Hydraulic Presentation

Applicable for D55SP and D75KS

August 2007
Use hydraulic books 4 and 5
 Hydraulic presentation

⚫ Propel system ⚫ Each section will have

⚫ Rotation system ⚫ Pre test questions
⚫ Pictorial views
⚫ Back pressure HPR
⚫ Reference to training material
⚫ Feed system ⚫ Post test questions
⚫ Accessory system LSV ⚫ Post test answers
⚫ Accessory system MSV
⚫ Cooling system
⚫ Water injection system
⚫ Dust control system

Sandvik Mining and Construction

 Propel pre test questions

⚫ Tram alarm audible signal is not sounding what is wrong?

⚫ Tram long distance to the rear mode? (true or false)
⚫ What is the purpose of a hot oil shuttle valve?
⚫ Why is it best practice to tram to the rear mode?
⚫ The machine has a constant applied brake? (true or false)
⚫ With mast vertical mast lock shall be engaged? (yes or no)
⚫ What is the approximate tram speed?
⚫ What is tram interlock?
⚫ Describe a simple closed loop hydraulic system?
⚫ Track tension affects tram power (true or false)

Sandvik Mining and Construction

 D55SP/D75KS

⚫ 8 hydraulic pumps
⚫ 4 closed loop piston
⚫ 4 servo filters
⚫ 1 open loop piston
⚫ 2 open loop vane
⚫ 1 open loop gear

Sandvik Mining and Construction

 D55SP/D75KS

LTC and RTC

LTC and RTC Cable & Electric

TAR

Sandvik Mining and Construction

 D55SP/D75KS

⚫ Main gearbox
⚫ 2 each propel pumps
⚫ Manual control with cables

Propel pump

Sandvik Mining and Construction

 D55SP/D75KS

⚫ Main gearbox
⚫ 2 each propel pumps
⚫ Electric- joystick control
✓ Allows remote tram option
⚫ 900 series stroker

Propel pump

Sandvik Mining and Construction

 Tram pump controls

⚫ 0 - 12 vdc input ⚫ Input control can be manual

controlled
⚫ Check DIN connector
⚫ Check coil resistance 11 OHM

R S

⚫ Test ports
⚫ Servo 330/580 psi
⚫ Replenishment 200/300 psi

Sandvik Mining and Construction

 D55SP/D75KS

⚫ Motor
⚫ Hot oil shuttle manifold
⚫ 1 shuttle spool
⚫ 1 relief valve

Sandvik Mining and Construction

 D55SP/D75KS
hydraulic schematic 019420 rev H

Sandvik Mining and Construction

 Testing propel pressure

Solid pin secured against frame

in track sprocket
Apply tram control 50%

Sandvik Mining and Construction

 Testing propel pump pressures
hydraulic book 5
hydraulic book 6

Testing replenishment and main

pressures with test station

Testing servo and main

pressures with test station

Sandvik Mining and Construction

 D55SP/D75KS

⚫ Hydraulic Schematics
⚫ 019229 rev F
⚫ 019420 rev H
⚫ 019677 rev I
⚫ 019678 rev I
⚫ 021588
⚫ 021590
⚫ 024143 rev C
⚫ 025341
⚫ 028537

Sandvik Mining and Construction

 Stalling track rotation

Solid pin in track sprocket

Operator joystick activated
Result: stalled track and hydraulic
pressure tested

Sandvik Mining and Construction

 Propel pressure

⚫ Refer to test station spec sheet

⚫ Test main system pressure
⚫ Test servo pressure
⚫ Test replenishment pressure

Sandvik Mining and Construction

 Propel pump ports

Z
DG
Alternate
KG

Isolation plug in H port

VA
C
D
A

K
V
B
• Pump information herein is for
troubleshooting purpose
• Opening pumps to service or repair KG
voids manufacture warranty
VB
Sandvik Mining and Construction
 Piston Pump
gerotor section

Anti-Rotation Pin Hole

RH Rotation LH Rotation

Sandvik Mining and Construction

 Replenishment filter
hydraulic system book 2

⚫ Old filters CC3

⚫ New filters CCZ5

⚫ Do not use filter housing as a step as

dirt alarm or shaft may be damaged
⚫ Check manual dirt alarm actuation
daily
⚫ Visually inspect dirt alarm position
with pump flow
⚫ Change filters at 250 service hours or
when dirt alarm indicates red

Sandvik Mining and Construction

 Piston Pump

Sandvik Mining and Construction

 Replenishing ring check valves

Sandvik Mining and Construction

 Piston Pump

⚫ P7P 002764 series piston pump

⚫ Maximum pressure 4200 psi

⚫ Servo pressure 390 through 540 psi
⚫ Replenishment pressure 200 - 220 psi
⚫ Case pressure 5 neutral - 45 psi stall

Sandvik Mining and Construction

 400 Servo Control

Sandvik Mining and Construction

 Piston pump

Rocker Cam Valve Block

Barrel
Assembly (contains all valves)
Bearing
Shaft
Bearing

Replenish
Inlet Pressure
Drain Pressure
Outlet Pressure
Internal parts
Housing Gerotor
Pilot Pressure

Sandvik Mining and Construction

 400 Servo Control

Sandvik Mining and Construction

 900 Servo Control

Neutral position

On stroke

Sandvik Mining and Construction

 Calibrate LTC RTC propel control (running)

Threshold

Ramp
Maxout
⚫ Track must be free to rotate
⚫ Raise machine with leveling
jacks to clear track and ground
⚫ 12 – 13.5 vdc input on + and -
terminal
⚫ Apply tram control slightly, listen
for two micro switches to close
⚫ Adjust threshold trim pot for
satisfactory slow movement of
track
⚫ Continue to move tram control full
⚫ Adjust maxout trim pot for spec
travel speed
⚫ Apply sealant on trim pot

Sandvik Mining and Construction

 D55SP/D75KS
hydraulic schematic 019420 rev H

Sandvik Mining and Construction

 D55SP/D75KS

⚫ Caterpillar 330 SL series lohman finals D55SP

⚫ Caterpillar 330 EL series lohman finals D75KS

Sandvik Mining and Construction

 D55SP/D75KS

Lohman
Sandvik Mining and Construction
 Shuttle Valve Calibration
hydraulic system book 4

Calibrate flow to
4 gpm - 15 lpm

Sandvik Mining and Construction

 D55SP/D75KS
Shuttle spool In neutral

⚫ Hot oil shuttle valve

✓ Pilot to open
✓ Pressure is blocked
✓ Return drains oil for flushing and
oil cooling
✓ Shifts either direction

⚫ Shuttle torque values

✓ Shuttle relief - 35 ft lbs (48 Nm)
✓ Shuttle spool - 50 ft lbs (68 Nm)
✓ Manifold - 110 ft lbs (150 Nm)

Sandvik Mining and Construction

 Propel pressure
hydraulic system book 6

⚫ Refer to test station spec sheet

⚫ Test main system pressure
⚫ Test servo pressure
⚫ Test replenishment pressure

Sandvik Mining and Construction

 Track tension
lube and maintenance manual

Sandvik Mining and Construction

 Circuit schematics
Tram interlock
electric schematic 032144
hydraulic schematic 019420 Rev H

TIBP

TFS (TIJB)

Sandvik Mining and Construction

 Circuit schematics
Tram interlock
electric schematic 032144
hydraulic schematic 019420 Rev H

Sandvik Mining and Construction

 Tram Interloc

LRP

Sandvik Mining and Construction

 Circuit schematics
Tram interlock
electric schematic 032144
hydraulic schematic 019420 Rev H

Sandvik Mining and Construction

 Circuit schematics
Tram interlock
electric schematic 032144
hydraulic schematic 019420 Rev H

Sandvik Mining and Construction

 PVS used on the
D55SP and D75KS

Sandvik Mining and Construction

 Tram Interlock
electric system book 1

RHU FCS/RHU

Sandvik Mining and Construction

 Propel post test questions

⚫ Tram alarm audible signal is not sounding what is wrong?

⚫ Tram long distance to the rear mode? (true or false)
⚫ What is the purpose of a hot oil shuttle valve?
⚫ Why is it best practice to tram to the rear mode?
⚫ The machine has a constant applied brake? (true or false)
⚫ With mast vertical mast lock shall be engaged? (yes or no)
⚫ What is the approximate tram speed?
⚫ What is tram interlock?
⚫ Describe a simple closed loop hydraulic system?
⚫ Track tension affects tram power (true or false)

Sandvik Mining and Construction

 Propel post test questions
⚫ Tram alarm audible signal is not sounding what is wrong?
⚫ LTC or RTC switches, tram alarm relay, wire connections, signal horn
⚫ Tram long distance to the rear mode? (true)
⚫ What is the purpose of a hot oil shuttle valve?
⚫ Allows metered closed loop oil to return to reservoir for filtering and cooling
⚫ Why is it best practice to tram to the rear mode?
⚫ Full view for safer transport and proper track component drive direction
⚫ The machine has a constant applied brake? (true)
⚫ With mast vertical mast lock shall be engaged? (yes)
⚫ What is the approximate tram speed?
⚫ 1.5 mph (2.4 kph)
⚫ What is tram interlock?
⚫ Safety device, interrupting tram mode by means of electric hydraulic valves
⚫ Describe a simple closed loop hydraulic system?
⚫ Pump to motor with hot oil shuttle valve
⚫ Track tension affects tram power (true)
Sandvik Mining and Construction
 Acknowledgements

⚫ Sandvik partners with many different venders in the

process of manufacturing quality earth drilling machines.
⚫ These partners have a shared interest in the components
they supply. Some of them will be listed herein for their
cooperation in supplying drawings and product literature
for the purpose of developing Sandvik rotary drill training
material.

Parker Denison, Schroeder, Sun Hydraulics, Gulf Controls, Rexroth Hydraulics,

Caterpillar Industrial Products

Jan 2007

Sandvik Mining and Construction