Dual-Input LLC
Dual-Input LLC
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1730 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 55, NO. 2, MARCH/APRIL 2019
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TAYEBI et al.: DUAL-INPUT SINGLE-RESONANT TANK LLC CONVERTER WITH PHASE SHIFT CONTROL FOR PV APPLICATIONS 1731
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1732 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 55, NO. 2, MARCH/APRIL 2019
Fig. 5. Operating modes of the proposed dual-input LLC converter, (a) PO, (b) NO, (c) NF, (d) BO, (e) PBO, and (f) PBF.
resonant and magnetizing currents, capacitor voltage, resonant where ωr = 2πfr , Zr = Lr /Cr , and iL r (to ) and vCr (to ) are
tank voltage, and switch waveforms with positive PWM phase the initial inductor current and capacitor voltage, respectively.
shift (ϕ > 0). Modes of operation are depicted in Fig. 5. Mode 2[t1 , t2 ]: In this interval, S2 and S4 are ON, and the
Mode 1[t0 , t1 ]: In this interval, S1 and S4 are ON, and PV1 resonant tank voltage is zero. The resonant current is greater
is energizing the resonant tank. Since the resonant current is than magnetizing current, i.e., energy is still being transferred
greater than magnetizing current, this energy is transferred to to the output. Therefore, this mode is NO as shown in Fig. 5(b).
the transformer secondary side to supply the load. Therefore, this Since the voltage of the transformer magnetizing inductor is
is PO mode as shown in Fig. 5(a). In PO mode, the resonant tank clamped to Vo /n, its current is increasing with the same slope as
voltage (VA B ) is equal to VPV1 and the magnetizing inductor that of mode 1. Note that the resonant current decreases rapidly
voltage is clamped to Vo /n. Therefore, the magnetizing current due to the fact that the energy transferred to the secondary side
(iL m ) starts charging linearly and the difference between the is only provided by the resonant tank. Therefore, this mode
resonant current (iL r ) and magnetizing current is transferred to ends when all of the energy is transferred to the output at t2 .
the transformer secondary side. Note that the inductor resonant Similarly, the inductor resonant current, magnetizing current,
√ (vCr ) are sinusoidal at a
current and capacitor resonant voltage and capacitor resonant voltage can be calculated as follows
resonant frequency of fr = 1/2π Lr Cr . where t1 = T2 − ωϕr :
In this mode, the inductor resonant current, magnetizing cur- ⎧
rent, and capacitor resonant voltage can be expressed as follows: ⎪
⎪ iL r (t) = iL r (t1 ) cos (ωr (t − t1 ))
⎪
⎪ Vo
⎪
⎪ n +v C r (t 1 )
⎪
⎪ − sin (ωr (t − t1 ))
⎧ ⎨ Zr
⎪
⎪ iL r (t) = iL r (t0 ) cos (ωr (t − t0 )) iL m (t) = nVLom (t − t1 ) + iL m (t1 ) . (2)
⎪
⎪ ⎪
⎪
⎪ V P V 1 − Vno −v C r (t 0 ) ⎪
⎪
⎪
⎨+ sin (ωr (t − t0 )) ⎪
⎪ vC r (t) = − no + iL r (t1 ) Zr sin (ωr (t − t1 ))
V
Zr ⎪
⎪
iL m (t) = nVLom (t − t0 ) + iL r (t0 ) (1) ⎪
⎩ Vo
⎪
⎪ + n + vC r (t1 ) cos (ωr (t − t1 ))
⎪
⎪
⎪ vC r (t) = VPV 1 − n + iL r (t0 ) Zr sin (ωr (t − t0 ))
V o
⎪
⎩ − V
⎪ Mode 3[t2 , T/2]: In this mode, no energy is transferred to
PV 1 − n − vC r (t0 ) cos (ωr (t − t0 ))
Vo
the secondary side since the resonant current and magnetizing
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TAYEBI et al.: DUAL-INPUT SINGLE-RESONANT TANK LLC CONVERTER WITH PHASE SHIFT CONTROL FOR PV APPLICATIONS 1733
current are equal (free-wheeling operation). Therefore, the mag- resonant voltage are calculated as
netizing inductor is not clamped to the output voltage anymore ⎧
⎪
⎪ iL r (t) = iL r (t4 ) cos (ωm (t − t4 ))
and starts resonating with Lr and Cr . This is NF mode as shown ⎪
⎪
⎪
⎪ V P V 1 −V P V 2 −v C r (t 4 )
in Fig. 5(c). iL r , iL m , and vC r can be expressed as ⎪
⎪ + sin (ωm (t − t4 ))
⎧ ⎨ Z m
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1734 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 55, NO. 2, MARCH/APRIL 2019
V. CONTROL STRATEGY
Fig. 8 shows control structure of the proposed converter with
MPPT for each PV source. Referring to the figure, the MPPT
Fig. 7. Power contribution of two sources as a function of phase shift. functional block measures the voltage and current of each source
to calculate the available input PV power. The switching fre-
quency and PWM phase shift are determined by the MPPT con-
as follows: troller. The switching frequency is selected based on the total
T available input power from the two sources, and the PWM phase
1 Vo
Io = (iL r (t) − iL m (t))dt = . (9) shift of each source is a function of power mismatch between
n (T − t0 ) t0 Ro the two PV panels. The PWM modulator then generates two
Equations (1)–(6) from the previous section along with (7)– pairs of PWM signals for the two half-bridge circuits. Note that
(9) are used to numerically calculate the output voltage and the PWM on each half-bridge circuit is modulated in comple-
power versus switching frequency and the PWM phase shift mentary mode with 50% duty cycle. Depending on the power
with different PV voltages as shown in Figs. 6 and 7. Referring mismatch between the two sources, these two pairs of PWM
to the figures, the output voltage and total power are controlled signals may be phase shifted either positively or negatively with
by the switching frequency and not affected by the PWM phase respect to each other [28].
shift. It should be noted that power from each PV panel is Since the MPPT function is operating at much lower fre-
determined by the PWM phase shift control, which allows for quency than the switching frequency, small signal analysis was
MPPT to be implemented for each source independently. not performed in this paper. However, an iterative method was
Fig. 6 shows the converter output voltage versus frequency used here to implement MPPT using the switching frequency
with two sets of operating parameters without bus voltage regu- and phase shift. This method is based on a perturb and observe
lation (BVR). Normally, the bus voltage will be controlled by the algorithm that constantly measures input power from PV1 and
inverter stage at nominal value. In case 1, both PV sources are PV2. As shown in Fig. 9, when power from both PV sources
40 V and in case 2, VPV1 is 45 V and VPV2 is 30 V. In both cases, is either increasing or decreasing, the MPPT controller only
the converter is operating at 500 and 100 W with zero-degree adjusts the switching frequency to locate the maximum power
and 30-degree phase shift. It can be seen that in case 1 where point which is similar to a typical MPPT controller used in a
there is no voltage difference between the sources, phase shift PV microinverter. However, when there is power mismatch be-
has insignificant impact on output voltage. In case 2 even with tween the two sources, phase shift will be introduced along with
a large voltage difference between sources, the effect of phase the switching frequency to implement MPPT. During dynamic
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TAYEBI et al.: DUAL-INPUT SINGLE-RESONANT TANK LLC CONVERTER WITH PHASE SHIFT CONTROL FOR PV APPLICATIONS 1735
TABLE I
CONVERTER PROTOTYPE OPERATING PARAMETERS
Fig. 9. MPPT controller. magnetizing inductor Lm = 12 μH, and the transformer turns
ratio n = 5.6. The switches operate in complementary PWM
mode with 50% duty cycle and the dead time of 100 ns.
Three typical cases summarized in Table I are analyzed to ver-
ify the performance of the proposed converter when MPPT is
implemented for each source. The two control variables, switch-
ing frequency and phase shift, were calculated based on the nu-
merical time-domain analysis in Section IV, and compared with
the experimental results obtained at the same operating param-
eters to validate the accuracy of the analysis. Fig. 11 shows the
resonant tank voltage (VA B ), inductor resonant current (iL r ),
and switching waveforms (S1 and S3 ) for the three cases. In
case 1, determined by the MPPT control, PV1 is operating
at 45 V with 200 W of available power. PV2 is operating at
30 V with 100 W of available power. In this case, in order to
implement independent MPPT for each source, the switching
frequency and PWM phase shift are selected to be 87 kHz and
−15°, respectively. The converter output voltage is regulated at
220 V by the inverter stage BVR. Fig. 11(a) shows the experi-
mental switching waveforms of case 1 with negative phase shift.
Referring to the figure, due to the voltage difference between
Fig. 10. Proposed dual-input LLC converter prototype.
the two sources and the PWM phase shift of each source, the
resonant tank voltage is not symmetrical over one switching
cycle as seen in Fig. 4(b) in Section III. Despite the asymmetric
change in power, the MPPT controller iteratively adjusts the
tank voltage, the inductor resonant current is symmetric and the
switching frequency and phase shift in several steps to locate
converter operates at an efficiency of 94.5%.
the maximum power point. The MPPT algorithm is designed
In the second case, PV1 operates at 35 V with 115 W of
so that only one variable, either frequency or phase shift, is
available power, and PV2 operates at 40 V with 185 W of avail-
modified during each sampling period. This approach was im-
able power. The operating frequency and PWM phase shift are
plemented in the prototype to achieve independent MPPT for
set at 87 kHz and +29°, respectively, with measured efficiency
each PV source.
of 95%. Note that the converter output voltage is maintained at
220 V by the BVR. The experimental switching waveforms with
VI. EXPERIMENTAL RESULTS positive phase shift are shown in Fig. 11(b), which correspond to
As shown in Fig. 10, a 500-W dual-input LLC resonant the predicted waveforms in Fig. 4(a). Any dc voltage mismatch
converter prototype was built to validate the operating prin- between the two sources is blocked by the resonant capacitor and
ciple and performance of the converter. The prototype spec- does not adversely affect the operation of the converter. In both
ifications are as follows: input voltage Vin = 25– 50 V (each case 1 and case 2, the combined power from the two sources is
PV source), output voltage Vo = 220 V, rated output power 300 W. Therefore, the converter’s operating frequency remains
Po = 500 W (250 W, each PV source), switching frequency constant as expected and discussed in Section IV. However, the
range fs = 50–180 kHz, resonant frequency fr = 100 kHz, res- PWM phase shift varies with each source’s contribution to the
onant inductor Lr = 3.2 μH, resonant capacitor Cr = 0.8 μF, total power as shown in Fig. 7.
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1736 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 55, NO. 2, MARCH/APRIL 2019
Fig. 12. Operating waveforms for two identical PV sources. (a) I–V charac-
teristic of PV1, (b) I–V characteristic of PV2, and (c) power contribution of each
source with zero phase shift.
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TAYEBI et al.: DUAL-INPUT SINGLE-RESONANT TANK LLC CONVERTER WITH PHASE SHIFT CONTROL FOR PV APPLICATIONS 1737
Fig. 15. Both PVs’ voltages and currents during the dynamic change in power.
Fig. 13. Operating waveforms of the two PV sources. (a) I–V characteristic of
PV1, (b) I–V characteristic of PV2, and (c) power contribution of each source
with −34° phase shift.
Fig. 16. Current waveforms from each source with zero phase shift.
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1738 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 55, NO. 2, MARCH/APRIL 2019
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TAYEBI et al.: DUAL-INPUT SINGLE-RESONANT TANK LLC CONVERTER WITH PHASE SHIFT CONTROL FOR PV APPLICATIONS 1739
[25] T. Jiang, Q. Lin, J. Zhang, and Y. Wang, “A novel ZVS and ZCS three- Haibing Hu (M’09) received the B.S. degree from the
port LLC resonant converter for renewable energy systems,” in Proc. IEEE Hunan University of Technology, Zhuzhou, China,
Energy Convers. Congr. Expos., 2014, pp. 2296–2302. in 1995, the M.S. and Ph.D. degrees from Zhejiang
[26] X. Sun, Y. Shen, W. Li, and H. Wu, “A PWM and PFM hybrid mod- University, Hangzhou, China, in 2003 and 2007, re-
ulated three-port converter for a standalone PV/battery power system,” spectively, all in electrical engineering.
IEEE J. Emerg. Sel. Topics Power Electron., vol. 3, no. 4, pp. 984–1000, Since 2007, he has been with the Faculty of Electri-
Dec. 2015. cal Engineering, Nanjing University of Aeronautics
[27] H. Zhu, D. Zhang, H. S. Athab, B. Wu, and Y. Gu, “PV isolated three- and Astronautics (NUAA), Nanjing, China, and is
port converter and energy-balancing control method for PV-battery power currently a Professor with the College of Automation
supply applications,” IEEE Trans. Ind. Electron., vol. 62, no. 6, pp. 3595– Engineering, NUAA. His research interests include
3606, Jun. 2015. digital control in power electronics, multilevel in-
[28] S. M. Tayebi, H. Hu, O. Abdel-Rahman, and I. Batarseh, “Design and verter, digital control system integration for power electronics, and applying
analysis of a dual-input single-resonant tank LLC converter for PV ap- power electronics to distributed energy systems and power quality.
plications,” in Proc. IEEE Appl. Power Electron. Conf. Expo., 2018,
pp. 476–483.
[29] https://www.infineon.com/dgdl/Application_Note_Resonant+LLC+
Sam Abdel-Rahman received the B.S. degree in
Converter+Operation+and+Design_Infineon.pdf?fileId=db3a30433a
047ba0013a4a60e3be64a1 electronics engineering from Princess Sumaya Uni-
versity for Technology, Jordan, in 2003, and the M.S.
[30] X. Fang, H. Hu, Z. J. Shen, and I. Batarseh, “Operation mode analysis
and Ph.D. degrees in electrical engineering from the
and peak gain approximation of the LLC resonant converter,” IEEE Trans.
University of Central Florida in 2007 and 2005, re-
Power Electron., vol. 27, no. 4, pp. 1985–1995, Apr. 2012.
spectively.
He is currently a System Application Engineer
with Infineon Technologies supporting and defining
discrete power devices and ICs for SMPS and Solar
applications.
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