Safeaire - Series Manual

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SAFEAIRE® LABORATORY FUME HOODS
OPERATION, MAINTENANCE AND INSTALLATION INSTRUCTIONS
GENERAL INFORMATION
Fisher Hamilton is pleased to have had the privilege of GENERAL

furnishing your laboratory equipment. This is a major
Fume hoods are exposed to extremes of temperature, reagent
investment, and your equipment is built to withstand extremes
fumes and working surface abuse. Regular care will prolong
of temperature, stress and corrosion provided you give it
service life and insure safe working conditions.
reasonable care and use.
The exhaust system and blower of a fume hood must function
This manual gives you full information for the operation and
properly for safety. Maintenance personnel should service the
care of fume hoods and other Fisher Hamilton equipment
fan and motor assembly regularly, lubricate as required, and
items.
make sure that the exhaust system is free from obstructions.
Utility and fine appearance can be assured for many years by Semiannually, accumulated deposits should be removed from
following simple procedures. A regular schedule of the impeller blade and housing.
maintenance will be most effective.
A simple test with lighted match or smoke will show if the air is
If you have a special problem or would like extra copies of this being drawn into the hood. More accurate checks of air velocity
manual, write to the Technical Service Department, Fisher can be made with a thermal anemometer. See Inspection and
Hamilton, Two Rivers, Wisconsin 54241. Field Evaluation procedure.
Always place equipment and apparatus as far back into the
fume hood as possible since this provides greater assurance of
Table of Contents
proper fume collection and removal.
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Large, bulky apparatus or equipment should be placed in the
fume hood to permit air flow around it, and never placed so as
Perchloric Acid Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 to interfere with the operation of the baffle system. Raise large
Hood Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 items an inch or two above work surface. Spilled liquids, acids,
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–19 or corrosive materials should be immediately wiped up and the
Fume Hood Superstructures . . . . . . . . . . . . . . . . . . . . . . . . . . 4 surface neutralized with water or the proper neutralizing agent
Floor-Mounted Fume Hoods . . . . . . . . . . . . . . . . . . . . . . . . . 5–9 so as to prevent damage to the work surface and the hood
interior or to apparatus and equipment installed in the hood.
HOPEC IV Fume Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . 10–11
Air Chamber, Auxiliary Air Fume Hoods . . . . . . . . . . . . . . . . . 11 Remember that special fume hoods are required for the
Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–13 handling of Perchloric Acid. See next page.
Safety Shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–15
Blower Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–18
Fume Hood Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Exhaust Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Minihelic Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
WARNING/OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . 20
MAINTENANCE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . 21–27
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fume Hood Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
How to Replace Fluorescent Light Tube . . . . . . . . . . . . . . . 21-22
Servicing Fume Hood Fixtures . . . . . . . . . . . . . . . . . . . . . . . . 22
Cleaning Fume Hood Interiors . . . . . . . . . . . . . . . . . . . . . . . . 22
Replacing Sash Glass and Cables . . . . . . . . . . . . . . . . . . 23–25
Servicing Supply Chamber Air Filter . . . . . . . . . . . . . . . . . . . . 26
Exhaust Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Blower RPM Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Manometer, Monitoring Exhaust Filters . . . . . . . . . . . . . . . . . . 27
FIELD TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28–30
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2
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GENERAL INFORMATION
PERCHLORIC ACID HOODS HOOD IDENTIFICATION

The properties of perchloric acid require that a specially
designed fume hood be set aside for exclusive use with this
material. The hood is equipped with a cold water spray device
Louver
for washdown of the interior surfaces. A trough is placed Panel Side
Panel
across the back of the hood for collection and disposal of
washdown waters. Operating personnel should be well trained
in the proper handling techniques and be familiar with the 2-Part Label
Gasketed
characteristics of this material. Access (Located
Panel on backside
Frequency of washdown, both hood interior and exterior of collar and
system, is determined by the usage and concentration of inside of
reagents. This can range from a weekly procedure to one that louver panel)
occurs after every use. Washdown should always be followed
by an inspection to verify that all areas are clean and that the
wash system is functioning properly. Liner
Some of the hazards of perchloric acid which justify the use of

a special hood are: Sash
Baffles
1. Perchloric acid is a very strong acid, capable of producing
severe burns when in contact with skin, eyes or respiratory
tract.
2. As an aqueous solution, it can cause violent explosions if Fisher Hamilton Inc Two Rivers, WI 54241
improperly handled.
FH3943810244
Item: 158C Room: 207
X54L836PD – DWG. HD01

3. It reacts with other substances to form unstable materials Item/Room No. . . .
which are susceptible to exploding either by impact, friction, Job/Unit No. . . . . TX 394381 012 H012M Unit: 0005093
Product No. . . . . . FH3943810244 Entity:
or spontaneous combustion.
Description . . . . . Desc: X54L836PD – DWG. HD01
Persons using perchloric acid should be thoroughly familiar with Project Name . . . Project Name: RICE UNIVERSITY – OLD CHEMISTRY
its hazards. Many reported laboratory accidents have involved Shop Order #: 161914 P.O. No.: 22492/26108
TX 394381
Shop Order No. . .
less than one gram of reactant. Listed below are some common Clr:
safety practices that should be followed: G1
G1
• Spilled perchloric acid should be thoroughly washed away UNCRATED
with large amounts of water. Bar Code No. . . . . 018021957
• The use of organic chemicals or materials in the hood should

be avoided.
Placed on backside of collar
• Goggles or other effective eye protection should be used
whenever possible, as well as utilization of the fume hood Placed on inside
sash for additional safety. of louver panel
• Gas flames or oil baths should not be used within the hood.
• Organic chemicals should not be kept in storage areas set
aside for perchloric acid storage.
• A schedule should be made for regular washdown and
inspection of hood interior, ductwork and blower to guard
against a build-up of dangerous perchloric materials.
• Only a fluorocarbon grease should be used as a blower
lubricant, since any other type is to be considered potentially
hazardous.
• Washdown procedure should be performed after completion
of usage with all apparatus removed from hood.
Dimensions are nominal and illustrations and specifications are based

on the latest product information available at the time of publication.
The right is reserved to make changes at any time without notice. 3
INSTALLATION
FUME HOOD SUPERSTRUCTURE INSTALLATION

4. Remove shipping screws holding the fume hood frame to
Side Enclosure Panels
the skid. Save four (4) of these screws, No. 10 X 5/8", to
1. Lower the side panel into the side frame of the fume hood secure hood to the work surface.
superstructure, engaging the frame’s lower lip. While
5. Place the fume hood on the work surface taking care to
pressing down on the two black catches, rotate the side
protect the work surface.
panel and engage the frame’s upper lip. Gently apply
additional pressure to the panel and release the catches to
secure the panel to the hood. Top of
Fume Hood
Shipping
Screw
Louver
Panel
Catches
6. Remove two (2) shipping screws from the top of the louver
panel. These screws must be removed to allow future
access to the fluorescent lights.
Side Panel
7. Check the following items:
Lower Lip • That the counterweight operates free of obstructions.
• That the cables align properly in the pulleys.
• That there is proper horizontal sash alignment and
counterweight balance.
• That the sash does not bind in the sash guides.
Shipping
Screws
Weight
Pan
No. 10 X 5/8"
Screws
2. Remove two (2) shipping screws that secure the counter-

balance weight pan to the rear top rail. Work Surface
3. Remove screws from sash hold-down clips. Open the sash
and remove blocking, being careful not to damage sill or 8. Drill two (2) each 1/8" diameter pilot holes at each side
baffles. structural frame into the work surface and secure same
with four (4) No. 10 X 5/8" screws saved from the
NOTE: Baffles can be installed at this time, or after the hood is
shipping skid.
in place on the work surface. See Pages 12–13.
9. Reinstall end panels.
10. Caulk hood to work surface with silicone sealant.

4 The right is reserved to make changes at any time without notice.

INSTALLATION
ASSEMBLY INSTRUCTIONS FOR KNOCKED-DOWN

FLOOR-MOUNTED FUME HOODS
General - When receiving fume hood assemblies, inspect for 1
damage immediately. If damage is noted, request the delivering 2
carrier to note and describe damage on bill of lading prior to
your signature. Notify carrier immediately and request
inspection.
#8 X5/8" PPHSMS
Open boxes and crates and examine for hidden damage. If
damage is noted, save containers and request an inspection.
Move all components to installation area.
#8 X3/4" PPHTCS
1. Attach left-hand side assembly (2) to back assembly (1).
Take back panel assembly and stand vertically, as shown,
and slide into end assembly. (Angle flange of end assembly
fits between back panel and horizontal members of back
assembly). Secure each corner with two #8 X 5/8" PPHSMS 1
at mating holes on top and bottom corners of joined
assembly. Repeat steps with right-hand end (3). Attach each
baffle support with two each #8 X 3/4" PPHTCS through
back panel into support. Do not over-tighten. 2
#10 X5/8" PPHSMS
TOP
BACK REAR PULLEY

BRACKET ASSEMBLY
2. Attach top assembly (4), as shown at left, to

back and ends with eleven (11) #10 X 5/8"
PPHSMS. Top assembly fits underneath right-
hand rear pulley bracket assembly. Secure
exhaust collar to rear rail.

INSTALLATION
ASSEMBLY INSTRUCTIONS FOR KNOCKED-DOWN FLOOR-MOUNTED FUME HOODS

5
27
3. Attach left rear pulley assembly (5) using three (3) #8 X 5/8"
PPHSMS. Attach right rear plate assembly (6) using three (3) 8
#8 X 5/8" PPHSMS. Slide 3" sheave (7), then 2" sheave (8) 7
over threaded stud. Loosely fasten with 1/4-20 KEPS nut.
Install right-hand cable retainer support (27) using two (2) 6
#8 X 5/8" PPHSMS.
10
4. Remove pieces of tape (9) holding top panel extrusion in
place. Lift header panel (11) and place bottom in right-hand
and left-hand baffle clips (10). (Short header panel - bypass
hoods, does not have baffle clips). Bottom extrusion on
header panel faces outward. Fasten top of header panel to
angle with #8 X 5/8" PPHSMS.
11
#8 X5/8" PPHSMS


INSTALLATION
5. Install four (4) baffles as indicated.

Install baffles with notches down.
Proceed from bottom to upper baffle
(12, 13, 14, 15). If remote control is COLLAR
included with hood, place
intermediate baffle (14) in already TOP PANEL
installed remote control baffle arm
(16). Lower and intermediate baffles
are the same size. Insert upper baffle
into collar extrusion per Detail “B”. UPPER UPPER
BAFFLE BAFFLE
Test remote control baffle adjuster for
function. DETAIL “B”
INTER- 16
MEDIATE
BAFFLE 15
LOWER
BAFFLE 14
BOTTOM
13
BAFFLE
12
6. Install rear top sash (17) in right-hand and left-hand rear

sash guides. Sashes are installed from the top of the hood.
Lower the sashes into the sash guides. The rear top sash
must be located above the stops located approximately half
way up the sash guides. Locate the front bottom sash (18) in
the front right-hand and left-hand sash guide. Remove the
tape from the cable assemblies that are taped to each sash. 17
Uncoil the cable and place on top of hood. REAR TOP
18
FRONT BOTTOM

INSTALLATION

0.062"
Retainer Must
Not Touch
Sheave
22 25
26
21 FRONT
OF
19 HOOD
DETAIL “D”
7. Before hood is pushed against wall, place top rear sash

cable (19) over pulleys as shown in instructions. Brace BOTTOM
FRONT
bottom of sash about 6" above sash stops, with 2 x 4 or
similar, to allow for a more manageable cable. Attach weight BACK
OF
(20) to cable, Detail “C”. Fasten cable clamp (23) and two HOOD REAR
(2) 1/4-20 X 3/4 HHTCS (24), do not completely tighten TOP
screws. Repeat process with front bottom sash cable (21).
Test sash level, alignment and travel. Make any necessary
adjustment. If necessary, fine tune weight pan. Fasten clamp 23
screws tightly. Attach all cable retainers (22, 25). Do not 24
over-tighten retainers – allow 1/16" for pulley movement. See
Detail “D”. The nylon tape (26) at the cable loops at the ends
of the sash pull is no longer necessary, remove and discard. 20
8. Position fume hood in a permanent location. Have qualified

personnel attach all required electrical devices and plumbing
fixtures. Lower the side panel (27) onto the side frame of the
fume hood, engaging the frame’s lower lip. While pressing
down on the two black catches, rotate the side panel and
engage the frame’s upper lip. Gently apply additional
pressure to the panel and release the catches to secure the
panel to the hood.
27


INSTALLATION
9. Attach lintel panel (28) to front of hood. Engage top of

panel with studs on top, inside of front access panel and
fasten bottom of panel to angles on front access panel with
#8 X 5/8" PPHSMS. Drive screws as shown.
10. Make sure hood is square and aligned.
28
#8 X5/8" PPHSMS

INSTALLATION
HOPEC IV FUME HOOD INSTALLATION

1. Install and level two fume hood base cabinets with rear
fillers and kneespace panel as required. Work
Surface
2. Depending on height requirements, install either the top filler
frame assembly alone or in combination with the optional-
height filler frame.
Trough
Assembly
HOPEC IV Hood Top Filler

Frame
If the TOP FILLER FRAME ONLY IS Run silicone

sealant bead
REQUIRED, insert rough assembly into top on back flange of
filler frame and locate front lower edge of trough. Place work
trough flush with cabinet or optional height Top Filler Frame surface into frame
and onto trough
filler. Secure to the base cabinet using flange.
eight (8) No. 10 X 5/8" PPHSMS through
Filler
the side returns of the Top Filler Frame into

36"
the front and rear returns of the base Work Surface
Lower front
Base edge of trough
cabinet. Height should be flush
Cabinet
with front of
cabinet Base
Cabinet
End view showing HOPEC IV hood,

Top Filler Frame and Base Cabinet.
Work
Surface
Trough
Assembly
If the OPTIONAL HEIGHT FILLER FRAME
IS REQUIRED, it is installed by aligning Top Filler
HOPEC IV Hood
it’s bottom 3/4" return on the base Frame
cabinet and securing with (4) No. 10 X
5/8" PPHSMS screws. Insert through Run silicone
sealant bead
assembly into Top Filler Frame and locate on back flange of
front lower edge of trough flush with Top Filler Frame
trough. Place work
surface into frame
cabinet or optional height filler. Attach the Optional Filler and onto trough
Top Filler Frame to the Optional Filler flange.
Frame using eight (8) No. 10 X 5/8" Optional
Filler
PPHSMS through the side returns of the 36" Height Filler

Top Filler Frame into the front and rear Work Surface
Base Height
returns of the base cabinet. Cabinet
Base
End view showing HOPEC IV hood, Cabinet
Top Filler Frame, Optional Height
Filler and Base Cabinet.


INSTALLATION
HOPEC IV FUME HOOD INSTALLATION (cont..) INSTALLING AIR CHAMBER – AUXILIARY AIR
FUME HOODS
Trough Front Work Surface
Horizontal Rail
Upper
Screws
Keyhole Slots
Top Filler
Frame
Lower Screws
Drain Tube Base
Cabinet
Must Be Flush
1. With hood on work surface, lower air make-up tubing to
3. Set the fume hood trough onto the top filler frame. The rear expose four (4) mounting holes in galvanized frame. Install
edge of the trough will set over the front horizontal rail and screws into upper mounting holes, tightening halfway.
the return edge on the trough will secure it in place. 2. Lift the air chamber up and onto the upper mounting screws.
NOTE: If a drain tube is required, it should be installed at Two people are required for this procedure, one at each end
this time. The tube is located at the left end of the trough of the chamber. While chamber is supported by the upper
and is fed through the top of the left hand base cabinet into screws, install the lower mounting screws. Tighten all
a one gallon container. mounting screws securely.
4. Install poly vent, if required, through pre-drilled holes in the 3. Lift make-up air tubing back up and into PVC elbows at ends
backs of base cabinets. The tail piece of the vent is supplied of air chamber. Secure with screws provided with elbows.
with a double compression assembly to lock it in place.
5. Seal the top edge of the trough assembly with a RTV silicon
or other applicable sealer and then place the fume hood
work surface into the Top Filler Frame. If base cabinet poly Filler
vents are used, align them to the pre-cut holes in the work
surface.
6. Install cupsinks if required. The fume hood base cabinets are Front
supplied with pre-punched holes in the back panels above Access
Post Screws
the stone liner for cupsink drains. Cupsink assemblies are
supplied with the sink, an extension pipe, an elbow, and a
pipe section that protrudes through the hole in the base
cabinet back. The cupsink assembly is designed to fit two
conditions. 4. Install the left- and right-hand fillers along with two (2)
screws each side, accessible from inside the air chamber.
A. When the fume hood assembly is supplied with the
Optional Height Filler Frame, the cupsink assembly is
fished through the sink cutout hole in the work surface Stud
and the drain line hole at the rear of the base cabinet.
B. When the fume hood is supplied with only the Top Filler
Frame, the extension pipe below the cupsink is removed
to maintain alignment with the base cabinet rear drain
hole. The pipe extension should be saved in the event
that the Optional Height Filler Frame be required at a later
date. Screws
7. Move the HOPEC IV fume hood to the area of installation.
Perform Steps 1–10 on Page 4. 5. Install louver panel by hooking top edge onto studs in
chamber. Secure with three (3) screws.
6. Install sash enclosure by hooking top frame flange onto
offset angle on back of air chamber.

INSTALLATION
BAFFLE INSTALLATION AND ADJUSTMENT

Fisher Hamilton provides two choices of baffle design
concepts:
1. Multi-position fixed.
2. Remote exterior control
Baffle Installation
Install baffles according to information on the next page.
See label located on interior right-hand wall for repositioning
instructions for Multi-Position Fixed Baffle. See label located
on right front post for Remote Exterior Baffle adjustment
instructions.
A – Normal Exhaust B – High Heat Loads or C – Heavier-Than-Air Gases

Requirements Lighter-Than-Air Gases and Surface Fumes
Baffle Adjustment
Fisher Hamilton fume hoods have three baffle settings:
A. Normal or Average.
B. Lighter-than-Air or high thermal loading.
C. Heavier-Than-Air
Position A is for normal exhaust requirements. Locate baffle in
center of movement arc. All slots are functional. This baffle
position is suitable for most fume generating activities.
Baffle position B is for lighter-than-air gases, or high heat
loads. The top slot is open to maximum. The upper portion of
perimeter slot is operational. The intermediate horizontal slot is
operational and bottom slot is restricted. Fume hood air flow is
concentrated in the upper portion of enclosure for efficient
capture and exhaust of lighter-than-air fumes and hot gases.
The baffle at position C provides maximum air flow across the
work surface for the collection and removal of fumes generated
at the work surface and heavier-than-air gases. In this position,
perimeter slot and intermediate slot remain open and
operational, top slot is closed.


INSTALLATION
BAFFLE INSTALLATION AND ADJUSTMENT (cont..)

Installing Remote Exterior Control Baffle
Installing Multi-Position Fixed Baffle 1. Place top baffle into position by engaging top edge into
1. Place top baffle into position by engaging top edge into front exhaust collar extrusion. Lift baffle up and into upper
front exhaust collar extrusion. Lift baffle up and into upper support brackets to lock into position.
support brackets to lock into position. 2. Align forked end of remote arm with any of three (3) slots in
2. Place center baffle into desired exhaust position by engaging right-hand upper baffle support bracket. Lift center baffle up
top edge into appropriate slots on bottom of uppermost and into slots in upper baffle supports, being sure to capture
baffle support brackets, see positioning label on right-hand right-hand edge of baffle between fingers of remote control
side panel. Lift and lock baffle into position. arm. Lift and lock baffle into position.
3. Place lower baffle into proper position. Lift and lock baffle 3. Place lower baffle into proper position. Lift and lock baffle
into lower support brackets. into lower support brackets.
Exhaust Collar Extrusion
Top Baffle
Top
Baffle
Upper Support Bracket
Baffle Positioning Label
Center Baffle
(Remote)
Center
Baffle
Lower Support Bracket
Lower
Baffle Center Baffle
(Fixed)
and Lower Baffle

INSTALLATION
INSTALLING SAFETY SHIELDS IN RESTRICTED BYPASS, CONSTANT VOLUME BYPASS, AND RADIOISOTOPE
FUME HOODS
.31"
Louvered Panel Left Bumper Right Bumper
8 X 3/8" PPHSMS
8 X 3/4" PPHSMS
Retainer
Bumper
Upper
.91" Retainer .91"
8 X 3/8" PPHSMS Safety Shield
Lower Track
1.375"
1.87" Lower Track 1.87"

Hood Width
Sill Work Surface
Hood Lower Upper

1. Locate lower track assembly according to dimensions Width Track Retainer
shown. 48.0" 34.62" 36.56"
2. Use lower track assembly as template for locating holes. 60.0" 46.62" 48.56"
Drill .128" diameter holes in sill as illustrated, through 72.0" 58.62" 60.56"
existing holes in track assembly. 96.0" 82.62" 84.56"
3. Fasten track with No. 8 X 3/8" PPHSMS.
4. Locate upper retainer on rear flange of louvered panel.
Locate retainer .91" (29/32") from inside edge of front
vertical panel. Drill .128" diameter holes using retainer as
template. Fasten with No. 8 X 3/8" PPHSMS.
5. Position and fasten bumpers using No. 8-32 X 3/4" PPHMS,
washers and hex nuts.
6. Install safety shield by inserting top into upper retainer
channel, then lowering bottom (with rollers) into lower track
assembly.


INSTALLATION
INSTALLING SAFETY SHIELDS IN AUXILIARY AIR FUME HOODS
.31"
Louvered Panel
Left Bumper Right Bumper
8 X 3/8" PPHSMS
Retainer
8-32 X 3/4" Nut & Washer

PPHMS and
Washer
Bumper
.91" Upper .91"

Retainer
8 X 3/8" PPHSMS Safety Shield
Lower Track
3.56"
1.87" Lower Track 1.87"

Hood Width
Sill Work Surface
Hood Lower Upper

1. Locate lower track assembly according to dimensions Width Track Retainer
shown. 48.0" 34.62" 36.56"
2. Use lower track assembly as template for locating holes. 60.0" 46.62" 48.56"
Drill .128" diameter holes in sill as illustrated, through 72.0" 58.62" 60.56"
existing holes in track assembly. 96.0" 82.62" 84.56"
3. Fasten track with No. 8 X 3/8" PPHSMS.
4. Locate upper retainer on rear flange of louvered panel.
Locate retainer .91" (29/32") from inside edge of front
vertical panel. Drill .128" diameter holes using retainer as
template. Fasten with No. 8 X 3/8" PPHSMS.
5. Position and fasten bumpers using No. 8-32 X 3/4" PPHMS,
washers and hex nuts.
6. Install safety shield by inserting top into upper retainer
channel, then lowering bottom (with rollers) into lower track
assembly.

INSTALLATION
INSTALLING CEILING ENCLOSURE TO FUME HOODS OTHER THAN AUXILIARY AIR AND POSTLESS SASH
Hardware included:
1 - Front panel
1 - Front panel-removable
2 - Side panels
2 - Front support brackets
2 - Rear support brackets
1 - Bag assembly
Tools required: 5
#2 Phillips screwdriver.
3 4
4
4
3
4 4
2
1
4
11
1
2 7
4
9
8
6
4
10
11
9 8
1. Fasten support brackets (1) in front top of frame assembly in 4. Install front panel (7) to side panels with No. 8 X 5/8"
holes provided. Use 1/4-20 X 3/4" hex head thread cutting PPHSMS.
screws (HHTCS) (2) furnished in bag assembly to fasten
5. Subassemble thumb screws (8) and push retainers (9) to
brackets.
removable panel (10).
2. Fasten rear support (3) to rear top of frame assembly. Use
6. Insert hole fasteners (11) in larger hole in flange of side
No. 8 X 5/8" Phillips pan head sheet metal screws (PPHSMS)
panels.
(4) furnished in bag assembly.
7. Insert top flange of removable panel under and behind front
3. Install right-hand (5) and left-hand (6) side panels to
panel. Fasten thumb screws and tighten.
supports using No. 8 X 5/8" PPHSMS (4).


INSTALLATION
INSTALLING CEILING ENCLOSURE TO AUXILIARY AIR FUME HOODS
Hardware included:
1 - Front panel-removable
2 - Side panels
2 - Front support brackets
2 - Rear support brackets
1 - Bag assembly
5
Tools required:
#2 Phillips screwdriver. 3
4
4
2
3
4 4
1
4 1 12
2 11
12
8
10
4 8
9
11
1. Fasten support brackets (1) in front top of frame assembly in 4. Install clips (12) into top square holes of removable panel
holes provided. Use 1/4-20 X 3/4" hex head thread (10).
cutting screws (HHTCS) (2) furnished in bag assembly to
fasten brackets. 5. Subassemble thumb screws (8) and push retainers (9) to
removable panel (10).
No. 8 X 5/8" Phillips pan head sheet metal screws 6. Insert hole fasteners (11) in larger hole in flange of side
(PPHSMS) (4) furnished in bag assembly. panel.
3. Install right-hand (5) and left-hand (6) side panels to 7. Insert clip of top flange of removable panel into square holes
supports using No. 8 X 5/8" PPHSMS (4). of side panels. Fasten thumb screws and tighten.

INSTALLATION
INSTALLING CEILING ENCLOSURE TO POSTLESS SASH TYPE FUME HOODS
Hardware included:
2 - Front panels
2 - Front panels-removable
5
2 - Side panels
2 - Front support brackets 3
2 - Rear support brackets 4
2 - Middle support brackets 4
1 - Bag assembly 4
Tools required: 12 4
#2 Phillips screwdriver. 4 2
12 1
3 11
4 7
11
9
4
1 11
2
4
8
10
6 9 8
4
10
11
7 9 8
1. Fasten support brackets (1) in front top of frame assembly in 5. Install front panels (7) to side panels and middle supports
holes provided. Use 1/4-20 X 3/4" hex head thread using No. 8 X 5/8" PPHSMS (4).
cutting screws (HHTCS) (2) furnished in bag assembly to
6. Subassemble thumb screws (8) and push retainers (9) to
fasten brackets.
removable panels (10).
7. Insert hole fasteners (11) in larger hole in flange of side
No. 8 X 5/8" Phillips pan head sheet metal screws
panels.
(PPHSMS) (4) furnished in bag assembly.
8. Insert top flange of removable panels under and behind front
3. Install right-hand (5) and left-hand (6) side panels to
panels. Fasten thumb screws and tighten.
supports using No. 8 X 5/8" PPHSMS (4).
4. Install two middle supports (12) to louver panels with four
No. 8 X 5/8" PPHSMS (4).


INSTALLATION
FUME HOOD MONITOR EXHAUST FILTER INSTALLATION

Models 54L0335 and 54L0405 Product Numbers 54L296, 54L297, 54L298 and
54L299
Proper fume hood operation is key to laboratory safety, comfort
and energy management. OSHA requires that laboratories take
measures to ensure proper and adequate operation of fume
hoods. Recommendations include the use of a continuous air Pre-Filter
Cover
monitoring device. The ANSI Z9.5 and NFPA 45 standards
reinforce these requirements.
Fisher Hamilton monitors have the ability to monitor true fume The pre-filter cover faces
forward on Restricted
hood face velocity using thermal sensors located in the
Bypass and Constant
instrument. The thermal sensors are exposed to clean Front of Volume Bypass hoods.
laboratory air only. They can be surface-mounted in minutes Fume Hood
eliminating the need for expensive panel cutouts.
Each model is equipped with indicator lights that illuminate
based on a pre-determined set-point. An audible 85dB
piezoelectric alarm sounds and a red indicator light illuminates
to warn of potentially dangerous low air flow conditions.
Pre-Filter
Cover
• 54L0405
– Low flow set point
– Audible and visual alarm The pre-filter cover faces to
– I/O options Front of the left on Auxiliary Air
Fume Hood hoods.
• 54L0335
– Analog meter
– Audible and visual alarm
– I/O control Securely attach the filter inlet collar to hood exhaust transition
using same method as followed in the duct system. Filter outlet
may be attached to duct using flexible connector or same as
inlet connection.
Fisher Hamilton fume hood monitors are shipped with operation
manuals INSTALLATION OF MINIHELIC GAUGE
Sensor block and sensor tube,
two req’d each
Connect to low side of

Minihelic Gauge
Thick-wall vinyl laboratory
tubing, cut to length
Minihelic Gauge range 0"-3"
W.C., reads filter pressure drop
Connect to
high side of Front Post
Minihelic Gauge
Replacement filter sets consist of one rough and one HEPA

filter.
Product Number 54L302 – Filter set for 54L296 or 54L298.
Product Number 54L300 – Filter set for 54L297 or 54L299.

WARNING/OPERATING INSTRUCTIONS
WARNING/OPERATING INSTRUCTIONS
3. Verify that the fume hood exhaust system and controls are
operating properly and providing the necessary air flow. If in
doubt, the owner’s industrial hygienist or safety
Refer to Operation
Instructions on left-hand representative should be consulted. It is recommended that
front post. Data from the the hood be equipped with an air flow monitoring device.
“As Manufactured” test Before using the fume hood, verify that the monitor is
should be logged in this operating properly by testing the monitor.
area along with any
further Field Test results. 4. The hood should not be operated with the sash in the full
(See Page 28 and 29) open (set-up) position. When the hood is in use, the opening
of the sash glass should be kept at a minimum. On a
vertical rising sash, the sash glass should be no higher than
18". Horizontal sliding panels on combination sashes must
be closed when sash is raised vertically. The sash should
WARNING remain closed when the hood is not in use.
This product is intended for use with certain chemicals that 5. Place chemicals and other work materials at least six (6)
can cause serious injury or illness through inhalation or inches inside the sash.
physical contact. While this product is intended to minimize
exposure to certain hazardous chemicals when selected, 6. Do not restrict air flow inside the hood. Do not put large
installed and operated properly, its performance and the safety items in front of the baffles. Large apparatus should be
of the user is affected by a number of factors. These include the elevated on blocks. Remove all materials not needed for the
HVAC immediate work. The hood must not be used for storage
system, the specific chemicals and processes being used, purposes.
proper operation and the condition of the room.
7. Never place your head inside the hood.
Before using this fume hood, consult the owner’s industrial
8. External air movement can affect the performance of the
hygienist or safety representative to make sure: 1) the specific
hood. Do not operate near open doors, open windows or
fume hood alarms, controls and the HVAC system have been
fans. Avoid rapid body movements. Do not open the hood if
properly selected and are operating correctly, 2) the hood has
there are cross-drafts
been tested after installation and routinely thereafter to ensure
or turbulence in front of the hood. Do not open the sash
the fume hood is providing the proper containment for the
rapidly.
specific chemicals and processes being used, 3) there has
been appropriate training on the correct use of the fume hood 9. If this hood is equipped with adjustable baffles, do not
and handling of the specific chemicals and the fume hood adjust the baffles without consulting the owner’s industrial
operating instructions have been reviewed, 4) any personal hygienist or safety representative.
protective devices that are required are properly selected and
10. Wear gloves and other protective clothing if contact with
provided, and 5) the fume hood is being operated at the
contaminants is a hazard.
appropriate face velocity. The fume hood should never be
operated with the sash in the full open position. 11. Clean spills immediately.
OPERATING INSTRUCTIONS 12. If fumes or odors are present, stop operating the hood,
close the sash and contact the owner’s industrial hygienist
Failure to follow these instructions could result in physical or safety representative immediately.
injury or illness.
13. It is recommended that this fume hood be tested and
Caution: Do not use hood for perchloric acid procedures. certified annually by the owner according to applicable
industry and government standards.
1. Do not use this fume hood unless you have received proper
training from the owner’s industrial hygienist or safety
representative.
2. This fume hood is not intended to be used with all chemicals
or all chemical processes. Consult the owner’s industrial
hygienist or safety representative to determine whether the
hood is appropriate for the chemicals and processes to be
used.


MAINTENANCE & ADJUSTMENTS
GENERAL MAINTENANCE OF FUME HOODS

Fume hood maintenance procedures consist primarily of clean- observation and interview. These procedures should also
up, adjustment, lubrication, and replacement of worn, damaged consist of a physical examination of liner condition and
or non-functioning parts. Lubrication of sash guides, cables, cleanliness, baffle and sash operation and condition,
pulley wheels, and other working parts should be accomplished counterbalance cables, light operation and condition, and
as required and replacement of broken, worn, or non- service fixture function.
functioning parts as needed. The following items should be Inspection results should be recorded and reported to the
inspected and serviced at least semi-annually:
proper authority for any required action.
• Liner and baffles for condition and cleanliness.
NOTE: Special purpose fume hoods such as those used with
• Low air flow detectors.
radioactive materials or perchloric acid require additional
• Service fixtures and lights. inspection procedures to cover special equipment and
• Pulleys and belts. requirements.
• Sash operation and counterbalance cables including a Options, such as low air flow detectors, when installed, should
complete visual check of the entire system.
be inspected at least annually. Where extreme hazardous or
• Make sure there is a 1/16" clearance between cable corrosive conditions exist or when filters are present in the
keepers and pulley sheaves.
system, the inspection frequency should be increased
• Velocity and pressure sensing detectors. appropriately. Velocity and pressure sensing detectors should
• Low or no flow alarms, both visible (lights) and audible be tested at each inspection. Low-flow of no-flow alarms of the
(horns or bells). visible (lights) or audible (horns or bells) type should be tested
• Signal transmission for alarms designed to activate signals for
at more than one location. correct operation at least at each inspection. Signal
• Instrument verification of fume hood face velocity and transmission for alarms designed to activate signals at more
determination of usage by observation and interview. than one location should be verified at each location during
• Ductwork and blower. each inspection. Frayed or broken belts should be replaced
promptly.
WARNING
Use only fluorocarbon grease on blower since any other
type is to be considered potentially dangerous. FLUORESCENT LIGHT TUBE REPLACEMENT –
BENCH TOP, HI-LINE AND FLOOR-MOUNTED
WARNING HOODS
2
Frayed or broken cables should be replaced to avoid
personal injury or damage to fume hood. Not all cable
manufacturer’s cables are the same quality and cycle life.
We can only warranty cables furnished by Fisher hamilton.
Clean-up should be accomplished by, or under the supervision

1
of, a knowledgeable technician and should include removal of
all baffles for clean-up of all interior surfaces.
Remove
Flush all spills immediately using neutralizing compounds as two screws
required and clean thoroughly. Use good housekeeping in
laboratory fume hoods at all times.
FUME HOOD INSPECTION PROCEDURES 1. Remove sash enclosure if applicable.

Safety considerations require that a schedule of inspection and
2. Remove two (2) screws securing bottom of louver panel to
documentation be set up for every laboratory fume hood at
front posts. Pull louver panel up to disengage from studs
least annually.
and remove panel.
An inspection record should be maintained. This record may be
3. Squeeze bottom edge of lamp housing to disengage from
in the form of a label attached to the fume hood, or a log held
galvanized channel. Rotate lamp housing up to expose
by the laboratory director or health safety director.
bulbs. Replace bulbs with same type as in unit. turn on light
Inspection procedures should include instrument verification of switch to verify connections.
fume hood face velocity and a determination of usage by
4. Reverse Steps 1–3 to return hood to usable condition.

FLUORESCENT LIGHT TUBE REPLACEMENT –

AUXILIARY AIR FUME HOODS The fixtures used within fume hoods are needle valve type, and
if they wear, stainless steel cone and seat replacement kits can
be ordered from Fisher Hamilton. It is necessary to remove the
handle from the valve and then remove the valve mechanism.
This can be done through the access panels (shown above) if
fixtures are mounted in the superstructure, or from inside the
cupboard if the fixtures are deck mounted.
Access to the valves by removal of the exterior end panels
Remove three screws (Step 1 on Page 4) permits seat replacement without the need
to remove the valve. This approach is recommended when ends
1. Remove louver panel assembly by removing three (3) are exposed and accessible.
screws, as shown above. Access to service fixture valves on fume hoods without access
NOTE: Two people should perform this operation, one to hold panels is obtained by removal of the exterior end panels (Step 1
the louver panel, and the other to remove the three on Page 4) when hoods are free-standing.
screws.
Access Through
Front Posts Lift up and pull out Screws
Front Corner Post
Index Button,
2. With one person at each end, lift the panel up and push top Screw,
inward to disengage from two (2) retaining studs, then lower Control Knob,
and Retainer
the panel and tilt the bottom outward to remove as shown Flange
above.
3. Lift sash enclosure up one (1) inch and lay back over top of
light housing. Grasp and rotate fluorescent tube to remove.
Replace with new tube and re-assemble in reverse order.
FUME HOOD SERVICE FIXTURES When ends are not accessible, access is gained through the
front posts. Remove louver panel, unscrew index button, control
knob, and retainer flange from fixture handle rod. Remove two
(2) screws from post as shown above, lift up and outward to
Removal of remove post. Electrical fixtures are connected to post with
Gasketed flexible conduit and can remain attached.
Access Panel
Insert screwdriver and
wedge out panel and CLEANING FUME HOOD INTERIORS
gasket assembly.
Fume hood liners are maintained by an occasional washdown
with detergent and warm water. Stains and salt deposits can
be removed with a weak acid solution (5%) or an appropriate
solvent – DO NOT USE ACETONE. Remove baffles for access
to all surfaces. See Page 13 for removal and installation
procedures.For deposits of dirt or stubborn stains on stainless
steel, follow procedures outlined under Working Surface
Installation of Section.
Gasketed Access Panel The use of organic chemicals or materials in a specialized
Twist the corners of gasket towards cutout perchloric acid fume hood with a stainless steel interior should
before insertion. Replace the panel and work be avoided.
the entire periphery of the gasket to be sure
that the gasket is completely snapped into
position. Gasket should be smooth and tight
when properly seated.


FRAME GLASS AND CABLE REPLACEMENT

away from inner portion of moulding. Dispose of broken and
NOTE: Special parts, options, and accessories should be both portions of the sash moulding strip.
maintained as required.
Sashes occasionally require service. The glass may fog due Inner Sash
to the condensation of chemical vapors, and such materials Moulding
should be removed promptly by washing with water and
detergent to prevent etching of the glass.
WARNING
If cable is frayed or damaged, it MUST be replaced to
avoid personal injury or damage to the fume hood Sash Frame
3. Press the four (4) sections of the inner sash moulding strip
Clamp over the sash frame edge.
Top of
Fume Hood
Cable
Inner Sash
Moulding
Sash Frame
Laminated
Safety Glass
1. Hold the sash in the closed/down position by clamping the
sash counterbalance cable to the top structural frame
member. In some situations, access to the top of the fume 4. Place the new sash glass onto the inner sash moulding and
hood may be gained by: hold in place.
• Removing end panel if end of hood is clear - See Page 4.
• Removing front louver panel - See Page 21 and 22.
• Removing blower enclosure panels- See Page 16–18.
Laminated
Safety Glass
Laminated Inner Sash
Safety Glass Moulding
Outer Moulding
Outer Inner Sash 5. Press the outer moulding strip into the groove of the inner
Moulding Moulding
strip.
6. Remove clamps holding the sash cable in place and test for
balance.
7. Sash counterbalance cable is replaced by removing front
corner post (See Page 22) for access. Field repairs can be
made on existing cable if the problem is an end fastening
2. Remove the outer portion of the sash moulding strip on all device or disconnection. If cable is frayed or broken, order
four sides of the frame. Use a flat blade screwdriver to pry replacement cable – describe hood type, size and cable
length.

SASH GLASS REPLACEMENT – RESTRICTED BYPASS AND CONSTANT VOLUME BENCH TOP FUME HOODS
THAT HAVE BEEN INSTALLED
Stainless Steel
Edge Protector
Right Sash Guide
Fume Hood
Frame
Assembly Sash Glass
Louver Panel
Left Sash Guide
Right
Corner Post
Bottom Sash Frame
Left
Corner Post
2
3. Remove both front corner posts, See Page 22.
WARNING
If cable is frayed or damaged, it MUST be replaced to
avoid personal injury or damage to the fume hood
1
4. After removal of one of the corner posts, clamp the sash
cable to the top of the side frame assembly. See page 23.
Remove
two screws
5. Remove screws that hold the sash guide to the front frame
upright and slide the guide up and away from the sash.
Care should be taken when the sash guide is removed so
that the glass does not fall from the remaining guide.
1. Remove louver panel by removing one screw in lower
corner at each end.
2. Pull bottom out and lift entire panel up to remove.


SASH GLASS REPLACEMENT – RESTRICTED BYPASS AND CONSTANT VOLUME BENCH TOP FUME HOODS
THAT HAVE BEEN INSTALLED (Cont..)
6. While holding the sash glass, first remove the upper
stainless steel edge protector. Then force the glass from the Access Holes
bottom sash pull by pulling upward while holding the sash to Remove Screws
from Sash Guide
pull in place. At this point the glass and gasket material Top Sash
should come loose, the bottom sash frame remains attach Edge Protector
to the sash cables and one sash guide.
7. Place gasket material on the bottom of the new sash glass.
Align with the bottom frame member and press into place.
Replace the stainless steel edge protector on the top Frame
horizontal edge of the glass. Replace the sash guide and Front Sash Assembly
remove clamps holding the sash cables. Move the sash up Upright
and down to test for proper alignment in the sash guides. If
at this point you notice the glass is not completely seated
into the bottom frame member, tap gently on the bottom with
a rubber mallet to seat the glass. Bottom Sash Pull
8. Replace the front corner posts and the louver panel.
SASH GLASS REPLACEMENT – AUXILIARY AIR BENCH TOP FUME HOODS THAT HAVE BEEN INSTALLED
Stainless Steel Edge

Protector
Sash Enclosure
Right Sash Guide
Right Front
Access Panel
Fume Hood Sash

Frame Glass Right Filler
Assembly
Air Chamber
Assembly
Sill
Vertical Piping
Left Sash Guide

Left
Bottom Sash Pull Filler
Vertical
Piping
Left Front Elbow
Access Panel
Louver Panel
Elbow Pipe with Holes
1. Follow Steps 1–8 from Page 24 and top of this page.

SERVICING SUPPLY CHAMBER AIR FILTER –

AUXILIARY AIR FUME HOODS EXHAUST FILTER REPLACEMENT
The supply chamber air filter is located in the supply air WARNING
chamber. The change out of the filter requires the removal of the Wear adequate protective devices and use techniques to
louver panel. It is the panel consisting of all louvers for bypass prevent contamination of the laboratory environment. Filter
air to enter when the sash is closed. Refer to Page 21 and 22 exchange should be accomplished by knowledgeable
for instructions on how to remove the louver panel. personnel who perform sterilization procedures or are
1. Remove the perforated grille that covers the bottom of the trained for the safe handling of radioactive materials.
chamber. Remove a series of sheet metal screws that Some users prefer to wet the filter media with a steam or
secures the front of the grille in place, tilt this edge down aerosol generator to increase adhesion of particles.
and pull out to release the grille from the angle at the rear of
the chamber.
Filter Element
Assembly
Auxiliary Air
Chamber
Perforated Screw Cover

Grille
Sheet Metal Screws
Pre-Filter
Hood
Superstructure Screws
To remove pre-filter – remove six (6) screws that secure the

pre-filter cover. Slide the filter out. Slide new filter into the
housing and secure cover in place.
2. The removal of the perforated grille provides access to the To remove final filter – loosen the Loosen Nut
metal enclosure that sandwiches the filter material. This nuts above the springs to unclamp to Release
Final Filter
metal enclosure is trapped at the back by two short flanges the filter. Continue turning the nuts
and rests on top of an angle mounted at the front of the until they contact the upper
chamber. To allow the front of the metal enclosure to drop flange of the spring bracket
down, turn the two screws found on the sandwiched and lifts the plenum away from Filter Housing
enclosure one-half turn, this releases a metal plate that the filter approximately 1/8 inch.
overlaps the angle on the front of the chamber.
3. With the removal of the enclosure and separation of the top
and bottom perforated panels, the filter material can be Cover
cleaned or replaced. The various stages found inside the
supply chamber provides a slow release of air and an even Final Filter
distribution.
4. Be careful to re-install the pieces in the chamber in the same
manner as removing them. This is to ensure a
functional supply air fume hood.
Slide the old filter out (the rods will support

the upper plenum and duct work). Insert the
new final filter. Turn the four (4) nuts sown
to compress the springs. Inspect seal after
installation and periodically thereafter.


BLOWER RPM ADJUSTMENTS MONITORING EXHAUST FILTERS USING A

1. Remove housing over motor blower assembly. MANOMETER ASSEMBLY
2. Loosen the four (4) bolts [A] which hold the motor mounting When a filter device is installed on a fume hood exhaust
plate stationary so that the plate has a vertical movement, system, it is important that the filter performance and condition
as shown in illustration below. This should be done so that a be monitored to ensure proper performance of the filter and of
later adjustment for correcting belt tension can be made. the fume hood to which it is connected.
3. Make all adjustments ONLY with the outside half sheave [B] By measuring the pressure drop across the filters, the
on the driving shaft. manometer assembly will provide information on filter function
4. To increase the RPM of the blower, increase the diameter of and
the driving sheave by loosening the Allen screw [C] and condition.
turning the outside half-sheave toward the motor. Tightening Manometer reading with clean filters should be recorded and
the Allen screw to the flat portion of the threaded shaft then marked with grease pencil on the face of the unit. When the
fixes the diameter of the sheave. reading changes by one inch, replace filter(s). A maintenance
5. To decrease the RPM of the blower, decrease the diameter schedule should be set up for periodic reading of the
of the driving sheave by loosening the Allen screw [C] and manometer. Frequency can be determined by usage.
turning the outside half-sheave away from the motor.
Tightening the Allen screw to the flat portion of the threaded
shaft then fixes the diameter of the sheave.
7
6. Correct belt tension (side play 1/2" to 3/4") can now be 6
set by adjusting the loosened motor mounting plate and 4
5
tightening the four (4) bolts. 23
0 1
Driven Shaft
To Blower
Allen Screw [C]

Any change in manometer reading should be investigated.
Motor It may indicate filter damage, over-pressure, or an unsafe
operating condition. If it is subjected to an over-pressure,
Outside Half-
disassemble and examine for fluid in loops and tubes. Drain
Sheave [B] and re-install per instructions.
Driving Shaft Motor Side Half-Sheave
The manometer assembly requires a periodic cleaning of the
exterior with water or naphtha and inspection and adjustment of
the oil level. Adjust micrometer knob for zero reading as
required. Add .826 sp. gr. red gauge oil when needed, to
maintain zero reading. Oil can be obtained from Fisher Hamilton.
Proper use of the manometer assembly provides a continuous
[A] indication of filter and operation conditions.
NOTE – Be sure to remove manometer when changing filters.
Terminology:
Sheave = Pulley
Driven = Attached to blower shaft

Driving = Attached to motor shaft

FIELD TESTING
FUME HOOD EVALUATION IN THE FIELD

NOTE: If not in accordance with specified face velocity, refer
It is recommended that the user make provisions to have the to Troubleshooting section on Page 31, for aid in determining
following tests performed on all laboratory fume hoods. These the cause of variation in air flow. If face velocity can not be
tests should be performed by qualified personnel to verify corrected to that which is specified, reclassify fume hood to
proper operation of the fume hoods before they are put to use. conform to actual face velocity. Shut off auxiliary air when
The tests of the fume hoods should be performed after the testing an Auxiliary Air fume hood.
installation is complete, the building ventilation system has been
balanced, and all connections made. Any unsafe conditions Sash Operation
disclosed by these tests should be corrected before using the Check operation of the sash by moving it through its full travel.
hood. Sash operation shall be smooth and easy. Vertical rising
sashes shall hold at any height without creeping up or down.
TEST PROCEDURES
Test Conditions AIR FLOW
Verify that building make-up air system is in operation, the Fume Hoods
doors and windows are in normal operating position, and that
Turn fume hood exhaust blower on. With sash in the open
all other hoods and exhaust devices are operating at designed
position, check air flow into the fume hood using a cotton swab
conditions.
dipped in titanium tetrachloride or other smoke source. A
Room Conditions complete traverse of the fume hood face should verify that air
Check room condition in front of the fume hood using a thermal flow is into the fume hood over the entire face area. A reverse
anemometer and a smoke source to verify that the velocity of flow of air indicates unsafe fume hood operation. Consult the
cross drafts does not exceed 20% of the specified average Troubleshooting section on Page 31, for possible causes and
fume hood face velocity. Any cross drafts that exceed these take corrective action. Move a lighted smoke bomb throughout
values shall be eliminated before proceeding with the fume the fume hood work area directing smoke across the work
hood test. surface and against the side walls and baffle.Smoke should be
contained within the fume hood and be rapidly exhausted.
Equipment List
Low Air Flow Monitor
(a) A properly calibrated hot-wire thermal anemometer similar
or equal to Alnor Model No. 8500. On fume hoods with low flow warning devices, verify that
monitor functions properly and indicates unsafe conditions.
(b) A supply of 1/2 minute smoke bombs.
(c) A bottle of titanium tetrachloride and a supply of cotton
swabs or other recognized device for producing smoke.
CAUTION
Titanium tetrachloride fumes are toxic and corrosive.
Use sparingly, avoid inhalation and exposure to body,
clothing and equipment.
NOTE: It must be recognized that no fume hood can operate

properly if excessive cross drafts are present.
Face Velocity
Determine specified average face velocity for the fume hood
being tested. Perform the following tests to determine if fume
hood face velocities conform to specifications. With the sash in
normal operating position, turn ON the exhaust blower. The face
velocity shall be determined by averaging the velocity of six
readings taken at the fume hood face. Readings shall be taken
at the centers of a grid made up of three sections of equal area
across the top half of the fume hood face and three sections of
equal area across the bottom half of the fume hood face.


FUME HOOD TESTING
FUME HOOD TESTING

The test sheet attached to the hood reflects hood performance
ANSI/ASHRAE 110-1995 parameters. This sheet represents “AM” testing.
The performance of a laboratory fume hood in providing Fisher Hamilton strongly recommends that the ASHRAE 110-
protection for the worker at the face of the hood is strongly 1995 test procedure be subjected to this hood under “AU” (as
influenced by the laboratory room ventilation, and by other used) conditions.
features of the laboratory in which it is installed. Therefore,
there arises a need for a performance test which can be used Refer to the ASHRAE Standard 110-1995 or contact Fisher
to establish an “as manufactured” and an “as used” Hamilton for further information.
performance rating, including the influences of the laboratory If, for some reason, the above test cannot be performed at
arrangement and it’s ventilating system. the job site, Fisher Hamilton strongly suggests use of the
The test presumes a conditioned environment. No test can SEFA-1.2 1996 test procedure as minimal proof of proper hood
be devised which would, conducted once or infrequently, (viz., performance.
annually), reflect the results which would be obtained in a This test consists of a face velocity grid test and a smoke test
non-conditioned laboratory with various conditions of procedure.
windows, wind velocity, etc.
Information and copies of this procedure are available from
This procedure is a performance test method. Fisher Hamilton.
It remains for the user, the hygienist, or the applications Fisher Hamilton also recommends at least semi-annual
engineer to specify what level of hood performance is desired verification that this above criteria is subjected to and met by all
or required. It should be noted that the performance test does hoods at your particular facility.
not give a direct correlation between testing with a tracer gas
and operator exposures. Many factors, such as the physical
properties of the material, the rate and mode of evolution, the
amount of time the worker spends at the face of the hood, and
several other factors must be integrated, by a trained observer,
into a complete evaluation of worker exposure. The
performance test does, however, give a relative and quantitative
determination of the efficiency of hood capture under a set of
strict, although arbitrary, conditions. The same test can be
used to evaluate hoods in the manufacturer’s facilities under
(presumable) ideal conditions, or under some specified
condition of room air supply.
The test may be used as part of a specification once the
appropriate release rate and required control level are
determines. If so used, an “AM” (as manufactured) specification
places a responsibility on the hood manufacturer, and an “AU”
(as used) specification places responsibilities on others, viz.,
the designer of the room air supply, the designer of the room
layout, etc.

FUME HOOD TESTING
FIELD EVALUATION
OF LABORATORY FUME HOODS
1 2 3 4
Project Name ____________________________________
Location ________________________________________
EQUAL EQUAL EQUAL EQUAL
Order Number ____________________________________
Room _______________ Item ______________________
A
Fume Hood Identification ____________________________
________________________________________________
"
Sash Operation ____________________________________
B Light Operation ____________________________________
Baffle Operation __________________________________
Services: A G V W NIT. STEAM
"
OTHER ______________________________
Conclusion & Comments ____________________________
Face Velocity Test
________________________________________________
Square footage of hood opening ____________________
________________________________________________
. . . and Bypass . . . if any ____________________
________________________________________________
TOTAL ____________________
________________________________________________
1A ______________________________________ F.P.M. ________________________________________________
1B ______________________________________ F.P.M. ________________________________________________
2A ______________________________________ F.P.M. ________________________________________________
2B ______________________________________ F.P.M.
ALARM CONDITION: FUNCTIONAL ________________
3A ______________________________________ F.P.M.
NON-FUNCTIONAL ________________
3B ______________________________________ F.P.M.
4A ______________________________________ F.P.M. SMOKE TEST: POSITIVE ________________
4B ______________________________________ F.P.M. NEGATIVE ________________
TOTAL ____________ = ____________

8 avg.
TOTAL C.F.M. = (Avg. X Sq. Ft. of open sash & any bypass)
I certify that the above results were obtained on ____ ____ ____ by __________________________________________________
Evaluation procedures conducted by ________________________________________ __________________________________

Name Title


TROUBLESHOOTING
TROUBLESHOOTING
Check List
When fume hood test procedures detect an improper function,
the cause is normally due to insufficient quantity or air flowing • Who stated that the unit did not operate properly? Position?
through the hood, or due to room cross drafts blowing into or Title? Employed by?
across the face of the fume hood, or a combination of both. • What tests were performed? Instruments used? When
The following suggestions are offered to help pinpoint and calibrated? Results?
correct the problem.
• Fume hood type and model number? Size?
Room Cross Drafts • Is hood location correct/acceptable? Cross currents
Air moving through an open door located adjacent to the fume present? Traffic past hood?
hood can cause cross drafts. • Is adequate free or make-up air available? Always? What is
An open window or a room air supply located to one side or supply source? Can it be altered or cut off?
across from the fume hood can cause disturbing cross drafts. • Did hood ever function properly? Have authorized
High-velocity air from ceiling-mounted diffusers can cause a modifications been made? Is baffle properly installed?
flow of air down and into the top half of the fume hood face that Adjusted?
can cause reverse flows of air out of the bottom half of the • Have hoods ever been set? Calibrated? Tested? Balanced?
face. By whom?
• Have recent changes been made in heating/cooling
Insufficient Air Flow system? Describe.
Insufficient air flow through the fume hood can be caused by
one or more of the following conditions. Each condition should
be checked, and eliminated if possible, to determine which one
or combination of conditions may exist.
One possible explanation for low face velocity readings is
inaccurate face velocity readings. Check air flow velocity meter
type. Was the recommended model used? When was it
calibrated last?
If the recommended model was not used, check to make sure
the instrument is recommended for low air velocities in the 50
to 100 feet-per-minute range.
If possible, verify readings with another air velocity meter or by
checking air volume using a pitot tube traverse of exhaust duct.
31
DO NOT DISCARD
IMPORTANT TEST AND
CALIBRATION DATA
ENCLOSED!
TO BE REMOVED ONLY BY HOOD USER
REMOVE SHIPPING SCREWS FROM TOP OF

LOUVER PANEL AFTER PLACING HOOD IN
POSITION ON WORK SURFACE
Fisher Hamilton L.L.C.

1316 18th Street
Two Rivers, WI
Tel: 793-1121
Fax: 793-3085 PL-326-13 November 14 2003 Part No. 55960
www.fisherhamilton.com © Copyright 2003, Fisher Hamilton L.L.C.

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Fisher Hamilton is pleased to have had the privilege of GENERAL

PERCHLORIC ACID HOODS HOOD IDENTIFICATION

Some of the hazards of perchloric acid which justify the use of

X54L836PD – DWG. HD01

• The use of organic chemicals or materials in the hood should

Dimensions are nominal and illustrations and specifications are based

FUME HOOD SUPERSTRUCTURE INSTALLATION

2. Remove two (2) shipping screws that secure the counter-

Dimensions are nominal and illustrations and specifications are based

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ASSEMBLY INSTRUCTIONS FOR KNOCKED-DOWN

#10 X5/8" PPHSMS

BACK REAR PULLEY

2. Attach top assembly (4), as shown at left, to

Dimensions are nominal and illustrations and specifications are based

ASSEMBLY INSTRUCTIONS FOR KNOCKED-DOWN FLOOR-MOUNTED FUME HOODS

Dimensions are nominal and illustrations and specifications are based

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ASSEMBLY INSTRUCTIONS FOR KNOCKED-DOWN FLOOR-MOUNTED FUME HOODS

5. Install four (4) baffles as indicated.

6. Install rear top sash (17) in right-hand and left-hand rear

Dimensions are nominal and illustrations and specifications are based

ASSEMBLY INSTRUCTIONS FOR KNOCKED-DOWN FLOOR-MOUNTED FUME HOODS

7. Before hood is pushed against wall, place top rear sash

8. Position fume hood in a permanent location. Have qualified

Dimensions are nominal and illustrations and specifications are based

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ASSEMBLY INSTRUCTIONS FOR KNOCKED-DOWN FLOOR-MOUNTED FUME HOODS

9. Attach lintel panel (28) to front of hood. Engage top of

Dimensions are nominal and illustrations and specifications are based

HOPEC IV FUME HOOD INSTALLATION

HOPEC IV Hood Top Filler

If the TOP FILLER FRAME ONLY IS Run silicone

the side returns of the Top Filler Frame into

End view showing HOPEC IV hood,

PPHSMS through the side returns of the 36" Height Filler

Dimensions are nominal and illustrations and specifications are based

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Dimensions are nominal and illustrations and specifications are based

BAFFLE INSTALLATION AND ADJUSTMENT

A – Normal Exhaust B – High Heat Loads or C – Heavier-Than-Air Gases

Dimensions are nominal and illustrations and specifications are based

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BAFFLE INSTALLATION AND ADJUSTMENT (cont..)

Exhaust Collar Extrusion

Upper Support Bracket

Baffle Positioning Label

Lower Support Bracket

Dimensions are nominal and illustrations and specifications are based

Louvered Panel Left Bumper Right Bumper

8 X 3/8" PPHSMS Safety Shield

1.87" Lower Track 1.87"

Hood Lower Upper

Dimensions are nominal and illustrations and specifications are based

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INSTALLING SAFETY SHIELDS IN AUXILIARY AIR FUME HOODS

8-32 X 3/4" Nut & Washer

TOTAL =

Evaluation procedures conducted by ______