Detroit Diesel: Series I900

DETROIT DIESEL
Series I900
Cylinder: 06
Major Application: ON HIGHWAY
Labor Time Manual

Foreword
The labor times in this Manual represent the time required to perform a repair, replacement, and/
or adjustment operation on MBE 900 Series Engines not affected by collision damage. The
labor times are representative of an average technician in a typical distributorship or dealership
using normally available tools, service equipment, and all essential Special Service Tools to
diagnose and perform the repair. The use of genuine Detroit Diesel. parts and repair procedures
prescribed in the MBE 900 6SE414 Service Manual are the basis for this Manual.
Flat Rate Operations

These operations are non-negotiable and are required to be used in standard component
replacements. All operations are box time except for general operations (labor operation code
ends in 9900). Box time indicates the flat hours paid regardless of the time it takes to complete
an operation.
Definition of a Warranty Repair

A warranty repair restores to operating condition, by repair or replacement, only the defective
or damaged parts necessary to remove and replace the defective parts, according to the terms of
the appropriate warranty statement. Other parts removed in the repair process will be reinstalled
as-is, unless the user authorizes the additional expense. The intent of a warranty repair is to
repair or replace the warranted parts and restore the rest of the component to its operating
condition prior to the warrantable failure, not to restore the product to like new condition.
Procedure for Development of Labor Time Manual
The time to complete a repair, replacement, and/or adjustment operation, as provided in this
Manual, is developed by Detroit Diesel Corporation (DDC®) personnel under conditions
comparable to a typical distributorship or dealership. Development of most guides are generally
based on the following:
Product: Production MBE 900 engines.
Tools: Use of normally available tools, service equipment,
and all essential Special Service Tools indicated in the
MBE 900 Service Manuals.
Technicians: The manual assumes use of competent engine
technicians, not specialists in any particular operating
system, who have attended company training
programs and are accustomed to following Service
Manual procedures.
Elements of Time Manual
Each operation includes time to perform all elements of a complete repair operation in the MBE
900 Service Manual. Elements that comprise the time manual include the following:
Repair Time: The actual time to perform the repair is obtained by
timing a technician in the actual performance of the
repair. It includes tasks such as removal, disassembly,
cleaning, reassembly, installation, and/or adjustment
of the affected component or assembly. The cleaning
time in each operation is limited to that directly
associated with the installation or replacement of
components, such as mating surfaces and/or internal
parts involved in the repair. It does not include
cleaning other areas of the engine which may have
been contaminated by the failure of the component
being replaced. This time also includes time to
perform other associated elements, such as open/close
vehicle hood, raise/lower engine on hoist, procure
special tools, and/or mount on overhaul stand.
Personal Allowance: An allowance is added to the above repair time to
provide for the personal need of the technician during
a repair operation.
Contingency Allowance: An additional allowance is provided, based on the
total of the above times, to allow for variation in
engine age and condition, seized components, and
broken or seized bolts, studs, etc. Normal diagnosis
requiring only limited time and no special equipment
is also covered by this allowance.
Description of Operations (continued):
Overlapping Operations: Overlapping labor is the duplicate labor time

allowance that may occur if more than one basic
operation is claimed for performing a repair, and the
same repair steps are included in each of the basic
operations. Such overlapping labor is not
reimbursable. To avoid claiming basic operations
with overlapping time allowances, use an applicable
combination operation for any added repair steps that
are required, in addition to the basic operation being
performed. If you experience an unusual repair
situation, where an applicable combination operation
is not available, then you should claim the actual time
required to perform the added repair steps.
General Operation: Utilized when there is no operation listed, and must be
completely explained in the "Narrative" section of the
AFA (Application for Adjustment).
Diagnosis and Tests
Normal Diagnosis: This is the diagnosis time required to determine the

cause of a routine service problem. Normal diagnosis
includes defining those symptoms which are readily
apparent to the senses. Normal diagnosis also
includes the use of common testers by technicians,
such as ammeters, compression testers, and integrated
computer analysis.
Abnormal Diagnosis: This is the diagnosis time required to determine the
cause of an exceptional service problem that normal
diagnosis fails to identify. Abnormal diagnosis time
is reimbursable only when reasonable and fully
explained on the Application for Adjustment (AFA).
Road or Dynamometer Test: A supplemental allowance for performance of a post-
repair test may be included on the AFA, if such a test
is deemed to be required to verify correction of a
problem.
Reappraisal Requests
Applicable labor times are subject to periodic review. However, a change in operation times is
never made arbitrarily. Each change is a response to at least one of the following events or
conditions:
Component design change
Design change in other components that affect accessibility of the component being
repaired
Change in the procedure or method of repair
Change in the tools or equipment used in the repair process
Final review and verification of times or review of reappraisal requests from
distributors and dealers.
Review Procedure
The following actions are needed to assure accurate appraisal.
Service Outlet Action

To assure accurate appraisal of your requests, the following actions by the distributor or dealer
are required:
1. Verify that the technician has followed the procedures outlined in the applicable Service
Manual and used all specified special tools and equipment.
2. Complete a Suggested Labor Time Manual Operation Change form (18SE10), available
through normal literature distribution channels.
3. Use one form for each time operation in question (or a combination of operations
representing one repair job).
4. Provide video, with time and date displayed on screen, of total operation in question. Submit
form and video to:
Detroit Diesel Corporation

13400 Outer Drive, West
Detroit, Michigan 48239-4001
Attn: Warranty Manager
5. Identify the technician involved to facilitate review of the process.
6. Provide any additional comments, including time requirements for individual steps, which
may help in identifying the problem area.
DDC Action
When the video and reappraisal request is received, DDC will take the following actions:
1. Review the labor time operation in question. Recommendations and assistance will be
offered in accordance with the results of this review.
2. DDC may conduct review at the service outlet, if necessary. Comparative reviews at
additional service outlets may also be conducted, if they are required to provide valid results.
3. Provide results of the review to the service outlet, and to the appointing distributor, if such
service outlet is a dealer.
Vehicle Service Levels
The MBE 900 engines are used by the following Original Equipment Manufacturers (OEMs).
When preparing your Adjustment for Application (AFA), identify the appropriate model, and
note the proper service level. Make sure the proper service level is used while consulting the
Labor Time Manual. Listed in Table 1 are the vehicle service levels. For additional service
levels in other vehicle applications, perform an equipment model search in the warranty system
menu under "Labor/Equipment Model/Equip Model Search".
OEM Model Description Service Level

ADVANCE MIXER MIXER 3
AMERICAN LAFRANCE ALL ALL AMERICAN LAFRANCE 4
AMERICAN LAFRANCE EAGLE FIRE TRUCK 4
AMERICAN LAFRANCE EAGLE MID ENGINE EAGLE MID ENGINE 4
AMERICAN LAFRANCE LIBERTY LIBERTY 2
AMERICAN LAFRANCE METROPOLITAN FIRE TRUCK 4
AUSTRAL CAB OVER ENGINE CAB OVER ENGINE 1
AUSTRAL FIRE TRUCK FIRE TRUCK 3
AUSTRAL HIGHDECK COACH 3
AUSTRAL HIGHWAY COACH COACH 3
AUSTRAL TOURMASTER COACH 3
AUSTRALIAN AUTO HIGHWAY COACH COACH
3
BUS
AUTOCAR ALL ALL AUTOCAR 3
BEAVER MARQUIS TOUR COACH 3
BEDFORD CAB OVER CAB OVER ENGINE 1
BEDFORD TRUCK CONVENTIONAL 3
BERING ALL ALL BERING TRUCK 1
BERING LD-15 LOCAL DELIVERY TRUCK 1
BLUE BIRD ALL BLUE BIRD 3
BUS INDUSTRIES OF ALL ALL BUS INDUSTRIES OF
3
AMERICA AMERICA
CARMICHAEL COBRA FIRE TRUCK 3
CHUBB PROTECTOR FIRE EQUIPMENT 1
CLARK FIRE PUMP FIRE EQUIPMENT X
COBUS 2400 C 33 PASSENGER AIRPORT
3
SHUTTLE
COBUS 2700 NO DESCRIPTION ON THE WEB 3
COBUS 2700 S 83 PASSENGER AIRPORT
3
SHUTTLE
COBUS 3000 111 PASSENGER AIRPORT
3
SHUTTLE
CRANE CARRIER IFL SERIES REFUSE TRUCK 4
CRANE CARRIER LE SERIES REFUSE TRUCK 3
CRANE CARRIER LET SERIES REFUSE TRUCK 3
CRANE CARRIER LETC SERIES REFUSE TRUCK 3
CROWN COACH ALL ALL CRWN COACH 3
CUSTOM COACH ALL CUSTOM COACH 3
DAEWOO ALL ALL DAEWOO 1
DAF TRUCKS CAB OVER CAB OVER ENGINE 3
DENNING CITY BUS COACH 3
DENNING HIGHWAY COACH COACH 3
DENNING LANDSEER COACH 3
DENNING MOTORHOME COACH 3
DENNING SCHOOL BUS COACH 3
DENNIS DART TRANSIT BUS 3
DIAMOND RIO CONVENTIONAL LONG CONVENTIONAL 3
DIAMOND RIO CONVENTIONAL SHORT CONVENTIONAL 3
DINA ALL ALL DINA BUSSES 3
DUPONT TROLLEY BUS CITY BUS 3
E ONE ALL ALL E ONE FIRE TRUCKS 3
E ONE C2 FIRETRUCK 3
E ONE QUEST FIRETRUCK 3
EAGLE ALL ALL MODELS FOR EAGLE
3
COACH
ERF EC DELIVERY TRUCK 1
EVOBUS COACH FORWARD ENGINE 2
EVOBUS COACH-MID/REAR REAR OR MID ENGINE 4
EVOBUS SETRA 217 REAR ENGINE 4
FCCC B2 BUS CHASSIS 'BP' 2
FCCC B2 HEV 106 CONV CHASSIS B2 HEV 106 CONV CHASSIS 4
FCCC CENTURY CLASS 112 CONV 'N' 2
FCCC CENTURY CLASS 120 CONV 'S' 2
FCCC COLUMBIA 120 CONVENTIONAL 'P' 2
FCCC CST 120 CONVENTIONAL '0' 2
FCCC CUSTOM CHASSIS ALL 35 45 55 65 XB XC MBO OMC
2
XCA ETC CHASSIS'S
FCCC EF FRT ENGINE BUS CHASSIS 'A0'.'BA','BB' 2
FCCC ER REAR ENGINE BUS CHASSIS 'BC','BD','BE' 2
FCCC FB 65 CHASSIS 'AZ' 2
FCCC FBX 106 SHUTTLE BUS CHASSIS 'B5','B6','B7','B8' 2
FCCC FL 106 CONVENTIONAL '8' 2
FCCC FL 112 CONVENTIONAL 'T' 2
FCCC FL 50 CONVENTIONAL 'E' 2
FCCC FL 60 CONVENTIONAL 'G' 2
FCCC FL 70 CONVENTIONAL 'H' 2
FCCC FL 80 CONVENTIONAL 'J' 2
FCCC FLA HIGH COE, USF-1E 'A' 2
FCCC FLB HIGH COE 'B' 2
FCCC FLC 112 SD MED CONV STEEL '1' (<1998MY)
2
CAB
FCCC FLC 120 LONG CONV (UP TO '2'
2
1991)
FCCC FLD 112 MED CONV. ALUM CAB '3' 2
FCCC FLD 112 SD MED CONV ALUM '6'
2
CAB
FCCC FLD 112 SD MED CONV, ALUM '6'
2
CAB
FCCC FLD 112 SD MED CONV. ALUM '6'
2
CAB
FCCC FLD 120 LONG CONV. (2001 MY) '5' 2
FCCC FLD 120 LONG CONV. '7' (1991 MY ONLY )
2
SILVERAERO
FCCC FLD 120SD LONG CONV CONSTR 'F' 2
FCCC FLH ARGOSY HIGH COE 'L' 2
FCCC FLT CARGO 60-COE (AFTER 1991) '2' 2
FCCC FLT CARGO 70-COE '7' 2
FCCC FLT CARGO 80 - COE 'W' 2
FCCC FS 65 CHASSIS 'AV' 2
FCCC LEGACY FLD 120 (>2000 MY) 'X' 2
FCCC LONG CONV XL 48 RR (1994MY) 'U' 2
FCCC LONG CONV. MILITARY 'M' 2
FCCC LONG CONVENTIONAL USF-1E, 'D'
2
HWY
FCCC LONG CONVENTIONAL XL 'C' 2
FCCC LOW COE ALUMINUM CAB '4' 2
FCCC MB 45 CHASSIS 'AA, AB' 2
FCCC MB 55 CHASSIS 'AC,AD' 2
FCCC MB 60 CONVENTIONAL 'V'
2
(<1995MY)
FCCC MB 70 CONVENTIONAL 'X'
2
(<1997MY)
FCCC MB 80 CONVENTIONAL 'Y'
2
(<1998MY)
FCCC MBO CHASSIS 'A1','A2' 2
FCCC MC 45 CHASSIS 'AE,AF' 2
FCCC MC FRONT ENG MOTOR HOME 'CL','CM' 2
FCCC MED CONV STEEL CAB HWY 'Z' 2
FCCC MED CONV. STEEL CAB HWY, 'R'
2
RHD
FCCC MT 35 CHASSIS 'AM' 2
FCCC MT 45 CHASSIS 'AN' 2
FCCC MT 45 HEV CHASSIS 'CC','CD' 2
FCCC MT 55 CHASSIS 'AR' 2
FCCC OMC CHASSIS 'A3','A4' 2
FCCC RIV '9' 2
FCCC S2 106 BUS CHASSIS 'CN','CP','CR' 2
FCCC VCL CHASSIS 'AK' 2
FCCC XB CHASSIS 'AT','AU' 2
FCCC XB RAISED RAIL REAR ENG 'CA','CB' 2
FCCC XB RAISED RAIL REAR ENG 'CS'
SHUTTL 2
FCCC XB STRAIGHT RAIL REAR 'B0','B9'

2
ENGINE
FCCC XC CHASSIS 'AG','AH' 2
FCCC XC FORMED RAIL REAR ENG 'BX' 2
FCCC XC MODULAR RAIL REAR ENG 'BY','BZ' 2
FCCC XC RAISED RAIL REAR ENGINE MOTOR HOME 'B2' 2
FCCC XC RAISED RAIL-LOWERED ENG 'B3','B4' MOTOR HOME 2
FCCC XC STRAIGHT RAIL REAR ENG 'BU','BV' 2
FCCC XC-F FORMED RAIL REAR ENG 'CK' 2
FCCC XC-L LOWERED RAIL REAR ENG 'CU','CV'
4
MH
FCCC XC-M MOD RAIL REAR ENG MH XC-M MOD RAIL REAR ENG MH 4
FCCC XC-M MODULAR RAIL REAR 'CG'
2
ENG
FCCC XC-P PWRLNR RAISE RAIL 'CT'
2
REAR EN
FCCC XC-R RAISE RAIL REAR ENG 'CH' 2
FCCC XC-S STR RAIL REAR ENGINE MOTOR HOME 'CJ' 2
FCCC XC-S STRAIGHT RAIL MOTOR 'AJ'
4
HOME
FCCC XCA CHASSIS 'A6'.'A7' 2
FERRARA ALL FIRE EQUIPMENT 3
FIAT TRUCKS CITY BUS COACH 3
FLEXIBLE METRO 30 FT. TRANSIT BUS 3
FORD 700 UTILITY TRUCK 2
FORD AT9513 CONVENTIONAL 3
FORD CAB OVER CAB OVER ENGINE 1
FORD CONVENTIONAL LONG CONVENTIONAL 3
FORD CONVENTIONAL SHORT CONVENTIONAL 3
FORD F800 F800 3
FORD L-600 CONVENTIONAL 3
FORD LA-9000 CONVENTIONAL 3
FORD LLA-9000 CONVENTIONAL 3
FORD LLS-9000 CONVENTIONAL 3
FORD LN 9000 CONVENTIONAL 3
FORD LN-9000 CONVENTIONAL 3
FORD LS-9000 CONVENTIONAL 3
FORD LT-9000 CONVENTIONAL 3
FORD LTA-9000 CONVENTIONAL 3
FORD LTLA-9000 CONVENTIONAL 2
FORD LTS-9000 CONVENTIONAL 3
FOREMOST TERRA BUS ICE FIELD BUS 3
FREIGHTLINER ARGOSY CONVENTIONAL 1
FREIGHTLINER BUSINESS CLASS CONVENTIONAL 1
FREIGHTLINER C112 CENTURY CLASS 3
FREIGHTLINER C120 CENTURY C120 3
FREIGHTLINER CAB OVER CAB OVER ENGINE 1
FREIGHTLINER CARGO MODEL CO CARGO 1
FREIGHTLINER CASCADIA 113 CONVENTIONAL 3
FREIGHTLINER CENTURY ALL CENTURY MODELS 3
FREIGHTLINER CENTURY CLASS 112 CONV FLT < 5/1/2000 3
FREIGHTLINER CENTURY CLASS 120 CONV FLT < 5/1/2000 3
FREIGHTLINER CL120 FREIGHTLINER CL120 3
FREIGHTLINER CLASSIC MODEL CLASSIC AND CLASSIC
2
XL
FREIGHTLINER CLASSIC 120 CONVENTIONAL 2
FREIGHTLINER CLASSIC XL CLASSIC XL 2
FREIGHTLINER COLUMBIA CONVENTIONAL 3
FREIGHTLINER COLUMBIA 112 CONVENTIONAL 3
FREIGHTLINER COLUMBIA 120 COLUMBIA 120 3
FREIGHTLINER COLUMBIA 120 CONVENTIONAL FLT < 5/1/2000 3
FREIGHTLINER CONDOR CONDOR CLASS 8 LOW CAB
2
FORWARD
FREIGHTLINER CONVENTIONAL LONG CONVENTIONAL 2
FREIGHTLINER CONVENTIONAL SHORT CONVENTIONAL 3
FREIGHTLINER CORONADO CONVENTIONAL 2
FREIGHTLINER CORONADO 122 COVENTIONAL 2
FREIGHTLINER CORONADO 132 CONVENTIONAL 2
FREIGHTLINER CST 112 CENTURY 3
FREIGHTLINER CST 120 CENTURY 3
FREIGHTLINER CST 120 CONVENTIONAL FLT < 5/1/2000 3
FREIGHTLINER CUSTOM CHASSIS ALL CUSTOM CHASSIS 2
FREIGHTLINER CUSTOM CLASS CONVENTIONAL 2
FREIGHTLINER FC 70 CARGO FC 70 CARGO 2
FREIGHTLINER FC 80 CO CARGO MODEL FC 80 3
FREIGHTLINER FC 80 CARGO FC 80 CARGO 2
FREIGHTLINER FL 106 CONVENTIONAL 3
FREIGHTLINER FL 106 CONVENTIONAL FLT < 5/1/2000 1
FREIGHTLINER FL112 BUSINESS CLASS FL 112 3
FREIGHTLINER FL50 CONVENTIONAL 1
FREIGHTLINER FLA COE FLA HIGH COE 1
FREIGHTLINER FLA HIGH COE, USF-1E FLT < 5/1/2000 1
FREIGHTLINER FLB CAB OVER ENGINE 1
FREIGHTLINER FLB COE FLB HIGH COE 1
FREIGHTLINER FLB HIGH COE CONVENTIONAL 2
FREIGHTLINER FLC 112 CONVENTIONAL 3
FREIGHTLINER FLC 112 SD MED CONV STEEL FLT < 5/1/2000
3
CAB
FREIGHTLINER FLC-12042 ST CENTURY CLASS 3
FREIGHTLINER FLC-12064 ST CENTURY CLASS 3
FREIGHTLINER FLD 112 CONVENTIONAL 3
FREIGHTLINER FLD 112 MED CONV. ALUM CAB FLT < 5/1/2000 2
FREIGHTLINER FLD 112 SD CONVENTIONAL 3
FREIGHTLINER FLD 112 SD MED CONV ALUM FLT < 5/1/2000
3
CAB
FREIGHTLINER FLD 120 CLASSIC LEGACY CONVENTIONAL 2
FREIGHTLINER FLD 120 MILITARY CONVENTIONAL 2
FREIGHTLINER FLD 120 MILITARY REMAN CONVENTIONAL 2
FREIGHTLINER FLD 120 SD CONVENTIONAL 2
FREIGHTLINER FLD 120SD LONG CONV CONSTR FLT < 5/1/2000 2
FREIGHTLINER FLD132 XL CONVENTIONAL 2
FREIGHTLINER FLH ARGOSY HIGH COE FLT < 5/1/2000 2
FREIGHTLINER FLS 112 LEGACY CONVENTIONAL 3
FREIGHTLINER FLT CARGO 60-COE (AFTER 1991) FLT < 5/1/2000 3
FREIGHTLINER FREIGHTLINER CARGO 60-COE FLT < 5/1/2000 3
FREIGHTLINER FS 65 FS 65 2
FREIGHTLINER LONG CONV USF-1E, HWY FLT < 5/1/2000 2
FREIGHTLINER LONG CONV. MILITARY FLT < 5/1/2000 2
FREIGHTLINER LONG CONVENTIONAL XL FLT < 5/1/2000 2
FREIGHTLINER LOW COE ALUMINUM CAB FLT < 5/1/2000 2
FREIGHTLINER M2 BUSINESS CLASS MODEL M2 1
FREIGHTLINER M2 100 CONVENTIONAL 2
FREIGHTLINER M2 100 CS BUSINESS CLASS M2 100 VIN 5-6
3
= CS
FREIGHTLINER M2 106 HD BUSINESS CLASS HD M2 106 BBC 1
FREIGHTLINER M2 106 MD BUSINESS CLASS M2 MD 106
3
BBC
FREIGHTLINER M2 106 MEDIUM DUTY CONVENTIONAL 1
FREIGHTLINER M2 106 SPORT CHASSIS BUSINESS CLASS VIN POS 5-6 =
1
FC
FREIGHTLINER M2 106 V HEAVY DUTY CONVENTIONAL 2
FREIGHTLINER M2 112 HD BUSINESS CLASS HD M2 112 BBC 3
FREIGHTLINER M2 112 MD BUSINESS CLASS CONV M2 112
BBC MD 3
FREIGHTLINER M2 112 MEDIUM DUTY CONVENTIONAL 3

FREIGHTLINER M2 112 SPORT CHASSIS BUSINESS CLASS VIN POS 5-6 =
3
FH
FREIGHTLINER M2 112 V HEAVY DUTY CONVENTIONAL 3
FREIGHTLINER M2 114 SD M2 114 SD 3
FREIGHTLINER MB 60 CONVENTIONAL FLT < 5/1/2000
1
(<1995MY)
2
(<1997MY)
2
(<1998MY)
FREIGHTLINER MED CONV STEEL CAB HWY FLT < 5/1/2000 3
FREIGHTLINER MED CONV. STEEL CAB HWY, FLT < 5/1/2000
3
RHD
FREIGHTLINER MT 45 CHASSIS 16,000 TO 19,500 CLASS 5 3
FREIGHTLINER RIV PRE MAY 2000 MODEL CODE 9 3
FREIGHTLINER SCHOOL BUS FRONT ENGINE CHASSIS 2
FREIGHTLINER SPORT CHASSIS CONVENTIONAL 2
FREIGHTLINER SPORT CHASSIS 112 C 2
FREIGHTLINER XSPECIAL TEMPORARY - PROCESS
1
CLAIMS PRIOR TO CUTOVER
FWD/SEAGRAVE FIRE TRUCK FIRE TRUCK 3
GENERAL TRUCKS LADDER TRUCK CUSTOM 3
GILLIG LOW FLOOR TRANSIT COACH 4
GILLIG PHANTOM TRANSIT COACH 4
GILLIG T-DRIVE TRANSIT BUS 4
GMC BUS ALL RTS AND ALL GMC BUSSES 3
GMC TRUCK C70 AMBULANCE 2
GMC TRUCK CAB OVER GMC CAB OVER TRUCKS 1
GMC TRUCK CONVENTIONAL GMC TRUCKS-CONVENTIONAL
3
CAB
GRADALL XL3100 ON HIGHWAY MBE906 EGR 3
GRUMMAN STEPVAN BOX DELIVERY TRUCK 2
HENDRICKSON HENDRICKSON DRILL TRANSPORT X
HINO HIGHWAY COACH COACH 3
HME 1871 -SLE TILT CAB 3
HME 1871PMFD FIRE TRUCK 2
HOLIDAY RAMBLER HIGHWAY COACH 3
HUSKY BRUTE ALL HUSKY BRUTE CRANE 3
HYUNDAI ALL HYUNDAI 3
IKARUS 256.44 BUS 3
IKARUS 386 BUS 3
IKARUS 396 BUS 3
IKARUS C56 BUS 3
IKARUS E94 BUS 3
IKARUS E95 BUS 3
IKARUS E99 BUS 3
INTERNATIONAL 5000 5000 3
INTERNATIONAL CAB OVER CAB OVER 1
INTERNATIONAL CONVENTIONAL LONG CONVENTIONAL LONG NOSE 3
INTERNATIONAL CONVENTIONAL SHORT CONVENTIONAL SHORT 4
IRIZAR NEW CENTURY ON HIGHWAY COACH 2
IVECO 9200 CONVENTIONAL 2
IVECO EURO TECH CAB OVER ENGINE 3
IVECO LD5500 CAB OVER ENGINE 2
IVECO MP4300 IVECO MP4300 3
IVECO MP4500 CAB OVER ENGINE 3
IVECO MP4700 CAB OVER ENGINE 3
IVECO POWERSTAR 6500 IVECO POWERSTAR 6500 3
IVECO POWERSTAR 6700 CONVENTIONAL 3
IVECO POWERSTAR 7500 IVECO POWERSTAR 7500 3
IVECO POWERSTAR 7700 CONVENTIONAL 3
IVECO V4700 SLEEPER 2
JOHN DEERE ALL C & I EQUIPMENT X
KENWORTH C500 CONVENTIONAL 3
KENWORTH CAB OVER CAB OVER ENGINE 1
KENWORTH CONVENTIONAL LONG CONVENTIONAL 3
KENWORTH CONVENTIONAL SHORT CONVENTIONAL 3
KENWORTH K100 CAB OVER ENGINE 2
KENWORTH K104 CAB OVER ENGINE 2
KENWORTH SAR CONVENTIONAL 3
KENWORTH T2000 CONVENTIONAL 2
KENWORTH T404 KENWORTH T404 4
KENWORTH W900 CONVENTIONAL 2
KENWORTH C500 KENWORTH C500
3
AUSTRALIA
KENWORTH CAB OVER KENWORTH CAB OVER
1
AUSTRALIA
KENWORTH CONVENTIONAL LONG KENWORTH LONGNOSE
3
AUSTRALIA CONVENTIONAL
KENWORTH CONVENTIONAL SHORT KENWORTH SHORTNOSE
3
AUSTRALIA CONVENTIONAL
KENWORTH K100 CAB OVER ENGINE
2
AUSTRALIA
KENWORTH SAR SHORT CONVENTIONAL
3
AUSTRALIA
KENWORTH T2000 KENWORTH T2000
2
AUSTRALIA
4
AUSTRALIA
KENWORTH T450 KENWORTH T450 FOR
3
AUSTRALIA AUSTRALIA
KENWORTH T600 SHORT CONVENTIONAL
4
AUSTRALIA
KENWORTH T604 KENWORTH AUSTRALIA T604
4
AUSTRALIA
KENWORTH T650 CONVENTIONAL
2
AUSTRALIA
2
AUSTRALIA
2
AUSTRALIA
2
AUSTRALIA
2
AUSTRALIA
KENWORTH W900 CONVENTIONAL
2
AUSTRALIA
KME ALL ALL KME MODELS 3
KODIAK SNOW BLOWER SNOW BLOWER 3
KOVATCH ALL KOVATCH 3
LEYLAND CITY BUS HIGHWAY COACH 3
LINK BELT ALL CRANE 3
MACK ALL MACK 3
MACK CAB OVER CAB OVER ENGINE 1
MACK CONVENTIONAL LONG CONVENTIONAL 3
MACK CONVENTIONAL SHORT CONVENTIONAL 3
MARATHON ALL MOTOR COACHES 4
MARMON 57-L CONVENTIONAL 2
MASA ALL COACH 3
MCI 102-C3 T-DRIVE TRANSIT 4
MCI 102D3 ISTV/D4000 ISTV '1' 4
MCI 102DL3 MCI MODEL 102DL3 4
MCI 102EL3 COACH 4
MCI 103EL3 MCI MODEL 103EL3 4
MCI 96A3 COACH 4
MCI D SERIES TOUR TOUR COACH 4
MCI D4000 REPL'D 102D3 AFTER 10-25-2000 4
MCI D4005 '5' 4
MCI D4500 REPL'D 102DL3 AFTER 10-25-2000 4
MCI D4505 '6' 4
MCI E SERIES TOUR COACH 4
MCI E4500 REPL'D 102EL3 & 102ELS3 AFTER
4
10-25-2000
MCI G SERIES TOUR COACH 4
MCI J SERIES TOUR COACH 4
MCI J4500 INTERCITY '3' 4
MCI MC-12 COACH 4
MCI MC-9 COACH 4
MCI TC40102-N COACH 4
MERCEDES ALL MERCEDES 3
MILLS-TUI 6-9500 FIRE TRUCK 3
MILLS-TUI FIRE TRUCK FIRE TRUCK 3
MONACO DYNASTY MOTOR HOME 3
MONACO EXECUTIVE MOTOR HOME 3
MONACO NAVIGATOR MOTOR HOME 3
MONACO ROADMASTER MOTORHOME 3
MONACO ROYALE CUSTOM COACH 3
MONACO SIGNATURE MOTOR HOME 3
MOTOR COACH HIGHWAY COACH COACH
3
AUSTRALIA
NABI 40LFW COACH 4
NABI 416 COACH 4
NABI 436 COACH 4
NABI 45COMPO COMPOSIT BODY 4
NABI 60LFW COACH 4
NEOPLAN ANGLE DRIVE TRANSIT BUS 4
NEOPLAN CITYLINER TOUR COACH 4
NEOPLAN INTERMODAL COACH 4
NEOPLAN METROLINER TOUR COACH 4
NEOPLAN SKYLINER DOUBLE DECK COACH 4
NEOPLAN STARLINER TOUR COACH 4
NEOPLAN T_DRIVE TRANSIT BUS 4
NEW FLYER C35LF TRANSIT BUS 4
NEW FLYER C40LF COACH 4
NEW FLYER D35 TRANSIT BUS 4
NEW FLYER D40 TRANSIT BUS 4
NEW FLYER D40LF TRANSIT BUS 4
NEW FLYER D60LF TRANSIT BUS 4
NEW FLYER INVERO BUS 4
NEWELL ALL CUSTOM MOTOR HOME 3
NISSAN CAB OVER CAB OVER ENGINE 1
NOVA 82VW NOVA MODEL 82 V W 2
NOVA CLASSIC NOVA TRANSIT CLASS 4
NOVA RTS-04 COACH 4
NOVA RTS-06 COACH 4
NOVA T60606 COACH 4
OMNIBUS ALL OMNIBUS 3
ORION HYBRID ELECTRIC <6/1/01 '3' 4
ORION ORION 1 TRANSIT BUS 4
ORION ORION 4 TRANSIT COACH 4
ORION ORION 5 HIGH FLOOR 4
ORION ORION 6 LOW FLOOR 4
ORION ORION 7 HIGH FLOOR 4
ORION ORION II '2' 4
ORION ORION V - CNG 'B' 4
ORION ORION V - DIESEL 'A' 4
ORION ORION V <6/1/01 '5' 4
ORION ORION VI - CNG 'D' 4
ORION ORION VI - DIESEL 'C' 4
ORION ORION VI - HYBRID ELEC 'E' 4
ORION ORION VI <6/1/01 '6' 4
ORION ORION VII - CNG 'G' 4
ORION ORION VII - DIESEL 'F' 4
ORION ORION VII - HYBRID ELEC 'H' 4
ORION ORION VII <6/1/01 '7' 4
OSHKOSH CONVENTIONAL LONG CONVENTIONAL 3
OSHKOSH F SERIES CONV. MIXER 3
OSHKOSH H SERIES H SERIES 3
OSHKOSH MPT SERIES MPT SERIES 3
OSHKOSH P SERIES SPEC UTILITY 3
OSHKOSH S SERIES F/D MIXER 3
PACIFIC ALL ALL 3
PEMFAB FIRE TRUCK FIRE TRUCK 3
PETERBILT 320 CAB OVER ENGINE 1
PETERBILT 330 CONVENTIONAL 2
PETERBILT 357 357 2
PETERBILT 362 CAB OVER ENGINE 1
PETERBILT 387 387 2
PETERBILT 389 389 2
PETERBILT CAB OVER CAB OVER ENGINE 1
PETERBILT CONVENTIONAL LONG CONVENTIONAL 3
PETERBILT CONVENTIONAL SHORT CONVENTIONAL 3
PETERBILT LCF LCF COE 1
PETTIBONE 260RRC RUBBER TIRE PROP CRANE 3
PHOENIX TRANSIT MIXER TRANSIT MIXER 3
PIERCE ALL ALL PIERCE MODELS 3
PIERCE DASH PUMPER 3
PIERCE QUANTUM FIRE APPARATUS 3
PISTEN BULLY PARK 300 PISTEN BULLY PARK 300 X
PISTEN BULLY PARK EDGE PISTEN BULLY PARK EDGE X
PISTEN BULLY PB EDGE PISTEN BULLY PB EDGE X
PISTEN BULLY PB100 PISTEN BULLY PB100 X
PISTEN BULLY PB300 W PISTEN BULLY PB300 W X
PISTEN BULLY POLAR 300 PISTEN BULLY POLAR 300 X
PISTEN BULLY POLAR 300W PISTEN BULLY POLAR 300W X
PISTEN BULLY TRAIL BULLY PISTEN BULLY TRAIN BULLY X
PISTEN BULLY TRAIL EDGE PISTEN BULLY TRAIN EDGE X
POWERTRANS INDUSTRIAL MINE TRUCK X
PREVOST ALL PREVOST 4
PREVOST H3 TOUR COACH - 'H' & 'V' 4
PREVOST X3 TOURING COACH 'G' 4
PREVOST XL COACH 4
PREVOST XL - PASS COACH PASS COACH - 'L' 4
PREVOST XL ENTERTAINER 'E' 4
PREVOST XL MOTORHOME XL 'M' 4
PREVOST XL11 COACH 4
PREVOST XLII - ENTERTAINER EXTERTAINER 'Y' 4
PREVOST XLII - MOTORHOME XLII - MOTORHOME 'W' 4
RABA CONTACT 302 BUS 3
ROMAN 16250FL CAB OVER 1
ROMAN 17250HOCLL REAR ENGINE BUS 3
ROMAN 19300DF CAB OVER 1
ROMAN 22300FNL CAB OVER 1
ROSENBAUER PANTHER AIRPORT CRASH TRUCK 4
ROSENBAUER PUMA AIRPORT CRASH TRUCK 3
ROSENBAUER SIMBA AIRPORT CRASH TRUCK 4
RTS T80208 TRANSIT COACH 3
SEAGRAVE CAB TILT CAB 2
SEAGRAVE E-1 FIRE TRUCK 2
SEAGRAVE FLAME FIXED CAB 3
SEAGRAVE PUMPER FIXED CAB 3
SEAGRAVE TB50DA FIRE EQUIPMENT 2
SEAGRAVE TR54DA MARAUDER TILT CAB 2
SETRA S217 HDH COACH 4
SETRA S417 COACH 4
SIMON-DUPLEX ALL SIMON-DUPLEX FIRE TRUCKS 3
SPARTAN ALL SPARTAN 4
SPARTAN GLADIATOR FIRE TRUCK 4
SPARTAN MONARCH FIRE TRUCK 4
SPARTAN MOUNTAIN STAR MOTOR HOME 4
STERLING 6500 SPORTCHASSIS 6500 SPORTCHASSIS 2
STERLING 9500CH STERLING LT 9500 CH 3
STERLING 9500S CONVENTIONAL 3
STERLING A 9500 VIN 5-6 = A2 3
STERLING A SERIES ALL A SERIES 3
STERLING ACTERRA CONVENTIONAL 2
STERLING ATEGO CABOVER 1
STERLING CARGO CAB OVER 1
STERLING CONDOR CONDOR 1
STERLING L 7500 L 7500, AP, AR, AS, AT 2
STERLING L 8500 VIN 5-6 = AV, AW, CS 2
STERLING L 9500 L 9500, A2, A3 3
STERLING L 9500 CH CAR HAULER 4
STERLING L 9500 SERIES AZ 3
STERLING L SERIES ALL L SERIES 3
STERLING LC SERIES CAR HAULER LC SERIES CAR HAULER 4
STERLING M5500 ACTERRA M5500 ACTERRA 2
STERLING SC SERIES ALL SC SERIES 3
STERLING ST 9500 ST 9500 3
STERLING B BULLET STERLING BULLET 1
STERLING M 360 REBADGED MITSUBISHI FUSO 1
SUNNY-D OREGON ROAD RUNNER SQUEEZE BALER X
SUPERIOR ALL CUSTOM FIRE TRUCKS 3
SUTPHEN ALL SUTPHEN FIRE TRUCKS 3
SUTPHEN DS2000 FIRE TRUCK 3
TEREX CRANE CARRIER CRANE CARRIER 2
TEREX ADVANCE TRANSIT MIXER TRANSIT MIXER 3
THOMAS BUILT 'MMFC 96' REAR ENGINE 2
THOMAS BUILT 98 MINOTOUR DRW FORWARD ENGINE 2
THOMAS BUILT 98 MINOTOUR SRW FORWARD ENGINE 2
THOMAS BUILT ALL STAR FORWARD ENGINE 2
THOMAS BUILT B2 BUS CHASSIS B2 BUS CHASSIS 1
THOMAS BUILT CHARTOUR FORWARD ENGINE 2
THOMAS BUILT CONVENTIONAL SHUTTLE 2
THOMAS BUILT ER TRANSIT REAR ENGINE 2
THOMAS BUILT ER TRANSIT CHASSIS ONLY FORWARD ENGINE 2
THOMAS BUILT FS65 CONVENTIONAL FORWARD ENGINE 2
THOMAS BUILT LERM FORWARD ENGINE 2
THOMAS BUILT M ON ER CHASSIS REAR ENGINE 2
THOMAS BUILT MINOTOUR DRW FORWARD ENGINE 2
THOMAS BUILT MINOTOUR GP FORWARD ENGINE 2
THOMAS BUILT MINOTOUR SRW REAR ENGINE 2
THOMAS BUILT MMFC 96 FORWARD ENGINE 2
THOMAS BUILT MVP FORWARD ENGINE 2
THOMAS BUILT MVP-EF FORWARD ENGINE 2
THOMAS BUILT MVP-EF CHASSIS ONLY FORWARD ENGINE 2
THOMAS BUILT MVP-ER REAR ENGINE 2
THOMAS BUILT MVP-ER CHASSIS ONLY REAR ENGINE 2
THOMAS BUILT SAF-T-LINER C2 FORWARD ENGINE 2
THOMAS BUILT SAF-T-LINER HDX REAR ENGINE 2
THOMAS BUILT SAF-T-LINER HDX CHASSIS REAR ENGINE
2
ONLY
THOMAS BUILT SCAT (CHEVROLET) FORWARD ENGINE 2
THOMAS BUILT SCAT (NAVISTAR) FORWARD ENGINE 2
THOMAS BUILT SLF 200 CITY BUS 2
THOMAS BUILT TL960 REAR ENGINE 2
THOMAS BUILT TRANSIT COACH COACH 2
THOMAS BUILT TRANSIT LINER TRANSIT COACH 2
THOMAS BUILT TYPE A SCHOOL BUS 2
THOMAS BUILT TYPE C SCHOOL BUS 2
THOMAS BUILT TYPE D SCHOOL BUS 2
THOMAS BUILT VISTA REAR ENGINE 2
THOMAS DENNIS MVP-EF 131 2
THOMAS DENNIS SLF229 MERCEDES 904 2
TIMKEN CUSTOM STEEL HUSTLER STEEL HAULER 3
TMC T80208 COACH 4
TOR ALL CAB OVER 1
UD CWB455 UD EQUIPMENT, MODEL
3
CWB455 / AUSTRALIA
UNIMOG 3350 UNIMOG 3350 MM WHEELBASE 2
UNIMOG 3900 UNIMOG 3900 MM WHEELBASE 2
UNIMOG ALL ALL MODELS OF UNIMOG 2
UNIMOG UNIMOG 3350 MM WHEELBASE 'E1 & E2' 2
UNIMOG UNIMOG 3900 MM WHEELBASE 'E3 & E4' 2
VAN HOOL ALL VAN HOOL 4
VAN HOOL C2000 TOUR COACH 4
VAN HOOL COMMUTER COACH 4
VAN HOOL T2100 TOUR COACH 4
VAN HOOL T2100 SHELL COACH 4
VAN HOOL T2145 COACH 4
VAN HOOL T900 ALICRON TOURIST COACH 4
VAN HOOL TD925 DBL DECK COACH 4
VAN HOOL URBAN BUS 4
VOLVO 610 TRUCK 2
VOLVO 660 VOVLO 660 2
VOLVO 770 CONVENTIONAL 2
VOLVO ACL64BT LONGNOSE CONVENTIONAL 2
VOLVO STRADA STRADA 3
VOLVO VHD ALL VHD SERIES 2
VOLVO VN VN SERIES 2
VOLVO VNL CONVENTIONAL 2
VOLVO VNL64T CONVENTIONAL 2
VOLVO VNM CONVENTIONAL 2
VOLVO VNM42T ON HIGHWAY TRUCK 3
VOLVO WAH42 SHORTNOSE CONVENTIONAL 3
VOLVO WAH64 SHORTNOSE CONVENTIONAL 3
VOLVO WG42T CONVENTIONAL 2
VOLVO WG64T CONVENTIONAL 2
VOLVO WHR64TB/F CAB OVER ENGINE 1
VOLVO WIA64TES CONVENTIONAL 2
VOLVO WIA64TTS CONVENTIONAL 3
WESTERN STAR 4700 4700 3
WESTERN STAR 4800 WESTERN STAR MODEL 4800 4
WESTERN STAR 4800FX VIN POS 5-6 = AE =4800FX
4
AUSTRALIA 4900FA US
WESTERN STAR 4900 CONVENTIONAL 3
WESTERN STAR 4900/5900/6900 SERIES 4900/5900/6900 SERIES 3
WESTERN STAR 4900FA 4900FA ALL ARE 109 BBC,
4
SERVICE LEVEL 4
WESTERN STAR 4900SA 4900SA 3
WESTERN STAR ALL CONVENTIONAL 3
WHITE CAB OVER CAB OVER 1
Vehicle Service Levels
Note: If your vehicle is not listed here, record that on your AFA.
IN CHASSIS SERVICE LEVELS
OPERATION CONSOLIDATED LABOR OPERATIONS ENG.

1 2 3 4 X
NO. REM.
#000012 # ENGINE REPLACEMENT, WARRANTY LONG - 28.0 28.9 28.9 - -
BLOCK NON-EGR
Includes the following Operations:
000000 ENGINE ASSEMBLY - R&R
000009 TRANSMISSION FROM ENGINE (WHEN REMOVED AS PACKAGE)
011005 STEAM CLEAN AND PAINT ENGINE
021000 INJECTOR NOZZLE ASSEMBLY - R&R (ONE)
021001 INJECTOR NOZZLE ASSEMBLY - R&R (EACH ADDITIONAL)
021100 ELECTRONIC UNIT PUMP - R&R (ONE)
021101 ELECTRONIC UNIT PUMP - R&R (EACH ADDITIONAL)
021800 SENSORS - CAMSHAFT OR CRANKSHAFT ANGLE - R&R
021806 COOLANT TEMP SENSOR - R&R
021807 SENSOR AND/OR SEAL., FUEL TEMP - R&R
021808 SENSOR AIR PRESSURE/TEMP - R&R
021810 OIL PRESSURE SENSOR, PRESSURE/TEMP - R&R
021900 PLD/ECU - R&R
022000 FUEL PUMP - R&R
023303 HOUSING AND/OR GASKET FUEL FILTERS - R&R
025003 COVER INJECTOR LINES/UNIT PUMP - R&R
031000 AIR CLEANER AND ADAPTER - R&R
031002 AIR INLET MANIFOLD - R&R
031007 CHARGE AIR COOLER - R&R (FROM RADIATOR)
035000 TURBO R&R
042001 OIL FILTER ADAPTER - R&R
051000 WATER PUMP - R&R
053000 RADIATOR - R&R
061000 EXHAUST MANIFOLD - R&R
071000 ALTERNATOR/GENERATOR/BRACKET - R&R
073000 STARTER MOTOR AND DRIVE ASSEMBLY - R&R
111000 ENGINE MOUNT (FRONT) - R&R
124000 AIR COMPRESSOR - R&R
132200 ENGINE PERFORMANCE TEST
140000 ENGINE TUNE-UP
342-1010A TRANS, MANUAL OR AUTOMATED W/ AUX, R/R
556-0065A BUMPER END CAP R/R
644-0015A HOOD R/I (REMOVE AND INSTALL)

1 2 3 4 X
NO. REM.
#000032 # ENGINE REPLACEMENT WARRANTY LONG - 30.5 31.4 - - -
BLOCK, EGR ENGINE
000009 TRANSMISSION FROM ENGINE (WHEN REMOVED AS PACKAGE)
015000 FLYWHEEL HOUSING (TIMING CASE) - R&R
021503 CTV SOLENOID - R&R
023303 HOUSING AND/OR GASKET FUEL FILTERS - R&R
031007 CHARGE AIR COOLER - R&R (FROM RADIATOR)
035000 TURBO R&R
047001 DIPSTICK TUBE AND ADAPTER - R&R
051011 COOLANT LINES - R&R
053004 BELT TENSIONER- R&R
053006 IDLER PULLEY - R&R
061006 EGR VALVE
061007 EGR COOLER
061012 EGR CHARGE AIR INTAKE HOUSING
061015 EGR DELIVERY PIPE
061017 EGR MIXER TUBE R&R
061018 EGR REED VALVE R&R
111000 ENGINE MOUNT (FRONT) - R&R
#000033 # MBE 900 NEW SERVICE REPLACEMENT - 17.3 18.8 - - -

ENGINE
053002 FAN HUB ASSEMBLY - R & R

1 2 3 4 X
NO. REM.
#012000 # CYLINDER HEAD GASKET FAILURE - 9.6 10.5 - - -
012000 CYLINDER HEAD - R&R
018000 VALVE MECHANISM (CYLINDER HEAD REMOVED) R&R
018500 ROCKER COVER - R&R (EACH)
018502 BREATHER TUBE - R&R
021008 DOWNSTREAM PRESSURE (TEST NO. 1 IN MBE SERVICE MANUAL)
024006 FUEL INJECTION PRESSURE PIPE - R&R (ALL)
031006 AIR-TO-AIR PIPING - R&R
035000 TURBO R&R
051011 COOLANT LINES - R&R
053005 PRESSURE CHECK COOLING SYSTEM
#013200 # FRONT CRANKSHAFT OIL SEAL LEAK - 6.5 6.8 - - -

013200 CRANKSHAFT OIL SEAL, FRONT - R&R
013600 VIBRATION DAMPER /PULLEY - R&R
013700 BELT SET - R&R
051008 WATER PUMP PULLEY- R&R
132100 REPAIR VALIDATION
#013300 # REAR CRANKSHAFT OIL SEAL LEAK - 9.5 9.5 - - -

013300 CRANKSHAFT OIL SEAL, REAR - R&R
014000 FLYWHEEL - R&R
#015000 # FLYWHEEL HOUSING LEAK - 10.3 11.3 - - -


1 2 3 4 X
NO. REM.
#017000 # CAMSHAFT TAPPET FAILURE (NON EGR - 29.0 29.6 - - -
ENGINE)
017000 CAMSHAFT - R&R
018007 TAPPET (ENGINE REMOVED) - R&R (ONE)
018008 TAPPET (ENGINE REMOVED) - R&R (EACH A DDITIONAL)
041000 OIL PUMP - R&R
#018500 # EGR ROCKER COVER OR ROCKER COVER - 1.7 1.9 - - -

GASKET LEAK
#021000 # INJECTOR NOZZLE ASSEMBLY FAILURE - 1.8 2.0 - - -

(ONE)
021003 PRESSURE TEST FUEL SYSTEM
024000 FUEL INJECTION HIGH PRESSURE PIPE - R&R (ONE)
#021100 # ELECTRONIC UNIT PUMP FAILURE (ONE) - 1.4 1.7 - - -

025000 FUEL LINES - NOZZLE HOLDER - R&R
#022000 # FUEL PUMP OR FUEL PUMP GASKET FAILURE - 4.0 4.0 - - -

023305 FUEL FILTER CAP AND/OR O-RING - R&R
031005 AIR INLET PIPING - R&R
053001 FAN - R&R

1 2 3 4 X
NO. REM.
#024000 # FUEL INJECTOR HIGH PRESSURE PIPE - 1.4 1.4 - - -
FAILURE (ONE)
#024006 # FUEL INJECTOR HIGH PRESSURE PIPE - 1.9 1.9 - - -

FAILURE (ALL)
024005 FUEL INJECTION PRESSURE PIPE - R&R (EACH ADDITIONAL)
025008 FUEL LINES - NOZZLE HOLDER - R&R (EACH ADDITIONAL)
#035000 # TURBO CHARGER FAILURE - 2.2 3.1 - - -

021500 EXHAUST BRAKE - R&R (ONE)
035000 TURBO R&R
035005 TURBOCHARGER OIL SUPPLY LINE AND/OR FITTINGS - R & R
035006 TURBOCHARGER OIL DRAIN LINE AND FITTINGS - R&R
035007 TURBOCHARGER HEAT SHIELD - R&R
#044100 # OIL COOLER ELEMENT FAILURE - 2.9 4.6 - - -

042000 OIL FILTER ELEMENT - R&R (INCLUDES DRAIN AND REFILL OIL PAN)
044100 OIL COOLER ELEMENTS - R&R
#047000 # OIL PAN OR OIL PAN GASKET FAILURE - 2.5 2.9 - - -

047000 OIL PAN & GASKET - R&R
#051000 # WATER PUMP OR WATER PUMP GASKET - 2.6 3.1 - - -

FAILURE
052000 THERMOSTATS - R&R

1 2 3 4 X
NO. REM.
#052000 # THERMOSTAT FAILURE/SEAL LEAK - 1.7 1.7 - - -
052001 THERMOSTAT HOUSING SEALS - R&R
#061000 # EXHAUST MANIFOLD FAILURE/LEAK - 3.0 4.6 - - -

035000 TURBO R&R
061016 EGR EXHAUST ELBOW
#061006 # EGR CONTROL VALVE - 2.4 2.4 - - -

061006 EGR VALVE
061007 EGR COOLER
061008 EGR COOLANT INLET TUBE
061014 EGR COOLANT RETURN TUBE
#061007 # EGR COOLER FAILURE - 2.4 2.4 - - -

061006 EGR VALVE
061007 EGR COOLER
#124000 # AIR COMPRESSOR FAILURE - 3.3 4.0 - - -

125000 HYDRAULIC PUMP (POWER STEERING) - R&R
OPERATION ENGINE - R & R ENG.

1 2 3 4 X
NO. REM.
000000 ENGINE ASSEMBLY - R&R - - - 14.1 - -
000001 ENGINE ASSEMBLY - R&R - 13.9 14.8 14.8 - -

000002 FOR AUXILIARY TRANSMISSION - .6 .6 .6 - -
000003 FOR (2) SPEED AXLE SWITCH - .2 .2 .2 - -
000004 FOR TRUCKS WITH BELT DRIVEN AIR - .5 .5 .5 - -

COMPRESSOR OR GENERATOR
000005 EACH FENDER - R&R IF REQUIRED - .8 .8 .8 - -
000006 STEERING SHAFT - R&R - .5 .5 .5 - -
000007 EACH SEAT R&R - .5 .5 .5 - -
000008 FLOOR BOARDS - R&R - .1 .1 .1 - -
000009 TRANSMISSION FROM ENGINE (WHEN .9 - - - - -

REMOVED AS PACKAGE)
OPERATION BASIC ENGINE ENG.

1 2 3 4 X
NO. REM.
011000 CYLINDER BLOCK - R&R 17.0 - - - - -
013000 CRANKSHAFT (ENGINE REMOVED) - R&R
013100 CRANKSHAFT THRUST WASHERS - R&R
013400 FRONT COVER, LOWER - R&R
013500 MAIN BEARINGS - R&R (ALL)
016000 CYLINDER KIT - R&R (ONE)
016001 CYLINDER KIT - R&R (EACH ADDITIONAL)
017000 CAMSHAFT - R&R
018300 VALVE SPRINGS AND/OR SEALS (HEAD INSTALLED) - R&R
023000 FUEL FILTER ASSEMBLY (PRIMARY) - R&R
011005 STEAM CLEAN AND PAINT ENGINE 1.5 .3 .3 .3 - -
011100 PRESSURE TEST BLOCK (ENGINE REMOVED 1.0 - - - - -

ONLY)
011900 GENERAL OPERATION - - - - - -
012000 CYLINDER HEAD - R&R 2.3 7.9 7.9 7.9 - -

021003 PRESSURE TEST FUEL SYSTEM
021508 CTV VALVE AND/OR SPRING - R&R (ONE)
012002 VALVE ASSEMBLY, INTAKE OR EXHAUST - R& - - 7.9 7.9 - -

R (ONE CYLINDER)
012002 VALVE ASSEMBLY, INTAKE OR EXHAUST - R& 3.9 7.9 - - - -

R (ONE CYLINDER)
012003 VALVE ASSEMBLY, INTAKE OR EXHAUST - R& .1 .1 .1 .1 - -

R EACH ADDITIONAL

1 2 3 4 X
NO. REM.
012004 VALVE SPRINGS (HEAD REMOVED) - R&R (ONE .2 - - - - -
CYLINDER)
012005 VALVE SEALS (HEAD REMOVED) - R&R (ONE .6 - - - - -

CYLINDER)
012100 CYLINDER HEAD - REMOVED - OVERHAUL 8.2 - - - - -
012104 VALVE GUIDES - R&R (ONE CYLINDER) .2 - - - - -
012105 VALVE SEATS - REPLACE EACH .2 - - - - -
012106 PRESSURE TEST CYLINDER HEAD ( .2 - - - - -

DISASSEMBLED)
013000 CRANKSHAFT (ENGINE REMOVED) - R&R 9.2 - - - - -

013100 CRANKSHAFT THRUST WASHERS - R&R
013400 FRONT COVER, LOWER - R&R
013100 CRANKSHAFT THRUST WASHERS - R&R .3 .5 .5 .5 - -
013200 CRANKSHAFT OIL SEAL, FRONT - R&R .2 2.8 2.8 2.8 - -

013300 CRANKSHAFT OIL SEAL, REAR - R&R .2 8.0 8.0 8.0 - -

013400 FRONT COVER, LOWER - R&R .9 5.0 5.4 5.4 - -

053001 FAN - R&R
013500 MAIN BEARINGS - R&R (ALL) 2.7 5.4 5.4 5.4 - -

013501 MAIN BEARING - R&R (EACH) - - .6 - - -
013501 MAIN BEARING - R&R (EACH) .3 .4 - .6 - -


1 2 3 4 X
NO. REM.
013502 ROD BEARINGS - R&R (ALL) - - 6.3 - - -
013502 ROD BEARINGS - R&R (ALL) 2.5 5.9 - 6.3 - -
013503 ROD BEARINGS - R&R (EACH) .3 .4 - .7 - -
013503 ROD BEARINGS - R&R (EACH) - - .7 - - -
013600 VIBRATION DAMPER /PULLEY - R&R .2 2.7 2.7 2.7 - -
013700 BELT SET - R&R .3 .5 .5 .5 - -
014000 FLYWHEEL - R&R .5 1.1 1.5 1.5 - -
014001 RING GEAR (FLYWHEEL REMOVED) - R&R 1.0 - - - - -
015000 FLYWHEEL HOUSING (TIMING CASE) - R&R .8 1.1 1.9 1.9 - -
015001 GEAR TRAIN, (COMPLETE) - R&R 1.5 4.3 6.3 6.3 - -

015002 EACH GEAR - R&R .3 .3 .3 .3 - -
015003 AIR COMPRESSOR DRIVE GEAR 1.1 - - - - -
016000 CYLINDER KIT - R&R (ONE) 3.6 15.5 15.5 15.5 - -

016001 CYLINDER KIT - R&R (EACH ADDITIONAL) .2 .9 .9 .9 - -
016002 PISTON COOLING NOZZLE - R&R (ONE) .5 2.1 2.6 2.6 - -
016007 PISTON COOLING NOZZLE BOLT-IN - R&R (ONE) - - 2.5 2.5 - -
016007 PISTON COOLING NOZZLE BOLT-IN - R&R (ONE) .5 2.5 - - - -
016008 PISTON COOLING NOZZLE JET - R&R (EACH .1 .1 .1 .1 - -

ADDITIONAL)
016010 PISTON COOLING NOZZLE PRESSED FIT - R&R 3.0 5.0 5.0 5.0 - -
(ONE)
016011 PISTON COOLING NOZZLE PRESSED FIT - R&R .1 .1 .1 .1 - -

(EACH ADDITIONAL)


1 2 3 4 X
NO. REM.
017000 CAMSHAFT - R&R 6.4 18.5 18.5 18.5 - -
018001 EACH ADDITIONAL VALVE R&R
018000 VALVE MECHANISM (CYLINDER HEAD - - 2.4 2.4 - -

REMOVED) R&R
018000 VALVE MECHANISM (CYLINDER HEAD .8 2.1 - - - -

REMOVED) R&R
018001 EACH ADDITIONAL VALVE R&R .3 - - - - -
018007 TAPPET (ENGINE REMOVED) - R&R (ONE) 3.7 - - 18.7 - -
018008 TAPPET (ENGINE REMOVED) - R&R (EACH A .1 - - - - -

DDITIONAL)
018300 VALVE SPRINGS AND/OR SEALS (HEAD .2 1.0 1.0 1.0 - -

INSTALLED) - R&R
018301 VALVE SPRINGS AND/OR SEALS (HEAD .1 .1 .1 .1 - -

INSTALLED) - R&R (EACH ADDITIONAL
CYLINDER)
018500 ROCKER COVER - R&R (EACH) - - - .8 - -

018500 ROCKER COVER - R&R (EACH) .2 .6 .8 - - -

018502 BREATHER TUBE - R&R .1 .2 .2 .2 - -


1 2 3 4 X
NO. REM.
R10C5 MBE 900 GRID HEATER RELAY KIT 1.1 1.1 1.1 1.1 1.1 -
INSTALLATION
031010 GRID HEATER R&R
R10C5A MB 900 GRID HEATER REPLACEMENT & RELAY 1.6 1.6 1.6 1.6 1.6 -
KIT INSTALLATION
021904 REFLASH ENGINE ECU
031010 GRID HEATER R&R
OPERATION FUEL SYSTEM ENG.

1 2 3 4 X
NO. REM.
021000 INJECTOR NOZZLE ASSEMBLY - R&R (ONE) - - 1.0 1.0 - -
021000 INJECTOR NOZZLE ASSEMBLY - R&R (ONE) .3 .8 - - - -

021001 INJECTOR NOZZLE ASSEMBLY - R&R (EACH .2 .2 .2 .2 - -

ADDITIONAL)
021003 PRESSURE TEST FUEL SYSTEM - .5 .5 .5 - -
021004 COMPRESSION TEST (ALL CYLINDERS) - - 2.3 2.3 - -

MANUAL WITH PSI GUAGE
021004 COMPRESSION TEST (ALL CYLINDERS) .7 2.3 - - - -

MANUAL WITH PSI GUAGE
021007 COMPRESSION TEST ELECTRONIC WITH MINI- - - - - - -

DIAG/SERVICE LINK
021008 DOWNSTREAM PRESSURE (TEST NO. 1 IN MBE - .3 .3 .3 - -

SERVICE MANUAL)
021009 FLOW TEST AT NOZZLE HOLDER, (TEST NO. 2 - .8 .8 .8 - -

IN MBE SERVICE MANUAL)
021010 FLOW TEST AT FUEL FILTER, (TEST NO. 3 IN - .9 .9 .9 - -

MBE SERVICE MANUAL)
021011 UPSTREAM PRESSURE (TEST NO. 4 IN MBE - .8 .8 .8 - -

SERVICE MANUAL)
021012 LEAK TEST (TEST NO. 5 IN MBE SERVICE - .8 .8 .8 - -

MANUAL)
021100 ELECTRONIC UNIT PUMP - R&R (ONE) - - .7 - - -

021100 ELECTRONIC UNIT PUMP - R&R (ONE) .2 .4 - .7 - -

021101 ELECTRONIC UNIT PUMP - R&R (EACH .2 .4 - .7 - -

ADDITIONAL)
021101 ELECTRONIC UNIT PUMP - R&R (EACH - - .7 - - -

ADDITIONAL)
021500 EXHAUST BRAKE - R&R (ONE) .4 .9 .9 .9 - -


1 2 3 4 X
NO. REM.
021503 CTV SOLENOID - R&R .2 .5 .5 .5 - -
021506 EXHAUST BRAKE CYLINDER - R&R .4 .5 .5 .5 - -
021508 CTV VALVE AND/OR SPRING - R&R (ONE) 1.0 8.0 8.0 8.0 - -
021509 CTV VALVE AND/OR SPRING - R&R (EACH .1 .1 .1 .1 - -

ADDITIONAL))
021510 CTV PISTON - R&R (ONE) .4 .8 .8 .8 - -
021511 CTV PISTON - R&R (EACH ADDITIONAL) .1 .1 .1 .1 - -
021512 CTV COVER AND.OR O-RING - R&R (ONE) .3 .7 .7 .7 - -
021513 CTV COVER AND.OR O-RING - R&R (EACH .1 .1 .1 .1 - -

ADDITIONAL)
021800 SENSORS - CAMSHAFT OR CRANKSHAFT .1 1.0 1.0 1.0 - -

ANGLE - R&R
021801 FUSE, ACTUATOR, HARNESS - R&R .2 .4 .4 .4 - -
021806 COOLANT TEMP SENSOR - R&R .3 .7 .7 .7 - -
021807 SENSOR AND/OR SEAL., FUEL TEMP - R&R .2 .5 .5 .5 - -
021808 SENSOR AIR PRESSURE/TEMP - R&R .2 1.0 1.0 1.0 - -
021810 OIL PRESSURE SENSOR, PRESSURE/TEMP - R&R .2 .5 .5 .5 - -
021900 PLD/ECU - R&R .5 .5 .5 .5 - -
021901 REPROGRAM; PARAMETER CHANGE, ENGINE - .3 .3 .3 - -

PLD/ECU
021903 ENGINE CONTROL, PLD OR VCU - R&R .2 .5 .5 .5 - -
021904 REFLASH ENGINE ECU .5 .5 .5 .5 - -
021905 ISC PARAMETER CHANGE - - - - - -
021906 ENGINE CONTROL ELEK SET PARAMETERS .5 .5 .5 .5 - -
021907 CRUISE CONTROL MODULE RECALIBRATION - - - - - -
021908 CRUISE CONTROL MODULE INSTALLATION - - - - - -

AND RECALIBRATION
021913 CSC LOG FILE (SNAP SHOT) REQUEST - PARKED .3 .3 .3 - - -
021914 CSC LOG FILE (SNAP SHOT) REQUEST - ROAD - .5 .5 - - -

TESTED

1 2 3 4 X
NO. REM.
022000 FUEL PUMP - R&R .1 1.7 1.7 1.7 - -
023000 FUEL FILTER ASSEMBLY (PRIMARY) - R&R .2 .4 .4 .4 - -
023300 FUEL FILTER ASSEMBLY (SECONDARY) - R&R .2 .6 .6 .6 - -
023303 HOUSING AND/OR GASKET FUEL FILTERS - R& .5 1.0 1.0 1.0 - -
R
023304 FUEL PRE FILTER CAP AND/OR O-RING - R&R .2 .4 .4 .4 - -
023305 FUEL FILTER CAP AND/OR O-RING - R&R .3 .6 .6 .6 - -
024000 FUEL INJECTION HIGH PRESSURE PIPE - R&R - - .7 .7 - -

(ONE)
024000 FUEL INJECTION HIGH PRESSURE PIPE - R&R .3 .7 - - - -

(ONE)
024005 FUEL INJECTION PRESSURE PIPE - R&R (EACH .1 .1 .1 .1 - -

ADDITIONAL)
024006 FUEL INJECTION PRESSURE PIPE - R&R (ALL) - - 1.2 1.2 - -
024006 FUEL INJECTION PRESSURE PIPE - R&R (ALL) .5 1.2 - - - -
025000 FUEL LINES - NOZZLE HOLDER - R&R .3 .5 .6 - - -
025000 FUEL LINES - NOZZLE HOLDER - R&R - - - .6 - -
025002 FUEL INLET FITTING AND/OR SEAL RING - R&R .2 .4 .4 .4 - -
025003 COVER INJECTOR LINES/UNIT PUMP - R&R .2 .2 .2 .2 - -
025004 NOZZLE HOLDER AND/OR HEAT ISOLATOR .4 .8 .8 .8 - -

AND O-RING - R&R (ONE)
025007 NOZZLE HOLDER AND/OR HEAT ISOLATOR .1 .2 .2 .2 - -

AND O-RING - R&R (EACH ADDITIONAL)
025008 FUEL LINES - NOZZLE HOLDER - R&R (EACH .1 .1 .1 .1 - -

ADDITIONAL)
025010 FUEL RETURN FITTING AND/OR SEAL RING - R .2 .4 .4 .4 - -

&R
026000 NOZZLE HOLDER PROTECTIVE SLEEVE (ONE) .4 .9 .9 .9 - -


1 2 3 4 X
NO. REM.
026001 NOZZLE HOLDER PROTECTIVE SLEEVE (EACH .1 .3 .3 .3 - -
ADDITIONAL)
R08C3 RECALL 08C3 - EPA04 MBE900 HIGH PRESSURE .5 1.9 1.9 - - -

FUEL LINES
024005 FUEL INJECTION PRESSURE PIPE - R&R (EACH ADDITIONAL)
025008 FUEL LINES - NOZZLE HOLDER - R&R (EACH ADDITIONAL)
OPERATION AIR SYSTEM ENG.

1 2 3 4 X
NO. REM.
031000 AIR CLEANER AND ADAPTER - R&R .2 .6 .6 .6 - -
031001 AIR CLEANER ELEMENT - R&R (EACH)
031001 AIR CLEANER ELEMENT - R&R (EACH) .1 .1 .1 .1 - -
031002 AIR INLET MANIFOLD - R&R .6 1.1 1.1 1.1 - -
031005 AIR INLET PIPING - R&R - .3 .3 .3 - -
031006 AIR-TO-AIR PIPING - R&R - .3 .3 .3 - -
031007 CHARGE AIR COOLER - R&R (FROM RADIATOR) - .8 .8 .8 - -
031010 GRID HEATER R&R .1 .1 .1 .1 - -
031011 CHARGE AIR COOLER LEAK TEST - .3 .3 - - -
035000 TURBO R&R .2 .9 - - - -

035000 TURBO R&R - - 1.8 1.8 - -

035004 ELBOW AND/OR O-RING .3 .7 .7 .7 - -
035005 TURBOCHARGER OIL SUPPLY LINE AND/OR - - .5 .5 - -

FITTINGS - R & R
035005 TURBOCHARGER OIL SUPPLY LINE AND/OR .1 .1 - - - -

FITTINGS - R & R
035006 TURBOCHARGER OIL DRAIN LINE AND - - .6 .6 - -

FITTINGS - R&R
035006 TURBOCHARGER OIL DRAIN LINE AND .1 .1 - - - -

FITTINGS - R&R
035007 TURBOCHARGER HEAT SHIELD - R&R - .3 .3 .3 - -

OPERATION LUBRICATING SYSTEM ENG.

1 2 3 4 X
NO. REM.
041000 OIL PUMP - R&R .3 3.8 3.8 - - -
041001 OIL PRESSURE RELIEF VALVE R&R
041005 OIL PICK-UP TUBE & BRACKET - R&R
041000 OIL PUMP - R&R - - - 3.8 - -

041005 OIL PICK-UP TUBE & BRACKET - R&R
041001 OIL PRESSURE RELIEF VALVE R&R .3 2.1 2.5 2.5 - -

041003 FLUSH LUBE OIL SYSTEM 1.0 1.0 1.0 1.0 - -
041005 OIL PICK-UP TUBE & BRACKET - R&R .1 2.2 - 2.6 - -

041005 OIL PICK-UP TUBE & BRACKET - R&R - - 2.6 - - -

042000 OIL FILTER ELEMENT - R&R (INCLUDES DRAIN .1 .5 .5 .5 - -

AND REFILL OIL PAN)
042001 OIL FILTER ADAPTER - R&R .7 1.5 1.5 1.5 - -
044100 OIL COOLER ELEMENTS - R&R .2 2.8 2.8 2.8 - -

042000 OIL FILTER ELEMENT - R&R (INCLUDES DRAIN AND REFILL OIL PAN)
044101 OIL COOLER PRESSURE TEST .6 - - - - -
047000 OIL PAN & GASKET - R&R .6 2.0 - 2.4 - -

047000 OIL PAN & GASKET - R&R - - 2.4 - - -

047001 DIPSTICK TUBE AND ADAPTER - R&R .1 .3 - - - -

OPERATION LUBRICATING SYSTEM ENG.

1 2 3 4 X
NO. REM.
047001 DIPSTICK TUBE AND ADAPTER - R&R - - .8 .8 - -
047002 OIL FILTER TUBE - R&R .1 .2 - - - -
047002 OIL FILTER TUBE - R&R - - .5 .5 - -
047003 DIPSTICK, CALIBRATE .6 .6 .6 .6 - -

OPERATION COOLING SYSTEM ENG.

1 2 3 4 X
NO. REM.
051000 WATER PUMP - R&R - - 2.0 2.0 - -
052002 THERMOSTAT HOUSING - R&R
051000 WATER PUMP - R&R 1.5 1.6 - - - -

052002 THERMOSTAT HOUSING - R&R
051002 COOLING SYSTEM - FLUSH - - 1.0 - - -
051002 COOLING SYSTEM - FLUSH - .7 - 1.0 - -
051008 WATER PUMP PULLEY- R&R .8 1.7 1.7 1.7 - -
051009 HOSE WATER PUMP - R&R .5 .7 .7 .7 - -
051010 COOLANT FITTINGS - R&R .5 1.1 1.1 1.1 - -
051011 COOLANT LINES - R&R .5 1.1 1.1 1.1 - -
052000 THERMOSTATS - R&R .3 1.0 1.0 1.0 - -

052001 THERMOSTAT HOUSING SEALS - R&R
052001 THERMOSTAT HOUSING SEALS - R&R .5 .5 .5 .5 - -
052002 THERMOSTAT HOUSING - R&R .5 1.1 1.2 1.2 - -

053000 RADIATOR - R&R - 2.0 2.0 2.0 - -
053001 FAN - R&R - .6 .6 .6 - -
053002 FAN HUB ASSEMBLY - R & R .2 1.3 1.5 1.5 - -

053001 FAN - R&R
053004 BELT TENSIONER- R&R .2 .5 .6 .6 - -
053005 PRESSURE CHECK COOLING SYSTEM .5 .5 .5 .5 - -
053006 IDLER PULLEY - R&R .2 .5 .6 .6 - -

OPERATION EXHAUST SYSTEM ENG.

1 2 3 4 X
NO. REM.
061000 EXHAUST MANIFOLD - R&R - - 1.0 1.0 - -
061000 EXHAUST MANIFOLD - R&R .3 .7 - - - -

061006 EGR VALVE .9 1.9 1.9 1.9 - -

061007 EGR COOLER .9 1.9 1.9 1.9 - -

061006 EGR VALVE
061008 EGR COOLANT INLET TUBE .6 1.3 1.3 1.3 - -

061012 EGR CHARGE AIR INTAKE HOUSING .4 .4 .4 .4 - -
061013 EGR CHARGE AIR MIXING HOUSING .8 .8 .8 .8 - -

061017 EGR MIXER TUBE R&R
061014 EGR COOLANT RETURN TUBE .7 .7 .7 .7 - -
061015 EGR DELIVERY PIPE .3 .3 .3 .3 - -
061016 EGR EXHAUST ELBOW .4 .4 .4 .4 - -
061017 EGR MIXER TUBE R&R .5 .5 .5 .5 - -

061018 EGR REED VALVE R&R .4 .4 .4 .4 - -
061030 EGR COOLER PRESSURE TEST - 1.0 1.0 1.0 - -

OPERATION EXHAUST SYSTEM ENG.

1 2 3 4 X
NO. REM.
OPERATION ELECTRICAL INSTRUMENTS ENG.

1 2 3 4 X
NO. REM.
071000 ALTERNATOR/GENERATOR/BRACKET - R&R .4 1.0 - 1.2 - -
071000 ALTERNATOR/GENERATOR/BRACKET - R&R - - 1.2 - - -
071001 ALTERNATOR/ACCESSORY DRIVE - OVERHAUL 1.0 - - - - -
073000 STARTER MOTOR AND DRIVE ASSEMBLY - R&R - - .9 - - .9
073000 STARTER MOTOR AND DRIVE ASSEMBLY - R&R .2 .7 - .9 - -
073001 STARTER SOLENOID - R&R (STARTER .2 .2 .2 .2 - -

REMOVED)
074500 TACHOMETER ADAPTER - R&R .1 .2 .2 .2 - -
074501 TACHOMETER DRIVE - R&R .1 .3 .3 .3 - -

OPERATION POWER TAKE OFF ENG.

1 2 3 4 X
NO. REM.
081000 PTO - R&R AND ADJUST .5 1.0 1.0 1.0 - -
081001 PTO COVER GASKET - R&R .2 .5 .5 .5 - -
081002 PTO COVER GASKET, TWO - R&R .3 .6 .6 .6 - -
081003 PTO GASKET - R&R .5 1.0 1.0 1.0 - -


1 2 3 4 X
NO. REM.
111000 ENGINE MOUNT (FRONT) - R&R - - 3.1 - - -
111000 ENGINE MOUNT (FRONT) - R&R .3 3.0 - 3.1 - -

OPERATION MISCELLANEOUS ENG.

1 2 3 4 X
NO. REM.
124000 AIR COMPRESSOR - R&R .2 2.8 - 3.5 - -
124000 AIR COMPRESSOR - R&R - - 3.5 - - -

124003 AIR COMPRESSOR HOSE - R&R .3 .2 - - - -
124003 AIR COMPRESSOR HOSE - R&R - - .3 .3 - -
125000 HYDRAULIC PUMP (POWER STEERING) - R&R - - .5 - - -
125000 HYDRAULIC PUMP (POWER STEERING) - R&R .3 .4 - .4 - -

OPERATION DYNAMOMETER TEST ENG.

1 2 3 4 X
NO. REM.
132000 ENGINE DYNAMOMETER TEST 4.0 - - - - -
132001 CHASSIS DYNAMOMETER TEST
132001 CHASSIS DYNAMOMETER TEST - 1.5 1.5 1.5 - -

132100 REPAIR VALIDATION - .2 .2 - - -
132100 REPAIR VALIDATION - - - .2 - -
132200 ENGINE PERFORMANCE TEST - .5 .5 .5 - -


OPERATION ENGINE TUNE-UP ENG.

1 2 3 4 X
NO. REM.
140000 ENGINE TUNE-UP - - 1.4 1.4 - -
140000 ENGINE TUNE-UP .7 1.0 - - - -

OPERATION FREIGHTLINER ENG.

1 2 3 4 X
NO. REM.
267-0010A SURGE TANK, REMOTE/FIREWALL MTD, R&R - .6 .8 - - -
267-0020A SURGE TANK, RADIATOR MOUNTED - R&R - .5 .5 - - -
342-1010A TRANS, MANUAL OR AUTOMATED W/ AUX, R/R - 6.5 7.0 6.5 6.5 -
360-0010A PTO R/R - 1.2 1.2 1.2 1.2 -
386-0022A DRIVELINE INSTALLATION (AFTER TOWING - .5 .5 .5 .5 -

ONLY)
460-0015A AIR RESERVOIR R/R - .7 .7 .7 .7 -
556-0065A BUMPER END CAP R/R - .5 .5 .5 - -
644-0015A HOOD R/I (REMOVE AND INSTALL) - .9 .9 1.0 1.0 -
667-0020B SPLASH SHIELD (INNER FENDER) - .2 .2 - - -
700-0010A A/C SYSTEM RECOVER, VAC, & CHARGE - 1.0 1.0 1.0 1.0 -
939-6220D NO PROBLEM FOUND (NPF) - 1.0 1.0 - - -

Detroit Diesel: Series I900

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DETROIT DIESEL

Labor Time Manual

Flat Rate Operations

Definition of a Warranty Repair

Overlapping Operations: Overlapping labor is the duplicate labor time

Normal Diagnosis: This is the diagnosis time required to determine the

Service Outlet Action

Detroit Diesel Corporation

5. Identify the technician involved to facilitate review of the process.

OEM Model Description Service Level

FCCC XB STRAIGHT RAIL REAR 'B0','B9'

FREIGHTLINER M2 112 MEDIUM DUTY CONVENTIONAL 3

OPERATION CONSOLIDATED LABOR OPERATIONS ENG.

OPERATION CONSOLIDATED LABOR OPERATIONS ENG.

#000033 # MBE 900 NEW SERVICE REPLACEMENT - 17.3 18.8 - - -

OPERATION CONSOLIDATED LABOR OPERATIONS ENG.

#013200 # FRONT CRANKSHAFT OIL SEAL LEAK - 6.5 6.8 - - -

#013300 # REAR CRANKSHAFT OIL SEAL LEAK - 9.5 9.5 - - -

#015000 # FLYWHEEL HOUSING LEAK - 10.3 11.3 - - -

OPERATION CONSOLIDATED LABOR OPERATIONS ENG.

#018500 # EGR ROCKER COVER OR ROCKER COVER - 1.7 1.9 - - -

#021000 # INJECTOR NOZZLE ASSEMBLY FAILURE - 1.8 2.0 - - -

#021100 # ELECTRONIC UNIT PUMP FAILURE (ONE) - 1.4 1.7 - - -

#022000 # FUEL PUMP OR FUEL PUMP GASKET FAILURE - 4.0 4.0 - - -

OPERATION CONSOLIDATED LABOR OPERATIONS ENG.

#024006 # FUEL INJECTOR HIGH PRESSURE PIPE - 1.9 1.9 - - -

#035000 # TURBO CHARGER FAILURE - 2.2 3.1 - - -

#044100 # OIL COOLER ELEMENT FAILURE - 2.9 4.6 - - -

#047000 # OIL PAN OR OIL PAN GASKET FAILURE - 2.5 2.9 - - -

#051000 # WATER PUMP OR WATER PUMP GASKET - 2.6 3.1 - - -

OPERATION CONSOLIDATED LABOR OPERATIONS ENG.

#061000 # EXHAUST MANIFOLD FAILURE/LEAK - 3.0 4.6 - - -

#061006 # EGR CONTROL VALVE - 2.4 2.4 - - -

#061007 # EGR COOLER FAILURE - 2.4 2.4 - - -

#124000 # AIR COMPRESSOR FAILURE - 3.3 4.0 - - -

OPERATION ENGINE - R & R ENG.

000001 ENGINE ASSEMBLY - R&R - 13.9 14.8 14.8 - -

000002 FOR AUXILIARY TRANSMISSION - .6 .6 .6 - -

000003 FOR (2) SPEED AXLE SWITCH - .2 .2 .2 - -

000004 FOR TRUCKS WITH BELT DRIVEN AIR - .5 .5 .5 - -

000005 EACH FENDER - R&R IF REQUIRED - .8 .8 .8 - -

000006 STEERING SHAFT - R&R - .5 .5 .5 - -

000007 EACH SEAT R&R - .5 .5 .5 - -

000008 FLOOR BOARDS - R&R - .1 .1 .1 - -

000009 TRANSMISSION FROM ENGINE (WHEN .9 - - - - -

OPERATION BASIC ENGINE ENG.

011005 STEAM CLEAN AND PAINT ENGINE 1.5 .3 .3 .3 - -

011100 PRESSURE TEST BLOCK (ENGINE REMOVED 1.0 - - - - -

011900 GENERAL OPERATION - - - - - -

012000 CYLINDER HEAD - R&R 2.3 7.9 7.9 7.9 - -

012002 VALVE ASSEMBLY, INTAKE OR EXHAUST - R& - - 7.9 7.9 - -

012002 VALVE ASSEMBLY, INTAKE OR EXHAUST - R& 3.9 7.9 - - - -

012003 VALVE ASSEMBLY, INTAKE OR EXHAUST - R& .1 .1 .1 .1 - -

OPERATION BASIC ENGINE ENG.

012005 VALVE SEALS (HEAD REMOVED) - R&R (ONE .6 - - - - -

012100 CYLINDER HEAD - REMOVED - OVERHAUL 8.2 - - - - -

012104 VALVE GUIDES - R&R (ONE CYLINDER) .2 - - - - -

012105 VALVE SEATS - REPLACE EACH .2 - - - - -

012106 PRESSURE TEST CYLINDER HEAD ( .2 - - - - -