Visvesvaraya Technological University Belagavi, Karnataka-590 018

VISVESVARAYA TECHNOLOGICAL UNIVERSITY
BELAGAVI, KARNATAKA-590 018
“Internship/Professional Practice on Industrial Standard Training With

Real-Time Applications – Visionurgy Technologies”
Submitted for partial fulfilment of the requirement for the award of the
degree of
Bachelor of Engineering
In
Mechanical Engineering
Submitted by
SACHIN H B (4AD18ME432)
Under the Guidance of
Mr Ravi Kumar. S
Associate Professor
Department of ME
ATMECE, Mysuru
Department of Mechanical Engineering

ATME COLLEGE OF ENGINEERING
13 KM Stone, Mysuru-Kanakapura-Bengaluru Road, Mysuru-570028
2020-2021
ATME College of Engineering, Mysuru-570028
Department of mechanical Engineering
CERTIFICATE
This is to certify that the Internship report is a bonafide work carried out by
SACHIN H B : 4AD18ME432, in partial fulfilment for the award of Bachelor of
Engineering in Mechanical Engineering, of the Visvesvaraya Technological
University, Belagavi - 590 018 during the year 2020-2021. It is certified that all
corrections/suggestions indicated for the Internal Assessment have been incorporated in the
report deposited in the departmental library. The Internship report has been approved as it
satisfies the academic requirements in respect of work prescribed for the said Degree.
Mr. Ravikumar s Dr. Srinivas.K Dr. L Basavaraj
Internal Guide Head of the Department Principal
External Examiners
Name of the Examiners Signature with date
1.
2.
DECLARATION
I, Sachin H B, 4AD18ME432, student of VIII semester, Department of

Mechanical Engineering, ATME College of Engineering, Mysuru-570028 declare
that the Internship training has been successfully completed. This report is submitted to
Visvesvaraya Technological University, Belagavi-590 018, in partial fulfilment of the
requirements for the award of Degree of Bachelor of Engineering in Mechanical
Engineering during the academic year 2020-2021.
Name USN Signature with date

SACHIN H B 4AD18ME432
ACKNOWLEDGEMENT
I sincerely owe my gratitude to all the person who helped and guided me in completing
this Internship.
I am thankful to Dr. L Basavaraj, Principal, ATME College of Engineering, Mysuru,

for having supported me in my academic endeavours.
I am thankful to Dean Academics, Dr. M S Govinde Gowda, Dean-Research

Dr. S R Bhagyashree and Dean Student Affairs Dr. Rathnakar G, ATME College of
Engineering, Mysuru for the support rendered during the course of the program.
I take this opportunity to express my profound gratitude and deep regards to

Dr. Srinivas k, Professor and Head of the Department of Mechanical Engineering, ATME
College of Engineering, Mysuru, for the continuous encouragement and inspiration. The
blessing, help and guidance given by him, time to time shall carry us a long way in the journey
of our life on which we are about to embark.
I take this opportunity to express my profound gratitude and deep regards to my Internal
Guide Mr. Ravikumar s, Associate Professor, Department of Mechanical Engineering,
ATME College of Engineering, Mysuru for her exemplary guidance, monitoring, continuous
encouragement and inspiration throughout the progress of this Internship.
I am thankful to External Guide Mr. Vijith A Technical Director & Head-VTRI ,

Visionurgy Technologies , Mysuru for his exemplary guidance, monitoring, continuous
encouragement and inspiration throughout the progress of this Internship.
I am obliged to all Technical staff members of Department of Mechanical

Engineering, ATME College of Engineering, Mysuru for the valuable information and
support. I am grateful to all non-teaching staff members for their cooperation during the period
of my Internship.
Lastly, I thank almighty, my parents and friends for their constant encouragement without
which this Internship would not be possible.
Internship/Professional Practice on Industry 4.0 2020-2021
TABLE OF CONTENS
Chapters Particulars Page no.
1 Company Profile 2-6
2 Schedule of the Internship Program 7-8
3 Introduction to Product Design & Development 10-14
4 Internship Project 15-22

4.1 Project Introduction & Project Background
4.2 Literature Review
4.3 Decision Chart
4.4 Preliminary Sketches
5 Conclusion 23-24
6 References 25-26
Department of Mechanical Engineering, ATMECE , Mysuru 1

CHAPTER 1

1. COMPANY PROFILE
1.1 Company Layout
Figure 1.1: Company Layout
1.2 About the Company
We are a Product & Service based company dedicated towards building sustainable, eco-friendly and
renewable energy technology solutions.
We expertise in providing professional services in various verticals of Engineering, including Product
Design & Development, Micro-grid Technology, Corporate Training, Additive Manufacturing, Servo
hydraulics & Electro pneumatics, UAV Technology, Industrial Automation & Robotics and Automobile
Engineering.
Ultimately, our team is working wholeheartedly towards making our planet a “Type 1 Civilization” by
building new & innovative technologies which are sustainable, renewable and innovative.

1.3 Vision of the company
“We envision in creating a sustainable, renewable & eco-friendly energy technologies through the best-
in-class engineering practices which aims at providing top notch customer products & services.”
1.4 Company Mission
To build at least 6 Standalone Microgrid & 2 Grid-Integrated Microgrid by the end of the year 2022.
To train candidates with Industry relevant skills so as to generate at least 2 patents, 10 technical papers
& 2 commercial projects by the end of the year 2021.
To provide the best-in-class professional services in field of Engineering & Earth Science that can cater
the needs of every class consumers by building eco-friendly SPM machines.
1.5 Company Philosophy
Renewable Energy with sustainable technology is the key factor for our planet’s survival. Any
development that could not upheld itself cannot cater our needs for a longer period.
Our company was founded on the very reason, that is to build technologies which are smart, innovative
and sustainable, and most importantly that could co-exist along with the existing ecosystem without
throwing the natural order into unbalance.
By adapting such technologies, we could move on to make our-self a ‘Type 1 Civilization’. A ‘Type 1
Civilization ‘also called the ‘planetary civilization’ is the one which can use and store all of the energy
available on its planet without causing any undesirable changes to the host planet. A Type II civilization,
also called a ‘stellar civilization’—can use and control energy at the scale of its stellar system. A Type
III civilization, also called a ‘galactic civilization’—can control energy at the scale of its entire host
galaxy.
In such context, we can calculate our current level of technological advancement by using the formula
given below:

Figure 1.2: Kardashev Scale
where, value K is a civilization’s Kardashev rating and P is the power it uses, in watts.
In 2018, the total world energy consumption was 13864.9 Mtoe (161,249 TWh), equivalent to an average
power consumption of 18.40 TW. So, by using this, we can calculate our current level of technological
advancement value (Sagan’s interpolated Kardashev scale) as 0.73.
Our company’s ultimate goal is to build technologies that could speed up the process of our
transformation from 0.73 to 1 and maybe further more. Such mammoth task requires passion and
dedication towards the job one do on a very fundamental level. For the very reason, we also train
candidates and encourage them to take research in their respective field. We build machines that are
smart, innovative & eco-friendly. We hope by doing so, we could play a major role in mankind’s
transformation into a planetary civilization.
1.6 Products
1.6.1 Standalone Microgrid System

a. Industrial Bundle- 8HP, 5HP, 3HP, 1HP
b. Domestic Bundle- 220W, 520W, 840W
1.6.2 Grid Integrated Microgrid System
a. Industrial Bundle- 8HP, 5HP, 3HP, 1HP
b. Domestic Bundle- 220W, 520W, 840W
1.6.3 Manufacturing of tailor-made Flexible Manufacturing Systems (FMS) & Special Purpose
Machines (SPM) for Sheetmetal applications.

1.7 Services
s
1.7.1 Product Design & Development
1.7.2 Industrial Instrument Calibration
1.7.3 Annual Maintenance of all types of Conventional, NC & CNC Machines
1.7.4 Technical Solutions for Productivity Improvement, Statistical Quality Control,
Inspection Mapping & Six Sigma Manufacturing
1.7.5 Corporate Training & Research

CHAPTER 2

2. INTERNSHIP SCHEDULE
Dates Module
05-03-21 Introduction to Professional Product Designing: An Industrial Approach
Preprocessing in Product Designing: Professional Designing Procedure: Framework for

06-03-21
Product Design
Familiarization with Computer Aided Designing

07-03-21
Design & Static Structural Analysis of Solid components
08-03-21 Design & Analysis of Structures & Weldments
09-03-21 Design & Analysis of Sheet metal components
10-03-2021 to
Assembly & Motion Study of Machine Components
17-03-21
18-03-21 Transient Structural Analysis: Techniques & Models
19-03-21 Failure Mode & Effect Analysis
20-03-21 Non-linear Analysis
21-03-21 Topology Optimization
22-03-21 Post processing: Design for Analysis & Design for Manufacturing
23-03-21 Drafting for Production: GD&T and Surface Finish Symbols
24-03-21 Preproduction requisitions, Workflow and job flow analysis
25-03-21 Product Reporting, Costing and budget planning, Photo-realistic Rendering Techniques
26-03-21 Commencement of projects by interns
27- 03-21 to Project Selection Report, feasibility study, Market Survey & Literature Review:
04-04-21 Submission by Interns

CHAPTER 3

3. INTRODUCTION TO PRODUCT DESIGN AND DEVELOPMENT
Product design, as a verb, is to create a new product to be sold by a business to its customers. A very
broad coefficient and effective generation and development of ideas through a process that leads to new
products. Thus, it is a major aspect of new product development
Product design process is the set of strategic and tactical activities, from idea generation to
commercialization, used to create a product design. In a systematic approach, product designers
conceptualize and evaluate ideas, turning them into tangible inventions and products. The product
designer’s role is to combine art, science, and technology to create new products that people can use.
Their evolving role has been facilitated by digital tools that now allow designers to do things that include
communicate, visualize, analyze, 3D modelling and actually produce tangible ideas in a way that would
have taken greater human resources in the past.
Figure 3.1 Product Design Procedure

3.1 Market Survey
The study of the spending characteristics and purchasing power of the consumer who are within your
business’s geographic area of operation; a research method for defining the market parameters of a
business. This process can be done by following ways:
 Expert panels
 1 on 1 interviews Focus groups
 Surveys Libraries
 Government agencies Trade associations
3.2 Problem Statement
A problem statement is a concise description of an issue to be addressed or a condition to be improved

upon. It identifies the gap between the current (problem) state and desired (goal) state of a process or
product.
Figure 3.2 Problem Statement
A literature review is a scholarly paper that presents the current knowledge including substantive
findings as well as theoretical and methodological contributions to a particular topic. A narrow-scope
literature review may be included as part of a peer-reviewed journal article presenting new research,
serving to situate the current study within the body of the relevant literature and to provide context for
the reader.

3.4 Concept Sketching

Basic sketching of the idea has to be done so that it becomes the basis for 3D modelling.
Figure 3.3 Sketching of a car
3.4 Conceptual Design (Mule)
The complete 3D model of the product has to be modelled or the overall assembly can be visualized in
the form of blocks, this type of model is called Mule model.
Figure 3.4 Conceptual design

3.5 Primary Analysis
In this stage, the two basic analysis are conducted on the conceptual model which are Static structural
analysis Buckling analysis.
3.6 Detailed Design

s
In this stage the complete detailed design of the mule model is done based on the results of primary
analysis. This includes
 Design for strength
 Design for life
3.7 Secondary Analysis
In this stage further analysis of the model is done. The analysis done in this stage includes
 Fatigue analysis
 Thermal analysis
 Nonlinear analysis
 Vibration analysis
 Topology optimization
3.8 Prototyping
A prototype is an early sample, model, or release of a product built to test a concept or process.
 Functional prototype
 Aesthetic prototype
3.9 Preparation for Production

s
This includes many stages such as
 Primary drafting
 Tolerance

 Machine allocations
 Secondary drafting
 Production drawing
 Process sheets
Figure 3.5 Primary drafting

CHAPTER 4

4. INDUSTRIAL PROJECT
4.1 Project Objective & Background
The objective is to design a robust machine bed for dual moving bridge CNC plasma cutting machine.
A “CNC plasma” system is a machine that carries a plasma torch, and can move that torch in a path
directed by a computer. The term “CNC” refers to “Computer Numerical Control”, which means that a
computer is used to direct the machines motion based on numerical codes in a program.
 K Carlisle and P. Shore
Ductile regime grinding of glass and other brittle materials promises a major economic breakthrough in
the manufacture of complex advanced technology components such as non-conventional optics, wave
guides and op to-electronic sub-systems. This paper describes recent work lit Cranfield Precision
Engineering Ltd. In designing a machine for the development of ductile regime grinding technology,
including the essential sub-systems of CNC truing and dressing of diamond grinding wheels. It traces
the design considerations and decisions in producing a new ultra-precision CNC aspheric generator in
which high loop stiffness was a main driver in ensuring that ductile regime grinding of a range of brittle
materials can be carried out efficiently on components up to 600 mm diameter and 250 mm axial length.
Target work zone accuracies within 50 nm, considerations of optimum configuration hydrostatic or
aerostatic bearings, servo drive actuators, displacement transducers, the application of state feedback to
servo drive systems, thermal drift control and CNC requirements are discussed.
 Abderrazak El Ouafi and Noureddine Barka
In order to improve multi-axis machine accuracy, error compensation techniques have been widely
applied. However, the lack of reliable methods for direct, global and comprehensive estimation implies
that all compensation techniques are based on off-line sequential error components measurement. These
measurements provide static results, and cannot reflect the actual machine conditions. Thus, these results
are not representative of the real working conditions because of disturbances from thermal distortions
and dynamic perturbations. This paper presents an on-line error identification and compensation

approach for CNC multi-axis machine tools. Based on the simultaneous measurement of error
components, the proposed identification scheme is built to ensure volumetric error prediction for an
adaptive error compensation system. Implemented on a moving bridge type CMM, the approach led to
a significant improvement of the three-dimensional measurement accuracy. Compared to the
conventional off-line error compensation techniques, the proposed identification and compensation
approach can further improve the compensation adaptability and efficiency.
 Beckwith, Jr.
Methods for determining non rigid error parameters that result from deflection or deformation of
machine elements and correcting scale readings in a coordinate measuring machine. The non rigid error
parameters are a function of probe position along two directions. In a bridge type coordinate measuring
machine, the y-direction error parameters are a function of probe position in both x and y directions and
thus exhibit non rigid behavior. Non rigid error parameters are measured by making error measurements
at a plurality of corresponding points along two parallel, spaced-apart measurement lines. The error
measurements are substituted into simultaneous equations for the error parameters, and the equations
are solved for the coefficients. The coefficients are used to determine the axial errors at any point in the
measuring volume. The axial errors are sub tracked from the scale reading.
4.3 Decision Tree




Conclusion from Decision Chart
By analyzing the above set of graphs, we decided to select M211 A configuration of machine bed &
AISI 1060 Cast Iron was chosen considering cost and weight aspects.
4.4 Preliminary sketches for Material Transfer System
Figure 4.1: Proposed concept sketching for Material Transfer System of SM Forming Die

Figure 4.2: Concept sketching for Moving Bridge of CNC Plasma cutter

CHAPTER 5

5. CONCLUSION OF INTERNSHIP
The learning experience in Internship was very satisfactory and it gave an insight into the
latest technologies like Iot, Data analysis, etc. Since the internships was based on practical hands-
on experience and not just theoretical concept, it helped us to understand these technologies in a
better way.
Overall, it was very knowledgeable experience and looking forward to gain more insight into
these technologies using the basic knowledge gained during this internship.
The hands-on training has given confidence and interest to learn the concepts of Industry 4.0
deeper and that learnings will help to shape a better carrier.

CHAPTER 6

6. REFERENCES
[1] Standard Handbook of Machine Design by Joseph E. Shigley & Charles R. Mischke By
McGraw-Hill Publications.
[2] A Textbook of Machine Design by R.S. Khurmi & J.K. Gupta by Eurasia Publishing House
(PVT.) LTD 2005 Edition, Ram Nagar, New Delhi.
[3] Shigley’s Mechanical Engineering Design by Richard G. Budynas & J. Keith Nisbett Ninth
Edition by McGraw-Hill Publications.

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VISVESVARAYA TECHNOLOGICAL UNIVERSITY

BELAGAVI, KARNATAKA-590 018

“Internship/Professional Practice on Industrial Standard Training With

Under the Guidance of

Department of Mechanical Engineering

Mr. Ravikumar s Dr. Srinivas.K Dr. L Basavaraj

Internal Guide Head of the Department Principal

Name of the Examiners Signature with date

I, Sachin H B, 4AD18ME432, student of VIII semester, Department of

Name USN Signature with date

I am thankful to Dr. L Basavaraj, Principal, ATME College of Engineering, Mysuru,

I am thankful to Dean Academics, Dr. M S Govinde Gowda, Dean-Research

I take this opportunity to express my profound gratitude and deep regards to

I am thankful to External Guide Mr. Vijith A Technical Director & Head-VTRI ,

I am obliged to all Technical staff members of Department of Mechanical

Chapters Particulars Page no.

1 Company Profile 2-6

2 Schedule of the Internship Program 7-8

3 Introduction to Product Design & Development 10-14

4 Internship Project 15-22

Department of Mechanical Engineering, ATMECE , Mysuru 1

Department of Mechanical Engineering, ATMECE , Mysuru 2

1.1 Company Layout

Figure 1.1: Company Layout

1.2 About the Company

Department of Mechanical Engineering, ATMECE , Mysuru 3

1.3 Vision of the company

1.4 Company Mission

1.5 Company Philosophy

Department of Mechanical Engineering, ATMECE , Mysuru 4

Figure 1.2: Kardashev Scale

1.6.1 Standalone Microgrid System

Department of Mechanical Engineering, ATMECE , Mysuru 5

Department of Mechanical Engineering, ATMECE , Mysuru 6

Department of Mechanical Engineering, ATMECE , Mysuru 7

05-03-21 Introduction to Professional Product Designing: An Industrial Approach

Preprocessing in Product Designing: Professional Designing Procedure: Framework for

Familiarization with Computer Aided Designing

08-03-21 Design & Analysis of Structures & Weldments

09-03-21 Design & Analysis of Sheet metal components

18-03-21 Transient Structural Analysis: Techniques & Models

19-03-21 Failure Mode & Effect Analysis

20-03-21 Non-linear Analysis

21-03-21 Topology Optimization

23-03-21 Drafting for Production: GD&T and Surface Finish Symbols

24-03-21 Preproduction requisitions, Workflow and job flow analysis

26-03-21 Commencement of projects by interns

Department of Mechanical Engineering, ATMECE , Mysuru 8

Department of Mechanical Engineering, ATMECE , Mysuru 9

3. INTRODUCTION TO PRODUCT DESIGN AND DEVELOPMENT

Figure 3.1 Product Design Procedure

Department of Mechanical Engineering, ATMECE , Mysuru 10

3.1 Market Survey

3.2 Problem Statement

A problem statement is a concise description of an issue to be addressed or a condition to be improved

Figure 3.2 Problem Statement

3.3 Literature Review

Department of Mechanical Engineering, ATMECE , Mysuru 11