: "
"!!
(d)
09. /one o# the
the above
above What
What #ive
#ive param
parameter
eterss wo$ld
wo$ld be
be checDe
checDed
d when
when calibra
calibrating
ting weld
welding
ing e<$ip
e<$ipmen
mentt #or
mechaniEed MAG welding?
01..
01 Whic
Which
h o#
o# the
the #o
#oll
llow
owin
ing
g sta
state
teme
ment
ntss is
is tr$
tr$e?
e?
Saw
e amp #l$2
# Inc
nco
omple
lete
te penetr
traati
tio
on
g ont
o ntam
amin
inat
ated
ed we
weld
ld pr
prep
epar
arat
atio
ion
n
h Atm
Atmos
osph
pher
eric
ic cont
contam
amin inat
atio
ion
n
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(b) ,$
(b) ,$rn
rn ra
rapi
pidl
dl&
&
(c)) Go
(c Good
od pe
pene
netr
trat
atio
ion
n
0. /one o# the abov
abovee In SAW
SAW proce
process
ss i# voltag
voltagee and c$rre
c$rrent
nt is increa
increased
sed and
and travel
travel speed
speed is decrea
decreased-
sed- what
what will
will
be the e##ect
e##ect in the pro#ile?
pro#ile?
(a) Wider we
(a) weld
(b) ig
ighe
herr weld rein#
rein#orc
orcem
emenentt
(c) o
onca
ncave
ve we
weld
ld s$
s$r#a
r#ace
ce
06. In SAW
SAW-- the
the $se
$se o#
o# e2ce
e2cessi
ssive
vel&
l& high
high vo
volta
ltage
ge wo$
wo$ld
ld res$
res$lt
lt in'
in'
(a) Ins
Ins$##
$##ici
icien
entt #l$2
#l$2 melti
melting
ng
(b) 3232ces
cessiv
sivee #l$2
#l$2 melt
melting
ing
(c) Sla
Slag
g remo
removavall di##i
di##ic$
c$lti
lties
es
08. Spatte
Spatterr S$bme
S$bmerge
rged d arc
arc #l$2e
#l$2ess can be s$p
s$ppli
plied
ed in
in two
two #orms
#orms.. These
These are'
are'
(a) Sinter
Sintered
ed and agi
agitat
tated
ed
(b))
(b Agitat
Agit ated
ed and
and #$s
#$sed
ed
(c) r$she
r$ shedd and
and agglo
agglome
merat
rated
ed
(d) *$sed
*$s ed and
and agg
agglom
lomera
erated
ted
0. I# S$bmerg
S$bmerged
ed arc
arc welding
welding is to be $sed
$sed to
to maDe
maDe b$tt
b$tt welds-
welds- which
which wo$
wo$ld
ld &o$
&o$ be mos
mostt critical
critical o#?
0@. S$bme
S$bmerg
rged
ed arc we
weldi
lding
ng is a proc
process
ess tha
thatt gene
general
rall&
l& giv
gives'
es'
(a) Sl
(a) Slag
ag #r
#ree
ee welelds
ds
(b)) =o
(b =oww pen
penetetra
rati
tion
on
(c)) =o
(c =oww di
dil$
l$ti
tion
on
(d)) i
(d igh
gh he
heat
at in
inp$
p$tt
(e)
9..
9 Slag
Slag in
incl
cl$s
$sio
ions
ns ma
ma& & oc
occ$
c$rr wit
ith'
h'
(a)
(a) Man$al
Man$ al Me
Metatall arc
arc
(b))
(b Meta
Me tall Ine
Inert
rt Ga
Gass
(c) S$bme
S$b mergrged
ed Arc
Arc WeWeldi
lding
ng
(d))
(d ,oth A O
1. A metal
metall$r
l$rgi
gica
call proble
problem
m most
most assoc
associat
iated
ed with
with S$bme
S$bmerg
rged
ed Arc
Arc weldi
welding
ng is'
is'
(a) &dro
&droge
genn cracD
cracDing
ing in
in the
the A5
A5
(b) Solid
Solidi#ic
i#ication
ation crac
cracDing
Ding in the weld
weld metal
metal
(c) &d cDing
cDi ng in the weld meta
metall
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(a) ,S 6+@
(b) ,S !@
!@91
(c) ,S !6++
(d) ,S 01
016
In s$bmerged arc welding- e2cessive arc voltage ma& ca$se?
a) 32cessive penetration
b) hange in weld metal
metal composition
composition
c) /arrow weld width
d) 32cessive bead pro#ile
Slag incl$sion wo$ld occ$r with'
Which o# the #ollowing is liDel& to give the highest impact strength in #erritic weld metal?
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1. A common
common gas gas mi2t$re
mi2t$re $sed in MIG welding
welding nicDe
nicDell allo&s
allo&s to combine
combine good levels
levels o# penetrati
penetration
on with good
good
arc stabilit& wo$ld be'
a) 199: "2
b) 199: argon
argon
c) 9: argon !9: "!
d) @: argon !: o2&gen
!. The t&pe
t&pe o# SAW
SAW #l$2
#l$2 is more
more resista
resistance
nce to
to moist$r
moist$ree absorptio
absorption'
n'
a) *$sed
b) Agglomerated
Agglome rated
c) ,asic
d) All o# abo$t the same resistance
+. When re#e
re#erring
rring to MIG
MIG welding
welding-- the shiel
shielding
ding gas co$l
co$ld
d be'
be'
a) Argon
b) Argon 4 1: "2&gen
"2&gen
c) Argon 4 !9: "!
d) /one o# the above
0. The steel compos
composition
ition in str$ct$ral
str$ct$ral contract
contract is changed #orm 9.1:
9.1: carbon-
carbon- 9.6: mangan
manganese-
ese- to 9.!:
9.!: carbon-
carbon-
1.!: manganese. Might this in#l$ence the incidence o#?
a) ;orosit&
b) racDing in the weld area
area
c) nder c$t #or #illet welds
d) =acD o# root #$sion de#ects
. MIG welding
welding tend
tendss to be s$scep
s$sceptible
tible to
to lacD o#
o# #$sion
#$sion problems
problems.. This is beca$
beca$se
se o#'
6. In MAG"!
MAG"! weldin
welding-
g- which
which parame
parameters
ters give
give the great
greatest
est control
control o# weld
weld
appearance d$ring dip trans#ers or short%circ$iting welding?
;re heat
1. In acco
accordan
rdance
ce with
with ,S 1+
1+ what is the
the minim
minim$m
$m dista
distance
nce the pre hea
heatt shall
shall be appl
applied
ied #rom the 7oin
7ointt
preparation?
preparation?
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(b) &&dro
droge
genn cra
cracD
cDing
ing
(c) =ac
=acDD o#
o# side
side wa
wallll #$s
#$sion
ion
(d)) ;o
(d ;orros
osit
it&
&
8. Weldi
We lding
ng a ste
steel
el plat
platee o# a 3 o# 9.0
9.0-- wo$ld
wo$ld re<
re<$ir
$iree preh
prehea
eatin
ting
g to'
to'
(a) ;revent
;revent the #orm
#ormatio
ation
n o# s$lp
s$lphide
hidess
(b) ;revent
;revent harde
hardenin
ning
g in the
the A5
(c) ;revent
;revent the #orm
#ormatio
ation
n o#
o# carbi
carbides
des
(d) To impr
improve
ove mecha
mechanica
nicall propertie
propertiess in the weld
weld
(a) 1
(b) !
(c) +
(d))
(d As man
man&
& as
as poss
possib
ible
le
!. ;reeheat
;r atiing #or arc
arc wel
eldi
ding
ng appli
liees to
to'
(a) Ass
Assem
embl&
bl& we
weldi
lding
ng on
onl&
l&
(b) Ass
Assem
embl&
bl& and
and tacD
tacD we
weldi
lding
ng
(c) No
Noint
intss over
over !m
!mm m thicD
thicD onl
onl&
&
(d) r$
r$ci#
ci#orm
orm we
welds
lds on
onl&
l&
(e)
@. Which
Whi ch o# the #o
#ollo
llowin
wing g are
are es
esse
senti
ntial
al va
varia
riable
bless #or
#or ;W
;WT?
T?
(a) e
(a) eatatin
ing
g ra
rate
te
(b) Tem empeperat
rat$re
$re att
attain
ained
ed
(c)) o
(c oololin
ing
g ra
rate
te
All o# the above
69. Wh& is stre
stress
ss reli
relie#
e# (;W
(;WT)
T) som
somee times
times carr
carrie
ied
d o$t
o$t on we
weldm
ldmen
ents?
ts?
e To dis
disso
solv
lvee ent
entra
rapp
pped
ed h&h&dr
drog
ogen
en
# To re
remo
moveve re
resi
sid$
d$al
al st
stre
ress
sses
es
g To #$
#$se
se pl
plan
anar
ar de
de#e
#ect
ctss
h All o# the above
3lectrode
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(c) $title
(d)) /o
(d /one
ne o# th
thee abo
abobe
be
(a) ell
(a) ll$
$lo
lose
se
(b)) Ir
(b Iron
on o2
o2id
idee
(c) Acid
(d) ,asic
6!. Jo$
Jo$ wo$ld
wo$ld with
with certain
certaint&
t& recog
recogniEe
niEe a h&drog
h&drogen
en contro
controlled
lled #l$2
#l$2 cover
covered
ed elect
electrode
rode #rom its'
(a) olo$r
(b) =ength
(c))
(c Trade /am
/amee
(d) AWS
AW S ,S6+@
,S6+@ od
odee =ette
=etter
r
6+. In ,S
,S 6+@ and
6+@ and ,S3n 0@@ the #irst digi
digits
ts o#
o# the
the electr
electrode
ode clas
classi#i
si#icati
cation
on indic
indicate'
ate'
(a) Tenensil
silee and &iel
&ieldd streng
strength
th
(b)) To$g
(b $ghn
hnesesss
(c)) 3l
(c 3lec
ectr
trod
odee coa
coati
ting
ng
(d) 3le
3lectr
ctrode
ode e# e##i
#icie
cienc&
nc&
60..
60 Sili
Silico
con
n is
is ad
adde
dedd to el
elec
ectr
trod
odee co
coat
atin
ing
g as
as''
(a) A sl
(a) slip
ippi
ping
ng ag
agenentt
(b)) A sla
(b slag
g #or
#orme
mer r
(c)) A de%
(c de%o2
o2id
idan
antt
(d)) A col
(d colo$
o$riring
ng age
agentnt
6. Which
Whi ch ele
electr
ctrod
odee classi
classi#ic
#icati
ation
on wo$l
wo$ld
d be rele
releva
vant
nt to AWS A
A.1
.1 1'
1'
(a) 3 691+
(b) 3 1++
(c) 3 891
(d))
(d *lee
*leett wel
weld
d
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(a) Ir
(a) Iron
on po
powwde
ders
rs
(b)) a
(b alc
lci$
i$m
m #l$o
#l$ori
ride
de
(c) Silicon
(d)) a
(d alc
lci$
i$m
m carbo
carbonanate
te
81. The $se
$se o# cell$lo
cell$losic
sic electr
electrodes
odes is o#ten
o#ten made
made when
when weldi
welding
ng the root pass
pass o# pipe
pipess in the #ield
#ield.. This
This is beca$s
beca$se'
e'
(a)
(a) ! con
contr
trol
ol is
is need
needed
ed
(b) Iron pow
powders
ders in the
the elec
electrod
trodee
(c) igher
igh er arc
arc volt
voltage
age can be obta
obtained
ined
(d) Shorter
Shor ter arc
arc length
length can be achie
achieved
ved
&drogen
8!. The prese
presence
nce o#
o# too m$c
m$ch
h h&drog
h&drogen
en when
when weldin
welding
g Mn stee
steels
ls wo$ld
wo$ld be
be to ca$se
ca$se the #orma
#ormation
tion o#'
o#'
i ;orosit&
7 =acD o# #$sion
#$sion
D racD
l $nderc$t
+ &dr
& drog
ogen
en cr
crac
acDi
Ding
ng in th
thee wel
weld
d met
metal
alss is
is liD
liDel
el&
& whe
when
n wel
weldi
ding
ng''
a arb
a rbon
on Ma
Mang ngan
anesesee st
stee
eels
ls
b Stainless steels
steels
c Micr
Mi cro
o all
allo&
o&ed
ed st
stee
eels
ls (
(S=
S=A)
A)
d =ow carbon steels
0 In acco
accord
rdanc
ancee with
with ,S 1+ 1+ which
which o#
o# the
the #ollo
#ollowi
wing
ng is app
applic
licab
able
le #or
#or scale
scale KL
KL with
with reg
regard
ardss to h&dro
h&droge
gen
n
content per 199g o# deposited weld metal?
a B 1 ml
b B 1 ml ! ml
c B 19 ml 1 ml
d B ml 19 ml
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(a) Abilit&
Abilit& to
to #ind
#ind most
most de#e
de#ects
cts
(b) =ower
=ow er sDill
sDill re<
re<$ir
$irem
ement
ent
(c) Abili
Abilit&
t& to dete
detect
ct lami
lamina
natio
tion
n
(d))
(d ,oth A O
(a) =acD o#
=acD o# side
side wa
wallll #$s
#$sion
ion
(b))
(b S$r#
S$r#ac
acee $nde
$nderc
rc$t
$t
(c) Incom
Incomple
pletel
tel&
& #ille
#illedd groov
groovee
(d) "verlap
Tempering
1. The proc
process
ess o# tempe
tempering
ring is o#ten
o#ten carr
carried
ied o$t to regai
regain
n to$gh
to$ghness
ness a#te
a#terr which
which o# the #oll
#ollowin
owing
g proce
processes
sses''
(a) Anneal
(a) aliing
(b)) /o
(b /orm
rmalalis
isin
ing
g
(c)) ard
(c rdeenin
ingg
(d)) St
(d Stre
ress
ss re
reli
liev
evin
ing
g
!. When
Wh en co
cons
nsid
ider
erin
ing
g the
the he
heat
at tre
treat
atme
ment
nt pro
proce
cess
ss o# te
temp
mper
erin
ing'
g'
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(d)) /o
(d /one
ne o# th
thee abo
above
ve
!. A cod
codee o#
o# prac
practic
ticee #or
#or vis
vis$a
$all insp
inspec
ectio
tion
n sho$
sho$ld
ld cov
cover
er the #ol
#ollow
lowing
ing''
(a) ,e#o
,e#ore-
re- $ring
$ring and
and A#ter
A#ter weldi
welding
ng activi
activities
ties
(b) ,e#o
,e#orere wel
welding
ding acti
activiti
vities
es onl&
(c) A#t
A#ter
er weld
weldinging acti
activi
vitie
tiess onl&
onl&
(d)) /o
(d /one
ne o# ththee abo
above
ve
+. A mag
magni#
ni#&i
&ing
ng glas
glasss ma& bebe $sed
$sed d$rin
d$ring
g vis$a
vis$all inspe
inspecti
ction
on b& t&p
t&pica
icall magni#
magni#ica
icatio
tion
n wo$ld
wo$ld be'
be'
(a) p to 9 Q
(b) ! F !. Q
(c) 9 F 199 Q
(d))
(d /one
/o ne o# th
thee abo
above
ve
8. Which
Which o# the
the #oll
#ollowi
owing
ng de#e
de#ects
cts is
is $nliDe
$nliDel&
l& to be
be #o$nd
#o$nd b& vis$
vis$al
al inspe
inspecti
ction
on??
(a) =in
=inear
ear mi
misal
salign
ignme
mentnt
(b)) nderc
(b rc$
$t
(c) "verlap
(d) =in
=inear
ear sla
slag
g incl$
incl$sio
sions
ns
86. Which
Whic h o# the #ollow
#ollowing
ing stan
standard
dardss entitle
entitled
d Cis$
Cis$al
al inspec
inspection
tion o# #$sio
#$sion
n welded
welded 7oin
7oints?
ts?
(a) ,S 01
(b) ,S !
!@
(c) ,S 1+
(d) ,S 3/
3/ 009
Tensile
1. Tens
nsil
ilee str
stren
engt
gth
h can
can be in
incr
crea
ease
sed
d in
in ste
steel
el b&
b&''
(a) Anneal
(a) aliing
(b)) Ga
(b Galvlvan
anis
isin
ing
g
(c)) Ad
(c Addiditi
tion
on o#o# car
carbo
bon
n
(d) asting
!. A tensile test wi
will assess'
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(a) +!99>
(b) !+99>
(c) 999>
(d))
(d /one
/one o# th
thee abo
above
ve
*atig$e
1. *attig
*a ig$e
$e te
test
stin
ing
g is $se
sed
d to
to te
test we
weld
lds'
s'
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(d) Te
Tensile
nsile stress-
stress- deo2idiEed
deo2idiEed parent
parent plate-
plate- poor
poor thro$gh
thro$gh thicDness
thicDness d$ctilit&
d$ctilit&
!. What is lamellar tearing?
(a) Strain
Strain cracDing
cracDing at the edg
edgee o# bend
bend test
test specime
specimen
n
(b) A t&pe
t&pe o# cracD occ$rring in the parent
parent material is associated
associated with
with poor thro$gh
thro$gh thicDness
thicDness d$ctilit&
d$ctilit&
especiall& when large #illet welds or tee b$tt 7oints are made on the material
(c) A t&pe
t&pe o# cracD #o$nd in welds
welds which have
have $ndergone
$ndergone several
several thermal
thermal c&cles either
either d$ring welding or
or
;WT
(d) It is another
another name
name #or a plate
plate lamination
lamination ca$sed
ca$sed d$ring
d$ring plate or pipe man$#ac
man$#act$re
t$re
+. =amellar
=ame llar tea
tearing
ring has occ
occ$rre
$rredd in a steel
steel #abr
#abricati
ication.
on. ,e#
,e#ore
ore weld
welding
ing co$
co$ld
ld it
it have
have bee
been
n #o$nd
#o$nd b&'
(a)
(a) R%ra&
R%ra & e2am
e2amininat
atio
ion
n
(b))
(b &ee pe
& pene
netr
tran
antt
(c) ltras
lt rason
onic
ic ins
inspe
pecti
ction
on
(d) It wo$ld
wo$ld not have
have been #o$nd
#o$nd b& an&
an& inspecti
inspection
on method
method
old lap
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(c) !169 DN
(c) DN mm
(d) +6 DN mm
Mechanical test
(a)
(a) ;ene
;e netr
tran
antt test
testining
g
(b))
(b Impact
Impa ct te
test
stss
(c))
(c Side
Side be
bend
nd tetest
st
(d))
(d ard
a rdne
ness
ss tes
testt
6. In a bend
bend test-
test- the
the #ace
#ace o# the spec
specimen
imen is
is in tensio
tension
n and root is
is in compr
compressi
ession-
on- the
the t&pe
t&pe o# test
test being
being carrie
carried
d
o$t wo$ld be'
(a) A ro
(a) root
ot be
bend
nd te
test
st
(b)) A side
(b side be
bend
nd te
test
st
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1. A we
weld
lder
er <$
<$al
ali#
i#ic
icat
atio
ion
n te
test
st is to ver
eri#
i#&
&'
(a)
(a) SDilll o#
SDil o# the
the we
weld
lder
er
(b) Thee <$alit
Th <$alit&
& o# the
the mater
material
ialss
(c) The non
non%des
%destr$c
tr$ctive
tive test proc
proced$r
ed$res
es
(d) Thee man$#a
Th man$#act$
ct$rin
ringg metho
methodd
e#ect
(a) Inc
Incom
omple
plete
te #$sio
#$sion
n de#ec
de#ects
ts
(b)) Sl
(b Slag
ag in
incl
cl$s
$sio
ion
n
(c) Inc
Incom
omple
plete
te pen
penetr
etrati
ation
on
(d)) ,oth A O
(d
!. e#ec
e# ects
ts o$ts
o$tside
ide o# the
the lim
limits
its spe
speci#
ci#ied
ied in a stan
standa
dard
rd sho
sho$ld
$ld alw
alwa&s
a&s be
be''
(a) epaired
(b) epo
eported
rted to a Kseni
Ksenior
or pers
personL
onL
(c)) a
(c adi
dioo gra
graph
phed
ed
(d)) Al
(d Alll o#
o# the
the ab
abov
ovee
+. KStra&
KStra& arc
arcing
ingLL ma&
ma& be reg
regard
arded
ed as a seri
serio$s
o$s de
de#e
#ect.
ct. Th
This
is is be
beca
ca$se
$se''
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(d) "n
"nl&
l& e2
e2it
it s$b
s$b%s
%s$#a
$#ace
ce
Str$ct$re
e ,ainite
# A$stenite
g ;earlite
h Martensite
Whic
Wh ich
h o#
o# the
the #o
#oll
llow
owin
ing
g ste
steel
el st
str$
r$ct
ct$r
$res
es ha
hass the
the hi
high
ghes
estt hard
hardne
ness
ss''
a Martensite
b A$stenitic
c *erritic
d Alll hav
Al havee the
the sa
sam
me har
hardn
dnes
esss
6 The e2
e2ten
tentt o#
o# the
the ch
chang
anges
es in mic
micros
rostr$
tr$ct$
ct$re
re wil
willl depe
depend
nd on the #o
#ollo
llowi
wing
ng''
a Matateeria
iall com
ompposititio
ion
n
b eat inp$t
c The rate o# cooling
d All o# the above
8 A la
larg
rgee gra
grain
in st
str$
r$ct
ct$r
$ree in
in ste
steel
elss sai
said
d to
to pro
prod$
d$ce
ce''
a =ow d$cti
tili
lit&
t& val$
l$ees
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1. Which
Which o# the #o
#ollo
llowin
wing
g wo$l
wo$ld
d show
show as lig
light
ht ind
indica
icatio
tions
ns on a rad
radiog
iograp
raph?
h?
(a)
(a) Imagee <$a
Imag <$ali
lit&
t&
(b))
(b T&pe
T&pe o# st
stee
eell
(c))
(c ens
e nsit&
it& o# gr
grapaph
h
(d) T&pe
T&pe o#
o# weldi
welding ng proc
process
ess $sed
199. In R%ra&
R%ra& the <$ali
<$alit&
t& o# radi
radiogr
ograph
aphic
ic negati
negative
ve is
is assesse
assessed
d b& the'
(a)
(a) ens
e nsit&
it& o# th
thee #ilm
#ilm
(b))
(b IPI In
IPI Indi
dica
cato
tor
r
(c))
(c CA
C A av
avai
aila
labl
blee
(d) Stand
Stand F o##
o## dis
distan
tance
ce
egrease
1. The main
main reaso
reason
n degrea
degreasing
sing age
agents
nts sho$
sho$ld
ld alwa&
alwa&ss be drie
dried
d #rom
#rom metals
metals prio
priorr to weld
welding-
ing- is beca
beca$se
$se the& are
liDel& to'
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19!. ;re%heati
;re%heating
ng a carbon
carbon steel
steel man$a
man$all metal arc
arc welding
welding is carrie
carried
d o$t to minim
minimiEe
iEe the
the risD o#'
o#'
(a)
(a) Scat
Scatte
tere
red
d poro
porosisit&
t&
(b) Worm ho
Worm hole
le po
poros
rosit&
it&
(c) ;aren
;arentt me
metal
tal cra
cracD
cDing
ing
(d) =acD
=ac D o# pe
pene
netra
tratio
tionn
arden
1. Which
Which o# the #ol
#ollowin
lowing
g chemi
chemical
cal elem
elements
ents has the gre
greater
ater e##
e##ect
ect on the hard
hardenab
enabilit&
ilit& o# a stee
steell plate?
plate?
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19..
19 Which
Which o#
o# the
the #ollo
#ollowin
wing
g is not
not a #$si
#$sion
on weld
welding
ing pro
proces
cess'
s'
(a)
(a) Thermi
Ther mitt we
weld
ldin
ing
g
(b) 3lectr
3le ctroo slag
slag we
weldi
lding
ng
(c))
(c =ase
=a serr wel
weldi
ding
ng
(d))
(d *ric
*ricti
tion
on wel
weldi
ding
ng
entreline
1. Jo$
Jo$ ob terline
terline Ding in a weld that has bee de at
at one
one o# #ive worD stati ach maD
maDing
ing simila
simila
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1. To ,S 0@@
0@@ pa
part
rt !-
!- whic
which
h o#
o# the
the #oll
#ollow
owing
ing is tr$
tr$ee #or
#or a weld
welding
ing s&m
s&mbol
bol''
(a) This or
or arrow side
side o# the
the 7oint
7oint goes on
on top o# the
the re#erenc
re#erencee line
(b) This or arrow
arrow side
side o# the 7oint
7oint goes below
below the re#ere
re#erence
nce line
line
(c) This or aarrow
rrow side o# the 7oint
7oint goes in the middle
middle o# the
the re#erence
re#erence line
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(b) =aps
(c)) old sh$t
(c $tss
(d) Ins
Ins$##
$##ici
icien
entt pe
pene
netra
tratio
tion
n