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TABLE OF CONTENTS
1 DOCUMENT INTRODUCTION .............................................................................................................. 4
1.1 RELATED DOCUMENTS .....................................................................................................................................4
1.2 MANUAL AMENDMENTS ..................................................................................................................................4
1.3 COPYRIGHT ....................................................................................................................................................4
1.4 LIMITED WARRANTY........................................................................................................................................4
1.5 PRODUCT SAFETY INFORMATION .......................................................................................................................5
1.6 DISCLAIMER ...................................................................................................................................................5
2 PRODUCT INTRODUCTION ................................................................................................................. 7
2.1 GENERAL DESCRIPTION ....................................................................................................................................7
2.2 KEY FEATURES ................................................................................................................................................7
2.3 TYPICAL APPLICATIONS ....................................................................................................................................7
2.4 COMPONENT OVERVIEW ..................................................................................................................................7
2.4.1 Module Options ................................................................................................................................8
2.5 BEZEL OPTIONS ..............................................................................................................................................8
2.6 CASHBOX OPTIONS .........................................................................................................................................8
3 MECHANICAL INSTALLATION ............................................................................................................. 9
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4.4.2.3 Re-programming via DA3 ..................................................................................................................... 18
4.4.3 Remote Updates .............................................................................................................................19
4.4.4 Configuration Card .........................................................................................................................20
4.4.4.1 General Description .............................................................................................................................. 20
4.4.4.2 Re-programming via Configuration Card.............................................................................................. 20
6.1 INTRODUCTION.............................................................................................................................................42
6.2 RECOMMENDED CLEANING INTERVALS .............................................................................................................42
7 FIRST LEVEL SUPPORT ...................................................................................................................... 43
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7.3 CHECKING POWER AND COMMUNICATION CONNECTIONS ....................................................................................43
7.4 PROGRAM CHECK PROCEDURE ........................................................................................................................44
8 SECOND LEVEL SUPPORT ................................................................................................................. 45
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1 DOCUMENT INTRODUCTION
1.3 Copyright
This manual set is Copyright © Innovative Technology Ltd. 2016. No part of this
publication may be reproduced in any form or by any means used to make any
derivative such as translation, transformation, or adaptation without permission from
Innovative Technology Ltd. The contents of this manual set may be subject to
change without prior notice.
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damages, including loss of profits, cost of cover or other incidental, consequential or
indirect damages arising out the installation, maintenance, use, performance, failure
or interruption of an Innovative Technology Ltd product, however caused.
Caution!
This is an example text.
This user manual and the information it contains is only applicable to the model
stated on the front cover, and must not be used with any other make or model.
1.6 Disclaimer
Innovative Technology Ltd is not responsible for any loss, harm, or damage caused
by the installation and use of this product. This does not affect your local statutory
rights. If in doubt please contact Innovative Technology for details of any changes.
Innovative Technology Ltd does not accept liability for any errors or omissions
contained within this document. Innovative Technology Ltd shall not incur any
penalties arising out of the adherence to, interpretation of, or reliance on, this
standard.
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Safety Notice - Warning. Ensure power is removed before allowing access to the inside of this product.
Ensure any static build up is discharged before allowing access to any part of this product or media
contained. Always earth this product/base plate in accordance with the manual.
For use only in or with complete equipment where the acceptability of the combination is determined by
UL LLC. When installed in an end-product, consideration must be given to the following:
• The power supply terminals and/or connectors are: Not investigated for field wiring
• The investigated Pollution Degree is: 2
• The following end-product enclosures are required: Mechanical, Fire
Sicherheitshinweis – Warnung: Es muss sichergestellt werden, dass das Gerät von der
Versorgungsspannung getrennt wird, bevor ein Eingriff in das Innere des Gerätes erfolgt. Es muss
sichergestellt werden, dass jegliche statische Aufladung des Gerätes entladen wird, bevor auf das Gerät
oder auf innerhalb des Gerätes befindliche Objekte zugegriffen wird. Die Erdung des Gerätes muss immer
gemäß Handbuch erfolgen.
Nur für die Verwendung in oder mit kompletter Ausstattung, dessen Eignung und Kombination von der UL
LLC ermittelt wurde. Bei der Installation in einem Endproduckt, muss folgendes berücksichtigt werden:
• Die Spannungsversorgungsklemmen und/oder Verbinder sind: Feldverkabelung wurde nicht
untersucht
• Der untersuchte Verschmutzungsgrad ist: 2
• Folgende Anforderungen an die Gehäuse des Endproduktes sind gefordert: Mechanisch, Feuer
Aviso de seguridad: Asegúrese de que la alimentación está desconectada y de que toda la energía
estática es descargada antes de manipular este producto. Conecte a tierra la chapa base de la manera que
se indica en el manual.
Solo para uso con dispositivos con los cuales la compatibilidad ha sido certificada por UL LLC. Tras su
instalación en producto acabado, tener en cuenta lo siguiente:
• Los conectores y terminales de alimentación son: No se ha investigado/especificado cableado
externo.
• El grado de contaminación determinado es: 2
• Los siguientes manuales/certificados de producto final son requeridos: Mecánico, Fuego
Avis de sécurité : Assurez-vous que l'alimentation est coupée et que toute l'énergie statique est
déchargé avant de manipuler ce produit. Connecter à la terre, la plaque de base à la manière indiquée
dans le manuel.
A utiliser Seulement avec les dispositifs dont la compatibilité a été certifiée par UL LLC. Après son
installation dans le produit fini, prendre en considération ce qui suit:-
• Les connecteurs et les bornes d'alimentation sont : cela n’a pas été étudié/spécifié câblage
externe.
• Le degré de contamination déterminé est: 2
• Les manuels suivants / les certificats du produit final sont nécessaires : mécanique, incendie
Bezpečnostní upozornění. Před manipulací uvnitř tohoto produktu se ujistěte, že je produkt odpojen od
zdroje elektrického napětí. Ujistěte se, že jakýkoliv elektrostatický náboj byl vybit před manipulací s
jakoukoliv částí tohoto produktu nebo obsaženým médiem. Vždy uzemněte tento produkt/základovou
desku v souladu s návodem.
Pouze pro použití v nebo s kompletním vybavením, kde je přijatelnost kombinace určena UL LLC. Při
instalaci v konečném produktu je třeba zvážit nasledující:
• Napájecí svorky a/nebo konektory: Nejsou sledované pro externí kabeláž
• Sledovaný stupeň znečištění je: 2
• Následující krytí konečného produktu jsou požadované: Mechanické, Protipožární
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2 PRODUCT INTRODUCTION
Expansion port
clips
Bezel
Note path
output
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16-Pin
Connector
Configuration
button
External
Hardware Clip
External
Interface Connector Hardware Clip
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3 MECHANICAL INSTALLATION
3.1 Compatibility
3.1.1 Hardware Compatibility
3.1.1.1 Machine Mounting
Assuming the suitable bezel (and cashbox) type has been ordered the BV20 can be
used as fitting replacement for the following products:
• BV20
The BV20 may not be used as fitting replacement for the following products:
• BV50
• BV100
• NV150
• NV9 USB
• NV10 USB
• NV200
Innovative Technology Ltd. has a policy of continuous product improvement. Due to
design changes older model or product bezels (and cashboxes) may not be
compatible with the BV20. However, new product deliveries always include a bezel
(and cashbox) that must be used.
Caution!
Only use bezel (and cashbox)
delivered with the product!
Caution!
A weak power supply causes
malfunctioning!
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Caution!
Timing issues may cause missing
events such like credits!
3.1.2.2 Re-programming
For re-programming the BV20 always use the latest version of Validator Manager
available for download on our website. Older versions may not support the BV20.
For further details on Re-programming the BV20 refer to 4.2.
Caution!
Older versions of Validator
Manager may not support the
BV20!
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BV20 is designed to have no built-in cashboxes. Sufficient space behind BV20 must
be kept free at all time for accepted banknotes and banknote in escrow to free fall
during operation.
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3.4.2 Earth Bonding
It is very important that the BV20 is properly bonded to earth as described in 3.4.1.
Lack of proper bonding can cause communication issues and other failures.
Caution!
Lack of proper earth bonding
causes failures!
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4.1 Introduction
The BV20 leaves the factory pre-programmed with the latest dataset and firmware
files. However, it is important to ensure your device is kept up to date with the latest
dataset and firmware. This section will give you a brief overview of the various
update possibilities with the BV20. For detailed instructions please refer to the
relevant manual package supplied with the software or contact support@innovative-
technology.com.
4.2 Software Downloads
All software from Innovative Technology Ltd is free of charge and can be
downloaded from the website www.innovative-technology.com/support/secure-
download once registered and logged in. If you are not registered, please create an
account via the Create an account form. A confirmation email will be sent to the
registered email address once all contact details have been successfully submitted.
4.3 Drivers
The ITL drivers allow you to connect any of our validators to a compatible Windows
device. If you are connecting via an IF17 then you will not need to follow this
process as they are signed Microsoft Drivers and should install automatically. If this
isn’t the case or your computer is disconnected from the network, there is a
standalone package included within the driver downloads.
4.4 Dataset/Firmware Programming
4.4.1 Validator Manager
4.4.1.1 General Description
Validator Manager is a utility which allows the user to reprogram any of ITL’s
validators, hoppers as well as coin and note recycler. Please note that admin rights
are required during installation. The validator must be in SSP for the Validator
Manager to detect the device.
4.4.1.2 System Requirements
• Windows XP SP3 or above
• .Net Framework 4
• 256mb ram
• 50mb hard disk free
• Connected BV20 with active com port
Caution!
We have seen instances where one
of the dll’s (itdata1.dll) used in
Validator Manager are flagged as a
Trojan, this is a false positive and if
this happens you will need to add a
rule to your antivirus to allow the
file to run.
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4.4.1.3 Hardware Setup
Connect the power supply cable to the DA2/IF17. Connect the USB cable to the
DA2/IF17 and to your computer or laptop. Connect the CN00174 cable to Validator
and DA2/IF17.
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4.4.1.5 Programming the device
Once you have switched the unit into SSP, open Validator Manager and click detect
devices. This will scan all active com ports for a unit, if your BV20 fails to connect
please ensure the correct drivers are installed and the unit is in SSP.
By selecting the Program tab, you can reprogram the BV20. To begin the upload,
click open file, then browse to the file location (usually Downloads) before clicking
OK.
Once the file has been selected its information will be populated and the Program
device tab will become active. Finally hit ‘Program Device’, the unit’s bezel will now
begin to flash signaling the update has begun.
Caution!
Interrupting the download process
can result in the unit entering a
non-functional state, once the
process has started it cannot be
halted.
When completed the unit will restart and a pop up box will appear saying Device
Programming Complete.
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4.4.2 DA3
4.4.2.1 General Description
The DA3 is a hand-held validator programming system that enables the user to re-
program ITL banknote validators in the field, without the use of a PC. Dataset and
firmware files for different validator models can be stored on the DA3. Once
programmed the user can update or override existing software as well as test the
functionality of the validator, away from the host machine.
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4.4.2.3 Re-programming via DA3
1. Open Device Programming System and add the files you will use.
Set “Match” update mode if you want to update current BV20 dataset after
comparing datasets or “override” update mode, which will reprogram unit
with chosen file and interface not depending on what is downloaded at the
moment:
2. Drag and drop dataset for updating I left part of programming and press
“update files”:
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3. Connect BV20 to DA3 VALIDATOT port.
Connect computer/ host machine to DA3 HOST MACHINE port:
All the details of DA3 using could be found in ITL Software Manual.
4.4.3 Remote Updates
The BV20 validator supports remote updating.
For SSP protocol, the procedure of updating is described in Section 10 of SSP
Implementation Guide (GA973).
For remote updating in ccTalk, please contact support@innovative-technology.com
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Caution!
This option is only available for SSP
and ccTalk protocols
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5.1 Introduction
The BV20 supports standard industry protocols. Interfaces that are not listed may be
available upon request. For any queries regarding interfaces that are not listed
please contact support@innovative-technology.com.
Caution!
The use of an encrypted protocol
(preferable eSSP) is strongly
recommended to achieve the
highest security!
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Caution!
+12VDC and 0V (GND) must
always be connected.
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5.2.3 Setup Examples
The drawings below highlights how to connect the BV20 to an SSP or eSSP host
machine using available cables and interfaces from Innovative Technology Ltd. For
cable drawings please refer to Appendix XYZ.
http://innovative-
Cable CN00345 DA3 / IF17 / IF18 Power Cable technology.com/shop/cables/da3-if17-
if18-power-cable-detail
http://www.innovative-
Cable CN00214 USB Type A to B technology.com/shop/cables/usb-a-to-b-
cable-assembly-detail
http://www.innovative-
Interface IF17 TTL to USB Converter technology.com/shop/accessories/if17-
interface-converter-detail
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5.3 ccTalk®
5.3.1 General Description
ccTalk® is a serial communications protocol designed by Money Controls to allow 3-
wire interfacing between a host and cash handling peripherals. Please contact
support@innovative-technology.com for further information.
Caution!
Innovative Technology Ltd.
provides full SDK packages
including Interface Specification,
Implementation Guide as well as
source code examples for SSP
respectively eSSP only!
2 16
Caution!
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+12VDC and 0V (GND) must
always be connected, also when
using USB connections.
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Caution!
SIO and SI2 are outmoded and not
recommended for new
developments!
Caution!
Innovative Technology Ltd.
provides full SDK packages
including Interface Specification,
Implementation Guide as well as
source code examples for SSP
respectively eSSP only!
There are 4 different combinations of SIO available:
-SIO 300 Baud
-SIO 300 Baud (Disabled at Start up) – A software enable must be sent to enable
the validator.
-SIO 9600 Baud
-SIO 9600 Baud (Disabled at Start up) – A software enable must be sent to enable
the validator.
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The Baud rate of communications can be set at either 300 or 9600 using the
Validator Manager Software. The data format according to the Baud rate used is
shown in below table
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Reject escrow 173
Status 182
Enable all 184
Disable all 185
Disable escrow timeout 190
Enable escrow timeout 191
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5.4.2 Pinout
1 15
2 16
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5.5 MDB
5.5.1 General Description
MDB (Multi-Drop Bus) is used in the vending industry and is now an open standard
in the NAMA (National Automatic Merchandising Association) so that all vending and
peripheral equipment communicates identically. MDB uses a master-slave model
where the VMC (Vending Mechanism Controller) is the master that can communicate
with up to 32 slaves (e.g. banknote validator or coin acceptor).
Note:
•Please refer to the Multi-Drop Bus specification for the suggested
current drive circuits available.
•The BV20 supports the MDB Protocol version 1, level 1.
•For detailed information and full protocol specification refer to
www.vending.org
•MDB address: - 0x30
The BV20 Bank Note Validators have a unique address – 00110XXX binary (30H).
The VMC polls the bus to detect presence of the BV20 Validator or get information
on the current status of the validator.
The validators will respond when asked for activity with an acknowledgment, a
negative acknowledgment or a specific reply, depending on its current status. Bus
crashes are avoided as the validators respond to being polled only by the VMC.
The international country code must be set for the country in which the validators
will be operating. This is either the international telephone code for that country, or
the country code taken from ISO4217. The code is represented as two bytes. The
initial digit signifies the source of the code. 0 signifies the telephone code is used, 1
signifies ISO4217 has been used. For the USA the country code is 00 01, or 18 40
For Great Britain the code is 00 44, or 18 26.
The scaling factor must also be specified for each validator. All accepted note values
must be evenly divisible by this number.
•This number would be set to 100 (Hex 64) for the Euro or Great Britain.
•The number would be set to 1000 (Hex 03E8) for Columbia.
•The number of decimal places must also be programmed for each validator
•The number would be set to 2 for Euro or USA
•The number would be set to 3 for Columbia
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•$1 would be displayed as 1.00
•1K Columbia would be displayed as 1.000
Please contact support@innovative-technology.com for further information.
Caution!
Innovative Technology Ltd.
provides full SDK packages
including Interface Specification,
Implementation Guide as well as
source code examples for SSP
respectively eSSP only!
5.5.2 Pinout
1 15
2 16
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5.5.3 IF5 Interface
To use the MDB mode, an IF5 interface box can be used.
Caution!
An IF5 cannot be used with
BV20110VPSU
BV20 can be used with MDB PSU, which allows to use validator directly with MDB
applications:
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5.5.5 Setup Example Drawing/s
For MDB PSU mounting:
1. Clip MDB PSU onto BV20’s External Hardware Clip
16-Pin
Connector
Socket
Configuration
button
External
Hardware Clip
External
Hardware Clip
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2. Plug MDB PSU 20 pin connector into BV20’s 16 pin connector socket:
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5.6 Parallel
5.6.1 General Description
Parallel is a 4-way output interface. The first 4 channels have their own individual
output which means that only a maximum of 4 channels can be used. If a note is
recognised the relevant Vend line is set to low for a period of 100 ± 3ms. Pulses
outside these limits should be rejected as a precaution against false triggering.
Caution!
Parallel is an unsecure interface
and should not be used for new
developments!
5.6.2 Pinout
1 15
2 16
Pin Name Type Description
1 Vend 1 Output Credit Output Channel 1
5 Inhibit 1 Input Inhibit Input Channel 1 by holding HIGH, hold LOW to enable
6 Inhibit 2 Input Inhibit Input Channel 2 by holding HIGH, hold LOW to enable
7 Inhibit 3 Input Inhibit Input Channel 3 by holding HIGH, hold LOW to enable
8 Inhibit 4 Input Inhibit Input Channel 4 by holding HIGH, hold LOW to enable
10 Escrow Input Input Escrow Control. Enable escrow function by holding LOW
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5.6.4 Escrow Control
The BV20 has a single note escrow facility. This allows the BV20 to hold onto the
note once validated, and then only stack the note into a cashbox when the host
machine confirms that the Vend operation has been completed. Hold pin 10 LOW to
enable the single note escrow function. If the host machine aborts the transaction
by setting the corresponding inhibit input HIGH, the note is returned immediately.
The host machine can force the return of the 30 second time-out. Setting HIGH on
all the inhibits causes all notes rejected. In the event of a note being forcibly
removed from the BV20 bezel during the 30-second interval, the BV20 will go out of
service for 45 seconds.
Please refer to 11.8 for timing diagram and further details.
5.6.5 Busy Control
This is a general-purpose busy signal. It is active low (pin 9) while the BV20 is in
operation.
5.6.6 Low Power Mode
The Low Power Mode can be used to reduce the power consumption of the BV20
when idle. When the Low Power Mode option is set, the BV20 goes into the Low
Power Mode after about 6 seconds after the BV20 is powered up and remains in this
state until a note is entered. Following a note insertion, the BV20 returns to Low
Power Mode approximately 1 second after a credit is given or note is rejected.
Please refer to 11.9 for timing diagram and further details.
Caution!
In Low Power Mode the front
sensor is checked every second
which can lead to a delay in
accepting the note when it is
presented!
Caution!
Configuration button functions are
only available during power up
before the BV20 goes into Low
Power Mode!
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5.7 Binary
5.7.1 General Description
In the event that the machine needs more than 4 denominations to be recognised
but the host machine cannot take advantage of the serial communication method
then the BV20 can be set to give a binary pattern output on the four parallel output
pins. If the BV20 is set to Binary it will issue the vend signals as a binary pattern on
the parallel outputs for 100 ± 3 ms. In this way a maximum of 15 different notes
can be accepted and 4 notes individually inhibited.
The four channels have their own individual outputs. If a note is recognised the
binary representation of the channel number will be pulled low for 100 ± 3 ms.
Pulses outside these limits will be rejected as a precaution against false triggering
due to noise.
For example, if a note programmed on channel 3 is credited vend 1 (20 = 1 decimal)
and vend 2 (21 = 2 decimal) will be active low for 100 ± 3 ms.
Caution!
Binary is an unsecure interface and
should not be used for new
developments!
5.7.2 Pinout
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13 USB Vcc Power Not Used
Caution!
In Low Power Mode the front
sensor is checked every second
which can lead to a delay in
accepting the note when it is
presented!
Caution!
Configuration button functions are
only available during power up
before the [Product Name] goes
into Low Power Mode!
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the host machine. The IF9 communicates with the BV20 in serial SSP which gives
more security along the length of the cable. The IF9 should be mounted close to the
host machine control board where the IF9 converts to the binary connection.
5.8 Pulse
5.8.1 General Description
Pulse can be used for the acceptance of up to 16 channels. When a note is
recognised vend 1 (pin 1) will pulse a pre-set number of times. The amount of
pulses as well as the high/low pulse ratio is configurable. For programming and
configuration please refer to Section 4 of this User Manual.
Caution!
Pulse is an unsecure interface and
should not be used for new
developments!
5.8.2 Pinout
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Caution!
In Low Power Mode the front
sensor is checked every second
which can lead to a delay in
accepting the note when it is
presented!
Caution!
Configuration button functions are
only available during power up
before the [Product Name] goes
into Low Power Mode!
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6 ROUTINE MAINTENANCE
6.1 Introduction
The BV20 has been designed to minimise any performance variation over time. Much
of this is achieved by careful hardware and software design. However, depending
upon the environment the BV20 may at some time require cleaning, belt changing or
note path clearing.
6.2 Recommended Cleaning Intervals
Innovative Technology Ltd recommends to clean the optical lenses every month or
as required. Dirt, dust or other residue leads to bad note acceptance and other
performance degradation. Please refer to 8.8 for comprehensive cleaning
instructions.
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Press and hold as power is Powered OFF/ON Resets ccTalk key to Default
applied setting
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For example:
A Pulse interface with 50ms high, 100ms low, 2 pulse per dollar will flash 2,5,10,2
A SSP interface will only ever flash once
A ccTalk interface with 16 bit checksum, no encryption will flash 6,1
A ccTalk interface with 8 bit checksum, no encryption will flash 6,1,2
A Binary interface will flash 8,1
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3. Inspect the visible parts of validator of any banknote remains. Then close
bezel.
4. Power off then on validator to return to work.
Refer to 7.1 if validator flashes after procedure with any flash count.
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Caution!
Dirt, dust or other residue causes bad
note acceptance rates and other
performance degradation. The
recommended cleaning interval is once a
month!
1. Unclip Bezel from BV20 by pressing Lozenge Release Catch and pulling bezel:
2. Wipe dirt and debris away from wheels with a piece of cloth:
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4. Initialization process now complete:
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9 TECHNICAL DATA
9.1 Dimensions
9.2 Weight
• Validator = 0.3 kg
9.3 Environmental Requirements
Environment Minimum Maximum
Temperature +3°C +50°C
Running 0.54 A
Peak 1.50 A
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9.4.3 Power Supply Guidance
The BV20 requires a stable 12V DC / 1.7A power supply. Please check the power
requirements of your host machine and other peripherals to dimension a suitable
power environment for your machine setup.
TDK Lambda manufactures suitable power supplies. Please see table below for
further details.
Power Supply Unit Specification RS Stock Code Farnell Stock Code
TDK Lambda SWS50-12 +12 V DC / 4.3 A 466-5869 1184645
Outputs with 2K2Ω pull-up resistor +0.6V Pull-up voltage of host interface
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• RoHS
• EN Directives
• UL
• REACH
• WEEE
• Central Bank Approvals
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11 APPENDIX
300mm or longer
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IF17/IF18/DA3 Power Cable:
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CN00214 USB A-B Cable (host to IF-17):
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No
Check Credit Line/s
Pulse Received?
Yes
No Response
No Want to Accept Note?
in 30s
Yes
No
Check Credit Line/s
No Response
Pulse Received?
in 30s
Yes
Note Forcibly
Credit Removed By
Customer
End
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Caution!
Only book the credit on the second
Vend pulse!
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Low Power Mode can ONLY be used with the above Parallel, Pulse and
Binary protocols and only be enabled by correctly completing the
configuration cards or Validator Manager program
Low Power Mode can be used with all none serial communication protocols to reduce
the power consumption of the BV20 when idle. When the BV20 is in this state the
current consumption is reduced to approximately 1.2mA. The BV20 goes into low
power mode approximately 4 seconds after the validator is powered up and remains
in this state until a note is entered (Time A). Following a note insertion the BV20
returns to Low Power mode approximately 1 second after the Busy line goes High
(After credit is given or note is rejected). (Time B)
Low Power mode uses 3 control lines: Vend – Pin 1, Inhibit – Pin 5 and Busy – Pin 9
When the Validator is enabled the Inhibit Line is Low and the Busy Line is High. This
remains the same until a note is inserted (Time A).
When a note is inserted under the front sensor the BV20 wakes up and the busy line
goes low to indicate that the validator is in use. The busy line remains low during
the validating and stacking process and once the note has been successfully
validated and stacked the vend line goes low to issue the credit.
After the credit is issued the busy line goes high and approximately 1 second after
the busy line goes high (Time B) the BV20 goes back into low power mode.
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