Altivar process ATV630

EAV64364 10/2019

Altivar process ATV630

Variable Speed Drives

Single Phase S7B (Blower drive setup)

Application note
10/2019
EAV6436401

www.schneider-electric.com
 The information provided in this documentation contains general descriptions and/or technical character-
istics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this
document on any medium whatsoever without permission of Schneider Electric, given in writing. You also
agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant
any right or license for the personal and noncommercial use of the document or its content, except for a
non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2019 Schneider Electric. All rights reserved.

2 EAV64364 10/2019
 Table of Contents

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter 1 Application Description and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

EAV64364 10/2019 3
4 EAV64364 10/2019
 Safety Information

Important Information

NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.

PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.

Qualification Of Personnel
Only appropriately trained persons who are familiar with and understand the contents of this manual and
all other pertinent product documentation are authorized to work on and with this product. In addition, these
persons must have received safety training to recognize and avoid hazards involved. These persons must
have sufficient technical training, knowledge and experience and be able to foresee and detect potential
hazards that may be caused by using the product, by changing the settings and by the mechanical,
electrical and electronic equipment of the entire system in which the product is used. All persons working
on and with the product must be fully familiar with all applicable standards, directives, and accident
prevention regulations when performing such work.

EAV64364 10/2019 5
Intended Use

The product may only be used in compliance with all applicable safety standard and local regulations and
directives, the specified requirements and the technical data. The product must be installed outside the
hazardous ATEX zone. Prior to using the product, you must perform a risk assessment in view of the
planned application. Based on the results, the appropriate safety measures must be implemented. Since
the product is used as a component in an entire system, you must ensure the safety of persons by means
of the design of this entire system (for example, machine design). Any use other than the use explicitly
permitted is prohibited and can result in hazards.

Product Related Information

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
 Only appropriately trained persons who are familiar with and understand the contents of this manual
and all other pertinent product documentation and who have received safety training to recognize and
avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment,
repair and maintenance must be performed by qualified personnel.
 The system integrator is responsible for compliance with all local and national electrical code
requirements as well as all other applicable regulations with respect to grounding of all equipment.
 Many components of the product, including the printed circuit boards, operate with mains voltage.
 Only use properly rated, electrically insulated tools and measuring equipment.
 Do not touch unshielded components or terminals with voltage present.
 Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the
drive system, block the motor shaft to prevent rotation.
 AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused
conductors of the motor cable.
 Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals.
 Before performing work on the drive system:
 Disconnect all power, including external control power that may be present. Take into account that
the circuit breaker or main switch does not de-energize all circuits.
 Place a Do Not Turn On label on all power switches related to the drive system.
 Lock all power switches in the open position.
 Wait 15 minutes to allow the DC bus capacitors to discharge.
 Follow the instructions given in the chapter "Verifying the Absence of Voltage" in the installation
manual of the product.
 Before applying voltage to the drive system:
 Verify that the work has been completed and that the entire installation cannot cause hazards.
 If the mains input terminals and the motor output terminals have been grounded and short-circuited,
remove the ground and the short circuits on the mains input terminals and the motor output
terminals.
 Verify proper grounding of all equipment.
 Verify that all protective equipment such as covers, doors, grids is installed and/or closed.

Failure to follow these instructions will result in death or serious injury.

Damaged products or accessories may cause electric shock or unanticipated equipment operation.

DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.

Contact your local Schneider Electric sales office if you detect any damage whatsoever.

6 EAV64364 10/2019
 This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.

DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.

Your application consists of a whole range of different interrelated mechanical, electrical, and electronic
components, the drive being just one part of the application. The drive by itself is neither intended to nor
capable of providing the entire functionality to meet all safety-related requirements that apply to your
application. Depending on the application and the corresponding risk assessment to be conducted by you,
a whole variety of additional equipment is required such as, but not limited to, external encoders, external
brakes, external monitoring devices, guards, etc.
As a designer/manufacturer of machines, you must be familiar with and observe all standards that apply
to your machine. You must conduct a risk assessment and determine the appropriate Performance Level
(PL) and/or Safety Integrity Level (SIL) and design and build your machine in compliance with all applicable
standards. In doing so, you must consider the interrelation of all components of the machine. In addition,
you must provide instructions for use that enable the user of your machine to perform any type of work on
and with the machine such as operation and maintenance in a safe manner.
The present document assumes that you are fully aware of all normative standards and requirements that
apply to your application. Since the drive cannot provide all safety-related functionality for your entire
application, you must ensure that the required Performance Level and/or Safety Integrity Level is reached
by installing all necessary additional equipment.

WARNING
INSUFFICIENT PERFORMANCE LEVEL/SAFETY INTEGRITY LEVEL AND/OR UNINTENDED
EQUIPMENT OPERATION
 Conduct a risk assessment according to EN ISO 12100 and all other standards that apply to your
application.
 Use redundant components and/or control paths for all critical control functions identified in your risk
assessment.
 If moving loads can result in hazards, for example, slipping or falling loads, operate the drive in closed
loop mode.
 Verify that the service life of all individual components used in your application is sufficient for the
intended service life of your overall application.
 Perform extensive commissioning tests for all potential error situations to verify the effectiveness of
the safety-related functions and monitoring functions implemented, for example, but not limited to,
speed monitoring by means of encoders, short circuit monitoring for all connected equipment, correct
operation of brakes and guards.
 Perform extensive commissioning tests for all potential error situations to verify that the load can be
brought to a safe stop under all conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings,
incorrect data or other errors.

WARNING
UNANTICIPATED EQUIPMENT OPERATION
 Carefully install the wiring in accordance with the EMC requirements.
 Do not operate the product with unknown or unsuitable settings or data.
 Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

EAV64364 10/2019 7
 WARNING
LOSS OF CONTROL
 The designer of any control scheme must consider the potential failure modes of control paths and,
for critical control functions, provide a means to achieve a safe state during and after a path failure.
Examples of critical control functions are emergency stop, overtravel stop, power outage and restart.
 Separate or redundant control paths must be provided for critical control functions.
 System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
 Observe all accident prevention regulations and local safety guidelines (1).
 Each implementation of the product must be individually and thoroughly tested for proper operation
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition),
Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed
Drive Systems.

The temperature of the products described in this manual may exceed 80 °C (176 °F) during operation.

WARNING
HOT SURFACES
 Ensure that any contact with hot surfaces is avoided.
 Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
 Verify that the product has sufficiently cooled down before handling it.
 Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Machines, controllers, and related equipment are usually integrated into networks. Unauthorized persons
and malware may gain access to the machine as well as to other devices on the network/fieldbus of the
machine and connected networks via insufficiently secure access to software and networks.

WARNING
UNAUTHORIZED ACCESS TO THE MACHINE VIA SOFTWARE AND NETWORKS
 In your hazard and risk analysis, consider all hazards that result from access to and operation on the
network/fieldbus and develop an appropriate cyber security concept.
 Verify that the hardware infrastructure and the software infrastructure into which the machine is
integrated as well as all organizational measures and rules covering access to this infrastructure
consider the results of the hazard and risk analysis and are implemented according to best practices
and standards covering IT security and cyber security (such as: ISO/IEC 27000 series, Common
Criteria for Information Technology Security Evaluation, ISO/ IEC 15408, IEC 62351, ISA/IEC 62443,
NIST Cybersecurity Framework, Information Security Forum - Standard of Good Practice for
Information Security).
 Verify the effectiveness of your IT security and cyber security systems using appropriate, proven
methods.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
LOSS OF CONTROL
Perform a comprehensive commissioning test to verify that communication monitoring properly detects
communication interruptions
Failure to follow these instructions can result in death, serious injury, or equipment damage.

8 EAV64364 10/2019
 NOTICE
DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE
Before switching on and configuring the product, verify that it is approved for the mains voltage.
Failure to follow these instructions can result in equipment damage.

EAV64364 10/2019 9
10 EAV64364 10/2019
 About the Book

At a Glance

Document Scope
The purpose of this document is to show how to supply an ATV630 frame size 7B internal three-phase
blower by a single-phase supply.
The document is structured in two main parts which are:
 Application Description: this part provides the application and architecture selected for this application
note,
 Settings: this part provides the steps to achieve before supplying an ATV630 frame size 7B internal
blower by an external supply.

Validity Note
Original instructions and information given in the present document have been written in English (before
optional translation).
This document is valid for the Altivar Process ATV630 single phase drives of frame size 7B.
For product compliance and environmental information (RoHS, REACH, PEP, EOLI, etc.), go to
www.schneider-electric.com/green-premium.
The technical characteristics of the devices described in the present document also appear online. To
access the information online:

Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
 Do not include blank spaces in the reference or product range.
 To get information on grouping similar modules, use asterisks (*).

3 If you entered a reference, go to the Product Datasheets search results and click on the reference that
interests you.
If you entered the name of a product range, go to the Product Ranges search results and click on the
product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that interests
you.
5 Depending on the size of your screen, you may need to scroll down to see the datasheet.
6 To save or print a datasheet as a .pdf file, click Download XXX product datasheet.

The characteristics that are presented in the present document should be the same as those character-
istics that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the document and online information, use
the online information as your reference.

EAV64364 10/2019 11
Related Documents
Use your tablet or your PC to quickly access detailed and comprehensive information on all our products
on www.schneider-electric.com.
The internet site provides the information you need for products and solutions:
 The whole catalog for detailed characteristics and selection guides,
 The CAD files to help design your installation, available in over 20 different file formats,
 All software and firmware to maintain your installation up to date,
 A large quantity of White Papers, Environment documents, Application solutions, Specifications... to
gain a better understanding of our electrical systems and equipment or automation,
 And finally all the User Guides related to your drive, listed below:

Title of Documentation Catalog Number

Digital Catalog for Industrial Digit-Cat
Automation
Catalog: Altivar Process ATV600 DIA2ED2140502EN (English), DIA2ED2140502FR (French)
variable speed drives
ATV600/ATV900 Getting Started - FAQ FA364431 (English)
Video

ATV600 Getting Started EAV63253 (English), EAV63254 (French), EAV63255 (German), EAV63256
(Spanish), EAV63257 (Italian), EAV64298 (Chinese), EAV63253PT
(Portuguese), EAV63253TR (Turkish)
ATV600 Getting Started Annex EAV64300 (English)
(SCCR)
ATV630, ATV650 Installation EAV64301 (English), EAV64302 (French), EAV64306 (German), EAV64307
Manual (Spanish), EAV64310 (Italian), EAV64317 (Chinese), EAV64301PT
(Portuguese), EAV64301TR (Turkish)
ATV600 Programming Manual EAV64318 (English), EAV64320 (French), EAV64321 (German), EAV64322
(Spanish), EAV64323 (Italian), EAV64324 (Chinese), EAV64318PT
(Portuguese), EAV64318TR (Turkish)
SoMove: FDT SoMove_FDT (English, French, German, Spanish, Italian, Chinese)
ATV600: DTM ATV6xx_DTM_Library_EN (English - to be installed first),
ATV6xx_DTM_Lang_FR (French), ATV6xx_DTM_Lang_DE (German),
ATV6xx_DTM_Lang_SP (Spanish), ATV6xx_DTM_Lang_IT (Italian),
ATV6xx_DTM_Lang_CN (Chinese)

(Other option manuals and Instruction sheets are available on www.schneider-electric.com)

Title of Documentation Reference Number

Digital Catalog for Industrial Digit-Cat
Automation
ATV320 Catalog DIA2ED2160311EN (English), DIA2ED2160311FR (French)
ATV320 Getting Started NVE21763 (English), NVE21771 (French), NVE21772 (German), NVE21773
(Spanish) NVE21774 (Italian), NVE21776 (Chinese), NVE21763PT
(Portuguese)
ATV320 Getting Started Annex NVE21777 (English)
(SCCR)
ATV320 Installation manual NVE41289 (English), NVE41290 (French), NVE41291 (German), NVE41292
(Spanish), NVE41293 (Italian), NVE41294 (Chinese), NVE41289PT
(Portuguese), NVE41289TR (Turkish)
ATV320 Programming manual NVE41295 (English), NVE41296 (French), NVE41297 (German), NVE41298
(Spanish), NVE41299 (Italian), NVE41300 (Chinese)
SoMove: FDT SoMove_FDT (English, French, German, Spanish, Italian, Chinese)
ATV320: DTM ATV320_DTM_Library (English, French, German, Spanish, Italian, Chinese)

You can download these technical publications and other technical information from our website at
www.schneider-electric.com/en/download

12 EAV64364 10/2019
Terminology
The technical terms, terminology, and the corresponding descriptions in this manual normally use the
terms or definitions in the relevant standards.
In the area of drive systems this includes, but is not limited to, terms such as error, error message, failure,
fault, fault reset, protection, safe state, safety function, warning, warning message, and so on.
Among others, these standards include:
 IEC 61800 series: Adjustable speed electrical power drive systems
 IEC 61508 Ed.2 series: Functional safety of electrical/electronic/programmable electronic safety-related
 EN 954-1 Safety of machinery - Safety related parts of control systems
 ISO 13849-1 & 2 Safety of machinery - Safety related parts of control systems
 IEC 61158 series: Industrial communication networks - Fieldbus specifications
 IEC 61784 series: Industrial communication networks - Profiles
 IEC 60204-1: Safety of machinery - Electrical equipment of machines – Part 1: General requirements

In addition, the term zone of operation is used in conjunction with the description of specific hazards, and
is defined as it is for a hazard zone or danger zone in the EC Machinery Directive (2006/42/EC) and in ISO
12100-1.

Contact Us
Select your country on:
www.schneider-electric.com/contact

Schneider Electric Industries SAS

Head Office
35, rue Joseph Monier
92500 Rueil-Malmaison
France

EAV64364 10/2019 13
14 EAV64364 10/2019
 Altivar process ATV630

EAV64364 10/2019

Chapter 1
Application Description and Settings

Application Description and Settings

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Application Description 16
Settings 18

EAV64364 10/2019 15
Application Description

Introduction
The method to generate a three-phase supply from a single-phase one is by using an auxiliary drive
(Blower supply).
This Application Note describes how to supply the internal blower of an ATV630C25N4MN or
ATV630C31N4MN by an ATV320U30N4•.
In this example the internal blower of an ATV630 (ATV630C31N4MN) is supplied by an ATV320
(ATV320U30N4B). Additional components are indicated. A synchronization scheme between the main
drive and the blower supply is proposed. This synchronization allows to turn the blower on-off synchronized
with the run order of the main drive.
The following parts of this Application Note describe the commissioning procedure for this architecture.

Example of Architecture
The architecture used as an example for this application note is the following.

Short description Catalog number Quantity

Main variable speed drive (refer to getting started ATV630C25N4MN or ATV630C31N4MN 1
manual for output current in single-phase supply
application)
AC line choke Inductance per phase: 38-50 μH 1
Rated current: > 500 A rms
Saturation current: > 1000 A pk
Branch circuit protection for the main drive Refer to the ATV600 Getting started annex
EAV64300 (English)
Auxiliary variable speed drive (Blower supply) ATV320U30N4B or ATV320U30N4C 1
NOTE: Use only these catalog numbers.
Output sinus filter (1) VW3A5401 1
Branch circuit protection for the auxiliary drive Refer to the ATV320 Getting started annex
NVE21777 (English)
(1)
The internal three-phase blower used in our drives has not been designed to withstand high dV/dt nor high THDv.
So an additional output sinus-filter is required in conjunction with the blower supply.

NOTE: Please refer to the ATV630 installation manual (see page 12) (Connecting Fans for a Separate
Power Supply on frame sizes 7A and 7B) for information on how to supply the internal blower from an
external supply.

16 EAV64364 10/2019
 The following diagram shows the architecture used in this application note.

(A) Line choke. Please refer to the Example of Architecture section (see page 16).
(B) Fan power supply terminals. Please refer to the ATV630-650 Installation manual (see page 12).
F1, F2 Fuses. Input line protection for the main drive. Please refer to the ATV600 Getting started annex
EAV64300
F3, F4 Fuses. Input line protection for the auxiliary drive. Please refer to the ATV320 Getting started annex
NVE21777.

EAV64364 10/2019 17
Settings

Introduction
This section describes the initial steps to perform before supplying an ATV630C25N4MN or
AT630C31N4MN internal blower by an ATV320U30N4•.
The values of parameters given in this part correspond to the architecture selected for this Application
Note.
NOTE:
 Settings may vary according to the architecture needs.
 Before starting the drive configuration. Ensure that the drive is reset to factory settings.

Blower Characteristics
The following table shows two different possibilities depending on the mains voltage they are connected.

Rated nominal Rated motor power Nominal motor current Nominal motor speed
motor voltage 1 blower 1 blower 1 blower
2 blowers (1) 2 blowers (1) 2 blowers (1)
Vdc kW (HP) kW (HP) A A rpm rpm
400 0.5 (0.67) 1 (0.67) 0.78 1.56 2700 2700
480 0.56 (0.75) 1.12 (0.75) 0.76 1.52 2960 2960
(1)
There are two similar blowers inside of the ATV630C25N4MN or ATV630C31N4MN.

Multiply by 2 the nominal power and the nominal current to obtain the equivalent characteristics for 2
identical blowers. The other parameters are not impacted.

ATV320 Parameter Configuration

Perform the following instructions to set the ATV320 parameters. Refer to the ATV320 Programming
manual (see page 12).

Step Action Value

1 Perform a reset to “Factory Settings (All) –
2 Set [Std motor frequency] bfr 60Hz NEMA

Set the Motor Data as follows:

Step Parameter Value

1 [Rated motor power] npr 1.5 HP
2 [Nominal motor current] ncr 1.7 A
3 [Noiminal motor speed] nsp 2960 rpm
4 [Motor thermal current] ith 1.5 A

NOTE: Do not perform an Autotune. Performing an autotune can trigger an error ocf due to the sinus
filter.
Set up the drive parameters as follows:

Step Action Value

1 [Low speed] lsp 60 Hz
2 [Internal Current Limit] cli 2A
3 [Switch. Freq type] sft sfrType 2
4 [Type of 2 wire control] tct Level
5 [Output phase loss] opl No
NOTE: This is needed if a drive is being used with a small motor.
6 [Auto DC injection] adc No

18 EAV64364 10/2019
ATV630 Parameter Configuration
Perform the following instructions to set the ATV630. Refer to the ATV600 Programming manual
(see page 12).

Step Action Comment

1 Enter the [R3 Configuration] r3- menu [Complete settings]
[Input/Output] [Relay] [R3
configuration]
2 Set [R3 Assignment] r3 to run. This allows the blower to run if the
motor is running.

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20 EAV64364 10/2019
 ATV630_Single_Phase_S7B_Application_Note_EN_EAV64364_01

www.schneider-electric.com/contact 10/2019