Installation Operating & Maintenance Manual: Rooftop Flexy™

INSTALLATION
OPERATING &
MAINTENANCE MANUAL
ROOFTOP
FLEXY™
English
August 2003
Downloaded from www.Manualslib.com manuals search engine

CONTENTS
INSTALLATION
OPERATION
MAINTENANCE MANUAL
Ref. FLEXY_IOM/0803-E
The present manual applies to the following ROOFTOP versions :

FCA 60 - FCA 70 - FCA 85 - FCA 100 - FCA 120 - FCA 140 - FCA 160 - FCA 190
FCK 60 - FCK 70 - FCK 85 - FCK 100 - FCK 120 - FCK 140 - FCK 160 - FCK 190
FHA 60 - FHA 70 - FHA 85 - FHA 100 - FHA 120 - FHA 140 - FHA 160 - FHA 190
FHK 60 - FHK 70 - FHK 85 - FHK 100 - FHK 120 - FHK 140 - FHK 160 - FHK 190
FDA 60 - FDA 70 - FDA 85 - FDA 100 - FDA 120 - FDA 140 - FDA 160 - FDA 190
FDK 60 - FDK 70 - FDK 85 - FDK 100 - FDK 120 - FDK 140 - FDK 160 - FDK 190
FGA 60 - FGA 70 - FGA 85 - FGA 100 - FGA 120 - FGA 140 - FGA 160 - FGA 190
FGK 60 - FGK 70 - FGK 85 - FGK 100 - FGK 120 - FGK 140 - FGK 160 - FGK 190
FXA 25 - FXA 30 - FXA 35 - FXA 40 - FXA 55 - FXA 70 - FXA 85 - FXA 100 - FXA 110 - FXA 140 - FXA 170
FXK 25 - FXK 30 - FXK 35 - FXK 40 - FXK 55 - FXK 70 - FXK 85 - FXK 100 - FXK 110 - FXK 140 - FXK 170
NOTES FOR UNIT FITTED WITH GAS BURNER :
THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH LOCAL

SAFETY CODES AND REGULATIONS AND CAN ONLY BE USED IN
WELL VENTILLATED AREA.
PLEASE READ CAREFULLY THE MANUFACTURER'S INSTRUCTIONS
BEFORE STARTING THIS UNIT.
THIS MANUAL IS ONLY VALID FOR UNITS DISPLAYING THE

FOLLOWING CODES: GB IR GR DA NO FI IS
In case these symbols are not displayed on the unit, please refer to the
technical documentation which will eventually detail any modifications
required to the installation of the unit in a particular country.
The technical information and specifications contained in this manual are for reference only. The manufacturer reserves the right to modify these without
warning and without obligation to modify equipment already sold.
IOM / ROOF-TOP FLEXY™ Series - Page 1

CONTENTS
CONTENTS
IMPORTANT NOTICE ......................................................................................... 3
INSTALLATION
TRANSPORT - HANDLING .............................................................................................. 4
INSTALLATION ............................................................................................................... 12
INSTALLATION ON A ROOF MOUNTING FRAME ........................................................... 13
INSTALLATION ON POSTS ............................................................................................ 15
COMMISSIONING ........................................................................................................... 16
OPERATION
VENTILATION ................................................................................................................. 21
AIR FLOW BALANCING .................................................................................................. 23
FILTERS ......................................................................................................................... 39
FANSTART OPERATION ................................................................................................. 40
FX AIR FLOW BALANCING ............................................................................................. 41
HOT WATER COILS ....................................................................................................... 44
GAS BURNERS .............................................................................................................. 45
CONTROL FUNCTIONS
USING THE KP 17 COMFORT DISPLAY ........................................................................ 57
USING THE KP02 MAINTENANCE DISPLAY ................................................................. 58
USING THE KP07 REMOTE GRAPHICAL DISPLAY ...................................................... 72
BMS CONTACTS KIT ...................................................................................................... 81
CLIMATIC™ PARAMETERS ............................................................................................ 82
CONTROL INTERFACE CLIMALINK/CLIMALOOK ......................................................... 88
WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS LIST OF ITEMS ....................................................... 96
ELECTRICAL WIRING DIAGRAMS .............................................................................. 100
TROUBLESHOOTING
SAFETY AND ERROR CODES ..................................................................................... 117
MAINTENANCE DIAGNOSTIC ..................................................................................... 123
MAINTENANCE PLAN .................................................................................................. 126
WARRANTY .................................................................................................................. 129
CERTIFICATES
ISO 9001 CERTIFICATION ........................................................................................... 130
PED CERTIFICATION OF CONFORMITY ..................................................................... 131
GLAS WOOL FIRE CLASS ........................................................................................... 132
33 KW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................... 133
60 KW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................... 134
120 KW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................. 135
180 kW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................. 136
INSULATION FIRE CLASS ........................................................................................... 137
Page 2 - IOM / ROOF-TOP FLEXY™ Series

IMPORTANT NOTICE
IMPORTANT NOTICE
All work on the unit must be carried out by a qualified and authorised employee.
Non-compliance with the following instructions may result in injury or serious accidents.
Work on the unit:

• The unit shall be isolated from the electrical supply by disconnection and locking using the
main isolating switch.
• Workers shall wear the appropriate personal protective equipment (helmet, gloves,
glasses, etc.).
Work on the electrical system:

• Work on electric components shall be performed with the power off (see below) by
employees having valid electrical qualification and authorisation.
Work on the refrigerating circuit(s):

• Monitoring of the pressures, draining and filling of the system under pressure shall be
carried out using connections provided for this purpose and suitable equipment.
• To prevent the risk of explosion due to spraying of coolant and oil, the relevant circuit shall
be drained and at zero pressure before any disassembly or unbrazing of the refrigerating
parts takes place.
• There is a residual risk of pressure build-up by degassing the oil or by heating the
exchangers after the circuit has been drained. Zero pressure shall be maintained by
venting the drain connection to the atmosphere on the low pressure side.
• The brazing shall be carried out by a qualified brazier. The brazing shall comply with stan-
dard NF EN1044 (minimum 30% silver).
Replacing components:
• In order to maintain CE marking compliance, replacement of components shall be carried
out using spare parts, or using parts approved by Lennox.
• Only the coolant shown on the manufacturer's nameplate shall be used, to the exclusion of
all other products (mix of coolants, hydrocarbons, etc.).
CAUTION:
In the event of fire, refrigerating circuits can cause an explosion and spray coolant gas and oil.

TRANSPORT - HANDLING
DELIVERY CHECKS STORAGE

On receipt of a new equipment please check the following When units are delivered on site they are not always required
points. It is the customer's responsibility to ensure that the immediately and are sometimes put into storage. In the event
products are in good working order: of medium to long-term storage, we recommend the following
- The exterior has not been damaged in any way. procedures :
- The lifting and handling equipment are suitable for the - Ensure that there is no water in the hydraulic systems.
equipment and comply with the specifications of the handling - Keep the heat exchanger covers in position (AQUILUX cover).
instructions enclosed here-in. - Keep protective plastic film in position.
- Accessories ordered for on site installation have been - Ensure the electrical panels are closed.
delivered and are in good working order. - Keep all items and options supplied in a dry and clean
- The equipment supplied corresponds to the order and place for future assembly before using the equipment.
matches the delivery note.
If the product is damaged, exact details must be confirmed

MAINTENANCE KEY
in writing by registered post to the shipping company within
48 hours of delivery (working days). A copy of the letter must On delivery we recommend that you keep the key which is
be addressed to Lennox and the supplier or distributor for attached to an eyebolt in a safe and accessible place. This
information purposes. Failure to comply will invalidate any allows you to open the panels for maintenance and
claim against the shipping company. installation work.
The locks are ¼ turn +
then tighter (figure 2).
RATING PLATE
The rating plate provides a complete reference for the model
and ensures that the unit corresponds to the model ordered.
It states the electrical power consumption of the unit on start-
up, its rated power and its supply voltage. The supply voltage Figure 2
must not deviate beyond +10/-15 %. The start-up power is
the maximum value likely to be achieved for the specified
operational voltage. The customer must have a suitable
CONDENSATE DRAINS
electrical supply. It is therefore important to check whether
the supply voltage stated on the unit's rating plate is The condensate drains are not assembled when delivered
compatible with that of the mains electrical supply. The rating and are stored
plate also states the year of manufacture as well as the type in the electrical panel with their clamping collars.
of refrigerant used and the required charge for each To assemble them, insert them
compressor circuit. on the condensate tray outlets
and use a screwdriver to
tighten the collars (figure 3).
Figure 3
Figure 1

DIMENSIONS AND WEIGHTS
LENGTH (mm)
HEIGHT (mm)
WIDTH (mm)
HOOD (mm)
WEIGHT (kg) SLING
Condensation Airflow configuration std std high
Standard Centrifugal 1 2 3 4 5 6 7 8 gas gas 1 2 3
FC/FH 060 - Cooling only and heat pump
X - X - - - - - - X 2825 2255 1470 630 1060 - - 2210 - -
X - - - - X - - X - 2825 2255 1470 630 1090 - - 2210 - -
X - - X X - X X - - 2825 2285 1470 630 1090 - - 2210 - -
- X X - - - - - - X 2875 2255 2070 630 1230 - - 2590 1855 -
- X - - - X - - X - 2875 2255 2070 630 1260 - - 2590 1855 -
- X - X X - X X - - 2875 2285 2070 630 1260 - - 2590 1855 -
FG 060 - GAS
X - X - - - - - - X 2825 2255 1470 630 - 1210 1280 2210 - -
- X X - - - - - - X 2875 2255 2070 630 - 1380 1450 2590 1855 -
X - X - - - - - - X 2825 2255 1470 630 1075 - - 2210 - -
X - - - - X - - X - 2825 2255 1470 630 1100 - - 2210 - -
X - - X X - X X - - 2825 2285 1470 630 1100 - - 2210 - -
- X X - - - - - - X 2875 2255 2070 630 1245 - - 2590 1855 -
- X - - - X - - X - 2875 2255 2070 630 1270 - - 2590 1855 -
- X - X X - X X - - 2875 2285 2070 630 1270 - - 2590 1855 -
FC/FH 070 - GAS
X - X - - - - - - X 2825 2255 1470 630 - 1230 1300 2210 - -
- X X - - - - - - X 2875 2255 2070 630 - 1400 1470 2590 1855 -
X - X - - - - - - X 3785 2255 1495 630 1220 - - 2830 2330 -
X - - - - X - - X - 3785 2255 1495 630 1270 - - 2830 2330 -
X - - X X - X X - - 3785 2285 1495 630 1275 - - 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 1435 - - 3230 2430 1870
- X - - - X - - X - 3835 2255 2080 630 1485 - - 3230 2430 1870
- X - X X - X X - - 3835 2285 2080 630 1490 - - 3230 2430 1870
FC/FH 085 - GAS
X - X - - - - - - X 3785 2255 1495 630 - 1320 1390 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 - 1535 1605 3230 2430 1870
X - X - - - - - - X 3785 2255 1495 630 1280 - - 2830 2330 -
X - - - - X - - X - 3785 2255 1495 630 1320 - - 2830 2330 -
X - - X X - X X - - 3785 2285 1495 630 1320 - - 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 1495 - - 3230 2430 1870
- X - - - X - - X - 3835 2255 2080 630 1545 - - 3230 2430 1870
- X - X X - X X - - 3835 2285 2080 630 1545 - - 3230 2430 1870
FC/FH 100 - GAS
X - X - - - - - - X 3785 2255 1495 630 - 1380 1450 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 - 1595 1665 3230 2430 1870

CASQUETTE (mm)
LENGTH (mm)
HEIGHT (mm)
WIDTH (mm)
WEIGHT (kg) SLING
Condensation Airflow configuration std std high
Standard Centrifugal 1 2 3 4 5 6 7 8 gas gas 1 2 3
X - X - - - - - - X 3585 2255 1470 630 1530 - - 2700 - 2080
X - - - - X - - X - 3585 2255 1470 630 1580 - - 2700 - 2080
X - - X X - X X - - 3585 2285 1470 630 1600 - - 2700 - 2080
- X X - - - - - - X 3635 2255 1930 630 1805 - - 3000 2410 1880
- X - - - X - - X - 3635 2255 1930 630 1855 - - 3000 2410 1880
- X - X X - X X - - 3635 2285 1930 630 1875 - - 3000 2410 1880
FG 120 - GAS
X - X - - - - - - X 4035 2255 1470 630 - 1840 1890 3000 - 2310
- X X - - - - - - X 4085 2255 1930 630 - 2115 2165 3300 2700 2080
X - X - - - - - - X 3585 2255 1470 630 1630 - - 2700 - 2080
X - - - - X - - X - 3585 2255 1470 630 1680 - - 2700 - 2080
X - - X X - X X - - 3585 2285 1470 630 1700 - - 2700 - 2080
- X X - - - - - - X 3635 2255 1930 630 1905 - - 3000 2410 1880
- X - - - X - - X - 3635 2255 1930 630 1955 - - 3000 2410 1880
- X - X X - X X - - 3635 2285 1930 630 1975 - - 3000 2410 1880
FG 140 - GAS
X - X - - - - - - X 4035 2255 1470 630 - 1920 1970 3000 - 2310
- X X - - - - - - X 4085 2255 1930 630 - 2000 2050 3300 2700 2080
X - X - - - - - - X 3595 2255 2070 900 2050 - - 2700 - 2090
X - - - - X - - X - 3595 2255 2070 900 2120 - - 2700 - 2090
X - - X X - X X - - 3595 2285 2070 900 2140 - - 2700 - 2090
- X X - - - - - - X 3645 2255 2070 900 2275 - - 2700 - 2090
- X - - - X - - X - 3645 2255 2070 900 2345 - - 2700 - 2090
- X - X X - X X - - 3645 2285 2070 900 2365 - - 2700 - 2090
FG 160 - GAS
X - X - - - - - - X 4045 2255 2070 900 - 2410 2460 3000 - 2320
- X X - - - - - - X 4095 2255 2070 900 - 2635 2685 3000 - 2320
X - X - - - - - - X 3595 2255 2070 900 2175 - - 2700 - 2090
X - - - - X - - X - 3595 2255 2070 900 2245 - - 2700 - 2090
X - - X X - X X - - 3595 2285 2070 900 2265 - - 2700 - 2090
- X X - - - - - - X 3645 2255 2070 900 2400 - - 2700 - 2090
- X - - - X - - X - 3645 2255 2070 900 2470 - - 2700 - 2090
- X - X X - X X - - 3645 2285 2070 900 2490 - - 2700 - 2090
FG 190 - GAS
X - X - - - - - - X 4045 2255 2070 900 - 2540 2600 3000 - 2320
- X X - - - - - - X 4095 2255 2070 900 - 2765 2825 3000 - 2320

LENGTH HEIGHT WIDTH AUVENT WEIGHT (kg)
lateral ventil standard

MODELS mm mm mm mm mm kg
FX 025 4070 1635 1055 490 600 950
FX 030 4070 1635 1055 490 600 980
FX 035 4750 2255 1290 490 600 1400
FX 040 4750 2255 1290 490 600 1450
FX 055 4750 2255 1290 490 600 1600
FX 070 5050 2255 1725 890 600 1800
FX 085 5050 2255 1725 890 600 1900
FX 100 5050 2255 1725 890 600 2000
FX 110 5650 2255 2000 860 - 2620
FX 140 5650 2255 2000 860 - 2620
FX 170 5650 2255 2000 860 - 2650
HANDLING
The equipment can be moved using the lifting holes on the Some units can only be supported by four slings at right-
top of the unit. angles. Others require different lengths (see figures 4).
The "sling" length is the value that we recommend for safe It is essential that all lifting holes are used and that the slings
handling of the equipment. are all of the same size to avoid damaging the equipment.
FC.../FH.../FD.../FG... 060 & 070 Figure 4 for all handling

drawings - pages 7 to11
Sling length = 2210 mm

for angle = 45°C

Figure 3 for all handling drawings - pages 7 to11
FC.../FH.../FD.../FG... 060 & 070 with centrifugal fans

for angle = 45°C
FC.../FH.../FD.../FG... 085 & 100

for angle = 45°C Sling length = 2330 mm
for angle = 64,5°C
FC.../FH.../FD.../FG... 085 & 100 with centrifugal fans

for angle = 45°C
Sling length = 1870

mm
for angle = 45°C

FC.../FH.../FD... 120 & 140
Sling length = 2700 mm Sling length = 2080 mm

for angle = 45°C for angle = 45°C
FC.../FH.../FD... 120 & 140 with centrifugal fans

Sling length = 3000 mm for angle = 45°C
for angle = 45°C

for angle = 45°C
FG... 120 & 140 with gas burner

for angle = 45°C

FG... 120 & 140 with gas burner and centrifugal fans
Sling length = 3300 mm Sling length = 2700 mm

for angle = 45°C for angle = 45°C

for angle = 45°C
FC.../FH.../FD... 160 & 190

FC.../FH.../FD... 160 & 190 with centrifugal fans

Sling length = 2700 mm for angle = 45°C
for angle = 45°C
FG... 160 & 190

FG... 160 & 190 with centrifugal fans
for angle = 45°C
for angle = 45°C

FX 25 & 30
2
Sling length 1 = 3000 mm
1
FX 35 - 40 - 55

1
FX 70 - 85 - 100
1
Sling length 2 = 3000 mm 2
FX 110 - 140 - 170
2
Sling length 2 = 3250 mm 1

INSTALLATION
PRELIMINARY CHECK INSTALLATION REQUIREMENTS

Before installing the equipment, the following items MUST be The surface on which the equipment is to be installed must
checked : be clean and free of any obstacles which could hinder the
- Is there sufficient space for the equipment? flow of air to the condensers:
- Is the surface on which the equipment is to be installed - Avoid uneven surfaces
sufficiently solid to withstand its weight ? A detailed - Avoid installing two units side by side or close to each
study of the frame must be made beforehand. other as this may restrict the airflow to the condensers.
- Do the supply and return ductwork openings excessively
weaken the structure? Before installing a packaged rooftop unit it is important to
understand :
- Are there any obstructing items which could hinder the
operation of the equipment? - The direction of prevailing winds.
- Does the electrical power available correspond to the - The direction and position of air flows.
equipment's electrical specifications? - The external dimensions of the unit and the dimensions
- Is drainage provided for the condensate? of the supply and return air connections.
- Is there sufficient access for maintenance? - The arrangement of the doors and the space required to
open them to access the various components.
- Installation of the equipment could require different
lifting methods which may vary with each installation
Figure 5 shows the required clearances and dimensions.
(helicopter or crane). Have these been evaluated ?
- Ensure that the unit is installed in accordance with the
installation instructions and applicable codes.
CONNECTIONS
- Check to ensure that the refrigerant lines do not rub
against the cabinet or against other refrigerant lines. - Ensure that all the pipework crossing walls or roofs are
secured and insulated.
In general, make sure no obstacles (walls, trees or roof ledges)
are obstructing the duct connections or hindering assembly - To avoid condensation problems, be sure all pipes are
and maintenance access. insulated according to temperatures of fluids and type of
rooms.
NOTE : The AQUILUX protection sheets fitted to the finned

surfaces must be removed prior to start up.
Figure 5
MODELS A B C D
FC/FH/FG/FD
60 ! 140 1400 2000 1400 2300
160 & 190 2000 2000 2000 2300
FX
25 & 30 * 1100 * 1700
35 ! 55 * 1300 * 2300
70 ! 100 * 1700 * 2300
110 ! 170 * 2000 * 2300
* : according to connection

INSTALLATION ON A ROOFMOUNTING FRAME
As levels are adjustable, observe the following

recommendations for correct installation of the equipment.
Above all, ensure that all the adjustable returns are

facing outward (1 - figure 6).
They are usually turned inside-out for transport.
Figure 6
Place the roof mounting frame on the trimmer beam by

first lining up the inlet and then the outlet. (2 - figure 7).
2
Figure 7
After levelling the frame, fix the surface flaps onto the
trimmer.
Figure 8

INSTALLATION ON A ROOFMOUNTING FRAME
When the frame is correctly positioned, it is

essential to secure the assembly with welding
seam (20 to 30 mm for every 200 mm) along
the outside, or by using an alternative method
(1 - figure 9).
1
Figure 9
1
Assembly joint (1 - figure 10)
3 Insulate the frame before installation. We recommend the minimum

2 application of 25 mm thick insulation.
Check that the covering is continuous and watertight (2 - figure 10).
CAUTION : To be effective, it must finsh behind the lip (3 - figure 10)
Figure 10
Before installing the equipment, make sure that the assembly seal is not damaged.
Once in position, the bottom of the equipment must be horizontal and against the roofcurb as shown on figure 11.
The installer must comply to local authority standards and specifications.
Figure 11

INSTALLATION ON POSTS
The unit can be fitted on corner posts using the frame provided. The minimum height of the posts should be 400mm.
Figure 12

COMMISSIONING
THIS WORK MUST ONLY BE CARRIED OUT 1. Check the configuration

BY TRAINED REFRIGERATION ENGINEERS
- You will need a KP02 maintenance controller or
CLIMALOOK with KP 14 interface.
Before connecting the power :
- Ensure that the power supply between the building and
the unit meets local authority standards and that the
cable specification satisfies the start-up and operating
conditions.
- Ensure that the electrical connections in the control
panel and on the motors are secure.
- Ensure that all drive motors are secure.
- Ensure that the adjustable pulley blocks are secure and
that the belt is tensioned with the transmission correctly
aligned.
- Using the electrical wiring diagram, check the conformity
of the electrical safety devices (circuit breaker settings,
Figure 13
presence and rating of fuses).
At this point attach the manometers to the refrigerant circuit 1 Liquid crystal display
2 Raise/lower keys
Powering up the system with the unit isolating 3 "FILTER" Led (flashing red)
4 "ADDRESS" key
switch
5 "MODE" key
- Close the blower circuit breaker and the 24V control. 6 "VALUE" key
- Power up the unit by closing the isolator switch. At this 7 "UNIT RUNNING" led
point the blower should start unless the CLIMATIC™ 8 "MODE" led
does not energise the contactor. In this particular case 9 "GENERAL ALARM" led.
the blower can be forced by bridging the COM and NO
wires on the connector J1 on the CLIMATIC controller.
Once the fan is running check the rotation direction.
Refer to the rotation arrow on the fan. - The jumpers are
- The fan and other components direction of rotation is factory set and the
checked during an end of line test. They should configuration switches
therefore all turn in the same direction. are adjusted
- If they run in the opposite direction, disconnect the depending on the
power supply to the machine at the building's mains option selection and
switch, reverse two phases of the incoming supply to the the type of unit.
machine and try again.
Figure 14
- Close the 24V control circuit breakers

- The CLIMATIC™ is starting. Wait for 30 seconds.
1.1 Check and adjust the factory configuration
- Reset the DAD smoke detector (if fitted)
Figure 15
Using CLIMATIC™
- Check the voltages recorded against the rated values, in
particular on the system supply fans.
- If the readings on the fans are outside the limits, this
indicates excessive air flow which will affect the
thermodynamic performance. Refer to the "Air flow
balancing" section.
Figure 16

COMMISSIONING
Check the setpoints on CLIMATIC™ (LF 20).

C0 Password technician Level 63
C98 Type of Unit Refer to configuration table LF20
C99 Type of Unit [off] Flexy [on] Linea On or OFF
[off] LINEA
C103 Humidity and enthalpy management Option
[on] only Flexy with Advanced Pack
(Linea) Authorisation of defrost. Threshold of temperature 1.0°C for R407c
C77
of refrigerant fluid ( in°C) -3.0°C for R22
Defrost cycle end value indicating the nr of Start-ups of the Linea set to1
C79
condenser fan to signify the end of defrost Flexy set to 3
C101 Activation of all seasons control option [ON] / [OFF] if fitted
All seasons control option on FLEXY -
Set to 20.0°C for Linea
C73 Otherwise – unloading 50% of the compressors in cooling
Set to 12°C for Flexy
mode
If option all seasons control – shut down condenser fans -

Set to 12.0°C for Linea
C74 Otherwise - 100% unloading of compressors in cooling
Set to 5.0°C for Flexy
mode -
Threshold of activation of the power exhaust fan according

C49 Set to 50%
to the position of the economiser damper (in %)
Number of minutes of anticipation per degrees. This allows

C46 an anticipated start-up in the morning mode depending on Set to 0
the outside temperature.
C83 Maximum usable power for electric heat (in %)
C90 Choice of operating mode for KP17 [ON] = KP17 in ON / OFF mode
C91 Identification number for the J-Bus connections
Identification number for the connections link between
C93
boards
C94 Number of boards linked on the bus
C95 Selection of the operating mode for KP017
Selection of exchange mode for room temperature and
C96
humidity-
Selection of exchange mode for outdoor temperature and
C97
humidity
C100 Activation of the dual-speed option for fan supply (Flexy)
C101 Activation of the all seasons control option
C102 Activation of the optimised defrost option

C05 Fault reset Set to ON
C06 Remote control, On / Off Unit Set to ON ( the unit should start)

COMMISSIONING
Configuration table LF20
F.A050 11 FXA025 20 F.K050 111 FXK025 120

F.A060 12 FXA030 21 F.K060 112 FXK030 121
F.A070 13 FXA035 22 F.K070 113 FXK035 122
F.A085 14 FXA040 23 F.K085 114 FXK040 123
F.A100 15 FXA055 24 F.K100 115 FXK055 124
F.A120 16 FXA070 25 F.K120 116 FXK070 125
F.A140 17 FXA085 26 F.K140 117 FXK085 126
F.A160 18 FXA100 27 F.K160 118 FXK100 127
F.A190 19 FXA110 28 F.K190 119 FXK110 128
FXA140 29 FXK140 129
FXA170 30 FXK170 130
Switches on KP01
1= on ....................... Option : pressure pick-up on air 500 pa (on FLEXY™ off = sensor 1000 pa)
2= on | 3 = off ................... Option : hot water coil
2= off | 3 = on ................... Option : electrical heater
2= on | 3 = on ................... Option : gas burner
4= on ....................... Option : cycle reversing valve, compressors (heat pump)
5= on ....................... Option : heating of great power / or / pump (except freezing of the hot water coil)
6= on ....................... Option : fresh air, economiser
7= on ....................... Option : fresh air, all fresh air
8= on ....................... Option : KP02 / KP17
POWERING THE UNIT RUN TEST

- Power up the unit by closing the isolator switch (if fitted). Start unit in cooling mode
Thermodynamic readings using manometers and prevailing
- Close all circuit breakers and power up the unit, remove
environmental conditions.
the bridge on connector J14 if fitted.
No rated values are given here. These depend on the
- If now only one of the components rotates in the wrong environmental conditions both outside and inside the building
direction, disconnect the power supply at the machine's during operation. However, an experienced refrigeration
isolator switch (if fitted) and reverse two of the engineer will be able to detect any abnormal machine
component's phases on the terminal within the electrical operation.
panel.
- Check the current drawn against the rated values, in Safety test
particular on the supply fan.
- "Dirty filter" detection test : vary the set-point value in
- If the readings on the fan are outside the specified limits,
respect to the air pressure value. Observe the response
this usually indicates excessive air flow which will affect
of the CLIMATIC™.
the life expectancy and the thermodynamic performan-
ces of the unit. This will also increase the risks of water - Same procedure for detecting "Missing filter" or "Air flow
ingress into the unit. Refer to the "air flow balancing" detection".
section to correct the problem. - Check the smoke detection function (if fitted).
- Check the Firestat by pressing the test button(if fitted).
At this point attach the manometers to the refrigerant circuit. - Disconnect the circuit breakers of the outdoor fans and
check the high pressure cut-out points on different
refrigerant circuits.
Reverse cycle test

This test is designed to check the good operation of the 4-
way reversing valves on heat pump reversible systems. Start
the reverse cycle by adjusting the cold or hot temperature
threshold data according to the indoor and outdoor conditions
at the time of test.

COMMISSIONING report
Site details / Informations site Controller/ Contrôleur ………………………………….

Site / Site ……………………………………… Model/Modele ……………….…………………
Unit Ref/ N° Affaire …………………………………….... Serial No/ No Série …………………………………
Installer/ Installateur ……………………………………… Refrigerant / Réfrigérant …………………………………
(1) ROOF INSTALLATION / INSTALLATION SUR LE TOIT

Sufficient Access OK / Accès Suffisants Condensate drain fitted / Drainage condensats Roofcurb / Costière
Yes/Oui No/ Non Installé Yes/Oui No/ Non OK Not OK/PasOK
(2) CONNECTIONS CHECK / VERIFICATIONS DE RACCORDEMENTS

Phase check/ Vérification des Phases Voltage between Phases 1/2 2/3 1/3
Yes / Oui No / Non Tension entre Phases ………………. ………………. ……………….
(3) CLIMATIC CONFIGURATION CHECK / VERIFIER LA CONFIGURATION CLIMATIC

CLIMATIC 50 Configured according to the Options and Specifications / CLIMATIC 50 configuré en fonction des options et des
spécifications: Yes/Oui No/ Non
(4) SUPPLY BLOWER SECTION / VENTILATION TRAITEMENT

Type / Type: N°1 N°2
Power displayed on plate / Puissance affichée sur la plaque: KW …………………… ……………………
Voltage displayed on plate / Tension affichée sur la plaque: V …………………… ……………………
Current displayed on plate / Intensité affichée sur la plaque: A …………………… ……………………
Fan Type / Type de Ventilateur: Forward / Action Forward / Action
Backward / Réaction Backward / Réaction
Displayed Belt Length / Longueur Courroie affichée: mm …………………… ……………………
Tension Checked/ Tension Vérifiée: Yes/Oui No/ Non Yes/Oui No/ Non
Alignment Checked / Alignement Vérifié: Yes/Oui No/ Non Yes/Oui No/ Non
Motor Pulley Dia/ Poulie Moteur Dia: DM mm …………………… ……………………
Fan Pulley Dia/ Poulie Ventilateur Dia: DP mm …………………… ……………………
Fan Speed / Vitesse rotation Ventilateur = Motor rpm x DM / DP rpm …………………… ……………………
Averaged Measured Amps / Intensité Mesurée moyenne: A …………………… ……………………
Shaft Mechanical Power (Refer to airflow balancing)
W …………………… ……………………
Puissance Mécanique à l’Arbre (Voir section réglage débit)
Operating point checked / Vérif. Point de fonctionnement: Yes/Oui No/ Non Yes/Oui No/ Non
3
Estimated Airflow / Estimation Débit d’Air m /h …………………… ……………………
(5) AIRFLOW PRESS. SENSOR CHECK / VERIF. DES SECURITES PRESSOSTATS D’AIR
Set Points Adjusted / Changement des consignes:
Measured pressure drop / Pertes de charge au pressostat Yes/Oui No/ Non
…………………………… mbar If Yes enter new values/ Si oui noter les nouvelles consignes:
3410: ………… 3411: ………… 3412: …………
(6) EXTERNAL SENSOR CHECKS / VERIFICATION DES CAPTEURS EXTERNES

Check and record temp. in menu 2110 / Vérifier et mesurer les
Check electrical connections / Vérification des
températures. Dans menu 2110: Yes/Oui No/ Non
connections électriques: Yes/Oui No/ Non
100% Fresh Air / 100% Air neuf 100% return Air / 100% Air repris
Supply Temperature / Température Soufflage ………………………..°C ………………………..°C
Return Temperature / Température reprise ………………………..°C ………………………..°C
Outdoor Temperature / Température extérieure ………………………..°C ………………………..°C
(7) MIXING AIR DAMPERS CHECKS / VERIFICATIONS VOLETS DE MELANGE

Dampers open & close freely/ % Minimum FA: Power exhaust checked/ Enthalpy sensor(s) checked/
Volets s’ouvrent et se ferment OK %minimum Air Neuf: Ventilateur extraction Control enthalpie installé
Yes/Oui No/ Non ……………..% Yes/Oui No/ Non Yes/Oui No/ Non

COMMISSIONING report
(8) REFRIGERATION SECTION / SECTION REFRIGERATION

Outdoor Fan Motor Current / Intensité Moteurs Batterie externe: Check Rotation Compressor
Motor 1 / Moteur 1 L1 ……..A L2 ……..A L3 ……A Yes/Oui No/ Non Voltage/ Tension
Motor 2 / Moteur 2 L1 ……..A L2 ……..A L3 ……A Yes/Oui No/ Non Compresseur.
Motor 3 / Moteur 3 L1 ……..A L2 ……..A L3 ……A Yes/Oui No/ Non Comp1: …….. V
Compressor Amps COOLING / Intensité
Pressures & Temperatures / Pressions & températures
Compresseur MODE FROID
Temperatures / Temperatures Pressures / Pressions
Phase 1 Phase 2 Phase 3
Suction/ Asp Disch / refoul LP/ BP HP / HP
Comp 1 …..… A …..… A …..… A ……… °C ……… °C ……… Bar ……… Bar
Check Reversing valves./ Valve1/Vanne1: Yes/Oui No/ Non Valve3/Vanne3: Yes/Oui No/ Non
Vérifier vannes d’inversion: Valve2/Vanne2: Yes/Oui No/ Non Valve4/Vanne4: Yes/Oui No/ Non
Compressor Amps HEATING / Intensité
Pressures & Temperatures / Pressions & températures
Compresseur en Pompe à Chaleur
Temperatures / Temperatures Pressures / Pressions
Phase 1 Phase 2 Phase 3
Suction/ Asp Disch / refoul LP/ BP HP / HP
HP cut out / Coupure HP ……Bar LP cut out / Coupure sécurité BP ………..…... Bar
Refrigerant charge / Charge réfrigérant C1 : ………..kg C2 : ………..kg C3 : ………..kg C4 : ………..kg
(9) ELECTRIC HEATER SECTION / SECTION RECHAUFFEUR ELECTRIQUE

Type / Type: …………………………………………………. Serial No/ No Série.:………………………..
st er nd e
AMPS 1 stage (Baltic) / Intensité 1 étage (Baltic) AMPS 2 stage (Baltic) / Intensité 2 étage (Baltic)
1 ………………. 2 ………………. 3 ………………. 1 ………………. 2 ………………. 3 ……………….
(10) HOT WATER COIL SECTION / SECTION BATTERIE EAU CHAUDE

Check Three Way Valve Movement / Vérification Mouvement Vanne trois voies: Yes/Oui No/ Non
(11) GAS HEATING SECTION / RAMPE GAZ

Gas Burner N°1 / Brûleur gaz N°1 Gas Burner N°2 / Brûleur gaz N°2
Size / Taille: Valve type / Type vanne: Size / Taille: Valve type / Type vanne:
………………………. ……………………. ………………………. …………………….
Pipe size/ tuyauterie: Gas type / Type gas : G……. Pipe size/ tuyauterie Gas type / Type gas : G…….
Line press./ press. ligne : Drop test / test pression line press./ press. ligne : Drop test / test pression
……………………… Yes/Oui No/ Non ……………………… Yes/Oui No/ Non
Check manifold pressure/ Pression injection: Check manifold pressure/ Pression injection:
High fire/Grande allure…….…Low fire/Petite allure……….. High fire/Grande allure…….…... Low fire/Petite allure………..
Pressure cut out airflow press switch / Pression coupure Pressure cut out airflow press switch / Pression coupure
pressostat débit d’air : ……………………mbar /Pa pressostat débit d’air : ……………………mbar /Pa
Motor amps Flue temp / CO2 %: CO ppm: Motor Amps Flue temp / CO2 %: CO ppm:
I moteur: temp fumées I Moteur: temp fumées
……….A ……… °C ………% ………% ……….A ………. °C ………% ………%
(12) REMOTE CONTROL BMS CHECK / VERIFICATIONS BMS CONTROL A DISTANCE

Type / Type: Sensor type / Type Capteur: KP07 KP/17 checked/ vérifiées: Interconnect wiring checked:
………………………. ………………………….. Yes/Oui No/ Non Yes/Oui No/ Non
Comments.....................................................................................................................................................................................
.......................................................................................................................................................................................................
.......................................................................................................................................................................................................

VENTILATION
BELT TENSION
On delivery, the drive belts are new and correctly tensioned. After the first 50 operating
hours check and adjust the tension. 80% of the total elongation of belts is generally
produced during the first 15 hours of operation.
Before adjusting the tension, make sure that the pulleys are correctly aligned.
To tension the belt, set the height of motor support plate by moving the plate
adjustment screws.
This recommended deflection is 16 mm per metre from centre to centre.
Check that according to the diagram below (figure 18), the following ratio remains
the same. P (mm) Figure 17
= 20
A (m)
The belts should always be replaced when :

- the disk is set to maximum,
- the belt rubber is worn or the wire is visible.
Replacement belts must have the same rated size as the ones they are replacing.
If a transmission system has several belts, they must all be from the same A P
manufacturing batch (compare serial numbers).
NOTE :
An under-tensioned belt will slip, heat and wear prematurely. On the other hand, if
a belt is over-tensioned, the pressure on the bearings will cause them to over-heat
and wear prematurely. Incorrect alignment will also cause the belts to wear
Figure 18
prematurely.

VENTILaTION : PULLEYS
MOUNTING AND ADJUSTING PULLEYS

Fan pulley removal
Remove the 2 screws and put one of them in the extraction
threaded screw.
Screw in fully. The hub and the pulley will separate from each
other.
Figure 19
Remove the hub and the pulley by hand without damaging
the machine.
Fan pulley installation

Clean and de-grease the shaft, hub and conical bore of the
pulley. Lubricate the screws and install the hub and pulley.
Position the screws without turning them.
Place the assembly on the shaft and screw in the screws

alternatively and evenly. Using a mallet or a hammer with a
wooden wedge, tap on the face of the hub to keep the
assembly in place. Torque the screws to 30 Nm.
Take the pulley in both hands and shake it vigorously to make

sure everything is in place. Figure 20
Fill the holes with grease for protection.
NOTE : During installation, the key should never protrude out

of its groove.
After 50 operating hours, check that the screws are still in
place.
Motor pulley installation and removal

The pulley is held in position by the key and a screw located
in the groove. After unlocking, removing this screw by pulling
against the shaft spindle (if necessary, use a mallet and tap
uniformly on the hub to remove it).
To assemble, proceed in the reverse order after having
cleaned and de-greased the motor shaft and the pulley bore.
Pulleys alignment
After adjusting one or both of the pulleys, check the
transmission alignment using a ruler placed on the inner face
of the two pulleys.
NOTE : The warranty may be affected if any major modification

is made to the transmission without obtaining our agreement
beforehand.
Figure 21

AIRFLOW BALANCING
The actual resistance of ductwork systems is not always identical to the calculated theoretical values. To rectify this, it may be
necessary to modify the pulley and belt setting. To this effect, the motors are fitted with variable pulleys.
Measure the absorbed amps

If the absorbed amps are greater than the rated values, the ventilation system has a lower pressure drop than anticipated.
Reduce the flow by reducing the rpm. If the system resistance is significantly lower than design, there is a risk that the motor
will overheat resulting in an emergency cut out.
If the absorbed amps are lower than the rated values, your system has a higher pressure drop than anticipated. Increase the
flow by increasing the rpm. At the same time you will increase the absorbed power which may result in having to increase the
motor size.
To carry out the adjustment and to avoid a time-consuming re-start, stop the machine and if necessary lock the main switch.
First unscrew the 4 Allen screw(s) on the pulley (see figure 23).
nr of
Min Ø turns
Pulley Pulley Max Ø Actual Ø (DM) or distance between faces for a given
/ from fully
type external / number of turns from fully closed with SPA belt in (mm)
Min dist. closed to
Ø Max dist. fully
open 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5,0 5,5
8450 / 95 116 5 113,9 111,8 109,7 107,6 105,5 103,4 101,3 99,2 97,1 95,0 -
120
D8450 20,2 28,0 5 21,0 21,8 22,5 23,3 24,1 24,9 25,7 26,4 27,2 28,0 -
8550 / 110 131 5 128,9 126,8 124,7 122,6 120,5 118,4 116,3 114,2 112,1 110,0
136
D8550 20,6 31,2 5 21,6 22,7 23,8 24,8 25,9 26,9 28,0 29,1 30,1 31,2 -
8670 145 166 5 163,9 161,8 159,7 157,6 155,5 153,4 151,3 149,2 147,1 145,0 -
171
D8670 20,5 31,1 5 21,5 22,7 23,8 24,8 25,7 26,9 27,9 29,0 30,0 31,1 -
The easiest way to determine the fan rotation speed is to

use a tachometer. If not available the fan rpm can be
estimated using the following two methods. ALLEN WRENCH 4
1st Method with the pulley secured in place :
Figure 22
Measure the distance between the two outside faces of the

pulley. Figure 23
Using table 1 the motor pulley actual diameter can be
estimated

AIRFLOW BALANCING
2nd method when adjusting the pulley : CHECKING AIRFLOW AND ESP
- Close the pulley fully and count the number of turns
Using the fan curves on page 25, 26, 27, the airflow, the total
from fully closed position. Using table 1 determine the
pressure available (PTOT) and the corresponding dynamic
motor pulley actual diameter.
pressure (Pd) can now be estimated, for a specific operating
- Record the fix fan pulley diameter.(DF) point;
- Determine the fan speed using the following formula:
The next step consist in estimating the pressure losses across
the unit.
rpm FAN = rpm MOTOR x DM / DF
This can be achieved using the "dirty filter pressure sensor"
and the accessories pressure drop table:
Where : Also the pressure drop due to the duct inlet into the roof-top
rpm MOTOR : ....... from the motor plate or table 2 unit can be taken as 20 to 30 Pa.
DM : ...................... from table 1
DF: ........................ from machine ∆P = ∆P filter + coil + P Inlet + ∆P Options
INT
Once the pulleys are adjusted and the belt checked and
tensioned, start the fan motor and record the Amps and using the results from above, the external static pressure (ESP)
Voltage between the phases : can then be estimated:
Using the measured data and table 2
- Theoretical mechanical power at the fan shaft :
ESP = PTOT - Pd - ∆PINT
Pmeca fan = P meca Motor x η Transmission Table 2

Pmeca fan = Pelec x η meca motor
xη Transmission
Motor Size Nom, Speed Cos meca motor
Pmeca fan = V x I x √3 x cosϕ x η meca motor x η Transmission 0,75 kW 1400 rpm 0,77 0,70
1,1 kW 1425 rpm 0,82 0,77
This formula can be approximated in this way 1,5 kW 1430 rpm 0,81 0,75
2,2 kW 1430 rpm 0,81 0,76
Pmeca fan = V x I x 1.73 x 0.85 x 0.76 x 0.9 3,0 kW 1425 rpm 0,78 0,77
4 kW 1425 rpm 0,79 0,80
With the fan "rpm" and the mechanical power at the fan shaft 5,5 kW 1430 rpm 0,82 0,82
an operating point and the supplied airflow can be estimated
using the fan curves.
Table 5.52
Economiser EU7 Hot water coil Electric heater Roofcurb Horizontal Gaz
100% open Filter S H S H Base frame Roofcurb H
SIZE Air flow (m3/h) (Pa) (Pa) (Pa) (Pa) (Pa) (Pa) (Pa) (Pa) (Pa)
Min. 10 000 4 67 12 14 5 8 10 41 22
60 Nom. 12 000 6 93 16 19 8 8 11 59 26
Max. 15 000 9 135 24 28 8 10 13 92 31
Min. 12 000 6 56 6 12 5 5 13 59 29
70 Nom. 14 000 8 73 8 16 5 5 16 80 34
Max. 18 000 12 113 13 25 8 8 22 132 47
Min. 14 000 8 73 8 16 5 8 18 44 7
85 Nom. 16 000 10 113 13 25 8 8 26 57 10
Max. 22 000 16 159 18 36 8 10 32 109 12
Min. 16 000 10 93 10 20 8 10 26 57 10
100 Nom. 20 000 14 135 15 30 10 13 32 90 12
Max. 22 000 16 159 18 36 13 15 38 109 15
Min. 18 000 12 113 13 25 10 13 32 33 29
120 Nom. 22 000 16 159 18 36 13 15 38 49 35
Max. 24 000 18 184 21 41 15 18 44 58 40
Min. 20 000 14 135 15 30 10 15 35 40 31
140 Nom. 24 000 18 184 21 41 15 18 46 58 40
Max. 25 000 19 197 22 44 15 20 50 63 43
Min. 22 000 16 87 9 18 8 8 24 49 45
160 Nom. 28 000 22 132 13 27 8 10 30 79 56
Max. 32 000 26 165 17 34 13 13 34 103 64
Min. 24 000 18 101 10 20 10 10 34 58 64
190 Nom. 33 000 27 174 18 36 13 13 41 109 77
Max. 36 000 30 201 21 41 13 15 48 130 89

AIRFLOW BALANCING
EXAMPLE
The unit used for this example is a FHK 060N with standard supply and return airflow configuration. It is also fitted with an
economiser and an electric heater type H.
It is fitted with a AT 18-18 fan which curve is shown on page xxx and a 2.2 kW motor.
- Motor rpm : 1430 rpm
- cos ϕ = 0.81
- Voltage = 400 V
- Current = 4,68A
Pmech fan = V x I x √ 3 x cosϕ
ϕ x ηmech motor x ηTransmission
= 400 x 4.68 x √ 3 x 0.81 x 0.76 x 0.9 = 1,79 kW
The unit is also fitted with a transmission kit 1
- Fixed Fan pulley : 250 mm
- Motor adjustable pulley type "8450" opened 1 turn from fully closed or measured distance between pulley end plates is
21,8 mm: from table xxx it can be determined that the motor pulley has a diameter of 111,8 mm
rpm FAN = rpm MOTOR x DM / DF = 1430 x 118,2 / 250 = 640 rpm
Using the fan curve below the operating point can be located.
It can be determined that the fan is providing approximately 12 000 m3/h with a total pressure PTOT = 420 Pa
AT 18-18
The pressure losses in the unit are the

sum of all pressure drops across the
different parts of a unit :
- Coil and filter (measured) = 105 Pa
1.79 - Options = 6 Pa for economiser and

8 Pa for electric heater H
420
∆P = 105 + 6 + 8 = 119 Pa
640
The dynamic pressure at 1200m3/h is
given at the bottom of the fan curve
Pd = 100 Pa
The external static pressure available is

therefore
ESP = PTOT - Pd - ∆PINT

= 420 - 100 - 119 = 201 Pa
Hd (mmH2O)
12
10
Figure 24
AIRFLOW BALANCING
KIT FAN TYPE CURVE KIT FAN TYPE CURVE

NR PICTURE NR PICTURE
SINGLE TWIN ON PAGE SINGLE TWIN ON PAGE
FC/FH/FD... 060 - Standard FC/FH/FD... 120 - Standard

K1 AT 18-18 S - 34 K1 - AT 18-18 S 34
K2 AT 18-18 S - 34 K2 - AT 18-18 S 34
K3 AT 18-18 S - 34 K3 - AT 18-18 S 34
K4 AT 18-18 S - 34 K4 - AT 18-18 S 34
K5 AT 18-18 S - 34 K5 - AT 18-18 S 34
K6 AT 18-18 S - 34 K6 - AT 18-18 S 34
K7 AT 18-18 S - 34 K7 - AT 18-18 S 34
K8 AT 18-18 S - 34 K8 - AT 18-18 S 34
K9 AT 18-18 S - 34 K9 - AT 18-18 S 34
K10 AT 18-18 S - 34 FC/FH/FD... 140 - Standard
K11 AT 18-18 S - 34
K1 - AT 18-18 S 34
K12 AT 18-18 S - 34
K2 - AT 18-18 S 34
K13 AT 18-18 S - 34 K3 - AT 18-18 S 34
FC/FH/FD... 070 - Standard K4 - AT 18-18 S 34
K1 AT 18-18 S - 34 K5 - AT 18-18 S 34
K2 AT 18-18 S - 34 K6 - AT 18-18 S 34
K3 AT 18-18 S - 34 K7 - AT 18-18 S 34
K4 AT 18-18 S - 34 K8 - AT 18-18 S 34
K5 AT 18-18 S - 34 K9 - AT 18-18 S 34
K6 AT 18-18 S - 34 FC/FH/FD... 160 - Standard
K7 AT 18-18 S - 34
K1 - AT 18-18 S 34
K8 AT 18-18 S - 34 K2 - AT 18-18 S 34
K9 AT 18-18 S - 34 K3 - AT 18-18 S 34
K10 AT 18-18 S - 34 K4 - AT 18-18 S 34
K1 AT 15-15 G2L - 32 K6 - AT 18-18 S 34
K2 AT 15-15 G2L - 32 K7 - AT 18-18 S 34
K3 AT 15-15 G2L - 32 K8 - AT 18-18 S 34
K4 AT 15-15 G2L - 32 K9 - AT 18-18 S 34
K5 AT 15-15 G2L - 32 K10 - AT 18-18 S 34
K6 AT 15-15 G2L - 32 FC/FH/FD... 190 - Standard
K7 AT 15-15 G2L - 32 K1 - AT 18-18 S 34
K8 AT 15-15 G2L - 32 K2 - AT 18-18 S 34
K9 - AT 15-15 S 32
K3 - AT 18-18 S 34
K10 AT 15-15 G2L - 32 K4 - AT 18-18 S 34
K11 - AT 15-15 S 32 K5 - AT 18-18 S 34
K12 AT 15-15 G2L - 32 K6 - AT 18-18 S 34
K13 - AT 15-15 S 32
K7 - AT 18-18 S 34
K1 AT 15-15 G2L - 32 K9 - AT 18-18 S 34
K2 AT 15-15 G2L - 32 K10 - AT 18-18 S 34
K3 AT 15-15 G2L - 32
K4 AT 15-15 G2L - 32
K5 AT 15-15 G2L - 32
K6 - AT 15-15 S 32
K7 AT 15-15 G2L - 32
K8 - AT 15-15 S 32
K9 AT 15-15 G2L - 32

AIRFLOW BALANCING
KIT FAN TYPE CURVE

NR PICTURE
SINGLE TWIN ON PAGE
FC/FH/FD... 085 - Side discharge

K14 - AT 15-15 S 32
K15 - AT 15-15 S 32
K16 - AT 15-15 S 32
K17 - AT 15-15 S 32
K18 - AT 15-15 S 32
K19 - AT 15-15 S 32
K20 - AT 15-15 S 32
K21 - AT 15-15 S 32

K10 - AT 15-15 S 32
K11 - AT 15-15 S 32
K12 - AT 15-15 S 32
K13 - AT 15-15 S 32
K14 - AT 15-15 S 32
K15 - AT 15-15 S 32
K16 - AT 15-15 S 32
K17 - AT 15-15 S 32
K18 - AT 15-15 S 32
K19 - AT 15-15 S 32

K10 - AT 18-13 S 33
K11 - AT 18-13 S 33
K12 - AT 18-13 S 33
K13 - AT 18-13 S 33
K14 - AT 18-13 S 33
K15 - AT 18-13 S 33
K16 - AT 18-13 S 33
K17 - AT 18-13 S 33
K18 - AT 18-13 S 33
K10 - AT 18-13 S 33
K11 - AT 18-13 S 33
K12 - AT 18-13 S 33
K13 - AT 18-13 S 33
K14 - AT 18-13 S 33
K15 - AT 18-13 S 33
K16 - AT 18-13 S 33
K17 - AT 18-13 S 33

AIRFLOW BALANCING

FG... 060 - Gas FG... 120 - Gas

K1 - AT 15-15 S 32 K1 - ADN 370L 37
K2 - AT 15-15 S 32 K2 - ADN 370L 37
K3 - AT 15-15 S 32 K3 - ADN 370L 37
K4 - AT 15-15 S 32 K4 - ADN 370L 37
K5 - AT 15-15 S 32 K5 - ADN 370L 37
K6 - AT 15-15 S 32 K6 - ADN 370L 37
K7 - AT 15-15 S 32 K7 - ADN 370L 37
K8 - AT 15-15 S 32 K8 - ADN 370L 37
K9 - AT 15-15 S 32 FG... 137 - Gas
K10 - AT 15-15 S 32 K1 - ADN 370 L 37
FG... 070 - Gas K2 - ADN 370 L 37
K1 - AT 15-15 S 32 K3 - ADN 370 L 37
K2 - AT 15-15 S 32 K4 - ADN 370 L 37
K3 - AT 15-15 S 32 K5 - ADN 370 L 37
K4 - AT 15-15 S 32 FG... 160 - Gas
K5 - AT 15-15 S 32 K1 - ADN 450 L 38
K6 - AT 15-15 S 32
K2 - ADN 450 L 38
K7 - AT 15-15 S 32 K3 - ADN 450 L 38
K8 - AT 15-15 S 32 K4 - ADN 450 L 38
K9 - AT 15-15 S 32 K5 - ADN 450 L 38
K10 - AT 15-15 S 32
K6 - ADN 450 L 38
K11 - AT 15-15 S 32 K7 - ADN 450 L 38
FG... 085 - Gas K8 - ADN 450 L 38
K1 - AT 15-15 S 32 K9 - ADN 450 L 38
K2 - AT 15-15 S 32 K10 - ADN 450 L 38
K3 - AT 15-15 S 32 FG... 190 - Gas
K4 - AT 15-15 S 32 K1 - ADN 450 L 38
K5 - ADN 325L 36 K2 - ADN 450 L 38
K6 - AT 15-15 S 32 K3 - ADN 450 L 38
K7 - ADN 325L 36
K4 - ADN 450 L 38
K8 - AT 15-15 S 32 K5 - ADN 450 L 38
K9 - AT 15-15 S 32 K6 - ADN 450 L 38
K10 - ADN 325L 36 K7 - ADN 450 L 38
K11 - ADN 325L 36
K8 - ADN 450 L 38
FG... 100 - Gas K9 - ADN 450 L 38
K1 - AT 15-15 S 32 K10 - RDN 450 K 35
K2 - AT 15-15 S 32
K3 - AT 15-15 S 32
K4 - AT 15-15 S 32
K5 - ADN 325L 36
K6 - AT 15-15 S 32
K7 - AT 15-15 S 32
K8 - ADN 325L 36
K9 - AT 15-15 S 32
K10 - ADN 325L 36

AIR FLOW BALANCING

FX... 025 Indoor FX... 070 Indoor

K1 AT 12-12 S - 31 K1 AT 18-18 S - 34
K2 AT 12-12 S - 31 K2 AT 18-18 S - 34
K3 AT 12-12 S - 31 K3 AT 18-18 S - 34
K4 AT 12-12 S - 31 K4 AT 18-18 S - 34
K5 AT 12-12 S - 31 K5 AT 18-18 S - 34
K6 AT 12-12 S - 31 K6 AT 18-18 S - 34
K7 AT 12-12 S - 31 K7 AT 18-18 S - 34
K8 AT 18-18 S - 34
K8 AT 12-12 S - 31
K9 AT 18-18 S - 34
K9 AT 12-12 S - 31
K10 AT 18-18 S - 34
K10 AT 12-12 S - 31
K11 AT 18-18 S - 34
FX.. 030 Indoor
FX... 085 Indoor
K1 AT 12-12 S - 31
K1 AT 18-18 S - 34
K2 AT 12-12 S - 31
K2 AT 18-18 S - 34
K3 AT 12-12 S - 31
K3 AT 18-18 S - 34
K4 AT 12-12 S - 31 K4 AT 18-18 S - 34
K5 AT 12-12 S - 31 K5 AT 18-18 S - 34
K6 AT 12-12 S - 31 K6 AT 18-18 S - 34
K7 AT 12-12 S - 31 K7 AT 18-18 S - 34
K8 AT 12-12 S - 31 K8 AT 18-18 S - 34
K9 AT 12-12 S - 31 K9 AT 18-18 S - 34
K10 AT 12-12 S - 31 FX... 0100 Indoor
FX... 035 Indoor K1 AT 18-18 S - 34
K1 AT 15-15 S - 32 K2 AT 18-18 S - 34
K2 AT 15-15 S - 32 K3 AT 18-18 S - 34
K3 AT 15-15 S - 32 K4 AT 18-18 S - 34
K4 AT 15-15 S - 32 K5 AT 18-18 S - 34
K6 AT 18-18 S - 34
K5 AT 15-15 S - 32
K7 AT 18-18 S - 34
K6 AT 15-15 S - 32
K7 AT 15-15 S - 32 FX... 110 Indoor
K8 AT 15-15 S - 32 K1 - AT 18-18 S 34
K2 - AT 18-18 S 34
FX... 040 Indoor
K3 - AT 18-18 S 34
K1 AT 15-15 S - 32 K4 - AT 18-18 S 34
K2 AT 15-15 S - 32 K5 - AT 18-18 S 34
K3 AT 15-15 S - 32 K6 - AT 18-18 S 34
K4 AT 15-15 S - 32 K7 - AT 18-18 S 34
K5 AT 15-15 S - 32 FX... 140 Indoor
K6 AT 15-15 S - 32 K1 - AT 18-18 S 34
K7 AT 15-15 S - 32 K2 - AT 18-18 S 34
K8 AT 15-15 S - 32 K3 - AT 18-18 S 34
K9 AT 15-15 S - 32 K4 - AT 18-18 S 34
K10 AT 15-15 S - 32 K5 - AT 18-18 S 34
FX... 055 Indoor K6 - AT 18-18 S 34
K7 - AT 18-18 S 34
K1 AT 15-15 S - 32
K8 - AT 18-18 S 32
K2 AT 15-15 S - 32
K3 AT 15-15 S - 32 FX... 170 Indoor
K4 AT 15-15 S - 32 K1 - AT 18-18 S 32
K5 AT 15-15 S - 32 K2 - AT 18-18 S 32
K6 AT 15-15 S - 32 K3 - AT 18-18 S 32
K4 - AT 18-18 S 32
K7 AT 15-15 S - 32
K5 - AT 18-18 S 32
K8 AT 15-15 S - 32
K6 - AT 18-18 S 32
K9 AT 15-15 S - 32
K7 - AT 18-18 S 32
K10 AT 15-15 S - 32

AIR FLOW BALANCING

FX... 025 Outdoor FX... 085 Outdoor
K1 AT 12-12 S - 31 K1 AT 18-18 S - 37
K2 AT 12-12 S - 31 K2 AT 18-18 S - 37
K3 AT 12-12 S - 31 K3 AT 18-18 S - 37
K4 AT 12-12 S - 31 K4 AT 18-18 S - 37
K5 AT 12-12 S - 31 K5 AT 18-18 S - 37
K6 AT 12-12 S - 31
FX... 100 Outdoor
FX... 030 Outdoor K1 - AT 15-15 S 35
K1 AT 12-12 S - 31 K2 - AT 15-15 S 35
K2 AT 12-12 S - 31 K3 - AT 15-15 S 35
K3 AT 12-12 S - 31 K4 - AT 15-15 S 35
K4 AT 12-12 S - 31 K5 - AT 15-15 S 35
K5 AT 12-12 S - 31
FX... 110 Outdoor
FX... 035 Outdoor K1 AT 18-18 S - 37
K1 AT 15-15 S - 32 K2 AT 18-18 S - 37
K2 AT 15-15 S - 32 K3 AT 18-18 S - 37
K3 AT 15-15 S - 32 K4 AT 18-18 S - 37
K4 AT 15-15 S - 32 K5 AT 18-18 S - 37
K5 AT 15-15 S - 32 K6 AT 18-18 S - 37
K6 AT 15-15 S - 32
FX... 140 Outdoor
K7 AT 15-15 S - 32
K1 AT 18-18 S - 37
FX... 040 Outdoor K2 AT 18-18 S - 37
K1 AT 15-15 S - 32 K3 AT 18-18 S - 37
K2 AT 15-15 S - 32 K4 AT 18-18 S - 37
K3 AT 15-15 S - 32 K5 AT 18-18 S - 37
K4 AT 15-15 S - 32
FX... 170 Outdoor
K5 AT 15-15 S - 32
K1 AT 18-18 S - 37
K6 AT 15-15 S - 32
K2 AT 18-18 S - 37
K7 AT 15-15 S - 32
K3 AT 18-18 S - 37
FX... 055 Outdoor K4 AT 18-18 S - 37
K1 AT 15-15 S - 32 K5 AT 18-18 S - 37
K2 AT 15-15 S - 32
K3 AT 15-15 S - 32
K4 AT 15-15 S - 32
K5 AT 15-15 S - 32
FX... 070 Outdoor
K1 AT 18-18 S - 34
K2 AT 18-18 S - 34
K3 AT 18-18 S - 34
K4 AT 18-18 S - 34
K5 AT 18-18 S - 34
K6 AT 18-18 S - 34

AIR FLOW BALANCING
AT 12-12 FAN

AIR FLOW BALANCING
AT 15-15 FAN

AIR FLOW BALANCING
AT 18-13

AIR FLOW BALANCING
AT 18-18 FAN

AIR FLOW BALANCING
RDN 450 FAN

AIR FLOW BALANCING
ADN 355 FAN

AIR FLOW BALANCING
ADN 400 FAN

AIR FLOW BALANCING
ADN 450 FAN

filters
The CLIMATIC™ controls the filters. Two types of problems

may occur :
1 - 004 error code (lit LED “filter”) or the following icon (for a KP 17 DISPLAY
graphics screen - KP07) :
Item 8 on KP 17 indicates that the filters must be changed.

The unit has not stopped but the airflow is likely to be reduced
due to increased pressure drop acros the filters.
2 - 005 error code or the following icon
(for a graphics screen - KP07) :
Item 9 on KP17 indicates that the filters are out of position :

either they have been damaged or not been replaced during Figure 32
maintenance. In the latter case, the unit has not stopped but
the increased flowrate may result in the motor overheating. It
is important to check the filter immediately.
FILTER REPLACEMENT :
After opening the filter access panel, unscrew the butterfly
nuts maintaining the filter support and remove it (figure 33).
Remove the cells that are slide-mounted (figure 34).

Use the rod in the lower filter section to remove the cells at
the botton of the sliders.
Install new filters inside the sliders.
Figure 33 Figure 34

VENTILaTION : FANSTART OPERATION
AIR SOCK CONTROL

The use of air socks for space conditioning allows high air Current protection of the Thyristor
volumes to be distributed at low velocity and is becoming a The FANSTART will display a fault (red LED) if the current
common feature in many applications. To accommodate this exceeds the thyristor current limits
trend, Air-sock control is offered which allows the air socks to 125A during 0.4 s
be progressively filled with air on start up. FLEXY™ has been
87.4A during 2 s
enhanced with an electronic device to soft start the fan. It
takes up to 1 minute to go from 0% of air to full air flow. 75A during 6 s.
This time can be divided in several stages : 62.5A during 20 s.
- The aim of this first voltage input is to overcome the
resistance of the transmission (Pulleys and belts) : 0.5s Start up sequence too long
and up to 1000 rpm A fault (red LED) will appear if after 1min20s the FANSTART
- The second stage is to inflate the air sock : 5 to 30 s. Control is not bypassed and the motor running from the mains.
and 600 to 900 rpm
Finally the air sock is gradually pressurised during the last 5 Phase rotation check
to 30 second. The motor reaches nominal speed and the If the phase rotation is incorrect the FANSTART Control will
controller is bypassed. display a fault ( Red LED). Two of the phases must then be
inverted and the start up cycle resumed.
Current
1st voltage Input to Overcome

transmission performance
Over-current limit
Air sock
Inflation
5 to 30s Acceleration 15 to 30s FANSTART off
FAN START
OFF MOTOR OFF MOTOR OFF
Figure 35 Green LED = 0 Green LED = 1
Red LED = 0 Red LED = 1
The motor speed control is achieve through a variation of the
supply voltage of each phase at constant frequency.
Power + Control ON Control ON
The thermal overload limit on the motor imposes a current Green LED = 1 Power OFF
limitation during the acceleration stage. Hence if the selected Red LED = 0
slope is to steep, a predefined current limit can be reached T°C Fault
(potentiometer adjustment) and the controller will automatically Thyristor
reduce the voltage set-point accordingly. Then once the current PHASE
is back under the high current limit it carries on with the start ROTATION NOT OK
up cycle. CHECK
OK
Safety
INFLATION I > I max
Excessive "slow down" limit Green LED = 1 Speed = 0
Red LED = 0 T > 1 min20s
The FANSTART will display a fault (red LED) and stop the I < Imin
motor, if the motor slows down excessively (voltage could
reach 0V) because of the current limitation during the
acceleration stage. ACCELERATION I > I max
Green LED = 1 Speed = 0
Red LED = 0 T > 1 min20s
Missing phase safety (If current control ON) I < Imin
The FANSTART will display a fault (red LED) if the current in
the third phase is too low or reaches 0 Amps (Three phase
supply or motor problem) CONTROL OFF
motor connected
to mains
Figure 37

FX AIR FLOW BALANCING
1. Operation of the grids

- Balancing grids are installed on fresh air side in order to compensate for the higher pressure drop on the ducted return
air side.
- The aim is to avoid the pressure variations in the area to air conditioned (risk of doors opening in cinemas for example)
but also to avoid a current surge on the motor when running 100% fresh air.
- The objective is to maintain constant airflow/pressure operating conditions with the supply air, regardless of the
percentage of fresh air.
- Once adjusted the air treatment fans should not see the difference between the ducted return air and the fresh air.
2. Airside adjustment procedure for the FX with 4 dampers

- Adjust the machine with the 0% fresh air configuration, the grids are open to the maximum.
- Measure the Amps and Speed of the "treatment" fan motor. Determine the airflow and pressure using the Fan Curves.
- If the absorbed Amps are higher than the value on the motor plate, the supply and return ducts pressure drop is lower
than the requested value at the time of order. Reduce the rpm, change the Pulleys if necessary.
- Once the airflow and pressure have been checked and confirmed, measure the static pressure at the 5 following points :
1a : "Treatment " fan inlet (ex : -230 Pa)
2a : "Treatment" expansion box (ex : -210 Pa)
3a : Return air box (ex : -190 Pa)
4a : Extraction expansion box (ex : -70 Pa)
5a : Extraction fan inlet (ex : -120 Pa)
1 2 3 4 5
Figure 25
- Adjust the extraction grid to reach a pressure in 4 equal to the pressure in 2 (ex : reach -210 Pa when closing).
- Check the Amps absorbed by the extraction fan motor; It must be lower than the value on the plate otherwise reduce the
fan speed.
- Reverse the fresh air percentage: 100 % fresh air at the treatment.
- Measure the Static pressure at the same 5 points
1b : "Treatment " Fan Inlet (ex : -80 Pa)
2b : "Treatment" expansion box (ex : -50 Pa)
3b : Return air box (ex : -200 Pa)
4b : Extraction expansion box (ex : -220 Pa)
5b : Extraction fan inlet (ex : -250 Pa)
- Adjust the grid on the "treatment" side only to reach a pressure at point 2b identical to the pressure at 2a (reach -210 Pa
when closing)
- Check that the pressure measured in the extraction expansion box 5b has not changed too much compared with the
previous measurement 5a. Adjust the bypass grid to compensate any possible difference.

Example of pressure tapping point available on

each box :
Figure 26
"Treatment" side damper Extraction side damper

+ fresh air bypass (25% damper).
Figure 27 Figure 28

PRINCIPLE SKETCHES
0% FRESH AIR TREATMENT
Fresh air hood
Treatment By pass grid

fan
10 000 m3/h 10 000 m3/h 2 500 m3/h 12 500 m3/h
SUPPLY 10 000 m3/h

EXTRACTION
air duct Extraction fan air duct
Grid on damper
RETURN
air duct
Figure 29
100% FRESH AIR TREATMENT
Fresh air hood
Grid on damper
By pass
2 500 m3/h grid
10 000 m3/h 2 500 m3/h 12 500 m3/h
10 000 m3/h
SUPPLY Treatment 10 000 m3/h EXTRACTION
air duct fan Extraction air duct
fan
RETURN
air duct
Figure 30
CONSTANT 25% BYPASS TO EXTRACTION
Fresh air hood
2 500 m3/h
10 000 m3/h 12 500 m3/h
By pass grid
SUPPLY
EXTRACTION
air duct Treatment
Extraction air duct
fan
fan
RETURN
air duct
Figure 31

HOT WATER COILS
HYDRAULIC CONNECTIONS ELECTROLYTIC CORROSION

The heating coil is connected to the isolating valves. Two Attention is drawn to the corrosion problems resulting from
keys must be used to tighten the connections, one of the electrolytic reaction created from unbalanced earth
keys maintains the valve body. Failure to use two keys may connections.
damage the pipes and invalidates the warranty.
ANY COIL DAMAGED BY ELECTRONIC
Proceed as follows : REACTION IS NOT COVERED BY THE
- Open the stop valves and set the 3-way valve to the WARRANTY.
intermediate position (manual position and turn the
thumbwheel to a mid position).
- Fill the hydraulic system and bleed the battery using
the air vent (figure 37).
- Check the connections for possible leaks.
- Reset the 3-way
valve to
automatic.
Figure 37
PROTECTION AGAINST FREEZING

1) Use glycol water
GLYCOL IS THE ONLY

EFFECTIVE PROTECTION AGAINST FREEZING
The antifreeze must protect the unit and avoid icing under
winter conditions.
Warning : monoethylene glycol-based antifreeze may
produce corrosive agents when mixed with air.
2) Drain the installation
You must ensure that the manual or automatic air vents have
been installed on all high points in the system. In order to
drain the system check that all the drain cocks have been
installed on all low points of the system.
To drain, open all the valves and remember to place the
unit in air.
A HEATING COIL FROZEN DUE TO LOW

AMBIENT CONDITIONS IS NOT COVERED BY
THE WARRANTY.
Figure 38
GAS BURNER
1. PRELIMINARY CHECKS AND VERIFI- GN 300 mbar option with pressure regulator :
Check the pressure at the regulator inlet.
CATIONS BEFORE START-UP
Propane 37 mbar option :
NOTE :
Check the pressure at the inlet of the HONEYWELL valve.
ANY WORK ON THE GAS SYSTEM MUST BE
CARRIED OUT BY QUALIFIED PERSONNEL.
Propane 148 mbar option with pressure regulation
THIS UNIT MUST BE INSTALLED IN
(yellow spring) :
ACCORDANCE WITH LOCAL SAFETY CODES
Check the pressure at the regulator inlet. A 10% tolerance
AND REGULATIONS AND CAN ONLY BE USED IN
around the nominal pressure is acceptable.
WELL VENTILLATED AREA.
PLEASE READ CAREFULLY THE
MANUFACTURER'S INSTRUCTIONS BEFORE
STARTING A UNIT. 1.5 Probes and electrodes position check
BEFORE COMMISSIONING A UNIT WITH GAZ
BURNER, IT IS MANDATORY TO ENSURE THAT
THE GAZ DISTRIBUTION SYSTEM (type of gas, INCORRECT
available pressure…) IS COMPATIBLE WITH THE
ADJUSTMENT AND SETTINGS OF THE UNIT.
1.1 Check access and clearances around the

unit :
- Make sure one can move freely around the unit

- A one-meter clearance must be left in front of the burnt CORRECT
gas exhaust chimney(s)
- Combustion air inlet and burnt gas exhaust(s) must not
be obstructed in any way.
1.2 Supply network pipe sizing
- The gas supply to a Figure 42

rooftop gas unit must
be according to Sound
Visually check that the ionisation probe is centred in the middle
Engineering Practice.
of the flame.
- The pipe-work
connected to each
rooftop must not be
smaller than the
diameter of the
Figure 40
connection on the
rooftop unit.
1.3 Shut-off valve in front of each rooftop
- Make sure that a shut off isolation valve has been

installed before EACH rooftop.
- Check that the internal shut off valves in the rooftop unit
is open. Figure 43
1.4 Pipe-work purging and gas static pressure Check that the end of the ignition electrode is aligned with the
checks side of the inshot burner.
- Purge the pipe-work

near the connection on
the HONEYWELL valve
for a few seconds
Standard GN 20 mbar :
Check the pressure at the
inlet of the HONEYWELL
valve.
Figure 41

GAS BURNER
2. GAS BURNER RESET

- Press the "reset" button" on the gas control block to reset the unit after a fault
RESET
button
Figure 44
3. START UP AND SET UP OF THE GAS UNIT

3.1 General operation check of the system
- Check that the centrifugal fan blower in the unit is running.
3.2 Set up
- Set the setpoint 59 and 60 to "ON". This will priorities the gas burner.
- Increase the set temperature "1" (room set point temperature) to a temperature higher than the room temperature.
3.3 Burner start up check
Time in seconds 1 2 3 4 5 6 7 8 9 1 1 2 3 3 3 3 3 3 3 3 33 4 4 4 4 4 4 4 3 3 4 4
0 1 9 0 1 2 3 4 5 6 7 89 0 1 2 3 4 5 6 9 9 0 0
Operations 8 9 0 1
Control operation sequence
Extraction fan
Smoke extraction fan "ON"
30 to 45 seconds pre-Ventilation
Fire-up spark electrode 4s
Opening of the gas valve

"High Heat"
Flame propagation towards
the ionisation probe
If Ionisation within 5sec :
Normal running
Otherwise fault on gas
ignition control block
After 5 minutes, fault reported
on the climatic controller
If incorrect sequence refer to the fault analysis table to identify the problem.

GAS BURNER
- Standard start-up chronology

- If incorrect sequence, refer to the fault table to identify the problem.
3.4 Pressure regulator adjustment (in case of 300 mbar)
- The burner must be run in high heat mode for this check.
- Fit the tube of the "accurate" manometer on the IN pressure port of
the HONEYWELL Block after having loosened the screw by two
turns
Figure 45
- Check and adjust if necessary the IN pressure to 20,0 mbar (G20) or

37,0 mbar for propane (G31).
Figure 46
3.5 High heat injection pressure checks
- Fit the tube of the "accurate"

Manometer to the OUT port on the
HONEYWELL valve after having
loosened the screw.
- Check and adjust if necessary the
OUT pressure to 8,4 mbar (G20) or
31,4 mbar for propane (G31).
Figure 48
Figure 47
Connector x14
3.6 Low heat injection pressure checks
- Carefully disconnect the wire numbered 116 for the bottom gas
burner and the wire numbered 126 for the tops gas burner.
- Check and adjust if necessary the OUT pressure to 3,5 mbar (G20)
or 14 mbar for propane (G31).
Figure 49
3.7 Reconnect the wires 116-126
Figure 50 Figure 51
GAS BURNER
Then re-tighten all pressure adjustment screws.
3.8 Rating table for type of gas and corresponding adjusmtent pressure
Type of Gas Category Supply pressure Low heat injection High heat injection
adjustment pressure pressure
Honeywell Valve adjustment adjustment
Natural GAZ G20 20.0 mbar 3.5 mbar 8.4 mbar

Natural GAZ G25 (Groningue) 25.0 mbar 5.0 mbar 12.3 mbar
Propane G31 (GPL) 37.0 mbar 14.0 mbar 31.4 mbar
4. Burner safety checks

4.1 Smoke extractor pressure switch test
- With the gas burner running, disconnect the flexible tube fitted to the pressure
taping on the smoke box (figure 53).
- The Flame must disappear and the fan must carry on running.
- However, NO fault will be displayed (HONEYWELL control block or
CLIMATIC™).
- After reconnecting of the tube, the burner will restart after 30 seconds of pre-
ventilation.
Figure 52
4.2 Gas pressure switch test
- With the gas burner running, close the internal shut off valve in the rooftop.
- The burner stops completely.
- However, No fault light will be displayed on the Honeywell Control box.
- After 6 Minutes, the CLIMATIC 2 will display fault 14 or 15.
- Reset the CLIMATIC™ 2.
Figure 53
4.3 Ionisation probe test
- With the gas burner running, disconnect the RAJAH terminal plug.
- The flame disappears
- The fan is still running and attempting to restart the burner (restart cycle 45
seconds).
- At the end of the restart cycle the burner stops completely.
- The fault light on the HONEYWELL Block is ON.
- Manually reset the HONEYWELL controller to eliminate the fault. (Refer to
§2).
Figure 54

GAS BURNER
5. DISASSEMBLING THE GAS BURNER FOR MAINTE-

NANCE PURPOSE
5.1 Preliminary safety recommendations
- Isolate the unit using the main isolator

- Close off the isolating gas valve located before the unit
5.2 Disconnect the pipework. Do not discard the seals
Figure 55
5.3 Disassembling the gas "rail"
- Disconnect the electrical connector on the electric board EF45 or 46.

- Remove the two screws which hold the gas bar in place
- Carefully remove the gas "rail"
avoiding any damaged to the
electrodes.
Figure 56 Figure 57
5.4 Disassembling the chimneys
- Electrically disconnect the fan and remove the screws holding it in place.
- Take care not to loose any cage nuts in the smoke bos.
- Attention : check the correct position of the pressure tube used by the
extraction pressure switch.
Figure 58
Figure 59

HEATING : gas burner
GAS BURNER FIRE-UP SEQUENCE
Operation from control

Thermostat GAS = Closed
Supply thermostat timit ? NO

(Auto reset)
YES
Gaz low pressure switch? NO
YES
Gaz ignition control block signal
Extraction Fan ON
Air pressure switch ON NO

Backfire thermostat ON ?
YES
Pre-ventilation 30 to 45 seconds
Gas control
Fire-up Electrode 4s
Valve closes
BURNER
STOPS
Gas valve open
Gas control
Valve closes
Ionisation 1 second after
NO BURNER STOPS
the end of sparking ?
Fault on Gas
control block
YES
Gas valve remains open
Normal operation 6 minutes delay
Air press switch ON FAULT ON CLIMATIC

NO
or Backfire thermostat ?
YES
Signal from ionisation YES

probe still ON?
NO
GAS BURNERS
6.1 Fault codes 14 and 15
- Reset the CLIMATIC™ 2

- Check voltage 230V after circuit breaker QF3
- Check gas isolation shut-off valves are open
- Check gas pressure at the inlet of the gas valve. It must be > 20 mbar when the burners shut down
- Adjust the setpoints 59 and 60 to ON to priorities the burner. Increase the value of th setpoint "1" (room setpoint
temperature) to a temperature higher than room (variable 1).
- Follow the diagnostic table (see following pages).
Check output voltage

after the control box Check solenoid coils
on the Honeywell valve
Figure 61
Figure 60

GAS BURNERS
DIAGNOSTIC TABLE GAS BURNER
NORMAL
STAGES FAULT ACTIONS SOLUTIONS
OPERATION
Heating Contactors Contactors do • Check safety thermostats B29- • Replace component
requested KM21-22 not engage 30 in the air duct before the gas
engaged heat exchanger
Contactors Extraction fans Nothing • Check the free movement of the

KM21-22 are are running happens fan wheel
engaged • Check the supply temperature • Replace thermostat
limitation thermostats B45-46 • Open GAS Supply
• Check GAS low pressure
switches B17-18
• Check electrical connection on • Replace EF 45-46 if
the Honeywell control block necessary
and on EF45-46 connection
boards
• Check the fan supply voltage
Extraction fan After 30 Continuous • Check position of the fire-up

ON seconds: the ventilation electrode (refer to preliminary
fire-up without sparks checks and verifications §1)
electrode must by electrode • Check the pressure drop at the • Re-position the
create sparks pressure switch : It must be pressure taping
higher than 200 Pa tube.(§5.d)
• Check the good operation of the • Change the pressure
pressure switch using an switch
Ohmmeter and by sucking
through the tube to create a • Reset or replace the
depression. Thermostat
• Check the operation the Backfire
thermostat B32-B33
Continuous After 2 seconds After 4 second • Check injection pressure during • Remove the air from the
ventilation with the gas burner the GAS Burner start-up (value for high heat) pipe-work
sparks created fires-up still not running • Check the supply voltage to the • Adjust the injection
by electrode and Safety control box (continuous voltage). pressure to high heat
shutdown by Refer to figure 61. value
the Honeywell • Remove the control box from the • Change the control box
Block. gas block. Check using an if the GAS valve is OK.
ohmmeter the solenoid coil of • Change the gas valve
the GAS block (4 kOhm). Refer control
to figure 62

GAS BURNERS
7. REQUIRE EQUIPMENT LIST

9.3 Sweeping
6.1 Adjustment ans
start-up - Disassemble the gas burner (refer to previous
paragraph)
- An accurate manometer
from 0 to 3500 Pa (0 to - Disassemble the exhaust extraction fan.
350 mbar) : 0.1% full - Disassemble the exhaust box
scale. - Sweep the inside of the box using a paintbrush and a
Example Ref : vacuum cleaner.
DRUCK DPI 705
19, rue Maurice Pellerin - Remove the dust inside the heat exchanger tube using a
92600 Asnières. nylon brush diameter 50 and vacuum the dust away.
Figure 62
Tel +33 1 41 32 34 64.
Fax: +33 1 47 93 00 48
- A multimeter with ohmmeter and micro-amps scale
(ionisation)
- Adjustable spanner
· Tube spanner Set : 8, 9, 10, and 13.
- 1 Flat screwdriver diameter 3,4, Fillips n°1
6.2 Maintenance
- Vacuum cleaner
- Paint brush / nylon brush diameter 50
8. CHANGING GAS TYPE

8.1 Modification of the gas burner to run propane
instead of natural gas
- Disconnect electrically the GAS burner

- Disconnect GAS supply
- Remove the gas rail with the injectors
- Replace GAS Injectors (natural GAS = 2,3 mm by
Propane = 1,37 mm)
- Replace the pilot high/how (natural GAS reference
V4336A 2204 1) by the propane version (yellow
reference V4336A 2212 1).
- BE CAREFULL : DO NOT REPLACE THE PILOT SEAL,
keep the seal from the natural gas installation.
8.2 Modification of the pressure regulator (if

option 148 mbar)
- Replace the pressure regulator of neutral colour with a

YELLOW spring
- Start again all pressure adjustments (§4)
9. REGULAR MAINTENANCE
9.1 Preliminary safety recommendations
- Isolate the unit electrically

- Isolate the gas burner using the appropriate shut-off
valves
9.2 Cleaning the components
- Disconnect the gas burner electrically

- Disassemble the gas pipe-work.
- Disassemble the gas burner and remove dust using a
paintbrush and a vacuum cleaner.
GAS BURNERS
60 KW BURNER FOR FGX 60 AND 70 MODELS
Figure 63

GAS BURNER
120 KW BURNER FOR FGX 60, 70 AND 100 MODELS
2
3
Figure 64

GAS BURNER
180 KW BURNER FOR FGX 120 AND 140 MODELS
2
3
Figure 65

USING THE KP 17 COMFORT CONTROL DISPLAY
The CLIMATIC™ 'Comfort' control Display allows an untrained KP17 COMFORT CONTROL DISPLAY
person to easily operate a Lennox Roof-Top.
This display connects to a single Rooftop and, through the
WIRING
use of the control keys, LED's and display the user can see
how the connected Rooftop is operating, wether there are any Failure to install the Comfort control display with the
faults, modify the comfort setpoint and override the Rooftop recommended cable may cause the display to malfunction.
operation. The KP17 remote must be connected to the CLIMATIC™
If installed correctly the CLIMATIC™ "Comfort" control display using a 4 x 0.5 mm2 braid-screened cable.
can be installed up to 1000 m away from the Rooftop unit. This connection is provided through a remote interface card
which is located within the Control panel section.
DISPLAY (1 - figure 66) Refer to the wiring section of this manual.
In 'Automatic' operation the comfort setpoint is displayed in

the event of a fault detected on the unit an error code is
automatically displayed.
The + / - keys (2) are used to change the heating/cooling/

operating setpoints.
The LED (3) indicates the current operating mode :

- In 'Automatic' mode, i.e. in the programmed time
schedules, the LED flashes,
- In forced occupied mode, the LED is permanently on
- In forced unoccupied mode, the LED is off.
Forced Occupied Key (4)

Pressing this key will override the Automatic control and force
the unit to run in its "Occupied" mode.
Whilst in this mode the LED (3) will remain permanently on. Figure 66
To return to "Automatic" mode press button (6) when the LED
(3) will flash again.
Forced Unoccupied Key (5)

If, to save energy, the installations are not used within a period
programmed for automatic use, it is possible, by pressing this
key, to force the unit into its to "unoccupied" mode. The LED
(3), which was previously flashing or lit, will now go out.
Automatic Operation Key (6)

If the system was previously set to forced occupied mode (LED
(3) lit) or forced unoccupied mode (LED (3) off), this key allows
you to return to the automatic programmed mode. The LED
will flash.
NOTE : 'Forced' modes will automatically be re-set at 00:00h
LED (7) Indicates whether the unit is operating or not.
LED (8) Indicates that the filters are dirty.
LED (9) Indicates a general fault has been detected by the

CLIMATIC™. Refer to the "Fault codes" section of this manual.

USING THE KP02 MAINTENANCE CONTROL DISPLAY
This display unit allows you to read and modify all the values The dialogue with the controller is initiated by the CLIMATIC™.
of the variables or setpoints of the rooftop to which it is If, after 3 attempts, no communication is established, a
connected. message will be displayed signalling the problem. The unit
will then try to re-connect at regular intervals.
NOTE : If your ROOFTOP already has a KP17 Comfort display
connected (see previous section) simply disconnect it and
connect this panel to the same location, once completed re-
connect the KP17. It is not necessary to switch off the power
to the CLIMATIC™ whilst the KP02/KP17 is being changed.
CALLOUT :
1 LIQUID CRYSTAL DISPLAY
2 RAISE/LOWER KEYS
3 "FILTER" LED (flashing red)
4 "ADDRESS" KEY
5 "MODE" KEY
6 "VALUE" KEY
7 "UNIT RUNNING" LED
8 "MODE" LED
9 "GENERAL ALARM" LED.
Figure 67
1 - DISPLAY FORMATS
Hour
Default display. If the display unit has been inactive for 5 minutes, this screen will automatically be displayed.
<--> 12 hours and 59 minutes
Date
<--> 8 April 1999
Variable or setpoint address

Variable or setpoint value
Digital Values
1 <--> ON 0 <--> OFF
Temperatures
Temperatures are displayed in °C, to an accuracy of 0.1 °C
<--> -21.6 °C <--> + 105.8 °C
Pressures
Pressure is given in bars, to an accuracy of 0.1 bar.
<--> 18.3 bars
Other analog values
Valeurs displayed Values non

displayed
Specific Displays
Software Version
When the unit is powered up, the KP02 software version number is displayed.
<--> version 1.0 (for example)
Display Test
The display can only be tested for correct operation when the unit is powered up and by pressing on the 3 keys "A", "M"
and "-" simultaneously. If the display is working correctly, the following will be displayed :
All digits are properly displayed.
Communication Error
If there is no communication between the KP02 display unit and the CPU card, the following message is displayed :
<--> "Communication problem"

If the password code is correct, the following message will

2 - OPERATING MODES appear when key [V] is released :
The maintenance display allows for 4 modes of operation.
Key [M] allows you to move successively and in a loop from
one mode to the next.
The current mode is indicated by the status of LEDs [V] and If the keypad has been inactive for 5 minutes, the password is
[C] : reactivated. You must therefore enter it again to continue
making changes to the setpoint values.
Status of LEDs associated
with current mode : [V] [C]
C : DATE READING MODE
A. The variable mode allows you to
read the values of variables lit not lit One of the following modes
B. The setpoint mode allows you to
change the settings not lit lit - Hour
C. The read date mode allows you to
view the time and the date not lit not lit - or date
D. The date setting mode allows you to
change the time and the date lit lit can be chosen by pressing [A] and briefly pressing on [+] or
[-].
Pressing [V] will display the value of the data selected,
A : VARIABLES MODE otherwise it will automatically be displayed after a minute.
Pressing key [A] displays the address of the variable being

read. D : DATE SETTING MODE
To go to a higher address, press [A] while simultaneously
pressing on [+]. This mode allows the 6 date modes to be set :
The address will increase slowly by pressing [+] intermittently
or more quickly by keeping your finger on the key.
To go to a lower address, proceed as above but with the [-]
key. • Hours and minutes <-->
When the required address appears, press [V] to display the

variable value. If you do not press any key, the display will
automatically return after a minute. The variables are updated • Day of the month <-->
every second.
B : SETPOINTS MODE • Day of the week <-->
The setpoint address can be chosen in the same way as for

the variable address (see above).
When the address of the required setpoint appears, pressing
• Month <-->
[V] will likewise display the current value.
To increase the setpoint press [V] while holding down the [+]
key at the same time.
The address will increase slowly by pressing [+] intermittently
or more quickly by keeping your finger on the key. • Year <-->
To go to a lower setpoint, proceed as above but with the [-]
key as well as the [V] key.
In the same way as for the setpoints, the value can be
The new value is applied when [V] is released. increased by simultaneously pressing on keys [V] and [+] and
they can be decreased by simultaneously pressing on [V]
PASSWORD and [-].
Access to all the setpoints is password-protected. Enter the
password before making changes.
To do so, following the above procedure : go to address setting
n° 0 and enter the number corresponding to your password.

For different types of data, the setting ranges are as follows :
Item Minimum value Maximum value

Hours and minutes 00-00H 23-59 H
Day of the month 1 31
Day of the week 1 7
Month 1 12
Year 0 99
Changes are only incorporated when key [A] is pressed.
NOTE : The compatibility of the value for the day of the month
is not checked when it is entered. You might therefore enter
February 31st but when you try to validate, it will be ignored
and the preceding value stored.
3 - POWER SUPPLY (LED 7 - figure 40)

When lit, the LED indicates that the machine is powered up.
4 - MODE (LED 8 - figure 40)

This LED indicates the current operating mode.
In normal mode, i.e. within the programmed schedules, the
LED flashes.
In forced day mode, the LED is permanently on and in forced
night mode, the LED is off.
5 - FILTER DIRTY (LED 3 - figure 40)

This LED indicates that the CLIMATIC™ has detected that
the filter is blocked.
6 - GENERAL FAULT (LED 9 - figure 40)

This LED indicates a general fault has been detected.
Refer to the "Fault codes" section of this manual.

LIST OF SETPOINTS (LF 20 - APRIL 2002)

1st Level
Mini. Factory Maxi.
C 000 [Kp02] Password, technician level 0 # 255
[Kp17] [Mode] Required room temperature (in °c).

C 001 This value corresponds to the middle of the dead zone - (active for C 051 21.0°C C 050
Day mode only)
[Kp17] Forced occupied mode (Day) –
C 002 This action deactivates automatically when the clock first pass Off Off On
midnight - Yellow led lit
[Kp17] Cancels the override of day or night modes- Yellow led
C 003 Off Off On
flashing
[Kp17] Forced unoccupied mode (Night) –
This action automatically deactivates when the clock pass midnight
C 004 Off Off On
for the second time –
Yellow led off
C 005 [Reset] Fault reset Off Off On
C 006 [On / Off] Remote control, On / Off unit Off Off On
[Kp02] Selection of the memory number for the defaults to be

C 007 1 # 5
visualized
[Kp02] [Mode] Mode selection for the visualization and the adjustment
of the settings
0 = Day, 1= Week-End,
C 008 2 = Night, 3= not used,
0 # 7
4 = Morning, 5= Midday,
6 = Evening 7= BMS
[Mode] Day of the week, Start of mode - (active for the Week-End
C 009 1 # 7
mode)
[Mode] Hour, Start of mode - (active for the modes Week-End, Night,
C 010 0h #h 22 h
Morning, Midday, Evening)
[Mode] Minute, Start of mode - (active for the modes Week-end,

C 011 0m #m 59 m
Night, Morning, Midday, Evening)
[Mode] Day of the week, End of mode - (active for the Week-End
C 012 1 # 7
mode)
[Mode] Hour, End of mode - (active for the modes Week-End,

C 013 0h #h 23 h
Morning, Midday, Evening)
[Mode] Minute, End of mode - (active for the modes Week-End,

C 014 Morning, Midday, Evening)
0m #m 59 m
[Mode] Required maximum room temperature (in °c) - Cooling set

C 015 8.0 c #c 35.0 c
point
[Mode] Required minimum room temperature (in °c) - Heating set

C 016 8.0 c #c 35.0 c
point
[Mode] Selection of humidity control mode
[Off] The relative humidity set points are taken into account (in %)
C 017 Off Off On
[On] The absolute humidity set points are taken into account - (in
g/kg)
[Mode] Required maximum room relative humidity (in %) –
C 018 0% #% 100 %
Dehumidification set point
[Mode] Required maximum room absolute humidity (in g/kg) –

C 019 Dehumidification set point
0.0 g/kg # g/kg 30.0 g/kg
[Mode] Required minimum room relative humidity (in %) –

C 020 Humidification set point
0% #% 100 %

LIST OF SETPOINTS (LF 20 - APRIL 2002) - cont'd

1st Level
Mini. Factory Maxi.
[Mode] Required minimum room absolute humidity (in g/kg) –

C 021 0.0 g/kg # g/kg 30.0 g/kg
Humidification set point
C 022 [Mode] Required minimum percentage for fresh air 0% #% 100 %
[Mode] Stopping and running of the fan blower supply

C 023 [Off] The blower is stopped Off # On
[On] The blower is running.
[Mode] Stopping and running of the fan blower supply in the
regulation dead zone
C 024 Off # On
[Off] The blower is stopped
[On] The blower is running
[Mode] Management of the low speed on the fan supply in the cooling
regulation zone
C 025 Off # On
[Off] The fan is on high speed
[On] The fan is on low speed
[Mode] Management of the low speed on the fan supply in the
regulation dead zone
C 026 Off # On
[Mode] Management of the low speed on the fan supply in the
heating regulation zone
C 027 Off # On
[Mode] Force the noise reduction mode
C 028 Off # On
[On] 50% of the compressors are unloaded
C 029 [Mode] Force the operation mode Off # On
C 030 [Command] Force the low speed on fan blower supply Off Off On
[Command] Force the fresh air damper in the closed position - (0%
C 031 Off Off On
fresh air)
[Command] Force the fresh air damper to its defined minimum set
C 032 Off Off On
point position.
[Command] Force fresh air damper in the fully open position - (100%
C 033 Off Off On
fresh air)
C 034 [Command] Force an unloading of the compressors Off Off On
C 035 [Command] Force an unloading of the electric heat Off Off On
[Command] Forced unloading of :

C 036 Off Off On
(FLEXY™) - 50% of the compressors - 100% of electrical heat
C 037 [Command] Force an unloading of all refrigeration parts Off Off On
C 038 [Command] Force an unloading of all heating parts Off Off On
[Safety limits] Room temperature low limit (in °c) - Threshold of

C 039 5.0 c 10.0 c 20.0 c
activation of the safety cut-out
[Safety limits] Room temperature high limit (in °c) - Threshold of

C 040 20.0 c 40.0 c 40.0 c


1st Level
Mini. Factory Maxi.
[Safety limits] Room relative humidity low limit (in %) - Threshold of

C 041 0% 0% 50 %
[Limit safety] Room absolute humidity low limit (in g/kg) - Threshold of
C 042 0.0 g/kg 0.0 g/kg 30.0 g/kg
[Safety limits] Room relative humidity high limit (in %) - Threshold of

C 043 50 % 100 % 100 %
[Limit safety] Room absolute humidity high limit (in g/kg) - Threshold
C 044 0.0 g/kg 30.0 g/kg 30.0 g/kg
of activation of the safety cut-out
[Anticipation function] Bottom of slope (in °c) - Limit of activation of
C 045 the function - This allows an anticipated start-up in the morning mode 0.0 c 10.0 c 20.0 c
depending on the outside temperature.
[Anticipation function] Slope - Number of minutes of anticipation per
C 046 degrees. This allows an anticipated start-up in the morning mode 0 0 100
depending on the outside temperature.
C 047 [Co²] Fresh air dampers opening threshold (in ppm) 0 ppm 1000 ppm 2000 ppm
C 048 [Co²] Fresh air dampers maximum opening limit (in ppm) 0 ppm 1500 ppm 2000 ppm
[Extraction] Threshold of activation of the power exhaust fan

C 049 0% 10% 100 %
according to the position of the economiser damper (in %)
2nd Level
Mini. Factory Maxi.
[kp17] [Mode] Maximum limit for room temperature, Day mode (in °c)
C 050 21.0 c 27.0 c 35.0 c
- (active for the mode Day)
[kp17] [Mode] Minimum limit for room temperature, Day mode (in °c) -
C 051 8.0 c 17.0 c 21.0 c
(active for the mode Day)
C 052 [Room control] Minimum operation time for a stage (in seconds) 25 s 180 s 1800 s
[Room control] Temperature difference between the beginning and

C 053 0.0 c 1.0 c 10.0 c
the end of a stage of control in cooling. (in °c)
[Room regulation] Temperature difference between two stages of

C 054 0.1 c 1.0 c 10.0 c
control in cooling. (in °c)
[Room control] Temperature difference between the beginning and

C 055 0.0 c 0.5 c 10.0 c
the end of a stage of control in heating. (in °c)
[Room control] Temperature difference between two stages of control

C 056 0.1 c 0.5 c 10.0 c
in heating. (in °c)
[Room control] Choice of the priority for the control in heating.
C 057 [On] Hot water coil or electrical heater or gas then compressors Off Off On
[Off]. Compressors then hot water coil or electrical heater or gas
[Supply control] Activation of the control. – The control of the supply
C 058 applies when the room temperature is in the dead zone. - This Off Off On
function allows to maintain comfort with the supply air
C 059 [Supply control] Sampling time (in seconds) 1s 10 s 120 s
[Supply control] Choice of the priority for the control in heating

C 060 [On] Hot water coil or electrical heater or gas then compressors Off Off On
[Off] Compressors then hot water coil or electrical heater or gas


2nd Level
Mini. Factory Maxi.
[Humidity control] Relative humidity difference between the beginning

C 061 1% 3% 50 %
and the end of a stage of control in dehumidification (in %)
[Humidity control] Relative humidity difference between two stages of

C 062 1% 3% 50 %
control in dehumidification (in %)
[Humidity control] Sampling time of the control in humidification (in

C 063 1s 10 s 120 s
seconds)
[Humidity control] Proportional band for the control in humidification

C 064 1% 5% 50 %
(in %)
[Safety limit] Supply temperature low limit (in °c) - Threshold of C 066
C 065 st
+ 2.0 c
8.0c / 10.0 c 19.0 c
activation of the 1 level of safety.
[Safety limit] Supply temperature low limit (in °c) - Threshold of C 067
C 066 nd
+ 2.0 c
6.0c / 8.0 c 17.0 c
activation of the 2 level of safety.
[Safety limit] Supply temperature low limit (in °c) - Threshold of

C 067 rd 5.0 c / 1.0 c 2.0c / 6.0 c 15.0 c
activation of the 3 level of safety. - Alarm threshold
[Safety limit] Supply temperature high limit (in °c) - Threshold of

C 068 st 20.0 c 40.0 c 70.0 c
activation of the 1 level of safety
[Safety limit] Supply temperature high limit (in °c) - Threshold of

C 069 nd C 068 60.0 c 70.0 c
activation of the 2 level of safety. - Alarm threshold
[Control limit] Fresh air damper - Maximum outdoor temperature limit
(in °c). - If the outdoor temperature is higher than this limit the control
C 070 0.0 c 26.0 c 60.0 c
in free-cooling is not authorized. - The fresh air damper is then
positioned on the minimum setting.
[Control limit] Fresh air damper – Minimum outdoor temperature limit
(in °c). - If the outdoor temperature is lower than this limit the control
C 071 0.0 c 5.0 c 30.0 c
in free-cooling is not authorized. - The fresh air damper is then
positioned on the minimum setting.
[Fresh air damper] Maximum allowable opening for the fresh air
C 072 0% 100 % 100 %
damper (in %)
[Control limit]
* 1° (FLEXY) If option all seasons control - Reduction of speed of the
condenser fans - Threshold of outdoor temperature (in °c). - If the
outside temperature is lower than this threshold the condenser fans
-10.0 c / 12.0 c / 20.0
C 073 run low speed 10.0 c c
30.0 c
* 2° Otherwise – Unloading 50% of the compressors in cooling mode
- Threshold of outdoor temperature (in °c). - If the outdoor
temperature is lower than this threshold 50% of the compressors are
unloaded by the control.
[Control limit]
* 1° If option all seasons control – Shut down condenser fans -
Threshold of outdoor temperature (in °c). - If the outdoor temperature
is lower than this threshold the condenser fans are stopped -10.0 c /
C 074 10.0 c
5.0 c / 12.0 c 30.0 c
* 2° Otherwise - Unloading 100% of compressors in cooling mode -
is lower than this threshold the compressors are stopped by the
control
[Control limit] Unloading 100% of compressors in heating mode -
C 075 -50.0 c -20.0 c 20.0 c
is lower than this threshold the compressors are not used by the
regulation


2nd Level
Mini. Factory Maxi.
[Defrost function] Authorization of defrost - Threshold of outdoor 10.0 c /

C 076 temperature (in °c)
8.0 c
20.0 c
20.0 c
[Defrost function] Authorization of defrost - Threshold of temperature 2.0 c /

C 077 -10.0 c
-2.0 c
6.0 c
of refrigerant fluid (in °c)
[Defrost function] Coil icing time (in minute) - The defrost cycle starts
C 078 if the operating time of a compressor in heat pump mode reached this 30 m 30 m / 45 m 90 m
value
[Defrost function] Defrost cycle end - Value indicating the number of
C 079 start-up of the condenser fan by the pressure switch to signify the end 1 1/3 5
of the defrost cycle
[Safety limit] Water heat exchanger output temperature low limit (in
C 080 4.0 c 5.0 c 20.0 c
°c) - Threshold of activation of the safety
[Safety limit] Water heat exchanger output temperature high limit (in
C 081 20.0 c 45.0 c 46.0 c
°c) - Threshold of activation of the safety
[Control limit] Unloading 100% of electrical heat - Threshold of
C 082 outdoor temperature (in °c). If the outdoor temperature is higher than -20.0 c 10.0 c 30.0 c
this threshold electrical heat are switched off by the control
C 083 [Electric heat] Maximum usable power for electric heat (in %) 0% 100 % 100 %
[Electric heat] (FLEXY FX) All season control - Threshold of mixed air
C 084 temperature (in °c) - If the mixed air temperature is lower than this 0.0 c 5.0 c 10.0 c
threshold electric heat is activated
[Safety limit] Air flow detection - Threshold of pressure difference for
C 085 the loss of pressure detection (in pa) - If the pressure difference 0 pa 20 pa 1000 pa
across the filters is lower than this threshold the safety is activated.
[Safety limit] Clogged filter detection– Threshold of pressure
difference for the detection of clogging (in pa) - If the pressure
C 086 difference across the filters is higher than this threshold the safety is
0 pa 250 pa 1000 pa
activated
[Safety limit] Missing filter detection - Threshold of pressure
difference for the detection of missing filters (in pa) - If the pressure
C 087 0 pa 50 pa 1000 pa
difference across the filter is lower than this threshold the safety is
activated
C 088 [kp12-2] Time delay for the closing of contact n°3 (in seconds) 4s 60 s 65535 s
C 089 [kp12-2] Time delay for the opening of the contact n°2 (in seconds) 2s 300 s 65535 s
[kp17] Choice of operating mode –

[Off] Left button = Forcing day mode / Medium button = Cancel
C 090 Off # On
forcing / Right button = Forcing night mode –
[On] Left button = Start the unit / Right button = Stop the unit
C 091 [Configuration] Identification number for the j-bus connections 1 # 255
[BMS] Activation of the control by a computer or an automat - Mode

C 092 BMS is activated if this value is different from zero, this value is 0 0 65535
decreased every second
[Configuration] [Link] Identification number for the connections link
C 093 0 # 7
between boards
C 094 [Configuration] [Link] Number of boards linked on the bus 0 # 8


2nd Level
Mini. Factory Maxi.

[Configuration] [Link] Selection of the operating mode –
[0] Inactive
[1] One kp17 for several units - All information on the kp17 connected
to the master unit is communicated to the slave units
[2] One unit in standby mode - The unit with the highest address
C 095 0 # 3
connected to the bus is stopped. If a fault is detected on another
unit, the faulty unit is stopped and the standby unit is started
automatically
[3] Same as choice 2 but the standby unit is changed every Tuesday
at 8 o’clock
[Configuration] [Link] Selection of exchange mode for room
temperature and humidity
[0] Inactive
C 096 [1] The room temperature and humidity of the master unit are 0 # 2
communicated to the slave units
[2] The room temperature and humidity are taken as the average of
the active probes.
[Configuration] [Link] Selection of exchange mode for outdoor
temperature and humidity
[0] Inactive
C 097 [1] The outdoor temperature and humidity of the master unit are 0 # 2
communicated to the slave units
[2] The outdoor temperature and humidity are taken as the average
of the active probes.
C 098 [Configuration] Type of unit 0 # 65535
C 099 [Configuration] Type of unit [Off] FLEXY Off # On
C 100 [Configuration] Activation of the dual-speed option for fan supply Off # On
C 101 [Configuration] Activation of the all seasons control option Off # On
C 102 [Configuration] Activation of the optimised defrost option Off # On
[Configuration] Activation of the humidity and the enthalpy

C 103 Off # On
management option
C 104 [Various] Override all set points to factory settings Off Off On
C 105 [Various] reserved Lennox 0 0 65535

VARIABLE LIST (LF 20 - April 2002)

1st Level
V 000 [Defects] error codes

V 001 [Value] Temperature (in °c), Room, Reference value
V 002 [Value] Relative humidity (in %), Room, Reference value
V 003 [Value] Absolute humidity (in g/kg), Room, Reference value
V 004 [Value] Temperature (in °c), Outdoor, Reference value
V 005 [Value] Relative humidity (in %), Outdoor, Reference value
V 006 [Value] Absolute humidity (in g/kg), Outdoor, Reference value
V 007 [Input] Temperature (in °c), Supply
V 008 [Input] Temperature (in °c), Mixing
V 009 [Input] Temperature (in °c), Free
V 010 [Input] Temperature (in °c), Chilled water
V 011 [Input] Temperature (in °c), Compressor, n°1
V 015 [Input] Temperature (in °c), Condenser, n°1
V 019 [Input] Temperature (in °c), Water condenser, Output exchanger
V 020 [Input] Signal, Shift of the set point
V 021 [Input] Pressure (in pa), Air flow, Supply fan
V 022 [Input] Signal (in ppm), Air quality sensor, Co²
V 023 [Input] Pressure (in b), Compressor, n°1
V 027 [Output] Supply fan
V 028 [Output] Supply fan, Command low speed
V 029 [Output] Extraction fan
V 030 [Output] Compressor, n°1
V 034 [Output] Compressor, Cycle reversing valve, Heat pump, n°1
V 038 [Output] Compressor, Hot gas injection valve
V 039 [Output] Condenser fan, Command low speed
V 040 [Output] Condenser fan, n°1
V 044 [Output] Pump
V 045 [Output] Electrical heater, n°1, 1st level
V 046 [Output] Electrical heater, n°1, 2nd level
V 047 [Output] Electrical heater, n°2
V 048 [Output] Gas grade, n°1, 1st level
V 049 [Output] Gas grade, n°1, 2nd level
V 050 [Output] Gas grade, n°2
V 051 [Output] Gas grade, Reset

V 052 [Output] Economiser, Proportional action (0-255)
V 053 [Output] Chilled water coil, Proportional action (0-255)
V 054 [Output] Hot water coil, Proportional action (0-255)
V 055 [Output] Electrical heater, Static relays, Proportional action (0-255)
V 056 [Output] Humidifier, Proportionnel action (0-255)
V 057 [Statute] supply fan
1 = ok 2= option air flow
3 = option low speed 4= option air flow + low speed
6 = activation of a defect 7= activation of a defect filters
8 = ventilation nonready
V 058 [Statute] Economiser
0 = option any air recycled 1= all fresh air
2 = option economiser 3= option enthalpy
4 = option co² 5= option enthalpy + co²
6 = function enthalpy activates 7= remote command active
8 = ventilation no ready
V 059 [Statute] Chilled water coil
0 = not configured 1= ok
V 060 [Statute] Hot water coil
V 061 [Statute] Compressor, n°1
0 = not configured 1= option cooling only
2 = option heat pump 3= defrost in progress
5 = limit outside temperature or remote command active
6 = activation of a defect 7= activation of a defect condenser
V 065 [Statute] Condenser
0 = not configured 1= option air condenser
2 = option water condenser 6= activation of a defect
V 066 [Statute] Pump
6 = activation of a defect 8= ventilation no ready
V 067 [Statute] Electrical heater
0 = not configured 1, 2 or 3 = number of stages
4 = static relays
6 = activation of a defect 8 = ventilation no ready

V 068 [Statute] Gas grade

0 = not configured 1, 2 or 3 = number of stages
6 = activation of a defect 8 = ventilation no ready
V 069 [Statute] Humidifier
6 = activation of a defect 8= ventilation no ready
V 070 [Regulation] Real set point, Cooling, Room
V 071 [Regulation] Real set point, Heating, Room
V 072 [Regulation] Power-factor, Cooling, Room
V 073 [Regulation] Power-factor, Heating, Room
V 074 [Regulation] Real set point, Supply
V 075 [Regulation] Power-factor, Cooling, Supply
V 076 [Regulation] Power-factor, Heating, Supply
V 077 [Regulation] Real set point, Dehumidification, Room
V 078 [Regulation] Real set point, Humidification, Room
V 079 [Regulation] Power-factor, Dehumidification, Room
V 080 [Regulation] Power-factor, Humidification, Room
V 081 [Mode] Number of the active mode
V 082 [Function] Number of the unit in standby
V 083 [Defects] Memory, Code
V 084 [Defects] Memory, Hour
V 085 [Defects] Memory, Minute
V 086 [Defects] Memory, Day
V 087 [Defects] Memory, Month
V 088 [Information] Non-standard program
V 089 [Information] Number of version of the program
CONFIGURATION
This information is taken into account by the program after having switched off/on the CLIMATIC, and a second time for C091
and C093 setpoints.
Set point ‘Eeprom’
(KP02 C.083) Maximum percentage of power of electrical heater 1

(KP02 C.090) On = KP17 in ON/OFF mode 1
(KP02 C.091) J.Bus - Number of slave (KP06, KP07, CLIMALINK, CLIMALOOK) 2
(KP02 C.093) Link - Identification number 2
(KP02 C.094) Link - Number of connected cards 1
(KP02 C.095) Link - Functions 1
(KP02 C.096) Link - Room Temperature and Humidity 1
(KP02 C.097) Link - Outside Temperature and Humidity 1
(KP02 C.098) See tables below 1
(KP02 C.100) On = Option Bi-Speed of the blower 1
(KP02 C.101) On = Option Regulation all seasons 1
(KP02 C.102) On = Option optimised defrost 1
(KP02 C.103) On = Option Enthalpy and management of the humidity 1

Configuration table LF20
F.A050 11 FXA025 20 F.K050 111 FXK025 120

F.A060 12 FXA030 21 F.K060 112 FXK030 121
F.A070 13 FXA035 22 F.K070 113 FXK035 122
F.A085 14 FXA040 23 F.K085 114 FXK040 123
F.A100 15 FXA055 24 F.K100 115 FXK055 124
F.A120 16 FXA070 25 F.K120 116 FXK070 125
F.A140 17 FXA085 26 F.K140 117 FXK085 126
F.A160 18 FXA100 27 F.K160 118 FXK100 127
F.A190 19 FXA110 28 F.K190 119 FXK110 128
FXA140 29 FXK140 129
FXA170 30 FXK170 130
Switches on KP01
1= on ....................... Option : pressure pick-up on air 500 pa (on FLEXY™ off = sensor 1000 pa)
2= on | 3 = off ................... Option : hot water coil
2= off | 3 = on ................... Option : electrical heater
2= on | 3 = on ................... Option : gas burner
4= on ....................... Option : cycle reversing valve, compressors (heat pump)
5= on ....................... Option : heating of great power / or / pump (except freezing of the hot water coil)
6= on ....................... Option : fresh air, economiser
7= on ....................... Option : fresh air, all fresh air
8= on ....................... Option : KP02 / KP17

USING THE KP07 GRAPHIC CONTROL DISPLAY
This display unit allows you to operate 1 to 8 machines. The 1 - SCREEN KEYS WITH VARIABLE
icon and schematic display provides a vivid and user-friendly
interface.It uses a liquid crystal monochrome display, with
FUNCTIONS (figure 68)
background lighting, consisting of 240 x 128 pixels. It has 2
LEDs and 12 keys.
The remote console must be connected to the unit using a 4 x
0.5 mm² braid-screened cable (maxi length is 1000 m ).
Plan the console electric supply in 230V/50Hz (500 mA)
On the unit, connection to the KP01 card J18 input will be
done with connection items (screws...) delivered with the
console.
ITEMS :
1 LCD SCREEN, 240x128 PIXELS, MONOCHROME,
BACKGROUND LIGHTING
2 5 KEYS FOR FIXED FUNCTIONS
3 7 "SCREEN" KEYS FOR VARIOUS FUNCTIONS
4 "ON" LED
5 "GENERAL ALARM" LED.
Figure 68
The main display unit functions are as follows :
- Control of a range of interactive screens allowing access There are 7 keys located around the LCD screen :
to all information and control data.
- Continual resetting of all dynamic parameters displayed
in the various screens.
- Recording of successive status of pre-defined variables
to create analog and event histories.
A KP07 unit can be attached to more than 8 LENNOX

Rooftops, providing they have the same software.
The function of these keys may vary from one screen to
The link between the controllers and the display is serial and another and is defined on the active screen by an icon. In the
uses the JBUS protocol. After being connected, the unit tries case of keys [1], [2], [3] and [4], the icon is displayed above
to establish communication with the specified machines. If, the key. For the 3 other keys [A], [B] and [C], the icon appears
after 3 attempts, the unit cannot communicate with the to their left.
Rooftop(s), the latter will be "disconnected". The connection
failure is displayed on the screen and recorded in the event Each key allows you to :
history. The display unit will then try to re-connect at regular
intervals. - Proceed to another screen, or
- Write a value in a given variable.
NOTE : To adjust the screen contrast, please consult the end
of this part.

2 - FIXED KEYS (FIGURE 69) 5 - "MODIFICATION" MODE

The functions of these 5 keys are fixed : This mode allows you to change the values of all the variables
displayed on the active screen. It uses the 4 keys "1", "2", "3"
and "4" by attributing preset functions to them :
PAGE DOWN :
KEY / ASSOCIATED ICON
Moves to the next page of the same screen type.
Selects the variable to be changed
PAGE UP :
Returns to the previous page of the same screen type.

Selects the number to be changed
(By pressing successively on the key the cursor will move

from digit to digit, from right to left, then the cursor remains on
STRUCTURE : the last digit of the value to be changed.)
Returns to the first screen (showing the structure).
Increases the number from 0 to 9
PREVIOUS SCREEN :
Returns to the screen previously displayed Confirms the current change.
MODIFICATION : Through "MODIFICATION" mode, the user is able to :

Pressing on this key activates the "modification" mode - choose the number of the controller he wishes to see
(see below). the variables of (if several LENNOX Rooftops are
attached to the same KP07 display unit),
- control the setpoints.
3 - ON (LED 4 - figure 69) To exit "MODIFICATION" mode and return to the active screen,
press the "MODIFICATION" key.
When lit, it indicates that the machine is powered up.
Note :
- During modification, the screen is no longer updated.
4 - GENERAL FAULT (voyant 5 - figure 69) - If a change is not confirmed, the variable will retain its
previous value.
This LED indicates a general fault has been detected.
CONTRAST SETTING
The display contrast can be set in "MODIFICATION" mode :
- Pressing successively on key [A] increases the contrast.
- Pressing successively on key [B] decreases the
contrast.
- Key [C] allows you to find the default contrast.

GENERAL SCREEN LAYOUT
Summary
Measurements : Chart :
Temperatures Ambient temperature
Measurements : Chart :
Humidity Ambient humidity
Operational status : History :

Ventilation Safety & Errors
Hourmeters :
Ventilation, customer...

Frost Safety & Errors
Operational status :
Compressor n° 1
History :
Sécurité & défauts
Compressor n° 2
Hourmeters :
Compressors
Compressor n° 3
Hourmeters :
Operational status : Fan. Capacitors
Compressor n° 4

Heaters Safety & Errors
Hourmeters :
Electrical resistance
perational status : History :

Humidification Safety & Errors
Hourmeters :
Humidifier

Password :
Level 1
Settings :
On/Off
Settings : Settings :
Condition ; Day On ; Ventilation
Condition ; Weekend On ; Ventilation
Settings :
Time
Condition ; Night On ; Ventilation
Settings:
Time
Condition ; Morning On ; Ventilation
Settings :
Time
Settings :
Anticipation
Condition ; Noon On ; Ventilation
Settings:
Time
Condition ; Evening On ; Ventilation
Settings :
Time
Condition ; BMS On ; Ventilation
Settings :
Control ; Cold
Settings :
Control ; Hot
Settings :
Control. ; Dehumidification
Settings :
Control ; Humidification
Settings :
Control ; Misc.
Settings :
Limits ; Ambient
Settings :
Remote controls
Settings :
Limits ; Outside
Settings :
Remote controls
Settings :
Limits ; Blowing
Settings :
Remote controls
Settings :
Air flow ; Filters
Password :
Level 2
Settings :
Std. order ; Ambient
Settings :
Std. order ; Blowing

INDEX OF ICONS
Keys
Select variable to change

Select digit to change.
Increase value
Enter current change.
Go to temperature and humidity values and charts.
Go to the machine component status.
Go to various notices.
Go to room temperature chart.
Go to room humidity chart (Flexy only)
Reset errors and error meters.
Go to error history.
Go to operation hourmeters.
Go to frosting component status.
Go to compressor and condenser operational status.
Go to heating devices operational status.
Go to humidifier operational status (Flexy only)
Enter password.
Go to operational condition settings.
Go to control settings.
Go to safety settings.
Go to On/Off and Discharge settings.
Go to fan On/Off settings.
Go to anticipation settings.
Logging on
Log on password to go to settings.
Log on date and time.

Sensors
Temperature sensor
Humidity sensor
Pressure sensor
Return or room data
Supply data
Outside data
Operating conditions
Operating condition: Day
Operating condition: Weekend
Operating condition: Night
Operating condition: Morning
Operating condition: Noon
Operating condition: Evening
Operating condition: BMS
Operating status
Cooling mode setting operation.
Heating mode setting operation.
Device in manual mode (prohibited under control)
/ (On / Off) Customer option
/ (On / Off) blower fan
/ (High / Low) Ventilation speed (Flexy only)
Filters
/ (On / Off) Fresh air damper.
/ (On / Off) Cold proportional valve, cold water battery
/ (On / Off) Compressor

Compressor defrosting.
Compressor stopped in anti-short cycle.
/ (On / Off) Condenser
/ (On / Off) Gas grade.
Half flow gas.
/ (On / Off) Hot proportional valve, hot water valve.
/ (On / Off) Electrical heaters.
/ (On / Off) Humidifier
/ (On / Off) Dehumidification
/ (On / Off) Pump
Errors
General alarm
/ (Start / End)
Communication interrupted between unit KP07 and a CPU board.
/ (Start / End) [081][083][085][086][087][113] [123] [133] [143]

Faulty temperature sensors.
/ (Start / End) [082][084]

Faulty humidity sensors (Flexy only)
/ (Start / End) [112] [122] [132] [142]

Faulty pressure transmitters (Flexy only)
/ (Start / End) [013][022][096]

Low temperature limit.
/ (Start / End) [012][023][097]

High temperature limit.
/ (Start / End) [032]

Low humidity limit (Flexy only)
/ (Start / End) [033]

High humidity limit. (Flexy only)
/ (Start / End) [094]

Error : only applicable to customer.

/ (Start / End) [091]

Faulty processing fan.
/ (Start / End) [001]

Wrong air flow.
/ (Start / End) [099]

Error smoke.
/ (Start / End) [004]

Dirty filters.
/ (Start / End) [005]

Missing filters.
/ (Start / End) [115][125][135][145]

Faulty high pressure or faulty electrical compressor.
/ (Start / End) [117][127][137][147]

Faulty low pressure compressor.
/ (Start / End) [092][093]

Faulty condensers.
/ (Start / End) [098]

Faulty water flow. (Flexy only)
/ (Start / End) [041]

Faulty pump. (Flexy only)
/ (Start / End) [011]

Faulty electrical batteries.
/ (Start / End) [014][015]

Faulty gas burner.
/ (Start / End) [031]

Faulty humidifier. (Flexy only)

BMS VOLT FREE CONTACTS KIT
This option is used for making a connection to the BMS only,

by a set of hard contacts.
It requires the addition of a KP05 card, if this is not already in
place, and a KP12 card.
Input connection must be by screened cable only.
Limits of relays :
• 10A – 250V with resistive load
• 4A – 250V with inductive load.
DRY CONTACT KIT FOR BMS / REMOTE SET POINT
COLD LOAD SHEDDING

50% LOAD SHEDDING
HEAT LOAD SHEDDING
FAULT RESETTING
NIGHT CONTROL
STOP CONTROL
DAY CONTROL
TOP LIMIT TEMPERATURE FAULT
BOTTOM LIMIT TEMPERATURE FAULT
HUMIDIFIER FAULT
FILTER FAULT
TREATMENT FAN FAULT
GAS BURNER FAULT

ELECTRICAL RESISTANCE FAULT
COMPRESSOR FAULT

CLIMATIC™ PARAMETERS
ON - OFF The five available time slots are :
The unit is declared On if setpoint 6 (C06) is ON. WEEK-END

The unit can be stopped by a remote control command by
hard contact.
On KP12 extension card - see chapter on BMS contact kit. NIGHT
MORNING
DEFINITION OF TIME SLOT PARAMETERS
The CLIMATIC™ allows you to programme 5 operating zones NOON
per day, in addition to an idle zone for the weekend.
Slot activation is :
EVENING
- automatically controlled by the CLIMATIC™, if you have
defined these time parameters for each slot
- forced manually by action on the controller (instructions If none of the time slots listed above is active, the active slot
02/03 and 04 for KP02). is :
- forced by the BMS contacts kit ( see this chapter). DAY
- forced by the computer connection.
A particular time slot :
BMS is activated if the unit is connected to a

computer network.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Friday 22h. Monday 8h.
With the KP07 : With the KP02 :

- Go directly to the screen concerning the time slot to be - The slot to be set up must first be defined by the 08
modified, enter the parameters described below on the instruction. Enter the information below then return to
screen (see organisation of screens in KP07chapter). the 08 instruction to go to the next slot.

DESCRIPTION OF PARAMETERS
Parameters are defined for the time slot. Select by instruction 08 setting.
0 = DAY / 1 = WEEKEND / 2 = NIGHT / 3 = unused / 4 = MORNING / 5 =MIDDAY / 6 = EVENING / 7 = BMS.
Instruction Description
09 Day of the week of start of setting . From 1 to 7, 1 = Sunday.
10 Hour of start of setting
11 Minutes for start of setting
12 Day of the end of setting
13 Hour of end of setting
14 Minutes of end of setting
15 Setpoint in heating
16 Setpoint in air conditioning
17 Defined if the hygrometry values below are taken as absolute (ON) or relative (OFF).
18 Minimum relative humidity of ambient air (%)
19 Maximum relative humidity of ambient air (%)
20 Minimum absolute humidity of ambient air (g/kg of dry air)
21 Maximum absolute humidity of ambient air (g/kg of dry air)
22 Relative value of minimum flow of new air (%)
23 Fan operation in regulation zone *. ON OFF
24 Fan operation in neutral zone*. ON OFF
25 ON, forces low speed fan operation in the cooling zone
26 ON, forces low speed fan operation in the neutral zone*.
27 ON, forces automatic low speed operation in heating zone
28 Low noise
29 Instruction used to force operation in the current setting
* The regulation zone is defined for a temperature less than NOTE : The end of the night slot night is defined by the start
the heating instruction or greater than the air-conditioning of the morning slot : this is why there is no need to define the
instruction. The neutral zone is between these 2 values. end of the night slot in the table below
Setpoint
value DAY WEEK-END NIGHT MORNING MIDDAY EVENING BMS
for KP02 =0 =1 =2 =4 =5 =6 =7
9 - 7 - - - - -
10 - 22 22 6 12 19 -
11 - 0 0 0 0 0 -
12 - 2 - - - - -
13 - 6 - 6 12 19 -
14 - 0 - 0 0 0 -
15 23.0 30.0 30.0 23.0 23.0 23.0 23.0
16 19.0 10.0 10.0 19.0 19.0 19.0 19.0
17 Off Off Off Off Off Off Off
18 0 0 0 0 0 0 0
19 100 100 100 100 100 100 100
20 0.0 0.0 0.0 0.0 0.0 0.0 0.0
21 30.0 30.0 30.0 30.0 30.0 30.0 30.0
22 20 0 0 0 20 20 20
23 On On On On On On On

ADVANCE ACTIVATION OF THE MORNING ORDER OF COMPONENTS IN

SLOT REGULATION
Depending on the thermal inertia of the building or the
installation and external climatic conditions, it is possible to Heating operation
advance the switch from the NIGHT slot to the MORNING Setpoint 57 = ON
slot. Water coil or electric coil or gas ! Compressors
The time advanced, in minutes, is calculated using the
following formula : Setpoint 57 = OFF
Time advanced = (gradient start temperature) x inertia Compressors ! Water coil or electric coil or gas
coefficient
For example :
- Outside temperature 0 °C
- Gradient start temperature set to + 10 °C (i.e. below
10°C outside, you want to advance start-up)
- Inertia coefficient set to 12
- Start of Morning slot set to 8h30
In these conditions the switch to the morning slot will be

advanced by: (10 - 0) x 12 i.e. 120 min.
The installation will therefore start up at 6h30 instead of 8h30.
REGULATION OF AMBIENT AIR

Two power factors, one for cooling (variable 72), the other for
heating (variable 73), are calculated according to the difference
in temperature between the Setpoint and the reference
temperature.
The progression of these cooling or heating power factors is
limited by the temperature hysteresis and the activation
differentials between 2 stages.
If the hysteresis value is 0, the power factor concerned is no
longer limited.
See below for setting hysteresis and activation differentials.
The power factors are periodically recalculated by the

CLIMATIC™. The integration time (setpoint 52) is adjustable.
This parameter should depend on the air agitation ratio of the
unit and temperature variations in the sector to be air
conditioned.

Inversion by
setpoint 57
Inversion by
setpoint 57
100% Inertia
! Cp4 zone Cp4
75% 3-way valve or
" Cp3 water coil Cp3

Damper
50%
# Cp2 Cp2
25%
$ Cp1
Min. fresh
Cp1
0% air
Heating Air conditioning

setpoint 16 setpoint 15
Differential in heating Hysteresis in heating Hysteresis in air cond. Differential in air cond.
setpoint 56 setpoint 56 setpoint 53 setpoint 54
! : Gas 2 + Gas 1
" : Gas 2 + 1/2 Gas 1
# : Gas 1
Figure 79
Cp1...Cp4 : Compressor no. 1...4

$ : 1/2 Gas 1

REGULATION OF SUPPLY AIR BLOWING REGULATION BY AIR DAMPER

Supplying air regulation should be activated by setting setpoint
58 to ON. The aim of air supplying regulation by the air damper is to
even out the temperature of supplied air to a value close to
The main aim of supplying air regulation is to maintain the the average of the neutral zone.
temperature of supplied air at a value close to the average of This function is not taken into account if blowing regulation is
the neutral zone, if ambient air regulation is not active. active.
Two power factors, one for cooling (variable 75), and the other A power factor is calculated according to difference in
for heating (variable 76), are calculated according to the temperature between the setpoint and the ambient and outside
difference in temperature between the setpoint and the temperatures.
reference temperature. The progression of the power factor is limited by the maximum
percentage of fresh air (setpoint 72) if the outside temperature
The power factors are periodically recalculated by the is less than the minimum outside air temperature (setpoint
CLIMATIC™. The integration time (setpoint 59) is adjustable 71).
ORDER OF COMPONENTS IN
REGULATION REGULATION IN HUMIDITY
Two power factors, one for dehumidifying (variable 79), the
Heating operation other for humidifying (variable 80), are calculated according
to the difference in relative hygrometry between the setpoint
Setpoint 60 = ON and the reference relative hygrometry.
Water coil or electric coil or gas ! Compressors
The power factors are recalculated periodically by the
Setpoint 60 = OFF CLIMATIC™. The integration time is adjustable (setpoint 63).
Compressors ! Water coil or electric coil or gas
REGULATION IN DEHUMIDIFYING
3rd stage
2nd stage
1st stage
Hysteresis Activation differential

Dehumidification
(setpoint 69) (setpoint 70)
Hysteresis Activation differential
(setpoint 69) (setpoint 70)
Hysteresis
(setpoint 69)

REGULATION IN HUMIDIFYING COMPRESSOR-RELATED FUNCTIONS

Anti-short cycle
100%
The CLIMATIC™ provides protection of the compressors

against frequent restarts. This is why the compressors cannot
be started, even if requested to do so by regulation, unless
0% the time since they were last put into operation is greater than
Humidity band % six minutes.
setpoint 65
Equalisation of compressor operating times (F
series)
The CLIMATIC™ program is organised to equalise
SETTING THE FRESH AIR MINIMUM compressor operating times
The minimum value for opening the damper to outside air can Defrost function
be set by instruction (see configuration of operating zones).
This value is expressed directly as a percentage. For heat pump units and air condensation units, cycle inversion
phases are programmed for defrosting the outside coil.
CO² SENSOR Defrosting is activated depending on :

- outside temperature (limit set by setpoint 76),
Where a CO² sensor is connected to the unit, the value of the - coil temperature (limit set by setpoint 77),
fresh air minimum is calculated according to the CO² ratio.
The value measured by the sensor can be read in variable - with overall weighting by an icing constant (setpoint 78).
17.
100%
CO2
0 ppm Setpoint 47 Setpoint 48 2000 ppm
Setpoint 47 defines the number of ppm up to which the fresh

air minimum is still achieved.
Setpoint 48 defines the number of ppm from which 100% fresh
air is used.
ENTHALPY FUNCTION
This function is used to control the use of the economiser
register according to air enthalpy. If the outside hygrometry is
greater than the inside hygrometry, the respective enthalpy
values are then calculated. According to the result obtained,
input of new air is optimised.

control interface CLIMALINK / CLIMALOOK
It is possible to connect up to 12 CLIMATIC50 with to have a local display of the installation. It can be connected
Climalook2 or 8 rooftops equipped with CLIMATIC2 and 12 to up to 12 CL50 controller via a RS485 interface.
with CLIMATIC 50 when Climalook 3 or Climalink is
installed. CLIMALOOK 3
CLIMALINK 2 Climalook 3 provides the same features as Climalook 2 as it
can be connected to 12 rooftops equipped with CLIMATIC 50
This product consist in a central unit and a communication controller but it can also be connected to 8 rooftops fitted with
interface. CLIMATIC2 controller and KP01 board (Flexy and Linea
This unit is designed to be connected to a maximum of 12 already on site).
rooftops fitted with CLIMATIC 50 controllers via a RS485
interface. A connection diagram is provided in the box. NOTE: In order to connect a unit fitted with CLIMATIC2 you
The central unit must be installed in a dry, secured location. must ensure that the program version is at least LF20.
Once the unit is connected and powered up, it is entirely Otherwise it must be upgraded to LF20 before connection to
automatic and does not require a screen a Climalook 3
keyboard or a mouse. After a power failure, the central unit
must be restarted using the ON/OFF button. Climalook uses the internet explorer interface for local
To avoid this Lennox recommend to connect the central unit operation. The local operating mode is completely automatic
to a pulsating current power outlet or "UPS". Lennox cannot and does not require any configuration. Like Climalink,
be held responsible in the event this recommendation is not Climalook can receive remote queries thanks to its internal
acted upon. modem and an analogue telephone line.
Climalook and Climalink do not work with ISDN telephone lines.
CLIMALOOK 2
This product is identical to the CLIMALINK 2 but it is equipped
with a 15inch TFT flat screen, a mouse and a numeric keypad
KP 01 board KP 14 interface
Led flashing during

dialogue with the PC
NOTE : To function correctly each RTU requires an address

Details of the to be set using a KP02 (setpoint 91).
connection To register in the climatic the power to the climatic must be
switched off twice after entering the value.
Whenever the power is switched on it is necessary to

wait 5 minutes after the welcome page is displayed to
allow the software to fully update.
CONNECTION TO CLIMATIC2 AND KP01

BOARD
The connections between the units and the Climalink/
Climalook must be done using a double shielded pair of wire
(not supplied by Lennox) This cable must have external metal
braiding, and its cross-section must be at least 0.5mm2 with
a maximum of 1mm2
Each cable will be connected to the COM B port on the KP01

Board, and particular attention must be taken to the order of
connections. The cable coming out of the KP14 with a BD9 The cable coming out of the KP14 with a
plug at the end will be connected to the SERIAL Port at the BD9 plug at the end will be connected to
back of the central unit. the SERIAL Port at the back of the central
unit.

CONNECTION TO CLIMATICTM 50 USING

INTERFACE 435/232
RS 485 daughter-board
Plug for telephone link
RJ11. Cable supplied with
the unit.
It is possible to connect up to 12 rooftops fitted with CLIMATIC

50 when using a Climalook 3.
The connections between the units and the Climalink/
Climalook must be done using a double shielded pair of wire
(not supplied by Lennox) This cable must have external metal
braiding, and its cross-section must be at least 0.5mm2 with
After the starting procedure of the Climalook 3 central unit, a maximum of 1mm2
the LED next to the B PORT on the CLIMATIC KP01 board
will start to flash. The CPU connects to the boards one after
the other , and so it is normal for the LED to stop flashing The wires will be connected to each CLIMATIC50 485 ports
occasionally. You must ensure the connection order is correct :
When all the connections are established, press the on/off + on +,
button. The programs are launched automatically, and the LED - on -
located to the right of the Com B on the CLIMATIC KP01 board and gnd on gnd.
should flash.
Note the site telephone number in order to make the remote Note the site telephone number in order to make the remote
query. query
Plug for telephone link

The cable terminated by a RJ11. Cable supplied with
DB9 plug, coming out of the the unit.
485/232 interface will be
connected to the SERIAL
port on the Climalook
central unit
After the starting up

procedure is completed the
LED on the INTERFACE will
start flashing.

SETTINGS FOR THE CONNECTIONS

Depending on the version of Windows you are running,
access the « Make new connection» function.
Click
Enter the telephone number to which
your ClimaLook’s modem is con-
nected.
Click on next
Click
Click on next
Click

Type “http:// Lennox” in the Address field
The first time you log in, Windows asks you to confirm
your login identifiers:
- for User enter
Administrateur
- for password enter
VISION
- leave the workgroup field empty.
After this formality, you gain access to:
Enter the site name Click on Finish
Type “Administrateur” THE WELCOME PAGE

First of all you must lower the virtual keyboard window,
before choosing the language.
NOTE : To operate the program it is necessary to minimise
the virtual keyboard.
Then click on the flag corresponding to the language you want
to use.
Click Type “VISION”
The modem dials the number, and then the two modems
hook up.
In the task bar next to the time display you should see the
symbol indicating connection with the remote computer. Enter your access code and confirm. The access code 999
serves as a temporary code until you have configured your
own security code.
If your code is valid you will access the next menu. Otherwise
you remain on the same page.
There are three access levels :

1st level : use of the User, Schedule, Macro and
History pages.
On some versions of Windows, a dialogue box may ask you
to enter the password again. In this case : 2nd level : ditto, plus the Service page.
- for User enter Administrateur 3rd level : ditto, plus the Access page.
- for password enter VISION
If the local application is not functioning, it is possible you
- leave the workgroup field empty. may remain on the same page, even if your access code is
valid. In this case, it is necessary to first restart the local
You can now start Internet Explorer. central unit before continuing.

THE MAIN PAGE Unit’s day and time
The colour outline around the roof-top unit and the operating
temperatures indicate the unit’s status:
Green : Operating mode,
White : Stop mode,
Orange : Night mode,
Red: Fault mode,
This page gives you the basic information about how your
installation functions. The roof-top unit’s number corresponds
to its EPROM number.
The bottom of the page displays the unit currently being

queried, and can also be used to change the unit by clicking.
This takes you to the user page for the new machine.
If the unit does not exist, is not powered up, or if communication
Discharge Ambient with it is impossible, its icon disappears from the screen. The
temperature temperature program attemps to communicate with absent units every ten
minutes.
Position the mouse on one of the units to obtain information It is possible modify several settings at
indicating this unit’s status. the same time.
If the unit does not exist, is not powered up, or if communication The settings will only be modified if the
with it is impossible, its icon disappears from the screen. The «submit» function is confirmed.
program attemps to communicate with absent units every ten
minutes. If your unit has - or had - a fault, it is outlined in red on the
To access a unit’s operating details, just click on it once. main page. You can use the fault module to trouble-shoot:
20 seconds automatic refresh on this screen.
If the fault is still present, it is displayed here :

THE USER PAGE
This is the page used most frequently. It enables you to display
and modify a number of settings on your unit.
Use the refresh function to update the values read.
Some settings are read-only, others can be modified.
Read-only setting :
The fault reset function is The clear default function is

used to clear the unit’s used to reset the software
Modifiable setting : errors if this is possible. If memory of defaults. It does not
the error persists, the fault erase the unit’s faults.
returns.

For some settings, a small icon is Use the refresh function to update the values read
displayed at the end of the line
Click on it to get a history of this setting.
The empty fields correspond to occasions when the CLIMALOOK

/ CLIMALINK unit has stopped
- To access the Service page for another unit, simply click

on this unit.
- To return to the User page, click on the User menu.
- To access the Schedule page, click on the Schedule
menu.
+ Supply temperature / Room temperature / Outdoor air

temperature + Faults (last 10 days)
THE SCHEDULE PAGE

The menus :
This page is used to display and modify all the configuration
settings for each zone of a unit’s operating schedule.
Welcome page
Use the refresh function to update the values read.
Main page
Macro page
General History page
Access codes page
To refresh the values

Service page or experienced user
Schedule page which shows all the
set points for the different modes.
THE SERVICE PAGE

The Service page is for technical users who know exactly In addition it is possible to copy all the displayed settings and
how to adjust air-conditioning units. It is protected by a second then paste them in another unit you have chosen.
level password.
The settings will only be modified if the «submit» function is
The units are presented in groups, and it is possible to display confirmed.
and modify several settings, as in the User page.
The settings will only be modified if the «submit» function is
confirmed.

THE MACRO PAGE THE ACCESS PAGE

This page enables you to modify all the units on your site in
one action. This page enables users who have a third level access code
You can choose to perform one or more actions. to attribute access codes to other users.
Modify the value or values you want to submit. The acccess code 999 is your first access code. Remember
to delete it once you have created your own access codes.
Select “Entire site”

Click on “Submit”
The standard Macros are : To create a new user : Click on name

- Adjust the Comfort thermostat
- Set to Night mode
- Set fresh air to the minimum
- Set the time on the Climatic boards.
THE HISTORY PAGE

This page is provided in addition to the individual history you’ve
already seen in the User page. It tells you when local
communication starts and stops, and gives you the users’
access codes.
Use the virtual keyboard on the task bar
Use the keyboard to enter the name, password (maximum of

4 digits) and the access level.
1 = use of the User, Schedule, Macro and History pages.
2 = same level, plus the Service page.
3 = same level, plus the Access page.
This is a read-only page. The history is automatically cleared

to ensure refreshment doesn’t take too long.
This page will also show units faults.

Reposition the keyboard in the task bar by clicking on the

minus sign in the top right-hand part of the keyboard.
Confirm by clicking on «Submit»
PROBLEM SOLVING
Impossible to enter your access code, you remain
on the welcome page.
How to check the ClimaLink is functioning correctly after
Local communication has been interrupted. You must restart
installation :
the local unit.
Connect up the unit and the KP14
After restarting, you must wait for 5 to 10 minutes until the unit
Connect the cables to the J18 inputs on the Climatic boards.
is ready to be queried once more.
After a few minutes, the central unit should start its dialogue.
The LED on the Climatic board to the right of the J18 input
should flash.
The values read do not seem to move.
The values are not in fact refreshed automatically, and for all If this does not happen, check the wiring.
the pages you must use the Refresh function to be sure you The only way to examine the problem in more detail is to obtain
are reading the latest values. a monitor and a mouse and contact the Lennox services.
The keyboard has disappeared from the task bar.

Click on Start / Programs / StartUp After installing a ClimaLook or ClimaLink central unit, it is vital
to perform the telephone communication tests.
Take a test telephone set and make sure you have a

connection.
Note the telephone number to which the central unit is
connected.
The local unit is not answering the phone.
The local unit is - or was - powered down, and you must press Connect the central unit and ask a person on the remote site
the On/off button. to test communication.
See recommendations at the beginning of the document.
The unit is not connected to a direct analogue phone line. Obviously the central unit must be the only device installed
on the phone line. It cannot share the line with a fax or another
modem.

ELECTRICAL DATA
The power cable should be connected to the main isolating as it is directly related to the type of cable you are using, the
switch and is fed from the underside of the unit into the distance separating the equipment from the source but also
electrical panel. various factors relating to the cable fitting.
Refer to the general arrangement drawings in the
documentation to locate the exact entry position. In the following pages you will find references to electrical
diagrams which will allow you to select the wiring for your
The power cable sizes must be calculated with reference to equipment.
the electrical characteristics of your machine. As the diagrams are valid for the entire range, they will refer
We are unable to state the cross sectional area of the cable to items not included in your scope of supply.
FUNCTIONS
FCA / FCK = Cooling only unit FDA / FDK = Cooling only unit
01
-
01
02
-
02
Electric heater TRIAC
03
-
03
Hot water coil
04.2
Gas burner 33/60 kW
04.1
04.3
Gas burner 120 kW
05
Economiser
04.4
Gas burner 180 kW
Extraction fan
06
Economiser
05
07
All fresh air

Extraction fan
06
08
Firestat
07
All fresh air

Smoke detector
09
Firestat
08
10FC
Advanced control pack (FC : cooling - FH : heat pump)

Smoke detector
09
Digital console KP02

11
10FC
Advanced control pack (FC : cooling- FH : heat pump)

Consoles KP07 or KP17
12

11
13
Hygiene probe
12
14
Air sock control

Hygiene probe
13
15
Dry contact kit (KP12.2)

Air sock control
14
16
RS232 KP14
Dry contact kit (KP12.2)
15
CL06
17
RS232 KP14
16
KP07
18
17
Pump CL06
19
18
KP07
20
Low ambient kit

21
-
22
-
20
Low ambient kit

23
Remote set point (KP05)

24
KP12.3 (TCB)
25
KP12.4 (Adaptvision)
23

26
Climalink/Climalook
KP12.3 (TCB)
24
25
Climalink/Climalook
26

ELECTRICAL DATA
FHA / FHK = Heat pump rooftop FDA / FDK = Cooling only unit
Heat pump Heat pump

01
01
Electric heater TRIAC -
02
02
03
03
Hot water coil -
- Gas burner 33/60 kW
04.1
04.2
Economiser Gas burner 120 kW
04.3
05
Extraction fan Gas burner 180 kW
04.4
06
All fresh air Economiser

07
05
Firestat Extraction fan
08
06
Smoke detector All fresh air
09
07
Advanced control pack (FC : cooling- FH : heat pump) Firestat
10FH
08
Digital console KP02 Smoke detector
11
09
10FH
12
Hygiene probe Digital console KP02

13
11
Air sock control Consoles KP07 or KP17

14
12
Dry contact kit (KP12.2) Hygiene probe

15
13
RS232 KP14 Air sock control

16
14
CL06 Dry contact kit (KP12.2)

17
15
KP07 RS232 KP14

18
16
Pump CL06
19
17
Low ambient kit KP07

20
18
Intelligent defrost -
21
22
20
- Low ambient kit
Remote set point (KP05) Intelligent defrost

23
21
24
KP12.3 (TCB) -
25
KP12.4 (Adaptvision) Remote set point (KP05)

23
26
Climalink/Climalook KP12.3 (TCB)

24
25
Climalink/Climalook
26

ELECTRICAL DATA
FXA / FXK = Heat pump rooftop -B13 Clogged air filter pressure switch / air flow rate
-B14 Hot water battery antifreeze thermostat
Heat pump
01
-B15 Hot water battery antifreeze thermostat

-B16 Fire thermostat
Electric heater TRIAC
02
-B17-B18 Gas manifold smoke minimum gas pressure switch

-B19-B20 Blower fan motor -MS1-MS2 stoptherme
03
Hot water coil -B21-B22 Gas manifold extraction air pressure switch
- -B23-B24 Extraction fan motor -ME1-ME2 stoptherme
04.1
-B25-B26 Electric battery -E1-E2 safety klixon

Economiser -B27 Electric battery -E3 safety klixon
05
-B29-B30 Gas manifold air flow rate safety klixon

-
06
-B32-B33 Gas manifold flashback safety klixon

-B41-B42 Compressor -MG1-MG2 high pressure safety switch
-
07
-B43-B44 Compressor -MG3-MG4 high pressure switch
Firestat -B45-B46 Gas manifold 1 / gas manifold 2 regulation klixon

08
-B51-B52 Compressor -MG1-MG2 low pressure safety switch

Smoke detector -B53-B54 Compressor-MG3-MG4 low pressure safety switch
09
-B61-B62 Compressor -MG1-MG2 high pressure control switch

10FH
-B63-B64 Compressor -MG3-MG4 high pressure control switch

-B71-B72 Condenser -MC1-MC2 fan motor stoptherme
11
-B73-B74 Condenser -MC3-MC4 fan motor stoptherme

-B81-B82 Scroll compressor -MG1-MG2 protection module
Consoles KP17
12
-B83-B84 Scroll compressor -MG3-MG4 protection module
Hygiene probe -B91-B92 Pressure switch 4 / 20ma compressor -MG1-MG2

13
-B93-B94 Pressure switch 4 / 20ma compressor -MG3-MG4

Air sock control
14
BCD Condense battery

Dry contact kit (KP12.2) BEC Hot water battery
15
BEG Chilled water battery

RS232 KP14
16
BEV Evaporator battery
CL06
17
-BG10 Hygiene probe

KP07 -BH10 Regulation hygrometry probe
18
-BH11 External hygrometry probe

-
19
-BT10 Regulation temperature probe

- -BT11 External temperature probe
20
-BT12 Blower temperature probe

-
21
-BT13 Cold water temperature probe

-BT14 Condenser 1 speed regulation temperature probe
22
All fresh air -BT15 Condenser 2 speed regulation temperature probe

-BT16 Heat exchanger water outlet antifreeze probe
23
-BT17 Mixture probe

-BT21-BT22 Compressor 1-2 antifrost temperature probe
24
KP12.3 (TCB)
-BT23-BT24 Compressor 3-4 antifrost temperature probe
25
KP12.4 (Adaptvision) -BT25 Free temperature

-BT91-BT92 Defrost temperature sensor compressor 1-2
26
Climalink/Climalook -BT93-BT94 Defrost temperature sensor compressor 3-4

-BTP1-2 Compressor -MG1-MG2 accumulator
-BTP3-4 Compressor -MG3-MG4 accumulator
CL06.2 JBUS
DIAGRAM REFERENCE LEGEND DT Thermostatic holder
-EEH Horizontal water heat exchanger
EEV Vertical water heat exchanger
+A0 Climatic controller
+A1+A2 Condensation group 1 / Condensation group 2 -E1-E2 Heater -E1-E2
+A3+A4 Condenser 1 /Condenser 2 -E3 Heater -E3
-E4 Vapour humidifier -E4
-A1 -E7-E8 Antifreeze heater cords hot water battery
-B1 External air thermostat -E9-E10 Antifreeze heater cords
-B2 Smoke detection head -E11 Smoke detector printed circuit
-B3 RC circuit -E12 Humidifier -E4 level solenoid valve
-B4-B5 Gas manifold ionisation probe -E13 Water leak electrode
-B6-B7 Gas manifold ignition electrode -E14 Burner control box
-B11 Water flow rate controller -E15 Vapour humidifier -E4 printed circuit

ELECTRICAL DATA
-E16 Printed circuit 0/10V vapour humidifier -E4 -Q1-Q2 Blower fan motor -MS1-MS2 protection
-E20 CPU card KP01 -Q5-Q6 Extraction fan motor -ME1-ME2 protection
-E21 ON-OFF input card KP03 -Q9 Condenser -MC1-MC2 fan motor protection
-E22 ON-OFF input card KP08,1 -Q10 Condenser -MC3-MC4 fan motor protection
-E23 Analog output card KP04,1 -Q11-Q12 Compressor -MG1-MG2 protection
-E24 Analog output card KP04,2 -Q13-Q14 Compressor -MG3-MG4 protection
-E25 Analog output card KP04,3 -Q15 Condenser -MC2 fan motor protection
-E26 Analog output card KP04,4 -Q20 Circulation pump -MP1 protection
-E27 ON-OFF input card KP08,2 -Q25 Housing resistance protection
-E28 Input card 4 /20 mA KP05,1 -QF1 Primary circuit protection -T1
-E29.1.2 Input output card KP12 -QF2 Primary circuit protection -T3
-E30 Digital console KP02 ou KP17 -QF3 Secondary circuit protection -T3
-E31 Graphic console KP07 -QF4 Primary circuit protection -T4
-E32 Interface
-E51-E52 Compressor -MG1-MG2 housing resistance -QG Main switch
-E53-E54 Compressor -MG3-MG4 housing resistance -QG1-QG2 Condenser 1 / condenser 2 main switch
FCO Water circuit humidifier -QE1-QE2 Heater -E1-E2 protection

FD Dehumidifier filter -QE3 Heater -E3 protection
FDB Bottle dehumidifier filter -RL Liquid reservoir
FDW Double flow dehumidifier filter -SAT Check valve
-SA1 Humidifier -E4 on/off switch
-F1 Secondary circuit -T1 128VA / 24V protection fuse -SA2 Humidifier -E4 drain switch
-F2 Secondary circuit -T1 30VA / 12V protection fuse -SB1 Emergency stop
-F3 Secondary circuit -T1 6VA / 12V protection fuse
-F4 Secondary circuit -T1 36VA / 24V protection fuse -T1 Control circuit transformer 400v / 24v
-T2 Power supply transformer 400v / 12v / 12v / 24v
-KA31-KA32 Gas burner fault relay -T3 Burner power supply transformer 400 / 230v
-KA41-KA42 Gas burner fault relay -T4 Power supply transformer -dad4485 400 / 230v
-KA1-KA2 Relay
-KA3 Smoke fault relay -TCB control thermostat
-KA4 PV/GV relay
-KA9 External temperature relay +5° -TI4 Humidifier -E4 current transformer
-KE1-KE2 Heater -E1-E2 contactor UF Cooling unit
-KE3 Heater -E3 contactor UT Air treatment unit
-KE4 Vapour humidifier -E4 contactor U1 Interface
-KM1-KM2 Blower fan motor -MS1-MS2 contactor VAM Manual check valve
-KM3 Blower fn motor low speed contactor VL Liquid indicator
-KM4 Star coupling contactor VRM Manual control valve
-KM5-KM6 Extraction fan motor -ME1-ME2 contactor
-KM7 Extraction fan motor low speed contactor -V1 Electric battery static contactor
-KM8 Star coupling contactor+E40 -V2 Electric battery static contactor
-KM9-KM10 Condenser 1 / condenser 2 fan motor contactor
-KM11-KM12 Compressor -MG1-MG2 contactor V2VP Pressure switched 2-way valve
-KM13-KM14 Compressor -MG3-MG4 contactor V3VP Pressure switched 3-way valve
-KM15 Condenser 2 fan motor contactor
-KM20 Circulation pump -MP1 contactor -Y1 Gas manifold N1 reset electromagnet
-KM21-KM22 Gas manifold 1 - gas manifold 2 contactor -Y2 Gas manofold N2 reset electromagnet
-YR Humidifier -E4 filling solenoid valve
-KM91-KM101 Low ambient contactor -YV Humidifier -E4 drain solenoid valve
-KT1.2 Timing relay -YV1 Chilled water 3-way valve
-MC1,2 Condenser -MC1-MC2 fan motor -YV2 Hot water 3-way valve
-MC3,4 Condenser -MC3-MC4 fan motor -YV11-YV12 Compressor -MG1-MG2 cycle reversal valve
-ME1-ME2 Extraction fan motor -ME1-ME2 contactor -YV13-YV14 Compressor -MG3-MG4 cycle reversal valve
-ME3-ME4 Extraction fan motor -ME3-ME4 -YV31-YV32 Burner gas solenoid valve
-MG1-MG2 Compressor -MG1-MG2 contactor -YV41-YV42 Gas manifold safety solenoid valve
-MG3-MG4 Compressor -MG3-MG4 contactor -YV51-YV52 Gas manifold main solenoid valve
-MP1 Circulation pump motor -YV61 Compressor -MG1 hot gas injection solenoid valve
-MR1 Economiser damper motor -YV71-YV72 Compressor -MG1-MG2 liquid solenoid valve
-MR2 Blower damper motor
-MR3 Fresh air damper motor -Z* Capacity resistance circuit
-MR4 Extraction damper motor
-MR5 Recycler air damper motor
-MS1-MS2 Blower fan motor -MS1-MS2

ELECTRICAL DATA
FCA / FCK = Cooling only unit FHA / FHK = Heat pump rooftop
FXA/FXK = Heat recovery unit
MAIN CURRENT DIAGRAM
L3
L2
1112
02
02
12V.H
12V.G
12V.F
12V.E
5.5 kW
L13
L12
L11
-E51 -E53 -E54

Helicoid
Helicoid
Helicoid Helicoid
Helicoid Helicoid
Helicoid Helicoid
Helicoid Helicoid
Helicoid Centrifugal
Centrifugal Centrifugal

ELECTRICAL WIRING DIAGRAMS
FGA / FGK = Cooling only unit with gas firesd heating

FDA / FDK = Heat pump rooftopwith gas firesd heating
Helicoid
Helicoid
Helicoid Helicoid
Helicoid Helicoid
Helicoid Helicoid
Helicoid Helicoid


Centrifugal
Centrifugal
Helicoid
Helicoid Helicoid Helicoid

CLIMATIC CONTROLLER

CLIMATIC INPUT FC / FH / FX
Confort Set Point

(GTC)

CLIMATIC INPUT FG / FD

CLIMATIC OUTPUT FC / FH / FX
TRANSFER
ALARM
ON
STARTER
PROGRESSIVE
FAILURE
HU

CLIMATIC OUTPUT FG / FD
TRANSFER
ALARM
ON
STARTER
PROGRESSIVE
STARTER
FAILURE
HU

WIRING DIAGRAM GAS BURNER 33 / 60 / 120 Kw

GAS BURNER 180 Kw

DAD SMOKE DETECTOR / KP7 GRAPHIC DISPLAY
RESISTANCE
FEMELLE
UNITES UNITE 1
2,3,4,5,6,7,8
CUSTOMER
ELECTRICAL
GRAPHIC CONTROL
DISPLAY
TRANSFO

STOP CONTROL
NIGHT CONTROL
DAY CONTROL

50% LOAD SHEDDING

TCB THERMOSTAT CONTROL BOARD
HEAT LOAD SHEDDING
COLD LOAD SHEDDING
DRY CONTACT KIT FOR BMS / REMOTE SET POINT
FAULT RESETTING
FILTER FAULT
FILTER FAULT
TREATMENT FAN FAULT
TREATMENT FAN FAULT
COMPRESSOR FAULT
COMPRESSOR FAULT
GAS BURNER FAULT
GAS BURNER FAULT ELECTRICAL RESISTANCE
ELECTRICAL RESISTANCE FAULT FAULT
TOP LIMIT TEMPERATURE

FAULT
BOTTOM LIMIT
TEMPERATURE FAULT
HUMIDIFIER FAULT
KP 06 (J-BUS INTERFACE)
Relais SPST
Liaison Hard Contacts
Liaison
F1 Fuse 1A
Serial link RS232
J2 Unit size 8k (position 1-2) 32k (position 2-3) The link is used for short distances
Only a master control can be connected to this link
J3 SUBD 9-point connector RS232 link Serial link RS485
J4 15. SUBD 9-point connector RS485 link This link is used for long distances (maximum 100 metres)
Up to 31 controls can be connected (including 1 master)
J7 PHENIX 3-point connector supply 230 V
J14 CLIMATIC link 4-point connector
J15 ADN Inputs 12-point connector
J16 ADN Outputs 12-point connector
LD1 Monitoring LED power 6V link
LD2 Dialogue monitoring LED
LD3 Power Fell monitoring LED
LD4 Monitoring LED power 5V link
SW1 Speed configuration (9600, 4800 ,2400 or 1200 baud)
SW2 Speed configuration (9600, 4800 ,2400 or 1200 baud)
SW3 TXD signal configuration RS232 (position 2-3) / RS485
(position 1-2)
SW4 RXD signal configuration RS232 (position 2-3) / RS485
(position 1-2)
SW5 +10V Converter (Position 1-2)
U7 Programmable EPROM CL06
U9 Configurable EPROM

LAYOUT ELECTRICAL PANEL
REPARTITEUR
DE PHASES
REPARTITEUR
DE PHASES
REPARTITEUR
DE PHASES

LAYOUT ELECTRICAL PANEL
FGA / FDA 60 at 190

FGK / FDK 60 at 190

SITE ELECTRICAL CONNECTIONS
KP02 KP18
-E32
KP18
-E30 -E31
REGULATION TEMPERATURE PROBE
HYGIENE PROBE REGULATION HYGROMETRY PROBE

SAFETY AND ERROR CODES
000 No fault
001 Failure air flow

004 Dirty filters
005 Missing filters
011 Faulty electrical heater
012 Supply air overtemperature
013 Temperature room too low
014 Faulty gas burner no. 1
015 Faulty gas burner no. 2
022 Supply temperature too low
023 Room overtemperature
031 Faulty humidifier
032 Room humidity too low
033 Room over humidity
041 Faulty pump
081 Faulty return air or room temperature sensor
082 Faulty return air or room relative humidity sensor
083 Faulty outside temperature sensor
084 Faulty outside relative humidity sensor
085 Faulty supply air temperature sensor
086 Faulty cold water loop temperature sensor
087 Faulty water condenser outlet temperature sensor
088 Faulty mixing air temperature sensor
091 Faulty blower fan
092 Faulty condenser : system 1
096 Condenser water temperature too low
097 Condenser water overtemperature
098 Faulty condenser water flow
099 Error : smoke
111 Faulty condenser temperature sensor, compressor no. 1
112 Faulty pressure transmitter, compressor no. 1
115 Faulty high pressure or faulty electrical power, compressor no. 1
117 Faulty low pressure compressor no. 1
125 Faulty high pressure or faulty electrical power compressor no. 2

The following text includes references such as [C11] and [V25]. They relate to the setpoint or variable numbers used with the
KP02 unit.
Wrong Air Flow
If the pressure differential obtained by the analog sensor [V21] is less than the setpoint value
[C88] for more than 20 seconds, and if the blower fan has operated for more than 1 minute 30
001 seconds, the air flow safety system is activated and stops the ventilation.
The air flow safety system automatically stops after 1 minute 30 seconds and is automatically
locked out after 3 cut-outs in the same day. In this case a manual reset is obligatory. The cut-
out counter is reset to zero every evening at 20:00 if the value does not exceed 3 failures.
Dirty Filters
If the pressure differential obtained by the analog sensor [V21] is greater than the setpoint
value [C86] for more than one minute, the CLIMATIC™ indicates that the filters are dirty. The
004 unit is not stopped.
Missing Filters
If the pressure differential obtained by the analog sensor [V21] is less than the setpoint value
005 [C87] for more than one minute, the CLIMATIC™ indicates that the filters are missing. The unit
is not stopped.
SUPPLY AIR TEMPERATURE SAFETY SYSTEM
Supply Air Overtemperature Limit
1st Safety Level

If the supply air temperature is greater than or equal to the setpoint [C68], the heat control
system starts to reduce progressively. The control cycle will recommence normal operation for
a temperature lower than 3°C below this setpoint.
2nd Safety Level

If the supply air temperature is greater than or equal to the setpoint [C69], the safety system is
012 activated. The safety system automatically stops at a temperature lower than 3°C below this
setpoint.
Supply Air Temperature Too Low
1st Safety Level

If the supply air temperature is greater than or equal to the setpoint [C65], the cold control
system starts to reduce progressively. The control cycle will recommence normal operation for
a temperature in excess of 3°C above this setpoint.
2nd Safety Level

If the supply air temperature is less than or equal to the setpoint [C66], the unit automatically
positions its fresh air damper to the all air recycled position and cuts out cold production. This
safety level automatically stops at a temperature in excess of 3°C above this setpoint.
3rd Safety Level

If the supply air temperature is less than or equal to the setpoint [C67] for more than 15
minutes and for 15 minutes after the fan has started, the "supply air temperature too low" safety
022 system is activated. The unit shuts down completely.
This safety system cuts out if the supply air temperature is greater than 3°C above this setpoint.
It is automatically maintained after 3 cut-outs in the same day, and in this case a manual reset
is obligatory. The cut-out counter is reset to zero every evening at 20:00 if the value does not
exceed 3 failures.
NOTE : If a unit has a hot water battery, the temperature setpoint value is fixed at +6°C and the

register time set to 5 seconds. In addition, if the antifreeze thermostat is opened, the 3rd safety
level is immediately automatically maintained. In this case, manual resetting of the thermostat
followed by the CLIMATIC™ is obligatory
Room Overtemperature Safety System
Upper Room Air Limit

023 If the room temperature is greater than or equal to the setpoint [C40], the safety system is
activated. It automatically cuts out at a temperature lower than 3°C below this setpoint.
Lower Room Air Limit

013 If the room temperature is less than or equal to the setpoint [C39], the safety system is activate
Faulty Electrical Heater Batteries

The electrical heater battery safety thermostats act directly on the heater stage contactors.
This information is fed to the CLIMATIC™ via auxiliary contacts.
011 If the CLIMATIC™ gives the order to the heater to operate and if 5 seconds later the auxiliary
contact is still open, the heat safety system is activated and stops the electrical heater assembly.
This safety system is automatically locked-out. In this case a manual reset is obligatory.
Note: This fault is also displayed in the event of a contact "shunt".
Faulty Gas Burners

014
If there is a fault with the gas control boxes the heat safety system is activated and stops the
respective burner.
015 This safety system automatically cuts out on the CLIMATIC™ and the control unit must be
manually reset.
Faulty Humidifier (Flexy Only)

If there is a fault with the gas control unit for more than a minute, the safety system is activated
031 and stops the humidifier.
This safety system is automatically locked-out. In this case a manual reset is obligatory.
Room Humidity Safety System
Lower Room Limit

If the room humidity is less than or equal to the setpoint [C41] or [C42], the safety system is
032 activated. It automatically cuts out at a humidity of 3% above this setpoint.
Upper Room Limit

033 If the room humidity is greater than or equal to the setpoint [C43] or [C44], the safety system is
activated. It automatically cuts out at a humidity of 3% below this setpoint.
Faulty Pump
The internal protection of the water pump motor acts directly on the pump contactor. This information is
transmitted to the CLIMATIC™ via an auxiliary contact of the contactor.
041 If the CLIMATIC™ gives the pump the order to operate and if 5 seconds later the auxiliary contact
remains open, the safety system is activated and stops the pump.
The safety system is immediately automatically locked out. In this case, manual resetting is obligatory.
Note: This error is also displayed in the event of a "shunt" of the auxiliary contact of the contactor.

Sensor Status
081 Room temperature sensor missing or faulty.
082
Room relative humidity sensor missing or faulty
083
Outside air temperature sensor faulty
084 Outside relative humidity sensor faulty
085 Supply Air temperature sensor faulty
086 Temperature sensor on cold water loop faulty
087 Temperature sensor on condenser water outlet faulty.
NOTE :
Missing or faulty room, supply air or outside air temperature sensors can affect the overall
control system. A safety device will be activated and all equipment except for the ventilation will
cut out. Failure of the other sensors will only stop the equipment involved.
Faulty inter card link

089 The inter card link is faulty or missing.
Faulty blower fan

The fan contactor is not connected although the CLIMATIC™ requests it.
- The thermostat fire safety mechanism, or the fire insertion, is open.
- The internal protection of the blower fan motor is open.
The fire detector and the fan motor internal protection act directly on the fan motor contactor.
This information is transmitted to the CLIMATIC™ via an auxiliary contact of the contactor. If
091 the CLIMATIC™ gives the order to operate to the fan and if the auxiliary contact is still open 5
seconds later, the fan safety system is activated and stops the unit.
The safety system is immediately automatically locked out. In this case, manual resetting is
obligatory.
If a unit is fitted with an all-or-nothing servomotor-powered damper, the detection time extends
to 2 minutes (Flexy™ only).
Note : This error is also displayed in the event of a "shunt" of the auxiliary contact of the
contactor.
Faulty ventilation, condenser circuit 1 or 2

The fan motor internal protection acts directly on the fan motor contactor. This information is
If the CLIMATIC™ gives the order to operate to the fan and if the auxiliary contact is still open
092 5 seconds later, the fan safety system is activated and stops the condenser fan and the
compressors concerned.
The safety system is immediately automatically locked out. In this case, manual resetting is
obligatory.
Faulty ventilation, condenser circuit 3 or 4

The fan motor internal protection acts directly on the fan motor contactor. This information is
093 If the CLIMATIC™ gives the order to operate to the fan and if the auxiliary contact is still open
5 seconds later, the fan safety system is activated and stops the condenser fan and the
compressors concerned.
The safety system is immediately automatically setpoint. In this case, manual resetting is
obligatory.

094 Customer error

A fault has been detected, external to the unit.
Water leak
095 If the contact of the water leak detection card is closed for more than 30 seconds, the safety
system is activated.
WATER HEAT EXCHANGER OUTLET TEMPERATURE SAFETY SYSTEM.

Condenser Water Temperature Too Low
If the temperature of the water loop is less than or equal to the preset setpoint [C80] during the
operation of one of the compressors, the condenser safety mechanism is applied. The
compressors are stopped.
096 This safety mechanism automatically cuts out if the loop temperature exceeds 4°C from this
setpoint.
It is also automatically locked out after 3 failures within a day. In this case, manual resetting is
obligatory. The counter is reset to zero every evening at 20:00 if its value does not exceed 3
failures.
Condenser Water Temperature Too High

The temperature of the water loop is greater than or equal to the preset setpoint [C81] during
the operation of one of the compressors, the condenser safety mechanism is applied. The
compressors are stopped.
096 This safety mechanism automatically cuts out if the loop temperature is less than 4°C from this
setpoint.
failures.
Faulty Water Flow

If the contact of the water flow controller is open for more than 20 seconds, the condenser
safety mechanism is applied. The compressors are stopped.
098 This safety mechanism automatically cuts out if the loop temperature is less than 4°C from this
setpoint.
obligatory. The meter is reset to zero every evening at 20:00 if its value does not exceed 3
failures.
Error : Smoke
If the contact closes due to the smoke detector card, the smoke safety mechanism is activated.
099 The unit is completely shut down and the fresh air louver is set to the fresh air position.
This safety mechanism is automaticallylocked out. In this case, manual resetting is obligatory.

Refrigeration system faults
111
121 Faulty condenser temperature sensor
131
141
112
122
Faulty pressure transmitter sensor, refrigeration system
132
142
113
123 Faulty refrigeration system, frost temperature sensor
133
143
High pressure switch safety or compressor electrical safety

The compressor contactor is not connected although the CLIMATIC™ requests it.
115 - The high pressure pressostat is open.
- The internal protection of the compressor motor is open.
The high pressure pressostat and the compressor motor thermal protection act directly on the
125 compressor contactor. This information is transmitted to the CLIMATIC™ via an auxiliary contact
of the contactor.
If the CLIMATIC™ gives the order to operate to the compressor and if the auxiliary contact is
135 still open 5 seconds later, the fan safety system is activated and stops the compressor.The
safety system automatically cuts out after 4 minutes.
145 It is also automatically locked out after 3 failures within a day. In this case, manual resetting is
failures.
Faulty low pressure compressor

117
If the low pressure pressostat is open and the compressor has been operating for more than 2
minutes, the low pressure safety system is activated and stops the compressor. This safety
127 system is not taken into account during the defrost cycle for the heat pump units.
The compressor is engaged when the pressostat contact closes.
137 obligatory. The counter is reset to zero every evening at 20:00 if its value does not exceed 3
failures.
147

maintenance diagnostic
REFRIGERATION
Table 15
FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION
Measure the superheat and sub-cooling:

Good if 5°C<SC<10°C and 5°C<SH<10°C
Refrigerant charge too low Bad if SC>10°C and SH too Low
Check superheat adjustment and charge unit (a
leak check must be carried out)
In Heat Pump Mode the temperature difference If too high check the coils are clean or check
between T outdoor and Tevap. (Dew) is too coil internal pressure drop between the liquid
high line and the suction line
5°C < Delta T < 10°C excellent Good if < 3bar
10°C < Delta T < 15°C acceptable Too high if > 3bar (coil blocked)
LP PROBLEMS 15°C < Delta T < 25°C too high
and
LP CUT OUTS Stop the fan and create icing of the coil.
Refrigeration circuit blocked in distribution Check all circuits freeze evenly across the
whole surface of the coil
If some parts of the coil do not freeze this could
indicate a problem with the distribution
Liquid line drier blocked. High temperature Change filter drier

difference between inlet and outlet of the drier
Attempt to free the valve adjusting element by

Contaminant in the expansion valve freezing the valve and then heating the
thermostatic element. Replace the valve if
necessary
Expansion valve not adjusted properly Adjust the expansion valve
Heat the main body of the valve. If the LP

Ice plug in the expansion valve. increases and then decreases gradually, empty
the circuit and replace the drier.
Incorrect insulation of the thermostatic bulb of Superheat too low: adjust superheat
the expansion valve Move the thermostatic element along the pipe
Insulate the Thermostatic element of the valve
Check the cut out pressure of the Low Pressure

Low Pressure Switch cut out point too high switch: It must be 0.7+/- 0.2bar and must
closes at 2.24 +/- 0.2 bar
LP cut out due to not enough defrost on heat Adjust the CLIMATIC settings to extend the
pumps defrost cycles or shorten the time between
defrosts
Heat pump mode :

Check the filter before the indoor coil
Incorrect Airflow rates measure and estimate the airflow rate
HP PROBLEMS increase the speed of the fan
AND HP CUT Cooling mode :
OUTS Check the condenser fan (Amps)
Summer operation
Moisture or contaminants in the system Several hours after the unit has stopped, check
the correspondance between the measured
pressure and the outdoor temperature

REFRIGERATION
If the circuit pressure is higher (<1bar) than the

saturated pressure corresponding to the
measured outdoor temperature, there is
Moisture or contaminants in the system possibility that some contaminants are present
HP PROBLEMS in the system.
AND HP CUT Reclaim the refrigerant, and vacuum the circuit
OUTS (Ensure very low and slow vacuum for R407c)
Recharge the unit
Condenser coil is obstructed Check the condenser coil and clean is

necessary
Recycled Hot Air Check clearance around the condenser
Incorrect adjustment of the expansion valve

Strong variations
of pressure ( 2 to 3 Low refrigerant charge Refer to LP problems and LP cut out section
bar) Thermostatic
Expansion Valve Filter drier obstructed with gas bubbles at the
"hunting" expansion valve inlet
Moisture in the system
Very high superheat, very hot compressor Open the superheat adjustment on the expan-
sion valve.
Very high
Check the pressure drop on the filter drier in
discharge
the suction line
temperature,
High amps Four Way reversing valve possibly blocked, Check operation of the valve by going through
measured at abnormal noise from the valve, low LP and cycle inversions. Change if necessary.
compressor increasing HP Refer to LP problems
INDOOR FAN BLOWER
Reduce the rotation speed of the fan

High amps on
Pressure drop in the ducting installation too Measure and estimate the airflow and pressure
action Fan motor
low. and compare with the specification from
customer.
High amps on Reduce the rotation speed of the fan

reaction Fan Pressure drop in the ducting installation too Measure and estimate the airflow and pressure
motor high. and compare with the specification from
customer.
Unstable running Fan jumping from one operating point to Change rotation speed of the fan.
and high vibration the other.

OUTDOOR AXIAL FAN
Check the voltage drop when all components

High Amps due to a low voltage from the main are running.
supply Change the circuit breaker for one with a higher
Heat Pump mode rating.
: Circuit breaker
open High amps due to freezing of the coil Check the adjustable amps on the motor
starter.
Adjust the defrost cycle set points.
Flexy : Water ingress in the motor connection Change the component

box.
ELECTRIC HEATER
Measure and estimate the airflow and pressure

Low airflow rate and compare with the specification from
High Temperature customer.
trip out on
electric heater Check that the Klixon, is positioned in the
Incorrect position of the Klixon airflow, relocate Klixon if necessary
Check that there is no heat transfer from the
Klixon support.
ELECTRIC HEATER
Cooling mode: Estimate the airflow rate and check the speed
Water carried away from the coil because of is lower than 2.8 m/s
excessive airflow and speed on the coil.
Water found in
the ventilation Low air pressure in the compartment due to a Check filter
section high airflow rate or a high pressure drop before Reduce airflow rate
the fan
Check seals around the ventilation section. Check the door seal
Water ingress in Check for the presence of silicone seals in the
the filter corners of the door and at the bottom of the
compartment refrigeration section bulkhead.
Water ingress through a leaking fresh air hood Check the seals and flanges in the fresh air
or when running 100% fresh air hood
Reduce the airflow rate if necessary

MAINTENANCE PLAN
Rooftops are generally placed on the roof but can also be installed in technical rooms. These units are very robust but a
minimum regular maintenance is required. Some moving parts in the units can suffer from wear and tear and must be
checked regularly (belts). Other parts can get clogged by dirt carried in the air (filters) and must be cleaned or replaced.
These units are designed to produce cooled or heated air through the use of a refrigeration vapour compression system, it is
therefore imperative to monitor the refrigeration circuit operating pressures and check the pipe-work for leaks.
The table below, details a possible maintenance plan, including the operations to be carried out and the periodicity at which
they must be accomplished. It is recommended to follow such a plan to keep a rooftop unit in good working order. Regular
maintenance of your rooftop will extend its operating life and reduce operating faults
Symbols and Legend :
0 Operation which can be carried out by on-site maintenance technicians.
∆ Operation which must be carried out by qualified personnel, trained to operate on this type of equipment.
NOTE :
- Times are given for information purpose only and may vary depending on the unit size and type of installation.
- Coil cleaning must be carried out by qualified personnel using appropriate methods that won't damage the fins or the
tubes.
- It is recommended to keep a minimum stock of common replacement parts in order to be able to carry out regular
maintenance operations (i.e. filters). You can contact your local Lennox representative which can assist you in
establishing a parts list for each type of equipment.
- The access ports to the refrigeration circuits MUST be leak checked every time gauges are connected to the service
ports.

Table 16
MAINTENANCE PLAN
TASK OPERATING MODE 6 YEARLY ESTIMATED
MONTHLY QUARTERLY MONTHLY B4 TIME
WINTER (mn)
Replace filters with new ones if disposable. Vacuum clean or blow

Clean or replace filters: Disposable, or metal the dirt. Wash and dry carefully. +Replace media if necessary
frame. Blocked filter will reduced the performance of the unit. 0 20
THE UNIT MUST NOT OPERATE WITHOUT FILTERS
Visual check of the oil level Visually check the oil level through the sight glass on the side of 0 2
the compressor casing
Position check of the compressor crankcase Check the heating resistance is fitted properly and tight around the 0 2
heater. compressor body.
Belt tension check. Check belt tension (Info in IOM) Replace belt if necessary. 0 10
Isolate unit from the main power supply; Push the fan wheel
Centrifugal fan bearings check manually and check for abnormal noises. Bearings are lubricated 0 10
for life but may need replacement after 10000 hours
Check absorbed Amps Check absorbed Amps on all three phases; compare with the ∆ 15
nominal value given in the electrical wiring diagram.
Check Smoke detector Start the unit. Trigger the smoke detector by moving a magnet ∆ 5
around the detector head. Reset unit and control.
Check Climatic control, set-points and varia- Refer to the commissioning sheet; Check all set points are set ∆ 15
bles according to this document.
Check clock settings Check the time and date of the control 0 5
Check systematically all connections and fixings on the
Check the position and tightness of refrigeration circuit. Check for oil traces, eventually a leak test ∆ 30
refrigeration components should be conducted. Check operating pressures correspond to
the ones indicated on the commissioning sheet
Check Airflow rate safety switch (if fitted). Shut down supply fan. The fault must be detected within 5 0
seconds.
Check freeze protection on HWC ∆ 5
Increase room set-point 10°C above the actual room temperature.
Check three way valve on HWC Check operation of the piston. It must move away from the valve ∆ 5
head. Reset the control.
Check all fixings and transmission. Stop the unit using the control.
Check economiser actuator operation The fresh air damper must closes. Start the unit the fresh air ∆ 5
damper should open
With the unit running in cooling mode increase the room set-point
Check refrigeration 4way valve temperature by 10°C. The unit should switch to heat pump mode. ∆ 5
Reset the control.
Power down the unit and check and tighten all screws, terminal ∆ 30
Check tightness of all electrical connections and electric connections, taking a particular attention to the power
lines and low voltage control wires

MAINTENANCE PLAN
TASK OPERATING MODE 6 YEARLY ESTIMATED
MONTHLY QUARTERLY MONTHLY B4 TIME
WINTER (mn)
Install manifold gauges on the circuit to be checked. Shut down

Check HP / LP safety switches the axial fans and wait for the HP switch to shut down the
compressor: 29bar (+1 / -0) auto-reset 22bar (+ - 0.7) ∆ 15
Reconnect fans. Switch off the centrifugal supply fan and wait
for the LP switch to cut out: 0.5bar (+ - 0.5) reset 1.5bar (+-0.5).
Check outdoor fans and fan guards Check the fan blades conditions and all fan guards and protec- 0 5
tions
Check the good positioning and operation of all sensors of all
Check position of all sensors sensors. Check the values given in the control system. Replace 0 5
sensor if necessary
Check the fresh air grilles (if fitted). If dirty or damaged, remove
Check and clean if necessary all fresh air them from unit and clean with high pressure water cleaner. Refit 0 5
grilles on unit once clean and dry.
Visually check the coils for dirt. If not too dirty, cleaning with a
Check indoor and outdoor coils, clean if light brush may be enough (WARNING: Fins and copper tubes
necessary are very fragile! Any damage WILL reduce the performances of 0/∆ 1h if cleaning
the unit). If very dirty, deep industrial cleaning is required using
de-greasing agents.(External contractors must be called).
Check electric heater element for excessive Isolate the unit; Pull the electric heater out of the heater module
corrosion box and check the resistances fo traces of corrosion; Replace 0 1h if
resistance as required; replacement
Check anti-vibration mountings, for wear and Visually check anti-vibration mountings on compressors and 0 1h if
tear. centrifugal fan. Replace if damaged. replacement
Check refrigeration circuit for traces of acid Take a sample of oil from the refrigeration circuit. ∆
in the oil
Check the glycol concentration in the pressurised water circuit.
Check Glycol concentration in the HWC ( a concentration of 30% gives a protection down to aprox. - ∆ 30
circuit 15°C) check the circuit pressure
Switch the unit to heat pump mode. Change the set point to
Check defrost cycle with 4-way valve inver- obtain the standard defrost mode and reduce the cycle time to ∆ 30
sion. the min value. Check the operation of the defrost cycle.
Gas burner module check for corrosion Pull out the burner to access the tubes (refer to Gas burner ∆ 30
section in the IOM)
Clean the in-shot burners and the blower wheel lightly with a
brush. Sweep the flue and flue box. Wipe-off the dust from the ∆ 30
Sweeping and cleaning the gas burner housing of the motor. Clean combustion air inlet louvers Pull-out
baffles from the tubes, sweep the tubes
CHECK FLUE BOX GASKET
Gas supply pressures / connections refer to Gas burner section in the IOM for details ∆ 15
checks
Gas regulation valve settings refer to Gas burner section in the IOM for details ∆ 30
Check gas burner safety switches refer to Gas burner section in the IOM for details ∆ 30

warranty
TERMS AND CONDITIONS competent company.
In the absence of any other written agreement, the guarantee The sole effect of any repair, modification or replacement of
shall only apply to design faults which occur within a 12 month an item during the warranty period must be to extend the
period (warranty period). material's warranty period.
The warranty period starts on the date of commissioning and Maintenance must be carried out in accordance with
at the latest six months after the delivery of the Rooftop. regulations.
If a spare part is supplied after the expiry of the warranty period,

ANTI-CORROSION WARRANTY it shall be guaranteed for a period equal to the initial warranty
period and will be subject to the same conditions.
10 year warranty terms and conditions for corro-
sion to the Rooftop casing : We recommend for a contract four inspections per year (every
three months), before the start of each season, in order to
Lennox shall guarantee the casing of its Rooftop units check the operation of the equipment in the various operating
manufactured since May 1991 against corrosion for 10 years modes.
commencing from the date of delivery of the material.
The warranty shall not apply in the following cases :

1. If the corrosion of the casing is caused by external
damage to the protective layer such as scratches,
projections, abrasion, impacts etc...
2. If the casing is not kept continually clean in the course
of maintenance work or by a specialist company,
3. If the casing is not cleaned and maintained in
accordance with regulations,
4. If the Rooftop units are installed on a site or in an
environment which is known to be corrosive, unless a
special protective coating has been applied by the
owner for these applications, which has been
recommended by a competent body not linked to the
owner and after carrying out a study of the site.
Note : With the exception of the casing, the rest of the machine
is covered by the warranty of our general terms of sale.
DO NOT CONFUSE THE WARRANTY

WITH MAINTENANCE
The warranty will only apply if a maintenance contract has
been signed, starting from the date of commissioning, and if
the maintenance contract has actually been performed.
The maintenance contract must be made with a specialist,

ISO 9001 CERTIFICATION

PED CERTIFICATION OF CONFORMITY

GLASS WOOL FIRE CLASS

33 kW GAS BURNER CE CERTIFICATION OF CONFORMITY




INSULATION FIRE CLASS

INSULATION FIRE CLASS

BELGIUM, LENNOX BENELUX N.V./S.A.
LUXEMBOURG : tel. : + 32 3 633 30 45
fax : + 32 3 633 00 89
e-mail : info.be@lennoxbenelux.com
CZECH REPUBLIC : JANKA LENNOX a.s.

tel. : + 420 2 510 88 111
fax : + 420 2 579 10 393
e-mail : janka@janka.cz
FRANCE : LENNOX FRANCE

tel. : + 33 1 64 76 23 23
fax : + 33 1 64 76 35 75
e-mail : marketing.france@lennoxfrance.com
GERMANY : LENNOX DEUTSCHLAND GmbH

tel. : + 49 69 42 09790
fax : + 49 69 42 09 79 40
e-mail :info.de@lennoxdeutschland.com
NETHERLANDS : LENNOX BENELUX B.V.

tel. : + 31 33 2471 800
fax : + 31 33 2459 220
e-mail : info@lennoxbenelux.com
POLAND : LENNOX POLSKA Sp. z o.o.

tel. : + 48 22 832 26 61
fax : + 48 22 832 26 62
e-mail : info@lennoxpolska.pl
PORTUGAL : LENNOX PORTUGAL LDA.

tel. : +351 22 998 33 70
fax : +351 22 998 33 79
e-mail : info@lennoxportugal.com
RUSSIA : LENNOX DISTRIBUTION MOSCOW

tel. : + 7 095 246 07 46
fax : + 7 502 933 29 55
e-mail : lennox.dist.moscow@netmaster.ru
SLOVAKIA : LENNOX SLOVENSKO s.r.o.

tel. : + 421 2 44 87 19 27
fax : + 421 2 44 88 64 72
e-mail : lennox.slovensko@lennox.sk
SPAIN : LENNOX REFAC S.A.

tel. : + 34 915 40 18 10
fax : + 34 915 42 84 04
e-mail : marketing@lennox-refac.com
UKRAINE : LENNOX DISTRIBUTION KIEV

tel. : + 380 44 213 14 21
fax : + 380 44 213 14 21
e-mail : jankauk@uct.kiev.ua
UNITED KINGDOM, LENNOX INDUSTRIES LTD

IRELAND : tél. : + 44 1604 599400
fax : + 44 1604 594200
e-mail : ukmarketing@lennoxind.com
OTHER EUROPEAN COUNTRIES, LENNOX DISTRIBUTION

AFRICA, tel. : + 33 4 72 23 20 14
MIDDLE-EAST : fax : + 33 4 72 23 20 28
e-mail : marketing@lennoxdist.com
www.lennoxeurope.com
Due to Lennox's ongoing commitment to quality, Specifications, Ratings and Dimensions subject to change without notice and without incurring liability.
FLEXY_IOM/0803-E Improper installation, adjustment, alteration, service or maintenance can cause property damage or personal injury.
Installation and service must be performed by a qualified installer and servicing agency.

Installation Operating & Maintenance Manual: Rooftop Flexy™

Uploaded by

Document Informationclick to expand document information

Document Informationclick to expand document information

Copyright:

Available Formats

Installation Operating & Maintenance Manual: Rooftop Flexy™

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Installation Operating & Maintenance Manual: Rooftop Flexy™

Uploaded by

Copyright:

Available Formats

INSTALLATION

Downloaded from www.Manualslib.com manuals search engine

The present manual applies to the following ROOFTOP versions :

NOTES FOR UNIT FITTED WITH GAS BURNER :

THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH LOCAL

THIS MANUAL IS ONLY VALID FOR UNITS DISPLAYING THE

IOM / ROOF-TOP FLEXY™ Series - Page 1

IMPORTANT NOTICE ......................................................................................... 3

Page 2 - IOM / ROOF-TOP FLEXY™ Series

Work on the unit:

Work on the electrical system:

Work on the refrigerating circuit(s):

IOM / ROOF-TOP FLEXY™ Series - Page 3

DELIVERY CHECKS STORAGE

If the product is damaged, exact details must be confirmed

Page 4 - IOM / ROOF-TOP FLEXY™ Series

DIMENSIONS AND WEIGHTS

IOM / ROOF-TOP FLEXY™ Series - Page 5

DIMENSIONS AND WEIGHTS

Page 6 - IOM / ROOF-TOP FLEXY™ Series

DIMENSIONS AND WEIGHTS

LENGTH HEIGHT WIDTH AUVENT WEIGHT (kg)

lateral ventil standard

FC.../FH.../FD.../FG... 060 & 070 Figure 4 for all handling

Sling length = 2210 mm

IOM / ROOF-TOP FLEXY™ Series - Page 7

Figure 3 for all handling drawings - pages 7 to11

FC.../FH.../FD.../FG... 060 & 070 with centrifugal fans

Sling length = 2590 mm

FC.../FH.../FD.../FG... 085 & 100

Sling length = 2830 mm

FC.../FH.../FD.../FG... 085 & 100 with centrifugal fans

Sling length = 3230 mm

Sling length = 1870

Page 8 - IOM / ROOF-TOP FLEXY™ Series

Figure 3 for all handling drawings - pages 7 to11

FC.../FH.../FD... 120 & 140

Sling length = 2700 mm Sling length = 2080 mm

FC.../FH.../FD... 120 & 140 with centrifugal fans

Sling length = 2410 mm

Sling length = 1880 mm

FG... 120 & 140 with gas burner

Sling length = 2700 mm

IOM / ROOF-TOP FLEXY™ Series - Page 9

Figure 3 for all handling drawings - pages 7 to11

Sling length = 3300 mm Sling length = 2700 mm

Sling length = 2080 mm

FC.../FH.../FD... 160 & 190

Sling length = 2090 mm

FG... 160 & 190

Page 10 - IOM / ROOF-TOP FLEXY™ Series

Sling length 1 = 3700 mm

FX 110 - 140 - 170

IOM / ROOF-TOP FLEXY™ Series - Page 11

PRELIMINARY CHECK INSTALLATION REQUIREMENTS

NOTE : The AQUILUX protection sheets fitted to the finned

Page 12 - IOM / ROOF-TOP FLEXY™ Series