Need To Know: Building With Sips
Need To Know: Building With Sips
Need To Know: Building With Sips
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BU I TICES
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Building with SIPs: NEED TO KNOW Page 2
Building with SIPs:
NEED TO KNOW
BUILDING CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
HVAC system rightsizing reduces costs and enhances comfort and performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SIPs are typically factory cut for accuracy, quality and reduced onsite labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
HVAC Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Structural Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SIP Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Shop Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SIP Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SIP Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CHECKLIST
KEY POINTS:
n 1. SIP envelopes are intended to be high-performing. The objective is to build the building as tight as
possible and allow mechanical ventilation to manage air flow. This will make for a healthier, more
comfortable structure with improved indoor air quality (IAQ).
ACTION ITEMS:
n 1. Utilize SIP manufacturer approved sealing methods to limit air and vapor transmission through
SIP joints.
n 2. Seal all penetrations (pipes, vents, chimneys) through the SIP envelope with manufacturer
approved sealants.
n 4. Contact a SIPA manufacturing member at www.sips.org to learn about the benefits of SIP construction.
HVAC Systems
SIP envelopes deliver high-performance, extremely airtight envelopes. The energy efficiency and airtightness
positively affect the HVAC design resulting in smaller unit requirements.
KEY POINTS:
n 1. Oversizing equipment jeopardizes building and equipment durability while needlessly increasing
expenses.
n 2. SIP building designers, HERS raters, and HVAC professionals must accurately calculate thermal
performance of SIP envelopes.
n 3. An energy model using ASHRAE Manual J or REM/Rate or Ekotrope design software should be used to
verify proper equipment sizing.
n 4. High-performance structures designed and built extremely airtight must have mechanical make-up air.
There are several options with varying degrees of complexity and cost ensuring a balanced HVAC
system that will introduce fresh air.
ACTION ITEMS:
n 1. Work with an HVAC professional that is familiar with high-performing, extremely airtight structures.
n 2. Use energy calculations reflecting proper SIP foam core long-term thermal R-values along with energy
efficiency and the extreme airtightness of the envelope to avoid HVAC equipment oversizing.
n 3. Keep all HVAC equipment and duct work inside the conditioned SIP envelope.
n 4. Consider specifying a heat recovery ventilator (HRV) or energy recovery ventilator (ERV), as referenced
in ASHRAE 62.2 guidelines, for balanced fresh make-up air.
Structural Capabilities
SIPs have the structural strength to work well in virtually any design.
KEY POINTS:
n 1. The entire SIP works together to carry and manage loads. Therefore cross cutting SIP facings should
only be done with manufacturer’s or engineer’s approval. Trimming of facings to attain a good fit is
acceptable, as well as making cuts for small openings, such as electrical boxes.
n 2. Manufacturers publish construction manuals and load design charts that can be accessed to understand
structural capacities.
n 3. SIPs are compatible with internal conventional framing when special structural requirements are met.
n 4. Point loads may dictate the need for additional structural components to be embedded internally. Avoid
point loads over openings to allow SIPs to act as the header without the need for additional structural
elements.
ACTION ITEMS:
n 1. Contact a SIPA manufacturing member at www.sips.org to request their structural information and
evaluation report.
n 3. Check foundation or floor deck for square, level, and correct dimensions. Shim and adjust as needed.
SIP Sizes
SIPs can be manufactured in very large sizes (up to 8 x 24 feet). Large monolithic SIPs provide faster installation
and reduce the number of connections which results in a much tighter envelope.
KEY POINTS:
n 1. SIPs are large and adequate room is needed for receiving, staging, and lifting panels. Three-inch-wide
supports are recommended every 8 feet minimum to keep SIPs off the ground and to keep them level.
n 2. Lifting equipment such as a SkyTrak or telehandler (all terrain forklift) is recommended for unloading and
stacking SIPs. Fork extensions for 8-foot-wide SIPs are recommended.
n 3. If the crew size or site conditions dictate smaller hand setting of SIPs is needed, be sure to make your
manufacturer aware of limitations upfront.
ACTION ITEMS:
n 1. Contact a SIPA manufacturing member at www.sips.org to learn about their SIP size capabilities.
n 2. Use appropriate methods for moving, stacking, handling and erecting SIPs to maintain the integrity of
the SIPs and promote the safety of the construction team.
n 3. Protect the SIPs from weather upon delivery until time of installation.
Shop Drawings
SIP manufacturers typically convert your architectural drawings into SIP shop drawings. Shop drawings specify
SIP size, layout, assembly details and installation specifications. They are also used by the SIP manufacturer for
accurate CNC fabrication.
KEY POINTS:
n 1. Understand the difference between purchasing SIPs without any fabrication, fabricated SIPs, and a full
ready-to-assemble (RTA) package. Fabricated or ready-to-assemble SIP packages reduce waste onsite
and require less time and skill.
n 2. Depending on complexity of design, need for engineering, permitting and possible revisions, the
development of shop drawings is a process that relies on engagement from those reviewing these
drawings on behalf of the building owner.
n 3. Window/door schedule will have to come with the plans so the designer can draw the proper plans.
n 4. SIPs are pre-cut in the factory per the shop drawings. Building the foundation as accurately as
possible will help reduce onsite adjustment. Slightly larger in size is preferred to allow for minor
adjustments onsite.
ACTION ITEMS:
n 1. Contact a SIPA manufacturing member at www.sips.org and ask for a sample SIP shop drawing for your
review and understanding.
n 2. Involve the SIP manufacturer early to ensure SIP design optimization. Minor alterations can provide
dramatic savings in material costs and speed of installation.
n 3. Communicate with manufacturer regarding any unique needs such as backers, structure in SIPs, solar
panels, or hanging floor system to assure a quality build.
n 4. Understand what lumber and other accessories are coming with the SIP package and what must be
ordered (top/bottom plates, bucks, posts, beams, etc.). This will reduce onsite delays.
SIP Fabrication
Different levels of SIP fabrication are offered by SIP manufacturers. They include blank SIPs, prefabricated SIPs,
and ready-to-assemble (RTA) packages.
KEY POINTS:
n 1. Blank SIPs are the least expensive, but limit your speed of installation advantage, create additional
onsite waste, and require a higher degree of installation skill as all cutting is performed onsite.
n 2. Prefabricated SIPs are designed and cut in the factory to increase speed of installation and improved fit
and finish on the jobsite.
n 3. An RTA package includes internal lumber and headers provided and preinstalled in the factory to
maximize speed and efficiency onsite.
ACTION ITEM:
n Contact a SIP manufacturing member at www.sips.org to learn about their SIP fabrication capabilities.
SIP Installation
SIPs are high-performance building envelopes and an experienced SIP installer is strongly recommended.
KEY POINTS:
n 1. Assure there is a capillary break between the SIPs and concrete floors, foundations and walls.
n 3. The use of ratchet straps to pull SIPs together can be very helpful during installation.
n 4. During installation, it is important to drill plates and connectors to allow access to electrical chases.
n 6. When installing roof SIPs, install splines and “chicken sticks” on the ground, to make the process easier.
n 7. Due to the “stack effect” (air exfiltration), the ridge joint is the most important joint in the house. Follow
manufacturer’s ridge sealing detail to the letter!
n 8. A factory representative is recommended during the initial stages of installation for a first time SIP
user, to help expedite the SIP installation, ensuring the system is installed as required and meets
performance targets.
n 9. After the project has been erected, review all SIP joints to ensure properly nailed and sealed.
n 10. Training programs ensure that an educated installer understands the importance of properly installing and
sealing the SIP package. Available programs include:
o SIPA online training course
o SIPA Registered Master Builder program
o SIPschool hands-on field training
o Carpenters International Training Fund for SIPs
o SIP manufacturer in-house training programs.
ACTION ITEMS:
n 2. Use a blower door test to verify your SIP installation and look for problems that can be fixed pre-drywall.
n 3. Ensure appropriate installation tools are available, such as lifting plates, sealant applicators, foam scoop,
hot wire kit, 8’ level, sledgehammer, Fork Extensions, etc.
n 4. Spot check site dimensions versus SIPs is suggested, to assure a good fit, prior to lifting roof panels.
n 5. Use semi-permeable membranes on SIP roofs to allow for water vapor / moisture escape. Peel and stick
membranes are generally not recommended to cover the entire roof. Use of non-permeable membranes
on roof edges and valleys is acceptable.
KEY POINTS:
n 1. Verify manufacturer recommended sealing of SIP joints is completed prior to installation of cladding.
n 2. In climate zones 4 and colder, SIP Tape should be installed on the interior of the structure. Do not
provide complete coverage on the exterior of a vapor barrier such as peel and stick underlayment.
Standard application of ice and water underlayment at eaves and valleys is acceptable over a SIP roof.
n 3. Application of fully adhered products to SIP roofs is not recommended. A separation layer is
recommended to facilitate future roofing replacement.
n 4. SIPs can withstand minor wetting during the construction process. Covering SIPs with roof and wall
cladding should be completed as soon as practical but only when SIPs are dry.
ACTION ITEMS:
n 1. Review “Builder’s Guide to Structural Insulated Panels for all Climates” by Joseph Lstiburek. This
resource will provide invaluable assistance in Building Science related details and can be purchased
online at Amazon or at www.sips.org.
n 2. Verify manufacturer recommended sealing of SIP joints is completed prior to installation of cladding.
n 5. Follow cladding manufacturer’s recommendations for fastening to SIPs. If not available, review fastener
capacities in OSB to determine fastening schedule.
n 6. Provide specific instructions to the wall cladding and roofing trades. This input should be consistent with
the detailing needed for the climate and type of cladding.
Electrical
Electrical chases are typically provided by the SIP manufacturer to simplify the electrical rough-in, saving the
electrician a great deal of time in the field.
KEY POINTS:
n 1. Vertical and horizontal chases are provided in SIP walls assisting with wiring at outlet and switch
heights.
n 2. Wall and roof chases can be added or removed, prior to SIP manufacture.
n 3. Shop drawings will confirm all chase locations to avoid cutting SIPs in the field unnecessarily. Pre-
planning for installation and special chase locations is critical.
n 4. Electrical chases should be sealed after electrical rough-in inspection to maximize airtightness.
n 5. An experienced SIP installer is your best insurance that the electrical rough-in will go smoothly.
n 6. Recessed lights are not recommended for installation in SIP roofs. Use of surface mounted LED lighting
is recommended.
ACTION ITEMS:
n 1. Plan a review of the shop drawings with the electrician to verify chase locations to accommodate
electrical layout and code compliance.
n 3. Mark wiring holes on the deck or SIP so the electrician can easily find them.
Plumbing
Plumbing should be placed within interior walls to protect the integrity of the high-performance envelope and to avoid
the freezing of the supply lines in cold climates.
KEY POINTS:
n 1. Plumbing is recommended to be placed in interior walls to provide for an optimal exterior building
envelope.
n 2. Minimize roof penetrations and consider consolidating all vents away from south facing roof planes for
potential solar array.
ACTION ITEM:
Discover how easily you can start or deepen your understanding of designing, installing, and excelling with
SIPs in your next commercial or residential project with the decades of industry learnings, tips, and resources
at your fingertips:
• Technical Bulletins
• AIA Continuing Education Courses, Lunch & Learns and YouTube videos
• Detailed case studies, award-winning project briefs, and SIP project USA map