Micro Paver
Micro Paver
Micro Paver
Airplan is a recognised airport and aviation consultancy providing planning and design
services for airports and aviation infrastructure including advisory services on strategic
planning, aviation policy, regulatory controls, airport privatisation and commercialisation
and airport operations.
The Frank Magee Scholarship has been established in honour of one of Airplan’s
founding members and offers an Airplan team member the opportunity to research or
analyse an area in the airport industry as part of skills development. Competitive
proposals submitted by keen Airplan team members are adjudicated by the company
directors. This year’s scholarship was won by Steven Papaleo who researched and
investigated the current trends and developments in Airport Pavement Maintenance
Management Systems.
AIRPORT PAVEMENT
MAINTENANCE MANAGEMENT
SYSTEMS
SUMMARY REPORT
December 1998
CONTENTS
1. INTRODUCTION.............................................................................................. 1
3.1 MicroPAVER...................................................................................................................... 5
APPENDICES
APPENDIX A - REFERENCES
This report forms part of the 1998 Frank Magee Scholarship which was awarded to
facilitate research and investigate the current trends and developments in Airport
Pavement Maintenance Management Systems. Pavement Maintenance Management
Systems (PMMS) are becoming more widespread throughout the world, not only in
airport applications but also highway applications. Highway applications are
presently more widespread than airport applications in Australia, with airport
applications being virtually non existent.
This report is not intended to discuss in detail the components and operation of a
PMMS. For further information on PMMS refer to Appendix A.
This report has been structured to provide information to organisations who are
involved in the use of PMMS or who are looking to become involved in this area.
A PMMS typically uses a pavement rating system, called Pavement Condition Index
(PCI), as the basis from which current and future pavement condition can be
evaluated. From the estimated future pavement condition, multiple budget and
maintenance scenarios can be run to determine the most cost effective maintenance
solutions for the pavements on the airport. More information on PCI surveys is
available in Appendix A.
Within the process of implementing a PMMS there are two distinct areas which
need to be examined. The first is defining the PMMS to be adopted and the second
is the implementation of the PMMS on a pavement network basis.
In this process the decision on which type of PMMS to be used is considered. The
following is a list of the procedures which could be adopted in selecting the PMMS
and procedures to be used to establish the system.
• Undergo training in the software and PCI procedures - The members of the
development team should undergo training, so that they are well versed in the
software and survey procedures. At least one member of the team should
undergo some form of formal training to ensure that the maximum use of the
software can be obtained
• Data collection and pavement network definition - In this step the construction
records for the pavement should be collated for input into the PMMS. This step
can be very time consuming and depends on the availability and quality of
existing information. Once this is established, the pavement network should be
defined in accordance with ASTM D5340-93
• Pavement condition prediction - This involves using the PMMS to calculate the
current pavement condition, as well as predicting what the future pavement
condition will be, through the use of a family of performance prediction curves
• Budget formulation and case scenario development - In this step multiple budget
and maintenance scenarios may be run quickly to determine the most cost
effective solutions for the pavement while remaining within varied budget limits
• Provides the pavement engineer with the current pavement condition and an
estimate of future pavement condition
From the research undertaken before embarking on the study tour, it was found that
there are two prime Pavement Maintenance Management Systems in use around the
world for airport applications. These are not the only systems available or in use,
but rather they appear to be the most widely adopted for airport applications. They
are:
3.1 MicroPAVER
3.2 IAPMS
Gibb Consulting produce, develop, market and operate IAPMS. IAPMS is in use at
La Guardia, Newark, JFK, Miami, Bahrain, Rio de Janeiro and London’s Heathrow
and Gatwick airports amongst others. IAPMS is a customisable system able to suit
the clients own specific needs. Gibb offer services such as training, support and
implementation of the system.
IAPMS uses not only the surface defects determined from PCI surveys but also
utilises a residual life analysis to make a structural analysis of the pavement.
Therefore IAPMS is able to provide both a surface evaluation and structural
analysis of the pavement.
Meetings were held with a number of organisations in the UK and USA to examine
Airport Pavement Maintenance Management Systems and how they are utilised. The
following is a summary of those discussions.
• They produce and market the Integrated Airport Pavement Management System
(IAPMS)
• IAPMS uses both surface evaluation (PCI) and structural analysis (residual life)
in its estimation of future pavement condition
• Gibb believe in carrying out the PCI survey in one operation because of
logistics. This approach is suited to consulting companies as reports need to be
produced and carrying out the inspection in one operation better facilitates this
• PCI survey duration is dependant on the size of the airport and the number of
sections. London Heathrow took 2 surveyors 8 weeks using Husky portable
computers
• Implementation time and cost of a PMMS can vary depending on availability and
quality of records and the size of the airport
• Gibb believe that clients tend not to put much emphasis on management of their
pavements but are starting to realise the benefits of doing so and as a result are
becoming more open to PMMS
• It generally takes several days to produce a report once all the data is collected
and input depending on the number of budget and maintenance scenarios run
• Accurate pavement prediction curves can be established after the initial survey,
if the pavement has a variety of ages. These curves become more accurate as
time goes on and new data is added
• PMMS in use since 1990 and currently there are 7 UK airports in the BAA
Group
• Consider that PCI surveys should be carried out every 2-3 years for high use
pavements and every 4-5 years for low use pavements
• Identify business need - Identify what is the best option to take to achieve
the most cost effective solutions within the available budget
• BAA do not currently use all features of MicroPAVER. They are implementing
their PMMS in a staged process and are currently at the stage of looking to
implement the budget scenarios module and develop maintenance policies for
the airports
• BAA use Husky portable computers for PCI data collection and input. Paper
recording of data was found to be inefficient. Switching to the portable
computers increased field inspection productivity by 100%. This does not
include the reduced office data entry time
• One member of the BAA team has undergone formal training in MicroPAVER
and PCI procedures in the United States. It was felt that this was very beneficial
and was highly recommended
• Once a pavement has a PCI rating of between 60-65, BAA will have a closer
examination of the pavement with the view of providing some maintenance or
rehabilitation work
• BAA believe that to provide accurate future pavement condition the pavement
prediction family curves need to be as accurate as possible
• Before carrying out any maintenance work, the long term plan for the airport
should be examined to ensure that the pavement will still be in use for some time
into the future
• When considering more than one airport, it must be remembered that the
business need of all of the airports within the airport group need to be
considered and therefore, this need should be factored in when examining which
airports will receive funding
• BAA believe that PMMS will become more widespread as time goes on and
airport managers realise the benefits that can be gained from such systems
• To obtain high early strength concrete BAA use TOPROC microsilica concrete.
This achieves strengths of between 20-40 MPa within 3-6 hours
• BAA have had mixed experience with epoxy resins. Some have performed well
while others have performed poorly
• Edge and corner spalling have been found to be the most common causes of
concrete pavement failure together with structural failures of the pavement.
Asphalt pavements tend to have reflection cracking problems
• APTech spend a lot of time working in the pavement modelling and budget
forecast modules, as this is where different funding options can be run to
determine the most optimum solutions
• APTech implement MicroPAVER into their clients’ workplace and train their
staff if this is so desired. Some clients prefer to have the system so that they may
use it when the time requires. Other clients do not use it at all, but rather prefer
to engage a consultant when they require work to be carried out
• APTech have a staged training procedure for staff. All staff attend the University
of Illinois MicroPAVER course as one of the first steps and then move on to
focus on certain aspects of the program
• Vehicles equipped with video equipment have also been used to record
pavement surface defects. This provides for a quick survey to be carried out of
an airport so that the movement areas are not down for long. These vehicles can
record data at speeds up to 90km/hr
• Viewing of this data however can be very time consuming. The accuracy of this
system has also been questioned as fine cracks do not show up in the video and
comparisons with normal field inspection techniques have shown some
discrepancies
• After the initial PCI survey, APTech believe that accurate pavement prediction
curves can be achieved as long as the pavement has a variety of ages
• O’Hare International Airport runways are surveyed every year to year and a
half. All other pavements are surveyed every 3 years. They would prefer to have
runways surveyed every year and the other pavements every second year
• Colorado Division of Aviation has 76 airports under its control and inspect their
pavements on a 3 year split cycle. A third of the pavements are inspected every
year
• The current trend in PMMS is to make the data output more presentable and easy
to understand for airport managers
• Most pavement failures they have seen have been a result of under design
because of budget constraints and/or poor construction techniques
• At general aviation airports climatic effects tend to be the most common causes
of pavement failure
• Cracking was found to be the most common cause of asphalt pavement failure
• Cracking, spalling and joint deterioration tended to be the most common causes
of pavement failure in concrete pavements
• The University of Illinois has been selected by the FAA as the Centre of
Excellence for airfield pavements
• Current research projects are being carried out in the development and
implementation of SUPERPAVE for highway pavements and the fatigue
properties of asphalt pavements under B777 wheel loads
• Version 5.1 will include a condition matrix which will allow a user to specify
maintenance procedures based on the PCI and pavement indices
• Virtual sectioning will be included in Version 5.1. This will allow a user to
combine pavement sections to provide more workable solutions. Together with
this is another new tool called project formulation which will allow the user to
combine projects to allow for easier management of works
• Colorado Division of Aviation has 76 airports under its control which are
general aviation and smaller airfields
• Most rehabilitation works are funded through federal grants and all maintenance
work is funded under the Division’s budget
• Their PMMS has been in place since 1991 to assist in the decision making
process
• It then progressed and is now used to track pavement performance and assist in
forecasting future pavement condition
• The PMMS is not used as the sole tool in pavement management but is rather
used to assist the engineer in making decisions
• The PMMS is able to quickly identify which pavements are in need of further
examination through the use of the PCI value
• PCI surveys are carried out on a 3 yearly cycle, but it is desired to have them
carried out on a 2 yearly cycle. A third of the pavements are inspected every
year
• The Division of Aviation is “up to speed” on the use of their PMMS and can use
it when required. However, they have found that the most cost effective and
beneficial approach is to have a consultant carry out the survey work with one of
the Division’s employees and then input the data themselves
• If a pavement has a PCI in the low to mid 60s then it is generally considered for
a closer examination for rehabilitation or maintenance work
• When reviewing which pavements to maintain all airports are considered and
the critical airports repaired first. If work can be held off or another airport can
take some of the traffic for a year then this may assist in reaching the budget
requirements
• The PCI survey system is used by both systems as the fundamental basis of
pavement condition
• PMMS are considered to be the way of the future as they are able to quickly
determine cost effective solutions and develop budget scenarios
• PMMS are only a tool and should not be used in place of engineering judgement
but rather to assist the engineer in making decisions on pavement condition and
projects
• There is a focus on making the data produced by a PMMS more presentable for
easier use by airport managers
• PCI surveys should be carried out every 2-3 years at maximum depending on
pavement use
• Initial implementation can be difficult as airport managers do not see the value
in such systems until they are using one
• The economic and engineering needs both need to be identified so that workable
solutions can be provided that satisfies all parties involved
• Many overseas organisations use portable computers for field data entry to
increase productivity
• Most time is spent in data collection. That is, both collecting pavement history
records and PCI surveys. Data collection is very important in establishing the
PMMS and plays a role in determining pavement sections. It may take several
months to collate but it is important to ensure that it is carried out
• There are generally two levels of usage of a PMMS. One is using the system as
an inventory and PCI calculator while the second and more extensive is to use
the system for the above as well as pavement prediction modelling and
budgeting
APPENDIX A - REFERENCES
Shahin, M. Y. 1994. Pavement Management for Airports, Roads, and Parking Lots.
New York: Chapman and Hill.
ASTM D 5340-93. Standard Test Method for Airport Pavement Condition Index
Surveys. American Society for Testing and Materials.
INTRODUCTION
My application for the Frank Magee Scholarship seeks the opportunity to research and
investigate the current trends and “state of the art” developments in Airport Pavement
Maintenance Management Systems (PMMS).
PMMS play an important role in the management of airport maintenance and expenditure. They
are becoming more widespread around the world as many airports become privatised or are
looking to become more efficient in their allocation of maintenance funds.
The use of a systematic approach to maintenance and rehabilitation planning using a PMMS at
airports in Australia to date, is very limited and this study provides the opportunity for Airplan
to become competent and a leader in developing these systems in the Pacific rim.
My proposal includes:
Ë To examine what types of PMMS are used by various airport authorities and
administrations around the world
Ë To witness “hands on” how the systems are implemented and maintained by airport
authorities
Ë To view and document the maintenance techniques and strategies used by various airport
authorities
Ë To provide Airplan with the opportunity to become the leader in Australasia in the area of
airport PMMS
As part of this study I intend to attend Pavement Maintenance Management Systems conferences
conducted during the study period. This will provide not only myself, but Airplan, with
additional detailed information on current trends and developments in PMMS and other
pavement technologies. It also provides the opportunity to develop contacts around the world
in this area and associated areas of mutual interest.
With the increasing development and privatisation of many of Australia’s airports together with
the impending establishment of Second Sydney Airport it is now considered to be the right time
for Airplan to introduce PMMS as part of our range of services.
SCHEDULE
As part of this study it is proposed that I travel to the United States, UK, Hong Kong and several
European countries.
Many of the PMMS available have been developed in the United States and therefore it is
considered essential that a visit be made there to examine how airport operators are
implementing these systems. It is also seen as an opportunity to meet the developers of some of
the PMMS software.
The BAA in the UK have adopted and operated a PMMS at many of their airports since the
early 1990’s and it is considered that examining the implementation of their systems is
important since BAA are responsible for a network of various size airports.
Hong Kong’s new airport is seen as a good example of the establishment of a PMMS during the
construction of the airport. This could potentially be utilised by Airplan to market a PMMS
when the Second Sydney Airport is built.
If time permits, I would also like to examine several airports in Europe which have
implemented a PMMS.
Ä A desktop study to examine the type of systems in use around the world and how they are
established and operated. This part of my study has already commenced. This would be
followed up with questionnaires to selected worldwide airports
ð US Corps of Engineers
ð University of Illinios
Ä Visit to the UK
Ä Preparation of a report on the PMMS being used around the world and which ones are most
suited to the Australasian environment and their effectiveness
Ä Preparation of marketing material for Airplan to use to promote our new service and
knowledge
Ä Preparation and presentation of seminars and reports for Airplan staff to enable the team to
become more aware of PMMS and expand the company knowledge base
CAREER ENHANCEMENT
I feel that this opportunity to develop my skills in Pavement Maintenance Management Systems
would enhance my knowledge and career opportunities significantly. I already have a founding
in this area as my final year project at University was on the “Maintenance and Rehabilitation
of Rigid Aircraft Pavements”. This work enabled me to gain an understanding of the nature and
operation of PMMS and the steps that need to be taken in their implementation. I was also able
to gain a broad understanding in the concrete pavement maintenance techniques adopted around
the world. I believe that this opportunity will allow me to further enhance my knowledge in
these areas.
I have been involved in the Pavement Condition Index (PCI) survey that was conducted on
Sydney Airport’s Taxiways Alpha, Golf and Foxtrot and developed a spreadsheet and data
sheet to help improve the efficiency of data collection and analysis required for this type of
survey. As an integral part of a PMMS involves the PCI survey for the input data collection, I
feel that this introduction will help me develop my skills further.
My knowledge of computer systems will greatly assist in this study as I have a sound
background and am comfortable with computers and how they operate. This knowledge will
allow me to focus on maintenance techniques, how PCI surveys are undertaken, analyse various
maintenance scenarios to budget limitations and other related areas. This will also be of benefit
in the implementation of such a Pavement Maintenance Management System within Airplan.
I believe that my background in these areas will help me and act as building blocks upon which
I can further develop and enhance my knowledge. I feel that these areas are important issues
which need to be examined and implemented in Australia and they are of special interest to me.
VALUE TO AIRPLAN
I believe the value of this study to Airplan and myself would be immeasurable. It would
provide Airplan the opportunity to become a market leader in this type of service and provide
the capability to introduce PMMS to the Australasian market at both Civil and Military airports.
Airplan would be able to market themselves as a specialist in PMMS and it would add to the
knowledge of the Airplan team. I would also see the opportunity for myself to be actively
involved in marketing this service with clients as I would have knowledge of what systems are
used around the world and the effectiveness of these systems.
Upon completion of the study a report would be produced outlining the merits of various
PMMS in order to allow Airplan to appreciate the value of various systems available.
Presentations would be made to Airplan staff so that the company as a whole becomes more
knowledgeable of the systems available. Also, Airplan’s involvement in the Second Sydney
Airport provides the opportunity for implementation of a PMMS from the beginning which will
allow for more effective maintenance procedures in the future.
This study will also assist the company in the implementation and training of the proposed
purchase of MicroPAVER. Having the knowledge within the company of how other airport
authorities utilise their PMMS will greatly enhance and allow the company to increase the
efficiency of the system. It will reduce the learning curve so that Airplan becomes proficient in
PMMS much earlier than could otherwise be expected.
Before I would undertake this study I would actively discuss PMMS issues with other Airplan
staff members to capture the available in house experience and knowledge on this subject. I
would also utilise their knowledge to help develop questionnaires and checklists so that the
study incorporates as much information as possible.
OPPORTUNITIES
I also see this study as an opportunity to view airfield pavement construction types and
maintenance techniques used around the world. It will allow the company and myself to become
more knowledgeable in the current pavement maintenance techniques while allowing a contact
base to be developed. This contact base will allow Airplan to stay at the forefront of current
pavement technologies and Pavement Maintenance Management Systems.
It also provides the opportunity to discuss with pavement maintenance managers and operators
their maintenance policies, strategies and repair techniques.
APPENDIX C - ORGANISATION CONTACT LIST
Organisation Contact List
Mr Travis Vallin
Director
Colorado Division of Aviation
56 Inverness Drive East
Englewood, CO
United States of America
Tel. +1 (303) 792 2160