Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd
Upload
113 views

Smartfill: Do You Already Have Enough Information On Your Grinding Process?

SmartFill is a system that uses acoustic sensors to precisely measure the fill level and temperature inside ball mills, allowing operators to optimize grinding processes. It offers several benefits: 1) Precise fill level measurements can increase mill throughput, reduce maintenance costs, and improve product quality. 2) Integrating SmartFill's measurements into process control, via simple two-point control or advanced systems, helps keep the mill running at its optimum fill level. 3) Automatic control provides even more advantages by compensating for disturbances and preventing overfilling, ensuring a stable and homogeneous grinding process.

Uploaded by

youssef tabet
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
113 views

Smartfill: Do You Already Have Enough Information On Your Grinding Process?

SmartFill is a system that uses acoustic sensors to precisely measure the fill level and temperature inside ball mills, allowing operators to optimize grinding processes. It offers several benefits: 1) Precise fill level measurements can increase mill throughput, reduce maintenance costs, and improve product quality. 2) Integrating SmartFill's measurements into process control, via simple two-point control or advanced systems, helps keep the mill running at its optimum fill level. 3) Automatic control provides even more advantages by compensating for disturbances and preventing overfilling, ensuring a stable and homogeneous grinding process.

Uploaded by

youssef tabet
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 2

SmartFill—360° impact sound analysis of ball mills

SmartFill
Do you already have enough information on
your grinding process?
Fill-level & temperature measurement
for ball mills.

SmartFill provides precise information,


offering you significant improval

fill level of increase the


each chamber mill‘s throughput

material reduce the costs


temperature for maintenance

wear out of the reduce the specific


mill‘s internals energy consumption

impact point high & consistent


product quality

In order to optimise grinding processes, it is necessary (like microphones) are quite useless for nowadays
to measure the most important parameter—the fill needs. Due to measuring the sound directly where
level—as precisely as possible. This key parameter it occurs (on the mill shell), all these disadvantages
cannot be measured directly, it needs to be determined can be avoided. The solution is SmartFill—a fail-safe,
by acoustic or vibration measurement. Because of the high-precision fill level and temperature measurement
obvious disadvantages previous measuring methods system for ball mills.

p.1
SmartFill—360° impact sound analysis of ball mills

High-precision measurement of fill levels:

l easy installation l almost no maintenance l up to 16 product types


l zero crosstalk l process interface (4—20 mA) l industrial proved: IP65 / Atex
l free frequency band l up to 3 sensors of free choice l mill mounted (self-powered)

The usage of SmartFill‘s information at its best

simple control operator standard control high-level control


(two-point) (PID) (MillMaster)

Using a high-level control achieves a return of investment in less than a single year.

How does SmartFill improve your


production process? SmartFill‘s range of application:
All kinds of industrial ball mills or grinding of

Incorporating the precise results into your grinding l cement


process is directly improving your production process.
l limestone
In order to achieve this improvement you permanently
need to adjust the mill‘s feed. While keeping the fill l coal
level at the optimum, the grinding process becomes l gold ore
stable.
l iron ore

A good operator, for example, takes care of the fill l aluminium oxyde
level and manually changes the fresh feed.

Using an automatic controller provides you with


even more advantages and convenience. Automatic SmartFill, a world wide selling and supported prod-
control reliably compensates disturbances like strong uct, counting more than 1000 satisfied users.
differences in raw material quality and prevents
overfilling. These advantages are based on a fact. The
automatic controller is reacting fast and precise on
concurrent events, taking the correct decision at any
time.

In addition you achieve a high product homogeneity,


ensuring an increased product quality. Atex Certified Gost Certified CE Certified

KIMA Process Control GmbH


Güstener Straße 72 | 52428 Jülich | GERMANY www.kima-process.de | contact@kima-process.de

p.2

You might also like