Foundations
Foundations
Foundations
P • A • R • T • 1
FOUNDATION AND
CIVIL ENGINEERING
SITE DEVELOPMENT
Site hydrology and land planning are two initial factors that influence land use and foundation
design. Part 1 addresses these concerns. Site hydrology involves both subsurface and surface water
content and movement. Land planning develops construction techniques intended to accommodate
hydrologic problems and provide best use of the parcel. Coverage of the topic will be rather
cursory—as a rule, foundation engineers are not involved with the early stages of development, but
an awareness of the potential problems is beneficial.
SECTION 1A
WATER BEHAVIOR IN SOILS
ROBERT WADE BROWN
Site hydrology and land planning are two initial factors that influence land use and foundation de-
sign. This section addresses these concerns. Site hydrology involves both subsurface and surface
water content and movement. Land planning develops construction techniques intended to accom-
modate hydroponic problems and provide best use of a parcel of land. The coverage will be rather
cursory. As a rule, foundation engineers are not initially involved with the early stages of develop-
ment. An awareness of the potential problems is, however, beneficial.
The regime of subsurface water can be divided into two general classifications: the aeration zone
and the saturation zone. The saturation zone is more commonly termed the water table or ground-
water, and it is, of course, the deepest. The aeration zone includes the capillary fringe, the interme-
diate belt (which may include one or more perched water zones), and, at the surface, the soil water
belt, often referred to as the root zone (Fig. 1A.1). Simply stated, the soil water belt provides mois-
ture for the vegetable and plant kingdoms; the intermediate belt contains moisture essentially in
dead storage—held by molecular forces; and the perched ground water, if it occurs, develops essen-
tially from water accumulation either above a relatively impermeable stratum or within an unusually
permeable lens. Perched water occurs generally after heavy rain and is relatively temporary. The
capillary fringe contains capillary water originating from the water table. The soil belt can contain
capillary water available from rains or watering; however, unless this moisture is continually re-
stored, the soil will eventually desiccate through the effects of gravity, transpiration, and/or evapora-
tion. When it does so, the capillary water is lost. The soil belt is also the zone that most critically in-
fluences both foundation design and stability. This will be discussed in the following sections. As
stated, the more shallow zones have the greatest influence on surface structures. Unless the water
table is quite shallow, it will have little, if any, material influence on the behavior of foundations of
normal residential structures. Furthermore, the surface of the water table, the phreatic boundary,
will not normally deflect or deform except under certain conditions, such as when it is in the prox-
imity of a producing well. Then the boundary will draw down or recede.
Engineers sometimes allude to a “natural” buildup of surface soil moisture beneath slab founda-
tions due to the lack of evaporation. This phenomenon is often referred to as center doming or cen-
1.3
SOIL WATER
BELT
CAPILLARY
INTERMEDIATE WATER
BELT
PERCHED
GROUNDWATER
AERATION ZONE FREE WATER
CAPILLARY
SURFACE
FRINGE
ter lift (refer to Sec. 7A.3). If the source for this moisture is assumed to be the water table and if the
water table is deeper than about 10 ft (3 m),* the boundary (as well as the capillary fringe) is not
likely to “dome”; hence, no transfer of moisture to the shallow soils would be likely. The other
source of moisture could involve the capillary or osmotic transfer from underlying soils to the dryer,
more shallow soils. When expansive soils are involved, this intrusion of moisture can cause the soil
to swell. This swell is ultimately going to be rather uniform over the confined area. (This expansive
soil has a much greater lateral than vertical permeability.) Again no “natural doming” is likely to oc-
cur. Refer to Sec. 1A.8.
Following paragraphs will provide further discussion concerning water migration in various
soils as represented by several noted authorities.
Alway and McDole [1]† conclude that deep subsoil aquifers (e.g., water table) contribute little, if
any, moisture to plants and, hence, to foundations. Upward movement of water below a depth of 12
in (30 cm) was reportedly very slow at moisture contents approximating field capacity. Field capac-
ity is defined as the residual amount of water held in the soil after excess gravitational water has
drained and after the overall rate of downward water movement has decreased (zero capillarity).
Soils at lower residual moisture content will attract water and cause it to flow at a more rapid rate.
Water tends to flow from wet to dry in the same way as heat flows from hot to cold—from higher
energy level to lower energy level.
Rotmistrov [1] suggests that water does not move to the surface by capillarity from depths
greater than 10 to 20 in (25 to 50 cm). This statement does not limit the source of water to the water
table or capillary fringe. Richards [1] indicates that upward movement of water in silty loam can de-
velop from depths as great as 24 in (60 cm). McGee [1] postulates that 6 in (15 cm) of water can be
brought to the surface annually from depths approaching 10 ft (300 cm). Again, the source of water
is not restricted in origin.
The seeming disparity among results obtained by these hydrologists is likely due to variation in
experimental conditions. Nonetheless, the obvious consensus is that the water content of the surface
soil tends to remain relatively stable below very shallow depths and that the availability of soil water
derived from the water table ceases when the boundary lies at a depth exceeding the limit of capil-
lary rise for the soil. In heavy soils (e.g., clays), water availability almost ceases when the water
source is deeper than 4 ft (120 cm), even though the theoretical capillary limit normally exceeds this
distance. In silts, the capillary limit may approximate 10 ft (300 cm), as compared to 1 to 2 ft (30 to
60 cm) for sands. The height of capillary rise is expressed by Eq. (1A.1).
or (1A.1)
2Tst
hc = ᎏ cos ␣
r␥T
Water in the upper or aeration zone is removed by one or a combination of three processes: Transpi-
ration, evaporation, and gravity.
1A.3.1 Transpiration
Transpiration refers to the removal of soil moisture by vegetation. A class of plants, referred to as
phreatophytes, obtain their moisture, often more than 4 ft (120 cm) of water per year, principally
from either the water table or the capillary fringe. This group includes such seemingly diverse
species as reeds, mesquite, willows, and palms. Two other groups, mesophytes and xerophytes, ob-
tain their moisture from the soil water zone. These include most vegetables and shrubs, along with
some trees. In all vegetation, root growth is toward soil with greater available moisture. Roots will
not penetrate a dry soil to reach moisture. The absorptive area of the root is the tip, where root hairs
are found. The loss of soil moisture by transpiration follows the root pattern and is generally some-
what circular about the stem or trunk. The root system develops only to the extent necessary to sup-
ply the vegetation with required water and nutrition. Roots not accessible to water will wither and
die. These factors are important to foundation stability, as will be discussed in following sections.
In many instances, transpiration accounts for greater loss of soil moisture than does evaporation.
In another process, interception, precipitation is caught and held by foliage and partially evaporated
from exposed surfaces. In densely planted areas, interception represents a major loss of rainfall, per-
haps reaching as high as 10 to 25% of total precipitation [1].
DEPTH
AREA OF PRINCIPAL
LOSS OF MOISTURE
PENETRATION
FIGURE 1A.2 Typical loss of soil moisture from beneath a slab founda-
tion during prolonged drying cycle.
The infiltration feature of soil is more directly related to penetration from rain or water at the sur-
face than to subsurface vertical movement. The exceptions are those relatively rare instances in
which the ground surface us within the capillary fringe. Vertical migration or permeation of the soil
by water infiltration could be approximately represented by the single-phase steady-state flow equa-
tion, as postulated by Darcy [3].
Ak ⌬P
Q=– ᎏ
冢 冣冢 ᎏ
L
+ g sin ␣␥冣
c
(1A.2)
Ak
冢 冣
Q = – ᎏ (⌬P + gc h␥)
L
Ak H
Q=– ᎏ
冢 冣冢 ᎏL 冣
When flow is horizontal, the gravity factor gc drops out. Any convenient set of units may be used in
Eq. (1A.2) so long as the units are consistent. Several influencing factors represented in this equa-
tion pose a difficult deterrent to mathematical calculations. For example, the coefficient of perme-
ability k can be determined only by experimental processes and is subject to constant variation, even
within the same soil. The pore sizes, water saturation, particle gradation, transportable fines, and
mineral constituents all affect the effective permeability k.
In the instance of expansive clays, the variation is extremely pronounced and subject to continu-
ous change upon penetration by water. The hydraulic gradient ⌬P and the distance over which it
acts, ⌬L, are also elusive values. For these reasons, permeability values are generally established by
controlled field or laboratory tests in which the variables can be controlled. In the case of clean
sand, the variation is not nearly as extreme, and reasonable approximations for k are often possible.
In essence, Eq. (1A.2) provides a clear understanding of factors controlling water penetration
into soils but does not always permit accurate mathematical calculation. The rate of water flow
does not singularly define the moisture content or capacity of the soil. The physical properties of
the soil, available and residual water, and permeability each affect infiltration. A soil section 3 ft
(90 cm) thick may have a theoretical capacity for perhaps 1.5 ft (0.46 m) of water. This is cer-
tainly more water than results from a serious storm; hence, the moisture-holding capacity is sel-
dom, if ever, the limiting criterion for infiltration. That is as it would appear from the foregoing
paragraphs.
To better comprehend the variations in the permeability coefficient k, consider the following val-
ues, sometimes considered “typical” for various soils (after Terzaghi and Peck, Soil Mechanics in
Engineering, 2nd Ed., Wiley, New York, 1967):
Sand: 10–3 to 10–5 cm/s (1000 to 10 ft/year)
Silty Clay: 10–5 to 10–7 cm/s (10 to 0.1 ft/year)
Clay: less than 10–7 cm/s (less than 0.1 ft/year)
In a more specific vein, Dr. Malcomb Reeves reported permeability values for London clay of 1
cm/day (2.78 × 10–4 cm/s or 278 ft/year); refer to Sec. 6A.6. In the case of expansive soils, the hori-
zontal permeabilities Kh often exceed the indicated values Kv by a factor of 10 or more. This is be-
cause of the presence of fissures, roots, induced fractures, bedding planes, etc.
In addition to the problems of permeability, infiltration has an inverse time lag function. Figure
1A.3 is a typical graphical representation of the relationship between infiltration and runoff with re-
spect to time. At onset of rain, more water infiltrates, but over time, most of the water runs off and
little is added to the infiltration.
Clays have a greater tendency for runoff, as opposed to infiltration, than sands. The degree of the
slope of the land has a comparable effect, since steeper terrains deter infiltration. Only the water
that penetrates the soil is of particular concern with respect to foundation stability. The water that
fails to penetrate the soil is briefly discussed in Section 1A.5.
1A.5 RUNOFF
Any soil at a level above the capillary fringe tends to lose moisture through the various forces of
gravity, transpiration, and evaporation. Given sufficient lack of recharge water, the soil water belt
RUNOFF
1.6
1.2
0.8
INFILTRATION
0.4
will merge with and become identical in character to the intermediate belt. However, nature pro-
vides a method for replenishing the soil water through periodic rainfall. Given exposure to rain, all
soils absorb water to some varying degree, dependent upon such factors as residual moisture con-
tent, soil composition and gradation, and time of exposure. The excess water not retained by the soil
is termed runoff (Fig. 1A.3).
As would be expected, sands have a high absorption rate and clays have a relatively low absorp-
tion rate. A rainfall of several inches over a period of a few hours might saturate the soil water belt
of sands, but penetrate no more than 6 in in a well-graded, high-plasticity soil. A slow, soaking rain
would materially increase penetration in either case. The same comparison holds whether the source
of water is rain or watering. Parts 7 and 9 also develop the importance of maintaining soil moisture
to aid in preventing or arresting foundation failures.
Even in arid areas, an overabundance of water can occur sporadically due, principally, to storm
runoff. If these surpluses can be collected and stored, a renewable resource is developed that in-
volves conservation during periods of plenty for future use during times of shortage. Generally, this
storage can be in the form of surface reservoirs or recharged aquifers [5].
Surface reservoirs suffer losses from evaporation, as well as occasional flooding, and are some-
what limited because of topographical demands.
Underground storage can be realized through natural groundwater recharge or artificial
recharge. The obvious advantage to either form of underground storage is high capacity, simplicity,
no evaporation losses, and low costs. Natural groundwater recharge occurs when aquifers are un-
confined, surface soils are permeable, and vadose (aeration) zones have no layers that would restrict
downward flow. When and where the foregoing conditions do not exist, artificial recharge is neces-
sary. The latter requires that a well be drilled into the aquifer. Such wells can be used to inject water
into or remove water from the aquifer, or both, depending on supply and demand. The prime storage
zones include limestone, sand, gravel, clayey sand, sandstone, and glacial drift aquifers. The quality
of the aquifers and recharge water depends mostly upon availability. Under the most adverse condi-
tions, appropriate thought, well design, and operation procedures can produce potable water. Addi-
tional detail on this topic can be found in Ref. 5.
Preceding sections have suggested the influence of groundwater hydrology on foundation stability.
This is most certainly true when the foundation-bearing soil contains an expansive clay. One com-
plex and misunderstood aspect is the effect roots have on soil moisture. Without question, transpira-
tion removes moisture from the soil. Exactly how much, what type, and from where represent the
basic questions. If the roots take only pore (or capillary) water and/or remove the moisture from
depths deeper than about 3 to 7 ft (1 to 2 m), the moisture loss is not likely to result in shrinkage of
the soils sufficient to threaten foundation stability.
Logically, in semiarid climates, the root pattern would tend to develop toward deeper depths. In wet-
ter areas, the root systems would be closer to the surface. In that instance, the availability of mois-
ture would be such that the roots’ needs could be supplied without desiccation of the soil; see Figs.
FLATS
1 (FOUR-PLEX APARTMENTS)
3
32
30 26
2
MATURE OAK
1A.4 and 1A.5 and Table 1A.1. [An explanation of the Atterberg limits (LL, PL, and PI) is given in
Sec. 2A.]
The soil in question is identified as a London clay with physical and chemical characteristics
similar to many of the typical fat clays found in the United States. The London climate has a CW fac-
tor* in range of 35 to 40, which is similar to that for Mississippi and Washington. Note that the soil
moisture content remains constant from 2 to 5 m (6.6 to 16.4 ft) despite the close proximity of the
mature oak tree (Table 1.1). Although this observation might be surprising, it is by no means an iso-
lated instance. The test borings provided data on the loss of soil moisture, but there was nothing to
indicate the root pattern. This information is not critical but would have been interesting. Note, how-
ever, that all tests commenced below the 2 ft (0.6 m) level, which seems to be the maximum depth
from which roots remove moisture in this environment. (Refer to Sec. 6A.6, “Clay Mineralogy,” and
Sec. 7B.5, “Expansive Soils,” for additional information concerning water behavior in clay soils.) In
areas with more extreme climates and the same general soil, the root development pattern would
more closely resemble that in Fig. 1A.6. It is worth mentioning that, during earlier growth stages,
particularly if the tree is being conscientiously watered, the root system might be quite shallow—
within the top 1 ft (30 cm) or so. Dry weather (lack of “surface” moisture) forces the roots to seek
deeper soils for adequate water. The surface roots can remain dormant in a low-moisture environ-
ment for extended periods of time and become active again when soil moisture is restored.
Although the so-called fat clays are generally impermeable, thus limiting true capillary transfer
of water, intrinsic fractures and fissures allow the tree or plant root system to pull water from soil a
radial distance away somewhat in excess of the normal foliage radius. A side point worthy of men-
tion is that when transpiration is active, evaporation diminishes (the shaded areas lose less mois-
ture). The net result is often a conservation of soil moisture. The depth within which seasonal soil
moisture varies is often referred to as the soil active zone. The total soil moisture change involves
both evaporation and transpiration.
With respect to Fig. 1A.6, Dr. Don Smith, Botanist at The University of North Texas, Denton,
suggests certain generalities:
1. D1 is in the range of 2 ft (0.6 m) maximum.
2. Wr is in the range of 1.25XW, where W is the natural canopy diameter (unpruned).
*CW is the climatic factor developed by the Building Research Advisory Bulletin (BRAB). It is used in the
design of slab-on-ground foundations.
TABLE 1A.1 Atterberg Limits and Soil Moisture for London Clay BH No. 2: Brown-Gray
Mottled Silty Clay
Depth
Soil
m ft LL, %* PL, %* PI, %* W, %* classification
2.0 6.6 93 27 66 30 CE
3.5 11.5 86 28 59 30 CV
4.5 14.8 89 28 61 30 CV
5.0 16.4 85 26 59 29 CV
*LL = liquid limit; PL = plastic limit; PI = plasticity index; W = natural moisture. The British Soil Classifi-
cation uses CV for soils with an LL between 70 and 90 and CE for soils with an LL in excess of 90.
W
H
D1
D2
Wr
3. When moisture is not readily available at D1, the deeper roots D2 increase activity to keep the
tree’s needs satisfied. If this is not possible, the tree wilts.
4. H has no direct correlation to WR, D1, or D2 except the indirect relation that H is relative to the
age of the tree.
T. T. Koslowshi [6] and the National House-Building Council [7] suggest values for D2, and the ef-
fective D1, as shown in Table 1A.2. Note that the depth of soil moisture loss due to the near surface
feeder roots is not to be confused with depth of total soil moisture loss (activity zone). The impor-
tant point is that soil moisture losses from either transpiration or evaporation normally occur from
relatively shallow depths. Both Tucker and Davis [2] and Tucker and Poor [8] report test results that
indicate that 84% of total soil moisture loss occurs within the top 3 to 4 ft (1 to 1.25 m) (Fig. 1A.7).
The soil involved was the Eagle Ford (Arlington, Texas) with a PI in the range of 42. Other scien-
tists, such as Holland and Lawrence [9], report similar findings. The last publication suggests soil
moisture equilibrium below about 4 ft (1.25 m) from test data involving several different clay soils
in Australia with PIs ranging from about 30 to 60.
It might be interesting to note that the data accumulated by Tucker, Davis, and others [2,8,10]
seem to indicate both minimal losses (if any) in soil moisture beneath the foundation and shallow
TABLE 1A.2b Depth of Tree Roots, London, England (PI above 40)*
Name Age D1 m (ft)† H (height), m (ft)
High water demand
Elm Mature 3.25 (10.6) 18–24 (59–79)
Oak Mature 3.25 (10.6) 16–24 (52–79)
Willow Mature 3.25 (10.6) 16–24 (52–79)
Moderate water demand
Ash Mature 2.2 (7.2) 23 (75)
Cedar Mature 2.0 (6.6) 20 (65.6)
Pine Mature 2.0 (6.6) 20 (65.6)
Plum Mature 2.0 (6.6) 10 (32.8)
Sycamore Mature 2.2 (7.2) 22 (72)
Low water demand
Holly Mature 1.55 (4.9) 12 (39.4)
Mulberry Mature 1.45 (4.7) 9 (29.5)
10
B. soil beneath a
slab foundation
RELATIVE SOIL MOISTURE (%)
9
8
7
tangents
6
ditions.
4
3
Approximate death
of perimeter beam.
2
1
0 1 2 3 4 5 6 7 8 9 10
FIGURE 1A.7 Typical loss of soil moisture versus depth during a prolonged drying cycle. The tangent
lines indicate the dramatic change in comparative soil moisture versus depth. (From Davis and Tucker,
Ref. 2.)
losses outside the perimeter (Fig. 1A.7). Curve B presents moisture values taken from soil beneath
the foundation. These data suggest slightly higher moisture levels than those plotted in curve A but
also reflect a generally uniform buildup. The data in Fig. 1A.7 show that, while soil moisture varies
to a depth of perhaps 7 ft (2.14 cm), over 85% of total soil moisture change occurred within the top
3 ft or so. Data published by McKeen and Johnson [12] reflect the same general conclusion. Their
data reflect a relationship between the depth of the active zone, which varies with both suction (or
capillary) pressure, and the number of cycles of wetting and drying that occur within the year.
Nonetheless, between 80 and 90 percent of the total soil moisture variation occurred within the top
1.5 m (4.5 ft). Komornik presents data on an Israeli soil that show similar results [13]. The depth of
moisture change extended to 11½ ft (3.5 m), but approximately 71% of the total change occurred
within the top 3.2 ft (1 m). Sowa presented data that suggest an active depth of 0.3 to 1.0 m (1 to 3.2
ft) for a Canadian soil [14]. These observations, again, would seem to support the foregoing conclu-
sions and opinions. A source for similar information can be found in “Building Near Trees” [7].
This document presents data compatible with those previously cited. Again the only question in-
volves the issue of whether the tree height H is the important dimension describing root behavior or
whether the canopy width W is the true concern, as apparently believed by most botanists.
Other authorities who agree with the statements concerning shallow feeder roots are John Haller
[15], Neil Sperry [16], and Gerald Hall [17]. Haller states that the majority of feeder roots are found
within 1 to 1½ ft (30 to 45 cm) of the surface. He explains that “. . . it is here that the soil is the rich-
est and aeration the simplest.” Both air and nutrition (water) are required by the healthy tree. Sperry
and Hall concur. Deeper root systems are present but their primary function is to provide stability to
the tree. In fact, the tap roots have the principal relationship to the tree height. This correlation is ex-
ploited by Bonsai growers who dwarf trees by shortening the tap root.
Many geotechnical engineers do not seem to share these views expressed by botanists. Dr. Poor
seems to feel that the radial extent of a tree’s root pattern is greater (H to 1.5H) and the depth of
moisture loss to transpiration is deeper [8]. Part of the apparent basis for his beliefs are presented
in Fig. 1A.7 and in Sec. 1A.8.1 as item 11. These data as interpreted by the author seem to pro-
vide a limit on root radius of 0.5W (canopy width) and transpiration effective depth due to shal-
low feeder roots of less than 2.0 ft (61 cm) [11]. These values are of primary concern to founda-
tion stability.
The overall maximum depth of effective soil moisture loss (active zone) appears to be in the
range of about 1 to 4 m (3.2 to 12.8 ft), depending on the proximity of trees and geographic location
[8,9,12–14,18]. Transpiration losses at depths below 2 m (6.6 ft), may not materially influence foun-
dation stability [18]. These conclusions are also supported by the author’s experience from 1963 to
the present. The root systems for plants and shrubs would be similar to that shown in Fig. 1A.6, ex-
cept on a much smaller scale. The interaction of tree root behavior and foundation failure is consid-
ered in following sections, especially 7A, 7B, 7C, and 9A.
10
0
–10
–20
–30
–40 3 m ground rod data
–50 omitted for clarity
Group 1
–60
10
VERTICAL GROUND MOVEMENT (mm)
0
–10
–20
–30
–40
–50
–60
–70 surface
1m bGL
–80 2m bGL
3m bGL
–90 4m bGL
–100
Group 2
–110
1988 1989 1990 1991
FIGURE 1A.8 Results obtained from ground movement rods: remote from trees (Group 1); and near trees (Group 2).
cause for repair) was about 1.0 to 2.3 (30 to 70%). [Three out of four foundations repaired were of
slab construction (as opposed to pier-and-beam) and over 94% of the foundations were of steel-rein-
forced concrete construction.] Most of the repairs catalogued as “settlement” involved instances of:
(1) shimming of interior pier caps (pier-and-beam foundation), (2) underpinning (raising) slab foun-
dation wherein proper mudjacking was not included in the initial repairs and subsequent mudjack-
ing of the interior slab was required, or (3) foundations constructed on uncompacted fill. Delete
these from the settlement statistics and the incidence of settlement repairs is reduced to something
like 3%.
4. Texas’ shallow soils generally exist at moisture levels between the SL and PL with, as a rule,
the moisture contents somewhat closer to PL.* In deeper soils, the W% is something higher, be-
tween the PL and LL. (For comparative purposes, the CW rating ⬇ 20.)
5. All soil shrinkage ceases when W% approaches the SL (by definition) and does not com-
mence until the moisture content is decreased below the LL. Soil swell in expansive soils effectively
ceases at W% content above or near the PL. (Refer to Chap. 6.) Thus, moisture changes at levels
much below the LL or much above the SL do not affect expansive soil volume (or foundation move-
ment) to any appreciable extent.
*The Atterberg limits (LL, PI, PL, SL, W%) are discussed in detail in Sec. 2A.
6. Expansive soil particles tend to shrink at moisture reductions between something below the
LL and the SL. Refer to Fig. 1A.8 [23]. Those existing at a W% between the SL and PL tend to swell
upon access to water. Refer to Figs. 7B.2 and 1A.8. [Nonexpansive (or noncohesive) soils are prone
to shrink when water is removed from them at or near saturation (or LL). Particle consolidation
largely accounts for this volumetric decrease rather than particle shrinkage.]
7. The data depicted in Fig. 1A.9 (McKenn, Ref. 24) suggest a basic relationship between soil
volume change and W% expressed as pF [pF is the logarithm to base 10 of the pressure in centime-
ters of water (1 pF = 1 kPa, 2 pF = 10 kPa, 3 pF = 100 kPa, etc.)]. The range of volume change ver-
sus pF decreases between the field capacity (2.2 pF) and shrinkage limit (5.5 pF). For more practical
concerns, a plant’s removal of water (transpiration) is probably limited even further, to that level be-
tween field capacity (2.2 pF) and the point of wilt (4.2 to 4.5 pF). Note that the field capacity repre-
sents a W% less than the LL and the point of plant wilt is well above the SL. Similar conclusions
have been published by F. H. Chen [20].
Evapotranspiration, on the other hand, would transcend a wider scope. The combined effect of
soil moisture withdrawal could reflect soil volume changes between the field capacity and SL—a
wider range than that likely for transpiration alone.
A soil can gain or lose moisture, within specific limits, without a corresponding change in vol-
ume [20,23,24].
8. There is definitely a relationship between shrinkage and swell in an expansive soil. A soil that
swells will shrink (and vice versa) upon changes in available moisture. However, assume a given
specimen where an increase of 4% moisture produces a swell of X%. Will removal of 4% moisture
cause the soil to shrink X%? Not likely [20].
Chen’s report, outlining a series of tests using a Denver remolded clay shale, indicates that only
at the point of critical dry density does shrinkage equal swell [20]. Figure 1.10 depicts test data
showing the shrink and swell resulting from controlled initial moisture contents. In these tests, the
dry density was kept reasonably constant (107.0 ± 0.6 lb/ft3) and the initial moisture content was
A
B
LL (1.0)
Field Capacity (2 to 2.5)
030
025
PL 3.2 to 3.5
Volume Change
020
005
000
0 1 2 3 4 5 6 7
Soil Suction (pF) SL (5.5)
SWELLING CURVE
SHRINKAGE CURVE
15
10
5
S.L.
P.L.
0
10 15 20 25
MOISTURE CONTENT %
varied from slightly below the shrinkage limit (15.5% versus 15.1%) to slightly below the plastic
limit (22.4% versus 22.3%). The samples were placed under a surcharge pressure of 1 lb/in2 (7 kPa)
and allowed to swell in distilled water. After two or three days the specimens were removed from the
water, weighed, and allowed to dry. Once air-dried to initial weight, each specimen was again
weighed and the density and moisture content determined. From these data, the percent shrinkage or
swell was determined.
As expected, the swell potential decreases as the initial moisture (in situ) increases, approaching
zero as the moisture contents nears saturation. Also, shrinkage ceases both at the moisture content
referred to as the shrinkage limit (SL) and at or near saturation. Shrinkage is equal to swell at points
A and B. Between the points A and B shrinkage potential is greater than swelling. Outside this range,
the reverse is true.
9. Heave of surface soils occurs mostly within rather confined limits, as noted above (SL to
proximity PL). It would seem that removal of surface vegetation in a CW ⬇ 20 climate would en-
courage soil desiccation as opposed to net W% gain (assuming reasonable drainage). If expansive
soils are properly drained, it would seem likely that W% variations largely would occur at relatively
shallow depths. In climates such as London’s [30 in (76 cm) annual rain distributed over about 152
days)], the in situ W% in absence of transpiration (lack of evaporation) should, in fact, increase.
However, once again, this effect on soil movement begins to cease as the W% approaches or some-
what exceeds the PL. It would seem that W% in London, for example, would be consistently higher
that in the United States. London’s rainfall (though roughly equivalent to Dallas–Fort Worth’s annu-
al rainfall of 30 in) is distributed rather evenly over 152 days as opposed to the 15 days that account
for 80% of the Dallas–Fort Worth precipitation. The considerably more moderate temperature
ranges would combine with the extended rain to logically produce both higher and generally more
stable W%. [The annual average temperature in the Dallas–Fort Worth area is about 65°F (18°C),
whereas that for London is about 52°F (11°C). The relative temperature ranges are 15° to 105°F
(–9° to 40°C) for Dallas–Fort Worth and 38° to 78°F (3° to 25°C) for London.]
10. Vegetation (transpiration) removes soil moisture mostly at very shallow depths [15–17]. The
U.S. horticulture community invariably recommends that trees be watered and fed at or near the drip
line (extend of canopy). Further, most agree that nutritional roots are classically quite shallow—
within 12 to 24 in (30 to 60 cm). The reasons given include: (1) root development favors loosely
compacted soil, (2) roots like oxygen, (3) roots like water, (4) roots like sunlight (to some extent),
and (5) roots exert only that energy necessary for survival. Under particularly adverse conditions
(such as a prolonged draught) feeder roots may develop at deeper depths. Still it is generally agreed
that 90% of the tree’s moisture needs are taken from 12 to 24 in (30 to 60 cm).
11. It has been well established by many research projects that foundation stability is not influ-
enced by soil behavior below the soil active zone (SAZ). In Dallas, the preponderance (87%) of that
influence on foundation stability is limited to about 3 ft (1 m), although the SAZ may extend to
depths in excess of 7 ft (2.13 m). [8,11] Other geographical locations report different depths for the
active zone. For example: (1) for a Canadian soil, Sowa [14] indicates the depth of the soil active
zone to be 1 to 3 ft (0.3 to 1 m); (2) for an Israeli soil, Komornik [13] reports an active soil zone as
deep as 11.5 ft (3.5 m) but approximately 71% of the total moisture variation occurrs within the top
3.2 ft (1 m); (3) Holland and Lawrence report data on an Australian soil where soil moisture equi-
librium depth is less than 4 ft (1.25 m) [9].
12. Other factors of concern include such issues as: (1) overburden tends to suppress soil expan-
sion; doubling the effective overburden pressure (1000 to 2000 lb/ft2) can reduce swell by about
one-third (F. H. Chen) [20]; (2) the surcharge load on the soil diminishes with depth (for strip foot-
ings the effect of load is in the range of only 10% at a depth of twice the width); and (3) low soil
permeabilities severely inhibit soil moisture movement, particularly in a vertical direction [expan-
sive (sedimentary) soils in general have much higher lateral than vertical permeability].
13. Without a doubt, the age and proximity of the tree (and the depth of the perimeter beam) are
very important factors that affect the amount of water a tree might remove from the foundation-
bearing soil. Certainly, younger trees tend to remove moisture at a faster and greater relative rate.
Also, trees tend to require much more water during growth periods. Without the leaves or during
dormancy, a tree might require as little as 1% of the growth amount of moisture. The influence of
transpiration or foundation stability should thus be relative to season. It would seem wise in most
cases not to plant new trees in close proximity to the foundation. Nonetheless, concrete evidence
available to the author seems to suggest that the impact of vegetation on the stability of foundation
is grossly overstated. Any proof to the contrary would be welcome.
14. Many engineers in the United States (and probably elsewhere as well) confuse center heave
with perimeter settlement. Hence, the influence of trees is often overstated. (Refer to Sects. 7A. and
9A.) Sound evidence and not wishful thinking should be the final criterion for decision making.
One source for reliable data offers a history of over 25,000 actual repairs performed over 30 years.
Many of these repairs were performed on structures with trees (in some cases multiple trees) locat-
ed in close proximity to the foundations, sometimes as close as 1 ft (0.3 m). There is no memory of
the repair company suggesting or requiring the removal of any tree, bush, or other vegetation. Yet in
absence of tree removal, none of the repairs experienced a subsequent failure that could be attrib-
uted to the presence of a tree, bush, or vegetation. (These data were collected primarily from the
Dallas–Fort Worth area of Texas but data points included other states from Arizona to Illinois and
Oklahoma to Florida.) Does this seem to dispute the deleterious influence of trees on foundation
stability? If the trees played a predominate part in causing the initial foundation failure, why did not
the same or similar problem recur? Also many other foundations within the same areas have a tree
(or trees) in close proximity to the foundation, yet never suffer foundation distress. It does not stand
to reason that trees are capable of preferentially selecting one address over another.
15. Again with reference to the study mentioned above and item 3, most of the repair causes
were attributed to upheaval brought about by the accumulation of water beneath the slab foundation.
(Once the source for water was removed, the foundation stabilized.) There seems to be some confu-
sion in terminology in addressing slab heave on expansive soils. An often misused term is natural
center doming, which allegedly describes the buildup of soil moisture due to capillary and/or os-
motic transfer. Proponents believe that this phenomenon occurs in most slab-on-grade foundations,
with the net result being a central high or domed area. Research does not verify this conclusion
[9,11]. Also, for greater detail, refer to Sections 7A, 7B, 7C, and 8. Center lift is another term used
in the BRAB and Post Tension Institute (PTI) books (Refs. 25, 26). This is an important design con-
cern that relates more to upheaval than to center doming. (Refer to Sec. 9A.)
1A.9 CONCLUSIONS
What factors have become obvious with respect to soil moisture as it influences foundation sta-
bility?
1. Soil moisture definitely affects foundation stability, particularly if the soil contains expansive
clays.
2. The soil belt is the zone that affects or influences foundation behavior the most.
3. Constant moisture is beneficial to soil (foundation) stability.
4. The water table, in itself, has little, if any, influence on soil moisture or foundation behavior, es-
pecially where expansive soils are involved.
5. Vegetation can remove substantial moisture from soil. Roots tend to find moisture. In general,
transpiration occurs from relatively shallow depths.
6. Introduction of excessive (differential) amounts of water under a covered area is cumulative and
threatens stability of some soils. Sources for excessive water could be subsurface aquifers (e.g.,
temporary perched groundwater), surface water (poor drainage), and/or domestic water (leaks or
improper watering). Slab foundations located on expansive soils are most susceptible to the lat-
ter. Refer to Sects. 7A, 7B, 7C, and 9A.
7. Assuming adequate drainage, proper watering (uniformly applied) is absolutely necessary to
maintain consistent soil moisture during dry periods—both summer and winter.
8. The detrimental effects on foundations from transpiration appear to be grossly overstated.
The homeowner can do little to affect either the design of an existing foundation or the overall
subsurface moisture profile. From a logistical standpoint, about the only control the owner has is to
maintain moisture around the foundation perimeter by both watering and drainage control and to
preclude the introduction of domestic water under the foundation. Adequate watering will help pre-
vent or arrest settlement of foundations on expansive soils brought about by soil shrinkage resulting
from the loss of moisture.
From a careful study of the behavior of water in the aeration zone, it appears that the most sig-
nificant factor contributing to distress from expansive soils is excessive water beneath a protected
surface (foundation), which causes the soil to swell (upheaval). From field data collected in a 30
year study (1964–1994), including some 25,000 repairs, it is an undeniable fact that a wide majority
of these instances of soil swell were traceable to domestic water sources as opposed to drainage de-
ficiencies. Further, the numerical comparison of failures due to upheaval versus settlement was esti-
mated to be in the range of about 2 to 1. Refer to Sects. 7A, 7B, 7C, and 8 for more detailed infor-
mation. Also bear in mind that the data described were accumulated from studies within a CW rating
(climatic rating) of about 20 (refer to Fig. 7.B.8.3). This describes an area with annual rainfall in the
range of 30 in (75 cm) and mean temperatures of about 65°F (18°C).
REFERENCES
SECTION 1B
SITE PREPARATION
BARBARA COLLEY
1B.1 INTRODUCTION
The presence of water over and under a building site impacts the way foundations perform. Main-
taining a consistent level of soil moisture is desirable. The best way to affect the consistency of the
soil moisture is by limiting the incursion of unplanned water onto the building pads. For this reason,
civil engineers and others design plans so that surface, and in some cases underground, water will
flow away from building foundations.
To protect the building pad from surface water, each project must be sculpted and compacted to di-
rect drainage away from buildings and other structures. The activities necessary to accomplish this
are called earthwork. Before concrete can be poured and structures built, the land must be prepared
to provide a strong base. A civil engineer specializing in soils should be assigned to determine the
characteristics of the soil, evaluate the potential for groundwater impacts and recommend construc-
tion methods to be used to provide the base for the structures. If the site is in a mountainous area or
an area subject to earthquakes, a geologist or geologic engineer should also be contracted to evalu-
ate risks and make recommendations for protection against landslides and earthquakes.
An investigation of the soils should be made for every site and a report made. The investigation
should be made by a qualified civil engineer specializing in soils science. The soils engineer will
visit the site, take soils samples, and make borings at various locations. The cores resulting from the
1.23
borings show the underlying strata. A three-dimensional view of the layers of earth and rock can be
projected from the cores. Although subsurface conditions cannot be described with absolute certain-
ty, the unknowns are reduced and much useful information is provided.
The different types of soil and rock on the site are identified. A series of tests are performed on
the soils to determine their strength, plasticity, potential for liquefaction, and permeability (See Sec-
tion 2A). The depth of groundwater is also provided. The level of groundwater varies with the time
of year and the character of the previous rainy seasons. If the seasons have not been typical or there
is historical evidence that groundwater is a problem, further investigation is indicated.
The information provided will be useful to the architect and structural engineer in designing the
structures, to the site engineer in designing paved surfaces and slopes, and to the contractor charged
with grading the site. If subsurface conditions change abruptly under a proposed structure location,
it may be necessary to excavate existing earth to provide a consistent earth foundation beneath that
structure, or to design different foundations for different parts of the structure.
The report should describe maximum allowable slopes. The allowable slope is based on the an-
gle of repose for the soil on the site. The angle of repose is the angle between horizontal and the
slope of a heaped pile of the material. Using a steeper slope could result in slope failure or landslide.
The slope is described as the unit horizontal distance necessary for each unit of vertical distance
(Fig. 1B.1). The slope described as 2:1 indicates two horizontal units to for every vertical unit. (The
same slope is defined as 1:2 vertical to horizontal in the metric system). These slopes will be used
between areas or pads of different elevations.
The relative compaction requirement should be included in the soils report and is important to
the site engineer. Typically, the engineered base for structures in the field must have 90 to 95% rela-
tive compaction. That is, the soil must be compacted to 90 to 95% of the maximum dry unit weight
from laboratory tests. Compaction testing methods are described later in this book.
FIGURE 1B.1 Slopes are described by the number of horizontal units for each vertical unit.
The natural earth in place may not be sufficiently compacted, in which case more earth will be
required to fill the same space after compaction. A clear demonstration of this can be seen by filling
a cup loosely with sand and clearing off the excess sand level with the top of the cup. If you then tap
the cup several times, the sand will compact, and the cup will no longer be full. The same is true for
earthwork.
All sites require some excavation and some embankment to provide level pads. If the earthwork
is measured in cubic yards for design and estimation purposes, more than a cubic yard of excavation
will be required for each cubic yard to be filled. The percentage difference, expressed as a portion
of 1, is called the compaction or shrinkage factor. The soils report should give a shrinkage factor
and may describe the optimum moisture needed and construction methods and equipment to be
used to accomplish the recommended compaction. The relationship used to determine the amount
of earth needed to compensate for shrinkage is shown here.
V
VR = ᎏ – S (1B.1)
100
Peoples lives and property can be destroyed very quickly by landslides and earthquakes; therefore,
hillside areas of existing or potential landslides should be identified. Once a previous or potential
landslide area is identified, recommendations can be made to avoid the risky areas. In some cases,
areas of potential landslides or of soil creep can be used if certain precautions are taken or the struc-
tures are designed to accommodate the problems.
Earthquakes can be a threat to life and can damage or destroy structures. There are two primary
ways that earthquakes cause damage. One is through the lateral forces created when the earth
moves. This is a structural engineering problem. The other cause is that some soils liquefy during
the ground shaking. These soils and their depths must be identified so that foundations can be de-
signed to withstand liquefaction.
The geologist will research the geologic history of the site, study aerial photographs, perform
soundings to determine subsurface densities, and dig trenches across suspected earthquake faults
and ancient landslides. Earth cores will also be extracted and studied. With this information, recom-
mendations can be made as to areas where structures are at risk and possible mitigation methods
must be taken.
The geologic report should also identify groundwater conditions. If the water table is near the
surface, it can create problems for structures. The geologist can make recommendations as to the
scope of the problem and make suggestions for removing the water so that it will not adversely af-
fect the structures.
On hillside sites, earthwork is usually significant. Earth is excavated from one area of the site and
placed on another in order to create a level pad or pads for the foundations. Where there will be high
cut or fill slopes, benches are usually required in the slope. The benches will stop falling rocks and
earth and will be used to intercept and redirect overland drainage. Benches are also required in ex-
isting sloped ground that will be covered by an embankment (Fig. 1B.2).
The natural slope is first scraped clean of any organic material, then cut into benches. The verti-
cal distances between benches and the width of the benches will be determined by the characteris-
tics of the soil, widths needed to operate equipment, and what the finished slope will be. Benches so
employed in fill slopes are usually sloped at 1% into the hillside and have a key in the bottom bench
to connect the soil masses.
Of prime importance in understanding the various elements of the grading plans as well as the other
aspects of design is the concept of elevations. When the term elevation is used, it may refer to an ac-
tual elevation (vertical distance in feet or meters above mean sea level), or it may refer to a vertical
distance above an assumed elevation. Although the dimension of the elevation is in feet or meters, it
is customary to show elevations without a dimension.
All plans using elevations should have a benchmark (BM). The benchmark is a vertical reference
point. The benchmark may be a brass disk set in concrete by the U.S. Geological Survey (USGS) or
some other agency, and tied to mean sea level, but it can be anything that has a permanent elevation
that can be referenced. Some jurisdictions require that all plans be referenced to their standard
benchmarks or USGS benchmarks. At this writing, USGS maps and benchmarks are in English
units (feet), except for some of the 1:100,000 maps produced in 1991 and 1992. Whether the eleva-
tions are in feet or meters will be clear from information provided on the map.
On projects where there is no existing benchmark in the vicinity, the surveyor may establish a
benchmark using some permanent feature such as a top of curb or manhole cover and give it an ar-
bitrary elevation high enough so that no point related to the project will have a negative elevation.
This point then has an assumed elevation and elevations are given to elements needed to design and
build the plan in reference to that benchmark. What is important is that all the vertical relationships
among the design elements is established. There are areas where the land is below sea level and will
have negative elevations, but when an assumed elevation is to be used for the benchmark, negative
elevations should be avoided.
Care should be taken when using elevations from existing plans. The benchmarks used to design
different projects are often taken from different sources, so the relation between elevations on the
projects will not be true. The elevation for a physical object taken from one benchmark may be dif-
ferent from an elevation for the same object taken from another benchmark, unless the two bench-
marks refer to a common benchmark. Even then, there may be some differences due to the degree of
precision or errors. Where two or more sets of existing plans are to be tied together, it may be neces-
sary to establish a benchmark equation. An example is
Rim elevation for sanitary manhole on Main Street at Spring Street 139.68 from Tract 5555
= 140.03 from Tract 5560
In this case, if elevations for Tract 5560 are to be used on the new project, but ties must be made to
objects in Tract 5555, 0.35 (140.03 – 139.68) must be added to all elevations taken from Tract 5555.
Before design is begun on the grading plan, elevations should be shown wherever they must be
considered in the design. This includes elevations for existing and proposed:
1. Natural ground
2. Ditch flow lines within project boundaries and outside a sufficient distance to show the limits of
the drainage basin (described later in this section) contributing drainage flows to the project
3. Tops of curbs at
a. Property lines
b. Beginnings and ends of horizontal curves
c. Beginnings, ends, and high or low points in vertical curves
d. High and low points in street center line profiles
e. Points beyond the property line as necessary to show the grade of the street so that smooth
transitions can be made.
4. Existing streets being met at connections and as necessary to show the grade of the street so that
smooth transitions can be made
5. The bases of trees and other amenities to remain
In most cases, the topographic map will have been produced through the use of photogrammetry,
and most of this information will be available on the map. The engineer must determine how far be-
yond the limits of the project topography is required before ordering the topographic map.
Lines connecting points of equal elevation are called contours (Fig. 1B.3). They are usually plot-
ted for even elevations of 1, 2, or 5 feet (0.3, 0.6, or 1.5 m). Where the terrain is very flat, the one
foot contour interval is used and intermediate elevations are spotted where the slope between con-
tours is not uniform. In steep terrain, the contour interval may be 5 feet (1.5 m), 10 feet (3 m), or
even greater. The steeper the slope, the closer the contours will be. Therefore, rather than fill the
map with contour lines, a greater interval is used.
The surveyor or photogrammetrist should have marked an elevation wherever there is a break in
the slope. Therefore, it should be safe to assume that the ground between elevations slopes evenly.
Though contours are used primarily to illustrate existing topographic conditions, contour grading
can be used to show proposed finished contours. During preliminary stages of design, the contours
as they will exist when the construction is complete can be drawn as a graphic illustration of the
concept. Exact contours can be drawn during the design phase to be used for earthwork calculations
and to show drainage patterns.
Cross-sections are used extensively in designing grading plans. Figure 1B.4 shows an example.
Elevations on the natural ground are plotted to scale in a line perpendicular to, and measured dis-
tances from, some reference line. When the points are connected, they represent the cross-section
of the natural ground. Then elevations at break points in the finished plan are plotted along the
same line. The elevation at the edge of the finished lot usually does not meet the existing ground
but is above or below it. This point is called the hinge point. From this point, a slope is designed
based on the slope recommended in the soils report. The slope will probably be between 1:1 and
4:1. That slope will be extended until it connects to the natural ground. That point is called the
catch point.
The grading plan must be designed with an understanding of the drainage criteria. The storm
drainage and overall design are coordinated with the grading plan. On hilly or complicated sites,
the first step may be a preliminary contour grading plan. Usually, street profiles are existing
or have been designed and proposed top-of-curb elevations or edge of pavement elevations calcu-
lated and transferred to the grading plan. This information is essential for designing the site grad-
ing.
There are three types of residential lot grading plans (Fig.1B.5):
Type A—All the overland drainage on the lot is directed to the street at the front of the lot.
Type B—Drainage on the front half of the lot is directed to the street in front, and drainage on the
back of the lot is directed to a street, alley, or ditch in the back of the lot.
Type C—All drainage is directed to the back of the lot.
Some jurisdictions allow only Type A drainage. Where type B or C is allowed, a ditch or other
drainage facility must be designed for the back of the lot. Storm drainage easements must then
be acquired to take the drainage across adjacent properties. All lots crossed with a ditch or
underground system for storm drainage must be provided with a private storm drainage ease-
ment. On hillside sites where much of the site will be left natural, a ditch may be required at or
near the property line to prevent storm water that falls on one property from crossing adjacent
property.
On residential and simple commercial/industrial sites, the elevations of the pads should be se-
lected so that they will drain to the front of the property. This will save the complications of draining
storm water over adjacent properties or the cost of installing storm water inlets.
On lots within new subdivisions, the runoff for individual lots will be designed to collect and dis-
charge runoff for that lot alone. Normally, collection of off-site runoff reaching the subdivision will
be collected and discharged along the boundary of the subdivision. Individual lots must have a
swale or ditch within the lot with a drainage flow line around the building to the street or, on very
compact lots, to area drains.
Designing storm drainage systems requires an understanding of hydrology (the science of the natu-
ral occurrence, distribution, and circulation of the water on the earth and in the atmosphere), hy-
draulics (the science of the mechanics of fluids at rest and in motion), and drainage law. Under-
standing the elements of the design of storm facilities and their coordination with surface
improvements and underground utilities is essential. Drainage law varies from location to location
and from time to time, so local drainage laws must be investigated and applied.
The purpose and focus of this chapter is for construction and protection of foundations, so hy-
drology and hydraulics will not be discussed here; however, there is a brief discussion in Section
1B.14. Determining the volume of storm water and subsurface water to be handled on-site should be
determined by a qualified civil engineer or hydrologist. The storm water reaching the site is often
generated by a very large area outside of the project site. Storm water reaching the site from areas
off-site must be intercepted and safely routed away from the structure foundations. This can be ac-
complished with swales or ditches and storm water inlets. The amount of runoff and location deter-
mines the design of ditches.
When the runoff being handled is very small, and the ditch is less than 100 ft long, a simple note,
“Grade To Drain,” at the flow line of the ditch on the plan, may be sufficient for construction. Where
the volume of runoff is low, slopes should be at least 1%. A flatter slope may become uneven in
time.
An unlined ditch with a slope that is steep will erode and can threaten the property improve-
ments. The maximum allowable slope depends on the volume of runoff and the type of soil. If the
soil is sandy, the maximum limit for the slope of an unlined ditch should be 2.5%. If the soil is com-
pacted clay and the flow is less than one cubic feet per second (cfs), the slope can be as steep as 6%.
Higher volumes of runoff will require lining the ditch. Where erosion will be a problem, the
ditch can be lined with any of a number of materials, such as asphalt, concrete, Gunite, or cobble-
stone. Economics, velocities, and aesthetic will indicate which choice is best. A minimum slope of
0.3% should be used for concrete-paved ditches. Successful construction of a flatter slope is doubt-
ful.
The cross-section of the ditch must be designed to fit the circumstances and accommodate the
flow (see Fig. 1B.9). A “V” ditch is most economical to build. If the ditch is located where people
FIGURE 1B.9 Types of ditches: (a) trapezoidal; (b) V ditch; (c) flat-bottomed; (d)
curved-bottomed.
are likely to step into it, a shallow, flat-bottomed, or curved ditch is better. If the ditch is to carry a
large volume of runoff, a trapezoidal ditch is more efficient.
The design of the ditch may be shown entirely on the cross section by showing a minimum depth
below existing ground for the flow line of the ditch. The grading contractor can then cut the ditch
without needing survey stakes for vertical control. If the design requires more exact vertical control,
the flow line profile elevations should be shown on the grading plan or the plan view of the con-
struction plans at grade breaks. The engineer should draw the existing ground and proposed flow
line profile and perform the necessary calculation to verify that the ditch will perform as needed.
To design the ditch profile, the existing ground line profile at the centerline or finished ground
line profiles at the edges of the ditch are first drawn. A line roughly parallel with and below the low-
est ground line profile (Fig. 1B.10) is drawn. The ditch profile must be below the ground at least as
much as the ditch is deep. That is, if the ditch is one foot deep, the flow line profile must be at least
one foot below the natural ground everywhere at the edge. Otherwise, the ditch will come out of the
ground. There should be no more breaks in the profile than are necessary to accommodate the
changes in the ground line profile. If the cross slope is steep or erratic, it may be necessary to draw
cross-sections at critical points to verify that catch points will be within the property or within a rea-
sonable distance. When the ditch profile is drawn, the slopes must be calculated all along its length.
For each section of the profile, the difference in elevations at the beginning and end of the sec-
tion is divided by the length of that section. These calculations are continued until the grades all
along the profile have been established.
Designing the shape and slope of the ditch is an iterative process. A slope and cross-sectional
area including some freeboard for possible wave action or hydraulic jumps is designed. The capaci-
ty is determined using the continuity equation and Manning’s equation (described in Section 1B.14)
and that cross-sectional area and slope. After comparing the designed capacity to the required ca-
pacity, the ditch is redesigned to provide greater capacity or a more economical design.
At the low point in the ditch, the runoff is collected and routed underground or discharged into an
approved waterway. To collect the runoff for removal in an underground system, storm water inlets
(SWI) are used. Inlets are also referred to as drop inlets (DI), flat grate inlets (FGI), catch basins
(CB), or area drains (AD). The terms “drop inlet” and “flat grate inlet” usually refer to inlets in a
large open area such as in a field or parking area. The term “catch basin” usually refers to a storm
water inlet located in a street or other area in conjunction with a curb. Area drains usually are small
inlets placed in landscape areas.
A common method for removing ground water is the use of French drains (Fig. 1B.12). French
drains are ditches in which permeable material is placed then covered with earth or improvements.
The permeable material is wrapped in a geotextile to keep silt out. Groundwater moves into the
ditch because the water can move through the permeable material more easily than through the sur-
rounding soil. A perforated pipe (PP) is placed in the ditch with the holes down at a slope designed
for the expected flow. Hydrostatic pressure forces the water into the perforated pipe. The perforated
pipe is then connected to the underground drainage system at a pipe or storm water inlet.
These French drains are constructed behind and flush with retaining walls to safely remove
ground water to protect against damaging hydrostatic pressure, and basement walls to protect
against the incursion of moisture. They are also constructed in excavation and embankment bench-
es (Fig. 1B.2) to intercept, collect and remove ground water. The buildup of subsurface water can
lubricate interfaces of soils, causing landslides or mud flows if the ground becomes saturated.
Treatment of high water tables that can impact the stability of the building pads and thus the foun-
dations is a more complicated matter. In some cases, a thick permeable base may be sufficient, but
design responsibility for this condition should be given to soils and structural engineers. A simple,
French drain type of mitigation would not be sufficient. In some cases, a matrix of French drains or
wells may be recommended to cause draw-down (Fig. 1B.13) of the groundwater.
Consideration must be given to the landscaping design. In clay soils, uneven soil moisture caused by
sequential irrigation can cause uneven pressure and heaving. For this reason, if landscaping is to be
placed next to the foundation, the clay soil should be removed and replaced with more permeable
soil. An alternative might be to provide for simultaneous, even irrigation, but that approach is risky
because of inevitable breakdowns of irrigation systems.
Existing trees are often an amenity to be preserved and protected. Where buildings and other
structures are to be built in close proximity, an arborist should be consulted. The arborist will make
recommendations so that the construction does not damage the tree so much that it has to be re-
moved after the construction has taken place and to determine if the roots of the trees are likely to
reach into and damage the foundation substructures (refer to Section 7B).
Understanding the elements of the design of storm facilities and their coordination with surface im-
provements and underground utilities is essential. Determination of drainage impacts on a site
should be prepared only by a civil engineer specializing in land development or a hydrologist. For
inexperienced persons to make these determinations can be worse than ignoring the impacts. De-
scribing the formulas and techniques used are described here for information only.
1B.14.1 Hydrology
A formal study of hydrology includes complicated concepts of weather forecasting, storm water
runoff, and stream flow routing, as well as the determination of groundwater characteristics. Fortu-
nately, however, for the small areas that are ordinarily involved in land development, the rational
formula provides a conservative flow rate that can be used for designing storm water facilities. It is
questionable whether areas as small as city lots or any area less than a square mile can be accurately
determined using the rational formula but it is the method most commonly used for lack of some-
thing better. For projects where the drainage basin affecting the project is larger than 320 acres (120
ha), hydrologists should be brought in and other methods used. The rational formula is given in Eq.
1B.2.
Q = kCIA (1B.2)
L
冢 冣
0.77
tc = 0.0078 ᎏ (1B.3)
S 0.5
The runoff coefficient (C) in the rational formula (Eq. 1B.2) represents the amount of water run-
ning off as a proportion of the total amount of precipitation falling on the area. Of the precipitation
that reaches the ground, some will percolate into the soil, some will be taken up by the vegetative
cover, some will evaporate, and the remainder will run off. For buildings, runoff coefficients range
from 0.70 to 0.95. That is, 70 to 95% of the precipitation falling on the building will run off. The re-
sponsible agency may provide a table of coefficients to use. The coefficient reflects the type of soil,
type of vegetative cover, and the evenness and degree of slope. Typically, the area will consist of
more than one type of cover. In that case, a weighted average should be used.
The area (A) in the rational formula (Eq. 1B.2) is the area of the drainage basin. A drainage basin
or watershed is that area of land from which drainage contributes to a particular waterway. Several
drainage basins are illustrated in Fig. 1B.15. Ridges W, X, Y, and Z and swales A, B, and C are
shown. Drainage basin A is bounded by ridges W, X, and Y and contributes storm water to swale A.
Drainage basin B is bounded by ridges Y and Z; water falling there contributes to swale B.
To determine the amount of runoff reaching the point of concentration at A, the drainage basin
contributing to that point in the swale (waterway) is delineated. Water flowing overland follows the
steepest route. The flow line of the steepest route will always be perpendicular to the contours. The
land is steepest where the contours are closest. To delineate the drainage basin contributing to a par-
ticular point, trace the flow line from point A up the contours at right angles (Fig 1B.15) to the ridge
lines. For most projects, the specific project topography will not cover a sufficient area. USGS maps
are typically used to determine the drainage basins that will impact the project.
Drainage basins in a developed area are shown in Fig. 1B.15. One drainage area is bounded on
the north by the crown on “A” Street, on the south by the lot line between lots 2 through 5 and 8
through 11, and on the east and west by ridges through lots 1 and 6. This drainage area is collected
at catch basin “A” (CB “A”). Catch basin “B” collects water from the area bounded by the ridges de-
scribed above through lots 1 to 11 and by the crowns on First Street, Second Street, and B Street.
The first step in drainage system design is to develop the grading plan. On-site surface drainage
basins are created to direct runoff to ditches and storm water inlets. Six of the lots shown in Fig.
1B.15 will interface with existing drainage basins along the northerly tract boundary. In this case,
the lots will be graded so that the northern half of each lot drains north and the southern half of each
lot drains to A Street. First and Second Streets slope south. Two of the drainage basins established
when the lots are constructed this way are delineated in Fig. 1B.15. The storm water falling on the
basins will collect in the ditch along the northerly tract boundary and be picked up by fields (FI) #1
and #2.
The ditch here must be designed to accommodate the off-site drainage basins to the north as
well. At the northwest corner of the tract, the basin is limited by the point from which the water
flows. Water falling south of point R flows south and will not reach the site. Therefore, the limit of
the basin is as shown. Once the boundaries of the drainage basins have been defined, their areas can
be calculated. If the drainage basin is irregular, use of a planimeter may be the quickest way to de-
termine the area. Convert the area to acres before putting it into the rational formula. Once the quan-
tity of runoff (Q) has been established, the size and type of drainage facilities can be designed.
Drainage will run from the high point in the ditch or swale profile to the low point, where an area
drain or other drainage facility must be located.
1B14.2 Hydraulics
The understanding of hydraulics for flow in ditches and pipes for the simple situations covered in
this section relies only upon the rational formula, the continuity equation, and Manning’s equation.
The continuity equation simply says the quantity passing a particular location in a pipe or other
channel depends upon the cross-sectional area of the flow at that location and the velocity. In other
words, the bigger the pipe and the faster the flow, the more flow will pass. The equation is:
Q = VA (1B.4)
0.486
V = ᎏ RH0.67S 0.5 (1B.5)
n
a
RH = ᎏ (1B.6)
p
冦 冧
Vitrified sewer pipe 0.010
0.011 0.013* 0.015 0.017
Common clay drainage tile 0.011 0.012* 0.014* 0.017
Glazed brickwork 0.011 0.012 0.013* 0.015
Brick in cement mortar; brick sewers 0.012 0.013 0.015* 0.017
Canals and ditches
Earth, straight and uniform 0.017 0.020 0.0225* 0.025
Rock cuts, smooth and uniform 0.025 0.030 0.033* 0.035
Rock cuts, jagged and irregular 0.035 0.040 0.045
Winding sluggish canals 0.0225 0.025* 0.0275 0.030
Dredged earth channels 0.025 0.0275 0.030 0.033
Canals with rough stony beds, weeds on earth banks 0.025 0.030 0.035* 0.040
Earth bottom, rubber sides 0.028 0.030* 0.033* 0.035
Natural stream channels
1. Clean, straight bank, full stage no rifts or deep pools 0.025 0.0275 0.030 0.033
2. Same as 1, but some weeds and stones 0.030 0.033 0.035 0.040
3. Winding, some pools and shoals, clean 0.033 0.035 0.040 0.045
4. Same as 3, lower stages, more ineffective slopes and sections 0.040 0.045 0.050 0.055
Neat cement surfaces 0.010 0.011 0.012 0.013
Cement mortar surfaces 0.011 0.012 0.013* 0.015
Concrete pipe 0.012 0.013 0.015* 0.016
Corrugated metal pipe 0.025* 0.025* 0.025* 0.025*
Wood stave pipe 0.010 0.011* 0.012 0.013
Plank flumes
Planed 0.010 0.012* 0.013 0.014
Unplaned 0.011 0.013* 0.014 0.015
With battens 0.012 0.015* 0.016
Concrete-lined channels 0.012 0.014* 0.016* 0.018
Cement-rubble surface 0.017 0.020 0.025 0.030
Dry-rubble surface 0.025 0.030 0.033 0.035
Dressed-ashlar surface 0.013 0.014 0.015 0.017
Semicircular metal flumes, smooth 0.011 0.012 0.013 0.015
Semicircular metal flumes, corrugated 0.0225 0.025 0.0275 0.030
5. Same as 3, some weeds and stones 0.035 0.040 0.045 0.050
6. Same as 4, stony sections 0.045 0.050 0.055 0.060
7. Sluggish river reaches, rather weedy or with very deep pools 0.050 0.060 0.070 0.080
8. Very weedy reaches 0.075 0.100 0.125 0.150
Using the continuity equation and Manning’s equation, the quantity can be calculated. For de-
sign purposes on simple projects, pipes can be assumed to be flowing full. Assuming that the pipe is
flowing full yields a conservative capacity because when a pipe is full, the increased fiction offsets
the increased cross section. Maximum capacity occurs when the height of the flow is at 0.8 the di-
ameter of the pipe.
The sectional area required is compared with the area the pipe ditch section designed provides. If
the cross-sectional area of the ditch or pipe is larger, the design will work; if not, using a larger cross
section, or a steeper or smoother slope will provide greater capacity. This procedure is repeated us-
ing the new V, RH, and/or S (Fig. 1B.17). If the ditch is long or lined and the section is much larger
than necessary, the cross-section should be made smaller, and thus the ditch made cheaper. Here
again, if the design of the cross-section is changed, a new cross-sectional area and a new wetted
perimeter must be determined and RH recalculated.
Simple residential lots should not require drainage systems involving swales, ditches, storm water
inlets, and pipes. For larger or more complex sites, a system must be designed. The design involves
use of a sophisticated hydraulics software or a time-consuming design procedure.
l
t= ᎏ (1B.7)
60 V
1.44
Once the pipe sizes and slopes are determined, the profiles can be designed. Again, the design is
an iterative process as shown in Figure 1B.17. The design is further complicated by the constraints
of the outfall elevation (invert) and other pipes or underground obstacles that must be crossed. The
profile calculation should be begun at the outfall. Of course each down-stream section of pipe must
be the same size or larger than the section before, and if there is an abrupt change of slope from
steep to shallow, an inlet or manhole must be constructed to account for possible hydraulic jumps.
1B.16 CONCLUSION
Site design should be prepared by a qualified civil engineer experienced in land development, with
the help of a soils engineer, and information provided in following sections. In some cases, geologic
engineers and, where existing trees are in close proximity to foundations, an arborist should be con-
sulted. The surface of the land is sculpted to direct overland and underground flows away from foun-
dations. The building pads are constructed to certain minimum standards of compaction and struc-
tural strength before foundations can be constructed. When the building pad has been constructed to
meet specifications, the design of the foundations becomes the responsibility of the structural engi-
neer.
P • A • R • T • 2
SOIL MECHANICS
AND FOUNDATION
DESIGN PARAMETERS
SECTION 2A
SOIL MECHANICS
RICHARD W. STEPHENSON
2A.1 INTRODUCTION
Rock consists of an aggregate of natural minerals joined by strong and permanent cohesive bonds.
Rock mechanics is the engineering study of rock.
Soil is defined as natural materials consisting of individual mineral grains not joined by strong
and permanent cohesive forces. Natural soils are products of the weathering of rock. Soil mechanics
is the study of the engineering properties of soil.
2A.2.1 Introduction
A natural soil consists of three separate components: solids, liquids, and gases. The solids are nor-
mally natural mineral grains, although they can be human-made materials such as furnace slag or
2.3
mine tailings. The liquid is usually water, and the gas is usually air. The relative amounts of each of
the components in a particular soil may be expressed as a series of ratios. These ratios may be based
on relative masses or weights, relative volumes, or relative mass or weight densities. These
weight–volume ratios are fundamental to soil mechanics and geotechnical engineering.
Ws
␥s = ᎏ (2A.1)
Vs
Wt
␥t = ᎏ (2A.2)
Vt
Wv = 0
(2A.3)
Ws
␥t = ␥dry = ᎏ
Vt
Wv = Ww
(2A.4)
Ws + Ww
␥t = ␥sat = ᎏ
Vt
␥⬘ = ␥sat – ␥0 (2A.5)
Vv
e= ᎏ (2A.6)
Vs
Vv
n (%) = ᎏ × 100 (2A.7)
VT
mw
w (%) = ᎏ (2A.8)
ms
␥s
Gs = ᎏ (2A.9)
␥0
Wt
␥moist = ᎏ (2A.10)
VT
VT
Ww
w (%) = ᎏ (2A.11)
Ws
Degree of saturation is
Vw
Sr = ᎏ × 100 (2A.12)
VV
2A.3.1 Introduction
Soil is identified and classified using several systems. These systems include (a) the method by
which the solid particles are formed; (b) the size of the individual particles; and (c) the engineering
properties of the soil.
tact with moist air, 2Fe2O3·H2O (“rust”) is formed. This rust is very soft and easily eroded from the
rock mass.
When water is added to CO2 in the atmosphere, a weak carbonic acid is formed. This acid de-
composes minerals containing iron, calcium, magnesium, sodium, or phosphates.
Hydration. Hydration is the taking up of water, which is then bound chemically to form new
minerals. Not only does hydration alter the mineral, often to a softer state, but it also causes a vol-
ume increase that in turn increases the decomposition of the rock mass.
When water comes into contact with salt, gypsum, feldspars, or limestone, the minerals will dis-
solve. The dissolved minerals are then transported and redeposited elsewhere. This is called leach-
ing.
Organic Decomposition. Because organic soils are so unique and difficult to deal with,
only a relatively small fraction of the soil solids needs to be organic for the organic constituent to
control its engineering behavior.
Peat. Peat is formed by the growth and subsequent decay of plants. These soils tend to be fi-
brous, black in color, and smell like rotten eggs.
Coral. Coral is the accumulation of fragments of inorganic skeletons or shells of organisms.
These soils are easily identified visually.
2A.3.1.2 Mineralogy
A mineral is an inorganic compound found in nature. For engineering purposes, the minerals are
separated into rock and soil minerals.
Quartz. Quartz is the principal mineral in granite, sands, and rock flour. The mineral is color-
less, transparent, and quite hard. Quartz is very resistant to chemical weathering. Quartz has a spe-
cific gravity of 2.66.
Feldspar (Silicates of Aluminum). Feldspars are important because these minerals
chemically weather into clay minerals. Their specific gravities are about 2.7.
Micas. Micas are the primary mineral in granites and gneiss. Mica can be split into thin, elastic
sheets. It is colorless and transparent and has a specific gravity of 2.8.
Carbonates. Carbonates are derived from the chemical weathering of calcium-bearing
feldspars and other calcium-bearing rocks and have been reformed into new rock masses. Principal
carbonates include calcite, dolomite, and the various limestones. The carbonates and quite soft and
white to colorless and are highly susceptible to chemical weathering. Their specific gravities vary
from 2.7 to 2.8.
Principal Clay Minerals. The principal clay minerals are listed below.
Kaolinite. Kaolinite is derived from the chemical weathering of feldspars and other aluminum-
bearing rocks. Its primary structure consists of a single sheet of gibbsite bound to a sheet of silicon
(Fig. 2A.3). Successive two-layer sheets are bound together by weaker hydrogen bonds. These hy-
drogen bonds can be relatively easily broken, yielding a basic two-layer sheet structure.
Illite. Illite takes the structure of kaolinite a further step. The hydroxyls of the octahedral layer
are stripped of their hydrogen ions on both sides, and the oxygen ion is the tip of a tetrahedral layer
on both sides of the octahedral layer. The octahedral layer is electrically neutral. However, the tetra-
hedra are not neutral. Approximately one tetrahedron in seven contains an aluminum (+3) in place
of the usual silicon (+4) because of isomorphous substitution. This results in an overall charge defi-
ciency in each of the tetrahedral layers. This charge deficiency draws potassium ions (+1) into the
structure in that octagonal void that exists, as discussed previously. Thus, a potassium ion fits into
this void and the void of the next sheet of illite. It is drawn by the negative charge of the tetrahedral
layer and thereby holds the sheets together. This bond is obviously not as strong as the hydrogen
bond of kaolinite, but it is not weak either.
Montmorillonite (Smectite). The make-up of montmorillonite is very similar to that of illite.
Montmorillonite is a three-layer mineral, except the tetrahedral layer is relatively neutral with al-
most no substitution of aluminum for silicon. The octahedral layer has charge deficiencies with alu-
FIGURE 2A.3 Structure of principal clay minerals: (a) kaolinite, (b) illite, (c) montmorillonite.
minum in the vacated positions. Since the seat of the charge deficiency is in the center of the sheet,
there is a weaker attraction by the negative charge to outside positive charges. Instead of strongly at-
tracting potassium, hydrated ions, such as sodium, are weakly attracted. The sodium ions are weak-
ly attracted to the potassium ions and to the negative faces of the sheets of montmorillonite because
of its dipole nature. Thus montmorillonite surrounds its sheets with oriented water and hydrated
cations. Soils with montmorillonite are known for their propensity to swell in the presence of water.
The grain size distribution of fine-grained soil is determined by sedimentation. The method is
based on Stoke’s Law:
18v
D=
冪莦 ᎏ
␥s – ␥f
(2A.13)
the 50% smaller ordinate is the D50 size. Similarly, the D10 size is the diameter of grains that only
10% of the soil is finer than. The D10 is known as the effective diameter of the soil.
The uniformity coefficient is defined as:
D60
Cu = ᎏ (2A.14)
D10
and is a measure of the general slope of the grain size distribution curve. A Cu near unity indicates a
one-size (uniform) soil. On the other hand, a Cu = 6 indicates a well-graded soil.
The coefficient of curvature (Cz) indicates the constancy of the slope of the grain size distribu-
tion curve.
2
D 10
Cz = ᎏ (2A.15)
D60× D10
A Cz of between 1 and 3 indicates a well-graded soil. Cz values outside these limits indicate either
uniform or gap-graded soils.
Double-Layer Water
Absorbed Water
MONTMORILLONITE CRYSTAL
cous fluid stage, through a plastic stage, and finally to a solid state as the particle-to-particle attrac-
tion forces increase and the slip potential decreases. Atterberg1 divided these ranges arbitrarily into
five ranges as defined by the water content of the slurry. Two important ranges for engineering work
are defined by three limits listed below.
Liquid Limit. The liquid limit (LL) is defined as the lower limit of viscous flow. Casagrande2 de-
fined the LL as the water content at which a 2 mm wide trapezoidal groove cut in moist soil held in
a special cup would close 0.5 inch along the bottom after 25 taps on a hard rubber plate (ASTM D-
4318).
Plastic Limit. The plastic limit (PL) is defined as the lower limit of the plastic range, and is the
water content at which a sample of soil begins to crumble when rolled into a thread ⅛ inch in diam-
eter (ASTM D-4318).
Shrinkage Limit. The shrinkage limit is the lower limit of volume change upon drying, and is de-
fined as the water content at which the soil is at a minimum volume as it dries out from saturation
(ASTM D-4943).
Index properties are used to provide relative measures of the plasticity of a soil. The plasticity in-
dex (PI) is defined as
PI = LL – PL (2A.16)
wn – PL
IL = ᎏ (2A.17)
PI
The activity number (A) is applied to plastic soils in reference to their propensity for undergoing
volume change in the presence of varying moisture conditions:
PI
A = ᎏᎏ (2A.18)
% < 0.002 mm
Uses of the Atterberg Limits. In general, the index properties are indicative of remolded soil
properties. The liquid limit indicates compressibility, geologic history of the deposit, and the
undrained shear strength, among other things.
Clay mineralogy. Since the clay content (fraction smaller than 0.002 mm) governs the Atterberg
limits of a soil, the Atterberg limits are thus an indicator of the type of clay mineral. The activity (A)
number is used to estimate the type of clay mineral in a soil (Table 2A-1).
Volume change potential. The propensity for a clay soil to undergo expansion or shrinkage with
increases or decreases in moisture content can be estimated using the Atterberg limits (Table 2A.2).
As the plasticity index increases and the shrinkage limit decreases, volume change potential in-
creases (Table 2A.3).
Compressibility. Skempton3 developed a statistical relationship between the liquid limit and the
compression index for remolded soils:
Research at Cornell4 has justified the Terzaghi expression for undisturbed, normally consolidat-
ed soils:
These expressions apply only to normally consolidated soils and are valid to about ±30%.
Geologic History. A plot of liquidity index versus depth will tend to smooth out depositional dif-
ferences between soils. Deposits with a common depositional history show a smooth curve. A nor-
mally consolidated deposit will show a continuous decrease in liquidity index with depth.5 A plot of
liquidity index versus vertical effective consolidation pressure provides a means of estimating
whether or not the soil has been overconsolidated.
Undrained Shear Strength. For normally consolidated soils, the curve of water content versus
logarithm of effective vertical consolidation pressure, p苶, and water content versus logarithm of
undrained shear strength, su, are parallel. Thus, for a normally consolidated soil, the ratio of su /p
苶 is a
constant. Skempton developed a statistical relationship between plasticity index and su /p苶:
s
ᎏu = 0.11 + 0.0037PI (2A.21)
p苶
This expression is valid for normally consolidated soils tested in situ by vane shear and for soils
tested in unconfined compression.
emax – e
Dr = ᎏᎏ × 100 (2A.22)
emax – emin
A soil that is in its most dense condition will have a relative density of 100%. Vibration can cause
rapid reduction of the volume of a loose single-grained soil structure.
Honeycombed. When silt grains with diameters between 0.0002 and 0.02 mm settle out of sus-
pension, molecular forces at the contact areas between particles may be large enough compared to
the submerged unit weight of the grains to prevent the grains from rolling down immediately to po-
sitions of equilibrium among other grains already deposited. Electrostatic and other forces can
cause miniature arches to form, bridging over large void spaces (Figure 2A.7). Because the particles
themselves are strong, these honeycombs are capable of carrying relatively large static loads with-
out excessive volume change. However, if the load increases beyond the soil’s critical value, large
and rapid volume decrease will occur.
Cohesive Soils. Cohesive soils are fine-grained soils whose particles form either a flocculat-
ed or dispersed structure.
Particles smaller than 0.0002 mm will not settle out of solution individually due to the Brownian
motion. However, because of the electrical charges that exist on the surfaces and edges of clay parti-
cles, the negatively charged surfaces are attracted to the positively charged edges and relatively
large edge-to-face aggregates or flocs are formed. These flocs grow to masses great enough to settle
out of suspension and form flocculated soils (Figure 2A.8(a)).
If a flocculated soil is remolded, then the edge-to-face structure collapses and the particles slip
into nearly parallel positions. In this configuration, there is very little particle-to-particle contact.
This structure is called an oriented or dispersed structure (Figure 2A-8(b)).
Composites. In natural clays that contain a significant proportion of larger particles, the struc-
tural arrangement of the particles can be highly complex. Single grains of silt and/or sand can be in-
terspersed within a clay platelet matrix.
Consistency and sensitivity of clays. Consistency is a measure of the degree with which a clay
soil will resist deformation when loaded. Consistency of clay is measured by the unconfined com-
pression test, which will be described later. Table 2A.4 is often used to describe the consistency of
clay.
Sensitivity describes the loss of strength of a soil upon remolding. Numerically, it is defined as
the unconfined compressive strength of the undisturbed soil (qu) divided by the unconfined com-
pressive strength of the same soil remolded at an identical water content (qr). Table 2A.5 classifies
soils according to their sensitivity.
(a) (b)
FIGURE 2A.8 Soils that are (a) flocculate; (b) dispersed.
way subgrades. Organic soils that are highly unsuitable for use as a subgrade are classified as A-8.
Some groupings are further subdivided. The classifications are based on the soil’s grain size distri-
bution and plasticity of the fraction passing the #40 sieve.
The Unified Soil Classification System. This is based on the work of Casagrande.6
This system classifies soils into three major groups based on their predominant particle size and
plasticity. Soils are coarse-grained (sand or gravel) if 50% or more of the soil particles by weight are
larger than the #200 mesh sieve. Soil are fine-grained (silt or clay) if 50% or more of the soil parti-
cles by weight are smaller than the #200 mesh sieve. If the soil contains organic matter, the soil is
designated either organic or peat, no matter what the size of the mineral grains. Each class of soil is
further divided into subclasses depending upon either its grain size distribution (coarse-grained
soils) or its plasticity (fine-grained soils). All soils are given a two-letter designation descriptive of
the soil’s primary and secondary classification.
Group
Criteria for assigning group symbols and group names using laboratory testsA symbol Group nameB
COARSE-GRAINED Gravels Clean gravels Cu ⱖ 4 and 1 ⱕ Cc ⱕ 3E GW Well-graded gravelF
SOILS More than 50% of coarse Less than 5% finesC E
Cu < 4 and/or 1 > Cc > 3 GP Poorly graded gravelF
more than 50% retained fraction retained on No. 4
on No. 200 sieve sieve Gravels with Fines Fines classify as ML or MH GM Silty gravelF,G,M
More than 12% finesC Fines classify as CL or CH GC Clayey gravelF,G,H
Sands Clean sands Cu ⱖ 6 and 1 ⱕ Cc ⱕ 3 E
SW Well-graded sandI
50% or more of coarse Less than 5% fines
Cu < 6 and/or 1 > C~> 3” SP Poorly graded sandI
fraction passes No. 4 sieve
Sands with Fines Fines classify as ML or MH SM Silty sandG,H,I
More than 12% finesD
Fines classify as CL or CH SC Clayey sandG,H,I
J
FINE-GRAINED SOILS Silts and clays inorganic PI > 7 and plots on or above “A” line CL Lean clayK,L,M
50% or more passes Liquid limit less than 50
the No. 200 sieve PI < 4 or plots below “A” lineJ ML SiltK,L,M
A
Based on the material passing the 3-in (75 (D30)2 M
If soil contains ⱖ 30% plus #200, pre-
mm) sieve. E
Cu = D60/D10 Cc = ᎏᎏ dominantly gravel, add “gravelly” to group
B D10 × D60
If field sample contained cobbles or name.
boulders, or both, add “with cobbles or boulders, F
If soil contains ⱖ 15% sand, add “with N
P1 ⱖ 4 and plots on or above A line.
O
or both” to group name. sand” to group name. P1 < 4 or plots below A line.
C G P
Gravels with 5 to 12% fines require dual If fines classify as CL-CL, use dual P1 plots on or above A line.
Q
symbols: symbol GC-CM, or SC-SM. P1 plots below A line.
GW-GM well-graded gravel with silt H
If fines are organic, add “with organic
GW-GC well-graded gravel with clay fines” to group name.
GP-GM poorly graded gravel with silt I
If soil contains ⱖ 15% gravel, add “with
GP-GC poorly graded gravel with clay. gravel” to group name.
D J
SandS with 5 to 12% fines require dual If Atterberg limits plot in hatched area,
symbols: soil is a CL-ML, silty clay.
SW-SM well-graded sand with silt K
If soil contains 15 to 29% plus No. 200,
SW-SC well-graded sand with clay add “with sand” or “with gravel,” whichever
SP-SM poorly graded sand with silt is predominant.
SP-SC poorly graded sand with clay. L
If soil contains ⱖ 30% plus No. 200, pre-
dominantly sand, add “sandy” to group name.
Coarse-Grained Soils. Coarse-grained soils are classified as gravel (G) if 50% or more of
the coarse fraction is larger than the #4 mesh sieve. The coarse-grained soil is classified as sand (S)
if 50% or more of the coarse fraction lies between the #4 and the #200 mesh sieve. Subclasses are
well-graded (W), poorly graded (P), silty (M), or clayey (C) based on the amount, distribution, and
plasticity of their particles. Details of the classification are given in Table 2A.7.
Fine-Grained Soils. Fine grained soils are classified as either silt (M) or clay (C) depending
upon their plasticity as measured by the Atterberg Limits. In order to make this determination, the
plasticity chart (Figure 2A.9) is utilized. Once the liquid limit and plasticity indexes are known for
the soil, plotting the point on the chart makes the appropriate soil identification. Soils are high plas-
ticity (H) if their liquid limits exceed 50. Soils are low plasticity (L) if their liquid limit is less than
50. The A line separates the clays from the silts and the organic soils. Soils whose liquid limit–plas-
ticity indexes plot above the A line are classified as clays, whereas soils whose liquid limit–plastici-
ty indexes plot below the A line are classified as silts. Organic soils that plot below the A line have
visible organic material.
Many geotechnical engineering problems involve the flow of water through soils. The study of wa-
ter flow through soils has received much attention due to its importance in seepage and soil consol-
idation problems. Chemical transport through soils is receiving much more attention due to in-
creased interest in groundwater pollution, waste disposal and storage, and so on.
i = hydraulic gradient
k = hydraulic conductivity
A = cross-sectional area of flow
Two general assumptions govern the analysis of fluid flow through soil and rock. The first is that
all of the voids are interconnected. The second is that water can flow through even the densest of
natural soils. Although the second assumption appears to be valid, it is generally accepted that not
all of the void spaces provide passageways for pore fluids.
Darcy’s law can be presented as follows for the condition of Figure 2A.10:
Q = kiA⌬t (2A.24)
冤 冥
Q (hA – hB)
q= ᎏ =k ᎏ A = –kiA (2A-25)
⌬t L
q = VA = vs Av (2A.26)
A L V v
冤 冥冤 ᎏL 冥 = v冤 ᎏ
vs = v ᎏ
Av V 冥 n
=ᎏ
v e
(2A.27)
ki
vs = ᎏ (2A.28)
ne
q QL
k= ᎏ = ᎏ (2A.29)
iA (⌬thA)
dh
q = aᎏ (2A.30)
dt
where a = the cross sectional area of the burette (Fig. 2A.12). Therefore
al h1
冤 冥 冤 冥
k = ᎏ loge ᎏ
At h2
(2A.31)
The main advantage of this procedure is that small flows are easily measured using the burette.
The observation time may be long, in which case corrections for water losses due to evaporation or
leakage may be needed.
Triaxial Flexible Wall Permeability Tests. Two techniques are used to confine the soil
sample during either the constant or falling head tests: rigid wall confining ring or a flexible mem-
brane.
A flexible wall confined specimen placed in a triaxial permeameter allows us to:7
1. Back-pressure saturate
2. Reapply isotropic stresses to simulate field conditions
3. Insure against short-circuiting of permeant
4. Measure independently soil sample volume change
Sources of Error. The following are sources of error in testing:
1. Use of nonrepresentative samples (the overriding source of error)
2. Voids formed during sample preparation
3. Smear zones
4. Alteration in clay chemistry
5. Air in sample
6. Growth of microorganisms
7. Menisci problems in capillary tubes
8. Temperature
9. Volume change due to stress change
2 r ⌬h
k= ᎏ
16 冤 冥冤 ᎏ
Sd 冥冤 ⌬t 冥
ᎏ (2A.32)
q
k= ᎏ (2A.33)
5.5rh
dh
d冤 冥
q = k ᎏ r 2rh (2A.34)
Solving:
(2.303q) r2
冤
k = ᎏᎏ
(h 2 – h 1)
2 2 冥 冤 冥
log ᎏ
r1
(2A.35)
The equation above has been developed on the assumption that he well fully penetrates the perme-
able layer.
9
r/d = 0.02
) 6
S
(
Shape factors (S)
s 0.04
r 5
o
t
c
a
F
e
p 4 0.06
a
h
S
3 0.10
0.16
2
0.30
0
0 0.2 0.4 0.6 0.8 1
h/d
FIGURE 2A.13 Shape factors for auger method.
Inner
Inner Ring Ring
Outer Ring
Supply Tube
Supply Tube
Berm
Berm
Flexible Bag
Grouted Trench
Grouted Trench
Flexible
FIGURE 2A.14 Schematic of sealed double ring infiltrometer.
at the top. As the wetting front passes, the pressure will go to zero. Typically, nine tensiometers are in-
stalled in the soil in the annular space between the inner and outer rings—three each at depths of 15
cm, 30 cm, and 45 cm. The time at which the wetting front passes each tensiometer is recorded.
Prior to commencing the test, water is placed into the inner ring. The outer ring is filled to a
depth of about 280 mm (at least 100 mm over the apex of the dome of the inner ring). This depth is
maintained within 25 mm throughout the test and a record of the volume of water added is main-
tained. A clear flexible bag with a capacity of 1000 ml to 3000 ml (such as an intravenous bag avail-
able from medical supply houses) is used to measure the volumetric rate of seepage from the inner
ring. It is filled with water, weighed, and attached to the inlet tube. Periodically during the test, the
bag is removed and weighed. The record of bag weight change with time is used to compute the in-
filtration rate.
The test is complete when the infiltration rate becomes constant or when it becomes less than
some predetermined value. At this time, the tubing is disconnected from the inner ring, water is
drained from the rings, and grout is removed from around the rings to allow the rings to be extract-
ed. The soil in the test area circumscribed by the inner ring is then sampled for a soil moisture pro-
file determination.
The actual determination of hydraulic conductivity entails straightforward application of Darcy’s
Law. Vertical percolation rate (seepage velocity) can be calculated as the volumetric flow rate divid-
ed by the area of exposed soil surface circumscribed by the inner ring. Volumetric flow rate is the
mass change over a known period of time, as determined from weight measurements in the bag di-
vided by the density of water:
⌬M 1
q = ᎏ·ᎏ (2A.36)
⌬t
Q
vs = ᎏ2 (2A.37)
Di
H + Lf hwe
i = ᎏᎏ (2A.38)
Lf
vs vs
k = ᎏ = ᎏᎏ (2A.39)
冢 冣
i H +L
ᎏᎏf
Lf
where k = hydraulic conductivity (cm/sec)
Boutwell Two-Stage Borehole Test. Boutwell developed a two-stage hydraulic conductivity test.
The apparatus is shown schematically in Fig. 2A.15. The device is installed by drilling a hole to
depth Z. The depth Z must be at least five times larger than D to avoid ambiguities in the interpreta-
tion of test results. Furthermore, the depth from the base of the borehole to the bottom of the liner
should never be less than about 5D for the same reason. After the hole is drilled, a casing is placed
inside the hole and the annular space between the casing and borehole is sealed with grout. A cap is
placed on the permeameter and a reservoir is used to fill the casing and the standpipe. Once the per-
meameter has been assembled and filled with water, the Stage I tests are started. The elevation of
zero porewater pressure in the soil is assumed to be at the base of the casing such that the head driv-
ing the flow is H, as shown in Fig. 2A.15.
A series of falling-head tests are performed, and the hydraulic conductivity from Stage I (k1) is
computed as follows:
d2 H1
k1 = ᎏ ln ᎏ
11D⌬t H2 冢 冣 (2A.40)
The values of k1 are plotted as a function of time until steady conditions are reached. This typically
takes from a few days to as much as 2 to 3 weeks. The steady-state value of k1 is used for later cal-
culations. Next, the top of the permeameter is removed and the hole is deepened with an auger or by
pushing in a thin-walled sampling tube. The ratio of length to diameter (L/D) in the uncased zone
(Fig. 2A.15) should be between 1.0 and 1.5. The permeameter is reassembled and a series of falling-
head tests are again performed. The head loss (H) is assumed to be as shown in Fig. 2A.15. The hy-
draulic conductivity from Stage II (k2) is calculated as follows:
A H1
冤 冥冢 冣
k2 = ᎏ ln ᎏ
B H2
(2A.41)
where
冦 冤冢 ᎏD 冣 + 冢1 + 冢 ᎏD 冣 冣冥 冧
L L 2 0.5
A = d2 ln (2A.42)
L L
冢 冣 冦 冤
B = 8D ᎏ (dt) 1.0 – 0.562 exp –1.57 ᎏ
D D 冢 冣冥冧 (2A.43)
The values of k2 are plotted as a function of time until k2 ceases to change significantly. Next, arbi-
trary values of m are selected, where m is defined as
kh
冢 冣
0.5
m= ᎏ (2A.44)
kv
kh and kv are the hydraulic conductivities in the horizontal and vertical directions, respectively. The
corresponding values of k2/k1 are calculated from the expression
L L 2 0.5
k2 冤冢 冣 冢 冢 冣 冣冥
m ln ᎏᎏ + 1 + ᎏᎏ
冢 冣
D D
ᎏ = ᎏᎏᎏ (2A.45)
mL mL 2 0.5
冤冢 冣 冢 冢 冣 冣 冥
k1
ln ᎏᎏ + 1 + ᎏᎏ
D D
Typically, values of m ranging from 1 to as much as 10 might be used to compute k2/k1. The result-
ing data are plotted as shown in Fig. 2A.16 for L/D = 1.0 and L/D = 1.5, and a smooth curve is fitted
visually through the data for each L/D ratio. The plot of k2/k1 versus m is then entered with the actu-
al value of k2/k1 as determined from equations 2A.44 and 2A.45 on the basis of data collected dur-
ing Stage I and Stage II tests. The actual value of m that corresponds to the actual value of k2/k1 is
found. The hydraulic conductivities in the vertical and horizontal directions are computed as fol-
lows:
kh = mk1 (2A.46)
冢 冣
1
kv = ᎏ k1 (2A.47)
m
The assumptions that were made are that the soil is homogeneous, pore water pressure in the sur-
rounding soil is zero at the base of the permeameter, the soil that is permeated is sufficiently far re-
moved from the boundaries of the liner that the test results are unaffected by boundary conditions,
the degree of saturation of soil through which the water flows is uniform, and that soil suction is
negligible.
The advantages of borehole tests are that the devices are relatively easy to install, they can be in-
stalled at great depth, the cost is relatively low, the hydraulic conductivity in both the vertical and
horizontal directions can be measured, and relatively low hydraulic conductivities (10–9 cm/sec) can
be measured. The disadvantages are that the effects of incomplete and variable saturation are un-
4
3.75
3.5
3.25
3
L/D = 1.5
2.75
2.5
k2/k1
L/D = 1.0
2.25
2
1.75
1.5
1.25
1
1 3 5 7 9 11 13
m
known, the influence of soil suction upon the results is ill defined, the test cannot be used near the
top or bottom of a liner, and the volume of soil that is permeated is relatively small.
The three phases of soil (solid, water, and gas) will react differently to applied stresses and thus a re-
lationship between the phases must be established. The solid particles and water are relatively in-
compressible and the gaseous phase is highly compressible. The following definitions and relation-
ship between the various phases have been proposed by Terzaghi.
= ␥z (2A.48)
uw = ␥whw (2A.49)
苶=–u (2A.50)
Effective stress, not total stress, governs the shear and compressibility behavior of soils.
The stress in a soil mass due to an applied load can most easily be computed from elastic theory.
The soil mass is generally assumed to be semi-infinite, homogeneous, and isotropic.
3P z3
z = ᎏ ᎏᎏ
2 (x + y + z2)5/2
2 2
if x2 + y2 + z2 = R2 (2A.51)
3P z3
z = ᎏ ᎏ5
2 R
If r2 = x2 + y2
P 3
冤冢 冣 冥
1 5/2
z = ᎏ2 ᎏ ᎏ
z 2 r 2
ᎏᎏ + 1
z
P
or z = ᎏ2 I (2A.52)
z
e 2
c
a
fr
u
s
d
n
u
o
rg
m
o
rf
h
tp
e
D
4
66
FIGURE 2A.17 Vertical stress versus depth.
equation 2A.52 is plotted versus r for a constant depth z, Fig. 2A.18 results. The stress decreases
rapidly as the distance from the axis of the load increases.
q
v = ᎏ [ + sin  cos( + 2)] (2A.53)
0.8
0.6
0.4
0.2
0
-1.2 -0.8 -0.4 0 0.4 0.8 1.2
Distance from axis of loading
FIGURE 2A.18 Vertical stress versus r.
BB
q = load/area
q=load/area
␣⬘
V F
$
XX AA
FIGURE 2A.19 Vertical stress due to a flexible strip load.
冤 冥冥
1 3/2
v = q 1 – ᎏᎏ = qI (2A.54)
冤冢 冣
R 2
ᎏᎏ + 1
z
where R = radius of loaded area
I = influence factor
Table 2A.9 gives I for various values of z/R.
v = qI3 (2A.55)
where
苶2苶+
苶苶n2苶+
苶1
苶 m2 + n2 + 2 2mn 兹m
苶2苶+
苶苶n2苶+
苶1苶
冤 冢 冣冥 + ᎏ
4 冤
tan 冢 ᎏᎏ 冣冥
1 2mn兹m 1
I3 = ᎏ ᎏᎏ ᎏᎏ –1
4 m + n + m n + 1 m2 + n2 + 1
2 2 2 2 2
m +n –m n +1 2 2 2
B
m= ᎏ
z
L
n= ᎏ
z
The variation of I3 is shown in Fig. 2A.20. The special case of the stress beneath the center of a
square loaded area with side B is given in Table 2A.10.
0.25
1.0
0.20
0.9
0.8
0.7
0.15 0.6
0.5
I3
0.4
0.10
0.3
0.2
0.05
n=0.1
0.00
10 1 0.1
m
FIGURE 2A.20 Variation of I3 with m and n.
TABLE 2A.10 Influence factors for stress beneath the center of a square load
B/z I B/z I
0.0 1.0000 2.4 0.7832
20.0 0.9992 2.0 0.7008
16.0 0.9984 1.8 0.6476
12.0 0.9968 1.6 0.5844
10.0 0.9944 1.4 0.5108
8.0 0.9892 1.2 0.4276
6.0 0.9756 1.0 0.3360
5.0 0.9604 0.8 0.2410
4.0 0.9300 0.6 0.1494
3.6 0.9096 0.4 0.0716
3.2 0.8812 0.2 0.0188
2.8 0.8408 0.0 0.0000
Assume that the soil stratum shown in Fig. 2A.22 has been formed by sedimentation. If we assume
that the element of soil is in equilibrium with its overburden, then the effective overburden
Round
1
X=B
X
Depth ratio (z/B)
X=2B B
Continuous
2
X=3B
B
4
FIGURE 2A.21 Average stress beneath a loaded area.
16 ft ␥ = 125 pcf
⌬e ⌬h
ᎏ=ᎏ
1+e H0
(2A.56)
H0⌬e
⌬h = ᎏ
1+e
building, embankment, etc.). The procedures recommended in ASTM D2435 are recommended for
normal situations.
The soil sample is removed from the sampling tube in such a manner as to minimize further dis-
turbance. A suitable length of soil is removed and is carefully trimmed into the ring. The cell is
placed in the loading frame and a seating load is applied, the size of which depends on the strength
of the soil. The dial indicator used to measure the axial deformation of the soil is mounted in the
frame and an initial reading is taken. The consolidation cell is then filled with water. The applied
pressure is adjusted continuously until the soil comes to equilibrium with the pressure at constant
volume.
The first increment of consolidation pressure is then applied and the soil begins to consolidate. A
series of readings of axial deformation are made at preselected times. The consolidation pressure is
maintained constant until consolidation has essentially ceased. The standard load increment dura-
tion for each pressure is 24 hours (ASTM D2435 Method A), although shorter or longer times may
be used depending on the coefficient of consolidation of the soil and the thickness of the sample.
Sufficient time-deformation readings are taken to insure that consolidation is complete. For some
soils, a period of more than 24 hours may be required to reach end-of-primary consolidation. Usual-
ly, the load increment duration is some multiple of 24 hours and should be the standard duration for
all load intervals.
When consolidation is essentially complete under the first pressure, the next increment of pres-
sure is applied and the deformation reading taken again. The process is repeated until some prese-
lected maximum consolidation pressure is attained. It is usual practice to double the pressure for
each successive increment. Thus, for a typical consolidation test, the sequence of pressures might be
125, 250, 500, 1000, 2000, 4000, 8000, 16000, 32000, and 64000 psf. The highest pressure is con-
trolled by the capacity of the frame, economics, and time limitations, or a variety of other factors.
After the deformation has ceased under the highest load, the loads are removed in a series of
decrements such that the pressure is usually reduced by four times for each decrement. The final
pressure is usually of the order of 125 psf. When the specimen has equilibrated under the final pres-
sure, the apparatus is dismantled rapidly to prevent the soil from imbibing a significant amount of
water after the final pressure has been removed.
2A.24. As you can see, the curve is highly nonlinear. If that same data is plotted on a semilogarith-
mic plot e vs log10 p, Fig. 2A.25 results. The e–log p plot has an initially shallow slope that transi-
tions into a steeper slope.
As you can see from the plot, the deformations are relatively small until the load approaches the
in situ (p苶0) pressure. When the load exceeds the in situ pressure, the deformation increases dramati-
cally. The pressure where the e–log p curve increases slope is called the maximum past consolida-
tion pressure (preconsolidation pressure, 苶pc) and is the greatest stress that has ever been on the soil.
For the case studied here, 苶pc = 1000 psf = 苶p0). The portion of the e–log p curve from the first load to
苶pc is called the reload or recompression curve, since the soil is being reloaded to its maximum past
value. The portion of the e–log p curve for loads greater than p苶c is called the virgin consolidation
curve because each additional load is greater than any load that has ever been on the soil previously.
Soils where p苶c ⬇ 苶p0 are called normally consolidated soils.
In some (in fact, in most) cases, 苶pc Ⰶ p苶0. This implies that the soil has been more heavily loaded
in its past than it is now. Soils with this stress history are called overconsolidated soils. Compared to
normally consolidated soils, overconsolidated soils are stiffer and less compressible. As before, that
portion of the e–log p curve to the 苶pc is the reloading branch, whereas that portion beyond 苶pc is the
virgin consolidation branch.
LOAD P (PSF)
LOAD (PSF)
0 10000 20000 30000 40000
1.20
1.00
e
O
VOID RATIO
I
T
A
R
0.80
D
I
O
V
0.60
0.40
LOAD
LOAD(PSF)
P (PSF)
100 300 500 1000 2000 5000 10000 20000 50000 100000
1.20
1.00
e
O
VOID RATIO
I
T VIRGIN CONSOLIDATION
A RELOAD VIRGIN CONSOLIDATION
R
D
I
O
V
0.80
0.60
FIGURE 2A.25 e–log p.
sharpest curvature in the vicinity of the maximum previous consolidation pressure, 苶pc. Disturbance
of soil samples during sampling, transportation, storage, and trimming causes the laboratory curve
to be displaced to lower void ratios and to have less pronounced curvature in the vicinity of 苶pc.9,10
A procedure is needed for reconstruction of the field consolidation curve from a slightly disturbed
laboratory curve. No exact method for reconstruction of the field curve exists. The available meth-
ods are based on laboratory tests and field experience.
The first step is to obtain an estimate of the maximum previous stress under which the soil was
consolidated, 苶pc. Although several procedures have been proposed, the one suggested by
Casagrande9 seems to be the most satisfactory and most widely used. The procedure is shown in
Fig. 2A.26. At the point of sharpest curvature of the laboratory curve, two lines are drawn, one tan-
gent to the laboratory curve and the other horizontal. The angle between these lines is bisected by a
third line. The intersection of the bisecting line and the extended laboratory virgin consolidation
curve is taken as an approximation of the maximum previous consolidation pressure. If this pressure
is approximately equal to the calculated effective overburden pressure in the field, 苶p0, then the soil is
assumed to be normally consolidated. One point on the field curve is then e0, 苶pc, where e0 is the ini-
tial void ratio of the sample. The field consolidation curve is drawn to pass through the point e0, p苶c,
and to be asymptotic to the laboratory curve at high pressures (Fig. 2A.27).
If the samples used in the laboratory are normally consolidated and have a maximum of distur-
bance, the e0, p苶0 point is so near the backwards extension of the laboratory virgin curve that the field
LOAD P (PSF)
pc
VOID RATIO e
curve can be drawn without use of Casagrande’s construction. If the soil is badly disturbed, the lab-
oratory consolidation curve will not have an obvious point of sharpest curvature and no known con-
struction, will give a reasonable approximation of the field curve. The construction, then, is of
greatest value for slightly disturbed or overconsolidated specimens.
If Casagrande’s construction indicates that pc exceeds p0 by a significant amount, then the soil is
overconsolidated. The reconstruction of the field curve then is based on the procedure recommend-
ed by Schmertmann (1955). A laboratory curve for a sample of highly plastic, overconsolidated,
clay is shown in Fig. 2A.27. Casagrande’s construction is used to estimate the maximum previous
consolidation pressure, the effective overburden pressure in the field is calculated, and the point e0,
p苶0 is plotted. For the moment it will be assumed that the soil is simply overconsolidated, i.e., that it
was consolidated to some maximum effective stress in the field and then rebounded directly to the
point e0, 苶p0. Furthermore, the field rebound curve is assumed to be parallel to the laboratory re-
bound curve. Thus, a curve may be drawn parallel to the laboratory rebound curve back from a point
on the p苶c line such that the rebound curve passes through the e0, p苶0 point. The point on the p苶c pres-
sure line is then one point on the field virgin consolidation curve. The actual field curve must pass
through the point e0, 苶p0, must pass through the pressure p苶c lower than the “known” point on the field
virgin curve, but must remain above the laboratory curve. The reconstructed field curve is drawn in
by eye and merged gradually with the laboratory virgin curve (Fig. 2A.27). Schmertmann11 suggest-
ed certain refinements to the method just suggested.
A number of problems arise when attempts are made to apply the foregoing method. First, for
many highly overconsolidated soils, the reloading curve of even hand-carved samples appears to be
a continuous smooth curve and there is no apparent method for estimating the maximum previous
consolidation pressure. Such curves are common for clayey glacial tills. It is also possible that the
soil has been rebounded to a pressure much less than the existing overburden pressure and is now on
a reloading, rather than rebounding, curve.
Based on the foregoing comments, it seems apparent that reconstruction of the field curve is
based largely on the judgment of the soils engineer aided by certain constructions. The uncertainty
in estimating the position of the field curve will be reduced if relatively undisturbed samples are
used.
cv t
T = ᎏ2 (2A.57)
Hd
trimmed faces of the soil specimen, or compression of gas bubbles in the soil. This rapid settlement,
termed initial compression, obviously cannot be taken into account by the theory. Thus, an adjust-
ment must be made to the laboratory curve to remove the effects of initial compression.
There are two procedures in common use for estimating the appropriate values of S0 and S100.
They are designated Taylor’s method12 and Casagrande’s method.13
2A.7.1.4.1 Taylor’s Method of Finding cv. When Taylor’s method is used, the settle-
ment is plotted versus the square root of time. A square root versus time curve from a one-dimen-
sional consolidation test is shown in Fig. 2A.28.
The corrected initial point for the theoretical curve is found just by extending the linear portion
of the laboratory square root of time curve (Fig. 2A.28) back to time zero.
Taylor found that there was no distinct change in the square root of time curve to show where
primary and secondary compression merged. In an attempt to find S100, Taylor made the assumption
that secondary effects could be ignored of U less than or equal to 90%. Further, he noted that at 90%
ultimate consolidation (U = 90%), the abscissa of the laboratory curve would be
H2
冤 冥
0.5
F兹t苶9苶0 = F ᎏ (T90)0.5 (2A.58)
cv
where F is just the scale factor originally used to lay out the time scaler on the graph paper. If the
linear portion of the square root of time laboratory curve is extended as a straight line to higher val-
ues of U, at U – 90% the abscissa of this straight line is:
H2
冢 冣冢 冣
9 0.5
ᎏ F ᎏ (T50)0.5 (2A.59)
5 cv
Dial reading
This abscissa was found by linear extrapolation from the point at which U = 50%. But the same
abscissa is found if the extrapolation is from some other point on the linear portion of the laborato-
ry curve. At the settlement corresponding to U = 90%, the ratio of the abscissa of the laboratory
curve to that of the extended linear curve is
H2
冤F 冢ᎏCᎏ冣 (0.848) 冥
0.5
0.5
ᎏᎏᎏ v
2 0.5 (2A.60)
冤冢ᎏ5ᎏ冣F 冢ᎏCᎏ冣 (0.197) 冥
9 H 0.5
Secondary effects are in fact negligible for U less than 90%. At the point U – 90%, ⌬S90 = 0.9⌬S100;
since ⌬S90 is known, ⌬S100 is easily calculated.
It is convenient to select the point at which U is 45% to calculate cv because the settlement at
this point is the average of the known settlements S0 and S90, thus simplifying the construction
used to find the point, and because selection of a point on the linear portion of the laboratory
curve ensures that the theoretical and experimental curves will coincide in the region of greatest
practical interest. The time factor at 45% consolidation is 0.159 (Table 2A.11). It may be noted
that Taylor (1948) recommended use of the U = 90% point. The coefficient of consolidation is
then calculated from:
0.159H d2
Cv = ᎏ (2A.61)
t45
where Hd is the average drainage distance during the consolidation period (half the average total
thickness for double drainage) and t45 is the time corresponding to U = 45%.
2A.7.1.4.2 Casagrande’s Method of Calculating cv. When Casagrande’s method
is used, the settlement is plotted versus the logarithm of time. Curves such as the one shown in Fig.
2A.29 (plotted using the same data previously shown in Fig. 2A.28) are typically obtained. An even
spacing of points along the curve is obtained by using a geometric progression of times at which the
deformations of the specimen are recorded. Typical times are 6, 15, and 30 seconds, 1, 2, 4, 8, 15,
and 30 minutes, and 1, 2, 4, 8, and 24 hours, all measured from the instant of load application.
The value of S0 is again obtained as shown on Fig. 2A.29, based on the parabolic approximation
of the early part of the theoretical S–t curve.
冪莦ᎏt
t2
⌬S2 = ⌬S1 (2A.62)
1
If t2 = 4t1, then, ⌬S2 = 2⌬S1 and S0 = S1 – (⌬S2 – ⌬S1. Because both Casagrande’s method
and Taylor’s method for finding the corrected zero point are based on the assumption that the
early part of the S–t curve is a parabola they should yield the same corrected zero point. They
differ mainly in the fact that the parabolic part of the curve is clearly visible in the square root
plot but is masked in the logarithmic plot. Thus, if Casagrande’s method is used, t2 should be cho-
sen at about t50 to maximize the possibility that both points will be on the parabolic part of the
curve.
The construction used to locate the maximum theoretical settlement, S100, is shown in Fig.
2A.29. On the semilogarithmic plot, the experimental curves do not become asymptotic to a hori-
zontal line, as required by Terzaghi’s theory, but, instead, often become linear, or nearly linear, with
a finite slope. The settlement S100 is estimated to be the settlement at the intersection of two straight
lines, one drawn tangent to the sloping part of the laboratory curve and the other drawn tangent to
the laboratory curve at the point of inflection.
To simplify construction and to make the theoretical and experimental curves coincide in the
range of greatest field interest, cv is calculated using t at U = 50%.
It is interesting to note that the two methods give quite different values of S100 and thus different
values of cv. Since Taylor’s method of finding S100 is based on the invalid assumption that secondary
effects are negligible prior to 90% consolidation and Casagrande’s method has no theoretical justifi-
cation at all, it is not surprising that they sometimes yield different results.
2A.8.1 Introduction
The shear strength of soil depends upon the consolidation pressure, the drainage during shear, the
volumetric history (initial relative density of sands or stress history for clays), and other factors such
as disturbance, strain rate, stress path, etc.
n = N/A
= F/A
Shear deformation
TEST TEST
NO. NO.
11 J f1
f1
Shear strees,
2
2 J f2
f2
3
3 J f3
f3
> >
FN1 >FN2>FN3
N1 N2 N3
ShearShearDeformation
deformation
Failure line
C 3 2 1
consolidated undrained shear strength of a clay primarily because of its ability to control and moni-
tor internal pore water pressures. Preceding the discussion of consolidated undrained shear strength,
Mohr’s stress theory and the mechanics of the triaxial test must be discussed.
2A.8.2.2.1 Stresses at a Point. Mohr’s theory of stresses is fully explained in texts on
mechanics of materials. However, that part of the theory pertinent to soil mechanics will be re-
viewed. Compressive stress will be considered positive, since stresses in soils generally are com-
pressive and not tensile. Shear stresses tending to cause counterclockwise rotation will be defined
as positive as well. Consider the stresses on a small two-dimensional element shown as Fig.
2A.34(A). If a plane at an angle ( is passed through the element, there exist two resulting stresses on
1
1
dx dx
dy dy
3 ds
3 3
n
␣ ␣
1
(A) (B)
that plane required for stability of the element (Fig 2A.34(A)). is the component of the resultant
stress on a plane that acts at right angles to the plane, i.e., a normal stress. is the component of the
resultant stress that is parallel to the plane, i.e., the shearing stress. 1 is the maximum normal stress
on any plane through the point under consideration. There is no shearing stress on this plane. 3 is
the minimum normal stress on any plane through the point under consideration. There is no shear
stress on this plane. 3 acts at right angles to 1. 2 is the normal stress acting on a plane at right an-
gles to the planes on which 1 and 3 act. There is no shear stress in this plane. By definition 2 may
not exceed the magnitude of 1 nor may it be less than 3. 1, 2, and 3 are called principal stress-
es. They are orthogonal; that is, they act at right angles to one another.
If we consider Fig. 2A.34, we can determine the relationship between the normal and shear
stresses, n and , on a plane inclined at an angle ␣ to the major principal plane, and the major and
minor normal stresses, 1 and 3:
1 – 3
= ᎏ sin 2␣
2
(2A.64)
1 + 3 1 – 3
= ᎏ + ᎏ cos 2␣
2 2
These two equations allow the calculation of the stresses and on any plane inclined at an angle ␣
to the plane of the major principal plane when 1 and 3 are known.
This can also be accomplished graphically using Mohr’s circle. The ordinates represent shear
stress and the abscissa, normal stresses (see Fig. 2A.35).
+ 3 + 3
ᎏ ᎏ
1 – 3
冤ᎏ2ᎏ冥
2
sin 2␣
3 2␣⬘
0
1 + 3
ᎏ ᎏ
2
1 – 3
–
冤ᎏ2ᎏ冥 cos 2␣
Axial load
Loading ram
Pressure gage
Top cap
Rubber
Ring Porous disk
Flexible tube
Water Soil
Sample Flexible membrane
(c = 3), in which case the stress acts in all directions. If the drainage passage from the porous
stone is opened, the sample may be allowed to consolidate under the stresses applied during the first
stage. Alternatively, it may be desired to prevent drainage during the first stage. Stage one can then
be either consolidated or unconsolidated.
In the second stage, an axial stress (⌬) may be applied to the sample through the loading pis-
ton. Again, drainage may or may not be permitted. Stage two may then be either drained or
undrained.
Assuming isotropic stresses are applied in stage one, three types of tests are commonly per-
formed on a soil sample.
2A.8.3.2.1 Consolidated Drained Test. In the first stage of this test, the soil is per-
mitted to consolidate completely under the influence of the cell pressure. If the sample is saturated,
the drainage connection from the porous stone may be connected directly to a burette. The progress
of consolidation may be followed by measurement of the water outflow from (or inflow to) the sam-
ple. When consolidation is complete, with no further drainage from or into the sample, the second
stage may proceed. An axial strain that causes a stress is applied so slowly that the pore pressures
generated by the shear are permitted to dissipate. In the literature this test is commonly called a con-
solidated drained test (CD Test), a drained test, a slow test, or a S test.
2A.8.3.2.2 Consolidated Undrained Test. In this test, stage one is performed identi-
cally to stage one of the preceding test. In the second stage, drainage connections are closed as the
sample is sheared to failure under undrained conditions. This test is called a consolidated undrained
test (CU Test), a consolidated quick test (CQ or QC Test), or a R test.
2A.8.3.2.3 Unconsolidated-Undrained Test. In this test, the soil is not permitted to
consolidate under the cell pressure, nor is drainage permitted during the shearing stage. This test is
known as an unconsolidated undrained test (UU Test), a quick test, or a Q-Test.
s = tf =
苶 tan
苶 (2A.65)
FAILURE
3 1
There is a failure on one plane in the triaxial sample, and this failure is on a plane theoretically
represented by the point of tangency of Mohr’s circle and the envelope.
1 2 3 4 5
strain
FIGURE 2A.39 Stress difference versus strain for triaxial S test on normally
consolidated clay.
苶
FIGURE 2A.40 S-test envelope for normally consolidated clay.
must exceed the consolidation pressure of the soil in the ground. If plotted on a Mohr’s diagram, at
the end of the consolidation phase, the stresses would plot as a point circle along with the axis,
since, as with the drained test, the progress of consolidation may be monitored. Upon completion of
consolidation, the shear phase begins. To maintain an undrained condition, drainage from this sam-
ple is prevented. Since no water leaves the system, the shearing occurs at constant volume.
A volume change versus strain curve is not appropriate because there is zero volume change at
all strains. On the Mohr’s diagram, Fig. 2A.41, one may see that the diameter of the failure circle for
the undrained test is about half the diameter of the failure circle for the drained case at the same
consolidation stress.
苶
Drained
Undrained
FIGURE 2A.41 Mohr’s circle for undrained test compared to drained test.
A second sample is consolidated to a higher stress and sheared under constant volume. The cor-
responding Mohr’s circle (Fig. 2A.42) shows a proportionately larger failure circle, but again, only
about one half the diameter of the drained failure circle at the higher consolidation stress. Since this
proportionality exists, one may draw a failure envelope.
This envelope is also a straight line, which can be traced backward through the origin. It is
known as the R or CU envelope. The dotted line portion shows extrapolation back to the origin, at
stresses below the field consolidation pressure of the soil. If, in the laboratory, a sample had been
consolidated to a stress less than the field consolidation stress, it would no longer be normally con-
solidated since stresses were at one time greater than now. Its strength would also be slightly greater
than shown by the dotted line, as will be explained in the section on overconsolidated soils.
With only a simple adjustment to the R test, one can obtain a great deal more data. Instead of
closing the drainage connection to the base of the sample, if, at the end of consolidation, a pore
pressure transducer is placed in the line, one can still run a test essentially undrained during the
shearing phase. But the pore pressures caused by the shearing can be constantly monitored. This test
is known as the R (R-bar) test.
After consolidation, as the soil is sheared under the stress difference, there is a tendency for the
soil to decrease in volume as with the drained test. But drainage is prevented; water cannot leave the
soil. The pore water pressure gradient that existed to move the water out of the soil is now permitted
to build up. A positive pore water pressure is generated and is measured by the transducer. Typical
stress and porewater pressure versus strain curves are shown in Fig. 2A.43.
During drained shear it was not necessary to differentiate between total stresses and effective
stresses. The pore pressures were zero; total stresses were equal to the effective stresses and a single
Mohr’s circle results.
For the R test, the consolidation phase (which implies full drainage) yields a single point Mohr’s
circle equal to the cell pressure. However, the moment the undrained shear begins, pore pressures
are generated and
苶1 = 1 – u
(2A.66)
苶3 = 3 – u
苶 envelope
R –
Drained Strength
R envelope
Undrained Strength
苶3B
苶3A
苶1B 3B
苶1A 3A 1B 1
A
FIGURE 2A.42 Mohr’s circles for increasing consolidation pressures in the undrained test.
⌬
⌬
or
u
U
FIGURE 2A.43 Typical stress and pore pressure versus strain in undrained shear.
Since the cell pressure is constant and equal to 3 in the triaxial compression test, the total stress
Mohr’s circles are anchored on the left at 3 = c, just as in the drained test. However, the effective
stress 3 becomes less than the cell pressure by the magnitude of pore pressure generated. Since
pore pressure constantly increases with shear, the effective stress Mohr’s circles are constantly shift-
ing to the left, i.e., 3 is constantly decreasing. For any given time or strain, there are two Mohr’s cir-
cles, a total stress circle with 3 = cell and an effective stress circle with 3 and 1, displaced left-
ward (reduced) by the amount of the generated pore pressure at that time or at that given strain. Fig.
2A.44 illustrates this.
The total stress Mohr’s circle will have the same diameter as the effective stress circle:
⌬ =
苶1 –
苶3 = diameter of Mohrs circle
= (1 – u) – (3 – u)
(2A.67)
= 1 – u – 3 + u
= 1 – 3
The effective stress and total stress Mohr’s circles will be identical in size and all points on the ef-
fective stress circle are simply displaced by the magnitude of the pore pressure.
苶R =
苶S
R
EFFECTIVE
TOTAL
FIGURE 2A.44 Total and effective stress circles for undrained test.
In Fig. 2A.44 note that shear continues until the effective stress Mohr’s circle touches the effec-
tive stress envelope. This envelope is essentially the same as the drained envelope.
In the drained direct shear test, the normal effective stress remains constant as shear stress is in-
creased to failure. In the drained triaxial test, normal effective stress on the potential plane of failure
increases slightly as shear stresses increase rapidly. In the consolidated undrained triaxial test, nor-
mal effective stresses generally decrease somewhat due to generation of pore pressures while shear
stresses increase to failure.
It should be quite clear now that effective stresses at failure govern the strength of a soil. For a
given normally consolidated clay, the effective normal stress on a potential failure plane governs the
shear strength of the soil, both drained and undrained. Even though this effective stress concept is
relatively simple to explain, in practice we more often wish to relate the strength to stresses before
shearing. Relating undrained strength to consolidation pressure before shearing is more useful for
engineering predictions.
Previously, the results of performing R tests (without pore pressure measurement) on two sam-
ples consolidated to different pressures were explained. We now perform two R tests (with pore
pressure measurement) on samples consolidated to different pressures. Results are shown in Fig.
2A.45 and Fig. 2A.46. Note that the total stress circles, with 3 equal to the cell pressures, form the
R envelope. The effective stress circles each touch the R or effective stress envelope which is essen-
tially the same envelope as would be obtained from drained tests. Note also that for the larger con-
solidation pressure, larger pore pressures are generated. With increasing consolidation pressure,
Mohr’s circle at failure (the shear strength) increases proportionately, as does the failure pore pres-
sure, which is shown by the offset of the effective stress circle from its total stress circle. In each
case, the offset is approximately equal to the diameter of Mohr’s circle. Only the 苶 R envelope repre-
sents a failure line, where stresses become critical on a plane on which a given effective stress acts.
The R envelope is simply an envelope enclosing the maximum size Mohr’s circle.
Sometimes the R envelope is called a total stress envelope. This leads to confusion. Total stress
conditions are meaningless unless they are related to effective stresses. In the case of the R enve-
lope, it is an envelope of total stresses at undrained failure only if and when the 3 of the failure cir-
(1 – 3)A
(1 – 3)B
1 – 3 or u
UA
UB
Strain
FIGURE 2A.45 Stress and pore pressure versus strain for two tests at two consolidation
pressures.
苶 envelope
R
R (CU) envelope
cle is the consolidation pressure of the sample. In this way it bears a fixed relationship to effective
stresses.
Figure 2A.46 also shows, for a given consolidation pressure, the drained strength and failure cir-
cle, and both the undrained failure circles and the undrained strength. Now a main advantage of the
苶 test becomes evident. From the 苶
R R envelope, we can predict the drained strength of a soil at any
given consolidation pressure. The 苶 R test gives predictions of both the drained and undrained
strengths. Moreover, the drained test requires a very slow shear rate so that pore water pressures
generated in the failure zone can migrate from the sample. The R test still requires time for pore
pressures in the failure zone to equilibrate throughout the sample, but the time involved is substan-
tially less than the time for full drainage.
From the foregoing we can conclude that for a normally consolidated saturated clay (constant
stress history) for the drained condition, shear strength is directly proportional to the consolidation
pressure. For the undrained case, the same is true, but the constant of proportionality is reduced to
tan .
FIGURE 2A.47 Total and effective stress circles for the UU test.
position of the failure effective stress circle cannot be established. Although we have deduced the
radius of the effective stress Mohr’s circle (it is the same as the total stress circle radius), we cannot
know what is the effective stress friction angle of the soil. The radius is also half the diameter of the
circle, which is the unconfined compressive strength, qu, which in turn is 1 at failure when 3 is
zero. In general then, for undrained shear strength of cohesive soils:
qu ⌬
s = f = c = ᎏ = ᎏ (2A.68)
2 2
FIGURE 2A.48 UU envelope and unconfined compression, Mohr’s circle.
arithmic scale. What would be a relatively straight line on a logarithmic plot will be shown concave
upwards on an arithmetic plot. This curve is a consolidation curve, even though the data were ob-
tained from triaxial consolidation tests where 1 = 2 = 3.
In Fig. 2A.49, circles A, B, and C are for soils that are normally consolidated. Points D and E
correspond to the consolidation pressures of B and A, respectively, but each of these soils has been
reconsolidated to the stress level of C. Fig. 2A.49 shows Mohr’s failure circles for soils A–E for the
consolidated drained condition. The diameter of the failure circles and the shear strength of the soil
are directly proportional to the consolidation pressure, which is the 3 of the drained failure circles.
It should be expected that density expressed as void ratio and effective consolidation stress will
control the strength of these soils. Soil D has been consolidated to the same effective stress as soil B.
Soil D, however, is shown in Fig. 2A.49 to be denser, to have a lower void ratio than B. It would
therefore be expected that D will be stronger than B. Fig. 2A.49 shows that this is so.
Soil E is denser than A, and both have been consolidated to the same effective stress level. Soil E
was at one time reconsolidated (with drainage, of course) to the stress level of C. In rebound, it had
only a slightly greater void ratio than C. The ratio of the 3 of E and the 3 of C is the overconsoli-
dation ratio, which is shown to be on the order of eight or so. Again, soil E is stronger than A, as de-
noted by the larger Mohr’s failure circle.
In comparing the failure circles, consolidation stresses, and void ratios it is apparent that the
strength of these soils is controlled more by effective consolidation stresses than by void ratios.
The failure envelope through the origin and tangent to Mohr’s circles A, B, and C was previously
introduced as the drained strength envelope for a normally consolidated clay, or the S envelope. It
indicates that the shear strength is directly proportional to the effective consolidation pressure and
in particular to the consolidation pressure on the plane of failure, i.e., where the Mohr’s circle touch-
es the envelope.
The failure envelope for soils C–E, the soils that have been reconsolidated to the stress level of
C, is not strictly a straight line; it is curved downward slightly and does not pass through the origin.
It joins the ss envelope for normally consolidated soil at the point where the failure circle for C is
tangent to the normally consolidated failure circle. When tests are performed on a reconsolidated
soil, the final consolidation pressures generally are in a relatively narrow range and are generally
substantially less than the preconsolidation pressure. In this range, it is customary to fit a straight
line to the circles obtained from the tests. Such a line will have a slope expressed as a angle and
will have a cohesion intercept c. Fig. 2A.50 shows such an effective stress envelope.
It can be concluded that the greater the preconsolidation pressure, the higher is the envelope, and
therefore the greater is c in the expression = c + tan. It can be seen also that c and are not
material properties of a soil.
Typical stress–strain and volume change–strain properties of heavily reconsolidated soils are
shown in Fig. 2A.51 and Fig. 2A.52, respectively. The soil behaves very much the same as does a
dense sand, having a peak shearing resistance at low strain, and dilating or expanding in volume at
strains greater than those mobilized at the peak strength.
Often, high-quality laboratory shear strength data is unavailable, at least for preliminary studies.
Consequently, it is necessary to estimate shear strength parameters from other, less rigorous evalua-
Strain ()
tion. Methods for evaluating effective stress friction angles from soil index properties are presented
below.
45
0
10
=
)
(%
Dr
40
Friction Angle,N (deg)
75
35
50
25
30
25
1.2 1.4 1.6 1.8 2 2.2 2.4
Dry Unit Weight (m d/m w)
FIGURE 2A.53 Friction andgle versus relative density and unit weight.
u /
苶vo苶 = 0.11 + 0.037PI (2A.70)
Chandler15 modified this equation to take into account the preconsolidation stress (p):
su
ᎏ = 0.11 + 0.0037PI (2A.71)
苶p
su
ᎏ ⬇ (0.23 ± 0.04)OCR0.8 (2A.72)
苶vo
30
F /pa = 0.2
0.5
1
Residual Friciton Angle,n r
20 2
10
0
0 10 20 30 40 50
Plasticity Index, PI
FIGURE 2A.54 Residual friction angles for Amuay landslide soils versus PI and effective
normal stress.
1. Atterberg, A., “Lerornas Forhallande till Vatten, deras Plasticitetsgranser och Plasticitetsgrader,” Kangliga
Lantbruksakademiens Handlinigar och Tidskrivt, Vol. 50, No. 2, pp. 132–158 (1911).
2. Casagrande, A. “Research on the Atterberg Limits of Soils,” Public Roads, Vol. 13, No. 8, pp. 121–136
(1932).
3. Skempton, A. W., “Notes on the Compressibility of Clays,” Quarterly Journal of the Geological Society of
London, pp. 119–135 (1944).
4. Esrig, M. I., unpublished notes (1968).
5. Terzaghi, K., “Influence of Geological Factors on the Engineering Properties of Sediments,” Harvard Soil
Mechanics Series No. 50, Cambridge, Massachusetts (1955).
6. Casagrande, A., “Classification and Identification of Soils,” Transactions, ASCE, Vol. 113, pp. 901–930
(1938).
7. Carpenter, G. W., and R. W. Stephenson, “Permeability Testing in the Triaxial Cell,” ASTM Geotechnical
Testing Journal, Vol. 9, No. 1, March (1986).
8. Boussinesq, J., Application des Potentiels a L’Etude de L’Equilibre et du Mouvement des Solides Elastiques,
Gauthier-Villars, Paris (1885).
9. Casagrande, A., “The Determination of the Pre-Consolidation Load and Its Practical Significance,” discus-
sion D-334, Proceedings of the First International Conference on Soil Mechanics and Foundation Engineer-
ing, Cambridge, Vol. III, pp. 60–64 (1936).
10. Rutledge, P. C., “Relation of Undisturbed Sampling to Laboratory Testing,” Transactions, ASCE, Vol. 109,
pp. 1162–1163 (1944).
11. Schmertmann, J. H., “The Undisturbed Consolidation Behavior of Clay,” Transactions, ASCE, Vol. 120, pp.
1201–1233 (1955).
12. Taylor, D. W., Fundamentals of Soil Mechanics, Wiley, New York (1948).
13. Casagrande, A., and Fadum, R. E., Closure to “Applications of Soil Mechanics in Designing Building Foun-
dations,” Transactions, ASCE, Vol. 109, p. 467 (1944).
14. Mitchell, J. K., Fundamentals of Soil Behavior, Wiley, New York (1976).
15. Chandler, R. J., “The In-Situ Measurement of the Undrained Shear Strength of Clays Using the Field Vane,”
Vane Shear Strength Testing in Soils: Field and Laboratory Studies (STP 1014), ASTM, Philadelphia
(1988).
16. Jamiolkowski, M., Ladd, C. C., Germaine, J. T., and Lancellotta, R., “New Developments in Field and Lab-
oratory Testing of Soils,” Proceedings, 11th International Conference on Soil Mechanics and Foundation
Engineering, Vol. 1, San Francisco (1985).
SECTION 2B
SHALLOW FOUNDATIONS
RICHARD W. STEPHENSEN
2B.1 INTRODUCTION
A foundation is a structure built to transfer the weight of a building to the material below. This trans-
fer must occur such that the soil below does not rupture or compress to such magnitude that the in-
tegrity of the superstructure is threatened.
Foundations are generally classified as either deep or shallow. The depth of the bearing area of
shallow foundations is generally no deeper than about the width of the bearing surface.
Deep foundations provide support for a structure by transferring the loads to competent soil
and/or rock at some depth below the structure.
Shallow foundations can be either footings or mats. They consist of reinforced concrete slabs
formed directly on a prepared soil base. Footings may be either spread, combined, or continuous.
2B.2.1 Footings
Spread footings are footings that support one column or load. These footings are also called isolated
or column footings. They typically are 3 to 8 to 10 ft (0.9 to 2.4 to 3 m) square. Their bearing sur-
face depth is typically less than 2.5 times their length (Df < 2.5B) (Figure 2B.1).
2.65
Combined footings are similar to spread footings but support two or more columns. The shape is
more likely to be a rectangle or occasionally trapezoidal (Figure 2B.2). These footings are used
where column spacing is nonuniform and for the support of exterior columns near property lines
where there isn’t enough room for a spread footing.
A continuous or strip footing is an elongated shallow foundation that typically supports a single
row of columns or a wall or other type of strip loading. Continuous footings tie together columns in
one direction at their base, and reduce construction costs through use of appropriate equipment for
trenching (Figure 2B.3).
The advantages of shallow foundations lie primarily in their low cost and speed of construc-
tion.
2B.2.2 Mats
A mat (raft) foundation is a structural reinforced concrete slab that supports a number of columns
distributed in both horizontal directions or supports uniform pressure, as from a tank. Rafts are used
to bridge over soft spots if the spots are very localized, and to reduce the average pressure applied to
the soil (Figure 2B.4).
Design parameters for shallow foundations fall into two classes: structural design parameters and
geotechnical design parameters.
The design of a shallow foundation requires that the applied load does not exceed the load that
would cause the soil strata beneath the foundation to rupture. The maximum load that can be applied
to the foundation soil without rupture is called the bearing capacity.
q苶 = Df (2B.1)
A look at the stress block on the right allows computations of the total resisting earth pressure as
force Pp from equation (2B.2).
1
0
H
2
(2B.2)
B/2
Df
qult
苶 = Df
q
3 = 苶
q + z
1 W Z
= 45 + /2 3 Pph 1
= 45 – /2
Ppv = Pp/cos
Pp
cA = 45 – /2
Ppv
where 1 is
冢
Kp = N = tan2 45 +
2 冣 (2B.4)
H 2
Pp = Kp + 苶qHKp + 2cH 兹K
苶苶p (2B.5)
2
Pp
冢 冣 冢 冣冢 2 冣 – (cA)cos –
B B H
qult + =0 (2B.6)
2 2 (sin )(cos )
since
冢 冣 冢 冣冢 2 冣tan
B 1 B B
H = tan ; W =
2 2 2
B
A = ; Kp = tan2 45 +
2 cos 2 冢 冣 (2B.7)
冢 冣
Pp
Pp,v = ; Ka = tan2 45 +
cos 2
then
2Kp 苶p苶Kp
兹K B K p2
冤
qult = c + 兹K
cos 冥
苶苶p + q苶 + –兹K
cos 4 cos
苶苶p 冤 冥 (2B.8)
where
2Kp
冤
Nc = + 兹K
cos
苶苶p 冥
苶p苶Kp
兹K
Nq = (2B.10)
cos
K 2p
冤 冥
1
N = – 兹K苶苶p
4 cos
This is a form of the general bearing capacity equation. The N factors are the bearing capacity fac-
tors.
Nc = nondimensional bearing capacity factor relating the influence of soil cohesion on bearing ca-
pacity (a function of of the soil).
Nq = nondimensional bearing capacity factor relating the influence of soil overburden on bearing
capacity (a function of of the soil).
N = nondimensional bearing capacity factor relating the influence of soil unit weight on bearing
capacity (a function of of the soil).
Equation (2B.9) generally underestimates the capacities of footings.
Various investigators have studied the bearing capacity problem. Each has made assumptions as
to the character of the failure surface, the effect of the footing depth and shape and other factors. Al-
though almost all the investigators developed equations similar to equation (2B.9), they computed
different values of the bearing capacity factors. Some researchers included modifications to account
for the footing depth, shape and inclination of loading. Bearing capacity equations reported by sev-
eral authors are given in Bowles1.
2B.4.4.1 Case I: Dw = Df
In this case, the maximum level of the water table is at the base of the footing, i.e., Dw = Df . There-
fore, the soil above the footing base is at its natural moisture content, whereas the soil below the
footing base is submerged. Therefore, the unit weight in the N term should be the submerged unit
weight and the unit weight in the Nq term should be the total unit weight.
Case II
B/2
Dw
Df qult
Case IVa
Case I
Case IVb
B
Case IVb
冤 冥
Dw
= + [ – ] (2B.18)
Df
For cases where Df < Dw < [Df + B], the unit weight in the N term is
冤 冥
Dw – Df
+ [ – ] (2B.19)
B
Dw
Cw = 0.5 + 0.5 (2B.20)
Df + B
where
冢 冣
Nc = tan2 45 + e tan
2
(2B.22)
From Hansen4:
From Vesic5:
Nq
冢 冣冢
N 冣
B
sc = 1 + ( > 0)
L c
B
sc = 0.2( = 0)
L (2B.27)
B
sc = 1 + 0.2Kp
L
sc = 1.0 strip = 1.3 round = 1.3 square
冢 冣
B
sq = 1 + tan
L
B
sq = 1 + 0.1Kp ( > 10°) (2B.28)
L
sq = 1( = 0)
冢 冣
B
s = 1 – 0.4
L
B
s = 1 + 0.1Kp ( > 10°)
L
(2B.29)
s = 1( = 0)
Df Df
冢 冣 冢
dc = 1 + 0.4 for 1
B B 冣
Df Df
冢 冣 冢
dc = 1 + 0.4 tan–1 for > 1
B B 冣
(2B.30)
D D
冢 冣
dc = 0.4 or 0.4 tan–1 for = 0
B B
D
苶苶p
dc = 1 + 0.2兹K
B
Df Df
冢 冣 冢
dq = 1 + 2 tan (1 – sin )2 for 1
B B 冣
Df Df
冢 冣 冢
dq = 1 + 2 tan (1 – sin )2 tan–1 for > 1
B B 冣 (2B.31)
Df
苶苶
dq = 1 + 0.1兹K p
for ( > 10°)
B
dq = 1 for ( = 0)
d = 1 Hansen or Vesic
Df
苶苶p for ( > 10°) Meyerhof
d = 1 + 0.1兹K (2B.32)
B
d = 1 for ( = 0) Meyerof
冢 冣
2
i = 1 –
0.7H
冢 冣 for (
= 0)
5
i = 1 –
V + Af ca cot
(0.7 –
°/450)H
冢 冣 for (
> 0)
5
i = 1 – (2B.33)
V + Af ca cot
H
冢 冣
m+1
i = 1 –
V + Af ca cot
= tilt angle from horizontal with (+) upward
冢 冣
2
ic = iq = 1 –
90°
1 – iq
ic = iq –
Nq – 1
冪1莦莦莦莦
H
ic = 0.5 – 0.5 – for ( = 0)
Ac f a
冪莦
H
ic = 1 – for ( = 0)
Ac f a
Af = BxL (2B.34)
ca = adhesion
H = horizontal component of footing load
V = total load on footing
2 + B/L
m = mB = for (H parallel to B)
1 + B/L
2 + L/B
m = mL = for (H parallel to L)
1 + L/B
where = inclination of the load on the foundation with respect to the vertical (Figure 2B.7).
Q 6M
qmax = + 2
BL B L
(2B.35)
Q 6M
qmin = – 2
BL B L
Mx My
ex = ; ey =
Q Q
Q 6e
qmax = 冢 冣冢1 + B 冣
BL
(2A.36)
Q 6e
冢 冣冢1 – B 冣
qmin =
BL
4Q
qmax = (2B.37)
3L(B – 2e)
B = effective width = B – 2e
L = effective length = L.
e
Q Q
M
=
B×L
B×L
qmin
qmax
L
qmax
2e B
Use the general equation for bearing capacity except substitute B for B. Do not replace B with
B for calculation of the depth factors. The total ultimate load that the foundation can sustain is:
Qult
FS =
Q
qult = qultRe
e
Re = 1 – 2 (cohesive soil) (2B.39)
B
e e
冢 冣 冢cohesionless soil and 0 < B < 0.3冣
1/2
Re = 1 –
B
Because of the inherent uncertainty of the bearing capacity analysis, the usual practice is to reduce
the applied stress from the foundation load by some arbitrary factor. This reduction is usually pre-
sented as a factor of safety. The reduced bearing capacity is known as the allowable bearing capaci-
ty, or allowable foundation stress qallow:
qult
qallow = (2B.40)
F.S.
where F.S. is the factor of safety. In general, the factor of safety runs from 2 to 3.
The ultimate bearing capacity of mat foundations is calculated using equation (2B.41).
1
qu = cNc sc dc ic + Df Nq sq dq iq + B N s d i (2B.41)
2
However, the great advantage of mat foundations is that by excavating below the ground surface for
the placement of the mat, the net allowable applied load from the structure is increased. If Q is the
total of the dead and live loads applied to the base of the mat, then
Q
q(net applied) = – Df (2B.42)
A
Q
q(net applied) = 0 = – D(critical)
A
(2B.43)
Q
D(critical) =
A
qult qult
F.S. = = = (2B.44)
q(net allowable) 0
Although the analysis and design of foundations usually begins with the study of the bearing capac-
ity of the foundation–soil system, in general, the settlement of the foundation controls the design.
tural damage if it is constant across whole structure. However, there will be problems with appurte-
nances such as with pipes, entrance-ways, etc.
2B.7.1.2 Tilt
Tilt is usually measured by its angular distortion (Figure 2B.9):
smax – smin
angular distortion = (2B.45)
L
The amount of tilt that a structure can tolerate is a function of many factors, including the size and
type of construction. The Leaning Tower of Pisa is currently at about 10% tilt and is still standing.
However, the Campenella in the Plaza San Marcos in Venice collapsed when it reach a 0.8% tilt. Tilt
is visible at about 1/250 or 0.4%
smax 1
= smax (2B.46)
L 1200
smax 1
= smax (2B.47)
L 600
Since
smax/L = 1/300, smax = 2 inches (5 cm). Therefore we must design for total settlements of
isolated foundations less than 2–4 in (5–10 cm).
2B
冤 冥
2
s = s1 (2B.48)
B+1
The magnitude of settlement is also directly proportional to the magnitude of the applied load up to
the allowable bearing pressure, with all else constant.
(1.9 cm). Data were interpreted conservatively in the development of this chart. History has proven
that these values are very conservative. Modification to these values for less conservatism have
been made by many. A general expression for this relations is
q B
冤 冥冤
B+1冥
2
s=C (2B.49)
N
where s = settlement
q = net applied load
B = footing width
N = blowcount
C = empirical constant determined by observation and or experimentation
The Terzaghi–Peck chart gives C = 8 for footings less than 4 ft (1.2 m), and C = 12 for footings
greater than 4 ft (1.2 m) in width.
2B.7.2.2.2 Elastic Soil Settlement. Soil is often treated as an elastic medium, linear
or nonlinear, to which the elastic theory assumptions and principles of stress and strain are|
applied. Settlement computations of this form use the elastic properties of Poisson’s ratio
and Young’s modulus to represent the soil. A general expression for the elastic settlement relation
is:
qBI
s= (2B.50)
E
Nc = CN N (2B.51)
tsf
Peck, Hanson & Thornburn2 fine sand: 0.77 log(20/po) tsf
Bazaraa9 po < 1.5 ksf: 4/(1 + 2po) ksf
po > 1.5 ksf: 4/(3.25 + 0.5po)
uses 40 psi (276 kN/m2). Some procedures for computing settlement do no advocate correcting the
blow count for overburden but use the blow count values as obtained in the field. Most experiments
and theories show that this correction is necessary.
Variations in the borehole diameter, rod length, and hammer type can affect the measured blow
counts for identical sands at the same overburden and relative density values. The blow count is di-
rectly related to the driving energy of test equipment:
1 1 W
E = mv 2 = v 2
2 2 g
v = (2gh)1/2 (2B.52)
1 W
E = (2gh)= Wh
2 g
Bowles suggests that the energy should be adjusted to a standard energy ratio of 70 (E70) and that
the equation for the standard corrected blow count be given as
N70 = CN × N ×
1 ×
2 ×
3 ×
4 (2B.54)
where the
factors can be found in Table 2B.2. Each of the factors correct the field blow counts for
differences in hammers, rod length, sampler differences, and borehole diameter differences.
A footing placed below the ground surface will settle less than a footing at the surface. The
depth correction factor reduces the calculated settlement to account for the increase in bearing ca-
pacity achieved by embedment. The embedment correction equations by the various authors are giv-
en in Table 2B.3.
2B.7.2.3.1 Terzaghi and Peck6,13. This method is based on the bearing capacity charts
given in Figure 2B.10. The equations shown below are given by Meyerhof (1956)3. The chart is used
to determine the allowable bearing capacity for a range of footing widths and SPT blow count val-
ues with maximum settlement not to exceed 1 in (2.5 cm) and differential settlement not to exceed
3/4 in (1.9 cm). Their settlement expression is:
8q
s = (CWCD) for B 4 ft (1.2m)
N
12q B 2
冤
s = (CWCD)
N B+1 冥 for B 4 ft (1.2m) (2B.55)
12q
s = (CWCD) for rafts
N
DW
冤 冥
CW = 2 – 2.0 (for surface footings)
2B
(2B.56)
DW
冤 冥
CW = 2 – 0.5 2.0 (for sumerged, embedded footing; DW Df)
2B
Df
CD = 1 – 0.25
B冤 冥
For blow count use the measured SPT blow count value. If the sand is saturated, dense, and very fine
or silty, correct the blow count by:
qo mH
冤 冥 1
2
s = (2B.58)
720(Nc – 3) B + 1 (C )(C )
W D
DW – Df
冤
CW = 0.5 + 0.5 0.5
B 冥 for water at and below Df (2B.59)
For depth:
Df
冤 冥
CD = 1 + 2.0
B
50
Nc = N 冤
po + 10 冥
where po = effective overburden at median blowcount depth abut Df + B/2, in psi ( 40 psi,
276kPa)
2B.7.2.3.3 Peck, Hanson, and Thornburn2. This method is based on Terzaghi and
Peck settlement method.
q
s = for intermediate width footings (> 2 ft, 0.6m)
0.11NcCw
(2B.60)
q
s = for rafts
0.22NcCw
where q is in tsf.
The correction factor for water is
DW
CW = 0.5 + 0.5 冤
Df + B 冥 for water from 0 to Df + B (2B.61)
Nc = NCn
(2B.62)
20
Cn = 0.77log
p 冤 冥
where p = effective overburden pressure for the measured blow count at Df + (B/2) in tsf (0.25 tsf =
24 kPa).
2B.7.2.3.4 Bowles17,18. Bowles’ settlement method is based on the Terzaghi and Peck
method, but is modified to produce results that are not as conservative. His equations are:
2.5qo CW
s =
N CD 冤 冥 for B 4 ft
4qo B CW
冤 冥 冤
C 冥
2
s = for B 4 ft (2B.63)
N B+1 D
4qo CW
s =
N CD 冤 冥 for mats
DW
冤
CW = 2 – 2.0 and 1.0
Df + B 冥 (2B.64)
Df
B冤 冥
CD = 1 + 0.33 1.33 (2B.65)
2.5qo CW
s =
N CD 冤 冥 for B 4 ft
4qo B CW
冤 冥 冤
C 冥
2
s = for B 4 ft (2B.66)
N B+1 D
4qo CW
s =
N CD冤 冥 for mats
2B.7.2.3.5 Elastic Theory. Settlement computed by elastic theory uses elastic parameters
to model a homogeneous, linearly elastic medium. The elastic modulus of a soil depends upon con-
finement and is assumed in elastic theory to be constant with depth. For uniform saturated cohesive
soils, this assumption is usually valid. For cohesionless soils, elastic methods can be inappropriate
because the modulus often increases with depth. However, the immediate settlement of sand is often
considered to be elastic within a small strain range.
The equations are based on the theory of elasticity and are for settlement at the surface of a
semi-infinite, homogeneous half-space. The equations are
qoB (1 + 2)
Es 冤
s = (1 – 2) I1 + I2 IF
(1 – ) 冥 (2B.67)
1 (1 + 兹M苶2苶+
苶苶)兹M
1 苶2苶+ 苶苶N2苶 (M + 兹M
苶2苶+
苶苶)
1 兹1 苶苶+苶
N2苶
冤
I1 = M ln
M(1 + 兹M苶2苶+
苶苶N2苶+
苶苶)
1
+ ln
M + 兹M苶2苶+
苶苶N2苶+
苶1 冥 (2B.68)
N M
I2 = tan–1
2 N 兹M冢
苶2苶+
苶苶N2苶+
苶苶1 冣
(tan–1 in rad) (2B.69)
B L
B = ; L =
2 2
1 – 2
Is = I1 + I2 (2B.70)
1–
1 – 2
s = qoB Is IF (2B.71)
Es
For rigid footings, the value of Is should be reduced by 7%, i.e., Isr = 0.93 Is. Poisson’s ratio, , can
be determined from Table 2B.4.
Bowles suggests the following procedure:
1. Make the best estimate of qo.
2. Convert round footings to an equivalent square.
3. Determine the point where the settlement is to be computed and divide the base so the point is at
the corner or common corner of the contributing rectangles.
4. Note that the stratum depth actually causing settlement is not at H/B but is either:
a. Depth z = 5B (B = least total lateral dimension of base), or
b. Depth to where a hard stratum is encountered. Take Hard as that where Es in the hard layer is
about 10Es of adjacent layer. Table 2B.5 can be used for approximate values. Table 2B.6 gives
equations for Es as functions of cone or standard penetration test values.
*After Das.19
*After Das.19
5. Compute H/B ratio. For a depth H = z = 5B and for the center of the base we have H/B =
5B/0.5B = 10. For a corner 5B/B = 5.
6. Obtain I1 and I2 with the best estimate for and compute Is.
7. Determine IF from Figure 2B.11.
8. Obtain the weighted average Es in the depth a = H using
qoB
Se = A1A2 (2B-73)
Es
The coefficients A1 and A2 are found in Figure 2B.12 and Figure 2B.13, respectively.
A2
Df /B
Iz
z
s – C1C2
q (2B.74)
Es
苶q
C1 = 1 – 0.5 (2B.75)
qo – q苶
t
C2 = 1 + 0.2log (2B.76)
0.1
Iz = 0.1 at z = 0
Iz = 0.5 at z = z1 = 0.5B (2B.77)
Iz = 0 at z = z2 = 2B
Iz = 0.2 at z = 0
Iz = 0.5 at z = z1 = B (2B.78)
Iz = 0 at z = z2 = 4B
For values of L/B between 1 and 10, necessary interpolations can be made.
This profile is used to determine the elastic modulus as it changes with depth.
If Es is constant over 2B below the footing base, the simplified expression is
0.6B
s = C1C2qo (2B.79)
Es
s1 B2
= (2B.80)
s2 B1
for constant contact pressure. This has proven to work reasonably well.
In order to compute the consolidation settlement of a foundation on clay, the following steps
must be done.
1. Determine if the soil is normally consolidated or overconsolidated.
2. Determine the thickness, H, and existing void ratio, e0, of the consolidating soil layer.
3. Compute the average existing effective stress acting on the consolidating soil layer, p0.
4. Compute the average increase in stress
p on the consolidating layer due to the addition of the
foundation load.
5. Compute the consolidation settlement using:
For normally consolidated soils:
H 苶p苶0 +
p
s = Cclog
1 + e0 冤
苶p苶0 冥 (2B.82)
H 苶p苶0 +
p
s = Crlog
1 + e0 冤
苶p0苶 冥 (2B.83)
Whitman and Richart20 developed a procedure to estimate the settlement of a shallow foundation un-
der eccentric loading. If Q (applied total load) and the eccentricity e are known, then determine the ul-
timate load Qulte that the foundation can sustain using the methods for eccentrically loaded founda-
tions previously presented. Determine the factor of safety for the eccentrically loaded foundation as
FS = Qulte/Q = F1 (2B.84)
Next, determine the ultimate load Qulte=0 for the same foundation with e = 0:
Qe=0 is the allowable load for the foundation with a factor of safety FS = F1 for a central loading
condition.
For the load Qe=0 on the foundation, estimate the settlement by using the techniques presented
previously. This settlement is equal to Se=0. Calculate Se1, Se2, and t using:
e
冤 冢 冣冥
2
Se1 = Se=0 1 – 2 (2B.86)
B
e/B
冤 冢
t = tan–1 CSe
兹B
苶L苶 冣冥 (2B.87)
where C = 12
12 = factors that depend on the L/B ratio (Fig.2B.15)
2B.8 REFERENCES
1. Bowles, J. E., Foundation analysis and Design, 4th ed, McGraw-Hill, New York, 1988.
2. Peck, R. B., Hansen, W. E., and Thornburn, T. H., Foundation Engineering, Wiley, New York, 1974.
3. Meyerhof, G. G., “Penetration Tests and Bearing Capacity of Cohesionless Soil,” Journal of the Soil Me-
chanics and Foundations Division, ASCE, vol. 82, no. SM1, 1956, pp. 1–19.
4. Hansen, J. B., A Revised and Extended Formula for Bearing Capacity, Danish Geotechnical Institute Bul.,
no. 28, Copenhagen, 21 pp., 1970.
5. Vesic, A. S., “Analysis of Ultimate Loads of Shallow Foundations,” Journal of Soil Mechanics and Founda-
tions Division, ASCE, vol. 99, SM1, Jan., pp. 45–73, 1973.
6. Terzaghi, K., and Peck, R. B., Soil Mechanics in Engineering Practice, Wiley, New York, 1948.
7. Knowles, V. R. Settlement of Shallow Footings on Sand: Report and User’s Guide for Computer Program
CSANDSET, Technical Report ITL-91-1, Department of the Army, Waterways Experiment Station, Corps of
Engineers, Vicksburg, Mississippi, 1991.
8. Skemptom, A. W., “Standard Penetration Test Procedures . . . ,” Geotechnique, vol. 36, no. 3, pp. 425–447,
1984.
9. Bazaraa, A. R. S. S., Use of the Standard Penetration Test for Estimating Settlement of Shallow Foundations
on Sand, Ph.D. thesis, University of Illinois, 1967.
10. Teng, W., Foundaton Design, Prentice Hall, Englewood Cliffs, N.J., 1962.
11. Liao, S. S., and R. V. Whitman, “Overburden Correction Factors for Sand,” Journal Geotechnical Engineer-
ing Division, ASCE, vol. 112, no. GT3, March, pp. 373–377, 1986.
12. Peck, R. B., and Bazarra, A. R. Discussion of “Settlement of Spread Footings on Sand,” Journal of the Soil
Mechanics and Foundations Division, ASCE, vol. 95, no. SM3, pp. 905–909, 1969.
13. Terzaghi, K., and Peck, R. B., Soil Mechanics in Engineering Practice, 2d ed., Wiley, New York, 1967.
14. Schultze, E., and Sherif, G., “Prediction of Settlements from Evaluated Settlement Observations for sand,”
Proceedings 8th International Conference on Soil Mechanics and Foundation Engineering, Moscow, pp.
225–230, 1973.
15. D’Appolonia, D. J., D’Appolonia, E., and Brissette, R. F., “Settlement of Spread Footings on Sand,” Journal
of the Soil Mechanics and Foundations Division, ASCE, vol. 94, no. SM3, pp. 735–760, 1968.
16. Schmertmann, John H., “Static Cone to Compute Static Settlement Over Sand,” Journal of the Soil Mechan-
ics and Foundations Division, ASCE, vol. 96, no. SM3, 1970, pp. 1011–1043.
17. Bowles, Joseph E. Foundation Analysis and Design, 2d ed., McGraw-Hill, New York, 1977.
18. Bowles, Joseph E. Foundation Analysis and Design, 3d ed., McGraw-Hill, New York, 1977.
19. Das, Braja M., Principles of Foundation Engineering, 3d ed., PWS Publishing Company, Boston, 1995.
20. Whitman, R. V., and Richart, F. E. “Design Procedures for Dynamically Loaded Foundations,” Journal of
the Soil Mechanics and Foundations Division, ASCE, vol. 93, no. SM6, pp. 169–193, 1967.
P • A • R • T • 3
FUNDAMENTALS
OF FOUNDATION
CONSTRUCTION
AND DESIGN
SECTION 3
CONCRETE
P. BALAGURU
Concrete is one of the basic construction materials; it finds a place in almost all structures. Even
in such structures as steel bridges, the deck is quite often made of concrete. Concrete is the pre-
ferred and most widely used material for foundation construction. Even if the superstructure is
made of steel or wood, the foundation is usually made of concrete. In the case of slab on grade
floors, whether industrial, commercial, or residential, concrete is the preferred material.
This section deals with some of the fundamental aspects of concrete. Only the basic information
considered necessary for the design and construction engineer is presented. The reader can refer to
the literature for more details and in-depth information on a particular aspect. This section deals
only with plain concrete. Reinforced concrete is discussed in Part 4.
3.3
Concrete is a composite material made of portland cement (often simply called cement), aggregates,
and water. In most cases, additional constituents, called admixtures, are used to improve the proper-
ties of fresh and hardened concrete. For example, water-reducing admixtures are often used to im-
prove the workability of fresh concrete without increasing its water content, thus maintaining the
strength and durability characteristics of the hardened concrete. The admixtures can be classified
broadly as chemical and mineral admixtures.
This section presents basic information with regard to the various constituent materials used in
concrete. They are grouped as (1) cement, (2) aggregates, (3) water and water-reducing admixtures,
(4) chemical admixtures, and (5) mineral admixtures. Even though water-reducing admixtures are
chemical admixtures, they are discussed together with water because of their direct impact on the
quantity of water used in the mix and their widespread use in practice.
3.1.1 Cement
Cement, which is the binding ingredient of concrete, is produced by combining lime, silica, and alu-
mina. A small amount of gypsum is added to control the setting time of the cement. Portland cement
was first patented by Joseph Aspdin of England in 1824. David Saylor of Coplay, Pennsylvania, was
the first to produce portland cement in the United States in 1871. He used vertical kilns that were
similar to the ones used for burning lime. The rotary kiln was introduced in 1899. In the 1990s ce-
ment production in the United States was in the range of 800 million tons (725 million tonnes);
worldwide it reached 5 billion tons (4.5 × 109 tonnes).
Manufacture of Cement
The raw materials for portland cement consist primarily of limestone or some other lime-containing
material such as marl, chalk, or shells, and of clay or shale or some other clayey material such as ash
or slag. Sometimes other ingredients, such as high-calcium limestone, sandstone, and iron ore, are
added to control the chemical composition of the final product. The manufacturing process can be
briefly described as follows.
The raw materials are ground into impalpable powder and thoroughly mixed. In the dry process,
blending and grinding operations are done in the dry form, and the mixing is primarily accom-
plished during the grinding phase. In the wet process, water is used to form a slurry. The slurry is
often mixed in large vats to obtain a thorough mixing, even though the ingredients have already
been mixed during the grinding process. The wet process, which requires about 15% more energy
than the dry process, is often chosen for environmental and technological reasons. Continuous qual-
ity control measures are used to ascertain the proper chemical composition of the raw material so
that the chemical ingredients of the final product will be within the limits specified.
In most cases the slurry is fed into the upper end of a slightly inclined rotary kiln. In some in-
stances part of the water is removed from the slurry before feeding it into the kiln. The length and the
diameter of the kilns vary between 60 and 500 ft (18 and 150 m) and between 6 and 15 ft (1.8 and 4.5
in), respectively. The kilns, set at an inclination of about 0.5 in/ft (40 mm/m), rotate between 30 and
90 revolutions per hour, moving the material toward the lower (discharge) end. Heating is usually
done by using powdered coal and air. In some instances oil or gas is used instead of coal. The tem-
perature varies along the kiln, reaching a maximum in the range of 2300 to 3450°F (1250 to 1900°C).
As the mix passes through the kiln, various reactions take place, including (1) evaporation of
free water, (2) dehydroxylation of clay minerals, (3) crystallization of the products of clay mineral
dehydroxylation, (4) decomposition of CaCO3, (5) reaction between CaCO3 (CaO) and aluminosili-
cates, and (6) liquefaction and formation of cement compounds. The temperature variations are con-
trolled in such a way as to keep the compounds in the molten stage to a minimum. The molten liquid
agglomerates into nodules. The nodules, ranging in size from 0.125 to 2 in (3 to 50 mm), are called
cement clinkers. These clinkers are dropped off from the kiln.
The clinkers are cooled and ground to a fine powder. About 3 to 5% of gypsum (CaSO4·2H2O) is
CONCRETE 3.5
added during the grinding process to control the setting time of the cement. Addition of gypsum re-
tards the hydration of cement, or increases its setting time. After grinding, the cement is stored in si-
los.
In the United States, cement can be bought in bulk or in bags containing 94 lb (42.5 kg). It is
common to designate concrete mixes as 5, 6, or 7 bag mix, and hence it is useful to remember the
weight of the cement in a bag.
Composition
Compounds of four oxides containing lime, silica, alumina, and iron constitute about 9S% of the
portland cement clinkers. The other 5% could include magnesia, sodium and potassium oxide, tita-
nia, sulfur, phosphorous, and manganese oxide. The major components, namely, tricalcium silicate
(C3S), dicalcium silicate (C2S), tricalcium aluminate (C3A), and tetracalcium aluminoferrate
(C4AF), play important roles in the rate of strength development, the heat of hydration, and the ulti-
mate cementing value. For example, the early strength of hydrated portland cement is higher if the
percentage of tricalcium silicate is higher, whereas long-term strengths will be higher with higher
percentages of dicalcium silicate.
Types
Various types of cement are produced to suit the various applications. The American Society for
Testing and Materials (ASTM) recognizes the following five main types:
Type I For general use in construction
Type II For use that requires moderate heat of hydration and exposure to moderate sulfate action
Type III For use where high early strength is needed
Type IV For use that requires low heat of hydration
Type V For use that requires high sulfate resistance
Types 1,11, and III can be obtained with air-entraining agents. These are then designated types
IA, IIA, and lIlA. Some standard blended portland cements that are available are called portland
blast-furnace slag cement and portland pozzolan cement.
Typical composition values for the various compounds of the five cement types are shown in
Table 3.1. These numbers are mean values, and there is a specified minimum and maximum for
each compound.
Fineness
The term fineness refers to the average size of the cement particles. The fineness of the cement de-
termines the rate of reaction because finer particles have more surface area and, hence, generate
more reactivity when water is added. Type III high-early-strength cement has more fine particles
than type I cement. Finer cement bleeds less than coarser cement. In addition, finer cement con-
tributes to better workability and produces less autoclave expansion. But the finer cement is more
expensive to produce, and if the particles are overly fine, they could lead to increased shrinkage,
higher water demand, strong reaction with alkali-reactive aggregates, and poor stability.
The particle size usually varies from 1 to 200 ~m. Fineness of cement can be expressed using the
Blame specific surface area. The cement is considered overly fine if the Blame specific surface area
is greater than 2440 ft2/lb (5000 cm2/g). The specific surface areas, measured using the air perme-
ability method, vary from 1220 to 1760 ft2/lb (2500 to 3600 cm2/g) and from 1760 to 2200 ft2/lb
(3600 to 4500 cm2/g) for type I and III cements, respectively.
Cements with small particle sizes, known as microcements, are available for special purposes
such as grouting. The fine particles facilitate the grouting of soils containing small pore sizes.
Testing Methods
Typically cement is tested at periodic intervals for chemical composition and certain physical proper-
ties to satisfy quality control requirements. Special tests may be needed for particular cases such as
the determination of compatibility with certain admixtures. ASTM specifications exist for most of the
tests. The following list contains commonly used tests and the corresponding ASTM specifications.
앫 Chemical compositions: Chemical analysis of portland cement (ASTM C14).
앫 Fineness: Sieve analysis (ASTM C 184), Wagner turbidimeter method (ASTM C115), Blame
air-permeability method (ASTM C204).
앫 Normal consistency (ASTM C187): This test is used to determine the amount of water to be used
in making samples to be tested for soundness, time of setting, and strength. The amount of water
needed for normal consistency varies between 22 and 28% for portland cement.
앫 Time of setting: Time of setting includes both initial and final setting times. The time needed for
the paste to start stiffening is called the initial setting time, whereas the final setting time repre-
sents the end of plasticity. The ASTM standards are C191 for Vicat apparatus and C266 for Gill-
more needles. There is also a term called false set. This represents a stage in which the mix that is
stiff can be remixed without adding water to restore plasticity. ASTM specifications require that
initial setting time be at least 45 min by Vicat apparatus and 60 min by Gillmore needles. The
corresponding final setting times are 8 and 10 h, respectively.
앫 Soundness: The test for soundness involves the measurement of the expansion of hardened ce-
ment paste. One of the popular tests is the autoclave test (ASTM C151).
앫 Strength: Strength is probably the most important property sought after. Both the magnitude of
strength and the rate of strength development are important. The basic strength tests are compres-
sion (ASTM, C 109), tension (ASTM C190), and flexure (ASTM C348 or C349).
앫 Heat of hydration (ASTM C186): This property, which provides an indication of the amount of
heat generated during hydration, is extremely important for most concrete construction such as
dams, thick slabs, and pile caps.
앫 Other tests: Other tests that are used infrequently include shrinkage or expansion tests and tests
for measuring specific gravity, alkali reactivity, sulfate resistance, air entrainment, bleeding, and
efflorescence.
3.1.2 Aggregates
Aggregates are much less expensive than the cementing material and could constitute up to 90% of
the volume of the concrete. They are typically considered as inert filler material, even though some
aggregates do react minimally with the cement paste. Aggregates can be classified as coarse or fine
based on their size; normal weight, lightweight, or heavyweight based on their bulk densities; and
natural mineral or synthetic based on their type of production. Aggregate characteristics that affect
the final product (namely, the concrete) include porosity, grading and size distribution, shape, sur-
face texture, crushing strength, elastic modulus, moisture absorption, and type and amount of dele-
terious substances present. The primary concerns are the quality of the aggregate and its grading.
CONCRETE 3.7
Coarse Aggregates
If the particle size is greater than 0.25 in (6 mm), the aggregates are classified as coarse aggregates.
A list of the common coarse aggregate types follows.
앫 Natural gravel: About 50% of the coarse aggregates used in the United States consists of gravel.
Natural cobbles and gravel are produced by weathering action. They are usually round in shape
with a smooth surface. Hence these aggregates provide better workability. When they are made
of siliceous rocks and uncontaminated with clay or silt, they make strong and durable aggregates.
Some of the very high strength concretes with a compressive strength in the range of 20,000 psi
(140 MPa) are made using gravel aggregates.
앫 Natural crushed stone: Crushed stone aggregate is produced by crushing the rocks and grading
them. About two-thirds of the crushed aggregate in the United States is made of carbonate rocks
(limestone, dolomite). The remainder is made of sandstone, granite, diorite, gabbro, and basalt.
Carbonate rocks are softer than siliceous sedimentary rocks. The characteristics such as strength,
porosity, and durability could vary considerably. Hence care should be taken to avoid the rocks
that are not suitable for aggregates. Crushed stone aggregates are typically angular in shape and
thus less workable than gravel under similar conditions.
앫 Lightweight aggregates: Aggregates with a bulk density of less than 70 lb/ft3 (1120 kg/m3) are
normally considered lightweight aggregates. However, there is a whole spectrum of lightweight
aggregates weighing from 5 to 55 lb/ft3 (80 to 900 kg/m3), as shown in Fig. 3.1.1 Natural light-
weight aggregates are made by processing naturally occurring lightweight rock formations such
as pumice, scoria, and tuff. But most of the lightweight aggregates used for structural concrete
are made by expanding or thermally treating a variety of materials such as clay, shale, slate, di-
atomite, perlite, or vermiculite. Industrial by-products such as blast-furnace slag and fly ash are
also used to manufacture lightweight aggregates. The lightweight aggregates can be grouped into
three categories based on their end use: structural concrete, production of masonry units, and in-
sulating concrete.
앫 Heavyweight aggregates: The bulk density of heavyweight aggregates ranges from 145 to 280
lb/ft3 (2320 to 4480 kg/m3). The primary use of these aggregates is for nuclear radiation shields.
Natural rocks suitable for heavyweight aggregates may contain barium minerals, iron ores, or ti-
tanium ores. The aggregate types are witherite (BaCO3), barite, (BaSO4), magnetite (Fe3O4),
hematite (Fe2O3), hydrous iron ores, ilinenite (FeTiO3), ferrophosphorus (Fe3P, Fe2P, FeP), and
steel aggregate (Fe). Ferrophosphorus aggregates when used with portland cement might gener-
ate flammable (and possibly) toxic gases and, hence, should be used with caution. Boron and hy-
drogen are very effective for neutron attenuation, and hence the aggregates containing these
compounds are more useful for shielding. Heavyweight aggregates tend to produce more segre-
gation. Sometimes preplaced-aggregate techniques are employed to make heavyweight concrete
in order to avoid segregation.
앫 Aggregates made from recycled concrete and other waste products: Rubble from demolished
buildings could be used as aggregates. The best source is the recycled concrete that contains less
hydrolized cement paste and gypsum. Concrete made with these aggregates has about two-thirds
of the compressive strength of concrete made with stone aggregates. One of the major projects
built using recycled aggregate was a repavement project in Michigan. The work was carried out
by the Michigan Department of Transportation and involved about 125,000 yd3 (96,000 m3) of
concrete made using recycled concrete pavements.
Investigations have also been conducted for utilizing aggregates made with municipal wastes and
incinerator ashes. The results are not very positive. The presence of glass particles tends to reduce work-
ability and long-term durability. Metals such as aluminum react with alkaline materials in concrete and
expand, causing deterioration. Organic wastes and paper interfere with the setting of concrete.
Fine Aggregates
Fine aggregates are usually made of natural or crushed sand. Their size ranges from 0.25 to 0.01 in
(6 to 0.25 mm). The fine aggregates should be free of organic materials, clay, or other deleterious
materials. Minimum particle sizes should be not less than 0.01 in (0.25 mm) because these fine par-
ticles tend to increase the water demand and reduce strength. For all-lightweight concrete, light-
CONCRETE 3.9
weight sand made of expanded shale or clay materials is used. Similarly, for heavyweight concrete,
regular sand is replaced with fine steel shot, iron ore, or other high-density material.
Production of Aggregates
The natural sand and gravel aggregates are the most economical aggregates to produce. They only
need cleaning and grading. Cleaning can be accomplished by either screening or washing. Washing
is more effective for removing clay and silt particles, but the process is more expensive.
When aggregates are produced by crushing rock, the type of crushing equipment depends on the
type of rock to be crushed. The major sequential operations are crushing, cleaning, separation of
various sizes, and blending of various sizes to obtain the required gradation.
In the case of synthetic lightweight aggregates, an extra step of expanding is needed. Generally,
crushed or ground and pelletized raw material (clay, slate, or shale) is heated to about 2012°F
(1100°C). At this temperature, the material expands because of the entrapped gases. The expanded
material is processed to obtain the required grading. Lightweight aggregates are typically more ex-
pensive because of the extra effort and energy needed to produce them.
lightweight (C320) and heavyweight (C637) concrete can be found in the Annual Book of ASTM
Standards, vol. 04.02.
The grading requirement for fine aggregate is straightforward (Table 3.3). The distribution of
particles has to follow a certain pattern, with particles of different sizes limited to a certain range.
For the coarse aggregate, first a maximum size should be chosen. The size distribution of the other
particles depends on this maximum size. For example, if the maximum size is 1.0 in (25 mm), size
numbers 5, 56, or 57 can be chosen (Table 3.2). If size 5 is chosen, 100% of the aggregates should
pass through a 1.5-in (37.5-mm) sieve. Reading horizontally, 90–100, 20–55, 0–10, and 0–5% of
material should pass through 1-, 0.75-, 0.5-, and 0.375-in (25-, 19-, 12.5-, and 9.5- mm) sieves, re-
spectively. The sieve size represents the dimensions of the square openings. For example, a 1-in (25-
mm) sieve has a mesh with a 1-in (25-mm) square opening. The reader should refer to ASTM C33
for other restrictions, such as fineness modulus.
Most of the time the aggregates have a uniform gradation. However, gap-graded aggregates are
shown to provide better strength characteristics. In gap grading, the sizes of aggregates do not de-
crease uniformly. Certain size segments are left out in order to obtain a better packing and, hence, a
more efficient utilization of cement.
CONCRETE 3.11
Selection of Aggregates
The ideal aggregate consists of particles that are strong, durable, clean, do not flake when wetted
and dried, have somewhat rough surface texture, and contain no constituents that interfere with ce-
ment hydration. The grading of these particles should be done so that the concrete has good worka-
bility and the cement is utilized to its maximum efficiency. It is seldom possible to obtain ideal ag-
gregates because of economical constraints.
In practical situations, aggregate selection should be made based on field conditions and end
use. For example, a foundation built on sulfate-containing soil should not have aggregates vulnera-
ble to sulfate attack. If the structure is going to be exposed to freezing and thawing cycles, durabili-
ty of the aggregate plays a major role. The gradation requirements should be chosen not only for the
maximum utilization of cement, but also to produce a workable concrete mixture. The availability of
aggregates in close proximity plays an important economical role. If past records regarding the per-
formance of the potential aggregate source based on existing structures are not available, suitable
tests should be run to evaluate their properties. It should be noted that some of the disadvantages of
the aggregate could be overcome by making minor modifications using admixtures. For example, if
workability is the problem because of angular surfaces, water-reducing admixtures could be used to
overcome this problem. The only constraint is the economy. The additional cost of the admixture
should be justifiable.
Water containing more impurities than the limits mentioned, such as seawater, has been used
successfully. However, special tests should be conducted for the particular application prior to ap-
proval. In most cases a strength reduction of 15% can be expected if the mixing water contains salts.
Decreased durability and corrosion of reinforcement can also be anticipated.
The requirements for curing water are less stringent because it comes in contact with the con-
crete on the surfaces only and that for too short a duration. Nevertheless, water with excessive im-
purities should not be used because it could cause surface discoloration. Under the worst conditions
curing water could cause surface deterioration.
With regard to the water used for washing the aggregates and for concrete mixing and placing
equipment the primary concern is the deposit of minerals on aggregate particles and equipment. The
water should be clean enough not to leave any deposit. Washing the aggregate is not usually recom-
mended because the disposal of contaminated water presents a problem. It should be noted that the
disposal of contaminated water into natural streams and drains is not permitted in the United States.
Water-Reducing Admixtures
The water–cement ratio is the most influential parameter controlling the strength. Typically, a lower
water content results in higher strength. However, a certain amount of water is needed to obtain
workability so that the fresh concrete can be placed in position and compacted. Water-reducing ad-
mixtures improve the workability, and thus workable concrete can be obtained without increasing
the water content. These admixtures can be used either to improve workability for the same water
content, as the reduction of water without losing workability results in higher compressive strength,
or to reduce the cement content, maintaining workability and strength.
For example, consider a reference concrete with 500 lb/yd3 (300 kg/m3) cement and a water–ce-
ment ratio of 0.62. This concrete had a slump of 2 in (50 mm) and a 28-day compressive strength of
5.3 ksi (37 MPa). Addition of the admixture resulted in an increase of slump (workability) to 4 in
(100 mm). The compressive strength was 5.4 ksi (38 MPa).
When the admixture was used to reduce the water–cement ratio to 0.56, maintaining a slump of
2 in (50 mm), the compressive strength increased to 6.8 ksi (46 MPa). If the slump and strength lev-
els were kept at the reference levels of 2 in (50 mm) and 5.3 ksi (37 MPa), the cement content could
be reduced to 450 lb/yd3 (270 kg/m3). The 10% reduction in cement provides not only economy but
also other benefits such as low heat of hydration and reduced shrinkage.
The principal active ingredients in water-reducing admixtures are salts, modifications and deriv-
atives of lignosulfonic acid, hydroxylated carboxylic acids, and polyhydroxy compounds. Typically
these admixtures provide better dispersion of cement particles and, hence, could provide an increase
in the early-age strengths. Larger amounts of admixtures could retard the setting time by preventing
the flocculation of hydrated particles. Some commercial formulations may contain accelerating ad-
mixtures to overcome this effect. Admixtures derived from lignin products also tend to entrain con-
siderable air. This effect is nullified by adding air-detraining agents. The period of effectiveness
varies with the formulations. However, in all cases the improved workability will be at least partial-
ly lost as the cement starts to hydrate.
A special type of water-reducing admixture called high-range water-reducing admixture or su-
perplasticizer was developed in the 1970s and is commonly used now. As the name implies, this ad-
mixture provides substantial improvement in the workability. A water reduction of 20 to 25% is pos-
sible, as compared to S to 10% for normal water-reducing admixtures. Introduction of the
superplasticizer is also responsible for the use of high-volume fly ash and silica fume in concrete
because these mineral admixtures (at high volume fractions) have a high water demand and could
not be used without the aid of a superplasticizer.
Superplasticizers consist of long-chain, high-molecular-weight anionic surfactants with a large
number of polar groups in the hydrocarbon chain. These compounds are adsorbed on the cement
particles during the mixing and impart a strong negative charge, helping to lower the surface tension
of the surrounding water. This results in a uniform distribution of the cement particles and increased
fluidity. Because of the better dispersion of cement particles, concrete made with superplasticizers
tends to have higher 1-, 3-, and 7-day strengths as compared to reference concrete having the same
CONCRETE 3.13
water–cement ratio. The negative effect of better cement distribution is a rapid loss of workability
because of accelerated setting. Hence set-retarding admixtures are typically added to control the set-
ting time.
The four basic types of superplasticizers available in the market are as follows:
1. Sulfonated melamine formaldehyde condensates
2. Sulfonated naphthalene formaldehyde condensates
3. Modified lignosulfonates
4. Sulfonic acid esters or other carbohydrate esters
Typical dosage of superplasticizers is in the range of 1 to 2.S%, even though dosages as high as
4% have been used successfully. One of the major problems encountered in using superplasticizers
is the loss of workability with time. Some of the original versions lost their effectiveness in less than
1 h. The currently available formulations are effective for longer durations. The individual commer-
cial product should be checked for its effective duration. Multiple dosages or retempering with su-
perplasticizer was also found to be effective. It was found that the mix can be retempered three
times without affecting the mechanical properties adversely.
The water-reducing admixtures are covered in ASTM C494. High-range water-reducing ad-
mixlures are called type F, and the regular admixtures are called type A water-reducing admixtures.
Accelerating Admixtures
Accelerating admixtures, or accelerators, classified as type C admixtures in ASTM C494, are used
in concrete to reduce the time of setting or to enhance early strength development, or both. It should
be noted that increased early-strength development could lead to a reduction in strength at later
ages. In any case, improvement in long-term strength should not be expected. The chemical compo-
nents used in accelerating admixtures include soluble chlorides, carbonates, silicates, fluorosili-
cates, hydroxides, bromides, and organic compounds.
The higher early strength can be used to achieve the following benefits in construction:
앫 Early finishing of surfaces
앫 Early removal of forms
앫 Early opening of construction for service
앫 More efficient plugging of leaks against hydraulic pressure
앫 Partial or complete compensation for effects of low temperature
앫 Reduction of the time required for curing and protection against cold weather
The most common accelerator used for concrete is calcium chloride (CaCl2). Calcium chloride
can be safely used up to 2% by weight of cement. The influence of this chemical on setting time and
strength development is presented in Fig. 3.2. From this figure it can be seen that (1) the initial and
final setting times can be reduced by as much as 50 and 70%, respectively, (2) 1- and 3-day
strengths can be increased significantly, and (3) as the curing temperature decreases, the effective-
ness of the admixture increases.
The influence of calcium chloride on various properties of concrete is shown in Table 3.5. Al-
most all of the mechanical properties at early age are improved. The most detrimental effect is on
the corrosion of metals. Corrosion becomes a major problem only in locations where there is a steep
gradient in the chloride ion concentration. However, even a uniform concentration beyond 2% is
viewed with suspicion. The addition of calcium chloride also increases creep and shrinkage and ag-
gravates alkali-aggregate reaction.
A number of nonchloride accelerating admixtures have been developed during the late 1980s.
Some of these admixtures are almost as effective as calcium chloride.
Air-Entraining Admixtures
Air-entraining admixtures are used to entrain small spherical air bubbles about 10 to 1000 m in di-
ameter. Entrained air significantly increases the frost resistance and durability under freezing and
thawing conditions. Most specifications mandate air entrainment for exposed structures. About 9%
by volume of mortar is recommended for proper freeze-thaw durability. The air voids should be dis-
tributed uniformly with low spacing factors (distance between bubbles). Smaller bubbles are more
FIGURE 3.2 (a) Effect of calcium chloride addition on setting time of portland cement. (b) Effect of calcium
chloride addition on strength at various curing temperatures. (From Ramachandran.3)
CONCRETE 3.15
effective than larger ones. Entrapped air, which is the result of incomplete compaction, is not effec-
tive in improving durability.
The usual dosage of air-entraining mixtures is in the range of 0.02 to 0.06% by weight of ce-
ment. Higher dosages may be required for mixes containing type III cement, pozzolan cements, fly
ash, or other finely divided powders. The volumetric air content in typical air-entrained concrete
varies from 4 to 10%. The presence of air improves the workability of fresh concrete because the
bubbles increase the spacing of the solids, resulting in decreased dilatancy. The air also reduces seg-
regation and bleeding. Entrained air is particularly helpful in lightweight concrete because of the
unfavorable shape and surface texture of the fine fraction of most light-weight aggregates. The air
reduces the harshness of the mix and the bleeding rate in addition to providing improved workabili-
ty. Entrained air typically reduces the compressive strength. Concrete containing 8 vol % air can be
expected to register about 15% reduction in compressive strength as compared to control concrete
with no entrained air and comparable workability. Note that to obtain comparable workability, the
water content of the control concrete has to be increased.
Most of the commercially available air-entraining admixtures are in liquid form; a few are avail-
able in powder, flake, or semisolid form. The ingredients used for manufacturing admixtures in-
clude salts of wood resins, synthetic detergents, salts of sulfonated lignin, salts of petroleum acids,
salts of proteinaceous materials, fatty and resinous acids and their salts, and organic salts of sul-
fonated hydrocarbons. The air-entraining admixture is typically added to the mixing water. Air-en-
trained concrete can also be made using air-entraining portland cement. The former method is
preferable because the amount of air can be controlled easily.
The amount of air, or air content, is the primary factor that influences freeze-thaw durability and
frost resistance. Other factors that are important include size and distribution of air voids, specific
surface, and spacing of bubbles. These factors are influenced not only by the amount of air-entrain-
ing agent but also by the nature and proportions of the other ingredients of the concrete, including
other admixtures, water–cement ratio and consistency of the mix, type and duration of mixing, tem-
perature, and the type and degree of compaction employed. Based on the constituent materials and
the type of mixing, placing, and compaction, the amount of air-entraining agent should be adjusted
to obtain the desired air content in the final product.
Set-Controlling Admixtures
Set-controlling admixtures are typically used in conjunction with water-reducing admixtures. As
mentioned in Sec. 3. 1.3, retarders have to be used in conjunction with some water-reducing admix-
tures in order to extend the life, or effectiveness, of the water-reducing admixtures. Materials, such
as lignosulfonic acids and their salts and hydroxylated carboxylic acids and their salts, can act as
water-reducing, set-retarding admixtures.
Set-retarding admixtures are used by themselves to offset the accelerating effects of high tem-
peratures and to extend the workable period for proper placing. Set retarders are also used to keep
the concrete workable for a longer duration. The longer duration may be needed to avoid cold joints
in large constructions or to prevent cracking in beams, bridge decks, and composite construction be-
cause of the deflections caused when the adjacent spans are loaded.
The amount of retardation obtained depends on the chemical composition of the admixture, its
dosage, type and amount of cement, temperature, mixing sequence, and other job conditions. The
quantity of admixture required should be determined carefully. Excessive retardation can damage
the setting and hardening process, resulting in long-term detrimental effects.
CONCRETE 3.17
form, and the reaction will take place only in the presence of moisture. Pozzolans possess little or no
cementitious value by themselves. Typically, mineral admixtures are used in large volume fractions,
generally in the range of 20 to 100% by weight of cement.
Even though a number of naturally occurring pozzolans exist and can be used as admixtures,
most of the admixtures used in concrete, especially by industrialized nations, are industrial by-prod-
ucts. The most commonly used industrial by-product is coal fly ash produced by power plants.
Blast-furnace slag and silica fume are the other major industrial by-products used in concrete. Silica
fume, which contains much finer particles, is typically used for high-strength and impermeable con-
crete. These three admixtures are discussed next, followed by other mineral admixtures.
Fly Ash
In modern power plants, coal is fed into furnaces in powder form to improve thermal efficiency. As
the coal powder passes through the high-temperature zone in the furnace, the volatile matter and
carbon burn off, providing heat generation. The impurities, such as clay, feldspar, and quartz, melt
and fuse. When the fused matter moves through zones of lower temperature, it solidifies as glassy
spheres. The glass contents in these spheres range from 60 to 85%. Some of these spheres are hol-
low and very light. The spheres get blown out with the flue gas stream. These particles, collected
with special equipment such as electrostatic precipitators, are called fly ash. Special equipment is
needed for collecting most of the tiny particles so that the amount of ash discharged into the atmos-
phere is at an absolute minimum.
Based on the amount of calcium content, fly ash is classified as low-calcium or high-calcium.
ASTM classifies high-calcium fly ash (CaO content 15 to 35%) as type C and low-calcium fly ash
(CaO less than 10%) as type F fly ash. High-calcium fly ash is more reactive because the calcium
occurs in the form of crystalline compounds. The chemical that is considered to be harmful to con-
crete is carbon. In most commercial fly ashes the carbon content is limited to 2%, and it rarely ex-
ceeds 5%. If the carbon content is high, the fly ash should not be used in concrete. A higher carbon
content typically increases water demand and interferes with air-entraining admixtures.
The sizes of fly ash particles vary from <1 to 100 m. The particle size distribution is shown in
Fig. 3.3. This figure shows the particle distributions of type C and F fly ash, cement, and silica
FIGURE 3.3 Particle-size distributions—comparison of cement, fly ash, and silica fume.
fume. It can be seen that the fly ash particle sizes are about the same as the cement particle sizes.
About 50% of the particles are smaller than 20 m. The particle size distribution influences the
workability of fresh concrete and the rate of strength development.
It is well established that the addition of fly ash in the range of 10 to 20% by weight of cement
improves the workability. Fly ash containing finer particles is more effective in improving workabil-
ity. As much as 7% water reduction was reported with an addition of 30% fly ash.
One of the primary reasons for using fly ash in concrete is to reduce the heat of hydration during
placement and the early curing period. Fly ash could reduce the rise in temperature almost in direct
proportion to the amount of cement it replaces. Fly ash has been used in concrete as early as the
1930s. In most of the earlier applications the amount of cement replaced was limited to about 30%.
Recently equal amounts of cement and fly ash have been used successfully for mass concrete con-
struction. As mentioned earlier, the advent of superplasticizers was responsible for the use of high
volume fractions of fly ash. At lower dosages, fly ash improves the workability. When large volume
fractions are used, more water is needed to wet the fly ash particles. The use of superplasticizers al-
lows for the least increase in water content, and hence high strengths can be achieved even with
large volume fractions of fly ash.
The pozzolanic activity of fly ash refines the pores, and thus concrete containing fly ash is less per-
meable. The 90-day permeability of the cement can be reduced by almost an order of magnitude by
replacing 1010 30% of cement with fly ash. This reduced permeability enhances the durability against
chemical attacks significantly. Alkali-aggregate expansion can also be reduced by adding fly ash.
Replacement of cement with fly ash normally results in a reduction of the 28-day strength. But
the long-term (56- or 90-day) strengths are always higher for fly ash concrete. High-strength con-
cretes with compressive strengths greater than 8000 psi (55 MPa) always contain some form of min-
eral admixture.
Blast-Furnace Slag
Blast-furnace slag is a by-product of cast iron production. The chemical components present in the
slag do not react with water at normal temperatures. The slag is ground to fine particles and used as
mineral admixtures. In some cases the liquid slag is cooled rapidly to produce sandlike and pellet-
like particles, called granulated and pelletized slag, respectively.
The properties of concrete containing slag are almost the same as the properties of concrete con-
taining fly ash, in both the plastic and the hardened forms. The major difference is that slag particles
smaller than 10 m were found to contribute to an increase in the 28-day strength.
Silica Fume
Silica fume, also called condensed silica fume, volatilized silica, or microsilica, is a by-product of
silicon metal and ferrosilicon alloy industries. The reduction of quartz to silicon at temperatures of
3632°F (2000°C) produces SiO vapors. These vapors oxidize and condense to form small spheres
with diameters in the range of 0.01 to 0.2 m (Fig. 3.3). Silica fume particles are about two orders
of magnitude smaller than cement particles. Because of its extremely small particle size, silica fume
is highly pozzolanic. But its higher surface area increases the water demand. Hence the use of silica
fume was almost impossible until the advent of superplasticizers. The use of silica fume for high-
strength concrete became a common occurrence after the super-plasticizers were introduced.
The silica fume content in concrete ranges from 5 to 30% by weight of the cement. The addition
of silica fume typically results in denser concrete with low permeability. Silica fume is more effec-
tive in reducing permeability than fly ash. The strength increase provided by silica fume is also
more substantial than that obtained by the addition of fly ash. Because of the collecting and process-
ing expense, silica fume is much more expensive than fly ash. It is available in powder and slurry
form. Silica fume concrete typically has a higher Young’s modulus and is more brittle than concrete
of comparable strength that contains no silica fume.
Rice-Husk Ash
Rice-husk ash can be considered a natural product, even though it is produced by controlled com-
bustion of rice husks. Rice husks are the product of a dehusking operation in which outer shells are
CONCRETE 3.19
removed from rice. Husk constitutes about 20% of paddy by weight. The combustion process re-
duces the weight about fivefold. Ash produced by controlled combustion was found to produce non-
reactive silica minerals. These ashes have to be finely ground before using in concrete.
The structural engineer who designs the components specifies the minimum compressive strength
required for the concrete to be used. This strength is called specified compressive strength f⬘c In
most cases the specified strength is measured at the age of 28 days. In some cases 56- or 90-day
strengths are also specified. Compressive strength tests are normally conducted using cylinders,
cubes, or prisms. It is the job of the construction professionals to ensure that the concrete placed in
position satisfies the specified strength requirement. Since concrete is a composite, cast in the field
using a number of constituent materials and various casting and curing procedures, there is always a
variation in strength. The major parameters that influence the strength include the following:
1. Amount of water used in the mix, or water–cement ratio
2. Aggregate-cement ratio
3. Quality of cement
4. Strength, shape, texture, cleanliness, and moisture content of aggregates
5. Type and amount of mineral and chemical admixtures
6. Mixing procedure and adequacy of mixing
7. Placing, compacting, and finishing techniques used during construction
8. Curing conditions and type of curing method
9. Test procedures
Because of variations in any of these parameters, or other factors such as temperature and hu-
midity in the field during the construction, there is always a variation in compressive strength. Typi-
cally, quality control tests are run in both the field and the laboratory to monitor the variations and
take corrective measures if needed. American Concrete Institute (ACI) code 318-92 specifies the
following acceptance criteria for concrete4:
1. The average of all sets of three consecutive strength tests must equal or exceed f ⬘c, and
2. No individual strength test (average of two cylinders) must fall below f ⬘c by more than 500 psi
(3.4 MPa)
The code also provides guidelines for achieving the acceptable concrete.
Stated in simple terms, the code requires that the concrete be proportioned to obtain an average
compressive strength f ⬘cr, that is higher than the specified strength f ⬘c. The magnitude of overdesign,
that is, the difference between f ⬘cr and f ⬘c, depends on the rigorousness and success of the quality
control measures used on the job site. The concrete should be proportioned to obtain the average
compressive strength f ⬘cr, and not the specified strength f ⬘c.
This section deals with the computation of f ⬘cr, which is also known as required average strength,
and the mix proportioning procedures. The computation of f ⬘cr is based on ACI code guidelines. It
should be noted that other codes may require different procedures for the computation of the re-
quired average strength.
f ⬘cr = f ⬘c + tS (3.l)
where t is a statistic which depends on the number of tests permitted to fall below f ⬘c. If 50% of the
tests are permitted to fall below, then t = 0, or f ⬘cr and f ⬘c are the same. Naturally, in the actual con-
struction such a large number of low tests cannot be permitted. For structural concrete, the ACI code
specifies the following two equations:
CONCRETE 3.21
Equation (3.2) results in a probability that not more than 1 in 100 averages of three consecutive
strength tests (each being the average of two cylinders) will be less than f ⬘c. The t value for a proba-
bility of 1 in 100 is 2.33, and the number 1.34 is obtained by dividing 2.33 by 3.The division by 3
for three consecutive tests is based on theorems in statistics. Equation (3.3) results in the probability
that not more than 1 individual strength in 100 (average of two cylinders) falls below f ⬘c – 500 psi (f ⬘c
– 3.4 MPa). Note that these two equations are consistent with both acceptance criteria presented
previously. Overall ACI code recommendations for the computation of f ⬘cr are based on the accept-
ance of 1 low test in 100. It should be noted that this probability is used only for the computation of
f ⬘cr, and if the low strengths do occur, correction measures should be taken to increase the average
strengths.
For the construction of facilities such as footpaths, a higher number of low tests could be accept-
able. In this case the t value is reduced. For example, if 1 low test in 10 is acceptable, then the t val-
ue is 1.28. More information on the t values for various probabilities and the recommended low
tests for various facilities can be found in the report of ACI Committee 214.5
Once Eqs. (3.2) and (3.3) are accepted as the basis for the computation of f ⬘cr, the process be-
comes a set of mathematical steps. The ACI code also establishes procedures for accepting data sets
with less than 30 tests. In addition there are certain restrictions to be satisfied for using the data
from previous projects. The following is the gist of the various provisions of the ACI code. The re-
strictions and their interdependence are presented as a flowchart in Fig. 3.4.
If a concrete production facility has test records, establish the standard deviation using its
records, provided that the material quality control procedures and conditions are similar to the pro-
posed project and the f ⬘c for the proposed work is within 1000 psi (6.89 MPa) of the f ⬘c for which the
records exist.
If the records contain 30 or more consecutive tests, compute the standard deviations using the
equation
(xi – x苶)2
冤 冥
1/2
S= ᎏ (3.4)
n –1
where S = statistical average standard deviation where two test records are used to estimate standard
deviation
S1, S2 = standard deviations of sets 1 and 2
n1, n2 = number of tests in respective test record
If the available number of tests is less than 30 but greater than 25, multiply the estimated stan-
dard deviation by a factor of 1.03 and use this value in Eqs. (3.2) and (3.3). The corresponding fac-
tors for data sets with a minimum of 20 and 15 tests are 1.08 and 1.16, respectively.
Using the estimated value of X, compute the required average strength f ⬘cr using Eqs. (3.2) and
(3.3).
FIGURE 3.4 Flowchart for selection and documentation of concrete proportions. (From ACI 318-92.4)
CONCRETE 3.23
f ⬘cr = f ⬘c + 1000 psi (6.89 MPa) f ⬘c < 3000 psi (20.7 MPa) (3.7)
= f ⬘c + 1200 psi (8.27 MPa) 3000 ⱕ f ⬘c ⱕ 5000 psi (20.7 ⱕ f ⬘c ⱕ 34.5 MPa) (3.8)
= f ⬘c + 1400 psi (9.64 MPa) f ⬘c > 5000 psi (34.5 MPa) (3.9)
Equations (3.7) to (3.9) are based on conservative (or overestimated) estimates of S values.
The following numerical examples further illustrate the procedure used for the computation of
f ⬘cr under various conditions.
Example 3.l Compute the required average compressive strength f ⬘cr for the following cases if the speci-
fied compressive strength is 4000 psi (27.6 MPa). Assume similar materials and conditions for all cases. The
available test results (average of two cylinders) are as follows:
Solution In case (a) the number of tests ⭌ 30. Hence the single set can be used:
xi
苶x = ᎏ
n
(xi – x)2
冤 冥
1/2
S= ᎏ
n–1
5200 + · · · + 4850
苶x = ᎏᎏ 36
The difference between the average strength and the specified strength of 4000 psi is greater than 1000 psi.
Hence the data set cannot be used. The problem has to be treated as though data were not available. Equation
(3.8) controls,
In case c) the average for the first data set x苶1 is 4046 psi, n1 = 14. The average for the second data set x苶2 =
3985 psi, n2 = 17. Both averages are within 1000 psi of f ⬘c and can be used for the computation of f ⬘c:
13 × 5902 + 16 × 6372
冤 冥
1/2
S = ᎏᎏᎏ
14 + 17 – 2
CONCRETE 3.25
f ⬘cr > 4000 + 2.33 × 616 – 500 = 4935 psi (34.0 MPa)
Therefore,
苶
X = 3990 psi
f ⬘cr > 4000 + 2.33 × 481 – 500 = 4621 psi (31.9 MPa)
Therefore,
special precautions should be taken when proportioning concrete that is to be exposed to severe en-
vironments. The following are the requirements for certain exposure conditions. The list is not com-
prehensive. Each structure should be treated carefully based on the exposure conditions.
앫 Normal-weight and lightweight concrete exposed to freezing and thawing or deicer chemicals
should be air-entrained. The ACI code specifies 3.5 to 6% and 4.5 to 7.5% air content for moder-
ate and severe exposure conditions, respectively. Higher air content is needed for mixes with
smaller-size aggregates. For concretes with strengths higher than 5000 psi (35 MPa) the air-con-
tent requirement is slightly relaxed because these concretes made with lower water–cement ratios
are generally less permeable. In addition to air entrainment, the water–cement ratio should be
limited to 0.45 for concrete subjected to freezing and thawing.
앫 If the concrete is to be used for reinforced structural components exposed to salts, seawater, or
brackish water, the water–cement ratio should be limited to 0.40.
앫 Water-cement ratio restrictions (preferably not more than 0.45) should also be used for concrete
exposed to sulfates.
앫 For concrete exposed to freezing and thawing in the presence of deicing salts, the ACI code also
stipulates a minimum cement content of 520 lb/yd3 (310 kg/m3).
The importance of the economics, or the cost-optimum solution, cannot be overemphasized.
Typically, cement is the most expensive ingredient in concrete. However, because of the large quan-
tities of materials involved, even a few cents per ton of aggregate may translate into millions of dol-
lars. When selecting ingredients, availability and transportation costs should be considered careful-
ly. In certain instances, locally available materials could be used in conjunction with admixtures
rather than transporting materials that do not need admixtures for long distances. Generally the least
amount of cement that is needed for obtaining the required strength and durability provides the best
economical solution. The least amount of cement also provides some technical advantages, such as
lower heat of hydration and less shrinkage. The use of mineral admixtures such as fly ash also pro-
vides cost savings. The use of industrial by-products produces savings in disposal costs and better
utilization of resources. These aspects are important for both industrialized countries that have lim-
ited disposal space and developing countries that have limited resources.
CONCRETE 3.27
tents to establish a relation between compressive strength and water–cement ratio or between
strength and cement content. The relationship of strength versus water–cement ratio can be used to
establish the maximum water–cement ratio that can produce the required f ⬘cr. On the other hand, if
the strength versus cement content relationship is obtained, it can be used to establish the minimum
cement content. In either case the chosen mix proportion should satisfy the requirements for worka-
bility and durability. The trial mixes should also meet the following restrictions:
앫 The combination of the materials used should be the same as that of the materials to be used for
the proposed work.
앫 Extrapolations should not be used. The trial mixes should have strengths both smaller and higher
than f ⬘cr.
앫 The slump of the trial mix should be within 0.75 in (19 mm) of the permitted slump of the pro-
posed work. Similarly, the air content should be within 0.5% for air-entrained concrete.
앫 For each test variable, at least three cylinders should be tested at 28 days or the age designated for
the determination of f ⬘c.
The actual proportioning of the constituent materials is explained in Sec. 3.2.6.
TABLE 3.6 Maximum Permissible Water-Cement Ratio for Concrete When Strength Data from
Field Experience or Trial Mixtures Are Not Available
Absolute water–cement ratio by weight
Specified compressive strength f c⬘, psi* (MPa) Non-air-entrained concrete Air-entrained concrete
2500 (17) 0.67 0.54
3000 (21) 0.58 0.46
3500 (24) 0.51 0.40
4000 (28) 0.44 0.35
†
4500 (31) 0.38
† †
5000 (34)
*28day strength.
†
For strengths above 4500 psi (31 MPa) (non-air-entrained concrete) and 4000 psi (28 MPa) (air-entrained
concrete), concrete proportions shall be established by using trial mixes.
Source: From ACI Building Code.6
lished by Portland Cement Association.8 The details of the procedure used in Britain, which is simi-
lar to the methods used in western Europe, Australia, and Asia, can be found in Neville.9 For the
sake of brevity, lightweight and heavyweight concretes are not discussed here. The details can be
found in reports published by ACI Committee 211.7,10
The water–cement ratio is the most influential factor that affects strength. Hence the design
charts and tables developed for mix proportioning are geared toward obtaining the minimum wa-
ter–cement ratio that would produce a workable concrete. The following is the step-by-step proce-
dure to estimate the quantities of various ingredients.
1. Collection of background information: The following information should be collected before
starting the computations:
앫 Sieve analysis data for fine and coarse aggregate including fineness modulus
앫 Bulk specific gravity of aggregates, cement, and admixtures in solid (powder) form
앫 Dry-rodded unit weight of coarse aggregate
앫 Moisture content of fine and coarse aggregates
앫 Ratio of solid-to-liquid contents of liquid (or slurry) admixtures
앫 Special conditions such as permissible maximum water–cement ratio, minimum cement con-
tent, minimum air content, minimum slump, maximum size of aggregate, and strength re-
quirements at early age
2. Selection of slump: If the slump is not specified, choose an appropriate value from Table 3.7. A
minimum possible value should be chosen within the specified range.
3. Selection of maximum size for aggregate: For the same volume fraction a large maximum size
of well-graded aggregate provides the least void space, requiring the least amount of mortar
content. Hence the maximum possible aggregate size, consistent with the type of application,
should be chosen. The maximum size should satisfy the following restrictions:
*May be increased I in (25 mm) for methods of consolidation other than vibration.
Source: From Ad Committee 211.7
CONCRETE 3.29
TABLE 3.8 Approximate Mixing Water and Air Content Requirements for Different Slumps and Nominal Max-
imum Sizes of Aggregates
Water, lb/yd3 of concrete for nominal maximum aggregate sizes
Slump, in ⅜ ina ½ ina ¾ ina 1 ina 1½ ina 2 ina,b 3 inb,c 6 inb,c
Non-air-entrained concrete
1–2 350 335 315 300 275 260 220 190
3–4 385 365 340 325 300 285 245 210
6–7 410 385 360 340 315 300 270 —
>7a — — — — — — — —
Approximate amount of entrapped air in 3 2.5 2 1.5 1 0.5 0.3 0.2
non-air-entrained concrete, %
Air-entrained concrete
1–2 305 295 280 270 250 240 205 180
3–4 340 325 305 295 275 265 225 200
6–7 365 345 325 310 290 280 260 —
>7a — — — — — — — —
Recommended averaged total air
content for level of exposure, %
Mild exposure 4.5 4.0 3.5 3.0 2.5 2.0 l.5e,f l.0e,f
Moderate exposure 6.0 5.5 5.0 4.5 4.5 4.0 3.5e,f 3.0e,f
Severe exposure 7.5 7.0 6.0 6.0 5.5 5.0 4.5e,f 4.0e,f
a
The quantities of mixing water given for air-entrained concrete are based on typical total air content requirements as shown
for moderate exposure. These quantities of mixing water are for use in computing cement contents for trial batches at 68–77 °F.
They are maximum for reasonably well-shaped angular aggregates graded within limits of accepted specifications. Rounded ag-
gregate will generally require 30 lb less water for non-air-entrained and 25 lb less for air-entrained concretes. The use of water
producing chemical admixtures (ASTM C494) may also reduce mixing water by 5% or more. The volume of the liquid admixtures
is included as part of the total volume of the mixing water. The slump values of more than 7 in are only obtained through the use
of water-reducing chemical admixture; they are for concrete containing nominal maximum-size aggregate not larger than tin.
b
The slump values for concrete containing aggregate larger than 1/2 in are based on slump tests made after removal of parti-
cles larger than 1½ in by wet screening.
c
These quantities of mixing water are for use in computing cement factors for trial batches when 3- or 6-in nominal maximum-
size aggregate ta used. They are average for reasonably well-shaped coarse aggregate, well-graded from coarse to fine.
d
Additional recommendations for air content and necessary tolerances on air content for control in the field are given in a
number of ACt documents, including ACI 201, 345, 3lg, 301, and 302. ASTM C94 for ready-mixed concrete also gives air-content
limits. The requirements in other documents may not always agree exactly, so in proportioning concrete consideration must be giv-
en to selecting an air content that will meet the needs of the job and also the applicable specifications.
e
For concrete containing large aggregates that will be wet-screened over the 1½-in sieve prior to testing for air content, the per-
centage of air expected in the 1½-in material should be as tabulated in the 1½-in column. However, initial proportioning calcula-
tions should include the air content as a percent of the whole.
f
When using large aggregate in low cement factor concrete, air entrainment need not be detrimental to strength. In most cases
the mixing water requirement is reduced sufficiently to improve the water–cement ratio and to thus compensate for the strength-
reducing effect of air-entrained concrete. Generally, therefore, for these large nominal maximum sizes of aggregate, air contents
recommended for extreme exposure should be considered even though there may he little or no exposure to moisture and freezing.
g
These values are based on the criteria that 9% air is needed in the mortar phase of the concrete. if the mortar volume will be
substantially different from that determined in this recommended practice, it maybe desirable to calculate the needed air content
by taking 9% of the actual mortar volume.
Note: ho 25.4 mm; 1 lb/yd3 = 0.59 kg/m3.
Source: From ACI Committee 211.
TABLE 3.9 Relationships between Water-Cement Ratio and Compressive Strength of Concrete
Water-cement ratio, by weight
Compressive strength at 28 days, psi* (MPa) Non-air-entrained concrete Air-entrained concrete
6000 (41) 0.41 —
5000 (35) 0.48 0.40
4000 (28) 0.57 0.48
3000 (21) 0.68 0.59
2000 (14) 0.82 0.74
*Values are estimated average strengths for concrete containing not more than the percentage of air shown
in Table 3.g. For a constant water–cement ratio, the strength of concrete is reduced as the air content is in-
creased. Strength is based on 6- by 12-in cylinders moist cured 28 days as 73.4 ± 3°F (23 ± 1 .7°C) in accor-
dance with Sec. 9(b) of ASTM C3 I, Making and Curing Concrete Compression and Flexure Test Specimens in
the Field.
Source: From Act Committee 211.7
TABLE 3.10 Maximum Permissible Water-Cement Ratios for Concrete in Severe Exposures
Structure wet continuously or frequently Structure exposed to
Type of structure and exposed to freezing and thawing* seawater or sulfates†
Thin sections (railings, curbs, sills, 0.45 0.40
ledges, ornamental work) and
sections with less than 1-in
(25 mm) cover over steel
All other structures 0.50 0.45
CONCRETE 3.31
7. Estimation of coarse aggregate content: Typically the use of more coarse aggregate per unit
volume of concrete leads to better economy. The larger the size of the particles in coarse aggre-
gate and the finer the sand, the more volume fraction of coarse aggregate can be incorporated
without sacrificing workability. The volume fractions of coarse aggregate that will produce a
workable mix for various maximum aggregate sizes and fineness moduli of sand are shown in
Table 3.11.
For the chosen maximum aggregate size, say 1 in (25 mm), and the fineness of the sand to
be used, say 2.6, the table provides the volume fraction of coarse aggregate in the dry-rodded
form, 0.69. For 1 yd3 (0.76 m3) of concrete, the volume of coarse aggregate is 0.69 × 27, or
18.63 ft3 (0.52 m3). The corresponding weight is obtained by multiplying 18.63 by the dry-rod-
ded unit weight. The values shown in Table 3.1l can be reduced by up to 10% to improve the
workability for special circumstances, such as pumping or concreting members with congested
reinforcement.
8. Estimation of fine aggregate content: At the completion of step 7, the amounts of all ingredi-
ents, except fine aggregate, have been estimated. Hence if the unit weight of fresh concrete is
known, the weight of fine aggregate can be estimated by subtracting the total weight of all oth-
er ingredients from the weight of fresh concrete. This type of computation is called the weight
method. In the absence of previous experience, a first estimate of the unit weight of concrete
can be obtained using Table 3.12. The table covers both air-entrained and non-air-entrained con-
crete. Medium-rich concrete and a coarse aggregate specific gravity of about 2.7 have been as-
sumed for developing Table 3.12. Even rough estimates of unit weight were found to provide
satisfactory results for trial mixes.
There is another procedure, called the absolute volume method, in which the volume of fine
aggregate is computed by subtracting the volumes of all other ingredients from the unit volume
of fresh concrete. This method is considered more accurate, but the specific gravity of all ingre-
dients is needed prior to the computation.
9. Adjustments for aggregate moisture: In most cases the stock aggregates retain some moisture.
The computations of aggregate weights in steps 7 and 8 are based on saturated surface-dry con-
ditions. Hence the weight of moisture present in the aggregate should be accounted for. The eas-
iest way to make the correction is to adjust the weight of aggregates for moisture. For example,
TABLE 3.11 Volume of Dry-Rodded Coarse Aggregate* per Unit Volume of Concrete for
Different Fineness Moduli of Sand
Fineness modulus of sand
Maximum size of aggregate, in (mm) 2.40 2.60 2.80 3.00
⅜ (9) 0.50 0.48 0.46 0.44
½ (13) 0.59 0.57 0.55 0.53
¾ (19) 0.66 0.64 0.62 0.60
1 (25) 0.71 0.69 0.67 0.65
1½ (38) 0.75 0.73 0.71 0.69
2 (50) 0.78 0.76 0.74 0.72
3 (76) 0.82 0.80 0.78 0.76
6 (152) 0.87 0.85 0.83 0.81
*Volumes are based on aggregates in dry-rodded condition as described in ASTM C29, Unit Weight of Ag-
gregate.” These volumes are selected from empirical relationships to produce concrete with a degree of worka-
bility suitable for usual reinforced construction. For less workable concrete such as required for concrete pave-
ment construction the volume may be increased by about 100%. For more workable concrete, such as may
sometimes he required when placement is to be by pumping, it maybe reduced by up so 10%.
Source: From Ad Committee 211.7
*Values calculated for concrete of medium richness (550 lb of cement per cubic yard or 325 kg per cubic
meter) and medium slump with aggregate specific gravity of 2.7. Water requirements based on values for 3 to 4
in (75 to 100 mm) of slump are given in Table 3.8. If desired, the estimated weight may be refined as follows
when necessary information is available. For each 10-lb (4.5-kg) difference in mixing water from Table 3.8 val-
ues for 3 to 4 in (75 to 100 mm) of slump, correct the weight per cubic yard by 15 lb (6.8 kg) in the opposite di-
rection; for each 100-lb (45.4-kg) difference in cement content from 550 lb (250 kg), correct the weight per cu-
bic yard by 15 lb (6.8 kg) in the same direction; for each 0.1 by which aggregate specific gravity deviates from
2.7, correct the concrete weight by 100 lb (45.4 kg) in the same direction.
Source: From ACI Committee 211.7
if the moisture content of coarse aggregate is 2%, the amount of coarse aggregate needed for
the batch should be increased by 2%. The actual amount of water, which is 2% of the weight of
the coarse aggregate, should be subtracted from the water to be used for the mix. The reduction
in water is necessary to maintain the water–cement ratio chosen in step 5. Similar adjustments
should also be made for fine aggregate.
10. Trial batch adjustments: Since the estimation of the various ingredients is only approximate, ad-
justments are needed to obtain the mix that satisfies the workability and strength requirements.
Fresh concrete should be tested for slump, segregation of aggregates, air content, and unit weight.
The hardened concrete, cured under standard conditions, should be tested for strength at the spec-
ified age. The test methods are described in Sec. 3.3. In some instances it may take several trials
to obtain a satisfactory mix. The following guidelines may be used for the adjustment of ingredi-
ents. The recommended numerical values are for 1 ft3 (0.028 m3) of concrete.
앫 If the slump of the trial mix is not correct, increase or decrease the estimated water by 10 lb
(4.5 kg) for each 1-in (25-mm) required increase or decrease of slump.
앫 If the desired air content is not achieved, adjust the admixture content. Since the amount of
air content influences the slump, the water content should also be changed with the change in
air-entraining admixture. Change the water content by 5 lb (2.3 kg) for each 1% of air.
앫 Adjust the yield by using the unit weight of fresh concrete.
The following example further illustrates the mix proportioning process.
Example 3.2 To compute the mix proportions of normal-weight concrete, we use these specifications:
Required (28-day) average compressive strength f ⬘c 4100 psi (28 MPa)
Type of construction Reinforced concrete footing
Slump Minimum 3 in (75 mm)
Exposure condition Below ground; no freezing, no exposure to chemicals
Maximum size of aggregate 1.5 in (38 mm)
CONCRETE 3.33
Solution
1. Background information on properties of constituent materials:
Cement ASTM type I; bulk density 196 lb/ft3 (3136 kg/m3)
Coarse aggregate Maximum size 1.5 in (38 mm)
Bulk density 168 lb/ft3 (2690 kg/m3)
Dry-rodded unit weight 100 lb/ft3 (1600 kg/m3)
Moisture content 2.0% over SSD condition
Fine aggregate Bulk density 160 lb/ft3 (2560 kg/m3)
Fineness modulus 2.8
Moisture content 3.0% over SSD condition
2. Selection of slump:
The specified minimum value is consistent with the 3 in (75 mm) recommended for reinforced concrete
foundation walls and footings in Table 3.7.
3. Maximum aggregate size:
4. Estimation of amount of water and air: Since there is no freezing or exposure to chemicals, non-air-en-
trained concrete is assumed to be adequate. Using Table 3.8, the amount of water for 1 yd3 (0.76 m3) =
300 lb for 3-to 4-in slump (136 kg3 for 75- to 100-mm slump).
5. Selection of water–cement ratio: Using Table 3.9, the water–cement ratio for the required average
strength is 0.56. The value of 0.56 is obtained by interpolating linearly between 4000 and 5000 psi (27
and 34 MPa). Note that this value is only a first estimate.
6. Cement content:
amount of water
Cement content = ᎏᎏ
water–cement ratio
300
= ᎏ = 536 lb/yd3 (316 kg/m3)
0.56
Quality assurance procedures are needed in order to ascertain that the concrete placed in the actual
structures satisfies the required specifications. As mentioned earlier, the quality of the concrete is
influenced by a large number of variables. Hence continuous monitoring of properties is needed.
The quality and physical properties of the constituent materials, namely, cement, aggregates, water,
and admixtures, should also be checked periodically. ASTM standards are available for the test pro-
cedures needed to evaluate the properties of constituent materials and concrete. The properties of
constituent materials were discussed in Sec. 3.1. This section deals with the test methods for fresh
and hardened concrete and the quality assurance procedures. The frequency of testing depends pri-
marily on the type of structure. For buildings, samples should be taken at least once a day or once
for every 150 yd3 (115 m3) of concrete. If large surface areas are being constructed, the ACI code
recommends at least one test for each 5000 ft2 (464 m2). For structures such as nuclear containment
buildings where failure could result in disastrous consequences, more stringent quality control is
needed.
CONCRETE 3.35
assure the uniformity from batch to batch. The other two tests used for fresh concrete are the V-B
test and the compaction factor test. These two tests are used primarily in the laboratory environ-
ment, whereas the slump test is used both in the laboratory and in the field.
Slump Test
The slump test is covered in ASTM C143. In this test a sample of freshly mixed concrete is placed
inside a mold, which has the shape of the frustrum of a cone. The concrete is compacted using a
standard procedure and the mold is raised to allow the concrete to slump. The amount by which the
concrete slumps is measured in inches or millimeters and is called the slump value. The following
are the pertinent details of this test.
The test equipment consists of (1) mold (Fig. 3.5), (2) a tamping rod, (3) a ruler with a reading
accuracy of at least 0.125 in (3 mm), and (4) a nonabsorbent rigid pan. The mold shown in Fig. 3.5
should be clean and free of any projections such as rivets or dents on the inside surface. The top and
bottom faces should be parallel to each other and perpendicular to the vertical axis. The tamping rod
consists of a ⅝-in (16-mm)-diameter and 24-in (610-mm)-long steel bar with hemispherically
rounded ends.
The test procedure consists of the following steps:
1. Dampen the mold and place it on a rigid, flat surface. The surface should be moist and nonab-
sorbent. Stand on the two foot pieces in order to hold the mold in place during the filling opera-
tion.
2. Pour concrete until the mold is filled to one-third of the volume. One third of the volume is
reached when the mold is filled to a height of 2⅝ in (66 mm). Rod this bottom layer of concrete
with 25 strokes of the tamping rod. Apply approximately half of the strokes near the perimeter
and progress spirally toward the center. The bottom layer should be rodded throughout its depth.
3. Pour concrete to fill the mold to two-thirds of its volume. To reach this volume, the mold should
be filled to a height of 6⅛ in (155 mm) from the bottom. Rod this layer using 25 strokes. The
strokes should just penetrate into the underlying bottom layer.
4. Fill the remaining part of the mold, which forms the top layer. Again rod this top layer with 25
uniformly distributed strokes. The top level of concrete should stay slightly above the top surface
of the mold. When concrete subsides below the top surface because of compaction, add more
concrete. The strokes of the tamping rod should just penetrate into the second layer.
5. Strike off the excess concrete on the top using the tamping rod. A screeding and rolling motion
should be used to obtain a relatively smooth top surface.
6. Remove the mold by lifting it in a vertical direction. Lateral or torsional motion should be avoid-
ed. The lifting operation should be complete in 5 ±2 s. The entire operation of filling and lifting
the mold should be completed without interruption in 2.5 mm.
7. When the mold is removed, the concrete will slump down. If the concrete is stiff, it might move
only a fraction of an inch. If the concrete is of flowing consistency, the whole mass will col-
lapse. Measure the difference between the original 12 in (300 mm) and the height of the
slumped concrete and record it to the nearest 0.25 in (6 mm). This value is called the slump of
the concrete. If the concrete slides to one side, the slump value should be disregarded and the
test repeated.
V-B Test
The equipment for the V-B test consists of a vibration table,
a cylindrical pan, and a glass or plastic disk, Fig. 3.6. The
glass or plastic disk is attached to a free-moving rod which
serves as a reference end point. The cone is placed in the
cylindrical pan and filled with concrete. The cone is re-
moved, the disk is brought into position on the top of the
concrete, and the vibrating table is set into motion. When the
table starts vibrating, the concrete in the conical shape re-
molds itself into a cylinder. The time required for remolding
the concrete into cylindrical shape, until the disk is com-
pletely covered with concrete, is recorded in seconds and re-
ported as V-B time. Since the V-B test is conducted using vi-
bration, the V-B time is a better indicator of workability
when in the actual construction the concrete is compacted FIGURE 3.6 V-B apparatus.
using vibration. However, this test is not easily adoptable for
testing on the construction site.
CONCRETE 3.37
sion, and to ascertain durability under freeze-thaw conditions. The most commonly used tests and
the corresponding ASTM standards are as follows:
Compressive strength of cylindrical concrete specimens (ASTM C39)
Flexural strength of concrete (ASTM C78, C293)
Splitting tensile strength (ASTM C496)
Modulus of elasticity and Poisson’s ratio (ASTM C469)
Length change of hardened paste or mortar (ASTM C 157)
Creep under compression (ASTM C512)
Air void parameter (ASTM C457)
Resistance of concrete to rapid freezing and thawing (ASTM C666)
Resistance to scaling (ASTM C672)
Only the compressive strength test is described here. The details for the other tests can be found
in the appropriate ASTM standards.
If admixtures are used, they should be mixed with water before starting the mixing process. The
open end of the mixer should be covered with a pan to avoid evaporation. Typically, some concrete
sticks to the sides of the drum. This concrete contains more mortar than the discharged concrete.
Hence the concrete used for making samples could contain less mortar. This is particularly true
when small quantities are mixed. This could be avoided by mixing a similar batch of concrete and
disposing of the contents. The test batch is then mixed without cleaning the mixer. This process is
called buttering the mixer. If the exact amount of mortar that sticks to the sides can be established,
the mix can be adjusted to contain this excess mortar. This process is more difficult because it is not
easy to establish the accurate amount of mortar that will stick to the sides.
Molding of specimens should be done in a place that is very near to the storing place where the
specimens will be kept for the first 24 h. Molds should be made of a material which is nonabsorbent
and nonreactive with concrete. They should be dimensionally stable and watertight. Reusable molds
should be coated lightly with mineral oil for easy removal of the specimens.
The mixed concrete is placed in the mold in layers and compacted to form the test specimens.
For a cylinder height of 12 in (300 mm) or smaller, casting should be done in three equal layers if
compaction is done by rodding. If compaction is done by vibration, two layers should be used. For
larger cylinders, more layers may be needed. If the slump is greater than 3 in (75 mm), compaction
by rodding is preferable. If the slump is less than 1 in (25 mm), vibration should be used for com-
paction. If the slump is in the range of I to 3 in (25 to 75 mm), either rodding or vibration can be
used. If the cylinder diameter is 4 in (100 mm) or less, only external vibration should be used. For
larger cylinders, either internal or external vibration can be used.
The following points should be observed when compaction is done by rodding.
For 3-by 6-or 4-by 8-in (75- by 150- or 100- by 200-mm) cylinders, use a ⅛-in (9-mm)-diameter
12-in (300-mm)-long metal rod with hemispherical ends. For 6- by 12-in (150- by 300-mm) cylin-
ders use ⅝-in (15-mm)-diameter 12-in (300-mm)-long metal rod with hemispherical ends.
Each layer should be rodded 25 strokes, uniformly distributed over the cross section. The bottom
layer should be rodded throughout the depth. While rodding the upper layers, allow the rod to pene-
trate about ½ in (12 mm) into the underlying layer for 3-by 6- and 4-by 8-in (75- by 150- and 100-
by 200-mm) cylinders and about 1 in (25 mm) for 6- by 12-in (150- by 300-mm) cylinders.
After rodding each layer, tap the outside of the mold about 15 times with a rubber mallet to close
any holes left by the tamping rod and to release large entrained air bubbles. Spade the top of the
concrete lightly before placing the subsequent layer.
If the compaction is done by vibration, fill the mold in a number of layers of equal height and vi-
brate them. Place all the concrete for each layer before starting the vibrating equipment. When adding
the final layer, do not overfill more than 0.25 in (6 mm). The duration of vibration required depends
on the workability of the concrete and the effectiveness of the vibration. Compaction can be assumed
to be complete if the top surface is smooth. Overvibration should be avoided. Each layer should be vi-
brated to the same extent. When using an internal vibrator, use three insertions for each layer. Allow
the vibrator to penetrate through the layer being vibrated and approximately 1 in (25 mm) into the un-
derlying layer. The vibrator should be pulled out slowly so as to avoid air pockets. After vibrating each
layer, tap the side 10 to 15 times with a rubber mallet to release entrapped air bubbles. When external
vibration is used, ensure that the mold is held securely against the vibrating surface.
At the end of consolidation, strike off the top surface with a trowel. Flatten the top surface such
that it is level with the rim of the mold and has no depressions or projections larger than 0.125 in (3
mm). The top surface of the freshly made cylinder may be capped with a stiff cement paste.
After finishing, cover the specimens with a nonabsorptive and nonreactive plate or an impervious
plastic sheet. Remove the specimens from the mold 24 ± 8 h after casting. Cure the specimens at 73 ±
3°F (23 ± 2°C) from the time of removal until testing. Curing can be done by immersing the specimens
in lime-saturated water or in a room maintained at 100% relative humidity by using moist sprays.
CONCRETE 3.39
crete being tested. Freshly made specimens can be capped with cement paste. This is not usually
done because it is very difficult to achieve the required accuracy. Normally capping is done after the
cylinders are cured. Common capping materials are high-strength gypsum cement or molten sulfur.
Standard equipment is available for melting the sulfur and for the alignment of caps so that they are
perpendicular to the axis of the cylinder.
For high-strength concrete, with compressive strength greater than 12,000 psi (80 MPa), grind-
ing of the ends is recommended. Grinding prevents the interference of the capping materials.
The tolerance for level surfaces is 0.002 in (0.05 mm). The caps should be about 0.125 in (3 mm)
thick. They should not be more than 0.31 in.(8 mm) thick. Gypsum plaster should cure at least for 4
h prior to testing. The minimum curing period for sulfur caps is 2 h.
Test Apparatus
The test apparatus consists of a testing machine, scale, and calipers. If the stress-strain relation-
ship is measured, then a compressometer setup is also needed. Most of the testing machines are
driven by hydraulic fluid pressure. These machines can be operated so as to apply the load at a
constant rate at a certain number of psi per minute or at a constant displacement rate. Some of the
machines with servo control mechanisms can be run under different controls such as displacement
or strain control.
A compressometer setup can be used to measure the deformation and, hence, the strain at a giv-
en load. This device is needed to obtain the stress-strain relationship and the Young’s modulus of
elasticity. The setup consists of two yokes (rings) (Fig. 3.7). The bottom ring (yoke) is attached to
the cylinder using three screws. The top ring is attached to the cylinder using two screws placed at
diametrically opposite points. This ring can rotate about the two screws. One end of the rotatable
ring is connected to the bottom ring using a pivot rod. The pivot rod does not allow any translation
but allows the ring to rotate. A dial gauge or other deformation-measuring instrument, such as an
LVDT, is attached on the other side (Fig. 3.7). When the cylinder deforms, the two points where the
screws of the top ring are attached move downward. Since one end cannot move due to the pivot rod,
the ring rotates. Due to symmetry, if the deformation along the gauge length is S, the dial gauge will
record 2S, hence improving the accuracy of the measurements, specially for small deformations.
The rings are placed in proper position using spacing bars. Normally the gauge length for 6- by 12-
in (150- by 300-mm) cylinders is 6 in (150 mm).
Specimen Preparation
As mentioned earlier, the cylinders should be capped so that the ends are flat and perpendicular to
the axis of the cylinder. The diameter of one cylinder should not vary by more than 2% of that of the
companion cylinder. If the difference is more than 2%, the cylinders should be discarded. The diam-
eter should be measured to the nearest of 0.01 in (0.25 mm) by averaging two diameters measured at
right angles to each other at about midheight of the specimen. If the length-to-diameter ratio is less
than 1.8 or more than 2.2, or if the height is used to compute the volume of the cylinder, the height
should be measured to the nearest of “0.05 diameter.” The test specimen should be in saturated sur-
face-dry condition. The specimens should be tested at the specified age. The following are the
ASTM permissible tolerances:
Test Procedure
1. Clean the upper and lower bearing blocks and place the specimen on the lower block. Carefully
align the axis of the cylinder with the center of thrust of the spherically seated upper block.
Most testing machines have concentric circles marked on the bearing plates, and hence center-
ing is not a difficult task.
2. Start the machine and raise the lower block so that the top block comes in contact with the
cylinder. Once the top and bottom plates are touching the cylinder, lock the top plate to prevent
its rotation.
3. Start applying load without shock. The loading should be a continuous process. For hydraulical-
ly operated machines the loading rate should be in the range of 20 to 50 psi/s (138 to 344
kPa/s). The loading rate should be constant. Adjustments should not be made, even when the
specimen begins to fail.
4. Record the maximum load, type of failure, and appearance of the concrete. Five types of fail-
ures shown in Fig. 3.8, cover most of the failure modes.
5. Compute the compressive strength by dividing the maximum load by the area of cross section.
If the length-to-diameter ratio is less than 1.8, apply the following correction factors. Cylinders
with lower length-to-diameter ratios resist more loads due to a different strain distribution along
the length.
The values for other length-to-diameter ratios can be interpolated. These correction factors
are applicable for normal-strength concrete with strengths in the range of 2000 to 6000 psi (14
to 42 MPa) and lightweight concrete with densities in the range of 100 to 120 lb/ft3 (1600 to
1920kg/m3). Report the compressive strength to the nearest 10 psi (0.1 MPa).
To obtain the modulus of elasticity the following additional steps are needed.
6. Prior to testing for the modulus of elasticity determine the compressive strength of concrete.
7. Attach the compressometer to the cylinder and place the specimen in the machine.
8. Load the specimen at a rate of 35 ± 5 psi/s (240 ± 34 kPa/s) to approximately 40% of the ulti-
mate load. If the companion cylinders are not available, load the cylinders until the longitudinal
strain reaches a value shown in Table 3.13. Immediately upon reaching the designated load, re-
duce the load to zero at the same rate at which it was applied.
9. Reload the specimen and record loads and deformations at predefined intervals. A sufficient
CONCRETE 3.41
number of readings should be taken to establish the stress-strain relationship. Load the speci-
men up to about 50% of its capacity. Reduce the load to zero and repeat the measurements.
If the two sets of measurements are the same, then proceed to compute the modulus Ec. If
there is a significant difference between the two sets, an additional set of readings should be
taken.
10. After obtaining a consistent set of load-deformation information, remove the compressometer
and test the cylinder to failure.
11. Compute the stress by dividing the load by the area and the strain by dividing the deformation
by the gauge length. Plot the stress-strain curve. The curve should be approximately linear, at
least up to 40% of the failure load.
12. Compute Ec using the equation
S2 – S1
Ec = ᎏᎏ (3.10)
⑀2 – 0.00005
x苶 – f ⬘c
p= ᎏ (3.11)
S
苶x – f ⬘c x苶 – f ⬘c
1.34 < ᎏ or ᎏ ⱖ 1.34 (3.12)
S S
x苶 – ( f ⬘c – 500) 苶x – ( f ⬘c – 500)
2.33 < ᎏᎏ or ᎏᎏ ⱖ 2.33 (3.13)
S S
CONCRETE 3.43
Quality control charts are quite often used for a visual picture of concrete performance. Three typ-
ical quality control charts used in the industry are shown in Fig. 3.9. Various forms of other charts are
also being used. With the advent of tabletop computers it is very easy to develop, maintain, and up-
date these charts. The charts can also be transferred from location to location using phone lines.
Figure 3.9(a) shows the variations of (1) the individual cylinder strength, (2) the average of two
cylinders, and (3) specified and required average strengths. The number of low tests can be easily
picked out from this chart. Note that the number of low tests is computed using the average of two
cylinders (solid line). If the volume of concrete produced requires more than one test per day, the
average of all the tests (instead of two) can be plotted for that day. The charts can also be plotted us-
ing calendar dates.
Figure 3.9(b) and (c) is plotted using the values of Fig. 3.9(a). Each point in Fig. 3.9(b) repre-
sents the average of the previous five tests. The number of tests used to calculate this moving aver-
age depends on the type of job and the number of tests per day. In Fig. 3.9(b) some of the high vari-
abilities of individual tests are suppressed. This chart can be used to identify the influence of major
factors such as seasonal changes and changes in materials. Figure 3.9(c) shows the moving average
range of the previous 10 groups of cylinders. Considerable change in this chart is an indication of
high variability.
The control charts are valuable tools not only for the current project, but also for future projects.
As discussed earlier, good records can be used for the computation of f ⬘cr and mix proportions in-
stead of trial mixes, thus saving a considerable amount of time and effort.
The variability caused by the test procedure is always a concern in quality control. It is always
advisable to separate the variability caused by the testing procedure from variabilities caused by
other factors such as change in material properties because the variability in testing does not repre-
sent a variability in the strength of the concrete used in the actual construction. The following pro-
cedure can be used to estimate the magnitude of variation due to testing.
A test consists of all the cylinders made under identical conditions. The cylinders should be
made using the same sample of concrete, cured at the same conditions, and tested at the same age. If
FIGURE 3.9 Quality control charts for concrete production and evaluation. (A) Individual strength tests. (B)
Moving average for strength. (C) Moving average for range. (From ACI Committee 214.11)
it is assumed that two or more test cylinders made from the same sample of concrete and tested at
the same age should have the same strength, variations in the strengths of these cylinders can be at-
tributed to the testing procedures. However, since differences in casting and curing could also make
a difference, only a major part (and not 100%) of the variation can be attributed to testing. Differ-
ences between cylinders cast from the same sample are called within-test variations. The within-test
standard deviation Swt, can be calculated using the equation
R
Swt = ᎏ (3.14)
d2
Swt
Vwt = ᎏ × 100 (3.15)
x苶
CONCRETE 3.45
tested. The strength increase provided by this type of accelerated curing is much higher than for the
warm-water method, and hence the specimen can be transported to the laboratory site without being
damaged. This method is the most commonly used one among the four methods.
the specified strength and should not fall below 75% of the specified strength. The 28-day strength
is normally expressed as a linear function of accelerated strength using the equation
y = ax + b (3.16)
CONCRETE 3.47
f ⬘cr = f ⬘c + t (3.17)
Example 3.3 The specifications require an accelerated strength of 2000 psi (13.8 MPa). Compute the re-
quired average (accelerated) strength f ⬘cr if the acceptable number of low tests is 1 in 100. The standard devi-
ation from past records for accelerated strength tests is 500 psi (3.4 MPa).
Solution From Table 3.15, the value oft for 1 in 100 low tests is 2.33
f ⬘cr = f ⬘c + t
= 2000 + 2.33(500)
= 3165 psi (21.8 MPa)
Example 3.4 The specifications require a 28-day compressive strength of 4500 psi (31 MPa). Compute the
required accelerated average strength using the following information. The relationship between 28-day
strength y and accelerated strength x is
y = l.167x + 2197
The acceptable number of low tests is 1 in 10, and the standard deviation for accelerated strengths is 410 psi
(2.83 MPa)
Solution The specified 28-day strength is 4500 psi (31 MPa). Using the correlation equation, the corre-
sponding accelerated strength is
y – 2197
x= ᎏ
1.167
4500 – 2197
= ᎏᎏ = 1973 psi (13.6 Mpa)
1.167
Hence the required average accelerated strength is 2500 psi (17 MPa).
If the number of pairs of data used for the regression line relating accelerated and 28-day strengths is less
than 30, special statistical procedures can be used for the prediction of f ⬘cr. The procedure can be found in the
report of ACI Committee 214.12 The number of pairs should be at least 10.
CONCRETE 3.49
Pull-Out Tests
In a standard pull-out test the concrete strength is estimated using the force required to pull out a
specially shaped steel insert whose enlarged end has been cast into the fresh concrete. The specifi-
cations of the test are covered in ASTM C900. Because of the shape of the insert, a lump of con-
crete, in the shape of a frustrum of a cone, is pulled out along with the insert. In most cases the frac-
ture occurs at about a 45° angle. Even though the failure occurs due to tension and shear, the
strength computed using an idealized area of the frustrum was found to be approximately equal to
the shear strength of concrete. An approximate linear correlation seems to exist between pull-out
strength and compressive strength. The ratio of pull-out strength to compressive strength decreases
slightly for concrete with higher compressive strengths.
The pull-out test is more accurate than the penetration or the rebound hammer test because it is
based on the actual failure load. However, this test, which is more involved, has to be planned in ad-
vance, and the damaged area has to be repaired. In some cases, such as estimation of strength for
form removal, pulling out the assembly may not be necessary. The test can be stopped when a pre-
determined force is reached, assuring sufficient strength for removing the forms.
Other forms of tests similar to the standard pull-out test are still being developed. Those test
methods include the pull-out of inserts placed in drilled holes, pulling out a wedge anchor using
torque, and break-off tests. In the break-off test the flexural strength of concrete is determined by
applying a transverse force on the cylinder created by inserting a tube in the fresh concrete. Inserts
placed in drilled holes can be used for existing structures. But their success is still to be established.
Maturity Concepts
It is well established that the strength development of concrete depends on duration, curing temper-
ature, and pressure. If moist curing is done at atmospheric pressure, then the combination of dura-
tion and curing temperature could be used to estimate the maturity and hence the compressive
strength. A number of relationships relating strength and maturity exist in the published literature.
Maturity meters are also available for use in the field and the laboratory. This concept can be used to
estimate the early strength of structural members for form removal. The correlation between maturi-
ty and strength should be established before starting the actual project.
CONCRETE 3.51
앫 Typically core strengths are lower than standard cylinder strengths. The differences could be
more significant for high-strength concrete.
앫 The strength of the core could depend on its position in the structure. Cores taken near the top of
a structural element are typically weaker than cores taken from the bottom.
앫 Cores taken from very thick sections could contain microcracks due to excessive heat of hydra-
tion and hence register lower strengths.
앫 The presence of large aggregates in small cores could result in erroneous strengths.
Strength, stiffness, and dimensional stability constitute the core of the mechanical properties.
Strength can be measured under various modes of loading such as compression, tension, flexure,
shear, and torsion. This section deals with these basic mechanical properties of concrete. Properties
such as the durability of concrete exposed to various chemicals or to freezing and thawing, and per-
meability are also very important for some structures. These properties are not covered in this book
for lack of space. The reader is referred to the literature.
Water-Cement Ratio
The relation between compressive strength and water–cement ratio was established in 1918 by Duff
Abrams. For a fully compacted concrete, he found that the strength f ⬘c can be expressed as
k1
f ⬘c = ᎏ (3.18)
k2w/c
from 0.35 to 1.2 are shown in Fig. 3.13. In field construction the commonly used water–cement ra-
tios vary from 0.25 to 0.65. As mentioned in Sec. 3.2, the water–cement ratio should be restricted to
0.4 for obtaining durable concrete. If the water–cement ratio is less than 0.4, in most cases some
form of admixture is needed for obtaining a workable concrete.
The amount of voids present in concrete controls its strength. In concrete with a high water- ce-
ment ratio, the excess water results in more voids and hence lower strength. Improperly compacted
concrete also has higher voids, resulting in low strength. Hence a balanced approach should be used
in mix proportioning. A water–cement ratio of about 0.4 is needed for complete hydration of the ce-
ment. However, complete hydration of cement does not produce the highest strength. The presence
of unhydrated cement as inert particles was found to provide better strength. In most cases the low-
er limit for the water–cement ratio is 0.28. However, water–cement ratios lower than 0.28 have been
used with superplasticizers and other admixtures for producing very high-strength concrete.
Aggregate-Cement Ratio
The aggregate-cement ratio affects the strength of concrete if the strength 15 about 5000 psi (35
MPa) or more. The influence of the aggregate-cement ratio is not as significant as that of the wa-
ter–cement ratio, but it has been found that for a constant water–cement ratio, leaner mixes provide
higher strengths, as shown in Fig. 3.14. The increase in strength could be due to absorption of water
by the aggregate and hence a lower effective water–cement ratio. In addition leaner mixes have low-
er amounts of total water and paste content and hence lower amounts of voids.
A more recent study indicates that the strength increases with an increase in the cement content
if the volume of aggregates is less than 40%. But the trend reverses in the aggregate volume ratios
of 40 to 80% (Fig. 3.15).
CONCRETE 3.53
FIGURE 3.13 Influence of water–cement ratio and moist curing on concrete strengths. (a) Higher water–cement ratio.
(b) Lower water–cement ratio. (From PCA.8)
cement. Hence at early ages type III cement provides higher strengths. The variations in strength,
for type I and III cements at 1, 3, 7, and 28 days are shown in Fig. 3.16. The bands shown in this fig-
ure cover the majority of the data obtained in the laboratories. Relative strength gains for three wa-
ter–cement ratios are shown in Fig. 3.17. From this figure it can be seen that early strength gain is
higher for lower water–cement ratios. Empirical relationships are available in the literature for pre-
dicting 28-day strengths based on the results of 1-, 3-, or 7-day strengths and vice versa.
60
CONCRETE 3.55
At normal temperatures ASTM type II, IV, and V portland cements hydrate at a slower rate, and
hence concrete containing these cements will have lower early strengths. The results presented in
Table 3.16 show typical relative strengths at 1, 7, and 28 days for various cements. After 90 days the
variation in strength between cement types is negligible.
Coarse Aggregate
Typically, aggregates are stronger than the matrix and hence do not control the fracture strength.
However, factors such as aggregate size, shape, surface texture, and mineralogy can influence the
Air Content
Air is entrained in concrete to improve its durability. The air bubbles tend to improve the workabili-
ty of fresh concrete and hence improve the compaction. But the presence of air bubbles in the hard-
ened concrete increases its porosity and reduces the density of the composite. Hence air entrainment
leads to a decrease in compressive strength.
The decrease in strength due to air entrainment was found to depend on both the water–cement
ratio and the cement content. As the water–cement ratio decreases, the strength loss increases.
Hence the strength loss is considerable for high-strength concrete. When the cement content is re-
duced, the influence of the air content also decreases. In fact the air content improves the strength
slightly if the cement content is very low. In the normal strength range, about a 2% loss in compres-
sive strength can be expected for each 1% increase in air content.
The air content was found to improve the workability of lightweight concrete. This is particular-
ly true for mixes of low paste content.
Curing Conditions
Concrete should be moist cured for at least 28 days to obtain best results. Premature drying can re-
duce the strength by more than 50%. In terms of curing, the major factors are time, humidity, tem-
perature, and pressure.
A longer curing time under moist conditions always provides better results. A 100% relative hu-
midity is the best condition. This can be achieved by pooling water, placing wet burlaps, or making
CONCRETE 3.57
other arrangements. Figure 3.20 shows the influence of moist curing. It can be seen that 3 days of
moist curing provides 50% improvement over air-dried samples. It is preferable to moist cure for 28
days. In any circumstance, the moist curing should be done for at least 7 days.
Typically higher temperatures provide faster curing. At about 12°F (–11°C) the cement stops hy-
drating. Hence at this temperature there may not be any increase in strength, even after long periods
of time. Early age strength increase can be accelerated by using warm water. Temperatures higher
than 100°F (380C) are not normally used because the increase in acceleration beyond this tempera-
ture is not high enough for economic reasons and the initial high temperature could result in lower
long-term strength. However, precast elements are sometimes steam cured in order to reduce turn-
around time and speed up reuse of forms.
Higher pressure typically accelerates the curing. But the increase is not significant for commer-
cial applications. Hence pressure curing is used only for steam curing.
Test Conditions
In North America 6-by 12-in (150- by 300-mm) cylinders are the standard test specimens, even
though 4- by 8-in (100- by 200-mm) cylinders are sometimes used for high-strength concrete. Other
types of specimens include cubes and prisms. In the case of cylinders and prisms, the minimum
length-to-diameter ratio (or longer dimension versus lateral dimension) should be at least 2 to avoid
end effects. If specimens with lower length-to-diameter ratios are used, correction factors should be
applied for determining the compressive strength. ASTM specifications provide guidelines, as ex-
plained in Sec. 3.2. Cylinders tend to record lower strengths than cubes. The ratio of cylinder to
cube strength is about 0.85. Larger samples tend to record lower strengths as compared to smaller
samples. Other test conditions that influence strength include end conditions, rate of loading, mois-
ture condition of the specimen, and condition of the plattens of the machine.
Cylinders should be capped properly, making sure that the ends are plane, parallel to each other,
and perpendicular to the longitudinal axis. The testing machine should have capability to allow
slight rotation of the ends. The machine should also be calibrated periodically to avoid errors in the
measurement of loads.
TABLE 3.17 Relation between Compressive, Flexural, and Tensile Strengths of Concrete
Strength of concrete, psi (MPa) Ratio, %
____________________________________________ _________________________________________________________
Splitting Modulus of Splitting tensile Splitting tensile
Compressive Modulus tensile rupture to strength to strength to
strength of rupture strength compressive strength compressive strength modulus of rupture
1000 (6.9) 230 (1.6) 110 (0.8) 23.0 11.0 48
2000 (13.8) 375 (2.6) 200 (1.4) 18.8 10.0 53
3000 (20.7) 485 (3.3) 275 (1.9) 16.2 9.2 57
4000 (27.6) 580 (4.0) 340 (2.3) 14.5 8.5 59
5000 (34.5) 675 (4.7) 400 (2.8) 13.5 8.0 59
6000 (41.3) 765 (5.3) 460 (3.2) 12.8 7.7 60
7000 (48.2) 855 (5.9) 520 (3.6) 12.2 7.4 61
8000 (55.1) 930 (6.4) 580 (4.0) 11.6 7.2 62
9000 (62.0) 1010 (7.0) 630 (4.3) 11.2 7.0 63
CONCRETE 3.59
entrainment, and age at testing, affect the ratio between tensile and compressive strengths. A num-
ber of empirical relations are available for estimating the tensile strength. Most of these equations
are of the form
ft = k( f ⬘c)n (3.19)
fr = 7.5兹f苶⬘c (3.20)
In most cases this equation provides a conservative estimate. For high-strength concrete, other
forms of equations have been proposed. Nevertheless, Eq. (3.20) provides a good estimate for de-
sign purposes. For lightweight concrete a constant smaller than 7.5 should be used.
Most factors that influence the ratio of tensile to compressive strength also influence the modu-
lus of rupture. The magnitude of influence is slightly lower for flexural strength.
the stress-strain curve corresponding to 40% of compressive strength. For high-strength concrete
the initial portion of the curve is almost linear, and hence the tangent and the secant moduli are
same. Since measurement of the modulus is a more involved process, its value is normally estimat-
ed using the compressive strength and the unit weight of concrete.
The ACI code recommends the following equations for normal-strength concrete4:
Ec = 33 W 1.5
c
兹f苶⬘c (3.21)
Ec = 57,000兹f苶⬘c (3.22)
For high-strength concrete the aforementioned equations were found to overestimate the value of
the modulus. The equation recommended for high-strength concrete is
冢 冣
Wc 1.5
Ec = (40,000兹f苶⬘c + 106) ᎏ (3.23)
145
A number of other equations are also available in the literature. The primary factors that influ-
ence the modulus of elasticity are aggregate type, amount of paste, mineral admixtures such as fly
ash and silica fume, and moisture conditions of the specimen. Tests should be conducted carefully
using ASTM procedures. The modulus value is very sensitive to test conditions such as rate of load-
ing.
3.4.6 Shrinkage
Shrinkage is a phenomenon in which concrete shrinks under no load due to the movement and evap-
oration of water. There are two types of shrinkage known, plastic and drying shrinkage. Plastic
shrinkage occurs during the initial and final setting times, extending to several hours after the initial
placement of concrete. Major factors that affect plastic shrinkage are area of exposed surface, sur-
face and concrete temperature, and surface air velocity.
Drying shrinkage occurs in hardened concrete, and it can continue for up to 2 years. It occurs
due to the evaporation of water and the movement of water within, resulting in a more compact ma-
trix.
If concrete is immersed in water, a small amount of expansion known as swelling can be ob-
served. However, the expansion cannot completely reverse the shrinkage. Shrinkage is a time-de-
pendent process. In the first few months it is much larger than at later ages. A number of factors in-
fluence the shrinkage. These factors are briefly discussed in the following. More details can be
found in the literature dealing with concrete.
CONCRETE 3.61
Table 3.18. From this table it can be seen that shrinkage can be reduced by as much as four times by
increasing the aggregate content.
In terms of type of aggregates, quartz provides the least amount of shrinkage. Aggregates that
produce more shrinkage in progressive order are limestone, granite, basalt, gravel, and sandstone.
Lightweight aggregate concretes typically shrink more than normal-weight concrete.
Water-Cement Ratio
As the water–cement ratio increases, shrinkage increases, as shown in Table 3.18. This should be ex-
pected because more water leads to more evaporation and movement. Water-cement ratios higher
than 0.7 could lead to excessive shrinkage.
Exposure Conditions
The relative humidity, temperature, and air movement to which the element is exposed affect both
the rate of shrinkage and the total (ultimate) shrinkage. Higher relative humidity, lower temperature,
and low air velocity decrease shrinkage.
Size of Member
As the size of the member increases, the rate of evaporation decreases and hence the rate of shrinkage
is lower. As the concrete matures, the amount of water lost to evaporation also decreases, because wa-
ter cannot move freely in matured concrete. This results in a decrease in ultimate shrinkage.
Type of Cement
Cements that hydrate faster tend to produce more shrinkage. Special cements, called shrinkage-
compensating cement, are available for reducing shrinkage. ASTM type K cement is called expan-
sive cement, as it provides increases in volume rather than a decrease, or shrinkage.
Admixtures
As mentioned in Sec. 3. 1, a number of mineral and chemical admixtures are used in concrete to ob-
tain certain properties in the fresh and hardened states. Accelerating admixtures tend to increase the
rate of shrinkage whereas retarding admixtures will decrease the rate of shrinkage. Since concrete
with water-reducing admixtures tends to have lower water–cement ratios, both the rate and the ulti-
mate shrinkage for this concrete decreases. The effect of mineral admixtures depends on the type
and volume fraction. Air-entraining agents were found to have little effect on shrinkage.
Carbonation
Carbonation, which occurs due to a reaction between the carbon dioxide present in the atmosphere
and the cement paste, tends to produce shrinkage which is called carbonation shrinkage. This phe-
TABLE 3.18 Typical Values (× 10–6) of Shrinkage after 6 Months for Mortar
and Concrete Specimens*
Water-cement ratio
Aggregate-cement ratio 0.4 0.5 0.6 0.7
3 800 1200 — —
4 550 850 1050 —
5 400 600 750 850
6 300 400 550 650
7 200 300 400 500
*Based on 5-by 5-in (125- by 125-mm) prisms, stored at a relative humidity of 50% soda
temperature of 70°F (21°C).
Source: From Lea.17
nomenon occurs only near the exposed surface. Carbonation tends to occur over a longer period of
time than drying shrinkage. At humidities less than 50%, carbonation decreases drastically whereas
drying shrinkage accelerates.
External Restraints
External restraints reduce shrinkage. The most common restraints are the reinforcing bars. Rein-
forcement tends to resist movement, and hence the total magnitude of shrinkage decreases. Because
of the restriction in movement, a stress state occurs in reinforced concrete elements due to shrink-
age. Typically reinforcement is subjected to compression and the surrounding concrete is subjected
to tension. If the concrete is weak and its cross section is not sufficient to withstand the tensile
forces, it might crack.
3.4.7 Creep
The phenomenon of creep has a number of similarities with shrinkage. Most factors that affect
shrinkage also affect creep. Shrinkage occurs under no load whereas creep occurs under a state of
sustained stress. Typical variations of creep and shrinkage strains with time are shown in Fig. 3.2 1.
Figure 3.2 1(a) shows the variation of shrinkage strain obtained using an unloaded specimen. If the
specimen is sealed and subjected to sustained stress, the variation of strain with respect to time is
shown in Fig. 3.21(b). Since the specimen is sealed, the shrinkage is essentially eliminated. As soon
as the specimen is loaded, there is an elastic response producing an elastic or instantaneous strain.
The strain continues to increase under the sustained stress. This additional strain is called creep
strain. If the unsealed specimen is kept under sustained stress, both creep and shrinkage phenome-
non occur. In addition, more shrinkage occurs because of the stress. The stress aids the movement of
water, resulting in additional shrinkage strain.
As mentioned earlier, the factors that affect shrinkage also affect creep. The influences are simi-
lar in most cases. The factors that have less effect on creep than on shrinkage are type of cement and
carbonation. The following additional factors influence the creep strain.
Level of Stress
There is a proportionality between the magnitudes of sustained stress and creep if the level of stress
is less than 50% of compressive strength. Hence the creep strain is proportional to the elastic strain
under normal working load conditions. However, if the level of stress increases beyond 70% of com-
pressive strength, excessive creep strain occurs, leading to failure.
Time of Loading
The time of loading influences the creep strain because the strength of concrete increases with time.
For example, if the concrete is subjected to sustained load at 7 days, it undergoes more creep strain
as compared to concrete loaded at 28 days. It should be noted that the level of stress should be the
same for both loading conditions. The influence of the time at loading decreases after 28 days and
CONCRETE 3.63
FIGURE 3.21 Typical variations of creep and shrinkage strains with time. (a) Shrink-
age. (b) Creep of sealed specimens. (c) Combined creep and shrinkage.
becomes almost insignificant if the time at loading exceeds 56 days. This should be expected be-
cause the change in compressive strength after 56 days is negligible for normal concrete.
As is the case of shrinkage strain, creep strain increases deflections and crack widths, causes loss
of prestress, and results in a redistribution of stresses in indeterminate structures and composite
members. In the case of reinforced concrete columns, the redistribution of stresses could result in
yielding of steel and buckling of eccentrically loaded columns.
Unloading typically leads to elastic and creep recovery. As in the case of shrinkage, creep recov-
ery is not complete, leading to some amount of permanent deformation.
t
(⑀sh)t = ᎏ (⑀sh)u (3.24)
35 + t
t
␥= ᎏ (C ) (3.25)
10 + t0.6 u
⑀sh = ⑀c Kb Kt Ke (3.26)
where
= Kc Kb Kd K ⬘t K⬘e (3.28)
where ⑀sh, Kb, Ke, Kt, Kc, Kd, K ⬘t , and K⬘e are coefficients. The values for these coefficients can be ob-
tained using Figs. 3.22 and 3.23.
CONCRETE 3.65
(b)
(c)
FIGURE 3.22 Coefficients ⑀c, Kb, Kt, and Ke for CEB method. (From CEB/FIP.19)
sign computations. Hence structural components subjected to biaxial loading can be designed using
uniaxial strengths.
Concrete subjected to triaxial loading can withstand much higher stresses as compared to uniax-
ial strength, as shown in Fig. 3.25. In general, triaxial compression improves the compressive
strength of leaner or low-strength concrete more than that of a stronger or high-strength concrete.
Failure theories have been developed for the triaxial state of stress. The most popular ones are
known as octahedral shear stress theory and Mohr-Coulomb failure theory. Some researchers have
also developed empirical relationships between minor axial stress 3 and major axial stress 1,
which creates failure. Under the uniaxial state of stress 3 is zero, and hence 1 is the compressive
strength f ⬘c. One such empirical equation is
1 = f ⬘c + 4.8 3 (3.29)
(b)
(d)
FIGURE 3.23 Coefficients Kc, Kd, K⬘e, and K⬘t for CEB method. (From CEB/FIP.19)
For example, concrete with a compressive strength of 4000 psi (28 MPa) can be expected to
withstand 8800 psi (61 MPa) under a lateral pressure of 1000 psi (6.89 MPa) (1 = 4000 + 4.8 ×
1000). More detailed information regarding various theories and stress-strain behavior can be found
in the literature.
CONCRETE 3.67
When the temperature falls below 20°F (–6°C), the hydration of cement becomes extremely slow.
Therefore concrete placed at low temperatures should be protected until it gains sufficient strength
to resist freezing action. Normally the minimum recommended compressive strength is 500 psi (4
MPa). Hydration of cement also reduces the degree of saturation because the chemical action con-
sumes the water.
The practice recommended by ACI Committee 306 for cold-weather concreting is shown in
Table 3.19. The committee recommends that the concrete be maintained at a certain minimum tem-
perature for lb 3 days, depending on whether it is the conventional or the high-early-strength type.
For moderately and fully stressed members longer durations are recommended. The recommended
minimum temperature depends on the exposure temperature and the thickness of the specimen.
Since thicker specimens dissipate the heat of hydration more slowly, they could be maintained at a
lower temperature than thin sections. Non-air-entrained concrete should be protected for at least
twice the number of days because it is much more susceptible to freeze-thaw damage than air-en-
trained concrete. In most cases the concrete could be maintained without using external heat sources
if proper care is taken to maintain the temperature of the ingredient materials and the insulation is
properly placed. The effect of frozen ground, reinforcing bars, and formwork should be considered
in computing the temperature requirements of the ingredients. For very thin sections external heat
may be needed to maintain the recommended concrete temperature. Temperatures higher than 70°F
(21 °C) are not normally recommended.
Most specifications are written based on minimum compressive strength. It is assumed that if
the concrete has the specified compressive strength, it is durable. This may not be true in all cases,
particularly for concrete exposed to cold weather in its fresh state. The frost action could impart
considerable internal damage, making the concrete less durable. If durability is a main consideration
the concrete should be protected for longer periods than recommended in Table 3.19.
The temperature of the fresh concrete can be controlled by controlling the temperature of the
CONCRETE 3.69
TABLE 3.19 Recommended Concrete Temperatures for Cold-Weather Construction, Air-Entrained Concrete
Sections < 12 in Sections 12–36 in Sections 36–72 in Sections > 72 in
(0.3 in) thick (0.3–0.9 in) thick (0.9–1.8 in) thick (1.8 in) thick
°F °C °F °C °F °C °F °C
Minimum temperature for fresh concrete
as mixed in weather indicated
Above30°F(–l°C) 60 16 55 13 50 10 45 7
0 to 30°F(–18to1°C) 65 18 60 16 55 13 50 10
Below 0°F (–18°C) 70 21 65 18 60 16 55 13
Minimum temperature for fresh
concrete as placed and maintained 55 13 50 10 45 7 40 5
Maximum allowable gradual drop in 50 28 40 22 30 17 20 11
temperature in first 24 h after end of
protection
constituent materials, namely, cement, aggregates, and water. Since the specific heat of water is 1.0
as compared to 0.22 for cement and aggregates, it is more efficient to heat the water. In addition it is
easier to heat the water than the other ingredients used in concrete.
If the outside temperature is above freezing, aggregates are not usually heated. In temperatures
below freezing, heating of fine aggregates could be sufficient. Coarse aggregate is heated only as a
last resort because it is more difficult to heat loosely packed materials. Fine aggregates are general-
ly heated by circulating hot air or steam through pipes that are embedded in them. In any case, the
final temperature of the freshly mixed concrete should be maintained at the specified level. The
temperature of fresh concrete T can be estimated using the following equation:
where Ta, Tc, Tw, and Twa are the temperatures of aggregate, cement, water, and free moisture in ag-
gregates, respectively, and Wa, Wc, Ww, and Wwa are the weights of aggregate, cement, water, and
free moisture in aggregates, respectively. All the temperatures are in °F and the weights are in
pounds. For SI units the temperatures are expressed in °C and the weights in kilograms. The temper-
atures of concrete should be checked using thermometers. Both mercury and bimetallic thermome-
ters are available for that purpose.
Concreting in hot weather leads to a rapid hydration rate and evaporation loss, resulting in microc-
racks and inferior final product. Since lower humidity and higher wind velocity also lead to rapid
evaporation, hot weather for concreting purposes is taken as a combination of temperature, relative
humidity, and wind velocity. If the relative humidity is high, such as near sea shores, special precau-
tions may not be needed up to about 85°F (29°C). If the humidity is very low, such as in desert con-
ditions, precautions might be needed even at temperatures lower than 80°F (27°C). The combined
effect of temperature, relative humidity, and wind velocity can be judged using the amount of water
that evaporates from fresh concrete. Nomograms are available for estimating the rate of evaporation
for a given site condition.
Solar radiation can also affect the properties of fresh concrete in a number of ways. If the ingre-
dients are stored outside, they can absorb heat during transport or during the waiting period. Heat-
ing of reinforcement and formwork can further aggravate the situation.
Fresh Concrete
Hot weather adversely affects workability. For the same workability, or to improve the workability,
more water is needed at higher temperatures. Unfortunately the excess water added results in re-
duced strength and less durable concrete. Hence it is advisable to use water-reducing admixtures
such as superplasticizers rather than excess water. Researchers have shown that superplasticizers
can be used effectively to increase workability without adversely affecting strength and durability.
Concrete stiffens much faster at higher temperatures. The rate of hydration approximately dou-
bles for every 18°F (l0°C) increase in temperature. Hence the workability decreases much faster at
high temperatures. The change in workability can be best represented by the loss in slump values.
Figure 3.26 shows the variation of slump at two different temperatures. It can be seen that slump
loss is much more rapid at 95°F (35°C) than at 73°F (23°C). Set-retarding admixtures may be used
to delay the stiffening of concrete.
When the concrete is placed in position, vibrated, and the top surface finished to the desired tex-
ture, a certain amount of water rises up to the surface. This water, called bleed water, should be kept
to a minimum. The bleed water does help to prevent shrinkage cracking. However, at high tempera-
tures the bleed water may evaporate rapidly, causing excessive shrinkage cracks.
Hardened Concrete
Concrete placed and cured at higher temperatures develops higher strengths at the early ages of ma-
turity. But the final strength, measured after 28 days, decreases with an increase in placing and cur-
ing temperature. The reduction in strength occurs both in the compression and the flexure mode.
Typical variations of compressive strengths at various temperatures are shown in Fig. 3.27.
CONCRETE 3.71
Concrete cast during hot weather develops more shrinkage cracks. This results in more perme-
able and less durable concrete. In general, concrete placed at high temperatures without taking spe-
cial precautions can be considered weak under both thermal (freeze-thaw) and chemical attacks.
In general, creep of concrete increases with the increase in temperature. Concrete exposed to
temperatures higher than 90°F (32°C) could undergo considerably more creep strains. In certain
cases the higher creep strains should be taken into consideration in structural design.
Shaved ice can be added to the mixer as part of the mixing water. If block ice is used, it should be
crushed before adding. In either case, ice must be completely melted at the end of the mixing cycle.
Water from melted ice must be considered as part of the total mixing water, keeping the water–ce-
ment ratio the same.
Under certain circumstances, liquid nitrogen has been shown to be economical and practical, es-
pecially if low concrete temperatures are needed. However, this method can be used only when ni-
trogen manufacturing facilities are available locally. Liquid nitrogen can be used to cool the aggre-
gates, the water, or the concrete mix. Experience shows that a combination provides a repeatable
and quality mix.
Some of the proven techniques helpful for hot-weather concreting are listed here. The recom-
mendations are not elaborated upon for lack of space.
앫 Keep the concrete temperature low, preferably below 85°F (29°C).
앫 Provide shade over stockpiles of coarse and fine aggregates.
앫 Use chilled water or partly replace mixing water with ice for mixing concrete, or use liquid nitro-
gen to cool the concrete.
앫 Keep the cement content to the minimum required for strength and durability.
앫 Use appropriate water-reducing, superplasticizing, and set-retarding admixtures after establish-
ing, under site conditions, dosage and compatibility with the cement used.
앫 Paint all mixing and conveying equipment for concreting with reflective or light-colored paint.
앫 Precool the forms, reinforcement, and surroundings prior to concrete placement.
앫 Place concrete at night.
앫 Place concrete in layers of optimum thickness for efficient compaction and avoidance of cold
joints.
앫 Wet or moist curing and membrane protection are necessary after the concrete has hardened.
CONCRETE 3.73
앫 Additional water and cement are needed (maintaining the same water–cement ratio) at higher
ambient temperatures to achieve the same slump. The additional water demand is very high for
concretes with low water-to-cement ratios (0.4) at temperatures higher than 104°F (40°C).
However, for concretes with higher water–cement ratios (0.5 and 0.6) there is only a slight in-
crease in the water required to maintain the same slump for a temperature range of 86 to 140°F
(30 to 60°C).
앫 For all concretes the quantity of retempering water required to restore their initial slumps, after
an elapse of a 30-min period, increases with an increase in the ambient temperature for both first
and second retemperings. The quantity of water needed for second retempering is significantly
higher than that for first retempering at all temperatures. Concretes with lower water–cement ra-
tios (0.4) need considerably higher quantities of retempering water at higher temperatures.
앫 The cohesiveness and finishability of concrete seems to be better after retempering than after ini-
tial mixing.
앫 Slump loss is considerably higher for a concrete with a water–cement ratio of 0.4 than for con-
cretes with water–cement ratios of 0.5 and 0.6. After retempering the rate of slump loss is higher
for all concretes. The rate of slump loss is not significantly higher at higher temperatures.
앫 No appreciable change in the unit weight of fresh concrete occurs after first and second retem-
perings at all temperatures tested. For concretes with low water–cement ratios (0.4) an increase
in the ambient temperature causes a decrease in the plastic unit weight.
앫 There is no apparent change in the entrapped air either due to a temperature increase or due to
retempertngs.
앫 All hardened concrete properties (compressive strength, splitting tensile strength, flexural
strength, static modulus of elasticity, dynamic modulus, pulse velocity, and dry unit weight) are
affected similarly by an increase in the ambient temperature from 86 to I 40°F (30 to 60°C) and
due to first and second retemperings. There is a successive, though not significant, reduction in
the strength and modulus values after first and second retemperings. There is a slight reduction
(less than 5%) as the temperature increases from 86 to 1400F (30 to 60°C). The concretes most
affected by temperature increase are those with a water–cement ratio of 0.4.
앫 There is no positively recognizable change in the relationships between the various properties of
hardened concrete either due to an increase in temperature from 86 to 1400F (30 to 60°C) or due
to two retemperings.
앫 There is no significant difference in the properties, particularly in the case of compressive
strength, of concretes mixed, cast, and cured under identical conditions and with two different
agents, namely, superplasticizer and water. The observed difference between the two is less than
15%. Moreover the variation is not consistent. A statistical analysis conducted using regression
equations relating the compressive strength and other properties, such as splitting tensile
strength, flexural strength, pulse velocity, static modulus, dynamic modulus, and dry unit weight,
confirms the observation that the two different retempering agents have the same influence on
the properties of concrete.
In modern construction, pumping of concrete has become quite common. Pumping has a number of
advantages, such as providing a continuous supply of concrete, access to hard to reach places, and
economy . The pumping system consists of a hopper, a concrete pump, and pipes that can be con-
nected and dismantled easily.
Two typical pumps are shown in Fig. 3.28. Direct-acting horizontal piston pumps shown in Fig.
3.28(a) are more common. The semirotary valves allow the passage of coarse aggregate particles.
Concrete, which is fed into the hopper from the mixer, gets sucked into the pipes by gravity and the
vacuum action created during the suction stroke. These pumps can pump up to 1500 ft (457 in) hor-
izontally and 140 ft (43 in) vertically.
The squeeze-type pumps shown in Fig. 3.28(b) are normally smaller and truck-mounted. In this
pump concrete placed in the collecting hopper is fed by rotating blades into a pliable pipe located in
the pumping chamber. The pumping chamber, which can maintain a vacuum of about 26 in (660
mm) of mercury, supplies continuous feed to the delivery pipe. Delivery is normally done using
folding boom consisting of 3- and 4-in (75- and 100-mm) pipes. Squeeze pumps can pump up to
300 ft (91 in) horizontally and 100 ft (30 in) vertically.
Different pump and pipe sizes are available. Squeeze pumps can deliver up to 25 yd3 (19 m3) per
hour whereas piston pumps can deliver up to 80 yd3 (61 m3) per hour. Piston pumps work with pipes
up to 9 in (230 mm) in diameter. The pipe diameter should be at least three times the maximum size
of the aggregate. Hence even squeeze pumps with 3-in (75-mm)-diameter pipes can handle most
concrete used for buildings.
Two types of blockages can occur in pumping. The first occurs due to segregation, the second
due to excessive friction. When the concrete has too much water, the solid particles consisting of ag-
gregates cannot be carried through by the liquid medium because the water escapes through the
mix. Since water is the only medium pumpable in its natural state, the aggregates stay behind and
get clogged. If the mix is cohesive, then the water will carry the solid particles with it.
When the mix is very cohesive, the friction between the walls and the mix becomes high and the
pump cannot overcome this friction, which will result in a blockage. This type of failure is more
common in high-strength concrete mixes and in mixes containing a high proportion of very fine ma-
terial such as crushed dust or fly ash.
CONCRETE 3.75
The optimum mix is the one that produces maximum internal frictional resistance within the in-
gredients and minimum frictional resistance against the pipe walls. Void sizes should also be mini-
mum. For concrete containing 0.75-in (19-mm) maximum size aggregate, fine aggregate should be
in the range of 35 to 40%. Of these 15 to 20% should pass through ASTM sieve 50, or finer than
300 m.
Concrete should be mixed well before feeding it into the hopper. In some cases additional mix-
ing is done in the hopper using stirrers. The mix cannot be too harsh, too dry, too wet, or too sticky.
A slump of 1.5 104 in (38 to 100 mm) normally produces satisfactory results. Since pumping pro-
vides some compaction, the mix at the delivery point could have a slump lowered by as much as 1 in
(25 mm). When the concrete is at the correct consistency, a thin lubricating film forms near the sur-
face of the pipes, allowing smooth flow of concrete.
The following are some of the additional factors to be considered in pumping concrete.
앫 Pumping is economical only if it can be used over long uninterrupted periods because consider-
able effort is needed for lubricating and cleaning at the beginning and end.
앫 A short piece of flexible hose near the end makes the placement easier. But the flexible hose
could increase the friction loss.
앫 Bends should be kept to a minimum.
앫 Aluminum pipes should not be used because they react with alkalis in cement and generate hy-
drogen bubbles, weakening the hardened concrete.
앫 The shape of the aggregate influences the pumpability of the mix. Natural sands are preferable to
crushed sands because of their spherical shape and continuous uniform grading.
앫 The presence of entrained air increases the pumping effort. If large amounts of entrained air are
present, the entire movement of the piston could be wasted on compressing the air bubbles, re-
sulting in no flow. In general air-entrained concrete can be pumped only shorter distances as
compared to non-air-entrained concrete.
앫 Typically pumping lightweight aggregate concrete needs more effort. Sealing of the surface of the
aggregates may be necessary, or special admixtures may be needed to pump lightweight concrete.
Otherwise aggregates can absorb more water under pressure, making the mix stiffer and hence
more difficult to pump. Some of the aggregate may also crush during the pumping process.
앫 Concrete with unsatisfactory conditions in the fresh state cannot be pumped. Pumpable concrete,
in almost all cases, has the right consistency for placing and finishing.
3.8 REFERENCES
11. ACt Committee 214, “Simplified Version of the Recommended Practice for Evaluation of Strength Re-
sults,” American Concrete Institute, Detroit, Mich., 1989.
12. ACt Committee 214, “Use of Accelerated Strength Testing,” American Concrete Institute, Detroit, Mich.,
1981.
13. B. U. Singh, “Specific Surface of Aggregates Related to Compressive and Flexural Strength of Concrete,” J.
ACI, vol. 54, pp. 897–907, 1958.
14. A. F. Stock, D. J. Hannant, and R. I. T. Williams, “The Effect of Aggregate Concentration upon the Strengths
and Modulus of Elasticity of Concrete,” Mag. Concrete Res., vol. 31, no. 109, pp. 225–234, 1979.
15. W. A. Cordon and H. A. Gillespie, J. ACI, vol. 60, no. 8, 1963.
16. W. H. Price, J. ACI, vol. 47, p. 429, 1951.
17. F. M. Lea, The Chemistry of Cement and Concrete, Arnold, London, 1970.
18. ACt Committee 209, “Prediction of Creep, Shrinkage, and Temperature Effects in Concrete Structures,” ACt
SP-76, American Concrete Institute, Detroit, Mich., 1982, pp. 193-300.
19. CEB/FIP, “International Recommendations for the Design and Construction of Concrete Structures,” Paris,
France, 1970.
20. H. Kupfel, H. K. Hilsdorf, and H. Ruach, J. ACI, vol. 66, pp. 662-663, 1969.
21. ACt Committee 306R-88, “Cold Weather Concreting,” Detroit Mich., 1989.
22. J. W. Shilstone, “Concrete Strength Loss and Slump Loss in Summer,” Concrete Constr., vol. 27, pp.
429–432, 1982.
23. P. Kliegar, “Effect of Mixing and Curing Temperature on Concrete Strength,” J. ACI, vol. 54, pp. 1063–1082,
1958.
P • A • R • T • 4
REINFORCED
CONCRETE
FOUNDATIONS
SECTION 4A
FUNDAMENTALS OF
REINFORCED CONCRETE
A. SAMER EZELDIN
NOTATIONS
4.3
1 = factor, varying from 0.85 for f c = 4000 p5i 100.65 minimum; it decreases at a rate of 0.05
per 1000-psi strength above 4000 psi (27.6 MPa)
= moment magnification factor
s = unit strain in reinforcement steel
= Poisson’s ratio
= ratio of nonprestressed tension reinforcement; As/bd for beam and As/12d for slab
苶b = reinforcement ratio producing balanced strain conditions
s = ratio of volume of spiral reinforcement to total volume of core (out-to-out of spirals) of spi-
rally reinforced compressive member
t = active steel ratio; = As/At
= reinforcement index; = fy/f c
0 = sum of circumferences of reinforcing elements
x2y = torsional section properties
4A.1 INTRODUCTION
Concrete is obtained by mixing cement, water, fine aggregate, coarse aggregate, and frequently oth-
er additives in specified proportions. The hardened concrete is strong in compression but weak in
tension, making it vulnerable to cracking. Also, concrete is brittle and fails without warning. In or-
der to overcome the negative implications of these two main weaknesses, steel bars are added to re-
inforce the concrete. Hence reinforced concrete, when designed properly, can be used as an eco-
nomically strong and ductile construction material.
In many civil engineering applications, reinforced concrete is used extensively as a construction
material for structures and foundations. This chapter provides a basic knowledge of reinforced con-
crete elements (beams, columns, and slabs) subjected to flexure, shear, and torsion. Once the re-
sponse of an individual element is understood, the designer will have the necessary background to
analyze and design reinforced concrete systems composed of these elements, such as foundations
and buildings.
Two popular methods are available for analyzing and designing the strength of reinforced con-
crete members. The first is referred to as the working stress design method. This method is based on
limiting the computed stresses in members as they are subjected to service loads up to the allowable
stresses. The second design method, called the strength method, is based on predicting the maxi-
mum resistance of a member rather than predicting stresses under service loads.
The strength method is the design method recommended by the current edition of the ACI
code.1 Members are designed for factored loads that are greater than the service loads. The factored
loads are obtained by multiplying the service load by load factors greater than 1. Table 4A.gives the
load factors for various types of load. Using factored loads, the designer performs an elastic analy-
sis to obtain the required strength of the members. Members are designed so that their design
strength is equal to or greater than the required strength,2–4
The design strength is used to express the nominal capacity of a member reduced by a strength
reduction factor . The nominal capacity is evaluated in accordance with provisions and assump-
tions specified by the ACI code. Reduction factors for different loading conditions are presented in
Table 4A.2. The design criteria just presented provide for a margin of safety in two ways. First, the
required strength is computed by increasing service loads by load factors. Also, the design strength
is computed by reducing the nominal strength by a strength reduction factor. This design criterion
applies to all possible states of stress, namely, bending, shear, torsion, and axial stresses.
Four basic assumptions are made when deriving a general theory for flexure behavior of reinforced
concrete members.
M(h – c)
ft + (4A.2)
It
M(dh – c)
fs + n (4A.3)
It
Es
where n=
Ec
frIt
Mcr = (4A.4)
yt
Here It can be replaced by the gross moment of inertia Ig, neglecting the contribution of the steel re-
inforcement without appreciable error.
Under increasing loads and progressive cracking, the neutral axis shifts upward. Since concrete
cannot resist the developed tensile stresses, the reinforcing steel is called upon to resist the entire
FIGURE 4A.1 Flexural behavior of simple reinforced concrete beam. (a) Reinforced concrete beam. (b) Un-
cracked, elastic stage. (c) Cracked, elastic stage.
FIGURE 4A.1 (Continued) (d) Cracked, inelastic stage. (e) Flexural strength.
tension force. Up to a compressive stress of about 0.5f c , the linear relationship is still valid. Figure
4A.l(c) shows the response of a reinforced concrete section at this stage. The internal resisting cou-
ple is provided by a concrete compressive force Cc and a steel tensile force Ts. The moment equilib-
rium equation is given by
冢 冣 冢 冣
c c
M = Ts d – = Cc d – (4A.5)
3 3
The concept of transformed section can still be used to compute the stress in concrete and in steel
reinforcement. However, at this stage the cracked concrete is assumed to make no contribution to It.
Example 4A.1 Calculate the bending stresses in the beam shown in Fig. X.1, using the transformed area
method.
Given:
f c = 4000 psi (27.6 MPa)
M =900,000 in · lb(l0l.7k N · m)
Es = 29,000,000 psi (199,810 MPa)
FIGURE X.1
Solution
frIt
Mcr =
yt
苶0
(7.5兹4苶0苶0
苶)(14 × 203/12)
= = 442,717 in · lb < 900,000 in · lb Section has cracked.
10
Es 29 × 106 29 × 106
n = = = 6 = 7.2
Ec 57,000兹f苶c 4 × 10
x
冢2冣
14x = nAs(d – x)
苶1
–21.6 ± 兹2苶.6
苶苶+2
苶苶
4苶×苶
7苶×苶6
3苶7苶.2
苶
x = = 5.86 in (148.8 mm)
2×7
bx3
It = + nAs(d – x)2
3
14 × 5.863
= + 7.2 × 3(17 – 5.86)2 = 3620 in4 (1506 × 106 mm4)
3
Mc 900,000 × 5.86
fc = = = 1457 psi (10 MPa)
It 3620
0.85f c ba = As fs (4A.6)
As fs
a = 1c = (4A.7)
0.85f c b
冢 冣
a
Mn = As fs d – (4A.8)
2
c c 0.003 87,000
= = 6 = (4A.9)
d c + y 0.003 + fy/29 × 10 87,000 + fy
冢 冣
a 87,000 As fy
c = = d =
1 87,000 + fy 0.85f c b1
0.85f c
冢 冣冢
f 冣
87,000
b = 1
(4A.10)
87,000 + fy y
Equation (4A.10) gives the balanced section reinforcement ratio. To ensure ductile failure, the
ACI code limits the maximum tension reinforcement ratio to 75% of b. Reinforcement ratios high-
er than b produce nonductile failure, with steel reinforcement not yielding prior to the crushing of
concrete.
As fy
a= (4A.1l)
0.85f c ba
冢 冣
a
Mn = As fy d – (4A.12)
2
冢 冣
a
Mn = As fs d – (4A.13)
2
As fs
a= (4A.15)
0.85f c b
200
min = (4A.16)
fy
0.85f c
冢 冣冢 冣 = (87,000\87,000 + 60,000)(0.85 × 4000\60,000)0.85 = 0.0285
87,000
b = 1
87,000 + fy f y
As 5.08
= = = 0.0169 < 0.0213 Ductile failure.
bd 14 × 21.5
As fy 5.08 × 60,000
a = = = 6.4 in (16.3 mm)
0.85f c b 0.85 × 4000 × 14
冢 冣
a
Mn = As fy d –
2
冢 冣
6.4
= 5.08 × 60,000 21.5 – = 5.58 × 106in · lb (630.63 kN · m)
2
Solution
0.85f c
冢 冣冢 冣 = 冢
87,000 + 60,000 冣冢 60,000 冣
87,000 87,000 0.85 × 5000
b = 1
0.8 = 0.0335
87,000 + fy f y
As 10.16
= = = 0.036 > b Nonductile failure
bd 14 × 20.0
(The section does not satisfy ACI code requirements for ductility.)
Hence
–883,920 ± 兹8苶8苶3苶,9
苶2苶0苶2苶+
苶苶4苶
×苶0
1苶.1
苶6苶苶
×苶.2
8苶8苶苶
×苶0
1苶10
苶
fs =
2 × 10.16
As fs 10.16 × 56,720
a = = = 9.68 in (24.59 mm)
0.85f c b 0.85 × 5000 × 14
冢 冣
a
Mn = As fs d –
2
冢 冣
9.68
= 10.16 × 56,720 20 – = 8.73 × 106 in · lb (986.63 kN · m)
2
is restricted due to architectural or mechanical limitations such that the required moment is larger
than the resisting design moment of singly reinforced sections.
The analysis of a doubly reinforced section is carried out by theoretically dividing the cross sec-
tion into two parts, as shown in Fig. 4A.2. Beam 1 is comprised of compression reinforcement at the
top and sufficient steel at the bottom to have T1 = C1. Beam 2 consists of the concrete web and the
remaining tensile reinforcement.
The nominal strength of part 1 can be obtained by taking the moment about the tension steel,
The nominal strength of part 2 is obtained by taking the moment about the compression force,
冢 冣 冢 冣
a a
Mn2 = (As – As1)fy d – = (As – As)fy d – (4A.18)
2 2
(As – As1)fy
where a = (4A.19)
0.85f c b
Mn = Mn1 + Mn2
冢 冣
a
or Mn = As fy(d – d) + (As – As )fy d – (4A.20)
2
This equation is only valid when As reaches the yield stress prior to concrete crushing. This con-
dition is satisfied if
0.851 f c d
冢 冣冢
87,000 – f 冣
87,00
– (4A.21)
fyd y
冢 冣
a
Mn = As f s(d – d) + (As fy – As fs) d – (4A.22)
2
As fy – As f s
where a = (4A.23)
f c b
0.851 f c d
冤
f s = 87,000 1 –
( – )fy d 冥
4.16
As fy – As f s
a =
0.85f cb
f s
0.75苶b + s (4A.24)
fy
where 苶b is the balanced steel ratio for a singly reinforced beam with a tension steel area of As1 = As
– As.
Example 4A.4 Determine the nominal strength of the rectangular section shown in Fig. X.4.
Given:
f c = 5000 psi (34.45 MPa)
fy = 60,000 psi (413.4 MPa)
d = 26.0 in (660 mm)
b = 14.0 in (356 mm)
h = 30.0 in (762 mm)
d = 26.0 in (660 mm)
d = 2.0 in (51 mm)
As = 8 no. 9 bars [8 in2 (5160 mm2)]
As = 2 no. 8 bars [1.58 in2 (1019 mm2)] FIGURE X.4
Solution
As 8.0
= = = 0.022
bd 14 × 26.0
As 1.58
= = = 0.0043
bd 14 × 26.0
f c
冢 冣冢 f 冣 = 冢
87,000 + 60,000 冣冢 60,000 冣
87,000 87,000 0.85 × 5000
苶b = 1
0.8 = 0.0336
87,000 + fy y
0.851 f c d
冢 冣冢
87,000 – f 冣 冢
= 冣冢 冣 = 0.014
87,000 0.85 × 0.8 × 5000 × 2 87,000
fd y
60,000 × 26
y
87,000 – 60,000
f s
苶b +
0.75
f
= 0.75 × 0.0336 + 0.0043 = 0.0295
y
冢 冣
a
Mn2 = (As – As )fy d –
2
冢 冣
6.47
= (8 – 1.58) × 60,000 26 – = 8.76 × 106 in · lb (990.02 kN · m)
2
Example 4A.5 Determine the nominal strength M5 of the rectangular section shown in Fig. X.5.
Given:
f c = 5000 psi (34.45 MPa)
fy = 60,000 psi (413.4 MPa)
b = 14.0 in (356 mm)
h = 24.0 in (610 mm)
d = 21.0 in (S33 mm)
d = 2.0 in (S1 mm)
As = 4 no. 10 bars [S08 in2 (3277 mm2]
As = 3 no.7 bars [1.8 in2 (1161 mm2]
FIGURE X.5
Solution
As 5.08
= = = 0.0173
bd 14 × 21.0
As 1.8
= = = 0.0061
bd 14 × 21.0
苶b = 0.0336
– = 0.0173 – 0.0061 = 0.0112 < 0.0173 Steel did not yield in compression.
Assume
0.851 f c d
冤
f s = 87,000 1 –
( – )fyd 冥
冤 冥
0.85 × 0.8 × 5000 × 2
= 87,000 1 – = 45,000 psi (310 MPa)
0.0112 × 60,000 × 21
冢 冣
3.76/0.8 – 2
( f s) adjusted = 29 × 106 × 0.003 = 50,000 psi (344.5 Mpa)
3.76/0.8
冢 冣
a
Mn = (As fy – As fs) d – + As f s(d – d)
2
冢 冣
3.6
= (5.08 × 60,000 – 1.8 × 50,000) 2l – + 1.8 × 50,000(21 – 2)
2
b 16hf + bw
bw + lc
1n/4 (4A.25)
FIGURE 4A.3 Effective cross section of a flanged concrete beam. In = beam span
length.
b 6hf + bw
bw + lc/2
1n/12 (4A.26)
Flanged beams possess a high compression capacity because of the large contribution of the
concrete on the compression face. Hence the neutral axis generally lies in the flange. When this sit-
uation occurs, the section behaves as a rectangular singly reinforced section having a width b equal
to the effective width of the slab. The flexural strength of this section is
冢 冣
d–a
Mn = As fy (4A.27)
2
As fy
where a=
0.85f cb
The neutral axis will fall below the flange if the tension force As fy is greater than the compres-
sion force capacity of the flange 0.85f cbhf ,
Hence
As fy
a = > hf (4A.28)
0.85f cb
In this case the analysis can be conducted by considering the resistance provided by the overhanging
flanges and that provided by the remaining rectangular beam, as shown in Fig. 4A.4. Beam 1 con-
sists of the overhanging flange area Af , stressed to 0.85f c, giving a compressive force Cf , which acts
at the centroid of the area of the overhanging flanges. To maintain equilibrium, beam 1 has a tensile
steel area Asf chosen such that
This steel area Asf is a portion of the total area Af and is assumed to be at the same centroid. The mo-
ment capacity of beam 1 is obtained by taking the moment about the tensile steel area Asf,
冢 冣
hf
Mn1 = 0.85f c(b – bw)hf d – (4A.29)
2
Beam 2 is a rectangular beam having a width bw. The compressive force of the beam, C2 =
0.85f cbwa, acts through the centroid of the compression area. Equilibrium is maintained by utilizing
the remaining tensile steel area As – Asf = Asw. The moment capacity is obtained by taking the mo-
ment about the compression force C2,
冢 冣
a
Mn2 = Asw fy d – (4A.30)
2
(As – Asf)fy
and a = (4A.32)
0.85f cbw
冢 冣 冢 冣
hf a
Mn = Mn1 + Mn2 = 0.85f c(b – bw)hf d – + Aswfy d – (4A.33)
2 2
bw
0.75 (苶b + f) (4A.34)
b
where = As/bd
b = balanced steel ratio for a rectangular section (bw and h) with tension reinforcement, Asw =
As – Asf
0.85f c(b – bw)hf Asf
f = =
fybwd bwd
Solution Check whether the tension force is greater than the compressive force,
As fy 6 × 60,000
a = = = 2.35 in (59.7 mm) > hf = 2 in (51 mm)
0.85f cb 0.85 × 5000 × 36
冢 冣
hf
Mn1 = 0.85f c(b – bw)hf d –
2
冢 冣
2
= 0.85 × 5000(36 – 12)2 17 – = 3.26 × 106 in · lb (368.43 kN · m)
2
冢 冣
a
Mn2 = Asw fy d –
2
冢 冣
3.06
= (6 – 3.4)60,000 17 – = 2.4 × 106 in · lb (271.24 kN · m)
2
forces is not of major importance. Furthermore, even if pure shear is encountered in a member, a
principal stress of equal magnitude will be produced on another inclined plane, leading to the fail-
ure of concrete in tension before its shearing strength can be reached.
Consider a small element A at the neutral axis of the beam presented in Fig. 4A.5(a). It can be
shown that the case of pure shear [Fig. 4A.5(b)] is equivalent to a set of normal tension and com-
pression stresses
1 and
2, respectively. Cracking of concrete will occur if the tension stress re-
ferred to as diagonal tension exceeds the tension strength of the concrete. As stated earlier, shear
stresses are usually combined with other stresses. Considering a small element located below the
neutral axis of the beam in Fig. 4A.5(a), two types of stresses occur, bending stresses and shear
stresses. If the beam is behaving in the elastic range, these stresses can be obtained as follows:
Mc
= (4A.35)
I
VQ
= (4A.36)
Ib
This element can be rotated at an angle to obtain the principal normal stresses
1 and
2. The
magnitude of the principal stresses and their orientations [Fig. 4A.5(c)] are determined from the fol-
lowing expressions:
冪冢莦莦2 莦冣 莦+莦莦
2
1 = + 2
(4A.37)
2
冪冢莦莦2 冣莦莦+莦莦
2
2 = – 2
(4A.38)
2
tan 2 = (4A.39)
/2
FIGURE 4A.5 (a) Shear behavior of concrete beam. (b) Pure shear. (c) Combined shear and bending.
It should be clear at this stage that, depending on the relative values of the bending moments and
shear forces, the magnitudes of the principal stresses and their orientations will vary. When bending
moments are relatively predominant compared to shearing forces, flexure cracks are observed.
However, if the shear stresses are sufficiently higher than the bending stresses, inclined cracks of the
web propagating from the neutral axis are to be expected.
c wd
Vc = 2 兹f苶b (4A.40)
A less conservative expression, which takes into account the effects of the longitudinal reinforce-
ment and the moment-to-shear ratio, may also be used:
冢 冣
Vu d
Vc = 1.9兹f苶c + 2500w bwd 3.5兹f苶b
c wd (4A.41)
Mu
In this expression Vud/Mu may not be taken as greater than 1.0. In spite of the fact that Eq.
(4A.41) is less conservative, its complex form makes its use justifiable in cases of large numbers of
similar members. If the shear strength is to be determined for lightweight concrete members, the
term 兹f苶c should be replaced with fct /6.7 f c , where fct is the split cylinder strength of concrete. If
the fct value is not available, then the term 兹f苶c is to be multiplied by 0.75 for all lightweight con-
crete and by 0.85 for sand lightweight concrete.
When axial compression exists, the ACT code permits the use of the following equation:
冢 冣
Nu
Vc = 2 1 + 兹f苶b c wd (4A.42)
2000Ag
A more conservative equation is adopted by the ACI code for the case of axial tension,
冢 冣
Nu
Vc = 2 1 + 兹f苶bc wd (4A.43)
500Ag
where Nu is negative for tension and the ratio Nu/Ag is expressed in pounds per square inch.
When the factored shear force Vu is relatively higher compared to Vc, an additional web rein-
forcement is provided, as shown in Fig. 4A.7. Several theories have been presented to explain the
behavior of web reinforcement. The truss analogy theory is being used widely to illustrate the con-
tribution of web reinforcement to the shear strength of the reinforced concrete beams. According to
this theory, the behavior of a reinforced concrete beam with shear reinforcement is analogous to that
of a statically determinate paralleled chord truss with pinned joints.
If it is conservatively assumed that the horizontal projection of the crack is equal to the effective
depth of the section d, it can be shown that the shear contribution of the vertical stirrups is
Av fyd
Vs = (4A.44)
s
If inclined stirrups are used, their contribution to the section shear strength is
Av fyd
Vs = (sin + cos ) (4A.45)
s
where is the angle between the stirrups and the longitudinal axis of the member.
The total nominal shear strength of a section is therefore
Vn = Vc + Vs (4A.46)
The ACI code limits the maximum vertical spacing to d/2 24 in (305 mm). If the shear resist-
ance Vs of the web reinforcement exceeds 4兹f苶b c wd, the maximum spacing limit is reduced by one-
half to d/4 12 in (305 mm). A minimum practical spacing that could be adopted is approximately
3 to 4 in (75 to 100 mm).
The code also provides maximum and minimum limits for the area of shear reinforcement. To
avoid concrete crushing prior to the yielding of shear reinforcement, a maximum limit is set. This is
provided by limiting the contribution of Vs to the shear resistance to
c wd
Vs 8兹f苶b (4A.47)
If a safe design calls for a higher Vs contribution than the limit set in Eq. (4A.47), the concrete sec-
tion needs to be enlarged to increase the contribution of concrete to the shear resistance Vc.
The ACI code also requires a minimum shear reinforcement (Av)min if Vu exceeds Vc/2 such that
50bws
(Av)min = (4A.48)
fy
This requirement is necessary to avoid possible brittle failure after the formation of early-stage di-
agonal cracking. The yield strength of stirrups is limited by the code to 60,000 psi (413.4 MPa) to
control the crack width and provide for aggregate interlock availability.
Example 4A.7 The rectangular cross section shown in Fig. X.7 is subjected to the following factored
loads:
Mu = 1 × l06 in · lb(113 kN · m)
Given:
f c = 4000 psi (27.S6 MPa)
fy(stirrups) = 60,000 psi (413.4 MPa)
b = bw = 12.0 in (305 mm)
h = 28.0 in (711 mm)
d = 25.0 in (635 mm)
As = 3 no. 9 bars (3 in2 (1935 mm2)]
Determine the required shear reinforcement. FIGURE X.7
冢 冣
Vdd
Vc = 1.9 f c + 2500w bwd 3.5 f cbwd
Mu
As 3
where w = = = 0.01
bwd 12 × 25
Vdd 70,000 × 25
= = 1.75 > 1.0 Use 1.0.
Mu 106
Vc = (1.9兹4苶0
苶0苶0
苶 + 2500 × 0.01 × 1)12 × 25 3.5兹4苶0苶0苶0苶 × 12 × 25
Thus Vc = 43,550 lb (193.8 kN), compared to 37,947 lb (168.9 kN) obtained using the simplified expression.
Use Vc = 43,550 lb (193.8 kN) for the rest of the example.
Vu 70,000
Vs = Vn – Vc = – Vc = – 43550 = 38,803 1b (172.7kN)
0.85
d 25
s = = = 125 in (318 mm) 24 in (610 mm)
2 2
50bws 50 × 12 × 8.5
(Av)min = = = 0.085 in2 (55 mm2) < 0.22 in2 (142 mm2) O.K.
fy 60,000
Therefore use U-shape no. 3 bars with spacing s = 8.0 in (200 mm).
Example 4A.8 Provide shear reinforcement for the beam shown in Fig. X.8.
Given:
bw = b = 14 in (3S6 mm)
d = 23 in (584 mm)
h = 26 in (660 mm)
f c = 5000 psi (34.45 MPa)
fy = 60,000 psi (413.4 MPa)
wD = 3000 lb/ft (437.S N/in)
wL = 5000 lb/ft (729.2 N/in)
冢 冣
15
Vu at face of support = 12,700 = 95,250 lb (423.9 kN)
2
冢 冣
90 – 23
Vu at distance d = 23 in from face of support 95,250 = 70,908 lb (315.5 kN)
90
FIGURE X.8
Vu 70,908
Vs required = – Vc = – 45,537 = 37,884 lb (168.6 kN)
0.85
d 23
s = = = 11.5 in (292 mm) 24 in (610 mm)
2 2
Therefore uses s = 8 in (200 mm) < smax = 11.5 in (292 mm). O.K.
Check the minimum reinforcement:
50bws 50 × 14 × 8
(Av)min = = = 0.093 in2 (60 mm2) < 0.22 in2 (142 mm2) O.K.
fy 60,000
Vu
Vn = = Vs + Vc = 26,400 + 45,537 = 71,937 lb (320.1 kN)
This value is obtained at distance x1 from the face of the support, such that
冢 冣
61,146
90 – x1 = 90
95,250
x1 = 32 in (813 mm)
Section at which stirrups can be omitted: In order not to use stirrups, the ACI code requires that
冢 冣
19,353
90 – x2 = 90
95,250
X2 = 72 in (1829 mm)
Tcr
vmax = 1 (4A.49)
x2y
c 2y
Tcr = 2兹f苶x (4A.50)
If the member cross section is T- or L-shaped, the following expression can be used satisfactori-
ly:
c 2y
Tcr = 2兹f苶
x (4A.51)
In this case the section is divided into a set of rectangles, each resisting part of the twisting moment
in proportion to its torsional rigidity. The ACT code limits the length of the overhanging flange to be
considered effective in torsional rigidity computations to three times its thickness.
Due to the combined effect of bending and torsion, a portion of the diagonal cracks will fail in
the compression zone on one side of the beam. As a result, even though diagonal torsion cracks have
developed on part of the beam, the other part continues to resist some torsion. The ACI conserva-
tively limits the torsional resistance of the cracked section to 40% of the uncracked section. Hence,
c 2y = 0.8兹f苶
x
Tc = 2 × 0.4兹f苶
x c 2y (4A.52)
If the factored torsional moment Tu exceeds the resistance of the reinforced concrete section
without web reinforcement, additional torsional reinforcement needs to be provided such that
The torsion reinforcement is provided using closed vertical stirrups to form a continuous loop
and additional longitudinal reinforcing bars, as shown in Fig. 4A.9. The longitudinal bars should be
no smaller than no. 3, and they should be 12 in (0.3 m) apart.
According to the ACI code, the total twisting moment Ts resisted by the vertical closed stirrups
and the longitudinal reinforcing bars can be estimated using the following expression:
At1x1y1fy
Ts = (4A.54)
s
冢 冣
x1 + y1
Al = 2At (4A.55)
s
冤 冢 冣 冥冢
s 冣
400bws Tu x1 + y1
or Al = – 2At (4A.56)
fy Tu + Vu/3Ct
bwd
where Ct =
x2y
In Eq. (4A.56) the value of Al need not exceed the value obtained if 50bws/fy is substituted in place
of 2At.
The spacing of the closed stirrups selected to provide torsion resistance should not be greater
than (x1 + y1)/4 or 12 in (0.3 in). Also the code limits the amount of torsion reinforcement in order to
ensure ductility. Hence the torsion resistance obtained for steel reinforcement is limited to
Ts 4Tc (4A.57)
Furthermore, the steel reinforcement yield stress is limited to 60,000 psi (413.4 MPa).
2兹f苶bc wd
Vc = 2 (4A.58)
兹1
苶苶+苶2
(苶.5
苶C 苶苶T苶V
/苶苶)苶
t u u
c 2y
0.8兹f苶
x
Tc = 2 (4A.59)
兹1苶苶+苶0
(苶.4
苶V 苶苶C
/苶苶
T苶)苶
u t u
Equations (4A.44) and (4A.54) could be used to provide shear and torsion reinforcement, respec-
tively.
For reasons of ductility, the code limits the reinforcement contribution as follows:
c wd
Vt 8兹f苶b (4A.60)
Ts 4Tc (4A.61)
The minimum area of steel reinforcement may not be less than 50bws/fy. Hence
50bws
Av + 2At (4A.62)
fy
Example 4A.9 A 6-in (152-mm) slab cantilevers 6 ft (1829 mm) from the face of a 14 × 24 in (356 × 610
mm) simple beam, as shown in Fig. X.9. The beam spans 30 ft (9144 mm). It carries a uniform service live
load of 25 psf (1.02 kPa) on the cantilever.
Given:
f c = 4000 psi (27.56 MPa)
fy = 60,000 psi (413.4 MPa)
SECTION A-A
Solution
6
wD = × 150 = 75 psf (3.59 kPa)
12
冤 冥
148 × 7.17 × 30 14(24 – 6) 30
Vu = + 1.4 × 150 = 21,430 lb (95.36 kN)
2 144 2
冢 冣
148 × 30 × 6 7
Tu = 3 + = 47,730 ft · lb (64 72 kN · m)
2 12
At a distance d = 21 in (533 mm) from the face of the support (critical section),
冤 冢 冣
冥
7 + 21
15 –
12
Vu = 2l,430 = 18,096 lb (80.53 kN)
15
冤 冢 冣
冥
7 + 21
15 –
12
Tu = 47,730 = 40,305 ft · lb (54.65 kN · m)
15
x2y = 142 × 24 + 62 × 24 = 5352 in3 (8.8 × l07 mm3)
(0.5兹f苶
x
c 2y) = 0.85(0.5兹4苶0苶0苶0苶 × 5352) = 143,858 in · lb (16.26 kN · m)
bw d 14 × 21
Ct = = = 0.055
x2y 5332
c wd
2兹f苶b
______________ 2兹4苶0苶0苶0苶 × 14 × 21
___________________________
c 2y
0.8兹f苶
x 0.8兹4苶0苶0苶0苶 × 5352
Vu 18,906
Vs = – Vc = – 9763 = 11,526 lb (51.29 kN) < 8 f cbwd = 148,753 (662 kN)
0.85
No need to enlarge section.
Tu 483,660
Ts = – Tc = – 261,291 = 307,721 in · lb (34.77 kN · m) < 4Tc = 1,045 in · lb
0.85
(118.1 kN · m) No need to enlarge section.
As Vs 11,526
= = = 0.0091 in2/in spacing for two legs
s fyd 60,000 × 21
Assume 1.5 in (38 mm) clear cover and no. 4 closed stirrup,
冢 冣 冢 冣
y1 20.5
1 = 0.66 + 0.3 = 0.66 + 0.33 = 1.3 1.5
x1 10.5
Hence
At Ts 307,721
= = = 0.0183 in2/in spacing for two legs
s fy1x1y1 60,000 × 1.3 × 10.5 × 20.5
Av 2At
= = 0.0091 + 2 × 0.0183 = 0.046 in2/in spacing for two legs
s s
50bw 50 × 14
= = 0.0117 < 0.046 O.K.
fy 60,000
Using no. 4 and area = 2 × 0.2 = 0.4 in2 (258 mm2), we get
area 0.4
s = = = 8.7 in (221mm)
Av/s + 2At/s 0.046
x1 + y1 10.5 + 20.5
smax = = = 7.75 in (197 mm)
4 4
冢 冣
x1 + y1
At = 2At = 2 × 0.0183(10.5 + 20.5) = 1.13 in2 (728.9mm2)
s
冤冢
T + V /3C 冣
– 2A 冥冢 冣
400xs Tu x1 + y1
or At = t
fy u u t
s
50bwd 50 × 14 × 7.5
= = 0.875 < 2At = 2 × 0.0183 × 7.5 = 2.745
fy 60,000
400 × 14 × 7.5
At =
60,000 冤冢 40,305
– 0.2745
40,305 + 18,096/(3 × 0.055)冣 冥冢 10.5 + 20.5
7.5 冣
= –0.017 in2 (–10.96 mm2)
Hence we use At = 1.13 in2 (728.9 mm2), and add At/4 = 0.3 in2 (193.5 mm2) on each face of the cross sec-
tion. Thus we use 2 no. 4 bars on each vertical side of the cross section and on the top face [= 0.4 in2 (258
mm2)]. The reinforcement on the bottom face becomes As = 3 in2 + 0.3 in2 = 3.3 in2, and we use 2 no. 9 + 2
no. 8 bars [= 3.56 in2 (2296 mm2)]. The final design is shown in Fig. X.l0.
FIGURE X.10
4A.5 COLUMNS
4A.5.1 General
Columns are vertical members subjected to axial loads or a combination of axial loads and bending
moments. They can be divided into three categories, depending on their structural behavior. Short
compression blocks or pedestals are members with a height less than three times the least lateral di-
mensions. They may be designed with plain concrete with a maximum stress of 0.85f c, where =
0.7. For higher stresses the pedestal should be designed with reinforced concrete. Short reinforced
concrete columns have low slenderness ratios, resulting in transverse deformations that will not af-
fect the ultimate strength. Slender reinforced concrete columns have slenderness ratios that exceed
the limits given for short columns. For this case the secondary moments due to transverse deforma-
tions reduce the ultimate strength of the member.
Sections of reinforced concrete columns are usually square or rectangular shapes for lower con-
struction costs. Longitudinal steel bars are added to increase the load-carrying capacity. A substan-
tial strength increase is obtained by providing lateral bracing for the longitudinal bars. If bracing is
provided with separate closed ties, the column is referred to as a tied column. If a continuous helical
spiral is used to contain the longitudinal bars, the columns are referred to as spiral columns. Com-
monly, a circular shaped cross section is used for spiral columns. Composite columns consist of
structural steel shapes encased in concrete. The concrete may or may not be reinforced with longitu-
dinal steel bars.
a reduction factor . This reduction factor is equal to 0.85 for spiral columns and 0.80 for tied
columns. The use of Eq. (4A.63) and of the reduction factor is applicable for small moments
where the eccentricity e is less than 0.1h for tied columns and less than 0.05h for spiral columns. For
higher eccentricity values the procedures presented in the next section should be used.
fy
s = s = y = (4A.64)
Es
冢 冣
0.003
cb = d (4A.65)
0.003 + y
ab = B1cb (4A.66)
冢 冣
a
Mnb = 0.85f cbab y苶 – + As fy(y苶 – d) + As fy(d – 苶y) (4A.68)
2
Mnb
eb = (4A.69)
Pnb
Tension failure is obtained if Pn < Pb or e > eb, whereas compression failure is obtained if Pn >
Pb or e < eb. For both types of failure the strain compatibility and equilibrium relationships have to
be maintained.
The following procedure is used to obtain Pn and M for a given section and a known eccentricity
e:
c – d
s = 0.003 冢c 冣 (4A.70)
冢 冣
d–c
s = 0.003 (4A.71)
d
3. Compute the compression stress of steel f s and the tension stress of steel fs,
f s = s Es fy (4A.72)
fs = sEs fy (4A.73)
冢 冣
a
Mn = 0.85f cba y苶 – + As f s(y苶 – a) + As fs(d – 苶y) (4A.75)
2
5. Compute e* = Mn/Pn.
6. Compare e* with the known eccentricity e. If equal, the values of Pn and Mn represent the nomi-
nal strength of the cross section. If different, repeat steps 1 to 6 with a different c value.
The procedure just presented, which ensures strain compatibility and equilibrium, converges rap-
idly, particularly if a computer program is used. It could be applied to a circular cross section with
minor changes in Eqs. (4A.70) to (4A.75).
Given:
f c = 4000 psi (27.56 MPa)
fy = 60,000 psi (413.4 MPa)
As = As = 4 no. 7 bars = 2.4 in2 (1548 mm2)
60,000
s = s = 6 = 0.0021
29 × 10
冢 冣 冢 冣
0.003 0.003
cb = d = 17.5 = 10.29 in 261.4 mm)
0.003 + y 0.003 + 0.0021
Pnb = 0.85f cbab + As fy – As fy = 0.85 × 4000 × 12 × 8.75 = 357,000 lb (1588.7 kN)
冢 冣
a
Mnb = 0.85f cbab y苶 – + As fy(y苶 – d) + As fy(d – y苶)
2
冢 冣
8.75
= 0.85 × 4000 × 12 × 8.75 10 – + 2.4 × 60,000(10 – 2.5) + 2.4 × 60,000(17.5 – 10)
2
e = 8 in (203 mm) < eb = 11.7in (297.2 mm) Column will fail in compression.
First trial
1. Assume c = 15 in (381 mm).
冢 冣 冢 冣
d–c 17.5 – 15
s = 0.003 = 0.003 = 0.0005
c 15
= 0.85 × 4000 × 12 × 12.75 + 2.4 × 60,000 – 2.4 × 14,500 = 629,400 lb (2800.8 kN)
冢 冣
a
Mn = 0.85f cba y苶 – + Assy(y苶 – d) + Assy(d – 苶y)
2
冢 冣
12.75
= 0.85 × 4000 × 12 × 12.75 10 – + 2.4 × 60,000(10 – 2.5) + 2.4 × 14,500(17.5 – 10)
2
Mn 3.2 × 106
5. e* = = = 5.12 in (130.05 mm)
Pn 629,400
Second trial
Assume c = 11 in (279.4 mm), and by repeating the same procedure we get
3.8 × 106
e* = = 8.1 in ⬵ 8 in given 465,000
465,000
Hence the nominal force Pn that can be applied on this section with an eccentricity e = 8 in (203 mm) is
465,000 lb (2069.3 kN).
Moment, Mn
Example 4A.11 Solve Example 4A. 10 using the moment interaction diagrams.
Solution
h 15
= = = 0.75
h 20
2 × 2.4
total = = 0.02
20 × 12
e 8
= = 0.4
h 20
Pn
= 1.35
Ag
Hence
1.35 × 20 × 12
Pn = = 463,000 lb (2060.3 kN)
0.7
KLu M1
Braced frames < 34 – 12 (4A.76)
r M2
KLu
Unbraced frames < 22 (4A.77)
r
where M1 and M2 are the smaller and larger moments at the opposite ends of the compression mem-
ber, respectively. This ratio is positive if the column is bent in single curvature, negative if it is bent
in double curvature.
Two methods can be used to analyze slender columns.
1. The moment magnification method, where the member is designed for a magnified moment M,
with 1.0 and M the nominal moment based on an analysis neglecting the slenderness effect.
This method is presented in the ACI code and is applicable to compression members with slen-
derness ratios lower than 100.
2. The second-order analysis takes into consideration the effect of deflection, change in stiffness,
sustained load effects, and stability. This type of analysis is usually done with the aid of comput-
ers and is only required by the code for slenderness ratios greater than 100. It should he noted
that the majority of reinforced concrete columns does not require such an analysis because in
most cases the slenderness ratio is below 100.
In the moment magnification method, the magnified moment Mc can be determined using the
following equation:
where the subscripts b and s refer to the moments due to gravity loads and lateral loads, respective-
ly. Also,
Cm
b = 1.0 (4A.79)
1 – Pu/Pc
1
s = 1.0 (4A.80)
1 –
Pu/
Pc
2EI
Pc = 2 (4A.81)
(KLu)
and Cm = 0.6 + 0.4(M1/M2) 0.4 for columns braced against side sway and not exposed to trans-
verse loads between supports. For all other cases Cm = 1.0. EI in Eq. (4A.81) must account for the
effects of cracking, creep, and nonlinearity of concrete. The ACI code provides the following two
equations. For a heavily reinforced member,
EcIg/5 + EsIs
EI = (4A.82)
1 + d
EcIg/2.5
EI = (4A.83)
1 + d
In practical situations, columns have end conditions that are partially restricted by adjoining mem-
bers. Therefore the factor K will vary with the ratio of column stiffness to flexure member stiffness,
which provides restraint at the column ends. The value of K can be determined from charts given in
Fig. 4A.13. The Ad code recommends the use of 0.5Ig for flexural members and Ig for compression
members to compute the stiffness parameter in 14g. 4A.13.
FIGURE 4A.13 Column stiffness factors iii. (a) Braced frames. (b) Unbraced frames.
are typical examples of biaxial bending. An approximate procedure developed by Bresler5 has been
found to provide satisfactory results. For a given column section, the nominal axial capacity under
biaxial bending Pn can be computed using the following equation:
1 1 1 1
=+– (4A.84)
Pn Pnx Pny Pn0
where Pnx = axial load capacity when load is placed at eccentricity ex with ey = 0
Pny = axial load capacity when load is placed at eccentricity ey with ex = 0
Pn0 = capacity for axially loaded case
Bresler’ s equation produces reliable results if the axial load Pn is larger than 0.1 Pn0. For lower
Pn values it is satisfactory to neglect the axial force and design the section as a member subjected to
biaxial bending.
4A.6.1 General
Reinforced concrete is a composite material where the compressive stresses are resisted by concrete
and the tensile stresses are resisted by steel reinforcement. For this mechanism to work properly, a
bond or a force transfer must exist between the two materials. The bond strength is controlled by
several factors: (1) adhesion between concrete and steel reinforcement, (2) frictional resistance be-
tween steel and surrounding concrete, (3) shear interlock between bar deformations and concrete,
(4) concrete strength in tension and compression, and (5) the geometrical characteristics of the steel
bar—diameter, deformation spacing, and deformation height. The actual bond stress along the
length of a steel bar embedded in concrete and subjected to tension varies with its location and the
crack pattern. For this reason the ACI code uses the concept of development length rather than bond
stress to ensure an adequate anchorage. Development length is defined as the minimum length of a
bar in which the bar stress can increase from zero to the yield stress fy. Hence a shorter embedded
length will result in the bar pulling out of the concrete. The ACI code specifies different develop-
ment length for steel bars in tension and in compression.
0.04Ab fy
Idb = (4A.85)
兹f苶c
No. 14 bars,
0.085fy
Idb = (4A.86)
兹f苶c
No. 18 bars,
0.125fy
Idb = (4A.87)
兹f苶c
where Ab is the cross-sectional area of the bar, and 兹f苶c shall not be taken greater than 100. Values
of Idb are given in Table 4A.3.6
The basic development length is multiplied by a series of multipliers given in the ACI code, secs.
12.2.3, 12.2.4, and 12.2.5, to obtain the necessary development length Id. These multipliers account
for bar spacing, amount of cover, transverse reinforcement, reinforcement location, concrete unit
weight, coating of steel reinforcement, and amount of reinforcement.
For development length multipliers
1. Compute Id = dIdb, where d is from a, b, or c:
a. d = 1 if (1) clear spacing s = 3db or more and stirrups are used with minimum ACI code cov-
er requirements, or (2) bars in inner layer of slab or wall with clear spacing s 3db or (3)bars
with cover 2db and clear spacing 3db.
b. d 2 for bars with cover <db or clear spacing <2db.
c. d = 1.4 for bars not covered by a or b.
2. Reduce the multiplier d by multiplying it by spacing
a. 0.8 for no. 11 bars and smaller if clear spacing 5db and cover 2.5db and
b. 0.75 for reinforcement enclosed within spiral reinforcement of diameter ¼ in and pitch 4
in, or ties of no. 4 or more with spacing 4 in.
3 3.2 4.2 8.2 2.9 3.7 7.4 2.8 3.6 7.1 2.S 3.2 6.4 2.3 3 5.8
4 5.8 7.6 11 5.2 6.8 9.8 5.1 6.6 9.5 4.5 55.9 8.5 4.1 5.4 7.7
*Id = Idb × factors in ACI Sec. 12.2.3 but not less than lower limit × factors in Secs. 12.2.4 and 12.2.5 but not less than 12 in (0.3 m).
Source: From MacGregor.6
3. The resulting development length as modified in 1 and 2 should not be taken less than
0.03db fy/兹f苶,c with the value of 兹f苶not
c to exceed 100.
4. The following additional multipliers dd are applied for special conditions to obtain the develop-
ment length Id = dddIdb:
a. dd = 1.3 for top reinforcement, that is, horizontal reinforcement with more than 12 in of con-
crete cast below the bars.
b. dd = 1.3 for lightweight concrete. When fct is specified, use 6.7兹f苶/c苶fct, where fct is the split-
ting tensile strength of concrete.
c. For epoxy-coated reinforcement (1) when cover <3db or clear spacing between bars <6db, use
dd = 1.5; (2) for other conditions use dd = 1.2.
d. Multiply by the excess reinforcement ratio,
As(required)
dd =
As(provided)
0.02db fy
Idb = 0.0003db fy (4A.85)
兹f苶c
4A.7 REFERENCES
1. ACI Committee 318, “Building Code Requirements for Reinforced Concrete,” ACI 318-89; also “Commen-
tary on Building Code Requirements for Reinforced Concrete,” American Concrete Institute, Detroit, Mich.,
1989.
2. J. C. McCormac, Design of Reinforced Concrete, 3d ed., HarperCollins, New York, 1993.
3. E. G. Nawy, Reinforced Concrete: a Fundamental Approach, 2d ed., Prentice-Hall, Englewood Cliffs N.J.,
1990.
4. C. K. Wang and C. G. Salmon, Reinforced Concrete Design, 5th ed., HarperCollins, New York, 1992.
5. B. Bresler, “Design Criteria for Reinforced Concrete Columns under Axial Load and Biaxial Bending,” Jour-
nal of the Americon Concrete Institute, vol. 57, pp 481–490, November 1960.
6. J. G. MacGregor, Reinforced Concrete: Mechanics and Design, 2d ed., Prentice-Hall, Englewood Cliffs, N.J.,
1992.
SECTION 4B
FOUNDATIONS DESIGN
A. SAMER EZELDIN
4B.1 INTRODUCTION
Footings are structural elements that transfer the loads from a structure above ground surface (su-
perstructure) to the underlying soil. The soil-carrying capacity is in general much lower than the
high stress intensities carried by the columns and walls in the superstructure. Hence the footings
(substructure or foundations) can be considered as interface elements that spread the high-intensity
stresses in the supporting elements to much lower stress levels along the weaker soil. This section
will be limited to the design of foundations at a shallow depth. Design considerations for founda-
tions in cold regions and in earthquake regions will be also presented.
4.53
Property line
Plan
Elevation
FIGURE 4B.l Types of footings. (a) Spread footing. (b) Strip or wall footing. (c) Combined footing. (d) Pile
cap. (e) Strap footing. (f) Mat or raft footing.
In order to avoid a bearing failure of the footing, in which the soil beneath the footing moves down-
ward and outward from under the footing, the service load stress under the footing must be limited.
This limitation is provided by ensuring that the service load stress qs is less than or equal to an al-
lowable bearing capacity qa,
qult
qs ⱕ qa = ᎏ (4B.l)
FS
P
qgross = (hf – hc)␥s + hc␥c + ᎏ (4B.3)
A
The gross soil pressure must not exceed the allowable bearing capacity qa in order to avoid failure of
the footing.
The net soil pressure is taken as the pressure that will cause internal forces in the footing. Con-
sidering Fig. 4B.3, the net soil pressure is
P
qnet = hc(␥c – ␥s) + ᎏ (4B.4)
A
The net soil pressure is used to calculate the flexural reinforcement and the shear strength of the
concrete footing.
Three different types of failure may occur in a concrete footing subjected to a concentrated load
(Fintel, 1985; Winterkorn and Fang, 1975).
Vu
ᎏ ⱕ Vc (4B.5)
Vu, acting on the tributary area shown in Fig. 4B.4, is computed with the load factors applied (see
Table 3B.l) and taken as 0.85. Vc is taken as the smallest of
冢 冣
4
Vc = 2 + ᎏ 兹f苶b
⬘ d (4B.6)
c c 0
␣s
冢
Vc = ᎏ + 2 兹f苶b
b0/d
⬘ d
c 0冣 (4B.7)
⬘ d
Vc = 4兹f苶b
c 0
(4B.8)
⬘
Vc = 2兹f苶Bd
c
(4B.9)
FIGURE 4B.4 Diagonal tension failure. FIGURE 4B.5 One-way shear failure.
X
Mu = (qn BX) ᎏ (4B.10)
u 2
and = 0.9. The factored net soil pressure qnu is obtained by dividing the factored applied loads on
the footing by its area.
The moment Mu/ must be lower than or equal to the nominal strength of the concrete section
having an effective depth d, a width b, and reinforced with tension steel As. Thus
Mu
ᎏ ⱕ Mn (4B.11)
where
冢 冣
a
Mn = As fy d – ᎏ (4B.12)
2
As fy
a= ᎏ (4B.13)
0.85f c⬘ B
In a similar manner, the moment Mu/ acting at the perpendicular face of the column must be re-
sisted by the tension reinforcement layer placed orthogonally, resulting in two layers of steel, one in
each direction. ACI requires the minimum steel reinforcement placed in structural slabs of uniform
thickness to be
Pu
ᎏ ⱕ 0.85f c⬘ A1 (4B.16)
where = 0.7
Pu = ultimate load applied on column
A1 = the column area
The bearing capacity of the concrete footing is checked by
冪莦
Pu A2
ᎏ ⱕ 0.85f c⬘ A1 ᎏ (4B.17)
A1
where A2 is the maximum area of the supporting surface that is geometrically similar and concentric
with A1. The value of 兹A
苶苶A
/苶苶 should not be greater than 2.
2 1
Example 4B.1: Design of Square Spread Footing Design an interior spread footing to carry a service
load of 500 kips (2225 kN) and a service live load of 350 kips (1558 kN) from a 20-in (508-mm)-square tied
column containing no. 11 bars [1.56 in2 (960 mm2)] as the principal column steel. The top of the footing will
be covered with l2in (305 mm) of fill having a density of 110 lb/ft3 (1337 kg/m3) and a 6-in (152-mm) base-
ment floor. The basement floor loading is 100 psf (4.78 kPa). The allowable bearing pressure on the soil qa is
7000 psf (335 kPa). Use f c⬘ = 5000 psi (34.45 MPa) and fy = 60,000 psi (413.4 MPa).
Solution
1. Estimate the thickness of the footing as between one and two times the width of the column, say h = 36 in
(914 mm). The allowable net soil pressure is
冢 冣
36
= 7 – ᎏ × 0.15 + 1 × 0.11 + 0.5 × 0.15 + 0.1 = 6.265 ksf (299.8 kPa)
12
PD + PL 500 + 350
2. Required area = ᎏ = ᎏᎏ = 135.7 ft2 (12.9 m2)
qnet 6.265
= 36 in – 3 in – 1 in = 32 in (813 mm)
冤 冢 冣冥
20 + 32 2
Vu = qn (tributary area) = 9 122 – ᎏ
u 12
Vu 1127
ᎏ = ᎏ = 1326 kips (5900.7 kN)
0.85
Vc is the smallest of
苶0苶0苶0苶 × 52 × 4 × 32
冢ᎏ
 冣
2+4 (2 + 4/1)兹5
⬘ d = ᎏᎏᎏᎏ = 2824 kips (12,567 kN)
兹f苶b c 0
c
1000
4兹5苶0
苶0苶0
苶 × 52 × 4 × 32
⬘ d = ᎏᎏᎏ = 1883 kips (8379 kN)
4兹f苶b
c 0
⬖ Controls design.
1000
Hence
Vu
Vc = 1883 kips (8379 kN) > ᎏ = 1326 kips (5900.7 kN)
144 – 20
x = ᎏ – 32 = 30 in (762 mm)
2
冢 冣
30
Vu = qn (tributary area) = 9 12 × ᎏ = 270 kips (1201 kN)
u 12
Vu 270
ᎏ = ᎏ = 3l8 kips (1415 kN)
0.85
2兹5苶0苶0苶0苶 × 12 × 12 × 32
⬘ = ᎏᎏᎏ
Vc = 2兹f苶bd
c
1000
Hence
Vu
Vc = 652 kips (2901 kN) > ᎏ = 318 kips (1415 kN)
冢 冣
144 – 20
y = ᎏᎏ = 62 in (1575 mm)
2
冢 冣
62 62
Mu = 9 12 × ᎏ × ᎏ = 1442 ft · kip 1955 kN · m)
12 2 × 12
Mu 1442
ᎏ = ᎏ = 1602 ft · kips (2172.6 kN · m)
0.9
冢 冣
a
Mn = As fy d – ᎏ
2
As fy 11 × 60,000
a = ᎏ = ᎏᎏ = 1.08 in (27.4 mm)
0.85f c⬘ b 0.85 × 5000 × 144
Then
冢 冣 冢 冣
a 1.08
Mn = As fy d – ᎏ = 11 × 60,000 32 – ᎏ = 20.8 × 106 in · lb (2350 kN · m)
2 2
Mu
= 1730 ft kips (2350kN · m) > ᎏ = 1602 ft · kips (2172.6 kN · m)
Ab fy 1.0 × 60,000
Idb = 0.04 ᎏ = 0.04 ᎏᎏ = 33.94 in ⬵ 34 in (864 mm)
兹f苶c⬘ 兹5苶0苶0苶0苶
No increase in the basic development length Id is needed to account for the effects of bar spacing, cover,
stirrup confinement, and reinforcement location.
fy 60,000
(Id)min = 0.03db ᎏ = 0.03 × 1.125 ᎏ = 28.7 in (729 mm)
兹f苶c⬘ 兹5苶0苶0苶0苶
Pu 1295
ᎏ = ᎏ = 1850 kips (8233 kN)
0.7
Footing capacity:
冪莦
A2
Pn = 0.85f c⬘ A1 ᎏ
A 1
冪莦 冪莦 冪莦
A2 144 × 144 A2
ᎏ = ᎏᎏ = 7.2 ⬖ Use ᎏ = 2.
A 20 × 20
1
A 1
Then
0.85 × 5000 × 20 × 20 × 2
Pn = ᎏᎏᎏ = 3400 kips (15,l30 kN)
1000
Pu
Pn = 3400 kips (15,130 kN) > ᎏ = 1850 kips (8233 kN) O.K.
Column capacity:
0.85 × 5000 × 20 × 20
Pn = 0.85f c⬘ A1 = ᎏᎏᎏ = 1700 kips (7565 kN)
1000
Pu
Pn < ᎏ
The area of the dowel must be higher than the minimum specified by the ACI code,
(Area of dowel)min = 0.005Ag = 0.005 × 20 × 20 = 2 in2 (1290 mm2) < 2.5 in2 (1613 mm2)
Hence the value of 2.5 in2 controls. Choose 4 no. 8 bars [3.16 in2 (2038 mm2)]. The dowels must extend
at least the compression development length of the 8 bar into the footing,
fy
Idb = 0.02db ᎏ ⱖ 0.0003db fy
兹f苶c⬘
Hence extend 4 no. 8 dowels at least 16 in (406 mm) into the footing.
The complete design is detailed here.
Rectangular footings are usually employed as spread footings when the space is inadequate for a
square footing. The design procedures for these footings are basically similar to those of square
footings, except that the one-way shear and bending moments have to be checked in both principal
directions. Also in such footings the flexural reinforcement in the short direction has to be distrib-
uted in three regions with more concentration in the region beneath the column (Fig. 4B.7). The to-
tal required reinforcement As is obtained such that the bending moment at the column face (section
A-A) is resisted. The reinforcement in the central region under the column shall be As[2/( + 1)],
where  is the ratio of the long side of the footing to the short side. The remaining reinforcement is
distributed equally between the two outer regions of the footing.
Example 4B.2: Design of Rectangular Footing Redesign the footing of Example 4B.1, given that the
maximum width of the footing cannot exceed 10 ft (3 in).
Solution
1. From the solution of Example 4B.1, take h = 36 in (914 mm) and d = 32 in (813 mm). Then
PD + PL 500 + 350
2. Required area = ᎏ = ᎏᎏ = 135.7 ft2 (12.9 m2)
qnet 6.265
135.7
Required length = ᎏ = 13.57 ft (4.2 m) Take L = 14 ft (4.25 m).
10
Vu 1121
ᎏ = ᎏ = 1319 kips (5869 kN)
0.85
4兹5苶0
苶0
苶0苶 × 52 × 4 × 32
⬘ d = ᎏᎏᎏ = 1883 kips (8379 kN)
Vc = 4兹f苶b
c 0
1000
Hence
Vu
Vc = 1883 kips (8379 kN) > ᎏ = 1319 kips (5869 kN)
冢 冣
42
Vu = 9.25 8 × ᎏ = 259 kips (1153 kN)
12
Vu 259
ᎏ = ᎏ = 305 kips (1356 kN)
0.85
2兹5苶0苶0苶0苶 × 8 × 12 × 32
⬘ ᎏᎏᎏ = 434 kips (l93l kN)
Vc = 2兹f苶bd
c
1000
Hence
Vu
Vc = 434 kips (1931 kN) > ᎏ 305 kips (l356 kN)
b. Section B-B:
冢 冣
6
Vu = 9.25 14 × ᎏ = 64.75 kips (289 kN)
12
Vu 64.75
ᎏ = ᎏ = 76 kips (340 kN)
0.85
2兹5苶0
苶0
苶0苶 × 14 × 12 × 32
Vuc = ᎏᎏᎏ = 760 kips (3382 kN)
1000
The thickness of the footings is capable of preventing two-way shear failure in both directions.
6. Design for flexure reinforcement
a. Section A-A (Long direction):
冢 冣
74 74
Mu = 9.25 10 × ᎏ × ᎏ = 1759 ft · kips (2385 kN · m)
12 2 × 12
Mu 1759
ᎏ = ᎏ = 1954 ft · kips (2650.2 kN · m)
0.9
冢 冣
50 50
Mu = 9.25 14 × ᎏ × ᎏ = 1124 ft · kip (1524 kN · m)
12 2 × 12
Mu 1124
ᎏ = ᎏ = 1249 ft · kips (1693.5 kN · m)
0.9
冢 冣 冢 冣
2 2
10.9 ᎏ = 10.9 ᎏᎏ = 9.08 in2 (5857 mm2) (12 no. 8)
 +1 14/10 + 1
10.9 – 9.08
ᎏᎏ = 0.91 in2 (587 mm2) on each side (2 no. 8)
2
The checks for the development length and the bearing at the column-footing interface are similar to
those in Example 4B.1. The details of the final design are shown at the top of the next page
In some cases, due to a moment at the column base or an eccentrically applied load, the bearing
pressure beneath the footing will deviate from the uniform distribution shown in Fig. 4B.2. The de-
sign of such a footing can be performed in a manner similar to that of a square or rectangular foot-
ing with the following conditions satisfied:
1. Tensile stresses are not generated beneath the footing under extreme loading conditions.
2. The difference in compressive stresses between the two edges of the footing is not extremely
high in order to avoid tilting settlement of the footing.
3. The designs for one-way shear, two-way shear, and bending moment are performed using the ac-
tual pressures under the footing resulting from critical loading conditions that might occur.
A combined footing 15 usually used when an exterior column is close to a property line, preventing
the use of an isolated spread footing (see Fig. 4B.1). Thus a combined footing is used to support the
exterior column along with an interior column. The shape of a combined footing is usually rectangu-
lar or trapezoidal. That shape is carefully designed in order to have the centroid of the footing coin-
cide with the resultant of the column loads applied to the footing. For cases where the load is lower on
the exterior column Pext than on the interior column Pint a rectangular combined footing is considered
an economical solution. In cases when 0.5 < Pint/Pext < 1 a trapezoidal footing is preferred. However,
when Pint/Pext < 0.5, a strip or cantilever footing should be considered. In a strip or cantilever footing,
the overturning of the exterior footing is prevented by connecting it with an adjacent interior footing
using a strip beam. The exterior footing is designed for one-way bending whereas the interior footing
is designed for two-way bending, as in isolated footings. The strip beam is subjected to a constant
shear force and a linearly decreasing negative moment. This behavior is similar to a cantilever beam.
It is preferable that all three elements, namely, the exterior footing, the interior footing, and the strip
beam, have the same thickness. This thickness is chosen such that the shear requirement for the foot-
ings and the shear and flexure requirements for the strip beam are satisfied.
Example 4B.3: Design of a Combined Footing Design a combined rectangular footing to support two
columns. The exterior column is 20 in (508 mm) square, carrying service loads of 150 kips (667.5 kN) dead
load and 120 kips (534 kN) live load. The interior column is 22 in (559 mm) square carrying service loads of
200 kips (890 kN) dead load and 180 kips (801 kN) live load. The distance between the columns is 15 ft (4.6
in) centerline to centerline. The top of the footing is 3 ft (914 mm) below grade and the fill above the footing
is 120 lb/ft3 (1459 kg/in3). Use f c⬘ = 4000 psi (27.56 MPa) and fy = 60,000 psi (413.4 MPa).
Solution
1. Estimate the depth of the footing to be one to two times the column dimension. Take h = 36 in (914 mm).
Hence
qnet = 5 – (weight of footing + soil) = 5 – (3 × 0.15) – (3 × 0.12) = 4.19 ksf (200.5 kPa)
The distance of the center of gravity of loads from the exterior column is
10 in
ᎏ + 8.77 ft = 9.6 ft (2.93 m)
12
155
Width of footing = ᎏ = 7.95 ft (24 m) ⬖ Say 8 ft (2.5 m).
19.5
Try a 19.5 × 8 ft (5.9 × 2.5 m) rectangular footing with 36-in (914-mm) thickness.
3. The factored net soil pressure is
4. Using qna/ft, determine the factored bending moment and shearing force diagrams for the footing. These
diagrams are plotted here for the full 8-ft (2.5-in) width of the footing.
586 k
414 k
51.2 k/ft
15'
19'-6''
349.9
328.5 236
1.67' 6.42'
193.6
123.9
274.3
1329.78
5. Check one-way shear: Vu at a distance d from the interior face of the inner column is
32
Vu = 349.9 – ᎏ 51.2 = 213.3 kips (949.5 kN)
12
Vu 213.37
ᎏ = ᎏ = 251 kips (1117 kN)
0.85
Hence,
Vu
Vc = 388.6 kips (l729.3 kN) > ᎏ = 251 kips (1117 kN)
冢 冣冢 ᎏ
12 冣
52 36
Vu = 414 – qna ᎏ = 414 – 6.4 × 4.33 × 3 = 330.9 kips (1472.5 kN)
12
Vu 330.9
ᎏ = ᎏ = 389.3 kips (1732 kN)
0.85
Vc is the smallest of
苶0
(2 + 4)兹4苶0苶0苶 × 124 × 32
ᎏᎏᎏ = 1506 kips (6702 kN)
1000
苶0
4兹4苶0苶0
苶 × 124 × 32 = 1003 kips (4463 kN) ⬖ Controls design.
Hence
Vu
ᎏ = 389.3 kips (1732 kN) < 1003 kips (4463 kN)
冢 冣冢 ᎏ
12 冣
54 54
Vu = 586 – 6.4 ᎏ = 456.4 kips (2031 kN)
12
Vu 456.4
ᎏ = ᎏ = 537 kips (2389 kN)
0.85
Hence
Vu
ᎏ = 537 kips (2389 kN) < 1749 kips (7783 kN)
Mu 1329.78
ᎏ = ᎏ = 1477.5 ft · kips (2003.5 kN · m)
0.9
冢 冣
a
Mn = As fy d – ᎏ
2
As fy 11 × 60,000
a = ᎏ = ᎏᎏᎏ = 2.0 in (50.8 mm)
0.85f c⬘ b 0.85 × 4000 × 8 × 12
冢 冣
2
Mn = 11 × 60,000 32 – ᎏ = 20.45 × 106 in · lb
2
Mu 193.6
ᎏ = ᎏ = 215 ft · kips (291.54 kN · m)
0.9
This would require As = 2 in2 (1290 mm2), which is less than (As)min = 6.22 in2 (4012 mm2). Use 7 no. 9
bottom bars for the interior column.
8. Design for transverse beams under columns. It is assumed that transverse beams under each column
transmit the load from the longitudinal direction into the columns. The width of the transverse beam is
taken to be the width of the column plus an extension d/2 on each side of the column.
a. Transverse steel under interior column:
冢 冣
32
Beam width = 22 + 2 ᎏ = 54 in (1372 mm)
2
586
qn = ᎏ = 73.25 kips/ft (10.68 kN/m)
u 8
3.082
Mu = 73.25 ᎏ = 347.44 ft · kips (471.1 kN · m)
2
Mu 347.44
ᎏ = ᎏ = 386.04 ft · kips (523.47 kN · m)
0.9
32
Beam width = 20 + ᎏ = 36 in (914.4 mm)
2
414
qn = ᎏ = 51.75 kips/ft (7.55 kN/m)
u 8
3.172
Mu = 51.75 ᎏ = 260 ft · kips (352.6 kN · m)
2
Mu
ᎏ = 289 ft · kips (392 kN · m)
4B.8.1 Introduction
A mat foundation consists of a large concrete slab that supports the column of the entire structure
(see Fig. 4B.1). It is generally used when the underlying soil has a low bearing capacity. The advan-
tages of using mat foundations are (1) the applied pressure on the supporting soil is reduced because
a larger area is used and (2) the bearing capacity of the supporting soil is increased because of the
larger foundation depth. Mat foundations can also be used on rock exhibiting irregular composi-
tions, creating weak regions. To overcome the differential settlements that could result from such
nonhomogeneous behavior, the mat foundation presents a practical solution. Mat foundations also
present an attractive solution to support structures and machinery sensitive to differential settle-
ments.
冪莦
4 Kbb
= ᎏ (4B.18)
4EcI
V = P1 + P2 + P3 – Ra-a (4B.20)
n
M = 冱 Pixi – (Ra-axa-a) (4B.21)
i=1
The rigid mat should be checked for shear and bending failures. The designer must calculate the
shear force at each section and the punching shear under each column and provide an adequate mat
thickness. Flexural reinforcement is provided on the top and bottom of the raft foundation in order
to guarantee adequate resistance to applied moments.
1. The mat thickness h is chosen such that shear at critical sections is adequately resisted.
2. The coefficient K of subgrade reaction is determined.
3. The flexural rigidity of the mat foundation is calculated using
Eh3
D = ᎏᎏ (4B.22)
12(1 – 2)
冪莦
4 D
l= ᎏ (4B.23)
K b
冤 冢 冣 冥
P r Z⬘3(r/l)
Mr = – ᎏ Z4 ᎏ – (1 – ) ᎏ (4B.24)
4 l (r/l)
冤 冢 冣 冥
P r Z⬘3(r/l)
Mt = – ᎏ Z4 ᎏ – (1 – ) ᎏ (4B.25)
4 l (r/l)
Pl 2
冢 冣
r
⌬ = – ᎏ Z3 ᎏ (4B.26)
4D l
冢 冣 冢 冣 冢 冣
r r r
Z3 ᎏ , Z⬘3 ᎏ , Z4 ᎏ = functions for moments and deflections (Fig. 4B.9)
l l l
冢 冣
P l
Q = – ᎏ Z⬘4 ᎏ (4B.29)
4l r
A locality, city, or state that spends a large amount of its financial resources to maintain a program
for continuous social and economical operations under cold weather conditions and snow storms is
considered located in a cold region. Seasonal and permanently frozen grounds are characteristics of
cold regions and require special attention from the foundations designer.
In areas of seasonal frost during winter months, the foundation depth is carefully taken below the
frost line (Fig. 4B.10). This is a necessary measure to prevent heaving of the structure due to freezing
of the underlying soil. Heave is a phenomenon caused by the formation and growth of ice particles in
the soil. If a foundation is placed at or above the frost line, it will move upward as the underlying soil
freezes and expands. Later it will suddenly settle when thawing occurs. An additional problem is en-
countered in the case of fine-grained soils, namely, the decrease in the soil shear strength when it
thaws after being frozen. This loss of strength is due to thawing, liberating moisture that had been
soaked up by the soil particles during freezing. Thus the moisture content of the soil is increased com-
pared to conditions prior to freezing. Such a loss of shear strength could result in a foundation failure.
An estimate of the depth of the frost line in different regions can be obtained from data supplied
by the U.S. Weather Bureau (see Fig. 4B.11). The depth values obtained from such charts are only
approximate. They should be corrected to account for several factors, such as susceptibility of the
soil type to frost, location of the footing (interior versus exterior), and local experience (local regu-
lations and adjacent buildings).
For frost action to occur, the following conditions must apply:
1. Presence of frost-susceptible soil. These are soils with enough fine pores to initiate and enhance
the mechanism of ice formation and growth. Several criteria have been proposed, based on the
particle-size distribution of the soil. One of the most widely known of these criteria was pro-
posed by Casagrande (1932):
Under natural conditions and with sufficient water supply, one should expect considerable ice segrega-
tion in uniform soils containing more than 3% of grains smaller than 0.2 mm and in very uniform soils
containing more than 10% smaller than 0.02 mm. No ice segregation was observed in soils containing
less than 1% of grains smaller than 0.02 mm, even if the groundwater level was as high as the frost line.
A definite distinction between soils that are frost-susceptible and those that are not is not avail-
able. Thus soils that are borderline should be used with caution.
2. Availability of water. For the ice particles to grow, water in the liquid phase must move in the soil
to the frost line. This movement is carried by the capillary action and by suction due to super-
cooling at the frost front.
3. Freezing conditions. These conditions are determined by air temperature, solar radiation, snow
cover, and exposure to wind.
In permanently frozen regions (permafrost areas), the loads of the structure are transmitted to the
frozen soil with utmost attention to maintaining the frozen state. This is usually performed by insu-
lating and ventilating between the building and the frozen ground such that the presence of the build-
ing will not alter the temperature of the ground. Another possible solution is to excavate the soil down
to foundation depth and then replace it with soil that is not susceptible to frost action. Thus the foun-
dations will not be affected by the freezing and thawing cycles. In some cases foundations are allowed
to bear on frozen ground with a source of artificial refrigeration provided to keep the soil under the
footings permanently frozen. This approach is, however, used rarely because of its high cost.
In general the same foundation types used in moderate regions can be used in cold regions, such
as spread footings, mat foundations, piles, and caissons. The selection of a specific type of founda-
tion will depend on the particular site conditions, particularly soil type, temperature characteristics,
and structural loads. Detailed discussions of the mechanical properties of frozen soil and its bearing
capacity are presented in the Canadian Foundation Engineering Manual, Andersland and Anderson
(1978), and Sodhi (1991). The design of foundations in cold regions rarely requires higher-strength
materials to resist the stresses induced from the frost-susceptible soils. What is necessary instead are
techniques to avoid problems of frost heaving.
4B.10.1 General
Earthquakes can produce extensive damage to foundations and structures supported on them. This
damage could be related to a gross instability of the soil or to ground movement developing high-in-
tensity stress on the structural systems. Instability of the soil can occur in loose dry sand deposits
which are compacted by the ground vibrations of earthquakes, leading to large settlements and dif-
ferential settlements of the ground surface. The settlements are larger for sands with smaller relative
density. In cases where the soil consists of saturated loose sand, the compaction by ground vibrations
could increase the hydrostatic pressure to a sufficient magnitude to cause “liquefaction” of the soil.
Liquefaction is a phenomenon whereby saturated loose granular soil loses its shear strength due to the
earthquake motion. Reports on many earthquakes refer to such liquefaction causing large settlements,
tilting, and overturning of structures. Sudden increases in pore water pressures due to ground vibra-
tion in deposits of soft clay and sands have been the cause for major landslides in earthquake regions.
Liquefaction is likely to occur under the following soil conditions (Oshaki, 1970):
1. The sand layer is within 45 to 60 ft (15 to 20 m) of the ground level and is not subjected to high
overburden pressure.
2. The sand deposits consist of uniform medium-size particles and are below the groundwater level
(saturated).
3. The standard penetration test is below a certain value.
To reduce the possibility of liquefaction, several measures can be taken:
1. Increasing the sand relative density by compaction
2. Replacing the sand with another soil having better characteristics to withstand liquefaction
3. Lowering the ground water level or installing drainage equipment
emax – e
Dr = ᎏᎏ
emax – emin
max( – min)
Dr = ᎏᎏ (4B.31)
(max – min)
FIGURE 4B.l3 Average relationships of shear modulus to strain. (From Seed and Idrisa,
1970.)
It can also be obtained directly by performing cyclic shear tests to obtain stress-strain relation-
ships. The shear modulus is strain-dependent. Hence the level at which G is determined must be de-
fined. Average relationships of shear modulus to strain for clay and sand are shown in Fig. 4B.13.
During earthquakes, developed shear strains may range from 10–3 to 10–1%, with a different maxi-
mum strain at each cycle. For this reason it has been suggested to use a value of two-thirds the shear
modulus measured at the maximum strain developed for earthquake design purposes. In the field,
the shear modulus of soil can be estimated from a shear wave velocity test. An explosive charge or a
vibration source is used to initiate waves in the soil. The velocity of these waves is measured and the
following relationship is used to determine the shear modulus of elasticity:
G = vs2 (4B.33)
W
= ᎏ (4B.34)
4⌬W
FIGURE 4B.l4 Calculation of material damping ratio. (From Seed and Idriss, 1970.)
FIGURE 4B.l5 Typical material damping ratios. (From Seed and Idriss, 1970.)
Radiation damping is a measure of the loss of energy through the radiation of waves from the
structure. It is related to the geometrical properties of the foundation. The theory for the elastic half-
space has been used to provide estimates for radiation damping. Figure 4B.16 shows values of radi-
ation damping for circular footings of machinery obtained by Whitman and Richart (1967).
4B.11 REFERENCES
ACI Committee 436, “Suggested Design Procedures for Combined Footings and Mats,” ACI J., Oct. 1966. An-
dersland, 0. B., and D. M. Anderson (Eds.), Geotechnical Engineering for Cold Regions, McGraw-Hill, New
York, 1978.
Canadian Foundation Engineering Manual, 2d ed., Canadian Geotechnical Society, 1985.
Casagrande, A., “A New Theory on Frost Heaving,” Highway Res. Board Proc., no. 11, pp. 168–172, 1932.
Dorwick, D. J., Earthquake Resistant Design for Engineers and Architects, 2d ed., Wiley, New York, 1987.
Fintel, M. (Ed.), Handbook of Concrete Engineering, 2d ed., Van Nostrand Reinhold, Princeton, N.J., 1985.
Hetenyi, M., Beams on Elastic Foundation, University of Michigan Press, Ann Arbor, Mich., 1946.
Ohsaki, Y., “Effects of Sand Compaction on Liquefaction during the Tokachi-Oki Earthquake,” Soil Founda-
tions, vol. 10, no. 2, pp. 112–128, 1970.
Seed, H. B., and I. M. Idriss, “Soil Moduli and Damping Factors for Dynamic Response Analysis,” Report
EERC 70-10, Earthquake Engineering Research Center, University of California, Berkeley, Calif., 1970.
Sodhi, D. S. (Ed.), Cold Regions Engineering, Proc. 6th mt. Specially Conf., American Society of Civil Engi-
neers, West Lebanon, N.H., 1991.
SECTION 4C
PILE FOUNDATIONS
A. SAMER EZELDIN
4C.1 INTRODUCTION
Piles are vertical or slightly inclined members used to transmit the loads of the superstructure to
lower layers in the soil mass. The load transfer mechanism relies either on the skin resistance occur-
ring along the surface contact of the pile with the soil or on the end bearing on a dense or firm layer.
The design of some piles can also be based on the utilization of both the skin resistance and the end
bearing to carry the applied load jointly. In general, pile foundations are relied upon to transfer the
load acting on the superstructures in situations where the use of shallow foundations becomes inad-
equate or unreliable. Such situations include (1) the top soil layers have a weak bearing capacity,
with the soil layer at greater depth possessing a high bearing capacity; (2) large values of concen-
trated loads are to be transmitted from the superstructure to the foundation; and (3) the structure to
be designed is very sensitive to unequal settlements.
Materials usually used to make piles are concrete, steel, and timber. The upper part of the pile
connected to the superstructure is referred to as the pile head. The middle part is called the shaft, the
lower is the pile tip. The pile cross section can either be maintained throughout the length of the pile
or it can be tapered to a rather pointed pile. The cross section can be circular, octagonal, hexagonal,
square, triangular, or H-shaped. Figure 4C.1 illustrates typical pile shapes and various cross sec-
tions.
Piles can be classified into two types—displacement piles and nondisplacement piles. Displace-
ment piles are those which displace the soil to allow for the pile penetration. These piles can be of
solid cross section, driven into the ground, and left in position. Timber, steel, prestressed concrete
piles, and precast concrete piles are of this type. Displacement piles are also obtained by driving
shell (hollow) piles by means of an internal steel mandrel onto which the shell is threaded. After the
mandrel is pulled out, the shell pile is filled with concrete internally. The Raymond pile is a man-
drel-driven steel-shell pile; the Western pile is a mandrel-driven concrete-shell pile. Another method
for obtaining displacement piles is driving a pilelike body into the ground and withdrawing it while
filling the void with concrete (Franki pile). Nondisplacement piles are those in which the soil is re-
moved to accommodate the pile. Typically a borehole is formed in the ground, then concrete is cast
in place in the hole.
4.87
In pile foundation design it is necessary to determine the required number of piles, their cross sec-
tion, and their length. This will require knowledge about the pile loading capacity as well as their al-
lowable stresses. This section will present the allowable design stresses for service loads as adopted
in the design guides of the U.S. Army Corps of Engineers and published by the American Society of
Civil Engineers (ASCE, 1993). The pile loading capacity is discussed in Sec. 4C.3. The allowable
stresses presented in this section may be increased by one-third to account for unusual loading such
as maintenance, infrequent floods, barge impact, construction, or hurricanes.
TABLE 4C.1 Allowable Concrete Stresses ter casting the concrete, and only when it de-
for Prestressed Concrete Piles velops adequate strength, the prestress cables
are cut. Due to the bond between steel and
Uniform axial tension 0
concrete, the cables will apply a compressive
Bending (extreme fiber)
stress on the concrete pile as they attempt to
Compression 0.40f c
return to their original length. When design-
Tension 0
ing prestressed concrete piles, both strength
Source: ASCE, 1993. and serviceability requirements must be satis-
fied. Strength design should be conducted in
accordance with the American Concrete Insti-
tute code (ACI, 1989), except that a strength
reduction factor of 0.7 is to be used for all failure modes and a load factor of 1.9 for both dead
and live loads. The use of these factors will result in a factor of safety of 2.7 for all dead and live
load combinations. The axial strength to be used in design is the least of: (1) 80% of the concen-
tric axial strength or (2) the axial strength corresponding to an eccentricity equal to 10% of the
pile diameter or width. Cracking control is achieved by limiting the actual concrete compressive
and tensile stresses resulting from working conditions to the values presented in Table 4C.1. For
the combined condition of axial force and bending, the concrete stresses should satisfy the fol-
lowing:
fa – fb + fpc 0 (4C.lb)
FIGURE 4C.4 Typical cast-in-place concrete pile. (a) Western uncased pile. (b) Franki un-
cased-pedestal pile. (c) Franki cased-pedestal pile. (d) Welded or seamless pile. (e) Western
cased pile. (f) Union or Monotube pile. (g) Raymond standard. (h) Raymond step-taper pile.
(From Bowles, 1982.)
lowable stresses shown in Table 4C.2. In case of axial load combined with bending, the concrete
stresses are such that
冨 F + F 冨 1.0
fa fb
(4C.2)
a b
TABLE 4C.3 Allowable Stresses in Lower Pile Region for Steel Piles
Concentric axial tension or compression only 10 ksi for A-36 material
10 ksi (⅓ × Fy ⁵⁄₆)
Concentric axial tension or compression only 12 ksi for A-36 material
with driving shoes (⅓ × Fy)
Concentric axial tension or compression only with driving 14.5 ksi for A-36 material
shoes, at least one axial load test and use of a pile driving
analyzer to verify pile capacity and integrity (l/2.5 × Fy)
the lateral support conditions are accounted for. Bending moments are, however, negligible in the
lower portion of the pile. The moment diagram along the pile is shown in Fig. 4C.5. For laterally un-
supported piles the allowable stress should be five-sixths of the values the American Institute of
Steel Construction code gives for beam columns (AISC, 1989). For combined axial compression
and bending conditions, the stress should be
冨 F + F + F 冨 1.0
fa fbx fby
(4C.3)
a b b
冨 F + F 冨 1.0
fa fb
(4C.4)
a b
4C.3.1 General
The mechanism of the load transfer from piles to the soil layer is illustrated in Fig. 4C.6. The hori-
zontal earth pressures act on the shaft surface area, creating vertical frictional reactions that increase
with depth. If enough displacement occurs, adhesion could also contribute to these reactions. The
sum of these reactions is referred to as the mantle friction or skin resistance. In addition vertical re-
actions occur at the tip of the pile, mobilizing tip-bearing resistance. The ratio of the mantle friction
to the tip-bearing resistance varies according to the physical properties and profile of the soil, the
pile dimensions, and the method of installation.
*Values do not apply to piles that are prebored, jetted, or installed with a vibratory
hammer. Picking K values at the upper end of these ranges should he based on local ex-
perience. K, , and Nq values hack-calculated from load tests may he used.
Source: ASCE, 1993.
where K = coefficient for lateral earth pressure (see Table 4C.5 for K values for piles in compres-
sion and tension)
v = effective overburden pressure at particular depth d
= d for d < dc
= dc for d < dc using as the effective unit weight for soil
= friction angle between soil and pile material (see Table 4C.6 for typical values)
It must be emphasized that the K and values presented should be selected based on experience
and site conditions and could be replaced with better representative values if such are available to
the designer. When using steel H piles, the value of should be the average friction angle of steel
against soil and soil against soil ( value). Also, the value of As for steel H piles is to be taken as the
block perimeter of the pile.
The tip-bearing stress, q can be determined from the expression
q = v Nq (4C.7)
where v is as defined earlier, and the bearing capacity factor Nq is obtained from Fig. 4C.7. When
using steel H piles, the area At is taken as the area included within the block perimeter. The pile ten-
sion capacity in cohesionless soil is obtained by solely calculating the shaft resistance of the pile
due to skin friction Qs using the corresponding K values in Table 4C.5.
Example 4C.1 Find the allowable compression capacity of a 12-in-diameter (305 mm) reinforced concrete
pile with a total length of 45 ft (13.7 mm) driven in medium dense sand. The K and values are found to be
1.5 and 0.9, respectively. The soil profile is shown in Fig. 4C.X. 1. The soil angle of friction is 30°. Use a
factor of safety of 3.0.
Solution The critical depth is
冢 冣
12
dc = 15B = 15 = 15 ft (4.57 m)
12
FIGURE 4C.X.1
The shaft resistance due to skin friction from level (0.00) to (–10.00) (3 m) is
The shaft resistance due to skin friction from level (–10.00) (3 m) to (–15.00) (4.6 m) is
The shaft resistance due to skin friction from level (–15.00) (–4.6 m) to (–45.00) (13.7 m) is
冤冢 冣 冥
12
[1.5 × 1413(tan 0.9 × 30°)] 30 = 101,625 lb (452 kN)
12
Qt = v NqAt
× 12
= 1413 × 18 × = 19,965 lb (88.8 kN)
4
fs =
c (4C.8)
q = 9c (4C.9)
To develop such tip-bearing stress the required pile movement may have to be larger than that
necessary to mobilize skin resistance. The pile tension capacity in cohesive soil can be calculated
using only the shaft resistance due to skin friction.
Example 4C.2 Find the allowable compression capacity of a 12-in-diameter (305 mm) reinforced concrete
pile with a total length of 45 ft (13.7 m) driven in clay layers as shown in Fig. 4C.X.2. Use a factor of safety
of 2.5.
Solution The shaft resistance due to skin friction from level (0.00) to (–10.00) [3 m] is
冤冢 冣 冥
12
1 × 400 10 = 12,560 lb (55.9 kN)
12
The shaft resistance due to skin friction from level (–10.00) [–3 mm] to (–15.00) [–4.5 m] is
冤 冢 冣冥
12
0.95 × 600 5 = 8949 lb (39.8 kN)
12
The shaft resistance due to skin friction from level (–15.00) [–4.5 m] to (–30.00) [–9 m] is
冤冢 冣 冥
12
0.9 × 700 15 = 29,673 lb (131.98 kN)
12
The shaft resistance due to skin friction from level (–30.00) [–9 m] to (–45.00) [–13.7 m is
冤冢 冣 冥
12
0.85 × 800 15 = 32,028 lb (143.5 kN)
12
FIGURE 4C.X.2
(d)2 (1)2
Qr = 9c = 9 × 800 = 5652 lb (25.l4 kN)
4 4
fs = Kv tan +
c (4C.10)
Example 4C.3 Determine the allowable compression capacity of a 12-in-diameter (304 mm) reinforced
concrete pile with a total length of 50 ft (15 m) driven in medium dense silt. The K and values are found to
be 1.0 and 1.0, respectively. The soil angle of friction is 20°, and its undrained shear strength c is 200 psf
(9.5 kPa). The soil profile is shown in Fig. 4C.X.3. Use a factor of safety of 3.0.
冢 冣
12
dc = l5B = 15 = 15 ft (4.57 m)
12
FIGURE 4C.X.3
The shaft resistance due to skin friction from level (0.00) to (–10.00) [3 m] is
The shaft resistance due to skin friction from level (–10.00) [–3 m] to (–l5.00)[–4.57 m] is
The shaft resistance due to skin friction from level (–15.00) [–4.57 m] to (–50.00) [–15 m] is
冤冢 冣 冥
12
[1334(tan 20°) + 200] 35 = 75,340 lb (335.1 kN)
12
Qt = v NqAt
(1)2
= 1334 × 8 = 8378 lb (37.26 kN)
4
(n – 1)m + (m – 1)n
= 1 – (4C.l1)
90° mn
where fs and q are obtained as presented in Sec. 4C.3.2 for different soil types.
For design purposes the pile group capacity of driven piles in sand not underlain by a weak layer
is to be taken as the sum of the single-pile capacities. For other conditions the pile group capacity is
the least of either the sum of the single-pile capacities or the group capacity as determined from Eq.
(4C.12). The pile spacing is generally taken not less than three times the pile diameter on centers for
bearing piles, and a minimum of three to five times the pile diameter on centers for friction piles,
depending on the characteristics of the soil and the piles.
FIGURE 4C.10 Typical pile group patterns. (a) Single footings. (b) Foundation walls. (From
Bowles, 1982.)
Unfortunately these equations are not consistently reliable. The main reasons for this are:
1. The pile elastic compression is calculated using a static approach.
2. A portion of the input energy is used in displacing the soil laterally.
3. The total resistance is assumed acting on the pile tip.
4. The effects of driving velocity and duration of intermissions on the dynamic penetration are neg-
lected.
In spite of these limitations, application of the driving formula could be beneficial to compare
the dynamic resistance of piles driven in a site. This would give the engineer a way to judge the uni-
formity of the site subsoil. The most commonly used driving formulas are the Engineering News
formula,
1.25ehEh Wr + (n · n)Wp
R = (4C.14)
S + 0.1 Wr + Wp
ehEh
R= (4C.15)
S + C1
Wr = weight of ram
Wp = weight of pile
n = coefficient of restitution
C1 = (ehEh/2AE)1/2 with AE and L being the pile cross section, modulus of elasticity, and
length.
Currently the best means for estimating the pile capacity dynamically consists of recording the
pile-driving history and then load testing the pile. It would be a reasonable assumption to expect that
piles with similar driving history will develop the same load capacity.
As mentioned previously, load testing a pile is considered the most dependable way of determining
its carrying capacity. The pile load test consists of applying a series of increasing load values and
measuring the corresponding settlements to obtain a pile load-settlement curve (Fig. 4C.12). Many
empirical methods have been proposed to determine the pile capacity from the pile load-settlement
data. Table 4C.7 includes a list of most of these methods. The methods used by the U.S. Army Corps
of Engineers consists of taking the average of three load values obtained from the load test data as
the pile load capacity. These three load values are
1. The load causing a movement of 0.25 in on the net settlement curve
2. The load corresponding to the point on the curve with a significant change in slope
3. The load matching the point on the curve that has a slope of 0.01 in per ton
FIGURE 4C.12 Typical pile load test data. (a) Total settlement curve. (b) Net settlement
curve.
In some cases, piles are driven into compressible soil before its consolidation is complete. If a fill is
placed on this compressible soil, the soil will move downward against the pile. This relative move-
ment creates a skin friction between the pile and the moving soil that increases the axial load acting
on the pile. This mechanism is known as negative skin friction (Fig 4C.13). In excessive soil consol-
idation cases a gap may form between the bottom of the pile cap and the fill. This results in the full
cap weight being transferred directly to the piles and could alternate the stresses in the pile cap. The
value of the negative skin friction can be computed as follows:
FIGURE 4C.13 Negative skin friction. (a) Single pile. (b) Pile-group effect.
Piles are slender vertical members that have only limited capability to resist nonvertical loads.
Therefore batter piles are used to resist large inclined or horizontal loads when acting on a structure.
Beresantsev et al. (1961) suggested the following practice to transmit inclined loads in terms of the
angle
, where
is the angle of the force to be transmitted with the vertical (Fig. 4C.14):
1. Vertical piles
< 5°
2. Batter piles 5°
< 15°
3. Deadman
< 15°
Brooms (1965) presented charts that give the limit lateral load to act on a vertical pile versus the
ratio of the pile embedment length to its diameter. These diagrams, applied to short piles, are pre-
sented in Fig. 4C.15 for cohesive and cohesionless soils. The term “short piles” refers to rigid piles
where the lateral capacity is dependent mainly on the soil resistance. Long piles are those whose lat-
eral capacity is primarily dependent on the yield moment of the pile itself. Figure 4C.16 shows the
relationship between the limit lateral load and the yield bending moment of the pile for cohesive and
cohesionless soils. In these figures the dashed lines represent the case of a fixed pile head, whereas
the full lines indicate different e/l ratios, where e is the height of the line of action of the force P
above ground surface and l is the length of pile in the ground.
The symbols used in these figures are
d = diameter of pile
= soil bulk unit weight
kp = coefficient of passive earth pressure
Hu = limit value of horizontal load
cu = undrained shear strength
L = pile embedment length
Very few test results are available for inclined forces acting on vertical piles or on a batter pile.
Petrasovits and Awad (1968) conducted model tests on piles having a length of 50cm and a diameter
of 1.3 to 3.5cm embedded in a soil with an angle of internal friction = 37.5°. Figure 4C.17 gives
FIGURE 4C.15 Ultimate lateral resistance of short piles. (a) Cohesive soils. (b) Cohesionless soils.
(From Brooms, 1965.)
the percentage of increase for the applied load for different cases when the inclination angle
of the
pile is varied.
Pile caps are used to distribute the loads and moments acting on the column to all of the piles in the
group. The pile cap is usually made of reinforced concrete and rests directly on the ground, except
when the soil underneath is expansive. The design considers the effects of a number of concentrated
reactions due to the column load, surcharge load, fill weight, and pile cap weight. For the design of a
rigid pile cap it is usual to assume that each pile carries an equal amount of concentric axial load
and that a planar stress distribution is valid for nonconcentric loading. This assumption is justified
when the pile cap is resting on the ground, the piles are vertical, the load is applied at the center of
the pile group, and the pile group is symmetrical. The structural design of a reinforced concrete pile
cap requires consideration of the following critical conditions:
1. Punching shear failure at sections located at a distance d/2 from the face of the column and
around each pile
2. Beam shear failure at sections at a distance d from the face of the column
3. Bending failure at the sections located at the face of the column
where d is the effective depth at which the steel layer is placed.
The rules followed during the design are essentially the same as the ones used for spread foot-
ings. When deciding on the piles causing shear, attention is drawn to Chap. 15 of ACI 318 (1989),
which states that
Computation of shear on any section through a footing supported on piles shall be in accordance with the
following: a) Entire reaction from any pile whose center is located dp/2 (dp is the pile diameter at the up-
per end) or more outside the section shall be assumed as producing shear on the section, b) reaction from
any pile whose center is located dp/2 or more inside the section shall be assumed as producing no shear
on the section, c) for intermediate positions of the pile center, the portion of the pile reaction to be as-
sumed as producing shear on the section shall be based on straight line interpolation between full value
at dp/2 outside the section and zero at dp/2 inside the section.
The designer is urged to keep the pile cap design on the safe side because the individual actual pile
reaction may differ from the value used in design due to group action and possible differences be-
tween layout on drawings and driven piles.
Example 4C.4 A 28-in-square (7 10-mm2) column carries the following loads: PD = 500 kips (2224 kN),
PL = 700 kips (3114 kN), MD = 200 ft · kips (271 kN · m), and ML = 300 ft · kips (406.8 kN · m). The column
FIGURE 4C.17 Relative bearing capacity for batter piles or vertical piles subjected to inclined
forces. (From Petrasovits and Awad. 1968.)
is to rest on a 4-ft-thick (1.2-m) cap supported by piles having an allowable load capacity of 100 kips (445
kN) and a diameter of 12 in (304 mm). The cap is topped with 12 in (304 mm) of fill having a unit weight of
120 lb/ft3 (1922 kg/m3) and 6-in concrete (152-mm) slab carrying a surcharge load of 100 psf (4788 Pa) (see
Fig. 4C.X.4a). Design the pile cap using f c = 4000 psi (27.6 MPa) and fy = 60,000 psi (414 MPa).
Solution The total vertical load is
To account for the bending effects as well as the surcharge and cap weight, choose a total number of 15 piles
spaced at 3 ft on centers (Fig. 4C.X.4b).
The surcharge load per pile is
Ps/pile = 32(0.5 × 150 + 100 + 1 × 120 + 4 × 150) = 8055 lb ⬇ 8.1 kips (36 kN)
28” Square
W = 100 psf
6”
12” = 120 lb/ft3
48”
P5 P4 P3 P2 P1
FIGURE 4C.X.4.a
18”
36”
180”
36”
18”
180”
FIGURE 4C.X.4b
1200 500 × 12 × 72
+ = 91.1 kips (405.2 kN) < 91.9 kips (408.8 kN) O.K.
15 38,880
4兹4苶0苶0苶0苶 × × 3 6 × 44)
c 0d = = 1258 kips
Vc = 4 兹f苶b
1000
Vu 143.6
= = 169 < 1258 kips (752 < 5596 kN) O.K.
0.85
Two-way shear check (using a conservative approach for computation of applied shear):
4兹4苶0
苶0
苶0苶 × 72 × 4 × 44
c 0d = = 3206 kips (14,260 kN)
Vc = 4 兹f苶b
1000
Vu 1764
= = 2075 < 3206 kips (9229 < 14,260 kN) O.K.
0.85
22” 22”
28”
28”
36” 36”
Beam
shear check:
2兹4苶0苶0苶0苶 × 108 × 44
c 0d = = 601 kips (2673 kN)
Vc = 2 兹f苶b
1000
Vu 430.8
= = 507 < 601 kips O.K.
0.85
28”
28”
44”
Mu 33.9
As = = × 0.9 × 44 × 106 = 15.85 in2 (102.2 cm2)
fy(0.9d) 0.9 × 60,000
冢 冣
200
(As)min = bd = 0.0033 × 108 × 44 = 15.68 in2 (101.2 cm2)
fy
B B
22”
22”
58”
A
15.85 × 60,000
a = = 2.59 in (65.8 mm)
0.85 × 4000 × 108
33.9 × 106
冢 冣
2.59
Mn = 15.85 × 60,000 44 – = 40.6 × 106 > = 37.7 × 106 1b · in (4260 kN · m)
2 0.9
Mu 11
As = = × 106 = 5.18 in2 (33.42 cm2)
fy(0.9d) 0.9 × 60,000 × 0.9 × 44
冢 冣
200
(As)min = bd = 0.0033 × 180 × 44 = 26.1 in2 (168.39 cm2)
fy
4C.9 REFERENCES
ACI Committee 318, “Building Code Requirements for Reinforced Concrete,” ACI 3 18-89; and “Commentary
on Building Code Requirements for Reinforced Concrete,” American Concrete Institute, Detroit, Mich.,
1989.
ACI Committee 543, “Recommendations for Design, Manufacture and Installation of Concrete Piles,” American
Concrete Institute, Detroit, Mich., 1986.
“Design of Pile Foundations” (Technical Engineering and Design Guides as Adapted from U.S. Army Corps of
Engineers, no.1), American Society of Civil Engineers, ASCE, New York, 1993.
Beresantsev, V. G., V. S. Khristoforov, and V. N. Golubkov, “Load Bearing Capacity and Deformation of Pile
Foundations,” in Proc., 5th Conf. on Soil Mechanics and Foundation Engineering, Paris, France, 1961, pp.
11–15.
Bowles, J. E., Foundation Analysis and Design, 3d ed., 1982, pp. 575–703.
Brooms, B. B., “Design of Laterally Loaded Piles,” Proc. ASCE, pp. 79–99, May 1965.
Das, B. M., Principles of Foundation Engineering, PWS-Kent Publishing, Boston, Mass., 1984, pp. 330–415.
Fintel, M. (Ed.), Handbook of Concrete Engineering, Van Nostrand Reinhold, Princeton, N.J., 1985, Chap. 5,
Footings, pp. 139–168.
Manual of Steel Construction, 9th ed., American Institute of Steel Construction, AISC, New York, 1989.
PCI Committee on Prestressed Concrete Columns, “Recommended Practice for the Design of Prestressed Con-
crete Columns and Walls,” vol. 33, pp. 56–95, July–Aug. 1988.
Petrasovits, G., and A. Awad, “Considerations of the Bearing Capacity of Vertical and Batter Piles Subjected to
Forces Acting in Different Directions,” in Proc. 3rd Conference on Soil Mechanics and Foundation Engi-
neering, Budapest, 1968, pp. 483–497.
Poulos, H. G., and E. H. Davis, Pile Foundation Analysis and Design, Wiley, New York, 1980.
Prakash, S., and H. Shartna, Pile Foundations in Engineering Practice, Wiley, New York, 1990.
Semple, R. M., and W. J. Rigden, “Shaft Capacity of Driven Pile in Clay,” in Analysis and Design of Pile Foun-
dations, J. R. Meyer (Ed.), American Society of Civil Engineers, New York, 1984, pp. 59–79.
Terzaghi, K., and R. B. Peck, Soil Mechanics in Engineering Practice, 2d ed., Wiley, New York, 1967.
Whitaker, T., The Design of Piled Foundation, 2d ed., Pergamon, New York, 1976.
Winterkorn, H. E., and H. Y. Fang, (Eds.), Foundation Engineering Handbook, Van Nostrand Reinhold, Prince-
ton, N.J., 1975.
P • A • R • T • 5
RESIDENTIAL AND
LIGHTLY LOADED
FOUNDATIONS:
DESIGN PARAMETERS
AND PROCEDURES
SECTION 5
RESIDENTIAL AND LIGHTLY
LOADED FOUNDATIONS
ROBERT B. ANDERSON
One of the most common forms of residential foundations is the slab-on-ground. This encompasses
slabs both at the surface, which are common in most warmer climates, and below-surface slabs,
which form basements. The concept is essentially the same from a design standpoint. In referring to
slab-on-ground construction, the name says it all. The slab is supported on the ground. This means
that a major focus of the design should be on the ground conditions and proper preparation of the
ground for receiving a slab.
In most instances, the reinforcing associated with slab-on-ground is fairly minimal as compared
to elevated slabs. This should highlight the importance of the supporting soil conditions and their af-
fect on any slab-on-ground design. Paramount importance should therefore be placed on the identi-
fication of soil conditions prior to the undertaking of any foundation design, regardless of the size
of the project. As a design professional, it is necessary to have proper identification of soil condi-
tions either from personal experience, local code requirements, county soil surveys, or preferably a
site-specific soils investigation. Failure to secure such information and citing its source on the de-
sign drawings is essential.
The choice of slab-on-ground construction is a function of architectural requirements and soil
conditions. If the structure is to be elevated with a crawl space, the foundation will more than likely
be pier supported with either spread footings, continuous strip footings, or a deep foundation. If soil
conditions are poor either due to compressible clays or other deleterious conditions, structurally
supported slabs may be in order.
Other options, depending on the nature of problem soils, are soil removal, soil improvement, or a
stiffer and stronger slab-on-ground.
Essentially, residential foundations can be categorized as:
1. Supported on stable granular soils
2. Supported on plastic or compressible clay
3. Structurally supported
Each of these will be described. A fourth category, pier supported residences, will also be treated.
5.3
5.4 RESIDENTIAL AND LIGHTLY LOADED FOUNDATIONS: DESIGN PARAMETERS AND PROCEDURES
For minimum reinforcement of a conventional nature, ACI 360 at the time of this writing recom-
mends a value of 0.1% of the cross-sectional area of concrete. For a 4⬙ thick slab, this results in
0.048 in2 per foot or 6 × 6 W2.5/W2.5. A more common selection would be 6 × 6 W2.9/W2.9,
which is more popularly designated as 6 × 6 6/6 WWF.
The welded wire reinforcement is preferred in sheets to rolls in order to insure its proper place-
ment in the slab, which is to be no lower than mid-height, but preferably 1½⬙ from the top.
Loads in excess of 500 psf and point loads should be addressed with supplemental reinforcement
or slab thickness to accommodate their function. Static analysis based on the bearing capacity of the
soil may be utilized.
50⬘
40⬘
FIGURE 5.1.
5.6 RESIDENTIAL AND LIGHTLY LOADED FOUNDATIONS: DESIGN PARAMETERS AND PROCEDURES
A
4⬙ slab
W 6 × 6 W2.9/W2.9 WWF
8⬙ 4⬙
13⬙ min.
24⬙
2 # 4 Bars T & B
3⬙ Clr.
FIGURE 5.2.
4⬙
varies
# 5 Bars e 4⬘ O.C.
in filled cell
FIGURE 5.3.
5.8 RESIDENTIAL AND LIGHTLY LOADED FOUNDATIONS: DESIGN PARAMETERS AND PROCEDURES
PERIMETER PERIMETER
LOAD LOAD
⌬ ym
edge moisture
variation distance
em
SLAB LENGTH
CENTER LIFT
P P
UNIFORM LOAD ym
⌬
em
EDGE LIFT
FIGURE 5.4.
procedure. Slabs must be either sufficiently thick or have adequate stiffening beams to control cen-
ter lift and edge lift movement.
When soil conditions are such that a ground-supported slab is not feasible, it may be necessary to
structurally support the slab. This condition could arise if the soils is too weak to support the load.
Highly compressible clays would pose such a difficulty. Another reason to use structurally sup-
ported slabs may be extremely high volume change clays. In such instancess, slabs may have to be
supported on drilled shafts with voids on the underside to accommodate volume change.
If a concrete slab is used under either of these circumstances, the slab must be designed in accor-
dance with ACI 318. This document addresses elevated slabs. By being structurally supported on ei-
ther piling or drilled shafts, such residential slabs fall under this code requirement. Failure to com-
pletely meet the steel requirements for slabs and beams in ACI 318 for structurally supported slabs
is more than likely a concern with of most local code requirements within the United States. The de-
signer should confirm that the minimum requirements of Chapter 7.12 of ACI 318 are met regard-
less of moment and shear requirements. There is a precedent for deleting minimum bonded steel if
ultimate moment fails to produce stresses above 7.5兹f苶. c
⬘
In many areas throughout the country, pier supported construction is both commonplace and desir-
able. It offers the homeowner a greater ease of access for plumbing and electrical modifications and
repairs. The crawl space also maybe used as a heating and air conditioning plenum with some addi-
tional work.
Pier supported structures require essentially two design procedures. First, a pier design must be
designed. A perimeter beam is then designed whose function is to transfer the perimeter loads to the
pier system. This may be either on spread footings, a chain wall, or on a deep foundation. Subse-
quently a floor system and beams must be designed to transfer the interior load to the piers.
Floor systems may consist of wood floor joists, steel joists, or occasionally a concrete slab.
Beams (or girders) transferring the load to piers may also be wood, steel, or concrete.
Care should be taken to ascertain that a pier supported floor meets governing code requirements
for clearance from the ground. In many coastal areas, the minimum clearance is a function of flood
water elevation, and refers to the lowest elevation of the lowest structural member of the floor.
There are several variations of pier-and-beam design other than those mentioned. One such de-
sign, popular in the southern United States is the “low profile” pier-and-beam foundation. Here the
crawl space is excavated to permit a low silhouette comparable to the slab foundation.
50⬘
40⬘
FIGURE 5.5.
5.10 RESIDENTIAL AND LIGHTLY LOADED FOUNDATIONS: DESIGN PARAMETERS AND PROCEDURES
Sample Problem
A single-story residence has the footprint shown in Fig. 5.5. The residence is wood frame. The soil
classification is SW Loose with a recommended bearing capacity of 1500 psf for strip footings.
There is no frost depth concern. Design a pier foundation with 24⬙ clear from ground level to under-
side of structural members. Wood construction is acceptable. The roof is wood truss design.
Step 1: Determine strip footing layout (see Fig. 5.6). Determine maximum load on piers that will
be 6⬘3⬙ on center.
1. Exterior loading.
40
Roof truss = ᎏ × (20 L.L. + 15 D.L.)
2
= 20 × 35 = 700 #/l⬘
13.33
Floor load = ᎏ (40 L.L. + 20 D.L.) = 400 #/l⬘
2
50⬘
13⬘-4⬙
13⬘-4⬙
18⬙
40⬘
18⬙
13⬘-4⬙
8 Pier spaces
e 6⬘-3⬙
FIGURE 5.6.
50⬘
13⬘-4⬙
“A”
13⬘-4⬙
40⬘
40⬘
2 × 10 #2 S.Y.P. Joists e 16⬙ O.C.
13⬘-4⬙
2 × 10⬘s
e 16⬙
Dble 2 × 10 Spandrel
Joist Hangar
Termite Shield
1 #5 Bar
Per pier. Fill C.M.U.
3⬙ Clear
3 #4 Bars
8⬙
#4 Support Bars
18⬙
5.12 RESIDENTIAL AND LIGHTLY LOADED FOUNDATIONS: DESIGN PARAMETERS AND PROCEDURES
P • A • R • T • 6
SOIL IMPROVEMENT
AND STABILIZATION
SECTION 6A
NONGROUTING TECHNIQUES
EVERT C. LAWTON
6A.1 INTRODUCTION
Increasing urbanization continues to occur throughout much of the world, and at this time this trend
appears likely to continue for at least the near future. As the population grows in any metropolitan
area, a variety of additional facilities are needed to serve these people. Many of these facilities are
in the form of structures—such as houses, apartment buildings, restaurants, and office buildings—
that occupy areas within the metropolis. The additional space required for these structures is gener-
ally obtained in three ways: (a) Existing structures are torn down to make room for new structures;
(b) new structures are built on land within the existing metropolitan boundaries that were previous-
ly “unimproved” (relative term); and (c) the boundaries of the metropolis are expanded to provide
additional land for development.
One of the primary criteria used to select a site for development is the suitability of the ground
for supporting the structure to be built. In most urban areas, the best sites were developed first, and,
as urbanization continues, when a previously undeveloped site is purchased, the engineering proper-
ties of the existing near-surface materials are often such that the structure cannot be supported by
6.3
shallow foundations. The traditional solution for these situations is to support the structures on deep
foundations—typically piles or drilled piers—where a small portion of the load is transmitted to the
poorer near-surface materials and a large portion of the load is transmitted to better bearing materi-
als deeper within the ground. However, even with the development and use of more economical
types of deep foundations such as auger-cast piles, the demand has increased for more economical
solutions to the unsuitability of near-surface soils for shallow foundations.
To meet this demand, numerous soil stabilization and improvement techniques (also commonly
called ground modification techniques) have been developed within the past 25 years or so. These
techniques involve modifying the engineering properties and behavior of the near-surface soils at a
site so that shallow foundations can be used where they previously could not or in some instances so
that more economical shallow foundations can be used. The state of the art in this field is currently
changing so fast that it is difficult, if not impossible, for any one person to keep up with it. It is like-
ly that significant new technologies or modifications to existing technologies will have occurred be-
tween the time of writing and the time of publication of this handbook. Therefore, it is incumbent
upon the reader to review the literature frequently to keep up with developments and changes in
ground modification techniques.
Many of the techniques described in this section have proprietary restrictions to their use. In
many instances, the restrictions are not in the use of the method itself but in other areas such as in
the manufacture of a material or product used in the technique or in equipment used to perform the
modifications to the soil or to install a particular product. Because patents associated with ground
improvement techniques are continuously expiring and new patents are being obtained, it would be
onerous and unfruitful to attempt to describe all these restrictions. Few patents are worldwide, and
certain restrictions that apply in one country may not apply in the country where the project is being
undertaken. Therefore, anyone who wishes to use or recommend the use of a particular soil im-
provement technique for a project should first perform a thorough examination of all potential pro-
prietary restrictions associated with that technique.
Although many techniques are currently available, and more are likely to become available, not
all techniques are appropriate for every project. The primary responsibilities of the foundation engi-
neer, therefore, are to (a) determine which techniques can be used to safely support the structure; (b)
determine which of the suitable methods is most economical for the project; (c) design or supervise
the design of the details for the technique that best meets criteria (a) and (b); and (d) ensure that the
actual modifications produce the desired result. In some instances, especially where proprietary re-
strictions are involved, the company or individuals who developed a particular method may require
that they perform the design themselves, so that the project foundation engineer’ s responsibility is
to ensure that the design prepared by the company meets criteria (a) and (b) and that the final prod-
uct achieves the desired objectives stated in the specifications.
In keeping with the goals of this handbook, soil improvement and stabilization techniques that
are applicable to buildings are discussed in this chapter. The chapter is divided into two main sec-
tions—nongrouting and grouting techniques. These two sections are organized according to type of
technique. In building applications, the most important static properties for bearing soils are
strength, compressibility, drainage characteristics (permeability), and potential for wetting- and dry-
ing-induced volume changes. In seismically active regions, liquefaction potential of saturated silty
sands and sands is extremely important. The discussions in this chapter are primarily aimed at show-
ing how each technique can be used to improve one or more of these properties.
6A.2 OVEREXCAVATION/REPLACEMENT
The technique of overexcavation/replacement is one of the oldest, most intuitive, and simplest meth-
ods for modifying bearing materials to increase support for shallow foundations. The method con-
sists of excavating poor or inadequate bearing material and replacing it with a stiffer and stronger
material (see Fig. 6A.1). As long as the in-place replacement material is stiffer and stronger than the
excavated bearing soil, the settlement that the foundation undergoes when loaded is reduced and the
factor of safety against ultimate bearing capacity failure is increased. The greater the stiffness and
strength of the replacement material, the greater the reduction in settlement and increase in ultimate
bearing capacity.
Overexcavation/replacement is most commonly used when the bearing soils are very weak and
highly compressible. The replacement material can be the excavated material that has been modified
in some way, or it can be borrow material (obtained from another location on or off the site). The re-
placement material is usually sand, gravel, or a sand-gravel mixture, especially in situations where
the ground-water table is high or when it is desirable to have a free-draining bearing material. To ob-
tain the stiffest and strongest material possible, the replaced sand or gravel is usually compacted in
lifts during the replacement process. If good-quality sands and gravels are not readily or economi-
cally available, the excavated soils can be chemically stabilized and used as the replacement materi-
al. However, chemically stabilized soils are generally not free-draining (they have relatively low per-
meabilities), so their use as a replacement material may change the local or regional ground-water
seepage and precipitation infiltration patterns, which may be an environmental consideration in
some instances. It is also possible to use the excavated soil as the replacement material without
chemically modifying it, although this is seldom done. If the inadequate bearing soil is cohesion-
less, several techniques are available for densifying in situ soil that are more economical than re-
moving, drying or wetting, replacing, and compacting it. Cohesive soils can be excavated, dried, and
compacted at an appropriate water content to produce a material that is initially stiff and strong, but
these soils may be susceptible to wetting-induced volume changes and reductions in stiffness and
strength from wetting (see Sec. 6A.3.4).
The excavation is deeper and often wider than is needed to place the foundation, hence the term
overexcavation. Typical dimensions for an overexcavation are shown in Fig. 6A.1. The width of the
bottom of the excavation typically varies from one to three times the width of the foundation (B to
3B in Fig. 6A.1), and the depth below the bearing level is generally about ½ to 1½ times the founda-
tion width (0.5B to l.5B). If a good bearing stratum (medium dense sand, dense sand, gravel, or
bedrock) exists close to the bearing level, the excavation is usually taken to the top of the bearing
stratum or a shallow depth into it.
The replacement material is usually compacted so that the replaced zone is as stiff and strong as
possible. A variety of compaction procedures can be used. If the excavation is narrow and shallow,
hand-operated compaction equipment appropriate for confined areas is used, including rammers,
tampers, vibrating plates, and small rollers (see Sec. 6A.3.l). For deep, narrow excavations, back-
hoes or hydraulic excavators with special compaction attachments can be used. Other techniques in-
clude pounding the material with the bucket of a backhoe and dropping a weight from a crane. For
wide excavations, full-size compaction rollers are normally used.
Hamed and coworkers (1986) conducted laboratory model tests to determine the variation in qult
for a continuous foundation bearing on a granular trench (W = B) constructed within a soft clay ma-
trix. By comparing their experimental values of qult with values predicted from Eq. (6A.1) (see Fig.
6A.4), Hamed and colleagues concluded that Madhav and Vitkar’s theory overpredicts qult. In addi-
tion, they found that the minimum height of the granular trench necessary to obtain the maximum
value of qult is about 3B. Hamed and colleagues also developed their own theory for qult based on the
following assumptions:
1. Failure occurs by bulging at the bearing level along the interface between the trench and matrix
materials.
2. Undrained conditions exist at failure in the saturated clay matrix.
3. The principal planes at the failure point are horizontal and vertical in both the trench and matrix
materials.
4. The horizontal stress (h) in the trench material is the minor principal stress (3); h in the ma-
trix material is the major principal stress (1). These two values of h are equal.
From these assumptions, the following equation for qult was derived:
1
冢
qult = (2D + 2su2) tan2 45° +
2 冣 (6A.2)
A comparison of the maximum experimental values of qult with values calculated from Eq. (6A.2)
(Fig. 6A.4) suggests that this theory provides a reasonable (but probably somewhat conservative)
estimate of qult for W = B and H/B 3.
(a)
(b)
(c)
FIGURE 6A.2 Potential bearing shear failure mechanisms for foundation supported by overexcavated and re-
placed zone: (a) general shear failure through replaced zone and in situ soil; (b) punching failure through replaced
zone; (c) punching failure of replaced zone through in situ soil.
°
1 = 50
Nct
W/B
50°
1=
Nct
W/B
(a)
If the in situ soil is a moderate or stiff clay or a granular soil, it is likely that failure would occur
by punching through or around the perimeter of the replaced zone combined with general shear fail-
ure in the underlying in situ soil [Fig. 6A.2(b) and (c)]. The wider the replaced zone is, the more
likely that punching failure would occur through it rather than around it. If it is not apparent which
punching mechanism is more likely to occur, estimates of qult for both types can be determined and
the lesser value used for design. It is also possible that general shear failure would occur completely
within the replaced zone (qrz), but this is not likely unless the replaced zone is deep and wide. It is
0°
=5
1
W/B
(a)
prudent, however, to calculate qrzin all cases to ensure that the computed values of qult for the two
punching cases are less than qrz.
For punching through the replaced zone [Fig. 6A.2(b)], the following equation based on Meyer-
hof and coworkers (Meyerhof and Hanna, 1978; Valsangkar and Meyerhof 1979) and Bowles (1988)
can be used to estimate qult:
where qb = ultimate bearing capacity of the in situ soil beneath the replaced zone based on the di-
mensions of the foundation
p = perimeter length of the punched zone = 2(B + L) for a rectangular foundation or d0 for
a circular foundation (where d0 diameter)
Ph = lateral earth pressure thrust (force per unit horizontal length) acting along the perimeter
冕 K dH
H
surface of the punched zone at failure = s v
0
Ks = lateral earth pressure coefficient along the perimeter surface of the punched zone at
failure
Wpz = weight of the material in the punched zone
Af = area of the foundation = BL for rectangular and 0.25d02 for circular
qrz = ultimate bearing capacity for general shear failure within the replaced zone
0°
=5
1
1 /2 = 1
Nt
W/B
(c)
If the ground-water table is below the lowest point on the potential failure surface, the following
equations apply:
where Nc2, Nq2, N2 are bearing capacity factors (see Sec. 2B) for general shear failure in the in situ
soil beneath the punched zone based on 2 and Sc2, Sq2, S2 are shape factors and Dc2, Dq2, D2 are
depth factors (see Sec. 2B) based on the dimensions of the foundation and an embedded depth of (D
+ H).
The use of 2 for the Nq2 term in Eq. (6A.3b) is conservative if W is greater than B, because a
portion of the surcharge soil for the general failure surface beneath the punched zone consists of the
replacement material (1), which in most cases is denser than the in situ soil (1 > 2). The wider the
replaced zone, the more conservative is the use of 2 in the Nq2 term. If desired, an equivalent unit
weight can be calculated that accounts for the relative portions of the replacement material and in
situ soil that are in the surcharge zone, but this refinement is probably not necessary in most in-
stances.
4000
Eq. 5A.1
Eq. 5A.2
W=B
SAND
1 = 43°
2000 c1 = 0
CLAY
2 = 0°
Su2 = 210 lb/ft2 (10.1 kPa)
1000
0 1 2 3 4
H/B
(a)
3400
Eq. 5A.1
3200
Ultimate bearing capacity, qult (lb/ft3)
1800
W=B
1600 SAND
1 = 40°
c1 = 0
1400 CLAY
2 = 0°
where Nc1, Nq1, N1 are bearing capacity factors for general shear failure within the replaced zone
based on 1 and Sc1, Sq1, S1 are shape factors and Dc1, Dq1, D1 are depth factors based on the di-
mensions of the foundation and an embedded depth of D. In addition,
If Ks is assumed to be constant at all depths along the perimeter surface of the punched zone, the
following equation applies for Ph:
If the ground-water table is within the potential failure zone, its influence on the effective stresses
and unit weights (and hence qb, qrz, Wpz, and Ph) must be considered, which may alter Eqs. (6A.3b),
(6A.3c), (6A.3d), and (6A.3e).
Selection of a value for Ks is not necessarily simple. Ks probably varies along the depth of the
punched zone, so if one value is selected, it constitutes an average or equivalent value. Meyerhof
and Hanna (1978) provided values of Ks as a function of 1 and q2/q1 for the case of a continuous
foundation bearing on a strong layer of infinite horizontal extent overlying a weak layer (Fig. 6A.5);
q1 and q2 are the ultimate bearing capacities for a continuous foundation of width B under a vertical
centric load on the surfaces of homogeneous thick deposits of the strong and weak soils and can be
calculated from the following equations:
Thus, the term q2/q1 represents the relative strengths of the weaker and stronger materials, with
q2/q1 = 1 representing soils of the same strength and q2/q1 = 0 corresponding to a strong soil that is
infinitely stronger than the weak soil.
Values for Ks can be selected from Fig. 6A.5 but should be used with caution, since these values
do not strictly apply to either finite length foundations or a replaced zone of finite width. The read-
er should also note that Ks does not equal Rankine’s Kp = tan2(45° + 1/2) for two reasons: (a) Shear
stresses develop along the vertical punched perimeter, and therefore h and v cannot be principal
stresses as was assumed by Rankine; and (b) values of v along the punched perimeter are likely to
be higher than calculated from the weights of the overburden material owing to the application of
the foundation load and the shearing action along the punched perimeter which therefore increases
h. Item (a) tends to reduce the value of Ks, whereas item (b) tends to raise it. Hence, Ks may be ei-
ther greater or lesser than Kp when Kp is based on v calculated from the weights of the overburden
materials [as in Eq. (6A.3e)]; for example, the values of Ks for 1 = 30° in Fig. 6A.5 range from
about 1.0 for q2/q1 = 0 to about 5.6 for q2/q1 = 1, while Kp = 3.0. If a conservative value is desired,
Ks can be assumed equal to the at-rest coefficient for normally consolidated soils (K0–nc):
It is unlikely that Ks would ever be less than K0–nc. For a design situation, a better estimate of Ks can
be obtained from Fig. 6A.5 than from Eq. (6A.5) so long as a reasonable factor of safety is applied
to qult.
Approx. Bearing
Capacity Ratio
If the replaced zone punches through the matrix soil [Fig. 6A.2(c)], punching resistance will de-
velop within the in situ soil adjacent to the vertical perimeter surface of the replaced zone. The fol-
lowing equation applies to this case:
where qb = ultimate bearing capacity of the in situ soil beneath the replaced zone based on the di-
mensions of the replaced zone
p = perimeter length of the replaced zone = 2(W + Lrz) for a rectangular replaced zone
(where Lrz is the length of the replaced zone) and drz for a circular replaced zone
(where drz is the diameter of the replaced zone)
Ph = lateral earth pressure thrust (force per unit length) acting along the perimeter surface of
冕 K dH
H
the replaced zone at failure = s v
0
Ks = lateral earth pressure coefficient along the perimeter surface of the replaced zone at fail-
ure
Wrz = weight of the material in the replaced zone
Arz= area of the replaced zone = WLrz for a rectangular zone and 0.25d rz2 for a circular zone
qrz = ultimate bearing capacity for general shear failure within the replaced zone [from Eq.
(6A.3c)]
If the ground-water table is below the lowest point on the potential failure surface, the following
equations apply:
where Nc2, Nq2, N2 are bearing capacity factors for general shear failure in the in situ soil beneath
the replaced zone based on 2 and Sc2, Sq2, S2 are shape factors and Dc2, Dq2, D2 are depth factors
based on the dimensions of the replaced zone and an embedded depth of (D + H). In addition,
If Ks is assumed to be constant at all depths along the perimeter surface of the replaced zone, the
following equation applies for Ph:
Values for Ks can be obtained from Fig. 6A.5 for q1 = q2 (since passive resistance develops within
the in situ soil) or by assuming Ks = K0–nc and using the following equation:
The method employed to obtain the friction angles used in Eqs. (6A.3) through (6A.7) should
model the type of failure assumed in each equation. Values of 1 in Eq. (6A.3a) and 2 in Eq.
(6A.6a) obtained from direct shear tests would be appropriate. Values of 1 or 2 used to calculate
factors in the other equations should be axisymmetric (triaxial) values if the foundation or replaced
zone is square or circular or plane-strain if rectangular and L/B or Lrz/W is greater than about 5.
Most values for found in tables based on relative density or Standard Penetration Test (SPT) blow-
counts are correlated to triaxial values. Conservative values for plane-strain friction angle (ps) can
be estimated from triaxial values (tx) using the following equations (Lade and Lee, 1976):
Values of from direct shear tests are usually about 1° or 2° greater than tx for the same range
of confining stresses.
6A.2.2 Settlement
When properly designed and implemented, overexcavation and replacement results in reduced set-
tlement owing to one or both of the following factors: (a) The replaced zone is stiffer so it settles
less than the replaced in situ soil would have, and (b) the vertical stresses induced in the in situ soil
beneath the replaced zone may be less than without the replaced zone, so the settlement of this un-
derlying soil may also be less. As will be discussed subsequently, the vertical stresses induced in the
underlying in situ soil may be greater with a replaced zone than without it, so care must be exercised
when using overexcavation/replacement where saturated fine-grained soils are within the zone of
influence for settlement.
Several solutions are available in the literature to calculate settlement for a uniform, circular load
on the surface of two- and three-layer elastic systems (e.g. Burmister, 1945; Burmister, 1962; Thenn
de Barros, 1966; Ueshita and Meyerhof, 1967). The solutions for two-layer systems take the follow-
ing general form:
q0d0
Si = Is (6A.9)
E2
1.0
SETTLEMENT INFLUENCE FACTOR, Is
0.8 E1/E2
0.6 q d0
Si = 0 I
E2 s
0.4
0.2
0.1
0.08
0.06
0.04
0.02
0 0.25 0.5 0.75 1.0 1.25 1.5 1.75 2.0 2.25
H/d0
No solutions are available in the literature to estimate settlement for a replaced zone of finite
width or for infinitely wide layered soils when the foundation is either embedded or rectangular. So-
lutions are available for calculating immediate settlement for semi-infinite, homogeneous soils that
consider the effect of depth of embedment for both circular and rectangular foundations [Nishida
(1966) for circular and E. Fox (1948) for rectangular]. Settlement of a circular foundation bearing
on the surface of a two-layer system underlain by a rough, rigid base can be estimated from the in-
fluence chart or tables given in Uzan and coworkers (1980). An extensive collection of elastic solu-
tions for stresses and displacements of geologic materials can be found in Poulos and Davis (1974).
The induced vertical stresses (z) in a two-layer elastic system subjected to a uniform, circular
stress on the surface of the upper layer are shown in Fig. 6A.7 for v1 = v2 = 0.5 and the following two
100
Boussinesq
E1/E2 = 1
Induced vertical stress along
axis at Interface, z/q0 (%)
2
80 5
10
20
60
50
0
10
40
20
0
0 2 4 6 8 10
Diameter of loaded area to height of upper layer, d0/H
(a)
Induced vertical stress along interface, z/q0 (%)
FIGURE 6A.7 Induced stresses along the interface of a two-layer elastic sys-
tem subjected to a circular, uniform load on the surface (v1 = v2 = 0.5): (a) along
axis for varying d0/H and E1/E2 (from Burmister, 1958); (b) as a function of r/r0
and E1/E2 for H = r0 (data from L. Fox, 1948).
distributions: (a) Along the axis at the interface between the two layers as a function of d0/H and
E1/E2, and (b) horizontal distribution along the interface for H = r0 and varying E1/E2. Figure 6A.7
shows that increasing either the height or the stiffness of the upper layer distributes the load over a
larger area and reduces the maximum z (along the axis of the loaded area). To obtain an estimate of
the approximate slope of the vertical stress distribution [ (vertical):1(horizontal)] as a function of
E1/E2, the curves in Fig. 6A.7 were integrated numerically by the author to determine the radial dis-
tance within which 95% of the applied load is distributed, with the results shown in Fig. 6A.8. This
technique is similar in concept to the 2:1 or 60° stress distribution methods. Thus, an estimate of the
minimum dimensions of the replaced zone needed to obtain the full reduction in settlement can be de-
termined with the aid of Fig. 6A.8 and the following equations. For a rectangular foundation use
2H
WB+ (6A.10a.l)
2H
Lrz L + (6A.10a2)
2H
drz d0 + (6A.10b)
In many cases where overexcavation/replacement is used, the replaced zone is not wide enough
to develop the full reduction in settlement. As an example, consider the case of a circular foundation
bearing on a cylindrical replaced zone with H = d0, and E1/E2 = 20. From Fig. 6A.8:
⬵ 0.42
Vertical stress distribution slope,
FIGURE 6A.8 Vertical stress distribution slope for a two-layer elastic system.
drz is typically in the range of d0 to 3d0, which is less than the minimum diameter of about 5.8d0 re-
quired for full reduction in settlement. Estimating Si from Fig. 6A.6 and Eq. (6A.9) for this case
would therefore tend to underestimate the settlement.
To determine the influences of depth of embedment and width, height, and stiffness of the re-
placed zone on Si, a parametric finite element study was performed by the author for a flexible, uni-
form, circular stress applied to the surface of a cylindrical replaced zone (v1 = 0.2) within an other-
wise homogeneous, isotropic, elastic soil mass (v2 = 0.4). In this investigation, the following values
of parameters were used:
E1
= 5, 10, 20, 50, and 100
E2
D
= 0,0.5, 1.0, and 1.5
d0
H
= 0.5, 1.0, and 1.5
d0
drz
= 0.25, 0.5, 0.75, 1, 2, 3, 4, 6, 8, and 10
d0
The results are presented in Table 6A.1 in the form of settlement influence factors (Is), which can
be used in Eq. (6A.9) to estimate Si for an embedded circular or square foundation bearing on a fi-
nite-width replaced zone within a relatively homogeneous in situ soil. Values of Is are given for set-
tlement at the center of the loaded area and the mean settlement over the entire loaded area. The val-
ues of mean Is represent a better estimate for real foundations, which are neither perfectly flexible
nor perfectly rigid. The values of Is at the center of the loaded area for drz/d0 = 10 in Table 6A.1
match the corresponding theoretical values for an infinitely wide upper layer obtained from Fig.
6A.6. In addition, the values of central Is for a homogeneous soil (E1/E2 = 1) are within 2% of the
theoretical values obtained from Nishida’s (1966) equations for a uniform, circular stress embedded
within a homogeneous half-space. These comparisons indicate that the finite element results are
reasonable.
The values of v1 = 0.2 and v2 = 0.4 used in the parametric study were selected as reasonable esti-
mates for most overexcavation/replacement cases. For other values of v~ and v2, adjustments may
be needed to the values shown in Table 6A.1. A limited investigation has indicated that v2 has a sig-
nificant influence on S but that v1 has very little effect. This can be illustrated by the following finite
element results for E1/E2 = 20, D/d0 = 1, H/d0 = 1, and drz/d0 = 2:
v1 v2 Is center Is mean
0.2 0.4 0.24 0.23
0.3 0.4 0.23 0.23
0.4 0.4 0.23 0.23
0.2 0.3 0.29 0.28
0.3 0.3 0.28 0.28
0.4 0.3 0.28 0.28
v1 v2 Is center Is mean
0.2 0.2 0.31 0.31
0.3 0.2 0.31 0.31
0.4 0.2 0.31 0.30
Therefore, values of Is from the above table can be used for v2 = 0.4 and any reasonable value of v1.
Preliminary results suggest that for v2
0.4, a rough estimate for Is can be obtained from the fol-
lowing equation:
1 – v2
Is(v = · Is(v =0.4) (6A.11)
2
0.4) 1 – 0.4 2
For homogeneous soils, Is is proportional to (1 – v2), so the immediate settlement for overexcavated
and replaced soils appears to be affected more by the Poisson’s ratio of the matrix soil than are ho-
mogeneous soils.
Is also depends on the shape of the loaded area. Reasonable values of Is for square foundations
and rectangular foundations with IJB less than about 1.5 can be obtained by converting to an equiv-
alent circle with the same area. However, this method is not applicable to higher L/B ratios. To illus-
trate the effect that shape of the loaded area has on Is, results from plane-strain finite element analy-
ses (strip loading on an infinitely long replaced zone) are compared with axisymmetric results for
the case of v1 = 0.2, v2 = 0.4, E1/E2 = 20, D/d0= D/B = l, and H/d0 = H/B = 1 as follows:
Therefore, for comparable conditions, a long rectangular foundation will settle substantially less
than a circular foundation with the same width (d0 = B). No additional information is currently
available for estimating Si for rectangular foundations of finite length bearing on replaced zones of
finite extent, so engineering judgment is required for these cases. A very conservative estimate for Is
could be obtained by using Table 6A.1 with D/d0 = D/B, D/d0 = H/B, and drz/d0 = W/B. One could
also perform plane-strain finite element analyses for comparable conditions to obtain a lower-bound
value for Si, with Si from the axisymmetric case as an upper-bound value, and use engineering judg-
ment to estimate Si for the actual L/B ratio. A better method would be to perform a three-dimension-
al finite element analysis for the actual conditions; unfortunately, few engineers have ready access
to a three-dimensional finite element code suited to this type of problem.
If the in situ bearing soils within the depth of influence for settlement are highly stratified with
TABLE 6A.1 Settlement Influence Factors for a Flexible, Uniform, Circular Stress Applied to the Surface of a
Cylindrical Replaced Zone within an Otherwise Homogeneous, Isotropic, Elastic Half-Space (v1 = 0.2, v2 = 0.4)
E1/E2 D/d0 H/d0 drz/d0 Is center Is mean
1 0 0 0 0.84 0.71 q d0
1 0.5 0 0 0.65 0.59 Si = 0I
E2 s
1 1 0 0 0.54 0.50
1 1.5 0 0 0.50 0.46
E1/E2 D/d0 H/d0 drz/d0 Is center Is mean
5 0 0.5 0.25 0.71 0.69
5 0 0.5 0.5 0.65 0.65 5 0.5 1 0.25 0.55 0.55
5 0 0.5 0.75 0.61 0.59 5 0.5 1 0.5 0.51 0.50
5 0 0.5 1 0.57 0.54 5 0.5 1 0.75 0.46 0.45
5 0 0.5 1.5 0.53 0.49 5 0.5 1 1 0.43 0.41
5 0 0.5 2 0.51 0.47 5 0.5 1 1.5 0.38 0.36
5 0 0.5 3 0.50 0.46 5 0.5 1 2 0.35 0.33
5 0 0.5 4 0.50 0.46 5 0.5 1 3 0.33 0.31
5 0 0.5 6 0.50 0.46 5 0.5 1 4 0.32 0.30
5 0 0.5 8 0.50 0.46 5 0.5 1 6 0.32 0.30
5 0 0.5 10 0.50 0.46 5 0.5 1 8 0.32 0.30
5 0.5 1 10 0.32 0.30
5 0 1 0.25 0.67 0.67
5 0 1 0.5 0.60 0.60 5 0.5 1.5 0.25 0.55 0.55
5 0 1 0.75 0.54 0.53 5 0.5 1.5 0.5 0.49 0.49
5 0 1 1 0.49 0.47 5 0.5 1.5 0.75 0.44 0.44
5 0 1 1.5 0.43 0.41 5 0.5 1.5 1 0.41 0.39
5 0 1 2 0.39 0.37 5 0.5 1.5 1.5 0.35 0.34
5 0 1 3 0.37 0.35 5 0.5 1.5 2 0.33 0.31
5 0 1 4 0.37 0.34 5 0.5 1.5 3 0.30 0.28
5 0 1 6 0.36 0.34 5 0.5 1.5 4 0.29 0.27
5 0 1 8 0.36 0.34 5 0.5 1.5 6 0.28 0.26
5 0 1 10 0.36 0.33 5 0.5 1.5 8 0.28 0.26
5 0.5 1.5 10 0.28 0.26
5 0 1.5 0.25 0.66 0.66
5 0 1.5 0.5 0.57 0.58 5 1 0.5 0.25 0.49 0.48
5 0 1.5 0.75 0.51 0.50 5 1 0.5 0.5 0.46 0.46
5 0 1.5 1 0.46 0.44 5 1 0.5 0.75 0.45 0.43
5 0 1.5 1.5 0.40 0.38 5 1 0.5 1 0.42 0.40
5 0 1.5 2 0.36 0.34 5 1 0.5 1.5 0.40 0.37
5 0 1.5 3 0.33 0.31 5 1 0.5 2 0.39 0.36
5 0 1.5 4 0.32 0.30 5 1 0.5 3 0.38 0.35
5 0 1.5 6 0.31 0.29 5 1 0.5 4 0.38 0.35
5 0 1.5 8 0.31 0.29 5 1 0.5 6 0.38 0.35
5 0 1.5 10 0.31 0.28 5 1 0.5 8 0.38 0.35
5 1 0.5 10 0.38 0.35
5 0.5 0.5 0.25 0.57 0.56
5 0.5 0.5 0.5 0.54 0.53 5 1 1 0.25 0.47 0.47
5 0.5 0.5 0.75 0.51 0.49 5 1 1 0.5 0.44 0.44
5 0.5 0.5 1 0.48 0.46 5 1 1 0.75 0.41 0.40
5 0.5 0.5 1.5 0.44 0.42 5 1 1 1 0.38 0.37
5 0.5 0.5 2 0.43 0.40 5 1 1 1.5 0.35 0.33
5 0.5 0.5 3 0.42 0.39 5 1 1 2 0.32 0.31
5 0.5 0.5 4 0.42 0.39 5 1 1 3 0.31 0.29
5 0.5 0.5 6 0.42 0.39 5 1 1 4 0.30 0.28
5 0.5 0.5 8 0.42 0.39 5 1 1 6 0.30 0.28
5 0.5 0.5 10 0.42 0.39 5 1 1 8 0.30 0.28
5 1 1 10 0.29 0.28
6.20
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NONGROUTING TECHNIQUES
6.21
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NONGROUTING TECHNIQUES
100 0.5 1 0.25 0.43 0.47 100 1.5 0.5 0.25 0.41 0.43
100 0.5 1 0.5 0.40 0.42 100 1.5 0.5 0.5 0.39 0.41
100 0.5 1 0.75 0.37 0.37 100 1.5 0.5 0.75 0.37 0.37
100 0.5 1 1 0.33 0.32 100 1.5 0.5 1 0.33 0.32
100 0.5 1 1.5 0.26 0.26 100 1.5 0.5 1.5 0.26 0.26
100 0.5 1 2 0.22 0.22 100 1.5 0.5 2 0.23 0.22
100 0.5 1 3 0.17 0.17 100 1.5 0.5 3 0.20 0.20
100 0.5 1 4 0.15 0.15 100 1.5 0.5 4 0.19 0.19
100 0.5 1 6 0.13 0.13 100 1.5 0.5 6 0.19 0.18
100 0.5 1 8 0.13 0.12 100 1.5 0.5 8 0.18 0.18
100 0.5 1 10 0.12 0.12 100 1.5 0.5 10 0.18 0.17
(continued)
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NONGROUTING TECHNIQUES
widely varying stiffnesses, or if there is one or more layers of saturated clay within the zone of in-
fluence, more involved techniques are needed. The increased stiffness of a replaced zone that is suf-
ficiently wide to develop the full reduction in settlement [Eq. (6A.10)] can be readily incorporated
into most methods for calculating immediate settlement (e.g., Bowles, 1987; Schmertmann, 1970
and Schmertmann et al., 1978; Burland and Burbidge, 1985; Meyerhof, 1956, 1965). If either the
Bowles or Schmertmann method is used, a value of equivalent stress-strain modulus (E) for the re-
placed soil is needed and can be estimated in a variety of ways (see Sec. 2B.4). If a method based on
SPT blowcounts (N) is used (Burland and Burbidge or Meyerhof), SPT tests can be conducted with-
in the replaced zone to obtain N values for estimating Si.
For a replacement zone of finite width within highly stratified matrix soils, Eq. (6A.9) and Table
6A.1 can be used to estimate Si if an average or equivalent value for E2 is calculated for the settle-
ment influence zone. A weighted average modulus based on the thicknesses of the layers may be ap-
propriate and can be calculated from the following equation (Bowles, 1987):
i=n
冱 Hi · Ei
E2–av =
i=1
i=n (6A.12)
冱Hi
i=1
If certain strata are deemed to be more critical than others, additional weighting factors can be ap-
plied. For example, if a stratum is considered to be twice as critical as the other strata, its height can
be multiplied by two, with the weighted height used in both the numerator and denominator of Eq.
(6A.12).
When a saturated clay layer is within the depth of influence for settlement, Si for a wide replaced
zone can be calculated using the undrained modulus for the clay and any appropriate method based
on elastic theory. An estimate of z throughout the height of the clay layer is needed to estimate
primary consolidation settlement (Sc). Many engineers use Boussinesq-type analyses based on a
uniform stress applied to the surface of a homogeneous half-space to estimate z in the clay layer;
however, if the replaced zone is much stiffer than the undrained clay, or if the foundation bears be-
low the ground surface, Boussinesq-type analyses are overly conservative and should not be used.
Thus, it is better to use a method that considers the effects of the stiffer upper layer and the depth of
embedment. A simple method for a wide replaced zone is to determine an equivalent uniform stress
induced at the top of the lower zone (qLZ) and dimensions of the loaded area (BLZ and LLZ or dLZ) us-
ing the following equations:
2H
BLZ = B + for a rectangular foundation (6A.13a.1)
2H
LLZ = L + for a rectangular foundation (6A.13a.2)
2H
dLZ = d0 + for a circular foundation (6A.13b)
BL
qLZ = q · for a rectangular foundation (6A.14a)
BLZLLZ
d 02
qLZ = q · 2
for a circular foundation (6A.14b)
d LZ
Methods for estimating z for foundations embedded within homogeneous, semi-infinite soils
[Nishida (1966) for circular; Skopek (1961) for rectangular] can be used with Eqs. (6A.13) and
(6A.14) to estimate z beneath the replaced zone.
An alternate method for a wide replaced zone is to estimate z using the average bearing stress
applied to surface of the replaced zone and solutions for layered elastic systems. All available meth-
ods for layered systems are for a circular load on the ground surface, so the effect of embedment is
ignored, and square foundations must be converted to equivalent circles. If the replaced zone bears
directly on a saturated clay layer and the clay layer is thick (extends to the bottom of the settlement
influence zone or deeper), a two-layer analysis is appropriate, and Table 6A.2 can be used to esti-
mate z beneath the center of the loaded area at various depths within the clay layer. If the replaced
zone is underlain by a thin clay layer, or if the clay layer is the second layer beneath the replaced
zone, a three-layer analysis is appropriate, and z can be estimated from the tables given in Jones
(1962) or the charts provided in Peattie (1962).
If the width of the replaced zone is less than the minimum required for full reduction in settle-
ment, the stresses induced within the underlying in situ soil may be either lesser or greater than for
the same foundation in a homogeneous soil. The finite element results provided in Fig. 6A.9 illus-
trate this concept for a cylindrical replaced zone of varying diameter with E1/E2 = 20, D/d0 = 1, and
H/d0 = 1. Along a vertical profile near the axis [Fig. 6A.9(a)], the induced vertical stress near the in-
terface between the replaced zone and the underlying in situ soil decreases as the diameter of the re-
placed zone increases. For a replaced zone with drz/d0 1, the induced vertical stresses near the in-
terface are greater than for the homogeneous case (drz/d0 = 0), and the induced stresses are lesser for
drz/d0 1.5 than for the homogeneous case. At greater depths, the trends are different. The induced
vertical stresses do not change much for drz/d0 6; this result is consistent with the approximate
value of drz/d0 = 5.8 calculated previously for minimum diameter required for full reduction in set-
tlement when H/d0 = 1 and E1/E2 = 20.
The induced vertical stresses along a horizontal profile located a short distance below the bot-
tom of the replaced zone are shown in Fig. 6A.9(b). For any replaced zone with drz/d0 2, z/q0
increases from the axis to the edge of the footprint for the replaced zone and then decreases with
distance from the footprint. For drz/d0 3, z/q0 decreases gradually with distance from the axis.
The induced vertical stresses for a homogeneous soil fall within the range for replaced zones with
0.25 drz/d0 10 at all distances from the axis. To obtain an estimate of the relative magnitudes of
settlement that would occur in the soil underlying the replaced zone, an estimate of the force trans-
mitted to the underlying soil within the footprint of the loaded area (Qtr) was obtained for each
drz/d0 by numerically integrating the curves for z/q0 in Fig. 6A.9 from r/r0 = 0 to r/r0 = 1. Values
of Qtr are shown as a percentage of the applied load in the table below, along with Qtr for each drz/d0
divided by Qtr for a homogeneous soil:
drz Qtr
Qtr(%)
d0 Qtr(drz/d0=0)
0 10.9 1.00
0.25 14.5 1.34
0.50 18.3 1.68
0.75 21.1 1.94
1.00 18.4 1.69
1.50 10.3 0.95
2.00 7.5 0.69
3.00 5.8 0.53
4.00 5.3 0.49
6.00 5.1 0.47
TABLE 6A.2 z/q0 beneath the Center of a Uniform Circular Stress Applied to the Surface of
a Two-Layer System with a Perfectly Rough Interface and v1 = v2 = 0.5
z/q0 (%)
H/d0 zi/H E1/E2 = 1 E1/E2 = 10 E1/E2 = 100 E1/E2 = 1000
0.25 0 91.1 64.4 24.6 7.10
1 64.6 48.0 20.5 6.06
2 42.4 34.0 16.5 5.42
3 28.4 24.4 13.3 4.80
4 20.0 18.1 10.8 4.28
0.5 0 64.6 29.2 8.1 1.85
1 28.4 16.8 6.0 1.62
2 14.5 10.5 4.6 1.43
3 8.70 7.0 3.6 1.24
4 5.70 5.0 2.9 1.10
1 0 28.4 10.1 2.38 0.51
1 8.70 4.70 1.58 0.42
2 4.03 2.78 1.17 0.35
3 2.30 1.84 0.91 0.31
4 1.48 1.29 0.74 0.28
(a)
Induced Vertical Stress, z/q0 (%)
(b)
FIGURE 6A.9 Vertical stresses induced in underlying matrix soil by a uniform cir-
cular stress applied to the surface of an embedded replaced zone of varying diameter
within an otherwise homogeneous half-space as predicted by finite element analysis:
(a) vertical profile near axis; (b) horizontal profile near interface.
Thus, the settlement in the underlying soil would be greater for a replaced zone with drz/d0 less than
about 1.5 than for the homogeneous case, and is a maximum for drz/d0 ⬵ 0.75. Where the induced
vertical stresses in the underlying clay matrix are greater for overexcavation/replacement than with-
out it, either a net increase or decrease in settlement could occur depending on whether the increase
in primary consolidation settlement is greater or lesser than the decrease in immediate settlement.
Thus, more involved analyses such as these are warranted when overexcavation/replacement is be-
ing considered for foundations underlain by one or more layers of saturated clay. For cases where a
granular replaced zone is constructed within a saturated clay matrix, the replaced zone will act as a
drainage well, and the rate of consolidation will be increased owing to increased horizontal
drainage.
fairly common to have only SPT blowcounts from which to estimate the settlement of granular soils,
and the use of nonlinear stress-strain parameters for the finite element analyses is not justified in
these cases. Therefore, it is better to estimate a reasonable range in values of elastic stress-strain
modulus for the replacement material and each in situ soil and to perform a parametric study to esti-
mate the probable percentage reduction in settlement which would occur from overexcavation/re-
placement. To provide an estimate of the settlement that would occur with the replaced zone, the
range of values for percentage reduction in settlement can be applied to estimated values of settle-
ment for the same foundation without the replaced zone.
Example Problem 6A.1 A 1-m (3.28-ft) diameter footing will support a centric vertical load at the bearing
level of 471 kN (106 kips) and will bear at a depth of 1 m (3.28 ft) below the ground surface. The in situ soil
consists of a thick deposit of fairly homogeneous sandy micaceous silt. The overexcavation/replacement
technique will be used to improve the bearing soils. A replacement zone 1 m (3.28 ft) in height and 2 m (6.56
ft) in diameter is being considered. The replacement material will be compacted gravelly sand. Relevant
properties of the in situ and replacement soils are given below:
Estimate the ultimate bearing capacity, factor of safety against bearing capacity failure, immediate settle-
ment, and vertical stresses induced in the underlying in situ soil. Compare results with those for the same
footing without the replaced zone.
Solution: Ultimate bearing capacity without replaced zone. Use Meyerhof’s (1951, 1963) equations and
an equivalent square foundation:
For c2 =0,
2
冢 冣
Beq
Sq2 = S2 = 1 + 0.1 tan2 45° + ·
2 Leq
2
冢 冣
D
Dq2 = D2 = 1 + 0.1 tan 45° + ·
2 Beq
1
= 1 + 0.1 tan(59°) = 1.188
0.8862
2
冢 冣
Nq2 = etan2 · tan2 45° + = etan(28°) · tan2(59°) = 14.72
2
471
q0 = 2 = 600 kPa (12.5 ksf)
0.25(1)
493
Fs (bearing capacity failure) = = 0.82
600
Solution: Ultimate bearing capacity with replaced zone—punching through replaced zone qb, is calcu-
lated for Beq, Leq, and an embedded depth of 2 m. Nq2, N2, Sq2, and S2 are the same as before.
2
Dq2 = D2 = 1 + 0.1 tan(59°) · = 1.376
0.8862
Calculate the perimeter length based on a circular rather than a square punching area, because the perimeter
length for an equivalent square based on area is not the same as for the circle.
2
冢 冣冢
N 冣
q2 N2
=
q1 1 1
冢 冣冢
262.7 冣
q2 16.5 11.19
= = 0.032
q1 22
Ks ⬵ 3.2
Ph = (3.2)[(16.5)(1)(l) + 0.5(22)(l)2]
d 02 (1)2
Af = = = 0.7854 m2 (8.454 ft2)
4 4
(3.142)(88.0)tan(45°) + 0 – 17.28
qult = 997 + = 1327 kPa (27.7 ksf)
0.7854
Solution: Ultimate bearing capacity with replaced zone—punching of replaced zone through in situ
soil
1+1
= 1 + 0.1 tan(59°) · = 1.188
1.772
Ks ⬵ 4.5
Solution: Ultimate bearing capacity with replaced zone—general shear failure within replaced zone.
Because of the limited horizontal extent of the replaced zone, it is unlikely that general shear failure would
occur within this zone. However, qrz is calculated here to ensure that it is greater than either of the two values
of qult computed for the punching cases. Nq1 and N1 were calculated previously.
Comparing qrz with qult for the two punching cases, it is seen that the value of qult for punching through
the replaced zone controls. Now calculate the factor of safety against bearing capacity failure:
qult 1327
Fs = = = 2.2
q0 600
Most engineers would prefer a higher factor of safety, preferably in the range of 3 to 4. According to
Vesic (1975), a minimum factor of safety of 2.0 is acceptable for apartment and office buildings if a thor-
ough and complete soil exploration has been completed, but higher factors of safety are required for other
structures and conditions. Thus, for most situations Fs = 2.2 is unacceptable. The ultimate bearing capaci-
ty could be increased for this case by deepening the replacement zone. A second option would be to use a
stronger replacement material, which in this case would likely necessitate chemically stabilizing the re-
placement material (see Sec. 6A.7) since the replacement material currently selected is a strong granular
soil.
Solution: Settlement without replaced zone. From Table 6A.1 for E1/E2 = 1 and D/d0 = 1, mean = Is =
0.50. From Eq. (6A.9):
(600)(l)
Si = · 0.50 = 0.060 m = 60 mm (2.4 in)
5000
Solution: Settlement with replaced zone. From Fig. 6A.9 for E1/E2 = 20, ⬵ 0.42. The minimum diam-
eter required to obtain the full reduction in settlement can be estimated from Eq. (6A.10b):
(2)(1)
drz(min) = 1 + = 5.8 m (19 ft)
0.42
Since the actual drz is less than drz(min), the full reduction in settlement will not be achieved. From Table
6A.l for E1/E2 =20, D/d0 = 1, H/d0 = 1, and drz/d0 =2.0, the mean Is ⬵ 0.23. From Eq. (6A.9):
(600)(l)
Si = (0.23) = 0.028 m = 28 mm (1.1 in)
5000
The effect of the replaced zone is to reduce the estimated immediate settlement from 60 mm (2.4 in) to 28
mm (1.1 in). A maximum tolerable settlement of 25 mm (1.0 in) is frequently specified for buildings by the
structural engineer or architect, so this value of immediate settlement may not be acceptable. Since there
may be some additional long-term settlement in granular soils (see Burland and Burbidge 1985), a lower es-
timated value for Si may be preferable, perhaps in the range of 13 to 19 mm (0.5 to 0.75 in). In this situation
the settlement could be reduced by deepening or widening the replaced zone, using a stiffer replacement ma-
terial, chemically stabilizing the replacement material before placement (see Sec. 6A.7), increasing the di-
ameter of the footing, increasing the depth of embedment, or by some combination of these factors.
A design value of Si = 19 mm (0.75 in) will be used. A number of changes could be made to reduce esti-
mated Si to the design value, including the following.
If footing size and depth of embedment remain the same:
D
d0 = D = 1 m = 3.3 ft ⇒ = 1
d0
SiE2 (0.019)(5000)
Is = = 0.16
q0d0 (600)(1)
H drz
H = 1.5 m (4.9 ft), drz = 4 m (13.1 ft) ⇒ = 1.5, = 4, and Is = 0.16.
d0 d0
If the replacement material is chemically stabilized to give E1 = 250 MPa (5,220 ksf) ⇒ E1/E2 50:
H drz
H = 1 m (3.3 ft), drz = 4 m (13.1 ft) ⇒ = 1, = 4, and Is = 0.16
d0 d0
H drz
H = 1.5 m (4.9 ft), drz = 3 m (9.8 ft) ⇒ = 1.5, = 3, and Is = 0.16
d0 d0
If the diameter of the footing is increased to 2 m (6.6 ft) with the same D = 1 m (3.3 ft) ⇒ D/d0 = 0.5:
471
q0 =
= 150 kPa (3.1 ksf)
(2)2
4
SiE2 (0.019)(5000)
Is = = 0.32
q0d0 (150)(2)
For the same replacement material (E1/E2 = 20), the following dimensions of the replaced zone will work:
H drz
H = 1 m (3.3 ft), drz = 3.6 m (11.8 ft) ⇒ = 0.5, = 1.8, and Is ⬵ 0.32
d0 d0
H drz
H = 2 m (6.6 ft), drz = 2.4 m (7.9 ft) ⇒ = 1, = 1.2, and Is ⬵ 0.32
d0 d0
Solution: Stress distribution, in situ soil beneath replaced zone Although not needed to estimate settle-
ment in this example problem, the stresses along the axis of the applied load are calculated for various depths
below the interface to illustrate the procedure. The following four methods are used to calculate values of z:
1. Values of z for an infinitely wide replaced zone are calculated from Table 6A.2 for H/d0 = 1. Manual
curve fitting is used to interpolate values of z/q0 for E1/E2 = 20 at each level of zi /H.
2. Values of z for drz/d0 = 2 are obtained by interpolation from a curve of z/q0 versus zi/d0 [similar to
Fig. 6A.9(a)] drawn from results of finite element analyses.
3. Values of z for an embedded load within a homogeneous half-space are obtained from the equation
given in Nishida (1966).
4. Values of z for a surface-loaded homogeneous half-space (ignoring the embedment) are obtained from
the equation given in Foster and Ahlvin (1954).
The results are summarized in the following table:
The induced vertical stresses for an infinitely wide replaced zone are less than for the case of drz/d0 = 2 by an
average of 33%. The induced stresses for the embedded homogeneous case are greater by 96% at the inter-
face and lesser by 34% at zi/H = 4. For the homogeneous case where embedment is ignored, the values of
z are greater by 242% at the interface and less by 19% at zi/H = 4.
The density of a soil is one of the primary factors that influences its compressibility and strength. So
long as all other characteristics of the soil remain unchanged—such as state of stress, moisture con-
dition, fabric, and physical and chemical nature of the soil particles and pore fluid—the densifica-
tion of a soil will generally result in a stronger, less compressible material. However, it is generally
neither desirable nor possible to densify a soil without changing one or more of these other charac-
teristics. Therefore, the process of densifying a soil to achieve desired engineering characteristics is
more complicated than it seems because many other factors will affect the engineering properties of
the soil after densification. In addition, these other factors generally vary with time, which not only
may affect the density of the soil (resulting in settlement or heave of the soil) but also may substan-
tially alter the strength and compressibility of the soil.
Compaction is the process by which mechanical energy is applied to a soil to increase its densi-
ty. At the time of compaction, the void spaces of the soil are occupied by air, water, and various
chemicals and substances, or some combination thereof. For simplicity, it will be assumed in this
discussion that the voids are occupied by air, water, or both. The soil is said to be dry if the voids are
completely filled with air (water content, w, is 0 and degree of saturation, Sr, is 0) and saturated
(also called wet by some engineers) if entirely occupied by water (Sr is 100%). In the more general
case where both water and air occupy the voids (0 < Sr < 100%), the moisture condition of the soil is
described as partially saturated or moist. In reality soils are never dry, so the term unsaturated is
sometimes used for soils that are not completely saturated (Sr < 100%).
The total volume of the soil is decreased during densification; because the volume of the soil
solids remains essentially unchanged, the volume of the voids decreases by the same amount that
the total volume decreases. The result is that air, water, or both are expelled from the void spaces of
the soil. The soil is usually partially saturated when compaction is initiated. Because the air perme-
ability of a soil is typically much greater than the water permeability, air is expelled from the voids
of a partially saturated soil during compaction. If the soil is initially saturated or becomes saturated
or essentially saturated during the compaction process, water will be expelled.
Numerous methods and types of equipment are used to apply mechanical energy to soil during
compaction. The methods and equipment used on any particular project depend on several factors,
including cost, availability of equipment, the contractor’s experience and preference, regional prac-
tices, volume and types of soil to be compacted, and conditions under which the compaction occurs
(such as weather conditions, proximity to structures and utilities, and availability of water). In the
following sections, the discussion of compaction is organized according to the equipment and
method used to effect the densification of the soil.
The most common type of compaction, and what most engineers and contractors think of when
the term compaction is used, is near-surface or shallow compaction. In open areas where the size of
the equipment is not a consideration, near-surface compaction is generally accomplished using self-
propelled or towed compaction rollers, although rubber-tired and tracked construction vehicles,
sheep, elephants (Meehan, 1967), and human feet (Kyulule, 1983) have also been used. Hand-held
compactors, tampers, or rammers are used in confined areas such as narrow trenches and small ex-
cavations, around pipes, behind retaining and basement walls, and adjacent to buildings, bridges,
and other structures.
Near-surface compaction can be performed on unexcavated site soils or on fill materials placed
in thin layers called lifts (Fig. 6A.10). Near-surface compaction of unexcavated site soils is usual-
ly done to increase the stiffness and strength of granular soils for support of lightly loaded (resi-
dential and light commercial) shallow foundations. Two common types of fills—embankments
and fills produced from cut-and-fill operations—are illustrated in parts (b) and (c) of Fig. 6A.10.
EMBANKMENT
(b)
(c)
Embankments may be used to impound water (earth dams, levees, and so on) or to support struc-
tures such as highways, buildings, and abutments for bridges. Cut-and-fill operations are conduct-
ed in hilly areas to provide relatively flat grades primarily for highways and residential develop-
ments.
Fill materials can consist of on-site soils that have been excavated and replaced in the same lo-
cation (called overexcavation/replacement—see Sec. 6A.2) or borrow materials obtained from ei-
ther on-site or off-site borrow pits. Soils to be used in fills are frequently moisture conditioned,
pulverized, chemically modified, blended with other materials, or otherwise modified before com-
paction. The maximum depth to which soil can be densified using rollers or hand-held equipment
is about 6 ft (2 m) and usually is much less (hence the term near-surface), depending on the com-
paction equipment used and the type of soil compacted. Substantial densification generally occurs
only to a depth of about 6 to 24 in (150 to 610 mm). The degree of densification of a dune sand
with depth as a function of the number of passes of a vibratory roller is illustrated in Fig. 6A.11
(D’Appolonia et al., 1969). Because of the shallow depth to which substantial densification oc-
curs, compaction of unexcavated site soils is generally limited to situations where either the ap-
plied loads are light or the depth of influence of the applied load is shallow (the width of the
loaded area is small). As a rule of thumb, the depth of substantial densification decreases as the
cohesiveness of the soil increases. Lift thicknesses in fill operations range from about 3 to 36 in
(75 to 910 mm), with the smallest values for highly plastic (fat) clays and the largest values for
select coarse-grained soils.
Engineering properties of the soil that can be affected by compaction and that can be controlled
to some extent during the compaction process include the following:
1. Density
2. Strength
3. Compressibility
1 2 ROLLER
PASSES
2
DEPTH (ft) 5
5 12,500 lb Roller
40 30 60 70 80 90 100
RELATIVE DENSITY (%)
4. Potential for volume changes caused by changes in moisture condition (swell, collapse, shrinkage)
5. Potential for frost heave
6. Permeability
6A.3.1 Equipment
A variety of construction equipment is used in a near-surface compaction process. For borrow mate-
rials, equipment is needed to excavate the material at the borrow location, transport it to the site,
place it in lifts, and compact it. If in situ soils are to be compacted in place, only compaction equip-
ment is required. A detailed discussion of the wide variety of methods and equipment used on com-
paction projects is beyond the scope of this book, so only a general overview is given here.
FIGURE 6A.13 Loader dumping soil into a haul truck (courtesy of Caterpillar Inc., Peoria, IL).
6A.17). Some compaction rollers have a blade on the front that allows the soil to be spread and com-
pacted in the same process. If the borrow material consists of dry, cohesive soils, it may need to be
pulverized using a pulverizer or pugmill prior to spreading. Depending on the application, it may
also be necessary to remove cobbles, boulders, undecomposed organic parts, or other undesirable
components prior to hauling or spreading.
Moisture conditioning is frequently required to bring the soil to the desired compaction water
content. This process consists of either drying or wetting the soil, reworking (mixing) the soil, and
allowing the soil sufficient time to achieve relatively uniform moisture distribution. This can be ac-
complished either after the soil is spread in a loose lift using a water truck and discing equipment or
in a stockpile located in a designated processing area. The conditioning time required to achieve
moisture equilibrium in a soil after either wetting or drying depends on the soil type, varying from a
few minutes for clean coarse sands and gravels to several days or weeks for highly plastic clays.
When dry cohesive soils are wetted, the required moisture conditioning time depends primarily on
the time required for the water to penetrate the hard clods and is therefore a function of clod size—
larger clods need more conditioning time. At least 24 to 72 h are generally needed for proper mois-
ture conditioning of cohesive soils, and more time usually is desirable.
6A.3.1.2 Compaction
Near-surface compaction is accomplished using a variety of equipment that can be classified into
two primary categories depending on whether the general shape of the portion of the equipment that
contacts the soil is round or flat. The major types of compactors are listed in Fig. 6A.18.
The types of equipment used on any compaction project depend on the grain-size distribution
and mineralogy of the soils being compacted, the engineering properties that need to be controlled
during the compaction process, and the equipment readily available to the compaction contractor. In
some instances the type of equipment to be used is designated in the compaction specifications
(usually just general type but sometimes more specifically, including type, weight, length of feet, vi-
bration frequencies, and so on), but more commonly the choice of equipment is left to the com-
paction contractor. This will be discussed in more detail in Sec. 6A.3.5.
FIGURE 6A.15 Hydraulic excavator (courtesy of Deere & Company, Moline, IL).
Smooth-drum or smooth-wheel rollers (Fig. 6A.19) have smooth steel drums that provide 100%
areal coverage over the width of the drum, and compaction occurs primarily from static pressures
generated by the weight of the roller. A conceptual drawing illustrating the forces generated by a
moving smooth-drum roller is given in Fig. 6A.20. The peripheral force (U) generated by the rotat-
ing drum acts horizontally but opposite in direction to the tractive force (Z) generated by the mo-
mentum of the roller. Because the peripheral and tractive forces tend to negate each other (although
a small net horizontal force may result in either direction), the primary force generated upon the soil
results from the weight of the roller (W).
The vertical contact pressure generated by a roller depends on W and the magnitude of the con-
tact area. The shape of the contact area can be approximated by a rectangle whose length is equal to
the length of the drum and whose width depends on the magnitude of vertical deflection, which in
turn depends on the magnitude of W and the stiffness of the soil. During the initial pass of the roller
on a loose lift, the vertical deflection (and hence the width of the contact area) is greatest; during
subsequent passes of the roller, the soil is stiffer and the contact area is less, which produces higher
contact stresses.
Smooth drum rollers have been used historically to compact soils of all types, but their useful-
ness in current practice is generally limited to proofrolling (smoothing) the surface of lifts compact-
ed by other types of rollers and compacting granular soils and asphaltic pavements. Their usefulness
Round Flat
Impact
Impact Roller
FIGURE 6A.18 Classification of near-surface compaction equipment (modified after Poesch and Ikes, 1975).
for compacting relatively soft cohesive soils is limited owing to poor traction and a “plowing” effect
in which soil is displaced laterally without significant compaction (Hausmann 1990). Smooth drum
rollers are also typically very slow compared to newer types of rollers.
A wide variety of rubber-tired or pneumatic rollers (Fig. 6A.21) are available. Most contain a se-
ries of tires closely spaced at regular intervals across the width of the roller. The areal coverage is
typically about 80%, and tire pressures up to about 100 psi (700 kPa) are used (Holtz and Kovacs,
FIGURE 6A.19 Vibratory smooth-drum roller (courtesy of Vibromax 2000 USA Inc.,
Racine, WI).
(a)
(b)
Note: The shifts in the points of application of the horizontal forces
during travel of the roller are neglected in this analysis.
FIGURE 6A.20 Forces applied to the ground by a static smooth-drum roller (after Poesch and Ikes,
1975): (a) drum rotating in place; (b) drum pulled by a tractive force (Z).
1981). Compaction occurs by a combination of static pressure (approximately equal to the inflation
pressure of the tires) and kneading action of the tires. Wobble-wheel rollers have the wheels mount-
ed such that the tires wobble laterally as the roller is towed forward, which imparts additional knead-
ing action to the soil that facilitates compaction in cohesive soils (Spangler and Handy, 1982). The
factors that influence the compactive effort include gross weight of the roller; wheel diameter and
load; and tire width, size, and inflation pressure (Hausmann, 1990). Rubber-tired rollers are effec-
tive compactors of a wide range of soil types. Large-size tires are desirable in cohesionless soils to
avoid shear and rutting. In general, low inflation pressures of 20 to 40 psi (140 to 275 kPa) are de-
sirable for clean sands and gravelly sands with low gravel content, whereas inflation pressures
greater than 65 psi (425 kPa) are desirable for cohesive soils and very gravelly soils (Spangler and
Handy, 1982). Although not technically classified as compaction equipment, standard rubber-tired
and tracked construction vehicles are sometimes used for compaction but are inefficient compared
to rubber-tired or other rollers designed specifically for compaction.
In sheepsfoot rollers (Fig. 6A.17) and tamping foot or padfoot rollers (Fig. 6A.22), protrusions
or “feet” of various lengths, sizes, and shapes (Fig. 6A.23) extend outward from a steel drum. Al-
though tamping foot rollers are considered by some to be sheepsfoot rollers, they are categorized
separately here because the effectiveness of each type can vary for different cohesive soils and com-
paction conditions. Sheepsfoot and tamping foot rollers are most effective in cohesive soils and are
the best rollers currently available for compacting most cohesive soils. The results from model stud-
ies simulating the action of a sheepsfoot in clay and in sand are shown in Fig. 6A.24 (Spangler and
Handy, 1982). These results were obtained by photographing the soil movements in a Plexiglas-
fronted box caused by vertical penetration of a spherically tipped device and indicate a much larger
zone of compaction in clay than in sand.
FIGURE 6A.22 Self-propelled tamping foot roller with leveling blade on front (courtesy of Caterpillar Inc.,
Peoria, IL).
(a)
(b)
Plastic zone
(no compaction)
Compaction
zone
Elastic zone
(no compaction) Sand
Clay
FIGURE 6A.24 Results of model studies simulating the action of a sheepsfoot roller in clay and sand
(from Spangler and Handy, 1982; after Butt et al., 1968).
Sheepsfoot rollers generally have feet about 6 to 10 in (150 to 250 mm) long with tip areas from
5 to 12 in2 (30 to 80 cm2), provide an areal coverage of 8 to 12%, with contact pressures ranging
from about 200 to 1000 psi (1400 to 7000 kPa) (Holtz and Kovacs, 1981). Compaction occurs as a
combination of static pressure from the weight of the roller and kneading action of the feet as they
penetrate the soil and are rotated through it. In cohesive soils, the high contact pressures permit
crushing or breaking of dry clods and remolding of wet clods into a denser soil mass. If the lift
thickness is smaller than the length of the feet, densification first occurs along the interface between
the previously compacted lift and the new lift as the loose soil along the bottom of the new lift is
pushed into and molded with the upper portion of the underlying lift. In this manner a good bond is
developed between lifts, which helps prevent sloughing along lift interfaces in fills constructed on
slopes and reduces preferential drainage paths for contaminant migration in compacted clay. It is
therefore important to compact cohesive soils in thin lifts to promote good interfacial bonding. The
upper surface of a newly completed lift is sometimes scarified using discing or other equipment be-
fore the next lift is placed to promote better bonding between the lifts. As compaction continues, the
soil in the new lift is densified from the bottom upward, and the roller is said to “walk out” of the
soil as the upper portion of the lift becomes densified.
The feet on tamping foot rollers are typically shorter, less than 6 in (150 mm), but have greater
contact area [20 to 30 in2 (130 to 190 cm2)] than those on sheepsfoot rollers. The areal coverage is
also much greater, typically about 40%, with contact pressures ranging from about 200 to 1200 psi
(1400 to 8400 kPa) (Holtz and Kovacs, 1981). Some tamping foot rollers have hinged feet for
greater kneading action. Like sheepsfoot rollers, tamping foot rollers are most effective in compact-
ing cohesive soils. Tamping foot rollers are generally more effective than sheepsfoot rollers in com-
pacting softer, wetter cohesive soils in which the clods need to be remolded rather than crushed or
broken; the larger foot contact area and areal coverage of the tamping foot roller provides better and
more uniform remolding of the clods. For the same lift thickness, however, the shorter tamping feet
are less effective than sheepsfeet in producing interfacial bonding of lifts; therefore, thinner lift
thicknesses or scarification of the lift surfaces is needed when using tamping foot rollers if good
bonding between lifts is required.
The drums on grid rollers consist of heavy steel mesh that provides about 50% coverage and
contact pressures from about 200 to 900 psi (1400 to 6200 kPa) (Holtz and Kovacs, 1981). The
moderate areal coverage of the mesh allows high contact pressures while helping to prevent exces-
sive shear deformation responsible for producing plastic waves in front of the roller (Hausmann,
1990). Grid rollers are effective in breaking and rearranging gravel and cobble-sized particles and
are primarily used in weathered rocks and rocky soils containing large sand, gravel, and cobble frac-
tions. Cohesive soils tend to clog the mesh, rendering it ineffective by essentially changing the roller
into a smooth drum roller. By varying the operating speed of the grid roller, more effective com-
paction can be obtained; faster speeds can be used in the initial passes to break down the material,
and lower speeds can be used in the final passes to produce greater densification (Hausmann, 1990).
Smooth-drum, rubber-tired, sheepsfoot, and tamping foot rollers can have vibrators attached to
make them vibratory rollers. The vibration is typically produced by rotating eccentric weights. Vi-
bratory rollers are the most effective method for near-surface compaction of cohesionless soils. The
vibration produces cyclic deformation of the soil, which can result in significant densification be-
yond that provided by the static weight of the roller, as shown in Fig. 6A.25. Vibration can, in some
instances, produce additional densification in soils with some cohesion (Selig and Yoo, 1977). The
effectiveness of vibratory compaction on any given project is a function of the characteristics of the
compactor, the properties of the soil, and the construction procedures used. The variables that influ-
ence vibratory compaction include the following (Forssblad, 1981; Holtz and Kovacs, 1981):
1. Characteristics of the compactor
a. Static weight
b. Vibration frequency and amplitude
c. Ratio between frame mass and drum mass
d. Drum diameter
ton/m3
125 2.00
Increased
Generated Zero Air Voids
Force
120 1.92
Dynamic
110 1.76
Component
Static Component
105 1.68
10 12 14 16 18 20 22
Moisture Content (%)
estimated
computed
FIGURE 6A.26 Relationship between lift height and number of passes of a 12,500-lb (56-kN)
vibratory smooth-drum roller required to achieve a minimum relative density of 75% in a dune
sand (from D’Appolonia et al., 1969).
Gravel-Sand-Clay
Cohesive Sandy Gravel
ton/m3
Well graded
Sand
Gravel-Sand-Clay
Gravelly Sand Gravelly Sand
Dry density (pct)
Sandy Clay
Sandy Soil
¾ mph
1½
2¼
Heavy Clay
(w = 21%)
¾ mph
1½
2¼
Well-Graded Sand
(w = 7.5%)
FIGURE 6A.28 Influence of travel speed and number of passes on the as-
compacted dry densities of a clay and a sand (from Parsons et al., 1962 as cit-
ed in Selig and Yoo, 1977).
includes rounded corners to simplify transition from one lift and fall cycle to the next. A groove is
incorporated behind each rolling corner to allow the roller mass to revolve freely during impact
even in soft ground when the corner penetrates some distance into the surface of the soil. The im-
pact faces of the roller are rounded so that as the soil densifies, the impact blow is dissipated over a
smaller and smaller area, effecting compaction to greater depth. The high energy delivered by an
impact roller compacts materials up to about 10 ft (3 m) thick. A corrugated surface is left by the
impact roller, which has been found to produce good interfacial bonding of lifts and to reduce po-
tential interfacial shear movements. If a smooth final surface is desired, the top lift must be
proofrolled with a smooth-drum roller.
Most vibratory plate compactors (Fig. 6A.30) are self-propelled and hand-guided and are used
primarily for base and subbase compaction for streets, sidewalks, and the like; street repairs; fills
behind bridge abutments, retaining walls, basement walls, and so on; fills below floors; and trench
fills (Broms and Forssblad, 1969). Tractor-mounted and crane-mounted models are also available.
Compaction is achieved by the application of high-frequency (10 to 80 Hz), low-amplitude vibra-
tions (Wacker, 1987). Vibratory plates are usually powered by gasoline or diesel engines and are
used mainly for compacting granular and low-cohesion soils. The hand-guided vibratory plate com-
IMPACT FACE
ROLLING CORNER
pactors generally weigh between 100 and 6000 lb (0.4 to 27 kN) and come in a wide variety of plate
sizes.
Hand-guided rammers or tampers densify the soil by a combination of impact and vibratory
compaction. The most common applications for rammers are for street repairs; fill behind bridge
abutments, retaining walls, basement walls, and so on; and trench fills (Broms and Forssblad, 1969).
In explosion or combustion rammers (Fig. 6A.31), a mixture of either diesel fuel or gasoline and air
is ignited in an internal chamber that simultaneously forces the rammer against the ground and lifts
FIGURE 6A.31 Typical action of an explosion rammer (modified after Poesch and Ikes, 1975).
the casing off the ground. After the casing has moved upward a short distance independent of the
rammer, the piston rod (which is attached to the rammer) is pulled upward with the casing until the
maximum trajectory reached. The casing and rammer then fall freely to the ground, where a second
impact occurs. Thus, two impacts are produced from one explosion. Explosion rammers typically
weigh about 200 to 2000 lb (1 to 10 kN), with impact surface areas of about 80 to 930 in2 (500 to
6000 cm2) (Poesch and Ikes, 1975). High-frequency rammers (Fig. 6A.32) are usually powered by
gasoline or diesel engines and produce high-frequency impacts through a piston/spring system con-
nected to the engine via a gear transmission system (Wacker, 1987). Typical characteristics of high-
frequency rammers are as follows (Broms and Forssblad, 1969; Wacker, 1987):
Frequency: 6 to 14 Hz
Weight: 100 to 300 lb (450 to 1300 N)
Impact area of ramming shoe: 100 to 500 in2 (650 to 3200 cm2)
Maximum height rammer comes off ground: 1 to 3 in. (25 to 75 mm)
High-frequency rammers can be used on granular and cohesive soils.
the property used most often to determine whether a compacted soil will exhibit the desired engi-
neering behavior.
The primary factors that influence the value of dry density obtained by compacting a specific
soil are as follows:
1. Moisture condition of the soil during compaction (molding or compaction water content)
2. Compactive energy or effort per unit volume of soil (lift thickness and number of passes, blows,
or tamps of the equipment)
3. Method of compaction (compaction equipment)
4. Rate of compaction (rate of travel, frequency of impact, or frequency of vibration of the equip-
ment)
For a given situation in which factors 2, 3, and 4 are held constant, the as-compacted dry density
of the soil may vary significantly depending on the molding water content. For many soils, the
moisture–density relationship for a given method of compaction and compactive effort can be de-
scribed by a single peak curve similar to that shown in Fig. 6A.33. The water content and dry densi-
ty corresponding to the highest peak in the moisture–density curve for one method of compaction
and one level of compactive effort are referred to as the optimum water content and maximum dry
density. If the method of compaction or the compactive effort is varied, the moisture–density curve
for the same soil will be different. For example, the effect of varying the compactive effort for the
same soil and the same method of compaction is illustrated in Fig. 6A.34; similarly, the influence of
method of compaction is shown in Fig. 6A.35. Therefore, for a specific soil there are an infinite
number of optimum water contents and maximum dry densities, and the terms optimum and maxi-
mum are relative rather than absolute and should be used in proper contexts.
For a given method of compaction, the optimum moisture condition for achieving the maximum
dry density is represented by the locus of points corresponding to the peak points for various com-
pactive efforts (Fig. 6A.34). This locus of points is known as the line of optimums or the locus of op-
timums. Analysis of the general trend of the line of optimums shows that the maximum dry density
increases and the optimum water content decreases as the compactive effort is increased. This trend
is not without bounds, however, as a point is reached where applying additional compactive effort
produces no measurable increase in dry density and in some instances may produce a decrease in
dry density.
The line of optimums is generally approximately parallel to the zero air voids line (ZAVL),
which represents a degree of saturation of 100%, and as such the line of optimums is approximately
a line of constant degree of saturation. In the author’s experience, the degree of saturation represent-
ed by the line of optimums varies from about 60 to 95%, with the lower values for clean sands and
higher values for highly plastic clays; for most soils this value ranges between 70 and 85%. This
correlation is important with respect to the engineering behavior of many soils (to be discussed in
Sec. 6A.3.4) and suggests that the moisture condition of a soil may, in some circumstances, be bet-
ter represented by degree of saturation rather than by water content. The approximate degree of sat-
uration represented by the line of optimums is referred to as optimum saturation (Sopt). The line of
optimums may vary for a given soil depending on the method of compaction, as shown in Figure
6A.36 for a lean clay. The range in degree of saturation for each of the four lines of optimums shown
in Fig. 6A.36 are summarized as follows (assuming Gs = 2.70):
120
LEGEND
55 blows per layer
26 blows per layer
115 12 blows per layer
6 blows per layer
NOTE: 10 lb. (44.5 N)
hammer 18 in. (457 mm)
As Compacted Dry Density, d (pcf) 110 drop
Ze
ro
Ai
105 rV
oi
ds
G
=
2.
72
100
95
Line of optimums
90
10 15 20 25
For each method of compaction, Sopt varies within a fairly narrow range (10%). Although the lines
of optimums vary somewhat from each other, the line of optimums from the laboratory impact
(Proctor) tests provides a reasonable approximation of the line of optimums for the two field-com-
pacted soils, and this is generally true for most soils.
The ZAVL varies as a function of specific gravity of the soil solids, and the ZAVL can be found
from the following equation by setting Sr = 100%:
w
冢 冣
1
w = – · Sr (6A.15)
d Gs
130
St. Croix Clay
USCS: CL
AASHTO: A-6
125 8 in. (200 mm) base lift height
standard
110 proctor
TFR (4 passes)
105
VTFR (4 passes)
95
9 10 11 12 13 14 15 16 17 18 19 20 21 22
COMPACTION WATER CONTENT (%)
Sr = degree of saturation
Gs = average specific gravity of the soil solids
Any line of constant saturation (e.g., 60%, 70%, 80%) can be found using Eq. (6A.15).
Although the single peak curve is most common, an extensive laboratory study by Lee and
Suedkamp (1972) showed that three irregularly shaped curves can also occur, as illustrated in Fig.
6A.37. The results from their research indicate that (1) soils with a liquid limit between 30 and 70
typically exhibited a single-peak moisture–density curve; (2) both double-peak and oddly shaped
curves were present in soils with a liquid limit greater than 70; (3) soils with a liquid limit less than
30 usually produced either a double-peak or a one-and-one-half peak curve; and (4) the length of the
moisture conditioning period substantially affected the moisture–density relationships in high-plas-
ticity (high-liquid-limit) soils but had little influence on low-plasticity or nonplastic soils.
The moisture–density curves for free-draining sands and sandy gravels typically have 1½ peaks,
as illustrated in Figure 6A.38 (Foster, 1962). The maximum dry density for these soils is obtained in
either the air-dried or saturated condition. In the partially saturated state, capillary suction increases
the effective stresses in the soil and produces a resistance to compaction called bulking. Because it
is difficult to keep large quantities of borrow materials in the air-dried condition, sands and sandy
gravels are usually placed saturated. Keeping free-draining soils saturated is not easy and generally
requires continuous wetting of the soil in front of the compaction equipment.
120
Laboratory Impact (Proctor)
118
112
110
108
Laboratory
106 Sheepsfoot roller static
104
102
100
12 13 14 15 16 17 18 19 20 21 22
Compaction Water Content, w (%)
The temperature of the soil during compaction has a noticeable effect on as-compacted dry densi-
ty when the temperatures are above freezing—the same compactive effort produces a lower dry den-
sity at the same compaction water content (Waidelich, 1990). Thus, more compactive effort is need-
ed to obtain the same value of dry density at lower temperatures. If the temperature of the soil is below
freezing, it is extremely difficult, uneconomical, and virtually impossible under some circumstances
to obtain the densities required for proper performance of a compacted fill. The influence of temper-
atures below freezing on the standard and modified Proctor moisture–density relationships of a sand
with a trace of silt is illustrated in Fig. 6A.39. At a temperature of 30°F (–1°C) standard Proctor dmax
was 94% of the value at 74°F (23°C), and increasing the compactive effort to modified Proctor (4.5
times that of standard Proctor) at 30°F (–1°C) only increased dmax to 98% of standard Proctor dmax
at 74°F (23°C). An additional problem with fills compacted at temperatures below freezing is that the
interior portions of the fill may take several years to thaw, depending on the type of fill and its di-
mensions. For these reasons, it is highly recommended that compaction not be conducted during
freezing weather; in fact, many government agencies located in freezing climates that engage in
earthwork construction do not permit the construction of fills during winter months.
110
100
74°F
30°F
95
30°F
90 20°F
85
10°F
20°F
10°F
80
10 15 20 25 30 35
COMPACTION WATER CONTENT, w (%)
ple, if the compacted soil is to support shallow foundations for a building, full-scale load tests can
be conducted on all footings prior to any construction of the superstructure to ensure that the com-
pacted soil can support the footings without excessive settlement or failure. This method is rarely
used in practice for obvious reasons—the cost is extremely high, and a long time is required for test-
ing. For a compacted fill, a test pad is sometimes constructed using the actual soil and compaction
equipment, and appropriate tests (field, laboratory, or both) are conducted on the test pad to deter-
mine the important engineering properties. For example, many state and federal regulatory agencies
currently require that a test pad be constructed to simulate a compacted clay liner for waste contain-
ment systems. In situ permeability tests (usually double-ring infiltration tests, ASTM D5093) are
then conducted on the test pad to verify that the permeability of the test pad is less than the maxi-
mum allowable value (usually 1.0 × l0–7 cm/s = 2.8 × l0–4 ft/day). However, laboratory tests are used
on many projects as the primary method for predicting, controlling, and verifying the engineering
properties and behavior of compacted soil because laboratory tests generally cost much less than
comparable field tests.
It is important to model field conditions as closely as possible when conducting moisture–densi-
ty tests and when preparing samples to be used in other types of laboratory tests. For example, re-
cent research on compacted soils has shown that clod size and percentage of large-size particles
(gravel and larger) have an important effect on the engineering properties of compacted soils (e.g.,
Benson and Daniel, 1990; Day, 1989, 1991; Houston and Randeni, 1992; Houston and Walsh, 1993;
Larson et al., 1993; Shelley and Daniel, 1993). A general rule of thumb for laboratory testing is that
the maximum particle or clod size should be less than one-sixth to one-tenth the smallest dimension
of the sample. It is therefore important to test samples that are large enough to obtain results that are
representative of field behavior. Several methods are available for correcting for oversize particles,
where the term oversize refers to particles that are too large to be included in a particular testing ap-
paratus (see ASTM D698, D1557, D4253, and D4718; Hausmann, 1990; Houston and Walsh, 1993;
Fragaszy et al., 1992; Siddiqi et al., 1987).
When preparing soils for moisture–density determination or when making specimens for labora-
tory testing, the soil should be brought to the desired water content and double-sealed in airtight
containers for a sufficient time to allow the soil to come to moisture equilibrium (called the mois-
ture conditioning period). For proper modeling of field compaction techniques, this moisture condi-
tioning period should duplicate that to be used in the field. As noted previously, for cohesive soils a
minimum of 24 h is desirable, and for highly plastic soils 72 h or more may be needed for proper
moisture conditioning. When preparing samples for testing at specific values of water content and
density, a method of compaction should be used that simulates as closely as possible the field com-
paction method. A comparison of the most common laboratory and field compaction methods is
provided in Table 6A.3, and additional details on laboratory compaction methods are given below.
FIGURE 6A.41 Schematic diagram of mold for laboratory static compaction of oedometer specimens.
Static compaction is a relatively inefficient laboratory compaction method, because for any given
type of soil and compaction water content, the same density can be achieved with less effort using an-
other compaction method. Most samples need to be compacted in thin lifts because the force required
to obtain a given density can be enormous. For example, the author once attempted to use static com-
paction to prepare a 6-in (152-mm) diameter sample of clayey sand in 2-in (50.8-mm) thick lifts to
modified Proctor maximum dry density at the modified Proctor optimum water content. Using a
250,000-lb (1.1-MN) capacity compression machine normally used for structural engineering testing,
the capacity of the machine was reached before the desired density was achieved. However, static
compaction is commonly used in parametric studies because the reproducibility of nominally identi-
cal fine-grained specimens is greater than for the other methods. Because the method of compaction
can have a significant influence on the as-compacted fabric of soils—and hence their engineering
properties (see Sec. 6A.3.4)—static compaction should be used with caution.
four articles in the Engineering News-Record (Proctor, 1933). Two variations of the Proctor test are
used—the standard and modified tests (ASTM D698 and D1557). The basic procedures for the two
tests are the same, but the compactive efforts are considerably different. The variation in details for
the two tests are outlined in Table 6A.4. The original (standard) Proctor test was developed to model
the compactive effort of light rollers in use at that time. The modified Proctor test was developed lat-
er to simulate the compactive effort of heavier compaction equipment that subsequently became
common.
Two types of procedures can be used to prepare impact-compacted specimens for oedometric,
triaxial, and other types of testing. One method involves compacting oversize specimens using a
Proctor hammer and mold and trimming the specimens to the desired shape and dimensions. This
method is applicable only to cohesive soils and is often difficult to perform on compacted speci-
mens because they do not trim easily at low to moderate water contents (owing to the stiff, brittle
nature of the compacted soil). A second procedure involves compacting a specimen in a mold or
ring with the desired shape and dimensions using a properly sized impact hammer. For some appli-
cations, stock or special order molds and hammers are available from various geotechnical equip-
ment suppliers. If the impact face of the hammer has a diameter that is smaller than the diameter of
the confining ring or mold, it is impossible to get the surface of the specimen perfectly flush with
the top of the confining ring or exactly perpendicular to the axis of the specimen at the desired
height by compaction with the hammer alone. To compensate for this unevenness, the surface of the
specimen must be left slightly above the top of the ring or the desired height and brought to the ap-
propriate level in one of the following ways:
*Diameter shown is for a hand-held hammer or an automatic compactor used with a 4.0-in (101.6-mm)
mold. If an automatic compactor is used with a 6.0-in (152.4-mm) mold, a foot in the shape of a sector of a cir-
cle with a radius of 2.90 in (73.7 mm) is used.
1. If the specimen is contained within a confining ring, the specimen can be trimmed level with the
top of the ring using a stiff, sharpened, metal trimming bar. For cohesive specimens that will be
removed from the mold—such as for unconfined compression or triaxial testing—the specimens
can be cut to the proper height using a miter box and wire saw. However, if the specimen is brit-
tle, as is the case for compacted specimens at low to moderate compaction water contents, this
method will not work because the specimen will crumble or chunks will break off the specimen,
leaving the end uneven and unsuitable for testing.
2. The preferred method is to complete the specimen using static compaction, which involves re-
moving the impact hammer and replacing it with a loading plate that has a diameter slightly
smaller than the inside diameter of the ring or mold. The loading plate is then pushed to the top
of the ring or to the desired height of specimen via a loading piston (Fig. 6A.40).
varying the water content of the soil and applying a predetermined level of compactive effort. Com-
pactive effort is controlled by the volume of soil in the layer and the number of lamps per layer. A
standard procedure for conducting moisture–density tests using the Harvard miniature tamper is
given in Wilson (1970).
With the California kneading compactor, the soil is compacted within a 4-in (102-mm) diameter
mold by applying a constant pressure to the soil via a pie-shaped tamper foot (see Figs. 6A.45 and
6A.46). When each tamp is completed, the mold is rotated an equal angle (usually 5 to 7 tamps per
revolution), and another tamp is applied. This process is continued until a given number of tamps
5.08 cm rad.
(2)
0.64 cm rad. 0.64 cm rad.
(1/4) (1/4)
.
rad
5.0 (2)
m
5.0
8c
(2 ra
8c
)
m
d.
0.64 cm rad.
(1/4)
TOLERANCES
have been applied or until additional tamps produce no additional compaction in the lift. The com-
pactive effort applied to the soil can be changed by varying the pressure of application, the lift
height, or both. Specimens that will be subjected to additional testing are usually trimmed from the
4-in (102-mm) diameter specimen created during the compaction process.
The top surface of specimens prepared using either the Harvard miniature tamper or the Califor-
nia kneading compactor are generally neither level nor square (perpendicular to the axis). If the
specimens are to be tested without being trimmed, a final application of static compaction is needed
to provide a level and square surface. Procedures similar to those described for impact compacted
specimens in Sec. 6A.3.3.2 can be used.
sity test is performed on either oven-dried or saturated soil. A surcharge weight corresponding to a
pressure of 2 psi (14 kPa) is applied to the soil contained within a mold, and the mold, soil, and sur-
charge are vibrated vertically at a double amplitude of vertical vibration of 0.013 in (0.33 mm) for 8
min at 60 Hz or at 0.019 in (0.48 mm) for 10 min at 50 Hz. Because the peak density for various soil
types and gradations can vary as a function of double amplitude of vibration, ASTM D4253 permits
the use of amplitudes other than those given above in special circumstances. It is important to note
that an absolute maximum density is not necessarily obtained by these test procedures, rather they
provide a standard method for obtaining reproducible values of “maximum” density. The relative
density of a compacted soil can be calculated from the actual density of the soil in relation to the
minimum (ASTM D4254) and maximum index densities.
Other vibratory methods can be used in the laboratory to compact soils and to determine the
maximum index density (Forssblad, 1981). These methods include a vibrating rammer used in Swe-
den (Fig. 6A.48), a vibrating hammer used in England, and a manually operated steel fork used in
Germany.
4. A chunk sample of the field-compacted soil can be brought into the laboratory and a specimen
trimmed into the ring from the chunk sample.
For laboratory-compacted specimens, compaction directly into the ring is preferable to trimming
an oversize sample because disturbance to the specimen caused during the trimming procedure is
eliminated. Typical procedures for compacting specimens directly into confining rings using differ-
ent methods of compaction can be found in Lawton (1986), Lawton and coworkers (1993), and
Booth (1976).
Confined cohesive specimens obtained from the field-compacted soil (methods 3 and 4) are the-
oretically better than those prepared by either of the two laboratory methods (1 and 2) because the
specimens ideally have the same fabric, density, and water content as the soil being modeled (that is,
the field-compacted soil). Sometimes, however, the field-compacted soil cannot be trimmed into a
confining ring without substantial disturbance, especially if the soil is dry to moderately dry or con-
tains a significant fraction of oversize particles. In addition, a long time may elapse from removal in
the field to testing in the laboratory, during which time the specimen may either dry out or bond to
the ring. In these instances, laboratory compaction directly into the ring may produce a specimen
more representative of the field-compacted soil if a laboratory compaction technique is used that
closely simulates the field compaction.
may occur for each type of soil, and it is incumbent upon the engineer for a particular project to de-
termine the relevant engineering properties of the soils to be compacted.
0.60
Dr = 39%
0.55
Dr = 50%
Dr = 58%
VOID RATIO, e
0.50
Dr = 69%
0.45
Dr = 73%
0.40
0.1 1 10 100 1000
APPLIED LOAD (PSI)
VERTICAL STRAIN, VL (%)
0
1
Dr = 73%
LOADING-INDUCED
2
Dr = 69%
3 Dr = 58%
4
Dr = 50%
5 Dr = 39%
0 100 200
APPLIED LOAD (PSI)
Dr = 78%
Dr = 60%
Dr = 38%
data shown in Fig. 6A.49, the one-dimensional loading-induced vertical strain for Platte River sand
(a clean, medium sand) at an applied stress of 25 psi (172 kPa) was about 58% less for Dr = 73%
(VL = 0.8%) than for Dr = 39% (VL = 1.9%). Similar trends are shown in Fig. 6A.50 for the isotrop-
ic compressibility of Sacramento River sand (fine, uniform sand). The vol – 3 plots for all four rel-
ative densities are reasonably straight for u3 greater than about 350 psi (2400 kPa), so a measure of
the increased stiffness of the soil with increased density can be obtained by calculating values for
bulk compressive modulus (MB = –3/vol), with the following results:
Bulk modulus, MB
Dr, % ksi MPa
38 13.9 96
60 17.4 120
78 21.2 146
100 32.5 224
Thus, MB for Dr = 100% is more than twice the value of MB for Dr = 38%.
For foundation conditions in which the width of the foundation is small compared to the total
thickness of the compressible strata beneath the bearing level, the strains induced by loading will be
three-dimensional, and the magnitudes of the horizontal stresses within the zone of influence for
settlement are important. Compaction increases both the density and horizontal stresses within the
compacted soil, and both effects increase the stiffness of the soil, as shown by the results in Fig.
6A.51 for drained triaxial tests on Sacramento River sand. Thus, compaction is especially effective
in reducing settlement for situations in which horizontal strains contribute significantly to vertical
settlement.
The strength and hence ultimate bearing capacity of a granular bearing stratum can be substan-
tially enhanced by a reduction in void ratio produced by compaction. The variation in angle of inter-
nal friction between the loose and dense conditions for most naturally occurring granular soils is
about 4 to 10°. The influence of density on the drained shearing strength of Sacramento River sand
is illustrated in Fig. 6A.52, for which the angle of internal friction at low confining pressures in-
creased from 34° in the loose condition (Dr = 38%) to 41° in the dense condition (Dr = 100%). The
magnitude of potential increase in ultimate bearing capacity can be measured by the change in the
bearing capacity factors [using Meyerhof’s (1951, 1963) factors]:
It can be seen that Nq and N are 151 and 267% greater, respectively, in the dense condition than in
the loose condition, indicating that the increase in ultimate bearing capacity would be within this
range.
Contrary to common perception, the fabric of coarse-grained soils may have an important effect
on compressibility and strength. Thus, method of compaction may affect the fabric of a compacted
coarse-grained soil and hence its stress-strain-strength behavior. The effects of fabric anisotropy are
greater in coarse-grained soils with elongated grains than in those with more spherical grains
(Mitchell, 1993). Fabric anisotropy produces differences in volume change (dilatancy) tendencies
for different directions of loading, which results in differences in stress-deformation and strength
behavior. This effect is illustrated in Fig. 6A.53 for specimens of crushed basalt tested in direct
shear (Mahmood and Mitchell, 1974). At relative densities less than about 90%, specimens sheared
along the plane of preferred orientation (along the long axis of most particles) were weaker than
FIGURE 6A.52 Influence of relative density on the drained triaxial shear strength of Sacra-
mento River sand (from Holtz and Kovacs, 1981; data from Lee, 1965 and Lee and Seed,
1967b).
comparable specimens sheared across the plane of preferred orientation. This difference in strength
decreased with increasing density, and the strengths were about the same for relative densities above
90%. These results were consistent with the finding that the intensity of preferred orientation de-
creased as relative density increased.
The influence of laboratory method of compaction on the triaxial stress-strain and volume-
change behavior of a uniform sand with rounded to subrounded grains and a mean axial length ratio
of 1.45 is shown in Fig. 6A.54. In these tests, oven-dried soil was poured into a cylindrical mold and
then compacted to a dense void ratio of 0.64 by two methods: (1) plunging a hand-held tamper into
the sand, and (2) tapping the side of the mold with the hand tamper (vibration). The method of com-
paction had a significant influence on both the volume-change and stress-deformation characteris-
tics. The specimen compacted by tapping dilated more and was substantially stiffer than the speci-
men compacted by tamping. These differences in behavior were attributed to differences in
fabric—the specimens prepared by tapping tended toward some preferred orientation of long axes
parallel to the horizontal plane, and the intensity of orientation increased slightly during deforma-
tion; specimens prepared by tamping initially had weak preferred orientation in the vertical direc-
tion, and this disappeared with deformation. These results illustrate the importance of using a
method of compaction in the laboratory that closely simulates the method to be used in the field, as
discussed in Sec. 6A.3.3.
The influence of fabric anisotropy on stress-strain-strength properties of compacted granular
soils can be summarized as follows (Mitchell, 1993):
1. Anisotropic fabric and anisotropic mechanical properties are likely to occur in compacted soils.
2. The magnitude of strength and modulus anisotropy depends on density and the extent to which
particles are platy and elongated. When axial ratios of particles are 1.6 or greater, differences in
peak strength on the order of 10 to 15% may exist. Stress-strain moduli in different directions
may vary by a factor of two or three.
From the available information it would appear that moisture sensitivity is likely to be greatest in
granular soils whose particles either contain cracks or are susceptible to the formation of fine cracks as a
result of loading. Such soils would be those derived from weathered rock, and angular material such as
broken rock in which low contact areas would lead to high contact stresses and the formation of minute
cracks at the contact points. Furthermore, it would also appear that water sensitivity may be greater at
high pressures since fracturing of particles will be facilitated under these conditions.
In light of the available evidence, therefore, it would seem to be desirable to check the nature of the
component particles in investigating the strength of cohesionless soils and ascertain their sensitivity to
moisture changes.
GRANULAR SOILS WITH FINES Any granular soil containing particles that are cracked or that de-
velop cracks when loaded may be susceptible to loss of strength and stiffness with increasing mois-
ture content, as discussed in the previous section. Granular soils with a substantial nonplastic fines
fraction may also be susceptible to loss of strength and stiffness with increasing moisture owing to a
reduction in suction. The total suction in an unsaturated soil can be subdivided into the osmotic suc-
tion and the matric suction. Osmotic suction arises from differences in ionic concentrations at dif-
ferent locations in the soil water within a soil. Osmotic suction is of significance primarily in cohe-
sive soils where the cations in the soil water are electrochemically attracted to the clay particles,
with the result that the concentration of cations is greatest near the surface of the clay particles and
decreases with distance from the particles. Matric suction is the difference between the pore air
pressure and the pore water pressure (ua – uw) in a partially saturated soil and reflects both the capil-
lary forces and the electrochemical forces between the soil particles and the water molecules in the
soil water (adsorptive forces).
In granular soils, the adsorptive forces are small, and thus the matric suction is predominately
associated with the capillary menisci that occur in the partially saturated condition owing to surface
tension that develops along the air-water interface (also called the contractile skin). Surface tension
is a tensile force per unit length that is tangential to the contractile skin and results from a difference
in intermolecular attractions between water molecules along the air-water interface and those within
the interior of the water. Within the interior of the water, the water molecules are attracted to neigh-
boring water molecules, and there is no net force acting on any of the water molecules because the
molecules are distributed equally in all directions (see Fig. 6A.55). The water molecules along the
air-water interface are attracted to neighboring molecules within the interior and those along the in-
terface, which results in a net attraction into the bulk of the water. Thus, the surface layer of water
molecules is pulled toward the interior until the contractile skin assumes a spherical shape, which is
the most stable configuration from an energy standpoint because the surface area is minimal (Davis
et al., 1984). Surface tension develops, therefore, to overcome the net inward intermolecular force
and to provide equilibrium to the contractile skin.
In partially saturated granular soils, ua is usually zero (atmospheric) or compressive (positive),
and uw is tensile (negative). Kelvin’s capillary model equation can be used to relate the matric suc-
tion to the curvature of a spherical contractile skin and the surface tension:
2Ts
(ua – uw) = (6A.16)
rm
relates the portion of (ua – uw) that is transmitted to the soil in terms of a change in effective stress.
= 0 for a completely dry soil and = 1 for a saturated soil, and the relationship between and de-
gree of saturation for a silt is shown in Fig. 6A.58. In granular soils, depends primarily on the ra-
tio of area of pore water in contact with the soil particles to the total surface area of the particles but
also on factors such as the fabric and stress history of the soil. has also been found to differ when
determined for volume change behavior and shear strength for the same soil under otherwise identi-
cal conditions (Morgenstern 1979).
The net effect of a lower water content may be either to decrease or increase the effective stress
in a soil depending upon the combined effect of increased suction and decreased contact area—that
is, how the combined factor (ua – uw) varies as a function of water content. The relation between
matric suction and change in effective stress is shown in Fig. 6A.59 for a clayey sand. This concept
is also illustrated for three types of soils in Fig. 6A.60, which shows the unconfined compressive
strength as a function of water content. It is clear from Fig. 6A.60 that even perfectly cohesionless
soils (e.g., very fine clean sand) can have an unconfined compressive strength greater than zero ow-
ing to matric suction, which provides some effective stress in the soil even at essentially zero total
stress. The effective stress induced by matric suction in cohesionless soils is sometimes referred to
as apparent cohesion.
Because the strength of finer-grained soils is not negligible at very low water contents (silty sand
and clay in Fig. 6A.60), the capillary model obviously cannot be used by itself to describe the
changes in matric suction that result from changes in moisture condition. Thus, the influence of ad-
sorptive forces on matric suction is significant for cohesive soils and will be discussed in more de-
tail in Sec. 6A.3.4.2.
In most granular soils the values of matric suction are small, and the stress-strain-strength be-
havior of these soils is generally little affected by changes in moisture condition. In current “stan-
dard” geotechnical engineering practice, the effect of partial saturation on granular soils is general-
ly ignored for three primary reasons:
1. Ignoring the effect is simpler.
2. The effect is nearly always conservative.
3. There is always a chance the soil will become saturated at some later point.
1.0
0.8
0.4
mean porosity prior to
shear = 45.5%
0.2
0
20 40 60 80 100
DEGREE OF SATURATION, Sr (%)
Techniques for including the effect of partial saturation are considered to be too difficult to imple-
ment in practice.
Thus, most laboratory tests on granular soils are conducted on either dry or saturated specimens,
and stress-strain-strength analyses are performed on the basis of total stresses, which are assumed to
be equal to effective stresses. In a similar manner, the results of field tests are used to determine ap-
propriate stress-strain-strength parameters based on total stresses, assuming that the total stresses
are equal to the effective stresses.
Change in Effective Stress,
(psi)
Very fine
clean sand
SL
0
SL
Clay
Shrinkage Limit
(SL)
0
0 Water Content, w (%)
Although ignoring the effects of partial saturation usually has no practical consequence in gran-
ular soils, in some instances doing so is uneconomical. Bishop’s effective stress equation for unsatu-
rated soils—Eq. (6A.17)—has proved to have little practical use primarily because of difficulties in
obtaining values of that adequately predict field behavior. These difficulties stem from the fact
that stress-strain-strength behavior cannot be uniquely defined in terms of a single effective stress
variable (Morgenstern, 1979). Thus, modern methods of predicting the stress-strain-strength behav-
ior of unsaturated soils use two independent stress variables, usually ( – ua) and (ua – uw). Al-
though the use of these more sophisticated techniques is slowly becoming more common in geot-
echnical engineering practice, most geotechnical engineers prefer to use traditional total stress
analyses. Because these techniques have limited application in granular soils, they will not be dis-
cussed any further here but will be discussed in more detail in Sec. 6A.3.4.2.
Permeability. Although the terms permeability and hydraulic conductivity are often used inter-
changeably in engineering practice, they have different meanings. The intrinsic permeability of a
soil is independent of the fluid which may flow through it, and the relationship between intrinsic
permeability (K) and coefficient of permeability (k) can be described by the following equation
(Das, 1983):
K · f
k= (6A.18)
f
Thus, the coefficient of permeability depends on the density and viscosity of the fluid flowing
through the soil. The terms hydraulic conductivity and water permeability describe the same charac-
teristic of a soil—the relative ease with which water can flow through the voids in the soil. In soils,
the two most common fluids that flow through the soil in foundation engineering contexts are water
and air. For simplicity, the term permeability will be used to mean water permeability or hydraulic
conductivity, and the permeability with respect to other types of fluids will be differentiated as re-
quired.
The coefficient of permeability of clean, coarse-grained soils increases as void ratio (e) increas-
es. Several correlations have been proposed to describe this relationship, including the following
(Das, 1983):
e3
k (6A.19a)
1+e
e2
k (6A.19b)
1+e
k e2 (6A.19c)
Permeability is important in granular soils with respect to their drainage characteristics. It is advan-
tageous in most instances for granular bearing soils to be free-draining, that is, any significant accu-
mulation or introduction of moisture should drain rapidly through the granular layer. Although com-
paction results in somewhat lower permeability, the permeability of even dense coarse-grained soils
is generally still high enough to permit free drainage under most conditions.
k decreases with decreasing grain size, as illustrated by the typical values for various types of
granular soils given in Table 6A.5. Casagrande (1938) has established the boundary between good
drainage and poor drainage as 1 × 10–4 cm/s (3 × 10–1 ft/day). Thus, granular soils with a large per-
centage of fines may not be free-draining soils and may require a perimeter or interior drainage sys-
tem to prevent unwanted buildup of moisture in situations where moisture accumulation may have a
deleterious effect on the load-carrying capacity of the foundation soil.
Wetting-Induced Volume Changes
CLEAN COARSE-GRAINED SOILS Coarse-grained soils will not swell (increase in volume) when
wetted because they contain no expansive clay minerals. However, all compacted soils are suscepti-
ble to wetting-induced collapse or hydrodensification (decrease in volume when wetted) under some
conditions (Lawton et al., 1992). The magnitude of collapse depends on the state of the soil at the
time of wetting; in general, collapse increases with increasing mean normal total stress, decreasing
water content or degree of saturation, and decreasing dry density (Lawton et al., 1989, 1991). There-
fore, one must consider the potential changes in these properties that may occur between the end of
compaction and the time when wetting may occur. Examples of changes that may occur include the
placement of additional fill or structures above a given lift, which increases the stresses acting on
that lift and densifies the soil (thereby changing both the state of stress and density); drying of the
exposed surfaces of the soil from evaporation or transpiration (which changes the moisture condi-
tion); and redistribution of moisture throughout the partially saturated soil as it tries to achieve hy-
draulic, thermal, chemical, and electrical equilibrium.
The addition of water necessary for collapse in compacted soil may occur in a variety of ways,
including precipitation, irrigation, regional ground-water buildup, broken water pipes, moisture
buildup beneath covered areas, ponding, inadequate or ineffective drainage, and flooding (Lawton et
al., 1992). Some of these methods are difficult to predict or foresee, so it is prudent to consider the
wetting-induced collapse potential for all compacted soils.
Although some notable exceptions have occurred, compacted coarse-grained soils will not col-
lapse significantly upon wetting under most circumstances. Some examples of clean coarse-grained
soils that have collapsed are provided below to illustrate the potential problems.
Jaky (1948) reported that apartment houses and other structures along the banks of the Danube
suffered extensive damage and cracking when the level of the Danube rose 2 m (6.2 ft) above the
flood stage. The results from one-dimensional collapse tests on specimens made from six different
granular soils indicated that the collapse potential could be high for all the soils under certain condi-
tions. Grain-size distribution properties and USCS classification for the six soils studied are sum-
marized in Table 6A.6, and the effect of relative density on measured wetting-induced collapse
strains is shown in Fig. 6A.61. As would be expected, the collapse potential decreased as the relative
density of each soil increased. The optimal or critical relative density (the minimum relative density
for which the collapse was zero) varied from 69 to 97%.
Collapse settlements have also been observed in rockfill dams. Sowers and colleagues (1965) re-
ported that the Dix River dam was accidentally flooded during construction, with a wetting-induced
vertical strain of about 0.5%. They also conducted one-dimensional wetting tests on specimens of
freshly broken rocks of various types and found that additional (collapse) settlements occurred rap-
idly when the dry specimens were wetted. These collapse settlements were attributed to water enter-
ing microfissures in the particles that were produced at highly stressed contact points, with the wa-
ter causing local increases in stress and additional crushing of particles at the contact points.
Collapse settlements were also observed during filling of the El Infiernillo dam (Marsal and
Ramizeq de Arellano, 1967).
The results of triaxial collapse tests on specimens of Antioch sand and Ottawa sand were re-
ported by Lee and Seed (1967c). In these tests, oven-dried or air-dried dense (Dr = 100%) speci-
mens of both soil types were first loaded to an axisymmetric state of stress with the sustained de-
viator stress (1 – 3) equal to 76 or 83% of the maximum deviator stress for Antioch sand and
90% of the maximum deviator stress for Ottawa sand. To ensure that the pore water pressures
TABLE 6A.6 Grain Size Properties and Classification of Six Granular Soils Investigated by Jaky (1948)
Grain size distribution by weight, %* USCS Classification*
______________________________ __________________________________
Soil Gravel Sand Silt D50, mm D10, mm Symbol Descriptive name
Fine sand 0 97 3 0.14 0.10 SP Poorly graded sand
Coarse sand 0 100 0 0.28 0.15 SP Poorly graded sand
Danube gravel 1 43 57 0 3.0 0.19 SW Well-graded sand with gravel
Danube gravel 2 31 52 17 2.2 0.041 SM Silty sand with gravel
Pea gravel 20 80 0 1.6 0.29 SW Well-graded sand with gravel
Slag N.A. N.A. N.A. N.A. N.A. — —
*ASTM D-2487
N.A. = not available
nd
–1 and e Sa
eS rs
–3
ravel
–4 Pea G
–5 I
l
ave
–6 II Gr
avel be
ube Gr nu
–7 Dan Da
–8
–9
ag
Sl
–10
–11
were maintained at a very low level during wetting, water was introduced into the specimens by
gravity flow through the bottom drainage line under a head of less than 1.0 in (25 mm). Upon
wetting, the Antioch sand specimens first underwent substantial collapse strains before culminat-
ing in a sudden large deformation along a well-developed shear plane. In contrast, the addition of
water to the Ottawa sand specimens produced virtually no collapse. The differences in collapse be-
havior for these two types of soils were attributed to differences in the soundness of the parti-
cles—a significant number of the Antioch sand particles contained small cracks, whereas the Ot-
tawa sand grains were essentially sound.
Hellweg conducted more than 300 one-dimensional collapse tests on specimens of various sands
from northern Germany with different densities, moisture contents, and applied loads (Rizkallah
and Hellweg, 1980). The results from these tests indicated that uniform fine sands can only be com-
pacted with extraordinary difficulties and that such soils collapse about 8% when wetted. Based on
these results, it was concluded that compacting uniform fine sands to a high relative compaction
based on the standard Proctor maximum dry density does not necessarily ensure low collapse poten-
tial.
It has been recognized for a long time that fill materials containing soft rock fragments—such as
shales, mudstones, siltstones, chalks, and badly weathered igneous and metamorphic rocks—can
deform significantly upon wetting when used in embankment dams and should be avoided where
possible (Sherard et al. 1963). That excessive wetting-induced settlement can also occur in buildings
founded on compacted fills containing soft rock fragments has been reported by Wimberley and
coworkers (1994). In this project, the excessive settlement (>12 in = 30 cm) of a one-story building
founded on a 50-ft (15-m) deep compacted fill occurred. The compacted fill consisted of fine-
grained fill with rock fragments (siltstone, limestone, claystone, and sandy shale) and some rocky
layers. Much of the settlement was believed to relate to the introduction of moisture into the fill by
precipitation and watering of plants, which caused softening of highly stressed contact points be-
tween coarser particles and degradable coarse particles (e.g., poorer shales).
In summary, the collapse potential of compacted clean coarse-grained soils under most condi-
tions is insignificant. However, substantial collapse potentials can exist if one or more of the follow-
ing factors are present in the compacted soil: (1) The compaction is poor or insufficient; (2) defects
exist within some of the particles; (3) some of the particles are water soluble or degradable; or (4)
the soil is subjected to very high stress levels. The types of granular soils that have defects sufficient
to cause potentially high wetting-induced collapse potentials include those derived from highly
weathered rock and blasting. Angular particles with low contact areas and high applied stresses
seem to be more susceptible to the formation of minute cracks at contact points. Compacted soils
containing substantial amounts of soft rock fragments may also be susceptible to wetting-induced
collapse. Structures founded on deep fills are especially susceptible to damage resulting from col-
lapse settlements because of the high stresses generated at lower portions of the fill from the weight
of the overlying material.
Because potential problems from wetting-induced collapse can be detected by performing one-
dimensional collapse tests on representative compacted specimens, it is recommended that collapse
tests be conducted in all situations where collapse is possible. Granular soils containing medium
and fine sand particles only can be tested in standard consolidometers; soils containing larger parti-
cles require special testing equipment that can be found in some universities and other research in-
stitutes. For example, San Diego State University has the facilities to test compacted specimens 4 ft
(1.2 m) in diameter (Noorany, 1987).
GRANULAR SOILS WITH FINES There are several cases described in the literature of damage result-
ing from wetting-induced collapse of compacted granular soils containing fines. Examples include
severe cracking of two earth dams in California (Leonards and Narain, 1963), and deformation,
cracking, and failure of numerous highway embankments in South Africa (Booth, 1977). The earth
dams were constructed of sand/silt mixtures, and silty sands and wetting occurred during filling of
the reservoirs. The highway embankments were composed of silty sands, with wetting generally re-
sulting from infiltration of water following periods of heavy rainfall.
Collapse settlements in compacted granular soils generally occur because the soils are too dry,
not dense enough, or both. For Woodcrest dam (Leonards and Narain, 1963), which suffered severe
cracking, the average compaction water content was 1.7% below standard Proctor optimum, the av-
erage degree of saturation was 30% below optimum saturation, and the average standard Proctor rel-
ative compaction was 94%. The highway embankments reported by Booth (1977), which suffered
extensive damage from collapse settlements, were loosely compacted (modified Proctor relative
compaction, Rm = 80%) and were very dry (estimated degree of saturation, Sr < 10% in some in-
stances). It was not known whether the embankments were compacted dry (no compaction water
content records were available) or whether substantial moisture loss occurred between compaction
and wetting.
Recent research (Alwail et al. 1992) has shown that the amount of silt and shape of the silt parti-
cles has an important influence on the collapse potential of granular soils. These effects are shown
in Fig. 6A.62 for compacted mixtures of uniform silica sand and two different silts compacted to Rm
= 90% at water contents 3% dry of modified Proctor optimum water content (wom). For both silts,
the maximum one-dimensional collapse potential for applied vertical stresses ranging from 0.52 to
33.4 ksf (25 to 1600 kPa) increased as the percentage of silt was increased. It is also evident that the
group 2 soils had substantially higher collapse potentials than the group 1 soils. Scanning electron
micrographs taken on samples of the two groups of soils showed that the group 1 silt grains were
rounded to subrounded, whereas the group 2 silt grains were flaky and angular. Thus, the greater
collapse potential for the group 2 soils was attributed to a more open structure resulting from the
angular and flaky shapes of the silt grains.
Shrinkage. Shrinkage (decrease in volume induced by drying) is not a problem in granular
soils because by definition granular soils are cohesionless, and thus they contain no appreciable
amount of expansive minerals.
Liquefaction Potential. Liquefaction occurs in a saturated sandy soil when deformation during
undrained or partially drained conditions produces a buildup in pore water pressure to a level that
approaches or equals the total confining pressure. At this point the effective confining pressure is
zero or near zero, and the soil will continue to deform until enough water has been squeezed from
the soil to dissipate a substantial portion of the excess pore water pressure. Liquefaction may occur
from either statical strains induced from monotonic loading (e.g., Casagrande 1936a) or from cyclic
strains induced by dynamic or vibratory loading (e.g., Lee and Seed, 1967a). Damage to buildings
caused by static liquefaction is rare, so only liquefaction caused by cyclic loadings (also called
cyclic mobility) will be considered herein.
Extensive damage can occur to buildings and other engineering structures during earthquakes
owing to liquefaction in saturated sandy soils beneath the structures. For example, hundreds of
buildings were severely damaged as a result of liquefaction during the 1964 earthquake in Nigata,
Japan (Seed and Idriss, 1967). Many structures settled more than 3 ft (0.9 m), and the settlement
was frequently accompanied by severe tilting (up to 80°). Lateral ground displacements generated
during earthquakes by liquefaction-induced lateral spreads and flows have also caused severe dam-
age to structures and their appurtenances (Youd, 1993). Furthermore, liquefaction can occur from
lower levels of excitation produced by other phenomena, including blasting, pile driving, construc-
tion equipment, road and train traffic, and dynamic compaction (Carter and Seed, 1988). Thus all
structures underlain by saturated sand deposits may be susceptible to liquefaction-induced damage,
and it is imperative that liquefaction potential be considered for these cases even when the site is not
located in a seismically active region.
Three definitions differentiate the possible states of liquefaction (Lee and Seed, 1967a):
Complete liquefaction—when a soil exhibits no resistance or negligible resistance over a wide range
of strains (e.g., a double amplitude of 20%).
Partial liquefaction—when a soil exhibits no resistance to deformation over a strain range less than
that considered to constitute failure.
Initial liquefaction—when a soil first exhibits any degree of partial liquefaction during cyclic load-
ing.
The following characteristics are known with respect to liquefaction in saturated sandy soils
(Lee and Seed, 1967a; Seed, 1986):
1. Application of cyclic stresses or strains will induce liquefaction or partial liquefaction over a
considerable range of densities, even in moderately dense sands.
2. If the generated pore pressures do not exceed about 60% of the confining pressure, liquefaction
will not be triggered in the soil, and there is no serious deformation problem.
3. The smaller the cyclic stress or strain to which the soil is subjected, the higher is the number of
stress cycles required to induce liquefaction (Fig. 6A.63).
4. The higher the confining pressure acting on a soil, the higher the cyclic stresses, strains, or num-
ber of cycles required to induce liquefaction (Fig. 6A.64).
5. The higher the density of a soil, the higher the cyclic stresses, strains, or number of cycles re-
quired to induce liquefaction (Figs. 6A.63 and 6A.64).
6. When loose sandy soils liquefy under cyclic stresses of constant amplitude, deformations imme-
diately become very large (complete liquefaction occurs quickly—see Fig. 6A.65).
7. When dense sandy soils liquefy under cyclic stresses of constant amplitude, deformations are
initially small (partial liquefaction occurs) and gradually increase with increasing number of cy-
cles (Fig. 6A.66). Even when the pore water pressure becomes equal to the confining pressure in
dense sands, it is often of no practical significance because the strains required to eliminate the
condition are very small. Thus, dense cohesionless soils do not normally present problems with
regard to the design of foundations.
0.2
0
1.4
initial void ratio = 0.71
initial relative density
1.2 = 78%
1.0
20 percent axial strain amplitude
0.8
0.6
initial liquefaction
0.4
0.2
0
1.6 initial void ratio = 0.61
initial relative density
1.4 = 100%
1.2
1.0
20 percent axial strain
0.8 amplitude
0.6
initial liquefaction
0.4
0.2
0
1 10 100 1,000 10,000 100,00 1,000,000
NUMBER OF CYCLES
10 10
initial void ratio = 0.87 initial void ratio = 0.87
8 initial relative density 8 initial relative density
= 38% = 38%
6 6
PEAK PULSATING DEVIATOR STRESS, dp (kg/cm2)
4 4
8 8
6 6
3 = 15.0 kg/cm2
4 3 = 15.0 4
kg/cm2
2 3 = 5.0 2
0 kg/cm2 0 3 = 5.0 kg/cm2
14 3 = 1.0 16 3 = 1.0 kg/cm2
kg/cm2
initial void ratio = 0.61 14 initial void ratio = 0.61
12 initial relative density = 100% initial relative density
10 12 = 100%
8 10
6 3 = 15.0 kg/cm2 8
4 6 3 = 15.0
kg/cm2
2 3 = 5.0 kg/cm2 4 3 = 5.0
3 = 1.0 kg/cm2 kg/cm2
0 2 3 = 1.0
1 10 100 1,000 10,000 100,000 kg/cm2
0
NUMBER OF CYCLES 1 10 100 1,000 10,000 100,000
NUMBER OF CYCLES
(a) (b)
FIGURE 6A.64 Influence of confining pressure, density, and number of cycles on the cyclic stress required to cause
(a) initial liquefaction and (b) 20% strain in Sacramento River sand (from Lee and Seed, 1967a).
8. Numerous structures built on liquefiable soils have stood for hundreds of years without liquefac-
tion occurring, simply because there has been no triggering mechanism strong enough to induce
liquefaction. Therefore, liquefaction can be prevented by designing to keep the pore pressures
well below the confining stresses.
It is evident from the preceding information that the liquefaction potential of any saturated sandy
soil depends on both the properties of the soil (density, permeability, and lengths of drainage paths)
and the characteristics of the cyclic loading (magnitude of stress and strain, duration). Three possi-
ble methods have been used to various extents for estimating liquefaction potential (Youd, 1993):
(1) analytical methods, (2) physical modeling, and (3) empirical procedures. Because it is difficult
to model the soil conditions at liquefiable sites either analytically or physically, empirical proce-
dures are commonly used in routine engineering practice. A complete discussion of methods for
evaluating liquefaction potential for all types of cyclic loading is beyond the scope of this presenta-
tion, so details are given below only for earthquake-induced liquefaction. Methods for evaluating
liquefaction for cyclic loads from other sources (blasting, pile driving, construction equipment, road
and train traffic, and dynamic compaction) are given in Carter and Seed (1988).
The factor of safety against the occurrence of earthquake-induced liquefaction is commonly de-
fined as the available soil resistance to liquefaction (expressed in terms of the cyclic stresses re-
quired to cause liquefaction) divided by the cyclic stresses generated by the design event (Youd,
1993). Both factors are usually normalized with respect to the preevent effective overburden stress
at the depth being analyzed. In equation form, the factor of safety is defined as
30
axial strain @ dp =
Compression
+ 0.39 kg/cm2
20
Extension
10 Sacramento River Sand
ei = 0.87 Dr = 38%
20 3 = 1.0 kg/cm2 axial strain @ dp =
dp = 0.39 kg/cm2 0.39 kg/cm2
30
1 2 4 10 20 40 100
NUMBER OF CYCLES
1.5
Pressure, U (kg/cm2)
Change in Pore Water
initial effective
change in pore water
confining pressure pressure @ dp = 0
1.0
change in pore water
pressure @ dp = +0.39 kg/cm2
0.5
change in pore water
pressure @ dp = –0.39 kg/cm2
01 2 4 10 20 40 100
NUMBER OF CYCLES
1.5
initial effective
confining change in pore water
1.0 pressure @ dp = 0
pressure
Pressure, U (kg/cm2)
Change in Pore Water
–0.5
1 2 4 10 20 40 100
NUMBER OF CYCLES
FIGURE 6A.65 Results from pulsating load test on loose Sacramento River sand
(from Seed and Lee, 1966).
CSRL
Fs = (6A.20)
CSRE
15
axial strain
Compression
@ dp = 0.70
10
5
axial strain
0 @ dp = 0
Extension
5
Test No. 119-
Sacramento River Sand
10
ei = 0.71 Dr = 78% axial strain
15 3 = 1.0 kg/cm2 @ dp =
1.5 dp = ±0.70 kg/cm2 –0.70 kg/cm2
change in pore
water pressure @ dp
0.5 = +0.70 kg/cm2
change in
pore water
pressure @ dp
= –0.70 kg/cm2
0
–0.5
1 2 4 10 20 40 100
NUMBER OF CYCLES
FIGURE 6A.66 Results from pulsating load test on dense Sacramento River sand (from
Seed and Lee, 1966).
amax v0
CSRE = 0.65 · · · rd (6A.21)
g
v0
where amax = maximum acceleration at the ground surface that would occur in the absence of lique-
faction
g = acceleration caused by gravity
v0 = total overburden stress at the depth under consideration
rd = depth-related stress reduction factor that varies with depth (z) from the ground surface
rd can be estimated from the following equation for noncritical projects (NCEER 1997):
Estimated values for amax are usually determined using one of the following three methods
(Youd, 1993): (1) standard peak acceleration attenuation curves that are valid for comparable soil
conditions; (2) standard peak acceleration attenuation curves for bedrock sites, with correction for
local site effects using standard site amplification curves or computerized site response analysis;
and (3) probabilistic maps of amax, with or without correction for site attenuation or amplification
depending on the rock or soil conditions used to generate the map.
CSRL is most commonly estimated from empirical correlations with corrected SPT blowcount
[(N1)60] such as those shown in Fig. 6A.67, which are valid for magnitude 7.5 earthquakes and sands
and silty sands with up to 35% fines. Open symbols represent sites where surface liquefaction did
not develop, and filled symbols are from sites where surface liquefaction did occur. Curves are giv-
en in the figure for varying percentage of fines that represent the boundary between the liquefaction
and no liquefaction zones. Youd (1993) recommends using a factor of safety of 1.2 for engineering
design based on this chart because it is possible that liquefaction may have occurred at some sites
FIGURE 6A.67 Relationship between CSRL and (N1)60 values for silty sands and magnitude
7.5 earthquakes (from NCEER 1997, modified from Seed et al. 1985).
but was not detected at the ground surface. One should exercise care when using the curves in Fig.
6A.67 for soils containing substantial gravel fractions because verified corrections for gravel con-
tent have not been established (Youd, 1993).
Correlations between CSRL and a number of other parameters besides SPT blowcount have re-
cently been developed and are summarized in NCEER (1997). These other parameters include tip
resistance (qc) from the Cone Penetration Test, shear wave velocity, and blowcount from the Becker
Penetration Test. Details of these correlations are beyond the scope of this handbook and can be
found in NCEER (1997).
(N1)60 is the field SPT blowcount corrected for overburden pressure (reference stress = 1 tsf =
95.8 kPa), energy efficiency, length of drill rod, and characteristics of sampling barrel (Seed et al.,
1985) and can be represented by the following equation:
(N1)60 = Nfield · CE · CN · CL · CS · CB
Er
CE = (6A.23)
60
冢 冣
2 1/2
CN = 2 for
v0 in units of ksf (6A.24a)
v0
冢 冣
95.76 1/2
CN = 2 for
v0 in units of kPa (6A.24b)
v0
CL is 0.75 for drill rod shorter than 13 ft (4 m); 0.85 for drill rod lengths of 13 to 20 ft (4 to 6 m);
0.95 for drill rod lengths of 20 to 33 ft (6 to 10 m); 1.0 for drill rod lengths of 33 to 100 ft (10 to 30
m) and > 1.0 for drill rod lengths greater than 100 ft (30 m). CS is 1.0 for a constant-barrel diameter
(that is, with a liner); if a liner is not used, CS is 1.1 for loose sands and 1.25 to 1.30 for dense sands.
CB is 1.0 for borehole diameters less than 4.5 in. (115 mm) or if the test is conducted through the
stem of a hollow-stem auger; 1.05 for a 6 in. (150 mm) diameter borehole; and 1.15 for an 8 in. (200
mm) diameter borehole.
The following SPT procedure is recommended by Seed and colleagues (1985) for use in lique-
faction correlations:
1. Borehole. 4- to 5-in (102- to 127-mm) diameter rotary borehole with bentonitic drilling mud to
stabilize borehole.
2. Drill bit. Upward deflection of drilling mud (tricone or baffled drag bit) to prevent erosion of soil
below the cutting edge of the bit.
TABLE 6A.7 Estimated Energy Ratios for SPT Procedures (from Seed et al., 1985)
Hammer Hammer Estimated rod Correction factor for 60%
Country type release energy, % rod energy
Japan Donut Free-fall 78 1.30
Donut Rope and pulley 67 1.12
with special
throw release
United States Safety Rope and pulley 60 1.00
Donut Rope and pulley 45 0.75
Argentina Donut Rope and pulley 45 0.75
China Donut Free-fall 60 1.00
Donut Rope and pulley 50 0.83
3. Sampler. 2.00-in (50.8-mm) outer diameter, 1.38-in (35.0-mm) constant inner diameter.
4. Drill rods. A or AW for depths less than 50 ft (15 m); N or NW for greater depths.
5. Energy ratio. 60% of theoretical free-fall energy.
6. Blowcount rate. 30 to 40 blows per minute.
7. Penetration resistance count. Measured over depth of 6 to 18 in (152 to 457 mm) below the bot-
tom of the borehole.
If the design earthquake has a magnitude other than 7.5, the value of CSRL obtained from Fig.
6A.67 must be multiplied by a magnitude scaling factor (MSF) to obtain the adjusted CSRL. Values
of MSF provided by Seed and Idriss (1982) are commonly used and are summarized in Table 6A.8.
A panel of experts convened to discuss liquefaction (NCEER 1997) determined that Seed and
Idriss’ values are probably too conservative for magnitudes less than 7.5 and probably not suffi-
ciently conservative for magnitudes greater than 7.5. The panel’s recommended values are also giv-
en in Table 6A.8. It is preferable to use moment magnitude in liquefaction analyses, but surface-
wave magnitude or local (Richter) magnitude may also be used for magnitudes less than 7.5 (Youd,
1993).
The previous discussions clearly establish that density plays an important role in the liquefaction
potential of a saturated sandy soil. Therefore, the liquefaction potential of a compacted granular fill
that may become saturated can be reasonably controlled in many instances by ensuring that the fill
soil is highly densified. Reducing the liquefaction potential of an existing saturated granular soil de-
posit can be more difficult. Near-surface compaction is not a viable alternative in many cases be-
cause it is effective only to a maximum depth of about 5 to 10 ft (1.5 to 3.0 m) from the ground sur-
face, and many potentially liquefiable deposits extend to much greater depths. In these instances,
several types of deep compaction techniques have been successfully used. Liquefaction potential
can also be controlled by shortening the drainage path within the liquefiable deposit, which prevents
the excess pore pressure from building to a level where liquefaction can occur. This can be accom-
plished by the inclusion of granular columns (usually gravel or stone columns) with much higher
permeability than the existing deposit.
Effects of Cementation. Many soils contain carbonates, iron oxide, alumina, and organic matter
that may precipitate at interparticle contacts and act as cementing agents (Mitchell, 1993). The ef-
fect of cementation is to increase the stiffness and strength of the soil while reducing the permeabil-
ity and liquefaction potential somewhat. For highly cemented coarse-grained soils, the increase in
stiffness and strength and the decrease in liquefaction potential can be significant, whereas the re-
duction in permeability is generally small, so that the overall effect is beneficial for bearing soils.
Cemented granular soils that are densified in place by near-surface or dynamic compaction may
lose most of or all their natural cementation during the compaction process. The net effect may be
either an increase or a decrease in stiffness and strength depending on which mechanism predomi-
nates—the increase produced by densification or the decrease resulting from loss of cementation.
Therefore, compaction should be used with caution in naturally cemented soils.
Any cementation of borrow materials will also likely be substantially destroyed during the exca-
vation and compaction procedures. However, borrow soils that were cemented before excavation
contain minerals that will cement, and therefore it is likely they will develop new cementation with
time after compaction. The effect of this postcompaction cementation on the engineering properties
of compacted soils is commonly ignored in foundation engineering practice primarily because it is
difficult or impractical to determine both the rate at which the cementation will occur and what ef-
fect this cementation will have at critical stages of construction and loading of the structure being
built. In addition, since cementation has a positive effect on compressibility, strength, and liquefac-
tion potential, and little effect on the permeability, it is conservative to use the as-compacted proper-
ties in design and analysis.
In some instances neglecting the postcompaction cementation of fills may be highly uneconom-
ical. For example, in southeastern Florida a common borrow material is carbonate sand that either is
a residual soil from the oolitic limestone found near the ground surface or is excavated and crushed
from rock deposits of the same material. It is common knowledge among engineers in the area that
recementing of the carbonate sand occurs after compaction so that the resulting fill behaves more
like a soft rock than a soil. A significant improvement in the postcompaction stress-strain-strength
characteristics of the compacted fills often occurs, so that the stiffness and strength of the fills com-
monly continue to increase during their service life. This improvement is sometimes included in a
qualitative way in the design of the foundations for structures constructed on fills composed of
these carbonate materials, but more in-depth studies of this phenomenon would surely result in
more economical foundation designs. The effects of aging on the engineering properties and behav-
ior of compacted soils are discussed in more detail in Sec. 6A.3.4.3.
Fabric and Structure. Although the terms fabric and structure are sometimes used inter-
changeably, it is preferable to define fabric as the arrangement of particles, particle groups, and
pore spaces within a soil, and to use structure to refer to the combined effects of fabric, composi-
tion, and interparticle forces. The structure of cohesive soils is extremely complex, and the reader is
referred to Mitchell (1993) for a comprehensive discussion. Therefore, only fabric will be discussed
here. The fabric of a soil can be considered to consist of the following three components (Mitchell,
1993):
1. Microfabric. The microfabric consists of the regular aggregations of particles and the very small
pores between them. Typical fabric units are up to a few tens of micrometers across.
2. Minifabric. The minifabric contains the aggregations of the microfabric and the interassemblage
pores between them. Minifabric units may be a few hundred micrometers in size.
3. Macrofabric. The macrofabric may contain cracks, fissures, root holes, laminations, and so on.
For a given cohesive borrow material, the fabric of the as-compacted soil can vary widely de-
pending on the compaction water content and the method of compaction. Conventional descriptions
of the fabric of compacted cohesive soils assume that the soil is composed entirely of plateshaped
clay particles and are based on the microfabric of the soil, that is, how the individual clay particles
are arranged (Lambe, 1958). If most of the particles are oriented parallel to each other, the fabric is
said to be dispersed or oriented (Fig. 6A.69). In clays where most of the particles are arranged per-
pendicular to each other, the fabric is considered to be flocculated or random. Compaction dry of
optimum or with low effort tends to produce a more flocculated fabric, whereas compaction wet of
optimum or with high effort generally yields a more dispersed fabric (Fig. 6A.70).
Although the engineering behavior of pure clay samples compacted in the laboratory can be ade-
quately explained on the basis of the microfabric, it is difficult to justify its use for field compacted
cohesive soils for two reasons: (1) Most of the soils contain a variety of particles, including both
coarse-grained and fine-grained particles; and (2) the minifabric and macrofabric have a predomi-
nant influence in many cases on the engineering characteristics. Excellent reviews of models for
compacted soil behavior can be found in Hausmann (1990) and Hilf (1991). A practical theory that
considers both microfabric and minifabric is the clod model, a slightly modified version of the mod-
el proposed by Hodek and Lovell (1979), which built upon the basic concepts developed by others
(e.g., Barden and Sides, 1970; Mitchell et al., 1965; Olsen, 1962). In this model, the borrow soil
consists of aggregations of particles held together by cohesive (clay) particles and separate granular
particles. These aggregations (called clods), may contain particles as coarse as gravel-sized, but
their behavior during compaction is dominated by the clay particles. The granular particles are gen-
erally brittle, but the clods may be either brittle or plastic depending on their moisture condition.
The total void space within the soil consists of intraclod pores (voids within the clods) and interclod
pores (void spaces between bulky units, either clods or separate granular particles). The interclod
pores are considerably larger than the intraclod pores.
Densification is achieved during compaction by one or more of the following three mecha-
nisms: (1) Pushing the clods and granular particles closer together; (2) breaking brittle clods; and
(3) deforming plastic clods. The moisture condition of the clods during compaction is the key fac-
tor that determines the density, fabric, and behavior of the as-compacted soil. The granular parti-
cles are generally little affected by moisture within the soil. At relatively low compaction water
contents, the capillary (matric) suction within the clods is very large, and the clods are dry, strong,
and brittle and behave as discrete units. During compaction these clods may be either broken or
moved as a unit, but they deform very little, and thus behave essentially as granular particles.
Compaction reduces the interclod space but does not affect the intraclod space, which is relative-
ly small because the clods are shrunken (Fig. 6A.71). Thus, the as-compacted fabric of dry cohe-
sive soil essentially consists of discrete, hard clods. Sheepsfoot and tamping foot rollers are gen-
erally more effective in densifying dry cohesive soils because the higher contact pressures break
down more of the hard clods.
At relatively high water contents, the suction is small, and the clods are plastic and may be re-
molded into almost any shape. As the clods are deformed during compaction, the interclod space
can be nearly eliminated without affecting the intraclod space, which is relatively large because the
aggregates are swollen. Depending on the amount of remolding of clods that occurs during com-
paction, the as-compacted fabric may vary. Owing to their high contact pressures and large induced
shearing strains, sheepsfoot rollers tend to remold the clods into a relatively homogeneous fabric.
Smooth-drum rollers remold the clods primarily by compressive forces, resulting in a fabric that re-
tains to some extent the identity of the individual clods.
The engineering behavior and properties of compacted cohesive soils often vary with time as
changes occur in moisture condition, stress state, and fabric. The as-compacted characteristics of
cohesive soils, and how these properties may change as other parameters change, is discussed in the
following sections.
Stress-Strain-Strength Behavior. The discussion in this section on the stress-strain-strength be-
havior of compacted cohesive soils is divided into two primary classifications based on the moisture
condition of the soil at the time of loading: (1) Soils that remain at their as-compacted water content
up to and throughout the loading, and (2) soils that become soaked prior to loading. These two mois-
ture conditions represent the limiting cases usually considered for compacted cohesive soils. Al-
though some compacted cohesive soils dry out during their service life, the drying generally results
in a stiffer and stronger soil (unless substantial cracking occurs), so it is usually conservative to ig-
nore the effects of drying and use the compressibility and strength characteristics of the soil at its
as-compacted moisture content. However, drying of the soil may result in shrinkage and settlement
of any structures founded on that soil. In addition, the loss of moisture increases the potential for
subsequent wetting-induced volume changes (swelling or collapse), and this increased potential for
volume changes should also be considered (see Sec. 6A.3.4.2).
The term “as-compacted” will be used throughout the next section to refer to a compacted cohe-
sive soil that has remained at its compaction water content up to the time of loading. Thus, as-com-
pacted refers to no change in moisture content but does not preclude changes in void ratio, for ex-
ample, owing to compression under the weight of fill placed on top of the soil prior to the
inducement of shearing stresses by a structure constructed on or within the fill. This definition of
as-compacted is somewhat different than that given by others (for example, Seed et al., 1960), who
have defined as-compacted soils as those in which no change in either moisture condition or void
ratio occurs prior to or during loading.
Influence of Moisture Condition Moisture condition has a dramatic influence on the compress-
ibility and strength of compacted cohesive soils owing to changes in suction. As discussed previous-
ly (Sec. 6A.3.4.1), the total suction in an unsaturated soil consists of two components—osmotic suc-
tion and matric suction. Values of total, matric, and osmotic suction are shown in Fig. 6A.74 for
specimens of a glacial till compacted with modified Proctor effort at various water contents. Matric
suction is the largest component of suction in unsaturated soils. Because osmotic suction varies lit-
tle for the normal variation in water contents for most compacted soils, changes in suction are pri-
marily related to changes in matric suction, which can be substantial. For example, for the glacial
till shown in Fig. 6A.74, the matric suction decreased from about 900 kPa (131 psi) at w = 11% to
about 200 kPa (29 psi) at w = 17%, a 78% reduction in matric suction for a 6% increase in water
content.
The effect of moisture condition on the one-dimensional compressibility of a compacted clayey
sand is illustrated in Fig. 6A.75. At low water contents the clods are hard and the compacted soil
is relatively stiff. Well-compacted, highly plastic, dry soils can be nearly incompressible under
stress levels encountered in some projects. For the same method of compaction and as-compacted
density, the compressibility of the soil increases as the water content increases, owing to the re-
duction in suction described previously. Similar trends are seen in Fig. 6A.76 for triaxial stress-
strain-strength behavior. An increase in compaction moisture content at constant energy level re-
sults in a weaker, more compressible soil. Note also the reduction in brittleness as water content
is increased.
The shear strength of an unsaturated soil is commonly formulated in terms of the stress-state
variables net normal stress ( – ua) and matric suction (ua – uw). The resulting shear strength equa-
tion, which takes the form of a three-dimensional extension of the Mohr-Coulomb failure criterion
(see Fig. 6A.77), is as follows (Fredlund et al., 1978):
where ff = shear stress on the failure plane at failure (shear strength)
c
= intercept of the extended Mohr-Coulomb failure envelope on the shear stress axis where
the net normal stress and the matric suction at failure are equal to zero (commonly re-
ferred to as the effective cohesion intercept)
(f – ua)f = net normal stress state on the failure plane at failure
uaf = pore air pressure on the failure plane at failure
= angle of internal friction associated with the net normal stress variable
Values of
and c
can be measured using saturated soil specimens and conventional triaxial
and direct shear testing equipment. Tests on unsaturated specimens using specialized triaxial or di-
rect shear testing apparatuses are needed to obtain values of b and the reader is referred to Fred-
lund and Rahardjo (1993) for details of these tests and equipment. Experimentally determined val-
ues of b have ranged from about 7 to 26°, with most values in the range of about 13 to 18°.
Effect of Density In general, an increase in density of a compacted cohesive soil for the same
method of compaction and water content results in an increase in stiffness and strength. The de-
crease in as-compacted one-dimensional compressibility of a compacted clayey sand with increas-
ing density at the same water content is shown in Fig. 6A.79. Note also that the compactive prestress
increases with increasing density, as would be expected because more energy is required, at the
same compaction water content, to achieve a greater density.
The effects of density on the unconsolidated, undrained triaxial compressive strength of two co-
hesive soils at small and large strains are shown in Figs. 6A.80 and 6A.81. In these graphs, the
strength is defined as the maximum stress that the sample sustained to reach the designated value of
strain and thus is not necessarily the point on the stress-strain graph corresponding to that value of
FIGURE 6A.77 Extended Mohr-Coulomb failure envelope for unsaturated soils (from Fredlund
and Rahardjo, 1993).
strain. The strength at large strain (20 or 25%) is applicable to situations where large deformations
are tolerable, such as a flexible (wet) core of a high earth dam. The strength at small strain (5%) is
appropriate for bearing soils where only small deformations are tolerable, such as for a building
founded on a compacted fill, or where the soil is brittle (dry) and may crack at small strains.
At large strains, the strength of the sandy clay and the silty clay either increased or remained
constant as the dry density increased. At low strains, the strength of both soils increased with in-
creased density at low water contents, but at high water contents the strength peaks at a given densi-
ty and then decreases with increased density beyond the peak. This loss of strength at high water
contents is especially pronounced in the silty clay; for example, at a water content of 16% the
strength peaks at about 5.2 kg/cm2 (10.7 ksf = 510 kPa) for d = 112.5 pcf (17.7 kN/m3) but drops to
2.0 kg/cm2 (4.1 ksf = 200 kPa) for d = 114.9 pcf (18.0 kN/m3), a reduction of 62%. The rapid de-
crease in strength at low strains near optimum water content can be seen in the left side of Fig.
6A.81 for each of the three compactive energy levels. At the same water content of 16%, the sample
compacted with lower energy [d = 112.5 pcf (17.7 kN/m3)] is dry of optimum (Sr < Sopt) and there
fore stronger than the sample compacted with higher energy [d = 114.9 pcf (18.0 kN/m3)] that is
denser but wet of optimum (Sr > Sopt). The same trend can be seen in the right side of Fig. 6A.81,
where the author has added the line of optimums. Seed and coworkers (1960) attributed this marked
decrease in strength near optimum moisture condition to differences in fabric—higher pore water
pressures develop in undrained cohesive soils compacted wet of optimum owing to a greater degree
of dispersion of the microfabric. An alternative interpretation of this phenomenon can be given in
terms of the air/water phases and their pressures. For Sr < Sopt, the air phase is continuous, and the
matric suction likely remains positive even under undrained loading conditions because the air is
somewhat compressible, and therefore only small values of positive air pressure are likely to devel-
op compared to the negative water pressures. This suction adds to the strength and stiffness of the
soil. As Sr approaches Sopt, there is a transition from a continuous to an occluded air phase, which
changes the pore water pressures from negative to positive during undrained loading, with a corre-
sponding reduction in strength and stiffness of the soil.
FIGURE 6A.78 Horizontal projection of the failure envelope onto the versus ( – ua) plane, viewed paral-
lel to the (ua – uw) axis (from Fredlund and Rahardjo, 1993): (a) failure envelope projections onto the versus
( – ua) plane; and (b) contour lines of the failure envelope onto the versus ( – ua) plane.
Method of Compaction Method of compaction can have an important influence on the fabric of
as-compacted cohesive soils, which in turn can have a substantial effect on their stress-strain-
strength characteristics. For dry cohesive borrow materials, the clods are hard, and densification oc-
curs either by rearrangement of the clods, which retain their basic shape, or by breaking of the clods
into smaller (but still hard) pieces. During static compaction (smooth-drum roller), the induced
stresses are primarily compressive and of relatively low magnitude compared to other types of
rollers of comparable weight, so little breakage of dry clods occurs, and densification results mainly
from rearrangement of clods. In contrast, kneading compaction (sheepsfoot and padfoot rollers) in-
duces both shear stresses and compressive stresses in the soil that are of relatively high magnitude
owing to the smaller contact areas of the feet, which results in densification from both rearrange-
ment and breakage of particles. Thus, the microfabric of dry clods for both types of compaction is
the same because it is essentially unaffected by the compaction, but the minifabric of the compacted
soil is different—larger clods and larger intraclod pores for statically compacted soils, and smaller
clods and smaller intraclod pores for soils compacted by kneading compaction. If the clods are very
hard or the compactors are light, little breakage of clods will occur even for kneading compactors,
and the method of compaction used will have little effect on the fabric of the compacted soil.
Whether breakage occurs during compaction has little effect on the strength and stiffness of the as-
compacted soil for the applied stress levels normally encountered in engineering practice because
both characteristics depend on the strength and stiffness of the clods, which are independent of their
size. At very high applied stress levels where some breakage might occur, a soil with a fabric con-
sisting of small, hard clods might be stronger and stiffer than one at the same density but with larg-
er clods because of the higher number of interclod contacts, which would result in less force being
carried per clod and therefore less breakage of particles. This tendency toward greater stiffness may
be offset to some degree by the possibility of more cracks being induced in the smaller clods during
compaction, which would make the smaller clods more susceptible to breakage for the same applied
force.
Wet cohesive borrow materials are soft, and clods are easily remolded during compaction. Sta-
tic compaction tends to flatten the clods from the applied compressive stresses, but little change
occurs to the microfabric of the clods. The resulting compacted soil mass tends to consist of rel-
atively large interclod pore spaces and clods with flocculated microfabrics that retain to some ex-
tent their individual identity. Kneading compaction results in a more homogeneous fabric owing
to the shearing stresses induced during kneading, and the microfabric tends to be more dispersed
than for static compaction. For the same moisture content and density, a cohesive soil with a floc-
culated fabric is less compressible and stronger than the same soil with a dispersed fabric. Thus,
static compaction at high water contents produces a stronger and stiffer soil than does kneading
compaction. The reasons for this difference in strength and stiffness for differing fabric are quite
complex (see Lambe, 1958 for details). Simplified explanations for differences in strength and
stiffness for the same soil, water content, and density but different methods of compaction can be
given as follows:
Compression. Compression from an applied load tends to align the particles in a parallel array
perpendicular to the direction of the applied load. Applying a load to particles that are already
parallel merely brings them closer together. Applying the same load to particles that are random-
FIGURE 6A.81 Relationships among dry density, water content, and triaxial strength for as-compacted specimens of
silty clay prepared by kneading compaction (from Seed et al., 1960).
ly oriented requires that a portion of the load be spent reorienting the nonaligned particles to a
more parallel arrangement before any reduction in average void ratio occurs.
Shear Strength. For the same water content and average spacing between clay particles (same
void ratio), increasing the angle between particles increases the net attractive force between the
particles, and hence increases the shear stress required to cause sliding of the particles relative to
one another.
It is unlikely that field compaction would be undertaken on a cohesive borrow material so dry that
no remolding would occur during compaction. Therefore, it is reasonable that method of com-
paction will have some effect on the compressibility and strength of all field-compacted cohesive
soils.
Typical results from a series of laboratory one-dimensional compression tests conducted on
specimens of a clayey sand compacted directly into the confining rings using static, impact, and
kneading methods are shown in Fig. 6A.73. Two sets of results are provided—those for w = 16%
and Rm = 90% corresponding to a wet of optimum moisture condition (as-compacted degree of sat-
uration, Sri, greater than optimum saturation, Sopt), and those for w = 10% and Rm = 90% correspon-
ding to a dry of optimum moisture condition (Sri < Sopt). In both cases, the statically compacted
specimens are less compressible than the kneading-compacted specimens. For the dry of optimum
specimens at low stresses [v < 200 kPa (4.2 ksf)], there is little discernible difference in the results.
Isograms of loading-induced vertical strain (VL) for kneading and statically compacted specimens
loaded to v = 400 kPa (8.4 ksf) are shown in dry density-water content space in Fig. 6A.82. Note
that VL is greater for kneading compaction than for static compaction for the entire ranges of dry
densities and water contents studied. It is interesting that the isograms of VL for kneading com-
paction and Si greater than about 70% are approximately horizontal, indicating that the compress-
ibility of the specimens at these higher values of Sr is essentially independent of the water content
and suggesting that the air phases become occluded in this soil after kneading compaction at about
Sr = 70 to 80% for Rm = 80 to 90%. In contrast, the isograms VL for the statically compacted speci-
mens in the same region indicate that compressibility is a function of both water content and densi-
ty, which suggests that occlusion of the air phases has not occurred.
One-dimensional compression results are also shown in Fig. 6A.73 for specimens compacted di-
rectly into oedometer rings using a specially designed impact hammer. At both water contents, the
impact-compacted soil was more compressible than the statically compacted soil. However, the
comparison between the effects of kneading and impact compaction is not as straightforward—im-
FIGURE 6A.82 Isograms of one-dimensional as-compacted compressibility of clayey sand for speci-
mens prepared by static and kneading compaction (data from Lawton, 1986).
pact compaction produced a less compressible soil at w = 10% but a more compressible soil at w =
16%. To provide additional insight into the differences in compressibility produced by impact com-
paction compared to static and kneading compaction, isograms of VL at v = 400 kPa for the same
clayey sand are given in Fig. 6A.83(a) for static and impact compactlon, and Fig. 6A.83(b) for
kneading and impact compaction. It can be seen in Fig. 6A.83(a) that static compaction produced a
stiffer soil than kneading compaction at all values of d and w studied. In Fig. 6A.83(b), the equiva-
lent isograms for kneading and impact compaction intersect, with the kneading-compacted soil
tending to be more compressible than the impact-compacted soil at low densities and less compress-
ible at high densities. Also note that the isograms for the impact-compacted soil are nearly vertical,
suggesting that the as-compacted compressibility of the impact-compacted soil is highly dependent
on water content and nearly independent of density for the ranges studied.
Similar results have been found with respect to the effect of method of compaction on the un-
consolidated-undrained shear strength of a silty clay (Seed and Chan, 1959a). Values of relative un-
consolidated, undrained triaxial strength at 5% strain, based on the strength for kneading com-
paction, are shown in Fig. 6A.84 for specimens prepared to nominally identical values of (d, w) at
various points along the standard Proctor moisture-density curve. The method of compaction had
little influence on the strength dry of optimum but had a substantial influence on the strength wet of
optimum. Note that the strength of the statically compacted soil was equal to or greater than the
strength of the kneading-compacted and impact-compacted soil at all water contents. Impact com-
paction produced a weaker soil than kneading compaction at low water contents (<18.5%) and a
stronger soil at high water contents (>18.5%). For purposes of further analysis, the strength results
shown in Fig. 6A.84 for the silty clay are subdivided into three regions:
1. At the low end of the compaction water contents (13 to 14%), the soil was very dry, and the
strengths of the soil for both impact and static compaction were about the same.
2. Around optimum water content (15.5 to 17.5%), the specimens were dense (standard Proctor rel-
ative compaction, Rs ⬵ 99 to 100%), and impact-compacted specimens were about 80 to 90% as
strong as the kneading-compacted specimens.
3. At the upper end of the compaction water content range for the silty clay (19.5 to 20.5%), the
densities are lower (Rs ⬵ 94 to 96%), and impact compaction produced soil that was about 1.4 to
1.5 times stronger than the soil prepared by kneading compaction.
The reasons for the differences in stress-strain-strength behavior of impact-compacted and
kneading-compacted cohesive soils are not completely understood, and further research is needed in
this area. A preliminary explanation for these differences can be given as follows (modified from
Seed and Chan, 1959a):
1. For cohesive borrow materials that are very dry, no method of compaction produces any appre-
ciable shear deformation, and consequently the method of compaction has no appreciable effect
on the fabric and hence the stress-strain-strength characteristics of the as-compacted soil.
2. For the water contents at which cohesive borrow soils are usually compacted, impact compaction
causes somewhat less shearing strain during compaction than does kneading compaction. At the
same density, the as-compacted fabric for impact compaction tends to have larger but fewer
intraclod voids and less dispersion within the clods than for kneading compaction. The larger in-
traclod voids tend to decrease the strength and increase the compressibility of the impact-com-
pacted soil, but the lesser degree of dispersion tends to increase the strength and decrease the
compressibility. Whether the impact-compacted soil is stronger and stiffer than the kneading-
compacted soil or vice versa depends on which characteristic dominates the stress-strain-
strength behavior—larger intraclod voids or decreased dispersion. At high densities, the fabric of
impact-compacted cohesive soil apparently has a degree of dispersion that is close to that of
kneading-compacted soil but still has larger intraclod voids. In this case, the larger intraclod
voids dominate, resulting in a more compressible soil. At low densities, the increased stiffness
produced by the more flocculated fabric of the impact-compacted soil is greater than the reduc-
tion in stiffness resulting from the larger intraclod voids.
FIGURE 6A.83 Isograms of one-dimensional as-compacted compressibility of clayey sand for speci-
mens prepared by (a) static and impact compaction; and (b) kneading and impact compaction (data from
Lawton, 1986).
The results presented in this section provide salient evidence to substantiate that the methods and
procedures used to prepare laboratory-compacted specimens for testing should simulate as closely
possible the methods and procedures used in the field compaction process. It is also apparent that
specimens obtained for stress-strain-strength testing by trimming Proctor samples—a routine prac-
tice in some testing laboratories—are unlikely to have stress-strain-strength characteristics repre-
sentative of the soil as compacted in the field using most types of rollers. The following procedure is
the best way to ensure that the fabrics of cohesive specimens to be tested in the laboratory are simi-
lar to those of the field-compacted soil:
1. Construct several lifts of the borrow soil in a test pad in which the actual compaction procedure
is simulated, that is, using the same compaction roller, lift thicknesses, and construction tech-
niques that will be employed in the field compaction process.
2. Obtain samples of the compacted soil from the test pad that are several times larger than the sizes
of the specimens to be tested in the laboratory.
3. Carefully trim laboratory specimens to the appropriate sizes for testing from within the interior
portions of the larger samples obtained from the field.
Unfortunately, this procedure is not economically feasible for many projects, and thus test speci-
mens are commonly prepared using laboratory compaction procedures.
Time Rate of Settlement As with saturated naturally deposited cohesive soils, the settlement of
compacted cohesive soils can be considered to consist of three parts: immediate settlement, primary
compression settlement, and secondary compression settlement. Primary compression is defined
herein for compacted cohesive soils as the loading-induced compression that occurs until either the
matric suction reaches a steady-state value under the applied load (unsaturated soil where the air
phase is continuous), or the pore water pressure reaches a steady-state value under the applied load
(soil is unsaturated but the air phase is occluded or becomes occluded during compression). Prima-
ry compression in unsaturated compacted cohesive soils generally occurs much more quickly than
does primary consolidation in the same cohesive soil that is saturated (all other factors being the
same), owing to differences in water permeability and air permeability. Coefficients of air perme-
ability (ka) and water permeability (kw) for a compacted cohesive soil (10% clay) as a function of
water content are shown in Fig. 6A.85 (Barden and Pavlakis, 1971). At degrees of saturation less
than about Sopt, the air phase is continuous, and loading-induced compression expels air from the
voids rather than water. For Sr << Sopt, the portion of the void through which air can flow (the area
not occupied by water) is large and primary compression occurs very quickly because of the high
value of ka. As Sr increases, ka decreases owing to a decrease in the size of the air phase, with a con-
comitant decrease in the rate of primary compression. For Sr < Sopt, the air phase becomes occluded,
water rather than air is expelled during compression, and the rate of primary compression (consoli-
dation) is controlled by kw.
The effect of moisture condition on the time rate of one-dimensional compression in a compact-
ed clayey sand is illustrated in Fig. 6A.86. The total compressive strains are shown in Fig. 6A.86(a),
and the time-dependent strains (after the first reading at 0.25 min) are plotted in Fig. 6A.86(b). In
these tests, oedometer specimens were compacted at different water contents to the same nominal
dry density (Rm = 80%) and then loaded incrementally in a standard one-dimensional compression
test. The results shown in Fig. 6A.86 are for the loading increment from 200 to 400 kPa (4.2 to 8.4
ksf). During the previous loading increments, the magnitudes of the strains produced in the speci-
mens were different, so the void ratios of the specimens at the beginning of the 200 to 400 kPa load-
ing increment (e200) varied somewhat, but the influence of these small differences in void ratio on
the loading-induced compression was negligible compared to the effect produced by the differences
in degree of saturation (Sr–200) It can be seen in Fig. 6A.86(b) that the magnitude of the time-de-
pendent strains increased substantially with increasing degree of saturation. It is also apparent that
the strain-log time plot for the wettest sample (Sr–200 > Sopt) has the classical “backward S” shape as-
sociated with saturated cohesive soils; in contrast, the plot for the driest sample (Sr–200 << Sopt) is es-
sentially linear, suggesting that primary compression was completed prior to the first reading (0.25
min).
Differentiating between primary and secondary compression in compacted cohesive soils is not
easy unless tests are conducted in which the pore air and pore water pressures are simultaneously
measured during compression, which requires special testing equipment. Tests of this type are rarely
conducted in geotechnical engineering practice. Details of equipment and methods that can be used
to measure or control ua and uw in unsaturated samples are given in Fredlund and Rahardjo (1993).
Simultaneous measurement of ua and uw is further complicated by the fact that the air phase in the
Water Permeability, kw (cm/sec)
Air Permeability, ka or
compacted specimen may change from continuous to occluded during the compression. For exam-
ple, the specimen with w = 16% in Fig. 6A.86 was loaded incrementally from the as-compacted
state (v ⬵ 0) to v = 1600 kPa (33.4 ksf), which increased Sr from 63% (17% below Sopt) to nearly
100%, and it is likely that the air phase changed from continuous to occluded. [Note that Sr in-
creased from 70 to 81% during the loading increment from 200 to 400 kPa (4.2 to 8.4 ksf) shown in
Fig. 6A.86.] Although the air phase was continuous, the pore air pressures were either positive or
zero during loading, whereas the pore water pressures were negative [uw ⬵ –80 kPa (–1.7 ksf)] in
the as-compacted state determined from suction measurements. After the air phase became occlud-
ed, the pore water pressures were positive (perhaps as much as 800 kPa during the 800–1600-kPa
loading increment) or zero, and the pore air pressures in the occluded bubbles could not have been
measured but probably had little effect on the behavior during compression. To have measured both
the pore air and pore water pressures throughout this test would have required the following setup:
1. A sealed sample with a low air entry porous disk at the top of the sample (for measuring or con-
trolling ua) and a high air entry porous disk at the bottom of the sample (for measuring uw).
2. A pressure transducer for measuring positive air pressures up to perhaps 800 kPa (16.7 ksf = 116
psi).
3. A pressure transducer for measuring uw from about –80 kPa (–1.7 ksf = –12 psi) to perhaps +
800 kPa (16.7 ksf = 116 psi).
Because high air entry ceramics usually have low permeabilities, the response time is generally
slower than desired for rapidly changing pore water pressures so that there may be somewhat of a
difference between measured and actual pore water pressures at any time.
Owing to the difficulty and expense associated with measuring ua and uw during compression
tests on compacted cohesive soils, the delineation between primary and secondary compression is
usually accomplished by visually examining the strain-log time curves in the same manner as for
saturated cohesive soils. The following guidelines are provided for conducting an immediate/pri-
mary/secondary compression analysis for a compacted cohesive soil:
1. The values for immediate strain can be calculated from the first readings taken after applying
any loading increment (usually 6 or 15 s). From the data in Fig. 6A.86(a), the immediate strains for
the 200–400-kPa (4.2–8.4-ksf) loading increment would be 0.29, 1.5, 3.2, and 2.7% for w = 10, 13,
16, and 19%, respectively.
2. Primary and secondary (creep) compression occur during the phase called primary compres-
sion, but there is no method currently available to separate the two components other than to assume
that the secondary compression that occurs during primary compression is the same as (or similar
to) that measured after primary compression has ended. In typical geotechnical engineering prac-
tice, the secondary compression component is not differentiated from the primary compression
component, and the two components together are considered to constitute primary compression.
3. When the strain-log time plot has the classical backward S shape [e.g., w = 19% in Fig.
6A.86(b)], the time to the end of primary compression is estimated to occur at the point of intersec-
tion of a straight line extended forward from the central (steepest) portion of the backward S (some
judgment involved) and a best-fit straight line extended backward from the tail of the backward S.
Secondary compression is assumed to begin when primary compression ends. The secondary com-
pression index, C (or C e from void ratio-log time plot), can be determined from the slope of the
best-fit straight line through the tail, and settlement estimated using the following equations:
dv
C = – (6A.27a)
d(log t)
de
C e = – (6A.27b)
d(log t)
Ss = 冕 冕
z=H
z=0 t=t
t=t
design
C · d(log t) · dz (6A.28a)
p
Ss = 冕 冕
z=H
z=0
t=t
t=t
design C e
· d(log t) · dz
1 + ep
(6A.28a)
p
C e tdesign
Ss = · Hp · log (6A.29b)
1 + ep tp
The height of the compacted soil layer is shown as H0 in Eq. (6A.29a) because strain is generally
plotted as engineering strain (H/H0). In Eq. (6A.29b) ep and Hp are used because secondary com-
pression is assumed to begin when primary compression ends (tp). However, for one-dimensional
compression the ratio H/(1 + e) is a constant, so e0 with H0 can also be used, which is the form more
commonly seen in the literature, but the equation as shown is the strictly correct form. If the soil is
highly layered or if C (or C e) varies significantly as a function of stress level, the depth integral in
Eq. (6A.28) can be approximated by a summation:
i=n tdesign
Ss = 冱 C n · log · zn (6A.30a)
i=1 tp
i=n C tdesign
Ss = 冱 · log · zn
en
(6A.30b)
i=1 1 + epn tp
The coefficient of primary compression, cv, can be calculated from the same techniques used for
saturated cohesive soils. A more direct method for extrapolating one-dimensional laboratory results
2
to field time scale is to assume that the time rate of compression is proportional to H dp where Hdp is
the height of the longest drainage path. For example, VL after 1 h in a 1-in (25-mm) high, doubly
drained laboratory specimen can be extrapolated to field time scale for a 20-ft (6.1-m) thick, singly
drained compacted fill in the following manner:
Although this method is crude, it is similar in concept to the methods commonly used for satu-
rated cohesive soils and is simple enough to use in routine practice. More sophisticated methods are
available for estimating the time rate of compression for unsaturated soils (see Fredlund and Ra-
hardjo, 1993), but these techniques are beyond the scope of this handbook. An alternative method
for establishing the effect of Hdp on the time rate of compression is to conduct a series of one-di-
mensional compression tests on specimens compacted at the same water content to the same densi-
ty but of varying thicknesses, and then comparing the values of strain for the same loading incre-
ments and time after loading.
4. If the strain-log time plot can be approximated quite closely with a straight line [e.g., plot for
w = 10% in Fig. 6A.86(b)], it can be assumed that primary compression was complete and second-
ary compression began before the first reading was taken. Thus, the strain at the first reading can be
conservatively used as the immediate plus primary compression strain. In this case, the approach for
estimating settlement is similar to that used for sands wherein the primary compression settlement
occurs so quickly that it cannot be separated from the immediate (distortion) settlement, so both
components are included in a single component called immediate settlement.
5. For time-rate plots that are neither straight lines nor backward S shapes [e.g., w = 13 and 16%
in Fig. 6A.86(b)], the time to the end of primary compression can be estimated as the point of inter-
section between a straight line extended forward for the initial (steeper) portion of the plot and a
straight line extended backward from the tail (flatter) portion of the plot. Some judgment is com-
monly required to draw these straight lines, especially the line drawn through the initial portion of
the plot, because this part is generally curved.
6. For loading and field conditions that cannot be reasonably approximated by one-dimensional
compression tests, more sophisticated laboratory testing techniques—such as the stress path method
(Lambe and Whitman, 1979)—are needed to model the field compression in a reasonable way.
Singly drained
field thickness Hdp–field tfield (days)
______________ _______ _____________________
ft m Hdp–lab tlab = 6 s tlab = 15 s
1 0.3 24 0.04 0.1
5 1.5 120 1 2.5
10 3.0 240 4 10
20 6.1 480 16 40
50 15.2 1200 100 250
100 30.5 2400 400 1000
200 61.0 4800 1600 4000
Thus, it is clear that extrapolating laboratory immediate settlement to field time scale depends on
the relative values of Hdp–lab and Hdp–field and is not easy to do for large values of Hdp–lab/Hdp–field Be-
cause of these difficulties, it is common in geotechnical engineering practice to perform a combined
settlement analysis for the immediate and primary compression components, Sic. It should be recog-
nized, though, that usually a significant portion of the settlement that occurs at the first reading is
immediate settlement that would occur regardless of when the first reading is taken. Thus, the au-
thor recommends taking readings as quickly as possible and assigning the value of strain at the first
reading to immediate strain, with the time-dependent strains assumed to occur after the first read-
ing.
The results from one-dimensional compression tests are commonly plotted as either a log v –
v or log v – e plot, as shown in Fig. 6A.72. In either case, the plot can be approximated by two
straight lines (dashed lines in Fig. 6A.72) as is commonly done for saturated clays, with the slopes
of the recompression and virgin compression lines designated Cr and Cc, respectively (or Cre and
Cce if plotted in log v – e space). Because the initial portion of the strain-stress plot is curved,
some judgment is needed to establish Cre. The method preferred by the author is to use the aver-
age slope for the rebound curve obtained by unloading the specimen after the loading portion is
completed, as shown in Fig. 6A.72. Cc is obtained by approximating the virgin compression curve
with a straight line. The intersection of the two straight lines representing initial recompression
and virgin compression establishes the value of vc. With the calculated values for Cr, Cc, and
Cvc, one-dimensional settlement for a shallow foundation can be estimated from the following
equation:
Sic = 冕
z=
z=0
VLdz (6A.31)
where z = 0 corresponds to the bearing level, with z increasing with depth below the bearing level.
The symbol for settlement in Eq. (6A.31) is designated Sic because the results from one-dimen-
sional compression tests include both the immediate and primary compression components of the
settlement. The loading-induced, one-dimensional vertical strain for any point within a compacted
soil mass can be expressed by one of the following equations:
For v1 vc:
v1
VL = Cr · log (6A.32a)
v0
vc v1
VL = Cr · log + Cc · log (6A.32b)
v0 vc
冕 v1
z=H
Sic = Cr · log · dz (6A.33)
z=0 v0
where H = the height from the bearing level to the bottom of the compacted soil layer
v0= D + z
v1 = v0 + q0
= average unit weight of the compacted soil
D = depth of embedment of the foundation
q0 = applied uniform, centric bearing stress
Assuming that Cr is constant throughout H, Cr can be pulled out of the integrand, and the solution
for Sic is as follows:
(H + D) + q0
冦
Sic = Cr · log[( (H + D) + q0)]
D + q 0
– (H + D) · log[( (H + D)] – · log(D + q0) + D · log(D)
冧 (6A.34)
A similar equation can be derived for v1 > vc. In Eqs. (6A.33) and (6A.34), the settlement term Sic
is used because Cc and Cr are commonly calculated based on laboratory data that include both im-
mediate and primary compression strains. If the time rate of settlement is an important considera-
tion, a preferred alternative is to separate the immediate and primary compression components, with
values of Cc and Cr determined separately for immediate compression and primary compression
(that is, Cci and Cri, for immediate compression and Ccc, and Crc for primary compression).
Equation (6A.34) is valid if the excavation is backfilled after construction of the foundation, and
if no rebound occurs from the time of excavation to the completion of backfilling (which depends
on time rate of rebound for the soil versus the elapsed time between excavation and construction of
the foundation). If the foundation is not backfilled, or if the soil rebounds completely before the
backfill is placed, the initial stress at the bearing level is zero, and Sic should be calculated based on
v0 = z. For this case, Eq. (6A.34) simplifies to
(H + D) + q0
冦
Sic = Cr · log[((H + D) + q0)] – H · log(H)
D + q0
– · log(D + q0)
冧 (6A.35)
It is assumed in Eq. (6A.35) that the total weight of the foundation, the portion of the wall or stem
below the ground surface, and the backfilled soil above the foundation is about the same as the
weight of the excavated soil within the footprint of the foundation.
In many situations the width of the foundation is small in comparison to H, which means that the
equation for v1 is much more complex than that given in Eq. (6A.33), and the log(v1/v0) term in
Eq. (6A.33) cannot be easily integrated. For these cases, the integration must be approximated with
a summation, and the appropriate equations for Sic using the one-dimensional compression indices
are
i=n
Sic = 冱 Sici (6A.36a)
i=1
v1i
Sici = Cri · log · zi (6A.36b)
v0i
vci v1i
冢
Sici = Cri · log + Cci · log · zi
v0i vci 冣 (6A.36c)
where n = the number of sublayers into which the bearing soil is subdivided for purposes of settle-
ment analysis
i = subscript added to each parameter indicating the value of that parameter for the ith sub-
layer
v1 = v0 + v
v = increase in total vertical stress caused by the foundation load
zi = height of the ith layer
The greater the value of n, the more closely the integration is approximated. Values of v0 and v1 at
the center of each sublayer are used as “average” values. v can be estimated for each sublayer us-
ing an appropriate stress distribution method. If the soil within the settlement influence zone is rela-
tively homogeneous, the Boussinesq-type equations can be used for foundations bearing on the
ground surface. For foundations embedded within a relatively homogeneous soil, Skopek’s (1961)
and Nishida’s (1966) solutions can be used for rectangular and circular foundations, respectively.
For layered soils and other conditions, refer to the discussion in Sec. 6A.2.2. Spreadsheet programs
are ideally suited for estimating settlement in this manner.
If one-dimensional strain conditions are closely approximated but the soil within the settlement
influence zone is layered, the settlement can be calculated by integrating the strains for each layer
using Eq. (6A.33) (or a comparable equation for v1 > vc) and the appropriate value of H for each
layer. As an alternative, the settlement can be estimated using Eq. (6A.36) and subdividing each lay-
er into a number of sublayers.
has a significant influence on the loading-induced strain, with VL increasing with decreasing r/v.
Thus, the lower the confining pressure, the greater the induced vertical strain. Comparing the posi-
tion of the curve for the oedometer test with those from the triaxial test indicates that the value of
r/v in the oedometer sample was consistently between ⅔ and 1 for stresses below the compactive
prestress (vc ⬵ 600 kPa = 87 psi) but decreased at stresses above vc to a value of about 0.5 at v =
1600 kPa (232 psi).
These results suggest that the results of oedometer tests can be used to estimate three-dimension-
al settlements for dry, stiff compacted cohesive soils at low applied stresses but that more sophisti-
cated techniques are needed for higher stresses or wet, soft soils. Some methods that might be used
include the following:
1. The Skempton and Bjerrum (1957) method for correcting one-dimensional settlement of saturat-
ed cohesive soils for three-dimensional conditions might be used for soils with Sr > Sopt because
the induced pore pressures in the compacted soil may be similar to those for saturated soil. How-
ever, as noted by Lambe and Whitman (1979), Skempton and Bjerrum’s method assumes a dis-
continuous—and therefore incorrect—stress path and tends to underestimate settlement.
2. The stress-path method (Lambe, 1967) could be employed and would involve conducting stress-
path triaxial tests on a number of samples that duplicate the expected stress paths in the soil at
various depths beneath the foundation. The major problem with using the stress-path method is
that the induced changes in vertical and horizontal stress must be predicted, and the predicted
values may vary substantially from the actual changes in stress.
3. A series of plate-load tests using at least three sizes of plates could be conducted in the field-
compacted soil at the expected bearing level, and the results could be extrapolated to full field
scale.
4. A finite element settlement analysis could be performed (see Sec. 6A.2.3 for recommended pro-
cedures).
Ultimate Bearing Capacity Analyses Any appropriate method for estimate ultimate bearing ca-
pacity can be used (see Sec. 2B). It is important that the strength parameters (friction angle and co-
hesion intercept) be consistent with the desired analysis, that is, undrained strength parameters for
short-term bearing capacity and drained strength parameters for long-term bearing capacity.
Final Comments One might conclude from the previous discussions that it is best to compact co-
hesive bearing soils at low water contents to maximize strength and minimize loading-induced set-
tlement. Although dry cohesive soils are stronger and stiffer than wet (all other factors being the
same), the potential for wetting-induced and drying-induced volume changes must also be consid-
ered, as will be discussed. Thus, a settlement analysis for a foundation bearing on a compacted co-
hesive soil must consider the potential for settlement or heave from loading, wetting, and drying
throughout the design life of the structure.
Soaked
In some instances it is highly likely that compacted cohesive soils will become wetter at some time
during the design life of the structure founded on these soils. Wetting may occur from obvious
sources such as precipitation (rainfall and snowmelt) and changes in regional or local groundwater
conditions (rising of the ground-water table, diversion of runoff, and so on). Wetting may also result
from less obvious sources, including broken or leaking water pipes, landscape irrigation, and
clogged drainage systems. Therefore, it is nearly impossible to ensure that wetting will not occur in
cohesive bearing soils, which prompts many engineers to estimate settlement and ultimate bearing
capacity based on soaked compressibility and strength characteristics of the soil.
Compressibility Wetting of a compacted cohesive soil generally results in some volume change
(swelling or collapse, as will be discussed), which must be considered in the overall
settlement/heave analysis, and which also changes the compressibility and strength of the soil. The
changes in compressibility and strength depend on the prewetting moisture condition and the mag-
nitude and sign of the wetting-induced volume change (if any). For example, a soil that swells when
wetted becomes more compressible owing to both the reduction in suction and the increase in void
ratio. The significant increase in one-dimensional compressibility caused by wetting a high-density
(Rm = 90%), dry (Sr = 55%) compacted clayey sand is illustrated in Fig. 6A.88. After inundation at a
very low applied stress (v = 1 kPa = 0.02 ksf), the specimen swelled 14.4%, which changed the
void ratio from 0.51 in the as-compacted condition (ei) to 0.66 at the beginning of the loading
process (eL). In addition, the matric suction in the specimen was reduced by soaking from about 800
kPa (16.7 ksf) to essentially zero. At an applied stress of 1600 kPa (33.4 ksf), the soaked sample
compressed 14.5%—about 7 times as much as the as-compacted sample (2.1%). Soaking the speci-
men eliminated the prestressing induced during compaction, as indicated by the essentially linear
strain-log stress relationship for the soaked sample.
Cohesive soils compacted to high degrees of saturation will undergo little or no wetting-in-
duced volume change and their compressibility will not be appreciably affected by soaking. This
is illustrated in Fig. 6A.89 for a compacted clayey sand with Sr ⬵ Sopt that swelled only 0.4% af-
ter soaking. The compressibility of this soaked specimen did not differ significantly from that of
the as-compacted specimen. In addition, the soaking had no noticeable effect on the compactive
prestress.
Soaking can also induce a decrease in void ratio (collapse) in the soil. This decrease in void ratio
tends to reduce the compressibility, but in most instances this reduction is more than offset by the
increase in compressibility produced by the reduction in matric suction.
Strength The soaked strength of compacted cohesive soils depends on many factors, including
the following:
1. Fabric (microfabric, minifabric, and macrofabric)
2. Method of compaction
3. Compaction water content
4. Soaked water content and degree of saturation
5. Volume change induced by the soaking
Loading-Induced Vertical Strain, VL (%)
Effect of fabric The fabric of the soaked soil at the initiation of loading can have a substantial ef-
fect on the strength. It is generally assumed that the fabric of the soaked soil is essentially the same
as that of the as-compacted soil, but some changes in fabric may occur because of soaking, and fur-
ther study is needed of this issue. There is no doubt, however, that the soaked fabric depends to
some extent on the as-compacted fabric.
The fabric affects the undrained strength of soaked soil primarily in terms of the developed pore
pressures. The results from consolidated-undrained triaxial compression tests on two specimens of
compacted silty clay are given in Fig. 6A.90. The two specimens were prepared by kneading com-
paction to different as-compacted states—one dry of optimum and one wet of optimum, but after
soaking the specimens had the same composition (d, w). The dry-of-optimum specimen had an ini-
tially flocculated microfabric and developed a high strength at low strain (⬵ 2%) and thereafter
showed only a small increase in strength with additional deformation. The wet-of-optimum speci-
men had an initially dispersed microfabric, and at strains less than about 12.5%, appreciably larger
pore water pressures were developed than in the dry-of-optimum specimen, with the result that the
wet-of-optimum specimen was weaker. These differences in developed pore water pressures result
from the different shapes of the pore spaces in the microfabric. The magnitude of developed pore
water pressure in any void space is inversely related to the permeability of that void space, and the
permeability of a void space depends to a great extent on its smallest dimension. Thus, for two void
spaces with the same volume and identical loading conditions, greater pore water pressures will be
induced in a void space with a long, narrow shape (dispersed microfabric) than in a more equidi-
mensionally shaped void space (flocculated microfabric). At strains greater than 12.5%, the differ-
ences in pore water pressures were small and the strengths of the two specimens were nearly the
same, suggesting that the microfabric in the zones of the failure planes for the two specimens were
essentially the same (dispersed). The effective principal stress ratios for both specimens were nearly
FIGURE 6A.90 Effect of microfabric on pore water pressure and strength from
triaxial consolidated-undrained tests on a silty clay (from Seed et al., 1960).
6.122
the same at all strains, suggesting that the effective stress strengths were similar for the two speci-
mens so that the differences in total stress strengths (load-carrying capacity) were primarily the re-
sult of differences in developed pore water pressures.
Yi (1991) conducted a similar study on soils that collapsed when wetted. The results of consoli-
dated-undrained simple shear tests conducted on specimens of a clayey sand that were compacted to
two different as-compacted states and then soaked to the same d and w are shown in Fig. 6A.91.
The dry-of-optimum specimens collapsed on wetting, whereas the wet-of-optimum specimens un-
derwent no volume change. The results clearly show that at all three vertical confining pressures,
the dry-of-optimum specimens developed higher pore water pressures and were weaker than the
wet-of-optimum specimens. Similar results were obtained for three other soils. These results cannot
be explained in terms of flocculated versus dispersed microfabric and are opposite to those found by
Seed and Chan (1959b) for the silty clay discussed above. It is not known if these differences in re-
sults are related to differences in types of soils, type of wetting-induced volume change (swelling
versus collapse), or perhaps differences in sample preparation (although kneading compaction was
used in both studies). Scanning electron micrographs of the dry-of-optimum clayey sand specimens
showed that the effect of collapse on fabric was to reduce the size of the interclod pores without any
apparent change to the microfabric. Unfortunately, no micrographs of the wet-of-optimum speci-
mens were taken, so the characteristics of the fabric for these specimens are not known. Yi assumed
both that the soaked fabrics of the wet- and dry-of-optimum specimens were similar, with the wet-
of-optimum specimens containing larger interclod pores and therefore denser microfabric, and that
the strengths of these specimens were governed by the density of their microfabric. The author be-
lieves that the soaked fabrics of the wet- and dry-of-optimum specimens were probably not as simi-
lar as assumed by Yi, so that the explanation for the differences in strength is probably quite com-
plex and cannot be determined from the available information.
Clearly, fabric can play an important role in the soaked strength of compacted cohesive soils.
However, with our present knowledge and the uncertainty regarding the relative importance of mi-
crofabric and minifabric, additional research is needed before a reasonable explanation can be given
for the influence of fabric on soaked strength.
Influence of wetting-induced volume change The volume changes that occur from soaking a
compacted cohesive soil can be summarized as (a) no change in volume, (h) an increase in volume
(swelling), and (c) a decrease in volume (collapse). Compacted cohesive soils that undergo no vol-
ume change after soaking are a special case and may be of two types—nonexpansive soils that are
soaked under a low surcharge pressure and expansive soils soaked under a surcharge pressure suffi-
ciently high to prevent swelling.
The undrained strength of a compacted cohesive soil that has been soaked depends on the char-
acteristics of the soil in the soaked condition—dry density, water content, and fabric. These soaked
characteristics depend on the as-compacted characteristics of the soil (d, w, and fabric) as well as
the stress state of the soil at the time of soaking, as discussed previously.
The influence of soaking at constant volume on the unconsolidated-undrained (UU) triaxial
compressive strength at low strain (VL = 5%) of a silty clay prepared by kneading compaction is
shown in Fig. 6A.92. At all densities and water contents, the soaked soil is weaker than the compa-
rable as-compacted soil, with the differences decreasing with increasing compaction water content.
Isograms of triaxial UU triaxial compressive strength at low strain are shown in Fig. 6A.93 for
kneading-compacted specimens of sandy clay soaked under two different surcharge loads. Under
the low surcharge pressure (1 psi = 7 kPa), the soaked strength depended significantly on the com-
paction water content owing to the differences in swelling that occurred upon soaking. At lower wa-
ter contents the soil swelled more than at higher water contents, and thus for the same as-compacted
dry density, the dry density after soaking was less and the water content was more for the initially
dryer soil. Thus, for the same dry density, the soaked strength increased significantly with increas-
ing compaction water content. Note that this relationship is the opposite of that for as-compacted
strength, which decreases with increasing compaction water content at the same dry density (see
Fig. 6A.92).
FIGURE 6A.91 Results from consolidated-undrained simple shear tests on specimens of a clayey sand which
underwent different amounts of collapse (from Yi, 1991).
The high-surcharge specimens underwent little swelling, and the corresponding soaked-strength
isograms are nearly horizontal, indicating that the strength depended primarily on as-compacted
density and was nearly independent of compaction water content. Dry of optimum (Sr < Sopt) the
strength at constant as-compacted dry density increases slightly with increasing compaction water
content owing to slightly more swelling at the lower compaction water contents. Note, though, that
the strength decreases slightly with increasing water content wet of optimum (Sr > Sopt) because the
microfabric became increasingly more dispersed but no swelling occurred.
There is no information available with regard to the influence of the magnitude of collapse on
the soaked strength of compacted cohesive soils. For a given composition and fabric, increasing the
As-Compacted Dry Density, d (lb/ft3)
applied stresses causes greater wetting-induced collapse and thus increases the density of the soil,
which likely increases the soaked strength of the soil. However, differences in magnitude of collapse
may produce variations in fabric, which in turn may affect the soaked strength of the soil.
Method of compaction For a cohesive soil compacted to the same composition, varying the
method of compaction may alter the soaked strength in two ways: (a) The as-compacted fabric (and
hence the soaked fabric) may be different, and (b) the wetting-induced volume change may vary. As
noted previously, flocculated microfabrics are stronger than dispersed microfabrics, so, other than
very dry of optimum where compaction method has little effect on fabric, static compaction would
be expected to produce a stronger soil than kneading compaction. However, the wetting-induced
volume change also affects the soaked strength. Static compaction induces a higher swelling poten-
tial or a higher collapse potential in the soil than does kneading compaction, depending on the ap-
plied stress level (see discussion below). As discussed above, greater swelling reduces the soaked
strength of the soil while greater collapse likely increases it. Thus, for conditions where swelling is
likely to occur (highly expansive soils and low stresses), static compaction may result in greater or
lesser soaked strength than kneading compaction depending on which mechanism controls. For
nonexpansive soils or high surcharge pressures, either no volume change or collapse is likely to oc-
cur from wetting, and static compaction will probably produce a stronger soaked soil.
Wetting-Induced Volume Changes. Swelling, which is an increase in total volume of a soil upon
wetting, and collapse, which is a decrease in total volume upon wetting, are considered separate and
distinct phenomena by many engineers and researchers. Recent research has shown, however, that
any unsaturated cohesive soil may either collapse, swell, or not change volume when wetted, de-
pending on the condition of the soil at the time of wetting. Thus, swelling and collapse in unsaturat-
ed cohesive soils are associated aspects of the general phenomenon of wetting-induced volume
changes.
The magnitude and sign of the volume change that occurs when an unsaturated cohesive soil is
wetted are primarily related to changes in matric suction. As suction decreases during wetting, the
change in pore water pressure is positive (the pore water pressure becomes less negative), which re-
duces both the effective stresses acting on the soil and the stiffness of the soil structure. The de-
crease in effective stress results in an increase in volume (swelling), whereas the reduction in stiff-
ness produces a decrease in volume (collapse). The net change in volume may be positive, negative,
or zero depending on the condition of the soil at the time of wetting.
The primary factors that affect the wetting-induced volume change in a compacted cohesive
soil are as follows (Lawton et al., 1992, 1993):
1. Gradation of the soil and mineralogy of the clay particles
2. State of stress at the time of wetting
3. Void ratio or dry density at the time of wetting
4. Moisture condition at the time of wetting
5. Degree of wetting
6. Fabric of the soil at the time of wetting
7. Chemistry of the water that is introduced into the soil
SOIL TYPE The effect of clay content on the one-dimensional wetting-induced volume change of
compacted silt-clay and sand-clay mixtures was studied by El Sohby and Rabbaa (1984), with the
results shown in Fig. 6A.94. The clay was highly expansive, with calcium montmorillonite the pre-
dominant mineral (45% by weight). For any given soil type (same silt or sand and clay fraction), the
net collapse increased or the net swelling decreased with increasing applied vertical stress. For the
applied stress levels studied (v = 400, 800, or 1600 kPa or 8.4, 16.7, or 33.4 ksf), the specimens
containing low clay fractions collapsed and those containing high clay fractions swelled. The mag-
nitude of swelling at high clay fractions increased with increasing clay content. At low clay contents,
the silt-clay collapsed more than the sand-clay; at moderate to high clay contents, the silt-clay col-
lapsed less or swelled more than the sandy clay. The maximum collapse occurred at clay contents of
10 to 20% for the silt-clay and 30 to 40% for the sand-clay.
A similar study was conducted by the author to determine the influence of clay content on the
wetting-induced volume change of mixtures of uniform sand and slightly expansive clay (kaolin).
The results from this study are also shown in Fig. 6A.94 and can be summarized as follows:
1. At very low clay contents (<5%), little or no wetting-induced volume change occurred.
2. At clay contents from between 5 and 25%, collapse occurred, reaching a maximum between 12
and 16%.
3. At clay contents greater than 25%, a small amount of swelling occurred.
The effects of soil type on the potential for wetting-induced volume change in cohesive soils can be
summarized as follows (Lawton et al., 1992):
1. Very low clay contents. The clay acts as a binder between silt and sand particles. When wetted,
the clay binders soften and lubricate the intergranular contacts, thereby facilitating collapse at
high applied stresses. If the clay is highly expansive, there may be some swelling at low pres-
sures and high densities, but the magnitude will likely be small because the clay content is too
low for the soil to have appreciable swelling. Silts tend to collapse more than sands.
2. Low to moderate clay contents. With increasing clay content, more clods are present in the bor-
row material, and for the compaction water contents at which significant collapse and swelling
potentials exist, the as-compacted soil retains to some extent the identities of the individual
clods. Upon wetting, the clods swell but also soften and distort under the applied load, so that the
net volume change depends on the stress state and the expansiveness of the clay minerals.
Swelling tends to occur at low stresses and for expansive clay minerals, and collapse tends to oc-
cur at high stresses and for nonexpansive clay minerals.
3. Moderate to high clay contents. Although some collapse occurs during wetting, swelling general-
ly predominates over collapse, especially for highly expansive clay minerals and low stresses.
For highly expansive clay minerals and high clay contents, swelling can occur at overburden
pressures as great as 1600 kPa (33.4 ksf).
DENSITY AND MOISTURE CONDITION The effects of prewetting density and prewetting moisture
condition on the one-dimensional wetting-induced volume change of a compacted clayey sand sub-
jected to an applied total vertical stress (v) of 200 kPa (4.2 ksf) are shown in Fig. 6A.95. The
prewetting dry density is represented as a percentage of modified Proctor maximum dry density,
Rmw, and the prewetting moisture condition is expressed as degree of saturation, Srw. The values of
wetting-induced volumetric strain, vw, shown in Fig. 6A.95 are for complete inundation with water
and therefore represent the maximum potential for wetting-induced volume change. For the same
Srw, vw is more positive (greater swelling) or less negative (less collapse) as Rmw increases because
the stiffness of the soil increases with increasing dry density. Thus, for the same moisture condition
and total vertical stress, the swelling resulting from the reduction in effective stresses would be the
same, although the collapse resulting from the reduction in stiffness would be less, with a net in-
crease in swelling or decrease in collapse. For the same Rmw, the matric suction in the soil decreases
with increasing moisture, with the result that the net swelling or net collapse decreases as Srw in-
creases up to the value of Srw at which the suction is zero (typically in the range of 70 to 90%).
Therefore, for the same dry density and total vertical stress, the net wetting-induced volume
change—whether positive or negative—will be less for an initially wetter soil because the magni-
tude of the dominating mechanism—reduction in effective stress for net swelling or reduction in
stiffness for net collapse—will be less for lower values of prewetting suction.
For the same prewetting moisture condition (Srw), an increase in dry density either reduces the col-
lapse potential or increases the swelling potential. Collapse in most compacted cohesive soils seems
to occur primarily as a reduction in volume of the interclod voids (Yi, 1991). In a denser soil, the in-
terclod voids are smaller. After wetting, the soil will come to an equilibrium density based on the state
of stress. Therefore, less reduction in volume will occur for a denser soil with the same prewetting
moisture condition. Swelling is a complex phenomenon that cannot be easily characterized. A great-
ly simplified explanation for the influence of density on swelling potential can be given as follows:
1. For a given saturated cohesive soil with the same soil fabric and water chemistry, there is a
unique relationship between void ratio and state of stress.
2. For the same fabric and moisture condition of the prewetting soil, when soaked the soil will
come to an equilibrium void ratio that depends on the state of stress acting on the soil but is in-
dependent of the prewetting density. Therefore, the increase in void ratio caused by soaking will
be greater for an initially denser soil.
The wetting-induced volume change in compacted cohesive soils can also be zero. In compacted
cohesive soils, this can occur in three ways: (a) The swelling and collapsing components are equal
and therefore offset each other; (b) the prewetting suction in the soil is small enough that no signifi-
cant reduction in effective stress or stiffness will occur upon wetting; or (c) cementation of particles
is strong enough to preclude any wetting-induced volume change. Cementation of particles may ex-
ist in clods prior to compaction and may survive the compaction process to some extent. Cementa-
tion may also occur naturally with time after compaction or may be intentionally induced in the soil
by chemical stabilization prior to compaction. These latter two possibilities are discussed in more
detail in subsequent sections.
For a cohesive soil loaded and wetted shortly after compaction (before any significant post-com-
paction cementation occurs), there is a range of prewetting dry densities and degrees of saturation
for which there is no wetting-induced volume change, as illustrated by the zone in Fig. 6A.95
bounded by the two isograms for vw = 0. No wetting-induced volume change occurs at low degrees
of saturation because the swelling and collapsing components offset each other, and in Fig. 6A.95
this occurs at Rmw ⬵ 85%. At degrees of saturation equal to or greater than a critical value (Src), the
prewetting suction is small, and vw ⬵ 0. This phenomenon is indicated in Fig. 6A.95 by the in-
crease in distance between the two isograms for vw = 0 at higher values of Srw. Src varies as a func-
tion of soil type, prewetting dry density, and prewetting state of stress. For a given soil, the influence
of density and state of stress is small, and Src can be approximated as Sopt obtained from Proctor
tests or can be determined more accurately by conducting a series of one-dimensional wetting-in-
duced volume change tests.
Another important characteristic illustrated by the isograms of Fig. 6A.95 is that for any soil and
any value of v, there is range in values of Rmw for which vw = 0 regardless of moisture condition.
The value of Rmw at the middle of this range is called the critical prewetting relative compaction
(Rmwc), and for a given soil Rmwc increases as v increases (Fig. 6A.96).
STATE OF STRESS The effect of increased stress for the same prewetting density, moisture condi-
tion, and fabric is to reduce the swelling potential or increase the collapse potential. This relation-
ship is illustrated in Fig. 6A.97, where isograms of one-dimensional wetting-induced strain are giv-
en for a compacted clayey sand at two levels of overburden pressure. At each point in Rmw – Srw
space, is less positive or more negative at v = 800 kPa than at v = 400 kPa.
For three-dimensional strain conditions, the total wetting-induced volume change is uniquely re-
lated to the mean normal total stress (Lawton et al. 1991) and thus is independent of the principal
stress ratio, as illustrated in Fig. 6A.98 for wetting tests on kneading-compacted specimens of a
compacted clayey sand conducted under axisymmetric loading conditions. However, the individual
components of wetting-induced volume change depend significantly on the stress ratios. For a given
magnitude of stress in a direction of interest, the swelling increases or the collapse decreases in that
direction as the perpendicular stresses increase. This concept is illustrated in Fig. 6A.99, where ver-
tical and radial wetting-induced strains are plotted as a function of vertical stress. An increase in lat-
eral stress ratio (r /v) for any given value of vertical stress results in an increase in vertical strain
(increase in swelling or decrease in collapse) and a decrease in radial strain (decrease in swelling or
increase in collapse).
Results from wetting tests on oedometer specimens compacted at the same water content to the
same density using the same method of compaction are also shown in Fig. 6A.99(a) for comparison
with the triaxial results. This comparison clearly indicates that the one-dimensional wetting tests
may not give reliable predictions for situations where three-dimensional strains occur. It is also ap-
parent that for the range of lateral stress ratios studied (r /v = ⅓ to 1), collapse was affected more
by the stress ratio than was swelling. In addition, the results appear to indicate that the oedometer
tests significantly overestimate the swelling for three-dimensional volume change. However, the
process of application and removal of loads during compaction can result in significant lateral earth
pressures, which can be many times greater than the theoretical at-rest values and may approach
limiting passive earth pressure values (Duncan and Seed, 1986). Thus, the values of r/v for as-
compacted soils may be much greater than the maximum value of 1.0 shown in Fig. 6A.99. In addi-
tion, for a constant vertical stress, the horizontal stresses may vary substantially as the soil under-
goes wetting-induced volume change. Preliminary research indicates that the horizontal stress in a
compacted soil increases with increasing vertical collapse and decreases with increasing vertical
swelling, that the limiting passive horizontal pressure may be approached for large vertical collapse,
and that limiting active horizontal pressure may be achieved for large vertical swelling (Lawton et
al., 1991). Thus, laboratory tests in which r/v is kept constant do not accurately model the stress
path of soils in the field that undergo three-dimensional wetting-induced volume change, and addi-
tional research is needed to clarify the interdependence of horizontal stress and wetting-induced
volume change of soil.
METHOD OF COMPACTION The influence of compaction method on the one-dimensional wetting-
induced volume change of a clayey sand is shown in Fig. 6A.100 for three different as-compacted
compositions and can be summarized as follows:
1. For the same water content, density, and state of stress, the statically compacted specimens
swelled more than the kneading-compacted specimens.
2. Within the lower range of stresses at which collapse occurred, the magnitude of collapse was less
for the statically compacted specimens than for the kneading-compacted specimens.
3. At stresses near or greater than the stresses at which maximum collapse would occur for any giv-
en composition, the statically compacted specimens collapsed more than the kneading-compact-
Predicted Wetting-Induced
Volumetric Strain, vw (%)
FIGURE 6A.99 Comparison of predicted wetting-induced (a) vertical strain, and (b) radial
strain versus vertical stress curves from double triaxial and double oedometer tests on knead-
ing-compacted specimens of a clayey sand (from Lawton et al., 1991).
ed specimens. This trend is not observed for Rm = 90% and w = 10% because the maximum
stress on the specimens was less than the stress at which maximum collapse would occur.
Statically compacted cohesive soil can be either more or less collapsible than the comparable knead-
ing-compacted soil because static compaction tends to produce a fabric that is susceptible to both
more swelling and more collapse. Recall from previous discussions that both swelling and collapse
occur when an expansive soil is wetted. At low stresses, the swelling component clearly dominates,
and swelling is greater for static compaction than for kneading compaction. At high stresses, the
collapsing component dominates and the statically compacted soil collapses more than the knead-
ing-compacted soil. There is a transition zone for moderate stresses wherein the net wetting-induced
volume change is negative (collapse) but the tendency for greater swelling in the statically-compact-
ed soil results in less collapse than for the kneading-compacted soil.
Although method of compaction can have a measurable effect on vw, it is apparent from the re-
sults in Fig. 6A.100 that w and v influence vw to a much greater degree than method of com-
paction. To illustrate this point, examples of changes in vw produced by changes in w, v, Rm, and
method of compaction using vw = +8.6% (static compaction, Rm = 90%, w = 10%, v = 25 kPa) as
the base are as follows:
This discussion is not meant to imply that method of compaction is unimportant; rather that with re-
spect to wetting-induced volume change in cohesive soils, it is a relatively minor factor compared to
w and v. In addition, it should be borne in mind that specimens which will be tested in the labora-
tory should always be prepared with a method of compaction that simulates as closely as possible
the method of compaction to be used in the field compaction process.
DEGREE OF WETTING The degree of wetting has a substantial influence on the wetting-induced
volume change; that is, the results of wetting tests in which the specimen is inundated with water
represent the maximum wetting-induced volume change for the conditions under which the speci-
men was tested. Partial wetting reduces the matric suction somewhat but to a lesser degree than full
wetting. Thus, the magnitude of wetting-induced volume change, which is significantly influenced
by the changes in suction, will be less for partial wetting than for full wetting. This is illustrated in
Fig. 6A.101 for collapse of three naturally deposited soils. Note that the collapse for the three soils
shown in Fig. 6A.10l is essentially completed at degrees of saturation less than 100%, typically
about 80%. Similar trends have been noted by the author for the wetting-induced volume change
(both collapse and swelling) of compacted cohesive soils. In general, little or no wetting-induced
volume change occurs in compacted cohesive soils for additional wetting above Sopt.
OVERSIZE PARTICLES When tests are conducted in the laboratory to estimate the potential for
wetting-induced volume changes in field-compacted soils, the specimens used for testing are gener-
ally small, and the maximum particle size that can be used in a specimen is limited to approximate-
ly one-sixth the least dimension of the specimen. In this context, the term oversize refers to sizes of
particles that are larger than the maximum size that can be used in a specimen for any particular test,
and the maximum size will therefore vary depending on the test being performed and the size of the
sample being tested. In general, the oversize particles are gravel size and larger. As with other types
of tests, the results from laboratory wetting-induced volume change tests should be corrected to ac-
count for the effects of the oversize particles that are present in the field-compacted soil but not in
the specimens tested in the laboratory.
A common method of correcting for the lack of oversize particles in laboratory wetting tests is
based on the following two assumptions:
1. The oversize particles are inert and therefore do not change volume when wetted.
2. The presence of the oversize particles in the borrow material during field compaction does not
influence the potential for wetting-induced volume change within the matrix soil (the soil exclu-
sive of the oversize particles).
With these two assumptions, the results from laboratory tests on specimens prepared at the same
compaction water content as the field matrix soil to the same dry density as the field matrix soil us-
ing the same (or similar) method of compaction and loaded to the same state of stress can be used to
predict the potential for wetting-induced volume change of the field-compacted soil. The dry densi-
ty and water content of the field matrix soil (dm and wm) can be calculated from the following equa-
tions, which are derived from phase relations:
(1 – Pow) · Gso · w · d
dm = (6A.37)
Gso · w – Pow · d(1 + Gso · wo)
w – wo · Pow
wm = (6A.38)
1 – Pow
冢 冣
(1 – 0.15)(2.66)(62.43)(112.1) kN
dm = = 106 pcf 16.7
(2.66)(62.43) – (0.15)(112.l)[l + (2.66)(0.01)] m3
0.117 – (0.01)(0.15)
wm = · 100 = 13.6%
1 – 0.15
Some preliminary research has been conducted to determine the validity of this method for pre-
dicting wetting-induced volume change of field-compacted soil. Day (1991) studied the effect of
gravel content on the magnitude of one-dimensional swelling of specimens with an expansive silty
clay matrix. The wetting tests were conducted at low stresses—v = 0.1 to 0.2 psi (0.7 to 1.4 kPa) —
and swelling occurred in all tests. The results from these tests are given in Fig. 6A.102 in the form
of the wetting-induced strain for the specimens containing gravel normalized with respect to the
wetting-induced strain for the comparable specimen with no gravel at the same applied stress
(vw/vw0). Also shown in Fig. 6A.102 is the theoretical relationship for vw/vw0 obtained from the
following equation, which was derived from the same assumptions discussed above except that the
gravel was assumed to be dry:
vw (1 – Pow) · Gso · w
= (6A.39)
vw0 (1 – Pow) · Gso · w + Pow · dm
A comparison of the experimental and theoretical results suggests that this method provides a rea-
sonable estimate for predicting the one-dimensional swelling potential of compacted cohesive soils.
A similar study was conducted by the author and his associates (Larson et al., 1993) with regard
to the influence of oversize particles on the one-dimensional collapse of compacted clayey sands.
Experimental values of vw/vw0 from this study are plotted in Fig. 6A.103 as a function of percent-
age of oversize particles by volume (Pov). The experimental results are compared with the following
theoretical equation, which is equivalent to Eq. (6A.39) except that vw/vw0 is given in terms of Pov
rather than Pow:
vw
= 1 – Pov (6A.40)
vw0
Theoreti
cal Rela
tionship
(Eq. 6A
.40)
Normalized Swelling, vw/vw0
For the soils and conditions studied, the theoretical relationship is valid only for small oversize frac-
tions (Pov ⬵ 2.5 to 5%; Pow ⬵ 4 to 8%), thus indicating that at higher contents of oversize particles,
the presence of the oversize particles changes the fabric of the matrix soil, the manner in which col-
lapse occurs, or both. The magnitudes of collapse for the five specimens with Pov 20% (Pow
28%) were less than 11% of the values for the comparable specimens without any oversize particles.
Why this method of correcting for oversize particles apparently works for swelling but not for col-
lapse is not well understood. We know that the oversize particles affect the fabric of the as-compact-
ed soil (e.g., Siddiqi et al., 1987; Fragaszy et al., 1990). In soils with Pow less than about 40%, the
oversize particles “float” in the matrix soil, as shown in Fig. 6A.104; therefore, there is little or no in-
teraction between oversize particles, and the behavior of the soil is controlled by the matrix soil. Soils
with the same overall matrix density and water content but varying amounts of oversize particles will
have different fabrics, with the matrix soil adjacent to the surfaces of the oversize particles (near-field
matrix) having higher void ratios than the matrix soil that is distant from the oversize particles (far-
field matrix soil). For conditions where net swelling occurs, the amount of swelling in the near and
far-field matrices is different, but the overall magnitude of swelling for the soil is about the same. Be-
cause the oversize particles move farther apart as the swelling occurs, they do not interact, and their
presence does not appreciably affect the swelling process. The influence of the oversize particles on
the collapse process is less well understood. For the results shown in Fig. 6A.103, as little as 5% over-
size particles (by volume) decreased the collapse by as much as 37%. At this low-oversize particle
content, appreciable interaction among the oversize particles is unlikely, so the reduction in collapse
must be primarily related to changes in fabric. Apparently little additional collapse occurs within the
looser near-field matrix compared to the soil without any oversize particles, and collapse within the
denser far-field matrix is substantially reduced. Some of the reduction may occur from the oversize
particles bridging the near-field matrix zones that underlie the particles so that even if collapse occurs
in these areas, it may not decrease the total volume of the soil.
TIME RATE OF WETTING-INDUCED VOLUME CHANGE The time rate of one-dimensional wetting-in-
duced volume change for two specimens of a clayey sand with the same as-compacted condition but
loaded to a low and a high vertical stress and then soaked are shown in Fig. 6A.105. The specimen
loaded to v = 1 kPa swelled, and the specimen loaded to v = 400 kPa collapsed. When plotted ver-
sus the log of time, the wetting-induced strain curves are similar in shape to those for loading-in-
duced strain of saturated fine-grained soils. In Fig. 6A.105, three distinct regions of wetting-in-
duced strain are evident. Each curve is initially flat as the water flows through the porous stones and
enters the specimen. As water infiltrates the specimen, the majority of the wetting-induced strain
occurs and the curve is relatively steep. After the matric suction in the specimen is eliminated, the
wetting-induced strain is nearly complete, and the curve again becomes flat. At some time after wet-
ting, the effective stress in the specimen becomes constant, but secondary compression will contin-
ue to occur. This region of secondary compression is apparent in the specimen that collapsed but not
in the specimen that swelled because the magnitude of the secondary compression for the low ap-
plied stress level is too small to be measured. Eventually, the secondary compression will become
negative.
Wetting-induced volume changes occur quickly in oedometer specimens inundated in the labora-
tory, usually within a few hours or less, which suggests that the wetting-induced volume change at
any location in a field-compacted soil takes place within a few hours of sustained wetting (Lawton
et al., 1992). Thus, the time required for complete wetting-induced volume change to occur in a
field-compacted soil depends on (a) the method by which wetting occurs, and (b) the rate of water
infiltration, which is a function of the permeability of the soil.
CONTROL OF WETTING-INDUCED VOLUME CHANGE The potential for wetting-induced volume
change can be maintained within acceptable limits (a) before compaction by changing the engineer-
ing properties of the borrow material, (b) during design and construction by properly written com-
paction specifications and adequate supervision and inspection of the compaction process, or (c) af-
ter the compaction process by preventing water from infiltrating the soil or by modifying the
properties of the soil. Preventing the infiltration of water into a compacted soil over a long period is
nearly impossible and is not a viable alternative. Modifying the properties of the soil after com-
paction is generally difficult and expensive. Thus, the preferred alternatives are a and b, and they
will be discussed in detail below.
From the data shown in Fig. 6A.97, there are two ways in which the potential for wetting-in-
duced volume changes in a fill consisting of expansive compacted soil can be theoretically eliminat-
ed or substantially reduced during the compaction process without modifying the borrow soil: (a)
by compacting the soil to a degree of saturation greater than the optimum saturation or (b) by com-
pacting the soil at any depth within the fill to a dry density corresponding to the appropriate critical
relative compaction based on the anticipated value of v at that level in the fill. However, both meth-
ods have practical limitations that may preclude their use on any project. If the borrow materials are
highly variable—and they usually are on large fills—determining appropriate values of Srwc and
Rmwc for the different materials would be difficult or very expensive. In addition, the quality control
procedures required to ensure that the compacted soil has the desired properties are much more ex-
tensive and stringent than typically used for most projects. Some potential drawbacks to compacting
to a high degree of saturation include:
1. The degree of saturation changes from the as-compacted condition owing to compression
caused by placement of additional fill or structures built on or within the fill. However, compression
causes an increase in Sr, so that a fill constructed with Sr Srwc will meet the requirements as long
as the soil does not dry out so much that Sr drops below Srwc.
2. Postcompaction wetting or drying of the soil may occur, especially for shallow depths along
the exposed surfaces of the fill. Continuous or intermittent wetting wherein the moisture content in-
creases gradually over a long period constitutes part of the wetting process and will not result in any
significant volume change if the as-compacted soil is properly compacted (Sr Srwc). Cyclic wet-
ting and drying can be troublesome, especially near the top of the fill, where the stress levels are low
and cyclic swelling/shrinkage may occur. Swelling and shrinkage are primarily elastic phenomena
and will continue to occur so long as the wetting/drying cycles occur, although recent research sug-
gests that the magnitude of the swelling and shrinkage may decrease somewhat for the first few cy-
cles and then remain constant thereafter. Wetting-drying cycles at depths within the fill where the
stress levels are high enough to result in collapse are unusual, but these cycles may occur near the
bottom of moderately deep to deep embankments along the exposed surfaces. Wetting-drying cycles
are generally less of a problem for collapsible conditions than for swelling conditions because col-
lapse is primarily plastic, and any shrinkage caused by drying is small and decreases the potential
for further collapse. Drying of the soil produces an increase in density owing to shrinkage and an in-
crease in suction, which can be a major problem at low stress levels in an expansive fill because
both phenomena increase the swelling potential. At high stress levels, the increase in density de-
creases the collapse potential, but this decrease is usually more than offset by the increase in col-
lapse potential resulting from the reduction in suction. Thus, post-compaction drying at all depths
within a compacted cohesive soil can be important, because it increases either the collapse potential
or the swelling potential depending on the stress level. Postcompaction drying commonly occurs in
embankments located in regions with semiarid and arid climates.
3. Compacted cohesive soils with high degrees of saturation have more time-dependent com-
pression than the same soil at low degrees of saturation (for the same stress level and dry density),
as discussed previously. For Sr > Sopt, the air phase is probably occluded and the time-dependent
compression behavior may be similar to that for the same soil in the saturated condition.
Swelling of the bearing soils for a foundation can be eliminated by ensuring that the applied
bearing stress from the foundation is greater than the swelling pressure of the bearing soil. Swelling
pressure is defined as the pressure needed to prevent swelling of a soil as it is takes on moisture
from its in situ condition to its stable moisture level. Swelling pressure is usually determined in the
laboratory on a specimen contained within a cylindrical mold that is subjected to water and is nom-
inally prevented from swelling. A calibrated steel bar or a strain gauge is commonly used to measure
the force that develops in the specimen because it is prevented from expanding. However, in both
types of devices, the developed force is determined from a calibration factor or curve that is based
on that amount of deformation that occurs in the bar or the gauge. Thus, some upward movement of
the specimen does occur, with the magnitude of movement depending on the stiffness of the force
measuring device, and the calculated swelling pressure (measured force divided by the area of the
specimen) is less than the actual swelling pressure by some unknown amount. An alternative
method for determining swelling pressure is to perform a series of oedometric wetting tests on nom-
inally identical specimens subjected to increasing applied stresses and to determine graphically the
swelling pressure from a plot of vw versus v as the value of v at which the wetting-induced vol-
ume change is zero. The results from such a series of tests would be similar to any one of the curves
shown in Fig. 6A.100. For example, the swelling pressure is about 340 kPa (7.1 ksf) for the speci-
men in Fig. 6A.l00 prepared by kneading compaction at w = 10% to Rm = 90%. One must make
sure, however, that the applied bearing stress is not so high that an unacceptable potential for wet-
ting-induced collapse exists.
If the borrow soil is nonexpansive or slightly expansive, swelling potential is not a concern, and
collapse potential can be controlled by compacting the soil to a high density. The critical relative
compaction above which little or no collapse occurs for any reasonable compaction water content
varies considerably from soil to soil but is typically in the range of Rm = 85 to 100% (Rs = 90 to
110%). The value for any soil can be estimated from a series of one-dimensional laboratory tests
performed on specimens prepared at the driest water content to be used in the field compaction to
various densities.
Chemical stabilization of expansive borrow soils prior to compaction has been used successfully
for many years to control the swelling potential of the as-compacted soil. The most commonly used
stabilizing agents are Portland cement, hydrated lime, and fly ash. Chemical stabilization can also
be used to control the collapse potential of compacted soils but to date has been little used for this
purpose. The primary advantage to using chemical stabilization to control wetting-induced volume
change is that the potential for swelling or collapse is unaffected by post-compaction drying of the
soil. Other advantages include increased stiffness and strength of the as-compacted soil and little or
no reduction in stiffness and strength if the soil becomes soaked. Potential disadvantages include in-
creased brittleness and decreased permeability.
As shown previously, the addition of gravel to a cohesive borrow material may substantially re-
duce the potential for collapse but not swelling. Thus, for nonexpansive or slightly expansive soils,
blending gravel with the cohesive borrow material may be an economically viable method for con-
trolling collapse potential if sufficient quantities of inexpensive gravel are available.
Shrinkage. Expansive soils are also susceptible to shrinkage (decrease in total volume) caused
by drying, which is also known as desiccation shrinkage to differentiate it from other phenomena
that produce a decrease in volume. During drying, the matric suction increases, which in turn in-
creases the effective stresses acting on the soil, resulting in a decrease in volume that may be ac-
companied by cracking. In general, the trends of factors that affect shrinkage potential are opposite
to the trends of the same factors for swelling, that is, if increasing a certain factor tends to increase
the swelling potential of a compacted soil, increasing that same factor tends to decrease the shrink-
age potential. The most important factors that affect the shrinkage potential of compacted cohesive
soils are as follows:
1. Soil type. The more expansive a soil is, the more susceptible it is to shrinkage. Soils that have
high shrinkage potentials generally contain some highly active clay minerals such as montmoril-
lonite.
2. Moisture condition. The drier a soil is prior to desiccation, the greater its matric suction and the
lesser the increase in effective stress for complete drying. Thus, shrinkage potential decreases
with decreasing moisture condition (see Fig. 6A.106).
3. Dry density. For the same moisture condition and fabric, denser soils shrink less than looser
soils.
4. Fabric. The influence of fabric on the axial shrinkage of a silty clay is shown in Fig. 6A.107 for
three pairs of specimens where each pair had the same density and water content but different
fabrics when shrinkage was initiated. For each pair of specimens, one specimen was compacted
dry of optimum and the other was compacted wet of optimum, and then both specimens were
soaked to the same composition. In each case the dry-compacted specimen (flocculated micro-
fabric) shrank substantially less than the wet-compacted specimen (dispersed microfabric). The
greater resistance to shrinkage for the flocculated microfabric can be attributed to two factors:
(a) The flocculated microfabric contains more interparticle contacts that resist shrinkage, and (b)
a portion of the load must be spent reorienting the nonaligned particles in the flocculated fabric
to a more parallel arrangement before any reduction in average void ratio occurs.
During drying of compacted expansive soils with occluded air phases, the increase in suction re-
sulting from drying acts on the entire surface area of all soil particles and thus produces an increase
FIGURE 6A.107 Effect of fabric on the axial shrinkage of a silty clay (from
Seed and Chan, 1959a).
in effective stress equal to the increase in suction. When some of the pore air spaces become contin-
uous through adjacent void spaces, the suction no longer acts on the total surface area of the parti-
cles, and not all the increase in suction is transmitted to the soil as effective stress. As drying contin-
ues to occur, the portion of the increase in suction that is transmitted to the soil as effective stress
decreases (see Fig. 6A.59). Shrinkage also produces an increase in stiffness of the soil owing to both
the increase in density and the increase in suction. Shrinkage ceases when the increase in effective
stress resulting from desiccation is no longer sufficient to produce a measurable decrease in volume.
The water content of the soil when the shrinkage stops is called the shrinkage limit, which generally
decreases with increasing plasticity of the soil. Partial drying of the soil to a water content above the
shrinkage limit results in less shrinkage than drying to or below the shrinkage limit. The shrinkage
limit of the soil as it dries from an as-compacted, partially saturated state, may be a somewhat dif-
ferent value than that determined by the standard shrinkage limit test (ASTM D427) where the soil
is dried from a loose, saturated state. The shrinkage limit for compacted cohesive soils may also
vary somewhat depending on the density and water content at which drying initiates.
It is important to note that shrinkage of an expansive soil may also occur from moisture use by
vegetation (transpiration). However, according to Brown (1992), the potential for foundation dis-
tress relative to transpiration is probably much less than normally assumed, and as long as the mois-
ture loss is confined to capillary water, the soil itself is not particularly affected. However, at some
point other moisture may be pulled from the clay and may result in shrinkage and potential founda-
tion settlement. The greatest potential for transpiration-induced settlement is from trees located
close to shallow foundations. However, tree roots can be beneficial to foundation stability, since
they tend to act as soil reinforcement and increase the soil’s stiffness and shearing resistance. Thus,
the practical result of a tree located close to a shallow foundation may be to impede foundation set-
tlement, even though the roots remove moisture from the soil (refer to Sec. lA).
Available data indicate that significant structural distress occurs much more frequently from
swelling-induced heave than from shrinkage-induced settlement. Of the 502 foundation inspections
in Dallas County, Texas, reviewed by Brown (1992) during a particular study period, 216 showed
some movement but did not warrant repairs. Of the 286 cases that did warrant foundation repairs, 87
resulted from settlement and 199 resulted from heave. Because it is likely that nearly all of the heave
cases were caused by swelling, and the settlement cases could have resulted from a number of phe-
nomena other than shrinkage (e.g., loading-induced compression, marginal bearing capacity, or ero-
sion of supporting soil), it is clear that structural distress is much more likely to occur from swelling
than from shrinkage.
Cyclic Swelling and Shrinkage. Cyclic swelling and shrinkage of expansive bearing soils is a
serious problem that introduces two issues that are not a concern for a single cycle of either swelling
or shrinkage: (a) Cyclic swelling and shrinkage may cause fatigue cracking or failure in the founda-
tion or structure for situations where the same amount of movement in one cycle of swelling or
shrinkage would not, and (b) the magnitude of cyclic swelling and shrinkage cannot be controlled
by compaction alone. Cyclic swelling and shrinkage is of most concern in regions where expansive
surficial soils are prevalent and therefore might commonly be used as borrow material, where the
summers are hot and dry, and where there is a substantial rainy season in the winter (e.g., southern
California and Texas).
As discussed in the two previous sections, the potential for either swelling or shrinkage can be
kept to acceptable levels by proper compaction of the soil—compaction wet of optimum to control
swelling, and compaction dry of optimum to control shrinkage. However, both swelling and shrink-
age potential cannot be controlled by compaction moisture content alone because reducing the po-
tential for either phenomenon increases the potential for the other. In addition, the beneficial effect
of compaction moisture control is eliminated by subsequent cycles of wetting and drying. For exam-
ple, Day (1994) showed that the one-dimensional swelling of a silty clay compacted wet of optimum
(Rm = 92%, Sri = 89% > Sopt = 80%) was only 1.0% for the first cycle of wetting (after an aging pe-
riod of 21 days) but increased to 8.0% for the second and subsequent cycles of wetting after drying.
Because problems from cyclic swelling and shrinkage cannot be eliminated by compaction
moisture control alone, alternative methods must be used. It is theoretically possible to reduce sub-
stantially postcompaction wetting or drying of the bearing soil, but this is difficult to accomplish in
practice over a long period of time. Blending gravel with the borrow material may effectively elimi-
nate the shrinkage potential if a sufficient amount is used, but swelling potential will only be re-
duced in proportion to the volume of gravel added; thus, this method is unlikely to be economical in
many instances. Therefore, chemical stabilization is the preferred alternative on most projects.
Permeability. Compacted cohesive soils have low permeabilities, with values of coefficient of
permeability (k) for small specimens tested in the laboratory typically within the range of 1 × 10–4
cm/s to 1 × 10–11 cm/s (3 × 10–1 to 3 × 10–8 ft/day). The low permeability of compacted cohesive
soils generally causes two types of concerns in applications for building foundations:
1. Rainfall and snowmelt tend to pond on the surface or run off the surface rather than infiltrate the
compacted soil. Thus, more extensive drainage systems are required around buildings founded in
compacted cohesive soils than are needed for more permeable granular soils.
2. Local or regional ground-water aquifers and flow patterns may be affected by compacting an ex-
isting cohesive soil or by constructing a compacted cohesive fill. This factor may require exten-
sive (and expensive) measures to mitigate potential problems or to compensate adjacent property
owners who may be adversely affected. Potential problems include reduction in available water
supplies for nearby landowners and damage from diversion of additional water onto adjacent
properties because of erosion or wetting-induced volume changes.
The low permeability nature of compacted cohesive soils can be put to productive engineering use
in the form of compacted clay liners, which are used to impound water, hazardous waste, and other
liquids. Some information on compacted clay liners is given below, but because they are used infre-
quently in building projects, an in-depth discussion of this topic is beyond the scope of this book. A
good reference for additional details on compacted clay liners is Daniel (1993).
The in situ permeability of a compacted cohesive soil is generally controlled by the macrofabric,
which may include macroscopic characteristics such as cracks, fissures, root holes, animal burrow
holes, and flow channels between lifts that increase the permeability of the in situ soil. Because lab-
oratory specimens are typically quite small, these macroscopic features are generally not included
in laboratory specimens. Therefore, laboratory specimens contain only the microfabric and minifab-
ric features of the in situ soil, so that values of k obtained from laboratory testing represent lower-
bound values. To obtain a realistic estimate of the in situ permeability, field tests—such as the
sealed double ring infiltration test (see Sec. 6A.3.5)—should be conducted over an area of the com-
pacted soil that is large enough to represent the macrofabric of the soil. The following factors can
have a major influence on the field permeability of a compacted cohesive soil:
1. Soil gradation and mineralogy. The permeability of any soil depends on the size distribu-
tion and shape of the portions of the voids through which water can flow. In cohesionless soils,
the water essentially can flow through the entire voids. In cohesive soils, the adsorbed (double-lay-
er) water is strongly attracted to the clay particles, and the flow of water is limited to the portions
of the voids outside the boundaries of the double layers. Thus, the permeability of a cohesive soil
depends on the clay content as well as the size distribution and activity of the clay particles. In
general, the permeability of a cohesive soil decreases with increasing clay content and activity and
decreasing size of the clay particles. Because activity of the clay minerals is inversely related to
particle size, plasticity index is a general indicator of relative permeability, with k decreasing with
increasing plasticity of the soil. For clay contents greater than about 30% by weight, the clay frac-
tion dominates the permeability to the extent that the gradation of the rest of the soil has little in-
fluence on the permeability unless there is a high percentage of particles gravel size or larger.
Laboratory tests on uniformly blended mixtures of gravel and cohesive soils have shown that grav-
el contents less than about 60% have little effect on permeability (Fig. 6A.108) because the grav-
el floats in the finer matrix (see Fig. 6A.104). At higher gravel contents, the finer particles exist
within the void spaces of a skeleton formed by the gravel particles, and the finer soil may not
completely fill the voids of the skeleton. Thus, the permeability of the soil decreases rapidly with
increasing gravel content above 60%. In the field, the borrow materials cannot be blended as uni-
formly as in the laboratory so that some segregation of the gravel particles occurs, with the result
that gravel skeletons may form at gravel contents as small as 30%. For compacted clay liners
where very low permeability is required, it is recommended that the gravel content of the borrow
soil be limited to a maximum of 30%.
Large particles (coarse gravel, cobbles, and boulders) inhibit the compaction of the near-field
matrix soil (finer soil close to the particles), whereas the far-field matrix soil is unaffected by the
presence of the large particles. This produces zones of near-field matrix soil that may be significant-
ly less dense and much more permeable than the far-field matrix soil. These relatively high perme-
ability zones provide a preferential path for water flow through the soil and hence substantially in-
crease its overall permeability. Thus, for low-permeability applications, all particles larger than
FIGURE 6A.108 Influence of gravel content on hydraulic conductivity of kaolinite/gravel and mine spoil
gravel mixtures (from Shelley and Daniel, 1993).
about 1 to 2 in (25 to 50 mm) should be removed from the borrow material prior to moisture condi-
tioning and compaction.
2. Fabric. The ease with which water can flow through any void in a given soil depends on the
smallest dimension of the void in the direction perpendicular to the flow. The voids in flocculated
microfabrics may be irregular in shape but tend to be equidimensional, whereas the voids in dis-
persed microfabrics are long and narrow. Therefore, for the same composition and density of the mi-
crofabric, flocculated fabrics are more permeable than dispersed fabrics. At the minifabric scale, a
fabric wherein the clods have been remolded into a relatively homogeneous material is much less
permeable than one in which the clods retain some of their individual identity and thus have rela-
tively large interclod pores.
3. As-compacted moisture condition and density. Wetter cohesive soils have softer clods that
are more easily remolded. For otherwise comparable compaction conditions, wetter compacted co-
hesive soils tend to have more dispersed microfabric and more homogeneous minifabric and there-
fore lower permeability. For the same method of compaction and compaction water content, in-
creased density tends to reduce the permeability in two ways: (a) smaller interclod and intraclod
void spaces, and (b) more dispersed microfabric. Isograms of k for laboratory specimens of silty
clay prepared by kneading compaction are shown in water content-density space in Fig. 6A.109; k
for this soil varied by over four orders of magnitude depending on the compaction water content
and as-compacted density. (Note: Not all permeability data for the silty clay is reflected in
Fig. 6A.109; see Mitchell et al., 1965 for additional data.) Wet of optimum (Sr > Sopt), the perme-
ability of the soil was primarily a function of degree of saturation and was little affected by den-
sity. Note also the rapid decrease in k with increasing Sr. Density played a more substantial role
dry of optimum, but Sr was still the primary factor affecting k. To achieve low permeability in
compacted clay liners, the soil should be compacted wet of the line of optimums. Other engineer-
ing characteristics of the soil—such as shear strength and shrinkage potential—may also be im-
portant, so a moisture-density zone should be specified that meets all the important criteria (Fig.
6A.110).
4. Method of compaction. Very dry of optimum, the method of compaction generally has little
influence on the fabric of the compacted soil. Wet of optimum, increasing the shearing strain in-
duced in the soil during compaction tends to produce a more dispersed microfabric and greater re-
molding of the clods. Therefore, kneading compaction results in lower permeability than does static
compaction for otherwise comparable conditions, and impact compaction produces an intermediate
permeability. A comparison of permeability for kneading and statically compacted specimens of a
silty clay is shown in Fig. 6A.111. All kneading rollers (sheepsfoot, tamping foot, and rubber-tired)
can remold a wet cohesive borrow material into a relatively homogeneous mass for low permeabili-
ty applications. However, unless good bonding is achieved between lifts, hydraulic defects in adja-
cent lifts may be hydraulically connected to each other. To produce good interfacial bonding in com-
pacted clay liners, sheepsfoot rollers with feet longer than the lift thickness are usually specified.
Heavier rollers are needed in drier soils to break down the clods; in wet soils, lighter rollers should
be used that do not become bogged down in the soft soil.
5. Compactive effort. Increased compactive effort generally results in higher density, greater
dispersion of the microfabric, and increased remolding of clods, all of which result in lower per-
meability. At some point, additional passes of the compaction equipment will produce no signifi-
cant changes in the compacted soil. In some soft cohesive soils, additional passes beyond a cer-
tain number may produce loosening and weakening of the soil and a concomitant increase in
permeability.
6. Compaction water content and moisture conditioning period. The water content of the soil
and the distribution of moisture within the clods determine to a great extent the amount of remold-
ing that will occur during compaction for a given method of compaction. Very dry clods can be ex-
tremely hard and brittle and will not remold but may be broken during compaction, and the perme-
ability of dry-compacted cohesive soils is relatively high owing to flocculated microfabrics and
large interclod pores. Wet clods are soft and are easily remolded, and wet-compacted soils have rel-
atively low permeabilities because of dispersed microfabrics and small interclod pores. The distri-
bution of moisture within the clods also influences the as-compacted fabric. Long periods of time—
up to several weeks in some cases—may be required to achieve moisture equilibrium within highly
plastic clods, with the required length of time increasing with the size of the clods. If an adequate
moisture conditioning time is not used, the outer portions of the clods will be wet and soft, and the
inner portions will remain dry and hard. For this reason—and because of potential problems with
postcompaction shrinkage and swelling (see number 9 below)—highly plastic borrow materials are
not recommended for use in compacted clay liners. The water content of the borrow material for
compacted clay liners should be wet and soft enough to allow easy remolding of the clods but not so
wet that the compaction and construction equipment have inadequate traction to function properly.
7. Clod size. Laboratory studies have shown that the size of the clods may affect k by several
orders of magnitude (Benson and Daniel, 1990; Daniel, 1984; Houston and Randeni, 1992) and that
k tends to increase with increasing size of clods, as illustrated in Fig. 6A.112. The influence of clod
size on k decreases with increasing compaction water content, as shown in Fig. 6A.113. Because of
this effect, a maximum clod size of about 0.75 in (19 mm) should be specified for compacted clay
liners.
8. Lift thickness. The lift thicknesses for cohesive soils are usually in the range of 4 to 12 in
(0.1 to 0.3 m). If the lift thickness is too large for the borrow soil and compaction equipment being
used, the lower portions of the lift will not be properly compacted, resulting in a lift with lower k
near the top and higher k near the bottom.
FIGURE 6A.113 Influence of clod size, compactive effort, and method of testing on the hydraulic con-
ductivity of highly plastic, compacted clay (from Benson and Daniel, 1990).
FIGURE 6A.114 Effect of freeze-thaw on the hydraulic conductivity of four compacted clays
(from Kim and Daniel, 1992, data from Chamberlain et al., 1990).
FIGURE 6A.115 Ratio of average hydraulic conductivity after five cycles of freeze-
thaw to hydraulic conductivity of unfrozen soil for a glacial clay (from Kim and Daniel,
1992).
phenomena, including burrowing animals, erosion by wind or water, penetration of plant roots, dis-
solution of water-soluble coarse-grained particles (e.g., gypsum), and chemical dissolution of soil
particles.
12. Degree of saturation during flow. The influence of degree of saturation during flow on the
permeability of a compacted silty clay is shown in Fig. 6A.116. The increase in permeability with
increasing degree of saturation is expected because of the increased pore volume through which wa-
ter can flow (Mitchell et al., 1965). Theory and experimental results suggest that the permeability
varies approximately as the cube of degree of saturation (k S r3).
13. Stress level. The permeability of compacted cohesive soils decreases with increasing com-
pressive stress level owing to an increase in density and perhaps some increase in dispersion of the
microfabric, as depicted in Fig. 6A.117 (Boynton & Daniel 1985). Because field permeability tests
are usually conducted on test pads at essentially zero overburden stress and therefore overestimate
the in situ permeability, the results from field permeability tests should be corrected for stress level
based on the results of laboratory permeability tests performed over a range of compressive stresses,
as shown in Fig. 6A.118 (Daniel, 1993). Higher stress levels also tend to “heal” desiccation cracks,
as illustrated in Fig. 6A.117. The data indicate that the cracks began to close at confining pressures
of about 4 psi (28 kPa) and that the cracks were essentially closed at confining pressures greater
than about 8 psi (55 kPa).
14. Aging. The effect of 21 days of aging on specimens of a compacted silty clay stored at
constant water content and density is shown in Fig. 6A.119. This increase in permeability with ag-
ing was ascribed to an increase in flocculation of clay particles at the microscale (Mitchell et al.,
1965). Boynton and Daniel (1985) reported that the permeability of the fire clay they studied in-
creased for storage times up to 2 months and then decreased up to a storage time of 6 months. Thus,
the effect of aging on the permeability of cohesive soils is not completely understood. Additional
details on the effects of aging on the engineering characteristics of soils can be found in Sec.
6A.3.4.3.
Liquefaction. Both laboratory tests and field performance data indicate that the great majority
of clayey soils will not liquefy during earthquakes (Seed et al., 1983). However, clayey soils with
the following characteristics may be vulnerable to severe loss of strength from earthquake shaking:
FIGURE 6A.116 Effect of degree of saturation during flow on the permeability of com-
pacted silty clay (from Mitchell et al., 1965).
FIGURE 6A.119 Influence of aging at constant water content and density on the per-
meability of a compacted silty clay (from Mitchell et al., 1965).
FIGURE 6A.122 Influence of aging under sustained pressure on the stress ratio causing liquefac-
tion of sand (from Seed, 1979).
FIGURE 6A.123 Effect of aging on the swelling and shrinkage of a compacted silty clay (data
from Day, 1994).
The energy that drives thixotropy comes from the forces of attraction and repulsion between clay
particles. A cohesive soil will exhibit thixotropy if the following two conditions exist (Mitchell
1960):
1. The net interparticle force balance is such that the clay particles will flocculate if given the
chance.
2. The flocculation is not so strong, however, that the particles cannot be dispersed by applied
shearing strains.
Mitchell (1960) has postulated that the mechanism of thixotropy may occur in the following
manner:
1. When a thixotropic soil is compacted, a portion of the compactive shearing energy acts with the
repulsive forces between platy particles to produce a more parallel arrangement. During com-
paction, the energy of interaction between particles is at a level commensurate with the external-
ly applied compactive forces, and the adsorbed water layers and ions are distributed according to
this high energy level. The net result is a structure similar to that shown schematically in Fig.
6A.125(a).
2. When compaction ceases, the externally applied energy drops to zero, and the net repulsive force
decreases; that is, the attractive forces exceed the repulsive forces for the particular arrangement
of particles and distribution of water, and the structure attempts to adjust itself to a lower energy
condition. The dissipation of energy may be accompanied by changes in particle arrangements,
adsorbed water structure, and distribution of ions. These structural changes are time-dependent,
because physical movement of particles, water, and ions must take place. Since the process oc-
curs at constant volume, the particle movements are probably small and of a rotational nature. A
schematic diagram of the structure at some intermediate time after compaction is given in Fig.
6A.125(b).
3. After some time, the soil will achieve an equilibrium structure, as depicted in Fig. 6A.125(c).
The time required to reach equilibrium is related to such factors as water content, particle size
distribution, particle shape, the ease of displacement of adsorbed water molecules, pore water
chemistry, and the magnitude of effective stress during aging.
Nalezny and Li (1967) suggested that thixotropic flocculation may result from Brownian motion
that brings some clay particles close enough to flocculate.
Available evidence suggests that all compacted cohesive soils may undergo thixotropy under cer-
tain conditions. The following factors may affect the magnitude of the gain in strength and stiffness
that occurs during thixotropy (Mitchell, 1960; Seed et al., 1960):
1. As-compacted fabric. Little or no thixotropic hardening occurs in soils with an initially flocculat-
ed fabric, such as those produced by compaction to dry-of-optimum saturation. Thixotropic
hardening increases with increasing dispersion (all other factors being the same).
2. Water content. The influence of compaction water content on thixotropic hardening of a knead-
ing-compacted silty clay after 6 days of aging is shown in Fig. 6A.126 (Mitchell 1960). The
thixotropic strength ratio is defined as the strength of the aged soil to the strength of the as-com-
pacted soil. Dry of optimum (w < 17.7%), the fabric is essentially flocculated, and the thixotrop-
ic strength ratio is small. Wet of optimum, the thixotropic strength ratio increases with increasing
water content up to about 28 to 29%, beyond which the strength ratio decreases with increasing
water content. The disparity between the induced and equilibrium structures is apparently as
great as it can be for this soil and method of compaction at a water content of about 28 to 29%.
The decrease in thixotropic effect at higher water contents may be attributable to the natural dis-
persing tendency of the soil at these water contents.
3. Magnitude of strain. The thixotropic increase in strength is greater at low strains and decreases
with increasing strain (Fig. 6A.126) and is attributable to progressive destruction during shearing
of the thixotropically formed structure.
FIGURE 6A.126 Thixotropic strength ratio for a silty clay as a function of molding wa-
ter content and axial strain (from Mitchell, 1960).
4. Method of compaction. The effect of method of compaction on thixotropic strength ratio for the
same silty clay is shown in Fig. 6A.120. As expected, the kneading-compacted soil is more
thixotropic than the statically compacted soil because of the greater dispersion-and hence greater
tendency toward thixotropic flocculation—produced by kneading compaction.
Secondary Compression. Secondary compression, which is a creep-type rearrangement of par-
ticles into a slightly denser fabric, is closely associated with aging effects (Schmertmann 1991). The
driving energy for secondary compression is supplied by the in situ effective stresses acting on the
soil. Although some engineers believe that aging effects can be fully explained in terms of second-
ary compression, the magnitude of aging-induced changes in engineering behavior cannot be entire-
ly attributed to the small changes in density that occur from secondary compression. Thus, second-
ary compression is one of several phenomena that contribute to aging effects in soils.
Particle Interference. The term particle interference is used to describe the tendency of aged
soils to show increased dilation during shearing (see Fig. 6A.127). This increased dilatancy proba-
bly results from small slippages of particles during secondary compression, which produce addi-
tional particle-to-particle interlocking (Schmertmann, 1991).
Clay Dispersion and Internal Arching. The drained movements associated with secondary
compression tend to disperse plate-shaped particles in cohesive soils, which leads to an increased
basic frictional capability of the soil. Schmertmann (1991) has presented two possible mechanisms
of internal arching by which this increased frictional resistance may occur:
1. As parts of the fabric of the soil stiffen owing to dispersion under drained conditions during ag-
ing, the stresses may arch to these stiffer parts.
2. The dispersive movements may occur primarily in the weaker, softer parts of the fabric and cause
an arching stress transfer to the stiffer parts.
In either case the arching is assumed to occur internally at the minifabric level, with the average ef-
fective stress remaining constant.
Cementation and Bonding. Although Schmertmann (1991) has shown that substantial increas-
es in stiffness and strength can occur with aging in the absence of any measurable cementation,
postcompaction cementation may play a significant role in aging effects for some soils, especially
those containing carbonates, iron oxide, alumina, and organic matter. The decrease in swelling po-
tential with aging shown in Fig. 6A.123 cannot be explained by any combination of factors that ex-
cludes cementation or some other form of bonding. Day (1994) suggested that the decrease in
swelling potential for the silty clay he studied may be partially related to bonds that develop during
aging. These bonds were manifested in the form of an aging-induced increase in effective cohesion
intercept at zero effective stress, with c
(
v = 0) increasing from zero for no aging to 45 psf (2.2
kPa) after 21 days of aging (see Day, 1992). The nature of this bonding was not determined. Nalezny
and Li (1967) also reported experimental evidence that showed swelling potential decreased with
aging in the highly expansive clay they studied, which they attributed to an increase in cross-linking
of clay particles. This additional cross-linking—which results from Coulombic and van der Waals
attractive forces that develop at edge-to-face contacts—is assumed to occur with aging as Brownian
motion brings some clay particles close enough to flocculate. Note, however, that increasing floccu-
lation in freshly compacted soils tends to increase the swelling potential (compare the results for the
kneading and statically compacted specimens shown in Fig 6A.100). Therefore, if the aging-in-
duced decrease in swelling potential is produced entirely by cross-linking, the reduction in swelling
potential caused by the cross-linking must be greater than the increase in swelling potential result-
ing from increased flocculation. Whatever its nature, some form of bonding occurs in cohesive soils
with aging that contributes not only to a reduction in swelling potential but also to the other aging-
induced changes in engineering behavior.
Summary. Aging effects have been reported in virtually all types of remolded and compacted
soils. Aging effects in sands appear to result from increased density and particle interlocking as a
consequence of secondary compression. Cementation may also be a contributing factor in some cas-
es. In clays, aging effects may also be associated with thixotropy, dispersion, and some form of
bonding. Schmertmann (1991) estimates that for most soils, the aging-induced improvement in
many key soil properties is on the order of 50 to 100% during engineering times. Unfortunately, the
mechanisms by which these improvements occur are not completely understood, and the beneficial
effects of these improvements are seldom considered in engineering practice. However, because the
potential degree of improvement is significant, a substantial savings in foundation costs may be re-
alized on some projects involving compaction of bearing soils by performing laboratory and field
tests to determine the extent of this improvement for important properties of the borrow soils or in
situ soils to be compacted.
compacted soil that meets the requirements. In method specifications, the methods and equipment
that the contractor must use to compact the soil are prescribed. In some instances, combination end
product and method specifications are provided.
End Product Specifications. The desired engineering characteristics for a compacted soil de-
pend significantly on the use to which the soil will be put and therefore may vary considerably from
project to project and at different locations within the same project. For the bearing soils beneath a
building, the most important properties (in decreasing order of importance for most projects) are (a)
volume change characteristics, (b) strength, and (c) permeability. Section 6A.3.4 provided a detailed
discussion of these characteristics for compacted soils.
In many end product specifications, either a criterion for dry density or criteria for density and
compaction water content are furnished. These specifications are based on the assumption that the
desired engineering characteristics—usually low compressibility and high strength—are related to
water content and/or density. Density and water content specifications are commonly used primari-
ly for economic reasons, that is, it is much faster and cheaper to verify that density and water con-
tent specifications have been met than to verify, for example, that compressibility and strength spec-
ifications have been met. However, the engineer writing the specifications should remember that in
some instances the desired characteristics may not be achieved even if the density and water content
criteria are met.
DENSITY SPECIFICATIONS Dry density specifications are generally given in terms of relative com-
paction (or percent compaction), R, defined as
d
R(%) = · 100 (6A.41)
dmax
emax – e
Dr(%) = · 100 (6A.42a)
emax – emin
dmax d – dmin
Dr(%) = · · 100 (6A.42b)
d dmax – dmin
R0
R = (6A.43)
1 – Dr(l – R0)
dmin
where R0 = (6A.44)
dmax
The term R0 has the physical meaning of being the relative compaction at zero relative density. The
mean value of R0 for the soils studied was 81.8. Inserting this value of R0 in Eq. (6A.43) yields
0.818
R = (6A.45)
1 – 0.182Dr
Sixty-seven percent of the data fell within ± 1 standard deviation. Unfortunately, the values for
dmax and dmin from which the mean value of R0 was calculated were obtained using a wide variety
of test methods, and frequently the procedures used were not adequately described in the literature.
Thus, Eq. (6A.45) is of limited practical use because the bases for calculating R and Dr are not stan-
dardized to particular methods.
According to the obsolete standard ASTM D2049 (replaced by D4253 and D4254), relative den-
sity rather than relative compaction should be used if the soil contains less than 12% fines. Lee and
Singh (1971) recommend using relative density for granular soils because small deviations in field
density appear as large numbers (a change in relative compaction of one percentage point is approx-
imately equivalent to a change in relative density of five percentage points) and thus tend to convey
the severity of the differences to the compaction contractor. However, there appears to be a growing
trend among engineers toward using relative compaction for all types of soils. For example, Poulos
(1988) recommends against the use of relative density for compaction control of granular soils for
the following reasons:
1. Both dmin and dmax are functions of soil composition (gradation, particle shape, mineralogy,
etc.) and are linearly related (with some scatter) for most granular soils. Therefore, only one of
the two factors is needed for controlling the compaction of granular soils.
2. dmin is not of great interest in engineering practice.
3. Relative compaction appears to be a slightly better index of engineering properties than relative
density.
In most density specifications, only a minimum acceptable relative compaction or relative densi-
ty is prescribed, which results in an allowable moisture-density range as shown in Fig. 6A.128. It
may also be prudent in some instances to include a maximum acceptable relative compaction speci-
fication, as indicated in Fig. 6A.129. Typical values of relative compaction specification for differ-
ent applications are summarized in Table 6A.9 and are provided only as general guidelines. Actual
specifications should be based on the desired engineering characteristics and economics.
MOISTURE CONDITION SPECIFICATIONS The moisture condition of the soil during and after com-
paction determines, to a great extent, the maximum density that can be achieved with a given com-
paction roller, as well as the engineering characteristics of the as-compacted soil. The moisture con-
dition of soils can be described in terms of either water content or degree of saturation. In many
projects, therefore, it is imperative that the compaction specifications include some requirements as
to the moisture condition of the soil during compaction. The moisture condition can be specified in
terms of water content, degree of saturation, or both. In addition, because of the potential for vol-
ume changes owing to changes in the availability of free moisture, especially in compacted cohesive
soils, it may be necessary to specify methods for preventing excessive drying or wetting of the com-
pacted soil either prior to compaction of the next lift or after the compaction process is completed.
Compaction moisture condition is nearly always specified as a water content range, usually ref-
erenced to either standard or modified Proctor optimum water content. Typical water content speci-
As-Compacted Dry Density
R 90%
90% R 100%
fications for various applications are provided in Table 6A.9. When water content specifications are
combined with relative compaction specifications, the resultant acceptable moisture-density zone is
depicted in Fig. 6A.130. However, because of the confusion regarding optimum water content and
optimum moisture condition (line of optimums) discussed in Sec. 6A.3.2, moisture condition speci-
fications given in terms of water content only may not result in compacted soil with the desired en-
gineering properties. For example, the permeability of a compacted clay may be several orders of
magnitude lower when compacted wet of optimum than when compacted dry of optimum (see Fig.
6A.109). Optimum moisture condition refers to the line of optimums rather than one value of opti-
mum water content referenced to some standard test. An example is given in Fig. 6A.131 showing
the permeabilities that would be achieved in a compacted silty clay by specifying moisture condi-
tion as a water content range (Benson and Daniel, 1990). Because the specified water content range
is above “optimum” water content, some engineers would believe that the given specifications
would result in permeabilities less than the specified maximum value of 1 × l0–7 cm/s (3 × l0–4
ft/day). As can be seen in Fig. 6A.131, the actual permeabilities within some portions of the speci-
fied moisture-density zone are more than 100 times the desired maximum value.
In most compacted soils it is desirable to control more than one property. For example, in a com-
pacted clay liner, low permeability is the dominant consideration, but moderate strength and low
shrinkage potential are also desirable characteristics. An acceptable moisture-density range that
would result in a compacted soil with all the desired characteristics can be established by delineat-
ing acceptable zones separately for each characteristic, as illustrated in Fig. 6A.110. Moisture-den-
sity specifications that meet the desired objectives in this type of situation can be given in terms of
relative compaction and degree of saturation, as shown in Fig. 6A.132. Since many compaction per-
sonnel are familiar with the concept of water content but not degree of saturation, a water content
range can also be specified to alleviate somewhat any concern they may have because of their unfa-
miliarity with degree of saturation, but the specifications must be clearly written to emphasize that
the requirement for degree of saturation must also be met. It may also be prudent when working
with cohesive soils to specify a maximum water content so that the soil remains dry enough that the
hauling, spreading, and compaction equipment have sufficient traction to operate efficiently. The
engineering properties of many compacted cohesive soils are better correlated with degree of satu-
TABLE 6A.9 Typical Density, Water Content, and Lift Thickness Specifications*
Relative compaction† Water content
Use for compacted soil standard modified range†‡ Lift thickness, in (mm)
Bearing soils for structures 98–100 92–95 –2 to +2 6–10
(152–254)
Lining for canal or reservoir 95 90 –2 to +2 6
(152)
Low earth dam 95 90 –1 to +3 6–12
(152–305)
High earth dam 98 93 –1 to +2 6–12
(152–305)
Highway or airfield 95 90 –2 to +2 6–12
(152–305)
Backfill surrounding structures 95–98 90–93 –2 to +2 6–10
(152–254)
Backfill in pipe or utility trenches 95–98 90–93 –2 to +2 6–8
(152–203)
Drainage blanket or fitter 98 93 Thoroughly 10
wetted (254)
Subgrade of excavation for structure 98 93 –1 to +2 —
Rock fill — — Thoroughly 24–36
wetted (610–914)
ration than water content. Hence, the desired engineering behavior frequently will be better
achieved by specifying the as-compacted moisture condition in terms of degree of saturation rather
than compaction water content.
Many compaction contractors are resistant to specifications that include degree of saturation be-
cause it cannot be measured directly but must be calculated indirectly from phase relations using an
equation of the following form:
w
Sr = (6A.46)
(w/d) – (1/Gs)
Therefore, to calculate degree of saturation, d and w must be measured, and Gs either estimated or
determined from laboratory tests. Since d and w are normally measured during the construction
control process anyway, the only additional factor needed is Gs, which can be estimated or measured
fairly easily. Because each of these three terms has an inherent variability associated with measuring
it, the calculated value of Sr has a greater variability associated with it than any of the three terms
from which it was calculated. This inherent variability in calculated values for degree of saturation
must be considered when performing quality control and assurance checks on the compacted soil
(Schmertmann, 1989). For example, this variability will result in a certain percentage of calculated
values for Sr plotting above the zero air voids line, indicating that Sr > 100%, which is physically
impossible. Routinely rejecting moisture-density tests simply because they plot above the zero air
voids line may result in a fill that has a higher Sr than intended and the fill may therefore be weaker,
more compressible, and more susceptible to developing high pore water pressures during construc-
tion. A detailed procedure for using test data with Sr > 100% is given by Schmertmann (1989) (refer
also to Sec. 2A).
OTHER END PRODUCT SPECIFICATIONS Although end product specifications are generally given in
terms of dry density and water content, it is also possible—and sometimes more effective—to spec-
ify other criteria for quality control and assurance of compacted soil. The types of tests that may be
used include the following:
Dry Unit Weight (pcf)
m
some amount. The more accurate the test, the less deviation between measured and true values. The
accuracy of a particular test depends on random errors and systematic errors related to the particular
o
equipment being used and the operator (Hausmann, 1990). Because of the many variables associat-
ed in testing compacted soils, the results of water content and density tests tend to be normally dis-
c
tributed (Turnbull et al., 1966; Hausmann, 1990). As an example, the distribution of water content
.
variation from optimum and dry density variation from maximum dry density for the impervious
fill of Ferrells Bridge dam are shown in Fig. 6A.133.
f
d
In a statistical approach to specification and control, it is recognized that measured values of
density and water content will vary from the desired values. If the measured values are normally
p
distributed about the desired value, every undervalue is balanced by an overvalue, and if the stan-
r ts
w .a
w w
(a) (b)
FIGURE 6A.133 Variation in (a) compaction water content and (b) as-compacted dry density for the impervious
fill of Ferrells Bridge dam (from Turnbull et al., 1966).
dard deviation is relatively small, the overall behavior of the compacted soil is not likely to be much
different than if the entire soil had been compacted to the desired value. Therefore, some deviation
from the desired value may be acceptable, so long as there is no large, contiguous zone of material
for which the minimum acceptable value is not met.
The following abbreviated specifications for Cutter Dam illustrate the use of statistical control
of compaction based on frequency distribution concepts (from Hilf, 1991). Note that these specifi-
cations are referenced to optimum water content and maximum dry density from the modified Proc-
tor test.
1. Moisture control. The moisture content of the earthfill prior to and during compaction shall be
distributed uniformly throughout each layer of the material. In addition, the moisture content of
the compacted earthfill determined by testing shall be within the following limits.
a. If w < wopt – 3.5% or w > wopt + 1.0%, the material shall be removed or reworked until the
water content is between these limits.
b. No more than 20% of the samples shall be drier than wopt – 3%, and no more than 20% of the
samples shall be wetter than wopt + 0.5%.
c. The average water content of all accepted embankment material shall be between wopt – 1.0%
and wopt – 0.5%.
d. As far as practicable, the material shall be brought to the proper water content in the borrow
pit before excavation. Supplementary water, if required, shall be added to the material by
sprinkling on the earthfill on the embankment, and each layer of the earthfill shall be condi-
tioned so that the moisture is uniform throughout the layer.
2. Density control. The dry density of the compacted material shall conform to the following lim-
its:
a. Material will be rejected if R < 96.0%. Rejected material shall be rerolled until R 96.0%.
b. No more than 20% of the samples shall have R < 97.0%.
c. The average density of all material shall be greater than or equal to R = 100%.
Method Specifications. Method specifications typically prescribe the type of equipment to be
used, the thickness of the lift to be compacted, and the number of passes of the equipment per lift
(Hilf, 1991). Moisture requirements and a maximum size of material may also be specified. The
most important advantages and disadvantages of method specifications are summarized as follows
(Holtz and Kovacs, 1981):
1. An expensive field testing program generally must be conducted to determine the most efficient
and economical methods and equipment for obtaining a compacted soil with the desired charac-
teristics. Method specifications, therefore, are normally used only on major compaction projects
such as earth dams.
2. A major part of the uncertainty associated with compaction will be eliminated for the contractor.
Therefore, the contractor should be able to estimate the construction costs more accurately, and a
substantial savings in earthwork costs should be realized.
3. The owner or owner’s engineer has the major portion of the responsibility for the quality of the
earthwork rather than the contractor. If the contractor follows the specifications but the compact-
ed material does not meet the desired characteristics, the contractor will be paid extra for any
work needed to make the material meet the requirements.
Additional tests should be conducted when the borrow material changes significantly. If the surface
of the most recent lift is uneven (e.g., sheepsfoot or tamping foot roller) or some densification may
occur during compaction of overlying lifts (e.g., sand), testing should be done one or two lifts below
the top lift. To avoid potential bias of testing personnel, the locations for moisture-density testing
should be randomly selected (that is, each location should have the same chance for being chosen).
This can be accomplished using a table of random numbers such as that shown in Table 6A.10 or by
generating random numbers on a computer or handheld calculator. The following example is given
to illustrate the procedure for randomly selecting locations for testing (from Sherman et al., 1967):
A compacted lift is 30,000 ft (9,144 m) long and 26 ft (7.92 m) wide, and 50 moisture-density tests will
be conducted. Starting at any point in the random number table and proceeding up or down (but not omit-
ting any numbers), 50 pairs of numbers are read. For example, starting at the top of column 4, the fol-
lowing pairs of numbers are read: (.732, .721); (.153, .508); (.009, .420); . . . (.698, .539). The first or A
number in each pair is multiplied by the length, and the second or B number in each pair is multiplied by
the width to establish the locations for testing. Using the first pair of numbers, a moisture-density test
would be conducted at (21,960 ft, 19 ft) or (6693 m, 5.7 m). The locations of the 50 tests are then plotted
and numbered in the order in which they will be performed. Should two locations be so close together
that they both could not be tested properly, the second one is discarded and the next pair of numbers in
the table is substituted.
SAND CONE AND RUBBER BALLOON TESTS Moisture-density tests can be either destructive (fill ma-
terial is excavated and removed) or nondestructive (density and water content are determined indi-
rectly). The most common destructive tests are the sand cone test (ASTM D1556) and the rubber
balloon method (ASTM D2167) (Fig. 6A.134). The following steps are used in these tests (after
Holtz and Kovacs, 1981):
1. A hole is excavated in the compacted fill at the desired elevation. The size of the hole depends on
the maximum size of included particle in the excavated material (ASTM D1556 and D2167):
The mass or weight of the excavated material is determined in the field using a scale or balance.
2. The water content is determined from either the total excavated material or a representative sam-
ple taken from the excavated material. The standard water content procedure consists of oven
drying the sample at 110°C (230°F) (ASTM D2216). If the total excavated material is not used,
requirements for minimum mass of the representative sample are given in ASTM D2216. The
material is dried in the oven until a constant mass is reached. The time required to obtain con-
TABLE 6A.10 Random Numbers for Selecting Locations of Field Testing (from Sherman et
al., 1967)
1 2 3 4 5
A B A B A B A B A B
.576 .730 .430 .754 .271 .870 .732 .721 .998 .239
.892 .948 .858 .025 .935 .114 .153 .508 .749 .291
.669 .726 .501 .402 .231 .505 .009 .420 .517 .858
.609 .482 .809 .140 .396 .025 .937 .310 .253 .761
.971 .824 .902 .470 .997 .392 .892 .957 .640 .463
.053 .899 .554 .627 .427 .760 .470 .040 .904 .993
.810 .159 .225 .163 .549 .405 .285 .542 .231 .919
.081 .277 .035 .039 .860 .507 .081 .538 .986 .501
.982 .468 .334 .921 .690 .806 .879 .414 .106 .031
.095 .801 .576 .417 .251 .884 .522 .235 .398 .222
.509 .025 .794 .850 .917 .887 .751 .608 .698 .683
.371 .059 .164 .838 .289 .169 .569 .977 .796 .996
.165 .996 .356 .375 .654 .979 .815 .592 .348 .743
.477 .535 .137 .155 .767 .187 .579 .787 .358 .595
.788 .101 .434 .638 .021 .894 .324 .871 .698 .539
.566 .815 .622 .548 .947 .169 .817 .472 .864 .466
.901 .342 .873 .964 .942 .985 .123 .086 .335 .212
.470 .682 .412 .064 .150 .962 .925 .355 .909 .019
.068 .242 .667 .356 .195 .313 .396 .460 .740 .247
.874 .420 .127 .284 .448 .215 .833 .652 .601 .326
.897 .877 .209 .862 .428 .117 .100 .259 .425 .284
.875 .969 .109 .843 .759 .239 .890 .317 .428 .802
.190 .696 .757 .283 .666 .491 .523 .665 .919 .146
.341 .688 .587 .908 .865 .333 .928 .404 .892 .696
.846 .355 .831 .218 .945 .364 .673 .305 .195 .887
.882 .227 .552 .077 .454 .731 .716 .265 .058 .075
.464 .658 .629 .269 .069 .998 .917 .217 .220 .659
.123 .791 .503 .447 .659 .463 .994 .307 .631 .422
.116 .120 .721 .137 .263 .176 .798 .879 .432 .391
.836 .206 .914 .574 .870 .390 .104 .755 .082 .939
.636 .195 .614 .486 .629 .663 .619 .007 .296 .456
.630 .673 .665 .666 .399 .592 .441 .649 .270 .612
.804 .112 .331 .606 .551 .928 .830 .841 .602 .183
.360 .193 .181 .399 .564 .772 .890 .062 .919 .875
.183 .651 .157 .150 .800 .875 .205 .446 .648 .685
stant mass depends on such factors as type of material, size of specimen, and oven type and ca-
pacity. As a general rule of thumb, sands will dry to constant mass in about 4 h, whereas highly
plastic soils may require 16 h or more. For most compaction projects, even 4 h is unacceptable
for proper control of compacted fills, and one of the following faster but approximate methods
are commonly used (after Hilf, 1991):
a. The Proctor penetration needle, used to determine the field-compacted water content by com-
paring the penetration resistance of the field-compacted soil with a calibration curve of pene-
tration resistance versus water content from tests on Proctor specimens. (Additional details
are given below.)
FIGURE 6A.134 Schematic illustrations of sand cone and rubber balloon tests (from Holtz and
Kovacs, 1981).
weight of the sand in the hole (by weighing the sand container before and after placing the
sand) and the calibrated loose dry density of the sand. Care must be taken to ensure that the
loose sand is not densified by vibrations from any source, such as construction vehicles, near-
by pile driving or blasting operations, or personnel walking near the hole. In soft soils, vol-
ume changes of the hole may occur by deformations induced by personnel (including those
performing the test) who walk or stand close to the hole. In dry, cohesionless soils, raveling of
the sides of the hole may occur by personnel or vibrations.
b. Rubber balloon. The volume of the hole is determined by expanding the balloon directly into
the hole and reading the change in volume of the water in the apparatus directly from the cal-
ibration marks. As with the sand cone test, care must be exercised to avoid deformation of the
hole in soft soils or raveling of the sides of the hole in loose, dry, cohesionless soils.
4. Compute the total density and dry density of the compacted soil (field and d-field) from the total
mass or weight of material excavated from the hole, the volume of the hole, and the water con-
tent.
5. Compare d-field with dmax and calculate relative compaction (R).
The following destructive methods are also sometimes used.
DRIVE-CYLINDER METHOD (ASTM D2937) This method involves driving a short, thin-walled
cylinder into the soil using a special drop-hammer sampler. The cylinder is dug from the ground, ex-
cess soil is removed from the sides of the cylinder, and the ends of the sample are trimmed flush
with the ends of the cylinder using a sharpened straightedge. The volume of the sample is equal to
the inner volume of the cylinder. The total mass is determined by separately weighing the cylinder
only (usually before sampling) and the cylinder with the trimmed sample. Water content tests are
also performed, from which the dry density is calculated. This method is not appropriate for organic
soils, very hard soils, soils of low plasticity that will not readily stay in the cylinder, or soils which
contain appreciable amounts of coarse material.
SLEEVE METHOD (ASTM D4564) The sleeve method is used primarily for soils that are predom-
inantly fine gravel size, with a maximum of about 5% fines, and a maximum particle size of 0.75 in
(19 mm). The density is obtained by rotating a metal sleeve into the soil, removing the soil from the
sleeve, and calculating the dry mass of soil removed per linear inch (per linear 25 mm). The mass
per inch is correlated with the dry density of the in-place material using a calibration equation that
has been predetermined for the soil being tested. Details can be found in ASTM D4564.
TEST PIT METHODS (ASTM D4914 AND D5030) In these methods, a test pit is excavated in materi-
als containing particles larger than about 3 in (75 mm). Test pit methods are generally limited to un-
saturated materials and are not recommended for materials that are soft or friable or where water will
seep into the excavated hole. Two methods are used which differ primarily by the manner in which the
volume of the test pit is determined. In the sand replacement method, calibrated sand is poured into
the excavated hole, and the mass of sand within the pit is determined. The volume of the hole is de-
termined from the calibrated density of the sand and the total mass of sand within the hole in the same
manner as for the sand cone test. In the water replacement method, an impervious liner is placed on
the surface of the test pit, water is poured into the pit up to the appropriate level, and the mass or vol-
ume of the water within the pit is measured. Comparisons for the two tests are given below:
NUCLEAR METHODS The use of nondestructive nuclear methods for moisture density testing of
soils (ASTM D2922) has become increasingly popular in recent years because both density and wa-
ter content readings can be obtained within a few minutes, which allows rapid feedback on the qual-
ity of the compacted soil. Density is determined by the emission of electromagnetic radiation (gam-
ma rays or photons) from a radioactive source (usually either radium or cesium), as shown in Fig.
6A.135. Some of the gamma rays are absorbed by the soil particles while others are reflected. The
number of photons reaching the detector (usually a Geiger-Mueller tube) is an indication of the total
density of the soil; a lesser number of photons reaching the detector indicates a denser soil. Three
modes of operation can be used. In the backscatter mode, the source and detector are on the bottom
of the gauge and only about the top 2 to 3 in (50 to 75 mm) of the soil is tested. The backscatter
technique is very sensitive to surface roughness and quality of site preparation (U.S. Army, 1985)
and is not recommended for general use in soils. The gamma source is lowered into the ground
through a hole punched into the soil in the direct transmission mode, which is therefore a
pseudonondestructive technique. The depth of measurement can be varied in 1- or 2-in (25- or 50-
mm) increments on most gauges, allowing a better measurement of the average density in a lift. The
air gap mode, in which an open space is maintained between the bottom of the gauge and the ground
surface, may also be used. Density calibration is achieved using standard blocks consisting of mate-
(a)
(b)
rials of known density. Best calibration occurs using blocks of uniform rock because these materials
best simulate those found in soils (Hausmann, 1990). Limestone and granite blocks are recommend-
ed in ASTM D2922. The gauge should be calibrated every day prior to testing. Sand cone or rubber
balloon tests are commonly conducted at selected intervals of nuclear testing to provide comparison
with the density and moisture results obtained from the nuclear gauges.
The measurement of moisture is nondestructive and is accomplished in the backscatter mode by
emitting fast neutrons from a radioactive source (usually americium mixed with beryllium) located
in the base of the gauge. The detector (usually a boron trifluoride or helium 3 tube) can only detect
slow (thermal) neutrons and is also located in the base at some distance from the source. Hydrogen
is the only atom normally found in soils that can slow down the neutrons to a level where they can
be detected, and thus the moisture detector is really a hydrogen analyzer (U.S. Army, 1985). The
moisture per unit volume of the soil is related to the total hydrogen content of the soil, and the water
content (per unit mass of dry solids) can be calculated if the density is known. If hydrogen is present
in the soil in any form other than free water, errors in measuring the water content will occur. Such
errors may occur from the presence of various forms of hydrogen, including the following (U.S.
Army, 1985; Hausmann, 1990):
1. Water of hydration in the mineral matrix
2. Organic matter
3. Oil or bitumen
4. Geosynthetics which contain hydrogen
Another factor which affects the accuracy of water content determined from a nuclear gauge is ab-
sorption interaction (Ballard and Gardner, 1965). Certain elements—particularly boron and cadmi-
um, and to a lesser extent chlorine and iron—will absorb thermal neutrons to a very high degree.
Thus, the presence of these elements in significant quantities may substantially affect the accuracy
of the measured water content.
The major advantages and disadvantages of using nuclear gauges for moisture-density determi-
nation are summarized as follows (after Holtz and Kovacs, 1981 and Hausmann, 1990). Advantages
of nuclear gauges are:
1. Tests can be performed quickly and results obtained within minutes. If necessary, corrective ac-
tion can be taken before much additional fill has been placed.
2. Better statistical control of the fill is obtained because more tests can be conducted in the same
amount of time.
3. The use of nuclear gauges on large projects or over extended periods is often more economical
than other alternatives.
Disadvantages of nuclear gauges include:
1. The use of nuclear gauges is regulated by governmental agencies concerned with radiation safe-
ty. A radiation license must be obtained by the organization using the nuclear equipment.
2. Personnel using and supervising the use of nuclear gauges must be licensed and trained.
3. Operators are exposed to very small amounts of radiation and must wear film badges that moni-
tor their exposure to radiation.
4. Extraordinary care must be taken during storage and transport of the gauges. If the seal contain-
ing the radioactive source is broken or is possibly broken, such as by a construction accident, a
large area surrounding the gauge must be evacuated and the appropriate governmental agency
notified. This may result in the shutdown of the entire construction project—and possible evacu-
ation of nearby buildings and shutdown of nearby roads—for several hours or days while the sta-
tus of the radioactive source is determined and necessary remedial measures taken.
5. Excessive concern or fear of the uninformed public and some transportation authorities when the
radiation warning labels are sighted.
6. The initial cost of a nuclear gauge is relatively high compared to other moisture-density testing
equipment.
7. There are differences in measured values of density and water content obtained using nuclear
gauges versus the traditional tests (sand cone or rubber balloon for density, oven drying for mois-
ture). Since some engineers consider the values obtained from the traditional tests to be “correct”
even though those tests are also subject to inaccuracies, some engineers and governmental agen-
cies have prohibited the use of nuclear gauges on some projects.
8. As discussed previously, there are some problems associated with determining density and mois-
ture content indirectly using nuclear methods for certain soils and conditions. In some instances,
therefore, the nuclear gauges simply will not give reliable or correctable answers. However, in
most cases, if comparisons are made at selected intervals with the method specified as the stan-
dard, reliable values for density and water content can be obtained directly from the gauges or by
applying corrections based on comparison with the values obtained from the specified standard
test.
HILF’S RAPID METHOD Because of the problems associated with determining the water content
of field-compacted cohesive soils—the long time required for oven drying and the differences in
values obtained by the faster methods compared to those obtained by oven drying—Hilf (1959) de-
veloped a method that rapidly gives an exact value for standard Proctor relative compaction (Rs) and
a close approximation of the field water content relative to the standard Proctor optimum water con-
tent (wos). This method has been used satisfactorily on about 150 earth dams since 1957 and has
been adopted for control of all compacted cohesive soils on U.S. Bureau of Reclamation projects
(Hilf, 1991). The theoretical background and procedure for using this rapid method of field control
is given as follows (after Hilf, 1991):
1. Excavate a field density hole in the compacted soil, weigh the excavated material, and determine
the volume of the hole. Calculate the total density of the field-compacted soil (tf) from the total
weight and total volume. The amount of material removed should be enough to perform two reli-
able oven-dried water content tests and at least three standard Proctor tests without reusing any
of the excavated material.
2. Perform a water content test by placing the excavated material in an oven at the site immediately
after weighing it and drying the soil in the oven for a minimum of 16 h at 110°C (230°F) (pre-
ferred), or by placing the soil in an airtight container and transferring it to a laboratory for oven
drying.
3. Conduct a minimum of three Proctor tests on the excavated material—one at the field water con-
tent and at least two others at different water contents.
4. Plot the results from the Proctor tests as total density (t) versus added water in percentage of the
total weight of the soil (Z), as shown by curve A in Fig. 6A.136. Z may be either positive or neg-
ative; that is, the water content of the soil during the Proctor tests can be either greater than or
less than the water content of the field-compacted soil. Note that t = d(1 + wf), where wf is the
water content of the field-compacted soil. A relationship between Z and w (the water content of
the soil for any Proctor test) can be developed as follows:
Ww Ws · (w – wf) w – wf
Z = = = (6A.49)
Wtf Ws · (w + wf) 1 + wf
Density (pcf)
t d · (1 + w) d · (1 + w)
c = = w – w = = d · (1 + wf) (6A.50)
1+Z f 1+w
1 +
1 + wf 1 + wf
Plot a curve of c versus Z (curve B in Fig. 6A.136). Curve B can be drawn with only three data
points by assuming that the curve is parabolic and using the method shown in Fig. 6A.137.
6. Obtain Zmax as the abscissa at the peak point of curve B. Since wf is a constant for every point on
curve B, the maximum ordinate of curve B must have the value of dmax(l + wf). Dividing this
value into tf gives the desired value of relative compaction as follows:
7. Estimate wos from Fig. 6A.138, which shows a best-fit curve of t versus wos based on data from
1300 specimens. Estimate (wos – wf) and wos from the following equation:
Zmax · (l + wos)
wos – wf = Zmax · (l + wf) = (6A.52)
1 + Zmax
The estimate of (wos – wf) obtained in this manner is usually very close to the actual value and
can be used to determine the acceptability of the field-compacted soil in terms of moisture con-
FIGURE 6A.138 Best-fit curve for total (wet) density versus standard
Proctor optimum water content based on data from 1300 specimens (from
Hilf, 1991).
dition only when the moisture condition is specified in terms of a range of water contents refer-
enced to wos. The value of wos obtained from Eqs. (6A.52) and (6A.53) is an approximation only
and may vary significantly from the actual value of wos.
8. After the oven-dried water content has been determined, calculate the actual values of Rs and (wos
– wf) and compare with the estimated values determined previously. Both values of Rs should be
the same, and the actual value of (wos – wf) should be close to the estimated value.
The following is an abbreviated example given to illustrate the procedure (from Hilf, 1991):
From a field density test we have tf = 127.5 pcf (20.03 kN/m3), and from standard Proctor tests on
excavated material we have these values:
t c
__________________ __________________
Point Z, % pcf kN/m3 pcf kN/m3
1 0 123.4 19.39 123.4 19.39
2 2 128.6 20.20 126.1 19.81
3 4 124.6 19.57 119.8 18.82
Zmax =1.6%
127.5
Rs = · 100 = 101.0%
126.3
wos ⬵ 16.0%
1.6 · (1 + 0.160)
wos – wf = = +1.8% (dry of wos)
1 + 0.016
After oven-drying water content specimens, the actual values are calculated as follows:
wf = 15.0%
tf 127.5
df = = = 110.9 pcf (17.42 kN/m3)
l + wf 1 + 0.150
df 110.9
Rs = = · 100 = 101.0% (checks exactly with previous value)
dmax 109.8
wos – wf = Zmax · (1 + wf) = 1.6 · (1 + 0.150) = 1.8% (checks exactly with previous value)
Other Verification Tests. As noted in Section 6A.3.5.1, many different types of tests may be
used to verify that the compacted soil will be acceptable from an engineering standpoint. Some of
these tests are discussed in more detail here.
PROCTOR PENETROMETER (ASTM D1558) Proctor (1933) developed the soil plasticity needle—
now more commonly known as the Proctor penetrometer—to assist in evaluating the suitability of
compacted soils for use in earth dam construction. A modern version of the penetrometer is depict-
ed in Fig. 6A.139 and can be used in the field and the laboratory. It consists of a special spring dy-
namometer with a pressure-indicating stem on the handle that is graduated to 90 lb in 2-lb divisions
with a line encircling the stem at each 10-lb interval (or 45 kg in 1-kg divisions with a line at each 5-
kg interval). The needle is pushed into the field-compacted soil or laboratory-compacted specimen
at a rate of 0.5 in/s (13 mm/s) for a distance of at least 3 in (76 mm). As the spring deflects under
load, a sliding ring on the stem indicates the developed force and remains at the maximum value as
the force decreases during additional penetration beyond the point where the maximum force is de-
veloped. Interchangeable needles with heads varying in area from 0.025 in2 (0.16 cm2) to 1 in2 (6.45
cm2) are available so that the maximum force in any soil can be measured within a consistent range
(40 to 80 lb or 10 to 20 kg according to ASTM D1558). The maximum penetration resistance is cal-
culated as the maximum force divided by the area of the head.
The procedure used to determine the acceptability of field-compacted soils is as follows:
1. Establish the relationship between maximum penetration resistance and compaction water by
conducting tests on Proctor specimens compacted in the laboratory or field, or on field-compact-
ed test pad sections, for the soil compacted at various water contents with the same method and
energy. A minimum of three tests at different water contents is specified by ASTM D1558, but at
least five tests are recommended by the author.
2. Plot the results of the penetrometer tests on the same graph with the moisture-density results, as
illustrated in Fig. 6A.140. Conduct laboratory or field tests to correlate penetration resistance
with the desired engineering properties. Establish an acceptable range of penetration resistances.
For bearing situations where strength and settlement are the most important engineering charac-
teristics, a minimum value of penetration resistance is usually prescribed. The specifications can
also be in the form of a range of values.
3. Conduct penetrometer tests at random locations within each compacted lift using a procedure for
selecting testing locations similar to that given previously for density-water content testing.
Compare the measured penetration resistance with the allowable criteria to determine the accept-
ability or unacceptability of the compacted soil.
PLATE LOAD TEST (ASTM D1194, D1195, D1196) The plate load test can be used to determine
the stiffness and/or bearing capacity of a compacted soil. The steps performed in a plate load test are
as follows (see Fig. 6A.141):
1. A steel plate [commonly 12 in (305 mm) in diameter] or a small concrete footing is placed at the
desired depth within the compacted soil.
2. Vertical load is applied to the plate or footing by jacking against a reaction beam, a dead
weight loading frame, or an axle of a heavy construction vehicle. The magnitude of the load is
usually determined from a pressure gauge located on a hydraulic jack that has been calibrated
to indicate applied force or is read directly from an electronic load cell. The load is increased
until a predetermined load or the maximum load for the setup has been reached or until failure
has occurred.
3. Vertical settlement of the plate is measured at various times after the application of each loading
increment. Settlement readings are taken at one or more locations on the plate or footing using a
dial gauge or electronic distance transducer attached to an independent reference beam.
The results from a plate load test are plotted as settlement, S, versus average applied pressure, q0
(Fig. 6A.142), from which the subgrade modulus (ks = q0/S) and ultimate bearing capacity (qult,
if loaded to failure) can be calculated. Because soils have nonlinear stress-deformation characteris-
tics, a variety of methods can be used to calculate ks, so the method to be used must be stated in the
compaction specifications. Common methods for calculating ks are shown in Fig. 6A.142 and in-
clude the initial tangent modulus (line A), secant modulus between zero and one-half the maximum
or ultimate applied pressure (line B), tangent modulus at one-half the maximum or ultimate applied
pressure (line C), or reload secant modulus from zero to the maximum or ultimate applied pressure
(line D). The reload curve is often deemed to give better prediction of the stiffness of the field-com-
pacted soil than the curve for first loading because problems associated with bedding errors are re-
duced or eliminated on reloading.
FIGURE 6A.141 Schematic diagram of a typical setup for a plate load test
(from Bowles, 1988).
Settlement, S
Because the subgrade modulus is a function of the width and shape of the loaded area, a scaling
relationship is needed to extrapolate the results of plate load tests to full field scale (e.g., the width
and shape of the footings for a building). It is best to establish this scaling relationship at the site for
the actual soils and conditions. This can be accomplished by conducting a series of plate load tests,
wherein the size of the plates or small footings are varied but are of the same shape as the actual
foundation. For example, if the actual footings will be square, a series of tests using square plates
with widths of 12, 18, and 24 in (305, 407, and 610 mm) could be conducted at stress levels compa-
rable to those expected in the actual foundation. From the results of these tests, ks can be plotted as a
function of plate width and the curve extrapolated to obtain an estimate of ks for the actual founda-
tion width. It is desirable from an engineering standpoint to conduct tests at full field scale, but this
is seldom done because of the cost and time needed to perform full-scale tests.
In the absence of data obtained for the particular site and soil, the scaling laws established by
Terzaghi (1955) are often used. Terzaghi considered two types of soils: (1) Those whose stiffness is
proportional to the effective confining pressure (e.g., sands and most partially saturated soils of all
types), and (2) those whose stiffness is independent of the confining pressure (e.g., saturated,
undrained clays). The following relationships were developed for estimating subgrade modulus for a
full-scale footing based on the results of plate load tests on 1 ft (0.3 m) wide square plates.
For sands and square or rectangular foundations:
冢 冣 for B in units of ft
B+1 2
kS = kS1 · (6A.54a)
2B
冢 冣 for B in units of m
B + 0.3 2
kS = kS1 · (6A.54b)
2B
kS1 n + 0.5
kS = · for B in ft (6A.55a)
B 1.5n
0.3kS1 n + 0.5
kS = · for B in m (6A.55b)
B 1.5n
where n = L/B
L = length of actual foundation
For a square foundation (n = 1), Eq. (6A.55) reduces to
kS1
kS = for B in units of ft (6A.56a)
B
0.3kS1
kS = for B in units of m (6A.56b)
B
2 kS
kS ⬵ · for B in units of ft (6A.57a)
3 B
1 kS
kS ⬵ · for B in units of m (6A.57b)
5 B
These relationships are valid for applied stresses less than one-half the ultimate bearing capacity of
the actual footing.
These scaling laws were developed for relatively homogeneous soils, and one should exercise
caution when the depth of influence for the actual foundation (approximately 2B) extends into a
stratum or strata that are not influenced during the plate load test. This concept is illustrated in Fig.
6A.143 for the case of a dense sand overlying a soft clay layer wherein the depth of influence for the
plate load test is entirely within the sand layer, while the depth of influence for the actual footing ex-
tends into the soft clay layer. Therefore, extrapolating the results from the plate load test to field
scale using Terzaghi’s scaling relationships would substantially overestimate the subgrade modulus,
which would not be conservative.
Some engineers prefer to use stress-strain modulus (Es) for the soil rather than ks. An average
value of Es for the actual foundation can be estimated from the equations for settlement based on
elastic theory for a uniformly loaded foundation on a semi-infinite, homogeneous, linearly elastic
material. These equations for settlement are of the following general form:
q0 · B · (1 – v2)
S = · Is · Id (6A.58)
Es
FIGURE 6A.143 Comparison of depth of influence for a plate load test and
an actual footing.
When calculating Es for the actual foundation, the value of ks input into Eq. (6A.59) should be the
field scale ks. Equations or values of Is for either rigid or flexible foundations of circular or rec-
tangular shape can be found in a number of reference books (e.g., Poulos and Davis, 1974; Das,
1983). Selected values of Is for circular and square foundations—the most common shapes used
in plate load tests—are given in Table 6A.11. The plates in most plate load tests are quite rigid. If
the plate is wide, usually a stack of increasingly narrower plates is placed on the bearing plate to
increase the rigidity of the system. Thus, values of Is for rigid foundations generally should be
used. For example, Is = 0.79 for a rigid, circular foundation on a homogeneous half-space, and this
value is commonly used for circular plate load tests. If the compressible layer or layers being test-
ed are underlain by a hard layer, a value of Is for a finite height of compressible layer (Hc) should
be used. E. Fox (1948) presented equations to calculate Id for rectangular foundations embedded
in a homogeneous half-space, and charts for estimating Id based on these equations are given in
Fig. 6A.144. Equations for calculating Id for circular foundations can be found in Nishida (1966).
Figure 6A.144 can also be used for circular foundations with little loss of accuracy by converting
to an equivalent square based on area. Note that the values of Id in Fig. 6A.144 are not strictly ap-
plicable to finite-height compressible layers but may be used as approximations. In tests conduct-
ed below the ground surface, the bottom of the excavated pit is typically several times wider than
the width of the plate, so the use of a correction factor for embedment in these cases is probably
not justified. v is usually estimated based on the soil type and moisture condition, but also can be
determined from triaxial testing either directly by measuring radial deformations using a Poisson’s
ratio clamp or Hall effect transducers or indirectly by measuring the changes in height and total
volume of the specimen and assuming that the specimen retains the shape of a right circular
cylinder during the testing.
The advantages of the plate load test over moisture-density testing can be summarized as follows
(after Hausmann, 1990):
1. The stiffness and strength of the compacted soil are evaluated directly.
2. The results are available immediately.
3. No laboratory testing (e.g., compaction tests) is needed.
4. The test is suitable for a wide range of soil types and maximum particle sizes.
5. Once established as a routine test, the plate load test can be conducted rapidly at low cost.
CALIFORNIA BEARING RATIO (CBR) TEST (ASTM D4429) In the CBR test, a 1.95 in (49.6 mm) di-
ameter piston with a flat head is slowly pushed into the soil, and the resisting force developed at var-
ious depths of penetration is measured. CBR value is calculated at penetrations of 0.1 and 0.2 in
(2.54 and 5.08 mm) by dividing the calculated bearing stress by the appropriate standard stress
(which varies as a function of penetration), and multiplying by 100. The higher of the two values is
reported as the CBR value. If the piston is penetrated deeply enough, failure occurs in the soil be-
neath the piston, and the test is essentially a miniature bearing capacity test.
CBR value is an indication of the stiffness and strength of the soil and is widely used in the de-
sign and control of subsoils beneath pavements. By correlating CBR value with the desired strength
and compressibility requirements for a particular compacted soil through laboratory testing or em-
Depth factor, Id
Embedment ratio, D/B Embedment ratio, D/B
(a) (c)
Depth factor, Id
Depth factor, Id
FIGURE 6A.144 Charts for estimating settlement correction factor for depth of embedment (Id) for rectangular foun-
dations based on E. Fox’s (1948) equations: (a) v = 0.2; (b) v = 0.3; (c) v = 0.4; and (d) v = 0.5 (format adapted from
Bowles, 1988).
pirical data on similar soils, the CBR test can, in some circumstances, provide a rapid and effective
method for assessing the suitability of compacted soils.
The CBR test is similar to the plate load test in the type of results (penetration or settlement ver-
sus stress) that are obtained. In fact, one can easily calculate subgrade modulus from the CBR data.
The primary difference in the two tests is the width of the loaded area–approximately 2 in (51 mm)
in the CBR test and commonly 12 in (305 mm) in the plate load test–with a depth of influence of
about 4 in (102 mm) in the CBR test and about 24 in (610 mm) in the plate load test. Therefore, the
plate load test is suitable for a wider range of soils. However, for thin lifts (no more than about 8 in
= 203 mm) and soils for which particles larger than medium sand size are only a small fraction of
the soil, CBR tests often can be conducted faster and cheaper in many instances than can plate load
tests, usually with equivalent success.
STANDARD PENETRATION TEST (ASTM D1586) The standard penetration test (SPT) is seldom used
for quality control of compacted fills for the following reasons: (a) The test is conducted over a
depth of 12 in (305 mm), so that it would be valid only for this lift thickness or greater; (b) the setup
time and cost for performing one test per location is excessive; and (c) the results are reliable only
for granular soils with little or no particles gravel-size or larger. The main application for the SPT in
compacted soils is for checking the degree of improvement in compacted in situ soils (primarily
deep methods such as dynamic compaction and vibrocompaction).
CONE PENETRATION TEST (ASTM D3441) The cone penetration test (CPT) has limited applica-
tion in near-surface compacted soils primarily because of setup time and cost. The CPT is not appli-
cable in stiff or hard clays or soils that contain appreciable amounts of gravel or larger particles and
is primarily applicable for establishing the improvement in both deeply compacted sands and silty
sands.
SEALED DOUBLE RING INFILTRATION TEST (ASTM D5093) The sealed double-ring infiltration
(SDRI) test has become increasingly popular in recent years for determining the field coefficient of
permeability (hydraulic conductivity) of compacted clay liners. It was developed to eliminate the
two major problems associated with using other field hydraulic conductivity tests on low permeabil-
ity soils—difficulties in measuring small changes in elevation of the water surface (caused by low
flow rates and evaporation) and separating lateral flow from vertical flow (Trautwein 1993).
The SDRI consists of an open outer ring and a sealed inner ring (Fig. 6A.145). The rings may be
either circular or square, but square rings are usually used because they make it easier to excavate
straight trenches in the soil. The most common sizes for the rings are 12 ft (3.7 m) and 5 ft (1.5 m)
square for the outer and inner rings, respectively.
The general procedure for conducting an SDRI test is summarized as follows (ASTM D5093;
Trautwein, 1993):
1. The rings are embedded in trenches excavated in the soil and the trenches are sealed with grout
to prevent water loss.
2. The outer ring is filled with water to a level such that the inner ring is completely submerged.
3. The rate of flow is measured by connecting a flexible bag filled with a known weight of water to
a port on the inner ring. As water from the inner ring infiltrates into the ground, an equal amount
of water flows from the flexible bag into the inner ring. The flexible bag is removed after a
known interval of time and weighed. The volume of water that has infiltrated the ground is deter-
mined from the weight loss of the flexible bag.
4. The infiltration rate I is calculated from the following equation:
Q
I= (6A.60)
At
FIGURE 6A.145 Schematic illustration of a typical setup for a sealed double ring infiltration test
(from ASTM D5093).
Q I
k= = (6A.61)
iAt i
Apparent Hydraulic Conductivity Method This is the simplest method, and it yields the
most conservative (highest) value of k. It is assumed that the wetting front has passed completely
through the compacted liner, which means that the depth of the wetting front is equal to the thick-
ness of the liner (DW = HL) and that the suction head at the bottom of the liner is zero (Hs = 0). This
results in H = HW + HL, and L = HL. The advantage of this method is that neither the location of
FIGURE 6A.146 Parameters for calculating hydraulic gradient for the sealed
double-ring infiltration test (after Trautwein, 1993).
the wetting front nor the suction at the wetting front need be known. The disadvantage is that the
correct value of k is calculated only if the wetting front has passed through the test zone; otherwise,
k is overestimated. Therefore, this method can be used to determine compliance with the specified
maximum acceptable value of k (k kmax) but cannot be used to determine noncompliance (k >
kmax).
Suction Head Method In this method it is assumed that Hs is equal to the ambient suction in
the soil below the wetting front, and the location of the wetting front and the ambient soil suction
must be known. For this method, H = HW + DW + Hs, and L = DW. Unfortunately, the basic as-
sumption appears to be incorrect. Although the suction below the wetting front may have some im-
pact on infiltration rate, this impact is apparently offset by low hydraulic conductivity in the unsatu-
rated transition zone between the wetting front and the unaffected unsaturated soil, which restricts
downward flow. This method is not recommended because it can yield highly unconservative (low)
values of k.
Wetting Front Method This method is based on the assumption that the suction head at the
wetting front is zero (Hs = 0) and requires that the location of the wetting front be known. With this
assumption and a known Dw, H = HW + DW and L = DW. Because ambient suction may have a
small effect on infiltration (and hence k), this method is considered to be conservative. Recent re-
search suggests that the wetting front method is the best of the three methods, and it is the recom-
mended procedure.
The location of the wetting front and changes in suction within the compacted soil as the water
advances can be monitored by installing tensiometers in the compacted soil. Typically nine ten-
siometers are used per test, three at each depth of 6, 12, and 18 in (152, 305, 457 mm). If desired,
tensiometers can also be installed in the native soil to measure and monitor ambient suctions.
The SDRI test is the best test currently available for determining the hydraulic conductivity of
low-permeability in situ soils. Many governmental agencies now require the SDRI test to establish
the acceptability of compacted clay liners for containing waste and hazardous materials. The disad-
vantages of SDRI testing include lack of overburden, long test times (a few weeks to several
months), and high cost ($8000 to $15,000 per test).
The methods for compacting near-surface soils described in Section 6A.3 can be used to a maxi-
mum depth of about 10 ft (3 m) under highly favorable circumstances and generally much less than
this depth. Techniques for compacting soil to greater depths include dynamic compaction, vibro-
compaction, and blasting. These three methods are discussed in the following sections.
Frenchman Louis Menard (Welsh 1986). This method has seen considerable growth in the last
decade, with over 500 projects completed in the U.S. (ASCE 1997).
Dynamic compaction has been successful in improving many types of weak ground deposits, in-
cluding the following (Lukas 1995):
1. Loose, naturally occurring soils such as alluvial, flood plain, and hydraulic fill deposits
2. Recent and old landfill deposits
3. Deposits of construction debris and building rubble
4. Spoil from strip mines
5. Partially saturated clay fill deposits that are located above the groundwater table
6. Formations where large voids are present close to final grade; for example, karst topography and
sinkholes
7. Saturated loose sands and silts to reduce liquefaction potential
6A.4.1.1 Equipment
Tampers with weights of 25 tons (220 kN) or less are generally raised and dropped with a conven-
tional heavy crawler crane using a single cable with a free spool to allow the drop to be nearly free
fall. For heavier tampers, either conventional equipment is modified to reinforce certain compo-
nents or specially designed equipment is used to raise and drop the tamper. A summary is given in
Table 6A.12 of required crane and cable sizes as a function of tamper weight.
The tampers are typically constructed of steel or steel shells filled with sand or concrete (Mayne
et al. 1984). Reinforced concrete tampers have also been used but tend to fall apart after repeated
use. The bases of the tampers are typically square, circular, or octagonal. The craters formed during
the primary phase eventually assume a circular shape, so circular or octagonal bases are best suited
for this phase. Square bases are best suited for the ironing phase where the tamper is dropped on a
contiguous or overlapping pattern to densify the surficial soils only. A steel tamper with a circular
base is shown in Fig. 6A.149.
TABLE 6A.12 Equipment Requirements for Different Weights of Tampers (from Lukas, 1986)
Tamper weight Crawler crane size Cable size
__________________________ ______________________________ _________________________
tons kN tons kN in mm
6 to 8 53 to 71 40 to 50 360 to 440 3/4 to 7/8 19 to 22
8 to 14 71 to 120 50 to 100 440 to 890 7/8 to 1 22 to 25
15 to 18 130 to 160 100 to 125 890 to 1,100 1 to 1 1/8 25 to 29
18 to 25 160 to 220 150 to 175 1,300 to 1,600 1 1/4 to 1 1/2 32 to 38
it tends to spread the induced pressures over a wider area, lessening the magnitude of the energy
transmitted beneath it. This makes it difficult or impossible to densify the underlying materials. A
general rule of thumb is that the spacing of impact points in the primary phase should be at least
equal to the depth to the bottom of the compressible layer or the maximum depth to be improved.
Also, the spacing should be at least 1.5 to 2.5 times the diameter or width of the tamper and usually
not less than about 10 ft (3 m). There may be more than one pass at the same impact points during
the primary phase. The craters are backfilled after each pass (see Figs. 6A.150 through 6A.152),
normally with nearby site materials. In this case, the ground surface is lowered by an amount com-
mensurate with the degree of densification achieved during that pass. In some situations, for exam-
ple when the groundwater table is high, it may be desirable to keep the ground surface at the same
elevation, which necessitates the use of imported materials to backfill the craters and the intermedi-
ate areas that have settled.
The final phase is called the ironing phase or low energy phase and is intended to densify the
surficial soils to a depth of about 6 ft (2 m). A square tamper, low drop height, and low contact pres-
sure are typical for this phase. The whole treated area is densified on a contiguous or overlapping
pattern. If the depth of the craters is less than about 1.5 ft (0.5 m), the surficial soils generally can be
densified by conventional compaction rollers rather than by dropping tampers.
If the compressible layer or layers is deep, it is sometimes necessary to use one or more interme-
diate phases to densify the intermediate depths. If one intermediate phase is used, the intermediate
drop points are centered between the primary drop points.
6A.4.1.3 Soil Type and Moisture Condition
The following characteristics of the soil significantly influence the effectiveness of dynamic com-
paction:
1. Classification, geologic origin, and layering of the soil mass to be compacted
2. The moisture condition (degree of saturation) of the soil
3. For saturated soil, the permeability of the soil and length of drainage paths, which control the
rate of dissipation of induced excess pore water pressures
Lukas (1986) has classified the suitability of soil for dynamic compaction into the following
three zones based on grain-size distribution (Fig. 6A.153): Pervious soils (Zone 1), semipervious
soils (Zone 2), and impervious soils (Zone 3).
Soils with high degrees of saturation, high permeabilities, and good drainage are best suited for
dynamic compaction. The method is generally effective in all types of soils that are partially saturat-
ed with a continuous air phase within the voids. When energy from the tamper impacting the surface
is transmitted within the ground, densification of the soil occurs as air is squeezed from the voids.
FIGURE 6A.153 Grouping of soils according to effectiveness of dynamic compaction (redrawn from
Lukas 1986).
Air rather than water is squeezed from soils with a low degree of saturation because the viscosity of
air is several orders of magnitude lower than the viscosity of water. A continuous air phase typically
exists within the voids of a soil when the degree of saturation is less than about 70 to 95%, with the
lower values usually representative of sandy soils and higher values representative of clayey soils.
At higher degrees of saturation, the air in the voids occurs as bubbles trapped within water in the
voids and the soil behaves as if it is saturated. (See Fig. 6A.85 and the related discussion for further
clarification.)
Zone 1 materials are pervious, with typical values of coefficient of permeability (k) greater than
1 × 10–3 cm/sec (3 ft/day). Soil particle sizes range from boulders to sands. Also included within
this category are deposits consisting of building rubble, construction debris, coarser mine spoils,
some industrial waste fill such as slag and clinker, and decomposed refuse deposits. Dynamic com-
paction is effective in all Zone 1 deposits, even if saturated, because the permeability is sufficiently
high to dissipate excess pore water pressures almost immediately. Hence densification is also nearly
immediate.
Zone 3 materials are nearly impervious to water [generally, k < 1 × 10–6 cm/sec (3 × 10–3 ft/day)]
and are generally not suitable for dynamic compaction if saturated or nearly saturated. Soils includ-
ed in this category consist of clays or clayey soils with clay content higher than about 25% and plas-
ticity index (PI) greater than 8. Induced excess pore pressures in these soils typically require long
periods of time to dissipate, and densification is unduly delayed. Exceptions to this rule may occur
when the drainage paths are very short, such as occurs in varved clays and where macroscopic fea-
tures (animal burrows, holes resulting from decomposition of organic material, etc.) allow faster
drainage. Some improvements have been achieved in partially saturated clays where the water con-
tent is less than the plastic limit. Densification will occur until the deposit becomes essentially satu-
rated by the compaction process. No further improvement will be produced after saturation occurs,
regardless of the amount of energy that is applied.
Zone 2 materials are semipervious with values of k usually ranging from 1 × 10–3 to 1 × 10–6
cm/sec (3 × 10–3 to 3 × 100 ft/day). These materials include silts, sandy silts, silty sands, and clayey
silts with PI < 8. Densification generally occurs readily in these materials when partially saturated.
However, when saturated, induced excess pore water pressures may require days or weeks to dissi-
pate completely. Therefore, tamping operations must be planned and conducted carefully. It is pru-
dent to perform permeability tests beforehand to establish the suitability of these materials for dy-
namic compaction. Usually, the energy must be applied in multiple phases or multiple passes, with
sufficient time in between to allow excess pore water pressures to dissipate. Alternately, wick drains
can be used to facilitate drainage, but the cost-effectiveness of this combined method has not been
established relative to other improvement techniques (Dise et al. 1994).
Obviously, there are soils that will not fall entirely within one of the three zones. In these cases,
permeability tests should be conducted on the soil because permeability is a better indicator than
grain-size distribution of the behavior of the soil during dynamic compaction.
Rollins et al. (1998) showed that the concept of optimum moisture content (OMC) is valid for
dynamic compaction. This is to be expected, since dynamic compaction is an impact method similar
to that used in Proctor tests. The following conclusions were drawn from their research:
1. OMC increases with depth because the compactive energy produced by the dynamic compaction
decreases with depth.
2. The depth of improvement increased somewhat as the moisture content increased.
3. The crater depth increased as the moisture content increased. At moisture contents above opti-
mum, crater depths became excessive and did not always reflect greater improvement.
These results suggest that the efficiency of dynamic compaction can be improved by controlling the
moisture condition of the soils being treated. However, owing to the difficulty in controlling mois-
ture content in the field for the large volumes of soils typically treated in any dynamic compaction,
this may not be feasible for many dynamic compaction projects.
冪莦
WH
Dmax = n (6A.62)
f
W (tonnes)
H (meters)
FIGURE 6A.155 Trend between apparent maximum depth of influence and theoretical energy per blow
(from Mayne et al., 1984).
where n = empirical coefficient ranging from 0.3 to 0.8, averaging about 0.5
f = units factor = 1.0 tonne/m = 9.807 kN/m = 672 lb/ft
The variation in n can be attributed to the following factors (Lukas 1995):
1. Efficiency of the drop mechanism of the crane
2. Magnitude of total applied energy
3. Types and layering of soil being densified
4. Possible presence of energy absorbing layers
5. Presence of a hard layer below or above the material being treated
6. Contact pressure induced by the tamper on the ground
Lukas (1995) provided recommended values of n as a function of soil type and degree of saturation,
which are summarized in Table 6A.13.
There is a critical depth at which the improvement is the greatest (Dc), which occurs at about
one-half the maximum depth of improvement:
Dc ⬇ 0.5Dmax (6A.63)
Use of values of n from Table 6A.13 in Eq. 6A.62 generally provide a reasonable estimate of
Dmax. However, the following factors may affect the maximum depth of improvement actually
achieved and, if present on a particular project, may require adjustment of the tamper characteristics
and drop height to ensure the soil is densified to the desired depth:
1. The tamper used during the high energy phases generally should have a flat bottom and a contact
pressure (tamper weight divided by area of base) in the range of 800 to 1,550 lb/ft2 (40 to 75
kPa). If the contact pressure is significantly higher, the tamper could punch into the ground with
little densification of the underlying soils. Smaller contact pressures generally produce densifi-
cation of the surficial soil only and should only be used during the ironing phase.
2. Weak saturated clay layers tend to absorb energy. Depending on the thickness of these energy-ab-
sorbing layers and their location within the zone to be treated, some reduction in Dmax may occur.
If the weak layer is thick and located near the middle of the zone to be treated, the soils underly-
ing this layer will not be improved. If the weak layer is thin and located near the ground surface,
it is possible that the tamper will penetrate this layer and densify the underlying materials. The
influence of a weak layer or layers on the depth of improvement is best determined by field tests
wherein in situ tests are conducted after trial dynamic compaction to ascertain the effect of the
weak layer(s).
3. Hard or cemented layers tend to distribute the impact load over a larger area, lessening the ener-
gy transmitted to underlying layers. If located near the ground surface, the harder layer will need
to be loosened prior to tamping. A hard layer located immediately below the zone to be improved
has the beneficial effect of increasing the effectiveness of the treatment by reflecting energy back
into the loose materials.
4. If the groundwater table is within about 6 ft (2 m) of the ground surface, effectiveness of the
tamping will be reduced. Water can rise up into the craters as a result of induced excess pore wa-
ter pressures. Repeated tamping may cause liquefaction within the surficial soils. This weak up-
per zone will not densify and will not efficiently transmit energy beneath it. The water table can
be controlled either by lowering it through pumping or by placing fill to raise the ground surface.
TABLE 6A.13 Recommended Values of Empirical Coefficient n for Different Types of Soil
and Degrees of Saturation (from Lukas 1986)
Soil type Degree of Saturation Recommended value of na
Zone 1—Pervious High 0.5
granular soils Low 0.50 to 0.60
Zone 2—Semipervious High 0.35 to 0.40
primarily silts with PI < 8 Low 0.40 to 0.50
Zone 3—Impervious High Not recommended
primarily clays with PI > 8 Low 0.35 to 0.40b
a
For an applied energy of 1 to 3 MJ/m2 (69 to 206 ft-kips/ft2) and a tamper drop using a single cable with a
free spool drum.
b
Soils should be at a water content less than the plastic limit.
Applied Energy. The energy applied per unit volume of treated soil (E) can be calculated
from the following equation:
NWHP
E= (6A.64)
S2dmax
4. The loosened soil above the base of the crater requires that a higher level of energy be used dur-
ing the ironing phase.
Fig. 6A.156 can be used to estimate a range in expected crater depths () as a function of the theo-
retical applied energy (WH) and the number of drops at each impact point.
In saturated Zone 2 and Zone 3 materials, which have moderate to low permeabilities, signifi-
cant excess pore water pressures can be generated, which may required days or weeks to dissipate.
These excess pore water pressures are sometimes sufficient to cause surface boils, and may result in
water rising into the craters or ground heave adjacent to the craters. When high excess pore water
pressures develop, additional applied energy primarily produces distortion of the soil mass (change
in shape without change in volume). Hence, no significant densification occurs. Heaving of the
ground surface, as illustrated in Fig. 6A.157, is an indication that distortion rather than densifica-
tion is occurring and that tamping should be stopped at that location. In this case, the energy should
be applied in multiple passes to allow dissipation of the excess pore water pressures prior to addi-
tional tamping at those impact points.
0
Site No.
36 쎲 Georgetown, D.C.
14 왖 Sweden
25 첸 Surrey, England
82 왓 Santa Cruz, CA
3왎 Indiana
0.05 54 왔 Egypt
84 쑗 Alabama
41 왕 Virginia
苶H
兹W 苶
0.10
(m)
W (tonnes)
0.15 H (m)
0 2 4 6 8 10 12
Number of Drops
Heave
FIGURE 6A.157 Heaving of ground surface adjacent to a crater (from Lukas, 1995).
Treated Area. In many projects, the treated area is larger than the area used for foundation
support. In general, the distance the treated area extends beyond the edges of the loaded area is be-
tween one-half to one times the thickness of the weak deposit being treated. In some cases, the treat-
ed area may need to be larger than this. For example, when an embankment is constructed on a dy-
namically compacted area where slope stability is a concern, it is necessary to densify the soil
beyond the toe a distance greater than the distance at which the potential critical failure surface will
intersect the ground surface. If some areas are to be more heavily loaded than others, additional
tamping can be performed at these locations after the entire grid area has already been tamped. For
example, additional tamping has been conducted on some building projects at the column locations
after tamping of the entire treated area has been completed.
Surface Stabilizing Layer and Control of Groundwater. When the surficial soils
are soft, a granular stabilizing layer should be placed on the surface to provide a working mat. This
mat serves two primary purposes—it prevents sticking of the tamper and it limits the depth of pene-
tration of the tamper into the soft material. The thickness of the stabilizing layer should be deter-
mined such that the mat provides adequate stability but does not significantly reduce the magnitude
of energy transmitted to the soil to be treated.
When the groundwater table is less than about 6 ft (2 m) from the ground surface, the bottom
of the craters may reach below the water table, reducing the effectiveness of the dynamic com-
paction. In this case, three methods of control can be used: (1) Raise the grade by adding a gran-
ular layer, (2) dewater the site to lower the groundwater table before tamping commences, or (3)
pump water from the craters between tamps and then add granular material to keep the impact el-
evation higher.
10.0
l
oi
Sp
nd
e
Sa
in
5.0 M
us
ey
o
y
ce
la Very
C
ica
M
Disturbing
e
ns
iu lay
De
C
lty
m
Si
ed
Particle Velocity—Inches/Second
iff
St
M
y
1.0
r
Ve
ll
Fi
nd
Sa
e
Disturbing
os
0.5
Lo
nd
os ble
Sa
Lo ub
e
R
g
in
ild
Stongly
Bu
d
se
Perceptible
ag po
m
Ga co
e
De
0.1
rb
e
os
Lo
Distinctly
0.5 Perceptible
Slightly
Perceptible
0.01
1.0 5.0 10.0 50.0 100.0 500.0 1000.0
兹E
苶n
苶e苶rg
苶y苶苶–苶o
F苶o苶t苶P
苶o
苶u苶n
苶d
苶s苶
Scaled Energy Factor 冢
Distance – Feet 冣
FIGURE 6A.158 PPV versus scaled energy factor for various types of ground materials (from Lukas
1986).
兹W
苶H苶
冢 冣
1.4
PPV (in/sec) 3.64 for W in kips, and H and d in ft (6A.65a)
d
苶H
兹W 苶
冢 冣
1.4
PPV (mm/sec) 70 for W in tonnes, and H and d in m (6A.65b)
d
where d is the distance from the impact point. It has also been found that PPV tends to increase with
the number of blows from a tamper at a particular location as the underlying materials densify.
Levels of annoyance to people are given in Fig. 6A.158 as a function of particle velocity, with
categories ranging from slightly perceptible to very disturbing. Within the normal range of vibration
frequencies produced by dynamic compaction, cracking of plaster and drywall in structures occur at
particle velocities of about 0.5 in (13 mm) and 0.75 in (19 mm), respectively (Lukas 1995). Struc-
tural damage occurs at particle velocities greater than about 2 in (51 mm). In some cases, the
ground vibrations can be substantially reduced by digging a trench to a depth of about 6 to 10 ft (2
to 3 m) between the impact point and the structure or area of concern (for example, see Thompson
and Herbert 1978). An open trench is most effective in reducing vibrations but may be unacceptable
for many reasons. In situations where an open trench is not feasible, the trench should be filled with
loose granular soil or some other compressible material.
An assessment of preexisting cracking of adjacent houses and other structures should be con-
ducted prior to beginning dynamic compaction, in conjunction with the owners of these structures,
if it is expected that damage might occur. Actual PPVs produced by dynamic compaction should
also be measured on the ground by adjacent structures using a portable field seismograph. If these
steps are not taken, it may be impossible to determine whether cracking of these structures occurred
before or during dynamic compaction and may cause unnecessary legal problems for the contractor.
Some permanent lateral displacements occur adjacent to the impact point. Although no reliable
method has yet been established to predict the magnitude and distribution of lateral displacements
with distance from the impact zone, some general relationships have been established (Lukas 1986,
1995):
1. Lateral displacements decrease with distance from the point of impact.
2. PPVs up to 3 in/sec (76 mm/sec) have not damaged buried utilities. Pressure pipelines have with-
stood PPVs of 10 to 20 in/sec (250 to 500 mm/sec) without distress.
3. For tampers in the range of 33 to 66 kips (147 to 294 kN), dynamic compaction should not be
conducted within 25 ft (7.6 m) of any buried structure located within the upper 30 ft (9.1 m) of
the ground mass if movement could cause damage.
Debris sometimes becomes airborne when the tamper impacts the ground. Rubble fills and land-
fills may produce substantial amounts of flying debris, owing to the large particles being impacted.
Fine-grained soils may produce dust if dry or flying mud if wet. There are generally little or no
problems with airborne debris in granular soils. Mitigation measures include the wearing of hard-
hats for all on-site personnel, maintaining a safe distance from the impact point, and erecting pro-
tective shields adjacent to the impact location.
pressures dissipate. Thus, it is advisable to delay post-treatment testing as long as possible. If testing
is performed immediately after treatment, additional testing should be performed a month or more
later. The ideal posttreatment testing pattern is to test immediately after treatment, then 1, 2, 4, 8,
16, 32, etc. days afterward so that the long-term effects can be predicted from statistically reliable
short-term data. Unfortunately, this is not always economically or logistically feasible.
FIGURE 6A.159 PMT values before and after dynamic compaction (from Lukas 1995).
6A.4.2 Vibro-Compaction
In vibro-compaction, a vibratory probe is inserted into granular soils to densify them at depth below
the ground surface. A schematic illustration of a typical vibro-compaction process is given in Fig.
6A.160. Typical depths of densification range from 10 to 50 ft (3 to 15 m), but can be as shallow as
3 ft (1 m) and as deep as 120 ft (36 m) (ASCE 1997). Horizontal spacing of the compaction points
depends on the type of soil being densified, the amount of densification desired, and the characteris-
tics of the probe. Usual horizontal spacings are in the range of 5 to 12 ft (1.5 to 4 m). Applications
of this method include increasing bearing capacity, reducing settlement, increasing shear strength in
foundation soils for embankments and hydraulic fills, and reducing liquefaction potential of loose
saturated sands and silts.
FIGURE 6A.161 Range of particle size distributions suitable for densification by vibro-compaction
(from Mitchell 1981).
Verification of the effectiveness of the treatment is done by conducting pretreatment and posttreat-
ment SPTs or CPTs.
Although this technique has been used successfully for over 60 years in many different soil types
under a variety of site and environmental conditions, it has not achieved general acceptance in civil
engineering (Narin van Court and Mitchell 1995).
6A.4.3.2 Procedures
The typical procedure used to densify soils by blasting is as follows
1. Pipes are installed at specified locations and depths by jetting, vibration, or other suitable means.
2. Charges are placed in the pipes.
3. The holes are backfilled.
4. The charges are detonated according to a pre-established pattern.
Three types of charges can be used: concentrated (point) charges, columnar charges that extend
the full height of the soil layer, and short columnar charges called deck charges. The blasting proce-
dure, layout, and timing of detonation of the charges are mostly empirical, owing to the many un-
predictable factors involved.
Hansbo (1983) provided the following guidelines for the densification of loose, saturated sands
by blasting:
1. The charges should be placed at approximately ½ to ¾ the desired depth of compaction, and in
no case less than ¼ the depth.
2. The spacing between detonation holes should be about 15 to 50 ft (5 to 15 m), and in no case less
than 10 ft (3 m).
3. The number of coverages is usually 2 to 3, which are separated by hours or days.
where
atm
冢 冣
1/2
Cn = 1.7 (6A.67)
eff
Ei,total = 冱 Ei (6A.69)
W e1/2
Ei = (6A.70)
Re · t
W e1/3
Nh = 2.52 for We in lb and Re in ft (6A.71a)
Re
W e1/3
Nh = for We in kg and Re in m (6A.71b)
Re
Little or no liquefaction is expected to occur when Nh is less than about 0.09 to 0.15. This criterion
and Eq. 6A.66 can be used to estimate the safe distance from the explosion. The following relation-
ships can be used to estimate the the settlement of the ground surface (h) and the magnitude of the
induced excess pore water pressure:
h
= 2.73 + 0.9 ln Nh (6A.72)
h
ue
= 1.65 + 0.65 ln Nh (6A.73)
v
Several types of granular columns are currently used to improve bearing soils for shallow founda-
tions in one or more of the following ways: (a) increase ultimate bearing capacity, (b) reduce com-
pressibility, (c) increase the rate of settlement in saturated soils, (d) reduce liquefaction potential, (e)
increase lateral resistance, and (f) increase uplift capacity. Granular columns can also be used to in-
crease the stability of natural or fill slopes. The applicability of each type of granular column is
summarized in Table 6A.16.
Although the methods of installation and types of columnar materials can vary significantly
among the different types of granular columns, all types have the following basic features:
1. A single vertical, cylindrical column or group of columns consisting of granular or chemically
stabilized granular material are created within the ground. Typically, about 10 to 40% of the vol-
ume of the native soil is replaced or displaced by the granular columns within the reinforced
zone.
2. The columns are usually stronger, stiffer, and more permeable than the preexisting natural or fill
soil into which they are installed (hereinafter called matrix or native soil).
3. When large areal coverage is provided, such as beneath a long embankment or a mat foundation,
a triangular pattern is typically used (Fig. 6A.163). Sometimes a square pattern is used.
4. For support of individual footings, a variety of patterns can be used, depending on the shape and
size of the footing, as well as the types and degrees of improvement needed in the soil. Some
common patterns for individual footings are illustrated in Fig. 6A.164.
Triangular Square
Conventional stone columns are installed using the same type of horizontally vibrating probe
used in vibro-compaction (see Section 6A.4.2). Either replacement (wet) or displacement (dry)
techniques can be used. In the vibro-replacement method (Fig. 6A.165a), a hole is created in the
ground to the desired depth by water jetting from the vibratory probe (ASCE 1987). The uncased
hole is flushed out and stone is added in increments through the annular space between the probe
and the enlarged hole. The stone is compacted in about 12 to 48 in (0.3 to 1.2 m) thick lifts by a
combination of vibration from the probe and ramming the probe into the stone. During this process,
soft matrix soils may collapse into the hole. If so, the continuing water upflow carries the collapsed
material to the ground surface, allowing the stone to expand farther outward until equilibrium is
reached. The diameter of the column varies with depth, generally being larger at the top, bottom,
and at softer soil layers. Vibro-replacement is best suited for sites with soils having undrained shear
strengths in the range of about 300 to 1000 psf (15 to 50 kPa) and a high groundwater table. In the
1970s and early 1980s, vibro-replacement was the only method used to construct stone columns in
the United States, although dry methods were used elsewhere (Barksdale and Bachus 1983, Gough-
nour 1997). However, since that time environmental constraints have complicated the disposal of the
large amounts of silt and clay-laden effluents generated during the wet process. An additional prob-
lem is the ponding of water on the ground surface, which can disrupt work and slow production. In
response to these constraints and problems, the use of dry techniques is now common in the United
States.
In the vibro-displacement technique, the vibrating probe displaces the soil laterally as it is ad-
supply of
granular
material
Compacted
column
Cohesive or
organic soil
(a)
(b)
FIGURE 6A.165 Construction of a stone column by top-feed (a) vibro-replacement (from Baumann
and Bauer 1974), and (b) vibro-displacement (from Barksdale and Dobson 1983).
vanced into the ground, usually with the aid of compressed air through the tip of the probe (ASCE
1987). In the top-feed method illustrated in Fig. 6A.165b, the probe is removed from the hole after
reaching the desired depth, backfill is dropped in the annular space between the probe and enlarged
hole, and the probe is lowered again to displace the stone laterally and downward. This process is re-
peated in lifts to create the compacted stone column. This top-feed dry method is best suited for
sites with a deep groundwater table and firm soils with undrained shear strengths from about 600 to
1200 psf (30 to 60 kPa) and low sensitivity. Beginning about 1976, bottom-feed equipment and
methods were developed to extend the use of vibro-displacement methods to soft and loose saturat-
ed soils (Jebe and Bartels 1983). In the bottom-feed methods, the probe remains in the hole while
the stone is discharged through the probe. The columns created by the dry techniques are usually
smaller in diameter than those created by the wet process because no matrix material is removed
from the hole in the dry process.
The rotary method of installing stone columns was developed as an alternate technique for use in
soft cohesive soils and loose silty or clayey sands (Goughnour 1997). This method was developed to
reduce the problems associated with contamination of the stone by intermixing with matrix soil that
occur in vibratory installation methods. The heart of this system is an impeller that consists of two
symmetrically located logarithmic spiral sections (Fig. 6A.166). The impeller is driven by a central-
ly placed drive shaft and fits closely beneath the bottom of a feed pipe. Stone is fed down the annu-
lar space between the feed pipe and the shaft. During rotation of the impeller, stone is thrown radial-
ly outward while additional stone falls from the feed pipe into the pockets behind the logarithmic
spiral sections. The main components of the machine used to install rotary stone columns (Fig.
6A.167a) are a carrier (crane) and mast (construction leads), a hopper and winch arrangement for
stone delivery, a probe that includes a vibratory driver/extractor, a rotary hydraulic motor, an airlock
and chute, and an impeller fitted at the bottom. The top portion of the probe is shown in Fig.
6A.167b.
The normal procedures used to build a rotary stone column are as follows (Goughnour 1997):
1. The feed pipe and the impeller are positioned over the location where the stone column is to be
installed.
2. The feed pipe is lowered into the ground. During this process air pressure is applied to the in-
Drive Shaft
Feed Pipe
Feed Pipe Vibration
Logarithimic Spiral
Impeller
Rotation
Stone Column
(a)
(b)
terior of the empty feed pipe, the impeller is rotating, and the vibratory driver/extractor is
turned on.
3. When the desired depth is reached, the penetration, vibration, and impeller rotation are all stopped.
4. The loaded hopper is positioned for discharge into the airlock.
5. The air pressure from the feed pipe is released, the airlock is opened, and stone is fed from the
hopper through the airlock into the feed pipe.
6. The airlock is closed and air pressure is re-established within the feed pipe.
7. With the impeller rotating and vibration applied as necessary, the feed pipe is raised in response
to hydraulic pressure on the impeller motor. The pressure must be maintained as closely as possi-
ble to the target pressure, which is site-specific and depends on field conditions and desired col-
umn diameter. The target pressure may be to be varied if field conditions change on site.
8. When the feed pipe is empty, the hydraulic pressure on the impeller motor drops and does not re-
build. At this point the pipe is no longer lifted, and the vibration and impeller are stopped.
9. Steps 4 through 8 are repeated until the column is constructed to the desired elevation.
Stone columns have also been installed using a technique called dynamic replacement, which is
a combination of stone columns and dynamic compaction, as shown in Fig. 6A.168 (Gambin 1984,
Liausu 1984). In this method, stone is placed in a layer on the ground surface and compacted using
a heavy tamper in the manner described for dynamic compaction (section 6A.4.1). Soil improve-
ment occurs not only at the location of the stone columns, but also between column locations, owing
to horizontal densification of the soil.
(Forming)
(Sand Supply)
Sand mat
(Re-Penetration)
Sand
Vibroflot Sand
(Forming)
Sand
FIGURE 6A.169 Common methods used to install sand columns (from Japanese Geotechnical Society 1998).
6A.5.1.3 Geopiers
There are two primary types of geopiers—compressive and uplift. The major steps used to construct
compressive geopiers are illustrated in Fig. 6A.170 and summarized as follows:
1. A cylindrical cavity is formed in the soil using an auger (Fig. 6A.170a). The diameter of the cav-
ity is typically in the range of 24 to 36 in (0.61 to 0.91 m).
2. Aggregate is placed at the bottom of the hole and is compacted by repeated ramming using a spe-
cially designed tamper with a beveled head (Fig. 6A.170b,c). High-frequency, low-amplitude en-
ergy for this process is supplied by a skid loader, a backhoe, or an excavator (Fig. 6A.171). The
“bulb” created from this process provides a firm foundation on which to construct the remainder
of the geopier and is especially important in soft and loose soils.
3. The main body of the geopier is then constructed in a similar manner by placing loose aggregate
in the hole and compacting it in 12 in (0.30 m) or thinner lifts to the desired height (Fig.
6A.170d). The height of a geopier is typically two to five times its diameter.
An uplift geopier is constructed in a similar manner with the following additional steps. After the
bottom bulb is constructed (step 2), an uplift assembly consisting of a horizontal steel plate and at-
tached vertical threaded steel bars (Fig. 6A.172) is set in hole and rests on the bottom bulb. A spac-
er is used to hold the threaded bars apart during construction of the main body of the geopier in the
same manner as described is step 3 above. In permanent applications, the uplift plate and threaded
bars are galvanized to reduce long-term corrosion of the steel. The uplift bars or dowels spliced to
the uplift bars extend upward into a reinforced concrete footing and are bonded to the concrete,
forming an integral foundation system with the footing. Uplift geopiers also provide substantial re-
sistance to compressive and lateral forces and displacements.
Well-graded gravelly sand (normally highway base course material) is typically used as the
geopier aggregate above the groundwater table, with open-graded gravel normally used below the
groundwater table. Owing to the confinement provided by the adjacent matrix soil and the high en-
ergy used to compact the geopiers, high densities are achieved within the compacted geopier aggre-
gate (typically more than 100% of modified Proctor maximum dry density). In addition, the adja-
cent matrix soils are substantially prestressed and prestrained. Measurements in matrix soils
adjacent to geopiers have shown that installation of a geopier can increase the horizontal stresses as
far away as 10 ft (3 m) or more, and that the horizontal stresses immediately adjacent to the geopiers
can reach the limiting passive condition.
Linear geopiers can also be constructed by first excavating a trench using a backhoe or excava-
tor. Aggregate is then compacted to fill the trench in thin lifts using the same procedures described
above for columnar geopiers. Linear geopiers are used to support walls and long, thin rectangular
foundations and typically have nominal widths of 18 to 30 in (0.46 to 0.76 m).
FIGURE 6A.172 Anchor plate with threaded steel bars used in uplift geopiers.
=
are greater than those induced on the matrix soil. Stress concentration also occurs beneath flexible
foundations but to a lesser degree. Concentration of stresses on the stiffer columns is a key factor in
controlling foundation settlement, increasing lateral resistance of footings, and stabilizing slopes
with columnar reinforcement.
The concepts of unit cell, area replacement ratio, and stress concentration are illustrated in Fig.
6A.174 for columnar reinforcement arranged in a large square array at a center-to-center spacing of
s. The unit cell is comprised of a single column and the corresponding tributary matrix soil. The
boundaries of the unit cells are shown with dashed lines in Fig. 6A.174a. The area of a column is
designated Ac, the area of the matrix soil within the unit cell Am, and the total area of the unit cell A.
The area replacement ratio (Ra) and the stress concentration ratio (Rs) are given by the following
equations:
Ac
Ra = (6A.74)
A
(a)
(b)
qc
Rs = (6A.75)
qm
For an individual footing, Ac is the area of all the columns supporting the footing and A is the total
area of the footing. If the footing is rigid, as is the case for most individual footings composed of re-
inforced concrete, Rs = ksc/ksm, where ks is vertical subgrade modulus (Lawton et al. 1994). Since ks
varies as a function of the width of the loaded area (see Eqs. 6A.54–6A.57), the values of ksc and ksm
used must correspond to the appropriate loaded areas of the columns and the matrix soil. ksc can be
obtained by performing a plate load test on top of a test or production column, with the diameter of
the plate the same as the nominal diameter of the column. ksm can be estimated by performing a sim-
ilar plate bearing test on the matrix soil at the elevation of the top of the columns and using estab-
lished scaling laws to calculate ksm for the width and shape of the actual footing. ksm can also be es-
timated from the results of in situ or laboratory tests on the matrix soil (see Bowles 1975, pp.
516–518).
The following equations for the stresses induced on the top of columns (qc) and the matrix soil
(qm) as a function of the average applied stress (q0) can be obtained by summing forces in the verti-
cal direction and satisfying static equilibrium (Aboshi et al. 1979):
Rs
qc = q0 = q0 · c (6A.76)
Ra(Rs – 1) + 1
1
qm = q0 = q0 · m (6A.77)
Ra(Rs – 1) + 1
Both qc and qm depend on Rs, which must be estimated. The following theoretical equations from
Aboshi et al. (1979) can be used to estimate the stress concentration ratio at yield (Rsy).
For friction-only columnar and matrix materials (
, c
= 0):
For friction-only columnar material (
c, c
c = 0) and a saturated cohesive matrix soil in the un-
consolidated-undrained condition (m = 0, cm = sum):
In a design situation where settlement is to be estimated, these equations are of limited value be-
cause the actual state of stress should be well below the level at which failure occurs.
Typical values of Rs vary depending on the type of granular columns, applied stress level, dura-
tion of the load, stiffness of the matrix soil, and flexibility of the foundation applying the load to the
columns. Measured values of Rs for stone columns and sand columns generally range from 2.5 to
5.0 for typical values of applied stress. In design, Rs is usually conservatively assumed to be about 2
or 3. There are less data available for measured values of Rs for geopiers. In recent tests with rigid
foundations, measured stress concentration ratios varied from about 10 to 40 at typical applied
stress levels (Lawton 1999). Rs for the design of geopier foundations is usually conservatively esti-
mated to be about 10 to 15. It appears that Rs increases with increasing applied load up to a critical
value of applied stress where it reaches a maximum (Han and Ye 1991). At stresses higher than the
critical value, Rs decreases with increasing load. Furthermore, Rs usually increases with time at con-
stant applied stress, probably owing to greater secondary compression within the matrix soil than
the granular columns.
6A.5.2.2 Settlement
The inclusion of columnar reinforcement reduces the magnitude of settlement and generally in-
creases the rate of settlement compared to the unreinforced soil. Numerous methods varying in
complexity from simple approximations to sophisticated numerical analyses have been used to esti-
mate the magnitude of settlement for foundations bearing on columnar-reinforced soil. Some of
these methods are used exclusively for certain types of columnar reinforcement. Only a general
overview of some of the most commonly used methods will be described here. Discussions of addi-
tional methods can be found, for example, in ASCE (1987) and Barksdale and Bachus (1983).
One of the simplest methods for estimating the settlement of structures founded on column-rein-
forced bearing soil is the equilibrium method. Although this method was originally developed to es-
timate primary consolidation settlement of saturated clays reinforced with sand columns (Aboshi et
al. 1979), it can be applied to any type of matrix soil and drainage conditions. However, the equilib-
rium method is valid only where the columnar reinforcement extends throughout the entire depth of
the compressible material or throughout the depth where most of the strain occurs (approximately
two times the width of a circular or a square foundation and about four times the width of a strip
foundation). The steps in the equilibrium method are summarized as follows:
1. Estimate the stress induced on the matrix soil at the bearing level (qm) using Eq. 6A.77.
2. Calculate the settlement of the structure as if there is no columnar reinforcement and the average
stress at the bearing level is qm rather than q0. Use the actual dimensions and shape of the foun-
dation.
The following example is given to illustrate the method.
Example Problem 6A.2 A proposed highway embankment will be 40 m (131 ft) wide at its crest
and 5 m (33 ft) tall (He) with 2H:1V side slopes and an average unit weight (e) of 20 kN/m3 (127
pcf). The embankment will be constructed on the surface of a normally consolidated clay stratum
that is 10 m (33 ft) thick with an average buoyant unit weight (
) of 7.0 kN/m3 (45 pcf), an existing
average void ratio of 1.30, and a virgin compression index (Cc) of 0.30. The clay stratum is under-
lain by hard and impervious bedrock. The properties of the clay stratum will be assumed constant
throughout the clay layer to simplify the calculations. Reinforcing columns 1.0 m (3.3 ft) in diame-
ter will be arranged in a square array at a spacing (s) of 1.5 m (4.9 ft) and will extend the entire
height of the clay stratum. The stress concentration ratio (Rs) is estimated to be 5. Estimate the ulti-
mate primary consolidation settlement (Sc) of this embankment along its centerline both without
and with the columnar reinforcement.
Solution: Sc without columnar reinforcement Sc for the clay layer without reinforcement will be
calculated by subdividing the clay stratum into ten 1.0-m (3.3-ft) thick sublayers and calculating and
summing Sc for each sublayer. In equation form:
i=n
Sc = 冱 Sci
i=1
where n is the total number of sublayers (ten in this case) and i identifies individual sublayers. The
solution is shown in tabular form below. It should be noted that in real practice, a greater number of
sublayers should be used, which can be easily accomplished using a spreadsheet program. Only ten
sublayers are used here because of space limitations. For simplicity, buoyancy effects produced by
submergence of the lower portion of the embankment as settlement occurs will be ignored (these ef-
fects are usually minor).
For a normally consolidated clay:
Cci
vf
Sci = · H0i · log
1 + e0i
v0
冤 冥
2q0 m + n n
v = · tan–1(m + n) – tan–1n
m m
where m = a/z
n = b/z
a = horizontal width of one slope = 10 m (33 ft)
b = half the width of the embankment crest = 20 m (66 ft)
q0 = applied stress at the bottom of the embankment = e · He = (20)(5) = 100 kPa (2.09 ksf)
Solution: Sc with columnar reinforcement Sc for the clay layer with reinforcement will be calcu-
lated in the same manner except that qm will be used in place of q0. First, the area replacement ratio
(Ra) will be calculated using the unit cell concept because the columnar reinforcement is of large
areal extent.
1
qm = 100 · = 100(0.4173) = 41.73 kPa (872 psf)
0.3491(5 – 1) + 1
Therefore, using columnar reinforcement would result in an estimated 58% reduction in stress in-
duced in the matrix soil. The ultimate primary consolidation settlement is expected to be reduced
from 0.91 m (3.0 ft) to 0.58 m (1.9 ft), a 36% reduction. Note that the reduction in Sc is less than the
reduction in stress because Sc is proportional to the reduction in the logarithm of induced stress
rather than the reduction in induced stress. For very small values of induced stress and very high
values of initial effective stress (deep compressible layers), the percent reduction in settlement ap-
proaches the average percent reduction in induced stress (Barksdale and Bachus 1983). Note also
that the magnitude of settlement for thick embankments constructed on soft clays is significant even
for substantial reinforcement. Generally the columnar reinforcement will also substantially increase
the rate at which the settlement occurs. This increase in the rate of settlement is especially important
in embankment and fill construction wherein most of the settlement must be allowed to occur be-
fore any structures (pavement systems, bridge abutments, buildings, etc.) are founded on or within
the embankment or fill.
Priebe (1988) has developed design charts for estimating the reduction in settlement for long
granular columns. Charts were provided for both one-dimensional and three-dimensional settlement
(Figs. 6A.175 to 177). The charts for one-dimensional settlement (Figs. 6A.175 and 6A.176) are ap-
propriate when the width of the loaded area (B) is very large in comparison to the height of the com-
5
c = 45.0° = 1/3
Improvement Factor n
c = 42.5°
4
c = 40.0°
c = 37.5°
3
c = 35.0°
1
1 2 3 4 5 6 7 8 9 10
Area Ratio A/Ac
FIGURE 6A.175 Priebe’s chart for reduction in settlement for an infinite array of
infinitely stiff granular columns (from Moseley and Priebe 1993).
c
c
c
c
c
pressible layer, and the columns extend throughout the height of the compressible layer. Fig. 6A.177
applies to isolated footings supported by granular columns.
One-Dimensional Settlement. One-dimensional settlement occurs when the width of the
loaded area is infinitely wide. One-dimensional settlement is also approximated when the width of
the loaded area is very large in comparison to the height of the compressible layer. The results in
Fig. 6A.175 are based on the assumption that the granular columns are incompressible, which is ob-
viously not the case. Fig. 6A.176 is used to correct for the compressibility of the granular columns.
The procedure for estimating settlement for this case is as follows:
1. Determine the ratio of one-dimensional compression moduli for the columnar material to the
matrix soil (Dc/Dm). This value can be estimated (it is approximately equal to the stress concen-
tration ratio, Rs), or one-dimensional compression tests can be conducted on specimens of the
two materials.
2. From Fig. 6A.176 with Dc/Dm and c, determine the additional area ratio (A/Ac).
3. Add the value of (A/Ac) calculated in step 2 to the true area ratio (A/Ac).
4. With the combined value of A/Ac calculated in step 3 and c, determine the settlement improve-
ment factor (n) using Fig. 6A.175. n is defined as the ratio of the settlement without granular
columns to the settlement with granular columns.
5. Divide the value of settlement for no granular columns (calculated using any appropriate
method) by the value of n found in step 4. This value is the estimated settlement with granular
columns.
Three-Dimensional Settlement. Three-dimensional settlement occurs when the width of
the loaded area is small in comparison to the height of the compressible layers. This commonly oc-
curs when individual footings are supported by granular columns. The procedure for estimating set-
tlement for this case is as follows:
1. Determine the number of granular columns in the group and the height-to-diameter ratio of the
columns (Hc/dc). With these values, find the settlement ratio S/S using Fig. 6A.177. S/S is de-
fined as the settlement of the finite group (3-D settlement) divided by the settlement for an infi-
nitely wide group (1-D settlement) under the same conditions.
2. Estimate S using the method described above for one-dimensional settlement.
3. Multiply S/S from step 1 by S from step 2 to obtain an estimate of the settlement for the finite
group.
(b) (c)
(a)
FIGURE 6A.178 Mechanisms of failure for single reinforcing columns: (a) Bulging, (b) general or local shear, and (c)
punching.
(a) (b)
General or Local Shear: It is unlikely that a single column will fail by general or local shear fail-
ure, but it may occur under the following conditions: (a) a very short column [Hc < (2 to 3)dc] bear-
ing on a rigid base, or (b) the columnar material is not significantly stronger than the matrix soil.
Neither situation occurs very often in practice. These types of failure are similar to those that occur
for shallow foundations bearing on homogeneous unreinforced soils.
Punching: Punching or pile-like failure will occur in columns with substantial internal cohesion,
such as lime-cement, jet grouted, vibratory concrete, and rammed cement columns. This mechanism
of failure may also predominate in very short granular columns [Hc < (2 to 3)dc] floating in the ma-
trix soil (not bearing on a rigid base). Resistance to the applied load develops as skin resistance
(shearing stresses) along the interface of the column and matrix soil, end bearing (normal stresses)
at the bottom of the column, or a combination of both.
The best method to determine the ultimate bearing capacity of a single column is to load a proto-
type to failure. This is generally accomplished by conducting a plate load test (see Section 6A3.5.2
for details). However, this is an expensive and time-consuming process that typically requires gener-
ating about 100 to 500 kips (450 to 2200 kN) of reactive force. Thus, ultimate bearing capacity is
usually estimated.
The following empirical formula can be used to estimate the ultimate bearing capacity of a sin-
gle granular column within a matrix of soft clay (bulging failure):
FIGURE 6A.180 Bell’s (1915) Method for the ultimate bearing capacity
of a single granular column within undrained clay matrix (modified from
Brauns 1978).
this method, the weight of the matrix soil and the shear stresses that develop along the column–ma-
trix interface are ignored, as well as the distribution of stress within the columnar and matrix soils.
Hence, the principal stresses in both the column and matrix soil adjacent to the interface are as-
sumed to act in the vertical and horizontal directions. In the column adjacent to the interface, the
major principal stress is in the vertical direction (qc-ult) owing to the high stress concentration on the
column. The minor principal stress therefore acts in the radial direction and is designated r. For a
granular column, the cohesion intercept (cc) is zero, and the following equation can be written based
on the geometry of the Mohr’s circle at failure in the column:
The corresponding equation at failure in the clay adjacent to the interface is as follows:
r = qm + 2sum (6A.82)
Normalized values of ultimate bearing capacity (Nsc = qc-ult/sum) are plotted versus c for Bell’s
method assuming qm = 0 in Fig. 6A.181. Note that Bell’s method is very conservative compared to
the other methods shown and compared to the typical range of values of Nsc reported in the litera-
ture (see previous discussion).
Hughes and Withers (1974) considered bulging failure of a single column to be similar to the ex-
pansion of a pressuremeter probe against the sides of a borehole. In a pressuremeter test, the radial
resistance of the soil reaches a limiting value (rl) at which indefinite expansion occurs. If the soil is
idealized as an elasto-plastic material, the limiting radial stress can be estimated from the following
equation (Gibson and Anderson 1961):
冤 冥
Em
rl = r0 + sum 1 + ln (6A.84)
2sum(1 + m)
where ln is the natural logarithm, r0 is the initial radial stress in the matrix soil (prior to conducting
the pressuremeter test), and sum, Em, and m are the undrained shear strength, elastic modulus, and
Poisson’s ratio of the matrix soil, respectively. The following empirical equation for rl determined
from the results of many quick-expansion pressuremeter tests can also be used:
where
r0 is the initial effective radial stress and u0 is the initial excess pore water pressure. Be-
cause the granular columnar material acts as a drain, u0 can be reasonably taken as zero with lit-
tle or no error introduced. Of course, rl can also be determined from pressuremeter tests con-
ducted within the range of depths where bulging is expected occur (upper two to three diameters
of the column).
Ignoring the shearing stresses that develop along the interface of the columnar and matrix soils
and any stress carried by the matrix soil at the bearing level (qm), the ultimate bearing capacity can
be calculated as follows:
Curves of qc-ult/sum versus c are shown in Fig. 6A.181 using Eqs. 6A.85 and 6A.86 and two values
of (
r0 + u0): zero and 2.27sum.
Madhav and Vitkar’s (1978) method can be used to estimate the ultimate bearing capacity for
general shear failure within a long granular trench (rectangular prism) and an undrained clay matrix
supporting a foundation. This method is described in Section 6A.2.1. So far as the author knows,
there is no method available for general shear failure for a single reinforcing column. Established
methods for estimating the ultimate bearing capacity of piles can be extended to single reinforcing
columns that fail by punching. These methods can be found in any standard foundation engineering
book (for example, see Section 4C) and will not be discussed here.
Groups of Columns. Hughes and Withers (1974) indicated that groups of granular columns
within soft cohesive soils act independently when the center-to-center spacing of the columns is
greater than about 2.5dc. This criterion also seems reasonable for other types of columns and matrix
soils. For this case, the average ultimate stress that can be carried by the group (qult) is given by the
following expression:
qc-ult · Ac + qm · Am
qult = = qc-ult · Ra + qm(1 – Ra) (6A.87)
A
It should be noted that many of the methods developed for single columns ignore the confining
pressure provided by qm that in a group of columns helps to resist bulging. This contribution may be
significant in some instances and should not be arbitrarily ignored.
For larger spacings the columns act with the matrix soil as a composite material, and the group
action of the reinforced zone must be considered. It is useful in some instances to consider this com-
posite zone to have a single set of Mohr–Coulomb strength parameters calculated as follows:
Note that the effects of stress concentration are included in Eq. 6A.88 for comp. If stress concentra-
tion does not occur, such as when columnar reinforcing is used to stabilize natural slopes (to be dis-
cussed subsequently), values of c = m = 1 must be used in Eq. 6A.88.
If the height of the columns is relatively short compared to the width of the foundation (Hc
1.5B), qult for the group can be estimated using the composite strength parameters and the method
developed for overexcavation/replacement (Section 6A.2.1). For taller columns (Hc > 1.5B), the fail-
ure mechanism suggested by Barksdale and Bachus (1983), as illustrated in Fig. 6A.182, may be ap-
propriate. In this method, the major principal plane at the bearing level is assumed to be horizontal,
with the result that failure is initiated at one corner of the foundation and the failure surface extends
underneath the foundation at an angle of = 45° + comp/2 relative to horizontal to a point directly
beneath the opposite corner of the foundation. This sliding wedge is resisted by passive lateral re-
sistance within the adjacent matrix soil. This passive resistance is assumed to be the major principal
stress in the matrix soil (1m) and the minor principal stress in the composite reinforcing zone (3c),
and qult is the major principal stress for the composite reinforced zone. If the weight of the sliding
wedge is ignored, which is conservative, the corresponding equations are as follows:
1m = 3c = (q苶 + 0.5mB tan )tan2(45° + m/2) + 2cm tan(45° + m/2) (6A.90)
苶 + 0.5mB tan )
where 苶q is the effective vertical surcharge pressure at the bearing level. The term (q
corresponds to the average vertical normal stress acting along the vertical face of the sliding wedge
Cavity
Expansion
Approximation
Plan
Views
B B B
q
苶 qult q
苶 qult
B tan
3
3
Failure
Surface
FIGURE 6A.182 Barksdale and Bachus’ (1983) method to estimate the ultimate bearing capacity of a
foundation supported by a group of reinforcing columns.
and is valid for either a shallow or deep groundwater table. The value of m used in these cases
should correspond to the appropriate groundwater and drainage conditions. That is, the saturated
unit weight should be used for a shallow groundwater table and undrained (short-term) conditions;
the effective (buoyant) unit weight should be used for a shallow groundwater table and drained
(long-term) conditions; and the total (wet) unit weight should be used for a deep groundwater table.
If the groundwater table is located within the height of the sliding wedge, the appropriate value of
average vertical stress along the vertical face owing to the weight of the matrix soil below the bear-
ing level should be used in place of 0.5mBtan and added to q苶. Total vertical stress should be used
for undrained conditions and effective vertical stress for drained conditions, with the exception that
q苶 should be the effective surcharge pressure for undrained and drained conditions.
may also be some minor increases in the vertical stresses. This increase in stress level helps to re-
duce the potential for liquefaction by increasing the confining stresses, particularly for vertical
shaking (see Fig. 6A.64).
During horizontal ground shaking, lateral shear stresses are generated in the soil. Within a
columnar reinforced soil, a concentration of shear stresses on the columns occurs, similar to the
concentration of normal stresses for vertical loads discussed previously. This results in a reduction
in the shear stresses within the potentially liquefiable matrix soil. The magnitude of this reduction
depends on the area replacement ratio and the ratio of the shear modulus for the granular columns to
that for the matrix soil (RG = Gc/Gm), according to the following equation:
1
m = (6A.92)
Ra(RG – 1) + 1
where is the average shear stress generated by the earthquake. Eq. 6A.92 can be rearranged to
solve for area replacement ratio:
1
Ra = – 1
RG – 1 m 冢 冣 (6A.93)
The factor of safety against liquefaction is generally defined as the available cyclic shear strength di-
vided by the cyclic shear stress expected to be generated by the earthquake (Eq. 6A.20). The preim-
provement factor of safety (FSpre) can be introduced into Eq. 6A.93 as m/, resulting in the following
equation for the area replacement ratio required to produce a posttreatment factor of safety of one:
1
Ra = – 1
1
冢
RG – 1 FSpre 冣 (6A.94)
The values used for c and m should correspond to the location of the groundwater table and type
of strength analysis being conducted. Use total unit weights for soils above the groundwater and sat-
urated unit weights for undrained conditions below the water table. Use effective (buoyant) unit
weights for drained conditions below the groundwater table. The composite strength method should
not be used when cc = 0 and m = 0, which occurs for static loads, granular columns, and saturated
clay as the matrix soil in the unconsolidated–undrained condition.
The profile method is preferred by the author for most cases. In this method, each row of
columns and the matrix soil between the columns within that row are converted into three fictitious
two-dimensional strips of materials: a strip of columnar material in the center sandwiched between
a strip of matrix material on each side. This conversion is illustrated in Fig. 6A.185. The correspon-
ding equations for the width of the fictitious columnar strip (Wfc) and the width of each fictitious
matrix strip (Wfm) are as follows:
Wfc = Ra dc (6A.96)
When stress concentrations are present, they are accounted for by placing a zone of fictitious strips
between the fill and the underlying soil as illustrated in Fig. 6A.186. The fictitious strips above the
columns have a positive unit weight to account for the additional stress carried by the columns
FIGURE 6A.185 Plan view of long row of columns with matrix soil and
two-dimensional representation using profile slope stability method.
(c). The fictitious strips above the matrix soil have a negative unit weight to account for the cor-
responding reduction in stress on the matrix soil (m). Equations for c and m can be written
in the following form:
The corresponding unit weights of the fictitious strips above the columns (fc) and the fictitious
strips above the matrix soil (fm) are given as follows:
of 0.25 to 0.5 ft (75 to 100 mm). The ratio Hs/Hf should be constant for all the fictitious strips, ta-
pering to zero at the edge of an embankment as shown in Fig. 6A.186. In addition, the fictitious
strips must be assigned zero shear strength ( = 0 and c = 0) or else very small values if zeroes
are not allowed by the computer program. Furthermore, if allowed by the program, limits should
be placed on the generated failure surfaces so that the critical failure surface is not controlled by
the weak, fictitious strips. If limits are not possible, a final check of the critical failure surface
should be made to ensure that a significant part of it does not go through the zone of fictitious
strips. Potential failure surfaces not meeting this criterion should be eliminated from consideration
because they are not realistic.
where Ac = area of columns at the bearing level within the footprint of the footing
Am = area of matrix soil at the bearing level within the footprint of the footing
ac = maximum adhesive stress for sliding along the columnar material
am = maximum adhesive stress for sliding along the matrix soil
c = angle of friction for sliding of the footing along the columnar material
m = angle of friction for sliding of the footing along the matrix soil
If the bottom of the footing is rough, which is generally the case for concrete cast directly against
the ground, c, m, ac, and am are approximately equal to c, m, cc, and cm, respectively. Stronger
materials generally achieve peak lateral resistance at smaller displacements of the footing than do
weaker soils. If the columnar material is dilative at the expected level of qc, the columnar adhe-
sive and frictional resistance may reach a peak and drop into the residual range before peak re-
sistance is achieved in the matrix soil. Therefore, Eq. 6A.102 may be somewhat unconservative
for these conditions. However, in many cases the contribution of the matrix soil to the total slid-
ing resistance is small so that this error is insignificant. So long as a reasonable factor of safety is
applied to Eq. 6A.102 to obtain an allowable or design value of Rh, use of this equation is ac-
ceptable. If desired, laboratory direct shear tests can be conducted on the columnar and matrix ma-
terials at appropriate vertical stress levels to determine if stress-displacement incompatibility is a
potential problem.
When uplift geopiers are used, additional lateral resistance results from passive pressure generat-
ed on the uplift bars as they are pushed into the geopier material. The results from full-scale tests
and numerical analyses conducted on footings supported by uplift geopiers indicate that this phe-
nomenon may produce as much as 40% of the total lateral resistance at large displacements of the
footings (Lawton 1999).
The following key factors were found to affect the uplift capacity of geopier foundations:
1. During installation of geopiers, the horizontal stresses in the adjacent matrix soil are increased to
limiting passive pressures to a depth of about 6 ft (2 m) below the top of the geopier. Below this
depth, the horizontal stresses are increased but not to full limiting passive values.
2. In cohesive soils, remolding of the matrix soil occurs, resulting in a complete loss of the cohe-
sion intercept. It is believed that in the long-term, the cohesive soil will regain strength owing to
thixotropy and the full cohesion intercept will be redeveloped. However, additional research is
needed to verify that this occurs.
3. During uplift loading, the horizontal stress along the interface of the geopier and the matrix soil
decreases by about 1 psi (7 kPa) from the initial condition (just prior to loading) to failure.
4. Possible shapes of the potential failure surfaces can take two forms: (a) the surface of a cylinder,
or (b) the surface of a cylinder in the lower portion transitioning to the surface of a truncated
cone in the upper portion.
Based on these factors and assuming the failure surface occurs along the surface of the geopier, the
following equations can be used to estimate Tmax for a single geopier when the Mohr–Coulomb
strength parameters ( and c or
and c
) are known for all layers of the matrix soil adjacent to the
geopiers.
For a height of geopier (Hg) 6 ft (1.8 m):
i=l
Tmax(single) = W
+ dg 冱 (Kpi ·
vi – h)Hi · tan
i (6A.103)
i=1
冤 冱(K 冥
j=m k=n
Tmax(single) = W
+ dg pj
·
vj – h)Hj · tan
j + 冱[0.5(K0k + Kpk)
vk – h]Hk · tan
k
j=1 k=1
(6A.104)
weight is insignificant compared to the other components. It is recommended that the borehole
shear test (Handy and Fox 1967) be used to obtain the strength parameters of the matrix soil layers
because the shearing action during this test simulates the shearing action in the matrix soil that oc-
curs during uplift of a geopier.
Tmax can also be estimated from CPT data when it is available using the following equations.
For all soils:
i=n
Tmax(single) = W
+ 1.6dg 冱 fsiHi (6A.105)
i=1
where fsi is the average CPT sleeve resistance for the height increment Hi.
For cohesionless soils:
dg i=n
Tmax(single) = W
+ 冱 qciHi (6A.106)
47 i=1
dg i=n
Tmax(single) = W
+ 冱 qciHi (6A.107)
23 i=1
where qci is the average CPT tip resistance for the height increment Hi.
This method can be extended to calculate the uplift capacity of a group of geopiers supporting a
footing by assuming that the failure surface is vertical and, in plan view, takes the shape of the geo-
metric figure determined by drawing straight lines between the outermost points on the geopier
group. This technique is illustrated in Fig. 6A.187 for 2 by 2 and 3 by 4 groups of geopiers. The ca-
pacity determined in this manner cannot be more than the total uplift capacity of the geopiers in the
group assuming that each geopier behaves individually. A similar technique is commonly used in
the analysis of the uplift capacity of groups of piles. This method is described in equation form as
follows.
For Hg 6 ft (1.8 m):
i=l
Tmax(group) = W
+ Wf + p 冱 (Kpi ·
vi – h)Hi · tan
i Wf + Ng · Tmax(single) (6A.108)
i=1
冤 冱(K 冥
j=m k=n
Tmax(group) = W
+ Wf + p pj
·
vj – h)Hj · tan
j + 冱[0.5(K0k + Kpk)
vk – h]Hk· tan
k
j=1 k=1
(6A.109)
Wf + Ng · Tmax(single)
where W
= effective weight of geopiers and matrix soil within group mass
Wf = weight of footing
p = perimeter length of group mass
Tmax(single) is the maximum uplift capacity for a single geopier, from Eqs. 6A.103 through
6A.107
(a)
(b)
If there is soil above the top of the footing and it will remain throughout the design life of the struc-
ture, the weight of this soil can be added into the equations for Tmax (group). However, generally this
weight is insignificant compared to the other components. The use of the equations to estimate Tmax
(single) and Tmax (group) are illustrated in the following examples.
Example Problem 6A.3 Estimate the maximum uplift capacity of the single geopier shown in the
diagram below. The geopier is 3 ft (0.91 m) in diameter, 15 ft (4.57 m) tall, has a total unit weight
above the groundwater table (g) of 140 pcf (22.0 kN/m3), and an effective (buoyant) unit weight
below the groundwater table (
g ) of 85 pcf (13.4 kN/m3). The top of the geopier is 3 ft (0.91 m) be-
low the ground surface. The soils at the site consist of two layers. The upper layer consists of nor-
mally consolidated, loose sand that is 9 ft (2.74 m) thick with a total unit weight () of 100 pcf (15.7
kN/m3), an effective unit weight (
) of 60 pcf (9.43 kN/m3), an effective friction angle (
) of 30°,
and an effective cohesion intercept (c
) of zero. This upper layer is underlain by a deep, overconsol-
idated, dense sand layer with
= 70 pcf (11.0 kN/m3),
= 40°, and c
= 0. The dense sand layer is
overconsolidated owing to removal of overburden at some time in the past, with the preconsolida-
tion pressure (
p) equal to the effective vertical stress (
v) plus 200 psf (9.6 kPa). The groundwater
table is 6 ft (1.83 m) below the ground surface. z is defined as the depth below the ground surface.
Solution: For purposes of analysis, the matrix soils will be divided into three layers: Layer 1 is loose
sand from the top of the geopier to the groundwater table (z = 3 to 6 ft = 0.91 to 1.83 m); Layer 2 is
loose sand from the groundwater table to the bottom depth where full passive pressures are assumed
to develop (z = 6 to 9 ft = 1.83 to 2.74 m); and Layer 3 from the top of the dense sand to the bottom
of the geopier (z = 9 to 18 ft = 2.74 to 5.49 m). Since Hg = 15 ft (4.6 m) > 6 ft (1.8 m), Eq. 6A.104
will be used to calculated Tmax (single).
Layer 1: This layer is completely within the zone where full passive pressures are assumed to
develop in the matrix soils adjacent to the geopiers.
Kp1 = tan2(45° +
1/2) = tan2(45° + 30°/2) = 3
v1(z = 4.5 ft) = z = (100)(4.5) = 450 psf = 0.45 ksf (21.5 kPa)
h = 0.144 ksf (7.0 kPa)
H1 = 3 ft (0.91 m)
Maximum uplift shearing force = dg (Kp1
v1 – h) H1 tan
1 = (3)[(3)(0.45) – 0.144](3) tan 30°
= 19.7 kips (87.6 kN)
W
1 = 0.25 d 2g g H1 = 0.25(3)2(0.140)(3) = 3.0 kips (13.2 kN)
Tmax (single) for Layer 1 = 19.7 + 3.0 = 22.7 kips (101 kN)
Layer 2: This layer is also completely within the zone where full passive pressures are assumed
to develop in the matrix soils adjacent to the geopiers.
Kp2 = Kp1 = 3
v2(z = 7.5 ft) = (100)(6) + (60)(1.5) = 690 psf = 0.69 ksf (33.0 kPa)
H2 = 3 ft (0.91 m)
Maximum uplift shearing force = (3)[(3)(0.69) – 0.144](3) tan 30° = 31.4 kips (140 kN)
W 2
= 0.25 d 2g
g H2 = 0.25(32)(0.085)(3) = 1.8 kips (8.0 kN)
Tmax (single) for Layer 2 = 31.4 + 1.8 = 33.2 kips (148 kN)
Layer 3: This layer is within the zone where the pressures are assumed to be halfway between at-
rest and full passive conditions.
v3(z = 13.5 ft) = (100)(6) + (60)(3) + (70)(4.5) = 1,095 psf = 1.095 ksf (52.4 kPa)
p3(z = 13.5 ft) =
v3 + 200 = 1,095 + 200 = 1,295 psf = 1.295 ksf (62.0 kPa)
Overconsolidation Ratio, OCR =
p3/
v3 = 1.295/1.095 = 1.183
K03 = (1 – sin
3) OCR0.5 = (1 – sin 40°)(1.183)0.5 = 0.388
Kp3 = tan2(45° + 40°/2) = 4.599
H3 = 9 ft (2.74 m)
Maximum uplift shearing force = dg[0.5(K03 + Kp3)
v1 – h) H3 tan
3 = (3)[0.5(0.388 +
4.599)(1.095) – 0.144](9) tan 40° = 184.1 kips (87.6 kN)
W
3 = 0.25(32)(0.085)(9) = 5.4 kips (24.1 kN)
Tmax (single) for Layer 1 = 184.1 + 5.4 = 189.5 kips (843 kN)
All Three Layers: Tmax (single) = 22.7 + 33.2 + 189.5 = 245 kips (1,090 kN)
Example Problem 6A.4 Estimate the maximum uplift capacity of a group of four geopiers with
the same dimensions and soil conditions as in Example Problem 6A.3. The four geopiers will sup-
port a 9-ft (2.74-m) square footing with a thickness of 2 ft (0.61 m) as shown in the figure below.
The unit weight of the footing (f) is assumed to be 150 pcf (23.6 kN/m3).
Solution: Since Hg > 6 ft (1.8 m), Eq. 6A.109 will be used to calculated Tmax (group). The same
three layers used in Example Problem 6A.3 will be used for the group.
Layer 1:
p = 4(s + dg) = 4(6 + 3) = 36 ft (11.0 m)
Maximum uplift shearing force = p(Kp1
v1 – h) H1 tan
1 = 36[(3)(0.45) – 0.144](3) tan 30° =
75.2 kips (335 kN)
Area of geopiers, Ag = Ng (0.25 d g2) = 4[0.25 (3)2] = 28.27 ft2 (2.63 m2)
Area of matrix soil, Am = 92 – 28.27 = 52.73 ft2 (2.63 m2)
W
1 = H1(Agg + Am) = 3[(28.27)(0.140) + (52.73)(0.100)] = 27.7 kips (123 kN)
Tmax (group) for Layer 1 = 75.2 + 27.7 = 103 kips
Layer 2:
Maximum uplift shearing force = 36[(3)(0.69) – 0.144](3) tan 30° = 120.1 kips (534 kN)
W
2 = H2(Ag
g + Am
) = 3[(28.27)(0.085) + (52.73)(0.060)] = 16.7 kips (123 kN)
Tmax (group) for Layer 2 = 120.1 + 16.7 = 137 kips (657 kN)
Layer 3:
Maximum uplift shearing force = p[0.5(K03 + Kp3)
v3 – h) H3 tan
3 = 36[0.5(0.388 +
4.599)(1.095) – 0.144](9) tan 40° = 703.2 kips (3,130 kN)
W
2 = 9[(28.27)(0.085) + (52.73)(0.070)] = 54.8 kips (244 kN)
Tmax (group) for Layer 3 = 703.2 + 54.8 = 758 kips (3,370 kN)
Weight of Footing:
Wf = (9)2(2)(0.150) = 24.3 kips (108 kN)
Total Uplift Capacity for Group:
Tmax (group) = 103 + 137 + 758 + 24 = 1,022 kips (4,550 kN) Wf + Ng Tmax (single) = 24 + 4(245)
= 1,004 kips (4,470 kN)
So single action controls and Tmax (group) = 1,004 kips (4,470 kN)
6A.6 PRECOMPRESSION
Precompression or preloading of weak and compressible soils to increase their strength and stiff-
ness is one of the oldest and most widely used methods of soil improvement (Mitchell 1981). In its
simplest form, the technique involves increasing the effective stress within the bearing soils at a site
to the anticipated final level under the structure to be built there. In some instances, the time re-
quired for the precompression to occur may be longer than desired or acceptable, in which case the
process can be accelerated using surcharging, vertical drains, or both. Surcharging involves the ap-
plication of an additional load beyond that necessary to achieve the final effective stresses. Vertical
drains are used in saturated, fine-grained soils to hasten the rate at which primary consolidation oc-
curs. Details of these procedures are provided in subsequent sections.
Precompression is especially well suited for use when the bearing soils will undergo large vol-
ume decreases and strength increases under sustained static loads, and when there is adequate time
for the required compressions to occur. The types of soils that meet these requirements are general-
ly normally consolidated or lightly overconsolidated, loose granular or soft cohesive soils.
앖
vo
z
앗
vo + v(p)
vo + v(s) = vo + v(p)
of preloading with an earthen fill at a site where a building supported on a mat foundation will be
constructed. In this case, the increase in total stress at any location within the bearing soil caused by
the preload [v(p)] is equal to the expected increase in total stress to be caused by the structure at
the same point [v(s)].
If the preload could be removed instantaneously and the structure built instantaneously, the
primary compression settlement (Sc) under the load of the structure [v(s)] would theoretically
be zero. In reality, the magnitude of Sc resulting from v(s) is approximately equal to the amount
of primary heave that occurs upon removal of the preload. The magnitude of primary heave de-
pends on the rate at which it occurs and how long it takes to remove the preload and build the
structure. The rate of primary heave is primarily a function of the moisture condition and perme-
ability of the soil, and the lengths of the drainage drainage paths if the soil is saturated. For ex-
ample, a coarse sand is highly permeable regardless of its moisture condition and primary heave
will be complete within a few days after the preload is removed. On the opposite extreme, the
primary heave for a saturated, low-permeability clay with long drainage paths may require many
years to complete, and thus the magnitude of primary heave would be very small for typical re-
moval and construction times.
Soils that are overconsolidated behave essentially elastically when loaded to stresses up to the
preconsolidation pressure (
p). Precompression is ineffective in overconsolidated soils when the fi-
nal stress under the load of the structure [
vo + v(s)] is less than the preexisting
p and full pri-
mary heave occurs upon removal of the preload. That is, the magnitude of Sc (and the strength of the
soil) will be about the same whether or not precompression is performed. Therefore, precompres-
sion should only be considered when at least one of the following conditions is present:
1. The soil is normally consolidated
2. The soil is overconsolidated but
vo + v(s) is somewhat greater than the preexisting
p.
3. The amount of rebound that will occur between removal of the overburden and completion of the
structure will be small.
The total settlement or heave (St) that the structure will undergo throughout its design life is giv-
en by the following equation:
St = Si + Sc + Ss +Sm (6A.113)
St = Si + Sc(td) (6A.114b)
Si results primarily from distortion of the soil mass (change in shape without change in volume)
at the edges of the loaded area, and generally increases in significance as the width of the loaded
area decreases in relation to the height of the compressible layer. Si is theoretically equal to zero for
true one-dimensional compression.
Although secondary compression occurs during primary consolidation, it is difficult to deter-
mine the magnitudes of the two phenomena. Therefore, it is generally assumed that secondary com-
pression does not occur until primary consolidation is essentially complete. Ss is usually calculated
from the following equation:
C e td
Ss = Hprlog (6A.115)
1 + epr tpr
e
where C e = –
(log t)
epr = void ratio at tpr
Hpr = height of the compressible layer at tpr
epr can be difficult to determine for three-dimensional loading conditions, so it can be assumed that
Hpr/(1 + epr) ⬇ H0/(1 + e0), with little error generally introduced by this assumption. One of the ad-
ditional benefits of precompressing a normally consolidated clay is that it reduces C e to about 10 to
50% of the normally consolidated value (Hausmann 1990).
Sc in saturated, fine-grained soils is typically estimated from one of the following equations.
For virgin compression:
The rate at which Sc occurs is usually predicted beforehand using Terzaghi’s one-dimensional
consolidation theory. Unfortunately, there are a number of assumptions in this theory that invalidate
its use in some preloading situations. Details of some of these assumptions and limitations can be
found in Duncan (1993). The following assumptions most often invalidate its use in practice:
1. All compression occurs in the direction the load is applied or removed; that is, there is no lateral
compression. This assumption is reasonably correct only if the applied stress is relatively uni-
form; the bearing soil consists of nearly horizontal, uniform layers; and the width of the loaded
area is much greater than the thickness of the compressible layer.
2. The strains resulting from primary consolidation are small. In precompression, the soils being
treated are frequently soft clays that undergo large strains when precompressed, which invali-
dates this assumption.
3. The change in void ratio of the consolidating soil is directly proportional to the change in effec-
tive stress: e
v. For one-dimensional compression, this is tantamount to assuming that the
strains are constant throughout the compressible layer. It has been found from experience that for
most saturated, fine-grained soils, e (log
v ), as indicated by the log terms in Eq. 6A.116.
So in reality, the strains are greatest in the upper portions of the compressible layer and decrease
with depth within the layer.
According to Terzaghi’s theory, the primary consolidation settlement at any time (t) after a load
has been applied can be estimated from the following equation:
where Uv is called the average degree of vertical consolidation within the compressible layer and
can be determined from the following equation:
m= 2
Uv = 1 – 冱 2 · e–M 2Tv (6A.118)
m=0 M
3. v2i should be replaced in Eq. 6A.116 with vi(t), with vi(t) calculated as follows:
where Uzi is the consolidation ratio at the midheight of the ith sublayer, which can be calculated as
m= 2 Mzi
Uz = 1 – 冱 2 · sin · e–M 2Tv (6A.120)
m=0 M Hdp
where zi is the depth from the top of the clay layer to the midheight of the ith sublayer.
It is sometimes difficult to determine Hdp reliably, especially in highly stratified soils containing
alternating layers of cohesive and cohesionless soils, such as varved clays. In these types of soils, it
must be determined whether or not the cohesionless layers are continuous across the site. This deter-
mination requires that extensive boring and sampling be conducted. If the cohesionless layers are
continuous, they will act as drainage layers and Hdp will be considerably reduced. Otherwise their
effect on Hdp will be minimal unless vertical drains are installed.
FIGURE 6A.189 Three possible configurations of permanent embankment with additional surcharge.
as initial condition assuming the groundwater table stays at the same elevation), while the effective
vertical stresses are increasing toward their equilibrium condition (
v0 + p + s).
At the instant the additional surcharge is removed, v and u at all depths decrease by –s, while
v at all depths does not change. The equilibrium condition for u remains the same, while the equi-
librium condition for
v decreases by s and is now equal to
v0 + p. If the surcharge is removed
at time t1, the pore water and effective stress profiles are as shown in Fig. 6A.191. t 1– denotes just
before the surcharge is removed, t +1 denotes just after the surcharge is removed, and t denotes the
equilibrium condition under the permanent embankment. The central portion of the clay layer is
normally consolidated–underconsolidated (NC–UC, normally consolidated and still compressing
but now only under the permanent embankment load), while the top and bottom portions of the clay
layer are overconsolidated–underconsolidated (OC–UC, precompressed and now rebounding owing
to removal of the additional surcharge). The excess pore water pressures are indicated by the
hatched regions. The excess pore water pressures in the upper and lower portions are negative, and
in the middle portion they are positive. At equilibrium under the permanent embankment, the net
vertical movement of the clay layer from tsr to t may be either settlement (downward) or heave (up-
ward) depending on the magnitude of the compression or rebound that occurs within each portion of
FIGURE 6A.190 Stress profiles within a doubly drained clay layer before, during, and after
precompression.
FIGURE 6A.191 Pore water and effective vertical stress profiles within a
doubly drained clay layer if additional surcharge is removed at time t1.
6.257
the clay layer. It is theoretically possible to time the surcharge removal such that the net vertical
movement of the clay layer at equilibrium is zero, but this is difficult to do in practice. Furthermore,
the rates at which virgin compression and rebound occur are different. Virgin compression is typi-
cally much slower than either recompression or rebound. Hence, there would be net vertical move-
ment of the clay layer between tsr and t even if the net vertical movement at equilibrium is zero.
If the additional surcharge is removed at time t2, the pore water and effective stress profiles are
as shown in Fig. 6A.192. The entire clay layer is precompressed (OC–UC), except at its midheight,
which is the location where the water has the longest vertical distance to drain in this case. This crit-
ical location is in equilibrium (primary consolidation is complete). If the clay layer is singly drained
(drainage at the top only), the critical location will be at the bottom of the layer. When controlling
the magnitude of primary consolidation settlement is the primary goal of the precompression
process, this method of determining when the surcharge should be removed is preferred by most en-
gineers, and a small amount of primary consolidation heave will occur after the surcharge is re-
moved. The procedure used to determine tsr for zero excess pore water pressure at the critical loca-
tion is as follows:
1. Calculate v for the load from permanent embankment only (p) at the critical depth (zcr) using
an appropriate method. If true one-dimensional compression conditions exists, v(zcr, p) =
p.
2. Calculate v for the load from permanent embankment plus the additional surcharge (p + s)
at the critical depth (zcr) using an appropriate method. If true one-dimensional compression con-
ditions exists, v(zcr, p + s) = p + s.
FIGURE 6A.192 Pore water and effective vertical stress profiles within a
doubly drained clay layer if additional surcharge is removed at time t2.
3. Set the consolidation ratio at the critical depth (Uz-cr) equal to the value calculated in step 1 di-
vided by the value calculated in step 2. That is,
v(zcr, p)
Uz-cr = (6A.121)
v(zcr, p + s)
4. Assume a value of Tv-sr and solve for Uz-cr using Eq. 6A.120. If the values of Uz-cr calculated
from Eqs. 6A.120 and 6A.121 are not the same, assume other values of Tv-sr until the two values
are the same. This is the correct value of Tv-sr.
5. Calculate tsr from the following equation:
2
Tv-sr · H dp
tsr = (6A.122)
cv
Because the theory is based on many simplifying assumptions that may deviate significantly from
reality, and there are errors associated with determining the input parameters for the soil, the value
of tsr determined using this method should be considered an approximation only. In practice, the
pore water pressures at various depths and locations beneath the preloaded area should be moni-
tored at regular intervals to ascertain when the additional surcharge should be removed.
If the additional surcharge is not removed until time t3, the preloaded soil will be precompressed
beyond the level needed to ensure that primary consolidation settlement will be controlled. This will
result in additional primary heave above that which will occur if tsr = t2. In some instances, this may
be desirable to reduce post-preloading settlements resulting in soils such as highly organic clays and
peats where secondary compression is the dominant mechanism of settlement. In soils where sec-
ondary compression is to be controlled, the equation for Uz-cr that is analogous to Eq. 6A.121 is as
follows:
Once Uz-cr is calculated, tsr can be determined in the same manner described above for controlling
primary consolidation settlement.
TABLE 6A.18 Representative Values of kh/kv for Soft Clays (from Rixner et al. 1986)
Description kh/kv
No evidence of layering (partially dried clay has completely uniform appearance) 1.0 to 1.4
No or only slightly developed macrofabric (e.g., sedimentary clays with discontinuous 1.0 to 1.5
lenses and layers of more permeable soil)
Slight layering (e.g., sedimentary clays with occasional silt dustings to random 2 to 5
silty lenses
Fairly well to well developed macrofabric (e.g., sedimentary clays with discontinuous 2 to 4
lenses and layers of more permeable material
Varved clays in Northeastern United States 5 to 15
Varved clays and other deposits containing embeded and more or less continuous 3 to 15
permeable layers
mandrel. The mandrel is then pushed, driven, or vibrated into the soil to the desired depth. The an-
chor plate holds the drain in the soil while the mandrel is extracted. The drain is then cut off, a new
anchor plate installed, and the process repeated at another location. PV drains are typically installed
in a triangular pattern at a spacing ranging from about 3 to 30 ft (1 to 10 m) to depths up to about
160 ft (50 m).
Band-shaped PV drains are more commonly referred to as wick drains in the United States.
However, this term is a misnomer because “wick” suggests that water is absorbed by and rises with-
in the drain owing to capillary action. In fact, the excess pore water pressure generated by the pre-
load increases the hydraulic head and causes the water to flow into the PV drain and then either up-
ward or downward to a drainage layer. Thus, use of the term wick drain is not recommended, but
because its use has been prevalent for a long period of time within the construction and civil engi-
neering industries, usage of the term may well continue. Koerner (1994) reported that his attempts
in the United States to change usage from wick drain to strip drain were unsuccessful.
Detailed information regarding using, designing, and specifying PV drains can be found in a
number of sources. Good references on this topic include Bergado et al. (1996), Holtz et al. (1991),
and Rixner et al. (1986).
FIGURE 6A.195 Configuration of different types of PV drains (from Bergado et al., 1996).
6.263
FIGURE 6A.196 Schematic illustration of typical equipment used to install PV drains (from Rixner et al., 1986).
Barron developed theories for two cases of vertical strain: (a) free strain, corresponding to a
flexible foundation such as a soil embankment, and (b) equal strain, corresponding to a rigid foun-
dation such as a thick, reinforced concrete footing. Although the free strain theory is more applica-
ble to most preloading projects, Barron found that the two theories generally give similar results.
Since the solution to the equal-strain theory is simpler to use, it is preferred in practice. Further-
more, settlement observations in the field strongly support the assumption of equal vertical strains
(Hansbo 1979).
For the idealized case of no soil disturbance and no resistance to flow within the drain, the fol-
lowing differential equation governs consolidation for equal vertical strains and radial flow only:
where ue = average excess pore water pressure at any point and time
t = time after instantaneous application of the preload
r = radial distance from the center of the drain
ch = horizontal coefficient of consolidation
The solution to Eq. 6A.124 is as follows:
r2 – r d2
冤 冢 冣 冥
ui r
ue = r c2 ln – e (6A.125)
rc ·
2
rd 2
ue-av
Ur = 1 – = 1 – e (6A.126)
ui
where ue-av = average excess pore water pressure with the drainage zone at any time.
It is important to note that Ur is the same at all depths within the clay layer (z) for the simplifying
assumptions of the theory.
A number of methods have been used to calculate the equivalent diameter of a band-shaped PV
drain. Of these methods, two are used predominantly in practice. The first method was proposed by
Kjellman (1948) and is based on the assumption that the drainage capacity of the drain depends on
the area of contact with the soil. With this assumption, the perimeter of a PV drain with a thickness
of a and a width b is set equal to the perimeter of an equivalent circular with a diameter of dd. Solv-
ing for the equivalent diameter dd of the PV drain gives
2(a + b)
dd = (6A.127a)
Finite element analyses and other studies have indicated that the following equation provides a bet-
ter estimate of dd (Rixner et al. 1986):
a+b
dd = (6A.127b)
2
Hansbo (1987) also supported the use of this second equation. Eq. 6A.127b is the more conservative
of the two equations and is recommended for use in practice.
Two important factors can slow the rate of water drainage from the soil into the drain: (a) distur-
bance of the fabric of the soil adjacent to the drain during installation of the drain, also known as
smear; and (b) resistance to flow of water within the drain itself. A schematic diagram illustrating
both effects is depicted in Fig. 6A.197. Hansbo et al. (1981) proposed the following equation for the
average degree of radial consolidation that accounts for smear and resistance to flow (Ur-sr):
n kh 3 kh
where sr = ln + ln m – + zd (2Ldp – zd)
m ks 4 qd
m = ds/dd
ds = diameter to the outer perimeter of the smear zone
ks = coefficient of horizontal permeability for the smeared zone
zd = vertical distance from the closest end of the drain where drainage occurs
Ldp = length of the longest drainage path along the vertical drain = L for drainage at one end
only = L/2 for drainage at both ends
qd = discharge capacity of the drain under a hydraulic gradient of one = kd Ad
kd = axial coefficient of permeability for the drain
Ad = cross-sectional area of the drain
It can be seen in Eq. 6A.128 that when the resistance of flow within the drain is finite, the value
of average radial consolidation varies with depth within the clay layer.
The size of the smear zone and the degree of disturbance depend significantly on the type of drain
and the method of installation. For sand and gravel drains, displacement methods of installation result
in greater disturbance than nondisplacement methods. The size of the smear zone is also a function of
the diameter of the drain. For PV drains, the disturbance depends mostly on the size and shape of the
mandrel and the shoe, the soil macrofabric, and the installation procedure. Typical shapes of mandrels
and shoes are shown in Figs. 6A.198 and 6A199. In general, it appears that the amount of disturbance
increases with increasing cross-sectional area of the mandrel (Bergado et al. 1991). Therefore, the
mandrel cross-sectional area should be the smallest possible that allows clearance for the PV drain
and gives adequate stiffness for installation. The shape of the mandrel tip and anchor should be as ta-
pered as possible to reduce disturbance. The outer diameter of the smear zone (ds) can be estimated
from the following equation (Jamiolkowski and Lancellotta 1981, Hansbo 1987):
ds = (2 to 3)dm (6A.129)
where dm is the diameter of a circle with an area equal to the cross-sectional area of the mandrel.
The effect of disturbance on the coefficient of horizontal permeability of the soil is less well known.
It appears that values of kh/ks range from about 1 to 10 (Rixner et al. 1986, Holtz et al. 1991). It
should be recognized, however, that the disturbance is not uniform throughout the smeared zone;
rather, it transitions from greater disturbance near the drain to less disturbance near the outer
perimeter of the smear zone.
If the discharge capacity of the drain (qd) is reached during consolidation, the overall consolida-
tion process will be slowed. The discharge capacity of sand and gravel drains depends on the perme-
ability of the sand or gravel. Clean sand or gravel should be used in these drains. The discharge ca-
pacity of PV drains varies considerably depending on the make of the drain and decreases with
increasing lateral pressure, as shown in Fig. 6A.200. Therefore, long drains are more susceptible to
reduction in consolidation rate owing to drain resistance. Accurate measurement of qd requires so-
phisticated laboratory or field testing and is time consuming. It is also almost always less significant
than spacing of the drains and disturbance factors. Therefore, qd is usually estimated rather than
measured. Although values of qd are generally reported by PV drain manufacturers, the test proce-
dures are not standardized. In general, qd can be conservatively assumed to be 3500 ft3/yr (100
m3/yr) (Rixner et al. 1986).
ch is usually estimated from the following equation:
kh
ch = cv (6A.130)
kv
Values of kh/kv can be estimated (see Table 6A.18) or determined from laboratory or field tests. Al-
ternately, ch can be determined from the following equation:
kh
ch = (6A.131)
mvw
where mv is the one-dimensional coefficient of volume change and w is the unit weight of water. mv
is generally obtained from laboratory one-dimensional consolidated tests and kh is usually deter-
mined by small-scale pumping tests in piezometers or from self-boring permeameters. A number of
other methods can be used to determine ch. Some of these methods are summarized in Ladd and
Foott (1977) and Rixner et al. (1986).
There is still considerable uncertainty about the influence of smear and drain resistance on the
effectiveness of vertical drains. In addition, it is frequently difficult to determine accurate values
of qd, ds, and ks to use in Eq. 6A.128. Hence, many engineers prefer to use reduced values of ch,
FIGURE 6A.199 Typical detachable shoes used with mandrels for band-
shaped PV drains (from Holtz et al., 1991).
dd, or both in the simpler Eq. 6A.126 to account for the possible negative effects of these phe-
nomena.
Buckling and kinking of PV drains has been observed in the laboratory and the field. It is very
difficult to predict when and where these phenomena will occur, and if they do occur, how they will
affect the discharge capacity of the drains.
In a typical design situation, the engineer must determine the required spacing of vertical drains
to achieve a specified degree of consolidation (usually 90 or 95%) within a certain amount of time
usually dictated by various aspects of the construction process. If vertical consolidation is ignored,
which is sometimes done to be conservative, either Eq. 6A.126 or 6A.128 can be used in a trial and
error process to find the appropriate spacing. In this iterative process, a spacing is assumed for the
pattern of the wick drains to be used, and the corresponding value of dc is calculated. Then, using Eq.
6A.126 or 6A.128, a corresponding value of Ur is calculated. If the calculated value of Ur is not equal
to the desired value of Ur, the process is repeated until the calculated and desired values are the same.
FIGURE 6A.200 Effect of confining pressure on vertical discharge capacity of some typical PV drains
(from Rixner et al. 1986). Note: Data from sources other than (3) not verified. Test methods vary. Data
Sources: (1) Colbond promotional literature; (2) Desol internal report; (3) Reference 8; (4) Jamiolkowski
and Lancellotta, unpublished.
If both vertical and radial drainage are considered, the combined degree of consolidation (Uvr)
can be found from the following equation (Carillo 1942):
A trial and error process is also required to determined the required spacing of the vertical drains for
combined drainage. First, Uv is calculated for the desired time (t) from Eq. 6A.118. Next, the re-
quired value of Ur to provide the desired value of Uvr is determined by rearranging Eq. 6A.6.132a to
solve for Ur:
1 – Uvr
Ur = 1 – (6A.6.132b)
1 – Uv
A trial and error process similar to that described above for radial drainage only is then used to de-
termine the spacing of drains that will give the value of Ur obtained from Eq. 6A.132b in time t.
It is important to note that the values of consolidation ratio calculated for Uv, Ur, and Uvr are not
the portion of the ultimate primary consolidation settlement that will occur in time t. Instead, these
values are the average degree of dissipation of excess pore pressure within the clay layer.
The mechanical properties of a soil can be improved by chemical stabilization, which involves the
injection or mixing of a chemical agent or agents into the soil. Chemical stabilization can be used
on in situ soils or on borrow or excavated materials prior to compaction. The two most common
types of chemical reactions used to stabilize soils are cation or base exchange reactions with clay
particles and cementitious or pozzolanic reactions. Commonly used chemical agents for cementi-
tious and pozzolanic stabilization include Portland cement, lime, fly ash, sodium silicate, polyacry-
lamides, and bituminous emulsions. Chemicals used for base exchange include inorganic cations
such as Ca2+ and organic products such as polyquarternaryamines. Engineering properties of a soil
that may be intentionally altered during chemical stabilization, or that may occur as a by-product of
the stabilization process, include the following:
1. Strength
2. Compressibility
3. Permeability
4. Expansiveness
5. Collapsibility
6. Potential for liquefaction
7. Erodability
Because of environmental concerns and regulations, an engineer must consider the potentially
adverse impact that chemical stabilization may have on the soil and local groundwater. Before any
chemical stabilization is conducted, the appropriate local, state, and federal environmental regulato-
ry agencies should be consulted to ensure that the chemicals to be used are not prohibited.
ume when saturated in fresh water. If the same clay is added to water containing sodium chloride
(NaCl), the expansion is reduced to about threefold. If the bentonite is added to a calcium hydroxide
[Ca(OH)2] solution, the expansion is suppressed even further, to less than twofold. This reduction in
swelling is produced principally by ion exchange within the crystalline lattice of the clay. The ab-
sorbed sodium ions (Na+) or calcium ions (Ca2+) limit the space available to the water and cause the
clay lattice to collapse and further decrease the capacity.
As a rule (and as indicated by the preceding example), the divalent cations such as Ca2+ produce
a greater collapse of the lattice than the monovalent ions such as Na+. Exceptions to this rule may be
found with potassium (K+) and hydrogen (H+) ions. The potassium ion, owing to its atomic size, is
believed to fit almost exactly within the cavity on the oxygen layer. Consequently, the structural lay-
ers of the clay are held more closely and more firmly together. As a result, the K+ becomes abnor-
mally difficult to replace by other exchange ions.
The hydrogen ion, for the most part, behaves like a divalent or trivalent ion, probably because of
its relatively high bonding energy. Therefore, in most cases the presence of H+ interferes with the
cation exchange capacity of most clays. This has been verified by several authorities. Orcutt and
coworkers (1955) showed that sorption of Ca2+ by halloysite was increased by a factor of 9 as the pH
was increased from 2 to 7. Although these data are limited and qualitative, they are sufficient to es-
tablish a trend. Grim (1953, 1962) indicated that this trend would be expected to continue to a pH
range of 10 or higher. Stabilization of clays with cement or lime represents one condition in which
clays are subjected to Ca2+ at high pH (see Secs. 6A.7.1.2 and 6A.7.1.3). Under any conditions, as
the concentration of exchanged ions within the clay increases, the capacity of a soil for ion ex-
change decreases, and hence the potential for moisture sorption and desorption (swelling/shrinkage)
also decreases.
The preceding discussions have referred to changes in the potential for volumetric expansion
caused by induced cation exchange. In nature, various degrees of exchange preexist, giving rise to
widely variant soil behavior even among soils containing the same type and amount of clay. For ex-
ample, soils containing Na+ substituted montmorillonite will be more volatile (expansive) than will
soils containing montmorillonite with equivalent substitution of Ca2+ or Fe3+.
To this point, the discussion has been limited to inorganic ion exchange. However, available data
suggest that organic ion adsorption might have even more practical importance to construction
problems (McLaughlin et al., 1976). The exchange mechanism for organic ions is basically identical
to that discussed above except that, in all probability, more organic sorption occurs on the surface of
the clays than in the interlayers, and once attached is more difficult to exchange. Gieseking (1939)
reported that montmorillonitic clays lost or reduced their tendency to swell in water when treated
with several selected organic cations. The surface that surrounds the clay platelets can be removed
or reduced by certain organic chemicals. When this layer shrinks, the clay particles tend to pull clos-
er together (flocculate) and create macropores or shrinkage cracks (fractures in the macrofabric).
The effect of this cracking is to increase the permeability of the soil (Foreman and Daniel, 1986),
which can be helpful to reduce runoff and ponding and to facilitate penetration by chemicals for sta-
bilization. The extent of these benefits would depend on the performance of the specific chemical
product. From a broad viewpoint, certain chemical qualities—such as high pH, high OH substitu-
tion, low ionic radii, high molecular size, high polarity, high valence (cationic), and highly polar ve-
hicles-tend to help stabilize active clays. Examples of organic chemicals that possess a combination
of these features include polyacrylamides, polyvinylalcohols, polyglycolethers, polyamines,
polyquarternaryamines, pyridine, collidine, and certain salts of each.
Because none of the organic chemicals listed above possess all the desired qualities, they are of-
ten blended with other additives to enhance their performance. For example, the desired pH can be
attained by the addition of hydrated lime [Ca(OH)2], hydrochloric acid (HCl), or acetic acid
(C2H3OOH); the polar vehicle is generally satisfied by dilution with water; high molecular size can
be accomplished by polymerization; and surfactants can be used to improve penetration of the
chemical through the soil. Additional details concerning the chemical reactions of base exchange in
montmorillonite are given in the next two sections.
Organic chemicals generally can be formulated to be far superior to lime with respect to stabi-
lization of clay. The organic products can be rendered soluble in water for easy introduction into the
soil. Chemical characteristics can be more finitely controlled, and the stabilization process is more
nearly permanent. About the only advantages lime has over specific organics, at present time, are
lower treatment cost, more widespread usage (general knowledge), and greater availability.
Chemistry of Cation Exchange. The chemistry of cation exchange and moisture capacity with-
in a particular clay is neither exact nor predictable. A given clay under seemingly identical circum-
stances will often indicate variations in cation exchange, as well as the extent to which a particular
cation is exchanged. The specifics with this exchange capacity dictate the affinity for water and
bonding to the structure of the clay.
Chemical Bonding in Cation Exchange. The principal conditions that create the affinity of a
clay to cation bonding include the following:
1. Broken bonds around the edges of the silica-alumina units. These broken bonds give rise to un-
satisfied negative charges that can be balanced by adsorbed cations. In montmorillonite, this ac-
counts for about 20% of the cation exchange capacity.
2. Substitutions of cations within the crystalline lattice. Examples include Al3+ for Si4+ in the tetra-
hedral sheet, and ions of lower valence, particularly Mg2+ for Al3+, in the octahedral sheet. The
latter substitution results in unbalanced negative charges within the structural units of the clay
(see Fig. 6A.201). These exchanges account for about 80% of the total cation exchange capacity
of montmorillonite.
3. Hydrogens of exposed hydroxyl groups that are replaced by exchangeable cations. There is some
doubt that this occurrence is substantial in the cation exchange reaction, since it seems that the
hydrogen bond to the hydroxyl group would resist the exchange reaction (Grim 1962).
A simplified relationship between the exchanged cation and the substituted cation, as well as that
relationship to adsorbed water, is also shown in Fig. 6A.201. Water held directly on the surface of
the unit is in a physical state different from liquid water. Generally, the thickness of the nonliquid
layer is restricted to 3 to 10 molecular layers of interlayer water (Brown, 1989).
The manner in which adsorbed ions on the surface of clay affect the adsorption of water can be
described in simple terms as follows:
1. Adsorbed ions may serve as a bond to hold the clay mineral units together or limit the distance
over which they can be separated. Either phenomenon would resist the intrusion of water.
2. The adsorbed cations may become hydrated (that is, develop an envelope of water molecules),
and then might either interfere with or influence the configuration of adjacent adsorbed water
molecules.
3. The size and geometry of the adsorbed ion may influence the manner in which it fits into the
configuration of the adsorbed water molecules. This would thereby influence the nature of the
configuration of the adsorbed water molecules and the extent to which the configuration could
develop.
Hence it follows that the type of bonding (or the energy required to break this bond) suggests the
ease by which water can be removed or exchanged from the clay. Temperature is generally the
source of that energy. Water lost at various levels of temperature can be categorized as (a) water in
the pores (interstitial), on the surface, and on the surface and around the edges of the clay mineral
particles (surface adsorbed); (b) interlayer water between the unit-cell layers of the minerals; and (c)
the water that occurs within the tubular openings between elongated structural units (sepiolite, atta-
pulgite, polygorskite). Type a water is easily removed, substantially in its entirety, with little energy
such as drying at slightly above room temperature. Types b and c water require definite energy for
their removal. Specifically, in the case of montmorillonite, temperatures in the range of about 100°C
(212°F) are required for the removal of interlayer water. Some clay minerals—montmorillonite in
particular—rehydrate with great difficulty if the dehydration is absolutely complete but with great
ease if only trace amounts of water remain between unit layers.
The amount of energy required to liberate a water molecule depends on the strength of the bond
between that molecule and the clay particle. These bonds typically involve intermolecular electro-
static forces rather than the more conventional ionic or covalent bonds. [Ionic bonds (typical of
salts) result from the complete transfer of electrons. Covalent bonds result from the sharing of a pair
of electrons, one supplied by each atom forming the bond. (Shared electrons must be of opposite
spin.)] The electrostatic (coulombic) forces generally develop from some variation of hydrogen
bonding, ion-dipole attraction, or dipole-dipole attraction. A dipole is said to exist when two equal
and opposite charges are separated in space. In a pictorial representation (see Fig. 6A.202), one end
of the molecule bears a partial negative charge whereas the other end has a positive charge of equal
value. Molecular shapes plays an important role in determining polarity, as bond polarity alone does
not necessarily lead to a polar molecule. It is entirely possible for a molecule to contain polar bonds
but for the entire molecule to be nonpolar, as is the case for CO2. The two C–O bond dipoles in the
linear CO2 molecule cancel each other, and therefore their combined effects cancel. Hydrogen
bonding is an exceptionally strong dipole-dipole attraction and results from the situation where a
hydrogen atom serves as a bridge between two electronegative atoms. The hydrogen is held by a
rather strong covalent bond (about 75 to 100 kcal/mol depending on the electronegative atom) and
by a hydrogen bond (4 to 10 kcal/mol) of purely electrostatic forces. For hydrogen bonding to be-
come predominate, both electronegative atoms must come from the group F, O, or N (Fig. 6A.202).
In the absence of a true dipole moment, electrons in constant movement can, at any instant, exist
in an unequal distribution, thus creating in effect a net dipole. The electrostatic forces so produced
are referred to as van der Waals forces. The larger the molecule, the stronger the van der Waals
forces. This, at least in part, gives rise to the organic treatment or modification of clay.
Organic Modification of Clay. Many clay units have a natural attraction to specific organic
ions through van der Waals and coulombic forces. Larger organic ions are difficult, if not impossi-
ble, to replace by smaller ions owing to the intensity of the van der Waals forces. Furthermore,
whereas smaller ions are absorbed only up to the exchange capacity, larger ions may be absorbed to
a greater extent and are not disassociated.
The dipolar nature of water (plus its capacity for hydrogen bonding) makes it an excellent vehi-
cle for the implementation of cation exchange or organic modification. The most important reac-
tions for modification of clays include absorption, cation exchange, and interlocation (Evans and
Pancoski, 1989). Interlocation refers to the process of absorption owing to the pillaring of clay. Pil-
laring is the process whereby the clay platelets are forced apart, thereby creating greater porosity.
Both effects provide greater access to the surface for organic cations to replace exchangeable inor-
ganic cations (see Fig. 6A.203). The organic cations are more restrictive to the inclusion of water
than are the inorganic cations. In fact, the organically modified clays become organophilic (hy-
drophobic) rather than hydrophilic when treated with long-chain organic amines. The structure of
smectite modified by an organic amine is depicted in Fig. 6A.203.
In addition to the foregoing, many organic chemicals tend to shrink the double diffuse layer that
surrounds the clay particles, causing the clay particles to flocculate and the soil skeleton to shrink.
The net result is the formation of cracks referred to as syneresis cracks. The combination of these
effects, coupled with attendant desiccation, increases the permeability of the clay (Broderick and
Daniel, 1990). The exposure of greater surface area may further facilitate the base exchange of cer-
tain organic molecules (Jordan, 1949).
O= N⬅
Dipole Dipole
H
H O H O H N H O
H H
H H
Hydrogen Bonding
FIGURE 6A.202 Dipole moments and hydrogen bonding (from Brown, 1992).
H O=
Substitution O= O–
Al+++ H+
Tetrahedral Layer
H+
H O=
H+
Octahedral Layer
6A.7.1.2 Cement
The most common application of cement-stabilized soils is for roadway and airfield pavement sys-
tems, but cement stabilization has also been used successfully in many other types of applications,
including the following:
1. Strengthening and stiffening bearing soils to support structures by the overexcavation/replace-
ment method (Sec. 6A.2)
2. Reducing the potential for swelling and shrinkage in expansive soils
3. Reducing the potential for liquefaction in liquefiable sand and silty sand deposits
4. Slope protection (erosion control) for embankments, dams, canals, reservoirs, etc.
5. Strengthening of embankment materials to allow steeper side slopes
6. Repairs of failed slopes
Except for grouting techniques, which are discussed in Sec. 6B, cement stabilization is achieved
by wetting or drying the soil to an appropriate moisture condition, mixing the cement into the soil,
and compacting the stabilized soil into place. The soil to be stabilized may be either an in situ soil
that is excavated and replaced in the same location or a borrow material that is used in a fill.
Cement can be used to stabilize all types of soils except organic soils containing more than about
1 to 2% organic matter (Ingles and Metcalf, 1973). Fat (highly plastic) clays are difficult to stabilize
with cement for two reasons: (a) It is difficult to mix the cement into the clay in the field, and (b)
high percentages of cement are required to effect a significant change in engineering properties.
Pretreatment of fat clays with a small percentage (2 to 3%) of either hydrated lime or cement is a
common method used to overcome these difficulties. The pretreatment, also called modification, re-
duces the plasticity of the soil and renders the soil more workable. After a curing period of 1 to 3
days, the modified soil is stabilized with cement in the usual way. Certain salt solutions, especially
sulfates, can disrupt the structure of the cement and thus reduce the effectiveness of the cement.
This problem can be overcome in most cases by increasing the cement content. Some salts, if pres-
ent in the soil-cement mixture at the time the cementitious reactions occur, may have a beneficial ef-
fect (e.g., Lambe et al., 1960).
Portland cement, because it is readily available and is relatively inexpensive, is the most widely
used type of cement for stabilizing soils, but any type of cement may be used. Ordinary Portland ce-
ment (type I) and air-entraining cement (type IA) have been used extensively and have given about
the same results (Little et al., 1987). Type II cement, because of its greater resistance to sulfates, has
been used more frequently in recent years. High early strength cement (type III) has produced high-
er strengths in some soils. Subsequent discussions about cement will be limited to Portland cement,
because it is used predominantly in stabilizing soils.
Portland cements are hydraulic cements—that is, they set and harden by reacting with water (hy-
dration). The four principal compounds in Portland cement are the following (PCA, 1968):
The primary reactions that occur when water is added to Portland cement can be summarized as fol-
lows:
ronment and reaction with free lime from the cement to form additional CSH. The crystallization
structure formed by the hardened cement is primarily extraneous to the soil particles. This struc-
ture can be disrupted by subsequent swelling of soil particle groups (clods) if insufficient cement
is used.
The amount of cement needed for treatment depends on the type of soil being treated and the in-
tended use and desired engineering characteristics of the treated soil. The extent of treatment can be
classified by two general categories—modification and stabilization. Modification occurs when a
low percentage of cement is incorporated within a soil that improves its workability owing to a re-
duction in plasticity and an agglomeration of particles. If a high percentage of cement is mixed with
the soil, the surface molecular properties of the soil are changed and the grains are cemented togeth-
er. Typical values of cement content used to stabilize soils according to their AASHTO and USCS
group symbols are given in Table 6A.19, which can be used as a general guideline to estimate the
amount of cement that may be required to stabilize a particular soil.
As a general rule, the cement requirement increases as the fine-grained fraction increases. The
one exception to this rule is that poorly graded (uniform) sands require more cement than sandy
soils containing some silt and clay.
The actual proportion of cement to be used on any particular project should be determined
from an appropriate mixture design evaluation. The mixture design procedure typically consists of
Proctor tests on the cement-stabilized soil to determine the approximate optimum water content
and maximum dry density for either standard or modified energy, followed by a series of labora-
tory tests on cement-stabilized specimens with varying cement contents to determine the mini-
mum cement content that will achieve the desired engineering properties. For example, if strength
is the primary requirement, the general procedures for a typical mixture design would be as fol-
lows:
1. Establish a minimum desired strength based on rational engineering procedures. In soil–cement
applications, the minimum strength is typically specified as unconfined compressive strength. In
applications where the cement-stabilized soil will be subjected to significant confining pres-
sures, it is more appropriate to specify strength in terms of friction angle and cohesion intercept
determined by triaxial or other appropriate strength tests.
2. Estimate the required cement content based on personal experience or guidelines provided by
others (such as Table 6A.19).
3. Conduct a series of Proctor tests on the cement-stabilized soil at three cement contents—the esti-
mated value from step 2 and one value above and one value below the estimated value. It is com-
TABLE 6A.19 Typical Cement Requirements According to AASHTO and USCS Soil Groups
Usual range in cement requirement†
AASHTO group symbol Corresponding USCS group symbols* Percent by volume Percent by weight
A-l-a GW, GP, GM, SW, SP, SM 5 to 7 3 to 5
A-l-b GM, GP, SM, SP 7 to 9 5 to 8
A-2 GM, GC, SM, SC 7 to 10 5 to 9
A-3 SP 8 to12 7 to 11
A-4 ML, CL-ML 8 to 12 7 to 12
A-5 ML, MH, CH 8 to 12 8 to 13
A-6 CL, CH 10 to 14 9 to 15
A-7 OH, MH, CH 10 to l4 10 to l6
mon practice to use 1% increments for estimated cement contents of 5% or less and 2% incre-
ments for estimated cement contents of 6% or more. As an illustration, if the estimated cement
content is 8%, the Proctor tests typically would be conducted at cement contents of 6, 8, and
10%. Determine the optimum water content and maximum dry density for each of the three ce-
ment contents.
4. Perform a series of unconfined compression tests on specimens compacted at the corresponding
optimum water content to the corresponding maximum dry density for each of the three cement
contents used in step 3. Cement-stabilized specimens are generally stored (cured) at room tem-
perature in a relative humidity of approximately 100% for periods of 2, 7, and 28 days and then
immersed in water for 4 h prior to testing (see ASTM D1632 and D1633). Usually at least three
replicate specimens are tested for each cement content and curing period.
5. Three situations are possible depending on how the measured values of strength obtained in step
4 compare with the specified minimum value developed in step 1.
a. The measured values of unconfined compressive strength at the three cement contents are
both above and below the specified minimum value. The actual (design) cement content to be
used can be determined as the lowest cement content that yields strengths greater than or
equal to the minimum desired value. In cases where a small difference in cement content
would significantly affect the economics of the project, steps 2 and 3 could be repeated at in-
termediate cement contents to better establish the most economical cement content for the de-
sired strength characteristics.
b. The measured values of strength at all three cement contents are less than the specified mini-
mum value. Repeat steps 2 to 4 at three cement contents higher than the previous maximum
value.
c. The measured values of strength at all three cement contents are greater than the specified
minimum value. Repeat steps 2 to 4 at three cement contents lower than the previous minI-
mum value.
6. Additional testing can be conducted to determine if other important engineering characteristics
are met for the preliminary design cement content established in steps 2 through 5. If the other
criteria are met, the preliminary design cement content is the final design cement content. If not,
the final design cement content is determined based on the results of the additional tests, ensur-
ing that the strength requirement is also met. For example, in soil-cement applications in pave-
ment systems, wet-dry and freeze-thaw tests (ASTM D559 and D560) are also conducted. In ap-
plications for building foundations, compressibility and liquefaction resistance are also
important engineering properties.
The presence of organic material or sulfates in a soil may inhibit the proper hydration of the
cement. Organics with low molecular weights, such as nucleic acid and dextrose, retard hydration
and reduce strength (Clare and Sherwood, 1954). Certain types of organics, such as undecom-
posed vegetation, may not adversely affect cement stabilization. For situations where organics are
present in the soil, Little and coworkers (1987) recommend conducting a pH test on a 10:1 mix-
ture (by weight) of soil and cement. If the pH of the soil-cement 15 min after mixing is at least
12.1, the organic content probably will not interfere with normal hardening. One method by which
organics repress the hydration of cement is absorption of calcium ions liberated during the hy-
drolysis of the calcium silicates and aluminates in the cement grains (Clare and Sherwood, 1954,
1956). These ions are subsequently not available to form the compounds constituting the set ce-
ment matrix. The addition of a material with readily available calcium, such as calcium chloride
(CaCl2) or hydrated lime, may satisfy the adsorptive capacity of the organic matter before hydra-
tion of the bulk of the cement has begun, thus enabling the soil to be successfully stabilized with
cement. For the calcium additive to be effective, it must be present in a sufficient quantity to com-
pletely satisfy the adsorptive capacity of the organic matter, as illustrated by the following data
from Clare and Sherwood (1956) for an otherwise clean silica sand stabilized with 10% ordinary
Portland cement:
Research by Sherwood (1962) has shown that the presence of sulfates can significantly affect the
durability, integrity, and strength of cement-stabilized cohesive soils but has relatively little influ-
ence on cement-stabilized granular soils. These trends are illustrated in Fig. 6A.204, which shows
how immersion in magnesium sulfate solutions of different concentrations affected the unconfined
Compressive Strength of Specimens Immersed in Solutions of Sulphate
120
as a Percentage of Strength of Specimens Immersed in Water
0% London clay
100% sand
80
compressive strength of cement-stabilized specimens of London clay, silica sand, and various mix-
tures of the two soils. The presence of magnesium sulfate in the immersion water reduced the
strength of all specimens containing London clay except one. In contrast, the strengths of the 100%
silica sand specimens were somewhat greater when immersed in magnesium sulfate solutions than
when immersed in water without magnesium sulfate. Note that 0.5% magnesium sulfate was suffi-
cient to cause complete disintegration of the stabilized London clay. Similar trends were found for
the same soils immersed in calcium sulfate solutions. Owing to the problems that sulfates can cause
in cement-stabilized cohesive soils, Little and colleagues (1987) suggest that the use of cement be
avoided for fine-grained soils containing more than about 1% sulfates.
6A.7.1.3 Lime
Two types of lime are commonly used to stabilize cohesive soils—CaO (calcium oxide, also known
as quicklime) and Ca(OH)2 (calcium hydroxide, also referred to as hydrated lime or construction
lime). Hydrated lime is the most frequently used lime product for soil stabilization in the United
States, and quicklime is used more often in Europe (Bell, 1988). Both quicklime and hydrated lime
are produced by burning limestone (CaCO3, calcium carbonate), as illustrated by the following re-
actions (Fox, 1968):
Less pure forms of lime are also sometimes used to stabilize soils. These alternate forms include
monohydrated dolomitic lime [Ca(OH)2 · MgO], dolomitic quicklime (CaO · MgO), and by-product
limes (Little et al., 1987). Ground limestone (CaCO3), also known as lime dust or agricultural lime,
is ineffective in chemically stabilizing soils but is sometimes used as a filler to increase the fines
content of a soil, which modifies the gradation of the soil for better compaction and sometimes en-
hances stabilization by other chemicals.
Treatment with lime is generally effective in soils with plasticity indices in the range of 10 to 50
(Bell, 1988). Lime stabilization is typically ineffective in soils with little or no clay content because
the primary improvements in engineering behavior are produced by reactions between the lime and
the clay minerals. All clay minerals react with lime, with the strength of the reaction generally in-
creasing in proportion to the amount of available silica. Thus, the three-layer clay minerals (e.g.,
montmorillonite, illite, chlorite) are more reactive than the two-layer clay minerals (e.g., kaolinite).
The availability of the silica in the clay minerals is also important. Hence, illite and chlorite are
much less reactive than montmorillonite because their silicas are bound to other silicas by ions that
are not readily exchangeable.
Four basic types of reactions occur in cohesive soils treated with lime: (a) carbonation, (b) cation
exchange, (c) flocculation-agglomeration, and (d) pozzolanic cementation. Carbonation occurs if
carbon dioxide from the air or stagnant water gains entry into the lime-soil matrix and converts the
lime back to calcium carbonate. Calcium carbonate is a weak cement because it is soluble in acidic
water. Carbonation is undesirable because it reduces that amount of lime available to produce the
primary cementitious reactions, which are pozzolanic. Carbonation can be prevented by using ap-
propriate construction techniques.
Lime mixed with water results in free calcium cations that may replace other cations within the
exchange complex of the soil. In some instances the exchange complex may be saturated with Ca2+
before the addition of lime, yet cation exchange may still occur, since the capacity for cation ex-
change increases as the pH increases (TRB, 1987). Cation exchange is at least partially responsible
for the flocculation and agglomeration of clay particles that occur in lime-treated soils (Herzog and
Mitchell, 1963). The rapid formation of calcium aluminate hydrate cementing materials probably
significantly assists in the flocculation-agglomeration process (Diamond & Kinter 1965). The net
result of flocculation and agglomeration is a change in texture of the soil as the clay particles clump
together into larger clods.
The pozzolanic reactions that occur in lime-treated soils, although not completely understood,
are similar to those that occur in cement-treated soil (see Sec. 6A.7.1.2). We know that the lime and
water react with silica and alumina in the soil to form various cementitious compounds (TRB,
1987). Typical sources of alumina and silica in soils include clay minerals, quartz, feldspars, micas,
and similar silicate or alumino-silicate materials (either crystalline or amorphous). The addition of
lime also raises the pH of the soil, which is beneficial because it increases the solubility of the silica
and alumina present in the soil. If a significant amount of lime is added to the soil, the pH may
reach 12.4, which is the pH of saturated lime water. The following is an oversimplification of the re-
actions that occur in a lime-treated soil (TRB, 1987):
where C = CaO
S = SiO2
A = Al2O3
H = H2O
These reactions occur only if water is present and able to bring Ca2+ and (OH)– to the surfaces of the
clay particles (that is, while the pH is still high) (Bell, 1988). Hence, the reactions will not occur in
dry soils and will cease in a previously wet soil if it dries out. The primary characteristics of a soil
that determine the effectiveness of lime treatment include the following (TRB, 1987):
1. Type and amount of clay minerals
2. Silica-alumina ratio
3. Silica-sesquioxide ratio
4. pH
5. Organic carbon content
6. Natural drainage
7. Degree of weathering
8. Presence of carbonates, sulfates, or both
9. Extractable iron
Caution is needed when one is considering lime stabilization of soils that contain sulfates and car-
bonates. Sherwood (1962) provided experimental results showing that lime-stabilized soils can be
deleteriously affected by sulfates in a similar manner to cement-stabilized soils. A first set of ex-
periments was conducted in which specimens of London clay were stabilized with 10% lime and
cured at constant water content for 7 days. The specimens were then immersed in solutions of ei-
ther sodium sulfate or magnesium sulfate at concentrations ranging from 0 to 1.5%. In all cases,
the specimens immersed in the sulfate solutions cracked and swelled to the extent that they were
too weak to be tested in unconfined compression. A second series of experiments was then per-
formed in which varying amounts of calcium, sodium, and magnesium sulfates were mixed with
the soil before adding 10% lime. Two sets of specimens were made for each sulfate concentration
and were cured at constant moisture content. After 7 days of curing, one set of specimens was im-
mersed in water while the other set was allowed to continue curing at constant moisture content.
At the end of a second 7-day period, both sets of specimens were tested in unconfined compres-
sion. The following trends can be observed from the results of these tests, which are given in Fig.
6A.205.
1. For the specimens cured at constant moisture condition for 14 days, the calcium sulfate had a
substantial beneficial effect, and the magnesium sulfate and sodium sulfate had no significant
influence.
2. All the immersed specimens containing sulfates swelled and cracked, resulting in a loss in
strength, with a general trend of decreased strength with increased sulfate content. At the higher
sulfate concentrations (2%), the losses in strength were considerable, ranging from about 65 to
85%.
Poststrength testing analyses of the 2% calcium sulfate specimens indicated that the calcium sulfate
had reacted with the clay and that ettringite {Ca6 · [Al(OH)6]2 · (SO4)3 · 26H2O} had been formed
as a result of the reaction. Ettringite is a very expansive material that is one of the materials respon-
sible for the deterioration of concrete by sulfate attack.
Mitchell (1986) presented a case history in which the presence of sodium sulfate in the soil con-
tributed to the failure of lime-stabilized subbases in Las Vegas, Nevada. The results of postmortem
investigations that showed the effect of the sulfates can be summarized as follows:
1. The untreated soil contained up to 1.5% soluble sodium sulfate.
2. The lime-treated soil in the failed zones had swelled more than untreated soils also exposed to
water.
3. Calcium silicate hydrates (CSH), the cementitious material produced during successful lime sta-
bilization, were not found in specimens from the failed zones. This lack of cementation was at-
tributed to the low pH of the treated soils (8 to 10.5), well below the minimum pH of 12.4 neces-
sary for the pozzolanic reactions to occur.
4. Significant amounts of ettringite and thaumasite {Ca6 · [Si(OH)6]2 · (SO4)2 · (CO3)2 · 24H2O}
were found in the failed zones. Thaumasite also is very expansive and is known to contribute to
the deterioration of concrete by sulfate attack.
5. Negligible amounts of ettringite and thaumasite were found in treated samples from locations
where failure had not occurred.
Owing to problems such as these, Mitchell (1986) recommended that lime stabilization not be used
for soils containing more than 5000 ppm (0.5%) of soluble sulfates. Petry and Little (1992) indicat-
ed that the minimum level of sulfates that may represent potential problematic situations depends on
the method used to extract the sulfates from the soil and may be as low as 500 ppm (0.05%) for 1:1
soil-to-water ratios to 2000 ppm (0.2%) for 1:10 soil-to-water ratios. Additional case histories in
which sulfates in lime-treated soils resulted in swelling and structural damage to pavements related
to the formation of ettringite and thaumasite can be found in Hunter (1988), Grubbs (1990), and
Penn (1992). Hunter (1988) also provided a geochemical model for the formation of ettringite and
thaumasite.
Note that lime stabilization in expansive soils with high sulfate contents is possible. This is con-
firmed by the fact that lime has been used successfully to stabilize sulfate-bearing soils in Texas for
over 30 years (Petry and Little, 1992). Unfortunately, the construction and application techniques
responsible for successful stabilization have yet to be identified. The following methods have been
studied or are currently being evaluated as potential techniques to overcome the detrimental aspects
of sulfates in lime-treated soils:
앫 Pretreatment of the soils with compounds of barium (Little and Deuel, 1989; Ferris et al., 1991).
앫 Double applications of lime
앫 Use of compounds to sustain high pH values and thus promote pozzolanic reactions
앫 Addition of materials to enhance pozzolanic reactions
The amount of lime needed for treatment depends on the characteristics of the soil being treated
and the intended use and desired engineering characteristics of the treated soil. As with cement sta-
bilization, the treatment of soils with lime can be divided into two general classes (Ingles and Met-
calf, 1973): (a) modification, which reduces plasticity, improves workability, increases resistance to
deflocculation and erosion, and produces a rapid increase in strength as a construction expedient
and (b) stabilization, which provides permanent increases in strength and stiffness to increase bear-
ing capacity, reduce settlement, and so on (Table 6A.20).
Several lime-soil mixture design methods have been developed. TRB (1987) summarizes eight
procedures. These procedures are of two general types—those relating to soil modification and
those pertaining to soil stabilization. The Illinois procedure will be summarized below to illustrate
the basic concepts for both modification and stabilization (from TRB, 1987).
Modification. The mixture design procedure for modification is based on the effect that the
lime has on the plasticity index (PI) of the soil. CBR testing can also be performed but is option-
al.
TABLE 6A.20 Typical range of hydrated lime content for modification and stabilization of
various types of soils (from Ingles and Metcalf, 1973)
Typical range of hydrated lime content,
% by dry weight of soil
Type of soil Modification Stabilization
Fine crushed rock* 2 to 4 Not recommended
Well-graded clayey gravels 1 to 3 Approximately 3
Sands† Not recommended Not recommended
Sandy clay Not recommended Approximately 5
Silty clay 1 to 3 2 to 4
Heavy clay 1 to 3 3 to 8
Very heavy clay 1 to 3 3 to 8
Organic soils Not recommended Not recommended
1. The liquid limit (LL), plastic limit (PL), and PI of the soil treated with various percentages of
lime are determined. The soil-lime-water mixtures are loose-cured (conditioned) for 1 h before
the LL and PL tests are conducted.
2. A plot is prepared of PI versus lime content. The design lime content may be based on one of
the following criteria: (a) The lime content above which no additional appreciable reduction in
PT occurs; or (b) the minimum lime content that produces an acceptable reduction in the PI.
3. If desired, CBR tests may also be performed to assess the stability or swelling potential of the
soil, or both. Depending upon the objectives of the lime treatment, curing and soaking the CBR
specimens before testing is optional. If the results of the CBR tests indicate that a higher lime
content is required for successful modification, the design lime content is changed according-
ly.
4. The design lime content for field construction is increased by 0.5 to 1% to offset the effects of
variability in soil properties and construction procedures.
Stabilization. The mixture design procedure for stabilization is based on the results of uncon-
fined compressive strength tests:
1. Standard Proctor tests (AASHTO T-99, ASTM D698) are conducted on the natural soil and soil-
lime mixtures at various lime contents to determine the optimum water content and maximum
dry density for the natural soil and each of the soil-lime mixtures.
2. Specimens 2 in (51 mm) in diameter and 4 in (102 mm) in height of the natural soil and soil-lime
mixtures are prepared at the corresponding optimum water content and corresponding maximum
dry density. The soil-lime mixtures are cured at 120°F (48.9°C) for 48 h before testing.
3. The unconfined compressive strength of the soil-lime mixture containing 3% lime must be at
least 50 psi (345 kPa) greater than that of the natural soil. If not, the soil is considered unsuitable
for lime stabilization. If the criterion for 3% lime is met, the design lime content is the value
above which additional lime does not produce a significant increase in strength. Minimum
strength requirements are 100 psi (690 kPa) for use as a subbase and 150 psi (1030 kPa) for use
as a base course.
4. The design lime content for field construction is increased by 0.5 to 1% to offset the effects of
variability in soil properties and construction procedures.
TABLE 6A.22 Typical physical properties for fly ash (from NCHRP, 1976)
Property Description or typical range in values
Color Usually light gray, but can vary from light tan through black
Shape Spherical, solid, or hollow
Glass content (amorphous material) 71 to 88%
Size 1 to 80 m (3.9 × 10–5 to 3.1 × 10–3 in)
Specific surface 0.2 to 0.8 m2/g (8800 to 35,000 in2/oz)
FIGURE 6A.206 Coal fields of the United States and southern Canada (from Skinner and Porter, 1987).
take place in cement and lime-treated soils (see Secs. 6A.7.1.2 and 6A.7.l.3): Alumina and silica
in the fly ash react with lime (either naturally occurring in the fly ash or added quicklime or hy-
drated lime), in the presence of water, to produce calcium silicate hydrates and calcium alumi-
nosilicate hydrates. An illustrative list of some reactions that may occur is given as follows (Min-
nick, 1967):
H2O
CaO —씮 Ca(OH)2
H2;CO2
CaO ——씮 CaCO3 + H2O
CO2
Ca(OH)2 —씮 CaCO3 + H2O
H2O
Ca(OH)2 + SiO2 —씮 xCaO · ySiO2 · zH2O
H2O
Ca(OH)2 + Al2O3 —씮 xCaO · yAl2O3 · zH2O
H2O
Ca(OH)2 + SiO2 + Al2O3 —씮 xCaO · ySiO2 · zAl2O3 · wH2O
H2O
Ca(OH)2 + (SO3)2– + Al2O3 —씮 xCaO · yAl2O3 · zCaSO4 · wH2O
FIGURE 6A.207 Mixture design flow chart for lime-fly-ash-aggregate (LFA) mixtures (from Little
et al., 1987).
are typically either anionic or cationic, depending on the predominance of the type of charges on the
discontinuous phase, and are incorporated into the soil using either hot or cold mixing methods. A
number of nonbituminous emulsions have been developed to stabilize soils, many of which are pro-
prietary. The primary use for emulsions in treating soils has been in pavement applications (stabi-
lization of soils for use in subgrade, subbase, and base courses). Detailed discussions of bituminous
stabilization of soils are given in Ingles and Metcalf (1973) and Little and coworkers (1987), among
others.
Details on the use of sodium silicates and acrylamides in grouting applications are given in Sec-
tion 6B. The difference between the usage of these materials for grouting and chemical stabilization
is the nature of the chemical reactions. In solution grouting, the basic chemical is combined with a
hardener that, upon setting, produces a solid material that fills the pore spaces of the soil. Thus, the
chemical reaction in grouting is external to the soil particles; that is, the reaction is between the pri-
mary component and the hardener. In contrast, when used in chemical stabilization, sodium silicates
and polyacrylamides react chemically with the soil particles to produce the characteristics of stabi-
lization (reduced swelling potential, increased strength and stiffness, and so on). Sodium silicates
and polyacrylamides are injected as solutions into the soil.
The cementitious reactions that occur between sodium silicate and the clay fraction of a soil can
be summarized as follows (Sokolovich and Semkin, 1984). Adsorbed calcium cations are ex-
changed with sodium cations from the introduced reagent:
as well as
Interaction of hydrated silica with calcium hydroxide and sodium aluminate is as follows:
Because the permanence of sodium silicate grouts has been questioned, caution should be exercised
when considering the use of sodium silicate for soil stabilization.
These changes are visually illustrated in Fig. 6A.208 in which a highly plastic clay is shown in its
natural state and after modification with hydrated lime.
Quantitative changes in the liquid limit (LL), plastic limit (PL), plasticity index (PI), and shrink-
age limit (SL) are shown in Figs. 6A.209 and 6A.210 for lime and cement-treated soils, respective-
ly, as a function of stabilizer content. In general, chemical modification of a cohesive soil reduces
the liquid limit and increases the plastic limit, with both changes producing a reduction in the plas-
ticity of the soil as indicated by a decrease in plasticity index. The reduction in plasticity can be ex-
tensive; for example, the PI of Porterville Clay (Fig. 6A.209) was reduced from 47 to 3 with the ad-
dition of 8% lime. The reduction in plasticity increases with increasing stabilizer content up to a
certain content, above which little or no additional effect occurs. Many, but not all, soils can be
made nonplastic through chemical stabilization (at contents typically used in practice), and general-
ly the amount of a particular stabilizer required to effect a nonplastic state increases with increasing
PI of the natural soil. The changes in plasticity are also time-dependent, as depicted in Fig. 6A.211.
In most cases, a considerable reduction in PI occurs within the first 24 h, and most of the reduction
occurs within the first week. However, the process may continue for years.
6A.7.2.2 Swelling
Areas of the United States that have a general and local abundance of high-clay, expansive soils are
shown in Fig. 6A.212. The darker areas indicate those regions suffering most seriously from prob-
lems related to expansive soils. These data indicate that eight states have extensive, highly active
soils and nine others have sufficient distribution and content to be considered serious. An additional
10 to 12 states have problems that are generally viewed as relatively limited. As a rule, the 17 “prob-
lem” states have soil containing montmorillonite, which is, of course, the most expansive clay min-
eral. The 10 to 12 states with so-called limited problems (represented by the lighter shading) gener-
FIGURE 6A.208 Modification of highly plastic clay with lime in Vietnam in 1967, illustrating the
reduction in plasticity and agglomeration of particles into clods (courtesy of Dr. Nathaniel S. Fox,
Geopier Foundation Company, Scottsdale, Arizona).
FIGURE 6A.209 Effect of lime on the plasticity characteristics of montmorillonitic clays (from TRB,
1987; after Holtz, 1969).
ally have soils which contain clays of lesser volatility such as illite and/or attapulgite, or montmoril-
lonite in lesser abundance.
Chemical stabilization is the most effective and permanent method available for controlling the
swelling potential of expansive soils. In new construction where controlled, intimate mixing with
the expansive soil is feasible, hydrated lime [Ca(OH)2] is the most commonly used stabilizer for
controlling swelling. Data illustrating the effectiveness of lime in reducing the swelling potential of
a number of soils are given in Table 6A.23. Other stabilizers such as cement, fly ash, lime–fly ash,
Soil A
Soil B
Water Content (%)
and organic chemicals can also be used but are generally more expensive than lime. In remedial ap-
plications, such as stabilizing the soil beneath an existing structure, lime has inherent shortcomings.
Lime is difficult to introduce into the soil matrix with any degree of uniformity, penetration, or sat-
uration largely because (a) lime is sparsely soluble in water and (b) the expansive soil needing stabi-
lization is both impermeable and heterogeneous. In addition, the presence of sulfates or organics in
the soil may produce detrimental side effects when lime, cement, fly ash, or lime–fly ash are used
(see Sees. 6A.7.l.2, 6A.7.l.3, and 6A.7.l.4).
For the reasons cited in the previous paragraph, organic chemicals are the preferred stabilizer for
remedial applications. As early as 1965, certain surface-active organic chemicals were evaluated
and utilized with some degree of success. One chemical used in the late 1960s and early 1970s was
unquestionably successful in stabilizing the swell potential of montmorillonitic clay. The chemical
was relatively inexpensive and easily introduced into the soil. However, the product maintained a
“nearly permanent” offensive aroma which chemists were never able to mask. Generally, this prod-
uct was a halide salt of the pyridine-collidine-pyrillidene family. In the late 1970s, the quest began
to focus more on the potential use of polyamines, polyethanol glycolethers, polyacrylamides, and so
on, generally blended and containing surface-active agents to enhance soil penetration (Williams
FIGURE 6A.211 Influence of aging on the plasticity index of cement-treated soil mixes from Hot
Springs, Arkansas (from Redus, 1958).
Expansive Clay in
Relative Abundance
Expansive Clay in
Lesser Abundance
FIGURE 6A.212 Areas in the United States with expansive soils (from Godfrey, 1978).
TABLE 6A.23 Values of Swell for Selected Soils and Soil–Lime Mixtures (Data from
Thompson, 1969)
Swell, %
Soil-lime mixtures
Name of soil Natural soil No curing* 48-h curing at 120°F (48.9°C) Lime content, %
Accretion Gley 2 2.1 0.1 0.0 5
Accretion Gley 3 1.4 0.0 0.1 5
Bryce B 5.6 0.2 0.0 3
Champaign Co. till 0.2 0.5 0.1 3
Cisne B 0.1 0.1 0.1 5
Cowden B 1.4 — 0.0 3
Cowden B 2.9 0.1 0.1 5
Cowden C 0.8 0.0 0.0 3
Darwin B 8.8 1.9 0.1 5
East St. Louis clay 7.4 2.0 0.1 5
Fayette C 0.0 0.0 0.1 5
Illinoian B 1.8 0.0 0.0 3
Illinoian till 0.3 0.1 0.0 3
Illinoian till 0.3 0.9 0.1 3
Sable B 4.2 0.2 0.0 3
Fayette B 1.1 0.0 0.0 3
Miami B 0.8 0.0 0.0 3
Tama B 2.0 0.2 0.1 3
6A.7.2.3 Shrinkage
Successful chemical stabilization of expansive soils results in reduced shrinkage potential. This re-
duction in shrinkage potential is illustrated in Figs. 6A.209 and 6A.210 by the increase in the SL for
the stabilized soils compared to the natural soils and by the data for linear shrinkage of three ce-
ment-stabilized cohesive soils provided in Fig. 6A.214. Natural granular (cohesionless) soils do not
shrink because of a lack of clay content, but cement-stabilized granular soils will shrink because the
cement shrinks owing to increased cohesion associated with the cementing action.
Shrinkage of properly stabilized soils is usually of little or no significance in most foundation
applications. The magnitude of the shrinkage is generally so small that little or no settlement will
occur in foundations bearing on chemically stabilized soils. For example, data from Nakayama and
Handy (1965) showed that the total shrinkage was less than 1% for four soils (two sands, a silt, and
a clay) treated with various levels of cement and tested under a variety of curing and drying condi-
tions. The cement-stabilized sands shrank very little (<0.1%). Shrinkage may produce minor crack-
ing of the stabilized soil, which may result in some small but probably insignificant reduction in
strength. Perhaps the most important potential problem related to shrinkage-induced cracking is that
it may subject the stabilized soil to greater attack from sulfates that are leached from adjacent sul-
fate-bearing soils by providing easier access into the interior of the stabilized mass.
6A.7.2.4 Collapse
The preconstruction collapse potential of both naturally deposited and compacted soils can be sub-
stantially reduced or eliminated by chemical stabilization. Naturally deposited collapsible soils can
be chemically treated either by adding the chemical in an aqueous solution to the soil via either in-
jection or ponding or by excavating the soil, mixing lime or cement with the soil at an appropriate
water content, and recompacting the soil in place (Clemence and Finbarr, 1981). The collapse po-
tential of compacted fills can be controlled by mixing the stabilizer with the borrow soil prior to
compaction (Lawton et al., 1993). To the authors’ knowledge, there are no methods of chemical sta-
bilization currently available for remedial applications in collapsible soils.
20
15
Free Swell Potential
3%
Soil Sta
(Eagleford) 2%
PL PL
0
12 15 18 21 24 27 30
Moisture Content
FIGURE 6A.213 Effectiveness of Soil Sta in reducing the free swell potential of montmorillonitic clays
(from Brown, 1992).
The stabilization of naturally deposited collapsible soils using sodium silicate has been demon-
strated by laboratory and field tests conducted in the former Soviet Union and in the United States.
Sokolovich and Semkin (1984) reported the results of laboratory collapse tests conducted on speci-
mens of loess that had been prewetted in the field by injecting either water or a 2% solution of sodi-
um silicate in water. The prewetted soil was allowed to dry for several months before samples were
taken from the field at depths of 4 m and 6 m (13 ft and 20 ft). Upon wetting in the laboratory (ap-
plied stress not given), the specimens prewetted with water collapsed an average of 4.1%, whereas
those prewetted with the sodium silicate solution collapsed an average of 0.26%. Rollins and Rogers
(1994) conducted a series of full-scale field load tests to evaluate the effectiveness of different treat-
ment methods in reducing the collapse potential of a deposit of clayey sandy silt located in an allu-
vial fan. One of the test sections was prewetted with a 2% sodium silicate solution that was ponded
on the ground surface and allowed to percolate into the ground. After periods of 1.5 months for cur-
ing and drying and two weeks for sampling, a 1.5 m (4.9 ft) square reinforced concrete footing was
built and loaded to an average bearing stress of 85 kPa (1.8 ksf). The site was then wetted with wa-
ter. The resulting collapse settlement was less than 27 mm (1.1 in), compared to an average settle-
ment of 280 mm (11 in) for the untreated soil. Furthermore, the treatment with sodium silicate re-
duced the creep settlement after 6 months from 12 mm (0.47 in) to 9 mm (0.35 in).
Laboratory results provided by Lawton and coworkers (1993) have demonstrated the effective-
ness of lime and cement in substantially reducing the collapse potential of compacted cohesive
soils. One-dimensional collapse tests were conducted on comparable untreated and treated speci-
mens of compacted clayey sand wherein the dry density and water content of the soil exclusive of
the stabilizer were the same. By comparing the results of the collapse tests on these comparable un-
treated and treated specimens, which are provided in Table 6A.24, the fundamental influence of the
stabilizer on the collapse potential can be determined. In all instances where there was sufficient
free water in the soil for complete hydration of the stabilizer (a compaction water content of at least
8.8% in these tests), the reduction in collapse was significant, and the magnitude of collapse was
TABLE 6A.24 Results from Single Oedometer Collapse Tests on Comparable Untreated and
Chemically Stabilized Specimens Consisting of 70% Silica Sand and 30% Kaolin (from Lawton et
al., 1993)*
d*‡ v
________________________ _______________________
*d = dry density of soil (exclusive of stabilizer); w = compaction water content of soil (exclusive of stabi-
lizer); Sr = degree of saturation of soil (exclusive of stabilizer); v = applied (total) vertical stress; vw = wet-
ting-induced strain.
†
Cement = Portland cement; lime hydrated lime [Ca(OH)2].
‡
Values given are nominal. Actual values for all specimens, except as noted below, were close to their nomi-
nal values.
§
Actual d = 1.60 Mg/m3 = 100 pcf; actual w = 6.4%; actual Sr = 25%
small (0.08%). The most dramatic example of reduction in collapse was from 17.04 to 0.02% by
the addition of 5% cement (by weight) at a dry density of 1.50 Mg/m3 (93.6 pcf), a water content of
8.8%, and an applied stress of 400 kPa (8.4 ksf). For a compaction water content 7.5%, the hydra-
tion of the stabilizer was incomplete, and, although collapse was generally reduced, the magnitude
of collapse was still quite high (4.04%) and unacceptable from a design standpoint.
The addition of chemical stabilizers also substantially reduced the time to the end of collapse (tc)
as illustrated in Fig. 6A.215. For d = 1.60 Mg/m3 (100 pcf), w = 7.5%, and v = 400 kPa (8.4 ksf),
tc for the 5% lime specimen was 4 min compared to 60 min for the untreated specimen. Similarly,
for d = 1.67 Mg/m3 (104 pcf), w = 7.0%, and v = 800 kPa (16.7 ksf), the addition of 2% cement
reduced tc from 240 min to 60 min. Similar reductions in tc occurred in the other treated specimens.
The chemically treated soils also exhibited significantly less postcollapse creep strain than the
comparable untreated soils. For example, for the same specimens discussed in the preceding para-
graph, the modified secondary compression index [C = –v/(log t)] decreased from 0.094 to
0.025% for the lime-treated specimen and decreased from 0.36 to 0.014% for the cement-treated
specimen. This trend was consistent in all treated specimens.
FIGURE 6A.215 Effect of lime and cement on the time rate of col-
lapse of compacted specimens consisting of 70% silica sand and 30%
kaolin (from Lawton et al., 1993).
by Soil Sta, an organic stabilizer designed to control swelling potential, are typically a maximum of
about 100% (that is, it doubles the shear strength of the natural soil). In contrast, cementitious or
pozzolanic stabilizers may produce 50-fold or greater increases in stiffness and strength. To illus-
trate the substantial changes in stiffness and strength that may occur from chemical stabilization, the
results of triaxial compression tests on untreated and cement-treated specimens of a micaceous silty
sand are presented in Fig. 6A.216. At a confining pressure (3) of 30 psi (207 kPa), the maximum
deviator stress increased from 78.7 psi (543 kPa) for the untreated soil to 971 psi (6.70 MPa) for the
same soil treated with 10% cement (by dry weight), an increase of more than 12-fold. The stiffness
Deviator Stress, 1-3 (MPa)
Deviator Stress, 1-3 (psi)
of the cemented-treated specimen, as measured by the secant modulus at 50% of the maximum de-
viator stress (E50), was about 37 times that of the natural soil: 73.9 ksi (510 MPa) for the cement-
stabilized soil compared to 2.0 ksi (13.8 MPa) for the untreated soil. Note also that the stress-strain
behavior changed from ductile for the untreated soil to brittle for the cement-treated soil. The ce-
ment stabilization also produced substantial increases in the strength parameters. For 3 ranging
from 5 to 30 psi (34 to 207 kPa), the friction angle () increased from 33° to 64°, and the cohesion
intercept increased from 1.4 psi (9.7 kPa) to 60 psi (410 kPa).
In general, an increase in stabilizer content will produce an additional increase in stiffness and
strength so long as the additional stabilizer produces further cementitious or pozzolanic reactions in
the soil. Thus, cement-stabilized soils will continue to increase in strength and stiffness with in-
creased cement content so long as there is sufficient water for hydration of the cement (up to the
point where the cement constitutes a vast majority of the material and the strength of the mixtures is
essentially equal to the strength of the cement). In contrast, the maximum strength and stiffness of
lime-treated soils is achieved at a specific lime content that depends primarily on the amount of clay
available in the soil for pozzolanic reactions. The addition of lime beyond this point produces no
further pozzolanic reactions and may result in a decrease in strength and stiffness. The minimum
lime content that produces the maximum benefit in terms of strength and stiffness is about 8% for
most clayey soils (Ingles and Metcalf, 1973). Typical characteristics of compressive strength versus
stabilizer content for both cement and lime are given in Fig. 6A.217.
Because the cementitious and pozzolanic reactions are time-dependent, the strength and stiffness
of stabilized soils generally increases with time for at least several years. Typical results showing the
effect of aging on the strength and stiffness of cement-stabilized soils are provided tn Figs. 6A.218
and 6A.219. Aging can have a significant effect on both strength and stiffness. For example, for Soil
2 treated with 14% cement in Figs. 6A.218 and 6A.219, the unconfined compressive strength in-
creased from 1400 psi (9650 kPa) after 7 days of curing to 2300 psi (15,900 kPa) after 90 days of
curing, while the compressive secant modulus at one-third of the ultimate load increased from 2000
ksi (13,800 MPa) to 2,800 ksi (19,300 MPa) during the same period of time. Similar effects of aging
on the stress-strain-strength characteristics of a lime-treated silty clay are shown in Fig. 6A.220.
That the increase in strength and stiffness may occur over long periods of aging is demonstrated in
Fig. 6A.221 for two cement-treated soils.
When chemical stabilizers are mixed with the soil, a delay between the time of mixing and the
time of compaction may result in a substantial decrease in strength and stiffness of the treated soil.
Thus, many specifications require that compaction be completed within a short time after mixing,
usually less than 1 or 2 h. A delay in compaction reduces the strength and stiffness in two ways:
FIGURE 6A.218 Influence of aging and cement content on unconfined compressive strength
(from HRB, 1961; after Felt and Abrams, 1957).
1. Cementitious products (clods) are formed that harden with time. These clods must be broken
down or remolded if the material is to be densified. For the same compactive effort, the density
will decrease with increasing delay in compaction, as shown in Fig. 6A.222 for a soil stabilized
with self-cementing fly ash.
2. As clods form and harden with increasing delay, the effective area of contact between clods in
the compacted soil decreases. The result is that a smaller volume of stabilized soil is cemented
together because cementation between clods occurs only along the interclod contact areas. In
contrast, a well-mixed, chemically treated soil that is compacted immediately after compaction
will be relatively homogeneous with cementation occurring throughout the treated mass. Thus, a
delay in compaction means that a portion of the stabilizer is lost to the clodforming process and
is unavailable for cementation of the entire mass.
The loss in strength resulting from a delay in compaction can be significant. For example, a 2-
h delay in compaction of the fly-ash-treated material shown in Fig. 6A.222 reduced the maximum
strength for a given compactive effort from about 2300 kPa (330 psi) to about 700 kPa (100 psi)—
a decrease of 70%. This magnitude of reduction in strength is typical for class C (cementitious)
fly ashes, which “flash-set” when water is added. To counteract this characteristic, set retarders of-
ten must be added to the mixture to delay the cementitious reactions for about 2 h to permit haul-
ing, placing, and compaction of the treated material (ASCE, 1987). A delay in compaction may
also be a significant problem in cement-treated soils, as illustrated in Fig. 6A.223, but is general-
ly not a significant problem in soils treated with pozzolanic stabilizers (typically lime and
lime–fly ash).
Temperature affects the rate at which the cementitious or pozzolanic reactions take place and
thus the strength and stiffness of the soil. In general, higher temperatures produce faster gains in
strength and stiffness, as illustrated in Fig. 6A.224 for various soils treated with lime and cement,
and in Fig. 6A.225 for an LFA mixture. At temperatures below about 40°F (4°C), the cementitious
or pozzolanic reactions are severely retarded. Thus, during the winter, the cementitious reactions
will be minimal when temperatures drop below 40°F (4°C) but will resume when the weather
warms, as illustrated in Fig. 6A.226. Low temperatures, including long periods of freezing, seem to
have no permanent effect on the strength that will eventually be achieved.
Some typical guidelines for estimating the stress-strain-strength relationships of soils stabilized
with lime, cement, and fly ash have been developed. The typical shape of a stress-strain plot for
these types of chemically treated soils is as shown in Fig. 6A.227. In general, the stress-strain rela-
tionship is approximately linear up to about 50 to 70% of the peak strength, beyond which the rela-
tionship is nonlinear (strain-softening) up to failure.
FIGURE 6A.222 Moisture-density and moisture-strength relationships for a fly-ash-treated material (from Fer-
guson, 1993).
u, u
Deviator Stress, 1 – 3
B, B
m, m
E =
Strain,
Typical relationships between unconfined compressive strength (qu) and stabilizer content have
been established for cement-stabilized soils. Data illustrating these relationships are provided in Fig.
6A.228, from which the following approximate equations have been developed for estimating qu
based on cement content (C in percent by dry weight) for coarse-grained and fine-grained soils. For
coarse-grained soils, the equations are
Note that Eqs. (6A.133) and (6A.134)-as well as the rest of the equations given in this section—
should be used only to estimate values, not to obtain values for design or analysis.
Typical values of qu for lime-fly-ash-stabilized materials are given in Table 6A.25 according to
general soil type. An equation for estimating qu for cement-stabilized soils at a later age (d = num-
ber of days) based on a known value of qu at a certain age (d0) is given as follows (Little et al., 1987;
Mitchell, 1981):
冢 冣
d
(qu)d = (qu)d + F · log (6A.135)
0 d0
pressure of 15 psi (100 kPa) and unconfined compressive strength for lime-treated soils (Thompson,
1966):
Values of Ec for cement-stabilized soils are typically within the range of 1000 to 5000 ksi (7000 to
35,000 MPa) for coarse-grained soils and 100 to 1000 ksi (700 to 7000 MPa) for fine-grained soils.
Ec depends on the confining pressure and can be expressed in the following form based on an as-
sumed hyperbolic shape of the stress-strain relationship (Duncan et al., 1980):
where Etc = tangent compressive modulus at a given stress level (1 – 3)
= angle of internal friction
c = cohesion intercept
Pa= atmospheric pressure
n = modulus exponent (typically 0.1 to 0.5 for cement-stabilized soils)
K = modulus number (typically 1000 to 10,000 for cement-stabilized soils)
Ec for lime-fly-ash-stabilized soils generally varies from about 500 to 2500 ksi (3500 to 17,500
MPa) (Little et al., 1987).
Values of the Mohr-Coulomb strength parameters, angle of internal friction () and cohesion in-
tercept (c), vary considerably for chemically stabilized soils depending primarily upon the type of
soil, the amount of stabilizer, and the amount and type of curing. Typical values of for soils treat-
ed with cement, lime, and lime–fly ash are given in Table 6A.26. For cement-stabilized soil, c may
be as high as a few hundred psi (a few thousand kPa) (FHWA, 1979; Mitchell, 1981). The following
equation can be used to estimate c based on qu for lime-stabilized soils (Thompson, 1966):
For the lime–fly ash-stabilized gravels evaluated by Hollon and Marks (1962), c varied from 55 to
128 psi (380 to 880 kPa).
Although few data in the literature address values of Poisson’s ratio (v) for chemically stabilized
soils, some general guidelines can be given for soils stabilized with cement, lime, and fly ash. Val-
ues of static v for chemically stabilized soils are typically smaller than for natural soils. In general, v
is relatively constant within the linear stress-strain range for a given stabilized soil and confining
pressure, as shown in Fig. 6A.229 for a lime–fly ash-stabilized gravel. Values of v within this range
of stresses typically vary from about 0.08 to 0.15 for granular soils and 0.15 to 0.20 for cohesive
soils. Thus, these values are typical for the normal range of stresses that a stabilized soil would be
subjected to during its service life. At higher stresses levels, v increases with increasing stress up to
values at failure of about 0.20 to 0.30 for granular soils and 0.25 to 0.35 for cohesive soils. Values of
dynamic Poisson’s ratio appear to be somewhat higher. In a study of four soils stabilized with ce-
ment (Felt and Abrams, 1957), values of dynamic v were found to range from 0.22 to 0.27 for two
granular soils, 0.24 to 0.31 for a silty soil, and 0.30 to 0.36 for a clayey soil.
Poisson’s ratio
In soils treated with cement, dmax and wopt may either increase or decrease (HRB, 1961). In-
creases in dmax usually occur for sands and sandy soils and sometimes to a small degree for heavy
clays. Little or no change in dmax generally occurs for light to medium clays. Decreases in dmax
may occur in silts; wopt normally decreases for clays, increases for silts, and changes little for sands
and sandy soils. Typical values for changes in wopt and dmax compared to the values for the compa-
rably compacted untreated soil, are summarized in Table 6A.27 according to type of soil for the nor-
mal range of cement contents. The reasons for the wide variation in the changes in wopt and dmax
that occur in soils because of cement stabilization are not completely understood. The diversity of
changes in dmax may relate to the opposing trends caused by the high specific gravity of Portland
cement (Gs ⬵ 3.15) compared to that for the soil particles (typical average Gs ⬵ 2.65 to 2.75),
TABLE 6A.27 Maximum dry densities and optimum water contents for
cement-treated soils compared to the corresponding values for untreated soils
(from HRB, 1961)
Change in dmax
Type of soil pcf kN/m3 Change in wopt, %
Sandy loams 0 to +3 0 to +0.5 –1 to +1
Sands 0 to +6 0 to +0.9 0 to –1
Silts and loams 0 to –6 0 to –0.9 0 to +3
Silts –3 to +1 –0.5 to +0.2 0 to –3
Medium clays 0 to + 1 0 to +0.2 0 to –2
Heavy clays –1 to +2 –0.2 to +0.3 0 to –4
which tends to increase the density, and the resistance to compaction produced by the cementitious
reactions, which tends to decrease the density.
As the length of the delay between mixing and compaction increases, the characteristics of the
treated soil, including the moisture-density relationships, continuously changes as the cementitious
or pozzolanic reactions occur with time. The effect of a 2-h delay on the moisture-density relation-
ships of a pulverized chip seal pavement stabilized with a cementitious fly ash is illustrated in Fig.
6A.222. In general, dmax decreases and wopt increases with increasing length of the delay. The effect
of delay in compaction is usually much less important in pozzolanic stabilizers (lime and lime–fly
ash) than in self-cementing stabilizers (cement and class C fly ash), as illustrated in Fig. 6A.231.
Because the length of the delay may significantly affect the engineering characteristics of the stabi-
lized soil (for example, see the reduction in strength shown in Fig. 6A.222), it is essential that when
preparing laboratory specimens for testing, the delay between mixing and compaction match the de-
lay expected during the actual field construction. Sometimes retarders are used with cement or class
C fly ash to inhibit the cementitious reactions during the anticipated delay between mixing and
compaction.
6A.7.2.7 Permeability
The changes in permeability that occur because of chemical stabilization depend on the type of soil,
the amount of stabilizer, the process used to add the stabilizer (injection versus mixing), and the
density achieved during compaction (admixture-stabilized soil). Unfortunately, the data available in
the literature regarding the permeability of chemically stabilized soils is rather limited, with most of
the information pertaining to soils treated with cement and lime. Data reflecting changes in perme-
ability produced by the chemical stabilization of particular soils can be found in HRB (1961),
Townsend and Klym (1966), Ingles and Metcalf (1973), Poran and Ahtchi-Ali (1989), Bowders and
colleagues (1990), and Taki and Yang (1991), among others.
In general, chemical stabilization increases the permeability of soils with very low natural per-
meabilities and reduces the permeability of soils with moderate to high natural permeabilities. Ex-
amples illustrating these two general trends are given as follows: (a) Soil Sta, an organic chemical
stabilizer that is injected into expansive soils to control swelling potential (see Sec. 6A.7.2.2), in-
creases the permeability of montmorillonitic soils by as much as 40-fold; and as shown in Fig.
6A.232, the treatment of two fines sands with cement reduced their permeabilities by more than two
orders of magnitude. Ingles and Metcalf (1973) have indicated the following general trends for ce-
ment stabilization regarding how the permeability changes for different types of soils:
Deviations from these general trends may occur, particularly for the borderline soil types (sandy
clay, silty-sandy clay, silt, and silty clay), but deviations for the extreme soil types (clean coarse-
grained soils and highly plastic clays) are unlikely. These trends are also applicable to other chemi-
cal admixtures (lime, lime–fly ash, and fly ash). The effect of the stabilizer on permeability usually
increases with increasing stabilizer content, as illustrated in Fig. 6A.232, up to a limiting value of
stabilizer content above which little or no additional change occurs.
FIGURE 6A.232 Permeability versus cement content for two cement-treated sands
(from HRB, 1961; after Leadabrand, 1956).
6A.7.3.1 Injection
Chemical stabilizers contained within solutions or suspensions (slurries) can be injected into the
soil through the openings (void spaces and cracks). Many techniques have been used to inject chem-
ical stabilizers into soils, some of which are similar or the same as those used for grouting (see Sec.
6B). In the following discussions, a technique is described to inject Soil Sta, a proprietary organic
chemical stabilizer (refer to Sec. 6A.7.2.2). Bear in mind that Soil Sta is used almost exclusively in
remedial applications to stabilize expansive soils beneath existing foundations, and the following
discussions are necessarily aimed toward that application.
In special cases in the United States and for most applications within the United Kingdom,
chemical injection is performed through a specially designed stem. In the system utilized, Soil Sta is
injected under pressure to some depth—usually 4 to 6 ft (1.2 to 1.8 m). Penetration of the stem is ac-
complished by pumping through the core and literally washing the tool down. Once positioned, the
hand valves are switched to close the core and divert flow into the annular space and out the injec-
tion ports (Fig. 6A.236).
In some instances, a particular soil might tend to resist penetration by Soil Sta. Both the rate of
penetration and the volume of chemical placed can be enhanced by utilizing hydraulic pulsation
(high pressure of short duration) during the injection phase. Alternatively, the stem can be equipped
with a packer assembly to isolate selective zones (Fig. 6A.237). This equipment permits higher in-
jection pressures and also allows some zone selectivity.
From a practical viewpoint, minimal concern should be given to the exact volume of chemical
injected into a specific hole. The primary intent is to distribute the stabilizer volume reasonably uni-
formly over the area to be treated. Time (days, weeks, or months—depending on the specific site
conditions) will produce a nearly equal distribution.
A similar analysis would be true for depth interval injection. Within a short depth (that is, 6 ft ⬵
2 m or less), chemical penetration can be fairly uniform given time, although placement of the
stinger might vary a foot (0.3 m) or so one way or the other. This condition could change if two fac-
tors coexisted: (a) The depth of penetration is increased substantially, that is, 15 to 20 ft (4.6 to 6 m),
and (b) packers or other positive seal methods are used to isolate each zone to be injected. Even in
the latter example, true penetration of the zone may not occur if the placement pressure or specific
soil characteristics favor communication between zones. No matter what precautions might be tak-
en, the normal heterogeneous and fractured nature of the soil would tend to preclude exact place-
ment of a specified volume.
At a pressure differential of about 3.5 psi (24 kPa), the system in Fig. 6A.236 would theoretical-
ly place about 12 gal/min (45 L/min) neglecting line friction. Hence, 10 s would theoretically place
2 gal (7.6 L) of chemical through the stinger perforations. [This volume equates to ⅛ gal/ft2 (5
L/m2) on a 4-ft (1.2-m) spacing pattern.] By timing the period of injection and maintaining a rea-
sonably constant supply pressure, an acceptably uniform treatment spread would result. Careless-
ness in either timing or pressure would not be disastrous so long as it was not excessive. [In field
practice, a pressure differential of about 60 psi (414 kPa) delivered 2 gal (7.6 L) of chemical in 30 s
through the stinger and approximately 60 ft (18.3 m) of ½-in (12.7-mm) ID hose.] The following
equations are used to calculate velocities and pressure differentials:
Annular velocity is
Q
Va = (6A.139)
A
8 Typical
Note: 1/2 Supply
Use Schedule 40
Steel Tube
1/2 Valve
1/2 Tubing
1/2 Valve
1’-0 Typical
1/2 Steel Pipe
for Handles
2
45°
Welded Connection
Weld 1/2 Stl.
All Around
Welded Pipe Brace @
Joint Handle & Stem
@ 45°
1’-0 6
1/8 Tubing
6
1/2 Tubing
6
Point/Annulus Welded
Port velocity
Q 4Q
Vp = = (6A.141)
ApCD DpnCD
2
which for Dp = ³⁄₁₆ in (4.8 mm), the number of ports, n, = 6, and the discharge coefficient CD = 0.8
(Brown and Gilbert, 1957), reduces to
1/2 pipe
Metal Band
Injection Ports
24
f (V p2 – V a2) f (V p2 – V a2)
P = = (6A.143)
2g 2
where f = unit weight (weight density) of the fluid (= 62.43 pcf = 9.807 kN/m3 for water)
f = mass density of the fluid (= 1.0 Mg/m3 = 1000 kg/m3 for water)
g = acceleration owing to gravity = 32.17 ft/s2 = 9.807 m/s2
For Vp and Va in ft/s [from Eqs. (6A.140a) and (6A.142a), Eq. (6A.143) can be represented as
Gf (V p2 – V a2)
P (psi) = (6A.144a)
148
For Vp and Va in m/s [from Eqs. (6A.140b) and (6A.142b), Eq. (6A.143) can be represented as
Gf (V p2 – V a2)
P (kPa) = (6A.144b)
2
F = PA (6A.145)
where F = force
P = pressure
A = area
Equation (6A.145) illustrates the factors that create a lifting force on a foundation. Generally,
pressure injection of chemical soil stabilizers does not involve lifting, as mudjacking or pressure
grouting would. In fact, as a rule, chemical injection pressures are limited to prevent lifting. The
safe operating pressure could then be estimated from the rearrangement of Eq. (6A.145) as follows:
F
P= (6A.146)
A
6A.7.3.2 Mixing
The primary objective of all mixing techniques is to obtain a thorough mixture of soil and stabilizer
at an appropriate moisture content. There are three main types of mixing methods, broadly catego-
rized as off-site, on-site, and deep in situ mixing. A general overview of these mixing methods will
be given in the following subsections.
Off-Site Mixing. In off-site mixing techniques, excavated or borrow material is brought to the
mixing site, stabilizers and water (if required) are thoroughly mixed with the soil, and the mixture is
then hauled to the site for spreading and compaction. Depending upon preference or performance,
the soil can be brought to the compaction moisture content either during the off-site mixing process
or on-site with the soil remixed to distribute thoroughly the additional water. If the haul distances
are very long or if there is a long delay between the off-site mixing and on-site compaction of the
material, the soil should be brought to the compaction water content on-site to avoid potentially sub-
stantial losses in strength and stiffness of the stabilized material (see Sec. 6A.7.2.5).
Off-site mixing can be performed either in pads or in a central plant. When prepared in a mixing
pad, the soil is spread on the ground surface and the stabilizer is added in either a dry or wet condi-
tion. If applied wet, the stabilizer is contained within either a thick suspension (slurry) or a solution
depending on the chemical nature of the stabilizer and the primary fluid (usually water). Mixing is
accomplished using a disc harrow, a grader, or a traveling mixing machine (see below for discussion
of different types of mixing equipment).
The most common type of off-site mixing is conducted in a central plant. A typical layout of a
plant for lime–fly ash mixtures is shown schematically in Fig. 6A.238, which is also typical of the
plants used for lime and cement stabilization except only one stabilizer is added instead of two. The
main components of a mixing plant are as follows (NCHRP, 1976):
1. Conveyor system
2. Aggregate hopper with belt feeder
3. Hoppers for stabilizers with feed control devices
4. Water storage tank with calibrated pump
5. Surge hopper for temporary storage of soil-stabilizer mixture
FIGURE 6A.238 Schematic diagram of typical plant layout for lime–fly ash-aggregate (LFA) mixtures
(from NCHRP, 1976).
As soon as possible after mixing, the soil-stabilizer mixture is hauled to the site in open-bed or
bottom dump trucks. If the haul distances are long, or if drying or scattering of the material en route
is a problem, the trucks should be covered with tarpaulins or other suitable covers.
Some soils, particularly highly plastic clays, cannot be adequately pulverized and mixed in cen-
tral mixing plants unless the soils are modified beforehand with a small amount of stabilizer to re-
duce plasticity and increase agglomeration. If feasible, however, central plant mixing accomplishes
the most thorough and uniform mixing and reduces safety problems associated with the chemicals
(for example, health problems for workers caused by the causticity of lime).
On-Site Mixing. On-site mixing can be accomplished in test pads, in a plant, or in portable me-
chanical mixers or through use of mixed-in-place techniques. Details on mixing in test pads or a
central plant are given in the previous section. Mixing in pads is usually conducted off-site rather
than on-site owing to a lack of sufficient on-site open space in most cases. On-site mixing plants are
similar in concept and equipment to off-site plants but are usually smaller and hence cannot produce
mixing at the same volumetric rate. The portable mechanical mixers used to mix soil and stabilizer
are the same as or similar to the portable mixers used for concrete.
Mixed-in-place methods can be used on excavated materials, borrow materials, or in situ sur-
ficial soils. When borrow or excavated materials are mixed in place, the soil is first spread in ei-
ther uniform layers or windrows. Wet or dry stabilizer is then added to the soil. Dry stabilizer can
be added either in bags (lime or cement) or in bulk from pneumatic tanker trucks or mechanical
spreaders. Bags are typically spotted by hand by dropping them at previously marked locations
from a slowly moving truck. The bags are then slit open and the contents dumped into piles or
transverse windrows across the area to be stabilized. The cement or lime is leveled by hand rak-
ing, or using a spike-tooth harrow, a nail drag, or a length of chain-link fence pulled by a tractor
or truck. When both lime and fly ash are used, they can be spread separately, or if dry they can be
preblended before being added to the soil. After lime (but not cement or lime–fly ash) is placed,
the surface is usually sprinkled with water to reduce dusting. Either hydrated lime or quicklime
can be added to the soil as a slurry. Lime and water are mixed in a central mixing tank, jet mix-
er, or tank truck and spread by either gravity or pressure spraying from a tank truck through spray
bars.
Many different types of equipment can be used to mix soil and stabilizer in place. Pugmill travel
plants can be used on excavated or borrow materials only. When hopper-type pugmill travel plants
are used, soil is dumped into a hopper from a dump truck, and stabilizer and water (if desired) are
added prior to mixing. Water can also be added after the soil-stabilizer mixture has been placed. For
windrow-type pugmill travel plants, soil is placed in windrows and stabilizer added using one of the
methods described in the previous paragraph. Rotary mixers, graders, and disc harrows can be used
on excavated, borrow, or in situ surficial soils.
The difficulty of in-place mixing increases with increasing fineness and plasticity of the soils
being treated. A double application of lime (modification of the soil with a small amount of lime
followed by a suitable period for curing and then a second treatment for stabilization) or modifica-
tion with lime prior to stabilization with cement or lime–fly ash, is often required when highly plas-
tic clays (PI 50) are to be stabilized. In general, compaction should begin as soon as possible after
mixing is completed.
After mixing, accomplished by any of the off-site or on-site methods, and placement, the stabi-
lized soil must be compacted. The same equipment and methods used for near-surface compaction
(see Sec. 6A.3.1 for details) can also be used for chemically stabilized soils. For cohesive soils,
tamping foot or sheepsfoot rollers are typically used. Static or vibratory rubber-tired or smooth-
drum rollers are generally used to compact granular soils or chemically modified cohesive soils that
behave essentially as granular materials. When a relatively smooth surface finish is desired, smooth
drum rollers can be used to proof-roll the material.
Compaction should commence as soon as possible after uniform mixing of soil, stabilizer, and
water has taken place. It is common to specify that the chemically treated materials be compacted
within 2 h after mixing. Because the reactions associated with lime stabilization are slow compared
to those that occur in cement and lime–fly ash stabilization, additional time may be available be-
tween mixing and compaction for lime-treated soils.
A typical density specification for a chemically treated soil is a minimum relative compaction of
95% based on standard Proctor maximum dry density. However, the actual specification given on
any project should be based on criteria that will yield the desired engineering characteristics. The
reference Proctor tests should be conducted on samples of the soil treated with the same percentage
of stabilizer used in the field and allowing the same delay between mixing and compaction as the
average (or maximum) delay that occurs in the field. The specifications for compaction moisture
condition are critical to successful stabilization. If the soil is too dry when compacted, incomplete
hydration of the stabilizer may occur, resulting in engineering properties that may not meet the re-
quirements for the project. In general, the compaction water content should not be less than stan-
dard Proctor optimum water content, which may be several percentage points higher than modified
Proctor optimum water content. The specifications for compaction water content ideally should be
based on the results of laboratory or field tests conducted to establish the range in water contents
that will produce the desired engineering characteristics.
Deep in Situ Mixing. Although deep in situ soil mixing techniques originated in the United
States in the 1950s, the major development of these methods has occurred over the last two decades
in Japan and Sweden (Broomhead and Jasperse, 1992; Hausmann, 1990). Although the techniques
were developed almost concurrently in Japan and Sweden and are similar in concept, they are gen-
erally referred to by different names—deep soil mixing for the Japanese method and lime columns
for the Swedish method. In general, unslaked lime (quicklime, CaO) is used as the primary stabiliz-
er in the Swedish method, and cement is used most frequently in the Japanese method. Other stabi-
lizers and additives that have been used include fly ash, furnace slag, gypsum, hydroxyaluininum,
potassium chloride, and bentonite (Broomhead and Jasperse, 1992; Broms, 1993).
Lime columns are used only in soft clays and silts. The mixing tool, which is shaped like a giant
dough mixer (see Fig. 6A.239), is rotated down to the depth that corresponds to the desired length
of the columns (Broms 1993). The direction of rotation is then reversed, and the mixing tool is slow-
ly withdrawn as quicklime is forced into the soil by compressed air pushing through holes located
just above the horizontal blades of the mixing tool. The blades are inclined so that the stabilized soil
will be compacted during the withdrawal of the tool. The rotary table and kelly are on a mast, which
lized soils should not commence if the temperatures during the month or so following the com-
pletion of the construction will drop below the minimum required temperature for extended peri-
ods.
2. Passage of time. Usually at least a 3- to 7-day undisturbed curing period is specified before any
appreciable load can be applied.
3. Moist conditions. The primary purposes for requiring the soil to be kept moist are to ensure that
adequate moisture is available for hydration of the stabilizer and to keep the shrinkage cracking to
a minimum. In lime-stabilized soils, moist conditions are also needed to prevent carbonation. If
the stabilized soil is backfilled immediately after construction, no special measures are required
for adequate curing. If the stabilized soil is exposed to the atmosphere for more than a few hours
following construction, appropriate procedures should be taken to ensure that complete curing
will occur. The procedures used are of two general types—moist or asphaltic curing. In moist cur-
ing, the surface is sprinkled with water to keep it damp. On small jobs, the stabilized soil may also
be covered with plastic sheets. Light compaction with small smooth drum rollers or vibratory plate
compactors may be used, as needed, to keep the surface knitted together. Asphaltic curing involves
sealing the surface with a coat of cutback asphalt or bituminous emulsion.
Quality Control and Assurance. For admixture-stabilized soils prepared by off-site or onsite
mixing methods, the procedures for quality control and assurance are similar to those for compacted
untreated soils (Sec. 6A.3.5), with the additional requirements that the stabilizer content and unifor-
mity of mixing be checked. The control of stabilizer content is a two-step process involving moni-
toring and spot-checking the amount of stabilizer that is added to the soil and conducting tests on
samples obtained from the material immediately after mixing is completed. Standard chemical
analyses for determining the cement or lime content of freshly mixed, treated soils are given in
ASTM D2901 and D3155, respectively.
The uniformity of cement-stabilized soils can be checked by visually inspecting the exposed soil
within a trench dug across the width of the treated area and to the desired depth of treatment. A sat-
isfactory mixture will exhibit a uniform color throughout, and a streaked appearance indicates a
nonuniform mixture. Checking the uniformity of lime-soil mixtures is more difficult because the vi-
sual appearances of the untreated soil and the treated soil are the same. Phenolphthalein, a color-
sensitive indicator solution, can be used to check that the minimum lime content required for soil
treatment is present. When the solution is sprayed on the soil, the soil will turn a reddish pink color
if free lime is available (pH = 12.5). Short-cut strength methods can also be used.
The quality control and assurance procedures used for deep in situ mixing are necessarily com-
plex because the soil is stabilized to substantial depths. Details regarding the methods used for lime
columns are given in Broms (1993).
As implied by their names, the intended purpose of horizontal or vertical moisture barriers is to pre-
vent the seepage of moisture into or out of an expansive soil located beneath a foundation. Moisture
barriers have been used as both preventive and remedial measures. Unfortunately, moisture barriers
are frequently ineffective in controlling swelling in expansive soils for the following reasons (Jones
and Jones, 1987):
1. Moisture may enter the protected area from below the barrier, such as by upward migration of
water vapor from an underlying ground-water table.
2. Variations in moisture content of the protected soil will still occur in covered soils owing to
changes in soil temperature (called hydrogenesis). Even in dry climates the air has some mois-
ture, which enters the subgrade soil. As the ground temperatures cool at shallow depths, the
moisture in the air condenses and accumulates in areas that are covered.
3. Moisture barriers cannot prevent moisture flow through shrinkage cracks, slickensides, or per-
meable inclusions below the barriers.
The use of moisture barriers is not a viable preventative or remedial measure for expansive soils be-
cause the money spent could be better spent on an alternative solution that is both more effective
and more permanent.
FIGURE 6A.241 Horizontal moisture barrier consisting of a polyethylene membrane overlain by a thin gravel layer
(from Chen, 1988).
4
4
8
8
(20 cm)
4
(20 cm)
4
Granular
Granular
5’-0 (1.5 m)
NONGROUTING TECHNIQUES
5’-0 (1.5 m)
FIGURE 6A.242 Typical permeable and impermeable vertical moisture barriers (from Brown, 1992).
1. The barriers should be placed at least 2 ft (0.6 m) below the ground surface because at this depth,
the daily variations in soil temperature are negligible.
2. The preconstruction moisture condition of the bearing soil and the soil underlying the barrier
should be controlled to maintain a high water content that is uniform throughout the soil.
3. Open areas surrounding the barriers should be irrigated regularly using a sprinkler system to sus-
tain a consistently high water content.
Even if the measures outlined above are taken, the behavior of a horizontal barrier is not reliably
predictable. Discussions of data reflecting the success or benefit in using horizontal barriers can be
found in Chen (1988) and Nelson and Miller (1992). Both sources seem to agree that a horizontal
barrier does little to prevent or lessen the increase in moisture (heave) within a foundation soil over
several years. However, the presence of a barrier does seem to cause the buildup in moisture to de-
velop more slowly and to be more uniform. The pertinent question is whether these benefits justify
the cost.
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SECTION 6B
GROUTING TO IMPROVE
FOUNDATION SOIL
JAMES WARNER
6.341
6B.1 INTRODUCTION
Geotechnical pressure grouting consists of forcing grout under pressure into a subsurface forma-
tion. The grout can be a liquid solution, fluid suspension, slurry, or of a stiff mortar-like consistency.
It will generally harden at some point after injection so as to become immobile. Prior to the last few
decades, most grouting was done to fill discontinuities in rock, with the primary purpose of reduc-
ing water movement through the formation. Now, in addition to water control, grouting is also ex-
tensively used to strengthen soil, either permanently or temporarily as an aid to construction.
Grouting is not new. In fact, records abound of grouting projects throughout the 1800s and even
prior to that. Most of the early work involved injection of aqueous suspensions or slurries, often
containing cement, lime, or clay, into joints and seams in the bedrock underlying dams in order to
reduce water leakage. As early practice involved filling of seams or voids, the grout had to be very
flowable, and the maximum particle size considerably smaller than the thickness of the particular
discontinuity to be filled. Because the pore spaces in soils are generally much smaller than typical
rock joints, injection of particulate grout had limited success in soil.
Accordingly, low-viscosity chemical “solution” grouts, which could permeate soil formations
and chemically harden, were developed. In 1887, a patent was issued to Jeziorski for a sodium sili-
cate based formulation, which could be mixed on-site and injected. Unfortunately, the chemicals
would react soon after mixing, requiring very rapid injection, and all too often, would harden in the
injection hoses and delivery system. This limitation restricted the application of these early grouts in
soils.
To overcome the problem of early hardening in the delivery system, Hugo Joosten, a Dutch min-
ing engineer, developed a two-shot sodium silicate based grout system, which was patented in the
United States in 1925. Therein, the sodium silicate base chemical was first injected into the soil, fol-
lowed by injection of a reactant chemical, commonly calcium chloride, which would cause the sili-
cate to harden. Although Joosten’s system was used until the late 1960’s, difficulty in achieving
complete mixing of the two components in the ground discouraged it’s widespread use.
In the 1950s, large chemical suppliers started marketing a variety of solution grout systems, pri-
marily focused at the reduction of water movement through soils but for soil strengthening applica-
tions as well. Many of those systems are no longer available due to environmental restrictions or
economic considerations. Although commercially available chemical grout systems remain avail-
able, sodium silicate based grouts are the most widely used, especially for soil strengthening work.
The earlier limitations of rapid setting have been overcome in modern formulations. Many different
reactant systems for silicate base grouts are readily available, and it is common for the grouts to be
proportioned on the job site by the specialist contractor, using his own particular reactant system
and formulation. There are also a number of proprietary sodium silicate base grout systems com-
mercially available. For water control grouting, more sophisticated chemistry is generally involved,
and commercially available formulations are almost exclusively used.
Another significant contribution to the current state of the art in grouting of soils was the devel-
opment of the “mudjack” machine in 1933. The original objective of the machine was the filling of
voids under, and raising of, settled concrete pavement. As conceived, a mixture of “loam” or clayey
soil was used. As experience with the machine was gained, it was found that the addition of portland
cement resulted in a stronger and more durable grout material. Likewise, it was found that by vary-
ing the consistency of the grout, a wider range of work could be accomplished. As a natural out-
growth of their work, some of the more inventive operators of the mudjack attempted stabilization
of the soil by various means, including pumping of relatively stiff mud mixes into predrilled holes.
Although early work was performed on a somewhat “hit or miss” basis, and with little engineering
input, a great deal of knowledge was gained and such work was actually a forerunner of the “com-
paction grouting” process that is now widely practiced.
In the 1940’s it was found that mixing a source of calcium with clay soil was beneficial to
strengthen and/or reduce the expansiveness of clay. High calcium hydrated lime became the materi-
al of choice for such mixing, due to its economy and wide availability. The practical depth for phys-
ical mixing was limited however, and a method for deeper mixing was needed. This resulted in use
of pressure injection of lime slurries, using grouting techniques. Lime injection continues to be uti-
lized, primarily in geographic areas where swelling clay soils predominate.
prevented the sharing of experiences, so that neither widespread knowledge nor use of their devel-
opments occurred.
It is only within the last few decades that extensive knowledge of grouting technology has be-
come available. A major contributor to this change has no doubt been the week-long Short Course
on Fundamentals of Grouting, now sponsored by the University of Florida and held annually each
year since 1980. Additionally, the American Society of Civil Engineers Geo-Institute has sponsored
specialty conferences, as well as a number of sessions, at their gathering, on grouting. Sadly howev-
er, despite the dissemination and sharing of knowledge, some firms continue to maintain a “shroud
of secrecy” in an effort to convey the idea that only they are capable of the “magic touch.” Even
worse is the sponsorship of publications and seminars that often provide incorrect information, fa-
vorable only to the sponsor. Such marketing efforts, often lack technical accuracy and incorrect in-
formation is frequently provided. Whereas foundation grouting knowledge, is now fairly well devel-
oped, many practitioners, especially design engineers, remain unaware and/or misinformed, of
certain well-established technology.
There are many reasons for grouting in soil, but the most frequent is to strengthen it. This can be ac-
complished through densification, increasing the cohesion of granular soils, or in the case of clay,
altering the chemistry. Another major area of work involves control of subsurface movements of wa-
ter and reducing the permeability of soil.
tunate that such poor performance has in many instances resulted in limited effectiveness, and
sometimes in actual damage to the structure it was meant to repair. Although the greatest use of
compaction grouting remains in the United States, it is now recognized and used worldwide, es-
pecially in Asia.
al. There are however, a wide variety of different reactant systems, most of which are well known
and readily available.
With the increasing availability of ultrafine cements, many of which are able to readily penetrate
the pores of even fine sands, suspension grouts of these cements are increasingly being used for soil
solidification. They usually result in a stronger and more predictable solidified mass than do the
chemical solution grouts, and are often less costly to apply. Also, unlike many chemical grouts, they
do not lose strength over time.
European practice for soil strengthening continues to favor chemical solution and/or cementi-
tious suspension grouts. Because solution grouts are usually much more expensive than their com-
mon cementitious counterparts, there is a natural tendency to use the latter if feasible. Recognizing
that their grain size often exceeds that of the soil pore space, applicators have developed highly re-
fined injection procedures wherein a discreet amount of grout is placed at regular intervals along a
grout hole. The grout tends to fracture the soil but remains near its intended location, as only a small
amount is injected at each interval. The amount of densification that results from any single hole is
limited, as the quantities of grout injected are usually small and considerably less than typically used
in compaction grouting. This is necessary, as once grout has created a fracture in the soil, it is virtu-
ally impossible to control its deposition distance or direction. Relatively close spacing of the grout
holes and limitation of the grout quantity at each hole location is thus imperative in order to main-
tain control of the injection.
FIGURE 6B.4 Freshly mixed grout flows freely from one cup to the other (a) but gels mid-
stream a few seconds later (b).
more than 50 years with varying degrees of success. The principal beneficial mechanism is believed
to be an ionic exchange that improves the basic chemistry of the clay and facilitates stabilization of
the soil moisture content, resulting in a more stable condition.
FIGURE 6B.6 Use of a standard concrete pump for filling a sinkhole with ordinary ready-mixed
concrete.
A wide variety of grout materials are available. These range from water-like fluids to very low mo-
bility, stiff mortar-like cementitious mixtures, as shown exiting a grout hose in Figure 6B.7. Selec-
tion of the optimal grout material is one of the most important parts of any grouting program.
Whereas some job requirements can be adequately accomplished with any of a number of different
grout materials, others require very close control of a single one. Some grouting contractors are ca-
pable of successful application of many different types of grout, whereas others specialize in only
one type of grouting or class of materials. As an example, there are a number of contractors who
limit their work to water control grouting, using urethane chemical solution grouts. Others, although
strongly favoring one particular procedure or class of material, will offer to perform the work with
any that might be specified. Unfortunately, all too often, after a contractor has procured a job, he
finds “need” to substitute his preferred grout material or system for that which was originally con-
templated, even though it might not be in the best interests of the project (being either more costly or
less effective). Available grouts can be divided into the following four classifications.
jectability is directly related to that property. This is incorrect, however, as viscosity is only one of
the properties that contribute to a grout’s injectability, which subject will be much more thoroughly
discussed shortly. The injectability properties of a proposed solution grout must also be related to
the grain size and resulting permeability of the formation to be grouted. As an example, a very high-
ly penetrable grout can “run away” from its intended injection location in a very permeable forma-
tion, whereas a less-penetrable grout would remain where intended.
A search of the chemical solution grouting literature will uncover much discussion as to the ef-
fect that the soil permeability has upon the viscosity of the grout to be used. This can be quite mis-
leading, however, as such data seldom considers pumping rates in its conclusions. As an example,
the writer injected several chemical grouts with widely differing viscosities in a full-scale field test.
The test was in a deposit of fine to medium sand containing trace amounts of silt. It was interesting
to note that whereas an acrylamide grout with a viscosity of about 1 cps (similar to water) could be
injected at a rate of about 7 GPM (27 LPM), a much more viscous sodium silicate based formula-
tion, with a viscosity of about 18 cps, was able to be injected into the same formation, although at a
slower pumping rate of about 2 GPM (8 LPM).
Setting times of chemical solution grouts can be instantaneous to several hours, although for
most work it is desirable for the material to set soon after injection. This is especially true when
working below the water table, or where the water is moving, in order to preclude dilution or wash-
ing of the grout beyond its intended place of deposition. Grouts that resist dilution are available and
should be used where such a risk exists. Also, grouts are available with extremely short or even zero
setting times, and in the case of some urethanes, an instantaneous expansive foam will develop
when the grout first comes in contact with water. In instances where moving water is involved, these
special grout materials, which can be quite expensive, become very useful and ultimately very cost
effective.
It is important to understand the setting behavior of chemical solution grouts, especially where
dilution is likely to occur. Some formulations will remain at or near their initial viscosity until short-
ly before setting (Figure 6B.8, Curve A). Other grouts will start to thicken immediately upon mix-
ing, until they finally set (Fig. 6B.8, Curve B). Either of these setting behaviors can be advanta-
geous, and might even be required, depending upon the particulars of the individual application.
Some grouts are hydrophobic, that is, they repel water, while others are hydrophilic and attract wa-
ter. Still others will immediately foam or gel upon contact with water. These properties can have a
significant impact not only upon the injection operation, but the performance of the grout once in
the ground. The ability to resist dilution, and/or extrusion or movement of the grout within the for-
mation, or syneresis (a squeezing of the water from the gel), are also important criteria in selecting
grouts to be used in saturated soils.
mamide or inorganic acids) results in a grout that will break down and lose strength with time,
while other mix combinations (such as dibasic esters or gyloxol) have proven to be durable over
long periods of time. ASTM has produced a standard for the strength of grouted masses, D 4219,
“Standard Test Method for Unconfined Compressive Strength Index of Chemical-Grouted Soils.”
This standard is addressed only to the “short term” strength, which certainly precludes its applica-
bility to permanent installations.
Graf et al. (1982) reported on the long-term aging effect, of chemically grouted soil specimens
that were aged from 9 to 11 years. They concluded that “Except for the very weakest samples, the
strengths of the stabilized soils tested with no environmental change, showed no change or a modest
increase over those measured after one to two years aging.”
The strength of the sodium silicate concentration will also affect the final properties of the grout,
including long-term durability. Some publications fail to recognize this crucial factor, or in some
cases report incorrectly that sufficiently strong solutions either cannot be injected, or cannot obtain
a satisfactory hardening time with a given reactant system. Bad results have been experienced in
several instances where strongly diluted solutions were used. This not withstanding, the poor results
were the result of faulty mix design, and not indicative of the behavior of properly designed sodium
silicate formulations.
In 1972, the author reported results of a research program, which was ongoing for several years
prior to 1971 (Warner, 1972). That work involved the testing of more than 2500 laboratory prepared
specimens of chemically solidified soil, under a variety of both test and environmental conditions.
The specimens were made with eight different chemical grout systems, and cured in three different
environments. Sodium silicate was the base material in four of the systems. Included were strength
test results of about 100 additional specimens, from sodium silicate grouted masses that were pro-
cured from a variety of actual field installations. These had been performed between 1965 and 1971,
and included several permanent applications.
Although that work was completed a long time ago, many of the results remain pertinent. It was
found that many different factors can drastically affect the indicated strength of the grouted speci-
mens. It will vary enormously with different rates of load application. Faster loading rates will pro-
duce higher indicated strengths. Thus, comparison of reported strengths obtained from different re-
ports are not valid unless the loading rate is known and identical for all reported results. The
moisture level within a specimen also has a substantial influence upon the indicated strength. Dry
specimens will always indicate a substantially higher strength than otherwise identical moist ones.
But the most significant finding was that the strength that a given mass could withstand under con-
tinuous loading was but a small portion of that indicated by even relatively slow loading rates of lab-
oratory compression tests.
The strength obtained under long-term continuous loads was referred to as the fundamental
strength, and was within a range of 20% to 80% of the ultimate strength, indicated by the standard
loading rate of the laboratory unconfined compression test. That rate was 20 psi per second as per
the provisions of ASTM D 1663. The ultimate and fundamental strengths of several of the grouts
evaluated at 5 days are shown in Figure 6B.9, which is reproduced from Warner (1972). Therein,
G.V.S., SIROC, and Modified Earthfirm all contain sodium silicate as the base component. The
writer has had extensive experience with the Modified Earthfirm, and has found the long-term, fun-
damental strength of that formulation, which is provided in Table 6B.3, to be on the order of 70% of
ultimate.
Another finding of the research was a large variation of the total strain at rupture during loading.
The poorest performing material was AM-9 Acrylamide grout, which had a strain of 19.7% at rup-
ture. Although not now easily available, in earlier times this grout was often recommended for
strengthening applications. Obviously, unless the solidified masses were fully restrained, less than
satisfactory performance could be expected with such great strain deformations. The strain behavior
of several different grouts is shown in Figure 6B.10.
Many of the formulations that were reported on were proprietary at the time of publication in
1972. Such rights have now expired, and the mix contents of the three main silicate base formulation
are given in Tables 6B.1, 2, and 3. Although this research was performed a long time ago, sadly,
nothing comparable has been since produced. Although a limited amount of strength data has been
reported, important test criteria, such as loading rate, curing regime, etc., either varied from the pre-
vious work, or were not even reported, so that meaningful comparisons are not possible.
In 1983, ASTM released their standard, D4219, “Standard Test Method for Unconfined Com-
pressive Strength Index of Chemical-Grouted Soils,” which covers the determination of the short-
FIGURE 6B.9 Ultimate and fundamental strengths of five day cured specimens
of various chemically solidified soils. (From Warner, 1972.)
term unconfined compressive strength. That standard provides for a constant but unspecified rate of
load or deformation. The only limiting requirements are that failure is not to occur in less than two
minutes and the maximum strain rate not exceed 1% per minute. Unfortunately, such wide latitude
in the allowable loading protocol precludes meaningful comparison of different specimens, even
though evaluated in conformance with the standard, unless identical loading rate were used and not-
ed. An additional provision of the standard is that the reported strength is to be that obtained at rup-
ture of the specimen, or an accumulated strain of 20%. This is a very large strain, and it is unlikely
that many structures partially supported by such ground would tolerate the resulting deformations.
It must also be noted that the standard pertains only to the short-term strength, and thus is not appli-
cable to long-term or permanent strengthening.
There has been much discussion as to the appropriateness of the unconfined compression test
for such evaluations, and suggestions that a triaxial test, which provides lateral confinement to the
test specimen, would be more suitable. This view has some validity if the solidified mass of the
particular application is to be continuously confined. A large amount of chemical solution grout
solidification, however, is performed for the retention of excavated soil faces, as illustrated in Fig-
ure 6B.11. In such cases, lateral confinement does not exist. Even in those situations where the
grouted mass is completely confined, extensive laboratory studies by Ata and Vipulanandan
(1999) have established little if any effect of the confining pressure on either the shear strength or
modulus of the grouted soil. Use of the much easier and less costly unconfined test is thus cer-
tainly pertinent and justified.
Although, in earlier times, the use of grouts for strengthening applications other than those based
on sodium silicate was not unusual, most of the contenders have fallen, due to environmental, eco-
nomic, or performance limitations. Today, the vast majority of chemical solution grout strengthen-
ing applications involve sodium silicate based grouts. While glyoxal, formamide, and ethyl acetate,
along with calcium chloride and other salts, continue to be used, the reactants that are now used
most frequently, are dibasic and tribasic esters. These can be more easily combined with the sodium
silicate, and are much simpler to compound and use than the multicomponent mixtures given in Ta-
bles 6B.1, 2, and 3.
Dimethyl esters, which are the most economical and commonly used, are a by-product of the
manufacture of nylon. As recovered, they are a combination of dimethyl succinate, dimethyl gluter-
ate, and dimethyl adipate. The proportions of these three components can be quite consistent or it
can vary widely, depending upon the source. Whereas for many uses of the solutions, the exact pro-
portioning is of little consequence, such is not the case for use in sodium silicate grouts. Both the
gelling time of the grout and strength of the resulting injected mass are affected by the exact propor-
tion of the three components. In order to obtain consistent setting properties of the resulting grout
mixture, as well as uniform strength of the grouted mass, the tolerance of the components should be
reasonably consistent.
The actual mechanism by which a sodium silicate grout hardens is a reaction between the sodi-
um silicate and an acid. In the presence of water, the esters hydrolyze to acid, which then converts
the silicate to a solid. The rate of hydrolysis of the three ester types, and thus the grout gel time,
varies widely. Dimethyl succinate hydrolyzes in minutes, gluterate in hours, and adipate in days. The
proportions of these three ester types in the particular reactant solution being used can thus have a
dramatic influence upon the performance of the mixed grout. Temperature also has an effect upon
setting time, but this is generally not a problem in the environments in which grouts are usually
used. It can become a significant consideration, however, where ambient temperature extremes exist
in either the soil or the surroundings.
The strength, stiffness, and the durability of sodium silicate grouted soils are all related to the
concentration of the sodium silicate base component as well as that of the reactant. Sodium silicate
solutions are available in a variety of densities and viscosities. The sodium silicate most used in the
United States has a density of about 41° Be and a weight of about 11.6 pounds per gallon (5.3 kg/l)
at 68° F. It is highly alkaline, with a pH of about 11.3, and as delivered is similar to light syrup, with
a viscosity of about 180 cps. It usually comprises from 30% to 80% of the total grout volume. To as-
sure long-term durability for permanent applications, a minimum solution of sodium silicate base of
50% should be used. The proportion of basic ester reactants is usually within a range of 5% to 10%
of the total solution, although for strong and durable applications 8% to 10% should be used. The
remainder of the grout mix is water.
A typical mixture containing 50% sodium silicate and 10% diester will have a viscosity on the
order of 20 cps. Whereas this is much greater than some widely touted low-viscosity grouts, they
are nonetheless, quite penetrable. The penetrability can also be enhanced by the judicious inclusion
of a surfactant, which effectively reduces the surface tension within the sodium silicate grout. Al-
though grouts employing the basic ester reactants are now widely used, the author is unaware of any
documented data relative to their long-term durability, and would suggest that they not be used for
permanent solidification until suitable long-term performance data become available.
different formulations within each of these broad categories. The polyurethanes are usually used
alone, whereas the acrylamide/acrylate systems are sometime filled with other finely divided mate-
rials such as diatomaceous earth, silica fume, and ultrafine cement.
There are many different types of polyurethane grout, which provide a wide range of different
properties. They all react when mixed with water, to form either a gel, solid, or foam. The strength
of the gel, or density of the foam, is dependent upon the particular formulation and the amount of
water with which it has been mixed. Temperature also has an influence upon the final properties,
though it is not as significant as the other variables. Some formulations can have a rather complete
reaction upon simply coming in contact with water, whereas others require complete mixing there-
with.
Urethane grouts can be divided into two main classes, hydrophobic and hydrophilic. Hydropho-
bic formulations repel water upon hardening. For this reason, their bond to wet surfaces is not very
great. This is not much of a problem within a maze of interconnected soil pore spaces, but can be a
limitation where an obvious crack in rock or concrete, or a void at a soil to hard surface interface, is
to be filled to stop water flow. Some hydrophobic formulations will immediately foam on contact
with water, as shown in Figure 6B.12. This can be very useful in stopping flows of moving water.
Because reacted hydrophobic polyurethanes contain no outside water, they are generally free of
shrinkage, even when allowed to dry.
Hydrophilic formulations also react with water but continue to attract it after completion of the
initial reaction. These formulations will thus continue to expand if possible, forcing the resulting gel
into pore spaces and voids, beyond those originally filled. Unfortunately, the strength of the grout is
reduced as further water is absorbed. Obviously, they will develop a much greater bond to adjacent
surfaces as long as they are not diluted excessively. However, they are subject to shrinkage upon
drying out. They are thus best not used in areas that will not be in constant contact with water. Some
hydrophilic formulations require a minimum amount of water in order to react fully. This is typical-
ly delivered into the grout, during injection, by means of a suitable dual pump proportioning system.
Urethane grouts are of two different categories chemically—those based on toluene diisocyanate
(TDI) and diphenylmethane diisocyanate (MDI). The designations TDI and MDI are universally
used and well-established terms, and are often used alone for reference. The TDI based formula-
tions, which usually are hydrophilic, will combine with all available water. The result will be a gel or
flexible foam, the strength of which will depend upon the proportion of the combined water. They
stick tenaciously to wet surfaces and are very hard to remove or clean up should they be deposited
upon an exposed surface. As illustrated in Figure 6B.13, spills of hydrophilic urethane grouts are ex-
tremely difficult to clean up.
MDI formulations are generally hydrophobic, and while they require water to react, they will
only accommodate a specific amount thereof, and will displace any excess. They will thus often not
develop a good bond to wet surfaces. They can be formulated so as to provide either flexible or rigid
foams, or solid masses.
Although the TDI liquids are generally safe to handle, the resulting vapor pressures in the air ex-
ceed established threshold limits. Full protective precautions are thus required with their use. MDI
mixtures, on the other hand, have relatively lower vapor pressures, and are thus less hazardous. With
either type, however, airborne droplets, such as might result from a leaking delivery line, are haz-
ardous, although the cured gels are not. The safety aspects of working with urethane grouts are thor-
oughly covered in “Recommendations for the Handling of Aromatic Isocyanates” (1976).
Mixed acrylamide/acrylate grouts are water-like solutions that provide very high penetrability.
They are capable of exceptional control of the gelling time. Upon setting, the gel is very soft, en-
abling it to be pumped out of the delivery system should it gel prematurely. While these factors are
benefits from the injection standpoint, they can be limitations for the injected grout. The resulting
gel is quite weak, and subject to extrusion within any significant voids or defects in the soil. This
FIGURE 6B.13 Hydrophilic urethane grout spills are extremely difficult to clean up.
limitation can be offset by inclusion of filler materials; however, the injectability goes down as
fillers are added. This group of grouts finds its largest single use in the repair of leaking sewers and
pipelines. Although the chemistry of the gelled grout is essentially the same, the origin of these ma-
terials is different.
Acrylamide grouts were one of the earliest commercially available chemical solution grout sys-
tems and were marketed by the American Cyanamid Company under the trade name AM-9. They
were first marketed in 1955 and were extensively used for water control applications until 1978,
when they were suddenly removed from the market. This was due to their manufacture being dis-
continued following a toxicity problem in Japan, which resulted in a ban on their use in that country.
Although the cured grouts are not toxic, the individual components are, so the unmixed components
or any mixed solution that fails to gel, due, for instance, to dilution after injection, could present a
serious risk.
Although not widely promoted, acrylamide grouts are still available in the United States, and
continue to see extensive use for sewer maintenance. They are generally sold only to firms that are
properly equipped and have personnel who are especially trained in their safe use. The base materi-
al is available in either a dry granular form or a fluid slurry. The slurry is considered less hazardous
than the dry form. The grout consists of separate solutions of the base material and the reactant sys-
tem. These components are proportioned and impelled by separate synchronized pumps to the point
of injection where they are combined and stream mixed (Figure 6B.14). Both the gel time and
strength can be varied by adjusting either the strength of the starting solutions or the final mix ratio.
In order to enable variation of the final mix ratios, a variable proportioning pumping system
must be used. The reactant portion of the grout is highly corrosive, so the mixers, pumps, and ap-
purtenances on that side of the pumping system must be of plastic or stainless steel. Most of the
work now being done with these grouts involves sophisticated pumping systems, requiring minimal
handling of either the unmixed ingredients or the resulting grout.
Acrylate grout was developed as an exact replacement for the acrylamide grout when AM9 was
taken off the market. It uses the same catalyst system and offers many of the advantages of the acry-
lamide mixtures. The acrylate, which forms the base solution, however, is a prepolymer and is not
neurotoxic as is the acrylamide monomer. The mixing and pumping equipment requirements are the
same for both grout types.
admixture technology offers a variety of different compounds that can minimize bleed without the
undesirable aspects of admixed bentonite. These will be subsequently discussed in more detail.
FIGURE 6B.15 Particle size distribution of several cements used in fluid suspension grouts.
There are two main types of ultrafine cement: those based on slag and those based on portland
cement. Although the two are comparable in many respects, there is a fundamental difference in the
span of hydration and the resulting setting time. Because of the very high specific surface of ultra-
fine cements of portland cement origin, hydration activity is high, resulting in rapid setting and
strength gain. For this reason, retarders such as citric acid are sometimes included. Portland ce-
ment–citric acid combinations are extremely sensitive to temperature changes, so the proportions of
the additive must be matched to the temperature of both the working environment and the medium
being injected. Problems with flash setting and difficulties with both setting time and rate of
strength gain have been reported.
Cements based on slag, however, tend to set and gain strength much slower than their portland
cement cousins. Thus, retardation is seldom a problem, but accelerating admixtures may be required
in some instances. Well-established accelerators are available and their behavior is quite predictable,
so setting times are not much of a problem with the slag ultrafine cements.
These factors were well illustrated during a demonstration, which was part of the 21st Annual
Short Course on Fundamentals of Grouting, held in Denver, Colorado, September 12 to 17, 1999.
Therein, vertical, transparent tubes, eight inches in diameter and five feet high, were filled with
sand (Figure 6B.16). The sand was of quartz origin and was graded such that 100% passed a number
30 mesh sieve and 40% passed a number 40 sieve. It was carefully poured into the tubes such that all
tubes were filled equally and had equal density.
Five different grout mixtures were injected into the sand, from the bottom of the columns. The
injection was made at a pressure of 10 psi, which was maintained for twenty minutes on each col-
umn. The degree of penetration of the various grouts was noted. All of the grout mixes had an iden-
tical water to cement ratio of one. Mixture content and penetration rates for the various grouts are
shown in Table 6B.4. Interestingly, the greatest degree of penetrability was not achieved with the
finest cement. This is consistent with real-world experience on many projects where ultrafine ce-
ment grout has been injected into sandy soil. Obviously, there remains much to be learned about
these cements, and certainly, particle shape and surface characteristics are major contributors to the
penetrability of grouts in which they are used.
The thickest grout that can be readily mixed with the mixers commonly used in grouting is on
the order of 0.5:1 by volume. Lower W/C ratio grouts result in a mixture with pastelike consistency,
generally referred to as a slurry. Slurry consistency grouts are sometimes used for filling small
voids (0.3 to 3 inch) as well as for filling of controlled fractures in soil. They have also seen some
TABLE 6B.4 Penetration of various ultrafine cement grouts into experimental sand columns.
Grout mix/cement type Penetration from base (inches)
Type I Portland 4
Type I Portland + 1% naphthalene superplasticizer 8
Portland based ultrafine 9
Slag based ultrafine 60 (flow from top in 7 minutes)
Portland–pumice based ultrafine 57
use in filling of large voids, such as abandoned mines (although this is inappropriate in the writer’s
opinion). Slurries are generally too thick to be mixed in commonly available high-shear mixers.
They are thus most often prepared in horizontal-shaft paddle mixers, such as those commonly used
to mix plaster and mortar, and thus are often particularly sensitive to bleed.
Simply stated, rheology is the study of the deformation and flow of materials. Perhaps more ger-
mane to grouting, the American Concrete Institute, in their publication ACI 116 Cement and Con-
crete Terminology (1990), defines rheology as “The science dealing with flow of materials, includ-
ing studies of deformation of hardened concrete, the handling and placing of freshly mixed
concrete, and the behavior of slurries, pastes, and the like.” Satisfactory rheological properties of a
grout in both the as-mixed as well as in the hardened state are fundamental to successful completion
of any grouting project. The mixed grout must provide appropriate properties to enable proper injec-
tion and travel within the particular formation to be improved. Obviously, the durability and long-
term performance of the hardened grout is fundamental to achieving the intended performance. The
flow properties of grout materials vary widely, and a basic understanding of both fluid and plastic
flow is requisite to either the study or understanding of grout flow.
Many grouts are subject to thixotropy, which is the performance of a material as an immobile
paste or gel when at rest, but as a fluid when energy is exerted on it. A common example of
thixotropic behavior is the pouring of catsup from a bottle. The catsup has a high resistance to flow
out of the bottle at first attempt, but upon rapid shaking, flows readily. Many grouts are thixotropic
in that they require a positive pressure of some magnitude to initiate movement within the delivery
system, but flow freely at lower sustained pressure, once movement is initiated. This factor is impor-
tant in considering allowable injection pressure for a given application, and an adequate initial pres-
sure level to start flow must be provided. The flow behavior of fluids is a complex science. Here,
only those properties that are fundamental to a basic understanding of grouting will be explained in
as simple a manner as possible. Those who might desire a more technical explanation are referred to
Tattersall and Banfill (1983) and Mehta and Monteiro (1993).
Fluid and paste flow are described as either Newtonian or Binghamian. In Newtonian flow, the
shear stress, which is the force required to move the fluid, is essentially constant, regardless of the
rate of movement, which is technically referred to as the shear strain. Water is an example of a New-
tonian fluid. Bingham fluids, on the other hand, possess some thixotropy, and require a measurable
force (shear stress) to start movement. The magnitude of that force is usually referred to as the Bing-
ham Yield Value, and sometimes, in reference to grout, the cohesion. With such grouts, the shear
stress typically increases as the rate of shear (shear strain) increases. Typical stress–strain curves for
both Newtonian and Bingham flow are shown in Figure 6B.17. The slope of the Bingham curve in-
dicates viscosity, which property will be dealt with in more detail later. Whereas some chemical so-
lution grouts perform as Newtonian fluids, most fluid suspension and other grouts exhibit Bing-
hamian behavior.
Behavior of non-Newtonian grouts, is not always as simple as indicated by the straight line rela-
tionship of the applied shear stress and the shear rate or strain, as shown on Figure 6B.17. Although
the relationship of shear stress to shear rate can remain constant, as shown, it can also vary either up
or down, depending upon the tendency of the material to thicken or thin with an increase in the
shear rate. Figure 6B.18 demonstrates an instance of shear thickening where resistance to flow
(pressure) increases with an increase in shear or flow rate. Some grouts will behave quite different-
ly, wherein their resistance to flow will decrease as the shear or flow rate increases (shear thinning),
as shown in Figure 6B.19.
Shear Stress
(Cohesion)
Yield Stress
Shear Rate
Shear Rate
Although incorrect, all too frequently only one or a few of the rheological properties pertaining
to a particular grout mixture are used to describe the performance of that grout. One of the most fre-
quent errors, is using the viscosity alone to define the injectability, when in fact knowing the viscos-
ity is of little value unless other important properties such as surface tension and the resulting
wetability are known. Grout rheology is very complex, and one must consider many important prop-
erties. The writer suggests that the use of all-inclusive, simple terms to describe the properties of a
grout are of more practical value, and recommends the descriptive terms mobility, for relatively
thick grouts, and penetrability, for more fluid grouts, that are intended to fully permeate soil or rock.
Each of these terms include many rheological influences and effects that must be evaluated in total
in order to rationally evaluate the propriety of that grout for a particular application.
6B.4.1 Mobility
Mobility denotes the ability of a grout material to travel through the delivery system and into the de-
sired voids or intended deposition area within the geological formation being grouted. Of, equal im-
portance is the ability to limit travel, so as to not flow beyond the zone of desired deposition. Thus,
for proper performance, the grout should be of sufficient mobility to penetrate and fill the desired
geotechnical defects, but it must be sufficiently limited so as to not flow beyond the desired injec-
tion zone. When injection is made into soils, the mobility will also affect the manner in which the
grout behaves during injection.
When grout is placed in soil under pressure, it acts in one of three ways:
1. As a penetrant filling pore space, if the pumping rate is equal to or less than the rate at which the
pore structure will accept the grout
2. As a fluid causing hydraulic fracturing of the formation if the pumping rate exceeds the perme-
ation rate, or if the grout consistency does not allow it to permeate
3. As an expanding mass pushed by fluid-like pressure at the source of injection, so as to compress
or compact the soil (Warner et al., 1992)
A common misconception is that a thick grout is always of low mobility, whereas a thin grout is
always highly mobile. Depending upon the individual mix constituents, thin grouts can be of rela-
tively low mobility, whereas even very thick low slump grouts can be highly mobile and behave in
the soil as fluids. An example of the former would be fluid suspension grouts that contain blocking
agents such as sawdust, mill feed, etc. (Technical Memorandum 646, 1957). Prior to development of
the ability to pump low-mobility plastic consistency grouts, such low viscosity fluid grout mixtures,
designed to restrict grout travel, were quite common.
Even very thick or essentially no-slump grout mixtures can be of sufficiently high mobility as to
act like a fluid when injected into soil. Such behavior would typically be expected of grouts contain-
ing clay components or admixtures such as some concrete pumping aids. When a grout injected into
soil behaves as a fluid, causing hydraulic fracturing, control of the grout placement is lost, and neg-
ative occurrences are likely. This subject will be much more extensively discussed subsequently in
relation to compaction grouting.
In 1980, the American Society of Civil Engineers published the “Preliminary Glossary of Terms
Relating to Grouting,” wherein they defined compaction grout as:
COMPACTION GROUT—Grout injected with less than 1 in (25 mm) slump. Normally a
soil–cement with sufficient silt sizes to provide plasticity together with sufficient sand sizes
to develop internal friction. The grout generally does not enter soil pores but remains in a ho-
mogeneous mass that gives controlled displacement to compact loose soils, gives controlled
displacement for lifting of structures, or both.”
Although, a standard test for “slump” was not defined by ASCE, many grouters have assumed that the
well-established slump cone used in ASTM C 143, (see Figure 6B.20), which is the most common
slump test, was intended. Many have ignored the inclusion of “sand sized” and “internal friction” in
the definition, and defined any grout with a low slump using the C 143 slump cone to be appropriate.
Notwithstanding the definition by ASCE, or the interpretation by grouters, the slump of a grout
alone, is not a valid measurement of its rheological properties or appropriateness for compaction
grouting, or, for that matter, any grout application. The test was originally developed for appraising
the workability of concrete that includes only clean sands and large aggregate. Even for use with
that material, for which the test was developed, ASTM states in their document, ASTM Special
Technical Publication 169B (1978),
Slump Test—The slump test . . . is the most commonly used method of measuring consisten-
cy or wetness of concrete. It is not suitable for very wet or very dry concrete. It does not
measure all factors contributing to workability, nor is it always representative of the place-
ability of the concrete.
A mixture with a slump of only one inch is certainly “very dry,” and is a mixture that, according to
ASTM, the slump test is “not suitable” for. Typical low-mobility grouts, such as those used for com-
paction grouting, contain silt-size particles, which tends to make them sticky. It is nearly impossible
to properly fill the slump cone with such material, let alone obtain repeatable results. Unless one is
dealing with concrete that is not “very wet or very dry”, the slump test should not be used, and it most
certainly is not appropriate for judging the rheology of most thick mortar-like grout mixtures.
6B.4.2 Penetrability
Penetrability defines the ability of a grout to permeate a porous mass, such as a sand or soil, or fill
fractures or small voids. As previously discussed, viscosity alone is sometimes equated to the pene-
trability of a given grout. In actual practice, however, penetrability of a grout into a given soil is de-
pendant upon a combination of viscosity and wetability. Within the viscosity ranges commonly
found in solution grouts, wetability, which is defined by the contact angle of a drop of the fluid with
the receiving surface, is a far more important and significant property than viscosity. Wetability is a
function of the surface tension between the formation or granular surface and the solution at their
interface.
This surface tension depends on the chemical composition of the grout being used and the chem-
istry and physical conditions of the individual soils being treated. The affinity of the grout, which
results from its wetability behavior in contact with the formation into or thorough which it is being
driven, is thus of critical importance. This affinity, which includes the grout’s surface tension prop-
erties, is fundamental to its penetrability. A simple example of the concept is the relative immobility
of a drop of water placed on a newly waxed surface, compared with the rapid dispersion of a drop of
the same water placed on a similar but heavily oxidized surface.
An excellent example of this occurred during an experimental test program to develop the opti-
mal grout for injection into several thousand feet of ⅜ inch OD tubing embedded within the em-
bankment of a earth dam. The tubing had been installed in the embankment during the original con-
struction, as part of an extensive instrumentation system. The test program was to include pumping
of grout through several thousand feet of tubing, to determine injection parameters that would be re-
quired for the actual work. Although the original tubing was made of saran plastic, such material
was no longer available, so a PVC plastic tubing of identical dimension was used.
As part of the evaluation, an eight foot length of tubing was secured to a slanted board, as shown
in Figure 6B.21. Various trial grouts were then run through the tubing, with the flow times being
noted. Because of a concern that the different tubing materials might react differently to the grout,
an eight foot long piece of the original saran tubing was removed from a gallery in the dam. It was
secured to the slant board adjacent to the PVC tube, and fed with grout from a common funnel, as
illustrated in Figure 6B.22. Interestingly, the grout flowed more easily in the PVC tubing, as can be
FIGURE 6B.21 Tubing attached to slant board for grout flow evaluation.
FIGURE 6B.22 Both tubes are simultaneously filled through a common funnel.
seen in Figure 6B.23, wherein the graduated cylinder on the right is filled much higher than that of
the left, below the saran tubing.
The most promising grout mixes were then pumped through several thousand feet of the
PVC tubing, Figure 6B.24. As a result of the slant board tests, a correction factor was developed
for the saran tubing, allowing an accurate calculation of the grout pressure that would be required
to inject the saran tubing existing in the dam. As confirmed by these tests, the penetrability
of a grout is not solely dependent upon its viscosity. Low-viscosity grouts can have poor penetra-
bility, whereas highly viscous grouts can be very penetrable, in a given delivery system or forma-
tion.
In the case of grouts that contain solids, such as fluid suspensions and slurries, the grain size of
the solids also affects the grout’s ability to penetrate. Theoretical research and discussion abound,
relative to the ratio of maximum grain size that can penetrate a given crack and/or joint width in the
grouting of rock. Although the subject is somewhat contentious, in rock grouting there is general
agreement that the minimum dimension of the defect must be at least three to five times that of the
maximum grain size in the grout. Although the maximum grain size unquestionably affects the pen-
etrability of an obvious defect, the author suggests that it is only one consideration, and perhaps not
the most important.
As an example, should a grout contain only a small percentage of the maximum size particles,
and those particles were well distributed so they were not adjacent to or in near proximity of each
other, the maximum size would not be of great significance, as long as their dimension were less
than that of the void being filled. Conversely, if the grout contained a larger proportion of the large-
size particles and/or they were in near proximity of each other, the risk of blockage would be much
greater, and thus the maximum size of the particles more significant. Regardless of the grain size, of
particular importance in all cases is the amount of shear energy applied during the grout mixing. It
FIGURE 6B.23 Cylinder on right is filling faster than that on the left.
FIGURE 6B.24 Test grouts were pumped through several thousand feet of coiled tubing to
simulate conditions actually existing in the dam.
has an important influence on the dispersion of the individual grains, and thus the penetrability of
the resulting grout.
The shape of the particles and condition of their surface are also of immense importance. Rough,
angular particles are far more likely to form blockages within a pore space or defect than are smooth
round ones. Experience has repeatedly shown that cementitious grouts containing large amounts of
pozzolanic materials, such as fly ash or silica fume, are more penetrable than those containing only
cement. This is no doubt the result of the near spherical shape of most pozzolans. Round shaped
grains tend to roll past and over each other, rather than bind together as would rough angular shapes.
Although the terms mobility and penetrability are perhaps the most all-inclusive for describing
the rheological properties of a grout, there are other factors that must also be considered to assure
the proper selection and applicability of a grout mix.
6B.4.3 Cohesion
Lombardi (1985) reported on a simple field test to determine the “cohesion” of a grout. What Lom-
bardi is actually evaluating is the Bingham Yield Value for the grout, albeit with a simple test. It in-
volves dipping a 10 cm square, slightly roughened metal plate approximately of ⅛th inch thick (Fig-
ure 6B.25) into the grout and measuring the weight of the grout that remains on the plate after
removal.
6B.4.4 Bleed
When at rest, the individual particles of a fluid suspension grout will tend to settle out of the so-
lution. This is referred to as bleed. To prevent bleeding of the grout prior to injection, it is usual-
ly continuously agitated after mixing. Whereas excessive bleed will not occur under proper agita-
tion, it can occur when the grout is essentially at rest, either during or after injection. This is of
particular significance where large quantities of grout have been injected into a single location or
void, or where the injection rate is very slow. As bleed occurs, the solids will settle to the bottom
of the void or defect being filled, and the top portion will be filled initially with water, and even-
tually with air, leaving void space. The bleed potential of a grout can be greatly reduced by very
through, high-shear mixing, as well as through thoughtful mix design, including the judicious use
of admixtures.
6B.4.6 Solubility
When mixing a solution grout, rapid dilution of all the components is beneficial and shortens both
the amount of time and energy required for mixing. If the grout is to be placed into a saturated for-
mation or void, however, the ability of the mixed grout to easily dissolve is undesirable. Under such
placement conditions, and especially where the water is moving, a grout of low solubility in water is
desirable. It is also important to assure that the particular grout to be used will not be adversely ef-
fected by the chemistry of the formation or ground water into which it is to be injected. An example
would be attack of the grout curtain under a tailings dam by retained acidic water.
Properties of grout in the hardened state are also often very important. Is the purpose of the
grouting short term, such as solidification of sandy soils to permit tunneling or excavation, or must
the improvement be permanent? If strengthening of the soil is desired, the grout or the grouted mass
must be of sufficient strength and/or stiffness. In many applications, the dimensional stability or
shrinkage of the grout must be considered. Nearly all chemical solution grouts shrink when allowed
to dry, as do most cementitious compositions.
Durability of the hardened grout, under the conditions that exist at the injection location, should
also be evaluated. In this regard, chemistry of both the soil and the ground water, to which the grout
might be exposed, should be appraised, as well as any unusual chemical exposures that might occur
during the lifetime of the installation. Exposure to unusual temperature variations must also be con-
sidered, as the setting time of virtually all grouts is temperature dependent, as is the durability of
many. Both the strength and durability of chemically grouted masses are dependent upon their mois-
ture state. The ability to resist syneresis (the exudation of liquid from the grout) or extrusion of the
grout from its intended location is also of importance, especially when the purpose of the grouting
is the blockage of high heads of retained water.
Most reacted water-control grouts will shrink upon drying. Some will swell upon being rewetted;
however, there is often a substantial time lag for complete expansion, and often times it will not be
to the full volume that existed prior to drying. Although this is of little concern where the grout will
always be in contact with water, it is an important consideration in arid regions or other locations
where drying might occur.
Simple field test methods to assure the quality and propriety of the grout are unquestionably one of
the greatest needs in geotechnical grouting. Unfortunately, few simple tests exist for either very thin
or very thick grouts. A number of tests do exist, however, for mid-range grout consistencies, which
are generally fluid suspensions.
plastic. Neither material can have wetability properties at all similar to the wide variety of geomate-
rials into which a grout might be injected. They do, however, provide for easy confirmation of the
uniformity of different batches of grout and are widely used in quality assurance testing.
FIGURE 6B.28 Baroid mud balance used for evaluation of grout density.
grouts based on common cements. Various applied pressures on the grout can easily be imposed by
pressure regulation of bottled nitrogen gas, which is typically used.
6B.5.5 Slump
As previously discussed, standard slump tests are not appropriate for either very wet or very dry
mixtures, and certainly not for the rather sticky mixtures that are common in grouting. Except for
the rather rare instances of fill grouting, in which standard concrete or mortar is being injected, the
slump test should be neither specified nor used. Where it is mentioned, however, the particular
standard should be provided. There are several different established slump tests that involve molds
of different sizes and configurations than the most common ASTM C 143 test, shown in Figure
6B.20.
Classification of the many different types of soil grouting is a difficult task at best. This is due to the
wide variety of different grout materials and end uses, as well as the many different injection meth-
ods and procedures. Additionally, much confusion results from the promotion of a variety of “pro-
prietary” terminology by grouters, in an attempt to make their activities appear to be something spe-
cial. Perhaps the best classification for different methods of soil grouting was presented by
Xanthakos, Abramson, and Bruce (1994). Therein, four different categories of soil grouting are
identified:
1. Hydrofracture (or claquage)
2. Compaction
3. Permeation
4. Jet (or replacement)
forcement. The procedure was developed in France (origin of the term claquage), in an effort to
overcome the limited ability of most soils to accept the particles common in suspension grouts due
to insufficient pore size. In theory, the procedure should be quite effective; however, in practice,
control of the direction and extent of the fracture system is nearly impossible. Due to this limitation,
the procedure has not been extensively used outside Europe, although some notable exceptions ex-
ist. To create the hydrofractures, high pressures are generally required. In the experience of the
writer, pressures of up to 1200 psi (1.7 MPa) have been used, although pressures as high as 2760 psi
(4 MPa) have been reported.
Because uncontrolled hydrofracture can be very damaging to both the soil and adjacent struc-
tures, it is crucial to maintain control of the grout deposition to the greatest degree possible. This re-
quires a strict limitation on the quantity of grout injected at any one location (not more than about
two cubic feet), necessitating relatively close spacing of the grout holes and injection intervals. In
fracture grouting, sleeve port pipes (tubes-à-manchette) are used; they are simply tubes with drilled
ports, spaced at regular intervals, typically within a range of one or two feet, as shown in figure
6B.32. The tubes are typically made of 1¼ to 1½ inch plastic pipe. The regularly spaced ports are
covered on the outside with a thin rubber sleeve so as to prevent any soil or encasement grout from
entering the tube. They are placed into oversized drilled holes. A weak grout, which is typically of
cement–bentonite composition, is used to fill the annular space between the tube and the oversized
hole.
For grout injection, a double packer is used to isolate any one of the ports for injection, which
can be used in any desired order. The injection pressure breaks the rubber sleeve and the containing
grout seal, such that the grout exits at the desired vertical interval. The writer has investigated many
instances of damage resulting from uncontrolled hydrofracture grouting, and is of the strong opin-
ion that where performed, strict limitations of grout quantities, combined with meticulous observa-
tion and control of the grout pressure and other injection parameters, are essential. Fracture grouting
can be performed in virtually any soil and to any depth.
There are other grouting methods, which are usually both faster and more economical than
closely controlled fracture grouting, for the strengthening of most soils. A clear exception where
fracture grouting is applicable however, involves the pressure injection of hydrated lime slurry to
stabilize the moisture in, and reduce the expansive potential of, clay soil. Because the chemical re-
action requires contact of the lime with the soil, closely spaced fractures are needed. This type of in-
jection is usually done on a fairly large-scale basis by contractors who specialize in it. The equip-
ment tends to be massive, possessing several probes with perforated pointed tips, which are pushed
into the soil simultaneously, with either continuous or discrete injections of the lime slurry (Figures
6B.33 and 6B.34). As can be observed, the process can be quite messy, and avoiding lime deposition
on either the equipment or surrounding surfaces is nearly impossible. Although the slurry has a dis-
tinctive white color, and is quite alkaline, with a pH of about 12, it presents no serious health or en-
vironmental risks, and is fairly rapidly diluted by rainfall or washing, and then absorbed into the
surface soil. The high alkalinity, however, can cause burns on human flesh if allowed to remain in
contact for an extended time. Spills should therefore be promptly washed off the skin.
The depth of treatment depends upon the expansive potential of the subject soil. It is usually on
the order of 5 to 20 feet, but applications as great as 40 feet, have been reported. The slurry consists
simply of water mixed with about 25 to 30% by weight of dry hydrated lime. A surfactant wetting
agent is often included to improve penetrability of the slurry. It is typically injected at pressures
within a range of 50 to 200 psi. Injection is continued until either refusal at the maximum pressure
or surface leakage occurs, or the predetermined amount of slurry, which is typically about 10 gal-
lons per vertical foot of hole, has been placed. Because the injection slurry consists primarily of wa-
ter, which can be absorbed into the clay, some accelerated expansion can take place, immediately af-
ter injection, unless the initial soils moisture content was near its maximum level. This expansion
tends to stabilize shortly after the injection, however, usually within a period of two or three weeks.
Lime injection has been subject to considerable promotion by those who perform the work as
well as the National Lime Association, a trade organization for manufacturers of commercial quick-
lime and hydrated lime. The association has made available a publication by Boynton and Blacklock
(1986) that includes a comprehensive bibliography of 51 references.
In 1967, the writer was involved in the remediation of damage to the slab on grade floor of three
large dormitories at the Hollygrove Orphanage, in Hollywood, California. An investigation dis-
closed that the floor slab had experienced upward movement of as much as 1.5 inches. An addition-
al heave of 2.75 inches was predicted. The cause of the upheaval was determined to be a layer of
highly expansive clay, underlying the floor at a depth of two to seven feet. Because funding was re-
stricted and moving the occupants out of the structure was not possible, lime injection was adopted
as the most reasonable remedial method, although it was considered somewhat experimental at the
time.
As previously mentioned, lime injection is inherently messy, so great care was taken to perform
the work with as little damage to the structure as possible. Injection holes were located on a three
foot grid, normal to the module of the existing 12 inch square floor covering tiles. The work was ac-
complished with only minor disturbance and the structures were occupied throughout the work.
Limitation of floor covering replacement to only those tiles at the hole locations, and waxing of the
entire floor upon completion of the work, resulted in a large cost savings to the owner. The replace-
ment tiles were of bright colors to provide an accent, which actually improved the esthetics of the
original construction.
The slurry consisted of high-calcium hydrated lime mixed with water, at the rate of about 4.2
pounds of lime per gallon of water, to make a nearly 50% mixture by weight. The injection rate was
held to a relatively low value of about 0.6 cubic feet per minute, in order to minimize leakage. Injec-
tion pressure varied between 50 and 250 psi. Reading from a report prepared after completion of the
work:
The slurry was injected from the top down through special injection needles made especially
for this work. The needle was driven downward from the surface until the clay layer was
“felt,” after which a metered quantity of 0.25 cubic feet (7 L) of slurry or 7.5 pounds (3.4 kg)
of lime was injected. The needle was then continued downward in 6 inch increments, the me-
tered amount of slurry injected at each, until the bottom of the clay layer was “felt” or minus
7 feet was reached. In some cases it was not possible to inject the full measure of slurry due
to uplift of the structure walls or floor.
Several elevation surveys had been taken prior to the work. Others were taken immediately fol-
lowing completion and at 30, 90, 180, and 360 days thereafter. Immediately following the injection,
an additional upward movement of about 0.25 inch (6 mm) was recorded. No further movement was
noted thereafter, and, in fact, after one year a portion of the original 0.25 inch (6 mm) of heave was
recovered.
FIGURE 6B.35 Effect of grout hole inclination on surface uplift. Total uplift force is
the product of pressure times horizontal area.
Compaction grout casing is typically two to four inch (5 to 10 cm) ID steel tubing. Some con-
tractors use proprietary casing, while others use either standard flush wall drill casing or iron pipe.
The outside surface of the casing should always be of a uniform diameter, which usually means a
flush wall threaded coupling. When working upstage, the casing, and especially the couplings, must
possess sufficient strength to resist the considerable extraction forces that are often required. Ex-
traction, is most often provided by pairs of hydraulic jacks (Figure 6B.36). From the standpoint of
grout effectiveness, larger casing can be used. However, in casing larger than about three inches, the
pressure at the bottom of the hole resulting from the weight of the grout will usually exceed the re-
straint provided by line friction and may result in excessive pressure being exerted at the tip. A few
contractors attempt to perform the work with casing of an internal diameter less than two inches.
This is not advisable, however, at it is sometimes difficult to establish grout flow in such a small
hole and the risk of hole blockage is significant. Also, if working upstage, casing smaller than 2
inch ID, often lacks sufficient strength to withstand the extraction force, and joints are more prone
to breakage.
Because of the very low mobility grout that is used in compaction grouting, all valves and fit-
tings must provide full flow openings. Appropriate gage savers must be supplied for all pressure
gages and should have a minimum dial size of three inches, so they can be easily read. Standard pipe
fittings should be avoided, and wide sweep bends used as required. A high-pressure, two inch inter-
nal diameter hose is the most often used, however one and one half inch hose is sometimes ade-
quate. Where especially long runs are required, the use of rigid pipe will decrease the resulting line
pressure. Appropriate quick connect couplings, such as those used for concrete pumping, should be
used. Figure 6B.36, shows a typical connection to a hole during grouting.
FIGURE 6B.36 Typical connection to a grout hole during upstage injection. Note pair of
hydraulic jacks used for casing extraction.
Regardless of the method used or the slump or stiffness of the grout, should it be overly mobile
or act as a fluid under pressure, hydraulic fracturing of the adjacent soil can occur, which will result
in loss of control of the zone of compaction. Hydraulic fracturing not only interferes with orderly
compaction, but can also result in unacceptable displacement or other damage. Should it occur in
near proximity to a down-slope, retaining wall, or other substructure, or within a water retaining
embankment, severe displacement or complete failure could result. Compaction grouting has been
successfully used in most types of soil and to depths of more than 400 feet. Injection into saturated
clays is dependent upon their ability to drain, however, and very slow injection rates are usually re-
quired. This increases the amount of time required to perform the work as well as the cost and often
precludes its use. The procedure also has limited effectiveness in clean, coarse sands and gravels.
Compaction grouting originated in California, where the procedure has been practiced for more
than forty years. Its application is now extensive throughout North America, and it is often used in
many other countries, especially in Asia. The first publication on the procedure (Graf, 1969) pre-
sented a theoretical description of the process, hypothesizing that the injected masses would be gen-
erally spherical and would densify the injected soil radially, in all directions. The first report de-
scribing the actual mechanism, and providing data derived from the excavation and removal of
full-scale test injections, was made by Brown and Warner in 1973. It reported columnar injected
masses, with essentially horizontal, radial densification.
Subsequent to this early work, a large number of masses have been injected, exposed, and evaluat-
ed, in research demonstrations as well as in connection with actual or proposed projects. Evaluations
have included determination of the increase in resulting soil density, utilizing standard penetration,
cone penetrometer, and laboratory tests of split spoon specimens, both before and after grout injec-
tion. Large-scale load tests and long-term elevation monitoring of structures overlying treated soils
have also been performed on many applications. Additional studies have been directed at the effect of
lateral forces exerted in the soil mass and upon adjacent structures. This substantial research and in-
vestigation has resulted in compaction grouting becoming one of the best understood grouting tech-
nologies. The process is especially suited to the densification of soils, which is its only use.
The single most important parameter to assure effective soil densification is obtaining a globular
grout mass, which will typically be either columnar or pear shaped. Cracking or hydraulic fracturing
of the soil mass, with resulting thin lenses of grout, should generally be avoided. One measure of
regularity of the obtained grout mass is the Travel Index (TI) of the grout. The TI is the maximum
radial travel of the grout from the point of its injection, divided by the minimum radial distance to a
grout–soil interface, and is thus representative of the grout’s propensity to remain in a controlled
mass and at the intended location. Grouts with a low travel index (less than about three) remain in
relatively symmetrical masses, with clear interfaces of the surrounding soil. Loss of placement con-
trol and hydrofracture of the soil, however, is virtually assured with grout travel indexes exceeding
about five.
Importance of the shape of the injected grout mass was first reported by Brown and Warner
(1973). They described a research program performed in the 1950s that involved the injection and
subsequent excavation of more than 100 test grout masses. The effort involved a variety of different
mix designs, consistencies, sand materials, and injection rates. A photograph of two of the excavat-
ed test grout columns depicting desirable shape was provided and appears here as Figure 6B.37. It is
interesting to note the much smaller diameter of the lower portion of the mass shown on the right.
Whereas the upper deposits of the test site consisted of mixed soils, the grout holes extended into an
underlying clean sand layer, which was not subject to the same degree of compaction as the upper
mixed soils. This resulted in a much smaller mass diameter in the sand. The paper concluded with
examples of many projects, successfully completed with grouts, that were found to be optimal. The
grouts were reported to consist of: “. . . fine sand combined with about 12% cement and water to
form a very stiff mortar like mixture.” Emphasized were criteria such as “The greatest amount of
grout injected, and thus greatest densification achieved, resulted from the use of very stiff mix-
tures,” and “A slower pumping rate resulted in significantly higher grout takes.”
The same authors expanded on their experience in a further report, “Planning and Performing
Compaction Grouting,” (Warner and Brown, 1974). Therein, the significance of the grout composi-
tion, and in particular, a strict limitation of any clay content, was further emphasized. An entire sec-
tion was devoted to describing the “sand material,” which included a gradation envelope, “Preferred
Limits of Gradation for Sand Used for Compaction Grout,” given here as Figure 6B.38.
Noteworthy is the zero allowance for clay size constituents. The significance of grout consisten-
cy was again emphasized: “It is preferable to use the least amount of water that will provide a very
stiff plastic consistency grout. A rule of thumb is the stiffer the grout, the more effective its injection
will be.”
Included was a photograph of such grout extruding from a grout hose, included here as Figure
6B.39. Further emphasized were the risks of excessive pumping rates, which could result in “rup-
ture” of the soil. The first two of their concluding statements for proper performance stressed the
importance of the aggregate gradation and resulting grout rheology, as well as the injection rate:
“Proper gradation of the sand material which accounts for 80%–90% of the total grout volume is
imperative” and “Absolute control of grout rate is imperative . . . within a range of 0.3 cu ft (0.009
m3/min to 2 cu ft (0.06 m3/min. . . .”
Quite surprising to this writer, the salient conclusions of that early research have proven to be ap-
plicable to the present day. Furthermore, that applicability has been substantiated by extensive re-
cent research and literally thousands of successfully completed projects.
As part of the grouting demonstration included in the 12th annual short course, Fundamentals of
Grouting, now sponsored by the University of Florida, and held in Denver, Colorado in 1990, ten
grout test injections were made and exposed. Two different grout mixtures, designated “A” and “B,”
were utilized. They were identical except that 5% bentonite by weight of the sand material was in-
cluded in the “B” mixes. Notwithstanding the recognized inappropriateness of the slump test for
such grouts, such tests were made in as careful a manner as possible. The two grouts were injected
at ASTM C143 slumps of one, two, three, and four inches (25, 51, 76, and 102 mm), and at a con-
stant injection rate of 1.5 ft3 (0.04 m3) per minute.
FIGURE 6B.38 Preferred limits for sand material used for compaction grouting
(Warner and Brown, 1974).
The test site consisted of highly stratified stiff to dense clayey silts and sands, which exhibited
negligible settlement potential. Untreated, they would provide adequate support for most normal
foundations, and thus provided an extreme for evaluation of compaction grouting. Several of the in-
jections resulted in hydraulic fracturing of the soil; however, the incidence and extent of the fractur-
ing, was directly related to the grout rheology. All of the “B” mixes resulted in hydraulic fracturing
and revealed very high TI’s. Of particular interest was the markedly better performance of the “A”
grout at a four inch slump than the “B” grout at a slump of only one inch.
An extensive and very well documented research effort was conducted in San Diego, California
in 1991 (Warner et al., 1992). Eighteen grout masses were injected, with three different grout mix
designs, using different grout consistencies and injection rates. The soils at the test site were pre-
dominantly fine to medium grained sands, with approximately 20% of the material passing a #200
(0.007 mm) sieve. The minus #200 (0.007 mm) portion consisted of approximately 70% silt and
30% low-plasticity clay. The soils were of waste fines from a quarry, and were deposited as an un-
controlled fill. Their in-place densities varied from 79% to 96% of maximum dry density as deter-
mined by ASTM D 1557.
The grout mixes, which were designated A, B, and C, were all identical except for the aggregate
fraction, which was of different gradations. The A and B aggregate as obtained from the pit were
identical. They contained about 7% clay, and the minus #40 sieve (0.04 mm) fraction was plastic,
with a liquid limit of 35 and plasticity index of 10. The B grout mix contained the material as re-
ceived from the pit, whereas the A mix had about 30% minus ¾ in (19 mm) gravel added With the
exception of a component of about 4% nonplastic clay, the C aggregate was close to the gradation
envelope recommended by Warner and Brown (1974) (Figure 6B.38). Each of the grout mixtures
was injected using three different injection rates: one, two, and four cubic feet per minute (.0283,
.0566, .085 and m3/min).
Of interest was the development of three differently shaped masses of the injected grout. These
were closely related to the aggregate material gradation, especially the clay content. They were radi-
ally symmetrical columnar, as shown in Figure 6B.40; four vertical “wings,” extending out at about
180 degrees from a columnar mass at the hole alignment (Figure 6B.41); and two wings, with or
without formation of an initial grout column, resulting in hydraulic fracturing, as illustrated in Fig-
ure 6B.42. Details pertinent to the resulting grout masses are provided in Figure 6B.43, and the trav-
el indices are m shown in Figure 6B.44. The detrimental effect of clay in the grout was again clearly
illustrated by the thin wings of grout, observed in Figure 6B.42. further evidence of hydraulic frac-
turing is clearly delineated by the high travel indices, enumerated in Figure 6B.44.
In 1994, the 1991 research effort of was extended with an additional eleven grout injections.
These were made on the same site, immediately adjacent to the 1991 work. In order to establish the
influence, if any, of the beginning soil density, the entire test site was excavated and backfilled, with
minimal compaction being exerted. As in 1991, the grout mixes were identical except for the grada-
tion of the aggregate. Three different aggregates, designated D, E, and F were used, which contained
0%, 1%, and 4.5% bentonite clay, respectively. In spite of the obvious benefit of including gravel in
the grout aggregate, as demonstrated by the earlier work, because many contractors do not have the
ability to pump the larger aggregate, it was not included. Exposure revealed grout masses very sim-
ilar to those of the previous work. Again, a close correlation between the clay content of the aggre-
gate and the shape of the resulting grout masses was illustrated. Figures 6B.45 and 6B.46 show typ-
ical examples of the D and F grout masses, respectively. Note the very thin, long wing length of the
mass in Figure 6B.46, which resulted in hydraulic fracturing and a very high travel index of 20.
In South Africa, a mill building at a diamond mine had experienced serious differential settle-
ment. The structure was founded on a marginally compacted mine waste fill, composed of sandy silt
containing about 6% gravel. Compaction grouting was determined to be the best remedial method,
but since the technique had not been previously used in the area, initial injections were excavated to
assure proper performance. The grout used was a very stiff mixture of aggregate falling within the
envelope of Warner and Brown (1974) mixed with about 10% cement. It was injected at a rate of
about (1.5 ft3) 0.04 m3 per minute. As can be observed in Figure 6B.47, the resulting grout mass was
in a nearly perfect column.
Recent experimental work (1996) in Korea to develop a method to contain underwater bay mud
has involved many experimental injections, both on dry land and underwater. The grout typically
used is a very stiff mixture similar to that reported by Warner and Brown (1974), and is injected at
rates less than 0.06 m3 (2 ft3) per minute. Resulting columnar masses, of nearly one meter (3.3 ft) in
diameter have been routinely obtained, as illustrated in Figures 6B.48 and 6B.49. Figure 6B.48
shows an underwater grout mass that has been excavated and is being raised by a derrick barge. The
grout mass shown in Figure 6B.49, was injected into loose sand. Upon exposure, the sand fell off,
revealing a near perfect column.
The writer has witnessed a large number of excavations made on a variety of compaction grout-
ing projects and visually inspected the particulars of the resulting grout masses. In the early use of
the procedure, this was frequently done to increase knowledge of the technology, as well as for qual-
ity assurance. In many situations, examination of either full-scale test injections or early production
work has been done as a requirement for qualification of the procedure for a particular project. In
several instances, where grout injection work has failed to perform as expected, excavations allow-
ing visual inspection of the grout masses have also been made, in order to better understand the
cause of the poor performance.
In applications that are in near proximity to a down slope or retaining wall, a risk of displacing
the slope or wall always exists. Damage of this type, which results from an inappropriate injection
sequence, use of excessively mobile grout, or too high a pumping rate, has unfortunately been expe-
rienced on many projects within the last few decades. The initiation of such displacements will al-
ways be indicated by a sudden loss of injection pressure. Competent grouting crews will thus
promptly check for such movement at every pressure loss, especially when working in sensitive lo-
cations. If movement is detected, corrective procedures such as halting injection or reducing the
pump output (which lowers the pressure) should be immediately taken, precluding the occurrence of
destructive movements.
Unfortunately, not all compaction grouting projects have been satisfactory. The writer has inves-
tigated many instances where far less than acceptable performance has occurred. In virtually every
instance, the poor performance was directly linked to one of four faults:
1. Failure to treat the faulty material for its full depth. Compaction grouting adds considerable
weight to the treated zone. It is imperative that grout not be deposited over a soil formation that
is unable to support the combined weight of the original soil and new grout. In this regard, expe-
rience has continually revealed the culprit soil zone in apparent fill failures to be in the bottom of
the fill or in the original soil immediately thereunder.
2. An inappropriate injection sequencing. Soil settlement often results in lateral spreading, which
causes open cracking on the ground surface or structures thereon. Initial injection should always
be started at the furthest limits of the soil, which has influence on the surface spreading. As an ex-
ample, settlement occurring in near proximity to a retaining wall or downslope generally has lat-
eral movement in the direction of that feature. Initial grout injection should thus be in rows of holes
nearest to the wall or slope. It is usually possible to push the soil laterally so as to close such cracks.
3. Excessively mobile grout. As previously discussed in detail, grout that is excessively mobile, or
acts as a fluid in the ground under pressure, will cause hydraulic fracturing. Such a fracture will
always be parallel to and near an area of weakened restraint, which is most often a retaining wall
or downslope.
4. Too rapid a pumping rate. Soil deformation (compaction) is time dependent. Forcing it to occur
too rapidly with grout under pressure will cause disruption and possible hydraulic fracturing.
This will also be in the direction of least restraint.
Use of grout aggregates containing clay, or the deliberate addition of clay, to improve pumpabil-
ity has been a continuing problem within the grouting industry. This is often done to impart lubrici-
ty or water retention to the grout, in order to allow an otherwise inadequate pump to function. Un-
fortunately, use of excessive injection rates are always a temptation for both contractors and their
working crews, as less pumping time means earlier job completion and higher profits. Sadly, poor
performance, is not often discussed by those involved, and the results of investigations as to the
cause are often sealed as a result of legal proceedings.
Deficiencies routinely encountered include the displacement of down-slopes and retaining walls.
The slope illustrated in Figure 6B.50 was displaced to such an extent that the exterior wall of the ad-
jacent building (Figure 6B.51) was dislodged some eight inches toward the slope. Clay in the grout,
an excessive pumping rate, and probable poor injection sequencing resulted in lateral displacement
of the end of the building. The occupant, who was present at the time of the damage, stated to the
writer: “The pumping was going real good in the middle of the room when all of a sudden the floor
split and everything opened up.”
In a similar case, the building shown in Figure 6B.52 was seriously distorted, requiring extensive
structural repair. This happened as a result of a retaining wall (Figure 6B.53) some eight feet away
being blown out by an incompetent grouting crew. Again, clay in the grout and an excessive pump-
ing rate were to blame.
In another case, a residential structure continued to settle even though a very large amount of
grout had been injected under it, about a year before. While inspecting the structure, the writer hap-
pened to observe an excavation being made on an adjacent property. There exposed was a vertical
fracture filled with grout extending from a previous grout hole (Figure 6B.54). It ran from the point
of injection, a distance exceeding 12 ft (3.6 m), onto the adjoining property. Legal considerations
FIGURE 6B.50 Displaced slope caused by excessive pumping rate and clay in the grout.
precluded following it further, but it was obvious that most of the grout that had been injected “un-
der” the structure actually traveled a long distance therefrom. No records of the grout injection had
been kept, but it was known that the work was done with ready-mixed grout using a standard con-
crete pump. Because the fines contained in a proper compaction grout aggregate tend to make a
somewhat sticky mix that builds up on the fins of a truck mixer, it is virtually impossible to obtain
compaction grout of the proper rheology therewith. It is thus a reasonable assumption that the above
example was the result of using an inappropriate grout in combination with an excessive injection
rate.
The relatively high grout pressures used in compaction grouting would suggest the development
of high lateral forces in the ground. Such is often given as an excuse for damage, as discussed
above, and the refusal of some contractors to work in such situations. This notwithstanding, experi-
ence with properly performed compaction grouting, in literally hundreds of applications in near
proximity to retaining walls or unsupported down-slopes, would indicate otherwise. In fact, a com-
mon requirement of the procedure is densification of faulty backfill material.
Satisfactory compaction grout mixes can be made with aggregate material conforming to that in-
dicated on Figure 6B.38. Research and experience have proven, however, that increased control re-
sults from the provision of gravel in the aggregate. It has also been found that the inclusion of sig-
nificant gravel will to some degree mitigate the propensity for high travel indices and resulting hy-
draulic fractures caused by clay in the grout. Because it is often difficult to obtain sands with the re-
quired silt content that is totally free of clay, the inclusion of gravel, which can be either blended
into the sand or separately batched into the mixer, becomes even more advantageous.
The benefits of this were vividly observed during grouting of a test hole, where a large diameter
injection casing was used. During injection, a distortion of the pressure behavior indicated some
sort of a grout leak. When the casing had been raised about thirty feet, the cause of the distortion
was readily evident. The casing had split, allowing grout to escape in an uncontrolled manner as
shown in Figure 6B.55. Washing the grout from the casing with a water spray revealed gravel tight-
ly packing those areas of the split that were less than about an inch wide, as shown in Figure 6B.56.
The preferred range of gradation for grout material, which includes the gravel fraction, is provided
in Figure 6B.57. Use of the preferred material is strongly recommended where suitable pumping
equipment is available, and its use should be mandatory on sensitive projects.
For most compaction grouting, about 10% common portland cement is mixed with the aggre-
gate. The water is limited to that which will provide a very stiff mortar-like consistency, as shown in
Figure 6B.58. Such a mixture will provide an unconfined compressive strength of 400 psi (2760
kPa) or more, which is more than adequate for most work. Where required, higher-strength grouts
can be formulated by increasing the cement content and using an aggregate with reduced fines.
Such is seldom justified, however, and it is not recommended for most work. It must be recognized
that a sufficient amount of fines in the aggregate is necessary to provide the required pumpability.
Very high grout strengths are seldom justified, and their unnecessary specification is not advisable.
In those instances where only a small amount, or even no cementation is desired, another fine
material such as hydrated lime, or a pozzolan, can be used in place of the cement. It is also possible
to compound a completely suitable grout with no cementing material at all by increasing the fines
content of the aggregate. Increasing the fines will, however, require more mix water, so trial mix-
tures with the available materials, should be assessed before specifying such a mix.
Because the grout injected by properly performed compaction grouting stays in a homogeneous
mass near the point of injection, the process allows for controlled soil improvement. It has the ad-
vantage of execution without creating a great deal of mess or interference with the normal opera-
tions of a facility. Large equipment is not required near the injection location, which allows the
work to be performed in areas of confined or poor accessibility. This results in a very wide range of
advantageous applications, and no doubt accounts for the procedure’s widespread use in North
America, where it originated.
Whereas the greatest use of compaction grouting is in connection with the correction of settled
buildings, significant applications have been performed on a wide variety of other structures. The
process also is used for site improvement, prior to construction of new structures, such as the miti-
gation of the potential for soil liquefaction. By far, however, the most common applications are in
connection with the repair of structural settlement. Because groutjacking involves essentially the
same equipment and grout material, settled structures are usually raised to their proper elevations as
part of the program to improve the underlying soils (see also section 7.B.2).
Faulty foundation soils and resulting settlement of literally thousands of light residential struc-
tures have been corrected with compaction grouting. Included have been many large and even very
heavy buildings, including structures founded on both pile and large continuous raft foundations.
Many successful applications have been made where settlement caused structural damage and re-
sulted in vacation and in some cases condemnation of the structures. The four year old building of
Manitou Springs Junior High School in Colorado had to be vacated in 1980, due to severe structural
distress resulting from several inches of differential settlement. Compaction grouting not only im-
proved the underlying faulty soil, but also jacked the building back to its proper elevation.
A portion of a five story high wing of a concrete building in Rapid City South Dakota had set-
tled several inches, resulting in serious structural distress. In 1986, faulty soils to a depth of fifty
feet were remediated under the shallow foundations, and the settled areas raised to their original
grade while the structure remained fully occupied. In 1991, the four story high Inage Welfare Center
building in Chiba City, Japan remained fully functional and occupied during the correction of near-
ly three inches of differential settlement.
The first use of compaction grouting in connection of with a pile supported structure occurred in
1966, in Hollywood, California. Settlement of the seventeen buildings of an apartment complex still
under construction (Figure 6B.59) was occurring. The structures were built on a deep canyon fill,
which had been deposited over a period of several decades. The fill consisted primarily of a variety
of uncompacted soils, but also included many large boulders, and a minor amount of organic waste.
The foundation consisted of concrete grade beams supported by end bearing, bell bottom, cast in
place concrete piles. Investigation revealed that several of the piles, which varied in depth to more
than eighty feet, did not extend to a competent bearing layer as planned, and some actually terminat-
ed in massive boulders embedded in the fill. It was considered imperative that no grout be deposited
above the pile tip elevation, as this would act negatively and increase the load on the already over-
loaded end bearing piles.
FIGURE 6B.59 Differential settlements of several inches occurred in the 17 buildings of this
apartment complex while still under construction.
Accordingly, prior to adoption of a full-scale grouting program, several holes were grouted adja-
cent to four selected piles. The grout holes were spaced six feet apart, and placed either in a triangu-
lar pattern of three holes or a square pattern of four. Grout was injected from the top down, in verti-
cal stages of four feet, starting at the level of the pile tip. Between 12 and 22 cubic feet of grout was
injected for each foot of depth. Following grout injection, large test borings were excavated adjacent
to the four piles, and extending beyond the pile tips, allowing visual inspection. The photograph
shown as Figure 6B.60, was taken from one of the borings, which was about 60 feet deep. As can be
observed, grout was under the pile tip, as required, and only extended above that elevation by less
than one foot.
Because this was a landmark project in the development of the compaction grouting process, ex-
tensive other testing and observation was performed. Load tests (Figure 6B.61) to a level 1.5 times
the design capacity were performed on several of the grouted piles, with virtually no further settle-
ment. Regular inspections by the structural engineer and second-order optical surveys were made
for a period of 10 years following completion and occupancy of the buildings. No structural damage
was found during that period, and the maximum vertical settlement observed was less than 0.1 inch.
In projects such as this, where the grout deposition zone must not extend above a given level, it is
important to “seal off ” the boundary by at least two stages of grout, injected from the top down.
This is especially important in such instances as that cited, as injected grout will naturally tend to
flow into the weaker soils. Where a considerable depth under the piles needs improvement, bottom-
up procedures can be used once the upper boundaries have been established.
In another noteworthy case, friction piles were used for support of the West Orange County, Cal-
ifornia, Municipal Courts Building (Figure 6B.62). The original geotechnical investigation provided
for the piles to extend from the surface to depths of 25 to 40 feet. Subsequent to the original investi-
gation and prior to construction, the building was relocated approximately 100 feet to the west. It is
FIGURE 6B.62 West Orange County Municipal Courts building underlain by faulty soil.
of contemporary design, basically a reinforced concrete frame with both concrete and masonry
walls. The floor and roof slabs are of reinforced concrete. Approximately two-thirds of the structure
is one-story with a slab on grade floor, the remainder consisting of two structural floors above a
basement. The foundation system consists of friction piles, cast in place, in driven corrugated steel
shells. At the time of construction, the groundwater level was approximately at the basement floor
elevation and, in fact, an extensive underfloor drainage system was installed to prevent the develop-
ment of uplift pressures.
Distress was noted shortly after completion of construction. The building nonetheless remained
in full service until a major reinforced concrete roof girder fractured, eight years later. An investiga-
tion disclosed that five inches of differential settlement had occurred, and that the structure was suf-
fering from significant structural overstress. By moving the building from the originally planned lo-
cation, the west half had inadvertently been placed over a wedge of very low density peat that
existed only a few feet deeper than the pile tips, as illustrated in Figure 6B.63. As part of the investi-
gation, individual piles were test loaded in increments up to twice their design capacity. Even with
supporting the imposed loads for five days, no significant deflection of the piles was observed. It
was concluded that the settlement involved not only the structure and its pile foundation, but also
the entire block of soil above the peat layer.
Compaction grouting was thus performed in the peat layer underlying the pile tips. Two inch I.D.
casing was placed to the top of the peat layer, and grout injected in stages from the top down, until
good bearing soil was encountered. Interestingly, the building remained open and in full service
during the work. The work was divided into five phases, each involving one courtroom and ancillary
facilities. Access was through windows in the office areas adjacent to the courtrooms. Drilling of
the grout holes, which were as deep as 65 feet ( m) was by hand-held, rotary wash, equipment (Fig-
ure 6B.64), which could be quickly moved and operated throughout the otherwise restricted area.
The grout pump remained outside the structure, and up to two hundred feet of hose was used to
reach the furthest holes (Figure 6B.65).
FIGURE 6B.63 Cross section of building showing peat layer underlying pile tips.
Early in the settlement investigation, survey monuments were placed into the roof slab, over
each pile location. They were monitored throughout the repair program and three, six, and nine
months after completion. Although the original intent was to monitor them for several years follow-
ing the repair effort, as no detectable movement occurred, further monitoring was canceled after the
nine month survey. A visual inspection by the writer in 1998, 22 years after the work was performed,
found no evidence of distress or the prior major settlement damage. In fact, none of the occupants
had been there when the work was done, and all expressed surprise at the idea that the building once
had a serious problem.
In 1978, a newly constructed, cantilevered concrete sheet pile sea wall (Figure 6B.66) began to
fail as backfill was initiated. The wall was composed of pretensioned, interlocking concrete piles,
twelve inches thick by four feet wide. They had been jetted into the ground, underlying the water,
utilizing a barge-mounted crane. The wall was to function as a continuous cantilever structure, as il-
lustrated in Figure 6B.67. Investigation determined that a silt layer under the sea floor had been bad-
ly disturbed during the jetting operation, along the entire length of the 11/2 mile wall.
Because the work was underwater, and any cracks or displacements that developed on the sea
floor could not be readily seen, a very conservative grouting program was conducted. Grout holes
were located adjacent to the existing bulkhead faces, at a spacing of 2.4 m (8 ft). Grout conforming
to the Brown and Warner (1973) criteria was injected into vertical stages of 0.6 to 1.8 m (2 to 6 ft)
from the top down, at a maximum rate of 0.03 m3 (1 ft3) per minute. Grout pressures varied from
about 0.34 to 1 MPa (50 to 150 psi) but were most often within a range of 0.34 to 0.48 MPa (50 to
FIGURE 6B.66 Cantilever sea wall tilted outward when backfill was ini-
tiated.
70 psi). Approximately 0.3 m3 (10 cu ft) of grout was injected for each linear meter (3.0 ft) of bulk-
head wall.
Two rows of cone penetrometer test probes were placed on the water side of the wall, where
dense soil was required for the cantilever to function. They were made both before and after the
grouting. The first row was approximately 1.5 m (5 ft) from the face of the bulkhead, with probes
being made every 4.6 m (15 ft). The second row was 4.6 m (15 ft) off of the bulkhead, with probes at
7.6 m (25 ft) intervals. The work was accomplished using a 10 ton capacity penetrometer secured to
a floating barge, and the total penetration force included that portion of the weight of the barge lift-
ed by the force acting on the penetrometer rods. When the rods could no longer penetrate, the barge
was lifted partly out of the water, which established refusal.
Cone tip resistance prior to grouting was less than 40 kg/cm2 (41 T/ft2) to a depth of 7 m (23 ft),
and decreased to about 20 kg/cm2 (20 T/ft2) below that depth in the first row. In the second row, be-
ginning values were less than 5 kg/cm2 (5 T/ ft2) to a depth of 7 m (23 ft), and about 20 kg/cm2 (20
T/ft2) below that depth. The postgrouting value increased with depth in both rows to nearly 50
kg/cm2 (51 t/ft2) at about 6 m (20 ft), below which refusal was reached at around 80 kg/cm2 (82
T/ft2) at about 8 m (26 ft).
Compaction grouting was an especially suitable method of repair, as it did not require the use of
heavy equipment at the wall location, which was surrounded by water. Grout holes were drilled with
hand-held pneumatically powered drills (Figure 6B.68). The grout pump remained on the adjoining
grade, with the delivery line supplying a standard header (Figure 6B.69). Extremely close control of
the work was required, as deformation of the piles and resulting cracks could not be tolerated.
Cracks in the piles would result in rapid corrosion of the prestressing tendons, due to the salt water
environment. Load cells, anchored to land-side deadmen, were used to monitor forces on the wall. A
diver was used continually during grout injection to monitor the sea bed for any displacements or
grout leakage. Because of the sensitivity of underwater injection, the pumping rate was limited to
less than one cubic foot per minute. Grout pressures varied between 150 and 300 psi. Following the
remedial work, the wall was backfilled, and the planned construction of a commercial center pro-
gressed. The writer has visited the site several times since the work was done, and has always found
it to be performing well, with no indication of the former distress.
Compaction grouting is especially well suited for the densification of backfill material that was
not properly compacted when originally placed. Many projects have been completed where faulty
fills behind retaining walls, or around, and over buried pipelines have been improved. Figure 6B.70
illustrates such a case, where settlement of the fill behind the basement wall of a shopping mall is
being densified. As can be seen, the operation is fairly orderly, and there is relatively little interfer-
ence to the shoppers, as the work is being done while the stores remain open.
Shortly after the original opening of the Japanese Pearl Divers attraction at Sea World in San
Diego, California, unacceptable leakage of a man-made lagoon threatened closure of the facility.
The problem was the result of insufficient compaction of backfill materials surrounding the under-
water viewing areas during original construction. Compaction grouting was used to densify the
faulty soils (Figure 6B.71). Most of the work was under raised decks and shops over the lagoon,
with only about three feet of overhead clearance. Two inch diameter holes were drilled through the
wood decks to allow drilling of grout holes to proceed from above. Once the hole at a given location
was completed, wood plugs were placed to restore the deck. The grout mixer and pump were located
outside the park, about 600 feet distant from the work (Figure 6B.72), and the grout delivery hose
line was picked up at the end of each work shift, which was at night and the early morning hours pri-
or to opening of the attraction. With exception of the absence of water in the lagoon, there was thus
no indication of a problem to the visitors of the attraction, which remained open and fully opera-
tional during the work. The project was monitored for several years following the work, with no fur-
ther leakage or other distress noted.
The 1991 failure of a large sewer conduit in Houston, Texas, resulted in collapse of a road. In-
vestigation established that the backfill around and overlying some 8000 feet of the pipe was of very
low density. The silty and clayey sand backfill was found to have Standard Penetration Test “N” val-
ues averaging 12, with many below 10. Compaction grout was injected through rows of holes on
each side of the pipe, at ten foot centers. Verification that the specification requirements of im-
provement to an average Standard Penetration Test N value of 20 with no test below 15 were easily
FIGURE 6B.72 Grout pump and big equipment are out of sight.
met. One hundred thirty-four postgrouting SPT tests, made between the grout holes by the same
drill rig and operator, produced N values averaging 22.3.
In another case, CPT testing was used to evaluate the appropriateness of compaction grouting to
densify loose backfill soil around and underlying several miles of distressed storm drain pipe. The
backfill materials were fine to medium sand and silty sand, with silt and clayey silt lenses. The
drains were under the pavement of a major freeway, and had resulted in surface settlement so great
that lanes had to be closed to traffic. Cone penetrometer testing disclosed cone tip resistance (Qc) of
the defective soils, generally less than 30 tons/ft2 (29 kg/cm2). Resistance on the order of at least 50
tons/ft2 (49 kg/cm2) would be required to prevent settlement. The test section involved injection of
9.5 m3 (318 ft3) of grout into 32 injection points spaced at 2.1 m (7 ft) on center, using a maximum
grout pressure of 2.8 MPa (400 psi). Details as to the aggregate gradation and pumping rate of the
work, which was done on an emergency basis, are not known. The required, after grouting, mini-
mum CPT values, of 50 tons/ft2 (49 kg/cm2) were easily met, as illustrated in Figure 6B.73.
As a result of the successful test application, a contract was let to improve the soil around sever-
al miles of the storm drains. Bottom plugged, two inch, proprietary, flush wall casing was driven on
seven foot centers (Figure 6B.74) in rows on each side of the drains. Prior to injection, the casing
was raised about one foot and the plug knocked out. Grout was then pumped at a rate of less than
0.04 m3 (1.5 ft3) per minute. As in the previous example, CPT tests were taken both before and after
the grout injection. The required degree of soil improvement was easily achieved.
Compaction grouting is often used to raise the density of granular soils, for the purpose of miti-
gating the risk of liquefaction during earthquakes. In 1983, compaction grouting was used to im-
prove the site for an addition to an existing pile-supported hospital building. Because the work was
immediately adjacent to the existing structure, which remained fully operational, excessive noise or
vibration could not be tolerated. Of the several candidate methods evaluated, compaction grouting
was the only one that met these requirements. The upper level of the soils from 7 to 17 feet in depth
was first grouted. Then the remaining soils were treated from the bottom up, starting at the bottom
of the liquefiable sands at a depth of 34 feet.
Prior to construction of the addition, grout holes were drilled on a square grid over the entire site
(Figure 6B.75). The holes were spaced eight feet apart, and average grout take was 2.7 cubic feet of
grout for each foot of hole. The grout was composed of silty sand, cement, and water mixed to a stiff
consistency, with slump between 25 to 50 mm (1 to 2 in). Postinjection testing indicated an increase
in the density of the in-place soils of about 20%. The site was in an area that experienced wide-
spread damage from the Loma Prieda earthquake in 1989. The hospital site performed well and no
indication of liquefaction was evident.
In 1988, compaction grouting was used to densify foundation soils underlying Chessman Dam,
near Helena, Montana. This was the first of many similar projects in which compaction grouting has
been employed to upgrade the seismic resistance of dams and other large civil works. In 1999, a
massive project was started to improve the soil underlying the Narita airport, which serves Tokyo,
Japan, in order to mitigate the risk of liquefaction. That effort will involve one of the largest under-
takings to date, in terms of amount of grout used and volume of soil treated.
Another area, in which compaction grouting has been found advantageous, is prevention of sur-
face damage as a result of soft ground tunneling. A phenomenon is well understood wherein a
trough of soil overlying such tunnels occurs as the tunnel shield passes. This zone of disturbed soil
starts directly over the tunnel and extends up and out until it reaches the surface. It will often extend
beyond the foundations of adjacent structures, and can be very damaging, not only to the structures,
but also to underground pipes and utilities within the zone of disturbance.
In 1980, a large evaluation program was conducted in the early stages of construction of the
Bolton Hills tunnel, part of the Baltimore Metro project. A test application was conducted in a sec-
tion of the actual tunnel where the adjacent structures were of minimal value. Compaction grouting
FIGURE 6B.75 Small track-mounted rig used for drilling grout holes.
was performed immediately over the tunnel shield as it progressed. This was accomplished through
a single row of grout holes, which were drilled from the surface of the street above and extended to
within about five feet of the crown of the tunnel (Figure 6B.76). A single stage of grout was injected
immediately after the shield passed, in the tunnel below. The trial, which included extensive instru-
mentation and evaluation of the adjacent soils, was so successful that the method was adopted for
protection of the historical and irreplaceable structures on the remainder of the tunnel route.
Since that early experience, compaction grouting has been used in a similar manner on a number
of other significant tunnels constructed in both North and South America. It was also specified for
use in construction of the Taipei Metro, in Taipei, Taiwan, Republic of China.
Another extensive use of compaction grouting is in connection with distressed buried pipelines.
In 1976, a 96 inch drainage conduit, which was badly overstressed and deformed as a result of ex-
cessive loading, was repaired with compaction grouting. Because access to the overlying area was
not available, all work was done from within. Twelve foot long, radial holes were drilled with hand-
held equipment from within the conduit (Figure 6B.77). Grout was then pumped in stages of about
one foot, from the bottom out. Excessive deformations of the pipe were removed during the grout
injection.
In 1977, the heading of a flexible liner plate tunnel, which was under construction, began to sink
uncontrollably. Compaction grout was injected to stabilize a highly organic silt layer found to ex-
tend from the invert of the tunnel, a depth of about 12 feet. Once the faulty ground was sufficiently
improved, the heading of the tunnel was grout jacked back to its proper elevation. All of the work
was done from within the tunnel (Figure 6B.78), as no disturbance of traffic on the major highway
above was allowed.
In 1991, the process was used to stabilize defective soil underlying an 84 inch diameter con-
duit, connecting to a water treatment plant in Des Moines, Iowa. The plant had been underpinned
with micro-piles; however, such piles could not be readily tied to the round pipe section. The
FIGURE 6B.77 Drilling of 12 foot long radial grout holes from inside drainage
conduit.
grouting was used to not only stabilize the underlying soil, but to jack the pipe up to its correct
level as well.
Perhaps the most sensitive of any geotechnical remedial applications involves work in water-re-
taining embankments. Should excessive pore pressures develop, uplift leading to complete failure of
the embankment could occur. Obviously, should hydraulic fracturing occur, leakage through the em-
bankment would present an extreme risk, which could also lead to complete failure. Because com-
paction grouting allows for close control of the grout deposition location, when properly performed,
it is one of the safest remedial procedures for correcting defects in such embankments. In order to
achieve the maximum assurance against creating hydraulic fracturing, careful design and rigid con-
trol of the grout mix to be used is of crucial importance. In this regard, a minimum of 25% of the
grout aggregate should be larger than a number 4 sieve. Additionally, the aggregate should be com-
pletely free of any clay component.
In 1996, a sinkhole developed in the core of Bennett Dam (Figure 6B.79), which is in the north-
ern part of British Columbia, Canada. Bennett is one of the largest embankment dams in the world.
Extensive investigation determined the disturbed zone to be generally less than 20 feet across, but
about 400 feet deep. The investigation also uncovered a second sinkhole of somewhat less magni-
tude. After much deliberation, compaction grouting was selected as the best method for remediation
of the defect.
This was a critical problem and warranted the very best design and remedial implementation.
Extensive investigation was made to accurately map the sinkholes. To monitor any changes of con-
dition within the embankment or surface profile, an extensive installation of instrumentation was
installed. Requirements for continuous computer monitoring (Figure 6B.80) of the parameters of
both the drilling and the grout injection were adopted. Continuous analysis of the retrieved data was
made, along with appropriate adjustments in the conduct of the work.
FIGURE 6B.79 Bennett dam in British Columbia, Canada, one of the worlds largest earth embankment dams.
Compaction grouting had not been previously accomplished to such depths or under such sensi-
tive conditions, and huge losses would result if the embankment were breeched during the repair.
Additionally, the work was to be done in severe cold weather, during the winter months. This would
require protective, heated enclosures (Figure 6B.81). Thus, a full-scale test hole was drilled and in-
jected, at a site of similar soil materials in Vancouver, prior to any work being accomplished on the
dam itself. Among the objectives of the test hole were to assure that the proposed drilling and grout-
ing methods, which were to be continuously electronically monitored, could meet the specification
requirements. The hole was required to be within 1% percent of verticality over its entire length.
The drilling method also had to prevent any positive liquid head from being imposed within the em-
bankment.
Further objectives of the test hole were to confirm pumpability of the proposed grout mix, which
was to contain a minimum of 25% of aggregate retained on a number 4 sieve. The aggregate was
also to be essentially free of clay. Creation of a hydraulic fracture signature, by intentionally pump-
ing too fast and/or adding clay to the grout, was also an important objective. This would allow the
personnel who would be monitoring the actual work on the dam to become more familiar with areas
deserving special alertness. All objectives of the test hole were realized and additional shortcomings
of the contractor’s operation were identified. Although it represented a considerable cost, the test
proved to be extremely valuable to the overall operation, and is credited with enabling the successful
completion of the work.
To accurately drill the grout holes, a powerful dual rotary drill rig, such as might be used for wa-
ter well drilling, was used (Figure 6B.82). It was capable of simultaneously turning both the drill
string and the casing in opposing directions. A heavy 6 inch steel casing, was used, and the joints
were welded to assure tightness and proper alignment. The completed holes were checked for verti-
FIGURE 6B.82 Powerful rotary wash drill rig handled casing easily.
cality with a gyro instrument, and found to be well within the required 1% tolerance. The contractor
had originally proposed to inject the grout directly through the 6 inch casing, however it was found
that the grout would exert a positive pressure of about 0.3 psi for each vertical foot. This could result
in unacceptable pressures at the bottom of the hole, so a smaller HWL 4 inch ID, flush wall casing
was inserted and sealed off at the bottom of the hole with a packer. With the smaller casing, a nega-
tive pressure of about 0.3 psi per foot was experienced.
Analysis indicated that in order to preclude excessively high pore pressures developing in the
embankment, as very slow pumping rate of less than 0.5 cubic feet (14 L) of grout per minute, was
required. The grout was injected from the bottom up, in stages of one foot (0.3 m). The 6 inch casing
and the contained HWL grout tube were pulled by the drill rig for each stage. As each 20 foot incre-
ment was withdrawn, the 6 inch casing was cut with a pipe cutter, the threaded HWL casing joint
broken, and the header rejoined by welding for the next pull. As expected, the grout take was quite
variable, due to the variation of the sinkhole boundaries. Required grout pressure for these very
deep holes was on the order of 1400 psi (9660 kPa).
An extensive array of piezometers was installed around the sinkholes prior to grout injection,
and pore pressures closely monitored throughout the work. Occasional excessive pressure did re-
quire a pause of grout injection in the early stages of the work. This was the result of the contractor
exceeding the specified pumping rate. Once he obtained a proper grout pump, and his crew gained
experience, the injection proceeded at a rate of about 0.33 cubic feet per minute (8.6 L/min), with-
out further problems. As part of the final remedial work, the soil cap material was excavated down
to the top of the injected grout. The grout was found to exist in a perfect columnar mass, as expect-
ed (Figure 6B.83). The success of this project proved the engineering validity of a properly designed
and controlled compaction grouting program.
Another interesting application of compaction grouting in a water-retaining embankment was
the emergency repair at mile 55 of the California Aqueduct (Figure 6B.84). Massive leakage was
observed at the base of a substantial embankment (Figure 6B.85), and complete failure appeared
imminent. A sinkhole had developed about 300 feet upstream of the leak, and a section of the con-
crete lining had fallen into it.
The massive leakage was initially controlled by rapid insertion of about 80 burlap-encased, 50
pound paper bags of bentonite, followed by the rapid pumping of 10 cubic yards of ready-mixed
concrete into the sinkhole. The concrete had about 30% minus ½ inch gravel and contained 940
pounds of cement per cubic yard. It would have been very advantageous to include an antiwashout
admixture; however, this material was not immediately available from the only concrete plant in the
area of the work. Although this work was done on a panic basis, and with little control, it was suc-
cessful in substantially reducing the leakage. Because it was likely that the blockage of flow was in
a cavernous void near the sinkhole, and substantial piping voids probably remained in the embank-
ment, further work was required to assure against possible failure of the embankment
A method to “find” any such voids, and fill them, was needed. Compaction grouting was select-
ed as the safest method, because it would provide for the greatest control of the grout deposition
area and, properly performed, would not result in hydraulic fracturing of the embankment. This was
a particular concern, because of the bagged bentonite, which had been inserted during the emer-
gency. Neat bentonite gel is known to act as a fluid in soil, and would likely initiate a hydraulic frac-
ture if subject to a sufficient pressure, which could result from grout injection. A very carefully con-
trolled compaction grouting program was thus adopted.
Initially, a single row of grout holes, spaced at 16 foot increments, was established adjacent to
the top of the channel for the 300 feet segment. Following injection of these primary holes, second-
ary holes were placed midway between, for a final spacing of 8 feet. Once this first row of holes was
completed, four additional parallel rows were established across the embankment. These rows were
FIGURE 6B.84 Mile 55 of the California Aqueduct during the emergency grouting repairs.
about 8 feet apart, with holes located at a spacing of 8 feet. They were grouted using split spacing,
with a primary–secondary order of injection.
Grout was prepared using aggregate of the preferable gradation, containing about 25% gravel
and about 10% cement. It was injected from the bottom up, in one foot stages, at a conservatively
low rate of one-half cubic foot per minute. Because of the sensitivity of the work, which was done
with the aqueduct in continuous operation, continuous monitoring of the embankment was carried
out. In addition to careful observation and recording of the grout injection parameters, this monitor-
ing included a manometer level control system and continual observation of the ground surface and
exposed top portion of the canal lining by optical survey, which is evident in Figure 6B.86, showing
the work in progress.
Because of the emergency conditions, the grouting crews arrived within one day of discovery of
the problem. They worked 24 hours a day until the work was essentially completed. The rapid mobi-
lization precluded continuous computer monitoring, which would have been preferred. Very care-
fully made manual records were kept, however, which were entered into a computer database imme-
diately upon completion of injection of each hole. Graphical printouts thereof were assembled on
the wall of the trailer office (Figure 6B.87), so that the actual conditions as dictated by the grout in-
jection behavior could be easily observed. The work was a success in that it allowed the aqueduct to
function for several months until a scheduled shutdown. A permanent repair consisting of a continu-
ous membrane protected by a shotcrete overlay was then made.
Concurrently with the start of grouting, a subsurface geological investigation, which eventually
included 12 carefully logged bore holes and one test pit, was made. It was determined that the em-
bankment had been founded on soil materials underlain by a gypsiferous formation. The piping
leakage was determined to most likely be the result of solution of the gypsiferous materials from
water permeating through an overlying sand stratum, which was under the embankment fill. This
FIGURE 6B.86 Remedial grouting in progress. Note survey activity to ensure against any surface
heave or other movement.
conclusion was supported by the results of the grouting program. Therein, the majority of the grout
was injected at depths greater than those of the fill and extended throughout a plan area much
greater than could be reasonablly represented by typical piping leakage. A total of 4523 cubic feet
(125 m3) of grout was injected into 281 holes extending through the embankment. Careful records
of grout take and behavior were kept and promptly reviewed. They confirmed that the voiding was
much more extensive than originally thought and that, indeed, it was in the original soils underlying
the embankment itself. Figure 6B.87 shows the records for the individual holes, assembled in a col-
lage, on the wall of the office trailer. Thereon, the grout take is indicated by a horizontal bar at each
respective depth, such that the actual configuration of the voiding can be readily visualized.
As a final note, compaction grouting need not be messy. Figure 6B.88 shows a grout hole casing,
within inches of sensitive laboratory equipment in the Spalding Research Laboratory at the Califor-
nia Institute of Technology in Pasadena, California. With reasonable care (note that the equipment is
wrapped in plastic sheeting), compaction grouting can be successfully conducted under even the
most sensitive environments.
soil materials, limiting their use to reasonably clean coarse sands and gravels. Accordingly, perme-
ation grouting of most soil is performed with either highly penetrable chemical solutions or ultra-
fine cement grouts. Outside the United States, principally in Europe, clay, combinations of clay and
cement, or chemical solution grouts have also been extensively used.
This type of grouting is generally limited to sands and sandy soils containing minor amounts of
finer particles. Whereas suitable grouts can be injected into fine sands and silts, slower injection
rates are required than in the more permeable coarser-grained materials. The slower injection adds
to both the required time for placement and cost of the work, which sometimes preclude its use. Per-
meation grouting of soil is generally more expensive than is compaction grouting. Its use is thus
commonly limited to applications where a considerable increase in the cohesion, rather than the
density, of the granular material is required, or in clean, coarse materials, which are not appropriate
for compaction grouting.
The largest single use of permeation grouting is for temporary solidification of low-cohesion
sandy soils as an aid to construction, or to reduce or eliminate soil disturbance or failure resulting
from excavation. Figure 6B.89, illustrates such a case; here a self-supporting buttress of solidified
soil enabled a nearly shear cut to be made for the basement of a new building. Permeation grouting
is also seeing ever-increasing use for mitigation of the liquefaction potential of in situ soils as a re-
sult of earthquakes. The procedure is also occasionally used to permanently increase the load-bear-
ing capacity of appropriate soils.
Another significant area of use for permeation grouting is for reduction of permeability or con-
trol of the flow of water through a soil formation. Both ultrafine cement and chemical solution
grouts are so used. Fine fillers, such as silica fume and ultrafine cement, are sometimes mixed into
solution grouts to increase their strength, alter their properties, or lessen their cost. Expanding
FIGURE 6B.89 Solidification of in situ soils into a self-supporting buttress negated the
need for any other support of this excavation in wind-deposited, cohesionless fine sands.
knowledge, more reliable and durable strength, and increasing availability of ultrafine cements have
resulted in their increased use for permeation grouting, and they are now preferred over the more
traditional chemical solution grouts by many professionals.
together. To minimize the amount of bleed of a particular grout, high-shear mixing is required so as
to break up and separate the individual cement grains. This factor was thoroughly discussed by
Kravetz (1959). The essence of his conclusions, as reported by Houlsby, (1990) are:
1. Cement grains, when mixed with water, tend to aggregate and form clumps. This slows
the wetting process, as does air attached to the grains. The effect of high-speed shearing or
laminating, plus the centrifugal effect, is to thoroughly break up the clumps and to sepa-
rate air bubbles. As a result, each individual grain is rapidly and thoroughly wetted and put
into suspension.
2. During cement hydration, needle-like or spring-like elements of hydrates form on the su-
perficial layer of each wetted grain of cement. In a high-speed mixer, the laminating effect
and high-speed rotation keeps breaking these hydrates away from the grain of cement,
thus exposing new areas to the water and consequently bringing the formation of new ele-
ments. These hydrate elements are of colloidal size, and as the amount of these elements
in the mixture increases, the grout becomes colloidal in character.
In reality, virtually no common cementitious suspension grout is truly colloidal, as even well-
dispersed cement grains will settle in water unless special admixtures are used, as will be subse-
quently discussed. High-shear mixing will greatly reduce and can in thick grouts nearly eliminate
bleeding. In some places, but generally not in the United States, grout that exhibits little or no bleed
is regarded as an “stable.” Stable grouts are generally defined as those that exhibit a total of no more
than 5% bleed. European practice commonly calls for “stable” grouts, which typically include a few
percent of bentonite, to act as a suspension agent. Whereas bentonite inclusion will tend to lessen
the cement grain settlement and resulting bleed, there are significant disadvantages to its use. Mod-
ern admixture technology offers a variety of formulations that can minimize bleed without the unde-
sirable aspects of admixed bentonite. This will be subsequently discussed in more detail.
Suspension grouts of ultrafine cement and water are significantly more penetrating than those
made with Type 3 cement, which is the finest of the common cements, and some ultrafines can form
nearly colloidal mixes. These can be readily injected into sandy soils, as illustrated in Figure 6B.90.
Because of the minute grain size of ultrafine cements, they provide very large specific surface ar-
eas. Inclusion of a high-range, water-reducing admixture in these grouts is virtually required, and
will result in much better dispersal of the individual cement particles. This will substantially reduce
the propensity for pressure filtration in the soil. It will also dramatically increase the specific sur-
face area of the cement available for the water to contact, resulting in much increased hydration ac-
tivity, and higher ultimate strength.
There are two main types of ultrafine cement—those based on slag and those based on portland
cement. Although the two are comparable in many respects, there is a fundamental difference in the
span of hydration and the resulting setting time. Because of the very high specific surface area of ul-
trafine cement based on portland cement, hydration activity is very high, resulting in rapid setting
and strength gain. For this reason, retarding admixtures are sometimes included in the cement to de-
lay the otherwise rapid setting. Portland cement combined with some common retarders can be ex-
tremely sensitive to temperature, so the proportions of the additive must be accurately dosed and ap-
propriately matched to the temperature of both the injection environment and the formation being
grouted. Problems with flash set and difficulties with both setting time and rate of strength gain
have been reported when using some of the earlier ultrafine cements based on portland cement.
Cements based on slag tend to set and gain strength much slower than their portland cement
cousins. Thus, retardation is seldom a problem, but accelerating admixtures may be required in
some instances. Well-established accelerators are available and their behavior is quite predictable,
so time of setting is not much of a problem with slag-based ultrafines. It is only in recent times that
ultrafine cements have become commonly available. With their ever-increasing use and accumulat-
ed field experience, continuous improvement in the available products is occurring, and continual
monitoring is required to keep up with the latest technology.
Most ultrafine cements are composed of a range of differently sized particles. Providing they are
well dispersed, some larger particles are acceptable for grouts that will be used to fill obvious frac-
tures and voids, as long as the largest particles are smaller than the thickness of the defect. In the
permeation of granular soil, however, because the soil itself acts as a filter, the larger-sized particles
of the grout can build up as they are pushed into the soil, initiating the formation of a filter cake.
The size, and the proportion, of the larger grains of ultrafine cement used for permeation grouting
of soil is thus of great importance. Obviously, use of a cement with the smallest mean particle size
and a minimal amount of larger particles is desirable for soil grouting. The particle size distribution
of several different ultrafine cements as well as Type III common cement are shown in Figure
6B.91.
It should be noted that not all type III cement has the same grain size distribution. ASTM C 150
“Specification for Portland Cement” calls only for Blaine fineness of the specific surface area. A
compliant Blaine value can be obtained with a fairly wide range of grain size distribution. The Type
III curve provided in Figure 6B.91 is for an actual batch of cement produced at one given plant.
tion. At some period of time, after mixing the base and reactants together, setting occurs and the in-
jected solution turns either to a foam, gel, or solid state. The setting time can be instantaneous to
several hours or even days, depending upon the individual system used and the proportion of the in-
dividual ingredients thereof.
Many chemical grouts are mixed and pumped as single solutions, whereas the different compo-
nents of others are individually pumped and stream mixed at the injection point (Figure 6B.92).
There are many manufacturers of proprietary chemical grout formulations, especially those used for
control of water movement within the soil or into underground substructures. For strengthening ap-
plications, especially where large quantities of grout are required, most specialty contractors tend to
purchase the individual chemical components separately and mix them on the job site near the point
of injection. Although some specialists represent their formulations as something very special and
“proprietary” (a word greatly overused, in the writers opinion), the vast majority of grouts used for
strengthening of soil throughout the world involve sodium silicate as the base material. There are,
however, a wide variety of different reactant systems, most of which are well known and readily
available.
For the strengthening of soils, the most important parameters for selection of a chemical solution
grout are injectability, strength, safety of use, and cost. Hard, rigid gels are desired, as they provide
the greatest stiffness as well as providing good strength. Cost can also be an important factor be-
cause this type of work is often performed on a massive basis, where very large quantities of grout
are involved. With these factors in mind, grouts based on sodium silicate are particularly suitable
and most frequently used for strengthening applications. Appropriately, the technical literature is
FIGURE 6B.92 Two-component water-control grout being stream mixed at the injection point.
filled with publications relative to the use of sodium silicate base grouts. Unfortunately, much of it
is quite academic, and some downright misleading.
As an example, several publications present strength data for “sodium silicate grouts” but make
no reference whatever to the reactant system. While sodium silicate may represent the largest com-
ponent of a chemical solution grout, it requires a reactant component to harden. There are many dif-
ferent reactant systems, which may consist of one or more components, as will be shortly discussed,
and the properties of the resulting grouts will vary greatly with the different systems. The combina-
tion of sodium silicate with some reactant systems results in a grout that will break down and lose
strength with time, whereas other mix combinations have proven to be durable over long periods of
time. The only available guide for the selection of chemical solution grouts for strengthening soil is
ASTM D 4219, “Standard Test Method for Unconfined Compressive Strength Index of Chemical-
Grouted Soils.” The preamble of this document states that it applies only to the “short-term”
strength of the grouted mass. No time definition of short-term is given, but at best, grouts conform-
ing to the standard should be considered for temporary strengthening only.
Graf, Clough, and Warner (1982) reported on the long-term aging effect of chemically grouted
soil specimens that were aged from 9 to 11 years. They concluded that “Except for the very weakest
samples, the strengths of the stabilized soils tested with no environmental change, showed no
change or a modest increase over those measured after one to two years aging.” The specimens on
which they based their conclusions were composed of either 50% or 60% sodium silicate and reac-
tant systems that are still available but not frequently used today. The reactant systems most fre-
quently now used with sodium silicate, consist of dibasic or tribasic esters. There are no long-term
data available as to the permanence of grout made with these reactants.
The strength of the sodium silicate concentration will also affect the final properties of the grout,
including long-term durability. Some publications fail to recognize this crucial factor or in some
cases report incorrectly that sufficiently strong solutions either cannot be injected or cannot obtain a
satisfactory hardening time with a given reactant system. Bad results have been experienced in sev-
eral instances where strongly diluted solutions were used. This notwithstanding, such poor results
are virtually always the result of faulty mix design, and not indicative of the behavior of properly de-
signed sodium silicate formulations. There are many factors that influence the long-term strength
and durability of chemical solution grouted masses and these will be dealt with subsequently.
plete saturation of the intended soil is accurate preinjection appraisal of the soil’s porosity, and pre-
cise placement of the proper quantity of grout at each intended location. In this regard, continuous
observance of the injection pressure behavior is mandatory, as any sudden drops of pressure are in-
dicative of the occurrence of hydraulic fracturing. Obviously, grout that is allowed to follow frac-
tures will not solidify the intended soils. Excessive hydraulic fracturing is usually indicative of an
excessively high injection rate.
to the soil within hours of injection, substantial strength does not occur for a minimum of several
days. Thus, a time lag is required between grout injection and tunnel excavation. In some instances
however, injection from the surface might not be possible, due to excessive tunnel depth or limita-
tions of surface access. In such cases, where work must proceed from the tunnel heading, selection
of a grout system that rapidly gains strength is essential.
Permeation grouting for temporary support during construction has also been used on a wide va-
riety of different types of excavation and structures. As part of the expansion of Los Angeles Inter-
national Airport, it was necessary to underpin an existing concrete retaining wall, which was found-
ed on wind-deposited fine dune sand. The wall was to be undermined and extended by a depth of 18
feet. A sodium silicate based grout was injected from the top down using a special injection needle,
which was advanced in one foot increments (Figure 6B.96). Two rows of holes, were used, as indi-
cated on Figure 6B.97. The lower portion of the grouted mass was injected from a row of holes in-
clined about 10 degrees from vertical, and the upper portion from holes inclined at about 20 de-
grees. The quantities of grout injected at each level was adjusted so as to provide the required lateral
saturation needed, considering the inclination of the injection. The existing sands were improved to
an unconfined compressive strength of about 150 psi. Excavation, which proceeded about two
weeks after the injection, required pneumatic tools, due to the strength of the mass.
The rehabilitation of a side-hill structure supporting a road required the excavation of an imme-
diately adjacent vertical face. Because normal support was not possible, due to the existing down-
slope, permeation grouting was performed to solidify the existing soil under the structure. In order
to make the shear vertical cut, it was necessary to actually remove a portion of the footings of the
structures supporting pillars, as can be observed in Figure 6B.98.
A sodium silicate based permeation grout was injected into the wind-deposited fine sand. This
was accomplished through a single row of grout holes 15 inches behind the face of the structure.
The holes were spaced 30 inches apart. A quantity of grout that would solidify a theoretical 36 inch
diameter column based on the soil’s porosity was injected into each hole. Holes were injected on an
alternate primary/secondary split spacing order. Because the sand became less permeable with
depth, the grout injection pipes were driven to the final depth (Figure 6B.99) prior to injection,
FIGURE 6B.96 Grout injection from the top down with special drive
needles.
which was then made in one foot stages, from the bottom, up. As can be seen in Figure 6B.98, pneu-
matic tools were required to trim back the solidified mass to the specified alignment. The flush cut
was 240 feet long and varied in height from 6 to 24 feet, as shown in Figure 6B.100. For those sec-
tions which exceeded a cut height of 12 feet, a second row of holes was injected 27 inches behind
the cut face, so as to provide a stabilized wall approximately five feet thick.
The foundation for new equipment in a steel mill required excavating to within four feet of the
shallow concrete pad foundation of a column, which supported a large traveling crane. In spite of
the dynamic forces that would be transferred into the column during operation, the crane was re-
quired to be in service 24 hours a day, seven days a week. The foundation was underlain with cohe-
sionless sand and gravel, into which the required excavation would extend some 11 feet.
The entire area under the footing was solidified with a chemical solution grout, which was
injected from the top down. This was done with hand-jetted, open-end ¾ inch pipe injectors (Fig-
ure 6B.101). Injection probes were on a grid of 24 inches, and a quantity of grout sufficient to
create an equivalent 30 inch column was placed. The nearly vertical excavation was then made
(Figure 6B.102) with continual operation of the crane. Due to the dynamic forces exerted into the
footing by the passing crane, it was important to provide maximum possible stiffness, as well as
FIGURE 6B.100 Vertical cut face varied from 6 feet to 24 feet high and extended for
240 feet.
FIGURE 6B.102 Formwork for the new foundation, adjacent to near verti-
cal cut of cohesionless soil.
strength to the underlying soil. This would have been an excellent candidate to be grouted with ul-
tra-fine cement grout; however, that material was not readily available at the time the work was
performed.
Seismic retrofit of the San Francisco Civic Center required undermining of existing foundations
by as much as nine feet. The foundation soils are basically round-grained beach sands, with virtual-
ly no cohesion. The ground, which was to remain under the foundation elements, was solidified with
an ultrafine cement grout. As can be seen in Figure 6B.103, this allowed for otherwise unsupported
excavation, as required for the new extended footings. In order to maximize the penetrability of the
grout, it was mixed in a high shear colloidal mixer (Figure 6B.104).
When the terminal building at the Kansas City International Airport was originally built, the ex-
cavated space behind the basement retaining walls was backfilled with a granular fill sand. A con-
tractor building four access tunnels connecting to the building in 1997 encountered this sand fill. It
caved into his excavation, exposing utilities and undermining adjacent pavement. To mitigate the
problem, ultrafine cement grout was used to solidify the cut face of the required excavations. The
grout was injected from the top down, through jet pipes that were marked at one foot intervals. The
pipes were positioned at a 15 degree angle toward the proposed excavation. They were jetted with
grout into the formation, with a pause at each foot interval, as required to place the predetermined
amount of grout (Figure 6B.105).
For most of the work, the holes were placed on three foot centers. The calculated amount of
grout to form a four foot column was injected. Where the excavation was greater than 10 feet deep,
a second row of holes was provided, split-spaced and three feet behind the initial row. The grout was
composed of:
One bag Nittetsu Superfine cement
3.46 cubic feet (26 gallons) water
0.44 pounds high-range water reducer
It was mixed in a high-shear colloidal mixer and transferred into an agitator tank, which supplied
a 2L8 Moyno pump. The pump was set for an injection rate of 2.6 cubic feet (20 gallons) of grout
per minute.
Upon excavation, the sand fell freely from the injected columnar shaped masses (Figure
6B.106). They withstood the elements, including several cycles of freeze and thaw, for a period of
several months. Both vibration and impact forces were created during demolition of the adjacent
concrete wall but had no apparent effect on the solidified mass.
To save time and money, NASA used permeation grouted piles rather than conventional piling
for the foundation of a 350 ton missile launch gantry at Vandenberg Air Force Base in California. A
tight schedule for launch of a Physics Interplanetary Monitoring Platform satellite into orbit re-
quired very rapid construction of the launch facility. There simply was not sufficient time to con-
struct conventional piling. Studies found the underlying soil to consist of about 20 feet (6.09 m) of
fine to medium dune sand, underlain by shale bedrock. Groundwater was present, at a depth of
about 15 feet 4.57 m).
The gantry traveled on sets of rails mounted to two parallel pile caps. The heavily reinforced
concrete caps were supported on two rows of piles, as shown in Figures 6B.107 and 6B.108. The
pile design was based on a permanent, chemically solidified mass, with an unconfined compressive
strength of at least 100 psi (689.5 kPa). This was considered conservative, as strengths nearly twice
that value were found to exist after seven years in a nearby installation, which used the same grout
formulation. Accordingly, the 188 piles were designed, with a minimum diameter of 30 inches (0.76
m). The diameter was increased to 60 inches (1.52 m) for the portion below the water table, as
chemically grouted masses are known to obtain lower strengths under water. The piles extended full
depth to the underlying shale formational deposit.
One distinct advantage of injected piles for the project was the ability to form them either before
or after the pile cap had been cast. This greatly reduced the total time required for the work. Initial-
ly, piles were injected prior to casting of one of the parallel concrete pile caps, while the other cap
was being simultaneously constructed. Sleeves of 1½ inch (3.8 cm) pipe, as shown in Figure
6B.108, were cast into the second cap at each pile location. The remaining piles were then injected
under the completed pile cap, using the pipe sleeves for access.
A three-component, sodium silicate based chemical solution grout was prepared in batch mixing
tanks (Figure 6B.109). The base tank combined sodium silicate, water, and a surfactant. The reac-
tant tank combined ethyl acetate and calcium chloride reactants, with water. These were accurately
proportioned by way of properly calibrated metering pumps, which fed a “flash mixer” located im-
mediately ahead of the main grout pump. The flash mixer was simply a three inch squirrel cage
blower enclosed in a small tank, turning at about 1800 rpm, so as to provide very high shear mixing.
The final grout mixture contained 55% sodium silicate.
Injection was from the top down, through special drive needles (Figure 6B.110). The needles were
advanced in one foot increments, followed by injection of the grout. A calculated amount of grout,
sufficient to completely saturate a 36 inch column, was injected for the 30 inch sections, and 66 inch-
es (1.67 m) for the 60 inch (1.52 m) sections. Tests carved from the solidified masses, both during the
work and after completion, attained fundamental strengths somewhat greater than 200 psi.
A large, horizontal piston-type air compressor was installed on a massive reinforced concrete
foundation. After several years of operation, excessive vibrations resulted, which not only affected
the foundation block, but the surrounding building elements as well. Investigation revealed that the
FIGURE 6B.110 Special rig drives injection needles through pipe sleeves in the complet-
ed pile cap.
foundation block was founded within a deposit of silty fine sand. The sand had a natural frequency,
which was in harmony with that of the compressor. It was concluded that an increase of the stiffness
of the sandy soil was required to eliminate the excessive vibrations.
Accordingly, a grouting program was formulated with the intent of stiffening the sand through
solidification with a chemical solution grout. The chosen formulation contained a 70% solution of
sodium silicate. The penetrability of a grout containing such a high concentration of the base com-
ponent is significantly less than that of more conventional formulations; however, it was used for
this application, in order to provide the greatest degree of additional stiffness practicable. With a
grout of such low penetrability, very slow pumping rates are necessary, and it is desirable to space
the grout holes closely. The machine resulted in severe restrictions of space for the layout of grout
holes. A single row was thus placed on 1.5 foot (.46 m) centers, immediately adjacent to and around
the periphery of the foundation (Figure 6B.111). Additional holes were placed within this boundary
containment, as allowed by the existing conditions. The grout was injected at an unusually slow rate
of less than one gallon per minute, as shown in Figure 6B.112.
Although the cost of injection at such low injection rates can be high, there are situations such as
this where they are warranted, and the resulting benefits are very cost effective. The grouting was
completely successful, in that the excessive movements of the machine were completely eliminated.
FIGURE 6B.112 Grout injection rate was very slow due to low grout
penetrability.
drainage system, if existing, or from pump drawdown tests conducted in drainage holes placed
downstream of the curtain.
It is extremely difficult to effect an impermeable barrier with a single row of grout holes. Ac-
cordingly, two or more rows of holes should be placed with split spacing, as illustrated in the top of
Figure 6B.93. Where an especially tight barrier is required, hole layout with tertiary injections, as
shown on the bottom of Figure 6B.93, can be used. In such cases, a quantity of grout that exceeds
the theoretical quantity required should be placed, unless significantly high injection pressure ex-
ists, which would indicate that all available voids have been filled.
Stoppage of water leakage adjacent to a solid object such as the wall of a structure is somewhat
easier in that one boundary of the work is established. This can usually be accomplished with a sin-
gle row of grout holes placed adjacent to the wall. An alternative would be to drill holes through the
wall, on a regular spacing, followed by grout injection. Such work is best done during periods of ac-
tive leakage, such that the effectiveness can be observed by way of a reduction of the leakage.
Water was penetrating the concrete masonry unit wall of a subsurface equipment room (Figure
6B.113). A hydrophobic urethane grout was injected in a single line of holes, at 24 inch (0.6 m) in-
tervals, and about six inches (15 cm) outside the wall. Injection was started in those areas that had
the greatest leakage. As can be seen in Figure 6B.114, some of the grout penetrated the areas of
leakage, reacting on the wall surface. This gave confirmation that the culprit leakage paths were be-
ing plugged, although it also created a nasty cleanup job.
In another instance, a seal around a pipe penetrating a concrete wall had failed, allowing water to
leak into subsurface space (Figure 6B.115). A hydrophilic urethane grout was injected into a hole
adjacent to the penetration, and extending to the back of the wall. As can be seen in Figure 6B.116,
the grout, which was formulated to cure as a somewhat flexible foam in order to allow differential
movement, completely filled the annulus around the pipe. A small amount of grout also ran down
the wall, reacting thereon. Whereas such deposits of grout can be very hard to clean up, they do give
assurance that the leakage has been completely stopped.
Excessive water was flowing into a gallery of an embankment dam. The water was under a posi-
tive head of about 300 feet (91.4 m) at the gallery level. Both hydrophobic and hydrophilic urethane
grouts were injected into the zone behind the leaks. Holes were drilled through the concrete section,
packers installed, and the grout injected. Because the exact source of the leakage was uncertain,
grout holes were angled in several different directions (Figure 6B.117). The injection was carefully
monitored, and grout returns, or diluted returns, carefully recorded. The leakage was reduced by
more than 95%, although some minor seepage continued. One advantage of grouting for water con-
trol is that more holes can always be drilled and further grout injected until a satisfactory amount of
leakage reduction is achieved. As this work site was located far into the gallery, it is fortunate that
neither large equipment nor great quantities of material were required. Figure 6B.118 shows the
small pneumatically powered proportioning pumps that were used.
FIGURE 6B.117 Grout holes at various angles so as to affect a large area of leakage potential.
FIGURE 6B.118 Small pneumatically powered grout pump could be carried to injection location.
stem and special jet monitor (Figure 6B.119). The drill stem and monitor are simultaneously raised
and rotated so as to mix the grout with a portion of the original soil to form soilcrete or, if required,
it is possible to replace almost all of the soil with grout. By raising the drill stem absent any rotation
it is possible to form soilcrete panels. The procedure has the advantage of effectiveness in virtually
any type of soil, although the efficiency and thus strength of the resulting mass is soil-dependent. It
is lowest in clays and cohesive soils, and increases as the soil becomes more granular. Not surpris-
ingly, the greatest strength is obtained in clean sands and gravels, which result in a concrete-like
mass. Jet grouting can be used in the presence of large rocks or other obstructions, although a shad-
ow effect can interrupt the continuity of the grout solidification.
In application, a hole, typically about 4 inches in diameter, must be accurately bored to the de-
sired depth of improvement. The initial hole can be bored separately or by a drilling or jetting tool
mounted onto the jet grouting monitor, which contains the nozzles. There are three major variations
of the jet grouting operation. In the simplest form, known as the one-fluid system, a special hollow
drill rod equipped with a monitor that contains horizontal jet nozzles at the tip (Figure 6B.120) is
lowered into the hole. A cement suspension grout is pumped down the drill rod at very high pressure
(up to 9,000 psi) (52 kPa) while the drill rod and monitor are simultaneously rotated and withdrawn
(Figure 6B.121). The grout, which exits the jet nozzles at high velocity, disintegrates the soil and
FIGURE 6B.119 Jet grouting monitor ejects water and/or grout at high
pressure.
mixes with it to form soilcrete columns. The effective radius of the grout jet is dependent upon the
properties of the particular soil which is to be treated. Column diameters on the order of 15 to 30
(0.38 to 0.76 m) inches are typically obtained in cohesive soils, and diameters as great as four feet
can be achieved in granular soils (Figure 6B.122).
In the two fluid system (Figure 6B.123), the grout is encased within a shroud of compressed air.
This is facilitated by use of a special coaxial drill string and monitor. The air shroud acts as a buffer
between groundwater and the grout, which greatly increases its cutting radius. The air also creates
turbulence in the drill cuttings as they rise to the surface, greatly increasing the spoil removal effi-
ciency. Diameter of the columns resulting from the two-fluid system are on the order of 1.5 to 3 feet
(0.45 to 0.9 m) in cohesive soils and 3 to 6 feet(0.9 to 1.8 m) in granular soils.
The three-fluid system is the most complicated in that it requires a triaxial drill stem and monitor,
with appropriate nozzles. In this system, an air-enshrouded jet of water erodes the soil as grout is si-
multaneously injected through separate nozzles (Figure 6B.124). The cutting jets are always located
above the grout supply, allowing for a nearly complete replacement of the soil with grout as the
monitor is withdrawn. The triple-fluid system enables formation of the largest diameter columns.
Effective diameters of two to five feet in clays, and up to 10 feet ( m) or more in sands (Figure
6B.125), have been experienced. It is, however, the most complicated system to use, and requires a
very costly and complex drill string and monitor.
Jet grouting can be employed to depths of 200 feet or more. Its application is fast, and it can be
performed in a wide range of soil types. Strength of the resulting soilcrete is dependent upon the
original soil, and the jetting parameters (rotation and withdrawal rates) used, but can be of structural
strength [2,000 psi (13.8 kPa) or more]. By overlapping probes, a nearly continuous curtain can be
formed. Generally, large and sophisticated equipment, such as the rig shown in Figure 6B.119, is re-
quired which severely limits the availability and competitiveness of qualified contractors. The effec-
FIGURE 6B.125 Very large columns of soilcrete are possible with the three-fluid system.
tive diameter of the resulting mass is dependent on the individual system used, and the jetting and
injection parameters, such as grout pressure, rate of rotation, and withdrawal speed of the jet. Con-
sidering these, and the influence of the particular site soil, trial injections are required to establish
the optimal hole spacing and operating parameters.
Perhaps the most significant limiting factor, however, is the production of large amounts of spoil,
which must be contained, handled, and disposed of. Also, the very high pressures used at the jet can
be imparted into the soil at the nozzle depth if passage for the spoil should become blocked. This is
a particular risk where the holes penetrate soft clays. Such high pressures could severely damage the
adjacent soil and/or structures, and there are situations where the results could be catastrophic. All
things considered, the practicability of the procedure is virtually limited to use in relatively large ap-
plications. Details of the optimal procedures to be used will vary with individual project require-
ments and the site soils. Consultation with available specialist contractors is thus advisable when the
procedure is contemplated.
FIGURE 6B.126 Void under concrete foundation resulting from adjacent excavation.
Very large voids, those with a volume of more than about a cubic yard, are usually best filled
with commonly available concrete or mortar, utilizing ready-mixed material and standard concrete
pumps for placement (Figure 6B.128). Unlike in earlier times, modern cement and concrete tech-
nology allow design of mixes with virtually any desired properties. As an example, otherwise com-
mon mixes can be made to be very cohesive by inclusion of antiwashout admixtures. The setting
time can be accelerated to less than an hour, or delayed for up to several days.
For those applications where added weight is a concern, foaming agents can be introduced into
the mixer so as to provide low-density, hardened compositions. As the density of a cementitious
composition lowers, the strength will also be reduced. This is seldom a problem in geotechnical
grouting, however, as strengths greater than that of the adjacent soil are seldom needed or justified.
Typical density and strengths for readily available cellular concrete are on the order of 50 pounds
per cubic foot (800 kg per m3) for an unconfined compressive strength on the order of 300 psi (2
MPa), and 100 pounds per cubic foot (1600 kg per m3) for a strength of about 1500 psi (10.3 MPa).
An area where low-density materials have been found particularly advantageous is grout filling of
the annular space around pipes and liners in tunnels (Figure 6B.129). Not only is the cost of the
rather large amounts of material often used in such applications reduced, but also the risk of floating
of the liner is greatly reduced due to the lower density of the fill.
For the filling large voids, rapid injection rates are usually quite acceptable, and relatively little
pressure is normally required. Care must be taken however, to not develop too great a pressure when
the defect is nearing complete filling. A rapidly increasing pressure will nearly always indicate this,
as closure occurs. For this reason, pressure gages are required and must be monitored, as in all other
grouting.
Although it is possible to design ready-mixed compositions with low water to cement rations,
and thus minimal shrinkage, more often than not, such mixes will be subject to shrinkage. This can
become significant where the depth of such masses is great. Therefore, where the filling of such
large voids is to be complete and tight, injection of a fluid suspension or slurry contact grout can be
made after the main body has been filled. Where done, this should be delayed as long as possible,
FIGURE 6B.128 Fill grouting of large voids with ready-mixed mortar and a standard concrete
pump.
FIGURE 6B.129 Low-density fill for the annular space around linings pro-
vides economy as well as lessening the risk of floating the lining.
and at least several days, to allow primary shrinkage of the mass placement. In those situations
where a strong grout is not wanted, it is possible to inject a low-mobility compaction-type grout
with a very low cement content or even completely absent of cement; however, this will be much
more expensive than simply filling with ready-mixed material.
6B.6.6 Groutjacking
It has long been recognized that settled pavements could be accurately raised by slab jacking, which
is simply the controlled injection of grout under them. (Refer also to Section 7B.2.) If a void exists
under the slab, which allows the grout to immediately spread, no further preparation is required. If
such is not the case, a void can be created by jetting through the grout holes with water or com-
pressed air (Committee on Grouting, 1977). The same principal is involved when groutjacking a
structure, except that the void must extend over a larger area, due to the higher loads involved. The
area of void required is a function of the weight of the structure to be jacked times the available
grout pressure, and must include provision for any frictional resistance between the structure and
the adjacent soil. Thus, for heavy structures, considerable pressure and area is needed. Such lifting
has sometimes been facilitated by horizontal boring or hand mining under the structure. Whereas
light pavements can be raised with a wide variety of grout materials and only nominal pressure
[generally less than 100 psi (690 kPa)], once lift has been initiated, very low mobility grouts such as
those used for compaction grouting and generally much higher pressures (500 to 2,000 psi) (3.4 to
13.8 MPa) are required under heavy structures.
If compaction grouting is being used to improve the soils under a structure, it is possible to lift it
during the grout injection. If sufficient lift has not been obtained during the compaction, however,
or perhaps the underlying soils are not in need of improvement, it is possible to jack a structure by
creating a controlled, horizontal hydraulic fracture in the soil. The fracture is then expanded or
jacked until the desired lift occurs. Uncontrolled hydraulic fractures that occur during grouting, usu-
ally follow the orientation of the minor principal stress of the soil, which is normally a vertical
plane. A horizontal fracture can usually be created, however, by injecting a small amount (3 to 5 gal-
lons) of a highly mobile grout into a casing that extends to within about one inch of the bottom of
the hole. A low-mobility grout, such as that used for compaction grouting, can then be injected so as
to open the fracture and raise the ground and overlying structure. Raising of both pavements and
structures to very close tolerances is possible. Although many grouting contractors lack the knowl-
edge and ability for this type of work, those who are qualified will routinely raise a structure to
within about 0.1 of an inch of the specified elevation.
One side of an aluminum smelter, which was in full operation and filled with molten metal, had
settled several inches. The differential settlement resulted in fracture of some of the steel framing el-
ement connections, which restrained the firebrick lining (Figure 6B.130). The very high heat in the
furnace area made investigation of the problem or remedial work extremely difficult. However, be-
cause the owner had a commitment for delivery of a highly specialized alloy, several months of fur-
ther operation were required, and something had to be done to temporarily relieve the distress of the
steel containment structure.
Grout holes inclined about 60 degrees off of vertical were drilled under the settled side. They
were fully cased to the edge of the shallow foundation elements, and extended about another eight
feet under the base. About one cubic foot of slurry-consistency grout was injected into the holes,
followed by low-mobility grout, such as would be used for compaction grouting. Although, the
objectives of the work were to raise the settled portion of the structure only, and no compaction of
the underlying soils was intended, an unexpectedly high grout take revealed that the silty soils im-
mediately under the foundation were quite loose. Although the intent of the groutjacking was lim-
ited to raising the settled portion of the foundation about one inch, in order to temporarily relieve
the structural distress, the foundations were raised nearly four inches (20.1 cm) to near their orig-
inal level.
Based on the grout takes and the history of the site, it was suspected that localized soil distur-
bance resulted when a drainage sump was removed from the area prior to construction of the fur-
nace. As no further settlement occurred over the next several months, the originally contemplated
investigation and permanent remedial program were cancelled.
Work on a new parking structure in Texas had to be stopped due to differential settlement of the
pile-supported foundation. Groutjacking was used to precisely raise the individual settled columns
and their supporting piles (Figure 6B.131). A two inch (5 cm) ID casing, such as that commonly
used for compaction grouting, was placed to slightly past the pile tip elevation. A five gallon bucket
of cementitious slurry was dumped into the casing, immediately followed by a compaction grout
mix that incorporated the preferred aggregate gradation shown in Figure 6B.57. The columns were
all raised to within about 1/16 th of an inch (1.5 mm) of their original elevation.
There are a number of specialized foundation construction methods that involve grouting of one
sort or another. The development of such systems has advanced rapidly within the last several years.
This has been greatly facilitated by the ready availability of both high-capacity cranes and modern
concrete and mortar pumps, as well as significant advances in cement and concrete technology.
FIGURE 6B.131 Groutjacking was used to precisely level pile-supported columns of parking structure.
cementitious grout or mortar is then injected as the auger is withdrawn. The injection pressure of the
grout can actually aid in the withdrawal of the soil-laden auger, and contributes significantly to the
realized skin friction. As originally conceived, equipment limitations controlled the size of piles that
could be practically constructed, and thus their capacity.
With the advent of the modern concrete pump in the 1960s, it became practicable to rapidly in-
ject high-strength mortar or small-aggregate concrete, rather than the original particulate grout. This
allowed virtually complete filling of the hole with the higher strength replacement material, which
greatly widened the obtainable pile capacities and the range of soil for which the technique is suit-
able. This period also saw significant advancements in hydraulic power transmission technology,
which made possible very high torque drilling machines and high-capacity cranes and carriages on
which to mount them.
With presently available equipment and technology, auger-cast piles can be installed in virtually
any granular soil that is relatively free of large rocks or boulders. Piles with diameters up to 36 inch-
es and lengths on the order of 130 feet (39 m) have been constructed. They are routinely placed to
withstand a design load of 200 tons, (182 metric ton) or more. The auger-cast method can be used to
construct individual piles, including batter piles, or any combination or groups. In fact, the method
has been used extensively to install secant piles so as to form a continuous wall for earth retention
(Figure 6B.133). The technology for auger-cast piles is now well developed and several specialty
contractors regularly install them. The Deep Foundations Institute (1993) has available a reference,
Augered Cast-in Place Piles Manual, which discusses the process in detail and includes a guideline
specification.
the order of three times the thickness. Common depth limits are on the order of 100 to 150 feet
(30 to 45 m), although more than 200 feet (60 m) have been produced. The process is highly
mechanized and employment of high-capacity, fully automated grout plants is common. It is thus
performed only by a limited number of specialty contractors, most of which have their own pro-
prietary equipment and methodology.
6B.7.4 Micropiles
Micropiles are formed by drilling of the pile hole, usually with simultaneous placement of a stay-in-
place casing. Structurally, they are thus a composite of the casing and a grout fill. They are typically
designed as friction piles, and their intimate contact with the surrounding soil is thus critical. Mi-
cropiles are of relative small diameter, usually less than 10 inches (25 cm), and have been placed to
depths of about 200 feet (30 m), although more typical depths are on the order of 100 feet (60 m) or
less. The casing is usually composed of appropriate lengths of threaded flush wall sections. In order
to accommodate the flush threaded joint and the structural requirements of the particular design,
fairly thick casing walls are typical. Additional reinforcement can be embedded into the grout fill
before it hardens, if required.
Once the pile is drilled to depth, a cementitious grout is injected, oftentimes through the drill rig
mud swivel. Although cement suspension grouts are the most often used, ready-mixed mortars have
also been employed. Typically, the drill bit is of greater diameter than the outside diameter of the
casing, resulting in an annular space, which must be filled with grout, so as to provide the intimate
contact with the soil required of a friction pile. The grout is usually injected into the casing, with in-
jection continuing until it has returned up the annulus to the surface. The casing is nearly always
custom fabricated, and can be of any length, which allows the piles to be placed in areas of restrict-
ed headroom. Figure 6B.134 shows an installation of closely spaced, 200 foot deep micropiles in an
area of restricted access. Because of the requirement of special equipment and skills, micropiles are
generally constructed by a limited number of specialty contractors, many of whom have their own
proprietary systems. The work is often performed on a design–build basis, with performance load
testing of the design pile capacity the primary acceptance requirement.
Regardless of the type of grout being used or the purpose of its injection, there are several important
parameters that will always be present and must be considered. A good understanding of these fac-
tors and their relationships are thus fundamental to proper design or field performance of any grout-
ing program. The pore pressure of the soil into which grout is being injected comes under increased
pressure and, oftentimes, the soil is subjected to mechanical disruption as the grout is introduced. It
is important to understand these factors, and to make prompt adjustments in the injection parame-
ters as required, if excessive disruption or damage is to be precluded.
Except in those cases where continuous monitoring of previously installed geotechnical instru-
mentation occurs, the only parameter that provides timely information is the injection pressure, and
more particularly, its behavior during injection. Although a given pressure level in itself is of little
value, knowledge of the pressure variations at a constant pumping rate usually reveal much valuable
information as to the constantly changing conditions in the soil at the point of injection. The pres-
sure is directly effected by both the grout rheology and the pumping rate. Whereas changing the
grout rheology during injection usually requires a time delay, adjusting the injection rate can be
done instantly, providing proper equipment is being used. Continuous observation of the grout pres-
sure behavior and its control through appropriate variation of the pumping rate is necessary if opti-
mal effectiveness of the grout injection is to be realized.
variable and is dependent upon many factors, including the type and rheology of the grout being
used, the purpose of the injection, particulars of the site soil, hole geometry, etc.
The pressure used in grouting can be divided into two distinct modes: that which results from
friction and any restriction within the delivery system (pump output to lower end of casing), and that
which results from resistance to permeation or displacement of the formation or other medium be-
ing filled. Where injection is through a void of uniform cross section, such as a pipe or injection
hose, the total pumping pressure will be dependent upon the length thereof, and will be the product
of the unit length resistance times the number of units of length. Unless a void is filled with water or
isolated such that air cannot escape, pressure at the leading edge of the grout will always be zero.
Where injection is made into a porous mass such as soil, or voids of varying size and configuration,
the pressure distribution within the grout mass will be ever variable. It will, however, always be
greatest at the point of injection, which is typically the lower end of the injection casing, and will
decrease with distance therefrom.
Because the effective pressure on the formation will invariably start at the casing outlet, it is im-
portant to consider the pressure differential between that point and the top of the casing, where pres-
sure readings are typically observed. This value may be either positive or negative, depending upon
the particulars of both the grout and the delivery system. As an example, on a recent compaction
grouting project, the contractor proposed use of a six inch (150 mm) diameter injection casing for
some very deep holes. Because of concern that the static head pressure might be excessive, a trial
injection using the six inch casing was made. A positive grout pressure of 0.45 psi (0.3 kPa) per ver-
tical foot (0.33 m) of casing resulted. Because the total gravity pressure that would result at the bot-
tom of the hole would be excessive, a smaller three inch (75 mm) casing was required for the pro-
duction work. This resulted in a head loss of about 0.45 psi (0.3 kPa) per vertical foot.
With the above in mind, it is possible, through experimentation and calculation, to determine the
approximate pressure differential between the pressure gauge at the point of injection and the casing
outlet, where the grout makes first contact with the formation. The term approximate is used be-
cause some variation will occur within a delivery line, depending upon the smoothness of its interi-
or, number and sharpness of bends, and any restrictions at couplings or other fittings. Because it is
the pressure at the bottom of the injection casing that is pertinent, the gauges for pressure evaluation
should always be located as close as possible to the point of grout entrance into the formation, and
the injection pressure corrected for any loss or gain.
Many factors contribute to the total pump pressure required for injection. Major contributors to
that pressure are frictional resistance within the delivery system, rheology of the grout being
pumped, rate of pumping, size of the lines and resulting grout velocity, and frictional resistance at
the grout conduit wall interface, which is a function of the wall smoothness and its affinity for the
particular grout being used. Once the grout is in the medium to be filled, both the size of the indi-
vidual fractures or pores and their surface condition are major factors. Obviously, the rheology of
the grout and its affinity for the formation surfaces are also significant contributors.
FIGURE 6B.135 Computer-generated printout showing variation of pressure concurrent with changes in
pumping rate.
jection rate selected must be limited, such that excessive pressure will not be developed. Because
wide variation of formation resistance is common, flexibility of the output capacity of the pump is
usually required. This is no doubt the reason for the past widespread use of circulating grout injec-
tion systems. In such systems, the grout is continuously circulated in a route from the pump, past
the grout hole, and back to the pump, as shown on Figure 6B.136. A connection to the grout hole is
made with a “T” fitting in the line. A valve is located on the return side of the “T” fitting and a valve
and pressure gauge are located between the “T” fitting and the injection hole casing, as illustrated in
Figure 6B.137. The amount of grout that is allowed to go into the hole, and thus the injection rate,
can be varied by “throttling” the valves. Because economy dictates use of the highest practical in-
jection rate, the valves are adjusted so as to allow the maximum amount of flow possible, without
exceeding the maximum allowable pressure.
Single-line direct delivery systems, wherein the grout flow is directly from the pump to the grout
hole (Figure 6B.138), should be used only with variable output pumps. Therein, the speed of the
pump, and thus the rate of the grout output, is regulated so as to maintain injection rates that will not
exceed the allowable pressure. Varying the rate in discrete increments provides the advantage of ob-
servation of even slight changes of pressure, facilitating optimum evaluation of the grout movement
within the formation.
Grout pumps and delivery systems should be sized for reasonable injection rates, so as to pre-
clude the development of excessive pressures during injection. All other things being equal, system
pressures will usually diminish as the pipe or hose size increases. The size should not be so large,
however, as to preclude complete emptying of the system within a reasonable time. In this regard,
the set time of the grout must be considered so that it is not allowed to react within the system.
Many grout materials, and especially cementitious mixes, will tend to build up on the wall of the de-
livery system if sufficient grout velocity is not maintained. Such build-up results in an ever decreas-
ing opening for the grout to travel, and will thus increase both the grout velocity and resulting pres-
sure. Figure 6B.139 delineates the velocity of grout through various size delivery lines.
The importance of the relationship of injection pressure to pumping rate cannot be overempha-
FIGURE 6B.136 Circulating injection system with grout return to the agitator.
sized. Many practitioners seem to fall under the erroneous impression that the maximum grout pres-
sure level alone indicates the degree of soil improvement obtained. In many cases of investigating
the cause of grouting program failures, the writer has found records that indicated only the hole
number, grouting depth, and maximum pressure reached during injection. Such records are usually
short of useless for obtaining an understanding of what actually happened in the ground, and thus
the cause of the failure. The pumping rate/pressure relationship is so important that it warrants spe-
cial attention. The specifying or recording of injection pressure is of absolutely no use unless the in-
jection rate at which the pressure level occurred is also specified and/or recorded.
FIGURE 6B.140 Split of casing that resulted in sudden drop of injection pressure.
Often times, however, settlement problems develop as a result of defects such as masses of
buried brush or large boulders in or under a fill, uncompacted soil resulting from initial clearing or
development of haul roads, or insufficient removal of slopewash or other weak surface materials
prior to fill placement. Both the existence and approximate volume of such subsurface defects can
be determined through continuous pressure behavior monitoring. In such cases, a nonuniform pres-
sure buildup will be experienced (Figure 5.B.142). In the figure, the approximate volume of the ap-
parent defect can be ascertained by determining the amount of grout that was injected from the time
of the initial pressure drop until the previous pressure level is regained.
As soil grouting is frequently performed under or in close proximity to existing structures, un-
derground piping and other substructure are often nearby. There is thus inherent with the procedure
always a risk of grout leakage into such utilities. The occurrence of grout entering substructures will
nearly always be preceded by a significant drop of the injection pressure. Whereas such drops com-
monly indicate other events, in cases where grout has entered an underground pipe a slow but steady
increase of the initial entrance pressure will typically occur. In such cases, the level and behavior of
the pressure will usually be markedly different from that which was experienced prior to the occur-
rence of leakage, signaling the need for corrective action.
Whereas major events can be detected by substantial pressure movements or changes of injec-
tion rate, more subtle events often result in only minor changes. Such minor changes cannot easily
be observed in circulating injection systems or those systems that are subject to pulsations from
pump stroking. Thus, where detection of minor events is important, use of a constant output pump,
free of any significant pulsation, combined with careful and continuous pressure monitoring is rec-
ommended. Piston pumps operating at rates greater than about one hundred strokes per minute,
combined with a minimum hose length of about 100 feet (33 m), have been found satisfactory, as at
high rates the stroking results only in a flutter of the gauge needle, and dampening occurs in the
flexible hose. Pressure pulsations resulting from stroking of piston or diaphragm type pumps can
also be lessened through use of a hydraulic accumulator near the pump outlet and/or an increase of
at least 50% in the diameter of the injection hose for a distance of about 25 feet (7 m), starting at the
pump outlet. Conversely, as illustrated in Figure 6B.135, the actual pressure of individual pump
strokes can be observed in the case of piston pumps operating at very slow stroke rates.
Pressure behavior can be obtained through continuous readings of a pressure gauge and manual
entries onto an appropriate form, or with fully automated equipment employing either a continuous
disk or strip chart recorder, or with computer processing. Regardless of the recording method, the
actual time of each entry should be included, and when feasible, continuous real time should be in-
cluded in the record. When manual monitoring is performed, it is good practice to record entries at
predetermined uniform increments of pressure. Alternatively, entries can be made at regular time in-
tervals. The magnitude of pressure increments or time intervals employed will vary according to the
individual application and type of grout being used, but should be of sufficient frequency to allow
plotting of a curve that accurately displays all significant pressure movements.
Although disk recorders are commonly used with automated systems, especially in Europe, and
are satisfactory for monitoring pressure behavior, continuous strip chart recorders can include other
injection parameters that are more easily compared and interpreted and are thus favored by the
writer. Regardless of the method used, the records produced must include real time and facilitate
immediate interpretation on the job site, as well as provide a permanent record for later reference.
Computer monitoring systems are now readily available that provide for instantaneous readout of
all injection parameters. They have the advantage of providing a permanent record on disk and the
ability to print hard copies as desired. When using traditional practice employing circulating sys-
tems, the constant variation of injection rate virtually precludes accurate manual recording. The use
of real time, continuous computer monitoring is thus especially beneficial in such cases.
All too often, grouting is considered only after a problem has developed, with the work proceeding
hastily and lacking rational planning. Whereas grouting can often solve soil problems effectively, it
is an established technology, and should be planned just as any other geotechnical construction. The
purpose of the grout injection, and clear objectives, should precede any injection. Pumping of grout
FIGURE 6B.143 A large grout mass exerts a much greater total vertical uplift force than does a small
mass.
without a good understanding of the particulars of the site is risky at best. This is particularly perti-
nent on improved sites and especially where extensive subsurface improvements exist.
cilitate possible changes in the work, as dictated by the information gained during progress of the
work.
FIGURE 6B.144 Much can be learned from observation of the drill cuttings.
ipated concrete is always of concern. It could be an underground structure or encasement for con-
duit or piping. Encountering organic matter at unanticipated depth is usually significant and can of-
ten indicate the cause of settlement, leakage, etc. By careful observation of the project site and
structures and retrieved drill cuttings, as illustrated in Figure 6B.144, and continuous vigilant obser-
vation of the injection behavior, a great deal can be learned about the foundation soil. In cases
where faulty conditions are being remediated, such diligence often provides a greater understanding
of the cause of the problem that the grouting is intended to correct.
Injection of grout into soil, absent a good understanding of the existing geology or soil conditions,
is risky at best, and in some cases can have serious negative consequences. Grout injection will of-
ten affect movement of water through the zone of treated soil, and can in some cases, especially
where chemical solution grouts are used, change the groundwater levels. This can result in changes
of the state stresses within the soil, which might affect their future performance. Additionally, all
grouting adds weight to the treated soils. The magnitude of the increased body load can be signifi-
cant with some grouting methods such as compaction grouting. It is thus crucially important to as-
sure that any soils underlying the proposed grouted mass are capable of supporting the additional
weight of the grout.
Where grouting is being considered in regard to structural settlement, a level survey should be
provided, with sufficient entries to enable a good understanding of the settlement patterns and dif-
ferentials. Where the structure has a slab on grade floor, it is especially useful to provide relative el-
evation contours thereof, as illustrated in Figure 6B.145. This can be readily accomplished with use
of a manometer system (water level). In such an operation, a reservoir of water or other fluid is
placed at a generally central location and appropriate elevation (Figure 6B.146). One end of a small
flexible tube, usually ⅜ or ½ inch (10 or 13 mm) in diameter is connected to the reservoir, with the
other end attached to a rigid rod that is provided with a ruler, as illustrated in Figure 6B.147. Fitting
of a hardened sharpened point to the bottom end of the rod, as shown in Figure 6B.148, greatly re-
duces the time required for such level surveys, in that it can be poked through carpet or between sec-
tions of floor covering. This obviously negates the requirement for elevation correction calculations.
Information relative to cracking or other signs of structural distress should also be provided.
Where significant cracking exists, it should be mapped prior to the grouting. Obviously, original
construction documents, including any geotechnical reports, plans, photographs, and such, if avail-
able, should be reviewed and also be made available to the grouting contractor. Record or “as
built” drawings can be useful; however, their accuracy should not be relied on. These documents
are often produced only after construction has been completed, as a requirement for receiving fi-
nal payment. The writer has witnessed a large number of instances where information provided on
as built drawings proved to be grossly wrong. As a general rule, it is reasonable to hold the grout-
ing contractor responsible for any damage to underground lines for which the accurate location
has been provided. Conversely, it is not reasonable to for the contractor to accept responsibility for
FIGURE 6B.145 Contour map of the mode and magnitude of settlement of a typical structure.
damage to such improvements if their location is unknown or incorrectly indicated. Refer also to
sections 7B.7, 7B.D, and 9A.
lation to be used, and the parameters of injection are dependent upon the soil structure and condi-
tion. In some instances, more than one grouting method and/or material, will perform equally satis-
factorily for a given condition, whereas in other cases only one will be clearly superior or appropri-
ate. Effect of the grouting on the underlying and adjacent formation can only be determined with
knowledge of the particulars thereof. Thus, unless the properties of the soils are well understood by
prior experience, exploratory borings or excavations, penetrating not only the areas to be improved,
but those adjacent as well, and most importantly, those underlying the zone to be grouted, should al-
ways be assessed. A thorough investigation for a grouting program is an activity that is almost al-
ways beneficial to proper planning and engineering. Such performance nearly always pays, in lower
ultimate cost and greater effectiveness of the work. In the long term, it does not cost.
A sufficient number of borings or excavations should be made to enable a reasonable, basic
understanding of the site soils. Reported data should include the field soil classification, consis-
tency, moisture content, groundwater elevation, sampling method, and Standard Penetration Test
(SPT) or Shelby tube blow count. The frequency of sampling will be dictated by the amount of
soil variation within the borings, the objectives of the proposed grouting, and the degree of ad-
vanced certainty as to grouting costs required by the client. As previously discussed, once injec-
tion commences, every grout hole provides further information about the in situ conditions. Suf-
ficient sampling must be provided before grout injection begins, however, to enable determination
of the most appropriate grouting program and the general method and materials to be used. Obvi-
ously, the location and dimensions of the borings and the drilling and sampling methods used
should also be provided.
Where the purpose of the grouting is to strengthen the soil or increase its bearing capacity, Cone
Penetration Tests (CPTs) are often faster and less costly than SPTs in conventional borings. They
can provide good data and are very useful. On most sites however, at least one conventional boring
should be provided to allow for visual inspection and classification of the soil and provide speci-
mens for laboratory evaluation. CPTs do provide an excellent means of evaluating the comparative
condition of the soil, before as well as after the grout injection, and are especially useful for verify-
ing the increase in density achieved by compaction grouting.
The purpose of the grouting will dictate the necessary laboratory tests. Where permeation grout-
ing is anticipated, both dry density and grain size analysis should be provided. Where the quantity of
minus 200 mesh fraction is significant, hydrometer tests should be performed so as to further classi-
fy that material. Permeability determinations are useful but it has been the writers experience that
laboratory measured permeability is seldom reflected by actual field injection results. He attributes
this to the inability to reasonably duplicate the in-place soil structure in remolded laboratory speci-
mens and thus does not rely on them much. In this regard, full-scale field permeability tests should
be performed in those instances where the penetrability of the soil must be known. When densifica-
tion of fine-grained soil is expected, both Atterberg limits and consolidation test data are useful. In
those instances where significant variation of the soil properties are found, frequent sampling and
abundant laboratory testing are in order.
FIGURE 6B.149 Extracted solidified mass from test injection showing effect of soil
stratigraphy on the effective radius of grout injection.
6B.10.3 Groundwater
As previously discussed, the level of the groundwater can be important in the design of a grouting
program. Chemical solution and fluid suspension grouts can be diluted by existing water in the for-
mation. If that water is moving, the grout can be washed away from its intended zone of deposition.
The setting time of most grouts is affected by temperature, and differences of temperature can exist
above and below the groundwater elevation. In rare instances, unusual chemistry of the groundwater
can affect the setting or hardening of the grout.
Depending upon the grout injection rate and pressure, the pore pressure in the vicinity of the in-
jected mass might increase, which could raise the groundwater level, at least temporarily. This is
why the ability of the water to drain from the zone of injection often dictates the acceptable injection
rate. When grouting in sensitive situations, it is sometimes useful to monitor the groundwater level
during and following the grout injection. If the water level is permanently raised as a result of the
grouting, water movement at depth can be affected. As an example, a substructure that was leak free
at the pressure head exerted from the original groundwater elevation before grouting began might
leak at the increased head resulting from the higher water table elevation.
Compaction grouting is relatively unaffected by the presence of groundwater, as long as the soil
is able to drain at least as fast as the grout is being placed. There could be an increase in the local-
ized pore water pressure, which is entirely satisfactory as long as the soil continues to exhibit
drained behavior. Should the pore pressures become so excessive that undrained behavior of the soil
occurs, loss of control of the injection and hydraulic fracturing of the soil, as shown in Figures
6B.42 and 6B.46, would likely occur.
The effectiveness of the grouting is often made obvious by the stoppage of visible leakage of water
or jacking of a settled structure to proper grade. Verification of the results of much grouting, howev-
er, is not so obvious. As an example, where otherwise running soils have been solidified by perme-
ation grouting to facilitate tunneling, it is desirable to know the completeness of the solidification
prior to the tunnel heading reaching the grouted zones, which may not have been satisfactorily treat-
ed. Likewise, where the purpose of the grouting is strengthening of the soil at depth, where it cannot
be directly observed, verification of the grouting effort is needed.
The completeness and quality of a grouting program begins with appropriate preinjection plan-
ning and a clear knowledge of the soil to be improved. It continues with careful and accurate moni-
toring of the work at all times during injection and indicated modification of the work as dictated by
the observed behavior of the grout and the site of the work during grout injection. If these matters
have been conscientiously attended to, the likelihood of a high-quality finished product are virtually
assured. If, on the other hand, as is all too often the case, injection begins without a good knowledge
of the soil, and little or no monitoring of the work occurs, less than quality performance is virtually
certain.
In earlier times, monitoring of grout injection behavior was often made with methods and sys-
tems that lacked accuracy, and the reported results were usually subject to unavoidable delay. This
made quick corrective action difficult at best and virtually impossible in many instances. Further, in
the United States, designers and owner representatives have often relied on the grouting contractor
to monitor and report on the work. This results in a delay of reporting and, sadly, experience has pro-
duced often questionable data. With modern computer technology, the earlier limitations have been
eliminated. With present technology, there is no excuse for not properly monitoring the work and
making timely adjustments so as to obtain a predictable quality product.
It must be realized that subsurface conditions do vary, and practicality and economics will virtu-
ally limit our understanding of the details of the beginning soil. Unknown or changed conditions,
however, will be indicated by the grout behavior. If timely and appropriate monitoring and reporting
procedures are employed, required changes can be made in an effective manner, without extraordi-
nary increased costs. These can assure that the intended purpose of the grouting is being achieved
and increase the knowledge of the starting soil conditions. It is recognized that there are many
smaller projects where computer monitoring may not be practicable. In such cases, careful manual
records should be kept and evaluated in a timely manner.
Continual observation of the ground surface and both overlying structures and substructures is
imperative when grouting methods are used that might cause soil deformation or upheaval. With,
compaction grouting in particular, a slight heave of the surface is often a criterion for limiting grout
injection at a particular location. It is important in such instances that the upward movement in any
one stage be very small, as the accumulation of many grouting stages can be considerable. In all
grouting that is performed in urban areas, or where substructure might be present, careful observa-
tion is imperative to avoid leakage into or displacement of the substructure.
FIGURE 6B.150 Proper slow, steady increase of injection pressure from ac-
tual project record.
one stage. In those rare instances where unreasonably large quantities of grout are taken at a number
of holes, or stages of holes, the spacing is likely too close. For economic reasons, the greatest spac-
ing of grout holes that will allow the intended results should be used. Thus, firm establishment of
the grout hole spacing is best delayed at least until initial injection takes place. Even on the same
site, it is not unlikely that more than one hole spacing will be found to be optimal.
Whereas the pressure behavior at a constant pumping rate discloses a huge amount of invaluable
information relative to the formation being treated, knowledge of the pressure, absent that of the in-
jection rate or variations therein, is of absolutely no value. The widespread practice of reporting
only the highest injection pressure reached on a given grout hole, without any information relative
to the injection rate or pressure variation, is unfortunate, although many professionals who should
know better have blindly accepted such data.
Experienced grouters, and especially grout pump operators, know that if it is desired to reach a
given high pressure, the only action that is required is a sudden increase in the injection rate. This
being so, high pressures are often inappropriately created and are reported far too often, usually to
the economic benefit of the contractor. Relative pressures and injection rates are very instructive
however, and should be routinely monitored and reported in real time. This can be effectively done
either manually or with automated recorders or computer processing.
FIGURE 6B.151 Computer-generated record of grout injection parameters. Note generally constant but slowly rising grout pressure.
6.483
large areas and providing immediate notice of any movements. Thus, whereas conventional survey-
ing can be useful, it usually is not satisfactory for the primary surveillance. Rotating laser instru-
ments (Figure 6B.152), combined with multiple targets (Figure 6B.153) mounted on stands that are
distributed throughout the work area are quite effective.
Another method, which has been used on literally thousands of projects, is the multistation
manometer. Therein, one or more reservoirs, such as illustrated in Figure 6B.146, are used. Any
number of tubes can be connected to a single reservoir, with the terminal end fixed to the ground
surface or on structures as desired. The precise water level is marked on the tube or adjacent mount
prior to grout injection (Figure 6B.154). Any vertical movement that occurs will cause a change in
the water level, which is readily observed. In order to enhance visibility, the water can be colored,
which is easily accomplished with a few drops of food color in the reservoir.
Multistation manometers are extremely flexible, as is the manner in which they are used. Fig-
ure 6B.155 shows one of a number of tube terminals that have simply been attached to posts driv-
en into the ground so as to be easily observable at normal eye level. A similar terminal, attached
to small stands that can be distributed over the ground surface, is illustrated in Figure 6B.156.
Note that the tube is fixed at an angle to the vertical, so as to facilitate reading from a standing
position. Figure 6B.157 illustrates tubes from several different reservoir locations that are attached
to a common terminal board, enabling surveillance of an extended area from one location. In Fig-
ure 6B.158 the terminal end of a tube is simply fixed to the wall of a structure with duct tape.
FIGURE 6B.152 The signal from rotating laser instruments can cover a large planar area.
FIGURE 6B.154 The precise water level is noted when the instru-
ments are set up.
Note the ruler that has been fixed with it, which will enable easy reading of the exact magnitude
of any movement.
Although they do not necessarily provide immediate surface movement measurements, conven-
tional survey instruments can be quite useful, especially for the scanning of large areas. Figure
6B.159 shows part of a large array of prisms that have been set into the slope of a dam. They are be-
ing constantly swept by a total station located in the small protective shelter shown in Figure
6B.160, in order to detect any movement of the slope.
Simple, inexpensive devices can also be very effective. A string line tightly stretched across an
injection site can be used for reference of the surface elevations. Small pieces of masking tape fixed
over cracks will either deform or break if there is movement of the crack. For evaluation of the exact
amount of movement, rulers or crack monitor gauges can be secured over cracks in structures (Fig-
ures 6B.161 and 6B.162).
Nothing, however, replaces the eyes and ears of competent and alert grouting technicians. Figure
6B.163 shows a worker “sweeping” the ground surface of loose material so as to expose a hardened
FIGURE 6B.157 Terminals from several reservoirs are placed together for easy readout.
surface. By very close visual observation of the surface over the injection zone, members of the un-
usually observant crew were able to detect surface movements, even before they were indicated by
the multiple instrument systems used.
FIGURE 6B.159 Part of a large array of survey prisms covering the face of a dam dur-
ing grouting.
FIGURE 6B.160 Prisms were constantly scanned from a survey total station inside
protective shelter.
FIGURE 6B.162 Crack monitor can give very accurate measurements of any crack
movement.
FIGURE 6B.163 Sweeping loose material off of earth surface to enable closer visual
inspection of surface.
time at regular intervals. Obviously, the date, time, hole number, and grout stage depths should al-
ways be provided. Although it is convenient to also have the grout flow rate recorded, this can be
back calculated if the time and volume are noted. Where suspension grouts are being used, continu-
ous monitoring of the grout density will provide precise values of the ratio of water to solids. This
can thus be an excellent quality assurance procedure.
If the records are being generated manually, entries should made at all pressure movements, such
that the pressure behavior can be plotted against time. Figure 6B.165 shows a typical form for man-
ual recording of individual grout holes. It is also important, to consider the highlights of all holes
and their interrelation. This is conveniently done on a form such as that provided in Figure 6B.166,
where the overall grout performance can be viewed. It has been the writer’s experience that many
grouting professionals tend to analyze in great detail the activity of individual grout holes, but
sometimes fail to observe the trends of the overall performance. It is important to occasionally stand
back and view the overall grouting operation. Understanding how the individual holes behave and
interact often clarifies scatter in the individual hole data.
On large or important projects, either continuous chart recorders or automated data acquisition
systems with direct connection to a computer should be used. Computer software programs are now
available, and others are being developed, especially for the monitoring of grout injection. Also,
some grouting specialty contractors have their own proprietary programs. A substantial advantage
of computer monitoring is the ability to immediately output the data in a suitable form for closer ob-
servation or further analysis. Also, data formats that are computer generated can usually be adjusted
in exaggerated scale or otherwise manipulated so as to aid in interpretation of specific events.
Even where the data acquisition is manual, it is advantageous to enter it into a computer data-
base, such as Microsoft Excel, so that graphical output is facilitated. Figure 6B.167 illustrates bar
graphs from one of the first holes grouted on an actual project. As can be observed, the grout take
and pressure are shown side by side as a function of depth. It is noteworthy that grout takes were
quite low at depths greater than about 28 feet, even though relatively high injection pressures were
used. Following similar behavior on a number of distributed primary holes, a decision was made to
reduce the depth of the drilling and grouting for the remainder of the work.
Similar data for a grout hole on another actual project is shown in Figure 6B.168. Here it will be
noted that in spite of the injection rate and pressure remaining generally uniform, very large grout
quantities were injected in a region at about mid-hole depth. By magnifying the grout volume fig-
ure, as in Figure 6B.169, the areas of high take are even more obvious. When several such records
are assembled on the wall according to their relative positioning on the site, as illustrated in Figure
6B.170, it becomes very easy to recognize the relatively limited zone of high take and thus faulty
beginning soil. The writer has found this format especially useful for displaying the data as it is de-
veloped on the jobsite. Records so posted, for each hole or hole stage, allow for even the lower level
technicians to visualize the position of the overall grout deposition zones. This ability to quickly
comprehend the overall project status is very helpful in determining how best to proceed. As an ex-
ample, the posted data shown in Figure 6B.170 would suggest that depth of future holes need not be
as great, as long as they extended through the zone of large take.
FIGURE 6B.165 A typical form for manual recording of grout injection data.
6.493
FIGURE 6B.166 Placing all data on a summary form enables overall interpretation of operation.
6.494
FIGURE 6B.167 Computer database-generated graph showing both grout volumes and pressures for a grout hole.
6.495
FIGURE 6B.168 Similar output graphs. Note large grout takes are limited to mid depth of holes.
6.496
FIGURE 6B.169 Blowup in exaggerated scale of the right portion of Figure 6B.168 highlights grout distribution in the grout hole.
6.497
FIGURE 6B.170 Assembling volume graphs in the same layout as the grout holes allows easy recognition of the grout
deposition locations.
tails are not known. Even in those cases where good records of prior underground works are avail-
able, important details may be missing.
As a very young contractor, in the mid 1950s, the writer had a job to re-level a settled swimming
pool by grouting. The pool was constructed in clayey-silt soil, which filled the basement of a build-
ing that had previously occupied the site. Leakage from the newly constructed pool had saturated
the fill soil, which had apparently not been properly compacted. At the time, grout improvement of
such fine-grained soils was not considered possible, and the work was to be limited to leveling the
pool shell. On commencement of grout injection, a steady flow of water entered the pool from adja-
cent grout holes. This continued for many hours before the pool finally began to rise as planned.
About nine times the quantity of grout, which by calculation would have raised the pool as planned,
had been required! And throughout the injection, what was thought to be a similar amount of water
was bailed out of the pool.
The only logical explanation was that the force of the grout “squeezed” the water out of the soil,
thereby densifying it. Although the job was a financial disaster for the contractor, who had agreed to
do it for a lump-sum price, the geotechnical engineer considered it the most wonderful event of his
career. You see, he explained, it’s not supposed to be possible to squeeze water out of soil so easily;
this is wonderful! And that was the beginning of the writer’s research, which led to his current
knowledge of the compaction grouting mechanism. Wonderful it was, though it didn’t seem so at the
time.
In another memorable project for the fledgling firm, remedial grouting in connection with the
settlement of some railroad tracks was to be performed. Many years prior, a small tunnel had been
excavated, about 30 feet under the tracks, in which a sewer pipe was placed. The soil was very sandy
and although the records were sketchy, it was believed the tunnel was solidly shored with continu-
ous sets of timber planks. The tunnel, which was only about 25 feet long, was said to have been
backfilled with “jetted” sand. Payment for the grout, which was specified to be a cementitious sus-
pension, was by the bag of cement. The contract quantity estimate was for 350 bags.
Penetration of about three inches (7.5 cm) of timber over the tunnel roof during drilling con-
firmed the expected shoring. A drop of the drill steel upon penetration of the timber, however, was a
surprise. The contractor’s people reported what they felt were voids, varying from a few inches up to
more than one foot. The owner’s inspector, who had not shown much regard for the novice grouter,
however, insisted the contract estimate was correct, with a cryptic comment to the effect “when you
get more experience, you’ll know the difference between loose sand and voids.”
Four thousand bags of cement later, the voids were filled. For the young contractor it was a very
profitable job, and almost offset the losses on the pool! But more importantly, it offered a valuable
lesson. Subsurface conditions are not always what we expect, and don’t ever believe, you really
know what you think you know (as did the arrogant inspector). Surprises do occur in the grouting
business.
Another interesting example is in the failure of a four year old sewer, which had been construct-
ed quite deep in an area of generally poor soils with a high groundwater level. Following the devel-
opment of a sinkhole over the line, internal inspection disclosed some minor distortions of the invert
alignment, suggesting questionable stability of the pipe bedding, which consisted of a 12 inch (30
cm) thickness of one inch gravel. The selected repair provided for injection of a cementitious grout
into the pore spaces of the bedding gravel, to in essence solidify it into a rigid concrete. After a few
days of uneventful injection, a large pressure drop occurred. The first thought was that the grout was
entering the pipe, but inspection found that not to be the case. After careful evaluation determined
that no other substructure existed in near proximity to the area of grout leakage, injection proceed-
ed, but with very close observation of the pressure behavior. It was indicative of the filling of a
small open pipe for about four cubic feet of grout, after which normal behavior returned. Subse-
quent discussions with the inspector of the original work disclosed that during construction the con-
tractor occasionally embedded slotted pipe in the bedding rock, as part of the dewatering effort. No
records existed of this detail, and had it not been for the memory of the inspector, the otherwise
harmless anomaly would have remained a mystery.
This brings to mind a similar incident, which did not turn out to be so harmless. In the early
1960s, the writer’s contracting firm was retained to do some remedial grouting under the main
courthouse in Los Angeles. A tunnel had been excavated under the existing basement to provide ac-
cess from a new underground parking structure. The tunnel passed under the heavily loaded slab-on-
grade floor of an evidence storage area, by a depth of only about four feet (1.2 m). The floor slab
had settled about three inches (7.5 cm) over the tunnel alignment. Slabjacking with a low-mobility
grout was to be used to raise the floor to its proper grade, followed by compaction grouting of the
soil down to the tunnel roof. Because this was in an active public building, all work was done at
night. Grouting had a rather poor reputation at the time, and the owners’ maintenance staff was con-
cerned about possible damage to the existing facilities. They thus had a plumber present at all times
during grout injection.
One night the grouting foreman observed pressure behavior indicative of the grout entering a
pipe. He halted injection and informed the plumber that he thought the grout was getting into a pipe
of some sort. On his manual record form was a comment, “stopped grout—told the plumber I think
I’m in a pipe,” with the time noted. About 10 minutes later, a further comment was entered,
“Plumber says everything OK,” with the time noted. Injection was resumed, but a further note after
about ten minutes stated, “Told plumber know I’m into something—stopped grouting—hole aban-
doned.” Following that were notes addressing further word from the plumber that he had checked all
lines, they were clear, and there was no reason to stop grouting.
Some months later, when the first rain of the season fell, it was found that the grout was indeed
in “something” and the plumber was wrong. A 10 inch (25.4 cm) cast iron pipe that served as a col-
lector for the entire roof drainage system and crossed the tunnel alignment was filled with grout! In
repairing that problem, it was found that the probable cause of the original settlement had been leak-
age from that pipe as a result of disturbance during tunneling. Fortunately for the contractor, the vig-
ilance of an extremely competent foreman and his notation on the grouting records relieved him of
responsibility for what turned out to be a very expensive event. As stated many times throughout
this chapter, continuous pressure behavior monitoring and recording should be mandatory in all
grouting work!
In another instance, differential settlement of several inches had occurred in a large commercial
building. The building, which was only about a year old, had been built on one edge of a deep
canyon fill. The geotechnical investigation did not reveal any obviously poor underlying soil, but as
the fill was not up to the specified density, compaction grouting was called for. Primary grout holes
were spaced about twenty feet on center, along the outside of the foundation of the wall that had ex-
perienced the greatest damage. Drilling indicated nothing noteworthy, and only minor amounts of
grout, with very uniform pressure buildup, were injected in the first several holes. But then came a
surprise! At a depth of about 40 feet (12 m), one of the holes exhibited very irregular pressure be-
havior, and took a very large quantity of grout. This was followed by similar behavior at a depth of
about 35 feet (10.5 m) in another hole.
Reevaluation of the available site grading data suggested that a pioneering haul road might have
treaded up the canyon under the building. Working on this assumption, grout holes were established
over the suspected haul road location. Indeed, large quantities of grout were taken in only one or two
stages, at various depths, in those holes. Plotting those locations indicated a uniform gradient, typi-
cal of a haul road. Apparently, loose slope-wash and fill existed on the downhill side of the haul
road. With this knowledge, the grouting program was reevaluated. Further work was limited to the
area of the suspected haul road, reducing the cost of the work to less than half of that which was ex-
pected going into the job. This resulted in a very happy owner. Although the grouting contractor had
the job cut short, he more than made up for the lost revenue by referrals and future work from the
owner and his geotechnical engineer.
chemical grout solidified soils is only a small portion of that indicated by most standard laboratory
compression tests. Such masses should thus be subject to long-term creep tests, as discussed in Sec-
tion 6B.3.1.1
For compaction grouting, wherein the grout remains in individual globule masses, density test-
ing of the improved soil between the grout masses can be performed. Although in the early days of
the procedure, split spoon specimens were often procured for laboratory evaluation, this is a time-
consuming procedure that is not terribly practical, and is thus now seldom used. Likewise, Standard
Penetration Tests can be made both before and after the injection has been performed, but this also is
somewhat disruptive and time-consuming.
Cone Penetration Testing of the soil following grouting has proven to be a reasonable method to
determine postgrouting density. Its one limitation, is the necessity of access for the relatively large
testing equipment, so it usually isn’t suitable for use inside or under structures. Where the results of
compaction grouting are being evaluated, probes or tests are usually made midway between injec-
tion points, which theoretically would be the zone of least improvement. It is thus imperative to pre-
serve the exact locations of the injection points, which often requires special effort. If the injection
is through a paved surface, the hole locations will be easily observed. If the holes are drilled through
a dirt surface however, they can become obliterated quite readily. It is thus important to provide
markers such as the long lag bolts being placed in Figure 6B.171 or the flags as seen in Figure
6B.172. The normal operation of equipment, and dragging of hoses over the surface, which is inher-
ent in grouting work, can easily destroy hole markers, so they must be quite tough and resilient.
A variety of geophysical methods have been promoted, and some have been successfully used,
for the verification of all types of grouting. The most commonly used involves evaluation of the ve-
FIGURE 6B.172 Small surveyor’s flag to mark location of grout hole. Note that the hole identification
and date grouted are also shown, as is the comment “Bad Boy,” which apparently indicates some difficul-
ty with the grouting.
locity of stress waves traveling through the formation, commonly referred to as seismic tomography.
Simply stated, sound travels faster through a hard medium than a soft one. Thus, a densified or so-
lidified mass will usually possess a higher velocity than adjacent soil that has not been grouted. By
analysis and interpretation of the velocity and attenuation of a large number of sound waves driven
at different inclinations through a profile of the soil formation, the relative density or stiffness of the
various components of that profile can be determined.
In application, evaluation is usually preformed between two bore holes. A transmitter in one of
the holes initiates a pulse, which is picked up by a receiver in the adjacent hole. Typically, the trans-
mitter will be moved vertically in the bore hole, so as to direct pulses to the receiver at a variety of
angles. The receiver usually remains at one location within its hole for a given set of data. By chang-
ing the depth of the receiver, multiple sets of data are obtained, with which a seismic profile can be
developed. The waves can be either shear waves, which are perpendicular to the bore hole, or com-
pressional waves, which are parallel thereto. Compressional waves are the most frequently used, as
their analysis is simpler. Whereas stress wave velocities are usually determined with direct paths be-
tween two bore holes (cross-bore hole survey) or by analysis of reflective rays, some work has also
been accomplished by directing waves from transmitters and receivers, which are both placed on the
ground surface. The effective depth of the so-called surface procedure is a function of the distance
between the transmitter and receiver. As the accuracy of the resulting plots, which are known as to-
mograms, is dependent upon the number of individual ray paths and resulting nodal intersections
that are evaluated, the down hole evaluation is preferred.
To produce tomograms from the ray path data requires extensive data processing, which is prac-
ticable only with specialized computer software programs. For these reasons, such work is common-
ly performed only by firms who possess the highly specialized knowledge and equipment. This,
plus the requirement of very large numbers of different ray paths to provide accurate determina-
tions, makes the procedure somewhat expensive, and it is thus usually reserved for especially large
or important applications. Where the budget allows for acquisition of sufficient data, however, the
procedure has been found to accurately portray the existing conditions and provide valuable infor-
mation.
Another geophysical method, as reported by Rehwoldt, Matheson, and Dunscomb (1999) is two-
dimensional imagery, generated by electrical resistivity surveys. Therein, the conductivity of the
formation is evaluated by placing a consistently spaced line of electrodes on the ground surface.
They are driven into the soil to a depth of about 12 inches (30 cm) and connected to a computer-
guided resistivity meter. The meter takes measurements along the electrode array, using four elec-
trodes at a time. The depth of the evaluation is dependent upon the spacing of the surface electrodes.
Special computer software is then used to evaluate all possible combinations of current flow and
analyze the data to locate areas of anomalously high or low resistivity. Soil and rock are basically
nonconductive materials; however, both virtually always contain moisture. It is the moisture content
that determines the conductivity of the various components that make up a particular formation. As
examples, dry rock is quite resistive, whereas submerged clays are highly conductive. Accordingly,
an area that was of very low density or perhaps an obvious void prior to grouting will exhibit differ-
ent electrical behavior after being grouted.
Ground probing radar is another process that has been considered; however, with present tech-
nology, the accuracy and precision of its output is not as great as that of the previously described
seismic methods. In radar evaluation, an electromagnetic pulse is generated on the ground surface.
It is then reflected from the various interfaces at depth to a retrieval instrument on the surface.
Equipment is available that can traverse the surface radiating and receiving repetitive electromag-
netic pulses, so as to obtain a continuous record of the subsurface interfaces along the route tra-
versed.
Ground probing radar instruments basically measure variations in the electromagnetic velocity
of the different formation materials encountered. The procedure is thus especially useful for iden-
tifying clear interfaces, such as the presence of buried pipelines or subsurface concrete structures
within a soil mass. Likewise, where the velocities of different soils in a grouted formation vary
greatly, or have clearly different water contents and/or chemistry, identification of the boundaries
may be viable. In most grouting applications, however, the variations of electromagnetic velocity
between the grout and the soil are more subtle, and the applicability of the process is thus less ad-
vantageous. As with advanced monitoring in general, the process is in constant development and
advancement. It may thus become more applicable to the verification of grouting work in the fu-
ture.
Unfortunately, however, many grouting contractors completely ignore either sound engineering
fundamentals or established grouting technology. And sadly, some continue to shroud their opera-
tions in mysticism. And then there the “high tech,” black magic purveyors, who tend to use technical
“mumbo-jumbo” espoused by well-educated engineers, to promote their activities, often in profes-
sional organizations and technical publications as well as through persuasive advertising. This latter
group often sponsors seminars, where they provide supposedly nonproprietary handouts and guide
specifications. Unfortunately, their field performance very often falls far behind the effectiveness of
their marketing activities.
One must thus use extreme care in accepting advice from grouting contractors or, as many refer
to themselves, “geotechnical specialty contractors.” And especially, one should resist using “guide
specifications” distributed from such operators for tentative projects. Such documents virtually al-
ways favor the supplying operator, and very often provide clever language that will eventually be
used as a basis for a claim for extra payment. The author can often identify the origin of a specifica-
tion upon viewing it. Tragically, very often such guide specifications are technically erroneous, and
their use can result in very poor project performance, regardless of which contractor is awarded the
work. As an example, a recent specification for compaction grouting, prepared by a well-known ge-
otechnical engineering firm, stated that “additives such as . . . bentonite . . . can be included in the
grout at the contractor’s option.” It has been well established, as extensively discussed in Section
6B.6.2, that inclusion of bentonite in a compaction grout will present a serious risk of hydraulic
fracturing of the soil and loss of control of the grout deposition.
Specific areas that should be addressed in the specifications include:
앫 The clearly defined intent and limits of the zone to be grouted. A tentative layout of the grout in-
jection holes is usually in order, although provision for changing either the number of holes or
their spacing or location should be provided.
앫 Straightness or verticality requirements of the grout holes and the range of hole diameters that
are acceptable.
앫 Grout mixer requirements. High-shear, colloidal mixers should be required for cementitious sus-
pension grouts.
앫 Material requirements. This will vary with the type of grout being used. As an example, ben-
tonite or other clay should be specifically prohibited from compaction grout, and an aggregate
falling within the envelope presented in Figure 6B.57 should be required. Generic classes of so-
lution grouts acceptable for water control grouting should be stated. The effects of shrinkage
upon drying must be considered with any chemical solution grout.
앫 Acceptable range of pumping rates and a provision that the pump output will be uniform at all re-
quired pumping rates.
앫 Range of grout pressure that will be required.
앫 Requirements for monitoring and recording the various injection parameters during grouting.
Consider mandated use of a record format, such as shown in Figure 6B.162, or a similar layout
especially developed for the particular project or grouting methods being considered. Note that
continuous pressure behavior monitoring should be mandatory in most grouting. (The only ex-
ception would be in some water-control applications.) Continuous, real time computer monitor-
ing is preferable; however, many contractors lack either the knowledge or ability for its applica-
tion, and it is thus usually reserved for large or important projects.
앫 Requirements for the workers and supervisors of the grouting crew. Some contractors, especially
when working away from their headquarters location, send only a supervisor and/or perhaps one
key worker to a project and hire locally to form the crew. This will result in less than good per-
formance, due to the special skills required in grouting, and the required interworking of the dif-
ferent crew members, and should be prohibited by specification, in the writer’s opinion.
앫 Levels of required improvement, acceptance criteria, and the methods to be used to establish
compliance.
The use of open competitive bidding for most grouting work should be avoided, if possible. It serves
as an invitation to lesser qualified and often shady operators, of which, unfortunately, there are
many in the grouting business. Although public agencies are usually limited to the use of open bid-
ding for their work, it is possible even for them to require meaningful prequalification of contractors
for highly specialized work such as grouting, and many public projects have been so bid.
As a minimum, bidding should be limited to entirely prequalified contractors. Prequalification
should not be given without a through appraisal of the individual applicants, which will include con-
tacting the owners and/or engineers of several prior similar projects. Several is emphasized, as refer-
ences given by some contractors in the past have turned out to be fraudulent. Additionally, even
shoddy operators have an occasional project that has turned out well.
Continuity of a contractor’s activity is also important. A contractor that has not preformed simi-
lar grouting work for an extended period of time is not likely to have working crews organized for
that type of work. Use of a prequalification form such as that provided as Figure 6B.173 is strongly
recommended. It is also a good idea to visit the contractor’s headquarters, not only to confirm the
statements made in the prequalification submittal, but also to see firsthand the manner in which he
operates, such as orderliness of the equipment and facilities.
Where possible, rather than have competitive bidding, it is strongly recommended that a contract
be negotiated with a thoroughly qualified and honest contractor. Oftentimes, these will be regional
firms, which do not advertise but depend upon recommendation and repeat work instead. Locating
them will thus require considerable effort, but that effort will be well placed, in that a better quality
finished product, delivered in a timely manner and at a lower ultimate cost, will likely result. The
importance of due diligence in selecting a contractor cannot be overemphasized. This should start
with the completion of a prequalification submittal, including the information enumerated in Figure
6B.173.
In assessing the submittal, all entries should be independently verified, for very often, less than
honest responses are made. The writer finds it distressing that so much dishonesty exists in the
grouting business, but it does, and it must be recognized. As an example, one contractor responded
in a submittal, that he was going to use a certain make and model of batching and mixing plant on a
project. He further stated that he was going to rent it from Hertz Equipment Rental in Denver Col-
orado, and that he had a commitment that the equipment would be available to him should he re-
ceive the project. A simple phone call to the designated renter revealed that they did not own any
such plants, but advised calling an 800 number, which connected to their national equipment inven-
tory. A call there disclosed that the firm did not own any such equipment nationwide!
In another case, a contractor was awarded a project based on his proposal to use continuous
computer monitoring, which involved a “proprietary software program specifically for the com-
paction grouting” that only he possessed. When the writer visited the project, a computer was in-
deed set up on a table in the injection area. Unfortunately, the only data that was being recorded was
the hole number, which was entered manually, and pressure readings transmitted from a pressure
transducer at the grout collar, which operated only sporadically. There was no mention of the injec-
tion rate and, of course, this rendered the pressure values of no usefulness whatsoever. The claim of
use and setup of the computer on the work site did indeed look impressive. Unfortunately, this was
simply a ruse to imply special competence, which the contractor did not possess. As for the propri-
etary software, it was nonexistent! And in the eyes of the writer, the entire operation was a sham.
The fact is, there are some brilliant advertising and proposal writers in the grouting industry.
Sadly, they are not always so brilliant in carrying out the work, once it is awarded to them, and
sometimes their presentations are downright dishonest. It is not unusual to find that once on the
project, the formulation of often frivolous claims appears to take precedence over good performance
of the work. One must be very cautious in accepting information from grouting contractors, and in-
dependent confirmation of the appropriateness and the accuracy of such is essential. Fortunately,
there are some very good operators that are both honest and very knowledgeable, and therefore ex-
cellent sources of guidance.
Finally, unless the work to be done is quite routine, and the soil profile and the existing condi-
tions are well understood, full-scale test injections are strongly recommended. Successful comple-
tion of a full-scale test, with exposure of the grouted soil as shown in Figure 6B.174, will not only
confirm that the intended objectives can be met, but will also allow for a more precise understand-
ing of the work to be done. Where more than one grouting method or material is being considered,
they can all be evaluated in such test injections. This will also facilitate a more accurate cost esti-
mate and, most importantly, allow appraisal of the contractor’s field operations. One word of caution
is appropriate, however. Unless the trials show needed changes from the anticipated methodology,
allow no changes of the contractor personnel, equipment or methodology for the full-scale work.
There have been instances where grouting contractors have performed brilliantly on test applica-
tions, so as to qualify for the production work, but then used less costly procedures, resulting in in-
ferior performance once the production contract was received.
When the writer first entered the world of grouting in 1952, there was virtually no established tech-
nology for the grouting of soils. The large government agencies that managed major dams each had
its own ideas on how grouting should be done, although, interestingly, there was not a great deal of
agreement between them. The contractors generally operated behind a veil of mysticism, and there
was virtually no sharing of knowledge. Most grouting in that era, was in rock, and grouting in soil
was generally unheard of.
Because grouting in soil is of relatively recent origin, and some of the main players, including
the writer, were not part of the established club of “magic grouters,” development of the technology
for soil grouting, and especially that of compaction grouting, has been much more openly discussed
and orderly. The technology for grouting in soil is to a large degree better understood, and authentic
information on the technology more readily available than for some of the earlier forms of grouting.
There remain many, however, especially in Europe, who attempt to adopt earlier rock grouting tech-
nology to soil.
It is unfortunate that to this day, with but little exception, there is not much cooperation between
grouting contractors. In fact, although there have been several attempts to start an organization to
represent the grouting industry, such efforts have never been successful, as the different players
overtly refuse to share their “proprietary” knowledge. The fact is that there is now very little grout-
ing technology that is not well established within the industry, and thus little to hide or protect.
Grouting contractors in general, and especially the very large ones with staffs of professional en-
gineers, often intimidate the less informed with technical jargon that may or may not be appropriate.
In one instance, the defendant contractor in a lawsuit retained a university professor to develop a
complicated analysis that would presumably absolve him of responsibility for the virtual destruction
of a structure in which his incompetent injection had blown out an adjacent down-slope. And it is
not unusual to see very misleading and even technically incorrect information in published works,
including that which has been peer reviewed.
The above notwithstanding, geotechnical grouting is a fascinating science, and there is now a
huge amount of well-documented technology available. Additionally, informative grouting educa-
tion is readily available, such as that presented at the Annual Short Course on Fundamentals of
Grouting, sponsored by the University of Florida, annually since 1978. The result is an ever-grow-
ing number of well-informed grouting professionals actively engaged in a continuing effort to ad-
vance the technology.
Geotechnical grouting can benefit many soil deficiencies. Properly applied, it can solve innu-
merable and sometimes vexing problems to the benefit of all involved. Because of the confusion
and misinformation promulgated by so many within the industry, enormous opportunity is available
to informed professionals to advance the science. Although it is not possible to cover every detail of
the many facets of geotechnical grouting in a single chapter such as this, it is the writer’s fervent
hope that the reader has become sufficiently informed on the technology, that he will never again
become confused or intimidated by other grouters and will, rather, become part of the ever-expand-
ing group of enlightened grouters. Grouting is a science, and anybody that says otherwise is either
ill informed or a liar.
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P • A • R • T • 7
FOUNDATION
FAILURE AND REPAIR:
RESIDENTIAL AND
LIGHT COMMERCIAL
BUILDINGS
As with almost every undertaking, even the best made plans occasionally go awry. This is certainly
true where foundation design and construction are concerned, and especially with light
foundations. This section will address those instances where the problems do arise.
Section 7A defines the common cause for foundation failures and how to identify the problems.
It describes some of the more common misconceptions associated with differential foundation
movement.
Section 7B presents the full spectrum of foundation repair options and special conditions that
resist restoration, and it describes actual field practices.
Section 7C provides maintenance procedures which, if implemented, could prevent or
foundation problems.
Section 7D suggests steps helpful to prospective buyers for evaluating the structural conditions
of real estate properties. In geographical areas with widespread foundation problems, it has
become routine for lenders and insurers to require structural inspections before mortgages or
certain insurance policies will be issued. Information in this section can also be useful for building
inspectors (see Section 9A, this volume).
Much of this information was presented in Foundation Repair Manual, published by McGraw-
Hill in 1999. This prior work is a complete reference to foundation behavior, failure, repair, and
prevention of damage. Similar information included herein is intended to help separate this
handbook from other handbooks.
SECTION 7A
CAUSE OF FOUNDATION
PROBLEMS
ROBERT WADE BROWN
Certain of the issues discussed in this section are controversial, particularly in the sense of their
true impact and influence on foundation failures. See Section 9A, this volume, for further infor-
mation.
7A.1 INTRODUCTION
The major cause for foundation failures on expansive soil is water—too little or too much. Expan-
sive soils suffer much more from this than nonexpansive soils, but foundations on either soil can be
affected. The variation of water results in settlement (expansive or nonexpansive) and upheaval (ex-
pansive). Factors other than soil moisture variations will be the final cause to be discussed (see Sec-
tion 7A.1.4). At what point does differential movement reach the point of requiring repair? The an-
swer to this question is somewhat arbitrary, but the general consensus defines movement in excess
of 1⬙ over 25 ft. as warrantying repair. Refer also to Section 7B.8.4.
Soil moisture loss occurs principally from either evaporation, transpiration, or a combination of
both (evapotranspiration). Figure 7A.1 offers a drawing showing typical settlement as well as a pho-
tograph of an actual occurrence.
7.3
7.4 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
7A.2.1 Evaporation
Evaporation represents the natural loss of soil moisture through heat and wind. In expansive (cohe-
sive) soils, the rate of loss is fairly slow and the depth of loss somewhat limited due to of very low
permeabilities.
The depths to which the moisture loss occurs is referred to as the soil active zone (SAZ). Most
published authorities suggest that the SAZ may extend to depths as great as 3.2 to 12.8 ft (1 to 4
m).16,17,42,53,62,68,97,103* However, a very high percentage of the total moisture loss (evapotranspira-
tion) occurs at reasonably shallow depths. For example:
1. A study performed in Dallas, Texas, suggests that 87% of the total soil moisture loss occurred at
depths above 3 ft (0.9 m).103
2. Holland et al. published data on an Australian soil describing an effective depth of 4 ft (1.25
m).42
3. Another study of several diverse areas in the United States indicates that over 80% of total soil
moisture loss occurs within the top 1.5 m (4.5 ft).68
4. A similar study of an Israeli soil suggested that 71% of the total soil moisture loss occurred at
depths above 3.2 ft (1 m).62
5. A study by Sowa presented data that suggested an active depth in a Canadian soil of 0.3 to 1.0 m
(1 to 3.2 ft).97
6. A study in England described a London soil in which the range of principal moisture loss was 3
to 3.5 ft (0.9 to 1.1 m).54
Evaporation losses in expansive soils accounts for the very noticeable cracks in the Earth. As the
soil becomes drier, the cracks grow wider and deeper until the soil moisture content might ap-
proach the shrinkage limit (SL).16,65,99 The soil remains desiccated until water is once again made
available. The soil then absorbs water and swells. The soil moisture content might then rebound to
exceed the plastic limit (PL).7,16,65,69,99 Overall soil (and foundation) movements are principally
active when their in situ or “natural” moisture contents are between the SL and PL. However,
shrinkage potential continues at moisture contents above the PL. In fact, the upper limit for soil
shrinkage (evapotranspiration) probably extends to the field capacity, a point somewhere between
the SL and PL.69 Figure 7A.2 depicts the relationship between soil suction and volume. The range
of soil moisture loss due to transpiration, which would be expected to influence foundations, is be-
tween the field capacity and plant wilt. Plant wilt is generally located at some point between the
PL and the SL.26,69 As soil suction increases, volume change decreases. (Soil suction describes the
total moisture migration due to the combined forces of osmosis and capillarity. Thus, soil suction
is a measure of the soils’ capacity for water.) This relationship might lead one to assume that a
foundation distressed by soil settlement would be completely restored by replenishing the lost wa-
ter. This is not normally the case. Historically, as the moisture content cycles, the foundation
moves up and down. However, each wet cycle leaves the foundation somewhat short of its origi-
nal grade.69 Figure 7A.3 shows shrink–swell profiles versus moisture content. In this study, the
dry density was kept constant at 107.0 ± 0.6 pcf (1714 ± 9.6 kg/m3) and initial moisture content
(W%) was varied from 15.1% to 22.3%. This range of moisture essentially covers the spectrum
between the SL and PL and is believed to be within the critical moisture range defined by Popes-
cu.69 A surcharge pressure of one psi (6.9 kPa) was applied at the initial moisture content (W%).
At moisture contents of approximately 16% (SL) and 22% (PL), shrinkage is equivalent to swell.
Between these points (A and B), shrinkage exceeds swell. At moisture content below Point A
(SL), shrink is negligible and swell increases rapidly. Moisture contents greater than PL (B), de-
pict a rapid decline in both shrink and swell. Only at Points A and B are the two equal at the same
7.6 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
B
LL (1.0)
Field Capacity (2 to 2.5)
0.30 –
–
–
–
–
0.25 – –
– P.L. (3.2 to 3.5)
–
–
–
0.20 – –
Volume Change
–
–
–
– Plant Wt. (4.2 to 4.5)
0.15 – –
–
–
–
–
0.10 – –
–
–
–
–
0.05 – –
–
–
–
–
0.00 –
0 1 2 3 4 5 6 7
1.0 kPa 10 kPa 100 kPa 1000 kPa 10,000kPa S.L. (5.5)
moisture content. Hence, watering a foundation, once it has settled, might arrest further movement
but will not likely bring it back to its original level.
7A.2.2 Transpiration
Transpiration is arguably a bigger thief of soil moisture than is evaporation (refer also to Section
7C). The removal of soil moisture attributed to transpiration declines substantially during a plant’s
dormant season, perhaps to less than 10% of the removal during the growing season. The depth of
primary soil moisture loss due to transpiration is generally limited to the top shallow soils, 1.0 to 2.0
ft (0.3 to 0.6 m).16,17,49,50,54,98,99 Under normal conditions the shallow “feeder” roots account for
probably 90% of the plant’s total requirement for nutrients and water. (In arid climates, deeper roots,
i.e., tap roots, produce much of the water requirements for the plant. However, deep-seated moisture
losses do not generally influence the stability of lightly loaded foundations). The lateral extent over
which the shallow roots are active is generally limited to the canopy area of the plant or tree.15–17,42
As a matter of curiosity, what would be a reasonable estimate for the soil moisture loss due to tran-
spiration? This question has many answers, since transpiration depends largely upon the type, size,
and density of vegetation as well as the ambient wind and temperature. Nonetheless, it is possible
and practical to use reasonable assumptions and arrive at a representative number. Dr. Don Smith,
Botany Professor at the University of North Texas, Denton, Texas, suggested that a “reasonable”
value of water input for a 10 in (25 cm) diameter Quercus stellata (post oak) would be about 50
Swelling curve
Shrinkage curve
15
10
P.L.
S.L.
10 15 20 25
Moisture Content (%)
gal/day in a semitropical climate. Assuming a 30 ft (9 m) canopy (root spread), the moisture loss per
surface square feet would be 0.07 gal. (2.34 L) or 16.3 in3 per day. A normal lawn watering program
for the same geographical area would distribute 144 in3 (0.62 gal) per square foot, twice weekly.
Over a one week period, transpiration by the tree would account for 114 in3 per square foot and the
watering would add 288 in3 per square foot (0.093 m2). The surplus sprinkler would go into dead
storage within the soil until removed by evaporation or transpiration. The main point of this is that
tree roots would have adequate moisture and would not seek the inhospitable soil conditions beneath
the foundation. This analogy excludes both the effects other vegetation might have on overall tran-
spiration and the natural sources for precipitation (dew, rainfall, etc.). Generally speaking, if the
vegetation has a healthy green color, the root moisture need is being satisfied.
The biggest threat that roots pose to foundations might be the presence of surface roots beneath
a shallow foundation beam. As the root grows, a shallow beam can be literally “jacked” upward or
heaved. Tree roots do not cause the foundation problems for which they are blamed.16,26 Pier-and-
beam foundations have interior floors isolated from the bearing soil, and slab foundations have inte-
7.8 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
rior floors isolated from the bearing soil and perimeter beams that should extend well into or below
the surface root zone.
Removing a mature tree in close proximity to a foundation can cause more problems than it
cures. The decaying plant roots can produce both permeable channels, which might funnel water be-
neath the slab foundation, resulting in upheaval, or voids, which result in settlement. On the other
hand, tree roots can enhance foundation stability by increasing the soil’s resistance to
shear.28,107Over the past few years, one foundation repair contractor requested his drilling and exca-
vation superintendents to keep track of instances where tree roots were encountered beneath the
perimeter beam. At this point, no effort was made to specifically identify the type of root. Data was
also not recorded concerning type, age, size or proximity of tree to the perimeter beam. The super-
intendents were instructed to merely record roots and type of foundation. On the average, a mini-
mum of 20 piers or spread footings were installed per day. Assuming only a 5 day work week, this
would provide about 100 daily observations, or 5200 per year. In cases where the depth of the beam
below grade exceeded 18 in (0.45 m), roots were reported in less than 0.5%. When the perimeter
beam depth was approximately 12 in (0.3 m), the instance increased to about 1%. When beam
depths were less than about 6 in (0.15 m), the incidence increased to about 4%. Clearly, the data do
not suggest a “real world” panic or, for that matter, even a particular concern. The quality of these
data might be somewhat questionable, since the controls and specifics were less than “scientific.”
This would be an excellent area for more research.
7A.2.2.1 Summary Tree Roots versus Foundation Distress: Slab Foundations on Expansive Soil
Botanists, horticulturists, and agronomists uniformly seem to agree that:
1. The canopy of a tree determines the aerial extent of the feeder root system. The roots will extend
only a short distance beyond the drip line of the canopy. According to Don Smith, a reasonable
number to describe the radial pattern would be 1.25C, where C is the radius of the canopy, or the
radial distance from the trunk to the drip line. (The 1.25 factor is conservative. For most trees un-
der most conditions the factor is likely closer to 1.1 or less.)
2. Feeder roots tend to be quite shallow—no deeper than 1 to 2 ft (0.3 to 0.6 m)49,50,98 This prefer-
ence is promoted by the fact that tree roots prefer rich, aerated, and noncompacted soil.50 Deeper
roots may also contribute to the nutritional needs of the tree, depending upon the species and size
of the tree and availability of water and to a lesser extent on ambient temperatures. (In conditions
of drought, the deeper roots play an increased role. Shallow roots can become active when shal-
low moisture is restored.)
3. Soil moisture loss due to transpiration has been determined to extend to depths below the soil
water belt.16 However, in each of these cases, the preponderant loss (80 to 90%) occurs at rela-
tively shallow depths, generally within the top 3 ft (1 m).53,62,68,97,102,103 T. J. Freeman et al. sug-
gest that soil moisture loss below 6.6 ft (2 m) may not materially influence foundation behav-
ior.42
4. Chen states that “the end result of shrinkage around or beneath a covered area seldom causes
structural damage and therefore is not an important concern to soil engineers.”26 This analysis
obviously introduces the presence of the foundation slab into the soil moisture loss equation.
5. The presence of shallow roots can be beneficial to foundation stability because their presence in-
creases the soil’s resistance to shear.28,107
6. McKeen suggests that the range for relative volume change exists within the PL and SL.26,69
Classically, this moisture loss tends to involve pore water, the loss of which does not necessarily
relate to soil shrinkage.26,28,69 [Water bonded to or within the clay particles can be transferred to
pore water, but temperatures above 212° F (110° C) are required.]
7. One inch [2.5 cm of water spread over 1000 ft2 (93 m2)] equates to 623 gal (2360 L) of water. A
tree with a canopy area (C) of 1000 ft2 (C = D/2 = 36/2 = 18 ft, where D is the diameter of thre
tree canopy) might require 50 to 100 gal (379 L) of water per day to remain healthy.1 Effectively,
a little over 1 in (2.5 cm) of water, once a week (whether supplied by watering or Mother Nature)
would satisfy the needs of the tree, neglecting serious run-off. Roots would not be “encouraged”
to encounter the hostile environment found beneath the foundation.
The foregoing lists facts developed by the referenced academicians, engineers, and geotechnicians.
Some of their work did not involve “real-world” situations. That is, the conclusions were drawn
from tests: (1) made on exposed soil, (2) using slabs poured directly on the ground surface, or (3)
wherein no reasonable effort was made to exclude evaporation from transpiration. Source supplying
actual field data taken from situations involving real foundations suggests that the true root problem
is really not much of an issue.16 Data collected since 1964 and involving over 20,000 actual repairs
suggest the following. Refer also to Section 9A.
1. During the process of underpinning ordinary slab foundations [perimeter beam depth in excess
of about 14 in (3.5 cm)], roots were found beneath the beams in less than 2% of the excavations.
(The average number of excavations per job was 13. This extrapolates to well over 250,000 ob-
servations.) In many of these instances, the roots noted may have been in place prior to the con-
struction of the foundation.
2. Virtually never does the company supplying these data recommend either removal of trees or the
installation of root barriers. Removal of a tree can create far more serious concerns than leaving
it be. None of these projects require later removal of trees, which certainly suggests that roots
were not a problem.
3. If tree roots were truly a serious problem, why wouldn’t all foundations of similar designs placed
on similar soil and surrounded by similar trees experience problems?16 Section 7C and Figure
7C.4 present a discussion on the impact of tree roots on foundation stability. In all, this slab
foundation [a 30 in (76 in) perimeter beam] has eight pin oak trees growing along the west and
south walls. The trees average 18 in (46 cm) in diameter with a height of 36 ft (11 m) and canopy
diameter of 32 ft (9.8 m). The trees are within 6 ft (1.8 m) of the perimeter beam. The foundation
shows no ill effects after 17 years. The soil is fairly alluvial soil with a PI of about 42.
It would appear that many investigators confuse perimeter settlement with center heave. From
hundreds of engineering reports on file, it seems that many of the investigations arbitrarily assume
the highest point within the foundation to be the bench or reference point. This obviously forces all
surrounding measurements to be negative. Negative readings are generally associated with settle-
ment. The preponderant conclusion then points to settlement. In lieu of another “culprit,” nearby
trees become the guilty party. This practice may be the result of either intent or oversight.
As a matter of fact, settlement is rarely the cause for foundation repair.16,26 The preponderant
cause for repair is upheaval, brought about by water accumulation beneath the slab. The source for
the water can be natural (poor drainage) or domestic (utility/sewer leaks). The latter accounts for
perhaps 70% of all foundation repair.
7A.2.3 Evapotranspiration
Evapotranspiration is the combined loss of moisture due to both evaporation and transpiration. This
is the mechanism which in the end accounts for soil shrinkage and foundation settlement. However
(to quote F. H. Chen), problems relative to “normal” settlement are comparatively few and minor.
Chen states, “The end result of shrinkage around or beneath a covered area seldom causes structural
damage and therefore is not an important concern to engineers”.26 Other publications have support-
ed Dr. Chen.15–17
7A.2.4 Remedy
Restoration of foundations distressed by settlement is fairly straightforward. One needs merely to
raise the settled area back to the “as built” position. With slab foundations, this involves mudjacking
7.10 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
and, in some cases, underpinning. With pier-and-beam foundations, the lower perimeter areas are
underpinned and the interior floor reshimmed. (Refer to Sections 7B.1, 7B.2, and 7B.4.) With any
foundation-raising operation, it is often necessary, and frequently wise, to remove all patches that
have been used to fill prior cracks. This is particularly true for any masonry patches. The “free
space” is required to permit the foundation to be safely raised.
7A.2.4.1 Recourse
If you suspect a serious problem, the best course of action is probably to consult an attorney. This
does not in any form recommend or suggest litigation; however, reliable advice is quite valuable.
Recourse from settlement problems must generally involve negligent behavior on someone’s part.
For “new” construction, this could involve builders, engineers, architects, inspectors, contractors
and/or developers. The statute of limitations in many states is ten (10) years. Example of negligent
acts could include: 1) Failure to properly design the foundation to accommodate the site conditions;
2) Failure to comply with the plans or specs; 3) Negligent inspections during critical states of con-
struction; 4) Not exercising a prudent attempt to grade the lot to control drainage or 5) Insurance
providers who offer structural coverage.
In pre-owned properties recourse again is generally limited to some form of negligence and
could involve realtors, engineers, inspectors or neighbors. Events that might be covered here would
be: 1) Negligence of inspectors and/or engineers whose responsibility it was to inspect the property
to ensure that no structural problems existed; 2) Realtors and sellers can be at fault under “latent de-
fects” provisions. 3) Neighbors can be negligent if they cause undue drainage onto your property.
The foregoing paragraphs have related broadly to soil moisture gain or loss, with no consideration
being given as to the source or cause for this moisture variation. Since upheaval is, by far, the most
serious foundation concern—especially when dealing with concrete slab-on-grade foundations—
this eventuality will be addressed first. Figure 7A.4 contains a drawing typifying upheaval and an
actual photograph of interior slab heaval. The drawing (a) is an over simplification of upheaval but
tends to serve as an example. Note the preponderant vertical cracks, wider at the top, the separation
of the frieze boards from the brick soldier course, the open cornice trim and the bow in the slab. In
the real world, the perimeter brick may not show the major results of upheaval but the weaker interi-
or slab will. Often, the exterior mortar joints are mostly level. The photograph (b) shows upheaval as
it normally appears. The central slab is clearly “domed.” The down spout appears to be level, yet the
ends are several inches off the floor.
Sources for soil moisture could include such diverse origins as:
1. Rainfall
2. Domestic sources, which include:
3. Redistribution of soil moisture from wetter to drier soils or
4. Subsurface water
7A.3.1 Rainfall
Rainfall is perhaps the principal source for bulk water. However, as far as foundations are con-
cerned, this threat is minimized due to the mere presence of the foundation itself. First, the struc-
ture isolates the foundation-bearing soil from contact with the rain. (The perimeter beam tends to
(b)
FIGURE 7A.4 (a) A drawing typifying upheaval (b) an actual photograph of interior slab heaval. In both exam-
ples, the “hump” in the floor is obvious.
7.12 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
restrict any lateral transfer of water.) Second, proper surface drainage adjacent to the beam should
severely limit (if not eliminate) any availability of surface water to the soil beneath the foundation
(run-off).
caused by water is true. However, water introduced into an expansive soil does not always cause up-
heaval. If the in situ soil moisture is near the PL, much of the soils’ swell potential may have already
been exhausted. Figure 7B.6.2 gives the relationship between free swell and moisture content. The
swell potential decreases dramatically as moisture content increases. (For these tests, a confining re-
sistance equal to the assumed overburden was used.) At some point, additional moisture produces
little or no swell.15–17,86
7.14 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
Various sources for subsurface moisture would include: wet weather aquifers, perched water
zones, ponds, springs, and/or shallow water tables. As long as the bearing soil moisture content re-
mains constant, little or no differential soil movement would be anticipated. However, cyclic water
availability often produces soil movement—swell or shrink. Water intrusion into shallow soils can
cause the upheaval described above. Natural water drawdown can result in settlement. This some-
times occurs as the result of draining or lowering the water level in surface ponds or subsurface
aquifers. For the former, the soils are often nonexpansive. When subsurface water exists, the prob-
lem is best resolved prior to construction and the practical solution is to initiate whatever steps are
necessary to level the availability of water.
In some instances, chemical stabilization of the expansive clay might present a useful alterna-
tive.16,17 (Refer to Section 7B.6.) Most chemicals are designed to abate swell and have, at best, lim-
ited capacity to influence moisture loss or settlement.
(10–7 to 10-6 cm/sec) for heavy clay.20,65,68 (Increased KH over KV is due largely to roots, fissures,
fractures, and/or normal sedimentary planes.) The disparity between KV and KH would seem to
preclude the “dome” theory in itself. A moisture content would more likely be distributed rather
uniformly over the entire surface soil, not as a “dome.”16,52,53,78,102 This theory would prevail even
if interior perimeter soils were to lose moisture to the exterior. Second, bear in mind that (1) the
natural doming wouldn’t be dependent on or influenced by other moisture sources. For example,
the mere process of repairing a leaking sewer system would have no influence on arresting the
heave. (2) All foundations of similar design, with other factors being equal, would eventually suf-
fer the problem, and this simply does not occur. (3) Based on the extremely low permeabilities in-
volved, natural doming, if possible, would require a long period of time to develop, perhaps in ex-
cess of 10 years. How then could this theory explain upheaval in foundations 2 to 10 years old?
Reasonable design concerns can, however, resolve the problems of center heave as defined in the
foregoing paragraphs.
Center Heave Due to Extraneous Water. One source of reliable data suggests that cen-
ter doming is in fact a particularly serious threat to the stability of concrete slab foundations. The
heave of concern involves the introduction of water beneath the foundation. This water can originate
naturally (precipitation accumulated by bad drainage) or from domestic sources (plumbing leaks,
supply or waste). Water produced naturally can be alleviated by conventional drainage improve-
ments. The hidden “cancer” represented by domestic leaks, in particular the silent sewer, is the fore-
most problem. Perhaps the only reliable data concerning foundation repair identifies sewer leaks as
the cause of 70% of all slab repairs. These data point out that once the cause of the problem (i.e.,
sewer leaks) has been eliminated, movement arrests in about 90% of the documented cases. (In the
remaining 10%, the continued movement was traced to an undiscovered plumbing leak in over half
the cases.)
A few engineers and geotechicians completely discount plumbing leaks as a cause of foundation
failure. Generally, they identify settlement (usually due to root or natural doming) as the cause for
the failure. Again most of these proponents work exclusively (or nearly so) for insurance companies.
Although these investigators deny plumbing leaks to be the cause of the problem, all agree to imme-
diately repair the leak, even though such repairs are typically quite expensive. To put the repair costs
into some perspective, consider the example in Table 7A.1. The foundation repair cost on this same
job was proposed at $4908. The insurance company paid for the sewer repairs but denied responsi-
bility for the foundation claim. Note that the “typical” cost for sewer repair was $6,900.00 plus
$2,500.00 for mudjacking. This produced a “typical” sewer repair cost of $9,400.00, nearly twice
the cost for foundation repair in this example.
*Does not include mudjacking to complete the tunnel backfill. This “typically” adds another $2,500.00 to
the costs.
7.16 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
These same proponents also seem to state that a sewer leak does not produce sufficient water to
cause a serious heave. Without getting into the absurdity of this position (based on elementary soil
mechanics or engineering, plumbing practices, the Manning equation, or common sense), it merely
requires one to note that when the source for water is removed, movement ceases. Obviously, the
sewer leaks did contribute to (if not cause) the problem. All other arguments seem to suddenly be-
come moot.
The cause for the foundation failure does not influence the pocketbook of the reputable repair
contractor, who gives repair estimates without concern for who pays the bill. The contractor does
not have responsibility to customers and should carefully inform them about the cause of distress.
This is simply because the contractor knows that if the original problem is not eliminated, the prob-
lem will recur. If the contractor correctly identifies the cause and this is not eliminated subsequent
to repair, the contrators’ warranty is likely null and void. The consumer is the party who suffers
most. As a rule, the insurance companies are the only parties affected by the cause of problem. Re-
fer also to Section 9A.
7A.3.4 Restoration
Upheaval represents that condition in which some area of the foundation is distorted in a vertical di-
rection while other areas remain “as built.” Remedial action involves raising the lowermost (unaf-
fected) areas to a new, higher elevation in an effort to “feather” the crown or high area. Seldom is
the end product “perfectly level,” if such a term exists. However, the consolation lies in the fact that
the foundation was never level. The repair procedures are those described in Sections 7B.1, 7B.2,
and 7B.4 and are dependant upon whether the foundation is slab or pier-and-beam.
ment is generally beyond the methods available to the repair contractor. However, the contractor can
often provide measures to stop lateral movement. This could involve the placement of retaining
walls, earth anchors, terraces or other such measures. This problem is generally considered beyond
the scope of this book.
7A.4.4 Permafrost
Permafrost is a reverse problem to frost heave. Both require the same conditions, i.e., prolonged
very cold climate and lenses of water trapped within the bearing soil. The end result of melting per-
7.18 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
mafrost is subsidence. Unless the permafrost melts, there is no problem (foundation-related). Once
the problem has occurred, a possible solution might be deep (intermediate) grouting, as discussed in
Section 7B.3. This approach could be successful, if the free water is eliminated. Again, the first and
best option is to consult a local geotechnical engineer familiar with the specific problem, whether it
be of a design or remedial measure.
4. Warped wood, particularly affecting the joists and/or girders. When the wood substructure is sub-
jected to a prolonged distortion (particularly in the presence of moisture), the individual wood
members are subject to warp. If the warp is severe or well set in the wood, it is not likely that this
condition can be reasonably cured. That is, leveling by reshimming existing pier caps (or even
adding supplemental ones) is not likely to produce level floors. Some improvement is generally
possible but some compromise is required.
5. Faulty placement or design of piers and/or pier caps. In some cases, deficient materials were
used to support the wood superstructure. This is particularly pronounced in older foundations
where wood “stiff legs” were used to support the foundation. These members were subject to de-
terioration as a result of decay and insect infestation. In modern-day practices, it is not particu-
larly uncommon for a pier and pier cap to be located such that the girder is not properly support-
ed. Sometimes the pier cap may be off-center, tilted, short, or miss the girder altogether.
7.20 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
SECTION 7B
FOUNDATION REPAIR
PROCEDURES
ROBERT WADE BROWN
7.21
7.22 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
This section deals with the many and various aspects of foundation repair. The discussion is divided
into areas of principal concern.
7B.1 Addresses supporting interior floors for pier-and-beam type foundations.
7B.2 Covers mudjacking required for slab foundations.
7B.3 Provides a cursory discussion of grouting. This material is relegated to applications involv-
ing lightly loaded foundations and soil problems generally less than 30 ft (9 m) in depth.
7B.4 Discusses the various options for underpinning, with emphasis on the relative effectiveness
of each method.
7B.5 Addresses basements and foundation waLl repairs.
7B.6 Provides a cursory discussion of soil stabilization as a remedial or preventive tool for prob-
lems dealing with lightly loaded foundations.
7B.7 Presents interesting case histories.
7B.8 Discusses the perimeter aspects for estimating.
7B.1.1 Introduction
Foundation repairs are generally categorized by cause—settlement or upheaval. Pier-and-beam
foundations, generally, are more susceptible to settlement problems. Of the two foundation prob-
lems, upheaval is by far the most prevalent and more costly to repair.15–17,26*
Regardless of the cause of failure, the approaches to normal repair are quite similar. Whether a
perimeter has settled or the interior heaved, the normal repair procedure is to underpin (raise) the
perimeter (although rarely, the perimeter can be lowered15–17). Interior floors are then “leveled” by
shimming the interior pier caps or, in the case of slabs, mudjacking. Underpinning will be discussed
in Section 7B.4 and mudjacking in Section 7B.2.
nance,” much the same as repainting wood surfaces. Provided the existing piers are sound and prop-
erly located and assuming access, shimming requires nothing more than raising the girders to the
desired elevation and placing wedges or shims on top of the pier caps to retain the position (Figure
7B1.1). Dimension hardwood or steel are used for major gaps. Cedar shingles are often used to fine
grade.15–17 Some people are confused regarding the advisability of using shingles. The concern is
not founded in fact. True the shingle will compress under the load of the structure. However, this
compression will continue only to the point where differences in densities are met. This compres-
sion is taken into account by the contractor. Without the use of shingles, fine grading (less than ¼ to
⅜ in (0.6 to 0.95 cm) is not as practical.16 Also bear in mind that shingles have been used in new
construction for over 50 years to level plates, frames, and girders. The use of thin steel shims can be
a viable option.
7.24 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
cess. The flooring and perhaps partition walls and joist would have to be removed to provide access.
Thus, supplementary supports will normally consist of precast concrete pads (leveled into the soil
surface) with masonry blocks (usually Hadite) serving as a pier cap. Refer to Figure 7B.1.1.
The support depicted in Figure 7B.1.1 involves a concrete base pad, a concrete pier cap, suitable
hardwood spacers, and a tapered shim for final adjustment. The base pad can be either poured in
place or precast. The choice and size depends largely upon the anticipated load and accessibility. For
single-story frame construction, the pad is normally precast, at least 18 × 18 × 4 in thick (46 × 46 ×
10 cm), with or without steel reinforcing.
For single-story and normal two-story brick-construction load conditions, the pad should be
steel-reinforced and at least 24 × 24 × 4 in thick (61 × 61 × 10 cm). For unusually heavy load areas,
e.g., a multiple-story stairwell, the pad should be larger, thicker, and reinforced with more steel. In
the latter case, the pad is normally poured in place. (The added weight creates severe handling prob-
lems for the precast pads). In any event, the pad is leveled on or into the soil surface to produce a
solid bearing. Conditions rarely warrant any attempt to place the pads materially below grade. Often
these may be 3⬘ × 3⬘ × 6⬙ thick (0.9 × 0.9 × 0.15 m) and reinforced with two mats of #3 rebar. Once
the pad is prepared, the pier cap can be poured in place or precast; in most cases, the limited work
space favors the precast cap. Choices for the precast design include concrete cylinders, Hadite
blocks (lightweight concrete), or other square masonry blocks. (Ideally, the head of the pier cap
should be at least as wide as the girder to be supported.) Either material is acceptable for selected
loads. The Hadite blocks, for example, may occasionally be inadequate for multiple-story concen-
trated loads unless the voids within the blocks are filled with concrete or solid blocks are utilized.
[As an aside, the crushing strength of a hollow 8 × 16 in (20 × 40 cm) Hadite block is about 110,000
lb. (49,900 kg).] The need for shimming to correct interior settlement is often recurrent, since the
true problem (unstable bearing soil) has not been addressed. However, reshimming is relatively in-
expensive, and the rate of settlement decreases with time because, at least in part, the bearing soil
beneath the pier is being continually compacted.
will be discussed in following paragraphs. For limited access, moderate tunneling can generally
provide the access required for simple jobs.
2. Preconditioned warp in the wood substructure must be understood and compromised. Most often
“leveling” is neither practical nor possible.
3. Relative costs for various alternatives to provide access are sometimes prohibitive. Extreme
causes could involve removing the floors and in some instances even wall partitions.
Figure 7B.1.2 is a photographic review of a frame foundation before, during, and after repair.
(a) (b)
(c) (d)
FIGURE 7B.1.2. Repair to frame foundation with limited crawl space. (a) Frame foun-
dation on soil is badly deteriorated. (b) New wood beam is in place and supported above
grade on masonry pads and piers. (c) Prior to repair: note very extensive sag at doorway
and roof eaves. (d) After repair: doorway and roof lines are straight.
7.26 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
ing, although expensive in itself, can be an option. Once the access is provided, masonry pier caps
can be installed. Refer to Figure 7B.1.1 for a typical pier cap design. If the foundation is to be raised
to provide the 18 in (0.45 m) crawl space, concern must be given in advance to utility connections in
order to circumvent unnecessary damage to water, sewer, or electrical connections. Hand excavation
is expensive. The excavation to provide 18 in (0.45 m) crawl space for a 1000 ft2 (93 m2) house
would remove 55 yd3 (42 m3). Some contractors figure that a single laborer can tunnel 2.0 yd3 (1.5
m3) in an 8 hour day. At an hourly rate of $6.50 hour, the example would cost $5700.00. Care must
be taken in the use of the word “level.” This term is not applicable to foundation repair procedures in
general and even less so when old frame substructures exhibit warp.
Alternative choices include the use of steel beams to raise and support the structure independent
of the foundations. (Placement of the beams are generally aligned to utilize any existing
girder/perimeter support system.) As a rule, house movers are better equipped to handle this opera-
tion. Once the structure is elevated, two options become available. First, if lateral space permits, the
structure can be moved aside to provide access to drill piers and set forms for installation of new
concrete piers, pier caps, and perimeter beam. Second, if lateral space is not available, the fact that
the structure is elevated will permit some work to be done. Precast masonry piers and pads can be
located to support the lightly loaded interior floors. Conventional spread footings, concrete piers
with haunches and pier caps, or continuous concrete perimeter beam can be poured in place to sup-
port the exterior. Once the foundation has been constructed, the house can be reset.
In summary, for most cases the most favorable option is to remove sections of floor and excavate
soil to provide the desired access and minimal clearance between the wood substructure and ground.
This approach is often the least expensive. The expensive solutions normally involve those instances
where excessive excavation is required for the creation of a complete crawl space or the structure is
literally moved to permit the installation of a foundation. Many problems are resolved once the
foundation is raised by whatever means and supported by a masonry/concrete foundation. Access,
ventilation, and insulation from the ground are handily resolved. The final goal is to “level” the
floors. This ambition is often met with compromise, since warped wood subjected to no appreciable
load will not likely relax or straighten. A high spot left unsupported might, over time, settle some-
what to project a degree of “leveling”; however, this event is by no means predictable. Generally, the
pier caps are shimmed to provide a “tight” floor. The bottom line is that the end results are clearly a
degree of compromise.
2⬙ × 6⬙ (5 × 15 cm)
joist
double 2⬙ × 8⬙ (5 × 20 cm)
girder
wood blocking
ram extended
removeable
jack jack handle
steel pad
7.28 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
flooring
or subflooring
floor joist
A B
8⬘ (2.4 m)
normal
FIGURE 7B.1.4. Installing a wood beam to act as a girder to support floor joists. Note splice at pier cap A. Jacks are re-
moved when pier caps have been installed
wall partition
1⬙ 3⬙ 1⬙ 3⬙ × 6⬙
(2.5 cm) (7.5 cm) (2.5 cm) (10 × 30 cm)
sag sag sag floor joists
4⬙ × 4⬙
(10 × 10 cm) jacks
girders
A B C
8⬘–10⬙ OC
(2.4 m)
nominal approx. settled
length 18⬘ (6m)
SECTION VIEW
4⬙ × 4⬙ × 8⬘ (10 × 10 cm × 2.4 m
jack locations wall partition girders
jack positions
settled width
pier cap installations assumed
@ 14⬘ (4 m)
precast pier
locations
2⬙ × 6⬙ floor joist
A B C
locations 16⬙ OC
PLAN VIEW
FIGURE 7B.1.5. Positioning supports for leveling floor sag. Refer to Figure 7B.1.4 for detail at splice.
until the maximum amount of leveling is achieved. Then precast pier caps on pads are installed to
sustain the floors.
If the desired raise exceeds the extension capacity of the jack, it becomes necessary to 1) tem-
porarily block the girder, 2) compress the ram, 3) add blocks and reposition jack, and 4) repeat the
original process.
Deteriorated
Girder 4-2⬙ × 10⬙
Deteriorated
Girder 4-2⬙ × 10⬙
Kitchen
SC
Utility Addition
Stairs
Bath
Game
Break
Stairs
Stairs
Install 2 × 4
from joists
to top or
C7-9B Steel Channel
pier cap
Living Room
Basement
7.30 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
shim
End View
jack
Side View
B
FIGURE 7B.1.6. (continued) (B) Installation of channel iron to rein-
force wood girders.
7B.1.7.3.1. Relative costs for conventional leveling procedures can be summarized as follows:
Installation Costs, $
Installation of girders 25/b. ft.*
Scab floor joists 25/b. ft.
Install masonry precast pier caps: assume
maximum height of 18 in (45 cm):
2 × 2 × 4 in (60 × 60 × 10 cm) pads 120 each
1½ ft × 1½ ft × 4 in pads (0.45 × 0.45 × 10 cm) 100 each
The cost for cast-in-place pads or pier caps depends
to a large extent on access: assuming at least an
18 in (0.45 m) crawl space:
30 × 30 × 9 in (75 × 75 × 24 cm) pad 190 each
12 in (30 cm) diameter pier cap 48 each
*b. ft. = board feet. One board foot is represented by a 1⬙ × 12⬙ board one foot in length.
sub flooring
C
bolts channel
joists
girder girder
Length past girder / pier cap dependant upon span between pier caps, size, and
strength of channel, and structural laod. Minimum overlap is generally 12⬙ (3m).
If wood member sags beween support points, it is desirable to jack the joist or
girder level prior to drilling the wood for the bolt installation. In severe instances, a
supplemental pier cap can be installed or the distance between bolts reduced.
joists
pier cap
FIGURE 7B.1.6. (continued) (C, D, & E ) Channel iron used to stiffen joists or
girders.
The cost for an example installation of channel beams to reinforce joists or girders is much high-
er than the installation of supplemental wood. This cost is approximated as follows (refer to Figure
7B.1.6C and Table 7B.1.1):
7.32 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
Source: The Building Estimators Reference Book, F. R. Walker Co., 1970. Prices are installed and bolted
through the wood joists on 12⬙ (0.3 m) to 30⬙ (0.75 m) centers. Channels are predrilled by supplier. Prices as-
sume reasonable access and channel total weights less than about 150 lb (68.2 kg). The unit prices will fluctuate
slightly depending upon spacing and diameter of bolts, access, current steel and labor prices, weight of channel,
etc. The cited prices include ½⬙ (1.25 cm) bolts on 24 in (0.6 m) centers. The material costs for the C7 × 9.8
channel iron drilled, cut, and delivered was $6.50 U.S. per linear ft (1999 U.S. dollars)
Table 7B.1.2 provides weight and dimension values for “I” beams. The foregoing was based on
the following assumptions:
1. All concrete to be reinforced with #3 rebar (0.9 cm).
1. All prices quoted are based on unskilled labor at $7.00/h and concrete at $60/yd3.
3. No extraneous restrictions or interferences.
Note that the use of structural steel to reinforce or supplement wood substructure members (joists or
girders) to support interior floors on residential pier and beam foundations, is broadly considered to
be a grossly expensive overkill. The alternative use of wood should be evaluated.
Tables 7B.1.7.3 and 7B.1.7.4 provide a basis for strength (design) comparisons. Cost compar-
isons are provided in Section 7B.1.7.3.
7.34 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
TABLE 7B.1.7.3a Design Factor for Selected Wood [S4S Dry Lumber, (< 19%), Southern
Pine, #1 Grade]
Dimension, inches CSA, in2 Ix, in4 Sx, in3 FB, psi FV, psi E, psi
2⬙ × 4⬙ 1½ × 3½ 5.25 5.36 3.06 1850 180 1.7 × 106
2⬙ × 6⬙ 1½ × 5½ 8.25 20.80 7.56 1650
2⬙ × 8⬙ 1½ × 7¼ 10.88 47.63 13.14 1500
2⬙ × 10⬙ 1½ × 9¼ 13.88 98.93 21.39 1300
pier caps
V = 5wl/96, lb
fv = 1.5V/A, psi
S = bd2/6, in4
⌬ = wl4/1743 EI, in; I = bd3/12, in4
2⬙ × 8⬙ Wood
8 ft. span (96⬙) (96 in)4 = 84.93 × 106 in4
Bending Moments/Working Stress, fB
M = 720 (96)2/120 = 55,296 in-lb
From Table 7B.1.7.3a: S = 13.14 and FB = 1500 psi
fB = 55,296/13.14 = 4208 psi, ⬖ fails
Number required = 4208/1500 = 2.8, needs 3 2⬙ × 8⬙
Stability
d/b – 7.25/1.5 – 4.8:1, needs at least one end held in place, which is satisfied
Deflection (⌬)
⌬ = wl4/1743 E × I I = bd3/12 = 47.63 in and E = 1.7 × 106 (from table 7B.1.7.3a)
= 720 (96)4/1743(1.7 × 106)(47.63) = 0.433 in, ⬖ fails
Allowable deflection: * l/360 = 0.267 in
l/270 = 0.355 in
Number 2⬙ × 8⬙ × 8⬘ required for ⌬: 0.433/0.267 = 1.62 or 2
Shear (V)
V = 5wl/96 = (5)(720)96/96 = 3600 lb
fV = 3/2 V/A = (3/2)(3600)/10.88 = 496 lb/in2, fails
FV = 180 lb/in2, hence, FV < fV, therefore failure in shear
Number required: 496/180 = 2.75 or 3
2⬙ × 8⬙ Wood Beam (continued)
10 ft span = 120⬙ (120)4 = 207.36 × 106 in4
Bending Moment/Working Stress (fB)
M = 720 (120)2/120 = 86,400 in-lb
fB = 86,400 in-lb/13.15 = 6575 psi
Number required: 6575/1500 = 4.3 or 5
Stability
d/b = 7.25/1.5 = 4.8:1, needs at least one end held in place or one edge nailed in place
Deflection (⌬)
⌬ = 720 (207 × 106)/EI(1743)
= 14.9 × 1010 / (1743) (47.63) (1.7 × 106)
= 14.9 × 1010 /14.2 × 1010 = 1.05 in
1.05 > 0.267 ⬖ fails
Shear (V)
V = 5 wl/96 = (5) (720) (120)/96 = 432,000/96
= 4,500 lb
fV = 3/2 V/A = 3/2 (4,500)/10.88
= 620.4 lb/in2
fV (620.4) > Fb (180) ⬖ fails
Number required for load = 620/180 = 3.4 or 4
7.36 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
*Assumes: 60 psi total load (LL + DL); 12 ft beam (girder) spacing; S4S, Yellow Pine, Grade 1 < 19%
moisture; wu maximum allowable working load, plf.
*Assumes: 60#/ft (DL + LL); 12 ft beam spacing; Grade #1, Y.P., S4S,
> 19% moisture; both ends of beam secured.
at least 4⬙ (10 cm) larger than the width of the beam (3 × 1.5⬙ = 4½⬙), 2) the beam is reasonably cen-
tered on the pier caps, and 3) the beam is stable (no torsional flex) on the pier caps. In the case of a
3 2⬙ × 8⬙ beam, the d/b = 7.25/4.5, which is less than 2:1. No lateral support is necessary.
Example Calculations
5⬙ Channel
8 ft span (96⬙) (96⬙)4 = 84.93 × 106 in4
Bending Moment/Working Stress, fB
M = 720(962)/120 = 55,296 in-lb
fB = M/S = 55,296 in-lb/3.0 in3 = 18,432 psi
FB > fB = (20,000 psi > 18,432 psi), ok
Stability
d/b = 2.86, at least one should be held to prevent rotation
7.38 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
Deflection (⌬)
⌬ = wl4/1743 EI = (720)(84.93 × 106)/(1743)(29 × 106)(7.4) in = 0.163⬙
0.163⬙ < 0.267⬙ (allowable) ⬖ ok
Shear, V
V = 5wl/96 = (5)(720)(96)/96 = 3600 lb
fV = 3/2 V/A = (1.5)(3600)/1.95 = 2796 psi
2796 < 11,400 (allowable) ⬖ ok
Note: Based on a d/b of 2.86, one end of the channel iron should be supported to prevent rotation.
5⬙ Channel (Continued)
12 ft span (144⬙) (144)4 = 429.98 × 106 in4
Bending Moment/Working Stress (fB)
M = wl2/120 = (720)(144)2/120 = 124,416 in-lb
fB = M/S = 124416/3 = 41,472
41,472 > 20,000 allowed ⬖ fails
7.40 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
Allowed moment
FB = 1650; Mu = 1650 × 7.56 = 12,474 in-lb
then allowed load
wU = (12474)(120)/(144)2 = 72 plf
Allowed joist spacing then becomes
72/60 = 1.2 ft or 14 in
d/b = 5.5/1.5 = 3.66 Joist must be held at ends to prevent rotation or the joists must be nailed
into the subflooring. Fortunately, the latter is normal for residential construction. When the joist
fails in service, the remedial choices are to either scab the joist with another 2⬙ × 6⬙ or install a C-
5 × 6.7 channel bolted through the failed joist. Actually, as stated earlier, the safest use of the
channel would be to bolt one to either side of the joist. This prevents the threat of lateral torsion-
al buckling.
Table 7B.1.4b presents a summary of the working stress calculations. Neither channel section
would safely span the 12 ft distance typically required for a floor joist. Although the given channels
are theoretically capable of sometimes supporting structural loads under the given condition, in ac-
tual use a single channel would not function as a beam even if the design cracks suggest otherwise.
In practice, it would be necessary to bolt two channels back to back, possibly with a wood member
of suitable size “sandwiched” between. Rather then using 3 2⬙ × 8⬙ (Table 7B.1.3c) at a cost of per-
haps $48 per linear ft, the channel iron beam would cost about $75 plf.
In remedial situations, the support beam may be deficient due to perhaps one of the 2⬙ × 8⬙
boards being rotted or splint. In this case, the defective wood needs to be replaced. The economical
approach would be to remove and replace the defective member with new lumber. Alternatively, the
beam could be scabbed with a C-7 × 9.8 channel.
7B.1.8.2.1 Selecting the Proper Channel for New Installation. For new
installations requiring channel irons, the proper selection can be handily facilitated through the use
of Table 7.B.1.5. First select one of the example calculated in Section 7.B.1.8.2. For example the
bending moment for a 12 ft span (w = 720 plf) is 124,416 in-lb. Given that Fb = 20,000 psi:
Section Modulus (S) = 124,416/20,000 = 6.22
S × L = 12 × 6.22 = 74.6
Consult Table 7B1.5 and select the first value greater than 74.6, which is 76. Now select the first
channel iron with a modulus (s) greater than 6.22. The economical channel would be C-7 × 9.8.
Check the deflection and stability of the channel iron to confirm it application.. Obviously, the same
WIDE-FLANGE BEAMS 3380 242.8 27 WF 94 13.9 74 13.8 10 LB 15 5.4 435 37.8 12 I 35.0 11.5
142 14.1 8 WF 17 10.1 3420 156.1 19 WF 85 21.9 79 17.5 12 LB 16½ 4.5 645 44.8 12 I 40.8 14.4
208 17.0 8 WF 20 12.2 3600 220.9 24 WF 94 16.3 91 11.8 8 LB 15 7.7 671 58.9 15 I 42.9 11.4
213 21.5 10 WF 2I 9.9 3720 121.1 14 WF 78 30.7 105 16.2 10 LB 17 6.5 751 64.2 15 I 50.0 11.7
324 26.4 10 WF 25 12.3 3860 107.1 12 WF 79 36.0 122 21.4 12 LB 19 5.7 760 50.3 12 I 50.0 15.1
339 20.8 8 WF 24 16.3 3950 197.6 21 WF 96 20.0 131 10.1 6 LB 16 13.1 1020 88.4 18 I 54.7 11.5
372 34.1 12 WF 27 10.9 4010 299.2 30 WF 108 13.4 145 18.8 10 LB 19 7.7 1220 101.9 18 I 70.0 12.0
389 41.8 14 WF 30 9.3 4070 266.3 27 WF 102 15.3 175 25.3 12 LB 22 6.9 1440 116.9 20 I 65.4 12.3
437 30.8 10 WF 29 14.2 4270 151.3 16 WF 88 28.2 1590 126.3 20 I 75.0 12.6
457 24.3 8 WF 28 18.8 4310 130.9 14 WF 84 32.9 JOISTS 2210 173.9 24 I 79.9 12.7
493 39.4 12 WF 31 12.5 4490 115.7 12 WF 85 38.8 33 5.1 6×4 J 8-½ 6.5 2400 185.8 24 I 90.0 12.9
529 48.5 14 WF 34 10.9 4830 248.9 24 WF 100 19.4 40 7.8 8×4 J 10 5.1 2430 150.2 20 I 85.0 16.2
529 56.3 16 WF 36 9.4 4930 138.1 14 WF 87 35.7 43 10.5 10×4 J 11-½ 4.1 2590 197.6 24 I 100.0 13.1
592 27.4 8 WF 31 21.6 4890 327.9 30 WF 116 14.9 55 14.8 12×4 J 14 3.7 2640 160.0 20 I 95.0 16.5
616 35.0 10 WF 33 17.6 4960 184.4 18 WF 96 26.9 4240 234.3 24 I 105.9 18.1
665 45.9 12 WF 36 14.5 5130 166.1 16 WF 96 30.9 4640 250.9 24 I 120.0 18.5
671 54.6 14 WF 38 12.3 5150 299.2 27 WF 114 17.2 STANDARD MILL BEAMS
708 64.4 16 WF 40 11.0 5740 354.6 30 WF 124 16.2 144 14.0 8 M 17 10.3 STANDARD CHANNELS†
759 31.1 8 WF 35 24.4 5800 150.6 14 WF 95 38.5 159 15.2 8 M 20 10.5 7 1.1 3 [ 4.1 6.4
890 72.4 16 WF 45 12.3 5870 274.4 24 WF 110 21.4 236 21.7 10 M 21 10.9 8 1.2 3 [ 5.0 6.8
895 42.2 10 WF 39 21.2 5900 202.2 18 WF 105 29.2 262 23.6 10 M 25 11.1 10 1.4 3 [ 6.0 7.2
898 51.9 12 WF 40 17.3 6030 404.8 33 WF 130 14.9 320 21.0 8 M 24 15.2 11 1.9 4 [ 5.6 5.9
966 62.7 14 WF 43 15.4 6610 379.7 30 WF 132 17.4 350 22.5 8 M 28 15.6 15 2.3 4 [ 7.25 6.4
1060 89.0 18 WF 50 11.8 6660 249.6 21 WF 112 26.7 17 3.0 5 [ 6.7 5.6
1100 80.7 16 WF 50 13.6 6910 299.1 24 WF 120 23.1 21 3.5 5 [ 9.0 6.0
1120 58.2 12 WF 45 19.2 6960 220.1 18 WF 114 31.6 JUNIOR BEAMS 24 4.3 6 [ 8.2 5.5
1200 49.1 10 WF 45 24.5 7420 446.8 33 WF 141 16.6 7 2.4 6 JR 4.4 2.9 29 5.0 6 [ 10.5 5.8
1210 70.2 14 WF 48 17.2 7900 502.9 36 WF 150 15.7 10 3.5 7 JR 5.5 2.8 33 6.0 7 [ 9.8 5.5
1290 98.2 18 WF 55 13.1 8610 284.1 21 WF 127 30.3 13 4.7 8 JR 6.5 2.7 36 5.8 6 [ 13.0 6.2
1370 64.7 12 WF 50 21.2 8570 330.7 24 WF 130 25.9 14 5.8 9 JR 7.5 2.5 39 6.9 7 [ 12.25 5.7
14810 77.8 14 WF 53 19.0 8850 486.4 33 WF 152 18.2 20 7.8 10 JR 9.0 2.5 45 8.1 8 [ 11.5 5.5
1520 54.6 10 WF 49 27.9 9200 541.0 36 WF 160 17.0 23 9.6 11 JR 10.3 2.4 46 7.7 7 [ 14.75 6.0
1530 126.4 21 WF 62 12.1 10230 302.9 27 WF 145 25.4 38 12.0 12 JR 11.8 3.2 51 9.0 8 [ 13.75 5.7
1550 107.8 18 WF 60 14.4 10600 579.1 36 WF 170 18.3 59 10.5 9 [ 13.4 5.6
1620 94.1 16 WF 58 17.2 10660 317.2 21 WF 142 33.6 JUNIOR CHANNELS† 64 11.3 9 [ 15.0 5.7
1690 70.7 12 WF S3 23.9 10880 372.5 24 WF 145 29.2 10 4.4 10 [ 6.5 2.3 67 10.9 8 [ 18.75 6.2
1850 60.4 10 WF S4 30.6 12180 621.2 36 WF 182 19.6 12 6.5 10 [ 8.4 1.9 76 13.4 10 [ 15.3 5.7
1880 139.9 21 WF 68 13.4 12360 444.5 27 WF 160 27.8 18 9.3 12 [ 10.6 2.0 82 13.5 9 [ 20.0 6.1
1950 117.0 18 WF 64 16.7 13360 413.5 24 WF 160 32.3 94 15.7 10 [20.0 6.0
1980 104.2 16 WF 64 19.0 13870 663.6 36 WF 194 20.9 114 18.1 10 [ 25.0 6.1
2050 78.1 12 WF 58 26.3 14100 528.2 30 WF 172 26.7 STANDARD I-BEAMS 131 21.4 12 [ 20.7 6. 1
2130 92.2 14 WF 61 23.1 15110 492.8 27 WF 177 30.7 17 1.7 3 I 5.7 10.1 136 20.6 10 [ 30.0 6.6
2170 150.7 21 WF 73 14.4 17340 586.1 30 WF 190 29.6 21 1.9 3 I 7.5 10.8 153 23.9 12 [ 25.0 6.4
2250 175.4 24 WF 76 12.8 18410 669.6 33 WF 200 27.5 29 3.0 4 I 7.7 9.7 178 26.9 12 [ 3.0 6.6
2260 67.1 10 WF 60 33.6 21250 649.9 30 WF 210 32.7 34 3.3 4 I 9.5 10.2 309 41.7 15 [ 33.9 7.4
2330 128.2 18 WF 70 18.2 22440 740.6 33 WF 220 30.3 47 4.8 5 I 10.0 9.8 351 46.2 15 [ 40.0 7.6
2430 115.9 16 WF 71 21.0 24150 835.5 36 WF 230 28.9 64 6.0 5 I 14.75 10.7 421 61.0 18 [ 42.7 6.9
2630 88.0 12 WF 65 29.9 26850 811.1 33 WF 240 33.1 73 7.3 6 I 12.5 10.0 429 53.6 15 [ 50.0 8.0
(continued)
7.41
7.42 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
*Data from Eng. News Record, March 18, 1948. Article by William P. Stewart.
†
These sections should also be investigated for torsion.
process could be utilized to select structural steel of other design. The example given in the Table
7B.1.4 is for wide flange beams.
*Special appreciation goes to Dr. Don Smith, Biology Department, University of North Texas, for input to
this section.
paratively dry locations, is capable of seeking and supplying its own moisture through root-like
strands of mycelium. Timbers in touch with moist ground can often provide moisture for decaying
areas 15 to 20 ft. away. Many engineers suggest wood replacement when the structural timber (sills,
joists, girders) shows more than 20% damage.
Sometimes mold, mildew, and fungus stains are present on building timber surfaces. Most molds
or fungus stains have little effect on the structural integrity of the timber. They generally indicate
surface conditions that are also conducive to the growth of wood destroying fungi. However, struc-
tural problems related to the invasion of mold and mildew are less preponderant than those created
fungi.
Most wood that has been wet for any considerable length of time probably will contain bacteria.
The presence of a sour odor manifests bacterial action. Usually, the greatest effect of cell-dissolving
bacteria is that it allows for excessive water absorption, which can promote strength loss in some
species of wood. This occurrence is somewhat similar to that described for mold and mildew, in that
the frequency of serious problems is somewhat limited.
In summary, the decay of timber leading to a structural deficiency is generally termed wood rot.
These conditions result most often from the development of a wood destroying fungus that feeds on
the wood, affecting its strength and density. This condition normally occurs over a long period of
time. Frequently, there are periods when the fungus is dormant, and growth and decay are stopped
due to ambient temperature and environmental changes. Building conditions that can promote the
growth of fungus and the resulting decay of the wood timber include such factors as poor drainage
(which results in moist soil), wood in contact with moist soil, long-standing plumbing leaks, wood
not properly treated or protected, and poor or improper ventilation. Any act that prevents or removes
moisture is a preventative measure.
Prudent practice suggests the replacement of all supports (stiff legs) (perimeter and exterior)
once any leveling action is initiated. HUD encourages this practice.
7B.1.9.2 Costs
The costs to replace wood member vary from application to application. However, a rough cost esti-
mate for removal and replacements would be as follows:
1. Joists/girders (2⬙ × 6⬙ or 2⬙ × 8⬙) $25/board foot
2. Sill plates (2⬙ × 4⬙) $23.00/linear foot
3. Pier caps See Section 7B.1.3
The cost basis (labor, etc.) would be the same as that specified in the preceding. Refer also to Sec-
tion 7B.1.3, which gives costs for some installations.
7.44 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
lihood of (1) and (5). The best cure is to: 1) establish proper drainage away from the perimeter so
water flows away from the structure and 2) provide sufficient ventilation so any intruding moisture
will be promptly removed. The latter might require a forced air blower to increase circulation and/or
installation of additional foundation vents. (Building codes suggest one square foot (0.9 m2) of vent
per 150 ft2 (13.5 m2) of floor space). Flower boxes and curbing can also create sources for water.
Flower boxes should have a concrete bottom and drains that direct excess water to the exterior, away
from the perimeter beam. Flower bed curbing must also contain provisions to drain water away from
the perimeter beam.
7B.2.1 Introduction
Slab foundations suffer the problems of both settlement and upheaval. The general approach to the
perimeter is much the same as that described in Section 7B.4. However, due to design, mudjacking
is required to fill voids and raise and stabilize the foundation.15–17,19,23,36,60,79,86,102
Routine mudjacking represents an areas where the contractor is generally denied any margin of
safety. As voids are filled and the foundation raised, pumping must cease when the displaced seg-
ment of the foundation slab has been restored to desired grade. About the only factor in control of
the contractor is to attempt to assure as near complete filling of voids as possible—to supply as
close to 100% foundation bearing support as possible. This is discussed in the following paragraphs.
Specific sit compromises often preclude as thorough filling as might be otherwise desired. For ex-
ample, it is often decided not to drill holes through ceramic or sheet linoleum floor tile and some-
times the location of utility lines beneath the foundation also interfere with mudjacking. Subject to
these restrictions, mudjacking is often not warranted by the contractor. When coverage is provided,
it is often limited to 12 months. Flatwork (which has no perimeter beam) is often performed with no
limited warranty. Recurrent settlement of foundations properly mudjacked is not too common, less
than 1 to 2%. Comparatively, flatwork is about 10 times as likely to resettle, often due to erosion of
soil beneath the placed grout. “Flatwork” includes such installations as walks, patio, drives, streets,
parking slabs, and pool decking.
For all practical purposes, conventional deformed bar and posttensioned slab foundatons are
treated as the same. In the latter case, it sometimes becomes necessary to also repair or retension de-
fective cables.
(a)
(b)
drilled vertically through the slab surface and used to conditionally raise interior areas of the slab.
These holes are located to both avoid unnecessary floor damage and, at the same time, provide the
best possible results. Ceramic tile and sheet linoleum floor covering often influence the hole pattern.
Other holes are drilled horizontally through the perimeter beam. Where possible, these holes are
drilled below grade. The back fill then covers their presence.
Often, routine mudjacking is mistakenly referred to as pressure grouting. Refer to Section 7B.3.
The weight of a typical 4 in thick (10cm) concrete slab is on the order of 50 lb/ft2 (810 kg/m2). In
terms of pressure, this relates to less than 0.35 lb/in2 (2.4kPa). Mudjacking the perimeter beam
where applicable would require greater pressure. Neglecting breakaway friction, this load could ap-
proach 5 lb/in2 (34 kPh). In either event, “high pressure” is hardly a descriptive a term.
Seldom is any uniform grid applicable except in routine raising of open slabs such as pavements,
walks, floating slabs (i.e., warehouse floors) or aspects of pressure grouting (See Section 7B.3). In
7.46 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
fact, often during slab foundation leveling, the hole pattern is adjusted to provide the desired control
and results. The floor pattern is controlled by selective use of injection bleed holes. For example,
pumping starts at hole “A” (usually the lowest area). Holes surrounding the injection site are left
open. As pumping continues (to fill voids) the grout will appear at one or more of the surrounding
holes. In order to direct the grout to a different location, the bleeding hole(s) is temporarily plugged.
Tapered, round wood pegs or rolled up cement bags can be used as plugs. When voids are filled, all
holes except the injection site are plugged. Continued pumping produces the selective raising. It is
important to limit the raise at each hole to perhaps ¼ to ½ in (6.3 to 12.6 mm). Mudjacking gradual-
ly proceeds in a more or less circular pattern to the extremities. Upon completion, the mudjack
holes are patched with a low slump of concrete. The patches are raked off even with the slab surface.
of settlement of each layer. Gravel pebbles and coarse sand (less than ¼⬙ (6.4 mm) in diamter) will set-
tle within a matter of seconds and should constitute between 0 and 10% of the sample. The fine sand
components will settle within 15 to 30 seconds and should account for 20–30% of the sample. The
clay faction will require several hours to settle and should account for 0–10% of the sample.
The rate of settlement can be calculated for various materials by using the Stokes’ equation. Re-
fer to Section 2A.3.
The two sack mix is the choice for general mudjacking. The weight of cement to soil ratio is 10%
(188/1800). Accordingly, the ratio for a three, four, or five bag mix is 15%, 20% and 25%. Unless
the grout is watered down, this amount of cement provides adequate strength, limits shrinkage, and
facilitates flow.
The set grout is also friendly to excavation or re-entry.
Depending upon specific cases, richer grouts can be used. For example, in cases requiring in-
creased strength, a four sack grout might be used [compressive strength approximately equal to
about 400 psi (2760 kPa) at 28 days]. In cases of dam grouting, the grout used might be nothing
more than cement and water (5 gal/sack), often referred to as a neat cement grout (compressive
strength approximately 8295 psi after 28 days). Consistency is normally varied by adjusting the
solids to water ratio. A thinner grout will migrate over a larger area, sometimes allowing a greater
lifting force at the same pump pressure (F = Pa). A think grout is more prone to bleed out from the
work area. A thicker grout (with less flow) will be restricted to a smaller area. A substantial lifting
force may be possible as a result of increased, confined pressure. In some instances, the thicker
grout still tends to escape from the work area. Consider, for example, that situation where the grout
flows beyond the foundation or intended work area. This could represent a project involving an inte-
rior fireplace (concentrated load) surrounded by a normal slab (low weight and strength), a shallow
(or absent) perimeter beam, or the like. If the thickened grout does not provide the solution, other
options in order of increasing difficulty (and expense) are:
1. Stage Pumping. This practice involves the placement of a volume of grout followed by a period
of shutdown sufficient for the in-place grout to thicken or perhaps reach initial set. The process
is then repeated. Care must be given to limit the shutdown time to prevent the grout f from set-
ting-up in the hose. Refer also to Section 7B.2.4.
2. Shoring for Containment. Sheet piling (plywood or suitable material) is driven or buried into the
soil at the slab perimeter and shored by suitable bracing. Under most conditions the seal between
the sheet piling and concrete perimeter is sufficient to contain the grout.
3. Underpinning. Underpinning can be used to raise the slab perimeter, followed by mudjacking to
fill voids. The underpinning supports the structural load, removing resistance to grout flow. On
occasion, sheet piling might again be utilized to further contain the grout.
7.48 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
in some cases, grout shrinkage. The principal disadvantages to the use of this produce in mudjack-
ing relates to its very abrasive effect on pump and mixing equipment and the practically nonexistent
cost savings. Fly ash–cement grouts can, in fact, be much more expensive than conventional grout,
depending upon the volume of siliceous soil replaced by fly ash.
Surfactants generally do not serve any real purpose in mudjacking. The grout is placed essential-
ly through voids (no permeability problem), and consistency (flocculation) can be adequately con-
trolled by the discriminate use of water. Lime is sometimes useful to modif the properties of the
grout. However, the contact of lime and sulfates in clay soils can be quite deleterious. See references
17, 48, 87, and 85.
Bentonite has limited use in mudjacking. Principally, this is used either as an additive to make
harsh solids pumpable (i.e., fly ash or sand) or to reduce friction (see Section 7B.3.7.2). Bentonite
can be also preswelled to create volume. Then, upon mixing with cement, the product will develop a
“set.” Saline, water (containing sodium chloride or potassium chloride) will serve to reduce the
amount of bentonite swell. This reduces the volume increase and tends to somewhat enhance
strength. However, if final strength of the grout product is a concern, special care should be given to
both the application and composition of bentonite grouts.
In possible difficult situations, it is advisable to clear the pump hose prior to any shutdown. This can
be done by purging the grout in the lines. The options are wasting the grout or circulating the grout
back into the mixer. Water is most often used to clear the lines. If situations demand, the lines can be
cleared by placing a sponge in the line (at the discharge of the pump) and pumping the sponge
through the hose using water. Do not get in front of the hose. The sponge might be ejected at a high
velocity. When air is used to displace the sponge, even greater care must be exercised.
Q×P
HHP =kBHP = ᎏ
7.2
7.50 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(a)
(b)
(c) (d)
FIGURE 7B.2.3. Mudjacking a slab. (a) Injection hole drilled through perimeter beam. (b) Nozzle
in place and mudjacking in progress. (c) Interior pumping. (d) Exterior pumping of patio slab.
The drilling pattern and injection hole selection depend largely on the specific project and intent.
Prior to grout injection, all the holes within the proposed work area should be drilled. These holes
can then be selectively pumped to accomplish the goal result. Open holes adjacent to the one being
injected are utilized to: 1) establish the grout flow pattern and, 2) create a safety valve to prevent un-
wanted raise. As the grout spreads, holes are alternately plugged to control grout flow and facilitate
the raise. A raise is practical only in areas of either injection or plugged holes. (Temporary plugs can
be anything from tapered wood plugs to rolled-up cement sacks.) Upon occasion, performance
might suggest the need for additional strategic injection holes. These are drilled on an as-needed ba-
sis. Experience will enable a competent mechanic to raise most any slab foundation satisfactorily
and safely. On the other hand, narrow flat work poured on top of the grout is not representative of re-
sponsible mudjack projects. Other circumstances that often introduce concern or difficulty include:
1. Concrete already broken and cracked into relatively small sections
2. The foregoing without reinforcing
3. Flatwork with no perimeter beam or thickened edge. (Often, this problem can be remedied by us-
ing plywood or steel sheets to provide a block to contain the grout.)
4. Heavily loaded sections situated between normal concrete slabs. (An example of this could be an
interior fireplace, a firewall between two living areas, or load-bearing perimeter beams.)
5. Situations where a floating slab is dowelled into a perimeter
Where mudjacking is not feasible, the usual option is to break out and repour the affected area.
Grout control is essential for producing a successful raise. In addition to hole selection, another
useful approach for controlling grout flow and confinement is to vary the grout consistency or vis-
cosity. A thin grout will flow (create a greater area of influence) and the thicker grout will restrict
flow (facilitate a greater lifting force.) Refer to Section 7B2.5. Occasionally, some form of mechan-
ical confinement might also be applicable.
Sometimes, job-specific conditions might tend to impede proper grout performance. In the case
of concentrated loads, where conventional methods fail to accomplish the desired results, several
options can be considered. The first and simplest option is to attempt stage grouting. Refer to Sec-
tion 7B.2.3. Another alternative is to pump two or more holes simultaneously to increase the areas
over which the grout pressure is applied. Refer to Section 7B6.9. The least attractive option is to un-
derpin the loaded area using access provided by breaking holes through the floor slab. For the
record, this about the only situation where underpinning through a floor slab is acceptable.
7B.2.6.1 Settlement
Slab settlement restoration is a relatively straightforward problem. Here the lower sections are mere-
ly raised to meet the original grade, thus completely and truly restoring the foundation. The raising
is accomplished by the mudjack method, as described above. In some instances where concentrated
loads are located on an outside beam, the mudjacking may be augmented by mechanical jacking (in-
stallation of spread footings or other underpinning). In no instance should an attempt be made to
level a slab foundation by mechanical means alone. Instead of providing interior support (and stabi-
lizing the subsoil), mechanical raising creates voids which, if neglected, may cause more problems
than originally existed. As a rule, residential foundation slabs are not designed to be bridging mem-
bers and should not exist unsupported. (Mechanical techniques normally make no contribution to-
ward correcting interior slab settlement.) Raising the slab beam mechanically and back-filling with
grout represents a certain improvement over mechanical methods alone, but still leaves much to be
desired. This approach loses the benefits of “pressure” injection normally associated with the true
mudjack method. The voids are not adequately filled, which prompts resettlement.
Figure 7B.2.4 illustrates the effect of leveling. In this instance, involving interior slabs, leveling
was accomplished by mudjacking. Perimeters were generally leveled by underpinning techniques.
In the “before” pictures, the separations under the wall partition, in the brick mortar, and between
brick and door frame, and the settlement of the floor slab are obvious indications of foundation dis-
tress. In the “after” pictures the separations are completely closed, illustrating that the movement
has been reversed or corrected. In this particular example, the leveling operation produced nearly
perfect restoration. This is not always the case, as discussed in various sections of this book. The re-
maining photos in this section depict the mudjacking process in action.
7.52 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(b)
(a)
(c) (d)
FIGURE 7B.2.4. Foundation Leveling. Before: (a) The floor is separated from the wall partition by about 4 in (10 cim);
(b) the separation in brick mortar is in excess of 2 in. (5 cm). After: (c, d) In both instances the separations are completely
closed. The end results of foundation leveling are not always so impressive.
dane. This could involve such projects as filling voids to prevent problems. Examples of this could
include such projects as filling voids created by water erosion of fill: 1) beneath foundations, 2)
around utility lines, 3) outside tunnels, and 4) beneath pavement. Another application is back-filling
excavations created to provide access to underground utilities.
ing moves unless forced to do so. With residential foundations on expansive soils, this force is most
often water, either natural or (more frequently) domestic. If the basic distress is upheaval, it be-
comes apparent that the water already existed, long before the foundation repair contractor was
called to the scene. The foundation repair contractor could hardly be accountable for causing the
leak. Sometimes, during foundation leveling, plumbing damage might occur, particularly during un-
derpinning. For this reason, probably all foundation repair contractors include a disclaimer that
specifically excludes responsibility for damage to underground utilities. The frequency of this oc-
curring is less that 1%. Those instances involving perimeter raises over 4 to 6 in (10 to 15 cm) are
also sometimes susceptible to plumbing damage.
Sometimes, the allegation arises that mudjacking causes sewer damage. This is unlikely, but if it
does happen: 1) the line separation would be in vertical (and not lateral) lines, and 2) the line would
fill with grout during mudjacking. As a precaution, a competent contractor runs water during the
time that mudjacking is ongoing in areas with plumbing. The water is intended to elutriate the ce-
ment from the grout thus preventing any cementious action. If the sewer does plug, it is quite simple
to roto-root the line. This evasive action should be taken quickly; certainly before 24 hours. The
grout becomes plastic/solid within about 4 hours. Beyond this time the grout does not move or flow.
In 24 hours, the grout could attain a compressive strength on the order of 4000 psf (19,000 kg/m2).
If grout does enter the sewer line, it would obviously occur during pumping and not hours, days, or
weeks later.
It helps in understanding the infrequency of mudjacking creating plumbing concerns when the
condition of the repair is understood. First, in the event of upheaval, the slab high points are gener-
ally in the vicinity of areas with plumbing. Obviously, these locations do not then require additional
raising. Second, the plumbing lines at the location of the fixtures represent the highest grade eleva-
tions within the sewer system. This, plus the fact that the lines are not covered by a large amount of
back fill allows more flexibility in the lines at these points. Nonetheless, most foundation repair
companies recommend a thorough utilities test before or after (sometimes both) repairs.
7.54 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
The price per cubic foot of grout placed is frequently the charge basis for “deep” grouting described
in 7B.3, as well as the grouting operations covered in section 6B. In the latter case, more sophisti-
cated grout composition are used and the cost varies accordingly.
7B.3.1 Introduction
Remedial measures to correct foundation failures can, in some instances, require more than strictly
underpinning and shoring. The problems to be addressed in this section will be limited to a depth of
about 30 ft. More specifically, failure of supportive elements of the foundation related to loose fill
on poorly compacted subgrade materials can be corrected by densification or solidification through
a process referred to as “deep” grouting or, more specifically, compaction grouting. In discussions
covered by this section, the term deep could be misleading. Actually, the reference to “deep grout-
ing” is often used to delineate grouting from mudjacking. Refer to Section 6B. The grouting covered
in this section (densification) generally creates suitable and competent bearing strata, which subse-
quently stabilizes the structure from future failures. Grouting is particularly suitable to stabilize
landfills or sanitary landfills.
Deep (or more correctly, intermediate) grouting involves the injection of a soil/cement/water
grout into a loose or fissured soil subgrade (or fill). This grout is pressure injected to the extent that
water and/or air is displaced, voids are filled, and the less dense material becomes encapsulated. The
grout that infiltrates and encapsulates the soil cures or sets to “solidify” the subgrade. Basically, this
action is described as cementation and/or densification.
7.56 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(a)
(b)
supply the material. The equipment for a particular job would be selected based on placement vol-
ume and pressure, as well as size and access to the work site. Tables 7B.3.1 and 7B.3.2 provide
conversion of pressure units. Intermediate grouting as defined herein seldom requires actual
placement pressures in excess of perhaps 50 to 100 psi (345 to 689 kPa). However, line friction
must also be considered. The latter is influenced by the desired placement rate and size of conduit.
Table 7B.3.3 presents data for estimating the pump power required for specific conditions of vol-
ume and pressure. The hydraulic horsepower divided by the pump efficiency (often 0.75) will give
the corresponding brake horsepower. For example, if Table 7B.3.4 suggests the need for 70.2 HHP
(30 yd3/day at 250 psi), the brake horsepower required would be 94 (assuming 75% efficiency). If
the efficiency factor is 60%, the brake horsepower required to deliver the desired HHP becomes
117. Table 4.3 offers representative values of friction pressure. These numbers can deviate from
those field-recorded by a factor of two or more, depending largely on the specific grout composi-
tion. A more appropriate friction loss value could best be determined experimentally under actual
field conditions. This can be accomplished by establishing the pump rate through an open-ended
hose and recording the pressure at the pump discharge (or head).
7.58 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
This table assumes a soil–cement grout containing 50 gal H2O per cubic yard. This table
provides only a broad estimate, since the specific viscosity and density of the grout as well
as appropriate friction factors are unknown. Where possible, the actual friction values should
be determined experimentally. The desired, delivered pressure is added to the number indi-
cated in the Table 7B.3.3 to arrive at the pump head pressure. This total becomes PD (Table
7B.3.3), 1 cf = 7.48 gal.
7.60 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
2. Cohesive Soils. These contain little, if any, porosity under natural conditions. Voids occur as a re-
sult of organic decay, consolidation (compaction), or erosion. It is best to attempt to use all infor-
mation available to “approximate” the void. The grout necessary to handle the problem will
equal the volume of the void plus whatever compaction might be desired.
7.62 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
was performed. To further complicate matters, a beam similar to the one described above was found
to transect the width of the interior slab.
7B.4 UNDERPINNING
Leveling efforts (underpinning and mudjacking) were attempted prior to the deep grouting of the
footings to test both the strength of the subgrade and load of the structure. Leveling at this point was
not possible. The beam could not be raised without risk of damage.
Grout pipes were placed as necessary throughout the interior slab to depths of approximately 15⬘
(4.5 m).
As mechanical raising of the beam was attempted, simultaneous injection of a bentonite slurry
was injected on the back side of the beam, along with deep grouting to fill voids and densify the
subgrade. The bentonite slurry reduced friction and the combination of these three procedures creat-
ed conditions to allow raising of the beam footings. Grouting was performed to refusal with two
“lifts” at 10⬘ and 5⬘ (3 and 1.5 m) below slab level.
Once the “deep” grouting was completed, mudjacking was performed on the interior slab to
complete the leveling operations.
The production hoist house foundation area covered approximately 3500 ft2 (325 m2) and the re-
quired installation of 31 footings and the removal of over 130 yd3 of soil around the perimeter. The
deep grouting operation necessitated the placement of 234 yd3 (99 m3) of soil–cement grout. The
pump house is in full operation as this goes to press.
7B.4.1 Introduction
A multitude of options have been tried over the years for underpinning foundations. These have in-
cluded: a) conventional steel-reinforced concrete piers, b) steel-reinforced concrete spread footings,
c) hydraulically driven steel minipiles, d) mechanically driven steel minipiles, e) screw anchors, f)
hydraulically driven concrete cylinders, g) the ultraslim drilled concrete piers, and h) the hydropier,
which is perhaps the least effective of the lot. Generally speaking, underpinning is relegated to the
perimeter beam. On rare occasions, such as settled interior fireplaces, underpinning may be done in-
side the structure. When this does occur, it is quite expensive and requires breaking out sections of
slab floors or removing wood flooring and subflooring in the case of pier-and-beam foundations. An
interior underpin often costs as much as five times more than those placed at the perimeter. Tables
7B4.1 to 7B.4.4 in Section 7B.4.6 provide useful data on concrete and rebar.
7.64 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
does not address the structural competency of the pier itself, as this has already been established.
The principal concern is to evaluate the soils capacity to resist the loads.
For study purposes, the structural load was assumed to be 500 lb/l ft of beam, the soil unit weight
was assumed to be 110 lb/ft3 (17 kN/m3) and the soils’ unconfined compression strength was as-
sumed to be 1500 lb/ft2 (7320 kg/m2).
Bearing haunch only
7.66 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(a) (b)
(c)
FIGURE 7B.4.2. Pier drilling equipment. (a) Truck-mounted drill; (b) tractor
drill. (c1) limited-access drill.
for pier shaft preparation. Figure 7B.4.4 depicts the pier construction, and Figure 7B.4.5 pictures
the haunch and final raising. Drilled shafts must be poured as quickly after drilling as possible.
Every attempt possible should be made to pour concrete into shafts on same day they are drilled.
In some parts of the United States (Florida for example), the pier is poured by pumping a con-
crete grout (cement–sand–water) through the drill stem as the bit is pulled. This could be useful if
sloughing or water intrusion is to be encountered. Rebar is placed into the shaft after the bit is re-
moved. The concrete mix consists of approximately 1034 lbs (469 kg) cement, 55 gal (208 L) water,
and 20 ft3 sand per cubic yard of concrete. These piers, 12⬙ dia (3 m) to 12 ft (3.6 m), cost the cus-
tomer about $1000 (U.S. 1998 dollars).
(c)
(d)
FIGURE 7B.4.2. (continued). Pier drilling equipment. (c2) limited-access drill. (d) Lighter, limited ac-
cess equipment is also available. One such model, the Big Beaver, weighs only 500 lb (230 kg), has a lift-
ing capacity of 1650 lb (540 N × m) torque. The company advertises a maximum bit size of 18 in (46 cm)
with depth capability to approximately 20 ft. The power unit is located at lower right. This equipment is
basically a substantially downsized copy of the limited-access equipment depicted in (c1) and (c2). The
significant difference is the Kelly drive system. The Big Beaver utilizes a screw drive, and the larger lim-
ited-access drill uses a chain drive.
7.68 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(a) (b)
(c)
FIGURE 7B.4.3. Drilling sequence used for preparation of concrete piers for underpin-
ning. (a) Drilling the pilot hole for haunch with 24 in bit. (b) Drilling the 12 in diameter
shaft to 15 ft depth. The man at right is enlarging and shaping the haunch. (c) Haunch
and pier ready for reinforcing steel and concrete.
(a)
(b)
FIGURE 7B.4.4. Constructing the concrete pier. (a) Rebar caged, ready to place into
pier hole (commercial application); (b) pouring the concrete.
7.70 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(a)
(b)
FIGURE 7B.4.5. Underpinning and raising the foundation. (a) Haunch
cured and jack in place for raising the perimeter beam. (b) The final step—
the beam has been raised the pier cap poured. The steel pipe beside the pier
cap is intended only to provide temporary support to the beam until the con-
crete pier cap cures.
7.72 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
The cost for the installation of the 12⬙ diameter (0.3 m) piers, spaced as shown in Figure
7B.4.6b, could be estimated as follows. Assuming access and no costly delays or interference cause
by others, the typical pier should cost about $300.00 to $500.00 (U.S. 1998 dollars). This also as-
sumes that the number exceeds the company minimum (which is often 7 to 10 units). The cost for
less than 3 or 4 piers escalates by a factor of 1.5 to 2.0. (All prices are based on unskilled labor costs
of $7.00 per hour and concrete at $60/yd3.)
ings is critical if future beam movement is to be averted. Nominally, the footings are placed on 8
to 9 ft (2.4 to 2.7 m) centers. The footing design must consider the possible future problems of
both settlement and upheaval and should be of sufficient area to develop adequate bearing by the
soil. Often, the pad is 3⬘ × 3⬘ × 1⬘ thick (0.9 m × 0.9 m × 0.3 m), located at a depth of 30 in (0.75
m) below the perimeter beam. The pier cap should be of sufficient diameter or size to carry the
foundation load. It also should be poured to intimate contact with the irregular configuration of
the undersurface of the beam. Precast masonry, steel, or wood shims should not be considered as
pier cap material. The photographs in Figure 7B.4.8 depict actual field development of a typical
spread footing. Figure 7B4.8a shows a spread footing base pad poured in place. Figure 7B.4.8b il-
lustrates the pier poured. The jack used to raise the beam is still in place to the right of the pier
and the steel pipe used to temporarily support the beam until the concrete pier cures is evident to
the left of the pier.
The principle of the footing design is to distribute the foundation load over an extended area
at a stable depth and thus provide increased support capacity on even substandard bearing soil.
7.74 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
The typical design represented by Figure 7B.4.7 provides a bearing area of 9 ft2 (0.8 m2). Effec-
tively, a load of 300 lb/ft2 (1465 kg/m2) applied over 1 ft2 (0.09 m2) would require a soil bearing
strength of 300 lb/ft2 (1465 kg/m2). The same load distributed over 9 ft2 would require a soil bear-
ing strength of only 33 lb/ft2 (161 kg/m2). Expressed another way, a 9 ft2 spread footing on a soil
with an unconfined compressive strength (qu) of 1500 lb/ft2 (7320 kg/m2) would provide a load
resistance of 13,500 lb (6136 kg) (Qr = quA). This capacity would exceed the structural loads im-
posed by residential construction by a wide margin. Generally, the diameter of the pier cap is
greater than, or at least equal to, the width of the existing beam. The form for the pier cap must
extend outside the beam in order to permit placement of concrete. Since the pier is essentially in
compression, utilizing the principal strength of concrete, its design features are not as critical as
those for the footings.
As previously stated, the spread footing should be located at a depth sufficient to be relatively
independent of soil moisture variations due to climate conditions (SAZ). In London, this depth is
reportedly in the range of 3 to 3.5 ft (0.9 to 1.1 m).54 In the United States, this depth is reported-
ly in the range of 2 to 3.5 ft (0.6 to 1.1 m).102 In Australia, the depth is considered to be less than
about 4 ft (1.25 m).52,53 In Canada, this depth has been reported to be as shallow as 1 ft (0.3 m).97
Along this line of thought, Fua Chen presented a paper that questions the reliability of theoretical
approaches to predict heave.27 The heave prediction methods are based on an assumed depth of
wetting, which varies considerably among investigators. Chen also suggests that heave predictions
are generally much greater than those actually measured in the field. Does this mean that the sea-
sonal depths of soil moisture change are, in fact, considerably less than values normally assumed?
(a)
(b)
FIGURE 7B.4.8. (a) Concrete pad is poured in place (note rebar in place). (b)
The concrete pier cap has been poured on the pad to support the foundation
beam. The jack used to raise the beam is still in place, and the steel pipe used as
a temporary support is in place.
Nonetheless, proper soil moisture maintenance would ensure the stability of the footing with min-
imal concern for the effective “active depth” or depth of ambient soil moisture variation. One con-
cern that might arise would be the effectiveness of the pad to support the structural load. Gener-
ally, this is a nonissue because of the enormous load capacity of the pad (9 ft2 or 0.81 m2).
However, it can be noted that if the pad cracks under loading, it has failed! If the pad sinks, the
bearing soil has failed.
7.76 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
7B.4.3.2 Cost
The material required for the spreadfooting in Figure 7B.4.7 would be:
Concrete: (3000 psi)
Spreadfooting: 2½ ft × 2½ ft × 1.25 ft = 7.8 ft3
Pier cap: 0.785 ft3 × 1.25 ft (15⬙) = 0.98 ft3
8.78 ft3 (0.3 yd3 or 0.8 m3)
Steel (No. 3s):
Spreadfooting: 6 × 2 ft = 12 ft
Pier cap: 1 × 1.5 = 1.5 ft
13.5 ft (4 m)
The installed cost for a spreadfooting would be something like $300.00 to $525.00, based on the
same assumptions as those expressed for the drilled pier.
7B.4.4 Alternatives
Over the past few years, several alternative underpinning methods have been introduced. The fol-
lowing paragraphs will present a brief glance at many of these along with a critical review of their
individual strengths and weaknesses.
The practice of underpinning without proper mudjacking has become a matter of litigation. It
seems that a home owner filed suit against a repair company on the general grounds that the “addi-
tion of pilings changed foundation from soil supported concrete slab to slab supported by deep
perimeter pilings.” (Certainly, without proper mudjacking to restore the bearing, the plaintiff would
be correct in these allegations). The Texas Court agreed with the plaintiff.
weight of the structure, upward movement of the foundation occurs.16,23 This relates to 1.0 margin
of safety. It is true that piers can be “superloaded” by selective driving; however, this can subject the
beam to excessive shear stress and possible ultimate failure. [The safety factor problem can be alle-
viated by mechanically driving the pipe (impact or torque); however, the other noted deficiencies re-
main serious concerns.]
Bolting the lift bracket to the perimeter beam often creates many structural concerns. Figure
7B.4.10 is a photograph that shows both severe damage to the perimeter beam and failure in the at-
tachment of the lift bracket to perimeter beam. Another problem is the screw anchors, which are lit-
erally screwed into place. This action disturbs the soil traversed by the screw. The disturbed soil, in
effect, acts as a “wick,” which tends to pull moisture down to the lowest helix. This has caused seri-
ous foundation heave in both new construction and remedial applications.39* Refer also to A. Ghaly
and A. Hanna “Uplift Behavior of Screw Anchors,” I and II, Journal of Geotechnical Engineering,
May, 1991. Also, minipiles can be mechanically driven by pneumatic hammering at the driving end
inside the pile. A cushion of sand prevents or minimizes damage to the end of the pile. This ap-
proach allows for both better alignment and a margin of safety. These piles still suffer the other
problems inherent to steel minipiles.
There is a type of sixth minipile that is driven concentric to the load (Information from Freeman
Piering Systems, St. Louis, Missouri).16 These afford better alignment but also suffer the same in-
herent defects common to steel minipiles. They introduce two other serious concerns—the persist-
ent requirement for shoring and an inflated cost due to the additional excavation. See Figure
7B.4.11. These piers often cost in excess of $1000.00 each.
7B.4.4.1.1 Analysis of Eccentric Pile Driving The mechanics of pile driving is an
issue of great concern, particularly in light of behavior patterns disclosed in Figures 7B.4.9 and
7B.4.10. Figure 7B.4.12 depicts a simplified analysis of pipe behavior during eccentric driving.
The first pile section would be forced outward (away from load QL) due to greater moment (2475
ft-lb vs 84 ft-lb resistance, QF). The second joint of pipe would then push the first joint at an out-
ward angle with a vectored vertical force (resultant). The mathematical analysis suddenly becomes
more complex. The type of connection would further influence this motion; i.e., slip fit coupling
would permit a hinge effect, whereas a solid (welded) connection would simulate a single rigid pipe.
For the former, the pipe configuration will be quite disjointed in appearance with each joint assum-
ing a different direction (refer to Figure 7B.4.12b). The welded joint pipe behaving as a single long
pile would assume a profile similar to an elongated “S” (refer to Figure 7B.4.12c). (Both configura-
tions assume a homogeneous soil with no obstructions.) As additional joints are driven (pile length-
ens), the force, QL, becomes less significant and the driving force, QJ, and the soil’s resistance, QR,
become controlling factors. Accordingly, the complexities of the process become formidable issues.
The degree of deflection is generally indeterminate. This is complicated even further by the pier’s
resistance to bending. However, it is a certainty that the piles will deviate from vertical to the extent
that all vertical support capacity is threatened if not lost. The final failure may be delayed for some
period of time (refer to Figure 7B.4.9).
The author gives special thanks to Dr. Richard Stephenson, Department of Civil Engineering,
University of Missouri–Rolla, and to Dr. S. N. Endley and Dr. K. Mohan Vennalaganti, PSI Inc.,
Houston, for their valuable input on pile behavior under eccentric loading.
7B.4.4.1.2 Design Concerns for Minipiles. As a matter of interest, the following facts
were taken from the authoritative British publication, Building Research Establishment Digest, 313,
“Mini-piling for low-rise buildings”23
1. Minipiles are ineffective where: (a) lateral soil movements can be reasonably anticipated, i.e.,
expansive soils, sloping sites, soil consolidation, collapsing soils (for more about lateral
stress, refer to the paper by Edil and Alanozy, “Lateral Swelling Pressures,” Seventh Interna-
*Dr. Stephenson, C.E., Professor, University of Missouri–Rolla questions the “wicking.” However, the prob-
lems associated with anchor heave are well documented in the Dallas–Fort Worth, Texas, area.
7.78 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(a)
(b)
tional Conference on Expansive Soils, ASCE, Dallas, 1992); (b) the appropriate bearing stra-
tum is not readily accessible [in the instance of a 3 in (7.5 cm) minipile, this depth must be
no more that about 18 ft (5.4 m)]; and (c) structural loads are high (over about 60 kN or 6.5
tons).
2. In soft clay or loose granular soils, no contribution to load design is assigned to shaft friction. In
some cases, the shaft friction is assigned a negative number, i.e., soil consolidation or surcharge
load.
(c)
3. In silty or sandy soils, the load-bearing capacity of the pile can diminish with time because of
movement of water between soil particles (collapsing soil).
4. Raked piles are more susceptible to failure because of lateral stress (i.e., heave in clay soils)
than those that are truly vertical. A rake angle of 10° is most common but must not exceed 15°.
Refer also to Section 7B.8.5.
5. Minipiles (high length/diameter ratio) often fail more in strength as a column as opposed to
failure in soil support.
6. Straightness, true vertical alignment, and concentric loading are useful or necessary to prevent
buckling of the pile.
7. Pile lengths should be limited to no more than 75 times their diameter. For a 3 in (7.5 cm) di-
ameter pile, the maximum effective length should be 18.75 ft (5.6 m).
7.80 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
FIGURE 7B.4.10. This photograph illustrates one of the problems that can
occur as a result of using the perimeter beam as the resistance to drive a
steel minipile. Not only have the bolts sheared (losing all support for the
structure), but the foundation beam has also been seriously sheared.
8. A single, central rebar is useless for resisting lateral forces (bending). It does, however, provide
additional resistance to tensile forces.
9. Casing provides only minimal resistance to bending of minipiles. Caged rebar is the best solu-
tion, but the pile or pier diameter must be such as to permit proper placement of concrete.
10. Prior to underpinning, all voids beneath the floor slab must be grouted (mudjacked). Note:
When underpinning is performed in conjunction with raising the foundation, the author prefers
that the mudjacking be performed subsequent to raising.
11. Minipile spacing is normally limited to about 5 ft (1.5 m) maximum.
12. Piles larger than approximately 6 in (15 cm) are normally augered.
13. A safety factor between 2½ and 3 is suggested.
The foregoing tends, to some extent, to repeat certain of the facts presented in prior paragraphs.
However, the 13 issues cited are quotes from the referenced publication. Each item is quite essential
to minipile performance and therefore viewed as quite important to the use of these methods for un-
derpinning residential foundations. Quite obviously, the steel minipile was not designed or intended
for use in expansive soils.
7B.4.4.1.3 Costs. Aside from the other problems inherent to minipiles, is their inordinate
cost—often 1.8 to 4 times the price for a conventional 12⬙ diameter (30 mm) drilled concrete pier—
must be considered. Perhaps the only saving grace lies with the fact that exterior (perimeter) piles
can be installed more quickly and with somewhat less damage to the landscaping. However, bear in
mind that the cost differential between a single piling and concrete pier is sufficient to purchase a
pick-up load of landscape plants. Is the idea of shortening the time for repairs by a day or so worth
the sacrifice? Another seeming advantage might be the fact that some of the minipile contractors
(b)
(c) (d)
FIGURE 7B.4.11. Concentric pile technique. (a) Drawing of equipment in place; (b) pho-
to of equipment in place; (c) photo of beam being raised; (d) beam and pier locked in place.
offer lifetime warranties. Anytime you are offered one of these, solicit legal advice. You may find
words but questionable protection (see Section7C).
The cost for steel driven pilings varies significantly. This variation is brought about by: 1) differ-
ences in technique, 2) franchise or royalty fees, 3) differences in excavation costs (deeper perimeter
beams or footings require increased excavation, which in some cases might extend to depths at
which shoring is required), 4) geographic locations, 5) local codes, and 6) closer spacing (nominal-
ly the smaller diameter underpins are located on 3–6 ft (0.9 to 1.8 m) centers. The costs range from
$450 to $1500 (the higher cost was supplied by PBF Magazine, May 15, 1997 in the article “How
Deep Will They Go”).
7.82 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
This requires a real stretch of the imagination. Next, seemingly to overcome the criticism of lack
of alignment and total lack of tensile or lateral resistance to stress, the cylinders were strung on a
single ⅜⬙ (0.09cm) posttension cable. This is somewhat comparable to digging a 6 in (15 cm) diam-
eter fence posthole to some depth, inserting a single #3 (⅜⬙ or 0.9 cm) rebar, pouring concrete and
representing the result as a “structural pier.” The difference being due to the singular fact that the ca-
ble provides more resistance to shear than the rebar. A 270k ⅜⬙ diameter cable provides shear resist-
ance of about 22,950 lb, provided it is tensioned. A #3 rebar (40,000 psi) provides a resistance of
only 4400 lb. Could anyone be convinced that this would work? Let’s bring back the Montana
7.84 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
oceanfront property. In fact, this method appears to have little market value under any circum-
stances.
The cost to the consumer for these underpins is reportedly in the range of $225.00 to $350.00
each. However, due to the closer spacing, the effective “job” cost will increase proportionately.
7B.4.4.2.2 Ultraslim Piers (Poured Concrete). Usually 8 in (10 to 20 cm) in
diameter and nominally 5 to 6 ft (1.5 to 1.8 m) on centers, the drilled ultraslim piers suffer problems
due to stress failures (both tensile and lateral). Adequate steel reinforcing can provide some desired
resistance to these stresses. However, the small diameter makes the proper placement of both
concrete [1½ in (3.75 cm) minus aggregate] and steel most difficult.16,17 Figure 7B.4.14 illustrates
the problem. With the steel in place, the clearance is only 1.875 in (4.76 cm) (this can vary some
with the manner in which the steel is caged.) A safe passage for 1½⬙ (3.75 cm) rock requires a
minimum clearance of 4.5 in (11 cm). [Proper clearance for concrete placement is generally
assumed to be three times the diameter of the largest size aggregate. In the case of concrete with
1½⬙ minus aggregate, the desired clearance would be 3 × 1.5⬙ or 4.5⬙ (11 cm).] Concrete technology
also suggests a 3 in (7.6 cm) coverage of concrete between steel and steel or steel and form. The
three (#3s) practically preclude the placement of regular hard rock concrete. Concrete strength must
be sacrificed by either opting for a pea gravel concrete or decentralized steel. Neither option is
acceptable. [Conventional piers often use as many four #3s (0.95 cm), #4s (1.27 cm), or #5s (1.6
cm). With either, the steel can be tied in a 6⬙ (15 cm) cage, which allows ample clearance for
concrete.]
The 8 in (20 cm) diameter piers are often used in tandem to presumably offer bearing support
comparable with conventional 12 in (30 cm) diameter concrete piers. In linear strength calculations,
a single 12⬙ (30 cm) diameter concrete pier (without steel reinforcement) is equivalent to 2.25 8 in
(20 cm) diameter piers. The big difference between the two is noted when: a) the piers are subjected
to eccentric loading or lateral stress or b) steel rebar interferes with concrete placement.
Dual ultrapiers have been suggested. The geometrics of the tandem installation causes the indi-
vidual piers to be raked, often well in excess of 20°. The recommended rake for any load-bearing
pier is 10 to 15°.16,17,91 Also, the dual piers do not overcome the obstacles cited for the single ultra-
slim. Refer to Section 7B.4.4.3 and Figures 7B.4.14 and 7B.4.15. In the case of slab foundations,
proper mudjacking (following the underpinning) might somewhat overcome the inadequacies of the
ultramini piles.
7B.4.4.2.3 Cost. As opposed to the steel minipiles, either of the ultraslim concrete piers are
less costly than conventional concrete piers or spread footings, often in the range of $200.00 to
275.00 each. A contractor who charges $200 each for the ultraslim drilled pier should enjoy much
higher profit than a contractor who, under similar conditions, installs a 12 in (0.3 m) pier for
$300.00 to $350.00. The cost to put in an 8 in (20 cm) pier is less than half the cost necessary for the
larger pier.
7.86 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
raked to an excessive degree. Consider Figure 4B.5.15. Water in contact with the CH clay at a 5
to 7½ ft (1.5 to 2.3 m) depth could cause the piers to heave, whereas the spreadfooting would be
stable. Refer to “The Effects of Soil Moisture on the Behavior of Residential Foundations in Ac-
tive Soils”, R. W. Brown and C. H. Smith, Texas Contractor, May, 1980. Certain steps are avail-
able to avoid or minimize friction (upheaval) in the design of shallow piers. These efforts include:
1) using the “needle” or “slim” pier or piling (reduced surface area), 2) belling the pier bottoms
(usually effective with conventional diameter shafts), 3) placing a friction-reducing membrane be-
tween the pier and the sidewall of the hole.
When dual piers are used, several alterations are required. First, the pier diameters are gener-
ally limited to about 8⬙ (20 cm). Second, the dual piers must be raked (deviated from vertical).
This rake should never exceed 12°, but in practice often exceeds 20°.37 The small diameter pier
introduces all the drawbacks inherent to that described in Section 7B.4.4.2.2. The cost for these
piers is equivalent to, or exceeds, that for the conventional 12⬙ (0.3 m) concrete piers, but obvi-
ously is less effective.
1. The system continuously supplies water to the soil, thus preventing settlement.
2. Another company using an identical process advertises “uniform foundation raising” of up to 3⬙
(7.5 cm).
3. Some users claim that the vertical weep hose delivers water that expands the clay adjacent to the
hose, thus creating a “hydro pier.”
4. Others claim that the expansion of the clay adjacent to the hose constricts the hose to the extent
that at some point water flow is shut off.
No one can take this seriously.
7.88 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
form of underpinning. It is true that both manuals make reference to special conditions wherein
piers/piles might be incorporated into the foundation design. This, however, represents a “special” ex-
ception. In both manuals it is clear that the basic foundation design depends upon essentially 100%
on support of bearing soil. Again, as an exception, the design can be “beefed” up to accommodate
conditions requiring minor cantilever for bridging. In fact, the BRAB manual also provides for a
structural slab that is designed for self-support independent of the shallow surface soils.
Perimeter Underpinning. Consistent with the basic slab design, piers are not normally consid-
ered as appropriate supports for the perimeter of the basic slab foundation. However in remedial op-
erations piers are sometimes required to augment the leveling requirements. In so doing, care must
be taken: 1) not to create a situation that causes the beam to bridge a distance greater than its design
will safely accommodate, and 2) to restore the required “soil support” as quickly as feasibile. The
latter is normally accomplished by mudjacking. Experience over 40 years has established that a safe
spacing for the underpins is about 8 ft. The piers merely augment the raising operation. The mud-
jacking is called upon to support the foundation as it had been intended.
Case Law can be found that seemingly supports this position. In O’Donnell vs Bullivant, 933 sw.
2d 754 w, Texas Appellant Court FWT, defendant underpinned a slab foundation and the court
found “In effect the pilings altered the foundation of the O’Donnell residence so that it’s weight rest-
ed on much deeper soil than was originally designed. In other words the design, construction and in-
stallation of 32RB pilings altered the type foundation for the O’Donnell residence from a surface
soil supported reinforced concrete slab to a slab supported on deep perimeter piles.” (Mudjacking
after installation of pilings would have negated this concern.)
Interior Underpinning. Although normal residential slabs are seldom designed to accommodate
perimeter piers, they are virtually never designed for interior underpinning. The interior support
beams are less substantial than the perimeter beam hence less adaptive to bridging support. The in-
terior slab is designed for virtually zero bridging. Very few practicing engineers or competent foun-
dation repair contractors will recommend the installation of interior slab underpins. This is for the
obvious reasons mentioned in preceding statements. Plus, if the underpins are to be installed from
within the residence, entry must be provided by breaking out sections of the existing slab floor. As a
rule each area broken out will approach or exceed 5 to 6 ft2. Multiply this by the number of interior
underpins that are to be installed and the total area of removed floor is quickly realized. The slab ex-
cavation is accompanied by excessive intrusion through the slab foundation and followed up by
floor patches that are never equivalent in strength to the undamaged floor. At the conclusion of this
underpinning the entire slab foundation must be mudjacked. (Tunnelling is an alternative to break-
ing through the floor slab. This procedure is even more expensive, more dangerous to personell, and
represents even a greater structural threat than does the break-out approach. Refer to the discussion
or perimeter underpins.)
The sensible solution for raising the interior slab is simply mudjacking. This procedure has been
successfully used for well over 40 years and has involved hundreds of thousands of foundations.
In rare instances, even the most conscientious contractor or engineer might suggest interior
piers. This could occur in instances where, for example, interior fireplaces have settled to the extent
that cosmetic options are not viable. The heavy weight represented by the fireplace, surrounded by a
weak 4⬙ slab, is not conducive to mudjacking. Rather than lift the heavy fireplace, the grout is likely
to raise (hump) the surrounding, weak floor slab. In this case, underpinning is justified.
Figure 5.17 depicts an engineer’s rendering for restoring an interior slab floor to (or near) original
grade. The 28 “dots” represent pier locations to be installed by breaking out sections of the slab floors.
(It is the author’s opinion that a slab foundation is to be broken only in extremely rare occasions, i.e.,
for raising an interior fireplace.) The installation of the interior piers: 1) threatens the structural in-
tegrity of the slab, 2) creates a horrendous mess, and 3) is inordinately expensive. On this particular
job, the owner alluded to a bid of “well over $12,000.00” to install the piers/pilings and fill voids. A
bid for competent mudjacking was less than $4,000.00. The job was mudjacked to full satisfaction of
owner with little inconvenience to the tenants and no significant damage to the floor slab.
7.90 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
7B.4.5 Summary
Regardless of the type of underpinning support, two precautions must be exercised. First, concrete
should be poured into the pier shafts or pads as quickly after excavation as possible. Ideally, con-
crete would be poured the same day as excavation. Second, no steel or wood should be exposed be-
low grade either as shim or pier materials. Exposure to water and soil will corrode the steel or rot
the wood within an unusually short period of time. Third, the pier cap should be poured in place to
ensure intimate contact between the pier and the irregular bottom of the perimeter beam. Shims or
flat surfaces in contact with the irregular surface of the beam will result in either immediate damage
to the concrete beam or subsequent resettlement due to the same effect over a period of time, both
due to crushing of concrete protrusions. Fourth, concrete placed into shafts deeper than about 15 ft
(4.5 m) should be tremmied.
Also, bear in mind that none of the underpinning techniques attempt to “fix” the foundation to
prevent upward movement. This is by design, to avoid subsequent, uncontrolled damage to the foun-
dation and emphasizes the fact that if shallow, expansive soils are subjected to sufficient water, the
soil expansion will raise the foundation off the supports.
The following calculates the amount of concrete that should be ordered to pour 15 piers, 18 in (0.45
m) in diameter, to a total depth of 18 ft (5.4 m), bell pier shafts to 36⬙ diameter (0.9 m).
Table 7B.4.7 provides a table to assist with the cursory selection of safe bearing areas required to
support various loads on soils of a given unconfined compressive strength. Consider the following
example. Given a soil with an unconfined compressive strength of 1000 lb/ft2 (157 kN/m2) and an
TABLE 7B.4.2 Mixture for 1 yd3 (0.76 m3) of 3000 lb/in2 (21 MPa)
Concrete
Material Amount/sack of cement Total amount/yd
Cement (5 sacks) 94 lb (42.5 kg) 470 lb (212 kg)
Sand 314 lb (142.5 kg) 1570 lb (712 kg)
Coarse aggregate 345 lb (157 kg) 1725 lb (784 kg)
Water 7 gal (max) (26.5 L) 35 gal (132.5 L)
*The ultimate yield for a #3 bar (grade 40) would be 0.11 in2 × 70,000 psi or 7700 lbf (7.7 kips).
7.92 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
*Pier diameters smaller than 10 in (25 cm) should not be considered for underpinning foundations.
Assumed prestressed losses of 15 ksi, actual losses should be calculated as per Section 7B.5.6 in reference
90. Note that the effective strand CSA is less than that for a comparable deformed bar. For example, the CSA of
a #3 rebar is 0.11 in, whereas that for the ⅜ cable is 0.085. The effective area is the actual combined cross sec-
tion areas of the individual strands making up the cable. The term fpu is equivalent to fu in Table 7B.4.3. In prac-
tice, the process of tensioning the cables is associated with several losses in tensile strength. More on this can
be found in the PTI manual.90.
*The factor 0.7 compensates for stress losses in the cable immediately after anchoring.
†
(15 ksi)(CSA, in2).
*The values given in the table do not include a margin of safety. The indicated total safe load would be divided by the
appropriate safety factor to give the safe design load. For Example: A soil with a qu of 2000 lb/ft2 would require a minimum
bearing area (CSA) of 1 ft2 to handle a weight load of 2000 lb, again without regard to any safety factor.
†
k = 1000 lb.
intended load of 4000 lb (1818 kg). None of the conventional piers would safely accommodate this
load in end bearing alone. However, a 12⬙ (.3 m) pier with a 2 ft × 2 ft (0.372 m2) haunch would car-
ry the load. Again, this approach is intended for screening purposes only. Any concerns should be
resolved by a complete mathematical analysis based on the specific and complete project specifica-
tions. Suggestions provided by the Table 7B.4.7 are generally quite conservative.
At the end of the day, the structural load must be accommodated by the soil. The foundation as
well as any underpinning merely represent devices used to distribute structural loads to perfect a
soil advantage. A simple review of the weight-bearing capacity of a typical soil is represented in the
following analysis.
Figure 7B.4.18 depicts a typical poured concrete pier beneath the perimeter beam of a slab
foundtion. Refer also to Figure 7B.4.1. Assume a uniform load on the perimeter beam equivalent
to 600 lb per linear foot. The piers are to be located on 8 ft centers. The structural weight distrib-
uted to each pier location would then be Qw = 600 plf × 8 ft = 4800 lb. The piers are assumed to
be vertical.
The resistance to this load provided by the soil can be summarized as follows:
Pier end-bearing only. Assume qu =3 tsf, 4 = 0.785, and A = 0.785D2
QEB = 0.785 ft2 × 3 tsf
= 2.36 tons = 4720 lb
7.94 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
This pier would not carry the structural load without help. The usual 4 ft2 haunch would provide
some help. For example:
QH = 2.5 tsf × (4 – 0.35) ft2
= 2.5 tsf (3.65) ft2 = 0.125 tons
= 18,250 lb
Added to the end bearing the total unit bearing, capacity becomes:
QEB + QH = 18,250 + 2093
= 20,343 lb
SF = 20343/4800 = 4.2
The skin friction would also provide additional load capacity.
The same or a similar analysis can be used to screen potential designs for underpins. Sometimes,
simple variations in design features can be incorporated to enable the desired factor of safety.
7.98 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
concern. Other issues, such as underpin heave, needs appropriate evaluation. When dealing with
disturbed native soil, or other specific nonconforming conditions, the use of piers (or other special
support features) are generally incorporated into the original slab foundation design. Otherwise, the
design of the slab requires basically 100% support by the bearing soil (exclusive of underpins), and
piers are not incorporated into the design.
*For strip beams, the table values for qa are approximately equivalent to the desired unconfined compres-
sion strength qu of the soil, with a built-in safety factor of three. Refer to note 2 of the Terzaghi equation (Sec-
tion 7B.4.3). Assuming a 600 plf load on a 10⬙ wide beam, the required allowable bearing capacity of the soil
would be 720 psf. This would require an unconfined compressive strength qu of 720 psf with a safety factor of
3.0. For a safety factor of 2.0, the required qu would be 720 × ⅔ or 480 psf.
For square or round piers, qu can be determined by dividing the qa value by 1.235. The resulting qu has a
built-in factor of three.99 Assume a structural load of 500 plf supported by 10⬙ diameter piers on 8 ft centers.
The piers load (Q) is 8 × 500 or 4000 lb. These conditions would require an allowable soil bearing capacity qa
of 7400 psf. This would convert to a measured unconfined strength qa of 7400/1.235 or 6000 psf with a safety
factor of 3.0. For a safety factor of 2.0, the qu becomes 6000 × ⅔ or 4000 psf. If the pier is designed with a 5 ft2
haunch, the effective load becomes 4000 lb/5 ft2 or 800 psf. The qu required would again be 650 psf with a safe-
ty factor of 3.0 or 435 psf with a safety factor of 2.0. The 10⬙ diameter pier requires a qu of 1.45 times greater
than for a 12⬙ pier with the same Q. This by no means suggests a pier larger than 12⬙ diameter.44
3. Pier spacing for the 12⬙ diameter pier is generally a nominal 8 ft.
4. The potential advantage for belling the pier shafts were touched on in prior discussions.
5. The application of side wall friction as a design issue is a bit uncertain. Generally, the depth of
the SAZ is excluded from side wall friction calculation. In the Metroplex, this depth is perhaps 7
ft; however, 86% of natural soil moisture variations occur at a depth of about 3 ft.102,103 As a
compromise, the top 5 ft might be discounted. Other factors such as heat condition of the pier it-
self might influence greater depths. For these reason, the influence of skin friction is often arbi-
trarily discounted for the top 5 to 7 ft of the pier depth.91 Often, the actual pier depth starts some
3 ft or so below the ground surface; refer to Figure 7B4.1. [The effective depth of the soil active
zone (SAZ) is also measured from the surface.] Skin friction (the beneficial kind) can be readily
estimated and added to the end-bearing capacity of the pier or pile. For normal residential repair,
it is probably acceptable to discount skin friction as a viable design factor unless geotechnical
data is available that dictates otherwise. Refer to Section 9A for more discussion on underpin-
ning. For repair purposes the haunch provides more additional bearing capacity than would skin
7.100 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
friction; refer to Figure 7B4.1. (Generally, the base of the haunch is below the depth of principal
soil activity; in the example it is approximately 40⬙ or 3.3 ft.) Typically, the unconfined compres-
sive strength (qu) for shallow soils is less than that for soils at greater depths. However, the given
haunch distributes the assumed structural load (4000 lb) over 5 ft2, resulting in a load of 800 psf.
The load on a 12⬙ pier would then be 800 × 0.785 ft2 or a mere 630 lb, requiring a soil with an al-
lowed compressive strength of about 800 psf. (The value determined by extrapolation using
Table 7B4.9B and the value for 2000 lb or 2550 psf.) With a safety factor of 3, the unconfined
soil-bearing strength required would be 800/1.235 or 650 psf. For a safety factor 2, qu becomes
650 × ⅔ or 435 psf.
Again, these calculations are simplified but should prove to be adequate for repair estimations
and/or evaluations. For a more professional approach, refer to references 16, 17, 77, 91, 99, 100, and
105.
The Terzaghi–Peck equation99 is:
7B4.7.4 Conclusions
The allowable bearing capacity (qa) of the soil for required various structural loads were used to de-
termine workable values for unconfined compressive strength (qu). This is necessary to provide the
engineer with a design factor that can be established from laboratory tests. Following paragraphs
will further relate the “theoretical” (qu) to the real (qu) values measured for soils within the Dal-
las–Fort Worth Metroplex.
DFW Metroplex. In fact, the addition of piers to an existing, normal slab, breaches the basic design.
As a rule, slab foundations are neither designed nor intended to be supported intermittently by piers
but by soil over effectively 100% of its area. If follows then, that where a slab must be underpinned
during the repair phase, this practice must be followed by proper mudjacking.
7B5.1 Introduction
The remedial approaches to basements do not fit in with “normal” foundation repair procedures.
This introduces a “special case” scenario, which is of concern only in certain locales. Basement
construction is desirable in instances where:
7.102 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
1. The source for heat needs to be lower in elevation than the living area. Heat rises.
2. Land costs are high, making it less expensive to excavate than to spread out.
3. A frost line, or permafrost, must be considered.
In the modern-day South, few basements are built or have been built during the last 60 years. Due in
large part to the this, the author’s experience with basement repair is limited. The following exam-
ples were taken from this limited exposure plus repair procedures designed by structural engineers
(PEs) over the country.
Another technique, more suited to actually plumb a concrete basement/foundation wall, is de-
picted in Figure 7B5.1c. This technique uses an opposing wall to secure the jacking system, which
is utilized to plumb or align the basement/foundation wall. Depending on such factors as existing
wall design, load conditions, and degree of rotation, a second battery of jacks may be required. Typ-
ically, each battery of jacks would be placed 4 to 8 ft (1.2 to 2.4 m) apart. A typical sequence for the
installation of this system would be
7.104 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
caged rebar C
brick girder
4 to 5'
rebar
floor slab
strip footing
(18''–16'' typ.
D
typically 12'' dia.
1. Drill holes for dywidag (or similar) bars, 1½ to 2 in (3.8 to 5.0 cm) in diameter, through base-
ment/foundation wall. Locate bar in external drilled pier shaft. Holes are typically three to each
pier, 4 to 8 ft (1.2 to 2.4 m) OC.
2. Drill and pour the external concrete piers.
3. Excavate behind the existing wall. (Alternatively, the back fill could be excavated prior to place-
ment of the pier. This would necessitate forming the piers but would allow the stripfooting to be
slab floor
rebar
dowels
NOTE:
4 to 5'
Exact design of footings, including
(typical)
size and placement of steel
TOP VIEW reinforcement, will depend upon a
specific problem, load, and soil
E conditions.
brick girder
foundation
wall trough
new slab
footing
F
broken out at pier locations. Removal of the protruding stripfooting would allow contact of the
pier to the existing wall with vertical alignment.)
4. Place channel iron and commence jacking operation.
5. Waterproof wall as required and back fill with suitable gravel hydrostatic drain.
The knee brace is yet another approach to retrofit basement/foundation walls. This method is
fairly simple and adequate to sustain wall rotation. This method is not intended to accomplish any
degree of vertical alignment of the existing wall. Figure 7B.5.1d depicts the design of a typical knee
brace. Depending on specific conditions, a second pier may be required immediately adjacent to the
existing wall. However, for lightly loaded conditions, a schedule of dowels will prevent any slip be-
tween the wall and brace. Considering normal basement heights [less than 10 ft (3 m)] and lightly
loaded conditions, the placement of the braces might be 6 to 10 ft (1.8 to 3 m) on centers.
NOTE: The knee brace is also frequently used to control outward rotation of foundation walls in
deck-high construction. The primary limitation would be instances where the defective wall is situ-
7.106 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
ated on a “zero lot line.” When the foundation walls are 5 ft (1.5) high or less and the wall structure
permits, the placement of the supports might be as far apart as 10 to 20 ft (3 to 6 m). For certain mi-
nor problems, particularly those associated with lightly loaded conditions, an adequate restoration
approach could be to utilize the jacking system illustrated in Figure 7B.5.1a to raise and level the
floor joist system. Permanent supports would consist of supplemental beams (wood as a rule) sup-
ported atop lally columns. Generally, the columns [often 4 to 5 in (10 to 15 cm) steel pipe] would be
fitted with steel plates top and bottom. Frame basement walls are particularly suitable for option.
Job conditions control the number, design, and placement of these supports.
7B.5.5 Conclusion
When basement wall failures occur in a vertical direction, underpinning and mudjacking are em-
ployed as discussed in Sections 7B.2 and 7B.4. To avoid extensive excavation, the repair work is of-
ten performed from inside the basement.
There are many other options to correct problems with basement/foundation walls; however, the
foregoing should provide a sense of direction.
7B.6.1 Introduction
Soil stabilization refers to a procedure for improving natural soil properties in order to provide more
adequate resistance to erosion, loading capacity, water seepage, and other environmental forces. In
foundation or geotechnical engineering, soil stabilization is divided into two sections: 1) mechanical
stabilization, which improves the structure of the soil (and consequently the bearing capacity), usu-
ally by compaction, and 2) chemical stabilization, which improves the physical properties of the soil
by adding or injecting a chemical agent such as sodium silicate, polyacrylamides, lime, fly ash, or
bituminous emulsions. Generally, the chemical either reacts with the soil or provides an improved
matrix that binds the soil.
In residential foundations, soil stabilization refers not only to improving the compressive
strength or shear strength but also to increasing the resistance of the soil to dynamic changes(usual-
ly water-related) The latter tends to destroy both the soil’s integrity and its structure. Generally, the
former relates to stress applied to the soil by the foundation and the latter to the conditions imposed
by the environment. Both are relative to soil characteristics.
Among the different mechanical stabilization techniques, such as preloading (to reduce future
settlement), moisture control (to accelerate settlement), and compaction or densification (to im-
prove bearing capacity and/or reduce settlement), compaction is generally the least expensive alter-
native for residential and commercial buildings. Detailed and specific information can be found in
Section 6A.6.
7B.6.2 Compaction
Compaction may be accomplished by excavating the surface soil to a depth for residential buildings
up to 4 ft (1.3 m) and for commercial buildings up to 6 ft (1.8 m), and then back filling in controlled
layers and compacting the fill to 95% compaction. Often, the fill material is a replacement type
such as some nonplastic (low plasticity index) soil. In the case of uniform soil (sand), the addition of
a fine soil to improve the grain size distribution is advised. The standard compaction tests utilized to
evaluate these processes include one of the following:
1. ATSM D698-70. 5.5 lb. hammer, 12 in drop, 1/30 ft3 mold; three layers of soil at 25 blows per
layer may be used.
2. ATSM D-1557-70. 10 lb. hammer, 18 in drop, 1/30 ft3 mold; five layers at 25 blows per layer
may be used.
Specific details of compaction tests, equipment, and quality control are discussed in Section 6A.
The undrained shear strength of a soil acceptable for a housing site should not be less than 800
lb/ft2 (38 kPa). In a nonexpansive fill with less than 600 lb/ft2 (29 kPa) undrained shear strength,
compaction, preloading or grout injection are methods beneficial for improving the soil for light
residential construction. For heavier foundation loads, piers or other forms of structural enhance-
ment might be required. This might encompass a more sophisticated foundation design, soil im-
provement, or both. A discussion of specific soils amenable to mechanical improvement follows.
7.108 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
lar soil. The foundation should not be located on sand deposits where relative density is less than
60% or a density of 90% of the maximum cannot be attained in the soil laboratory. An exception
would be where the loose material is completely penetrated (usually by driven piles) as noted
above.
FIGURE 7B.6.1. Location of major loess deposits in the United States. (Adapted from Dudley, 1970;
used with permission of ASCE.)
7.110 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
than 1000 lb/ft2 (4880 kg/m2) (single-story construction), it becomes obvious that structural insta-
bility is imminent. What must eventually happen if the soils’ upward thrust is 9000 lb/ft2 (44,000
kg/m2) and the maximum structural resistance is less than 1000 lb/ft2)? The building will rise! [The
interior floor area often represents loads as low as 50 to 100 lb/ft2 (240 to 490 kg/m2).]
Because of the difference in structural resistance as well as the heterogeneous nature of the soil,
the uplift or heave is seldom, if ever, uniform. The secret is to deny the soil the 3% change in mois-
ture or alter the properties of the clay constituent to the extent that influences of differential water
are neutralized. The former was discussed in Section 7A; the latter can be accomplished by treating
the problem soil with certain chemical agents. The stabilization procedure depends to some extent
on one’s comprehension of the nature of the specific clay constituents. When the subject soil is basi-
cally an expansive clay, compaction alone is most often inadequate to prepare the site for foundation
support. It is desirable to alter the soil’s behavior by either the use of chemicals or pressure grouting
or, occasionally, perhaps a combination of both. Overconsolidation of shallow or surface soils
should be avoided.
tion has experienced moderate success in new construction. The principal drawback still focuses on
the very low solubility of lime in water and the vertical impermeability of the expansive soils. This
technique was ultimately tried on remedial projects with much less success.3,15–17,26,79 Figure 7B.6.2
documents a monumental failure for LSPI. This depicts a foundation severely damaged from move-
ment induced by pressure lime injection. Following the initial treatment, no appreciable amount of
leveling was noted (as would be expected); however, it was assumed that stabilization had been ac-
complished. Complete cosmetic repairs were performed. Two years later, the observations shown in
Figure 7B.6.2 were noted. The photos speak for themselves. The elevation taken (Figure 7B.6.2d)
suggest a “new” differential movement in the range of 5 in (12.5 cm). Note also the washboard na-
ture of the slab surface. This problem was ultimately remedied by underpinning and mudjacking the
slab foundation. In other applications, the stabilizing chemical might involve a mixture of potassi-
um chloride (KCl), an organic surface active agent (surfactant), and perhaps sulfuric acid (H2SO4).
Aside from the obvious hazardous aspects of handling, the reaction of sulfuric acid with lime, al-
ready present in the soil, offers yet another serious concern. Lime and sulfates react within the wet
clay soils to produce ettringite, a calcium, aluminum, sulfate hydrate (3CaO-Al2O3-3CaSO4-32
(a)
(b)
FIGURE 7B.6.2. Failure due to pressure lime injection. (a) Sheetrock cracks
in wall and ceiling; (b) separation in brick mortar with lateral displacement of
brick.
7.112 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(a)
FIGURE 7B.6.2. (continued). Failure due to pressure lime injection. (c) Separa-
tion in brick frieze; (d) realtive elevation survey.
H2O). This product has an unpredictable and uncontrollable swell.3,82,85,106 (Along this same train of
thought, the use of lime in clay soils containing sulphate has resulted in the same problems.) The use
of KCl plus surfactant would probably prove to be a better, certainly safer, product without H2SO4.
(Several States, California in particular are reporting problems with sulfate deterioration of con-
crete. This problem was a topic of discussion at the slab-on-ground committee conference in Dallas,
TX, Sept. 1999. At that time, the principal concern was natural sulfates contained within the soils.
The use of chemical soil stabilizers that contain sulfates would grossly acerbate the problem).
7.114 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
ed as capillary moisture. Both occur within the soil mass external to individual soil grains. The in-
terstitial or pore water is held by interfacial tension and the surface adsorbed water by molecular at-
traction between the clay particle and the dipolar water molecule. Variations in this combined mois-
ture are believed to account for the principal volume change potential of the soil. Refer also to the
Introduction to this volume.
Soils can take on or lose moisture. Within limits, this moisture exchange involves pore or capil-
lary water, sometimes referred to as free water. (It is recognized that capillary water can be trans-
ferred by most clays to interlayer water, and vice versa. However, the interlayer water is normally
more strongly held and, accordingly, most stable. This will be discussed at length in the following
paragraphs.)
In a virgin soil, the moisture capacity is frequently at equilibrium, even though the water content
may be well below saturation. Any act that disturbs this equilibrium can cause gross changes in the
moisture affinity of the clay and result in either swelling or shrinking. Construction, excavation,
and/or unusual seasonal conditions are examples of acts that can alter this equilibrium. As a rule,
environmental or normal seasonal changes in soil moisture content are confined very closely to the
ground surface. That being the case, it would appear that for on-grade construction, it should be suf-
ficient to control the soil moisture only to this depth.
At this point, it should be emphasized that, for capillary water to exist, the forces of interfacial
tension and/or molecular attraction must be present. Without these forces, the water would coalesce
and flow, under the force of gravity, to the phreatic surface (top boundary of water table). The ab-
sence of these forces, if permanent, could fix the capillary moisture capacity of the soil and aid sig-
nificantly in the control of soil movement. Control or elimination of soil moisture change is the ba-
sis for chemical soil stabilization.
Interlayer moisture is the water situated within the crystalline layers of the clay. The amount of
this water that can be accommodated by a particular clay depends on three primary factors: the crys-
talline spacing, the chemical elements present in the clay crystalline structure, and the presence of
exchange ions. As an example, bentonite (sodium montmorillonite) will swell approximately 13
times its original volume when saturated with fresh water. If the same clay is added to water con-
taining sodium chloride, the expansion is reduced to about three-fold. If the bentonite clay is added
to a calcium hydroxide solution, the expansion is suppressed even further, to less than two-fold. This
reduction in swelling is produced principally by ion exchange within the crystalline lattice of the
clay. The sorbed sodium ions (Na+) or calcium ions (Ca2+) limit the space available to the water and
cause the clay lattice to collapse and further decrease the water capacity.
As a rule (and as indicated by this example), the divalent ions such as Ca2+ produce a greater col-
lapse of the lattice than the monovalent ions such as Na+. An exception to the preceding rule may be
found with the potassium ion (K+) and the hydrogen ion (H+). The potassium ion, because of its
atomic size, is believed to fit almost exactly within the cavity in the oxygen layer. Consequently, the
structural layers of the clay are held more closely and more firmly together. As a result, the (K+) be-
comes abnormally difficult to replace by other exchange ions. The hydrogen ion, for the most part,
behaves like a divalent or trivalent ion, probably through its relatively high bonding energy. It fol-
lows that, in most cases, the presence of H+ interferes with the cation exchange capacity of most
clays. This has been verified by several authorities. R. G. Orcutt et al. indicate that sorption of Ca2+
by halloysite clay is increased by a factor of nine as the pH (OH– concentration) is increased from 2
to 7.81
Although these data are limited and qualitative, they are sufficient to establish a trend. R. E.
Grim indicates that this trend would be expected to continue to a pH range of 10 or higher.45,46 [The
cation exchange at high pH, particularly with Ca++, holds significant practical importance.] This is
the basis for stabilization of expansive soils with lime [Ca(OH)2]. The pH is defined as the available
H+ ion concentration. A low pH (below 7) indicates acidity, 7 is neutral, and above 7 is basic. Ce-
ment or lime stabilization of roadbeds represents one condition in which clays are subjected to Ca2+
at high pH. It should be recognized that under any conditions the ion-exchange capacity of a clay
decreases as the exchanged-ion concentration within the clay increases. Attendant on this, moisture-
sorbtion capacity (swelling) decreases accordingly.
The foregoing discussion has referred to changes in potential volumetric expansion brought
7.116 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
about by induced cation exchange. In nature, various degrees of exchange preexist, giving rise to
widely variant soil behavior even among soils containing the same type and amount of clay. For ex-
ample, soils containing Na+-substitute montmorillonite will be more volatile (expansive) than will
soils containing montmorillonite with equivalent substitution of Ca2= or Fe3+. This is true because
Na+ is more readily replaced by water and the absorption and/or adsorption of the water causes
swell. Also, the high valence tends to hold the clay platelets in closer contact, inhibiting the intru-
sion of water.
To this point, the discussion has focused on inorganic cation exchange. However, published
data indicate that organic ion adsorption might have even more practical importance to construc-
tion problems.35 The exchange mechanism for organic ions is basically identical to that discussed
above, the primary difference being that, in all probability, more organic sorption occurs on the
surface of the clays than in the interlayers, and, once attached, is more difficult to exchange.
Gieseking43 reports that montmorillonite clays lost or reduced their tendency to swell in water
when treated with several selected organic cations. The surface adsorbed water (or double diffuse
layer) that surrounds the clay platelets can be removed or reduced by certain organic chemicals.
When this layer shrinks, the clay particles tend to pull closer together (flocculate) and create
macropores or shrinkage cracks (intrinsic fractures). The effect of this is to increase the perme-
ability of the expansive soil.45
This action should be helpful to reduce ponding, reduce run-off, and facilitate chemical penetra-
tion for stabilization. The extent of these benefits depends on the performance of the specific chem-
ical product. Specific chemical qualities tend to help promote the stabilization of expansive clays.
Among these are: high pH, high [OH]– substitution, high molecular size, polarity, high valence
(catonic), low ionic radius, and highly polar vehicle. Examples of organic chemicals that possess a
combination of these features include: polyvinylalcohols, polyglycolethers, polyamines, polyquar-
ternaryamines, polyacrylamides, pyridine, collidine, and certain salts of each. Since no single one
of the above organic chemicals possesses all the desired qualities, they are generally blended to en-
hance the overall performance. For example, the desired pH can be attained by addition of lime
[Ca(OH)2], hydrochloric acid (HCl), or acetic acid (C2H3OOH); the polar vehicle is generally satis-
fied by dilution with water; high molecular size can be accomplished by polymerization; surfactants
can be utilized to improve penetration of the chemical through the soil; and inorganic cations can be
suppled to provide additional base exchange. (For more detailed information concerning the chemi-
cal reactions of base exchange in montmorillonite, refer to Sections 6.6.3 and 6.6.4. Foundation Be-
havior and Repair.16) Generally, the organic chemicals can be formulated to be far superior to lime
with respect to clay stabilization. Organic chemicals can be selected that are soluble in water for
easy penetration into the soil. Chemical characteristics can be more finitely controlled and the stabi-
lization process can be more nearly permanent. About the only advantages lime has over specific or-
ganics, at present, are lower treatment cost, more widespread usage (general knowledge), and
greater availability.
The point will be made in later discussions that foundation repair generally is intended to raise
the lowermost areas of a distressed structure to produce a more nearly level appearance. The repair
could be expected to be permanent only if procedures were implemented to control soil moisture
variations. This is true because nothing within the usual repair process will alter the existing condi-
tions inherent in an expansive soil. Alternatively, chemical stabilization can alter the soil behavior
by eliminating or controlling the expansive tendencies of the clay constituents when subjected to
soil moisture variations. If this reaction is, in fact, achieved, the foundation will remain stable, even
under adverse ambient conditions.
Several organic-based products are currently available to the industry. One such product, Soil
Sta, is discussed in Sections 7B.6.9 and 7B.6.12. This particular product was selected principally be-
cause of the availability of the reliable data and its documented effectiveness.
cost somewhat competitive with that for conventional lime. The effective aspect is more elusive. The
chemical should be:
1. Effective in reducing swell potential of clay
2. Reasonably competitive with lime in cost, but more readily dispersed into the soil. (Lime is
sparsely soluble in water and therefore difficult to use in expansive soils where cutting and tilling
is inappropriate.)
3. Compatible with other beneficial soil properties
4. Free from deleterious side effects such as a corrosive action on steel or copper, herbicidal ten-
dencies, unpleasant smell, and hazards to health or the environment
5. Easy to apply with few, if any, handling problems for the applicators or equipment
6. Permanent
At first, it might seem that the chemical should actually dehydrate clay or, in field terms, “shrink
the swollen soil.” The problem lies in the fact that such dehydration is most often unpredictable and
nonuniform. It seems that a simpler approach would be to treat the clay to prevent any material
change in the water content within the clay structure. Soil Sta was formulated to meet all the noted
criteria. The mechanism by which this occurs is to both replace readily exchangeable hydrophilic
cations (such as Na+) and adsorb on the exposed cation exchange sites to repel invading water.
7.118 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
lime stabilization. Further, Tom Petry and D. N. Little describe soil heave brought about by sulfate
introduction into clay soils containing lime.85 In large part because of the foregoing, the successful
use of lime in soil stabilization has not been documented for remedial applications.
As early as 1965, certain other surface-active organic chemicals were evaluated and utilized with
some degree of success. One very successful chemical utilized in the late 1960s and early 1970s
was unquestionably successful in stabilizing the swell potential of montmorillonite clay. The chemi-
cal was relatively inexpensive and easily introduced into the soil. However, the product maintained a
“nearly permanent” offensive aroma that chemists were never able to mask. Generally, this product
was a halide salt of the pyridine-collidine-pyrillidene family.
In the late 1970s, the quest began to focus more on the potential use of polyamines, polyethanol
glycolethers, polyacrylamides, etc., generally blended, and containing surface-active agents to en-
hance soil penetration.104 It was found that certain combinations of chemicals seemed to be syner-
gistic in behavior (the combined product produced superior results to those noted for any of its con-
stituents). In the mid 1980s, one such product was Soil Sta.*
Soil Sta is basically a mixture of surfactant, buffer, inorganic cation source, and polyquater-
naryamine in a polar vehicle. By virtue of its chemical nature, Soil Sta would be expected to have a
lesser influence on kaolinite or illite than on the more expansive clays such as montmorillonite. Pri-
or research has also indicated that soils exhibiting liquid limit (LL) less than 35 or plasticity index
(PI) less than 23 (montmorillonite. content less than about 10% by weight) would not swell appre-
ciably.6 Hence, the soils utilized in the laboratory tests and field applications contained montmoril-
lonite as a soil constituent above 10%.
Soil Sta was first subjected to laboratory evaluation in 1982, and field testing commenced in
mid 1983. The laboratory tests indicated that Soil Sta:
1. Reduced the free swell potential of montmorillonite clay (Figure 7B.6.3)
2. Appeared stable in repeated weather cycles (a simulated period of 50 years)
3. Increased shear strengths in some soils by two-fold
4. Increased soil permeabilities up to 40-fold
5. Reduced soil shrinkage by amounts varying from 11 to 50%17,70,84
By 1991, Soil Sta had been subjected to literally thousands of field applications with few, if any,
failures. That is, less than 1% of the foundations treated with the chemical experienced recurrent
movement. With those that did, there was a serious question as to the cause.
*The product Soil Sta is proprietary to the author. This presentation is not intended to be commercial. In fact,
Soil Sta is not marketed. Necessity suggests the focus on this particular product because similar laboratory and
field data are not publicly available for any other stabilizer, except perhaps lime. Organic stabilizers function dif-
ferently from lime, and no standardized testing procedures existed for the evaluation of these type products. The
following discussions and data should prove beneficial to the others wishing to evaluate an organic chemical
clay stabilizer. All descriptive data and information was supplied through the courtesy of Brown Foundation Re-
pair and Consulting, Inc., Dr. Cecil Smith, Professor of Civil Engineering, Southern Methodist University, Dr.
Tom Petry, Professor of Civil Engineering, University of Texas, Arlington, all of Dallas, Texas, and Dr. Malcom
Reeves Soil Survey of England and Wales, London, England.
into the annular space and out the injection ports (Figure 7B.6.6). The stem can be raised during
pumping to cover the desired soil matrix section. Generally, the treatment volume is determined on
the basis of ⅛ gal/ft2 or 0.5 mL/cm2. In some instances, a particular soil might tend to resist Soil Sta
penetration. Both the rate of penetration and the volume of chemical placed can be enhanced by uti-
lizing hydraulic pulsation (high pressure of short duration) during the injection phase. Alternatively,
the stem can be equipped with a packer assembly to selectively isolate zones (Figure 7B.6.7). This
equipment permits high injection pressures and also allows zone selectivity.
From a practical viewpoint, minimal concern should be given to the exact volume of chemical
injected into a specific hole. The primary intent is to distribute the treatment volume reasonably uni-
formly over the area to be treated. Time (days, weeks, or months, depending on the specific site con-
ditions) will produce a nearly equal distribution.
7.120 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
A similar analysis would be true for depth of injection. Within a shallow depth [i.e., 6 ft (1.8
m) or less] the chemical will penetrate to the same approximate depth and interval almost inde-
pendant of the position of the stinger. Shallow penetration is accompanied by problems of confin-
ing the permeation of the chemical into the matrix. Two changes could facilitate better chemical
control: 1) the depth of penetration could be increased substantially, that is, 15 to 20 ft (4.5 to 6
m); 2) a pulsing injection technique could be used; and/or 3) packers or other positive seal meth-
ods could be used to isolate each zone to be injected. Even in the latter case, true zone penetra-
tion may not occur if the placement pressure or specific soil characteristics favor communication
between zones. To illustrate the point, no matter what precautions might be taken, the normal het-
erogeneous and fractured nature of the soil would tend to preclude exact placement of any speci-
ficed volume.
At a pressure differential of about 3.5 lb/in2 (24 kPa), the system illustrated in Figure 7B.6.6
would theoretically place about 12 gal/min (45 L/min), neglecting line friction. Hence, 10 s would
be required to place 2 gal (7.6 L) of chemical. [This volume equates to ⅛ gal/ft2 on a 4 ft (1.2 m)
spacing pattern.] By timing the injection period and maintaining a reasonably constant supply pres-
sure, an acceptably uniform treatment spread would result. Carelessness in either timing or pressure
would not be disastrous, so long as it was not blatant. [In field practice, a pressure differential of
about 60 lb/in2 (414 kPa) delivered 2 gal (7.6 L) of chemical in 30 s through the stinger and approx-
imately 60 linear feet (18.3 m) of ½ in ID (1.27 cm) hose.] The following equations can be used to
estimate velocities and pressure differentials.
The annular velocity is
where annular area A = 0.175 in2 and Q is in gallons per minute. The port velocity is
where Dp = ³⁄₁₆ in, the number of ports n = 6, and Q is in gallons per minute.
Equation (7B.6.2) reduces to
Vp = Q/ApCD
where Ap = Dp2n/4. The orifice discharge coefficient CD can be assumed to be 0.8.20 The pressure
differential is
where Pf is the specific gravity of the fluid (water = 1.0). The force developed from hydraulic pres-
sure is
F = PA (7B.6.4)
where F = force, lbf or kg; P = pressure, lb/in2 or kg/cm2; and A = area, in2 or cm2.
7.122 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
Equation (7B.6.4) is used to illustrate the factors creating a lifting force. Generally, pressure in-
jection of chemical soil stabilizers does not involve lifting, as mudjacking or pressure grouting
would. In fact, as a rule, chemical injection pressure could then be estimated from the rearrange-
ment of Equation (7.4) as follows:
P = F/A
7B.6.11 Irrigation
An irrigation system similar to that depicted in Figures 6C.1 and 6C.217 could also overcome any
peripheral loss of moisture. This system simply replaces any moisture otherwise lost from the soil
by either evaporation or transpiration. The key to the effectiveness of this approach lies principally
within the metering and monitoring equipment. The moisture returned by the system should be care-
fully controlled to replace water lost but at the same time maintain a constant soil moisture. Special
care should be exercised not to provide an overabundance of water. This oversight could (and often
does) result in the most serious problem of soil swell and foundation upheaval.
7B.6.12 Cost
Computing the cost for reliable, widespread, chemical stabilization is very difficult. This is general-
ly because:
1. Many products are proprietary, and application procedure vary.
2. There is little history or cost data in the publications.
3. Treatment specifications and applications vary broadly.
4. There is no basic standard for acceptable performance. Standard Atteberg limit tests offer little
value.
In fact, the only cost figures, which the author will stand behind, are those in the table on the next
page for the chemical Soil Sta. Other data were acquired “second-hand,” generally by word of
mouth. Again, the labor costs used in placement costs should be computed as a relative rate (based
on unskilled labor) at $7.00/hr and 1999 U.S. Dollars.
Method Cost
Lime stabilization
Mechanical mixing: $0.27/ft2 per 6 in (30 cm), lift with 6% lime
Pressure injection: $0.23/ft2 to 7 ft (2.1 m)
$0.15/ft2 to 4 ft (1.2 m)
$0.13/ft2, large Area
Chemical stabilization (pressure injection)
Chemical A $2.17/ft2 to 6 ft
Chemical B $0.20/ft2 to 6 ft
Chemical C $15.50/ft2
The following figures are for chemical stabilization using Soil Sta:
Lime stabilization accomplished by mechanical mixing is normally bid on the basis of $ per yd3.
This cost was changed to $ per ft2 in an effort to present a better view of the comparison. The prices
for Soil Sta concern:
1. The use of ⅛ gal of chemical per ft2
2. Sufficient chemical to treat the soil to a depth of 6 ft (1.8 m)
3. Injection sites 5 ft (1.5 m) OC to a depth of 4–5 ft (1.2–1.5 m) for new construction. Injection
holes on remedial applications are fewer in number (wider spaced) due to the specifics of the
job.
4. Includes a 5 ft (1.5 m) apron around the footprint of the foundation
Only Soil Sta offered numbers specifically for remedial applications.
7B.7.1 Introduction
There are thousands of potential case histories. The following were selected principally because
they offered something a little different.
7.124 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
a level or more nearly level structure. Figure 7B.7.1 depicts the repair process. First, excavations
were made at strategic locations to provide the base for the spreadfootings (underpinning). Next,
grout pipes were driven through the base of the excavations into the peat identified for consolida-
tion. Steel-reinforced concrete was then placed in the excavations and allowed to cure. While the
footing pads were curing, the entire slab was drilled for mudjacking and interior deep grouting.
“Deep” grouting was then initiated, starting with the permanent grout pipe set through the footings
and continuing to the interior.
FIGURE 7B.7.1. Florida repair. (a) Grout pipe in place; (b) typical deep grouting procedure.
At each site, grouting was continued either to refusal, a break-through of grout to the surface, or
the start of an unwanted raise. Interior grout pipes were removed after the grout process. The per-
manent, exterior pipes were cleared of grout and capped. After the grout had set, the top section of
the perimeter pipes was removed and capped below grade. This procedure would permit regrouting
at some future date should subsidence recur. Next, the perimeter beam was raised to desired grade
and pinned by the installation of the poured concrete pier caps. The final step was to mudjack the
entire foundation for final grading. Repairs were completely successful and have remained so since
1980. Prior to the work, the dwelling could be neither inhabited nor sold.
7.126 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
300 (proving nonalignment). In this instance, if one assumes an axial load on each steel pile of 6000
lb (27 kN), the lateral vector (fx) would be 3000 lb (13.5 kN). This force plus any lateral force creat-
ed by the soil can be responsible for pile failure in lateral stress (refer to Section 7A.4.1 and Figure
7B.7.2). The lateral component of soil stress is also discussed in a section of the book by Prakash
and Sharma91 and in an article by G. G. Myerhoff.74
Figure 7B.5.9b shows the lift bracket not in contact with the beam. (The settlement of the pipe
could be the result of soil dilatency, clay bearing failure, or ultimate failure in whatever material or
object into which the pier tip is embedded.) The shiny spots on both pipes represent a prior attempt
to adjust the pipes to reraise the beam. Figure 7B.4.9c represents the excavation of two minipiles at
the corner of a foundation. Note the obvious bending and loss of contact between the perimeter
beam and lift brackets. These piers are totally ineffective. Figure 7B.4.9 depicts only a few exam-
ples; however, this type of performance appears to accompany the driven steel minipipe procedures,
at least when expansive soils are involved. Refer also to Section 7B.4.5.
Other conditions of load–pile/pier reaction exist. For example a vertical pile subjected to a in-
clined load Q at angle w is equivalent in behavior to a batter (rake) pile/pier inclined at an angle w
and subject to vertical load Q. The simplest and preferred condition occurs when the pile/pier is ver-
tical with the load applied concentrically.
It certainly seems safe to say that nonperformance represents the rule rather than the exception,
at least within certain areas. Another problem, limited to slab foundations, has been the failure of
contractors to follow the piling process with competent mudjacking of the slab. Since the slab is not
designed to be a bridging member, voids, preexistent or created by raising the perimeter, encourage
interior settlement of the floors. This must be circumvented by mudjacking. Proper mudjacking
could, in fact, eliminate or minimize some of the other inherent deficiencies of the driven-pipe
process. Mudjacking alone will normally hold a raised slab foundation, provided proper mainte-
nance procedures are instituted and followed (Section 7C).
D E
FIGURE 7B.7.3. Raising and lowering a foundation. (A) Foundation plan and elevation; (B) schematic drawing of me-
chanical setup for raising foundation; (C) pier detail (existing). (D) Preparing to pour new pier cap extension. (E) North
wall of garage undermined. Note existence of original pier approximately beneath each window (refer to part A, floor plan.)
The concrete pads to be used in the lowering operation appear at the bottom side of each pier. The pads for each corner pier
are not evident.
7.128
(a)
(b)
7.130 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(c)
interior was supposedly mudjacked. If mudjacking was, in fact, performed two facts seem apparent:
1) it was not thoroughly or properly completed and 2) there was no “telltale” evidence (patched drill
holes) in the area. Restitution involved simply mudjacking the settled areas of the interior slab.
7B.7.8 Conclusions
Based on the foregoing, it becomes apparent that:
1. Foundation repairs tend to principally protect against recurrent settlement.
2. Recurrent upheaval is a concern, especially with slab foundations, unless thorough utility checks
and proper maintenance are provided for.
3. Spreadfootings appear to be equal or, in some cases, perhaps superior to “deep piers” as a safe-
guard against resettlement5.
4. “Deep piers” may, in some instances, be conducive to upheaval.5 Although this observation is
certainly true, the occurrence is not frequently documented. [The term “deep piers” refers to
piers constructed to a minimum depth of about 10 ft (3 m).]17
5. Upheaval accounts for more foundation failures (requiring repair) than settlement by a factor of
about 2.3 to 1.0.
6. Moisture changes that influence the foundation occur within relatively shallow depths.
7. The effects of upheaval distress occur more rapidly and to a greater potential extent than do those
of settlement.
8. The cause of foundation problems must be diagnosed and eliminated if recurrent distress is to be
avoided.
9. Weather influences foundation behavior, both prior to and after construction.
(a)
7.132 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
7B.8 ESTIMATING
7B.8.1 Introduction
Estimating job costs forms the basis for any proposal. To establish these costs, the following factors
should be considered:
1. Type of foundation: pier-and-beam, slab, posttension, slab-on-piers (are piers tied into perimeter
beam?), etc. Are foundation plans and/or geotechnical data available?
2. Cause and extent of the problem. Settlement? Upheaval? Upheaval is more costly to repair.
Cause must be identified and eliminated to preserve repairs.
3. Type, number, and placement of underpins. What access is available? (Access dictates which
equipment can be used for drilling. Will concrete need to be broken out? (Refer to Sections
7B.4.2 and 7B.4.3.)
4. Amount of mudjacking required. This number is calculated on the basis of average raise multi-
plied by the area to be raised. Refer to Table 7B.2.1.
5. Is water available at job site?
6. Is an unobstructed work and set-up area sufficiently close to accommodate equipment? In most
cases, the pump/mixing equipment for mudjacking should be within 150 ft (45 m) of the farther-
most injection site. Without access, expensive alternatives must be considered. The latter could
involve stage pumping (multiple pumps) or a very high water-to-solids ratio.
7. If mudjackaing involves extensive inside pumping, such as the case might be with a warehouse
slab, other questions arise, such as: 1) Is the slab dowelled into the perimeter beam? If so,
chances are the dowels must be cut to enable raising the slab at the perimeter beam. 2) Can mud-
jacking equipment be moved inside to facilitate access. Will exhaust fumes and dust become a
hazard? 3) Are windows or doors available to route the pump hose to the work site? If the exteri-
or walls are CMU (concrete masonry units), can access holes be created through the walls.
8. Is there sufficient work access in the crawl space? Is the area dry? A “no” answer to either ques-
tions can be costly. Refer to Section 7B.1.
Most of these issues are determined based on an inspection report. A typical example of such a re-
port is provided in Figure 7B.8.1.
The inspection report depicted as Figure 7B.8.1 represents the heart of estimating. This report
provides the readily available information and observations to permit an overview regarding the
probable (or contributing) cause of the problem and at the same time provide detail of the issues af-
fecting the appropriate repair. Each and every mark on this report is significant. For example, notice
the comments regarding the East and West brick walls—“mtr.jts.reas.st.” This translates to “mortar
joints reasonably straight.” This observation, taken into account with other factors such as the 2⬙ (5
cm) crown in the interior slab, helps identify upheaval as the culprit. The arrows, circles, and frac-
tions appearing at the corners indicate the relative movement at those spots, if no fraction is given,
the movement is less than ¼⬙ (0.6 cm). The X’s indicate locations for piers. The X? represents a lo-
cation that might require a pier but likely will respond to mudjacking.
Prior to repairs, the plumbing test was conducted. A substantial leak was detected in the master
bath shower–commode area. The leak was repaired. From the inspection report, it can be learned,
among other things, that the foundation repair to the slab will require the installation of 25 drilled
piers (12⬙ or 0.3 m) plus 2 days mudjacking. Access is available in 22 locations to permit use of the
regular tractor (Bobcat or Case) mounted drills. Three piers at the covered patio will need to be
drilled by a limited-access rig. Water for the grout is available at the site and the maximum length of
grout hose is less than 100 ft (30 m). It is necessary to break out concrete at three locations for pier
access. Based on this, a typical bid might be $10,411.00. This is an exceptional cost, necessitated in
general by upheaval. Refer to Sections 7B.4.2 and 7B.2.4. The basis for specifying the 2 days mud-
jacking was skimmed over rather lightly. (The following sections and Section 7B.2 provide a better
analysis of this.)
As an aside, it might be interesting to point out two concerns when utility leaks are detected be-
neath a slab foundation. If the leak is detected prior to initiation of foundation repair, it is often con-
sidered prudent to postpone repair procedure for several months to allow the bearing soil moisture
content to reach some degree of equilibrium. This precaution might circumvent the need for the
contractor to remudjack the interior slab at some future date. The second issue involves detection of
the leak after repairs are under way. At this point, it is usually better to repair the leak and continue
with the completion of work. This is particularly true if the perimeter has already been raised or is
7.134 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
well along to being raised. The possible damage to an unsupported slab is more of a concern than
the possible need to remudjack the slab at a later date. In either event, the problem is of more con-
cern to the contractor than the consumer. The contractor’s warranty protects the consumer.
grade elevations could suggest foundation movement in the range of 7⅜ in (19 cm). An inspection re-
port found evidence of differential movement of less than 1 in (2.5 cm). If one attempted to raise this
foundation 7 in (or even 4½⬙), devastating destruction would result. The elevations and the inspection
report each serve as a useful tool to identify upheaval. This is very important because: 1) the cause of
failure influences repair procedures and 2) the cause of foundation problems must be identified and
corrected concurrent with any repairs; otherwise, the repairs cannot expected to be permanent. Due
to the preponderance of upheaval in slab repairs, this importance is even more emphasized. More on
this will be offered in Section 7B.8.3. For one reason or another some individuals, for self-serving
reasons, have warped notions regarding the occurrence of upheaval, sometimes claiming that thou-
sands of gallons of water are required to cause significant foundation heave. Others claim that “once
the source of water is eliminated, the foundation will correct itself.” Neither of these positions make
sense. Consider Section 7B.8.3.
7.136 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(a)
FIGURE 7B.8.3. (a) Heave of concrete slab. (b) Rebar stretch versus heave.
Assume that the heave depicted is 4 in (10 cm); the stretch in the rebar would
approximate 0.22 in (5.6 mm). Again, this is an idealistic representation, but it
serves illustrate an example.
Admittedly, this example isolates the cube of wetted soil, and in real life that could not occur.
However, the relative quantities show a clear picture. Also, as a broader area is wetted, the potential
soil heaved proportionately expands. In other words, if the wetted area expands laterally, the heaved
area of the slab expands almost in direct proportion, although the magnitude of the heave could be
lessened.
As the soil expands, what happens to the slab? First, assuming a conventional monolithic de-
formed bar slab, the steel is stressed to a distorted length that is not going to recover without some
form of reverse stress. Along these lines, also consider Figure 7B.8.3b. If this slab is heaved by 4 in
(10 cm), each steel rebar within the 12 ft (3.6 m) heaved area will be stretched by ¼ in (0.6 cm).
Note as well that the elongation of the rebar will be anything but uniform. (With posttension slabs,
where the cables are sleeved, this would not be the absolute case.) Even after the cause of the heave
is alleviated, the domed area is not likely to return to a level (or near level) condition. In fact, expe-
rience dictates that the distressed area will not improve materially unless appropriate remedial ac-
tions are initiated.
Where can the water come from to cause the swell? This subject has been discussed to some ex-
tent in earlier paragraphs. Sewer leaks represent the most prevalent source. Figure 7B.8.5 depicts a
sewer line with a separation. [The normal, minimal gravity fall in the sewer pipe is ⅛ in (0.3 cm)
per linear foot—approximately 1 ft per 100 ft (0.3 m per 30 m).] Waste water directed into the sew-
er forms a vortex (turbulent flow), which creates centrifugal force tending to throw liquid from the
pipe if any separation exists. Eventually, the flow settles down to the laminar regime, with the major
velocity being down the pipe centerline. In laminar flow, the amount of water leaking from the pipe
might be lessened. However, as shown in preceding paragraphs, very little water is required to cause
a potentially serious threat.
Not all expansive soils swell when subjected to available water (see Figure 7B.6.2) If the existing
moisture for these particular soils is above 24%, virtually all capacity for swell has been lost. Also,
slab heave will not always appear to be as fairly uniform as depicted by Figure 7B.8.3a. The figure
only illustrates a principle of force versus resistance and borders on an ideal condition. (For exam-
ple, the wetted area is assumed to be at the surface. The affected area can be at the bottom of the
plumbing ditch or even a foot or so below that. Also, the presence of porous fill and/or subsurface
contact with foundation beams can influence the pattern of water flow. The latter would cause the
FIGURE 7B.8.4. Example of slab displacement due to upheaval resulting from soil swell. Note: the steel
reinforcing and the cross-sectional cofiguration of the beams produce a resistance to stress far in excess of
the structural loads indicated.
7.138 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
heave to take an elongated rather than circular pattern. In many cases, particularly with older prop-
erties, proper mudjacking eliminates these flow channels.)
Realistically, the deformity of a concrete slab foundation would appear more as Figure 7B.8.4
suggests than as actually shown in the figure. The added structural load on the beam coupled with
the increased resistance to deflection provided by the beam strength distorts the doming effect. In
effect, the slab resembles a quilted surface except that the individual cells need not be of organized
dimension. A topographical view of such a slab might resemble that in Figures 7B.8.6 or 7B.8.7.
Figure 7B.8.6 includes elevations with indications of minor settlement at the northwest, west of
entry, and possibly the southeast corners. The major movement is center slab heave in the shaded
area. Figures 7B.8.6 and 7B.8.7 also serve as foundation inspection field drawings intended to pro-
vide information sufficient for a repair estimate. The heaved area is generalized from observation of
differential movement.
Section 7B.8.2 provides additional discussion regarding the difference between grade elevations
and differential movement. Little, if anything, can be done to improve variations in grade elevation
caused by initial construction. In fact, attempts to do so are likely to cause serious additional dis-
tress. Refer again to Figure 7B.8.2. It would be impossible to raise areas of this foundation to the ex-
tent the elevations suggest.
The foregoing will help provide the background information necessary to prepare a workable es-
timate. The appropriate repair can be balanced against the cause. Do all cases of foundation move-
ment warrant repair? Who decides at what point repairs are feasible. Section 7B.8.4 will address
these issues.
approximate
contour of
visual heave
sewer line
7.140 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
prime factor. Other factors thatplay a part are property age and value, spendable income of the own-
er, peer pressure, cost of foundation repair versus continued cosmetic repair, is the movement ongo-
ing, cause of distress (settlement versus upheaval), and the likelihood that proper maintenance could
arrest the movement. Before any foundation repair is performed, the cause of the differential move-
ment must be identified and subsequently corrected. Otherwise, recurrent problems are likely, re-
gardless of the foundation repairs. A semitechnical approach for establishing “tolerable” and “intol-
erable” foundation movement is developed in following paragraphs.
Tensile strain for a typical mortared masonry wall is 0.0005 in/in (strain is determined by meas-
uring deflection divided by distance). Thus, such a wall 8 ft (2.4 m) in height could resist move-
ments up to about 1 in (2.5 cm) over 65 ft (20 m). On the other hand, a 1 in movement over 15 ft (4.6
m) could produce a single crack separation of about ¼ in (0.6 cm). Note the emphasis on “single
crack” separation (See figure 7B.8.8.) Multiple cracks reduce separation width proportionately.
Lambe and Whitman present the relationship between strain and distance a bit differently.65 Re-
fer to Figure 7B.8.9. If L is replaced by x in B and by x/2 in C, the analysis is similar to that shown if
Figure 7B.8.8. Consistent with this analogy, interior features such as door frames can tolerate move-
ment on the order of 1 in (2.5 cm) over 12.5 ft (3.8 m). This is borderline. Increased movement usu-
ally causes the doors to be nonfunctional.
y1/2h = y/x
2yh
then y' = ᎏ
x
solving for theoretical gap width:
冢 冣
1 2yh (1'')(96'')
then y1/2 = ᎏ ᎏ × ᎏᎏ = 0.55(y' = 106)
2 x 180
over 30' (360'') the gap width is y'
2yh (2)(1'')(96'')
then y' = ᎏ = ᎏᎏ = 0.53 in
x 360''
max.
min. min.
max.
⌬ ␦ ⌬ ␦
angular distortion – ᎏ – ᎏ angular distortion – ᎏ – ᎏ
L L L L
This discussion brings into focus the problems inherent in defining “tolerable” deflection. Vari-
ous conditions suggest different values. The distance over which the deflection occurs is the para-
mount concern, followed by the nature of the structure. An arbitrary value for acceptable movement
recognized by some repair contractors is crack separation in excess of ¼ to ⅜ in (0.6 to 1 cm). These
roughly equate to a differential movement of 1 in (2.5 cm) over 30 ft (10 m) or 25 ft (8 m), respec-
tively. Normal construction often accepts a tolerance of as much as 1 in in 20 ft (6 m).6,99B This
again emphasizes the difference between possible as-built grade variation and differential move-
ment.
Kirby Meyer suggests the values expressed in Table 7B.8.1 as the criteria for foundation failure
threshold.73 In other words, movements that exceed the numbers indicated in the table suggest a fail-
ure condition, which should be considered as both serious and warranting remedial attention. Dov
Kaminetzky approaches the situation from a slightly different perspective.61 Table 7B.8.2 presents
his classification of distress based on visible damage. He defines moderate damage as occurring at
approximate crack widths of ⅛ to ½ in (3.2 to 12.7 mm). This is the point at which remedial action
is suggested. Overall, the acceptable magnitude of differential movement is 0.3% (refer also to Sec-
tion 7D).
A slightly different approach to a qualitative analysis for a slab-on-grade foundation is being
considered by the Post Tension Institute. This directive is titled “Tentative Performance Standard
Guidelines for Residential and Light Commercial Construction,” as developed by the PTI of
Phoenix, Arizona. This Bulletin addresses new construction (Type A) as well as existing structures
(Type B). Concerns herein are limited to the latter. The following presents the “point” basis for
foundation evaluation.
For Type B:
1. Foundation cracking
2. Sheetrock wall distress
3. Doors
4. Exterior cladding of brick, stone or stucco
5. Separation of materials
6. Foundation levelness
7.142 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
TABLE 7B.8.1 Recommended Foundation Failure Criteria for Selected Buildings, Maximum
Allowable Values
Differential across Overall slope, Total vertical
Condition two points, y/x* % y/x* movement, in
Single or multifamily wood frame dwellings
up to three stories
Exterior masonry 1 inch/40 ft 0.21
8 ft high
Exterior masonry 1 inch/50 ft 0.166
> 8 ft high
Exterior plaster 1 inch/40 ft
8 ft high
Exterior nonmasonry 1 inch/16.6 ft 0.5
Interior sheet rock walls 8 ft high 1 inch/30 ft 0.28
Interior sheet rock walls >8 ft high 1 inch/40 ft
Interior wood paneled walls 1 inch/76.7 ft 0.11
Small-span structures with cross roof trusses 1 inch/30 ft
All (0.3) 4
(1 in/30 ft)
Steel-frame building with metallic skin, no
sensitive equipment, average range
If isolated location with soft adjacent 1 inch/16.7 ft 1.0 6
improvement and maximum drain
Concrete framed industrial building with 1 inch/30 ft
CMU or masonry
High exposure low-rise retail or office building 1 inch/50 ft 0.2 2
with glass or architectural masonry walls (but check entry
transitions)
*x is lateral distance over which vertical deflection y occurs. In the case of overall slope, x would generally
be the length or width of the foundation, as the case might be, and y the overall deflection.
Source: After Kirby T. Meyer, “Defining Foundation Failure”.73 See also Refs. 60, 61, 65, and 1.
Evaluation basis:
Item Points
1. Foundation cracking (maximum points allowed: 7)
a) Number of distinct cracks
1–4 1
5 or more 2
b) Size of largest crack
0⬙ to ¹⁄₁₆⬙ 1
³⁄₃₂⬙ to ¼⬙ 3
⁵⁄₁₆⬙ or greater 5
*In evaluating the degree of damage, consideration must be given to its location in the building and struc-
ture (e.g., points of maximum stress). Crack width is only one aspect of damage, should not be used alone as a
direct measure of damage, and refers to existing “old” cracks. New cracks must be monitored for possible in-
crease in width. A criterion related to visible cracking is useful since tensile cracking is so often associated with
settlement or movement damage. Therefore, it may be assumed that the state of visible cracking in a given ma-
terial is associated with its limit of tensile strain.
Source: Dov Kaminetzky, “Rehabilitation and Renovation of Concrete Buildings.”61
Remarks: Corner wedge cracks are not considered distress cracks and score no points. Tight shrink-
age cracks or hairline cracks too small for a business card to fit into also are not counted.
2. Sheetrock wall and cabinet distress (maximum points: 8)
a) Number of distinct wall cracks or wall/cabinet separations
within the interior of the house
1–5 1
6–10 2
11 or more 5
b) Size of largest sheetrock crack or separation
0⬙ to ⅛⬙ 1
³⁄₁₆⬙ to ⁵⁄₁₆⬙ 3
⅜⬙ or greater 5
Remarks: Minimum crack length must be 6⬙.
3. Doors (maximum points allowed: 8)
a) Number of doors sticking or not latching properly
1–3 1
4 or more 3
b) Any door totally inoperable 5
7.144 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
Remarks: Doors distress must be a function of foundation movement not due to material moisture
changes.
4. Exterior cladding of brick or stone veneer or stucco (maximum points: 8)
a) Number of distinct brick veneer cracks
1–4 1
5–10 2
11 or more 3
b) Size of largest crack
0⬙ to ⅛⬙ 1
¼⬙ to ½⬙ 3
5/8⬙ or more 5
5. Separation of Materials (Maximum Points Allowed: 7)
a) Number of locations where brick veneer and adjacent material are separated
1–4 1
5 or more 2
b) Size of largest separation
0⬙ to ⅛⬙ 1
³⁄₁₆⬙ to ⁵⁄₁₆⬙ 3
⅜⬙ or greater 5
Remarks: Normal caulk shrinkage and wood shrinkage do not count.
6. Foundation Levelness (Maximum Points Allowed: 5)
a) Slope at any 8 ft line
0⬙ to ½⬙ 0
⁷⁄₁₆⬙ to ¾⬙ 1
¹³⁄₁₆⬙ to 1⬙ 2
1¹⁄₁₆⬙ to 1¼⬙ 3
more than 1¼⬙ 5
Remarks: Elevation inconsistences representing a floor slope of greater than 1 ¼⬙ in 8 feet shall be
considered unacceptable.
Conclusion. Any structure with a total score of 25 points or more is determined defective or “failed”.
From this analysis, this foundation has failed. This method is sometimes more tolerable than any
of the foregoing, even though more observations are included in the evaluation. In order to equate
the PTI evaluation to actual repair needs, this property was later inspected by a foundation contrac-
tor to provide a repair estimate. [The Engineer’s evaluation of 1997 indicated a maximum grade dif-
ferential of “plus or minus 2¼ in” (6 cm) or about 4½ in (12 cm).] The inspection drawing prepared
by the contractor is given in Figure 7B.8.10. From this inspection, the magnitude of differential
foundation movement is less than 2 in (10 cm). Note also that the principal problem is upheaval run-
ning essentially North to South between the two baths with prior leaks. As noted on other elevation
exhibits, the extent of grade differentials is often not a reflection of differential foundation move-
ment but a statement of original construction. Note that the maximum differential is stated to be
about 1½ in (4 cm). In this case, foundation repairs are recommended subsequent to repair of the ex-
isting sewer leak.
Home Owners’ Warranty (HOW) uses a still different approach. Their booklet describes “major
structural” defects as those that meet two criteria: “(a) it must represent actual damage to the load-
bearing portion of the home that affects its load-bearing function and (b) the damage must vitally af-
fect or is imminently likely to produce a vital effect on the use of the home for residential purposes.”
In HOW Chapter 3, “Concrete,” the following are cited as excessive cracks: foundation or basement
walls—greater than ⅛ in (0.3 cm); basement floors—in excess of ³⁄₁₆ in (0.45 cm); garage slabs—
wider than ¼ in (0.6 cm); foundation slab floor—wider than ⅛ in (0.3 cm). Chapter 4, “Masonry,”
defines cracks in veneer as excessive when they exceed ⅜ in (0.9 cm) in width. Chapter 6, “Wood
and Plastics,” defines as intolerable floors that are out of level more than ¼ in (0.6 cm) over a linear
distance of 32 in (0.8 m). General floor slope within any room should not exceed 1 in (2.5 cm) over
20 ft (6 m). On the other hand, HUD (at least some regional offices) often considers a property
uninsurable if the floor is off level more than ¹¹⁄₁₆ in (1.7 cm) over 20 ft (6 m). This translates to 1 in
(2.5 cm) over 30 ft (10 m) [18]. Both HOW and HUD offer the homeowner some measure of insur-
ance. HUD insures homeowner mortgage loans and HOW provides them with insurance protection
against major structural defects. Warranty Underwriters Insurance Co. and Home Buyers Warranty
are examples of other organizations that offer home buyers some degree of protection in the form of
insurance against major household defects such as foundation failure. Each entity offers somewhat
different policies regarding insured losses.
7.146 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
Basic homeowners insurance policies generally cover foundation repair only in cases where
foundation movements are caused by accidental discharge of water from a household plumbing sys-
tem (sewer or supply).
If you have insurance and suspect a foundation problem, the best bet is to first contact a quali-
fied engineer or foundation repair expert and follow their advice.
7B.8.5 Summary
General construction tolerance accepts grade differentials of up to 1⬙ over linear ft (“as built”). Most
slab foundation designs are intended to tolerate differential movement(s) on the order of 1⬙ over 30
ft. To equate the two criteria to the accepted differential over the same distance, the comparison
would be 1½⬙ over 30 linear ft for new construction as compared to 1⬙ over 30 linear ft for differen-
tial movement. The construction or “as built” tolerance is often concealed by framing. The differen-
tial movement(s) represents an applied stress that results in obvious structural distress. The 1⬙ over
30 ft is capable of producing single crack widths on the order of ¼⬙ to ⅜⬙ or a differential of about
⅛⬙ across a 3 ft door. Movement in excess of 1⬙/30 ft (0.33%) results in inoperable doors and gener-
ally unaccepted cracking. In the absence of distress there is normally no incentive for repair. This
would be true even if slab elevations indicated a variation of up to 5⬙ over a slab length of 100 ft
(with little or no evidence of structural distress).
SECTION 7C
PREVENTIVE MAINTENANCE
ROBERT WADE BROWN
7C.1 INTRODUCTION
Preventing a problem always make more sense than curing one. Section 7A discussed the predomi-
nant causes of foundation failures. Sections 7B.1, 7B.2, and 7B.4 covered methods for correcting
common foundation failures. Obviously, if the cause of the problem does not exist, neither will the
problem. This chapter will focus on measures that encourage foundation stability, with a specific fo-
cus on those problems relative to expansive soils. Certain maintenance procedures can help prevent
or arrest foundation problems if initiated at the proper time and carried out diligently. The following
are specific suggestions on how this can be accomplished.
7C.2 WATERING
In dry periods, summer or winter, water the soil adjacent to the foundation to help maintain constant
moisture. Proper watering is the key and will be discussed in the following paragraph. Also, be sure
drainage is away from the foundation prior to watering. Remember, too much water can cause far
more problems than too little.
When a separation appears between the soil and foundation perimeter, the soil moisture is low
and watering is in order. Water should not be allowed to stand in pools against the foundation. Nev-
er attempt to water the foundation with a root feeder or by placing a running garden hose adjacent to
the beam. Both represent uncontrolled watering. Sprinkler systems often create a sense of “false se-
curity” because the shrub heads, normally in close proximity to the perimeter beam, are generally
set to spray away from the structure. The design can be altered to put water at the perimeter and
thereby serve the purpose. This is done by replacing the sector heads with strip heads. However, in
the end, the use of a soaker hose is still often the best solution. In either event, watering should be
uniform and cover long areas at each setting, ideally 50 to 100 linear ft (15 to 30 m). From previous
studies of water infiltration and runoff, it is evident that watering should be close to the foundation,
within 6 to 18 inches (15 to 45 cm), and timed to prevent excessive watering.
Proper grading around the foundation will also serve to prevent unwanted accumulation of
standing water. Sophisticated watering systems that utilize a subsurface weep hose with electrically
7.149
7.150 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
activated control valves and automatic moisture monitoring and control devices are reportedly avail-
able. The multiple control devices are allegedly designed to afford adequate soil moisture control
automatically and evenly around the foundation perimeter. Reportedly, the control can be set to lim-
it moisture variations to plus or minus 1%. Within this tolerance, little if any differential foundation
movement would be expected in even the most volatile or expansive clay soils. The key to this sys-
tem is a true and proven ability to control water output and placement.15–17*
Avoid watering systems that make outlandish claims. They can often cause more problems than
they cure. One example is the so-called water or hydro pier. One claim is that a weep hose with sec-
tions placed vertically into the soil on convenient centers (often 6 to 8 feet or 1.8 to 2.4 m) will de-
velop a “pier,” which will then support and stabilize the foundation. The “pier” is allegedly the prod-
uct of expanded clay soil (see Figure 7B.4.16). Some contractors even claim the system will raise
and “level” foundations. Outside the other obvious deficiencies, this procedure seems to lack con-
trols capable of either equating water added to in situ moisture or monitoring total soil moisture.
Lack of performance here introduces several problems when dealing with expansive soils.16 First,
moisture distribution within the soil is seldom, if ever, uniform. Second, excessive soil moisture ap-
proaching the liquid limit (LL) can cause a soil to actually lose strength (cohesion). Third, although
consistent moisture content in the expansive soil will normally prevent differential deflection of the
foundation, the method under discussion will not likely meet the requirements. And, fourth, water
replenishment into an expansive soil will seldom, if ever, singularly accomplish any acceptable de-
gree of “leveling.” (Minor settlement, limited in scope, could be the exception.16,26)
Where large plants or trees are located near the foundation, it could be advisable to conservative-
ly water these, at least in areas with climatic (Cw) factors below about 25.36 (These areas are gener-
ally classed as “semiarid.”36 Lower Cw values lean toward being more arid). As far as foundation sta-
bility is concerned, the trees or plants most likely to require additional water would be those that: (a)
are immature, (b) develop root systems that tend to remove water from shallow soils, and (c) are sit-
uated within a few feet of the foundation. Refer also to Section 7B.2.
7C.3 DRAINAGE
It is important that the ground surface water drain away from the foundation. Proper moisture avail-
ability is the key. Excessive water is frequently detrimental. Proper drainage will help avoid excess
water. Where grade improvement is required, the fill should be low clay or sandy loam soil. The
slope of the fill need not be exaggerated but merely sufficient to cause water to flow outward from
the structure. A 1% slope is equivalent to a drop of 1⬙ (2.5 cm) over approximately 8 ft (2.4 m). A
satisfactory slope is often assumed to be 1–3%. Too great a slope encourages erosion. The surface
of fill must be below the air vent for pier-and-beam foundations and below the brick ledge (weep
holes) for slabs. Surface water, whether from rainfall or watering, should never be allowed to collect
and stand in areas adjacent to the foundation wall.
Along with proper drainage, guttering and proper discharge of downspouts is quite important.
Flowerbed curbing and planter boxes should drain freely and preclude trapped water at the perime-
ter. In essence, any procedure that controls and removes excess surface water is beneficial to foun-
dation stability. Water accumulation in the crawl space of pier-and-beam foundation is also to be
avoided. Low-profile pier-and-beam foundations can be particularly susceptible to this problem.
Drainage control and adequate ventilation serve as the best preventive measures. As a “rule of
thumb,” vents should be provided on the ratio of one square foot per 150 square feet of floor space.
Where construction design prevents an adequate number of vents, the desired ventilation can be im-
plemented by the use of forced air blowers.
Domestic plumbing leaks (supply and sewer) can be another source for unwanted wa-
ter.24,26,51,79,83,86 Extra care should be taken to prevent and/or correct this problem. Water accumula-
tion beneath a slab foundation accounts for a reported 70% of all slab repairs.15–17 Sewer leaks are
responsible for a very high percentage of these failures (see Section 7B.1).
FIGURE 7C.1 Typical French drain. Generally, C is equal to or greater than A, and B is
greater than A + 2 ft (0.6 cm). The drain should be located outside the load surcharge area.
7.152 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
to develop a condition of moisture equilibrium under the foundation. Otherwise, recurrent distress
(repairs) can be anticipated due to the disturbance of soil moisture introduced by the drain.
(A)
(B)
FIGURE 7C.3 Typical permeable (A) and impermeable (B) vertical moisture barriers.
7.154 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
Vertical permeable capillary barriers (VPCB) generally consist of a slit trench filled with a per-
meable material. The VPCB will accept water and distribute it into the permeable barrier. This also
tends to block lateral capillary movement of water into the soil matrix itself. (Clay is far less perme-
able than the material within the barrier). The use of vertical capillary barriers has not met with ap-
preciable success.15–17,26,58,79 For example, Chen states “it is doubtful that the installation [of verti-
cal capillary barriers] is a sufficient benefit to warrant the cost.”26
7C.3.3 Conclusion
The use of water or capillary barriers offers possible benefits, but field data made public to date
leaves much to be desired.15–17,26,58,79 The installation of moisture controls (such as the French
drain, vertical or horizontal moisture barriers), by intent alters the moisture profile within the foun-
dation-bearing soils. The time period over which the results of this change becomes noticeable
might vary from several days to several years. The amount and rate of moisture variation, the partic-
ular soil properties, and foundation design each influence the extent of soil volume change and ulti-
mately any foundation movement.
The installation of French drains is frequently followed by “drying” of the foundation-bearing
soils. This could ultimately result in a soil moisture regain if extraneous water becomes available.
Unless this gain is uniform over the entire foundation area (which is usually true over the long
term), some soil swell and resultant foundation upheaval could eventually occur.
As a matter of interest, the horizontal permeability (which translates to lateral water migration)
in a highly expansive clay varies from something like 1 ft/yr (106 cm/sec) to 20 ft/yr (2 × 105 m/sec).
(The vertical permeabilities are roughly 0.1 ft/yr or 107 cm/sec). For sands, the differences between
horizontal and vertical permeabilities are much less, with the general readings being in the range of
1000 to 10 ft/yr (103 to 105 m/sec).65
7C.4 VEGETATION
Certain trees, such as the weeping willow, oak, cottonwood, and mesquite, have extensive shallow
root systems that remove water from the soil. These plants can cause foundation (and sewer) prob-
lems even if located some distance from the structure. Many other plants and trees can cause differ-
ent foundation problems if planted too close to the foundation. Plants with large, shallow root sys-
tems can grow under a shallow foundation and, as roots grow in diameter, produce an upheaval in
the foundation beam. Construction most susceptible to this include flat work such as sidewalks,
driveways, patios, as well as some pier-and-beam foundations. Pruning the trees and plants will lim-
it the root development. Watering, as discussed earlier, will also help.
Plants and trees can also remove water from the foundation soil (transpiration) and cause a dry-
ing effect, which in turn can produce foundation settlement. [The FHA (now HUD) suggests that
trees be planted no closer than their ultimate height. (There is no basis in fact that relates the lateral
spread of roots to tree height.) In older properties, this is often not feasible, since the trees already
exist. With proper care, the adverse effects to the foundation can however be minimized or circum-
vented.]
The principal moisture loss that would likely affect foundation stability occurs generally be-
tween the field capacity and the level of plant wilt.16,17,69 Refer to Figure 7A.2. Dr. Don Smith, Pro-
fessor of Botany at the University of North Texas, Denton, Texas, expresses the opinion that tree
roots or other plant roots are not likely to grow beneath most foundations. This is due to several fac-
tors, the most important of which are:
1. Feeder roots tend to grow laterally within the top 24 inches (0.6 m).49,50,98 The perimeter beam
often extends to near that depth and would block root intrusion.
For the foregoing reasons, it would appear that trees pose no real threat to foundation stability
other than that noted in the first paragraph. Along these same lines, even in a semiarid area with
highly expansive soil, it is seldom that a significant earth crack is noted beneath the tree canopy.
This is particularly true with trees exhibiting low canopies. This suggests an actual conservation of
soil moisture.107 Also, if trees pose the problems which some seem to believe, why don’t all foun-
dations with like trees in close proximity show the same relative distress. In literally thousands of
instances where foundation repair is made without removal of trees, why doesn’t the problem at
least sometimes reoccur? Figure 7C.4 depicts an actual condition where trees are growing in close
proximity to a slab foundation without mishap. This figure shows a “real-world” representation of
the influence of trees on foundations. The tree shown is a pin oak that was planted at the time of
construction. The tree is 17 in (43 cm) in diameter, approximately 36 ft (11 m) in height, with a
canopy width of about 32 ft (9.8 m). The tree is located 59 in (150 cm) from the perimeter beam,
which extends 15¼ in (49 cm) below grade. For the record, there are four pin oaks similarly planted
along the west perimeter. The depth of the beam probably accounts for the lack of impact upon the
foundation.
Removal of existing trees can create more problems than might originally exist.15–17,26,42 Cutting
(trimming) the roots can induce similar problems, though to a lesser extent.53 Any extended differ-
FIGURE 7C.4 Tree in close proximity to foundation with no effect on foundation. (a) Site drawing.
(b)
(c)
FIGURE 7C.4 (continued). (b) Photograph looking north; note heave of railroad tie, left
center. Tree in close proximity to foundation with no effect on foundation. (c) Photograph
looking south; note heave of sidewalk and north end of rail road tie (in the grass).
ential in soil moisture can produce a corresponding movement in the foundation. If the differential
movement is extensive, foundation failure will likely result.
Even with proper care, foundation problems can develop. However, consideration and imple-
mentation of the foregoing procedures will afford a large measure of protection. It is possible that
adherence to proper maintenance could eliminate perhaps 40% of all serious foundation prob-
lems. Anyone who can grow a flower bed can handle the maintenance requirements!
Remember one of the basic laws of physics, nothing moves unless forced to do so. A foundation
is no different. This has been emphasized in prior chapters. All foundation repair accomplishes is to
restore the structural appearance. If the initial cause of the problem is not identified and eliminated,
the problem is likely to reoccur.
SECTION 7D
FOUNDATION INSPECTION
AND PROPERTY EVALUATION
FOR THE RESIDENTIAL BUYER
ROBERT WADE BROWN
7D.1 INTRODUCTION
If you are house shopping in a geographical area with a known propensity for differential founda-
tion movement, it is always wise to engage the assistance of a qualified foundation inspection serv-
ice. This could involve an experienced foundation repair contractor or an equally qualified profes-
sional engineer (P.E.). The word qualified cannot be overemphasized. It is necessary to evaluate the
existence of foundation-related problems, determine the cause of the problems, and, when such are
found to exist, offer a repair procedure. The cause is particularly important. Repairs will be futile, if
the original cause of the distress is not recognized and eliminated. The principal problem herein lies
with the separation of settlement from upheaval (see Sections 7B.1, 7B.2, and 7B.4) . The checklist
in Table 7D.1 presents several of the more obvious manifestations of distress relative to differential
foundation movement. With only limited experience, one can learn to detect these signs. The prob-
lems of detection become more difficult when cosmetic attempts have been used to conceal the evi-
dence. These activities commonly involve painting, patching, tuck-pointing, addition of trim, instal-
lation of wall cover, etc. The important issue in all cases is to decide whether the degree of distress
is sufficient to demand foundation repair (see also Section 7B.8). This decision requires extensive
experience and some degree of compromise. Several factors influence the judgement.
It is difficult, if not impossible, to properly evaluate the material set out in Table 7D-1 without
extensive first-hand experience with actual foundation repairs. To quote Terzaghi, the founder of
soil mechanics: “In our field [engineering and geology] theoretical reasoning alone does not suffice
to solve the problems which we are called upon to tackle. As a matter of fact, it [engineering and ge-
ology] can even be misleading unless every drop of it is diluted by a pint of intelligently digested ex-
perience.”48 One good example of the importance of on-the-job experience is the proper determina-
tion of upheaval as opposed to settlement. If upheaval were evaluated as settlement, the existence of
water beneath the foundation would likely be overlooked. In that case, future, more serious, conse-
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FOUNDATION INSPECTION AND PROPERTY EVALUATION FOR THE RESIDENTIAL BUYER 7.161
7.162 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
quences would be nearly certain. Thankfully, there are usually no similar consequences in making
the error of labeling settlement as upheaval. Essentially, this is true because first, all of foundation
repair techniques are designed to raise a lowermost area to some higher evaluation, and second,
there is no undisclosed cause for continual problems. In cases of settlement, one merely raises the
distressed area to “as built.” In instances of upheaval, it becomes necessary to raise the “as built” to
approach the elevation of the distorted area. The latter is obviously far more difficult.
The existence of foundation problems need not be particularly distressing so long as the buyer is
aware of potential problems before the purchase. As a rule, the costs for foundation repair are not
relatively excessive, the results are most often satisfactory, and the net results are a stronger, more
nearly stable foundation.3 It is the surprise that a buyer cannot afford.
The cost for a residential foundation inspection service is quite nominal, varying from about
$150.00 to $500.00 (1998 dollars), depending on the time involved and the locale. A word of cau-
tion: be selective in choosing your inspector. Since the late 1980s many institutions such as lenders,
insurers, and sophisticated buyers have begun the practice of requiring a structural inspection per-
formed by a registered professional engineer (P.E.). The engineer should be registered as a structur-
al or civil engineer. In some states (Texas, for example) an engineer registered in any discipline (me-
chanical, electrical, petroleum, aeronautical, industrial, etc.) can represent himself as qualified to
make the inspection. More often than not, these people are not qualified by either experience or ed-
ucation. The engineer of choice should be independent, unbiased, and not associated (directly or in-
directly) with any self-serving entity—foundation repair company, builder, insurer, etc. If possible,
the engineer should have extensive hands-on experience in foundation repair. If not, he should re-
FOUNDATION INSPECTION AND PROPERTY EVALUATION FOR THE RESIDENTIAL BUYER 7.163
quest specific repair proposals from qualified repair companies. If the engineer accepts (or rejects)
any bids proposed by qualified contractors, he should do so based on a comprehensive, conclusive
mathematical analysis. This avoids both overkill and ensures a competent repair.
Experience has shown that often engineers not properly qualified or schooled in foundation
problems tend to present defective or slanted reports. As an example, on separate occasions, the
same “engineers” have specified either: 1) 12 in (30 cm) diameter piers, 6 ft (1.8 m) on centers and
drilled to 10–12 ft (3 to 3.6 m) with caged 4 #5s and sometimes even belled to 24 in (60 cm), or 2)
an 8 diameter (20 cm) straight shaft with 3 #3s, 6 ft (1.8 m) on centers and drilled to 10–12 ft
(3–3.6 m). The 12 diameter option contains specifications that (compared to the 8 diameter op-
tion) are either a gross overkill, or apparently intended to remove the 12 (30 cm) diameter pier from
price contention. (The ridiculous specifications increase the comparative cost for a 12 diameter
(0.3 m) pier by about $75.00.) A 12 (0.3 m) pier to 10 ft depth, on 8 ft (2.4 m) centers reinforced
with 3 #3s would represent a superior choice. By the way, in this specific example, none of the engi-
neers were registered as either structural or civil. One was registered as a mining engineer and two
others as mechanical engineers. This is offered as an observation, not a condemnation. This does not
suggest that errors are not made by well-meaning civil or structural engineers. This happens fre-
quently, usually as the result of lack of experience. Errors in judgment, intentional or otherwise,
tend to produce a gross overcharge and/or ineffective repairs.
The engineer of choice should be unbiased and independent as well as competent. It is some-
times difficult for engineers (or anyone else for that matter) to be objective when a decision is con-
trary to the interest of the party paying their bill. This is particularly evident in the number of engi-
neers who accept or recommend practices, procedures, or causes with obvious technical flaws.15–17
Many of these people are either on the payroll of foundation repair companies who “push” a partic-
ular process, or retained by insurance companies with self-serving agendas.
Evaluate any disclaimers included in the engineer’s report. If the engineer specifies the method
of repair, he likely assumes legal responsibility for the outcome of the repair and future stability of
the structure. This is probably true, despite any disclaimer included in his report. These disclaimers,
often used as some attempt to shield the engineer from inexperience, probably would not survive an
appropriate court of law. The repair contractor would likely be named as a third party defendant in
any litigation resulting from repair; however, the ultimate responsibility would likely fall on the en-
gineer who designed and specified the repairs. In this event, the consumer would be lucky if the de-
fendant engineer carried insurance. Otherwise, the consumer is apt to be without recovery unless his
state requires bond coverage for practicing engineers. This situation can be avoided (somewhat at
least) by the engineer (or owner) soliciting proposals from qualified foundation repair companies
who specify and, in turn, provide warranty for all work. The question now become “how can one de-
termine the presence of a potential foundation problem.”
Following is a simple checklist for evaluating the stability of a foundation. If you have questions or
uncertainty regarding any of the items, consult a qualified authority. One might also refer back to
Section 7B.8.4 in order to evaluate the “severity” of any observation. Figure 7D.2 presents photo-
graphs showing several of the following concerns:
1. Check the exterior foundation and masonry surfaces for cracks, evidence of patching, irregular-
ities in siding lines or brick mortar joints, separation of brick veneer from window and door
frames, trim added along door jam or window frames, separation or gaps in cornice trim,
spliced (extended) trim, separation of brick from frieze or fascia trim (look for original paint
lines on brick), separation of chimney from outside wall, masonry fireplace distress on interior
surfaces, etc.
2. Sight ridge rafter, roof line, and eaves for irregularities.
7.164 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(a)
(a) (b)
FIGURE 7D.2 Evidence of differential foundation movement. (a) Brick veneer tilted in-
ward; often an indication of interior slab settlement. (b) Separation of brick veneer from
garage door jamb. (c) Brick veneer separated from window frame.
3. Check interior doors for fit and operation. Check for evidence of prior repairs and adjustment
such as shims behind hinges, latches or keepers relocated, tops of doors shaved.
4. Check the plumb and square of door and window frames. Are the doors square in the frames?
Check to see if the strike plates have been adjusted to accommodate the strikers. A relocation
might indicate movement. Measure the length of the door at the door knob side and the hinge
side. A discrepancy suggests that the door may have been shaved. Also feel the top of the door
FOUNDATION INSPECTION AND PROPERTY EVALUATION FOR THE RESIDENTIAL BUYER 7.165
(d)
(e)
(f)
7.166 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(g)
(h) (i)
above the door knob. If it is smooth, the door may have been sanded or shaved. If the door rubs
slightly at the top, shimming the hinge plate might provide alignment without altering the door.
5. Note grade of floors. A simple method for checking the level of a floor (without carpet), window
sill, counter top, etc. is to place a marble or small ball bearing on the surface and observe its
behavior. A rolling action indicates a “down hill” grade. (A hard surface such as a board or
book placed on the floor will allow the test to be made on carpet.)
6. Inspect wall and ceiling surfaces for cracks or evidence of patching. Note: Any cracking should
be evaluated on the basis of both extent and cause. Most hard construction surfaces tend to
FOUNDATION INSPECTION AND PROPERTY EVALUATION FOR THE RESIDENTIAL BUYER 7.167
crack. Often, this can be the result of thermal or moisture changes and not foundation move-
ment. However, if the cracks approach or exceed ¼ in (0.6 cm) in width, the problem is possi-
bly structural. On the other hand, if a crack noticed is, for example, ¹/₈ in (0.3 cm) wide, is it a
sign of impending problems? A simple check to determine if a crack is “growing” is to scribe a
pencil mark at the apex of the existing crack and, using a straight edge, make two marks along
the crack, one horizontal and one vertical. If the crack changes even slightly, one or more of the
marks will no longer match in a straight line along the crack and/or the crack will extend past
the apex mark. A slight variation of this technique is to mark a straight line across a door and
matching door frame. If any movement occurs, the marks will no longer line up. Continued
growth of the crack or displacement of the doormarks would be a strong indication of founda-
tion movement.
7. On pier-and-beam foundations, check floors for firmness, inspect the crawl space for evidence
of moisture, deficient or deteriorated framing or support, and ascertain adequate ventilation.
The crawl space should be dry with adequate access. As a rule of thumb, one ft2 (0.9 m2) of
vent is suggested for each 150 ft2 (13.5 m2) of floor space.
8. Check exterior drainage adjacent to foundation beams. Any surface water should quickly drain
away from the foundation and not pond or pool within 8 to 10 ft (2.4 to 3 m). Give attention to
planter boxes, flower bed curbing, and downspouts on gutter systems.
9. Look for trees that might be located too close to the foundation. Some authorities feel that the
safe planting distance from the foundation is 1 or preferably 1.5 times the anticipated ultimate
height of the tree. More correctly, the distance of concern should be perhaps 1 to 1.5 times the
canopy width. Consideration should be given to the type of tree. Also, remember that the detri-
mental influence of roots on foundation behavior is grossly overrated (see Sections 7A, 7B.2,
and 9A).
10. Are exposed concrete surfaces cracked? Hairline cracks can be expected in areas with expan-
sive soils. However, larger cracks approaching or exceeding ¼ in (0.6 cm) in width warrant
closer consideration.17,61
Absence of the foregoing evidence of structural distress suggests one of two conclusions: 1) either
there has been no differential movement (hence no need for repairs), or 2) serious cosmetic work
has been performed. In the latter case, the evidence will still be present, only much more difficult to
detect. Look for 1) tapered or “out of place” trim strips, 2) newly paneled walls or walls covered
with a fabric, 3) patches that do not match the rest of the surface in either texture or color, 4) striker
or keeper plates adjusted, 5) doors cut or sanded (feel the top edge to see if it has been cut or sanded
and measure both sides of the door to determine whether or how much the door has been cut), 6)
differences in widths of mortar joints, and also 7) sight mortar joints to assure that joints are all
straight and level. Refer also to Section 7D.3. In instances where no distress has occurred, founda-
tion leveling is neither required nor advised and such attempts could create serious damage. Foun-
dations are often constructed out of level. In fact, the tolerance often acceptable for residential and
light commercial construction often exceeds 1 (2.5 cm) over 20 linear ft (6 m). The home owner is
not normally aware of this “out-of-level” because the framing carpenters compensate by adjusting
the floor plates. Hence, the finished product boasts plumb and level door frames with generally
square corners and level cabinets. Grade elevations subsequently taken on this foundation might
still show “diselevations” up to 5 in (12.5 cm) over 100 ft (30 m). However, without differential
movement (Figure 7D.3), no leveling would be practical or possible.
The differences between grade elevation, deflection, and differential movement are, for some
reason, very confusing to many people. For repair purposes, the primary issue of concern is differ-
ential movement. Perhaps the following analogy will help bring clarity to the confusion.
In Figure 7D.3, Door A won’t latch and clearly does not properly fit frame, an example of differ-
ential movement. Note also the sheetrock cracks. This represents a potential for foundation “level-
ing.” Door B fits and latches properly although floor is obviously not level. This door was framed
square on an unlevel floor. This situation does not represent a potential for foundation repair.
7.168 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
Doors C and D won’t latch and are low on the hinge side. The sheetrock is badly cracked. The
center slab has settled and is a strong candidate for foundation repair. In the case of a concrete slab
foundation, the likely repair would involve mudjacking. If the foundation is concrete pier-and-beam
with concrete interior pier caps, the logical repair procedure would be shim the interior floors or ex-
isting pier caps. Refer to Sections 8B.1 and 7B.2
Door E shows no evidence of differential movement, since it is located outside the area of differ-
ential movement.
Door F won’t latch, clearly does not fit the frame, and is high on the inside (door knob). The
sheetrock is severely cracked. This distress needs repair.
FOUNDATION INSPECTION AND PROPERTY EVALUATION FOR THE RESIDENTIAL BUYER 7.169
Door G shows no distress, since it also is not the subject of differential movement.
Door H shows minor distress, which on its own probably would not suggest repair. However, this
door is situated along the peak of the heave. Doors perpendicular to and on a plane with F may show
similar movement. However, all doors parallel with the slope of heave will appear similar to door F.
This foundation is in need of serious foundation repairs. The procedure would require underpinning
the perimeter with the hopes of raising the (more or less stable) lower areas to meet or minimize the
heave () Refer to Section 7B.4. As one might expect from the described repair procedure, upheavel
is the most difficult of all foundation problems to correct.13,18
In fact, repairs are frequently a matter of compromise, “ level to extent practical from a cost-re-
sults balance and stabilize.” Refer also to Section 7A.3. The interior would then be supported and/or
leveled as outlined for settlement in the prior example. The foregoing analysis should be used to
evaluate or interpret any grade elevation developed from the property inspection performed by ei-
ther the engineer, house inspector or foundation contractor, as the case my be. Refer also to Section
7B.7.2.
Do foundation repairs impact resale values? This is a question often heard, particularly from ap-
praisers and attorneys. Generally speaking competent foundation repairs should produce an end
product at least equivalent to and, more often, superior to the original. Figure 7D.4 shows before and
after photos of actual foundation repair. In all instances, the damage was completely reversed. (This
is generally, but not always, the case.) The repaired foundation will have no increased susceptibility
to future problems. In fact, the properly repaired foundation might be considerably more resistant to
future problems. These facts are due, at least in part, to such factors as:
1. Underpinning and mudjacking provide support to the foundation that either did not preexist or
had been rendered ineffective.
2. The cause of the foundation failure was hopefully identified and corrected prior to the repair.
[With the new (unrepaired) foundations, some problem might exist but not be detected until a
visible foundation problem actually develops.]
3. Certain repair procedures (such as mudjacking or chemical stabilization) actually help stabilize
the soil moisture, inhibit moisture transfer within the soil, and increase soil resistant to shear.
(The grout placed by mudjacking tends to serve somewhat as horizontal and vertical capillary
barriers.)
4. A foundation properly repaired by a reputable contractor will be covered by a warranty of some
duration. The legitimate warranties generally vary in length from 1 year to 10 years, with restric-
tions or limitations in coverage after the first year or so. Read any so-called “lifetime” or extend-
ed-term warranty carefully. If it sounds too good to be true, you can be sure it is.
A foundation is no different than any other inanimate object—it refuses to move unless forced to
do otherwise. Eliminate or prevent this force and no movement occurs. In the case of foundations
built on expansive soils, the primary force is provided by variations in soil moisture. Add water and
the soil swells. Remove water and the soil shrinks. Do neither and no movement occurs. It makes no
difference whether the foundation is new, old, or previously repaired.
Proper maintenance and alert observation to the early warning signs of impending distress will
prevent or minimize all foundation movement. Drainage and proper water content can be easily
controlled by common sense. The “unknown” in the formula involves the accumulation of water
beneath slab foundations due to some form of utility leak. The most serious source is some form
of sewer leak. As a rule, the latter is usually detected after the fact from the various signs of dif-
ferential foundation movement as manifested by sheetrock cracks, ill-fitted doors, windows, cabi-
7.170 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(a)
(b)
FIGURE 7D.4 Foundation leveling. (a) The floor is separated from the
wall partition by about 4 in (10 cm). (b) The separation in brick mortar is
an excess of 2 in (5 cm).
nets, etc., or deviated floors. Figure 7B.8.3A shows a simplistic slab behavior as it is being
heaved. Figure 7B.8.3b shows what happens to the rebar after the slab is heaved. Catch the prob-
lem sufficiently early, eliminate the cause and, in some cases, avoid the need for foundation repair.
Notice that no differentiation is given as to age or history of the subject foundation. It makes lit-
tle difference.
The principal foundation concern in purchasing a property should be whether the foundation
was properly designed for the site conditions, competently constructed, and properly maintained.
The occurrence of foundation repair would have no negative impact, providing the repairs were
properly executed.
FOUNDATION INSPECTION AND PROPERTY EVALUATION FOR THE RESIDENTIAL BUYER 7.171
(c)
(d)
Once the method of repair has been resolved, the selection of a contractor has been narrowed
considerably. A next point to consider might be the contractor’s warranty.
7D.5.1 Warranty
A foundation will not move unless forced to do so. The force causing foundation movement (in ex-
pansive soils) is generally water—too much or too little. The contractor has no control over the
availability of water to the foundation. Therefore, most contractor’s warranties limit liability for up-
7.172 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
(e) (f)
(f)
FIGURE 7D.4 (continued). Foundation leveling. (e) Mudjacking in progress. The shovel and scribed marks monitor the
raise of slab. At this point, the raise has been more than the width of a brick. (3½ in or 9 cm). This is shown by the distance
between the shovel point and the original scribed mark (the shovel handle is on a stationary surface.) (f) In this example, the
shovel point is on the stationary surface. The floor slab is down about 4 in (10 cm). (g) The floor is restored to it original
grade.
heaval, whether caused by deficient drainage (ponding), excessive watering, or domestic sources.
Excluding these events, the foundation is not likely to experience significant movement anyway.
The quality contractor’s standard limited warranty (usually 1 to 2 years) will frequently: 1) waive
the upheaval restriction on a limited basis, 2) provide transfer to new owners, and 3) cover differen-
tial movement in excess of ¼ to ³/₈ (0.6 to 0.9 cm). (Lower ranges of movement are allowed since
virtually all foundations on expansive soils will move. In fact, slab foundations were originally de-
signed to accommodate soil movement (often 0.3%). Hence, the term “floating slab” (refer to the
Introduction and Section 7B.8.4). Many contractors will also offer a limited extended warranty to
cover the repaired foundation for an extended period of time, usually 3 to 10 years. Use of the “ex-
FOUNDATION INSPECTION AND PROPERTY EVALUATION FOR THE RESIDENTIAL BUYER 7.173
tended coverage” would cost the consumer a reduced amount, often about one-half the normal
charges. The “extended coverage” is frequently free of extra cost to the consumer unless, of course,
work is actually performed.
Be wary of “lifetime” warranties or other ridiculous warranty claims. The verbiage of the life-
time warranty often includes several or all of the following caveats:
1. Covers initial owner only or reduces to 10 year warranty if property changes hands within 10
years.
2. Does not cover foundation movement due to heave. (Over 70% of all slab foundation repairs are
precipitated by upheaval.)
3. Specifically excludes settlement (or movement) of interior floors.
4. Covers materials only.
5. Limits coverage to replace or rework material installed by contractor. Additional material or
“new” installations subject to normal charge.
6. Limits coverage to vertical settlement.
7. Requires differential deflection of 0.4% (1 in over 240 in), as opposed to the “normal” 0.3% (1 in
over 360 in), to define failure. Refer to Section 7B.8.4.
8. Exempt all “consequential” damage such as landscaping, floor covering, sheet rock, brick, ma-
sonry or concrete, utilities, etc. (This is basic to most, if not all, warranties.)
The terms lifetime and warranty are somewhat deceptive, to say the least. Aside from the forego-
ing, for a lifetime warranty to be taken seriously it would need to be backed by a substantial, irrevo-
cable, escrow account. The balance for such a fund should start at perhaps $500,000.00 (U.S.) and
be increased annually as the company increases exposure. A half million dollars would assure full
dollar coverage on a mere 30 to 100 jobs, dependant, of course, on the size of the composite projects
and assuming that neither punitive nor treble damages become involved. (A major foundation repair
company might perform upwards of 40 jobs per month.) Many warranties, particularly the so-called
lifetime warranties, are equivalent of insuring swimming pools against theft. The rates are quite
cheap and the coverage can be lifetime; however, the protection is meaningless.
When all is said and done, the best and most consumer-protective warranty is probably repre-
sented by the “normal” 2 Year Standard Limited Warranty. In effect, these warranties state “Contrac-
tor warrants work performed by the contractor against settlement in excess of ¼ in for a period of 24
months after completion of initial work.” Note particularly the reference to settlement. Most war-
ranties (and contractors) exclude upheaval because this problem is caused by water accumulation
and is beyond the control of the contractor.
Most recurrent problems, which are generally the responsibility of the contractor, occur within
the first year. Even then, the problems are likely to be quite minor. The principal exception to this
represent those circumstances where: 1) a slab foundation is underpinned without the prerequisite
mudjacking, or 2) defective methods are used to underpin the perimeter and proper mudjacking is
not performed. Sometimes, more than two years are required for these problems to become apparent
to the consumer. However, the Extended Limited Warranty (5 to 10 years) will adequately cover any
of these contingencies.
Upheaval represents the largest cause for recurrent foundation failure of slab foundations on ex-
pansive soils. This problem is exempted from most, if not all, warranties. However, some companies
will accept this as a covered item strictly as a public relations concession. Where the concession is
made, the coverage is provided by the Standard Limited Warranty.
The foregoing analysis is understood when one remembers the principal of physics—“Nothing
moves unless forced to do so.” With slab foundations or expansive soils, this force is generally water
and, most often, excess water. This occurrence is beyond the control of even the most conscientious
contractor.
In other cases, recurrent problems can result that are not related to expansive soil behavior. Gen-
erally, these are also exempted by the contractor and might include such instances as sliding or em-
7.174 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
bankment failure, erosion, consolidation of fill due to decay of organic content or collapse of soil
structure, thaw of permafrost, etc. (see Section 7A).
If you have a warranty concern, consult your attorney for an opinion. Be more concerned about
what the warranty covers and less about the duration.
New construction is governed, to a large extent, by municipal or national codes.29,36,90,93 Most major
cities have written codes allegedly based on the Council of American Building Officials (CABO)
publication for one and two family dwellings, 1989 Edition. This information does not provide any
real assistance, as far as foundation repair is concerned. In fact, the author is not aware of any sig-
nificant industrial, municipal, national or governmental code covering foundation repair, although
some maybe in the offing.
Many municipalities in the United States have established city policies intended to control at
least certain aspects of foundation repair. Generally, this is through the requirement of building per-
mits. At the end of the day, about the only benefit from this policy is to the city coffers, at the ex-
pense of the citizens. The municipality offers no guidelines as to proper repair procedures. The code
merely requires the seal of a P.E. In Texas, the P. E. might be schooled in such areas as aeronautical,
sanitary, industrial, electrical, mechanical, agricultural, petroleum, mining, or, if the citizen is ex-
FOUNDATION INSPECTION AND PROPERTY EVALUATION FOR THE RESIDENTIAL BUYER 7.175
tremely lucky, civil or structural engineering. In many cases, this “engineer” has neither leveled a
foundation in his entire career nor does he provide any mathematical analysis that would verify his
design or support his credibility. Refer also to Section 9A.
Due to the high number of complaints (and resulting litigation) against engineers performing design
or evaluation of residential foundations, the industry has been under intense pressure to provide a
commentary or policy that would minimize that legal exposure.
One such entity, the Texas Board of Professional Engineers, made some attempt in this direction.
The Residential Foundation Committee (RFC) produced the Policy Advisor (PA), 09-98-A, in late
1998.* The purpose of this PA was stated as two-fold:
A. Provide recommendations to various non-engineering entities on how to minimize the proba-
bility that residential foundation problems, currently encountered by home owners, will oc-
cur.
B. Provide practicing licensed professional engineers with guidance in the preparation of design
and evaluations of residential foundations to minimize the probability that problems, current-
ly encountered by home owners, will occur.
(Readers interested in design should obtain a copy of both the PA and the RFC documents from the
Texas Board of Professional Engineers, P.O. Drawer 18329, Austin, Texas 78760-8329.)
Inspection/evaluation/repair was approached from a cursory review. The essential points that
might be of benefit to these practitioners could be summarized as follows:
If a the development of a repair plan or forensic report is the purpose for the evaluation, the en-
gineer must establish the minimum level of evaluation required to adequately accomplish that pur-
pose. Inherrent in this rule is the notion that an engineer is to provide an optimized, cost-effective
design (repair).
The board recommends the use of the following three levels of evaluation design.
1. Level A. This level of evaluation will be clearly identified as a report of first impression con-
clusions and/or recommendations and will not imply that any higher level of evaluation has been
performed. Level A evaluations will typically:
a. Define the scope, expectations, exclusions, and other available options
b. Interview the home owner and/or client if possible
c. Document visual observations personally made by the engineer during a physical walk-
through
d. Describe the analysis process used to arrive at any performance conclusion
e. Provide a report containing one or more of the following: observations, opinions, perform-
ance conclusions, and recommendations based on the engineer’s first impressions of the con-
dition of the foundation
2. Level B. This level builds upon the elements found in a Level A evaluation. In addition to the
items included in Level A, a Level B evaluation will typically:
a. Request and review available documents such as geotechnical reports, construction drawings,
field reports, prior additions to the foundation and frame structure, etc.
*This policy was removed from the Texas State Board web page and at least temporarily shelved in early
2000. It is awaiting more review.
7.176 FOUNDATION FAILURE AND REPAIR: RESIDENTIAL AND LIGHT COMMERCIAL BUILDINGS
b. Determine relative foundation elevations to assess levelness at the time of evaluation and to es-
tablish a datum
c. If appropriate, perform noninvasive plumbing tests, recognizing that additional invasive testing
is also available
d. Document the analysis process, data, and observations
e. Provide conclusions and/or recommendations
f. Document the process with references to pertinent data, research, literature, and the engineer’s
relevant experience
3. Level C. This level builds upon the elements found in the Level B evaluation. In addition to
the items included in Levels A and B, a Level C evaluation will typically:
The stated levels of evaluation will likely provide some shield against litigation to those engi-
neers responsible for foundation evaluation reports. At least this wording might both limit the engi-
neer’s exposure and better communicate to the consumer the extent of the evaluation.
However, PA seems to lack provisions that would either improve the quality of the foundation
evaluation or the competency of the engineer to thus afford the consumer a degree of confidence in
the engineering community. Refer also to Section 9A.
Another aspect, obvious by its absence, is any attempt to standardize or monitor repair proce-
dures. Refer to Section 7B.4. Any efforts along these lines would be a tremendous benefit to the
consumer. Before any substantial movements can be made in this direction, some group or individ-
ual must devote the time (and weather the criticism) necessary to produce the meaningful data.
Courage is required to stand up and tell a contractor or engineer that his repair method is inappro-
priate, too expensive, or both.
If competent foundation evaluation followed by competent repair could be established, both the
consumer and the engineering community would truly benefit.
On the brighter side, anything done to improve and standardize foundation design will favorably
impact foundation repair/evaluation procedures.
7D.8 CONCLUSIONS
Regardless of the foundation repair contractor’s skills or methods, he can generally locate an engi-
neer who is willing to sign off on any proposal and/or drawing(s). This secures a building permit.
Next, the city requires inspections with the intent of ascertaining that the work performed is accord-
ing to the engineers’ approved design, not with any regard as to the merit of the repairs. Generally,
this provides little service to the consumer, unless he has hired a less than honest contractor. The
city inspectors can, in fact, threaten the success of a job, principally by delaying the pouring of con-
crete. Drilled pier shafts should be poured as quickly after drilling as possible. An overnight delay
can be detrimental to the function of the drilled pier/haunch.
A reasonable and effective code covering foundation repair would be a substantial asset to the
owners and repair contractors alike. However, serious thought must be given to establish a valid,
FOUNDATION INSPECTION AND PROPERTY EVALUATION FOR THE RESIDENTIAL BUYER 7.177
workable, reasonable code (see Sections 7B.1 through 7B.6). So much “hocus pocus” is written
about foundation failure and repair that it has become increasingly imperative that fiction needs to
be separated from fact. Writers have attempted to base a trend on one or two questionable case his-
tories. In other cases, repair procedures have not been subjected to a thorough mathematical analy-
sis to evaluate such characteristics as component resistance to: 1) shear, tensile, lateral, or compres-
sive stress, 2) moments that induce misalignment or cause failure, 3) potential heave, 4) chemical
attack or deterioration, and 5) load attributed to the weight of the structure.
The specific design of the foundation, the site conditions and the bearing soil characteristics are
examples of other factors to be considered when adopting repair procedures.
Proper forethought and the input of knowledgeable, experienced, unbiased contractors in concert
with equally capable engineers, geotechnicians, and/or perhaps architects could well develop a us-
able foundation repair code. Actually, the need would require a series of codes applying to variable
conditions. Refer also to Section 9A.
SECTION 7E
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67. Lawton, F. C., Fragaszy, R. J., and Hardeastle, J. H., “Collapse of Compacted, Clayey Sand,” Journal of Ge-
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JGE, July 1990.
69. McKeen, R. G., “A Model for Predicting Expansive Soil Behavior,” Seventh International Conference on
Expansive Soils, ASCE, Dallas, 1992.
70. McLaughlin, H. C., et al., “Aqueous Polymers for Treating Clays,” SPE Paper No. 6008, Society of Petro-
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71. McWhorter, David B., and Sunada, Daniel K., Ground-Water Hydrology and Hydraulics, Water Resources,
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P • A • R • T • 8
FOUNDATION
FAILURES AND
REPAIR: HIGH-RISE
AND HEAVY
CONSTRUCTION
SECTION 8
FOUNDATION FAILURES AND
REPAIR: HIGH-RISE AND
HEAVY CONSTRUCTION
DOV KAMINETZKY
8.3
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FOUNDATION FAILURES AND REPAIR: HIGH-RISE AND HEAVY CONSTRUCTION
8.1 INTRODUCTION
However, granular materials will range from hardpans to uniformly sized, running fine sands.
Soils also often contain clay deposits and organic silts. And, of course, there are the exposed and
buried mud deposits with organic layers intermixed in a series of lenses to considerable depths. Be-
cause natural soils are often so varied and inconsistent, difficulties in foundation design and con-
struction are expected and are encountered, often with associated trouble.
Actual water level in rock excavations sometimes has no relation to the level indicated by bor-
ings or to conditions next door. A typical example was the completed work for the New York Lin-
coln Center underground parking facilities and mechanical plant, where groundwater was first en-
countered at quite a high level. This water later disappeared after some anchorage drill holes were
completed; it was later discovered almost 20 ft (6.1 m) lower than the groundwater encountered in
the Philharmonic Hall, adjacent to it.
Bed rock surfaces are often very erratic and irregular. During the excavation for the Sixth Avenue
subway in New York City during the 1930s, it was found that a strip only 100 ft (30 m) wide was 40
ft (12 m) lower on one side than on the other.
During the construction of the new Bellevue Hospital in Manhattan in 1960, the main hospital
building was supported on piles as long as 100 ft (30 m). The adjacent parking facility, which was
located no farther than 50 ft (15 m) away, was founded on concrete piers bearing directly on rock.
It is not uncommon to find large vertical mud holes or wide gaps filled with silt within a rock
structure.
With such erratic rock strata, rock blasting has a serious effect on the behavior of rock. Rock
seams must be found, traced along their length with the seams cleaned and packed and tied across
with grouted dowels and rock anchors. Rock as a supporting subgrade can be made safe and sound,
but only with careful planning and special work.
Granular soils are found in different varieties. There are some very good and some not-so-good
granular soils. Some dense consolidated glacial sandy gravel deposits can safely sustain 10 tons per
square foot (957 kPa), whereas uniformly fine grained and very loose silty sands are treacherous
and extremely difficult to control. Glacial deposits also vary. Sometimes old sand fills are taken to
be natural deposits. Standard borings contribute little information to distinguish the man-made from
the natural geological sand layers. Only actual load tests are effective indicators, which often will
show surprising looseness of these fills.
Layers of varied silts and clays cover many rock troughs and old shore lines. These layers are
quite stable when left alone but become liquid when disturbed. Dewatering must be done slowly, to
permit the seams to drain out, otherwise “boils” and collapse of braced sheeting excavation will re-
sult. Pile driving also generates local liquid conditions that flow readily. The plastic flow of the
shore lines continuously pull the river structures outward. Even structures supported on piles carried
to rock are affected and rotate with time.
Buried layers of peat are sometimes interspersed with silt or sand deposits and are found at great
depths. Where piles receive their support at soil layers overlying peat deposits, serious settlements
are common. Also, where pumping occurs in areas where footings are bearing above peat layers,
settlements are common.
Pumping of water out of weak soils is known to cause consolidation of these soils and result in
settlement damage to existing structures. Several precautionary methods are presently being em-
ployed to avoid this damage. Water-tight sheeting enclosures with deep cutoffs and internal pump-
ing has been often found to be an adequate solution.
It is well recognized that all loads must be transferred to the underlying soils so that the resulting
settlements can be tolerated by the structure without distress. At the same time, stability must be
maintained over the life of the structure.
The ten most common categories of foundation failures are:
1. Undermining of safe support
2. Load transfer failure
3. Lateral movement
4. Unequal support
5. Drag down and heave
6. Design error
7. Construction error
8. Floatation and water-level change
9. Vibration effects
10. Earthquake effects
A foundation failure obviously is a serious event, since such a failure may trigger the collapse of the
entire structure. This is critically so because most structures are based on structural systems where-
by the support of the upper levels always depends on the structural integrity of the lower elements.
Ironically, some foundation failures have been economical successes. One such example is the
Leaning Tower of Pisa in Italy (Figure 8.3). A close look at this tower will reveal that the tower start-
ed to lean during its construction. The reason for this conclusion is a slight change in the slope of
the tower, near its midpoint. It is an indication that the builders attempted to correct the foundation-
settling problem (Figure 8.4).
Robert Frost in his poem “Mending Wall” (published in North of Boston) describes the troubles with
stone walls in New England and concludes, “Before I built a wall I’d ask to know what I was walling
FIGURE 8.3 Leaning Tower of Pisa. FIGURE 8.4 Leaning Tower of Pisa—variable tilt.
in or walling out.”1 To paraphrase this warning, before a foundation is designed, one should know
what loads are to be carried and what soils are expected to carry the loads.
The need for a thorough soil investigation prior to the undertaking of a construction project can-
not be overemphasized. In addition to the careful study of the soil strata directly below the proposed
structure, existing adjacent structures must be reviewed with care. The need for temporary supports
must be evaluated. A well-designed bracing and shoring system is often needed to prevent a lateral
shift. A permanent support structure such as underpinning should be installed where the new con-
struction will undermine an existing present support system. Where these provisions are ignored or
entirely omitted, serious distress follows (Figure 8.5), and sometimes tragic consequences result
(Figure 8.6). Another example is the total collapse of a five-story building on 34th Street in New
York City that occurred when the vertical support was lost as a result of loss of lateral restraint. This
happened when the excavation for a new high-rise building came too close to the foundation of the
existing old building. Fortunately, the collapsed building had been evacuated a short time earlier be-
cause of unsanitary conditions. As a result of the collapse, the rubble filled the cellar completely
and piled up almost to the second floor level.
Excavations for new sewer trenches adjacent to existing buildings have frequently caused under-
mining of footings resulting in distress and even total collapse. In the President Street collapse in
Brooklyn, and similar other collapses, several occupants of existing buildings were killed or injured
when their buildings were undermined. When these excavations were close to the existing footings,
and within the influence line (Figure 8.7), the footings were undermined, often with disastrous re-
sults.
tlements. The high-grade steel bracing system (Figure 8.10) could not save this building, because
soil support was lost below the footing level.
To restore the integrity of the vertical support it was initially decided to underpin the buildings.
The bid prices obtained for underpinning were so high, however, that it was more cost effective to
buy the damaged buildings and demolish them.
Lessons to be learned:
1. Careful preconstruction study to determine the need for protection and underpinning of adjacent
structures is required. This study should review existing plans, taking sufficient soil borings and
evaluating the condition and strength of existing buildings and other structures.
2. Excavations for sewers or other utilities should be moved away from existing buildings and so lo-
cated that the excavation cut is outside footing influence lines.
3. Use of vibratory equipment for pile driving should be avoided in loose sands and similar soils.
4. Vibration readings, using seismographs, should be taken as often as needed to establish the suit-
ability and proper energy of the driving hammers.
tual loads in the connection bolts. For that purpose we used the innovative stress-relief method (Fig-
ure 8.12). This method, which our firm pioneered, proved that the level of stress actually present in
the steel and its connections was low and acceptable.
This procedure requires the attachment of electrical strain gages to the steel flanges of the
beams. Through each strain gage, a hole is then drilled directly into the steel. The reduction of stress
at the hole is measured by the strain gage connected to a Wheatstone Bridge. The relieved stress
thus measured gives the approximate stress level then existing in the loaded steel beam. The only
structural corrective measure that was executed was to enlarge the existing footings, so as to enable
the structure to support the additional live loads without considerable settlements.
The method of repair is shown in Figures 8.13 and 8.14.
Lessons to be learned:
1. High footings adjacent to severe soil slopes should be designed using low allowable bearing
pressures to reduce possible settlements.
2. In extreme cases, the use of retaining walls should be considered.
3. The actual stress level in a deformed structure is the true yardstick for evaluating the adequacy of
a distressed structure.
4. The stress-relief method proved to be an effective tool in strength evaluation of distressed struc-
tures.
8.15). Construction work came to a halt, and serious consideration was given to evacuating the fully
occupied apartment building.
Probes into the wall revealed the following conditions (Figure 8.16):
1. The width of the rock “sliver,” of unknown strength, was approximately 14 in (355 mm). Incred-
ibly, it was the only structural element supporting the high-rise building.
2. Even more remarkably, the footings called for in the original design for the existing apartment
building were not built at all.
3. The easterly wall of the building cellar was not a standard concrete cellar wall but was actually a
rock face with stucco finish.
4. The plans that had been filed with the Department of Buildings did not show the “as-built” con-
ditions.
An emergency plan for underpinning was immediately launched. This plan included new con-
crete underpinning piers (braced laterally) cut into the rock “sliver” and bearing on the rock below
the existing cellar level (Figure 8.17). The plan was executed perfectly, and the alarm was turned off.
As usual, the responsibility for the unexpected additional cost was in dispute. The questions
asked by everybody were:
1. Was the original 1964 construction, which deviated from the design, bearing the apartment
building columns on the neighbor’s rock, legal?
2. Did it follow accepted good construction practice?
3. What responsibility, if any, does the Structural Engineer of Record have for the contractor’s vari-
ation from the plans?
Regarding the first question, our research into the building code showed that the code was com-
pletely silent on this issue. Regardless, we found no requirement forbidding the practice. Our opin-
ion was that it is poor construction practice for one building owner to utilize a neighbor’s rock for
bearing for the owner’s building, especially since he or she has no control over nor any right to limit
the neighbor’s construction activity.
The Engineer of Record had no “Controlled Inspection” responsibility for this project, neither
was he required to perform such an inspection of the construction according to the then-pertinent
code.
According to many building codes, when neighboring construction goes below the bottom of an
existing footing, it is the responsibility of the neighbor doing the new construction to underpin the
existing structure, when his or her footings are more than 10 ft (3.0 m) below curb level.
The New York City Building Code, for example, states2:
(b) Support of adjoining structures.—
(1) Excavation Depth More Than 10 Ft. (3.0 m)—When an excavation is carried to depth
more than 10 ft. (3.0 m) below the legally established curb level, the person who causes such ex-
cavation to be made shall preserve and protect from injury any adjoining structures. . . .
Lessons to be learned:
1. Do not use the rock outside your property for support of your structure, regardless of the appar-
ent immediate savings.
2. You may support your structure only on the rock totally within your own side of the property
line.
3. Rock “slivers” should not be relied upon for foundation support.
George N. and Barbara K. don’t live here any more. Their former apartment, in a brown-
stone in the Gramercy Park area, once looked like the home of many a professional couple—
antique furniture, luxuriant plants and exposed wooden beams, lots of beams.
. . . Their apartment is one of the occasional casualties of excavation work, the bulldoz-
ing, blasting and drilling that create the cavernous holes meant to hold a new building’s foun-
dation.
Though New Yorkers frequently sue or arrange out-of-court settlements with excavators
(claims range from apartment damage to sexual inadequacy caused by noise), George and
Barbara just decided not to renew their lease.
. . . The whole experience was very unnerving, “Mr. N. recalls. “I was really concerned
how much physical damage would be done to my home by the end of a day. It started out as a
hair-line crack and got bigger every day (author’s italics). I saw the baseboard move further
away from its original place on the floor. Then we had to take down a shelf in the closet be-
cause it was no longer wide enough. The wall had moved four inches (102 mm) toward New
Jersey.” (author’s italics).
. . . A side of the ceiling was now without support and, just as Mr. N. had feared, it soon
gave way. Fortunately, their apartment was saved by beams, which had been installed by
workmen a few days earlier. [The vertical shores referred to above (author’s comment).]
. . . Dr. F., a physician, and her husband, resident-owners of the building next to the exca-
vation, never contemplated selling their property.
Although the roar of the machinery can reduce telephone conversations to the F. resi-
dence to frustrating shouts, Dr. F. says that somehow her practice at home (psychiatry) “has
not been disturbed.”
. . . Mr. R., project engineer for the excavation company, says that the unknown factor in
that site was an unexpectedly high underground water elevation. . . . “We had what you call
test borings. . . . As it turned out, these test borings were greatly different from what we en-
countered.”
When all efforts to support the building failed, the method of last resort was used, very costly soil
solidification by freezing the soil. The saturated soil proved to be an advantage for the freezing
process. This process with all its pipes and equipment took about 3 weeks to install (Figure 8.21). It
proved to be a total success, as practically all movements within the adjacent “ailing” structure
stopped. Once the soil under the building was consolidated, the original conventional underpinning
design was implemented. Just prior to freezing the soil, a cross-lot bracing system was installed
(Figure 8.22). The purpose of this system was to eliminate any further movement in the building on
the east and to stabilize it during the subsequent construction operations. The giant cross-lot braces
that spanned the entire lot permitted construction to proceed without interruption. After completion
of the underpinning, the adjacent buildings were restored.
Lessons to be learned:
1. Accurate preconstruction subsoil study is essential to the success of foundation work. Inadequate
test data can cause serious delays, cost overruns, damage, and even collapses. In this case, had
accurate information been obtained, design changes and soil solidification could have been
planned prior to start of construction.
2. Adjacent structures must be carefully monitored during underpinning operations, so if and when
movements are detected, changes in methods or procedures can be implemented.
A well-designed and constructed rigid-frame structure will tolerate even substantial foundation
movements. When an assembly of walls, floors, frame, and partitions is rigidly connected, the sys-
tem will adequately adjust itself to differential foundation movements. The load transfer is made by
frame action through the support offered by the foundation. When this interconnected rigidity is ab-
sent, the load transfer will be through a single support so that the load will go directly to the soil ver-
tically. Where this single support in the soil is missing, the structure will fail, unless the structural
rigidity will transfer it horizontally to other footings and then, in turn, to the soil.
Where the adjacent rigidity is present but lacks sufficient strength, the adjacent structure will
fail. Figure 8.23 shows a diagrammatic description of this action. Four men are carrying a log, its
weight uniformly distributed. When A steps into a ditch (an inadequate foundation), his portion of
the load is suddenly transferred to B, who may be unable to support the additional load.
One such typical example was a l6-story warehouse building in lower Manhattan, supported by
four continuous pile caps and timber piles. Pumping operations at a neighboring 20 ft (6 m) deep
excavation for a depressed roadway lowered the water table and caused one line of piles to settle and
pull the pile cap down.
This released the exterior support so that the load transfer to the interior line of columns over-
loaded their steel beam grillages. The 24 in (610 mm) beams collapsed down to a 12 in (305 mm)
depth with consequent 12 in (305 mm) settlement of every floor in the building. The floor beams
resting on steel girders between columns had only “soft” support so that they took the new trough
shape without failure.
The entire building was shored, and new shallow grillages were installed to replace the failed
ones. Rather than jacking the entire structure, which entailed definite risks, especially for an old
structure, each floor was releveled, and the building was put back into use.
It is well known that 1 inch (25 mm) of lateral movement of a foundation causes more damage than
1 in (25 mm) of vertical settlement. Lateral movements are caused from either the elimination of ex-
isting lateral resistances or from the addition of active lateral pressures and loads. The changes in
the active pressures and passive resistances as a result of variable water conditions must be consid-
ered. Saturation of the soil often increases the active pressures and reduces the passive resistances.
Many collapses have occurred as a result of demolition of adjacent buildings. In these instances the
backfilling of adjoining cellar space generated lateral soil pressures on the old cellar partitions.
These walls, in turn, failed because they were not designed and constructed as retaining walls.
Lateral flow of soil under buildings is also known to cause collapses of buildings. In Sao Paulo,
Brazil, such lateral soil flow caused the total collapse of a 24-story office building in 1943.
A similar case occurred in 1957 in Rio de Janeiro, also in Brazil, where an 11-story residential
building collapsed completely after the excavation of an adjoining wall removed the lateral restraint
of the building piers. The attempted underpinning, which was started too late, could not save the ro-
tating structure.
There also are numerous cases of wall failures from broken drains alongside the footings with
washout of the soil during heavy storms.
Change in pressure intensity against walls often causes failure, especially in the unreinforced
concrete basement walls for residential buildings. These walls are unfortunately seldom investigated
for high soil pressures. Surcharging soil on land adjacent to structures often causes large lateral
pressures. Mounds of debris from demolitions are frequently piled adjacent to basement walls that
had not been designed to resist such loads. These bowed basement walls often cave in and cause the
total collapse of the structure.
The stability of retaining walls is often similarly affected, resulting in failure by overturning, ei-
ther because of inadequate base width or because of high soil pressure caused by defective drainage
or adjacent load surcharge.
Failure of buried sanitary structures are also common, especially when they are emptied for
cleaning or repairs.
We immediately recommended that the owners reduce the actual live loads on the piles, by moving
the heavy bales to unaffected areas. A complete underpinning program involving drilling through
the existing slabs and jackpiling down through the soil, was then recommended. The owners
dragged their feet for a while, but finally a program similar to one proposed by our firm was imple-
mented several years later.
Lesson to be learned:
The placement of high surcharge adjacent to structures generates high lateral loads that can
cause shifting of piles and bowing of foundation walls, and should be avoided.
(a)
(b)
FIGURE 8.29 Total collapse of foundation walls [Figure 8.29(a) and (b)].
FIGURE 8.30 Total collapse of foundation walls [Figure 8.29(a) and (b)].
Lessons to be learned.
1. Special care should be taken to provide balanced lateral pressure by providing continuous quali-
ty control of backfill operations at underwater structures.
2. Although underwater structures are subjected to a rather small temperature differential, some re-
lief must be provided to permit linear expansions.
A basic rule of engineering is that there is no load transfer without deformation. When loads are
transferred to the soil through the foundation, this transfer is associated with a deformation of the
soil. In other words, all footings settle when they are loaded. The amount of settlement is equal for
different footings when soil resistances are identical and load distributions are equal. When they are
not, differential settlements occur, and load transfer or tipping of the structure will result. The por-
tion of the structure founded on the weaker soil will tip away. Where the framework is not continu-
ous, the brittle masonry enclosure will crack (usually in a diagonal pattern) during the shear trans-
fer. There are a great number of such structures, with foundations partly on rock and partly on soil,
partly on rock and partly on friction piles, partly on stiff soil and partly on soft soil. There are no
doubt many structures with footings bearing on different soils with different and unequal soil bear-
ing resistances. The results are invariably distress and severe cracking (Figure 8.31).
All these soil support deficiencies may be corrected and are often so rectified. However, these
corrections are usually quite costly and involve underpinning the weaker soil or the weaker support.
The use of additional piles or the installation of jack piles are some of the most commonly used and
most successful methods. The famous Transcona grain elevator in Manitoba, Canada (Figure 8.32)
showed unequal settlement and tipped. This structure consisting of 65 concrete bins 93 ft (28 m)
high on a concrete mat 77 × 175 ft (24 ×53 m), settled 12 in (305 mm) and then tipped 27° when
FIGURE 8.31 Cracks indicate rotation from vertical (heave) or settlement movement.
about 85% full of grain. The structure weighed 20,000 tons (178 MN) and contained at the time
grain weighing 22,000 tons (195 MN). Already when repair work was begun in 1914 the massive
structure, which was 34 ft (10 m) out of level, was jacked back to use with underpinning to rock—a
remarkable engineering feat.
Sometimes, other methods of soil stabilization by cement or chemical injection are used. One
other correction procedure utilizes the addition of a subsurface enclosure (usually a tight sheetpile
cell) that increases the bearing value of the soil. This was done on a grain elevator in Portland, Ore-
gon, in 1919, where 2600 pinch piles were added to enclose the foundations after the structure
showed progressive unequal settlement and was tipping.
Not so fortunate was a smaller grain elevator in Fargo, North Dakota, which tilted in 1955 when
it was only 1 year old. This elevator, which contained 20 bins 120 ft (37 m) high, was supported on
a concrete mat measuring 52 × 216 feet (16 × 66 m). As the mat tilted, the bins crumbled and the
structure was wrecked and had to be abandoned.
There are many classical examples of tilting buildings as a result of unequal settlements. The
Tower of Pisa is probably the best known and researched example and is still in use, as is the Palace
of Fine Arts in Mexico City (Figure 8.33) with its settlements measured in meters. The Guadalupe
Shrine and Cathedral, also in Mexico City (Figure 8.34), is so distressed, cracked, and tilted that it
makes visiting tourists nervous.
Buildings partially on earth and partially on rock have too often been designed on the incorrect
assumption that the mere use of local building code allowable bearing values will ensure equal set-
tlement. Where such variable bearing conditions exist, a separation joint must be provided so that
each section of the building can then act as an individual separate structure. These buildings, espe-
cially when they utilize bearing walls, often crack almost immediately where such a joint is missing.
Thus, nature provides the omitted joint (Figure 8.35). Underpinning and other repair costs together
with the additional economic loss caused by delayed or vacated use far exceed the cost of properly
designed and constructed separated foundations.
Our firm has also investigated several instances where soil shrinkage due to local dewatering
triggered differential settlements even though the original construction was proper and followed
faultless design.
As a footing is loaded, the supporting soil reacts by yielding and compressing to provide resistance.
The actual compressing of the soil takes place rapidly in the case of granular soils but much more
slowly for clays. Once this compression occurs, the structure remains stable, since the foundation no
longer settles. This stability depends on fringe areas as well as the soil directly below the footing, or,
in the case of piles, on the soil near the pile tip. If the soil below the footing is removed or disturbed,
settlement or lateral movement is induced. Similarly, if the fringe area is removed, the soil reaction
pattern must change. Even if sufficient resistance still remains without measurable additional settle-
ment, the center of the resistance is changed, thus affecting the stability of the footing. When the
fringe area is loaded by a new structure, causing new compression in the affected soil volume, the
old area can be required to carry some of the new load by internal shear strength. In such a case,
there will be an additional unexpected new settlement of the previously stable building. In the event
the new building is not separated from the existing construction, the settlement caused by the new
load will cause a partial load transfer to the existing wall, with possible overloading of the previous-
ly stable footing.
In plastic soils, these new settlements often are accompanied by upward movements and heaves
(Figure 8.36) some distance away. The liquid in the soils cannot change volume, and every new set-
tlement must produce an equal volume heave.
When an entire structure settles at a slow rate for a long period, these settlements may be accept-
able as long as they are uniform. Large differential settlements will result in damage.
To disregard such elementary considerations is often the cause of much litigation stemming from
cases where new foundation construction in urban areas suddenly places neighboring existing con-
struction in danger of serious damage or even complete failure. Under several building codes (The
New York City Building Code is one such example), if new construction requires excavation more
than 10 ft (3.0 m) in depth adjacent to an existing foundation, all precautions to avoid damage to the
existing conditions are the obligation of the new project. If the new excavation depth is 10 ft (3.0 m)
or less, the obligation for protection falls on the owner of the existing building should its founda-
tions be higher than the new footings.
In medium- to well-compacted sands, pile driving demands heavy power, and the vibration im-
pulses can shake adjacent structures to the point of serious damage.
Drag-down from soil shrinkage when water tables recede or from desiccation by tree growth,
with consequent differential settlements, is a phenomenon observed in many localities. The failure
of a theater wall in London in 1942 was correlated with the growth of a line of poplar trees. In
Kansas City, Missouri, 65% of the homes in one residential area were found to be affected by soil
desiccation from vegetation growth in foundation plantings.
Piles embedded in soil layers that will consolidate from dewatering or from load surcharge are
subject to overloading when the greater soil density increases surface friction and the new soil loads
“hang” on the piles. This phenomenon is sometimes referred to as negative friction. The added load
may cause considerable increase in settlement and may even pull the pile out of the pile cap or pull
the pile cap free of the column or wall.
Dewatering operations are commonly caused by new construction or pumping by water supply
companies.
In some instances, as consolidation of organic clay strata takes place, piles continue to sink with
additional settlement of the structure. This was the case at the Queens Apartments in New York.
Lessons to be learned:
1. Do not guess whether a structure that has settled will continue to do so. Instrument the founda-
tions and the soil to assess potential future settlements.
2. Placing a structure on piles bearing in marsh land always involves risks of settlements.
and cracked buried water and sprinkler lines, causing ice buildup which heaved the structure above
and even sheared some of the supporting columns.
Unfortunately, many foundations are designed with insufficient prior subsurface investigation or
with disregard of the true soil conditions. This results in inadequate support for the structure, often
requiring later expensive corrective work.
Standard structural design procedures for foundations will result in an adequate factor of safety;
most errors are in judgment, leading to assumptions or decisions that are not consistent with the ac-
tual behavior of the soil later.
A common design error is often made, usually in an effort to save initial construction costs. In
these cases the designers provide for pile support for the walls and the roof, while the main floor is
placed on “more or less” compacted sand over fills, rubbish, peals, organic silts, and other com-
pressible layers. Our own firm has seen many industrial plants where the roof was supported on
piles while the floor supporting expensive equipment was placed over soil fill. It seems more logical
to support expensive equipment on piles and let the roof settle. Heavy factory machinery generally
requires installation on precisely level floors, and small differential settlements can become cause
for concern.
Even in warehouse use, floor deformations become objectionable, making efficient use of fork-
lifts impractical. Placing floor slabs on inadequate soil fills obviously is a false economy. True cost
efficiency is measured by the total of the initial and in-life service costs.
D: We’ve got great big problems up here . . . I went down the dock . . . a good half of our pile
caps where the brace pile . . . are cracked.
D: They’re cracked bad. They’ve got an inch and a half (38 mm) crack in some of these.
We know it’s because of the tidal action and the ice.
A: It looks like. the weight of the ice is causing such a moment up there that it is cracking the
heck out of it. We’re going to have to take the panels off, go in there and remove the caps
and redesign the whole thing. . . .
D: We’ve got a good connection up there . . . it’s very, very, rigid, but it’s bending that’s doing
it. Would have saved us I think, if we’d had a lot more of those stirrups in there, but there
are only No. 5 bars at about 18 in (457 mm) on center and it’s just not enough.
While this failure was considered by many investigators to be caused principally by a design error, it
was also established that damage was caused to the vertical piles during installation with overjetting
and pounding with the diesel hammer. Insufficient penetration of the batter piles was also con-
firmed in several cases.
Lessons to be learned.
1. The effect of ice formation and resulting forces must be considered in the design of structures in
northern exposures.
2. Piles subjected to lateral loading and bending must be sufficiently embedded into the concrete
pile caps.
3. The consequences of extreme variations of tidal rise and fall should always be taken into consid-
eration in design of marine structures.
FIGURE 8.46 Lateral forces on battered and vertical FIGURE 8.47 Lateral forces on battered piles due to
piles due to ice action (see Figure 8.45). ice melting (see Figure 8.46).
FIGURE 8.52 Rock anchors provide vertical reactions to prestressing forces (see
Figure 8.49(a) and (b).
tailed compaction control program is set in advance of construction, an undesirable step will ensue
as a result of differential settlement.
At the Boston project, the entrance to the 10-story building resulted in a hazardous step [painted
red (Figure 8.54, see arrows)]. The proper design detail (Figure 8.53) will support the slab on grade
(or fill) directly on a seat prepared in the foundation wall, thus preventing downward settlement.
Lesson to be learned:
To avoid steps caused by differential settlement, concrete slab on grade must be either cast on
well-compacted fill or designed to bear on adjacent walls.
The unique cases involve the placement of foundation elements such as footings, piers, or piles
on inadequate bearing soil strata—footings bearing on soft soils, or piles driven “short” so as to
hang high in improper and insufficient bearing soil.
In 1958, a newly constructed 11-story building in Rio de Janeiro toppled and overturned. It was
reported that the driven piles were about 20 ft (6.1 m) shorter than piles used for adjacent structures.
Initially the settlement of the building was considered to be “natural.” After several days of attempts
to save the leaning building, the building was evacuated. Hours after the evacuation, the structure
fell flat in just 20 seconds.
Another serious deficiency we uncovered related to the method of temporary support provided
for the central bearing walls. These walls were subjected to a twisting rotational couple due to the
weight of the two unequal bearing walls (Figure 8.59). The fact that the second floor was missing (it
had previously been removed) compounded this effect through the lack of lateral support. The
method of temporary support used by the contractor had a considerable inherent potential for insta-
bility. Thus, when the footings settled vertically, dislodging wedges and shims, the resultant move-
ments initiated the total collapse.
One of the striking omissions in this failure was the lack of a construction procedure, which is
essential to the successful execution of a difficult foundation reconstruction of an old structure.
The design deficiencies included main girders which were calculated to be stressed between 33
to 39 ksi (228 to 268 MPa) when subjected to full dead and live loads. Even the review of the design
of the footings indicated overstresses in the range of 27 to 44%. Needless to say, the lack of shop
drawings did not help matters.
Lessons to be learned:
1. Eccentrically loaded footings should be avoided at all costs, unless provided for in the design by
oversized footings.
2. A construction procedure outlining step by step the method of temporary support, underpinning,
shoring, and bracings is a must in construction of new foundations for old and deteriorated
structures.
3. Lateral stability and eccentric effects on critical bearing walls must be considered and accounted
for.
4. There is no substitute for good control of a project, including the preparation of shop drawings
and thorough field inspection.
FIGURE 8.58 Load table illustrates design flaws (see Figure 8.55).
consisted of concrete drilled-in piers (caissons), which were cast in place into big holes augured into
the ground. These piers ranged in size from 30 to 42 in (762 to 1067 mm) diameter, with “bells” of
42 to 90 in (1067 to 2286 mm) diameter, and were 15 to 55 ft (5 to 17 m) long. The piers were de-
signed to bear on top of bedrock with a bearing value of 12 tons per ft2 (1149 kPa). Unfortunately,
all the piers bad been completed at the time the defects were discovered.
The design of drilled piers with bells in clayey or silty sand is feasible provided the soil in which
the bells are formed is cohesive. That condition may be realized where the bells are above the
ground-water level. Where the shafts are flooded, as the case often was at this particular construc-
tion site, the success of belling is highly questionable. Especially doubtful is the possibility of in-
stalling the bells and maintaining them intact without the sides caving in and collapsing (Figure
8.61). The failed caissons confirmed this opinion. The presence of groundwater at several of the
caissons should have been expected from the 23 borings taken at the site prior to construction.
What was more stunning was the interference of the design Engineer of Record with the contrac-
tor’s methods and operations. When it became clear that it was impossible to pump the holes dry, the
engineer directed the subcontractor to use larger pumps. [The ground-water infiltration was greater
than the capacities of the pumps by more than 1000 gal/min (6308 L/s).] When the contractor did
not comply, the engineer bought large pumps using his own funds and delivered them to the con-
tractor.
Thus the Engineer of Record committed three serious errors:
1. A first major technical error. It should be common knowledge that it is improper to cast concrete
into holes while simultaneously pumping the holes. Such pumping only serves to disturb the wet
concrete and mix it with soil, resulting in contaminated and defective concrete as per Figure 8.61
(properly filled caisson is shown in Figure 8.62).
2. A second technical error. There was no way for the engineer’s inexperienced inspector to verify
in the flooded shafts the conditions of the bearing rock and whether the rock was level or sloped
(Figure 8.63).
3. A policy error. An engineer should never interfere with the contractor’s methods and means, and
definitely should not supply the contractor with the tools to perform the engineer’s instructions,
which also happened to be completely wrong. Needless to say, the subcontractor for the drilled
piers should not have knowingly followed the erroneous instructions or should have known as a
supposed expert in his field that they were flawed.
An experienced caisson contractor would also have known to continuously keep the bottom of the
tremie (underwater concrete) pipe inserted into the fresh concrete (Figure 8.64). Whereas the select-
ed foundation system for this structure was totally inappropriate (a system of H piles or even a con-
tinuous concrete mat should have been used), the construction methods used failed to produce a re-
liable foundation. Not only was the concrete defective in many instances, but even the quality and
levelness of the rock bearing strata could not be confirmed.
The sad ending to this story was that the foundation system as constructed had to be completely
abandoned, and lengthy litigation ensued.
Lessons to be learned:
1. Designers should carefully check the feasibility of bell excavations in soil prior to concrete cast-
ing and especially in water.
2. Tremie placing of concrete should always be in still (static) water. Pumping during concrete
placement operations should not be attempted.
3. The installation of drilled concrete piers should be performed only by experienced contractors.
4. Full-depth concrete test cores should be extracted from the first five piers, to verify the quality
and strength of the concrete. The early detection of deficiencies is essential.
5. Engineers should not direct contractors’ field operations, should not supply them with tools to
perform the work, and should not interfere with their methods and means unless safety is in-
volved.
told the story of a settlement that had taken place prior to its construction. There was an additional
course of brick on the left side of the crack (Figure 8.65). The solution to this mystery was found
when, after further excavation, it was discovered that a pile designed to support the grade beam was
missing. It was clearly a construction error. The attempt to patch the crack obviously was not ade-
quate to correct the serious omission.
Lesson to be learned:
When cracking occurs, determine the cause of the distress. Do not guess! Only when the true
causes are found can an efficient, long-term correction be designed and executed.
Except in well-consolidated granular soils, a change in water content will modify the dimensions
and structure of the supporting soil, whether from flooding or from dewatering. Many cases have
been recorded where pumping by occupants for cooling water or by water companies to increase the
capacity of their water supply resulted in receding of ground levels and in turn caused settlements
with severe damage.
Pumping from adjacent construction excavations has also affected the stability of existing spread
footings and even caused drag-down on short piles. This fact is in part responsible for the insertion
of the requirement of recharging of ground-water levels in some foundation contracts. The effective-
ness of these recharging pools has been and continues to be a touchy subject among foundation de-
signers and geotechnical engineers.
Construction of new dams has also been found to be responsible for lowering of river levels,
thereby causing severe damage and cracking of adjacent structures.
Clay heaves from oversaturation must also be expected and, in such soils, the structures must ei-
ther be designed to tolerate upward displacement or else the supporting soil must be protected
against flooding. Many parts of the world have trouble from heaving bentonitic clays, for which a
perfect solution is yet to be found. Where water infiltration into the soil is effectively prevented, and
there is no change in water level, the soil volume should stay stable.
FIGURE 8.68 Underpinning and slabilizing building corner (see Figure 8.66).
into materials deep enough and dense enough not to be affected by this drainage. There was, howev-
er, still the effect of “negative friction” on the piles, with the additional soil weight adding to the
loads which were already present.
Once the pumping operations ceased, no additional damage was recorded. Slabs which had set-
tled by as much as 3 to 4 in (76 to 101 mm) had to be removed and rebuilt. Slabs which settled to a
lesser degree, leaving a hollow space between the underside of the slab and the ground, were re-
stored by pressure grouting. Wall cracks were repaired using ordinary cement mortar and refin-
ished.
Lessons to be learned.
1. The ground-water level outside a deep excavation should be monitored using piezometer pipes
installed at the adjacent structures which may be affected. Criteria for the maximum permissible
water-level drop should be set.
2. In the event of a drop exceeding the criteria and/or the initiation of damage, the pumping meth-
ods and procedures should be reviewed to minimize the damage.
3. The services of competent geotechnical and structural engineers should be solicited.
Earth masses which are not fully consolidated will change volume when exposed to vibration im-
pulses. The vibration source can be construction equipment, especially pile drivers, mechanical
equipment in a completed building, or even traffic on rough or potholed pavement, as well as blast-
ing shock.
We have investigated many cases of damage as a result of pile driving. Heavy damage can be
caused when both impact hammers and vibratory hammers are used. In several cases, entire rows of
buildings have had to be condemned as unsafe and were subsequently demolished.
Blasting operations must be carefully programmed, to avoid serious damage to adjacent struc-
tures. A criterion for maximum particle velocity, which is a measure of the intensity of vibration,
has to be established, and constant readings by the use of seismographs have to be taken. Damage
from blasting is often so potentially severe that the size of explosive charges have to be limited to
keep the vibrations to tolerable levels. Factors such as the condition, rigidity, material brittleness,
and age of nearby structures must be considered. Where adjacent structures are founded on rock, the
seam structure of the rock itself also must be taken into account. A complete study of vibration
transmission and correlation among intensity, wave length, and possible damage to various types of
structures is given in a Liberty Mutual Insurance Company report, “Ground Vibration Due to Blast-
ing,” by F. J. Crandell.4
subsidence. This attempt was successful against further settlement and damage to sewer and water
lines, but even after the contractor shifted to vibratory hammers, the damage continued. High-rise
buildings as tall as 19 stories were also damaged. The damage was so heavy that eventually all
buildings within a radius of 400 ft (122 m) were condemned as unsafe and had to be demolished. In
a similar construction some 1000 ft (305 m) away, when first signs of trouble became evident, the
adjacent buildings were underpinned on piles down to the tip level of the new building piles. From
here on, the consolidation of sand layers as a result of pile driving had no ill effect, as these sand
layers were no longer supporting building loads.
Lessons to be learned:
1. The use of vibratory pile-driving equipment must be avoided where possible. Such equipment
should be used only after careful evaluation of potential damage.
2. Underpinning of adjacent structures must be seriously considered for support to minimize dam-
age.
3. Where possible the use of augured piles should be considered.
In order to construct a deep pumping station picking up flow from a 9 ft (2.74 m) sewer on the east
side of New York City, a temporary steel cofferdam was constructed. The size of the pit was 100 ft ×
250 ft × 37 ft (30.48 in × 76.20 in × 11.28 m). Adjacent was a high-rise public housing building on
short piles so that the excavation was 30 ft (9.14 m) below the pile tips.
The site was filled-in land overlying some organic silt and with sand 80 ft (24.38 m) down,
showing full hydrostatic pressure. It was not possible to drive interlocking sheetpiling through the
sand to impervious till or rock, about 95 ft (28.96 m), since major removal of the rough fill might
affect the stability of the apartment building. The solution was to core through the fills and place 30
in (762 mm) pipe sleeves and drive soldier beams on 5 ft (1.52 m) spacing, first welding sheetpile
interlocks to two edges of the wide flange (see Figure 8.74). The soldiers were driven to bedrock.
The space between the soldiers was then filled in with three units of flat steel sheeting, draped into a
catenary arc and designed to act as such. Sheeting was driven into the till layer. The horizontal
cross-bracings were all installed by jacking design loads into all members in each direction. Bracing
levels were installed as the cofferdam was excavated and pumped out. Water was controlled by two
deep wells carried into the sand. Some of the sheeting engaged an old buried timber crib, and some
of the interlocks were broken so that water cutoff was not accomplished.
Although the basic design of the interlocking sheet piles was proper, neither the 5 ft (1.52 m)
spacing nor the verticality of the piles could be accurately controlled. Thus, the cofferdam walls
failed at certain locations as the sheet-pile fingers tore, leaving the wall with open gaps for inflow of
soil.
After several blows through the bent sheeting stopped progress, a slurry trench cutoff to rock
was installed along the distorted and damaged section, which fortunately was located furthest from
the apartment building. The open area near the apartment building was recharged with pumped wa-
ter to maintain the original water table level, and no damage resulted either to the building or to the
trees.
Lesson to be learned:
Driving of sheetpiling should be closely controlled so that extremely hard driving with potential
damage to the sheets can be avoided.
caused sufficient concern, necessitating full-scale in-place load tests. The first of the load tests (de-
scribed later) resulted in failure of the tested caisson, which sank vertically, a failure which con-
firmed the concrete defects within the caissons.
The concrete subsequently was repaired by new high-strength rebar [75 ksi (517 MPa)] bundles
installed in vertical holes drilled in the caissons. These holes were then pressure-grouted with high-
strength grout.
The shifting of the tops was determined to be the result of one-sided soil dredging of a deep
trench. The creation of the trench caused unbalanced lateral soil pressure on the caissons, resulting
in horizontal movement and excessive bowing. This horizontal movement of the tops exceeded 2 ft
(610 mm) in many cases. The caissons were later forced back into position by a “pulling program”
involving the application of high lateral loads coupled with jetting of the caissons. It was only after
the lateral shift of several hundred caissons occurred that the concrete problem was discovered, as it
was decided to core-drill several of the caissons. The coring revealed many deficiencies within the
caissons, where some “concrete” near the bottom of the caissons was nothing but sand (Figure
8.76). Before any remedial measures were considered and proposed, it was decided to load-test one
of the affected caissons. To determine the load capacity of the shifted and bent caissons, a full-scale
load test was ordered. The tested caisson was 36 in (914mm) in diameter, 98 ft (30 m) long, socket-
ed 5 ft (1.5 m) into rock, with a design capacity of 680 tons (6.1 MN). The top of this caisson had
been displaced laterally as much as 2.35 ft (0.71 m) after it was installed.
The vertical load was applied to the test caisson by means of four hydraulic jacks; the jacks re-
acted against a loading frame held in place by four vertical cable anchorages grouted 45 ft (13.7 m)
into sound rock (Figure 8.77).
Four 0.001 in (0.025 mm) dial extensometer gages were mounted on an independent common
frame to measure vertical displacements at the top of the caisson. The top of the test caisson was
braced at the top to adjacent caissons to prevent lateral translation during the test. The braces were
pin-connected to eliminate undesired transferral of the vertical load through the bracing system. The
load was applied in two phases.
During the first phase, a load of 850 tons (8.5 MN) was applied. The load was cycled in small in-
crements. All loads were maintained until the vertical displacements were stabilized. Only the 765-
and 850-ton (6.8- and 7.5-MN) loads were maintained for 15 and 18 h, respectively. Later the load
was cycled five times. The vertical displacement under a load of 850 tons (7.5 MN) (125% of the de-
sign load) after 17 h was 2.6 in (66 mm) with a permanent set of 2.2 in (56 mm).
During the second phase, the load was increased and cycled further in increments to a maximum
of 1360 tons (12 MN).
This maximum load was held for 60 hours and then recycled again ten times. To everybody’s
shock, the caisson failed to support the load and sank. An additional deflection of 3.6 in (92 mm)
was measured for a total vertical displacement of 5.8 in (147 mm). The total permanent set was 4.5
in (114 mm) (Figure 8.78).
The excessive vertical displacement and permanent set were caused by either one or a combina-
tion of two factors:
1. The existence of uncemented zones within the lower 40 ft (12.2 m) of the caisson resulted in the
transfer of the entire caisson load to the steel shell which was subjected to a stress of 50 ksi (345
MPa).
2. Lacking sound concrete in the socket itself (there was actually uncemented sand in the socket),
the cutting edge of the shell was punched further into the socket.
It was not possible to determine whether the lateral shift of the caisson was, in fact, a signif-
icant factor causing the vertical displacement of the caisson and its eventual failure. For this rea-
son an additional caisson was tested 2 months later. This later test proved that the lateral dis-
placement of 2.5 ft (0.76 m) at the top of the caisson had no discernible effect on the elastic
behavior and load-carrying capacity of the structurally sound portion of the caisson. Therefore,
all caissons with displacements of less than 2.5 ft (0.76 m) were incorporated into the structure.
The unbalanced lateral loads resulting from the lateral shift were subsequently balanced by bat-
ter caissons.
FIGURE 8.76 Coring log, load test caisson (see Figure 8.75).
A second defective caisson was then tested similarly. This caisson was also cored with an NX-
size double tube core barrel prior to load testing. What we found was that the upper 80 ft (25 m)
contained generally sound concrete, contrary to the first tested caisson. To measure the vertical dis-
placement at the bottom of the caisson, measuring devices were inserted into 1 in (25 mm) diameter
pipes installed in holes drilled in the caisson. The devices were ¼ in (13 mm) diameter smooth steel
rod tell-tales lowered into the pipes. This caisson held the load for the required 60 hours, with a total
displacement of only 0.35 in (9 mm). This led us to conclude that the caissons were repairable and
could be incorporated into the structure without any reduction of their load capacity. We also deter-
mined that the presence of the powdery cement layer was apparently the result of the concreting
procedures employed, whereby up to three bags of cement were deposited to absorb the water which
was not removed by pumping out of the shell.
Remedial Work
The caissons were repaired by bridging the discontinuities with grouted rebars. Two 10 in (254 mm)
holes were drilled within the concrete for the full depth of the caissons, including the socket, into
rock. After each hole was cleaned of loose concrete, rebar bundles consisting of twelve no. 11 high-
strength [75 ksi yield (517 MPa)] bars tied together around pipe spacers were lowered into the holes
and grouted (Figures 8.79 and 8.80).
shoreline), several caissons located west of the trench did, indeed, move toward the trench in the
easterly direction.
At this time we had to determine whether the movements in the southeast section of the founda-
tion systems were continuing and/or could be expected to continue after the completion of the con-
crete deck supported by the caissons. We also needed to assess the effect of such possible move-
ments on the superstructure.
To answer these questions, we released a number of caissons from their staylath bracings and in-
stalled inclinometers in drilled holes within the caissons. The inclinometers, which are devices that
measure tilt, or the angular deviation from the vertical, were the slope indicator type.
The results of the surveys (Figure 8.83) indicated that, except for the initial adjustment of the
casing after installation, no movement was occurring. We therefore concluded that the westward
movements of the caissons and/or soil in the southeast area of the project had ceased.
The main concern at this juncture was to establish whether the structural integrity of the caissons
was still preserved. The stress analysis that followed did confirm this fact, and we then looked for a
method of moving the displaced caissons back to their original vertical positions.
“Pulling” procedures were developed, using “come-alongs” to move the caissons laterally. The
loads (measured by dynamometers) were applied in small increments, so as not to damage the cais-
sons. Jetting of the river bottom was utilized to assist in pulling the caissons to the desired locations.
It should be pointed out that the enormous construction difficulties encountered in this project were
effectively resolved due to the excellent cooperation and combined efforts of the owner and both the
design and construction teams.
Lessons to be learned:
1. Tremie casting of concrete into long caissons should be performed under pressure by the use of
pumps.
2. The bottom of the tremie pipe must at all times be embedded into the fresh concrete.
3. The quality and strength of concrete in caissons, and the reliability of the tremie concrete proce-
dures, must be confirmed by core drilling at the beginning of the operation.
4. Cutting deep trenches adjacent to caissons or similar pile foundations will result in a lateral shift
and should be avoided.
5. Good cooperation among the various parties involved in a construction failure is essential to a
speedy, successful, and litigation-free resolution.
FIGURE 8.81 Test survey of caisson movement before and after stabilization.
umn in respect to the caisson was measured by dial gages. At this time accurate survey revealed that
44 caissons had settled.
The original plans called for the caissons to bear on rock at an approximate depth of 60 to 70 ft
(18.29 in to 21.34 m), but later (1969) a change order was issued (with a $70,000 savings) which re-
quired the caisson to go down only 50 to 55 ft (15.24 in to 16.76 m).
During construction, there were reports of sudden drop of the top of the caisson and of water ac-
cumulation at the top of the caissons. There were two possible causes for the settlements of the cais-
sons:
1. Inadequate bearing strata at the bottom of the caisson
2. Discontinuities and voids within the concrete caisson itself
The load test that was conducted was inconclusive, since the monitoring setup was not properly in-
strumented. Whereas only the top of the caisson was monitored, it was not possible to determine
whether the bottom of the caisson dropped.
What was confirmed was that the jacking of the caisson actually resulted in a drop of the caisson
instead of the lifting of the column above.
The final repair utilized grout which was injected into, around, and below the settled caissons.
Lessons to be learned:
1. Caisson construction must include coring of typical caissons to confirm the quality and continu-
ity of the concrete. Coring program must be performed at the start of construction.
2. Bearing surface must be confirmed by 5 ft long (1.52 m) rock cores extracted prior to casting of
the concrete.
Recommendations for design and construction improvement include avoiding common pitfalls and
review of checklists.
1. One structure supported on two different foundation systems, i.e., piles and spread foot-
ings
2. Inadequate drainage for retaining and basement walls, leading to buildup of hydrostatic
pressure
3. Inadequate lateral stability of structures with one-sided soil pressure
4. Corrosion of piles and sheet piles in the splash zone
5. Lack of waterstops in foundation walls and pressure slabs
8.14 CHECKLIST
1. Visit site to observe existing structures which may be affected by new construction.
Find out type of foundation used for nearby existing buildings.
2. Take proper borings of sufficient number and adequate depth. Verify ground-water
table.
3. Choose appropriate type of foundation. Consult geotechnical engineer.
4. Design for uniform bearing and settlement or provide for any differential settlements
which may occur between parts of the structure, by use of expansion joints.
5. Brace foundation walls before backfilling. Do not load unbraced foundations with mate-
rial or equipment surcharge.
6. Provide drainage at retaining or basement walls.
8. Verify that actual soil is as assumed in design, both for vertical support and for lateral
load against walls below grade.
8. Check for effect that pumping and/or vibratory equipment may have on existing struc-
tures.
9. Design foundation for all directional loads and within allowable stresses and settlement
tolerances.
10. Support slabs on piles when slabs are bearing on compressible or otherwise inadequate
soils.
11. Provide step-by-step construction procedure when temporary support, underpinning,
shoring, or bracing is required during installation of new foundation.
12. Tremie placing of concrete should always be performed in still water. Do not pump wa-
ter out of the shell during placement operations.
13. For drilled pier and caisson installations, extract full-depth concrete test cores from the
first five to verify integrity of the concrete and adequacy of bottom bearing.
14. Monitor ground-water level during construction, especially if pumping is required, since
it may affect existing buildings and the bearing capacity for new structures.
15. Establish vibration criteria for effect on existing structures during pile-driving opera-
tions. Special care is required for old and historical landmark buildings.
16. Provide batter piles to resist lateral loads.
17. Avoid bending moments and eccentricities on footings.
18. Check pile caps for eccentricities of as-driven pile locations.
8.15 REFERENCES
P • A • R • T • 9
MISCELLANEOUS
CONCERNS
SECTION 9A
FORENSIC ENGINEERING
ROBERT WADE BROWN
TOM WITHERSPOON
9A.1 INTRODUCTION
A forensic engineer is the person hired to investigate the damage, deterioration, or collapse of a
structure. This duty frequently requires that he or she further “find fault.” In some cases the engi-
neer is also asked to prepare appropriate remedial action necessary to make the defendant’s struc-
ture whole. Refer to “Associates of Engineering Firms Engaged in Geotechnical Engineering” and
“The Recommended Practice for Design Professionals Engaged as Experts in Resolution of Con-
struction Disputes” both published by ASFE* in 1993.
The forensic engineer must be an expert in his or her field and have a thorough knowledge and
understanding of the engineering problem being considered. This expertise is acquired through both
education and specific experience. An engineer should never accept a case unless he or she has the
required expertise and can be honest and impartial.
The forensic engineer must be impartial and unbiased as to the cause of the problem, party re-
sponsible for the problem, and repair procedures that might be appropriate.
The engineer must arrive at his final conclusion by careful study of the facts (evidence), sound
engineering fundamentals (including a thorough literature search), and a careful review of pertinent
design calculations. The public should trust the engineer to be the finder of fact.
According to Robert Day, types of visible damage that lends themselves to forensic analysis in-
clude:
1. Architectural damage. This damage is generally considered as minimal, involving only hairline
cracks. Also sometimes referred to as “cosmetic.” The maximum values for angular distortion
(/L) would be less than 1/300 (1/25 ft).
2. Functional Damage. In this category, the differential movement has progressed to the point of
adversely influencing the habitability of structure. Outside doors may not latch, interior doors
may not close or open. Interior floors are clearly out of level . Leaking roofs or damaged plumb-
ing could also be noted. The maximum values for /L could be 1/120 (1/10 ft).
9.3
3. Structural Damage. At this level, the safety of the structure may be of concern. Normal founda-
tion repair procedures are usually not effective and upon occasion the structure must be torn
down and rebuilt. The maximum /L exceeds 1/70 (1/6 ft).*
Mr. Day is certainly free to present his views for categorizing “forensic” damages. In fact, it
seems that several other authors agree, at least in principal. However, we have successfully repaired
foundations suffering damage far in excess of the maximum /L of 1/70 (1/6 ft). In fact, repairs to
foundations with differential movements in excess of 4/20 ft (/L = 1/60) are fairly routine. Occa-
sionally, a very skillful repair contractor successfully restores foundations suffering differential
movement as extreme as 18 (0.46 m).
The other area of concern to the forensic engineer would be those instances in which the distress
is not yet evident. This could involve latent defects or ancillary (monetary) losses. The former refers
to “hidden” problems that may be anticipated by testing or engineering calculations. The monetary
losses might be incurred from cost overruns or failures to meet deadlines (loss of revenue).
The forensic engineer gathers the data and presents his facts to his client or, as the case may be,
to the mediator, arbitrator, or court. This may be done through discovery (interrogatories or deposi-
tion), or direct testimony.
In civil disputes, both parties may utilize the services of a forensic engineer. These are referred
to as adversarial positions.
In some cases, the engineers for plaintiff and defendant may disagree on fault or amount of an-
cillary damages. The trier of facts (judge or jury) has the responsibility to resolve this conflict.
When forensic engineers differ on fact, it is incumbent upon each engineer to explain and sup-
port his or her position to the trier of fact. Engineering calculations and review of literature should
serve as the basis of this proof. There is room for an honest difference of opinion. However, often
the differences of opinion are based on bias or ignorance.
The following paragraphs will present the results of forensic studies submitted by 57 engineers
practicing in the Dallas–Fort Worth Metroplex. Note, in particular, the inconsistency of these engi-
neers’ findings and recommendations based on similar problems. As many as half a dozen totally
different repair procedures are represented. In most cases, the engineers submitting the report were
not working from an adversarial position. That is, each was preparing a structural report to facilitate
the sale of property and in many cases only a single engineer was solicited. The following discus-
sion is directed toward lightly loaded structures—homes.
Dealing with a person’s home instills, at best, feelings of skepticism and fear. When the public
are given totally different solutions to seemingly the same problem, is there any wonder why they
might doubt the engineers’ competency if not integrity? Why don’t all forensic engineers follow the
codes of ASFE and/or their local code for professional engineers? This would, hopefully, create a
design procedure based on appropriate facts rather than capricious whim.
Table 9A.1 presents a compilation of the recommendations submitted by 57 of the aformen-
tioned practicing engineers. Basically, each report addresses similar foundation repair problems.
That is, soil conditions are largely similar and the foundation designs are lightly loaded and general-
ly guided by local specifications. By far and large, these data are not reflective of conditions that are
site specific. As a matter of fact, significant geotechnical data and foundation plans are not normal-
ly available when engineers are asked to evaluate noncontroversial or less serious potential prob-
lems. This service would include “routine” inspections required by lenders, realtors, insurers or mu-
nicipalities. Disputes involving litigation (insurance settlement, latent defects, defective
construction, etc.) are more likely to provide specific geotechnical and design data.
Note that engineers’ specifications summarized in Table 9A.1 are quite divergent, although the
job conditions are reasonably identical. In some cases, widely different reports were provided by
PEs on the same foundation. Is there any wonder that the consumers are confused? (All data refer to
slab-on-ground foundations.)
*See Robert Day, Forensic Geotechnical and Foundation Engineering, McGraw-Hill, New York, 1998.
It is understandable to have several different repair approaches to the same problem. While this
might be a little confusing to the consumer, at least initially, it is something that can be mostly un-
derstood. After all, foundation repair in itself is a matter of compromise. It is another matter when
the engineers’ specifications introduce a wide disparity in the design of the same underpin. For ex-
ample, refer to the various “specifications” suggested for the 12 diameter drilled pier.
The decreasing order for the engineers’ selection of the various methods for repair is as follows:
12 diameter drilled pier, 84.5%; 8 drilled pier (single or double shaft), 33.3%; 4 steel minipiles,
5.2%; 6 pressed pile or cable lock, 2.6%; and the helical screw anchor, 2.6%. Other repair options,
such as polyurethane injection, soil stabilization using sulfuric acid or enzyme base chemicals, pres-
sure lime injection, and hydropiers were either recommended by less than 2% of the engineers or
not at all.
1. Drill Pier
12 dia. to 12 QBEAM = 23,324 lb MLOAD = .6 ft × 4800 lb = 2800 ft-lb
8 ft OC with QHAUNCH = 21,080 MRESIST = e × k/2(h)2 × 1 ft
5 ft2 haunch QTIP = 4,710 = 6 ft × (144)120/2 × 1 ft
e = 7 = 0.6 ft QFRICTION = 8,054 = 51,840.00 ft-lb
QSOIL = 57,168 lb
QL = 8 ft × 600 plf
= 4,800 lb
SF = 12.0 SF = 18.5
2. Pressed Pile (cable lock)
6 diameter QBEAM = 18,333 lb MLOAD =0
QHAUNCH = NA MRESIST = e × k/2 (h2)()
6 ft OC to 12 ft QTIP = 1,176 = (7) (144/2)120 × .5 ft
e=0 QFRICTION = zero = 30,024 ft-lb
QSOIL = 19,509
QL = 6 ft × 600 plf
= 3600 lb
SF = 5.4 NA
Note: 1) Unless the qu is increased due to compression caused by driving, the house will not raise.
Note: 2) The load capacity is carried by the perimeter beam. The pile is incidental.
Note: 3) Unless the bearing capacity afforded by the perimeter beam is restored, the pier will not sustain the
load.
Note: 4) Increase the spacing much beyond 6 ft could be catastrophic.
Note: 5) QFRICTION is a nonfactor since, elements of the pier are not connected. Friction between the blocks due
to compressive load is only factor holding the string of pressed cylinders together.
3. Minipile (hydraulically driven)
3.5 OD to 12 ft QBEAM = 16,667 lb MLOAD = .67 ft × 3000 = 2010 ft-lb
Figure Mr on first, 4 ft long joint
5 ft OC QHAUNCH = NA MRESIST = e (1/2 h2) ×A
(continued)
The spreadfooting is conspicuous by its absence. The “old standby” has not lost its following but
economics have dampened its use. The spreadfooting costs more than a 12 drilled pier while its
performance is equivalent. In making the choice of
method, the repair company or engineers should provide the consumer proof of the effectiveness
of the method they propose. Refer to Table 9A.2.
The point most confusing to the consumer is again when various engineers propose widely dif-
ferent specifications for the same method. Review Table 9A.1. This raises serious questions as to the
competence, reliability, and/or voracity of the engineering community as a whole.
The following “Summary of Table 9A.1” outlines the “consensus” of opinion among the report-
ing engineers.
1. Pier Diameter. The consensus suggests the use of 12 diameter drilled shafts by 84.5%. This co-
incides with data published by Greenfield and Shen (Foundation in Problem Soils, Prentice Hall,
1992). The disturbing fact is that 15.5% suggested other designs that probably would not pass a
reasonable mathematical analysis.
2. Pier Depths. The consensus for “proper” pier depth seems to be 10–12 ft (72.9%). Greater
depths are readily available at additional costs, reportedly as much as $30 to $50 per foot. In nor-
mal cases, this added depth affords little benefit. Site specific geotechnical data could introduce
an exception.
3. Reinforcing. Reinforcing runs the gamut from a single #3 to a single #9, with multiple bars of
various diameter in between. The design and placement of steel depends largely upon the design
concern. For example, a single rebar might provide adequate resistance to tensile stress but pro-
vides little benefit against lateral stress or bending movements. Multiple bars are required for the
latter. For normal applications, 4 #3’s or 4 #4’s are the general preference for 12 diameter piers
(37.9%) and 2 #3’s or 3 #3’s for 8 diameter shafts (100.0%).
4. Belled Shafts. Most engineers (74.4%) do not specify that the piers be belled. Fortunately, expan-
sive soils are generally blessed with a good bearing capacity (qu). Hence, belling is not required
to provide the greater load capacity. If proper precautions are taken to avoid access to water at
pier depth or along the pier shaft, belling is not required to prevent heave; hence, belling is fre-
quently not required. [Belling is generally available for the added cost of $50 to $100 (12 shaft)
per pier.]
5. On-Centers. Pier spacing also varies not only with pier diameter but between engineers on the
same diameter. The general opinion for various diameter piers however suggests: 8 ft OC (12
diameter), 6 ft (8 diameter), 5–6 ft OC (6 diameter), and 5–6 ft OC (4 minipile).
6. Mudjacking. Eighty one percent of the engineers recommend mudjacking slab foundations. This
is fortunate, since residential slab foundations are not designed (or intended) to be bridging
members; hence, the name “slab-on-ground.” Mudjacking restores the soil bearing required by
the slabs’ design.
7. Underpinning Interior Slab Floor. Only about 2% of the engineers constituting the study recom-
mended the use of piers to support interior floors. Breaking out the slab to install piers is not
only unwise but extremely destructive and expensive. Over the past 35 years, mudjacking has
provided acceptable performance in restoring interior slabs to proper grade. One noteable excep-
tion might be the need to raise a heavily loaded interior fireplace. Another exception might be
that occasion where it becomes necessary to raise a common firewall on a multiple story apart-
ment building. Mudjacking alone would not likely provide the desired raise in either of these
cases but would be required to fill voids. Refer also to Section 7B4.4.5.
8. Alternatives, About 28% of the engineers offered alternatives. Generally, the alternatives were
between the use of 12 diameter piers and 8 diameter piers, single or double shaft. Some
5.7% of the total engineers sampled offered the following alternatives: (a) 12 diameter, 6 ft OC,
2 × bell, with 4 #5’s caged to 12 ft, or (b) 8 diameter, 6 ft OC, no bell, with 3 #3’s to 12 ft. It
would seem that “alternative” equates to “equivalence.” Who in their right mind would ever con-
sider (b) to be equivalent to (a)? Note particularly the spacing and reinforcing. Thankfully, none
of the engineers making this recommendation were either civil or structural engineers.
Table 9A.2 presents compararisons for soil bearing capacity versus various underpinning options. It
is important to note the assumptions. For best use, actual values should be determined where possi-
ble. (Among the three methods, 12 diameter drilled piers, 6 press pile, and 3 1/2 steel minipile,
only the 12 diameter pier passes the scrutiny.) Figure 9A.1 depicts the mechanics involved with the
example calculations.
Note: When dealing with the 12 diameter drilled piers, the moments (ML and MR) do not come
into play until the beam load is actually transferred to the shaft during raising. Conversely, these
moments are active concerns with the hydraulic driven steel minipiles when the very first joint is
driven and then intensifies with each additional section of driven pile. The movement calculations
shown in Table 9A.2 and Figure 9A.1 are simplified but serve the intended purpose.
9A.5 CONCLUSIONS
Probably the most serious affront attributed to the engineering community lies with those few indi-
viduals (estimated at less than 5%) who are largely or totally funded by the insurance companies.
ground surface
Qw
excavation
12 40 (1 m)
pier approx.
cap
5 ft2 haunch Qw
e
= H
QH 10°
QH
max. allowed
pier rake 12° to 15°
QF 80 to 104 approx.
(2 to 2.6 m)
Pa = ½H
1/3 H
H
QEB
(A)
Aside form the aforementioned dilemma in dealing with repair methods, these engineers find, al-
most without exception, that sewer leaks never causes foundation problems. (Heave is a casualty
loss generally covered by the home owners insurance.) Rather, they tend to blame tree roots or “nat-
ural doming.” (Both of which are largely discounted by recent research.). If either of these were the
cause of apparent upheaval, why does the problem generally abate when the source of water is elim-
inated? (Sewer repairs are the most preponderant solution.) Seldom does the engineer establish the
in-site soil moisture either prior to or after the leaks. The aftereffect is difficult to remedy, since the
location of eventual moisture accumulation is not easy to predict. If insitu moisture content ap-
proaches or exceeds the PL, little or no soil swell (upheaval) might be anticipated. For a detailed
study of the foregoing and other contoversial areas, refer to Tables 9A.3 and 9A.4.
Floor elevations are often used to suggest that settlement, apposed to upheaval, is the preponder-
ant cause of the distress. The high point is often used as the zero. Obviously, any other elevation is
brick wall
perimeter beam (20 × 10)
ground surface
Qw
base of beam
QB QB
excavation
12
Pa = ½H2
1/3 H
brick wall
QEB
(B)
PRESSED PILE
10 × 24 Qw
beam
guide—approx.
e 1 ft long (0.3 m)
QF 4 ft
QB Pa = ½H2 (1.2 m)
1/3 H
H
QEB
(C)
then going to show as a negative reading. This generally promotes the interpretation of perimeter
settlement. A single set of elevations can also do more harm than good. The elevations show the
current contour of the slab but provide no way of determining differentials relative to initial con-
struction. Seldom, if ever, is it wise to “level” a foundation based on elevations alone.
Engineering errors in judgement do not generally prevail over the long haul. However, at some
point, this situation does cause serious distress and often substantial costs to the public (home own-
ers). A good guess would be that the defendant insurance companies eventually are
forced to cover losses in well over 50% of the cases taken to litigation. The bottom line is simple.
If the engineers were truthful at the start, the expense, inconvenience, and stress of litigation might
be spared both parties, defendant and plaintiff alike. Estimates for attorney fees charged to each par-
ty are in excess of $25,000. One would think that in view of court opinions such as Nicolau vs. State
Farm, Corpus Christi Appeals Court 869 SW 2nd 543, the insurance companies and their engineers
would take note and clean up their acts.
The engineering community needs to put forth a unified, honest, capable, and dependable front
if we are to gain and maintain the respect of the public.
A last thought: An Engineer serving as an expert witness will never be any better than the attor-
ney who hires him. Court procedures controlling expert testimony require, in general, that the ex-
pert merely answer questions. If the attorney does not ask the proper questions, the expert witness
cannot bare the full truth before the court.
Moisture barriers: “The results indicated that as for horizontal barriers, increases in water content still oc-
curred and the amount of the heave was not decreased. However, the heave was more uniform for slabs
with vertical barriers than for slabs without.” (pp. 161 and 205)
IX. Tucker and Poor “A study of Behavior of Slab Founded on Active Clay Soils.” Report TR-5-73, Construction
Research Center, UNA, November 8, 1973. Published in part as, “Field Study of Moisture Effects of Slab
Movements,” Journal of Geotechnical Engineering, April 1978.
Fifty nine of 69 foundations included in this study were FHA type B with 16 × 18 (40 × 20 cm) perimeter
beams, the base of which was generally less than 6 (15 cm) below grade. After October 1, 1963 the founda-
tion design was altered by principally increasingthe perimeter beam to 20 × 10 (50 cm × 25 cm) and adding
stiffer beams 20 × 8 (50 × 20 cm) 16 ft (5 m) on centers both ways. However, once again the beam depth
was held to about 6 (15 cm) (pp. 24–26). With beams as shallow as those constituting this study, the net re-
sult is almost like addressing the behavior of concrete flatwork.
Generally the variation between the first and second sets of slab elevation are insignificant [0.02 ft to
0.04 ft (0.24 to 0.48 in).] There were a few exceptions with one measurement of 0.18 ft (2¹/₈) and three of
0.12 ft (1.4). (pp. 41–42) The facts of concern include:
1) The slabs were unattended and totally at the mercy of the elements.
2) There could be no influence due to sewer leaks since the properties were uninhabited. However,
drainage problems’ could be persistent if water were available.
3) This observation could handily be the relationship of both shallow beams and ambient conditions of
evapotranspiration.
The soaker tests seem to be a little inconsistent. Soaking the south perimeter (8-11-72) created a heave of
0.6 in the south central slab area. (Wonder where the sewer line runs?) Soaking the northeast perimeter (8-
13-72) increase the heave area. Continued soaking at the northeast corner (8-15-72) reduced the heave in the
south central area by 1.2. (pp. 114–118)
If moisture increases beneath the foundation are a result of “normal” flow, how could “tension cracks” ex-
plain the water migration? Tension cracks would not be a likely occurence beneath a slab foundation.
No doubt—maintaining soil moisture will abate foundation movement.
Tree Roots:
1) All roots described by the author were within 6 (15cm) from the surface. (pp. 61, 76, 179) In all likeli-
hood the trees preexisted the placement of foundations.
2) The canopy width of a tree is reflective of its root spread. Height plays no part in this relationship. In
1973 this was not a commonly recognized fact.
3) Combining the authors’ data from pages 37, 41–44, 62–72 it appears that only 10 (14.5%) of the founda-
tions had trees in a proximity where the canopy could reach or overhang the perimeter. Of the ten the au-
thors’ had rated 8 as having “serious damage.” Overall, these 8 represented (27.6%) of the so-called “se-
verely damaged.
There is absolutely no evidence that would suggest that tree roots were responsible for the cited 10 fail-
ures. In fact the authors state “The result of the tree survey and differential movement data indicate that
movements of slabs along S.H. 360 may in part be due to dessication of the soils by tree roots. (p. 136)
Natural Doming:
4) “Moisture migrates from wet to dry.” (pp. 144, 181)
It would seem that this alone would preclude any so-called natural “center doming.” Water would flow
from a wet area (center or otherwise) to the dryer area (perimeter).
(continued)
5) “Moisture contents are not always higher at the center. . . .” (p. 145)
This seems to be an understatement, assuming natural conditions, the interior soils will tend to be wetter
than at the perimeter. The soil moisture profile will, however, move closely resemble a plateau or mesa,
as opposed to a dome. A “doming” profile is often noted in conjunction with water accumulation beneath
the slabs, particularly as a result of sewer leaks.
6) How many of the foundations had heaved due to water accumulation (bad drainage and/or utility leaks)
beneath the slab prior to the 1971–1972 study? A layout for the sewer lines might have supported a dif-
ferent conclusion as to the cause of the movement.
7) In the 1973 the full impact of utility leaks (particularly those sewers related) on foundation stability had
not been fully recognized. The authors did however note this as a concern. (pp. 9, 28)
8) The survey of newly constructed slab foundations indicated central high spots of to about 1.44 (0.14 ft).
(pp. 44–47)
9) “Below about 5 ft (1.5m) the soil moisture content does not vary more than 1%.” (p. 154)
If soil moisture remains constant, there is not differential movement. Most foundations are designed to
resist moisture differentials of 1 to 3%.
Insignificant soil swell is noted at depths of about 5 ft. Assuming a unit weight of 120 pcf, the overbur-
den pressure at 5 ft depth would be 600 psf. Then would it follow that a structural load on the perimeter
beam of 600 psf would eliminate or minimize beam heave? [The lightly loaded interior slab (50 psf) and
stiffener beams (175 psf) would both be more prone to heave.] Actually, the soil stability at or near 5 ft is
due more to the influence of SAZ than overburden. However, it is known that overburden reduces soil
swell.
There is no compelling data provided by this study that would support the so-called “natural center
doming.” Without a doubt, soil moisture tend to increase (accumulate) beneath a slab foundation. The
moisture will develop higher values slightly inside the perimeter. Interior areas along the perimeter (and
particularly at corners) will be dryer.
X. R. W. Brown, Foundation Behavior and Repair, 3e, McGraw-Hill, New York, 1997.
Tree Roots:
1) “The detrimental effects on foundations from transpiration (roots) appear to be grossly overstated.”
(pp. 14–28)
2) If the perimeter beam is at least 18 in (0.45 m) deep, intruding roots are not likely to cause any serious
concern with respect to interior foundation areas.” (p. 147)
3) “If trees pose the problems which some seem to believe, why do not all foundations with like trees in
close proximity suffer the same relative distress? In literally thousands of instances where foundation
repairs are made without removal of trees, why do not the foundation problems recur, at least some-
times?” (pp. 274–278)
Upheaval:
4) “In expansive soils, slab heave results almost without exception from the introduction of moisture be-
neath the foundation.” (pp. 151–158)
5) “It is interesting to note that in most cases foundation movement ceases shortly after the source of
water has been eliminated.” (p. 155)
6) “The daily input of water (a leak required to produce a 4% increase) would be only 143 drops per day
(0.1 gal/month over 12 months).” (pp. 161–166)
(continued)
XVI. R. W. Brown, Foundation Repair Manual, McGraw Hill, New York, 1999
Sewer Leaks versus Heave:
“Another curious point lies in the facts that (1) the group of engineers (who basically state that sewer
leaks are not a significant cause of foundation distress) invariably recommend that the leaks be repaired,
and (2) once the leaks are repaired, foundation movement generally ceases after some relatively short pe-
riod of time. (The exception is most often the result of another undetected leak.) Both facts clearly sug-
gest that the sewer leak is, in fact, the source of the problem.” (p. 8.13)
This reference offers several pages of pertinent information dealing with sewer leak problems. (pp.
8.12 to 8.14
Another source, Foundation Behavior and Repair, 3rd Edition, also offers excellent information (pp.
151–158 and 161–166).
From the literally hundreds of engineering reports reviewed by the authors, the only engineers who
tend to question, deny, or deemphasize the relationship between slab heave and sewer leaks seem to be
only those individuals hired by the insurance companies.
Tree Roots: “Roots per se provide a benefit to soil (and foundation) stability since their presence increases
the soils’ resistance to shear.” (p. 20; also see pp. 14–18)
XVII. Mark Peterson, “Expert: Trees not ‘root cause’ of foundation damage in area.” San Antonio Express,
Views, August 28, 1996.
Trees: “Trees are not major causes of foundation instability.”
XVIII. T. J. Freeman et. al., Has Your House Got Cracks? Institute of Civil Engineers, London, 1994.
Trees: “It follows that large trees should be left in place where ever possible.” (p. 112)
Tree Root Prunning: “By cutting through tree roots, they inevitably upset the equilibrium in the soil even if
no trees are removed; this in turn generates lateral movements in the soil, which tend to push the founda-
tion sideways.” (p. 112)
XIX. T. H. Wu et. al., “Study of Soil–Root Interaction.” JGE, vol. 114, December 1998.
XX. J. Choppin and I. G. Richards, Use of Vegetation in Civil Engineering. Butterworth, London, 1990.
Authors’ comments: The presence of structural tree roots beneath a slab foundation are more prone to en-
hance stability than to exacerbate settlement. Refer also to Sections 1A and 7A, this volume. Structural roots
would tend to compress and strengthen the soil. Also, the structural roots account for minimal soil moisture
loss. If these roots have any effect on the foundation, the net result would more logically lean toward up-
heaval. This opinion has been suggested by a number of published authors including T. H. Wu, N. J. Choppin,
Fau Chen, Robert Wade Brown, Robert Day, and Mark Peterson.
XXI. Chein Fu, Court Testimony, Nicolau vs. State Farm Insurance, No. 13-92-467-CU, Court of Appeals, Cor-
pus Christi, TX, December 16, 1993.
(continued)
Center Doming: “For many years it was a belief that when a desiccated clay was covered by a building, the
evaporation of the pore water at the surface would be drastically reduced. The water content would there-
fore increases sharply, contributing to the swelling of the clay. More recent research has shown that there
is no continuous rise of ground water (soil moisture) in a desiccated clay. The existence of desiccation
fissures thoroughly and efficiently disrupts this phenomenon.” (p. 330)
9A.6 APPENDIX
The following table will provide the building weights necessary to calculate structural loads. Calcu-
lated values can be used rather than those assumed in Table 9A.2
Source: D. Ramsey, Foundation and Floor Framing, McGraw-Hill, New York, 1995.
SECTION 9B
HUD
RICHARD SAZINSKI
9B.1 INTRODUCTION
The U.S. Department of Housing and Urban Development (HUD) covers the United States with nu-
merous field offices (Figure 9.B.1). One or more of these offices may be located in each state. The
various HUD field offices apply, monitor, or oversee the varied HUD programs, pursuant to Con-
gress’s allocation of funds, through appropriate HUD Handbooks and procedures.
The United States Congress has mandated that HUD create conditions for every family to have
decent and affordable housing. Numerous HUD programs1 and activities may, in part, involve new
or rehabilitation design and construction of several types of foundation systems for varied types of
structures and projects. The current and future long-term stability of any new or rehabilitated foun-
dation system, in any HUD program area, is critical to the economic interest of the American tax-
payer and necessary to assure occupant safety.
Several HUD programs discussed in this section that are involved with foundation design, con-
struction, repair, or rehabilitation include single-family (SF) homes, multifamily (MF) projects
(new or rehabilitated), existing SF properties/MF projects, policy development and research, HUD’s
Technical Suitability of Products Program, affordable housing (via lower-cost foundations), and
manufactured housing (mobile homes).
The views presented in the HUD part of this handbook are those of the author as an individual
and do not necessarily represent the views of HUD.
9.21
Legend
★ State Office
쐌 Area Office
씲 Location of Office of
Secretary’s Represenative
9B.2 SCOPE
Numerous HUD programs assist borrowers in acquiring SF homes or are used for developing MF
projects1. Such homes and projects are planned, located, and constructed to serve the present and
predictable needs of tenants and to encourage owners in the maintenance and preservation of their
investment. HUD may provide mortgage insurance for a loan obtained from a financial institution to
purchase an SF property or finance an MF project. Acceptable risk to HUD’s insurance fund (mort-
gage insurance) can be defined where a mortgage is secured by a property or project that meets the
requirements of HUD’s Minimum Property Standards (MPS)2. The strength of an owner’s desire to
retain ownership will depend largely upon continuing satisfaction with a property or project. Dissat-
isfaction arising from any cause, including foundation-related problems, lessens motivating interest
in ownership and increases mortgage risk.
HUD relies on local codes or national model codes, in addition to standards listed in HUD’s
MPS for Housing,2 as the basis for defining acceptable foundation standards and foundation design
and construction practices. National model codes include the Council of American Building Offi-
cials (CABO) One and Two Family Dwelling Code, the Uniform Building Code (UBC), the Build-
ing Officials and Code Administrators (BOCA) Basic/National Building Code, and the Standard
Building Code (SBC). HUD typically requires that foundation design and construction, as well as
HUD 9.23
reports or repair methods related to foundations, be designed and completed by qualified profes-
sionals, that is, licensed architects, engineers, or contractors. Certifications from qualified profes-
sionals may also be required by HUD as a condition of mortgage reinsurance. Usually, completed
foundation construction carries a one-year workmanship and materials warranty. For any founda-
tion-related repairs, corrections should be permanent in nature and commensurate with the value
and type of property or project.
HUD SF properties or MF projects are involved in nearly the full range of foundation types, de-
sign, construction, inspections, and rehabilitation that have been covered in this handbook. HUD SF
and MF areas involving foundations are further discussed in the sections that follow and cover new
(proposed) construction, rehabilitation construction, or existing construction.
Section 203(k) of the National Housing Act. There is a minimum $5000 requirement for the cost es-
timate of eligible rehabilitation or improvement items. As in other SF mortgage insurance programs,
a Section 203(k) mortgage is funded by a HUD approved lender, and the mortgage is insured by
HUD.
The procedures of the 203(k) program are detailed in HUD Handbook 4240.4 REV-2.5 Under
this program, one of the architectural exhibits required by HUD to be submitted is an inspection
report from a qualified architectural, engineering or home inspection service defining the adequa-
cy or required upgrading of existing systems, such as heating, plumbing, and foundation. Homes
that have been demolished, or will be razed as part of the rehabilitation work, are eligible, pro-
vided the existing foundation system is not affected and will still be used. The complete founda-
tion system must remain in place. A report from a licensed structural engineer is required stating
that the existing foundation is structurally sound and capable of supporting the proposed dwelling
construction.
Other foundation structural alterations and reconstruction, if necessary, could also be covered
under a 203(k) mortgage in the form of foundation rehabilitation. A guidebook produced by HUD6
addresses SF foundation rehabilitation areas that could qualify as eligible rehabilitation items under
a Section 203(k) mortgage. The guidebook covers topics from the design and engineering of reha-
bilitated foundation systems to shoring and repair, waterproofing, crack repair, drainage, and insu-
lation. New foundation elements for new additions could also qualify as eligible items under a Sec-
tion 203(k) mortgage. Any new foundation construction must conform with local or state codes and
HUD’s MPS (Appendix K of Reference 2). HUD Handbook 4905.1 REV-1,7 which addresses ac-
ceptable conditions of existing units, applies in part to this program when defective conditions, in-
cluding foundation problems, must be rectified (see Section 9B.2.1.3 for further discussion).
HUD 9.25
To carry out presidential and congressional mandates in the areas of housing, community devel-
opment, and fair housing efficiently and effectively, HUD is structured so that research, economic
and policy analyses, and program evaluations are the responsibility of the Assistant Secretary for
Policy Development and Research (PD&R) in Washington, DC. All research activities are central-
ized in PD&R. The research data HUD uses in policy development are made available to interested
parties such as state and local governments, financial institutions, builders, developers, universities,
and colleges.
The research program of PD&R has focused, in part, on granting research contracts to various
groups to investigate and report on hazards to housing (expansive soils, lead-based paint, radon gas,
HUD 9.27
and so on). Relative to foundation systems, work carried out under research contracts is usually
based on developments in applied structural and geotechnical theory. Cooperative efforts of re-
search institutions (colleges, universities, and so on), contractors, practicing engineers, and others
involved in such research contracts have produced a better understanding of the factors that con-
tribute to foundation performance. Through HUD’s PD&R efforts, a guidebook was produced as a
rehabilitation guide for SF foundations.6 (Refer to Section 9B.2.1.2). Examples of HUD funded re-
search involving foundation systems includes a study of remedial measures for houses damaged by
expansive clay,11 as well as a study of experimental residential foundation designs for use on expan-
sive clay soils.12
Section 521 of the National Housing Act of 1965 directs HUD to adopt a uniform procedure for the
acceptance of materials and products to be used under HUD housing programs. To comply with this
mandate, HUD developed the Technical Suitability of Products Program for review and acceptance
of building systems, components, products, and materials. The objectives of this program are the ac-
ceptance of new and innovative building materials and systems, and to encourage improvements in,
and development of, technological advances in home building.
The program and processing procedures are outlined in HUD Handbook 4950.1 REV-3.16 Under
this program, one such type of acceptance document that can be issued by HUD is a structural engi-
neering bulletin (SEB). An SEB can be issued to accept complex components that have structural
features not addressed by, or not in compliance with, HUD requirements for new construction. A
floor, wall, or roof system can be covered by an SEB issued by HUD headquarters.
Wall systems can, in part, cover foundation systems. An example is SEB #1117, issued to Supe-
rior Walls of America, Ltd., for their precast concrete stud wall panels utilized in SF home basement
construction. The wall panels, in themselves, are designed to act as a reinforced concrete monolith-
ic concrete panel with a footing (Figure 9B.2). Over 10,000 Superior Walls foundations have been
installed throughout the northeastern United States. The precast reinforced concrete insulated foun-
dation basement wall panels can be used for dwellings up to 2½ stories (plus basement). Wall panels
can be precast in 4 ft (1.2 m), 8 ft (2.4 m), and 10 ft (3 m) heights and up to 20 ft (6 m) wide. The
panels consist of reinforced concrete exterior skins, interior studs, and interior insulation. Minimum
concrete strength is 5000 psi (34.5 MPa).
The concrete exterior skins are 1¾ in (4.5 cm) thick, monolithic with 10½ in (26.7 cm) top
ledger and bottom footing reinforced with 2 #3 horizontal bars. The reinforced concrete interior
studs are 2¼ in (5.7 cm) by 6¾ in (17.1 cm) with a #4 vertical bar. Studs are spaced 24 in (60 cm)
HUD 9.29
center to center and are mechanically anchored to the concrete skin, top ledger, and bottom footing.
Treated wood nailers are attached to the interior face of the studs. Basement foundation wall panels
have a maximum allowable load (earth pressure) of 60 lb/ft3 (960 kg/m3) equivalent fluid pressure
and a maximum allowable vertical load (building structure plus live loads) of 4200 lb/lin ft (6250
kg/m).
Homes that are safe, durable, marketable, and affordable must be provided to meet national housing
goals. In January, 1982, HUD announced the formation of the Joint Venture for Affordable Housing
(JVAH) as a public–private partnership to reduce housing costs. Over the years, several HUD JVAH
demonstration projects have utilized lower-cost structural foundation systems to assist in reducing
housing costs.17,18 Lower-cost foundation systems used in the JVAH effort, as well as other cost-
saving foundation systems, are discussed in this section.
can Plywood Association (APA) trademarked plywood. Basic advantages of the PWF are installa-
tion in nearly any weather condition, speed of construction, ease of interior finishing, and versatili-
ty. HUD JVAH demonstration projects in Tulsa, OK, and Fairbanks, AK, utilized the PWF system,
and cost savings amounted to $1470 and $1035 per unit, respectively.18 The PWF system is also
identified in HUD’s rehab guide for foundations6 as a possible replacement option for damaged sec-
tions of existing SF foundation walls.
HUD 9.31
ment). More extensive deep foundation systems otherwise might be required. Costs vary with site
soil conditions and building configurations. Part 4 further discusses this type of foundation system.
In 1990, some HUD concerns were expressed relative to these types of systems and their utiliza-
tion in Texas for units involving FHA mortgage insurance.15 However, HUD concerns could be ac-
ceptably mitigated with assured certifications as to defining proper soil design parameters, follow-
ing current design procedures, and providing for adequate supervision over construction.15
In 1983, HUD extended eligibility for typical FHA SF mortgage insurance to manufactured homes
constructed in conformance with the Manufactured Home Construction and Safety Standards
(MHCSS), when permanently attached to a site-built foundation. Neither HUD’s MPS nor the Man-
ual of Acceptable Practices (MAP) adequately covered special requirements for permanent founda-
tions for manufactured housing. Due to this inadequacy, HUD headquarters realized an urgent need
to furnish HUD field offices with technical guidance concerning acceptance of permanent site-built
foundations for manufactured housing if they are to be covered by typical 30-year FHA SF mort-
gage insurance.
To fulfill this need, HUD entered into a contract with the Small Homes Council of the Universi-
ty of Illinois to develop guidelines, procedures, and details to be included in a HUD Handbook to
contain foundation concepts that are adequate in design, and for use in permanent foundation sys-
tems for manufactured housing. This contract work resulted in the 1989 issuance of HUD Hand-
book 4930.3, Permanent Foundations Guide for Manufactured Housing.
In 1996, the Building Research Council of the School of Architecture at the University of Illinois
at Urbana/Champaign, under contract with HUD, updated and revised the 1989 version of HUD
Handbook 4930.3.23 Whereas wind alone governed the information on overturning and sliding in
the 1989 handbook, stringent seismic criteria made it necessary to review both wind and seismic
forces to determine which should control the foundation design. To account for this significant is-
sue, the tables in the handbook were modified to include seismic data and to highlight those values
controlled by seismic considerations.23
The foundation design concepts, presented in Appendix A of the Handbook,23 were condensed
from over 40 systems submitted by the manufactured housing industry. The three basic types of
foundation systems, for single-section and multisection units, are defined as follows (Figures 9B.5
and 9B.6):
1. Type C: Support and vertical anchorage occurs at equally spaced joints along the chassis beam
lines only.
2. Type E: Support occurs at the exterior longitudinal foundation walls as well as at equally spaced
points along the chassis beam lines. Vertical anchorage occurs continuously along the exterior
longitudinal foundation walls for single-section or multisection units (two ties), or a combina-
tion of vertical anchorage can occur continuously along the exterior longitudinal foundation
walls and along the equally spaced pier locations along interior chassis beams (four ties).
3. Type I: Support occurs at the exterior longitudinal foundation walls as well as at equally spaced
piers along the chassis beam lines, just as for type E, for single-section or multisection units.
Vertical anchorage occurs at the equally spaced piers along the chassis beam lines only for sin-
gle-section or multisection units (two ties or four ties).
Type C1 and E1 systems are depicted in Figures 9B.7 and 9B.8. Once the system is defined, Ap-
pendix B of the Handbook23 presents foundation design load tables for use in determining founda-
tion anchorage and footing sizes for all foundation types. Seismic, wind, and snow loads were com-
puted based on ASCE 7-93, Minimum Design Loads for Buildings and Other Structures. Minimum
wind and minimum roof live loads were based on Appendix K of HUD’s MPS.2 Normal ranges of
allowable footing bearing pressures are also defined in the Handbook.23 Foundation capacity tables
are presented in Appendix C of the Handbook23 to determine the sizes and spacing of anchors, re-
quired size and depth of footings, and necessary reinforcement. Horizontal and vertical anchorage
and withdrawal resistance capacities are defined for foundation systems of reinforced concrete,
grouted masonry, isolated piers, and all-weather wood systems (on concrete or gravel) (Figures 9B.9
through 9B.13).
The Handbook is a logically organized easy-to-use reference for the permanent foundation
HUD 9.33
Anchorage
Support Overturning & Uplift
Type Aftg Av
process and for the design of anchorages that will assure adequate structural performance for manu-
factured homes. Companion computer software, and a guide for same,24 is also available.
9B.7 CONCLUSION
The previous sections have described several HUD program areas involved with foundation design,
construction, repair, and rehabilitation. Numerous types of foundation systems and repair tech-
niques are and have been utilized in various HUD program areas. HUD typically relies on founda-
tion design and construction procedures defined in national model codes, acceptable state and local
codes, or defined in its MPS for Housing. Policy development and research activities have been
sponsored by HUD to study remedial measures for damaged foundations as well as acceptable foun-
dation systems for use over expansive clay soils. HUD’s Technical Suitability of Products Program
is an avenue that has been used by sponsors to obtain a review and acceptance of foundation-related
Anchorage
Support Overturning & Uplift
Type Aftg Av
housing components or systems. Various types of economically built foundation systems have been
shown to contribute to affordable housing in demonstration projects developed either under HUD’s
Joint Venture for Affordable Housing (JVAH) or under other HUD sponsored efforts. Manufactured
housing (mobile home) foundations, considered permanent in nature, have been defined by HUD
through cooperative efforts of the industry and the University of Illinois.
It has not been possible in the course of these brief sections to cover all the types of HUD pro-
gram areas that may involve foundation design and construction. Omitted, for example, are discus-
sions of public and Indian housing projects, community planning and development grants, and
HUD-held properties or projects. However, in such omitted program areas, similar procedures are
utilized and are based on the use of acceptable foundation standards, complying with building
codes, involving qualified design professionals, and utilizing experienced contractors. Key goals are
to assure structural integrity and longevity, occupant safety, durability, protection of HUD’s mort-
gage insurance fund, and the efficient and economical use of Congressionally allocated funds.
HUD 9.35
HUD 9.37
HUD 9.39
HUD 9.41
Some important programs, projects, or properties may regrettably have gone unmentioned be-
cause they have not come to the attention of the author. Nevertheless, it is hoped that the preceding
review, which has attempted to emphasize several HUD programs, projects, and property types, will
provide an informative guide as to how HUD handles the critical housing subject of foundations.
For more detailed information on HUD programs, including available publications or handbooks,
contact the HUD field office in your area.
9B.8 ACKNOWLEDGMENTS
Grateful acknowledgment should be expressed to many colleagues, especially to the limited nation-
wide staff of HUD technical professionals (architects, engineers, and construction analysts) who
strive to assure that properties and projects involved in HUD program areas have adequately de-
signed and constructed foundations. A special acknowledgment is also expressed to G. Robert
Fuller (Retired, HUD Headquarters), Kenneth L. Crandall (Retired, HUD headquarters), and Robert
Wade Brown, whose helpful suggestions and cooperation have contributed significantly to the
preparation of this section.
9B.9 REFERENCES
1. U.S. Department of Housing and Urban Development (HUD), Programs of HUD,” HUD-214-PA(18),
Washington, DC, May 1992.
2. U.S. Department of Housing and Urban Development (HUD), “Minimum Property Standards for Housing,”
HUD Handbook 4910.1, Washington, DC, 1994.
3. U.S. Department of Housing and Urban Development (HUD), “Architectural Processing and Inspections
For Home Mortgage Insurance,” HUD Handbook 4145.1 REV-2, Washington, DC, Feb. 1992.
4. U.S. Department of Housing and Urban Development (HUD), The Construction Complaints and Section
518(a) and (b) Handbook,” HUD Handbook 4070.1 REV-2, Washington, DC, Aug. 1981.
5. U.S. Department of Housing and Urban Development (HUD), “203(k) Handbook-Rehabilitation Home
Mortgage Insurance,” HUD Handbook 4240.4 REV-2, Washington, DC, Dec. 1991.
6. U.S. Department of Housing and Urban Development (HUD), “The Rehab Guide Volume 1: Foundations,”
Washington, DC, June 1997.
7. U.S. Department of Housing and Urban Development (HUD), “Requirements for Existing One to Four
Family Units,” HUD Handbook 4905.1 REV-1, Washington, DC, Aug. 1991.
8. U.S. Department of Housing and Urban Development (HUD), “Valuation Analysis for Home Mortgage In-
surance,” HUD Handbook 4150.1 REV-1, Washington, DC, Feb. 1990.
9. U.S. Department of Housing and Urban Development (HUD), “Architectural Analysis and Inspections For
Project Mortgage Insurance,” HUD Handbook 4460.1 REV-2, Washington, DC, Dec. 1995.
10. G. R. Fuller and S. Asar, “Structural Evaluation and Rehabilitation of Multistory Residential Buildings,”
presented at ASCE Spring Convention, May 1983.
11. A. Poor, “Remedial Measures for Houses Damaged by Expansive Clay,” UTA, for HUD Contract H-2240R,
HUD-PDR-415-2, Apr. 1979.
12. A. Poor, “Experimental Residential Foundation Designs on Expansive Clay Soils. Data Supplement,” UTA,
for HUD Contract H-2240R, Dec. 1979.
13. Post-Tensioning Institute (PTI), “Design and Construction of Post-Tensioned Slabs-On-Ground,” PTI,
Phoenix, Ariz., 1980.
14. Post-Tensioning Institute (PTI), “Tentative Recommendations For Prestressed Slabs-On-Ground Used On
Expansive Or Compressible Soil,” PTI, Phoenix, Ariz., Sept. 1975.
15. R. J. Sazinski, “HUD Concerns: Post-Tensioned Foundations in Texas.” In Proceedings 7th International
Conference on Expansive Soils, Dallas, TX, Aug. 1992.
16. U.S. Department of Housing and Urban Development (HUD), “Technical Suitability of Products Program
Processing Procedures,” HUD Handbook 4950.1 REV-3, Washington, DC, Aug. 1997.
17. R. J. Sazinski, “Lower Cost Structural Techniques For Housing.” In Proceedings ASCE Specialty Confer-
ence on Affordable Housing, Miami, FL, Dec. 1989.
HUD 9.43
18. U.S. Department of Housing and Urban Development (HUD), Affordable Housing, Challenge and Re-
sponse, vol. II: Affordable Residential Construction; a Guide for Home Builders,” HUD-1128-PDR(vol. 2),
prepared for HUD by National Association of Home Builders (NAHB)/National Research Center (NRC),
Upper Marlboro, MD, July 1987.
19. R.A. Morris, “Frost-Protected Shallow Foundations: Current State-of-the Art and Potential Application in
the U.S.,” prepared for the Society of the Plastics Industry by NAHB National Research Center
(NAHB/NRC Proj. 2070), Upper Marlboro, MD, Aug. 1988.
20. U.S. Department of Housing and Urban Development (HUD), “Frost-Protected Shallow Foundations, Phase
II-Final Report,” prepared for HUD by National association of Home Builders (NAHB)/National Research
Center (NRC), Upper Marlboro, MD, June 1994.
21. NAHB Research Center, “Design Guide for Frost-Protected Shallow Foundations,” prepared for HUD,
Washington, DC, 1994.
22. Southern Forest Products Association (SFPA), Southern Pine Council, “Permanent Wood Foundations, De-
sign and Construction Guide,” SFPA #400, Kenner, LA, 1998.
23. U.S. Department of Housing and Urban Development (HUD),”Permanent Foundations Guide for Manufac-
tured Housing,” HUD Handbook 4930.3, Washington, DC, Dec. 1996.
24. U.S. Department of Housing and Urban Development (HUD), “Permanent Foundations Guide for Manu-
factured Housing—Software User’s Guide,” Washington, DC, Dec. 1996.