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Detergency 2019

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The document discusses different types of detergent products and their formulations, focusing on ingredients and targeted markets.

The main types of detergent products discussed are laundry detergents, dishwashing detergents, and liquid multifunction cleaners.

The main ingredients discussed include surfactants, builders like STPP and zeolites, antiscalants, and other components like enzymes and perfumes.

FLOSPERSE™

For
DETERGENCY
August 2011
Detergent products

• LAUNDRY DETERGENTS
– Liquids / Gels: mixing
– Powders: spray drying or drum mixing
– Tablets: pressing

• DISHWASHING DETERGENTS
– Liquids / Gels: mixing
– Powders: spray drying or drum mixing
– Tablets: pressing

• LIQUID MULTIFUNCTION CLEANERS

August 2011
Targeted Markets

• BIG MUTLTINATIONALS
– P&G, Unilever, Henkel, Reckitt Benckiser
– Colgate, Kao, Lion
– Church & Dwight, Nice
– Ecolab, Johnson Diversey
– Others

• LOCAL PLAYERS
– Rohit
– Nirma
– Rainbow Homecare
– Cosmo Metro
– Others

August 2011
Ingredients 1/7

Tap Water
 Dissolve some substances
 Thermal conductor
 Energy conductor: drum rotation
 Wetting of textile and surface
 Allowing chemical reaction
 Helping suspension
 Evaporating easily

Water is an essential ingredient for cleaning process, with a major


inconvenient: contains soluble salts (Ca2+, Mg2+) which can become
insoluble and which fix stain on fibers.
 Scale formation on the equipment
 Incrustation in fibers
 Higher settling: electrolytes reduce ionic repulsion
August 2011
Ingredients 2/7

Surfactants/Tensides
 Anionic: CO2-, SO3-, S04-
 Cationic: NR1R2R3+
 Non ionic
 Amphoteric
The hydrophobic part is generally based on alkyl groups.

Choice of surfactants is related to different parameters


 Washing temperature
 Type of textile
 Type of builder used
 Environmental concern
 Product form
 Processing type for the production of detergent
August 2011
Ingredients 3/7

Antiscalants
 Complexing agents: forming soluble complex with Ca and/or Mg
 Ion exchangers: changing Ca/Mg to more soluble Na salts
 Precipitants

1/ STPP
 Form Ca and Mg complex
 Alkalinity reserve: buffer capacity to maintain high pH
 Anti redeposition
 Anti incrustation
 Improvement of tensides efficiency
But STPP has two major inconvenients
 Environmental concern: water eutrophisation
 Price fluctuation and availability
August 2011
Ingredients 4/7

2/ Aminocarboxylates: NTA/EDTA
EDTA/NTA: very good complexing agents
EDTA/NTA: stable vs oxydizing agents
NTA: good biodegradabilty
EDTA: low biodegradability
3/ Hydrocarboxylates: citric/tartric acids
Good biodegradability
Low complexing power
Mainly used for dishwashing and acid cleaners
4/ Phosphonates: HEDP, DTPMP, EDTMP
Average biodegradability
Very good complexing agents

Tendancy: find highly biodegradabel agents with EDTA chelating power


August 2011
Ingredients 5/7

5/ Ion exchangers
Zeolites: not very soluble. Can only treat ions in water but can’t catch
ions on textile surface/equipment. Mainly work on Ca2+ . Do not provide
buffer effect. Need co-builders (polymers) for suspension.
Silicates: meta/disilicates: good Ca/Mg exchange, good alkaline
reserve, stabilizer for bleaching agents, good antiredeposition
properties. Nedd very high dosage in comparison with STPP.

6/ Precipitants
Carbonates: as Ca can form insoluble salts with active ingredients
(tensides), carbonate can be added in low quantity for very stressed
conditions to precipitate partially CaCO3. But this can be considered
only as a side raw material, not able to replace others

August 2011
Ingredients 6/7

Bleaching agents
Chlorine derivatives: very agressive
Perborate
Percarbonate
Peracid
They are used for their decolorizing effect

Enzymes
Proteases: blood, egg, milk, herb, keratin
Lipases: fat
Amylases: starch
They are used to brake stains in small parts to enhance its cleaning by
the active ingredients.

August 2011
Ingredients 7/7

Anticolor transfer: PVP

Foam Boosters

Antifoams

Optical brighteners

August 2011
Co-Builder: Dispersant 1/4

• Liquids
– Flosperse 3000A: Sokalan PA25PN, Acusol 445
– Flosperse 3000: Sokalan PA25, Acusol 445N
– Flosperse 5000: Sokalan PA30
– Flosperse 10030 CM: Sokalan CP5, Acusol 497N
– Flosperse 10030A CM: Sokalan CP45

All these products are manufactured in SNF France, China, US,


India and Australia.

These products are mainly used in liquid formulations and in


powder produced with spray drying process.

August 2011
Co-Builder: Dispersant 2/4

• Solids
– Flosperse TS 3000: Sokalan PA25 and Acusol 445N powders
– Flosperse TS 10030: Sokalan CP5 and Acusol 497N powders
– Flosperse TS 3050A: Sokalan PA25PN and Acusol 445 powders
– Flosperse TS 10030A: Sokalan CP45 powder

All these products are manufactured in US, Chemtall plant.

These product are mainly used in tablets and in powder made in


drum mixing.

August 2011
Co-Builder: Dispersant 3/4

• Dispersants are generally used as a cobuilder. They


can’t be used alone without some previously
mentionned products.
• Effects are mainly:
– Crystal growth inhibition
– Dispersion of precipitates in cleaning bath
– Improvement of bleach stability in chlorinated formulations
– Avoid redeposition on fabrics and hard surface
• Copolymers advantages
– Better for low and non phosphate formulations
– Superior processing aid in the production of powder detergents
– Very high dispersants properties (CaCO3 and calcium binding
test)
August 2011
Co-Builder: Dispersant 4/4

• Action
– Ionic charge repulsion
– Steric repulsion
• Dosage
– Low STPP formulation: 1 – 2%
– STPP formulation: 3 – 4%
• Special usage
For cotton fabric, Sodium carboxymethyl celluslose can be used
instead of acrylic acid based products: dosage 0.5 – 1%.
For polyesther, Cellulosic ethers can be used instead of acrylic
acid based products.
Tendancy: such products are mainly promoted due to
environmental concerns.

August 2011
Formulations Automatic Laundry 1/3

AUTOMATIC LAUNDRY (POWDER)


STPP formula No STPP Formula
Anionic 10-20 10-20
Non ionic 0-5 0-5
Soap 0-1.5 0-2
STPP 15-30 -
Zeolites - 15-35
Sodium silicate 5-15 5-15
Sodium carbonate 5-15 5-20
Sodium sulfate 5-15 5-30
Sodium perborate 0-15 0-15
TAED 0-4 0-4
Polymers 0-2 0-5
Enzyme, Perfume, Optical brightener + +
Water QSP 100 QSP 100
TAED: tetra -acethyl-ethylene- diamine: Bleaching

August 2011
Formulations Automatic Laundry 2/3

AUTOMATIC LAUNDRY CONCENTRATED (POWDER)


STPP formula No STPP Formula No STPP Formula
LAS 12-15 7-15 10-20
PAS - - 2-5
Non ionic 4-8 5-12 5-12
Soap 0-2 1-3 0-1
STPP 20-25 - -
Zeolite 0-5 25-30 15-20
Sodium silicate 3-7 0.5-1 4-8
Sodium carbonate 12-20 10-15 12-16
Sodium citrate - - 8-12
Sodium sulfate 0-2 - -
Sodium CMC 0.5-1.5 0.4-1 0.4-1
Polymer 0-2 3-5 4-6
Enzyme, Perfume, Optical brightener +/++ +/++ +/++
Antifoam -/+ -/+ -/+
Sodium perborate 10-15 12-18 12-18
TAED 4-8 5-8 5-8
Phosphonate - 0.3-0.6 0.3-0.6
Water QSP 100 QSP 100 QSP 100
LAS: linear alkylbenzene sulfonate: Anionic surfactant
PAS: primary alcohol sulfate: Anionic surfactant
TAED: tetra -acethyl-ethylene- diamine: Bleaching
August 2011
Formulations Automatic Laundry 3/3

AUTOMATIC LAUNDRY (Liquid)


No STPP Formula
LAS 7.7
LES 2.4
Non ionic 2.4
Zeolite 20
Citric acid 1.5
Glycerol 8
Borax 5.7
Calcium chloride 0.3
Polymer 3.5
Enzyme 0.5
Optical brightener 0.05
Silicone 0.35
Perfume 0.2
NaOH pH adjustment to 8.5
Water QSP 100

LAS: linear alkylbenzene sulfonate


LES: lauryl ether sulfate

August 2011
Formulation Automatic Dishwashing

AUTOMATIC DISHWASHING (POWDER)


No STPP Formula
Sodium citrate 15-35
Polymer 2.5-4
Sodium silicate 8-15
Sodium perborate 4.5-10
TAED 1.5-3.5
Sodium sulfate 20-40
Sodium carbonate 10-30
Non ionic 0.5-1.5
Enzyme +
Benzotriazole +
Perfume +

TAED: tetra -acethyl-ethylene- diamine: Bleaching

August 2011
Formulation Hard Surface Cleaner

HARD SURFACE CLEANER (LIQUID)


No STPP Formula

SAS 3.5-5.5

Non ionic 2.5-5

Polymer 3.5-5.5

Sodium Sulfate 1.3

Perfume +

Water QSP 100

SAS: secondary alkyl sulfonate: Anionic surfactant

August 2011

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