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    Plant Investication

    Uploaded by

    irfan
    The document provides calculations for gas flow in various sections of a cement production process, including values for clinker production rate, heat consumption, gas volumes and densities at different stages like the preheater, cooler, precalciner, and kiln burner. It includes parameters like temperature, pressure, oxygen levels, and combustion rates at each section to determine gas flow volumes and heat transfer needs throughout the pyroprocessing of cement.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Plant Investication

    Uploaded by

    irfan
    138 views3 pages
    The document provides calculations for gas flow in various sections of a cement production process, including values for clinker production rate, heat consumption, gas volumes and densities at different stages like the preheater, cooler, precalciner, and kiln burner. It includes parameters like temperature, pressure, oxygen levels, and combustion rates at each section to determine gas flow volumes and heat transfer needs throughout the pyroprocessing of cement.

    Original Title

    164191622 Plant Investication

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    The document provides calculations for gas flow in various sections of a cement production process, including values for clinker production rate, heat consumption, gas volumes and densities at different stages like the preheater, cooler, precalciner, and kiln burner. It includes parameters like temperature, pressure, oxygen levels, and combustion rates at each section to determine gas flow volumes and heat transfer needs throughout the pyroprocessing of cement.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    138 views3 pages

    Plant Investication

    Uploaded by

    irfan
    The document provides calculations for gas flow in various sections of a cement production process, including values for clinker production rate, heat consumption, gas volumes and densities at different stages like the preheater, cooler, precalciner, and kiln burner. It includes parameters like temperature, pressure, oxygen levels, and combustion rates at each section to determine gas flow volumes and heat transfer needs throughout the pyroprocessing of cement.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 3

    Gas flow calculations – Pyro-process section, GCT, ESP

    Single string preheater


    Note : Values in blue colour to be entered

    1 Clinker production 4500 Tpd


    2 Sp. heat consumption 765 Kcal/kg clk
    3 Raw meal feed ratio-
    0 %
    0 %
    4 Fuel firing ratio-
    Kiln 35 %
    PC 65 %
    5 Site atmospheric pressu 10065 MmWG
    6 LOI of kiln feed 36
    7 Clinker conversion facto 1.62

    8 Cooler vent fan


    Sp. vent air 1.25 Nm3/kg clk
    234375.0 Nm3/h
    Temperature 250 Deg C
    Pressure 18 'mmWG
    461785.565944457 m3/h
    128.273768317905 m3/s
    9 Cooling air fans
    Sp. cooling air 2 Nm3/kg clk
    375000.00 Nm3/h
    10 Preheater exit
    Total gas from feed 0.583 Kg/kg clk
    Kg/kg clk
    Kg/kg clk
    Kg/kg clk
    Gases from combustion i 0.378 Kg/kg clk
    Gases from combustion i 0.706 Kg/kg clk
    1.084 Kg/kg clk
    Total gases at Kiln outle 1.667 Kg/kg clk

    1.67 Kg/kg clk


    Density of PH gases (a 1.42 kg/nm3
    0.614 kg/m3
    Oxygen at PH outlet 3.50 %
    False air 20.11
    Sp. gas quantity at kiln 1.410 Nm3/kg clk

    Total 1.410 Nm3/kg clk


    2.002 Kg/kg clk
    PH O/L
    Gas volume 264362.18 Nm3/h
    Pressure 526 mmwg
    Temperature(Before water spray) 310 Deg C
    Temperature(After water spray) 290 Deg C
    Gas volume 611545.547 m3/h
    169.87 m3/s

    Pressure 610 MmWG

    Down comer temperature 310 Deg C

    Total at PH O/L 169.873763016207 m3/s


    11 PH fan
    O2 at PH fan 3.5 %
    False air 20.11 %
    Sp. gas volume at PH fa 2.00 Kg/kg clk
    Gas flow at PH fan 611545.55 m3/h
    0.00 m3/h
    12 GCT
    PH gas volume 611545.55 m3/hr
    375394.291487069 kg/hr
    Temperature 310 Deg C
    Heat 15015771.6594828 Kcal/hr
    Water required 25622.4347475987 kg/hr
    Final temp. (GCT O/L) 150 Deg C
    Sp. water requirement 0.136652985320527 kg/kg clk
    0.170057048398878 Nm3/kg clk
    Gas density at GCT I/L 1.42 kg/nm3
    0.646085091994059 kg/m3
    Sp. gas volume at GCT O 2.13875587325156 kg/kg clk
    13 ESP
    O2 at ESP inlet 4 %
    False air 23.6686390532544 %
    Sp. gas volume at ESP I/ 2.20203267423534 kg/kg clk
    412881.126419125 kg/hr
    469513.536301188 m3/hr
    Gas density at ESP 1.42 kg/nm3
    0.879380666363294 kg/m3
    14 Precalciner evaluation
    Calciner effective volum 942.18 M3
    Calciner gas residence t 7.56234865592219 Sec
    Sp. gas in calciner 0.7 kg/kg clg
    O2 2.5 %
    False air in PC 13.5869565217391 %
    0.790735597826087 kg/kg clg
    Gas volume in PC 148262.924592391 kg/h
    Calciner temp. 850 Deg C
    100 MmWG
    Density of gas 1.41 kg/nm3
    0.330561961654639 kg/m3
    Gas volume in PC 448517.802381909 m3/h
    124.588278439419 m3/s
    15 TAD
    Gas flow in TAD 0.77123475 kg/kg clg
    144606.515625 kg/hr
    111837.985788863 Nm3/h
    Gas temp. in TAD 933 Deg C
    Pressure 50 MmWg
    Gas volume in TAD 509740.890506923 m3/h
    141.594691807479 m3/s
    TAD area 5.5126 M2
    TAD diameter 2.65 M
    Gas velocity in TAD 25.6856459397523 m/s
    16 Burner- Kiln
    Fuel NCV 9950 Kcal/kg
    Sp. fuel consumptiom 0.076884422110553 Kg fuel/ kg clk
    Fuel rate- kiln 5045.54020100503 Kg fuel/ hr
    Margin 25 % 6306.92525125628 Kg fuel/ hr
    Heat capacity of burner 62.75390625 Gcal/hr

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