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Circuit Diagrams: Electrical Wiring

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Black plate (1,1)

Electrical Wiring
CIRCUIT DIAGRAMS
4.3

BS
4 Junction Block

5 Centralized Junction

6 Power Unit

7 Engine & Transmission Management System

8 Exterior Lighting & Signaling

9 Interior Lighting

10 Driver Informatio

11 Wipe & Wash

12 Assistant Mechanism

13 Driver Aids

14 Driver Comfort

Model YR 2006
English Edition RDWE-06HA030
Destination: MHR
April 2006 Printed in Malaysia

Copyright

Perusahaan Otomobil
Nasional Berhad
(Company No.: 100995-U)
Black plate (2,1)

Printed in Malaysia 18 April 2006 Eng


Black plate (3,1)

CIRCUIT DIAGRAMS E W 0 3
Content /I

4 Junction Block

CENTRALIZED ELECTRICAL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/1


PCB Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/1
PCB Schematic (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/2
CENTRALIZED ELECTRICAL BOX CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . 4/3

5 Centralized Junction

FUSIBLE LINK .......................................................... 5/1

CENTRALIZED FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/3

MULTI-PURPOSE FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/5

CENTRALIZED RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/6

6 Power Unit

POWER DISTRIBUTION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/1


POWER DISTRIBUTION SYSTEM (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/2
POWER DISTRIBUTION SYSTEM (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/3
POWER DISTRIBUTION SYSTEM (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/4
POWER DISTRIBUTION SYSTEM (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/5
POWER DISTRIBUTION SYSTEM (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/6

STARTING SYSTEM <with immobiliser> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/7


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/8

STARTING SYSTEM <without immobiliser> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/9


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/10

CHARGING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/11


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/12
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/12

IGNITION SYSTEM ..................................................... 6/13

Copyright

Perusahaan Otomobil
Nasional Berhad
(Company No.: 100995-U)

Printed in Malaysia 18 April 2006 Eng


Black plate (4,1)

E W 0 3 CIRCUIT DIAGRAMS
/II Content

IGNITION SYSTEM (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/14

IMMOBILISER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/15


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/16
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/16

7 Engine & Transmission Management System

MPI SYSTEM .......................................................... 7/1


MPI SYSTEM (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/2
MPI SYSTEM (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/3
MPI SYSTEM (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/4
MPI SYSTEM (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/5
MPI SYSTEM (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/6

AUTOMATIC TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/7


AUTOMATIC TRANSMISSION (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/8
AUTOMATIC TRANSMISSION (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/9
AUTOMATIC TRANSMISSION (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/10
AUTOMATIC TRANSMISSION (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/11

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/12


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/13
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/13

8 Exterior Lighting & Signaling

BUZZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/1
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/2
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/2

HEADLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/3
HEADLAMP (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/4
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/5
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/5

FRONT FOG LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/6


FRONT FOG LAMP (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/8

TAIL LAMP & LICENCE PLATE LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/9


TAIL LAMP & LICENCE PLATE LAMP (Continued) . . . . . . . . . . . . . . . . . . . . . . 8/10
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/11

STOP LAMP & HMSL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/12

TURN SIGNAL LAMP & HAZARD LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/13


TURN SIGNAL LAMP & HAZARD LAMP (Continued) . . . . . . . . . . . . . . . . . . . 8/14
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/15
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/15

BACK-UP LAMP & REVERSE SENSOR ................................... 8/16

HORN <without AUDIO SWITCH> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/17


HORN <with AUDIO SWITCH> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/18

Printed in Malaysia 18 April 2006 Eng


Black plate (5,1)

CIRCUIT DIAGRAMS E W 0 3
Content /III

9 Interior Lighting

ROOM LAMP AND LUGGAGE COMPARTMENT LAMP . . . . . . . . . . . . . . . . . . . 9/1


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/2
TROUBLSHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/2

10 Driver Informatio

METER & GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10/1


METER & GAUGE (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10/2
METER & GAUGE (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10/3
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10/4
TROUBLSHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10/4

11 Wipe & Wash

WINDSHIELD WIPER AND WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11/1


WINDSHIELD WIPER AND WASHER (Continued) . . . . . . . . . . . . . . . . . . . . . . . 11/2
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11/3
TROUBLSHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11/3

REAR WIPER AND WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11/4


REAR WIPER AND WASHER (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11/5
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11/6
TROUBLSHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11/6

12 Assistant Mechanism

SUPPLEMENT RESTRAINTS SYSTEM <SRS> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/1


SUPPLEMENT RESTRAINTS SYSTEM <SRS> (Continued) . . . . . . . . . . . . . . . . 12/2

POWER WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/3


POWER WINDOW (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/4
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/5
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/5

CENTRAL DOOR LOCK <1300 MODEL> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/6


CENTRAL DOOR LOCK <1300 MODEL> (Continued) . . . . . . . . . . . . . . . . . . . 12/7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/8
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/8

CENTRAL DOOR LOCK <1600 MODEL> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/9


CENTRAL DOOR LOCK <1600 MODEL> (Continued) . . . . . . . . . . . . . . . . . . . 12/10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/11
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/11

REMOTE CONTROLLED MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/12

AUTO CRUISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/13


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/14
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/14

Printed in Malaysia 18 April 2006 Eng


Black plate (6,1)

E W 0 3 CIRCUIT DIAGRAMS
/IV Content

13 Driver Aids

Anti-Braking System<ABS> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13/1


Anti-Braking System<ABS> (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13/2
Anti-Braking System<ABS> (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13/3

14 Driver Comfort

RADIO, CASETTE PLAYER & ANTENNA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14/1


RADIO, CASETTE PLAYER & ANTENNA (Continued) . . . . . . . . . . . . . . . . . . . . 14/2

DEFOGGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14/3
DEFOGGER (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14/4

CIGARETTE LIGHTER ................................................... 14/5

ALARM SYSTEM <W/O NETSTAR> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14/6


ALARM SYSTEM <W/O NETSTAR> (Continued) . . . . . . . . . . . . . . . . . . . . . . . . 14/7
ALARM SYSTEM <W/O NETSTAR> (Continued) . . . . . . . . . . . . . . . . . . . . . . . . 14/8

ALARM SYSTEM <WITH NETSTAR> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14/9


ALARM SYSTEM <WITH NETSTAR> (Continued) . . . . . . . . . . . . . . . . . . . . . . . 14/10
ALARM SYSTEM <WITH NETSTAR> (Continued) . . . . . . . . . . . . . . . . . . . . . . . 14/11
ALARM SYSTEM <WITH NETSTAR> (Continued) . . . . . . . . . . . . . . . . . . . . . . . 14/12
ALARM SYSTEM <WITH NETSTAR> (Continued) . . . . . . . . . . . . . . . . . . . . . . . 14/13

ALARM SYSTEM <SHURLOCK> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14/14


ALARM SYSTEM <SHURLOCK> (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14/15
ALARM SYSTEM <SHURLOCK> (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14/16

CLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14/17

COOLING AND AIR-CONDITIONER <SANDEN> . . . . . . . . . . . . . . . . . . . . . . . . . . 14/18


COOLING AND AIR-CONDITIONER <SANDEN> (Continued) . . . . . . . . . . . . 14/19
COOLING AND AIR-CONDITIONER <SANDEN> (Continued) . . . . . . . . . . . . 14/20
COOLING AND AIR-CONDITIONER <SANDEN> (Continued) . . . . . . . . . . . . 14/21
COOLING AND AIR-CONDITIONER <SANDEN> (Continued) . . . . . . . . . . . . 14/22

COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> . . . . . . . . . . . . . . . 14/23


COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> (Continued) . 14/24
COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> (Continued) . 14/25
COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> (Continued) . 14/26
COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> (Continued) . 14/27

All information, illustrations and product descriptions contained in this manual are correct at time of publication. We however reserve the
right to make changes at any time without prior notice or obligation.

Printed in Malaysia 18 April 2006 Eng


Black plate (7,1)

CIRCUIT DIAGRAMS E W 0 3
Content /V
NOTE

Printed in Malaysia 18 April 2006 Eng


Black plate (8,1)

4 Junction Block
/1 CENTRALIZED ELECTRICAL BOX

CENTRALIZED ELECTRICAL BOX WEW004BLOCK008

PCB Schematic

DOIHH004R04001 @98%

Printed in Malaysia 18 April 2006 Eng


Black plate (9,1)

Junction Block 4
CENTRALIZED ELECTRICAL BOX /2

PCB Schematic (Continued)

DOIHH004R04002

Printed in Malaysia 18 April 2006 Eng


Black plate (10,1)

4 Junction Block
/3 CENTRALIZED ELECTRICAL BOX

REMARK
 Connector numbers are keyed to the configuration diagram (dashboard panel) and each circuit
diagram.
X : No Connection
Y : Multi-Purpose Fuses
Z : Blower Relay (I)
CENTRALIZED ELECTRICAL BOX CONNECTOR
Location of PIN SYMBOL on junction block connector

DOIHH004R04003

Printed in Malaysia 18 April 2006 Eng


Black plate (11,1)

Junction Block 4
CENTRALIZED ELECTRICAL BOX /4

J/B Pin Pin No. Pin Attribute Connector Diagram (as in circuit diagram)
Symbol Symbol
A1 8 —
A2 7 —
A3 6 —
A4 5 —
A5 4 —
A6 3 Siren alarm
A-7 2 A/T control unit
A-8 1 —
A-9 20 —
A-10 19 —
A <A-
44> A-11 18 —
A-12 17 —
A-13 16 Starter motor
(with immo)
A-14 15 —
DOIKH004R03008
A15 14 —
A16 13 A/T control unit.
A17 12 —
A18 11 —
A19 10 Stop lamp
A20 9 ECU engine
B1 7 —
B2 6 —
B3 5 —
B4 4 —
B5 3 —
B6 2 —
B7 1 Front fog lamp sw
B8 18 —
B9 17 —
B <A-
43> B10 16 —
B11 15 IGN switch
B12 14 Blower motor
B13 13 Pwr window
motor
DOIKH004R03005
B14 12 —
B15 11 Ground
B16 10 Tail lamp
B17 9 Tail lamp
B18 8 Front fog lamp

Printed in Malaysia 18 April 2006 Eng


Black plate (12,1)

4 Junction Block
/5 CENTRALIZED ELECTRICAL BOX

J/B Pin Pin No. Pin Attribute Connector Diagram (as in circuit diagram)
Symbol Symbol
C1 10 —
C2 9 —
C3 8 —
C4 7 —
C5 6 —
C6 5 —
C7 4 Ground
C8 3 Frt position lamp
(RH)
C9 2 Frt position lamp
(LH) DOIKH004R03006

C <A- C10 1 Front fog lamp


42> (RH)
C11 20 —
C12 19 —
C13 18 —
C14 17 —
C15 16 —
C16 15 —
C17 14 —
C18 13 Horn RH/LH
C19 12 Front fog lamp
(LH)
C20 11 —
D1 6 —
D2 5 —
D3 4 —
D4 3 —
D5 2 —
D6 1 —
D7 16 —
D8 15 —
D <A-
41> D9 14 —
D10 13 Head lamp (RH) DOIKH004R03011
D11 12 Radiator fan
motor
D12 11 Head lamp (LH)
D13 10 ABS system
D14 9 —
D15 8 —
D16 7 —

Printed in Malaysia 18 April 2006 Eng


Black plate (13,1)

Junction Block 4
CENTRALIZED ELECTRICAL BOX /6

J/B Pin Pin No. Pin Attribute Connector Diagram (as in circuit diagram)
Symbol Symbol
E1 4 Alternator / ECU
engine
E2 3 ECU engine
E3 2 ECU engine
E4 1 —
E <A- Air cond com-
E5 10 pressor
45>
E6 9 —
E7 8 —
E8 7 —
E9 6 — DOIKH004R03004

E10 5 —
F1 9 —
F2 8 —
F3 7 —
F4 6 —
F5 5 —
F6 4 —
F7 3 —
F8 2 ACC
F <A- F9 1 IGN1 (Fuse no1)
46> F10 18 Horn switch
F11 17 Light sw (TS)
F12 16 —
F13 15 —
F14 14 — DOIKH004R03010

F15 13 —
F16 12 —
F17 11 —
F18 10 —

Printed in Malaysia 18 April 2006 Eng


Black plate (14,1)

4 Junction Block
/7 CENTRALIZED ELECTRICAL BOX

J/B Pin Pin No. Pin Attribute Connector Diagram (as in circuit diagram)
Symbol Symbol
G1 5 Door lock actua-
tor
G2 4 Alarm relay
G3 3 —
G4 2 —
G5 1 —
G6 14 —
G7 13 Column sw (HS/
G <A- PA)
47>
G8 12 ACC relay
G9 11 Main-2 relay
(ICM)
G10 10 Rear defogger
G11 9 — DOIKH004R03007

G12 8 —
G-13 7 —
G-14 6 —

Printed in Malaysia 18 April 2006 Eng


Black plate (15,1)

Junction Block 4
CENTRALIZED ELECTRICAL BOX /8

J/B Pin Pin No. Pin Attribute Connector Diagram (as in circuit diagram)
Symbol Symbol
H1 11 Rear fog lamp
(RH/LH)
H2 10 Rear fog sw
H3 9 —
H4 8 —
H5 7 —
H6 6 —
H7 5 —
H8 4 Headlamp HI
indicator
H9 3 —
H10 2 —
H11 1 —
H <A-
48> H12 22 IGN2 (fuse no 7)
H13 21 Defogger sw
H14 20 —
H15 19 —
H16 18 — DOIKH004R03009
H17 17 —
H18 16 Buzzer, Radio,
Alarm, Door lock.
H19 15 Main-1 relay
(ICM)
H20 14 Fuel pump relay
(ICM)
H21 13 Hazard switch
H22 12 Mirror motor

Printed in Malaysia 18 April 2006 Eng


Black plate (16,1)

5 Centralized Junction
/1 FUSIBLE LINK

FUSIBLE LINK WEW005CJUNC301

(Outside CE Box in Engine compartment)

DOIHH005R04001

No. Rated capacity (A) Load Circuit


1 40 ABS
2 100 Alternator

Printed in Malaysia 18 April 2006 Eng


Black plate (17,1)

Centralized Junction 5
FUSIBLE LINK /2

( CE Box in Engine compartment )

DOIHH005R04002

No. Rated capacity (A) Load Circuit


1 30 Power window relay
2 30 Ignition switch / Starter relay
3 30 Blower relay
4 30 ACC relay
5 30 ABS valve / Bleed connector
6 30 Radiator fan relay

Printed in Malaysia 18 April 2006 Eng


Black plate (18,1)

5 Centralized Junction
/3 CENTRALIZED FUSE

CENTRALIZED FUSE WEW005CJUNC302

(CE box in engine compartment)

DOIHH005R04003

Actual No. Rated capacity


Load Circuit
on CE box (A)
1 15 Air-conditioner compressor relay
2 20 A/T relay
3 15 Front fog lamp relay
4 15 Spare
5 15 Alternator (S) / Engine control unit
6 15 Spare
Tail lamp (LH), Headlamp leveling motor (LH), Clock, Position lamp
7 10
(LH), Tail lamp illumination, Buzzer asembly, Rheostat, Radio
Front fog lamp relay, Rear fog lamp relay, Tail lamp (RH), Licence
8 10 plate lamp (RH/LH), Position lamp (RH), Headlamp leveling motor
(RH)
9 15 ABS, Stop lamp, High mounted stop lamp
10 15 Spare
11 15 Headlamp (RH), High beam indicator

Printed in Malaysia 18 April 2006 Eng


Black plate (19,1)

Centralized Junction 5
CENTRALIZED FUSE /4

Actual No. Rated capacity


Load Circuit
on CE box (A)
12 15 Headlamp (LH)
13 10 Remote control mirror
14 15 Hazard
15 15 Fuel pump relay
16 15 Main–1 relay
Radio, Room lamp, Door lock control unit, Clock,
17 Buzzer assembly, Luggage compartment lamp, Alarm control unit,
10
(Short fuse) Air-conditioner control assembly, Meter combination, A/T control
unit, Ignition key illumination timer, Siren
18 15 Horn relay
19 15 Rear fog lamp relay
20 15 Door lock control unit
21 20 Main-2 relay @ Ignition coil
22 10 Heated mirror (RH/LH)
23 20 Defogger

Printed in Malaysia 18 April 2006 Eng


Black plate (20,1)

5 Centralized Junction
/5 MULTI-PURPOSE FUSE

MULTI-PURPOSE FUSE WEW005CJUNC303

(Satellite Fuse Box in Assistant’s compartment)

DOIHH005R04004

Rated capa-
Power supply circuit No. Circuit
city (A)
Back-up lamp, Reverse sensor control
unit, Starter relay (with immobiliser),
1 10 A/T relay, A/T control unit, Pulse
generator A (A/T), Pulse generator B
(A/T), Vehicle speed sensor (M/T)
Alarm control unit, ABS control unit,
2 10
Ignition IG1 Bleed connector
3 10 Airbag control unit (SRS)
Cruise switch (A/T), Key ring antenna,
4 10
Meter combination
5 10 Main-1 relay, Main-2 relay
6 10 Turn signal lamp, Buzzer assembly
Defogger relay, Defogger switch, Air-
Ignition IG2 7 10 conditioner control assembly, Blower
relay, Power window relay

Printed in Malaysia 18 April 2006 Eng


Black plate (21,1)

Centralized Junction 5
CENTRALIZED RELAY /6

Rated capa-
Power supply circuit No. Circuit
city (A)
8 15 Cigarette lighter / Power socket
9 10 Radio, Clock, Horn relay
Front wiper motor, Front washer
ACC 10 20 motor, Rear wiper relay, Rear washer
relay, intermittent wiper relay
Rear wiper relay, Rear washer relay,
11 15
Rear wiper motor, Rear washer motor
12 — —
Battery BATT 13 7.5 Alarm control unit
14 7.5 Alarm control unit

CENTRALIZED RELAY WEW005CJUNC304

( CE Box in engine compartment )

DOIHH005R04005

Symbol Relay name Connector No.


A A/T relay A-12x
B Front fog lamp relay A-13x

Printed in Malaysia 18 April 2006 Eng


Black plate (22,1)

5 Centralized Junction
/7 CENTRALIZED RELAY

Symbol Relay name Connector No.


C Blower relay A-14x
D Radiator fan relay A-15x
E Power window relay A-16x
F Air-conditioner compressor relay A-17x
G Horn relay A-18x
H Tail lamp relay A-19x
I Starter relay A-20x
J Headlamp relay A-21x
K Rear fog lamp relay A-22x
L Defogger relay A-23x

( Satellite Fuse Box in Assistant’s Compartment )

DOIHH005R04006

Symbol Relay name Connector No.


M ICM relay B-28x
N Flasher unit relay B-03x
O ACC relay B-29x

Printed in Malaysia 18 April 2006 Eng


Black plate (23,1)

Centralized Junction 5
CENTRALIZED RELAY /8
NOTE

Printed in Malaysia 18 April 2006 Eng


Black plate (24,1)

6 Power Unit
/1 POWER DISTRIBUTION SYSTEM

POWER DISTRIBUTION SYSTEM WEW006POWER301

DOIHH006R04001

Printed in Malaysia 18 April 2006 Eng


Black plate (25,1)

Power Unit 6
POWER DISTRIBUTION SYSTEM /2

POWER DISTRIBUTION SYSTEM (Continued)

DOIHH006R04002

Printed in Malaysia 18 April 2006 Eng


Black plate (26,1)

6 Power Unit
/3 POWER DISTRIBUTION SYSTEM

POWER DISTRIBUTION SYSTEM (Continued)

DOIHH006R04003

Printed in Malaysia 18 April 2006 Eng


Black plate (27,1)

Power Unit 6
POWER DISTRIBUTION SYSTEM /4

POWER DISTRIBUTION SYSTEM (Continued)

DOIHH006R04004

Printed in Malaysia 18 April 2006 Eng


Black plate (28,1)

6 Power Unit
/5 POWER DISTRIBUTION SYSTEM

POWER DISTRIBUTION SYSTEM (Continued)

DOIHH006R04005

Printed in Malaysia 18 April 2006 Eng


Black plate (29,1)

Power Unit 6
POWER DISTRIBUTION SYSTEM /6

POWER DISTRIBUTION SYSTEM (Continued)

DOIHH006R04006

Printed in Malaysia 18 April 2006 Eng


Black plate (30,1)

6 Power Unit
/7 STARTING SYSTEM <with immobiliser>

STARTING SYSTEM <with immobiliser> WEW006POWER302

DOIHH006R04007

Printed in Malaysia 18 April 2006 Eng


Black plate (31,1)

Power Unit 6
STARTING SYSTEM <with immobiliser> /8

OPERATION
On vehicles with automatic transmission, placing the ignition switch in the ‘‘ST’’ position with the
selector lever in ‘‘P’’ position causes the starter contacts (magnet switch) to close and energizing the
starter motor.
TROUBLESHOOTING HINTS
1. Starter motor does not turn over at all.
. Check starter (coil).
. Check battery terminals for proper contact.
. Check inhibitor switch <A/T>.
. Check fuse No. 1 (10A) in SF box.
. Check FL 2 (30A) in CE box.
. Check starter relay (A-20X).
2. Starter motor does not stop rotating.
. Check starter (magnet switch).

Printed in Malaysia 18 April 2006 Eng


Black plate (32,1)

6 Power Unit
/9 STARTING SYSTEM <without immobiliser>

STARTING SYSTEM <without immobiliser> WEW006POWER303

DOIHH006R04008

Printed in Malaysia 18 April 2006 Eng


Black plate (33,1)

Power Unit 6
STARTING SYSTEM <without immobiliser> /10

OPERATION
On vehicles with automatic transmission, placing the ignition switch in the ‘‘ST’’ position with the
selector lever in ‘‘P’’ position causes the starter contacts (magnet switch) to close and energizing the
starter motor.
TROUBLESHOOTING HINTS
1. Starter motor does not turn over at all.
. Check starter (coil).
. Check battery terminals for proper contact.
. Check inhibitor switch <A/T>.
. Check FL 2 (30A) in CE box.
. Check starter relay (A-20X).
2. Starter motor does not stop rotating.
. Check starter (magnet switch).

Printed in Malaysia 18 April 2006 Eng


Black plate (34,1)

6 Power Unit
/11 CHARGING SYSTEM

CHARGING SYSTEM WEW006POWER304

DOIHH006R04009

Printed in Malaysia 18 April 2006 Eng


Black plate (35,1)

Power Unit 6
CHARGING SYSTEM /12

OPERATION
When engine is stationary
. When the ignition switch is turned to the ‘‘ON’’ position, current flows through the alternator L
terminal to the field coil and, at the same time, the charge warning lights up.
When engine is started and after engine has started
. When the engine is started, the charge warning lamp goes out because of the charging voltage
being applied to the alternator L terminal.
. The battery voltage being applied to the alternator S terminal is monitored by the IC voltage
regulator. Hence, the amount of electricity produced by the alternator is controlled by allowing
and cutting off the current flowing to the field coil.
. The alternator B terminal supplies power to each load.
REMARK
. The alternator relay is provided to back up the flow of current to the field coil when the charge
warning lamp is open.
TROUBLESHOOTING HINTS
1. Charging indicator lamp does not go on when the ignition switch is turned to ‘‘ON’’, before the
engine starts.
. Check the bulb.
. Check the fuse No. 4 in SF box.
2. Charging indicator lamp fails to go off once the engine starts.
. Check IC voltage regulator of alternator.
3. Discharged or overcharged battery.
. Check IC voltage regulator of alternator.
4. Charge warning lamp lights up dimly.
. Check combination meter diode (for short).

Printed in Malaysia 18 April 2006 Eng


Black plate (36,1)

6 Power Unit
/13 IGNITION SYSTEM

IGNITION SYSTEM WEW006POWER305

DOIHH006R04010

Printed in Malaysia 18 April 2006 Eng


Black plate (37,1)

Power Unit 6
IGNITION SYSTEM /14

IGNITION SYSTEM (CONTINUED)

DOIHH006R04011

Printed in Malaysia 18 April 2006 Eng


Black plate (38,1)

6 Power Unit
/15 IMMOBILISER SYSTEM

IMMOBILISER SYSTEM WEW006POWER306

DOIHH006R04012

Printed in Malaysia 18 April 2006 Eng


Black plate (39,1)

Power Unit 6
IMMOBILISER SYSTEM /16

OPERATION
. When the ignition switch is turned to the ‘‘ON’’ position, the ECU supplies power to the ignition
key via the key ring antenna.
. The energized transponder outputs an ID code to the ECU via the key ring antenna.
. The ECU compares the input ID code with the registered ID code. If they are the same, the ECU
sends a starting permission and the engine can start.
TROUBLESHOOTING HINTS
1. Communication with transponder missing.
. Check the fuse No. 4 (10A) in SF fuse box.
. Check key ring antenna.
. Replace the ECU.
. Check IC voltage regulator of alternator.
2. Discharge or overcharged battery.
. Check IC voltage regulator of alternator.
3. Charge warning lamp lights up dimly.
. Check combination meter diode (for short).

Printed in Malaysia 18 April 2006 Eng


Black plate (40,1)

7 Engine & Transmission Management System


/1 MPI SYSTEM

MPI SYSTEM WEW007EMSYS301

DOIHH007R04001

Printed in Malaysia 18 April 2006 Eng


Black plate (41,1)

Engine & Transmission Management System 7


MPI SYSTEM /2

MPI SYSTEM (Continued)

DOIHH007R04002

Printed in Malaysia 18 April 2006 Eng


Black plate (42,1)

7 Engine & Transmission Management System


/3 MPI SYSTEM

MPI SYSTEM (Continued)

DOIHH007R04003

Printed in Malaysia 18 April 2006 Eng


Black plate (43,1)

Engine & Transmission Management System 7


MPI SYSTEM /4

MPI SYSTEM (Continued)

DOIHH007R04004

Printed in Malaysia 18 April 2006 Eng


Black plate (44,1)

7 Engine & Transmission Management System


/5 MPI SYSTEM

MPI SYSTEM (Continued)

DOIHH007R04005

Printed in Malaysia 18 April 2006 Eng


Black plate (45,1)

Engine & Transmission Management System 7


MPI SYSTEM /6

MPI SYSTEM (Continued)

DOIHH007R04006

Printed in Malaysia 18 April 2006 Eng


Black plate (46,1)

7 Engine & Transmission Management System


/7 AUTOMATIC TRANSMISSION

AUTOMATIC TRANSMISSION WEW007EMSYS302

DOIHH007R04007

Printed in Malaysia 18 April 2006 Eng


Black plate (47,1)

Engine & Transmission Management System 7


AUTOMATIC TRANSMISSION /8

AUTOMATIC TRANSMISSION (Continued)

DOIHH007R04008

Printed in Malaysia 18 April 2006 Eng


Black plate (48,1)

7 Engine & Transmission Management System


/9 AUTOMATIC TRANSMISSION

AUTOMATIC TRANSMISSION (Continued)

DOIHH007R04009

Printed in Malaysia 18 April 2006 Eng


Black plate (49,1)

Engine & Transmission Management System 7


AUTOMATIC TRANSMISSION /10

AUTOMATIC TRANSMISSION (Continued)

DOIHH007R04010

Printed in Malaysia 18 April 2006 Eng


Black plate (50,1)

7 Engine & Transmission Management System


/11 AUTOMATIC TRANSMISSION

AUTOMATIC TRANSMISSION (Continued)

DOIHH007R04011

Printed in Malaysia 18 April 2006 Eng


Black plate (51,1)

Engine & Transmission Management System 7


COOLING SYSTEM /12

COOLING SYSTEM WEW007EMSYS303

DOIHH006R04013

Printed in Malaysia 18 April 2006 Eng


Black plate (52,1)

7 Engine & Transmission Management System


/13 COOLING SYSTEM

OPERATION
. The power transistor inside the engine ECU turns the radiator fan motor relay on and off.
. When the engine ECU turns the power transistor ON, it supplies the power to the radiator fan
relay.
. This causes the relay to turn ON, and current supplied from the battery via this relay to drive the
radiator fan motor.
TROUBLESHOOTING HINTS
1. Radiator fan motor does not operate.
1. Disconnect the ECU connector and earth the pin terminal No. 35 to run the fan.
. Check the ECU.
2. Even if pin terminal No. 35 is earthed, the fan does not run.
. Check radiator fan relay.
. Check radiator fan motor.

Printed in Malaysia 18 April 2006 Eng


Black plate (53,1)

Engine & Transmission Management System 7


COOLING SYSTEM /14
NOTE

Printed in Malaysia 18 April 2006 Eng


Black plate (54,1)

8 Exterior Lighting & Signaling


/1 BUZZER

BUZZER WEW008XRIOR301

DOIHH008R04001

Printed in Malaysia 18 April 2006 Eng


Black plate (55,1)

Exterior Lighting & Signaling 8


BUZZER /2

OPERATION
. When the ignition switch is placed in the ‘‘LOCK’’ or ‘‘ACC’’ position, if the driver’s side door is
opened, the front door switch (RH) is turned on and the buzzer sounds continuously to indicate
that the ignition key is not removed.
<Lighting monitor buzzer operation>
. When the lighting switch is in the ‘‘TAIL’’ or ‘‘HEAD’’ position, if the ignition key is removed, the
lighting monitor switch, which is installed at the ignition switch, is turned on.
. When the driver’s side door is opened in this condition, the front door switch (RH) is turned on
and the buzzer sounds continuously to indicate that the lighting switch is not turned off.
TROUBLESHOOTING HINTS
1. Ignition key remainder buzzer does not sound.
. Check fuse No. 7 (10A) in CE box.
. Check fuse No. 6 (10A) in SF box.
. Chech fuse No. 17 (10A) in CE box.
. Check buzzer assembly.
. Check ignition key remainder switch.
. Check front door switch (RH).
2. When the ignition switch is placed in the ‘‘ON’’ position, the buzzer sounds.
. Check fuse No. 6 (10A) in SF fuse box.
. Check buzzer assembly.
3. Lighting monitor buzzer does not sound (Tail lamp go on)
. Check fuse No. 7 (10A) in CE box.
. Check key remainder switch.
. Check front door switch (RH).
. Check buzzer assembly.

Printed in Malaysia 18 April 2006 Eng


Black plate (56,1)

8 Exterior Lighting & Signaling


/3 HEADLAMP

HEADLAMP WEW008XRIOR302

DOIHH008R04002

Printed in Malaysia 18 April 2006 Eng


Black plate (57,1)

Exterior Lighting & Signaling 8


HEADLAMP /4

HEADLAMP (Continued)

DOIHH008R04003

Printed in Malaysia 18 April 2006 Eng


Black plate (58,1)

8 Exterior Lighting & Signaling


/5 HEADLAMP

OPERATION
Headlamp Relay ON Conditions.

Lighting switch Dimmer/passing switch Headlamp relay


’’HEAD (HS)’’ — ON
— ON ON
<Low-beam operation>
. Placing the lighting switch in the ‘‘HEAD (HS)’’ position causes the headlamp relay to be
energized.
. If the dimmer/passing switch is placed in the LO (HL) position at this time, the headlamps light up
in low beam.
<Upper-beam operation>
. Placing the lighting switch in the ‘‘HEAD (HS)’’ position causes the headlamp relay to be
energized.
. If the dimmer/passing switch is placed in the HI (HU) position at this time, the headlamps light up
in upper beam.
<Upper-beam indicator lamp>
. This lamp lights up when the upper/passing beams are ‘‘ON’’, indicating that the headlamps are
‘‘ON’’ in upper beam.
<Passing operation> (PA)
. When the dimmer/passing switch is seat to the ‘‘ON’’ position, the headlamp relay is switched ON
and the upper beam of the headlamps illuminates.
TROUBLESHOOTING HINTS
1. Headlamps will not go ‘‘ON’’.
1. But the tail lamps illuminate.
. Check the headlamp relay (A-30x).
. Check the lighting switch.
2. The tail lamps also don’t illuminate.
. Check the ring terminal CE box to battery connection.
2. The low beam at both sides doesn’t illuminate.
. Check the dimmer switch HI (HU) contacts.
3. The upper beam at both sides doesn’t illuminate.
1. The passing signal function OK.
. Check the dimmer switch HI contacts.
4. One headlamp doesn’t illuminate.
. Check the lamp bulb.
5. Can’t switch from low to upper beam or vice-versa.
. Check the dimmer switch.
6. Upper-beam indicator lamp does not go on.
1. Headlamp upper beams are operational.
. Check fuse No.11(15A).
. Check the indicator lamp bulb.

Printed in Malaysia 18 April 2006 Eng


Black plate (59,1)

Exterior Lighting & Signaling 8


FRONT FOG LAMP /6

FRONT FOG LAMP WEW008XRIOR303

DOIHH008R04004

Printed in Malaysia 18 April 2006 Eng


Black plate (60,1)

8 Exterior Lighting & Signaling


/7 FRONT FOG LAMP

FRONT FOG LAMP (Continued)

DOIHH008R04014

Printed in Malaysia 18 April 2006 Eng


Black plate (61,1)

Exterior Lighting & Signaling 8


FRONT FOG LAMP /8

OPERATION
Front fog lamp Relay ‘‘ON’’ Conditions.

Lighting switch Dimmer/passing switch Headlamp relay


’’TAIL’’ — ON
. Placing the lighting switch in the ‘‘TAIL’’ position causes the front fog lamp relay to be energized.
. When the fog lamp switch is turned ‘‘ON’’ in this condition front fog lamp goes ‘‘ON’’.
TROUBLESHOOTING HINTS
1. The front fog lamp doesn’t illuminate.
1. Tail lamps go ‘‘ON’’.
. Check fuse No. 8 (10A) in CE box.
. Check fuse No. 3 (15A) in CE box.
. Check front fog lamp relay.
. Check front fog lamp switch.
2. The front fog lamp at one side doesn’t illuminate.
. Check the lamp bulb.

Printed in Malaysia 18 April 2006 Eng


Black plate (62,1)

8 Exterior Lighting & Signaling


/9 TAIL LAMP & LICENCE PLATE LAMP

TAIL LAMP & LICENCE PLATE LAMP WEW008XRIOR304

DOIHH008R04005

Printed in Malaysia 18 April 2006 Eng


Black plate (63,1)

Exterior Lighting & Signaling 8


TAIL LAMP & LICENCE PLATE LAMP /10

TAIL LAMP & LICENCE PLATE LAMP (Continued)

DOIHH008R04006

Printed in Malaysia 18 April 2006 Eng


Black plate (64,1)

8 Exterior Lighting & Signaling


/11 TAIL LAMP & LICENCE PLATE LAMP

TROUBLESHOOTING HINTS
1. No lamp goes on. (Headlamp goes ON)
. Check ring terminal CE box to battery connection.
. Check dedicated fuse No. 7 and No. 8 in CE box.
. Check tail lamp relay.

Printed in Malaysia 18 April 2006 Eng


Black plate (65,1)

Exterior Lighting & Signaling 8


STOP LAMP & HMSL /12

STOP LAMP & HMSL WEW008XRIOR305

DOIHH008R04007

Printed in Malaysia 18 April 2006 Eng


Black plate (66,1)

8 Exterior Lighting & Signaling


/13 TURN SIGNAL LAMP & HAZARD LAMP

TURN SIGNAL LAMP & HAZARD LAMP WEW008XRIOR306

DOIHH008R04008

Printed in Malaysia 18 April 2006 Eng


Black plate (67,1)

Exterior Lighting & Signaling 8


TURN SIGNAL LAMP & HAZARD LAMP /14

TURN SIGNAL LAMP & HAZARD LAMP (Continued)

DOIHH008R04009

Printed in Malaysia 18 April 2006 Eng


Black plate (68,1)

8 Exterior Lighting & Signaling


/15 TURN SIGNAL LAMP & HAZARD LAMP

OPERATION
<Turn-signal lamp>
1. In normal operating condition.
. When the ignition switch is placed in the ‘‘ON’’ position, battery voltage is applied through
the fuse No. 6 (10A) SF Box and hazard switch to the turn-signal and hazard flasher unit.
. When the turn signal switch is turned to the ‘‘LH’’ or ‘‘RH’’ position, the relay contact turns
‘‘ON’’ and ‘‘OFF’’ repeatedly due to the switching operation of the condenser and transistor
inside the flasher unit, and the turn signal lamp and the ‘‘LH’’ or ‘‘RH’’ of the turn signal
indicator lamp flash.
2. When one bulb is burnt.
. When either one of the turn signal lamps is burnt, the resistance of the entire lamp circuit
increases, so that the time required for charging and discharging of the condenser is
shortened, causing the ‘‘ON’’ ‘‘OFF’’ cycle of the relay to become faster than normal and the
number of flasher to increase.
<Hazard lamp>
. When the hazard switch is turned to the ‘‘ON’’ position, current flows via dedicated fuse No. 14
(15A) CE box to the flasher unit, the flasher unit relay contacts repeatedly close and open, which
results in the RHand LHturn-signal lamps, turn-signal indicator lamp, and hazard warning
indicator lamps flashing on and off at the same time.
REMARK
. The number of times the lamps flash on and off does not change even when one bulb is out.
TROUBLESHOOTING HINTS
1. Neither the turn-signal lamps nor hazard lamps operate.
. Check hazard switch contacts (on power source end).
. Check flasher unit.
2. All LH or RH turn-signal lamps do not operate.
1. Hazard lamp is fully operational.
. Check turn-signal switch.
3. Flashing cycle of turn signal lamps is shorter.
. Check the lamp bulb.
4. Hazard lamp does not operate.
1. Turn-signal lamps are operational.
. Check hazard switch contacts (on hazard lamp end).

Printed in Malaysia 18 April 2006 Eng


Black plate (69,1)

Exterior Lighting & Signaling 8


BACK-UP LAMP & REVERSE SENSOR /16

BACK-UP LAMP & REVERSE SENSOR WEW008XRIOR307

DOIHH008R04010

Printed in Malaysia 18 April 2006 Eng


Black plate (70,1)

8 Exterior Lighting & Signaling


/17 HORN <without AUDIO SWITCH>

HORN <without AUDIO SWITCH> WEW008XRIOR308

DOIHH008R04011

Printed in Malaysia 18 April 2006 Eng


Black plate (71,1)

Exterior Lighting & Signaling 8


HORN <without AUDIO SWITCH> /18

HORN <with AUDIO SWITCH>

DOIHH008R04012

Printed in Malaysia 18 April 2006 Eng


Black plate (72,1)

9 Interior Lighting
/1 ROOM LAMP AND LUGGAGE COMPARTMENT LAMP

ROOM LAMP AND LUGGAGE COMPARTMENT LAMP WEW009INTER301

DOIHH009R04001

Printed in Malaysia 18 April 2006 Eng


Black plate (73,1)

Interior Lighting 9
ROOM LAMP AND LUGGAGE COMPARTMENT LAMP /2

OPERATION
<Room lamp>
. Placing the room lamp switch in the ‘‘ON’’ position causes the room lamp to come on at all times.
. Opening any one of the doors with the room lamp switch in the ’DOOR’ position causes the room
lamp to come on.
. Closing all doors causes the room to go out.
<Luggage compartment lamp>
. Battery voltage is being applied at all times to the luggage compartment lamp through the fuse
No. 17 (10A) in CE box.
. Opening the tailgate or trunk lid turns ON the tailgate switch or luggage compartment lamp
switch, causing the luggage compartment lamp to light up.
TROUBLSHOOTING HINTS
1. Room lamp does not come on.
1. Luggage lamp is not ‘‘ON’’, either.
. Check fuse No. 17 (10A) in CE box.
2. Room lamp does not come on when any door is opened with the room lamp switch in the
‘‘DOOR’’ position.
. Check bulb.
. Check room lamp switch.
3. Room lamp does not come on when a door is opened with the room lamp switch in the
‘‘DOOR’’ position.
. Check door switch (of the suspected door).
2. Luggage compartment lamp does not come on.
1. Room lamp is normal.
. Check bulb.
. Check luggage compartment lamp switch.

Printed in Malaysia 18 April 2006 Eng


Black plate (74,1)

10 Driver Informatio
/1 METER & GAUGE

METER & GAUGE WEW010DINFO301

DOIHH010R04001

Printed in Malaysia 18 April 2006 Eng


Black plate (75,1)

Driver Informatio 10
METER & GAUGE /2

METER & GAUGE (Continued)

DOIHH010R04002

Printed in Malaysia 18 April 2006 Eng


Black plate (76,1)

10 Driver Informatio
/3 METER & GAUGE

METER & GAUGE (Continued)

DOIHH010R04003

Printed in Malaysia 18 April 2006 Eng


Black plate (77,1)

Driver Informatio 10
METER & GAUGE /4

OPERATION
<Fuel gauge>
. When the ignition switch is at the ‘‘ON’’ position, the fuel gauge is activated.
. When there is much fuel, the unit’s resistance is small and the current flowing in the circuit is
great, so the gauge’s indicator indicates in the ‘‘F (1/1)’’ area.
. When there is little fuel, the unit’s resistance is high and the current flowing in the circuit is small,
so the gauge’s indicator indicates in the ‘‘E (0)’’ area.
REMARK
. Since the fuel gauge is a needle holding type, the reading of the needle will be kept as it is even
if the ignition switch is turned off.
TROUBLSHOOTING HINTS
Meter illumination lamp does not come on.
1. Tail lamps do come on.
. Check rheostat.

Printed in Malaysia 18 April 2006 Eng


Black plate (78,1)

11 Wipe & Wash


/1 WINDSHIELD WIPER AND WASHER

WINDSHIELD WIPER AND WASHER WEW011WWASH301

DOIHH011R04001

Printed in Malaysia 18 April 2006 Eng


Black plate (79,1)

Wipe & Wash 11


WINDSHIELD WIPER AND WASHER /2

WINDSHIELD WIPER AND WASHER (Continued)

DOIHH011R04002

Printed in Malaysia 18 April 2006 Eng


Black plate (80,1)

11 Wipe & Wash


/3 WINDSHIELD WIPER AND WASHER

OPERATION
<Lower-speed (and high-speed) wiper operation>
. When the wiper switch is placed in the ‘‘LO’’ position with the ignition switch in the ‘‘ACC’’ or
‘‘ON’’ position, wipers operate continuously at low speed.
. Placing the wiper switch in the HI position causes the wiper to operate at high speed.
<Auto wiper stop operation>
. When the wiper switch is placed in the ‘‘OFF’’ position, the cam contacts of wiper motor causes
current to flow through the auto wiper stop circuit, allowing the wiper blades to cycle before
they reach to the stop position.
<Intermittent wiper operation>
. When the wiper switch is placed in the ‘‘INT’’ position with the ignition switch in ‘‘ACC’’ or ‘‘ON’’
position, the intermittent wiper relay is energized causing the intermittent wiper relay contacts
to close and open repeatedly.
. When the contacts are closed, the wiper motor is energized.
. When the wiper motor is energized, the relay contacts open; however, the cam contacts keep the
wiper motor energized until the wiper blades return to their stop position.
<Washer-wiper operation>
. When the washer switch is turned ON, the intermittent wiper relay contacts close causing wiper
to cycle two to three times.
REMARK
. The washer-wiper operates in the priority even during intermittent operation of the wiper.
TROUBLSHOOTING HINTS
1. Wipers do not operate.
1. Washer is not operative, either.
. Check fuse No. 10 (20A) in SF fuse.
2. Low-speed (or higher speed) wiper operation only is inoperative.
. Check wiper switch.
3. Wiper do not stop.
. Check wiper motor.
. Check intermittent wiper relay.
. Check wiper switch.
4. Intermittent wiper operation is inoperative.
. Check terminal voltage of steering-column switch (with a built-in intermittent wiper relay)
with the intermittent wiper relay energized.

Terminal No. Voltage Check


Intermittent wiper relay or
0V
wiper switch
7 System voltage Intermittent wiper relay
0 V () System voltage (alter- — (Normal)
nating)
5. The length of pause for intermittent operation cannot be varied.
. Check variable intermittent wiper control switch.
. Check intermittent wiper relay.
6. Washer is inoperative.
1. Wiper is operative on washer-wiper operation.
. Check washer motor.
2. Washer-wiper operation is inoperative also.
. Check washer switch.
7. Washer-wiper operation is inoperative.
. Check intermittent wiper relay.

Printed in Malaysia 18 April 2006 Eng


Black plate (81,1)

Wipe & Wash 11


REAR WIPER AND WASHER /4

REAR WIPER AND WASHER WEW011WWASH302

DOIHH011R04003

Printed in Malaysia 18 April 2006 Eng


Black plate (82,1)

11 Wipe & Wash


/5 REAR WIPER AND WASHER

REAR WIPER AND WASHER (Continued)

DOIHH011R04004

Printed in Malaysia 18 April 2006 Eng


Black plate (83,1)

Wipe & Wash 11


REAR WIPER AND WASHER /6

OPERATION
. When the wiper switch is placed in the ‘‘ON’’ position with the ignition switch in the ‘‘ACC’’ or
‘‘ON’’ position, wipers operate continuously in a single speed.
<Auto wiper stop operation>
. When the wiper switch is placed in the ‘‘OFF’’ position, the cam contacts of wiper motor causes
current to flow through the auto wiper stop circuit, allowing the wiper blades to cycle before
they reach to the stop position.
<Washer wiper operation>
. When the washer-wiper auto return switch is turned ‘‘ON’’ the washer keeps spray until the
switch is released and wiper blades continue cycle until reach the stop position.
TROUBLSHOOTING HINTS
1. Wipers does not operate.
. Check fuse No. 11 (15A) in SF fuse box.
. Check rear wiper switch.
. Check wiper motor.
. Check rear wiper relay in SF fuse box.
2. Wiper does not stop.
. Check rear wiper motor.
. Check rear wiper relay.
. Check rear wiper switch.
3. Washer is inoperative (wiper is operative).
. Check rear washer motor.
. Check rear washer switch.

Printed in Malaysia 18 April 2006 Eng


Black plate (84,1)

12 Assistant Mechanism
/1 SUPPLEMENT RESTRAINTS SYSTEM <SRS>

SUPPLEMENT RESTRAINTS SYSTEM <SRS> WEW012AMECH301

DOIHH012R04001

Printed in Malaysia 18 April 2006 Eng


Black plate (85,1)

Assistant Mechanism 12
SUPPLEMENT RESTRAINTS SYSTEM <SRS> /2

SUPPLEMENT RESTRAINTS SYSTEM <SRS> (Continued)

DOIHH012R04002

Printed in Malaysia 18 April 2006 Eng


Black plate (86,1)

12 Assistant Mechanism
/3 POWER WINDOW

POWER WINDOW WEW012AMECH302

DOIHH012R04003

Printed in Malaysia 18 April 2006 Eng


Black plate (87,1)

Assistant Mechanism 12
POWER WINDOW /4

POWER WINDOW (Continued)

DOIHH012R04004

Printed in Malaysia 18 April 2006 Eng


Black plate (88,1)

12 Assistant Mechanism
/5 POWER WINDOW

OPERATION
. When the power window switch is depressed, (UP or DOWN) with the ignition switch in the ‘‘ON’’
position, current flows through fusible link No. 1 to the power window motor. This energized the
power window motor causing the door window glass to open or close.
TROUBLESHOOTING HINTS
Door glasses cannot be opened or closed.
. Check fusible link No. 1 in CE box.
. Check multi-purpose fuse No. 7 in SF box.
. Check power window relay.
. Check power window switch.

Printed in Malaysia 18 April 2006 Eng


Black plate (89,1)

Assistant Mechanism 12
CENTRAL DOOR LOCK <1300 MODEL> /6

CENTRAL DOOR LOCK <1300 MODEL> WEW012AMECH303

DOIHH012R04005

Printed in Malaysia 18 April 2006 Eng


Black plate (90,1)

12 Assistant Mechanism
/7 CENTRAL DOOR LOCK <1300 MODEL>

CENTRAL DOOR LOCK <1300 MODEL> (Continued)

DOIHH012R04006

Printed in Malaysia 18 April 2006 Eng


Black plate (91,1)

Assistant Mechanism 12
CENTRAL DOOR LOCK <1300 MODEL> /8

OPERATION
1. Operation by means of driver’s seat inside lock knob or door lock key.
. When the driver’s side inside lock knob (including key operation) is in the ‘‘LOCK’’ (Or
‘‘UNLOCK’’) position, the driver’s side door latch switch turns to ‘‘LOCK (OFF)’’ or to ‘‘UNLOCK
(ON)’’ and the timer inside the door lock control unit functions to turn the output transistor
ON for approximately 0.5 seconds. This causes the lock side (or unlock side) power relay
inside the door lock control unit to turn ON, and all actuators operate.
REMARK
. Each door lock actuator is provided with a PTC thermistor to prevent the motor from being
damaged by overheating. This results in the actuator not properly operated at times when the
central door lock is frequently used, the actuator is operational if it resumes normal operation
within several minutes.
TROUBLESHOOTING HINTS
1. Any one of the door actuators is inoperative.
. Check the defective door actuator.
2. Door cannot be locked or unlocked with the inside lock knob on the driver’s seat (including key
operation).
. Check door latch switch.
. Check door lock control unit.

Printed in Malaysia 18 April 2006 Eng


Black plate (92,1)

12 Assistant Mechanism
/9 CENTRAL DOOR LOCK <1600 MODEL>

CENTRAL DOOR LOCK <1600 MODEL> WEW012AMECH304

DOIHH012R04007

Printed in Malaysia 18 April 2006 Eng


Black plate (93,1)

Assistant Mechanism 12
CENTRAL DOOR LOCK <1600 MODEL> /10

CENTRAL DOOR LOCK <1600 MODEL> (Continued)

DOIHH012R04008

Printed in Malaysia 18 April 2006 Eng


Black plate (94,1)

12 Assistant Mechanism
/11 CENTRAL DOOR LOCK <1600 MODEL>

OPERATION
1. Operation by means of driver’s seat inside lock knob or door lock key.
. When the driver’s side inside lock knob (including key operation) is in the ‘‘LOCK’’ (Or
‘‘UNLOCK’’) position, the driver’s side door latch switch turns to ‘‘LOCK (OFF)’’ or to ‘‘UNLOCK
(ON)’’ and the timer inside the door lock control unit functions to turn the output transistor
ON for approximately 0.5 seconds. This causes the lock side (or unlock side) power relay
inside the door lock control unit to turn ON, and all actuators operate.
REMARK
. Each door lock actuator is provided with a PTC thermistor to prevent the motor from being
damaged by overheating. This results in the actuator not properly operated at times when the
central door lock is frequently used, the actuator is operational if it resumes normal operation
within several minutes.
TROUBLESHOOTING HINTS
1. Any one of the door actuators is inoperative.
. Check the defective door actuator.
2. Door cannot be locked or unlocked with the inside lock knob on the driver’s seat (including key
operation).
. Check door latch switch.
. Check door lock control unit.

Printed in Malaysia 18 April 2006 Eng


Black plate (95,1)

Assistant Mechanism 12
REMOTE CONTROLLED MIRROR /12

REMOTE CONTROLLED MIRROR WEW012AMECH305

DOIHH012R04009

Printed in Malaysia 18 April 2006 Eng


Black plate (96,1)

12 Assistant Mechanism
/13 AUTO CRUISE

AUTO CRUISE WEW012AMECH306

DOIHH012R04010

Printed in Malaysia 18 April 2006 Eng


Black plate (97,1)

Assistant Mechanism 12
AUTO CRUISE /14

OPERATION
. The cruise control function is to set up a constant speed of car set by users.
. It enables the car to move at the setting speed without pressing accelerator pedal.
. There are 4 switches integrated with control switch, which are main, coast, set and cancel. Each
of them has its own function.
TROUBLESHOOTING HINTS
1. Auto-cruise control cannot be set.
. Check fuse No. 4 in SF fuse box.
. Check Auto-cruise main switch.
. Check ECU unit.
2. Auto-cruise control is cannot cancelled.
. Check stop lamp switch.
. Check ECU unit.
3. Auto-cruise indicator lamp does not illuminate.
. Check bulb.

Printed in Malaysia 18 April 2006 Eng


Black plate (98,1)

13 Driver Aids
/1 Anti-Braking System<ABS>

Anti-Braking System<ABS> WEW013DAIDS301

DOIHH013R04001

Printed in Malaysia 18 April 2006 Eng


Black plate (99,1)

Driver Aids 13
Anti-Braking System<ABS> /2

Anti-Braking System<ABS> (Continued)

DOIHH013R04002

Printed in Malaysia 18 April 2006 Eng


Black plate (100,1)

13 Driver Aids
/3 Anti-Braking System<ABS>

Anti-Braking System<ABS> (Continued)

DOIHH013R04003

Printed in Malaysia 18 April 2006 Eng


Black plate (101,1)

Driver Aids 13
Anti-Braking System<ABS> /4
NOTE

Printed in Malaysia 18 April 2006 Eng


Black plate (102,1)

14 Driver Comfort
/1 RADIO, CASETTE PLAYER & ANTENNA

RADIO, CASETTE PLAYER & ANTENNA WEW014DCOMF301

DOIHH014R04001

Printed in Malaysia 18 April 2006 Eng


Black plate (103,1)

Driver Comfort 14
RADIO, CASETTE PLAYER & ANTENNA /2

RADIO, CASETTE PLAYER & ANTENNA (Continued)

DOIHH014R04002

Printed in Malaysia 18 April 2006 Eng


Black plate (104,1)

14 Driver Comfort
/3 DEFOGGER

DEFOGGER WEW014DCOMF302

DOIHH014R04003

Printed in Malaysia 18 April 2006 Eng


Black plate (105,1)

Driver Comfort 14
DEFOGGER /4

DEFOGGER (Continued)

DOIHH014R04004

Printed in Malaysia 18 April 2006 Eng


Black plate (106,1)

14 Driver Comfort
/5 CIGARETTE LIGHTER

CIGARETTE LIGHTER WEW014DCOMF303

DOIHH014R04005

Printed in Malaysia 18 April 2006 Eng


Black plate (107,1)

Driver Comfort 14
ALARM SYSTEM <W/O NETSTAR> /6

ALARM SYSTEM <W/O NETSTAR> WEW014DCOMF304

DOIHH014R04007

Printed in Malaysia 18 April 2006 Eng


Black plate (108,1)

14 Driver Comfort
/7 ALARM SYSTEM <W/O NETSTAR>

ALARM SYSTEM <W/O NETSTAR> (Continued)

DOIHH014R04008

Printed in Malaysia 18 April 2006 Eng


Black plate (109,1)

Driver Comfort 14
ALARM SYSTEM <W/O NETSTAR> /8

ALARM SYSTEM <W/O NETSTAR> (Continued)

DOIHH014R04009

Printed in Malaysia 18 April 2006 Eng


Black plate (110,1)

14 Driver Comfort
/9 ALARM SYSTEM <WITH NETSTAR>

ALARM SYSTEM <WITH NETSTAR> WEW014DCOMF305

DOIHH014R04010

Printed in Malaysia 18 April 2006 Eng


Black plate (111,1)

Driver Comfort 14
ALARM SYSTEM <WITH NETSTAR> /10

ALARM SYSTEM <WITH NETSTAR> (Continued)

DOIHH014R04011

Printed in Malaysia 18 April 2006 Eng


Black plate (112,1)

14 Driver Comfort
/11 ALARM SYSTEM <WITH NETSTAR>

ALARM SYSTEM <WITH NETSTAR> (Continued)

DOIHH014R04012

Printed in Malaysia 18 April 2006 Eng


Black plate (113,1)

Driver Comfort 14
ALARM SYSTEM <WITH NETSTAR> /12

ALARM SYSTEM <WITH NETSTAR> (Continued)

DOIHH014R04013

Printed in Malaysia 18 April 2006 Eng


Black plate (114,1)

14 Driver Comfort
/13 ALARM SYSTEM <WITH NETSTAR>

ALARM SYSTEM <WITH NETSTAR> (Continued)

DOIHH014R04014

Printed in Malaysia 18 April 2006 Eng


Black plate (115,1)

Driver Comfort 14
ALARM SYSTEM <SHURLOCK> /14

ALARM SYSTEM <SHURLOCK> WEW014DCOMF306

DOIHH014R04015

Printed in Malaysia 18 April 2006 Eng


Black plate (116,1)

14 Driver Comfort
/15 ALARM SYSTEM <SHURLOCK>

ALARM SYSTEM <SHURLOCK> (Continued)

DOIHH014R04016

Printed in Malaysia 18 April 2006 Eng


Black plate (117,1)

Driver Comfort 14
ALARM SYSTEM <SHURLOCK> /16

ALARM SYSTEM <SHURLOCK> (Continued)

DOIHH014R04017

Printed in Malaysia 18 April 2006 Eng


Black plate (118,1)

14 Driver Comfort
/17 CLOCK

CLOCK WEW014DCOMF308

DOIHH014R04006

Printed in Malaysia 18 April 2006 Eng


Black plate (119,1)

Driver Comfort 14
COOLING AND AIR-CONDITIONER <SANDEN> /18

COOLING AND AIR-CONDITIONER <SANDEN> WEW014DCOMF307

DOIHH014R04018

Printed in Malaysia 18 April 2006 Eng


Black plate (120,1)

14 Driver Comfort
/19 COOLING AND AIR-CONDITIONER <SANDEN>

COOLING AND AIR-CONDITIONER <SANDEN> (Continued)

DOIHH014R04019

Printed in Malaysia 18 April 2006 Eng


Black plate (121,1)

Driver Comfort 14
COOLING AND AIR-CONDITIONER <SANDEN> /20

COOLING AND AIR-CONDITIONER <SANDEN> (Continued)

DOIHH014R04022

Printed in Malaysia 18 April 2006 Eng


Black plate (122,1)

14 Driver Comfort
/21 COOLING AND AIR-CONDITIONER <SANDEN>

COOLING AND AIR-CONDITIONER <SANDEN> (Continued)

DOIHH014R04020

Printed in Malaysia 18 April 2006 Eng


Black plate (123,1)

Driver Comfort 14
COOLING AND AIR-CONDITIONER <SANDEN> /22

COOLING AND AIR-CONDITIONER <SANDEN> (Continued)

DOIHH014R04021

Printed in Malaysia 18 April 2006 Eng


Black plate (124,1)

14 Driver Comfort
/23 COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO>

COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> WEW014DCOMF311

DOIHH014R04018

Printed in Malaysia 18 April 2006 Eng


Black plate (125,1)

Driver Comfort 14
COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> /24

COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> (Continued)

DOIHH014R04024

Printed in Malaysia 18 April 2006 Eng


Black plate (126,1)

14 Driver Comfort
/25 COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO>

COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> (Continued)

DOIHH014R04025

Printed in Malaysia 18 April 2006 Eng


Black plate (127,1)

Driver Comfort 14
COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> /26

COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> (Continued)

DOIHH014R04026

Printed in Malaysia 18 April 2006 Eng


Black plate (128,1)

14 Driver Comfort
/27 COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO>

COOLING AND AIR-CONDITIONER <SEMI-AUTO, PATCO> (Continued)

DOIHH014R04021

Printed in Malaysia 18 April 2006 Eng


Black plate (129,1)

CIRCUIT DIAGRAMS E W 0 3
INDEX /1

Printed in Malaysia 18 April 2006 Eng


3
Content

Printed in Malaysia 18 April 2006 Eng


Black plate (130,1)

BS Model YR 2006 English Edition RDWE-06HA030 April 2006 Printed in Malaysia

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