Central Sterile Services Department
Central Sterile Services Department
Central Sterile Services Department
DEPARTMENT
It is with utmost enthusiasm that I would like to present the first version of CSSD manual for the
health care facilities. GDIPC team has succeeded in establishing a comprehensive manual that covers all
important domains of sterile processing to ensure a high quality end product that can be safely used for the
patients.
Central Sterile Services Department holds the key responsibility for reprocessing instrumentation and other
reusable medical devices. The process involves handling, collecting, transporting, sorting, disassembling,
cleaning, disinfecting, inspecting, packaging, sterilizing, storing, and distributing reprocessed items.
The ultimate goal of sterile services is to provide safe, functional, and sterile instruments and medical
devices and reduce the risk for healthcare associated infections.
We hope this manual will provide CSSD personnel with the information and skills needed to standardize the
work practices, thereby decreasing the risk of operator errors and improving patient outcomes.
In conclusion, I ask the Almighty Allah to accept these efforts & grant staff with required knowledge and
expertise for effective implementation.
Dr Khalid H. Alanazi -
Director General, -
General Directorate of Infection Prevention & Control (GDIPC) -
Ministry of Health -
Kingdom of Saudi Arabia -
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8. References --------------------------------------------------------------------------------------- 64
Reusable Medical Devices intended for repeated use on different patients with
Device (RMD) appropriate decontamination and other processing between uses.
C entral sterile supply department is an area responsible for reprocessing instruments and other
reusable medical devices (RMD) The process involves handling, collecting, transporting, sorting,
disassembling, cleaning, disinfecting, inspecting, packaging, sterilizing, storing, and distributing
reprocessed items. The goal is to provide safe, functional, and sterile instruments and medical devices and
reduce the risk for healthcare associated infections.
(PPE)
Dress Code
Environmental Hygiene
procedures is extremely important in preventing surgical site infections (SSIs). These are initiated in Central
processing department by maintaining a hygienic environment and achieving adequate sterility of Reusable
Medical Devices (RMD).
In order to achieve this goal, we need to apply the following:
In CSSD department, wearing the PPE should be strictly followed based on infection and prevention
control standards which are as following;
- Sufficient and appropriate PPE are available in adequate amount, types, and sizes with proper
qualities & easily accessible to the staff. (Heavy duty gloves, face shields /eye goggles,
impermeable gowns/aprons etc).
- Full PPE should be worn in the Decontamination area.
- CSSD technician must be trained on the correct Donning and Doffing practices including
sequence, technique, safety & disposal.
- In the Inspection, Assembly, Packaging Area and Sterile storage, Head cover and clean scrub
suite are required.
- Gloves should be long enough to cover wrists and forearms, sufficient weight to be highly tear-
resistant, and allow adequate dexterity of the fingers.
- Gown should protect skin and clothing from the hazardous chemicals. Secured gown that cover
torso, neck to knee, and arm to the end of wrists must be used.
- Mask should be fit covering mouth, nose, chin properly and N95 Respirator should be fit tested
every 2 years according to MOH requirements.
- Face shield / goggles must fit properly, face shield should cover the eye, forehead and extend
below the chin. Must possess features of anti-fog to help maintain clarity of vision.
- Dedicated shoes with appropriate fit must be used to serve as a barrier against accidental
splashes.
All Personal Protective Equipment (PPE) must be of high quality material to ensure protection against
potential contact with respiratory secretions, chemicals fumes and vapors, and blood or body fluids etc.
CSSD staff should never touch face or adjust PPE with contaminated gloves and minimize unnecessary
touching of items & surfaces.
PPE is removed on completion of the task for which it was indicated before leaving the reprocessing
area followed by hand hygiene.
3: DRESS CODE:
- CSSD technicians should wear clean surgical attire (Scrubs), dedicated shoes, head & facial hair
cover (except eyebrows and eyelashes).
- Attire should be changed daily or as needed if visibly contaminated with blood or other potentially
infectious material.
- Scrubs should be laundered appropriately after each use in a healthcare-accredited laundry facility.
- CSSD Personnel should not wear jewelry (Rings, bracelets, watches etc.) during duty hours.
- CSSD staff should must change their surgical attire upon leaving the department.
- Environmental services department should consult IPC department & CSSD to establish policies
and procedures for cleaning practices and cleaning frequency.
- Environmental cleaning and disinfectant agents must be approved by MOH to be used in the
healthcare facilities.
- Environmental cleaning is not allowed during sterilization process due to possibility of spread
dust to Reusable Medical Devices (RMD).
- Cleaning equipment's are separate and dedicated for each area. (e.g. mops and bucket)
- Cleaning equipment must be kept clean and dry & are appropriately stored after use.
- Mop heads must be appropriately laundered after each use or disposed of if single use.
- All cleaning activities must be performed according to the approved cleaning schedule with specified
frequency for each area.
- Cleaning activities must be documented using a checklist that include cleaning frequency,
responsible worker, used agents, methods & environmental surfaces intended to be cleaned.
- Quality of the cleaning activities should be regularly monitored by CSSD supervisor, Infection control
Team & environmental services supervisor.
CSSD technicians must be qualified by owning certain certifications, training or experience and have
comprehensive knowledge in all aspects of sterile processing.
CSSD staff must be well trained on all infection prevention & control protocols including aseptic
technique during biohazard transportation, decontamination, inspection, packaging, sterilization &
storage.
CSSD staff must be knowledgeable about updated infection prevention & control standards to be
followed during all stages of sterile processing.
Functional analysis, risk factors, and best practices will achieve successful productivity.
CSSD staff must fully understand their roles and responsibilities with efficient implementation of all
policies and procedures in order produce a high quality sterile equipment for patient use.
Infection Preventionists (IPs) should be a part of the interdisciplinary team that collaborates to
provide safe, efficient, cost-effective, and high-quality reprocessing.
2: STAFF SKILLS:
CSSD personnel must be able to apply active listening skills using reflection, re-statement, and
clarification techniques when communicating with other departments staff.
CSSD staff must have collaborative approach since reprocessing of medical devices requires a
collaborative association between them and the clinical staff who use the devices, especially in
surgical settings.
Practice team skills such as cooperation, leadership, and anticipation of co-worker's needs.
Use analytical skills to solve problems and make decisions.
In addition to the multi-dimensional tasks, technicians must always take responsibility and Practice
personal integrity and honesty.
Be respectful and interact kindly with peers, superiors, subordinates, and customers.
Respect interdisciplinary differences among team members.
Demonstrate professionalism at all times.
Never disclose confidential information about a patient.
An Occupational health and safety review is recommended for all protocols for reprocessing of medical
equipment / devices to verify that staff safety measures are followed and are in compliance with the
local Occupational Health and Safety Act. This review will verify the following:
- According to the Occupational Safety and Health Administration (OSHA) regulations, all
employees who are dealing with potentially contaminated items should receive hepatitis B
immunization.
- Employee Health Care Clinic should offer certain vaccines for HCWs including CSSD technician
for the purpose of diseases prevention as per institutional policy (mumps-measles-rubella,
varicella, influenza, tetanus-diphtheria, etc.).
- All sharp injuries from sharp instruments including sharp skin hook, broken metal instruments
ETC must be reported.
- Sharp needles and blades should not be received in CSSD; If incidentally have been sent, so
they need to be placed in sharps container.
- Take care when handling glass and other fragile objects.
❖ Encourage the wound to gently bleed, ideally holding it under running water.
❖ Wash the wound using running water and plenty of soap.
❖ Don't scrub the wound whilst you are washing it, do not squeeze the puncture site.
❖ Dry the wound and cover it with a waterproof plaster or dressing.
❖ Seek urgent medical advice from your infection prevention and control team.
❖ Report the injury to your employer.
❖ Get help and put warning signs in place where the incident has occurred
❖ Collect the spill kit
❖ Follow protocol precisely
❖ Check the material safety data sheet if indicated
❖ Put on PPE and Assemble cleaning equipment
❖ Clean the spill
❖ Dispose of waste appropriately
❖ Replenish supplies
❖ Complete an incident or adverse occurrence report
An eyewash station, separate from other cleaning facilities/sinks, is installed to prevent a potential
hazard to the eye due to contact with a biological or chemical agent.
It must be available with unobstructed access for immediate use within a travel time of 10 seconds,
or accessible within 30 meters of areas of potential chemical exposure.
The American National Standard Institute established a minimum standard for eyewash station:
- It should permit hand-free operation and have a stay-open feature to flush both eyes.
- It should be tepid, not too hot, or too cold to prevent burn to the eyes.
- It must be regularly tested and documented.
- Technicians must follow the SDS instructions for a chemical reaction.
If blood or blood products make contact with eyes, rinse the eyes gently but thoroughly (remove
contact lenses), for at least 30 seconds, with water or normal saline.
If blood or body fluids are sprayed into the mouth, spit out and then rinse the mouth with water
several times.
Hazard yellow containers, sharp containers, and regular black container should be available in
sufficient numbers, and to be located in a place that is easy to reach and access.
All materials that have been used in the decontamination area are disposed in the yellow bag
All used PPE, BI vail, empty Plasma Cassettes should be disposed inside hazard waste container.
Waste should be segregated accurately that no medical waste inside the regular waste container or
regular waste inside the yellow medical waste container.
Medical waste bags and sharp boxes should not reach over filled (i.e., 3/4 filled).
Hospitals with bed capacity An additional CSSD worker per average of 100 Surgical
100 or less Procedures done per month
for example:
50 bed hospital with 20 surgical procedure per month = Minimum required number is 3 CSSD staff at least.
100 bed hospital with 80 surgical procedure per month = 100/20= 5 CSSD staff
for example:
150 bed hospital with 80 surgical procedure per month = Minimum required number is 5 CSSD staff at least.
600 bed hospital with 800 surgical procedure per month = 600/50 + 800/100 = 20 CSSD staff
1000 bed hospital with 2500 surgical procedure per month = 1000/50 + 2500/100 = 45 CSSD staff
Design Layout
CSSD DESIGN / INFRASTRUCTURE
CSSD construction requires an in-depth knowledge of operational CSSD experts, biomedical engineers,
Infection control expertise with collaboration & approval of infection control committee. CSSD
infrastructure should be developed under specific standards according to Facility Guidelines Institute
(FGI), and MOH-health care facility guidelines have to be reviewed before any planned CSSD
construction.
Sterilization services MUST be centralized in one UNIT/ Department and none of the sterilization
activities are carried out by individual departments outside CSSD. In general, there must be a
centralized area for reprocessing Reusable Medical Devices (RMD)
Adequate space in Sterile processing unit is critical to provide for a good workflow and efficient and
effective processes that promote staff safety, standardize procedures, minimize environmental
contamination, and maintain the sterility of processed items.
The size of the CSSD should be appropriate for the volume of work being performed, the processes
being conducted, the types of services provided, and the amount of equipment required to perform
the required tasks.
CSSD must have physical barriers with clear demarcation for clean and dirty areas. There must be
complete physical separation between the clean areas (i.e packaging, sterilization & storage areas)
and decontamination area with demarcation signs posted for each zone. . (2 or 3 zones)
Ideally, the decontamination area should have a three-section sink for cleaning (one section for
cleaning, one for initial rinsing, and one for final rinsing). The sinks should be approximately 36
inches from the floor and 8 to 10 inches deep. The sink should be large enough to place a tray or
container basket of instruments flat in the sink. AAMI states the area should have a source of critical
water for the final rinse.
Walls should be constructed of non-particulate, non-fiber shedding materials to withstand cleaning
& disinfection etc.
The ceiling in the restricted area should be constructed of enclosed fixtures hold all pipes and
ductwork.
The door should be made of a durable, smooth, and cleanable material.
CSSD should be away from the main traffic pattern and restricted to the authorized personnel
identified ONLY based on the in the facility's policies and procedures of the department.
Visitors must be accompanied by authorized personnel should be allowed in the restricted areas
(e.g., decontamination, preparation, packaging, sterile processing, and sterile storage).
Anyone in these areas should wear surgical attire (scrubs) and dedicated shoes, and their head and
facial hair (except eyebrows and eyelashes) should be covered.
Visitors should wear dedicate shoes or shoe covers.
Areas, including locker rooms, break rooms, meeting rooms, offices, and sterilizer service access
rooms may be limited based on the facility's policies and procedures.
CSSD areas must be physically separated at least two zones to prevent cross-contamination.
This arrangement reduces the risk of cross contamination of areas and the items being sterilized,
which both improves safety and increases the efficiency of sterile processing operations. In
hospitals, the decontamination, packaging, sterilization, and sterile storage area/rooms should be
physically separate to eliminate environmental contamination.
The workflow processes allow items to move progressively from the dirty phase to the high
disinfection phase. Then from the safe handling phase to the final phase.
CSSD Technicians should be organized so that activities and objects flow in a unidirectional way &
sterilization process is never circumvented.
UNIDIRECTIONAL WORKFLOW
# FUNCTIONS PAGE #
05 Sterilization of RMD 50
Cleaning and
Disinfection
Inspection
Transport Assambly
Pachaging
The reprocessing of contaminated equipment or instruments for sterilization begins at the point of
use. Assigned staff must separate instruments into reusable items to be sent for the CSSD, single-
use items to be disposed of in a proper waste container with a biohazard label.
The end user is responsible immediate pre-treatment by removing gross soil and debris by wiping
instruments with wiping with a sterile surgical sponge moistened with sterile water, wet towel or
spraying with transform gel in operation set to reduce the risk of dried gross soil including tissue,
body fat, blood, and other substances.
RMD that need repair should be identified by tag before sending it to the CSSD and notified.
Containers must be located in a soiled utility room that has controlled access, negative air pressure,
and clearly identified with biohazard labels to identify the risk associated with carrying dirty
instruments.
Before contaminated items are transported to CSSD, they should be placed in puncture-resistant,
leak proof sealable containers and visibly labeled as biohazardous.
All contaminated Items must be transported to the CSSD for reprocessing in a covered container or closed
cart with ideal characteristic such as:
- Transportation carts should be equipped with a secured lid to prevent spread of infection &
instruments from falling over.
2.1: The Transportation Policy and Procedures for transportation of Reusable Medical
Devices (RMD) out-Side the Hospital:
Transportation of reusable medical device (RMD) from CSSD facility to another CSSD facility out of hospital,
need to be monitored and controlled under strict conditions to prevent cross contamination and to assure
that items are securely contained without spillage or damage. CSSD worker must consistently follow safe
transportation procedures. A Clear MEMO should be announced to all hospitals facility to clarify the situation
and notify the frequency of collection and transportation.
From the point of use to the planned holding area, transportation can be done in two ways:
- Hand transport in a puncture-resistant, leak-proof, biohazard sign, and sealed containers that
should be carried in a position parallel to the floor.
- Cart /Trolley transport that can prevent falling over during transport, Secured and closed, easy and
smooth wheels, and withstand frequent disinfection.
Place containers in the planed holding area organized and secured for the pick-up.
Transporters must wear gloves, protective gown and mask at soiled utility room while handling the
containers to load it in the transportation cart.
Responsible staff must wear appropriate PPE & perform hand hygiene.
The transporter must perform hand hygiene before handling sterile items.
After sterilization process assigned technician should minimize the handling to maintain sterility of
sterile packs and containers/
Transporter must disinfect the trolley before transporting the sterile packages and sets.
During transportation outside, possible negative impact of environmental temperature and humidity
that may compromise the integrity of the packages MUST be considered.
For small packs it is recommended to cover it with dust cover and for big packs it is prefer to put the
RMD inside designated bin or closed trolley.
In case of any negative impact including wet pack the entire packs/sets must be returned back to the
reprocessing area (decontamination room).
c) Vehicles Specifications:
# FUNCTIONS
03 Disinfection of RMD
Once the CSSD technician receives the instrument following must be ensured:
❖ All items/instruments must be clearly identified with a label stating name the of sending
department/s.
❖ Quantity needs to be documented manually or by the tracking system.
❖ Manual or electronic system is available for all received items. Information MUST include:
Sender / Receiver ID, department's name, RMD sets and packages names, Date, Time &
quantities etc
❖ Sort disassemble, and segregate the RMD.
❖ Report any damage, missing, or defected RMD. Accidental sharp objects must be reported &
safely disposed of in sharp containers.
2: MANUAL CLEANING:
2.1: Cleaning Technique:
Cleaning is the removal of foreign material from objects and is normally accomplished using water with
detergents or enzymatic products. First and the most important step in reprocessing reusable medical
devices is thorough cleaning and rinsing.
Cleaning must be performed immediately once the instruments are received to reduce the
formation of biofilm that adheres to surfaces of the instruments and presoaking if applicable.
All Inorganic and organic soil that adheres to the surfaces of instruments interfere with the
effectiveness of disinfection and sterilization if not cleaned.
Manual cleaning must be done before any mechanical cleaning to remove all visible soil for
effective disinfection and sterilization.
Cleaning solution and water must be change when it is visibly soiled, which might be after one use
to prevent soil particles from re-depositing on instruments.
For all powered surgical devices, including Electric-Powered, Pneumatic-Powered, Battery-Powered,
and other complex instruments including lumen and reamers, delicate eye devices, lenses, and fiber
optic devices, it is critical to follow exactly the specific manufacturer’s IFU.
Similar devices may require very different processing procedures for cleaning.
A technician should separate general operating instruments and utensils from delicate instruments
that require special handling.
Disassemble all complex devices and open all jointed instruments.
Whether done manually or mechanically, it must involve friction to physically remove debris through
wiping, brushing, spraying, or flushing the items.
Use soft bristle brushes to clean serrations and box locks.
Cleaning should be under the surface of the water to reduce the risk of aerosol production and in to
and fro motion.
Ideally, the decontamination area should have a three-section sink for cleaning (one section for
cleaning, one for initial rinsing, and one for final rinsing).
- The first sink for cleaning. Sink should be filled with water having temperature range of 27°C -
44°C, enzymatic detergent solution.
- The second sink for initial rinsing with plain or softened (de-ionized) water that should be
changed frequently
- Be designed and arranged to facilitate soaking, washing and rinsing of RMD with minimal movement
or delay between steps.
- The sinks should be approximately 36 inches from the floor and 8 to 10 inches deep.
- Drain freely and not have an overflow.
- Be at a height that allows workers to use them without bending or straining.
- Be large enough to accommodate trays or baskets of instruments.
- Be deep enough to allow complete immersion of larger devices and instruments so
that aerosols are not generated during cleaning.
- Be equipped with water ports for the flushing of instruments with lumens, if appropriate.
- Have three compartments for soaking, cleaning and rinsing.
- Not be used for hand washing.
- For choosing an effective agent, some criteria and features should be present long with the
machines and instruments like manufacturer’s instruction & compatibility.
- Agents must be environment friendly, rapidly dissolve soil, nontoxic, low-foaming, non-abrasive,
free-rinsing.
- Factors affect the level of cleaning purity of the surgical instruments which should be highly
considered are:
Cleanliness of the surface of the RMD.
Characteristics or the design of RMD.
Type and concentration of the cleaning product.
Contact time (Duration) and temperature of exposure to the cleaning product.
Physical properties of the Mechanical Action.
The device manufacturer’s written instruction for use (IFU).
Water Quality including Water Hardness, and water PH
- Water used in all phases must be purified for high-quality instruments outcome.
- Poor water that contains minerals, dissolved soil, particles, bacteria, algae, and parasites will
shorten the life of instruments by harming their finish and rusting them, and lead to corrosion.
Correct dilution is required for affective cleaning - more water is not always better
Specific water quality hardness and PH
Correct concentration, the correct volume of concentrated detergent must add to the correct
volume of water at the correct temperature.
3. DISINFECTION OF RMD:
The disinfection process kills and destroys the majority of remaining microbes except for spores, some
mycobacteria, and prions, which may not be inactivated by the disinfection process.
High-level Disinfectant:
Glutaraldehyde 2%: Easily kills bacteria, fungi and viruses, but it is slow in killing spores,
dangerous, toxic and irritant.
Hydrogen peroxide 6%-7.5%: Fast viricidal and bactericidal, but it causes corrosive to some
metals, and slow in killing fungi and spores.
rtho-phthalaldehyde (OPA): Broad range of microbial activity, generally rapid, no odor, but it is
poor sporicidal agent, Expensive. Skin irritant
Peracetic acid 0.2% - 0.35%: Kill wide range of microbe, mycobacterium, spores, but it may
cause slight corrosive or damage.
1: WASHER DISINFECTOR:
Washer disinfector allows instruments to be cleaned and disinfected by exposing them to spray force and
thermal action during several stages:
First step is a cool pre-rinse to wet the instruments and prevent the coagulation of proteins; the
chamber is filled with cold water.
Second step is a detergent cycle with water and is heated to about 60°C to maximize the
effectiveness of the detergent action.
Third step is rinsing, followed by a pure rinse cycle to remove any remaining detergents.
Some washers also provide a lubrication cycle during the rinse cycles.
The disinfection step allows the chamber to filled for a final time again with filtered or RO water
but this time, the temperature is raised to 80°C - 93°C and held for a predetermined time
(usually 90°C for 5 minutes) to ensure effective disinfection.
Final step will allow instruments to dry.
2: ULTRASONIC CLEANERS:
Ultrasonic cleaners are used for fine cleaning, not for disinfection or sterilization.
They are used to remove soil from joints, crevices, lumens, and other areas that are difficult to
clean by other methods.
Hospital sonic cleaners produce from 20,000 to 38,000 vibrations per second.
Bath temperatures for cleaning instruments should be between 80 F to 109 F (27°C to 43°C)
unless specified by the equipment or detergent manufacturer.
Temperatures above 140 F (60°C) will coagulate protein, making them difficult to remove.
# FUNCTIONS
1: UNLOADING OF RMD:
The cycle selection should be checked before unloading to ensure that correct cycle was used.
The printout should be saved for a year as per MOH recommendations.
Check that the chart record for the cycle confirms the information established during validation and that
all recorded variables are within the parameters permitted.
Allow items on rack to cool down before dragging in order to prevent CSSD from burn injury.
Reject load if:
Whether RMD received manually or unloaded out of the washer-disinfector, both must be dried to
prevent microbial growth, and reduce spotting.
Follow IFU for drying RMD.
Drying cabinets should be used unless not recommended by the instruments IFU so, air-dried using
compressed instrument grade air, or hand dried using a lint-free cloth.
Sequential Wrapping refers to when two layers of wrap material are wrapped individually using a fold
technique. A single layer is folded completely and then sequentially followed with a second sheet of wrap
material and repeating the wrap sequence to form a package within a package.
Simultaneous Wrapping refers to when both layers of wrap material are wrapped together simultaneously.
Containers vary in size and intended for use in various sterilization methods
Containers consist of a solid bottom, inner basket, silicone gaskets, latches, load cardholder with
engravable ID tags, and lid.
Filter retention plates and its valves should be checked for cleanliness, and function with no sign of
damage or leak.
Each package should be labeled with a lot-control identifier that lists the sterilizer identification
number, cycle and lot numbers, and date of processing.
The load control number must be attached to any item intended for use as a sterile product.
The name or initials of the sterilizer operator must be stated in the package or checklist.
Light items should be placed above, and heavy metal should be below if mixed load.
Items should be loaded within the boundaries of the loading tray, do not overload the chamber.
Ensure there is sufficient room between items to allow the circulation of steam.
# FUNCTIONS
01 Steam Sterilizers
02 Plasma Sterilizers
04 Sterilizers Maintenance
Sterilization indicates all forms of microbial life including spores. Sterility assurance level considers sterile if
there is less than a one in a million chance of microorganism survival. Bacteria population decreases
Measured with log; sterility happened when 10ˉ 6
of bacteria population are killed. 1-log reduction means
that 90% of the spores have been killed. Each successive log reduction results in an additional 90% kill until
there is less than one microorganism surviving.
Spaulding Classification:
Sterilization of reusable medical devices depends on their instruction of use and subjected to the
Spaulding classification.
The minimum acceptable level of decontamination of surgical instruments based on the risk associated
with the procedures and the surgical sites.
Conditioning:
Steam enters at the upper back portion with saturated steam which holds many tiny water droplets
in suspension, the relative humidity of the saturated steam is 97% to 100% r.h.
Air displaced through drain
Pressure and temperature begin to rise.
Exposure:
After temperature is reached and all air removed from the autoclave
Sterilizer’s control system begins timing the cycle’s exposure phase
Exhaust:
Chamber’s drain the steam through the discharge line.
Filtered air is gradually reintroduced into the chamber and chamber decrease to room pressure.
Drying
Drying the instruments for a specific time can be programmed.
- BIs are the only process indicators that directly monitor the lethality of a
given sterilization process.
- Compared with the bioburden found on medical devices or instruments,
the spores used as BIs demonstrate increased resistance to the
BIOLOGICAL sterilizing agent used in a sterilization process.
INDICATORS
- It is important to follow the BI manufacturer’s written IFU to determine
which BI PCD to use to monitor a specific sterilization process and cycle,
how to use positive controls, the correct incubation temperature and
time, how to interpret results, and optimal storage conditions.
Monitor the sterilization process to detect equipment or operator errors or malfunctions that prevent
sterilization.
To ensure that sterilization has been successful, the process of sterilization is tested by measuring
various aspects of the process through different physical and mechanical indicators:
Written record of all conditions Date, time, type of cycle, temperature, dry time, exposure time,
pressure showed in the display screen are provided in print out paper or digital copy in the computer.
The printout should be saved for a year (MOH recommendation).
Vacuum leak test should be performed daily.
- Determine the air-tight integrity of a Prevacuum autoclave’s chamber and plumbing system.
- A typical Vacuum Leak Test Cycle will consist of three vacuum/pressure pulses
o followed by 15-minutes of dwell period at deep vacuum.
- leak rate will be displayed on the autoclave’s control screen in an average leak rate of 1mmHG/min
or less.
- Regularly perform a Vacuum Leak Test that allows greater confidence in the integrity of the chamber
and plumbing.
Bowie Dick Test should be used daily before any sterilization processes performed.
- The Bowie-Dick test pack should be placed in a preheated chamber on a cart or shelf, over the
drain and placed horizontally
- Select the cycle specified by the sterilizer manufacturer.
- The exposure time should be 3.5 to 4 minutes, not exceed 4 minutes at 134°C .
- At the conclusion of the cycle, open the test pack carefully because it might be hot.
- Fail results should be reported as defined in facility policy, and a determination made as to whether
the sterilizer should be retested, serviced, or remain in use.
- The test sheet should be saved for a year as per MOH recommendation.
External chemical indicator Process indicator should be present on the external surface of each package or
rigid container in the form of indicator tape, an indicator label, a container identification card, or a tamper-
evident device.
Biological Indicators (BIs) should consist of spores of Geobacillus stearothermophilus comply with
ANSI/AAMI/ISO 11138-3 standard, as stated in both IFUs of the BI manufacturer and the sterilizer
manufacturer.
Contact Failure:
Inadequate cleaning before sterilization.
Sets are too dense.
Packages wrapped too tightly.
Crowded unorganized loads.
Mechanical Failure:
Defective steam traps.
Clogged exhaust lines.
Steam delivery system problems
Any mechanical malfunctions.
Parameters failure:
2: PLASMA STERILIZERS:
Plasma sterilization is the process that is used to deactivate all microorganisms on devices / equipment
that are heat and moisture sensitive.
Hydrogen peroxide gas plasma sterilizes a wide range of instruments including single-channel flexible
endoscopes, rigid endoscopes, cameras, batteries, light cords, and power drills by using 59% sterilant
against a broad spectrum of pathogens include bacteria, mycobacteria, non-enveloped viruses,
enveloped viruses, fungi, and protozoa.
Hydrogen peroxide gas plasma depending on
- Concentration
- Contact time
- Process temperature.
❖ Vacuum phase: air will remove from the chamber and pressure will reduce to below
atmospheric pressure.
❖ Injection phase: Hydrogen peroxide will be pumped from the cassette into vaporizer bowl to the
chamber.
❖ Diffusion phase: vapor into small crevices and lumens of devices.
❖ Plasma phase: a vacuum decreases the pressure and radio frequency energy which ionizes the
hydrogen peroxide creating hydrogen peroxide gas plasma, the injection and plasma phase are
repeated a second time.
❖ Vent phase: air vented into the chamber through bacterial high efficiency particulate air (HEPA)
filters, the chamber will return to the atmospheric pressure and the process byproducts are only
water vapor and oxygen.
The cycle time varies with the sterilizer model and the temperature varies from 113F, (45C) not exceed
131 F, (55C).
Sterilization should be monitored with suitable biological indicators at least daily, every load containing
implantable items.
Chemical indicators must be suitable for plasma and placed inside each package.
Physical indicators of each cycle .
Refer back to the recall section in case of CI, BI, and Physical Failure .
To minimize the hydrogen peroxide risk, be attention should be given to:
Sterilized items should be allowed to cool to room temperature before handling In order to avoid
wet packs after unloading of sterilizers.
The time allowed for cooling should be taken into consideration:
- The type of sterilizer being used
- The design of the device being sterilized
- The temperature and humidity of the ambient environment
- The type of packaging used.
During cooling, the sterilizer cart should be placed in a low-traffic area and away from air-
conditioning or other cold-air vents, doors & windows etc
RMD Damage, no change of the external indicator, dust, debris, or moisture (wet packs) should be
returned to the decontamination area for reprocessing.
Sterile storage should be located adjacent to the sterilization area, preferably in a separate,
enclosed, limited-access area, the only function of which is to store sterile and clean supplies.
The sterile storage area is maintained under positive pressure, with 4 air changes per hour at least,
temperature ranges from 20°C to 23°C and relative humidity with limit of 70%.
The relative humidity in the sterile storage area should be maintained at the level recommended in
the instrument and packaging manufacturer’s IFU.
Storage Shelves: Must be designed to hold items safely, and ideally, the top and bottoms shelves
should be solid or covered to reduce or prevent dust accumulation.
Sterile storage shelves are clearly labelled, free from dust & away from sprinklers and air vents.
Items are arranged appropriately in the storage shelves with lighter items on the top shelves &
heavier items on bottom shelves.
- Walls: packs/sets must be at least 5cm from walls to reduce condensation risks .
- Floors: packs/sets should be kept at least 25-30cm above the floor to prevent
contamination from floor cleaning, spills, and dust .
- Ceiling: packs/sets should be at least 45cm between the highest package and the ceiling
or fire sprinkler heads.
The products stored in the sterile storage area should be removed from shipping cartons or
processed on site prior to storage.
Correct handling: minimize touch with instruments and carefully pick it do not drag or push items
against surfaces causing friction or abrasion .
Use handling technique by lifting the front of the package underneath with one hand, place the other
hand midway under the package and lift the whole item free from the shelf.
Shelf life of facility sterilized items is event-related. CSSD personnel should follow policies and
procedures for shelf life of sterilized items based on:
With event-related sterility, items are considered sterile unless the integrity of the packaging is
compromised (e.g., torn, soiled, wet, or showing evidence of tampering).
Conditions that may alter the integrity of the packaging include the following:
- Environmental sources of contamination (e.g., moisture, vermin, and air movement associated
with traffic or transportation).
Inventory should be rotated on a first-in-first-out (FIFO) basis. So the first item in is the first item out
(place newer items in the back part of the storage area to promote rotation of items).
To avoid contamination of sterile items, extreme care should be taken during transport to uncontrolled
environments.
A covered or enclosed cart with a solid bottom shelf should be used for transport, and packages should
not be dragged, slid, crushed, bent, compressed, or punctured.
Carts should be decontaminated before they are reused for transporting sterile supplies.
Follow the department's policies and procedures for transportation.
Tracing systems and documentation should be used for dispatching items either manually or by the
tracking system.
1) Association for the Advancement of Medical Instrumentation: 1110 North Glebe Road, Suite 220,
Arlington, VA 22201-4795 703-525-4890 Fax: 703-276-0793 www.aami.org
2) APIC Text of infection control & epidemiology: Chapter 108, Sterile Processing, Published April
2019.
3) Association of perioperative Registered Nurses 2170 South Parker Road, Suite 300 Denver, CO
80231-5711 800-755-2676 www.aorn.org
4) Canadian Standards Association 5060 Spectrum Way Mississauga, Ontario L4W 5N6 CANADA 800-
463-6727 Fax: (416) 747-2510 www.csa.ca
5) Certification Board for Sterile Processing & Distribution 2 Industrial Park, Suite 3 Alpha, NJ 08865
908-454-9555 www.sterileprocessing.org
6) International Association of Healthcare Central Service Materiel Management 213 W. Institute Place,
Suite 307 Chicago, IL 60610 312-440-0078 Fax: 312-440-9474 www.iahcsmm.org
7) World Health Organization and Pan American Health Organization ISBN 978 92 4 154985 1.
www.who.int