CLG4215D (Gcic Ii) Om 201902000-En

201902000
CLG4215D MOTOR GRADER

GCIC POWER II / MERITOR AXLE & ZF GEARBOX
( 英文 )
OPERATION AND
MAINTENANCE MANUAL
Important Safety Information
Most accidents involving product operation, maintenance and repair are caused by failure to observe
safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should
also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair on this product can be dangerous and could result
in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and
understood the operation, lubrication, maintain and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or other persons.
The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as
"WARNING" as shown following.
The meaning of this safety alert symbol is as follows:

Attention. Be alert. Your safety is involved.
The message that appears under the warning, explaining the hazard, can be either written or pictorially
presented.
Operations that may cause product damage are identified by NOTICE labels on the product and in this
publication.
LiuGong cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are therefore not all inclusive. If a tool, procedure, work
method or operating technique not specifically recommended by LiuGong is used, you must satisfy
yourself that it is safe for you and others. You should also ensure that the product will not be damaged or
made unsafe by the operation, lubrication, maintenance or require procedures you choose.
The information, specification, and illustrations in this publication are on the basis of information
available at the time when it was written. The specification, torques, pressures, measurements,
adjustments, illustrations, and other items can change at any time. These changes can affect the service
given to the product. Obtain the complete and most current information before starting any job. LiuGong
has the most current information available.
CALIFORNIA PROPOSITION 65
Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer,
birth defects and other reproductive harm.
Battery post, terminal and related accessories contain lead and lead compounds, Always wash hands
after handling.
1
February 20, 2019 CONTENTS
CLG4215D
CONTENTS
Preface Operation Manual

Before Operation ............................................. 43
Safety Information
Operator Controls and Instrument Panels ....... 44
Safety Decals and Decal Locations ...................5
Engine Starting ................................................ 73
General Hazard Information .............................16
Operation Technology ..................................... 75
Crushing and Cutting Prevention .....................20
Transportation Information .............................. 85
Burn Prevention ...............................................20
Fire & Explosion Prevention .............................21 Maintenance Manual

Fire Extinguishers and First-aid Kit ..................22 Run-in .............................................................. 89
Electrical Storm Injury Prevention ....................23 Maintenance Intervals Schedule ..................... 90
Tire Explosion Prevention ................................23 General Torque Specifications ........................ 93
ROPS/FOPS (If equipped) ...............................24 Tire Inflation Information .................................. 94
Operator Station ...............................................24 Lubrication Specifications ................................ 94
Steering Frame Lock ........................................24 Pressure--Release ........................................... 96
Attachment Cautions ........................................24 Important Maintenance Procedures ................ 97
Cautions about Machine Operation .................25

INDEX
Cautions about Machine Maintenance .............30
Key Spare Parts to be Periodically Changed ...33
Applications and Specifications

Applications ......................................................34
Main Specifications ..........................................35

2
CONTENTS February 20, 2019
CLG4215D
1
February 20, 2019 Preface
CLG4215D
Preface Safety
The safety section lists basic safety precautions.

In addition this section identifies the text and
This manual includes important instructions locations of warning signs and labels used on the
concerning operation, lubrication, checking machine.
testing, adjusting the machine and permanent
key components. Read and understand the basic precautions
listed in the safety section before operating or
This manual should always be kept safe, clean performing lubrication, maintenance or repairs
and with the machine where it is convenient to on this machine.
find for operators to use. This manual should not
be separated from the machine even when Operation
reselling or leasing.
Some photographs and illustrations in this The operation section is a reference for the new
manual show details of attachments those may operator and a refresher for the experienced
be different from your machine. Guards and operator. Read, understand and reference it
covers may have been removed for the purpose whenever necessary. This section includes a
of illustration. description of gauges, machine controls,
switches and other controls at the operators’
Read this manual carefully and follow all station. It also provides transportation and towing
instructions for proper operation and information.
maintenance of this machine. Instructions in this
manual should help the reader avoid possible Photographs and illustrations guide the operator
personal injury or damage to the machine. The through correct procedures of checking, starting,
operator should proficiently and correctly operate operating and stopping the machine.
the machine to ensure safety. Operating techniques outlined in this publication
Use this machine only for the purpose described are basic. Skill and techniques develop as the
in this manual. Contact your Liugong dealer for operator gains knowledge of the machine and its
approval before making any modifications or capabilities.
adding attachments to the machine. The addition
of any unauthorized attachment may cause Maintenance
operation of the machine to become unsafe and
reduce the service life of the machine. Guangxi The maintenance section is a guide for
Liugong accepts no liability for any damage equipment care. The illustrated, step-by-step
resulting from the use of unapproved instructions are grouped by servicing intervals.
attachments or working practices. Items without specific intervals are listed under
the "When Required" service interval. Items in
Only trained or experienced personnel should be the "Maintenance Intervals" are referenced to
allowed to operate or maintain this machine. detailed instructions that follow.
Correctly record the machine type, serial
number, engine serial number and all major For the replacement of environment-friendly key
component serial numbers for your reference parts and components when maintaining an
when ordering parts or in the event of theft. engine, please use the OEM parts and
Record the correct numbers to both the components of the same type and the same
operator’s manual and a secure place outside specifications. Otherwise, LiuGong accepts no
the machine. legal liability for any consequence resulting from
the use of unapproved parts.
2
Preface February 20, 2019
CLG4215D
Maintenance Intervals
Use the service hour meter to determine

servicing intervals. Calendar intervals shown
(daily, weekly, monthly, etc) can be used instead
of service hour meter intervals if they provide
more convenient servicing schedules and
approximate the indicated service hour meter
reading. Recommended service should always
be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating
conditions, more frequent lubrication than is
specified in the "Maintenance Intervals" may be
necessary.
Perform service on items at multiples of the
original requirement. For example, at every 500
service hours, also service those items listed
under every 250 service hours, 50 service hours
and every 10 service hours or daily.
All the information, figures, tables and
specifications are the latest product information
obtainable at the time of publication. Guangxi
Liugong Company will reserve the right to make
change without notice.
3
February 20, 2019 Preface
CLG4215D
Main Components
1
2
3 15
4
14
13
11
12
9
10
7 8
Front
Left
16
17
25
24
23
Right
21 22
Rear 18
19 20
1. Cab 14. Rear axle

2. Rear view mirror 15. Engine hood
3. Circle drive housing 16. Rear work lights
4. Swing cylinder 17. Rear combination lights-LH
5. Worm gearcase 18. Rear counterweight
6. Front combination lights-RH 19. Rear combination lights-RH
7. Front counterweight 20. Wheel rim
8. Front combination lights-LH 21. Blade pitch cylinder
9. Drawbar 22. Blade sideshift cylinder
10. Mold board blade 23. Mold board blade lift cylinder
11. Steering cylinder 24. Front frame
12. Ladder 25. Front axle
13. Rear frame
4
Preface February 20, 2019
CLG4215D
Type and Serial Number of the Machine and Parts
Manufacturers Name Guangxi LiuGong Machinery Co., Ltd.
Type of the Whole Machine
Serial Number of the Whole Machine
Type of Engine
Serial Number of Engine
Type of Transmission
Serial Number of Transmission
Type of Front Axle
Serial Number of Front Axle
Type of Rear Axle
Serial Number of Rear Axle
Type of Hydraulic Pump
Serial Number of Hydraulic Pump
Cab Manufacturer
Serial Number of Cab
Note: After receiving the machine the user should fill out the above table according to the specific configuration.
5
February 20, 2019 Safety Information
CLG4215D Safety Decals and Decal Locations
Safety Information "Caution" is also used to indicate safety

information relating to unsafe operations which
may cause personal injuries. "Danger"
represents the most dangerous conditions. The
Safety Symbol safety signs "Danger" or "Warning" are placed
near particular dangerous places. General notice
information is placed on the safety sign
The symbol for safety alerting appears
"Caution."
on machines, safety signs, manuals or
for important safety information at
other places. When you see this
symbol, you should follow the instructions in the Safety Decals and Decal
safety information, guarding against any
possibility of personal injuries or death. Locations
Safety Signs There are several specific safety decals on your

machine. The exact location of and description of
the hazards are reviewed in this section. Take
Definitions of the safety signs with the words time to read, understand and familiarize yourself
"Danger", "Warning" and "Caution" which appear with each and every one of these safety decals.
in this manual and on the machine are as
follows: Make sure that you can read all safety decals.
Clean or replace if you cannot read the words or
see the pictures. When cleaning the decals use a
cloth, water and soap. Do not use solvent,
gasoline, or other harsh chemicals to clean the
● Danger: this word denotes an impending safety decals. Solvents, gasoline or harsh
danger, failure to observe instructions could chemicals could loosen the adhesive backing of
result in death or serious injuries. decals causing them to fall off the machine.
You must replace a decal if it is damaged,
missing or cannot be read. If a decal is on a part
that is replaced, make sure a new decal is
● Warning: this word denotes potential danger, installed on the replacement part. Pay attention
failure to observe instructions could result in to the instructional and safety decals located in
death or serious injuries. the cab before starting.
● Caution: this word denotes potential danger,

failure to observe instructions could result in
minor to medium degree of injury.
6
Safety Information February 20, 2019
Safety Decals and Decal Locations CLG4215D
Decal location
1. SYMBOL 12. WARNING DECAL 23. SYMBOL 34. SYMBOL

2. WARNING DECAL 13. SYMBOL 24. SYMBOL 35. WARNING DECAL
3. WARNING DECAL 14. WARNING DECAL 25. NOTICE DECAL 36. DECAL
4. NOTICE DECAL 15. WARNING DECAL 26. SYMBOL 37. WARNING DECAL
5. WARNING DECAL 16. SYMBOL 27. SYMBOL 38. SYMBOL
6. CAUTION DECAL 17. WARNING DECAL 28. WARNING DECAL 39. WARNING DECAL
7. NOTICE DECAL 18. SYMBOL 29. DECAL 40. WARNING DECAL
8. DANGER DECAL 19. SYMBOL 30. SYMBOL 41. WARNING DECAL
10. WARNING DECAL 21. SYMBOL 32. SYMBOL 43. CAUTION DECAL
11. WARNING DECAL 22. SYMBOL 33. WARNING DECAL
7
Decal location

2. WARNING DECAL 13. SYMBOL 24. SYMBOL 35. WARNING DECAL
3. WARNING DECAL 14. WARNING DECAL 25. NOTICE DECAL 36. DECAL
4. NOTICE DECAL 15. WARNING DECAL 26. SYMBOL 37. WARNING DECAL
5. WARNING DECAL 16. SYMBOL 27. SYMBOL 38. SYMBOL
6. CAUTION DECAL 17. WARNING DECAL 28. WARNING DECAL 39. WARNING DECAL
7. NOTICE DECAL 18. SYMBOL 29. DECAL 40. WARNING DECAL
8. DANGER DECAL 19. SYMBOL 30. SYMBOL 41. WARNING DECAL
10. WARNING DECAL 21. SYMBOL 32. SYMBOL 43. CAUTION DECAL
11. WARNING DECAL 22. SYMBOL 33. WARNING DECAL
8
Fig. 2 WARNING DECAL

(Located near the pressurized hoses)
Pressurized system. Relieve pressure before
maintenance.
74A3170

(Located near the ladder)
Whenever mounting or dismounting machine,
face machine and maintain 3 points of
contact. Never jump from machine. Ensure
steps are clean.
74A3169
Fig. 4 NOTICE DECAL

(Located in the cab)
Do not clean inside of cab with water under
pressure, electrical component damage will
result. Prevent loss of electrical power, turn
battery disconnect switch to off position when
machine not in use or being parked overnight. 74A3235
9

Read and understand Operation and
Maintenance Manual before operating or
performing maintenance on this machine,
death or serious injury could result. It is your
responsibility to be aware of and follow all
local laws and regulations. Operate only from
operator's seat. Do not carry riders on
machine. Before starting machine, make sure
hydraulic control lever is in lockout position
and all control levers are in neutral. Sound
horn to alert people. Ensure bystanders and
obstacles are clear of machine before moving
machine or its attachment. Before leaving
operator's compartment, park on level
ground, lower attachments to ground, make
sure hydraulic control lever is in lockout
position. All control levers are in neutral.
Engage parking brake. Never operate
machine downhill with stalled engine and
gear in neutral. Avoid contacting overhead
obstacles when operating or hauling
machine. 74A3160
Fig. 6 CAUTION DECAL

Shut off engine and remove key, read and
understand Operation & Maintenance Manual
before performing maintenance or repair.
74A3297
10
Fig. 7 NOTICE DECAL

Avoid damaging electronic components when
welding:
● Position machine on level ground, engage
parking brake.
● Shut off engine and turn off battery
disconnect switch.
● Remove electrical connectors from
transmission, engine control units and
instrument panel plug.
74A2840
Fig. 8 DANGER DECAL

(Located near battery)
Fumes given off by batteries are combustible.
Keep flame and sparks away, do not store
tools or metal objects near batteries. Risk of
explosion if metal objects cause a short
circuit. Sulphuric acid contained in batteries is
poisonous, do not allow acid to contact skin,
clothing or your eyes. If you spill acid on
yourself, immediately: Flush your skin with
water. Apply a neutralizing agent such as
lime. Flush eyes with water for 10-15 minutes.
Immediately seek medical attention.
74A3188

(Located on starter motor)
RUNOVER HAZARD. Start engine from
operator's seat, transmission in NEUTRAL.
74A3760
11

(Located near engine belt)
ENTANGLEMENT HAZARD. Keep clear or
stop engine before servicing.
74A3171

(Located at the rear end of the engine hood)
CUTTING HAZARD. Keep clear or stop
engine before servicing.
74A3161

(Located at the rear end of the machine)
RUNOVER HAZARD. Keep clear.
74A3177
12
Fig. 15 DANGER DECAL

(Located on the the beam)
Keep away from the swing area of the
machine.
74A3671

(Located on the cab)
CRUSH HAZARD. Engage articulation lock
before service or transport.
74A3176

(Located at articulation frame)
CRUSH HAZARD. Keep clear.
74A3163
13
74A2868
Fig. 25 NOTICE DECAL

(Located near the coolant filler on engine
hood)
Engine coolant contains antifreeze protection
to -15°C\-30°C\-45°C. Change coolant
annually.
74A2867
74A2863

(Located on the fuel tank)
FUEL TANK. Fill fuel tank or service the fuel
system with engine off, keep sparks open
flames away from fuel system. No smoking
near fuel system.
74A3081
14

(Located near hot surface)
Hot surface, keep clear.
74A3625

(Located on high pressure container)
CONTAINS HIGH PRESSURE GAS. To
avoid explosion and personal injury, do not
expose to fire, do not weld, do not drill.
Relieve pressure before discharging.
74A3075

Fasten seat belt securely.
74A4317

(Located near the coolant filler on engine
hood)
HOT LIQUID UNDER PRESSURE. Service
when cool.
74A3180
15

(Located on the engine hood)
No step
74A4511

(Located on the counterweight)
FALLING HAZARD. No step.
74A3296
Fig. 43 NOTICE DECAL

(Located near the engine hood lift switch)
Rotating engine fan, hot engine parts and
drive belt can cause severe injury. Do not
open engine cover or service engine with
engine running.
74A3090
16
General Hazard Information CLG4215D
General Hazard Information
Be familiar with all safety cautions, failure to

observe could result in property damage, serious
injury or even death.
Only trained and qualified personnel should be
allowed to operate or maintain the machine.
Wear relevant personal protective equipment

(PPE) such as a hard hat, ear protection, safety
glasses, safety shoes and gloves when
operating or servicing the machine.
Do not operate the machine if you feel sick,

sleepy or after taking some medication. Check
with your doctor if unsure. Never operate
machinery while under the influence of drugs or
alcohol.
Attach a DO NOT OPERATE or similar warning
tag to start switch or control levers before
servicing or repairing the machine.
Using goggles, safety glasses or full face mask

can protect your eyes from being injured by high
G
pressure liquids, when maintaining storage

IN
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batteries, by flying scraps when the engine is in

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at
operation or you are using tools. When you

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remove springs or resilient parts, add acid/

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te
ra
pe
electrolyte to batteries, you should wear a full

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ate
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face protective mask. When carrying out welding

Do not wear loose fitting clothing, dangling operations or gas cutting operations with a
jewelry or long hair that can catch on controls or welding torch, wear specific safety goggles
in other moving parts of the machine. suitable for the task being performed. Consult
your welding equipment dealer for more
information.
17
CLG4215D General Hazard Information
Pay attention when opening fluid compartments

to prevent foreign materials from entering the
system. Always remove loose materials from
near caps and plugs.
When working under high noise conditions, wear

appropriate safety equipment to protect your
hearing, such as approved earmuffs or plugs.
Avoid the damage caused by exposure to high Know the appropriate worksite hand signals and
noise on your hearing. who gives them. Accept signals from one person
only.
No smoking and keep open flames away when
maintaining air conditioner or if there is
refrigerant gas, the flames contact the refrigerant
and the cigarette smoke will cause personal
injury or death.
Never put maintenance fluids into glass
containers.
Observe the relevant laws and regulations when
handling harmful articles such as lubricants,
fuels, coolants, solvents, filters, batteries and
Make sure all protective guards and covers are
other materials.
secured in place on the machine. Always replace
protective guards and covers removed for Use all cleaning solutions with care. Do not use
servicing or maintenance. Repair damaged any flammable material to wash components, for
guards and covers before operation. example, diesel oil or gasoline. They may easily
catch fire.
Keep the machine, especially the panels,
accesses, step and ladders, free of foreign
material, such as debris, oil, tools and other
items which are not part of the machine.
Secure all loose items such as lunch boxes, tools
and others.
Report all required repairs in time.

18
General Hazard Information CLG4215D
Do not allow unauthorized personnel on or Wear safety glasses and leather gloves. Never
around the machine. check for high-pressure leaks with your
unprotected hand. Use a board or cardboard
Guangxi Liugong bears no responsibility for
when checking for leaks.
failures caused by modifications to machine
structure without Liugong’s permission.
Compressed Air
Compressed air can cause personal injury. When

using compressed air for cleaning, wear a
protective face shield, protective clothing,
hearing protection and protective shoes. Never
aim compressed air at yourself or others.
Compressed air could penetrate your skin and Even a pin-hole size leak can cause serious
cause serious injury or death. The maximum air injury, If you are hit by spraying high-pressure oil,
pressure used should not exceed 25psi see a doctor for treatment at once.
(0.2Mpa).
High-pressure Fluid
Avoid injury from high-pressure oil. When

repairing hydraulic lines, ensure that
system pressure is completely released
before beginning the repair. Hydraulic oil
under pressure contacting the skin could Disposal of Waste Fluids
cause serious injury or damage.
Improper handling of the waste fluid will cause
Use caution before disconnecting hydraulic lines pollution of the environment. Obey all local
or connectors. High pressure oil that is released regulations for disposal of waste fluids.
can cause a hose to whip. Collect all waste fluids when performing
Always support attachments and release inspections, maintenance, testing, adjusting and
residual pressure before attempting to repairs to the machine.
disconnect hydraulic lines. Pressure applied by Prepare to collect fluids with suitable containers
loads on attachments could cause hydraulic oil to before opening any compartment or
spray when lines are removed. disassembling any component that contains
fluids.
19
CLG4215D General Hazard Information
Use suitable containers to collect waste fluids. Always release pressure in the accumulator
Do not use food containers or beverage bottles before disposing of it.
as they could mislead people to drink the
contents. Asbestos Danger
Breathing asbestos dust can be hazardous to

your health. Equipment and replacement parts
shipped from Liugong have no asbestos in them.
Liugong recommends the use of genuine factory
spare parts only. Observe the following rules if
you are handling any spare parts that contain
asbestos or asbestos fibers:
● Never use compressed air to clean up
asbestos. Use a wet method in order to clean
up asbestos materials. Water the area down
to clear asbestos dust.
Cautions about Accumulators ● A vacuum cleaner that is equipped with a
high efficiency particulate air filter (HEPA)
High-pressure nitrogen is contained in the can also be used.
accumulators making them dangerous articles.
Read the following requirements and pay ● Do not grind materials that contain asbestos.
attention to the proper use of accumulators. ● Operate the machine on the windward side of
Check accumulators before charging with the asbestos as far as possible.
nitrogen. Safe use cannot be guaranteed if there ● Obey environmental regulations for the
is not a nameplate attached to the accumulator. disposal of asbestos.
Never charge accumulators that have an
incomplete nameplate or that are of an ● Shower after contact with asbestos.
unidentified type. ● Wear an approved respirator if there is no
Accumulators are charged with nitrogen. The other way to control the dust.
use of oxygen, compressed air or other
flammable air in the accumulator could cause an
explosion and possible injury, death and damage
to the machine.
When charging accumulators with nitrogen, care
should be taken not to damage the diaphragm.
The accumulator's valve should be installed
facing vertically upward. Do not attempt to fix
accumulators by welding them.
Do not drill any hole in the accumulator or close
a hole by welding.
Do not weld a boss on the accumulator.
Accumulators are high-pressure vessels and
should be repaired only by trained specialized
personnel.
20
Crushing and Cutting Prevention CLG4215D
Crushing and Cutting If the machine must be repaired with engine

running, make sure that a qualified operator is
Prevention available in the cab to shut down the engine if
required.
Don't put hands, arms, or any other parts of the Do not use a kinked or frayed wire cable. Wear
body in the way of removable parts. gloves when handling wire cables.
Support equipment and attachments properly Retainer pins, when struck with force, can fly out
when working beneath them. Do not depend on and injure nearby persons. Make sure the area is
hydraulic cylinders to hold up the implement/ clear of people when driving retainer pins. Wear
attachment. The implement/attachment can fall if protective glasses when striking a retainer pin to
a control lever is accidentally moved, or if a avoid injury to your eyes.
hydraulic line breaks.
Chips or other debris can fly off objects when
struck. Make sure no one can be injured by flying
debris before striking any object.
Burn Prevention
Some parts of the machine become hot during

normal operation. Use caution when maintaining
the engine and hydraulics. Allow the machine to
For those parts fitted with shields, if it is cool after it has been operating for a long period
necessary to remove shields in order to perform of time.
maintenance, always install the shields after the
maintenance is performed. Coolant
Rotating or moving parts have cutting or crush
hazard. Keep clear or stop engine before At operating temperature, the engine coolant is
servicing. hot and under pressure. The radiator and all
lines to heaters and the engine contain hot water
or steam. Any contact can cause severe burns.
Keep hands and objects away from moving fan

blades. They can throw or cut any object that
contacts the moving blades.
Check the coolant level only after the engine has
Never attempt adjustments while the machine is been stopped and the coolant filler cap is cool
moving or the engine is running unless otherwise enough to remove with your bare hand.
specified.
Remove the cooling system filler cap slowly to
relieve pressure.
21
CLG4215D Fire & Explosion Prevention
Coolant contains alkali that can cause personal Always wear protective glasses and gloves when
injury. Avoid contact with the skin, eyes and checking batteries.
mouth.
Oil
Hot oil and components can cause personal

injury. Do not allow hot oil or components to
contact the skin.
Fire & Explosion Prevention
All fuels, most lubrication and some coolant

At operating temperature the hydraulic oil tank is mixtures are flammable.
hot and can be under pressure.
Fuel leaked or spilt onto hot surfaces or electrical
Remove the hydraulic oil tank cap only after the components can cause a fire.
engine has been stopped and the cap is cool
enough to remove with your bare hand. Do not smoke while refueling or in a refueling
area, or where flammable materials are stored.
Remove the hydraulic oil tank oil filling cap
slowly to relieve pressure.
Relieve all residual pressure in air, oil, fuel or
cooling systems before any lines, connectors or
related items are disconnected or removed.
Batteries
Clean and tighten all electrical connections.
Batteries give off flammable fumes which can Check daily for loose or frayed electrical wires.
explode. Have all loose or frayed electrical wires
Batteries and battery terminals may contain lead; tightened, repaired or replaced before operating
do not touch batteries with your bare hands. the machine.
Always wash your hands right after maintaining a Check the electric circuit periodically to avoid fire
battery. caused by overload or short circuit.
Do not smoke when observing the battery Keep all fuels and lubrications stored in properly
electrolyte levels. marked containers and away from all
Electrolyte is an acid and causes personal injury unauthorized persons.
if it contacts skin or eyes. If contact occurs flush Store all oily rags or other flammable materials in
with water and seek medical attention right away. a protective container away from naked flames
or other sources of ignition.
Do not weld or flame cut pipes that contain
flammable fluids. Clean the flammable fluids
before welding or flame cutting on them.
22
Fire Extinguishers and First-aid Kit CLG4215D
Remove all flammable materials such as fuel, Make sure that all clamps, guards and heat
lubrication and other debris before they shields are properly installed. During operation
accumulate on the machine. this will prevent vibration, abrasion, friction with
other parts and guard from excessive heat.
Do not operate the machine near an open flame.
Before removing or servicing any lines of the air
Keep all open flames or sparks away from the
conditioning system, always ensure there is not
battery. Do not smoke in battery charging areas.
an open fire nearby; any escaping gas coming
Do not charge a frozen battery. This may cause into contact with fire could result in poisonous
an explosion. fumes. Never smoke when servicing or repairing
the air conditioning system, any escaping gas
Ether that burns and inhaled can cause bodily harm or
death.
Starting the machine by use of ether could result
in serious damage to the engine or personal
injury or death. Fire Extinguishers and First-
aid Kit
A fire extinguisher that meets with all local fire

extinguisher laws and regulations should be
available on the machine.
Maintain the fire extinguisher in accordance with
all local laws and regulations. Contact your local
fire department for further information.
Know how to use the fire extinguisher and first-
Cautions Concerning Lines, Tubes and
aid kit.
Hoses
A first-aid kit should be available at the work site.
Do not bend or strike high-pressure lines. Do not Periodically check the contents of the kit and
install bent or damaged tubes or hoses. replace used medical supplies as necessary.
Tighten any loose fuel or oil pipes, hydraulic Keep telephone numbers of doctors, first-aid
system tubes or hoses. Repair any damaged fuel centers or fire stations etc with you so you can
or oil lines, tubes or hoses. Leaks can cause contact them in case of an emergency. Post the
fires. Contact Liugong or your Liugong Dealer for contact telephone numbers in regulated places.
factory authorized replacement parts. Ensure that all persons know where the
telephone numbers are located and know the
If you see evidence of any of the following
correct contact method.
situations, replace the part before using:
● Connectors damaged or leaking.
● Outer covering frayed or cut and reinforcing
wire exposed.
● Outer covering ballooning.
● Evidence of kinking or crushing.
● Reinforcing steel wire of the hose embedded
in the outer covers.
● Connectors incorrectly fitted or tensioned.
23
CLG4215D Electrical Storm Injury Prevention
Inspect and service the fire extinguisher Explosions of tires have resulted from gas heat-
regularly. Obey the recommendations on the induced and combustion inside the tires.
instruction plate and all local laws and Explosions can be caused by heat that is
regulations relating to fire extinguishers. generated by welding, by heating rim
components, by external fire, or by excessive
use of brakes.
Electrical Storm Injury
A tire explosion is much more violent than a
Prevention blowout. The explosion can propel the tire, the
rim components, and the drive train components
When lightning is striking in the vicinity of the as far as 500 m (1500 ft) or more from the
machine, the operator should never attempt to machine. Both the force of the explosion and the
mount and dismount the machine. flying debris can cause property damage,
personal injury, or death.
If you are in the cab during an electrical storm,
stay in the cab. If you are on the ground during Do not approach a warm tire. Maintain a
an electrical storm, stay away from the machine. minimum distance, as shown. Stay outside the
shadow area.
AT LEAST 15m(50ft) AT LEAST 500m(1500ft)
Tire Explosion Prevention
Maintenance, removal, repair and installation of

the tires and wheel rims must be performed with Dry nitrogen is recommended for inflation of
special equipment and a trained repairer. tires. If the tires were originally inflated with air,
Therefore, it is better to repair and maintain the nitrogen is still preferred for adjusting the
tires in a tire service shop. pressure. Nitrogen mixes properly with air.
Nitrogen inflated tires reduce the potential of a
tire explosion because nitrogen does not aid
combustion. Nitrogen helps to prevent oxidation
of the rubber, deterioration of rubber, and
corrosion of rim components.
Avoid over inflation. Use proper inflation
equipment, and training for using the equipment
is necessary. Improper equipment or using will
result in tire break or rim damage.
Inproper tire and rim maintenance may cause tire
explosion, and such explosion can lead to
serious personal injury or death. Only trained
personnel with proper tools and correct
procedure can maintain the tires and wheel rims.
24
ROPS/FOPS (If equipped) CLG4215D
ROPS/FOPS (If equipped) Operator Station

This machine is equipped with a cab that meets
ROPS/FOPS of Guangxi Liugong Machinery
with industry standard: ISO 3411.
Co., Ltd (if equipped) are located above or are
the operator's compartment and are secured to Any modifications or aditional equipment added
the machine. Any ROPS or FOPS structure fitted to the inside of the operator station should not
to a machine by LiuGong will have a name plate project into the operator space. The addition of a
attached. radio, fire extinguisher and other equipment must
be installed so that the defined operator space is
maintained. Any item that is brought into the cab
should not project into the defined operator
space. A lunch box or other loose items must be
FOPS & ROPS secured. Objects must not pose an impact
Guangxi Liugong Machinery Co.,Ltd.
No.1 Liutai Road, Liuzhou, Guangxi 545007, PR China hazard during travel over rough terrain or in the
MODEL event of the machine tipping.
MAX. RECOMMENDED MASS
STANDARD
TEST REPORT Steering Frame Lock
SERIAL NUMBER
Connect steering frame lock when the machine

is being lifted and shipped. Also connect the
The FOPS meets the requirements of ISO 3449
steering frame lock when performing repairs
(level II). The strength of the structure will be
near the articulation joint.
reduced if it is damaged due to a rollover. ROPS
are certified structures and cannot be repaired. Disassemble the steering frame lock before
Any damage to the ROPS structure will require operating the machine.
replacement of the structure to retain the
More information refers to Steering Frame Lock
certification.
in Operation Manual.
Always fasten your seat belt when you operate
the machine.
Attachment Cautions
It is forbidden to drill holes or weld inside or
outside or change anything of the cab. This will
damage the integrity of the ROPS structure. Attachments should only be installed by
authorized people who have been trained to
If the cab is to be modified in any way, contact operate and maintain the attachment according
your local LiuGong dealer to avoid damaging the to the operator’s manual.
ROPS structure.
Refer to the instructions in the operation manual
and any other related information when installing
and using attachments.
Incorrect installation of attachments or optional
parts not only will result in safety problems, but
also will negatively influence the operation and
service life of the machine and the attatchments.
It is forbidden to modify the machine or any
attachments without permission from your
LiuGong dealer.
25
CLG4215D Cautions about Machine Operation
LiuGong bears no responsibility for injuries, Understand the purpose of all control systems,
accidents or machine damage resulting from the instruments and indicators.
use of unauthorized attachments.
Understand the rated load, speed range, the
characteristics of braking and steering, turning
Cautions about Machine radius and the space clearance for operation.
Operation Remember that rain, snow, ice, gravel and soft

earth may change the performance of the
machine.
Mounting and Dismounting
Understand the safety signs on the machine
Before mounting or dismounting the machine, (Danger, Warning, Caution) and any other signs.
check the condition of handrails, ladders and
steps. Clean them of grease, lubricants and dirt Understand Your Working Area
before use. Repair any damaged parts and
tighten loose bolts. Before starting, inspect the area where you will
be working. You should check: adequate
Mount and dismount the machine only where ventilation the position of any slopes, visible
there are handrails, steps or ladders. ditches, falling or hanging objects, conditions of
Face the machine when getting on or off, grab soils (soft or hard), accumulated water and
the handrails with both hands and step onto the swamp areas, rocks or stumps, hidden
steps or ladders. Touch three points groundwork, posts or the outer limits of walls, the
simultaneously (two feet and one hand or two outer limits of the areas where garbage is buried
hands and one foot) to ensure stability of the or that are filled in with earth, holes or openings,
body. obstacles, mud or ice, traffic, heavy dust, heavy
smoke, heavy fog, the exact locations of cables
or pipes for power supply, gas supply, phone
service, water supply, sewage disposal and other
utilities that are hidden or hung. If necessary
before starting work you should ask the utility
companies to mark out, close or move out these
utilities.
Before Starting the Engine
Never jump off the machine. Inspect the machine carefully before starting the
engine, ensure all systems are in good
Never get on or off a moving machine. operational condition. Make sure nobody is on or
Be careful not to touch any control levers when around the machine before starting the engine.
getting on or off the machine. Keep the steps and handrail clean. Clear any dirt
Do not try to climb on or off the machine when and sands from your shoes before mounting the
carrying tools or supplies. Use a rope to pull machine.
equipment up onto the platform or have an Check all structural members, covers and
assistant pass them to you. fenders for deformation or damaged.
Understand Your Machine Check the condition of safety guards such as

doors, guards and covers. Repair any damage
Be able to operate all the equipment on your as necessary.
machine.
26
Cautions about Machine Operation CLG4215D
Check the hydraulic system for oil leakage. Do not start the engine until seated in operators
Check the condition of hoses and pipes. seat and the seat belt is firmly fastened.
Check all fasteners for security.
Check the condtion of electrical wiring harness
and fuses, replace or repair as neccessary. Also
check the connectors for good connection.
Check the fuel level and fuel system for normal
condition, drain any water or sediment in the
water/fuel separator. Dispose of fluids in
accordance with local regulations.
Replace all damaged or lost parts and carry out Ensure the hydraulic control levers are all in the
lubrication according to the maintenance interval NEUTRAL position and the shift control lever is
schedule. in the NEUTRAL position before starting the
Remove all loose objects from the cab. Loose engine.
objects may affect the operation and cause Sound the horn to alert personnel before starting
accidents. the engine.
Make sure that all the windows if fitted are clean
and the screenwiper works normally.
Adjust the operators seat to a position that is Beep
most comfortable and provides for easiest
operation of the machine. Check the seat belt
and the condition of mounting hardware. Repair
or replace any items that are damaged. Replace
the seat belt after three years of use or any time
the belt shows signs of wear or damage.
Check all the illumination equipment before
operation in low light, and ensure that the Only start the engine from the operators seat in
illumination system is in good condition. the cab. Never start the engine by short-circuiting
Check to make sure the steering frame lock is in the starter motor terminals. Starting the engine
the RELEASED position. by short-circuiting could result in damage of the
electrical system, personal injury or death.
Engine Starting After the engine is started, you should observe,
instruments and warning lights, and make sure
Do not start the engine if there is a DO NOT that they work and every reading is within
OPERATE or similar tag attached to the start working range.
switch or control levers.
G
IN
N
AR
W
er ot
!
op o n
e
at
d
r:
te
ra
pe
O
:
ate
D
27
Observe machine movements and listen Machine Operation

carefully for unusual noises. If there is any fault
or abnormality, you should stop the engine Before operating the machine on roads, check
immediately. Locate the source of the problem whether the machine meets the requirements of
and fix before further operation. the local laws and regulations for road operation.
Make sure that you get the road operating
permission from relevant road administration
offices. Observe the local traffic regulations when
driving the machine on roads.
Know the maximum dimensions of your
machine.
Never run the engine in a closed or poorly

ventilated environment. If working inside a
building, open the doors and windows to ensure
enough ventilation and try to prevent exhaust
gas poisoning. Use a power exhaust system
when working in an enclosed area.
Only operate the machine while seated. The seat
belt must be fastened while you operate the
machine. Only operate the control levers while
the engine is running.
Before driving the machine, you should carefully
observe the surroundings to make sure that
nobody will be endangered.
Do not allow another person to sit on the
machine unless an additional seat, seat belt and
Rollover Protective Structure (ROPS) are
Before Operating the Machine provided.
Make sure the machine is free of personnel and

fasten the seat belt before operation.
Keep all the windows, lightshades and rearview
mirrors clean. Secure doors and windows in
either the open or shut position.
Adjust the rearview mirrors for best vision,
especially close to the machine.
Clear all obstacles from where the machine will Before operating the machine, you should
be working. Be aware of hazards such as high operate the machine slowly in an open area,
voltage wires, ditches, etc. check for proper operation of all control levers
Make sure the horn, backup alarm (if equipped) and all protective devices.
and all other alert devices are working properly.
28
Cautions about Machine Operation CLG4215D
If driving or operating the machine with a bad

view or in a crowded area, you should work with
a signalman, keep the signalman within the field
of your vision, and coordinate your hand signals.
Note any needed repairs during machine
operation such as an abnormal noise, vibration,
smell, wrong reading of gauges, gas or oil
leakage, etc.. Stop what you are doing and report
any needed repairs in time.
Always raise all implements as much as possible During continuous operation after rain, always
while driving. Keep the mold board blade inside remember the ambient condition has been
the width of the machine, to ensure the wheels changed, be extra careful.
don't touch the mold board blade when turning. Be extra careful during operation in snow or
cleaning snow, because a small slope can cause
sideslip. When snow is pushed to one side of the
machine, pay extra attention to the obstacles
buried under snow.
Do not go close to the edge of a cliff, a dyke, or a

hillock to avoid collapse.
Avoid any conditions that can lead to the

machine tipping. The machine can tip when you
work on hills, on banks and on slopes. Also, the
machine can tip when the machine goes across
ditches, hillocks or other unexpected
obstructions.
Avoid operating the machine across a slope. If it
is necessary, operate the machine directly to up
and down a slope, do not turn on the slope.
29
If the machine begins to slip sideway when Consider any overhead hazards such as the
working on a slope, immediately stop working posibility of falling rocks, any powerlines or any
and drive the machine downhill. other overhead hazards that may exist.
Do not perform neutral coast when going Consider the ground conditions. Do not park the
downhill, always keep control of the machine, do machine near the edge of a cliff, close to an open
not control with the brake. excavation or pit.
The machine can only be used within its Consider environmental conditions such as the
capability. Any operation beyond its capability will posibility of flooding, heavy snow fall, electrical
bring damage to the machine. Refer to storms and exposure to wind and cold. Any of
Specification section for the capabilities. these conditions may cause damage to the
machine.
Always keep the Rollover Protective Structure
(ROPS) installed during machine operation. Do not cause an obstruction, consider the site
access and other emergency conditions the
Be careful when working beside high voltage
machine may obstruct.
wire. If it is possible to contact the electrical wire
while working, consult the Electricity Company If it is necessary to park the machine on a slope
before working. or incline, lower the implement to the ground,
engage the parking brake and shut off the
When transporting, make sure that the hooks
engine. Place chocks under the wheels at the
and the towing devices are adequate. Connect
downhill side on both sides to prevent the
trailing equipment to a drawbar or hook only.
machine from moving.
Never straddle a wire rope cable or similar
device, nor allow others to do so.
Understand and obey all regulations relating to

public roads, if the machine is parked on a public
No personal should be between the machine and
road. Additional signage or lighting may be
trailing equipment when maneuvering to connect
required.
them. Block the tongue or hook of trailing
equipment to align it with the drawbar or hook. Always lower attachments or other equipment
before leaving the machine, apply the parking
Parking the Machine brake.
Put the hydraulic control levers to NEUTRAL
When possible, choose flat level ground to park
position and the shift control lever to NEUTRAL
the machine, apply the parking brake (if
position.
equipped), always lower any attachment to the
ground and ensure the machine will not move, Engage the parking brake (if equiped).
possibly causing damage or injury. Keep the engine running at idle speed for five
minutes to let the engine cool down gradually.
30
Cautions about Machine Maintenance CLG4215D
Stop the engine, and take out the key from the Store Accessories Safely
switch.
Store accessories and tools safely so as to
Turn the battery disconnect switch to OFF
prevent them from falling and causing serious
position to avoid battery discharge.
injury or death. Keep playful children and
When leaving the machine lock all equipment bystanders away from the storage area or any
covers and doors with the key. Remove the key area accessories are being stored whilst in use.
and keep it with you.
Cautions about Machine

Lowering the Attachment/ Implement with
Engine Stopped
Maintenance
Prepare the Working Area
Please choose a clean and flat area with

For a machine controlled by electro- adequate space, enough light, and good
hydraulically control lever, in order to lower ventilation to carry out any repair work. Clean the
the implement, the engine start switch must ground surface, wipe up fuel, lubricating oil and
be on ON position .Turn the engine start water, and spread sands or other absorptive
switch to OFF position after lowering the materials on the slippery ground. Keep the work
implement. area clean and dry.
In order to lower the implement to the ground or Support the Machine Correctly
trailer, move all control levers to DOWN position.
When release them, they will return to HOLD Lower to the ground or support any attachments
position. with stands or other methods. Ensure that any
attachment can not move during maintenance or
repair work, use wheel chocks or other devices
to prevent machine movement.
Do not work under any part of the machine or
attachment that is not adequately supported. Do
not rely on hydraulic systems as support. Use
stands or other measures that are secure and
can support the weight being applied to them.
Transportation Information
Obey the appropriate laws that govern the

parameters of the load (weight, length, width,
and height).
31
CLG4215D Cautions about Machine Maintenance
Understand the correct procedures for loading Lifting device should be big enough to prevent
and unloading. the machine from being damaged in lifting.
Carry out the loading and unloading operations
Welding Operation
on flat ground.
Chock the wheel of the trailer to make it unable Any personnel engaging in welding operations
to move. must have occupational certificates and carry out
the operation at a place with appropriate devices
equipped, When carrying out the welding
operation, the personnel must follow the
instructions below:
Before carrying out the welding operation, turn
off the battery isolator switch, disconnect the
battery, disconnect the controllers, GPS and
other electrical parts.
Remove all paint from the place to be welded, so
as to prevent harmful gas from being produced.
Do not inhale smoke produced by burning paint.
1. Wedge
2. Block Never weld pipes, close to rubber hose and
3. Angle (Max. angle is 15°) electrical wires.
4. Distance between the ramps
5. Ramp Always remove residual pressure from the
Use loading ramps appropriate for the machine machine. Never weld pipes that are fitted to the
being moved. Consider: size, strength, departure machine.
angle and proper height. Make sure that the Always wear correct PPE for welding, protect
loading ramp is anti-slip and free of mud and bystanders by using screens and signs advising
snow. of the operation being performed.
Use chains and blocks to secure the machine to Ensure good ventilation.
the trailer.
Remove all the flammable materials, supply the
Keep the bystanders away. work area with a fire extinguisher.
Place all the working equipment in the
transportation position, secure all the equipment
and attachments or additional equipment with
chains or other secure methods to prevent
accidental movement.
Lifting the Machine
Refer to the machine nameplate for the machine

mass.
Before lifting, secure the front and rear frame
with the steering frame lock so that the machine
can not move.
Use proper rated cables and lifting device, keep
levelling in lifting.
32
Cautions about Machine Maintenance CLG4215D
Clean the Equipment Periodically
To avoid possible injury or damage to the

machine, all the oil and scraps accumulated
should be removed. The engine, radiator,
storage battery, hydraulic hose, fuel tank and cab
should be kept clean.
When carrying out the cleaning operation, wear
suitable PPE. Consider exposure to: chemicals,
slippery surfaces, high pressure water spray and
material splash.
Do not spray the water directly onto sensors,

connectors or instruments of the electrical
system. If water enters the electrical system
malfunction may occur.
33
CLG4215D Key Spare Parts to be Periodically Changed
Key Spare Parts to be Periodically Changed
Key spare parts to be periodically

No. Q’ty Changing intervals
changed
Every half year or every 1000h (To see which
1 Filter element of hydraulic oil tank 1
one comes earlier)
2 Fuel hose 2
3 Steering cylinder seals 2
4-1 Hose assembly (pump-priority valve) 1
4-2 Hose assembly (priority valve-steering gear) 2
4-3 Hose assembly (steering gear-steering cylinder) 8
5 Brake cylinder seals 1 set
Every 2 years or every 4000h (To see which
6-1 Hose assembly (pump-charge valve) 1 one comes earlier)
Hose assembly (charge valve-brake valve,
6-2 2
accumulator)
6-3 Hose assembly (brake valve-brake) 3
6-4 Hose assembly (brake valve block-accumulator) 1
6-5 Hose assembly (accumulator-accumulator) 1
6-6 Hose assembly (brake valve block-transmission) 1
7 Accumulators 2 Every 3 years or every 6000h (To see which
8 Brake tubes 10 one comes earlier)
1. To ensure the safety of the machine during usage, the user must adhere to replace the parts listed in the above table
regularly due to the important of these parts in the security and fire prevention.
2. The materials of these parts will degenerate along with the passage of time, or more easy to wear, corrosion.
Moreover, it is very difficult to determine the state of these parts simply according to the regular maintenance.
Therefore, no matter what usage state they are, it is necessary to change these parts regularly in order to ensure their
performance.
3. If the parts not work properly even less than the time for replacement, they should be repaired or replaced immediately.
4. If the pipe folder of the fixed hose has any damage, such as distortion or cracks, it should be replaced together with the
hose.
5. Please replace the O-ring, seals and other parts like these at the same time when replace the hose.
6. Please contact the designated dealer of Liugong Machinery Co., Ltd. to replace the safety key parts.
34
Applications and Specifications February 20, 2019
Applications CLG4215D
Applications and Specifications
Applications
Motor grader is a kind of engineering machinery

mainly used for leveling roads and squares such
as leveling road surface and trimming
embankment sections, etc.
This grader is a kind of general-purpose
engineering machinery and is not suitable for the
flammable, explosive, dusty and air poisonous
environments.
Requirements of Work Environments
1. Altitude: ≤ 2200m (consult local dealers if the

altitude is beyond this use range)
2. Environmental temperature: -30°C~45°C
3. Water Depth: ≤ 850mm
Preventive measures for operation,

maintenance and safety rules outlined on this
manual are only suitable for the stipulated
applications of the machine. Do not use the
machine beyond the stipulated application
scope, Guangxi LiuGong Machinery Co., Ltd
will not bear any safety liability, and these
safety liabilities will be born by users. Under
any cases, do not use the forbidden
operation outlined in this manual.
35
February 20, 2019 Applications and Specifications
CLG4215D Main Specifications
Main Specifications
All rated operation is based on the criteria of the machine being level on a firm supporting ground. When
the machine is operated in conditions that deviate from these criteria (e. g. on soft or uneven ground, on
a slope or when subject to slide loads), these conditions shall be taken into account by the operator.
Exterior drawing (Standard configuration)
A
I
H
GROUND F
B
C
N
L
J
M
P
F
GROUND
G
36
Main Specifications CLG4215D
Exterior drawing(Equipped with front blade)

37
Exterior drawing(Equipped with ripper)

38
Exterior drawing(Equipped with front blade and ripper)

39
Exterior drawing(Equipped with scarifier)

40
Machine Specifications
Item Unit CLG4215D
Machine weight kg 16500
Max. traction force (wheel slipping) kN ≥85
Min. turning radius mm 7200
A: Max. machine height mm 3380
B: Wheel base mm 6230
C: Overall length (standard configuration) mm 9090
C: Overall length (with front blade) mm 9980
C: Overall length (with ripper) mm 9790
C: Overall length (with front blade and ripper) mm 10680
C: Overall length (with scarifier) mm 8970
E: Distance between tandem axles mm 1538
F: Mold board blade max. lifting height mm 570
G: Mold board blade max. depth in ground mm 736
H, I: Chamfer angle ° 28°~74°
J: Distance outside tires mm 2600
L: Mold board blade width mm 4270
Mold board blade height mm 645
M: Mold board blade side shift (left) mm 600
N: Mold board blade side shift (right) mm 800
O: Articulation turning angle ° 27°
P: Front wheels max. turning angle ° 50°
Q:Front blade width mm 2740
T:Ripper width mm 2250
Main Components Specifications
Item CLG4215D(standard) CLG4215D(variable)

Model 6LTAA9.3 6LTAA9.3
Rated power 162kW 162kW
Rated speed 2200rpm 2200rpm
No. of cylinders In-line six cylinders In-line six cylinders
Bore × stroke 116.5×144.5mm 116.5×144.5mm
Power Overall piston displacement 9.3L 9.3L
Diesel engine
system 940N.m@1400r/min- 940N.m@1400r/min-
Max. torque
1600r/min 1600r/min
Torque-storage 33.7% 33.7%
Rated fuel consumption (bench test) 210g/kW·h 210g/kW·h
Fuel No. 0 light diesel oil No. 0 light diesel oil
Diameter of fan φ760mm φ760mm
41

Model W340 W340
Three-member single Three-member single
Hydraulic Type
turbine turbine
torque
converter Converter stall torque ratio 2.14 2.14
Air-cooled, forced Air-cooled, forced
Cooling type
circulation type circulation type
Model ZF6WG200 ZF6WG200
Type Fixed shaft power shift Fixed shaft power shift
Transmission Six forward speeds and Six forward speeds and

Gear
three reverse speeds three reverse speeds
Operating pressure of shift oil pump
1.6~1.8MPa 1.6~1.8MPa
(gear pump)
Forward 6th speed ≥40km/h ≥40km/h
Forward 5th speed 26.2km/h 26.2km/h
Forward 4th speed 21.2km/h 21.2km/h
Forward 3rd speed 12.4km/h 12.4km/h
Power Max. travel
Forward 2nd speed 10.7km/h 10.7km/h
train speeds
system Forward 1st speed 6.2km/h 6.2km/h
Reverse 1st speed 6.2km/h 6.2km/h
Reverse 2nd speed 12.4km/h 12.4km/h
Reverse 3rd speed 26.2km/h 26.2km/h
Spiral bevel gears single- Spiral bevel gears single-
Final drive type
Differential and stage reduction stage reduction
final drive Spur gear planetary Spur gear planetary
Wheel reductor type
reduction reduction
Type Four-wheel drive Four-wheel drive
Spiral bevel gears single- Spiral bevel gears single-
Final drive type
stage reduction stage reduction
Drive axles Spur gear planetary Spur gear planetary
Wheel reductor type
reduction reduction
NO-Spin anti-skid NO-Spin anti-skid
Differential
differential differential
Tire 17.5-25 17.5-25
Tires
Tire pressure 0.235~0.285MPa 0.235~0.285MPa
Steering Type Load sensor steering gear Load sensor steering gear
hydraulic System pressure 16.7±0.5MPa 16.7±0.5MPa
Hydraulic system
Steering angle 50°±2° each 50°±2° each
system
Work hydraulic Rated flow 122L 158L
system Max. operating system pressure 20±0.5 MPa 21±0.5MPa
42

Full hydraulic caliper disc Full hydraulic caliper disc
Type
brake brake
Service brake Low pressure alert pressure of
10MPa 10MPa
(foot brake) service brake
Nitrogen pre-pressure of
9.2MPa 9.2MPa
accumulator
Brake
Manual electric control Manual electric control
system Type
caliper disc brake caliper disc brake
Parking brake System oil pressure 12.8~15.9MPa 12.8~15.9MPa
and emergency Low pressure alert pressure of
brake 10MPa 10MPa
parking brake
Nitrogen pre-pressure of
9.2MPa 9.2MPa
accumulator
Medium Diesel engine coolant Diesel engine coolant
Heater
Air Warming capacity 5000W 5000W
conditionin Medium R134a R134a
g Cooler working
Cooling capacity 4600W 4600W
System voltage 24V 24V
System voltage 24V 24V
Electric
Voltage of bulbs 24V 24V
system
Starting of diesel engine 24V Starting 24V Starting
43
February 20, 2019 Operation Manual
CLG4215D Before Operation
Operation Manual Daily Inspection
For a maximum service life of the machine,

complete a through walk-around inspection
Before Operation before you mound the machine and before you
start the engine.
Mounting and Dismounting Inspect the area around the machine and under
the machine. Look for loose bolts, trash buildup,
Before mounting or dismounting the machine, hydraulic oil, coolant leakage, broken parts, or
check the condition of handrails, ladders and worn parts.
steps. Clean them of grease, lubricants and dirt Inspect the condition of the implement and the
before use. Repair any damaged parts and hydraulic components.
tighten loose bolts.
Check all of the oil levels, the coolant level and
Mount and dismount the machine only where the fuel level.
there are handrails, steps or ladders.
For additional information, refer to section
Face the machine when getting on or off, grab "Maintenance Intervals Schedule" on page 90.
the handrails with both hands and step onto the
steps or ladders. Touch three points
simultaneously (two feet and one hand or two
hands and one foot) to ensure stability of the
body.
Never jump off the machine.

Never get on or off a moving machine.
Be careful not to touch any control levers when
getting on or off the machine.
Do not try to climb on or off the machine when
carrying tools or supplies. Use a rope to pull
equipment up onto the platform or have an
assistant pass them to you.
44
Operation Manual February 20, 2019
Operator Controls and Instrument Panels CLG4215D
Operator Controls and Disconnect switch--ON
Instrument Panels Turn the battery disconnect switch clockwise to

“ON” position before you start the engine. In this
position, the battery disconnect switch will point
Battery Disconnect Switch to the “ON” position.
The battery disconnect switch is in located in the

关
lift control box on the front left side of the rear

开
frame. It can be seen by opening the box.

OF关
F O开N
Disconnect switch--OFF
To shut down the electrical system, turn the

battery disconnect switch counterclockwise to
“OFF” position. In this position, the battery
disconnect switch will point to the “OFF” position.
开
O关
FF O开N
The battery disconnect switch and the engine

start switch perform different functions. To
disable the entire electrical system, turn the
battery disconnect switch to the “OFF” position.
The battery remains connected to the electrical
system when you just turn off the engine start
switch key.
Do not turn off the battery disconnect switch

while the engine is running, otherwise it may
damage the electrical system.
Turn off the battery disconnect switch if the

machine is stopped over 3 hours.
45
CLG4215D Operator Controls and Instrument Panels
Engine Start Switch

Shift control lever
The start switch is located on the control panel

on the right side of the cab and it has three
positions in clockwise direction and one position
in counterclockwise direction.
If the engine fails to start, turn the start

switch to the “OFF” position before a restart
AU——Engine auxiliary cold start switch. Insert or the start switch could be damaged.
the start switch key and turn it anti-clockwise to
the “AU” position. This position is not applicable Do not engage the start switch for more than
in this machine at present. The engine auxiliary 15 seconds at one time. Wait at least 30
cold start is controlled by engine intellecttually. seconds and then attempt to restart. Do not
exceed three consecutive attempts before
OFF—— The engine is shut down and the power allowing the starter motor and choke
is cut off. All of the electrical appliances will be solenoid to cool down. Failure to comply
cut off except the parking brake button. could result in a reduction of the service life
ON——The first position when the key is of the battery as well as damage to the starter
inserted in the start switch and turned clockwise. motor and choke solenoid.
The electrical system of the machine can turn on
and work normally.
START——The second position when the key is
inserted in the start switch and turned clockwise.
The engine will be turned on and run. Release
the start switch key after starting the engine. The
key will reset to the "ON" position automatically
after being released.
Before starting the engine, make sure the

battery disconnect switch is at ON position
and the shift control lever is at NEUTRAL
position.
46
Instrument Panels
1. Central instrument panel

2. Front switch panel
3. Right instrument panel
47
Central Instrument Panel Engine coolant temperature gauge
This gauge indicates the coolant

1 2 1 1 3 4 temperature of the engine. The green
zone shows normal work temperature; the yellow
zone shows low temperature and the red zone
shows high temperature.
Stop the engine and park the machine on a

convenient place to check when the gauge
6 points to red zone. Check the engine fan,
7 5
belts and the radiator coolant level. Never
go on working until the trouble is
1. Turn indicators eliminated.
2. Speedometer
3. Engine coolant temperature gauge
4. Transmission oil temperature gauge
5. Fuel level gauge
6. Work hour meter When checking the engine fan, belt and
7. LCD screen
water tank level, be extremely careful to
Turn indicators avoid injury. Keep away from the moving
parts to avoid being injured and keep away
The left indicator flashes when the from hot parts to avoid being burnt.
machine turns left, the front & rear left
turn signal light will also flash Transmission oil temperature gauge
simultaneously.
The right indicator flashes when the This gauge is used to indicate the oil
machine turns right, the front & rear temperature of the transmission. The
right turn signal light will also flash green zone shows normal work temperature; the
simultaneously. yellow zone shows low temperature and the red
zone shows high temperature.
Speedometer
The pointer of this meter shows the

current running speed of the machine. When the pointer of the transmission oil
Maximum speed of this machine is 50km/h. Slow temperature gauge points to the red zone,
down if the running speed is too fast. If the park the machine on a safe and convenient
speedometer reading doesn't change as the place for repair. Check the transmission and
speed increases or decreases, stop the engine transmission oil level. Never go on working
and check. or driving the machine before eliminating
the problem.
48
LCD screen Service hour meter
This LCD can display the engine rotating speed, Service hour meter indicates the total
system voltage, and so on. work hours of the machine, unit in
hour. The time range of the hour meter is 0 to
99999.9 hours. When the engine is started, the
service hour meter starts to time, and the service
hour meter shows the accumulated work hours
Whether “X10m3” will illuminate depends on
of the engine. The recording value by the service
the specification value.
hour meter can be used to determine the
1. Engine rotating speed machine maintenance intervals.
“RPM” will illuminate when the engine is started. Fuel level gauge
engine rotating speed will display on the LCD
screen. This gauge indicates the fuel level of
the machine fuel tank. Green zone
indicates the normal fuel level of the fuel tank.
Red zone indicates the low fuel level. Add fuel in
time when the pointer points at the red zone.
9 10
2. System voltage 8
System voltage will display on the LCD screen 12
when “Volts” illuminates. 11
13
14
16
15
8. Engine intake preheat indicator(no euipped)
9. Engine fault warning indicator(no euipped)
10. Engine stop indicator(no euipped)
Screen switching switch 11. Frame aligning indicator (optional)
12. Voltage indicator
13. Front floodlight high beam indicator
14. Differential lock indicator
15. Economical working condition indicator(no euipped)
16. Water-In-Fuel indicator(no euipped)
Engine intake preheat indicator(no

euipped)
The preheat indicator lights when the

fuel preheater is working, and the engine is at
preheating step.
49
Engine fault warning indicator (no Differential lock indicator

euipped)
When the differential lock switch is
The indicator will turn yellow if the pressed, the light is on, indicating that the rear
engine general fault occurs. The engine can bridge is in the differential lock position(NOSPIN
work continually in a short period if the indicator differential type doesn’t have this function).
lights. Stop the machine in a safe and convenient
place for maintenance as soon as possible in Economical working condition
order to avoid damage to the engine. indicator(no euipped)
Engine stop indicator(no euipped) When the indicator lights, the engine
runs in economical mode (medium power mode);
The red indicator will provide emergent When the indicator goes out, the engine runs in
operation information. Stop the common mode (high power mode).
machine and turn off the engine to check if the
The switching of these two power modes is
red indicator illuminates.
realized by the torque curve selection switch.
If the machine can not be stopped timely, the
system will force the machine to stop Water-In-Fuel indicator(no euipped)
automatically according to the seriousness
degree of the fault. When the water at the bottom of the
oil-water separator covers the WIF
Frame aligning indicator sensor, WIF indicator will light automatically.
Drain the water in the oil-water separator if WIF
After the machine is turned on, the indicator lights. WIF indicator will go out when
front and rear frames have been the water is completely drained or the fuel covers
aligned if the indicator doesn’t illuminate, the WIF sensor completely.
otherwise they are not aligned, operate the
articulation control lever to align the front and
rear frames. The front and rear frame should be 17 18 19
aligned when running unless the machine has to
turn in a narrow space.
22
Voltage indicator 20
When the yellow indicator lights, it 21 24

indicates the voltage of the machine is
out of the range of 24.8-29.5V. If the voltage of 23
the machine exceeds 31.5V, the voltage indicator
and status indicator will light, the buzzer will
sound at the same time. 17. Parking brake low pressure alert indicator (red)
18. Service brake low pressure alert indicator (red)
Front floodlight high beam indicator 19. Main fault alert indicator (red)
20. Generator charge indicator (red)
21. Engine oil pressure alert indicator (red)
The indictor indicates the front 22. Engine intake air filter alert indicator (red)
floodlights are at high beam when the 23. Differential lock switch indicator (yellow)
indictor lights. 24. Transmission oil pressure alert indicator (red)
50
Parking brake low pressure alert Differential lock switch indicator

indicator
This differential lock switch indicator
When the hydraulic oil pressure of the will light when the differential lock
parking brake is too low, this indicator switch is taking effect, and the rear axle is at
flashes to alert, and the buzzer sounds at the differential lock state (NOSPIN differential type
same time. Stop the machine to check. doesn’t have this function).
Service brake low pressure alert Transmission oil pressure alert
indicator indicator
When the service braking oil pressure
is too low, this indicator flashes to alert, When the transmission oil pressure is
and the buzzer sounds at the same time. Stop too low, this indicator flashes to alert, and the
the machine to check unless the fault is buzzer sounds at the same time. Stop the engine
eliminated. to check.
Main fault alert indicator
The main fault alert indicator will flash Park the machine on a safe and convenient
to alert if any one of the following alert place for repair when the transmission oil
indicators illuminates: parking brake, service pressure alert indicator is flashing. Check
brake, engine oil pressure, transmission oil the transmission and transmission oil level.
pressure, engine intake air filter blocked, and Never go on working or driving the machine
start motor work indicator. The buzzer will sound before eliminating the problem.
to alert at the same time. Stop the machine to
check.
Front Switch Panel
Generator charge indicator
The indicator indicates if the generator

is generating electric power. When the
engine start switch is turned to the ON position,
this indicator illuminates. When the engine start
switch is turned to the START position, the
generator reached the electric power generation
state, this indicator goes out.
1 2 3 4 5
Engine oil pressure alert indicator
When the engine oil pressure is too

low, this indicator flashes to alert, and 1. Front floodlight high/ low beam switch
2. Hazard flasher switch
the buzzer sounds at the same time. Stop the 3. Position light/ front floodlight switch
engine to check. 4. Front work light switch
5. Rear work light switch
Engine intake air filter alert indicator
When the air filter is blocked, this

indicator will light. Stop the engine and
maintain the air filter.
51
Front floodlight high/ low beam Front work light switch

switch
This switch controls the ON and OFF
This switch controls the switching of the of the left and right front work lights,
front floodlights high beam and low front top work lights and blade work lights
beam. Before use this switch, must turn simultaneously.
the position light / front floodlight switch to its
front floodlight position. Rear work light switch
Hazard flasher switch This switch controls the ON and OFF

of the left and right rear work lights on
After turning on the hazard flasher the rear top of the cab simultaneously.
switch, all the turn signal lights (four
lights) will flash simultaneously. They function as Turn signal light switch
warning lights when the machine stops in case of
danger and emergency. Move the turn signal light switch downwards
when machine needs to turn left, the left turn
indicator flashes, the front and rear left turn
signal lights of the machine will also flash
simultaneously.
The left and right turn lights switch will not
work after turning on the hazard flasher
switch. Therefore, turn off the hazard flasher
switch before starting the machine.
Position light / front floodlight R

switch
This switch has three positions. It L

controls the on and off of the position
lights and front floodlights.
L: Left turn
OFF 1st postion 2nd postion R: Right turn
Move the turn signal light switch upwards when
machine needs to turn right, the right turn
indicator flashes, the front and rear right turn
signal lights of the machine will also flash
simultaneously.
Move the turn signal light switch to Neutral
When the switch is at OFF position, the position position to turn off the turn indicator and turn
light and the front floodlight are off. signal lights.
When turning the switch to the first position, the
position light switch turns on, and the four
position lights of the machine are turned on. All
switch and instrument backlight will illuminate.
When turning the switch to the second position,
the front floodlights are turned on. Use the front
floodlight high/ low beam switch can change the
front floodlights to high beam or low beam.
52
Right Instrument Panel Differential lock switch
After closing,the rear axle differential is

The right instrument panel, located at the right locked and the differential lock
side of the driver's seat, is composed of cigar indicator turns on.(NOSPIN differential type
lighter, parking brake button, engine start switch doesn’t have this function).
and right switch panel.
Cigar lighter
2 3 4 5
1
This machine is equipped with a cigar
lighter. Push down the lighter, the
lighter will be turned on and begins to heat. The
lighter will spring out when it is hot enough. Pull
out the lighter for smoking, return it to socket
after use.
The lighter will automatically spring out in

6 7 8 10-18 seconds. If the lighter does not spring
out in this time, the lighter will heat
1. Engine start switch
2. Parking brake button
continuously and the lighter wiring terminal
3. Front windshield wiper switch or jacket may be burnt; Immediately
4. Hydraulic lock pin switch (optional) drawout the lighter if it does not
5. Differential lock switch automatically spring out exceed 25
6. Cigar lighter
7. Front winshield washer switch
seconds.
8. Screen switching switch
Engine start switch

Front windshield washer switch
Refer to section "Engine Start Switch" on page
Press this switch, the washer will spray
45 for more information of this switch.
water from the reservoir to the front
windshield. The washer will stop spraying when
Parking brake button
the switch resets automatically after being
released. The washer reservoir is located on
Refer to section "Parking Brake Button" on page
lower left side of the cab.
59 for more information of this switch.
Front windshield wiper switch
This switch has three positions,

controls the low speed and high speed
of the front windshield wiper of the cab.
Hydraulic lock pin switch
Press the switch, the hydraulic lock pin

is disengaged; Release the switch, the
hydraulic lock pin is engaged.
53
Air Conditioner Panel
Air conditioner panel is on the right top inside the

Check the washer reservoir frequently to cab.
ensure enough water in it, otherwise dirty
windshield may impact the visibility of the 5 6 7
operator.
The washer reservoir should be emptied or
filled with antifreeze when the ambient
temperature is below 0 °C, or the washer will
not work or even be damaged by being
frozen.
1 2 3 4
As the washer with additive may be harmful
to human body, dispose of it according to 1. Air circulation mode switch
the local laws and regulations. 2. Fan speed switch
3. Mode switcher
4. Temperature control switch
Screen switching switch 5. Air circulation mode indicator
6. Defrost mode indicator
This switch is used for the switching of 7. Cooling mode indicator
engine rotating speed, system voltage,
Air circulation mode switch
engine fault codes and other items displayed on
the LCD screen on the central instrument panel.
This switch is an instant switch, it will reset
automatically after being released.
8
Diagnostic ON/OFF switch
After pressing down, the engine

indicator light of the instrument is in the 9
state of flashing code, which is used to read the
flashing codeof the engine operation.
Refer to section “Engine Fault Diagnosis” for
8. Fresh air mode
detailed instructions of the engine fault code
9. Recirculating air mode
display.
This switch is used to change air circulation
Economical working switch mode between recirculating air and fresh air.
Press the switch upward, the fresh air will enter
Press down and the machine works into the cab through the fresh air inlet and mix
under economical working condition. with the recirculating air.
Press the switch downward, the cool or warm air
will circulate inside the cab. This mode is used
for the situation of quick cooling in the cab or bad
air quality outside.
Reset the switch to original position, the air
circulation mode will be turned off.
54
Fan speed switch Starting explanation of air conditioner
Three positions are available: high(H), After the engine is started, turn the fan speed
medium(M), low(L). Turning the switch to O or switch to either H, M or L with engine starting to
OFF position will turn off the fan. turn on the air conditioner.
Fan speed switch is also the power switch of the Turn the fan speed switch to O or OFF position to
air conditioner. Turn this switch to either H, M or turn off the air conditioner.
L with engine starting to turn on the air
conditioner.
Turn the fan speed switch to O or OFF position to
turn off the air conditioner. During winter, turn on the air conditioner for
20 minutes to run the compressor to avoid
Mode switcher leakage of coolant. This keeps the
compressor in best condition.
The mode switcher has three settings: cooling
mode, defrost mode (heating mode) and fan Cooling
mode.
Cooling mode 1. Before starting the engine, set the manual
warm water valve at the engine coolant inlet
Turn the mode switcher to this position, and outlet to CLOSE position.
the cooling mode indicator illuminates,
and the A/C system shifts to cooling 2. After the engine is started, adjust the fan
mode. speed switch to the desired position.
Defrost mode (heating mode) 3. Turn the mode switcher to cooling mode, the
cooling mode indicator illuminates, and the A/
C system shifts to cooling mode. Cool air
Turn the mode switcher to this position, starts to blow out from the air vents.
the defrost mode indicator illuminates,
4. Turn the temperature control switch to adjust
and the A/C system shifts to defrost
the temperature of cool air.
mode (heating mode).
Fan mode
Reset the mode switcher to the middle
position, the A/C system shifts to fan Please close the warm water valve when
mode. cooling in summer, otherwise the cooling
effect could be affected.
Temperature control switch
It is recommended not to set temperature
control switch to COOL position and fan
Turn the temperature control switch clockwise for
speed switch to Low position at the same
cool air. Turn it counterclockwise for warm air.
time, otherwise the evaparator will frost and
The temperature control switch is used to set the cooling effect could be affected.
cooling temperature in the cab. When the
temperature in the cab is higher than this setting
value, the indicator will light and the air
conditioner will start to cool. When the cab
temperature is lower than this setting value, the
indicaotr will go out, and the air conditioner
system will stop cooling.
55
Heating 2. Turn the mode switcher to fan mode, natural

air starts to blow out from the air vents.
1. Before starting the engine, set the warm
3. Adjust the fan speed switch to adjust the fan
water valve at engine coolant inlet and outlet
speed.
to ON position(warm water valve direction is
same with the hoses).
Warm water valve
3 2 The heating function of the air conditioning
system can be realized by the coolant flows
through the evaporator of the air conditioning
system to release heat.
A manual warm water valve is provided
1 respectively for the water inlet and water outlet of
the engine.(Note: some machine only has one
for the water inlet of the engine).
1. Warm water valve
2. Warm water valve ON 3
3. Warm water valve CLOSE 2
2. After the engine is started, adjust the fan
speed switch to the desired position.
3. Turn the mode switcher to defrost mode
(heating mode), the defrost mode indicator
illuminates, and the A/C system shifts to 1
heating mode. Warm air starts to blow out
from the air vents.
1. Warm water valve
2. Warm water valve ON
3. Warm water valve CLOSE
During heating operation, the manual warm
At the beginning when the engine is started, water valve should be at ON position (the warm
the air temperature is low due to the low water valve direction is the same with the hoses).
coolant temperature, but the air temperature
will raise after coolant temperature is
getting high.
If it is necessary to repair the air conditioning
system due to fault, first close the manual
warm water valve (the warm water valve
Any abnormal use that doesn’t meet the direction is vertical to hoses) to prevent
requirement will cause damage and failure of coolant loss.
the air conditioner system. When replacing the engine coolant, open the
Use antifreeze solution in winter to avoid warm water valve and set the mode switcher
frost crack of the heating core. to defrost mode (heating mode) to replace the
coolant inside the evaporator together. Make
sure the engine coolant level is correct.
Natural air operation
1. After the engine is started, adjust the fan

speed switch to the desired position.
56
The water radiator should be emptied or filled

with antifreeze and the selector switch
should be set to warm air position when the
ambient temperature is below 0°C and the
engine stops running, otherwise the radiator
lines will be damaged by being frozen.
57
Control Devices
4
6
1. Steering wheel 5. Parking brake button

2. Accelerator pedal 6. Shift control lever
3. Service brake pedal 7. Work control levers
4. Steering column adjusting handle
58
Steering Wheel Service Brake Pedal
An ordinary steering wheel is provided on this The service brake pedal is located at the front
machine and it is connected to a fully-hydraulic right side of the driver's seat.
metering pump.
Depress the service brake pedal, the wheel
The steering wheel can not reset automatically brake of the front and rear axles will perform
after being released, and the machine steering braking. Then the brake lights will flash at the
angle will not change. Therefore, turn the same time. Release the service brake pedal to
steering wheel counterclockwise to let the disengage the service brake. Repair the brake
machine travel in straight direction after finishing system in time if it has fault to ensure the
turning. machine has enough brake power.
Accelerator Pedal Steering Column Adjusting Handle
The accelerator pedal is located at the front right The steering column of the machine can be
side of the driver’s seat. The diesel engine oil adjusted up/ down/ forwards/ backward within a
supply and the engine speed will increase by certain scope to meet different drivers’ operation
depressing the pedal while the oil supply and the habit.
engine speed will reduce by releasing it. Adjust the steering column as follows:
1. Depress the adjusting handle downwards by
foot to loosen the steering column.
2. Hold the adjusting handle still, adjust the
steering column up and down, forwards and
backward to the proper position.
3. Release the adjusting handle to lock the
steering column.
59
Parking Brake Button Neutral/ Start Interlock Protection Function
The electrical system of the machine is provided

with a neutral/ start interlock function, the engine
can be started only when the shift control lever is
at the neutral position in order to avoid accidents
due to sudden moves when the machine starts.
When the shift control system has a fault,

The parking brake button (hand brake) is near never remove the transmission system
the shift control lever. Press the button to without authorization. Consult with Liugong
disengage parking brake and pull it up to engage dealer or Service Company if the fault can
the parking brake. not be eliminated.
The parking brake is also used as emergency
brake. If an emergency occurs when the Work Control Levers
machine is working, press the parking brake
button to engage the emergency brake. Work cylinder control levers are located at two
sides of the steering wheel, which are used to
control the work cylinders.
Do not use the parking brake when the

machine is traveling unless the service
brake failed. Use the parking brake as the
service brake in the regular operation will
damage the brake system seriously.
Shift Control Lever
Moving the lever left and right can operate the

machine forwards (lever at left position) and
backward (lever at right position), the middle
position is neutral (lever at "N" position).
1, 2, 3, 4, 5, 6 digits in the diagram shows the
different forward gear positions, 1, 2, 3 digits
shows the different reverse gear positions.
60
3. 4 Ripper control lever (optional)
Ripper LOWER--Pushing the lever

forward to lower the ripper. When
releasing the lever, the lever resets to
the HOLD position. The ripper is held
at the selected position.
HOLD--when the lever is released, it will reset to
the hold position. The ripper is held at the
selected position.
Ripper LIFT--pull the lever backward to
lift the ripper. When releasing the lever,
the lever resets to the HOLD
position.The ripper is held at the
selected position.
5. 6 Mold board blade swing control

lever
Mold board blade swing LEFT--Push

the lever forward to extend the mold
board blade to the left. When releasing
the lever, the lever resets to the HOLD
position. The mold board blade is held at the
1. 2 Mold board blade lift control for selected position.
the left side
Mold board blade LOWER the hold position. The mold board blade is held at
the selected position.
Push the lever forward in order to
lower the left end of the mold board Mold board blade swing RIGHT--Pull
blade. When releasing the lever, the the lever backward to extend the mold
lever will re turn to HOLD position. The board blade to the right. When
mold board blade will remain at the selected releasing the lever, the lever resets to
position. the HOLD position. The mold board blade is held
HOLD--when the lever is released from LOWER
or LIFT position, it will reset to the HOLD 7. 8 Mold board blade pitch anlge
position. The mold board blade will remain at the control
selected position.
Mold board blade LIFT--Pull the lever Pitch angle DECREASE--Push the
backward to raise the left end of the lever forward to decrease the pitch
mold board blade. When releasing the angle of the mold board blade. When
lever, the lever will return to the HOLD releasing the lever, the lever resets to
position. The mold board blade remains at the the HOLD position. The mold board blade is held
selected position. at the selected position.
the hold position.
61
Pitch angle INCREASE--Pull the lever Sideshift RIGHT--Pull the lever

backward to increase the pitch angle of backward to move the mold board
the mold board blade. When releasing blade right. When releasing the lever,
the lever, the lever resets to the HOLD the lever will reset to the HOLD
position. The mold board blade is held at the position. The mold board blade is held at the
selected position. selected position.
9. 10 Mold board blade rotate lever 13. 14 Articulation control lever
Mold board blade rotate Articulation LEFT--Push the lever

COUNTERCLOCKWISE--Push the forward to move the rear of the
lever forward to turn the mold board machine left. When releasing the lever,
blade counterclockwise. When the lever will reset to the HOLD
releasing the lever, the lever will return to the position. The machine is held at the selected
HOLD position. The mold board blade is held at position.
HOLD--when the lever is released, it will reset to the hold position. The machine is held at the
the hold position. The mold board blade is held at selected position.
Articulation RIGHT--Pull the lever
Mold board blade rotate CLOCKWISE- backward to move the rear of the
-Pull the lever backward to turn the machine right. When releasing the
mold board blade clockwise. When lever, the lever will reset to the HOLD
releasing the lever, the lever resets to position. The machine is held at the selected
the HOLD position. The mold board blade is held position.
Do not pull the right articulation lever to

maximum position during operation.
Do not allow the mold board blade to
damage the ladder, wheels and trapezoidal 15. 16 Wheel lean control lever
pull rod during operation process.
11. 12 Mold board blade sideshift Wheel Lean LEFT--Push the lever
lever forward to lean the wheel left. When
releasing the lever, the lever will reset
Sideshift LEFT--Push the lever forward to the HOLD position. The wheel is
to move the mold board blade left. held at the selected position.
When releasing the lever, the lever will HOLD--when the lever is released, it will reset to
return to the HOLD position. The mold the hold position. The wheel is held at the
board blade is held at the selected position. selected position.
the hold position.
62
Wheel Lean RIGHT--Pull the lever Mold board blade LIFT--Pull the lever
backward to lean the wheel right. backward to lift the right end of the
When releasing the lever, the lever will mold board blade. When releasing the
reset to the HOLD position.The wheel lever, the lever will reset to the HOLD
is held at the selected position. position. The mold board blade is held at the
selected position.
Other Devices
Do not lean the wheels and turn the steering
wheel at the same time, as much as possible
during working. When you need to lean the Seat
front wheels to the limit position with front
wheels turned, first lean the front wheels to
the limit position,then operate the steering
wheel to turn. Otherwise the steering
cylinder could easily be damaged.
17. 18 Front blade lift control

(optional)
Front blade LOWER--Push the lever

forward to lower the front blade. When
releasing the lever, the lever will reset
to the HOLD position. The front blade
is held at the selected position.
HOLD--when the lever is released, it will reset to The seat provided on this machine meets
the hold position. The front blade is held at the the standard of ISO7096.
selected position.
Front blade LIFT--Pull the lever The driver seat has a suspension shock
backward to lift the front blade. When absorbing function. It can be adjusted in the
releasing the lever, the lever will reset aspects of direction, height, backrest angle and
to the HOLD position. The front blade headrest angle to meet the need of different
is held at the selected position. drivers in various working conditions. Make sure
that the operator can depress down the pedals to
19. 20 Mold board blade lift control a full stroke after adjusting the seat. Always
for the right side adjust the seat by sitting in it.
Mold board blade LOWER--Push the

lever forward to lower the right end of
the mold board blade. When releasing
the lever, the lever will reset to the
HOLD position. The mold board blade is held at
the hold position. The mold board blade is held at
63
1. Fore-and-aft adjustment 3. Front seat height adjustment
Fore-and-aft adjustment range is -60mm~60mm. Three-stage height cycle regulation is available

for the seat. Lift the seat slowly until there is a
small clank, the seat enters the next height; Lift
the seat continuously when it is on the third stage
height, the seat will drop to the lowest height.
2. Armrest angle adjustment
The adjustment range of armrest angle is 0~90°,

horizontal is the reference direction.
4. Headrest height adjustment
Two-stage height regulation is available for the

headrest: 0~40mm, 40mm~80mm.
Do not sit on the armrest. The maximum

supporting capacity of the armrest is 50KG.
64
5. Headrest angle adjustment 7. Nonretractable seat belt
The adjustment range of headrest angle is

0~10°.
8. Body weight rigidity adjustment
The adjustment range of body weight rigidity is

6. Backrest angle adjustment
50Kg~120Kg.
The adjustment range of backrest angle is
0~45°, vertical is the reference direction.
Seat Belt
The machine is equipped with a seat belt by

Liugong before transporting it to its
destination. Its quality and installation
instructions have met the standard of
ISO6683.
This seat belt supplied by LiuGong is non-

retractable.
Fasten the seat belt before operating the
machine. Before using the seat belt, check the
seat belt for wear and fastness, replace if
necessary. Contact your LiuGong dealer for the
seat belt replacement.
65
Adjust length of the seat belt before use in order Sound System
to ensure safety and comfortability. Length of the
seat belt can be adjusted by moving position of The sound system is located inside the cab and
catch on the safety belt. consists of the main unit, loudspeaker and
The buckle of the seat belt is located at the right antenna.
rear side of the seat. Insert catch of the safety Left and right speakers
belt into the buckle to latch it.
1 2 13 14 15
A red button is provided by side of the buckle.

Press the button, the catch will spring up from
the buckle.
3 4 5 6 7 8 9 10 11 12
1. Source/mute key
2. SRC/SOUND
3. Volume key
4. Menu key
5. Preset key 2
6. Preset key3
7. Preset key4/last menu
8. Preset key 5/next menu
9. SCAN key
10. Search station forward/last song/hour
11. Auto store station/exit
12. Search station backward/next song/minute
Before using the seat belt, check whether the 13. Audible signal input
14. USB
buckle of the seat belt can lock and release 15. Waveband key
normally.
Connect the battery negative terminal only

when the sound system has been installed to
avoid a short circuit.
Make sure you can still hear traffic (horns,
sirens and so on) when adjusting the volume.
66
Source/mute key ● FLAT——Original

● JAZZ——Jazz music
Press to switch on the power. Press
this key for more than 2 seconds to ● VOCAL——Speech
switch off the power. Press this key shortly to
● POP——Pop music
mute or cancel the mute (silence) .
● CLASSIC——Classical music
Time set key ● ROCK-Rock music mode
3. The LED display will show the sound type
that has been selected.
● Press SET key for 2 seconds to enter or
escape SETUP menu.
● Press SET key shortly to enter hour or
minutes selection of TIME. No sound mode will be shown on the display
if no sound mode is selected.
● Select or to adjust hour or minute and
the digital will flash. The new time setting will
be memorized. Volume balance adjustment
● Press SET key at least 2 seconds to escape 1. Press the SOUND key continuously to select
SETUP menu. the balance modes:
Sound adjustment BASS—TREBLE—BAL—FADER—LOUD

BASS--low volume control, -7, +7.
Volume Key
TREBLE--high volume control, -7, +7
Press the VOLUME+/- key to adjust BAL--left and right balance control. -7-- -0- --7
the volume up or down.
FADER--horn control, -7- -0- 7
Sound LOUD--undertone volume control. Four choices
are available: OFF LOW MID HI.
2. Press VOLUME+/- shortly to adjust the
1. Press SRC/SOUND key for 2 seconds to selection mode.
enter BASS-TRE.
If no other sound mode is selected, BASS/

2. Press VOLUME+/- key shortly to select your TREBLE will show on the display.
own sound style.
The sound system will escape from the

sound mode and memorize the last setting if
no further changes within 5 seconds.
● BASS-TRE——Your own settings of bass
and treble.
67
Radio You can automatically store the 6 strongest FM

stations on the FM AST band or 6 strongest MW
Waveband (AM) stations on the MW(AM) AST band. When
you use Auto Store, the new stations replace any
Press BAND to select the desired stations previously stored in the FM AST band or
band. the MW (AM) AST band.
Press ''AST''key to activate auto-store.
USB
Automatic search USB interface is provided on this machine.

Features:
● Support MP3 format only.
● Press '''' to tune to a station of a lower ● Support 32Mbyte~4G memory disc.
frequency or '''' to a higher frequency. To
search for another station, press the key ● Support MPEG Audio 1, 2 and 2.5.
again. ● Support Layer 3.
Manual search ● Support FAT16 and FAT 32 partition
memorizing.
● Sampling frequency range: 8k,16k, 32k,
●Press '''' or '''' for two seconds to 11.025k, 22.05k, 44.1k, 1k, 12k, 24k and
change to manual search. 48kHz.
● Press '''' to turn to a station of a lower ● Bit rate: 8k ~ 320kbps and VBR(MP3 PRO).
frequency or '''' to a higher frequency or a
desired frequency. Do as follows:
● The radio will search the station 1. Insert the memory disc, USB PLUG will show
automatically when you release '''' or '''' on the display.
for five seconds.
Store stations
Press any keys from 1 to 6 to store

desired stations.
● Manual store
Press the desired preset key (1 to 6) for more
than 2 seconds to store the current tuned station. Initialization is needed when inserting the
memory disc. It will last for a few seconds by
● Automatic store (AUTO STORE) different memories. Do not take out the
memory disc within the initialization process.
68
2. Press SRC key shortly under radio state to Audible signal input
change to USB mode, then the following
interface will be shown: A 3.5 mm audible signal input interface
is provided on the sound system,
which can be used to connect other music
players. Press SRC key and select AUX IN
mode. The volume can be adjusted under AUX
IN mode.
3. The display will show the album number
before playing the songs.
4. When playing, the display will show the
song's name and playing time. After finishing,
it will continue to play the next one.
5. Press or to select the last song or the
next song to play.
Speakers are easily damaged by water. Do
6. Press SCAN key during playing, each song in not squirt water on this sound system when
the same album will play for 10 seconds in washing the machine.
sequence, press SCAN key again to make it
return to normal playing state. Be careful if you need to touch the body of
the unit as the temperature can exceed 160
7. During playing, press MENU key to show the degrees Fahrenheit (70°C) after prolonged
the song sequence in the album, after 2 periods of operation.
seconds, it will return to normal playing state.
8. In playing state, press 3||, playing will Lights
pause, press this key again to continue
playing. Lights of the machine consist of front
combination lights (left & right each), front
headlights, front work lights, front frame work
lights, rear combination lights (left & right each),
Do not take out the memory disc when rear top lights and dome light.
playing, otherwise the file could be damaged.
It is better to take out the memory disc after
turning off the sound system.
1
It is recommended not to extend the USB

cable because USB connection has a high
requirement on the length, resistance and
signal delaying of the cable, other cables may 2 3
not meet the requirement, which could result
in a reading failure of the memory disc.
1. Front headlights
2. Front work lights
3. Front frame work lights
69
The front combination lights consist of front

position lights, front floodlights and front turn
signal lights.
6
12
5
12. Dome lights
4
Door Lock
4. Front position lights

5. Front floodlights
6. Front turn signal lights
The rear combination lights consist of rear turn
signal lights, brake lights, reflectors and backup
lights.
10
The key of the right & left doors of the cab is the
9 same.
Insert the key and rotate it to 180 degrees
clockwise and take it out, hold the door lock with
your hand, push the lock pin down with your
8
thumb, open the door by pulling the door
7 outward.
Before locking the door, first close it. Insert the
7. Rear turn signal lights key and rotate counterclockwise to 180 degrees,
8. Brake lights then take it out. After the door is locked, the lock
9. Reflectors pin can't be pressed down.
10. Backup lights
Latch
When opening the right and left doors to 180

degrees, the latch on the door is locked by the
buckle behind. Then the door is locked in this
11 position.
The latch handle is located on the upper rear end
inside the cab.
11. Rear top lights

70
Lift the handle to release the latch to close the

door.
2 1
Adjustment of Rear View Mirrors
1. Loosen the connection bolts between the

1. Buckle
2. Latch rear view mirror brackets and the cab, turn
the brackets to adjust the rear view mirrors to
the proper position.
2. Loosen the connection bolts between rear
view mirrors and the brackets, turn the rear
view mirrors to adjust the elevation.
3
3. After completing the above mentioned
adjustment, tighten the bolts.
Engine Hood Lift Device

3. Handle
The motor pump of the engine hood lift device is
located in the control box on the front left side of
the machine rear frame, and mainly used to open
and close the engine hood.
Before the driver operates the machine,
always close the right & left doors first to
ensure safety.
Rear View Mirrors
Left and right rear view mirrors are separately

located at the top of the machine cab. Before
operating the machine, adjust the rear view
mirrors and make sure the driver has a good rear
view when sitting on the seat.
71
2. Pull the stop valve handle along the arrow

direction from position A to position B,
1 release the draw ring, the stop valve handle
5
will be fixed at this position by the stop pin.
4
2 B
A
3
1. Hydraulic lift switch

2. Stop valve handle
3. Stop pin
4. Revolving shaft of manual pump 3. Turn the electric switch upward, the lift
5. Oil filler mechanism will drive the engine hood to
raise; release the electric switch when getting
Open the engine hood
the required position, the engine hood will
stop at this position.
There are two ways to open the engine hood:
electric switch (normal condition), and manual
crank operation (abnormal condition).
1. Pull the draw ring of the stop pin outward.
4. When the electric switch doesn’t work, insert

a crank into the revolving shaft, and rotate
the crank, the engine hood will raise.
72
3. When the engine hood is fully closed, release

the draw ring of the stop pin, the stop valve
handle will be fixed at this level position by
the stop pin.
Do not stand behind the engine hood when it

Close the engine hood is tilting forward or backward to avoid injury.
Do not pull the draw ring of the stop pin and
1. Pull the draw ring of the stop pin outward.
turn the stop valve handle at will after the
engine hood is lifted.
The stop valve handle must be in position A
when driving the machine (if it isn’t in
position A, when the engine hood vibrates, it
will result in the tension of cylinders and
damage the motor pump and cylinders).
After the engine hood is closed, the stop

2. Push the stop valve handle along the arrow valve handle must be rotated
direction from position B to position A to counterclockwise to the limited position and
lower the engine hood. The engine hood hold by the stop pin, otherwise, the engine
starts to lower slowly when the handle is hood may be damaged. Before opening the
getting to the level position, the closer the engine hood, the stop valve handle must be
handle gets to the level position, the faster rotated clockwise to the limited position and
lowering speed of the engine hood. hold by the stop pin, otherwise, the engine
hood may drop off.
B Backup Alarm System

A
73
CLG4215D Engine Starting
The backup alarm is installed on the rear of the Engine Starting

machine. When the shift control lever is turned to
the REVERSE position, the backup alarm will
sound automatically. Check Before Starting the Engine
Check the level of the engine coolant.

Check the engine oil level.
The backup alarm is close to the radiator,
when adjusting volume of the backup alarm, Check the oil level of the hydraulic tank.
first stop the engine and keep away from hot
Check the oil level of the transmission system.
parts to avoid being burnt.
Check each oil pipe, water hose and fuel hose
Mold Board Blade and Pitch for leakage.
Make sure the air pressure of the tires is normal.
Mold board blade and hydraulic pitch are
indispensable components of work devices. Mold Check the batteries for damaged wiring and
board blade can get various position through loose connectors.
control the swing cylinder in order to meet the Adjust the articulation steering, make sure the
requirements of all work conditions. Mold board front and rear wheel are on a straight line.
blade can stretch out and draw back on both left
Check the front wheel for lean condition, adjust
and right sides, it also can swing to any angle,
the front wheels to a straight direction.
even 360° swing. Pay attention not to damage
the frame, ladder, wheel, steering lever and other
parts when rotating and moving the mold board Engine Starting
blade.
Hydraulic pitch can realize the alignment of
shovel turning angle through control tilting
cylinder. Adopt big shovel turning angle to get
high spading pressure can realize the best Before starting the engine, Clear personnel
efficiency of motor grader. Small shovel turning around the machine. Clear away any
angle can reduce cutting force during scraping, obstacles. Make sure the machine is under
but big shovel turning angle can improve smooth control by the operator.
precision and mixing effect.
1. Turn on the battery disconnect switch. Turn

the handle on the disconnect switch
clockwise to the “ON” position.
关
OF关
F O开N
74
Engine Starting CLG4215D
2. Go up and down the ladder according to the 8. Insert the key into the start switch and turn
safety regulations. clockwise to "ON" position to turn on the
power. Sound the horn to warn that the
machine is going to run and to keep away
from it.
3. Adjust the driver's seat to a proper position.

4. Close the left and right doors of the cab.
5. Check the seat belt for normal condition and
fasten it.
9. Slightly depress the accelerator pedal, turn
the key clockwise to START position to start
the engine. Normally, the engine will start
within 10 seconds. Release the key at once
to let it reset.
Starter motor operation should not exceed

30 seconds. If the engine doesn't start after
30 seconds, release the start switch at once.
6. Make sure the shift control lever is at the Wait 2 minutes before trying to start again. If
Neutral position. If not, turn the lever to the the engine can not be started after three
Neutral position. tries, wait for at least three minutes before
trying again to prevent damage to the starter
motor.
10. Warm up the engine at an idle speed of 800±

The electrical system has a Neutral/Start 50rpm after the engine is started. Operate
Interlock protection function; the engine the engine with full load only after the coolant
can start only when the shift control lever is temperature of the engine reaches the green
at NEUTRAL position. This can avoid an zone.
accident produced when the machine is
started. 11. During severe cold weather, preheat the
hydraulic oil. Operate all of the control levers
7. Turn the fan speed switch and A/C switch to repeatedly to preheat the oil in hydraulic oil
the OFF position. cylinder and hydraulic pipe.
12. Listen to the engine and the transmission for
abnormal noise during operation at low
speed.
75
CLG4215D Operation Technology
13. Check the readings of all the gauges to make Machine Operation
sure they are in the normal range. Check that
all the lights, indicators, horn, windshield Preparation before Operation
wiper and brake lights work normally.
Before operation, first level the work site with the
14. Check the service brake, parking brake
machine. Remove ballooning, fill-in the pits and
system for normal condition.
shovel away the wet and slide ground surface.
15. If there are no obstacles around the machine, Clear the area of large, sharp rocks to avoid
slowly turn the steering wheel and observe damaging the machine's tires or the machine
for left and right turning. itself.
Mold Board Blade Adjustment

Operation Technology
Operate the work cylinder control levers so that
the mold board blade can have various working
Operation Information positions to suit the working conditions, the mold
board blade can extend or retract to the left and
Follow these basic instructions when you are right. It can obtain any angle with 360 degree
operating the machine. turning.
● To prevent injury, make sure that no one
works on the machine or is near the machine.
Always keep control of the machine.
When moving the mold board blade, always
● Raise the implement high enough to go over
be careful not to damage the frame ladder,
any obstacle.
wheels and trapezoid pull rod.
● Before you disengage the parking brake,
If a scarifier is equipped on this machine, pay
depress the service brake pedal in order to
attention to adjust the scarifier position while
prevent the machine from moving.
moving the mold board blade traction frame.
● Drive the machine forward for best visibility
and the best stability. Mold Board Blade Tilt Angle Adjustment
● Reduce the engine speed if turning or going
over a hill. This machine is equipped with a mold board
blade tilting device. Operate the blade control
lever inside the cab to extend or retract the mold
board blade pitch cylinder to suit the requirement
of the working conditions.
Personal injury or death can result from Mold board blade pitch cylinder
falling material. Remove any suspensions
and watch out for sliding material.
76
Operation Technology CLG4215D
Adjustment of tilt angle of the mold board blade Fig. C shows vertical angle between the mold
can ensure proper movement of materials and board blade edge and ground. This position is
smooth leveling work to obtain the most suitable used to maintain sand and stone road surfaces
effects. and level road surfaces at great length.
Do not use the backside of the mold board to

work, otherwise the mold board and mold
A board support will be damaged. Rotate the
mold board for 180° first if scrape backwards.
Scrape backwards
Fig. A shows the acute angle between the mold

board blade edge and ground. This position is
used to excavate and move wet earth, dig
ditches and scatter mound.
When the main mold board blade has worn

during the friction with the pressure plate
behind, replace the main mold board blade.
Rear Ripper Operation (Optional)

Fig. B shows the medium angle between the
mold board blade edge and ground. This position Rear ripper is used for pan soil, secondary-hard
is used to level and scatter loose earth. stone and weathered rock. Use all teeth when
the operating load is small, and use three teeth
or even one tooth when the operating load is
very big. Each teeth must be used symmetrically.
Traveling
positon
1 1
1. Backside of the mold board blade

77
Traveling position: raise the ripper to its highest Scarifier Operation (Optional)
position through operating the control lever, this
location is the traveling position. The working conditions of scarifier are: soft soil,
sand, graveled path. Choose corresponding
number of scarifier teeth according to the
working condition. Use 9 or 11 teeth if the
operating load is small, use 5 or 7 teeth if the
Ripping operating load is moderate, use rear ripper if the
position operating load is big.
Scarifier
Ripping position: the machine is at level

condition, the teeth extend and lay on the
ground.
Ripping
When operating the scarifier (if equipped),

Ripping: place the ripper to ripping position, pay attention to adjust the mold board blade
press the ripper by control lever and hold at one traction frame at the same time.
position. Drive the machine forwards, also lower
the rear ripper to dig the earth. The control lever Operation of Front Blade (Optional)
controls lifting or lowering of the rear ripper. The
earth hardness decides what kind of ripper teeth The control lever controls the front blade (lifting
should be used, the digging depth and machine and lowering), the front blade is connected to the
running speed. front frame by high strength bolts. Refer to
section “Work Control Levers” for further
operation.
Front blade
Lift the rear ripper before turning and reverse
the machine.
Do not lower the rear ripper during traveling
to prevent tooth tip deformation or fracture
by sudden force. Lower the ripper teeth
slowly when it is required to scarify hard soil.
78
Special Application Whether the machine is on a flat road, ditch or

slope, simple rules to use the leaning function of
the front wheels: when the front of the machine
Application of the Leaning Front tends to deviate from the straight direction, lean
Wheels in Turning the wheel immediately to the opposite direction
to overcome this tendency and keep the machine
The leaning front wheels have a special help for on a straight line.
operators to operate the machine.
When driving on a flat road, keep the speed at
1st gear. Without operating the steering wheel,
turn the machine left or right by quickly leaning Do not lean the wheels and turn the steering
the front wheels. wheel at the same time as much as possible
The lean feature of the front wheels can provide during working. When it is necessary to lean
separate turning. When turning at 90° or turning the front wheels to the limit position with the
along the Y way, combining with the steering front wheels turned, first lean the front
wheel can obtain easier turning. For example, if wheels to the limit position, then operate the
you want to turn right, you just need to lean the steering wheel to turn. Otherwise the steering
front wheels rightwards. cylinder could easily be damaged.
Application of the Leaning Front Application of Articulation

Wheels in Working
When the machine travels on a flat road, the
When the machine works, a lateral force may be articulation has two distinct advantages: First,
formed to lead load to the front of the machine. the leaning front wheels can offset the lateral
Operation of the leaning front wheel can force; second, easier operation of the machine.
supplement the lateral force formed in working Generally, when the machine is digging, a lateral
so that the machine can keep running on a force may be produced so that load will be fed
straight line. If the the machine is going to turn into the front of the machine. The articulation can
right, then lean the front wheels left so that the offset this tendancy so as to keep the machine
machine can keep running in a straight direction. running in a straight line. If the machine turns
For example: when materials are moved left, a right, then turn the articulation left to let the rear
big load will produce a left lateral force to drive of the machine move left to keep the machine
the front of the machine to deviate left, then lean running in a straight line.
the front wheels to right hand to offset the lateral
force to stabilize the front of the machine. As
shown in the figure.
79
Whether the machine is working on a flat road, Scraping Operation

ditch or slope, simple rules to use the leaning
fuction of the front wheels: when the front of the
machine tends to deviate from the straight 1 2
3
direction, turn the articulation to the opposite
direction to drive the rear of the machine to the
opposite direction also to overcome this
tendency and keep the machine on a straight
4
line.
1. Left lift cylinder

2. Swing frame
When the machine travels on a flat road, keep 3. Right lift cylinder
4. Swing cylinder
the running speed in 1st gear. When the rear of
the machine is on the center position, turning can The left and right lift cylinders are fixed on the
be realized by just ariticulating the rear end circle drive of the drawbar. The swing frame
without operating the steering wheel. The indicator is fitted toward the cab. The operator
articulation can also be used with the leaning can sit at the cab, to change the mold board
front wheels to further reduce the turning radius. blade, angle from the normal leveling position to
When turning with the leaning front wheels and the desired position 1, 2, 3 shown in the figure
articulation function toghether, the maching below by using three control levers together.
steering direction will be as same as the front
wheel and articulation hinge direction. 1 2
Right turn with articulation function only.
Right turn with articulation function, steering

wheel and leaning front wheel. Always observe the following steps when
scraping:
1. Start the machine on a flat position.
2. First lay the mold board blade flat on the
ground so that the blade can fully contact the
ground. Make sure that the mold board blade
is not interfered by the ladder, wheels and/or
trapezoid pull rod etc.
80
3. Always move the mold board blade left or

right.
4. Lower the mold board blade flat and securely
on the ground. Operate the blade circle drive When scraping, the max. permissible lean
lever to let the mold board blade swing angle of the mold board blade is 90°. Do not
beyond the frame. operate the blade with a lean angle above 90°,
otherwise the cylinder could be damaged. To
5. Lower the mold board blade on the ground, ensure safety, it's recommended to scrap
press the hydraulic lock pin switch, the from the right side when scraping a slope.
hydraulic lock pin is disengaged; gently
operate the left and right lift cylinders and
Digging Ditches
swing cylinders in turn so that the mold board
blade can stand against the ground by one
When the mold board blade obtains a tilt angle,
side, the swing frame can turn around the
the foremost end is called "TOE", the other end
crossbeam so that the mold board blade can
is called "HEEL".
swing to the desired working position.
1. HEEL
2. TOE
6. When the swing frame turns to a certain
position, release the hydraulic lock pin 1. Digging depth positioning
switch, the hydraulic lock pin is engaged;
insert the swing frame lock pin into any of the The digging marker must be calibrated according
three cone bores on the swing frame (the to the plan. The marked depth should be shallow
hole position is also different according to the enough to make a straight ditch line easier. This
working requirement). can help you to obtain an accurate straight line
when you continue to dig deeper.
To effectively dig ditches, the mold board blade
should be located at 45°, also, the "TOE" should
Do not release the lock pin pedal before the be directly located at the right rear of the front
swing frame lock pin is aligned with the bore. wheels. The angle formed by the mold board
blade edge must meet the need of completing
the required digging depth, the "HEEL" is able to
form the mound at the inner and outer side of the
It is forbiden to raise the piston rod of the left rear wheels.
and right lift cylinders over the cylinder body
to avoid damaging the cylinder.
The front wheel top should incline outside

the ditch.
81
2. Digging after depth positioning 2. When digging the flat bottom ditch, it's
required to extend the mold board blade to
After cutting the primary ditch line, try to the maximum limit so that the whole length of
calculate the remaining ditch depth and apply the blade is placed inside the ditch scope.
proper force to the "TOE". Operate the machine The "TOE" of the mold board blade is located
with a proper position. Remember to shove the at the base level of the side slope and
mound to the inside or outside of the rear "HEEL" of the mold board blade is located at
wheels. the base level of the internal slope. This
operation can move the earth to the internal
3. Mound treatment slope.
After each digging is completed, the mound 7. Moving the loose earth away from the pile
should be heaped or scattered forward on the
middle of the road to keep away from the digging Perform the last trimming to the internal slope as
operation. Do not attempt to operate by digging required, move the earth to the road and outside
soft earth or loose mounds to prevent reducing of the rear wheels. Piled earth removal is
traction force, which may lead to uneven digging. completed. Pile or scatter the remaining earth to
Keep all dug earth away from the ditch so as to the road center.
save time.
Snow Plough Operation
4. Trimming side slope
This machine is not equipped with a special
After the ditch digging is finished, the side slope mouldboard to remove snow. If the mold board
should be inclined. Locate the circle drive and blade is used to remove snow, always pay
mold board blade. The "HEEL" is placed on the attention to the road surface conditions to avoid
slope bottom, the earth flows into the rear right damaging the machine.
box shown in the illustration. The "TOE" should
be turned forward to the right front wheels. The When removing snow, it's recommended that
front wheel top should be inclined to the side you always start operation from the road center.
slope. After a channel is formed, shove snow with one
side of the mold board blade to further widen the
5. Trimming internal slope channel. When operating on a slope, the front
wheels should lean towards the snow slope to
If a flat "V" bottom is required, then you need to obtain the optimal effects.
trim the internal slope to remove earth on the The road covered with falling snow may form a
side slope. layer of thick ice due to the weather and traffic
If a flat bottom of the ditch is needed, keep on conditions. It's easier to remove snow by
trimming the remaining parts. adjusting the leaning angle of the mold board
blade so that a vertical angle is basically formed
6. Digging ditch with a flat bottom between the mold board blade edge and ground
to cut ice, to greatly improve the working
1. It's required to dig another "V" ditch on the efficiency.
first "V" shape ditch of the internal slope.
Locate the mold board blade and move earth
to the top of the road.
82
Operation under Abnormal 5. Park the machine on dry and hard ground. If
impossible, park the machine on wooden
Conditions board. The wooden board can prevent the
machine from being frozen.
Operation during Cold Weather
Clean mud, water or snow from the machine

after finishing work every day, otherwise the
If the ambient temperature is too low, the work of the second day may be affected
engine can not be started easily, the radiator because of freezing.
may be frozen.
6. After the weather turns warm, change fuel,
1. Use fuel, hydraulic oil and lubrication oil with hydraulic oil and lubricant with half viscosity.
low viscosity. Refer to section “Oil Refer to section “Oil Specifications”.
Specifications” for particular oil brand.
Operation during Hot Weather
2. Add antifreeze in coolant.
Operating the machine under high temperature
can cause overheating of the machine. Always
check the temperature of the engine and
Do not use antifreeze containing methanol, transmission, when necessary, stop working to
ethanol and propanol; do not use any water provide a cooling interval for the machine.
leak preventer, do not mix the antifreeze with 1. Often check and repair the fan and radiator.
a different brand.
2. Coolant level should meet the requirements
(keep 10mm from the radiator top), check the
radiator fins for impurities such as dust, sand
or insects etc., if any, clear away to avoid
Keep antifreeze away from an open fire. Do
clogging the cooling.
not smoke when adding antifreeze.
3. Under extremely high temperature, oxidized
3. In severe cold areas, use anti-cold batteries. skin corrosion can be easily caused in the
As the ambient temperature drops, the system. Always regularly change antifreeze,
electrolyte may be frozen. In order to prevent ensure preservative has a good corrosion
battery capacity loss, cover the battery or prevention performance.
move it to a warm place and install it the next
day, then the engine can be started easily. 4. If necessary, regularly clean the cooling
system to keep the cooling system clean. Do
4. Thoroughly clean sludge, water or frozen not use water with large alkality to avoid
snow from the machine, to avoid it from quickening formation of the oxidized skin and
entering into the seam and damaging sealing rust corrosion.
performance.
5. If the machine stops working for several
days, remove the battery and store in a cool
place.
83
6. Do not park the machine under the sun for a Operation under Salt Corrosion Conditions
long time. When parking, park the machine in
a room as much as possible. If not, cover the Salt water has a big corrosion effect. When
machine with canvas to prevent dust from working in salt corrosion areas, always observe
entering the engine compartment, the following notices:
transmission and hydraulic units.
1. When the machine is exposed in salt water,
always thoroughly wipe the machine, and
Operation in Dusty and Desert Areas
wash with clean water.
Almost all working areas are full of dust, but 2. Apply corrosion proof grease on all exposed
when working in a dusty and desert area, always surface, pay special attention to damaged
take extra preventive measures. painted surface.
1. Keep the radiator fins and cooling areas 3. Keep all painted surface in good condition.
clean, if possible, often clean with
compressed air. 4. Periodically lubricate the machine according
to the lubrication diagram on the machine.
Operation in High Altitude Areas
Always wear dust proof glasses when using 1. Before operation, fuel and air mixture of the
compressed air. engine should be adjusted according to the
corresponding manual of the engine.
2. When repairing the fuel system, be careful to
prevent dust and sand from entering the fuel 2. Check the engine for overheating. The
tank. pressure cap on the radiator should have a
good sealing ability to ensure coolant
3. Maintain the air filter periodically. Check the
pressure in the system.
air filter service indicator each day, and keep
the dust cap and valve clean, prevent dust
and sand from entering the engine parts and
engine house as much as possible.
4. Lubricate and repair according to the
lubrication diagram on the machine. Before
adding grease, clean all lubricating parts.
5. Try to avoid sand and dust, park the machine
under the shed or cover with canvas to
prevent sand and dust from damaging the
machine.
Operation under Rainy or Humid Conditions
1. The protecting procedures of operation in

rainy or humid condition are the same to the
operation during hot weather.
2. Protect all exposed surface. Coat with
preservative grease, especially be careful
with the damaged and uncoated surface. Try
to protect cracking paint as much as possible
to prevent dust corrosion.
84
Parking Leaving the Machine
1. Close the left and right door.

Parking the Machine
2. Use the ladder and the handrail when you get
1. Park the machine on flat ground. If the off the machine. Face the machine and use
machine is needed to be parked on a slope, both hands. Make sure that the steps are
place a wedge under the wheels to stop it clear of debris before you dismounting.
from moving. 3. Inspect the engine compartment for debris.
Clean out any debris and paper in order to
avoid a fire.
4. Remove all flammable debris in order to
reduce a fire hazard. Dispose all debris
properly.
5. Turn the battery disconnect switch to the
OFF position.
6. If the machine is not filled with antifreeze,
after the machine parks in winter, open all
water drain valves of the engine, discharge
2. Use the service brake to stop the machine.
coolant in the cooling system and air
3. Turn the shift control lever to NEUTRAL conditioner system so as to prevent the
position. machine from being cracked by frost. If the
machine has been filled with antifreeze, refer
4. Engage the parking brake.
to the instructions of the antifreeze labels.
5. Lower all the implement to the ground and
7. Fix all covers, lock all equipment and remove
press downwards slightly.
the key.
Turning off the Engine
Storage
Before Storage
Do not turn off the engine when the machine
is working with a load. Otherwise, the 1. Environmental temperature for machine
engine parts will be frayed quickly due to storage: -15°C~40°C.
overheating. 2. Clean and dry every part of the machine and
store it in a dry warehouse. If the machine
1. Let the engine run at idle speed for 5 minutes has to be stored in the open air, park the
to let the parts cool down. machine on the concrete ground and cover
with canvas.
2. Turn the start switch of the engine to OFF
position and take out the key. 3. Before storage, refill the oil tank, lubricate
every moving pin & shaft and change
3. Turn all the switches to NEUTRAL or OFF hydraulic oil.
position.
4. Paint a thin layer of grease on the exposed
part of hydraulic oil cylinder piston rod.
85
CLG4215D Transportation Information
5. Remove batteries from the machine and Transportation Information

store in a separate place.
6. If the air temperature is below 0°C, add
antifreeze in cooling water of the engine till it Transportation of the Machine
reaches the engine body and evaporator of
the air conditioner. Drain out water in the
cooling system, also drain out water in the
evaporator of the air conditioner.
7. Secure the front and rear frames with the Obey the correlative laws about the
steering frame lock so that the machine can parameters of the load (weight, width, and
not move. length). If the machine is to be transported to
a cold area, Ensure proper antifreeze is
available in the cooling system.
During Storage
1. Start the machine once every month and run Investigate the travel route for overpass
every system, and lubricate every parts of the clearances, Make sure that there will be
moving pins and shafts. Meanwhile, charge adequate clearance if the machine that is
the battery. transported has a ROPS, a cab, or a canopy.
2. Before starting the machine, wipe off grease Remove ice, snow, or other slippery material
on the hydraulic oil cylinder piston rod. After from the loading dock and from the transport
operation, coat a layer of grease on it. machine before you load the machine. This will
3. Coat easy rusty parts with antirust additive. help to prevent slippage of the machine, and
prevent the machine from moving during
transportation.
Perform loading according to the following

To avoid personal injury or death, when steps:
working with antifreeze inside the room, open
the windows for ventilation. 1. Chock the trailer wheels or the truck wheels
before you load the machine.
Before Re-usage
1. Change the lubricant of the engine,

transmission and axles, hydraulic oil, brake
oil, and antifreeze of the engine.
2. When the machine is loading on the trailer or
2. Lubricate all moving pins and shafts. truck, it is forbidden to steering operations.
3. Before starting the machine, wipe off grease 3. After parking the machine, secure the front
on the hydraulic oil cylinder piston rod. frame and rear frame with the steering frame
lock so that the machine can not move.
4. Lower all the implement to the floor of the
trailer. Turn the shift control lever to the
If the machine is not coated with antirust NEUTRAL position.
additive per month during storage, please
consult with LiuGong dealer. 5. Engage the parking brake.
86
Transportation Information CLG4215D
6. Stop the engine, turn every switch to Lift the Machine

NEUTRAL or OFF position and remove the
key.
7. Lock the door and remove the key.
8. Turn the battery disconnect switch to OFF.
Improper lift or securing could cause the
9. Chock the wheels of the machine and fasten machine to move and cause injury or
them with steel ropes to avoid movement damage. Install the steering frame lock before
during transportation. lifting.
1. Refer to section “Main Specifications” for

weight of the machine. Always calculate the
maximum lift weight of the crane and loading
capacity of the lifting device to ensure the lift
safety.
2. Adjust the length of the ropes on the lifting
device to keep the machine in balance and
10. Cover the exhaust outlet to prevent the ensure the machine leaves the ground
turbocharger from rotating during smoothly. Make sure the ropes won’t touch
transportation. Damage to the turbocharger the cab and engine hood during lifting.
can result. 3. The labels of lifting point and tie-down point
can be seen on the front and rear frame of
Driving the Machine the machine.
1. Before driving the machine on road, check

whether the machine meets the requirements
of the local laws and regulations for road
operation. Make sure that you get the road
operating permission from relevant road
administration offices. Observe the local
traffic regulations when driving the machine
on roads. 4. Before lifting, secure the front and rear
2. Before you drive a machine, consult your tire frames with the steering frame lock pin so
dealer for recommended tire pressures and that the machine can not move.
speed limitations.
3. Stop for 30 minutes after every 40km or after
every hour when driving the machine for a
long distance in order to cool down the tires
and the components. 1
4. Inflate the tires to the correct pressure. Refer

to section “Tire Inflation Information” for detail
information.
5. Travel at a moderate speed. Observe all
1. Steering frame lock pin
speed limitations when you drive the
machine.
87
CLG4215D Transportation Information
Do the following steps:
1. If the machine doesn’t move due to machine

brakes caused by an engine fault or a brake
To connect the steering frame lock, the system fault. Remove the connecting shaft
machine must be turned toward the right between the parking brake cylinder and the
front position. parking brake linkage to disengage the
parking brake by force.
5. The lifting device should be installed on the
lift eyes with lift labels on the machine.
Improper lifting could cause the machine to

move accidentally and cause machine
damage, personal injury or death.
Towing Information
Towing the Machine
Before releasing the parking brake, chock the

wheel to prevent movement. Remove the
wedge before starting the machine.
Personal injury or death could result when
towing a disabled machine incorrectly. Chock 2. The towing machine should be equipped with
the wheels before releasing the brake to a protective guard to protect the towing
prevent the machine form moving. operator, if the towing ropes or towing bar
cracks accidentally.
Brake failure could cause personal injury or
death. Before towing the machine to the 3. Do not allow operators on the machine that is
repair place, always ensure all necessary being towed unless the operator is needed to
repairs and adjustments are made. control the steering wheel or brake.
4. Before you tow the machine, make sure that
Do not tow the machine unless the machine has the towing ropes or the towing bar is strong
severe trouble. The machine can only be towed enough for towing the machine. The towing
for a short distance for repair. Never tow the ropes or towing bar must have a strength that
machine for a long distance. The towing distance is 1.5 times of the gross weight of the
should not exceed 10Km and towing speed machine that is being towed.
should not exceed 2km/h; otherwise, the gear
box will be damaged due to insufficient 5. Use a rope cable or steel wire with rings as
lubrication. If the machine needs to be the towing tools. Order a person as an
transported for a long distance, a truck and trailer observer in a safe position. Stop towing if the
should be used. ropes begin to crack or come loose. Stop
towing if the towing machine can move but
the towed machine can not move.
88
Transportation Information CLG4215D
6. The minimum angle between the towing

ropes and straight direction should not
exceed 30°.
7. Quick machine movement could cause the
towing ropes or the towing bar to overload.
This could cause the towing ropes or the
towing bar to break. A smooth machine
movement helps towing operation.
8. Normally, the towing machine should be as
large as the disabled machine. The towing
machine must have enough brake capacity,
weight, and power for the grade and distance
that is involved.
9. During towing, all personnel should keep
away from the both sides of the towing ropes
so as to prevent injury in case of a break.
10. It may be necessary to connect a large
machine or additional machine to the
disabled machine in order to provide
sufficient control and brake ability. This will
prevent the disabled machine from rolling
away on a downgrade.
11. It is impossible to list all the requirements for
all different situations. Refer to LiuGong
dealer for more information about towing a
disabled machine.
Towing the Machine with a Running Engine
If the engine is running, the machine can be

towed for a short distance under certain
conditions. The power train and the steering
system must be operable. Tow the machine for a
short distance only. For example, pull the
machine out of mud or to the side of the road.
The operator on the towed machine must turn
the machine in the direction of the towing ropes.
Turn the shift control lever to NEUTRAL position,
lift all implements and strictly observe all the
instructions that are outlined in this topic.
89
February 20, 2019 Maintenance Manual
CLG4215D Run-in
Maintenance Manual 8. Check the tightness of all bolts and nuts.
The following must be done after the first 8

hours of operation during the run-in period.
1. Check the tightness of all bolts and nuts

Perform the maintenance procedures at the
especially the bolts of the cylinder head,
intervals according to this manual. Proper
exhaust pipe, front and rear axles, drive
maintenance will extend the service life of the
shaft, diesel engine, transmission, front and
machine and provide safer operation.
rear frames joint, and wheel rim nuts etc..
2. Check the tightness of the engine drive belt
Run-in and air conditioner compressor belt.
3. Check the oil level of the transmission, drive
The run-in of a new machine is an important axle and diesel engine.
procedure for prolonging the service life of the 4. Check the hydraulic system and brake
machine, eliminating fault and avoiding system for oil leakage.
accidents. The user must read these guidelines
for run-in of a new machine and how to operate 5. Check the connections of all control levers,
and maintain the machine after purchase. throttle linkage and flexible shaft.
6. Check temperatures and connections of the
Run-in-Requirements for a New Machine electrical system, power supply of the
alternator, lights and the turn signal lights.
1. Run-in of a new machine is 100 hours.
2. Run the engine at idle speed for five minutes
after starting the engine. Start the machine at
low speed. Slowly increase speed. Check oil level according to the relevant
3. Run-in should be done averagely in each operation regulations.
forward or reverse gear.
Work should be done after the finish of run-in
4. Start the machine at low speed. Slowly
increase speed. Always avoid starting, 1. Check the tightness of all the bolts and nuts
speeding up, turning and braking suddenly especially the bolts of the cylinder head,
except for emergency cases. exhaust pipe, front and rear axles, drive
5. It is better to scrape loose material during the shaft, diesel engine, transmission, front and
run-in period. Do not operate rushly and rear frames joint, worm gear case and wheel
exceed its rated capacity and rated max. rim nuts etc..
travelling speed by 70%. 2. Check the tightness of the engine drive belt
6. Check the lubricant periodically. Replace or and air conditioner compressor belt.
add lubricant according to the recommended 3. Check the hydraulic system and brake
period. system for oil leakage.
7. Always pay attention to the temperature of 4. Replace the transmission oil and axle
the transmission, torque converter, drive lubricant.
axle, wheel hub, parking brake, hydraulic oil,
engine coolant and engine oil, if there is
overheating, find out the reason and
eliminate it.
90
Maintenance Manual February 20, 2019
Maintenance Intervals Schedule CLG4215D
5. Replace the secondary filter and clean the

primary filter of the transmission.
Replace transmission oil, axle lubricant and

secondary filter of the transmission
according to operation instructions.
Maintenance Intervals Schedule
Read and understand all the safety instructions, warnings and indications before any operations
or maintenance.
The maintenance intervals stated in this manual are determined according to the service hour meter or
calendar intervals shown (daily, weekly, monthly, etc). Liugong recommends that maintenance should be
performed according to whichever of the above-mentioned intervals occurs first.
Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in
the "Maintenance Intervals" chart may be necessary.
Perform service on items at multiples of the original requirement. For example, at every 500 service
hours or 3 months, also service those items listed under every 250 service hours or monthly, every 50
service hours or weekly and every 10 service hours or daily.
Maintenance Intervals schedule
500h 1000h
10h 50h 100h 250h 2000h
Every Every
No. Maintenance content Every Every Every Every Every
three six
day week two week month year
month month
1 Check battery disconnect switch. ●
2 Check engine oil level. ●
3 Check coolant level. ●
4 Check fuel level. ●
5 Check hydraulic oil level. ●
6 Check engine belt. ●
7 Check fan. ●
8 Check guages. ●
9 Check lights. ●
Remove water and impurities from fuel
10
pre-filter. ●
11 Check air filter service indicator. ●

91
CLG4215D Maintenance Intervals Schedule

500h 1000h
10h 50h 100h 250h 2000h
Every Every
three six
month month
12 Check tire pressure and damage. ●
13 Check backup alarm. ●
14 Daily inspection ** ●
15 Check transmission oil level. ●
16 Clean A/C evaporator strainer. ●
17 Check A/C compressor belt. ●
Clean batteries, coat terminals with
18
vaseline. ●
19 Pump grease to all moving parts. ●

Check accumulator nitrogen precharge
20
pressure. ○ ●
Check wear condition of brake friction

21
plates. ○ ●
Replace transmission oil and

22 secondary filter, and clean filter in the ○ ●
oil sump.
23 Replace drive axle gear oil. ○ ●
24 Clean engine cylinder head. ●
25 Clean condenser. ●
26 Clean radiator. ●
27 Clean fuel tank filling strainer. ●
28 Clean blade guide rail bushing. ●
Check all coupling bolts of the drive
29
shaft. ○ ●
30 Check rim mounting bolts. ●

31 Check transmission mounting bolts. ●
32 Check engine mounting bolts. ●
33 Check worm gear case mounting bolts. ●
Check each force weld joint and bolt of
34
work implement and frame. ●
35 Check engine wiring harness. ●

36 Check engine air intake system. ●
37 Replace engine oil and oil filter. ○ ●
38 Replace air filter element. ●
Check drive axle, tandem and worm
39
gear case oil level. ●
Check refrigerant of A/C refrigerant

40
reservoir. ●
92
Maintenance Intervals Schedule CLG4215D

500h 1000h
10h 50h 100h 250h 2000h
Every Every
three six
month month
41 Check service brake system. ●
42 Check parking brake system. ●
Operate swing arm once to ensure
43
lubrication of contact surface. ●
Check concentration of antifreeze and

44
coolant additive. ●
Replace fuel pre-filter and filter

45
element. ●
46 Check hinged bolts of frames. ●

47 Adjust engine valve lash. ●
48 Check engine belt tensioner. ●
Replace tandem and worm gear case
49
gear oil. ●
Replace hydraulic system oil return

50
filter element. ●
51 Clean fuel tank. ●

Tighten battery mounting bolts, clean
52
the top of batteries. ●
53 Check engine fan pulley bearing. ●

54 Check supercharger. ●
Check crankshaft pulley shock
55
damper. ●
56 Clean oil tank, replace hydraulic oil. ●

57 Check natural settlement of cylinders. ●
Check cooling pipe, water pipe,
58 connector and clamp of air ●
conditioning.
59 Check flexibility of steering system. ●
Clean engine cooling system and
60
replace coolant. ●
Symbol description: ○ means first maintenance, ● means periodic maintenance; ** refer to section “Daily Inspection”
for details.
Note: The problems found during inspection should be repaired in time, otherwise it may cause damage to the machine.
93
CLG4215D General Torque Specifications
General Torque Specifications
Tighten bolts used in the machine according to the torque requirements shown in the following table
unless otherwise specified.
Standard torque for metric threads
Standard Torque lb.ft (N·m)

Thread Size
8.8 Grade Strength 10.9 Grade Strength
M6 7.7±1.1 (10.5±1.5)
M8 19±2.9 (26±4)
M10 38±5 (52±7) 53±4 (72±6)
M12 66±9 (90±12) 89±7 (120±10)
M14 107±15 (145±20) 144±11 (195±15)
M16 166±26 (225±35) 225±18 (305±25)
M18 229±33 (310±45) 306±26 (415±35)
M20 302±37 (410±50) 443±37 (600±50)
M22 443±59 (600±80) 590±52 (800±70)
M24 561±74 (760±100) 752±74 (1020±100)
M27 811±111 (1100±150) 1106±74 (1500±100)
M30 1106±148 (1500±200) 1364±11 (1850±150)
M33 1512±221 (2050±300) 2139±295 (2900±400)
M36 1955±258 (2650±350) 2286±184 (3100±250)
Standard torque for British system threads
Thread Size Standard Torque lb.ft (N•m)

1/4 9±3 (12±4)
5/16 18±5 (25±7)
3/8 33±5 (45±7)
7/16 52±11 (70±15)
1/2 74±11 (100±15)
9/16 110±15 (150±20)
5/8 148±18 (200±25)
3/4 266±37 (360±50)
7/8 420±59 (570±80)
1 645±74 (875±100)
94
Tire Inflation Information CLG4215D
Tire Inflation Information Lubrication Specifications
LiuGong recommends the use of dry nitrogen for Oil Change Interval and Refill
tire inflation and tire pressure adjustments. It
includes all machines with rubber tires. Nitrogen
Capacities
is an inert gas that will not aid combustion inside
the tire.
The use of nitrogen for tire inflation can not only
reduce the risk of explosion, but also help to
Care must be taken in order to ensure that
prevent oxidation, aging of the rubber, and
fluids are contained during the performance
corrosion of the wheel rim parts.
of inspection, maintenance, testing,
adjusting and repair of the equipment.
Collect the fluid with a suitable container
before opening any compartment or
Training for using the equipment is disassembling any component. Obey all
necessary to avoid over inflation. A tire local regulations for the disposal of liquids.
blowout or a rim failure can cause personal
injury. Do not set the tire inflation equipment Interval Approximative
Item
regulator higher than 140 kPa (20 psi) over (service hours) quantity (L)
the recommended tire pressure. Engine oil 250 18
Transmission oil 1000 33
Check and adjust the tire inflation pressure after
the tire cools down completely. Ask all other Hydraulic oil 2000 165
persons to leave the danger area (around the Rear axle,
rim). tandem and 1000 82
worm gearcase
The inflation pressure for nitrogen and air are the
Fuel Every day 348
same when charging the tires. Consult your tire
dealer for operating pressures. Engine hood lift
2000 1.05
pump
See the following table for the tire inflation
pressure under normal temperature.
wheel MPa Psi

17.5-25 0.26±0.025 37.7±3.6 25
The tire pressure will significantly change when

you drive the machine into freezing temperature
from a normal environment. If you inflate the tire
to the correct pressure under normal
temperature, the tire will be under inflated in
freezing temperature. Low pressure will shorten
the service life of tires.
95
CLG4215D Lubrication Specifications
Oil Specifications
Name of oil
Type of oil Position of use
In Summer In Winter
For roller bearings, sliding bearings, shafts
of work implements, steering cylinder shaft,
Grease ★ a 2# MOS2 lithium based grease frame shaft, swing frame of rear axle, drive
shaft spline, universal joint and water pump
shaft etc.
Transmission oil ★ MOBIL 15W-40 MOBIL ATF220 For torque converter and transmission
★ HM46 anti-wear HV46 low temperature For implement hydraulic system, steering
Hydraulic oil
hydraulic oil anti-wear hydraulic oil hydraulic system and brake system.
Engine oil ★ SAE15W/40 CH-4 SAE 5W/40 CH-4 For diesel engine
No. 0 light diesel oil No. 0 light diesel oil
South
sulfur level ≤350ppm sulfur level ≤350ppm
Fuel For diesel engine
No. 0 light diesel oil No. -35 light diesel oil
North
sulfur level ≤350ppm sulfur level ≤350ppm
Gear oil ★ GL-5 85W-90 GL-5 80W-90 Axles, tandem, worm gearcase.
Hydraulic oil of engine
No.15 aviation hydraulic oil Engine hood lift pump
hood lift pump
a. Note: " ★ " used by the manufacturer after the machine is newly produced.
Do not mix oils of different brands even if they have the same specifications. Clean the system
before refilling with different oil.
If the machine is used at low temperature in severe cold areas for a long time, HV-46 low
temperature anti-wear hydraulic oil should be used, and ATF220 or DEXRON-III or Donax TC
transmission oil should be used.
Replace the lubricant periodically even though the lubricant is very clean because the lubricant
might break down after long use.
Choose the oil according to the lowest air temperature in the local area where the machine is
used.
96
Pressure--Release CLG4215D
Pressure--Release
1
The coolant has high pressure and

temperature during operation. Hot coolant
can cause a serious burn. Before opening the
coolant and/or fuel filler cap, stop the engine,
and wait until the radiator cools down. Then
loosen the cap slowly to release the
pressure.
Hydraulic oil piping is always in a under
pressure condition, therefore, when
inspecting or replacing pipes or hoses,
always release pressure in the oil path. If 1
pressure is not released, spraying of high
pressure oil could cause serious personal
injury.
After the engine is shut down, the coolant
and oil inside parts are under high pressure,
serious burns could be caused. Before
operation, wait until they cool down.
When removing the oil filler cap and radiator
coolant cap, oil or water could spray,
therefore, slowly turn the cap before
removing to release internal pressure.
Particular operation methods of pressure

release:
1
1. Park the machine on flat and hard ground
and lower all implements on the ground.
2. Turn the start switch to ON position within 15
seconds after parking the machine, and fully
operate the control levers towards each
direction to release internal pressure of the
implements.
3. Slowly loosen the oil filler cap on the
hydraulic oil tank or coolant filler cap on the
radiator to release internal pressure. 1. Hydraulic oil filler cap
97
CLG4215D Important Maintenance Procedures
Important Maintenance
2 Procedures
Daily Inspection
Watch carefully for leakage. If you find

leakage, service it. If you suspect leakage,
2. Coolant filler cap check the fluid levels more frequently.
4. Loosen the lock nuts between hydraulic
piping to release residual pressure in the
Check the cooling system and hydraulic system
hydraulic units, then tighten them again. Also
hoses for leakage, repair or replace the hoses, if
pay attention to collect residual oil in the
necessary.
implements.
Check the engine compartment. Clean the
5. Refer to section “Accumulator Pressure--
accumulated sundries on it and on the radiator.
Release” for accumulator pressure release
procedures. Check the engine for damaged parts.
Check the tires for damage. Check for missing
air caps.
Check axles, tandem, worm gearcase and
transmission for leakage, repair the leakage
point.
Check the hydraulic oil tank, all of the tubes and
hoses, plugs, seals, connectors and oil nozzles
for leakages. Repair the leakage and replace the
hose if necessary.
Check all of the implements and linkage for
cracks and damages.
Ensure that all doors, covers and shields are
securely attached. Check them for damage.
Check the ladder, walkway and handrail. Clear
away all the trash and repair or replace any
damaged part.
Check the inlet and outlet of the evaporator in the
air conditioner. Clear away the cotton, paper,
plastic and film that can block the inlet.
Check the ROPS (if equipped) for visible
damage. Consult with your LiuGong dealer for
repair information, if there is damage.
Check all the lighting equipment and replace
cracked bulbs and glass, if necessary.
98
Important Maintenance Procedures CLG4215D
Check the cab and keep the cab tidy. Checking method for coolant level:
Check the instrument panels and indicators for
1. Open the engine hood, the coolant level sight
damage. Replace damaged parts, if necessary.
glass is on the recovery tank.
Check the seat belt, buckle and tighten the bolts.
Replace frayed or damaged parts, if necessary.
Adjust the rear view mirrors and check the
window to ensure good vision for the driver.
Clean the windows, if necessary.
Engine System
Coolant Level--Check
2. Check the coolant sight glass on the

recovery tank. Add coolant if the coolant level
Hot coolant can cause serious burns. To is lower than the centerline of the sight glass.
open the cap, stop engine until the radiator
cools down. Then loosen cap slowly to
release the pressure.
The coolant is in the radiator located at the rear Check the cooling system of the engine for
of the machine. leakage if it needs to add coolant everyday.
If leakage is found, eliminate the leakage
and add coolant until it reaches the proper
level.
Anti-freeze density and coolant additive

density-check
Anti-freeze has been added into the

machine before leaving the factory which
can resist to - 30°C.
If the temperature is forecasted to drop below

0°C (32° F), add anti-freeze suited to local
climatic conditions into coolant. If only anti-freeze
concentrate is available, it is needed to mix it
with soft water in a certain proportion. Refer to
the proportioning instruction for the mixing
proportion of anti-freeze concentrate.
99
Before adding anti-freeze, use refractometer to

measure the freezing point of the well mixed anti-
freeze accurately to ensure that the anti-freeze
adapt to the local lowest temperature. The mixed Anti-freeze is flammable, keey away from
anti-freeze by experience is just a general range, open flames. Never use water as the coolant
the anti-freeze measured by refractometer is otherwise it will cause corrosion damage to
accurate, which can effectively avoid frost the cooling system.
cracking and damage to the radiator and engine.
Water used in coolant must be soft water or
When replacing anti-freeze, use high quality anti- distilled water, because ordinary fresh water and
freeze and follow the instructions for filling. tap water contains a lot of calcium and
magnesium materials, which will cause scaling of
the cooling system radiator, engine and piping,
while excessive chlorine compounds and sulfate
When adding anti-freeze, use the anti-freeze will corrode the cooling system and engine
of the same brand. waterways. If there isn’t soft water or distilled
water, the quality of water used in coolant must
Coolant must contain additive (SCA) to prevent meet all of the requirements listed in the
the engine parts which contact with coolant from following table, and the density level of each
rusting, scaling, pitting, and corrosion. Additive element shall not exceed the permitted
(SCA) of low density doesn’t have effect, additive maximum value in the following table.
(SCA) of high density will have a negative impact Min. water quality requirement
on engine, it may result in water pump leakage
and corrosion of cooling system solder and Permitted max. content
Item
aluminum parts. value
The density of coolant additive should be Calcium and
Max. content in (CaCO3 + MgCO3)
maintained at about 3%. Anti-freeze already magnesium
is 170ppm
content (hardness)
contains additive, but the additive will be
consumed up during running the engine. Chlorine Max. content in (Cl) is 40ppm
Therefore, check the coolant density every 500 Sulfur Max. content in (SO4) is 100ppm
work hours or six months. Refill additive by
changing the coolant filter periodically. If the temperature is forecasted to drop below
0°C (32° F), add anti-freeze suited to local
Refer to the Operation and Maintenance Manual climatic conditions into coolant. If only anti-freeze
of Diesel Engine provided with the machine for concentrate is available, it is needed to mix it
the additive density inspection method and with soft water in a certain proportion. Refer to
detailed instructions. the proportioning instruction for the mixing
proportion of anti-freeze concentrate.
Coolant--Add
Since the heat absorption capacity of anti-freeze
to the engine isn’t as good as water, add anti-
freeze into the engine before thoroughly mixed
with water will cause overheat of the engine.
Hot coolant can cause serious burn. To open
cap, stop engine until radiator cools down.
Then loosen cap slowly to release the
pressure.
100
Before adding anti-freeze, use refractometer to 3. Keep the coolant filler cap of the radiator
measure the freezing point of the well mixed anti- recovery tank open, start the engine and run
freeze accurately to ensure that the anti-freeze at idle speed for 5~10 minutes, and at high
adapt to the local lowest temperature. The mixed speed for 5~10 minutes.
anti-freeze by experience is just a general range,
4. Run the engine at idle speed and check the
the anti-freeze measured by refractometer is
coolant level again. Add coolant if necessary.
accurate, which can effectively avoid frost
cracking and damage to the radiator and engine.
Add coolant as follows:

Close the coolant filler cap of the radiator
1. Turn the manual warm water valve on the recovery tank before stopping the engine, or
water inlet hose of the engine to ON position. coolant will spray out from the filler.
(The valve is at ON as shown).
5. Check the coolant filler cap of the radiator
recovery tank for good condition, replace it if
damaged.
Do not add coolant when the engine

temperature is high, otherwise this could
cause damage to the engine. Add coolant
only after the coolant temperature is below
50°C.
2. Open the coolant filler cap of the radiator

recovery tank, slowly add coolant until the
level reaches 1 cm below the coolant filler of
the recovery tank and keeps stable for 10~15
minutes.
When adding coolant, exhaust air from the

cooling system lines of the engine.
101
Coolant--Replace When coolant is polluted, engine overheated or

bubbles appeared in radiator, test the freezing
point of the additive and anti-freeze in the cooling
system to determine whether the coolant must
be replaced, replace the coolant if it exceeds any
Hot coolant can cause serious burn. To open permitted limit value in the coolant replacement
cap, stop engine until radiator cools down. limit table.
Then loosen cap slowly to release the Coolant replacement limit table
pressure.
Anti-freeze might hurt the skin, when Pollutants Permitted limit value
replacing it, wear goggles and protective Sulfate (SO4) Max. 1500ppm
clothing to avoid personal injury. Chloride (Cl) fluoride,
Max. 200ppm
bromide
Engine oil or fuel Coolant shall not contain
pollution engine oil or fuel
Care must be taken in order to ensure that pH value Min. 6.5 (see Note ★ )
fluids are contained during performance of
Grease, solder ,
inspection, maintenance, testing, adjusting Coolant shall not contain these
silicone, corrosion or
and repair of the equipment. Prepare to pollutants.
scaling
collect the fluid with suitable containers
before disassembling any hydraulic oil lines. Note ★ : The replacement limit of the min. pH value may
Obey all local regulation for the disposal of change with the product changes. Consult the product
manufacturer for the pH value limit. The pH value less
liquids. than 6.5 is unacceptable generally.
If the cooling system failed to be cleaned
Steps for cleaning the cooling system
thoroughly, the new coolant may be polluted
during refilling, and result in the cooling
1. Turn the manual warm water valve on the
system and engine failure.
water inlet hose of the engine to ON position
Do not mixed use multiple brands of coolant, (The valve is at ON as shown).
otherwise the consequent cooling system
and engine failures are not covered by
warranty.
Completely replace the coolant every 2000

service hours or one year (which ever comes
first) and clean the cooling system. Clean the
cooling system before that interval if the coolant
is polluted, the engine is running excessively hot
or bubbles appear in the radiator.
102
2. Slowly screw out the coolant filler cap of the 6. Add cleanser mixed with water and sodium
radiator recovery tank to release pressure carbonate into the cooling system of the
after the coolant temperature is below 50°C. engine, its proportion is 0.5 kilograms of
sodium carbonate against 23 liters of water.
The level should reach normal level of the
engine and keep stable within 10~15
minutes.
When adding cleanser into the cooling

system, exhaust air from cooling system
lines of the engine. During cleaning of the
cooling system, never cover the coolant filler
3. Open the water drain plug at one end of the cap of the radiator recovery tank while
water tube, drain out the coolant of the running the engine.
engine and collect with a container.
7. Keep the coolant filler cap of the radiator
recovery tank open, start the engine, when
the coolant temperature reaches over 80°C,
run the engine for 5~10 minutes again.
If the coolant temperature can not reach

80°C, use a hardboard to cover the coolant
filler cap of the radiator recovery tank.
8. Stop the engine, drain out cleanser.

9. Add clean water into cooling system of the
engine until it reaches normal level and
4. After draining out the coolant, close the water
keeps stable within 10~15 minutes. keep the
drain plug.
coolant filler cap of the radiator recovery tank
5. Check all water lines and clamps of the open, start the engine, when the coolant
cooling system for damage, replace if temperature reaches over 80°C, run the
necessary. Check water radiator for leakage, engine for 5~10 minutes again.
damage and piled-up trash, clean and repair
10. Stop the engine, drain out water in the
if necessary.
cooling system. If the drained water is still
dirty, clean the system again until the drained
water gets clean.
103
11. Close all drain plugs, then add new coolant 3. Remove the nut on the top of the main filter
according to the operation rules previously element then take it out.
described in section “Coolant--Add”.
The coolant of the engine is poisonous and

impotable. Dispose of it according to the
local laws and regulations.
Air Filter--Clean
The air filter is located under the engine hood of

the machine. 4. Clean the inner wall of the air filter.
Maintain the air filter if the yellow piston of 5. Clean the main filter element with
the service indicator rises to the red zone compressed air (below 300kPa). First wash it
when the engine is running at high speed. out along the pleats inside the main filter
element, then repeat washing the pleats
Shut down the engine to avoid damage when along the inside and outside surface of the
servicing the air filter. main filter element.
1. Stop the engine and open the engine hood.

2. Remove the inner & outer covers of the air
filter.
Do not strike when cleaning the main filter

element, or filter and the engine damage
could result.
104
6. After cleaning the main filter element, check Air Filter Safety Element--Replace
with an electric light, if small holes and
particles as well as damage of the washer Air filter safety element
and seal are found, replace with a new main
filter element.
7. Fix a clean main filter element into the air

filter and ensure an even contact at the end Always replace the safety filter element with a
of the main filter element. Tighten the nut on new filter element. Never use again after
the top of the main filter element, do not use cleaning.
tool to avoid damage to the main filter
element. 1. Stop the engine and open the engine hood.
8. Clean and fix the cap of the air filter, make 2. Remove the inner and outer caps of the air
sure that the inner cap gasket in the air filter filter.
contacts evenly with the air filter housing. 3. Remove the main filter element.
9. After cleaning main filter element, start the 4. Screw out the nuts on the top of the safety
engine. If the yellow piston of the air filter filter element, then carefully remove the
service indicator still rises to red zone or safety filter element.
black smoke still exists, then replace with a
new safety filter element. 5. Clean the inner wall of the air filter.
10. Replace the main filter element after it has 6. Fix a new safety filter element, make sure the
been cleaned up for six times. Replace once seal ring on the top of the safety filter
every year even if it hasn’t been cleaned for element contacts evenly. Tighten the nuts on
six times. Change the safety filter element the top of the safety filter element with hands
while changing the main filter element. only, do not use tool.
7. Install the main filter element and the inner
and outer caps of the air filter.
8. Press down the reset button under the
service indicator to let it reset.
105
1. The fuel filler of the fuel tank is located at the

rear end of the machine, inside the engine
hood.
Fuel filler
Replace the safety filter element together
while replacing the main filter element. After
a clean main filter element has been installed,
if the air filter service indicator is still on or
black smog is still exhausted, replace the
safety filter element.
Fuel Level--Check
The fuel level gauge is located on the central

instrument panel in the cab. 2. When opening the fuel filler cap, first pull up
Fuel level gauge the cap lock plate. Turn the cap
counterclockwise to the next position then
remove the cap.
3. Add fuel.
The fuel level gauge indicates the fuel level of

the machine. Green zone indicates the normal
fuel level of the fuel tank. Red zone indicates the
low fuel level. Add fuel in time when the pointer
points at the red zone.
Fuel--Add
Do not take out the strainer of the fuel filler
The fuel tank is located at the rear end of the when adding fuel.
machine.
106
Fuel Tank--Clean Water and Impurity--Remove
The fuel pump and fuel injection nozzles are

precision devices, if the fuel is mixed with water
or impurity, the fuel pump and fuel injection
Care must be taken to ensure that fluids are nozzles can’t work properly and quickly wear.
contained during performance of inspection, Measures should be taken to remove water and
maintenance, testing, adjusting and repair of impurity in fuel.
the product. Be prepared to collect the fluid
1. If conditions are permitted, fuel should be
with suitable containers before
deposited for 24 hours before it is filled to the
disassembling any component containing
tank.
fluids. Dispose of all fluids according to local
regulations. 2. Before filling, screw out the drain plug at the
bottom of the fuel tank to drain out water and
No smoking and keep away from the flames
impurity deposited in the tank once every
or spark area when cleaning the fuel tank.
week.
Periodically clean the strainer of the fuel inlet and 3. After completing daily work, add fuel and
fuel tank, clean the fuel tank according to the remove the humid air from the fuel tank.
following method: 4. After replenishing the fuel tank every time,
1. Clean the fuel tank by removing the flange wait for 5 ~ 10 minutes before starting the
cover on the front of the fuel tank. Wash the engine so that water and impurity sink to the
inner surface of the tank with clean fuel. bottom of the tank.
5. After completing daily work, loosen the water
drain plug of the fuel-water separator to drain
out water and impurity.
2
1
1
1. Fuel-water separator
1. Drain plug
2. Flange cover
2. Screw out the drain plug to drain out the
remaining fuel. Add fuel in time. Any residual fuel at the
bottom of the fuel tank contains water and
3. Repeat washing until the drained fuel is impurity that will affect the normal operation
clean. of the engine. Drain and clean fuel tank
before replenishing.
107
Fuel Filter--Replace 4. Fix a new gasket on the thread connector of

the support of the fuel filter. Apply a coat of
engine oil on the seal surface of the filter.Fill
the fuel filter with clean fuel.
Do not add fuel before installing the fuel filter.

Fuel contamination will quicken the wear of
the parts of the fuel system.
1. First clean the fuel filter and the support.

2. Remove the fuel filter from the support with a
wrench.
5. Install the filter to the support with hand. After

the gasket of the filter contacts with the
support, continue to tighten 1/2 ~ 3/4 turns.
Do not over tighten the filter with the wrench
to avoid damaging the filter.
3. Remove the gasket on the thread connector

of the support. Clean the seal surface of the
support with a non-fibrous cloth.
Fuel Pre-filter--Replace
1. First clean the around area of the pre-filter

and support.
2. Remove the pre-filter from the support, and
clean the sealing surface of the support with
1. Gasket
a non-fiber cloth.
3. Remove the recovery bottle from the bottom
of the fuel filter.
4. Clean the recovery bottle, then fix to a new
fuel pre-filter element.
5. Add fuel in the fuel pre-filter, and apply a coat
of engine oil to the gasket, then install it on
the support.
108
Engine Oil Level--Check 4. Take out the dipstick. Wipe it with a clean
cloth and completely reinsert the dipstick into
the end of the engine dipstick tube. Take out
the dipstick again and check the oil level. The
oil level on the dipstick should be between
Too much or too little engine oil can result in the low (L) and high (H) graduation marks.
damage to the engine. Oil level range
1. Drive the machine to flat ground, stop the

engine and engage the parking brake.
2. After stopping the engine, wait for 10 minutes
to let the engine oil in the crankcase return to
the engine oil pan.
3. Open the engine hood, the dipstick and oil
filler of the engine are located on the right
side of the engine. (another filler is located on
the top of the engine.
5. If the oil level is below L, add oil. If the oil

level is above the H, screw out the oil drain
plug at the bottom of the engine oil pan to
1
release some oil.
6. Insert the oil dipstick, and close the engine
hood.
Engine Oil--Replace
2
1. Engine oil filler

2. Engine oil dipstick
Care must be taken to ensure that fluids are
contained during performance of inspection,
maintenance, testing, adjusting and repair of
with suitable containers before
disassembling any component containing
fluids or dismounting any hydraulic lines.
Dispose of all fluids according to local
regulations.
1. Park the machine on flat ground, run the

engine until the water temperature reaches
140 degrees Fahrenheit (60°C).
2. Stop the engine and engage the parking
brake.
109
3. The oil drain valve is located on the left side 5. Stop the engine and wait for about 10
of therear frame. Loosen the engine oil drain minutes, let the engine oil fully return to the
plug to drain the oil into a suitable container. oil pan, check the engine oil level again, if
Engine oil outlet insufficient, add engine oil to the H on the
dipstick.
When you turn on the start switch but don't

start the engine, the engine oil pressure
indicator flashes and the buzzer beeps. After
successfully starting the engine, the engine
oil pressure returns to normal and alert
indicator and buzzer automatically stop. If the
alarm goes on, stop the engine at once to
4. Tighten the oil drain plug and add clean
avoid damage of the engine and check to see
engine oil to the engine oil filler till the engine
if the engine oil level is correct.
oil is at H on the oil dipstick. Run the engine
at idle speed to check the engine oil filter and
oil drain plug for leakage. Engine Oil Filter--Replace
Check engine oil level
1. Clean the area around the support of the

engine oil filter.
2. Remove the engine oil filter with a belt
spanner.
3. Clean the surface of the gasket of the
support with a clean cloth. If the old O-ring
adheres to the mounting support, remove it.
110
Engine Valve Lash--Adjust
Adjustment of the engine valve lash must be

performed by trained personnel with special
tools.
For more information about the adjusting

procedure of the engine valve lash, refer to the
Operation and Maintenance Manual of the
4. Install a new O-ring, replenish the oil filter
Engine.
with clean engine oil, and apply a coat of
clean engine oil on the gasket surface.
Engine Air Intake System--Check
Check the air intake system for cracked hoses,

loose clamps or holes. Tighten or replace the
parts to ensure the sealability of the air intake
system.
Engine Belt--Check
Check the belt of the engine by sight for cracked

surfaces.
If the belt cracks lengthways or if flaking material
falls off, replace it with a new belt. For more
information about the replacing procedure, refer
Fill the filter with clean engine oil before the to the Operation and Maintenance Manual of the
engine oil filter is installed. If an empty Engine.
engine oil filter is installed, the engine could
be damaged due to a lack of lubricant. Engine Tensioner Bearing and Fan Hub
5. Secure the engine oil filter on the support and --Check
tighten the gasket of the engine oil filter until
it contacts with the support. Tighten the Check the tensioner to ensure it can turn freely.
engine oil filter according to the specified Check the fan hub, it should rotate without any
requirement with the spanner. wobble or excessive clearance.
Engine Shock Absorber--Check
Excessive tightening of the engine oil filter Refer to the Operation and Maintenance Manual
could result in damage to the threads or the of the engine for further information.
seal of engine oil filter element.
111
Engine Fault Diagnosis
FAULT CODE INDEX FOR ENGINE

Fault J1939 J1939
Error Name Cummins Description Service Lamp
Code SPN FMI
Engine Control Module Critical Internal
111 RAM_HARDWARE_ERROR 629 12 Stop (Solid)
Failure - Bad intelligent device or component
Engine Magnetic Speed/Position Lost Both
115 EPS_Both_Failed_Error of Two Signals - Data erratic, intermittent or 612 2 Stop (Solid)
incorrect
Intake Manifold 1 Pressure Sensor Circuit -
CHARGE_PRESS_OOR_HIGH_
122 Voltage above normal, or shorted to high 102 3 Warning (Solid)
ERROR
source
Intake Manifold 1 Pressure Sensor Circuit -
CHARGE_PRESS_OOR_LOW_
123 Voltage below normal, or shorted to low 102 4 Warning (Solid)
ERROR
source
Intake Manifold 1 Pressure - Data Valid But
124 OVERBOOST_HIGH_ERROR Above Normal Operating Range - 102 16 Warning (Solid)
Moderately Severe Level
Engine Oil Rifle Pressure 1 Sensor Circuit -
135 OIL_PRESSURE_HIGH_ERROR Voltage above normal, or shorted to high 100 3 Warning (Solid)
source
Engine Oil Rifle Pressure 1 Sensor Circuit -
141 OIL_PRESSURE_LOW_ERROR Voltage below normal, or shorted to low 100 4 Warning (Solid)
source
Engine Oil Rifle Pressure - Data Valid But
OIL_PRESSURE_FUELING_ER
143 Below Normal Operating Range - 100 18 Warning (Solid)
ROR
Engine Coolant Temperature 1 Sensor
COOLANT_TEMPERATURE_HI
144 Circuit - Voltage above normal, or shorted to 110 3 Warning (Solid)
GH_ERROR
high source
Engine Coolant Temperature 1 Sensor
COOLANT_TEMPERATURE_LO
145 Circuit - Voltage below normal, or shorted to 110 4 Warning (Solid)
W_ERROR
low source
Engine Coolant Temperature - Data Valid But
COOLANT_TEMPERATURE_FU
146 Above Normal Operating Range - 110 16 Warning (Solid)
ELING_ERROR
Engine Coolant Temperature - Data valid but
COOLANT_TEMPERATURE_RP
151 above normal operational range - Most 110 0 Stop (Solid)
M_ERROR
Severe Level
Intake Manifold 1 Temperature Sensor
CHARGE_TMPTR_OOR_HIGH_
ERROR
high source
Intake Manifold 1 Temperature Sensor
CHARGE_TMPTR_OOR_LOW_
ERROR
low source
112

Fault J1939 J1939
Code SPN FMI
Intake Manifold 1 Temperature - Data valid
155 IMT_RPM_DERATE_ERROR but above normal operational range - Most 105 0 Stop (Solid)
Severe Level
SENSOR_SUPPLY_2_VOLTAGE Sensor Supply 2 Circuit - Voltage Below
187 3510 4 Warning (Solid)
_LOW_ERROR Normal or Shorted to Low Source
AMBIENT_AIR_PRESSURE_HI Barometric Pressure Sensor Circuit - Voltage
GH_ERROR above normal, or shorted to high source
AMBIENT_AIR_PRESSURE_LO Barometric Pressure Sensor Circuit - Voltage
W_ERROR below normal, or shorted to low source
SENSOR_SUPPLY_2_VOLTAGE Sensor Supply 2 Circuit - Voltage Above
_HIGH_ERROR Normal or Shorted to High Source
Engine Crankshaft Speed/Position - Data
234 ENGINE_OVERSPEED_ERROR valid but above normal operational range - 190 0 Stop (Solid)
Most Severe Level
SENSOR_SUPPLY_3_VOLTAGE Sensor Supply 3 Circuit - Voltage below
_LOW_ERROR normal, or shorted to low source
SENSOR_SUPPLY_3_VOLTAGE Sensor Supply 3 Circuit - Voltage above
_HIGH_ERROR normal, or shorted to high source
Engine Fuel Pump Pressurizing Assembly 1
271 APC_IMV_SHORT_ERROR Circuit - Voltage below normal, or shorted to 1347 4 Warning (Solid)
low source
272 APC_IMV_OPEN_ERROR Circuit - Voltage above normal, or shorted to 1347 3 Warning (Solid)
high source
APC_DIESEL_CYL_PRS_IMBAL
281 - Mechanical system not responding or out of 1347 7 Warning (Solid)
_ERROR
adjustment
AMBIENT_AIR_PRESS_KEYON Barometric Pressure - Data erratic,
_ERROR intermittent or incorrect
Injector Solenoid Driver Cylinder 1 Circuit -
322 Injector_1_Circuit_1_Error 651 5 Warning (Solid)
Current below normal or open circuit
Injector Power Supply - Bad intelligent
351 Low_Boost_Voltage_Error 627 12 Warning (Solid)
device or component
113

Fault J1939 J1939
Code SPN FMI
Engine Oil Rifle Pressure - Data valid but
415 OIL_PRESSURE_RPM_ERROR below normal operational range - Most 100 1 Stop (Solid)
Severe Level
Water in Fuel Indicator - Data Valid But
Warning
418 WATER_IN_FUEL_ERROR Above Normal Operating Range - Least 97 15
(Blinking)
Severe Level
Water in Fuel Indicator Sensor Circuit -
WATER_IN_FUEL_HIGH_ERRO
R
source
Water in Fuel Indicator Sensor Circuit -
WATER_IN_FUEL_LOW_ERRO
R
source
Engine Oil Rifle Pressure - Data erratic,
435 OIL_PRESS_KEYON_ERROR 100 2 Warning (Solid)
intermittent or incorrect
Battery 1 Voltage - Data Valid But Below
BATTERY_VOLTAGE_LOW_ER
441 Normal Operating Range - Moderately 168 18 Warning (Solid)
ROR
Severe Level
Battery 1 Voltage - Data Valid But Above
BATTERY_VOLTAGE_HIGH_ER
442 Normal Operating Range - Moderately 168 16 Warning (Solid)
ROR
Severe Level
Injector Metering Rail 1 Pressure - Data valid
APC_DIESEL_VERY_HIGH_PR
449 but above normal operational range - Most 157 0 Stop (Solid)
S_ERROR
Severe Leve
Injector Metering Rail 1 Pressure Sensor
APC_DIESEL_PRS_OOR_HIGH
_ERROR
high source
Injector Metering Rail 1 Pressure Sensor
APC_DIESEL_PRS_OOR_LOW_
ERROR
low source
Intake Manifold 1 Temperature - Data Valid
IMT_TORQUE_DERATE_ERRO
488 But Above Normal Operating Range - 105 16 Warning (Solid)
R
Moderately Severe Leve
Injector Metering Rail 1 Pressure - Data
APC_DIESEL_HIGH_PRS_ERR
553 Valid But Above Normal Operating Range - 157 16 Warning (Solid)
OR
Moderately Severe
Injector Metering Rail 1 Pressure - Data
APC_DIESEL_LOW_PRS_ERR
559 Valid But Below Normal Operating Range - 157 18 Warning (Solid)
OR
Moderately Severe
Electrical Charging System Voltage - Data
596 AFW_HIGH_VOLTAGE_ERROR Valid But Above Normal Operating Range - 167 16 Warning (Solid)
597 AFW_LOW_VOLTAGE_ERROR Valid But Below Normal Operating Range - 167 18 Warning (Solid)
114

Fault J1939 J1939
Code SPN FMI
AFW_VERY_LOW_VOLTAGE_E
598 Valid But Below Normal Operating Range - 167 1 Stop (Solid)
RROR
Most Severe Level
Engine Crankshaft Speed/Position - Data
689 EPS_Main_No_Sync_Error 190 2 Warning (Solid)
erratic, intermittent or incorrect
Engine ECU Temperature Sensor Circuit -
ECM_INTERNAL_TEMPERATU
RE_HIGH_VOLTAGE_ERROR
source
Engine ECU Temperature Sensor Circuit -
ECM_INTERNAL_TEMPERATU
RE_LOW_VOLTAGE_ERROR
source
Engine Speed / Position Camshaft and
731 EPS_Phase_Shift_Error Crankshaft Misalignment - Mechanical 723 7 Warning (Solid)
system not responding or out of Adjustment
ALL_PERSISTANT_DATA_LOST Electronic Control Module data lost -
_ERROR Condition Exists
Engine Camshaft Speed / Position Sensor -
778 EPS_Backup_No_Sync_Error 723 2 Warning (Solid)
Data erratic, intermittent or incorrect
Cylinder Power Imbalance Between
951 CBD_Trim_Limit_Error Cylinders - Data erratic, intermittent or 166 2 Warning (Solid)
incorrect
PERSISTANT_DATA_LOST_ER Power Supply Lost With Ignition On - Data
1117 627 2 None
ROR erratic, intermittent or incorrect
SAE J1939 Multiplexed Accelerator Pedal or
J39_MUX_ACCEL_DATA_ERRO
1515 Lever Sensor System - Received Network 91 19 Stop (Solid)
R
Data in Error
SENSOR_SUPPLY_5_VOLTAGE Sensor Supply 5 - Voltage above normal, or
_HIGH_ERROR shorted to high source
SENSOR_SUPPLY_5_VOLTAGE Sensor Supply 5 - Voltage below normal, or
_LOW_ERROR shorted to low source
WATER_IN_FUEL_EXTENDED_
1852 Above Normal Operating Range - 97 16 Warning (Solid)
TIME_ERROR
Injector Metering Rail 1 Pressure - Data valid
1911 APC_2S_MDV_TRIP_ERROR but above normal operational range - Most 157 0 Warning (Solid)
Severe Leve
Electronic Fuel Injection Control Valve
2311 APC_IMV_RESIS_ERROR 633 31 Warning (Solid)
Circuit - Condition Exists
EPS_Main_Intermittent_Sync_Err Engine Crankshaft Speed/Position - Data
2321 190 2 None
or erratic, intermittent or incorrect
115

Fault J1939 J1939
Code SPN FMI
EPS_Backup_Intermittent_Sync_ Engine Camshaft Speed / Position Sensor -
2322 723 2 None
Error Data erratic, intermittent or incorrect
GHC_LOW_VOLTAGE_ERROR_ Engine Intake Air Heater 1 Circuit - Voltage
1 above normal, or shorted to high source
GHC_HIGH_VOLTAGE_ERROR Engine Intake Air Heater 1 Circuit - Voltage
_1 below normal, or shorted to low source
Auxiliary PWM Driver 1 Circuit - Voltage
2557 DPO_LOW_ERROR 697 3 Warning (Solid)
above normal, or shorted to high source
Auxiliary PWM Driver 1 Circuit - Voltage
2558 DPO_HIGH_ERROR 697 4 Warning (Solid)
below normal, or shorted to low source
Engine Injector Bank 1 Barcodes - Out of
2765 MIT_BARCODE_ERROR 2797 13 None
Calibration
Engine Control Module Calibration Memory -
3697 EEPROM_WRITE_ERROR 630 12 Stop (Solid)
Bad Intelligent Device or Component
High Pressure Common Rail Fuel Pressure
APC_2S_MDV_LOW_POP_OFF
3727 Relief Valve - Mechanical System Not 5571 7 None
_ERROR
Responding or Out of Adjustment
Engine Starter Mode Overcrank Protection -
3737 SLO_OCP_ERROR 1675 31 None
Condition Exists
Accelerator Pedal or Lever Position Sensor
SAMPLED_THROTTLE_LOW_E
132 1 Circuit - Voltage below normal, or shorted 91 4 Stop (Solid)
RROR
to low sourc
Remote Accelerator Pedal or Lever Position
133 RT_HIGH_ERROR Sensor 1 Circuit - Voltage above normal, or 974 3 Stop (Solid)
shorted to hi
Remote Accelerator Pedal or Lever Position
134 RT_LOW_ERROR Sensor 1 Circuit - Voltage below normal, or 974 4 Stop (Solid)
shorted to lo
Accelerator Pedal or Lever Position 1
FREQUENCY_THROTTLE_LOW
147 Sensor Circuit Frequency - Data valid but 91 1 Stop (Solid)
_ERROR
below normal operati
FREQUENCY_THROTTLE_HIG
148 1 - Data valid but above normal operational 91 0 Stop (Solid)
H_ERROR
range - Most
COOLANT_LEVEL_HIGH_ERRO Coolant Level Sensor 1 Circuit - Voltage
R above normal, or shorted to high source
COOLANT_LEVEL_LOW_ERRO Coolant Level Sensor 1 Circuit - Voltage
R below normal, or shorted to low source
COOLANT_LEVEL_FUELING_E Coolant Level - Data valid but below normal
235 111 1 Stop (Solid)
RROR operational range - Most Severe Level
ENGINE_COOLANT_LEVEL_LO Coolant Level - Data Valid But Below Normal
W Operating Range - Moderately Severe Level
FAN_CLUTCH_LOW_CTRL_ER Fan Control Circuit - Voltage above normal,
ROR or shorted to high source
116

Fault J1939 J1939
Code SPN FMI
COOLANT_LEVEL_MODERATE Coolant Level - Data Valid But Below Normal Warning
2448 111 17
LY_LOW Operating Range - Least Severe Level (Blinking)
J39_IDLE_INCREMENT_SWITC SAE J1939 Multiplexing PGN Timeout Error
H_TIMEOUT_ERROR - Abnormal update rate
J39_AUXILIARY_PRESSURE_1 SAE J1939 Multiplexing Configuration Error -
_CONFIGURATION_ERROR Out of Calibration
J39_MUX_ACCEL_DATA_ERRO
287 Lever Sensor System - Received Network 91 19 Warning (Solid)
R
Data In Error
SAE J1939 Multiplexing Remote Accelerator
J39_MUX_REM_ACCEL_DATA_
288 Pedal or Lever Position Sensor System - 974 19 Stop (Solid)
ERROR
Received Network D
OEM_TEMPERATURE_RPM_E Auxiliary Temperature Sensor Input 1 -
292 441 14 Stop (Solid)
RROR Special Instructions
Auxiliary Temperature Sensor Input 1 Circuit
OEM_TEMPERATURE_HIGH_E
293 - Voltage above normal, or shorted to high 441 3 Warning (Solid)
RROR
source
OEM_TEMPERATURE_LOW_E
294 - Voltage below normal, or shorted to low 441 4 Warning (Solid)
RROR
source
SERVICE_BRAKE_SWITCH_HI Brake Switch Circuit - Voltage above normal,
GH_ERROR or shorted to high source
SERVICE_BRAKE_SWITCH_LO Brake Switch Circuit - Voltage below normal,
W_ERROR or shorted to low source
ACCEL_POS_SENSOR2_HIGH_
1239 2 Circuit - Voltage above normal, or shorted 2623 3 Warning (Solid)
ERROR
to high soure
ACCEL_POS_SENSOR2_LOW_
1241 2 Circuit - Voltage below normal, or shorted 2623 4 Warning (Solid)
ERROR
to low source
DUAL_ACCEL_CONFORMANC Accelerator Pedal or Lever Position Sensor
1242 91 2 Stop (Solid)
E_ERROR 1 - Data erratic, intermittent or incorrect
Auxiliary Pressure Sensor Input 1 Circuit -
OEM_PRESSURE_HIGH_ERRO
1539 Voltage Above Normal or Shorted to High 1387 3 Warning (Solid)
R
Source
OEM_PRESSURE_LOW_ERRO
1621 Voltage Below Normal or Shorted to Low 1387 4 Warning (Solid)
R
Source
Starter Relay Driver Circuit - Voltage above
584 SL_RELAY_LOW_ERROR 677 3 Warning (Solid)
normal, or shorted to high source
Starter Relay Driver Circuit - Voltage below
585 SL_RELAY_HIGH_ERROR 677 4 Warning (Solid)
normal, or shorted to low source
OEM_COMMANDED_DUAL_OU Auxiliary Commanded Dual Output
599 640 14 Stop (Solid)
TPUTS Shutdown - Special Instructions
611 HOT_SHUTDOWN_ERROR Engine Shut Down Hot - Condition Exists 1383 31 None
117

Fault J1939 J1939
Code SPN FMI
LUBE_OIL_REQUIRES_CHANG Engine Oil Change Interval - Condition Warning
649 1378 31
E_ERROR Exists (Blinking)
Engine Brake Actuator Driver 1 Circuit -
ENG_BRK_DRV1_LOW_CONTR
OL_ERROR
source
Engine Brake Actuator Driver 1 Circuit -
ENG_BRK_DRV1_HIGH_CONT
ROL_ERROR
source
Auxiliary Equipment Sensor Input 3 Engine
2195 OEM_SWITCH_RPM_ERROR 703 14 Stop (Solid)
Protection Critical - Special Instructions
J39_TACHOUTSHFTSPD_TIME Tachograph Output Shaft Speed - Abnormal
OUT_ERROR Update Rate
J39_TACHOUTSHFTSPD_ERR Tachograph Output Shaft Speed - Received
OR Network Data in Error
J39_ACCELERATOR_PEDAL_P
3326 Lever Sensor System - Abnormal Update 91 9 Stop (Solid)
OSITION_TIMEOUT_ERROR
Rate
J39_OUTSHFTSPD_TIMEOUT_ Transmission Output Shaft Speed -
ERROR Abnormal Update Rate
Transmission Output Shaft Speed -
3418 J39_OUTSHFTSPD_ERROR 191 19 Warning (Solid)
Received Network Data in Error
Wheel-Based Vehicle Speed - Received
3525 J39_WHLBSDVEHSPD_ERROR 84 19 Warning (Solid)
Network Data in Error
J39_WHLBSDVEHSPD_TIMEOU Wheel-Based Vehicle Speed - Abnormal
T_ERROR Update Rate
J39_AP_LOW_IDLE_SWITCH_D Accelerator Pedal or Lever Idle Validation
3527 558 19 Stop (Solid)
ATA_ERROR Switch - Received Network Data in Error
J39_AP_LOW_IDLE_SWITCH_T Accelerator Pedal or Lever Idle Validation
3528 558 9 Stop (Solid)
IMEOUT_ERROR Switch - Abnormal Update Rate
Auxiliary Intermediate (PTO) Speed Switch
PTO_SPEED_SWITCH_VALIDA
523 Validation - Data erratic, intermittent or 611 2 Warning (Solid)
TION_ERROR
incorrect
J39_COOLANT_LEVEL_TIMEO Coolant Level Sensor - Abnormal Update
UT_ERROR Rate
J39_COOLANT_LEVEL_DATA_E Coolant Level Sensor - Received Network
RROR Data in Error
High Pressure Common Rail Fuel Pressure
3741 APC_2S_MDV_TRIP_ERROR Relief Valve - Data Valid But Above Normal 5571 0 Warning (Solid)
Operating Range - Most Severe Level
OEM_TEMPERATURE2_HIGH_
3765 - Voltage Above Normal or Shorted to High 442 3 Warning (Solid)
ERROR
Source
OEM_TEMPERATURE2_LOW_E
3766 - Voltage Below Normal or Shorted to Low 442 4 Warning (Solid)
RROR
Source
118

Fault J1939 J1939
Code SPN FMI
WATER_IN_FUEL_RPM_ERRO
4642 Above Normal Operating Range - Most 97 0 Stop (Solid)
R
Severe Level
4734 OEM_SWITCH_RPM_ERROR Auxiliary Input/Output 1 - Special Instructions 701 14 Stop (Solid)
Fan Speed - Data Valid But Above Normal
4789 FAN_SPEED_HI_ERR 1639 0 Warning (Solid)
Fan Speed - Data Valid But Below Normal
4791 FAN_SPEED_LOW_ERR 1639 1 Warning (Solid)
J39_TACHOUTSHFTSPD_CONF Tachograph Output Shaft Speed - Out of
IG_ERROR Calibration
OEM_PRESSURE_HIGH_ERRO
R
source
OEM_PRESSURE_LOW_ERRO
R
source
Wheel-Based Vehicle Speed - Data erratic,
241 VSS_SIGNAL_LOST_ERROR 84 2 Warning (Solid)
intermittent or incorrect
Wheel-Based Vehicle Speed Sensor Circuit
242 VSS_TAMPERING_ERROR tampering has been detected - Abnormal 84 10 Warning (Solid)
rate of change
FAN_CLUTCH_HIGH_CTRL_ER Fan Control Circuit - Voltage below normal,
ROR or shorted to low source
119
Power Train System
Transmission Oil Level--Check

Before checking the transmission oil level,
ensure no body around the machine when
the engine is running. When checking the oil
level, always separately check cold oil level
Stop the machine on flat ground when and hot oil level. A too high or too low oil
checking the oil level. Turn the shift control level of the transmission could result in
lever to NEUTRAL position, engage the damage to the transmission, make sure the
parking brake and install a steering frame oil level of the transmission is at the proper
lock to stop the machine form moving or level.
turning.
Check transmission oil level
The transmission is located under the hydraulic
oil tank, and the transmission oil filling pipe 1. Park the machine to flat ground.
assembly is located at the hinge joint of front and
2. Turn the shift control lever to NEUTRAL
rear frames. The transmission oil dipstick is
position. Engage the parking brake and
installed inside the oil filling pipe.
install the steering frame lock to avoid
movement of the machine.
3. Check the transmission cold oil level when
the engine runs at idle speed and the
transmission oil is below 40°C. Turn the
dipstick counterclockwise and take it out.
wipe off the oil with a clean cloth. Insert the
dipstick into the end of the oil filling pipe and
then take it out again. The oil level of the
transmission should reach the COLD zone of
1 the dipstick.
2
ZONE “COLD”
1. Transmission oil filling pipe
1. Oil drain plug
120
4. When the engine transmission oil 3. Depress the service brake pedal completely.
temperature reaches 80~90 Celsius, take the
dipstick out of the oil filling pipe and wipe off
the oil with a clean cloth. Insert the dipstick
into the end of the oil filling pipe and take it
out again. The oil level should be at the HOT
graduation of the dipstick. If the oil level is
below HOT graduation of the dipstick, add
transmission oil. If the oil level is above the
HOT graduation of the dipstick, loosen the
drain plug at the bottom of the transmission
to release the excessive oil.
4. Turn the shift control lever to forward 6, then
the torque converter is under stall condition,
the transmission oil temperature will raise
ZONE “HOT” fast.
5. After the transmission oil temperature
reaches over 80°C, turn the shift control lever
to NEUTRAL again, engage the parking
brake. Then check the hot oil level of the
transmission.
5. After inspection, insert the dipstick into the oil
Transmission Oil--Replace
filing pipe of the transmission. Rotating it
clockwise to tighten it.
Replace the transmission oil after the first 100
service hours. After that, change the
transmission oil every 1000 service hours or at
least once a year.
Pay close attention to cleanliness of the
transmission oil when checking or replacing
it and filter. Do not let impurity enter the
transmission system to avoid damage to the
transmission.
Operating method to raise the transmission oil maintenance, testing, adjusting the product.
temperature quickly when checking the Be prepared to collect the fluid with suitable
transmission hot oil level: containers before disassembling any
hydraulic lines or component containing
1. Park the machine on flat ground. Ensure that fluids. Dispose of all fluids according to local
there is enough space in front of and behind regulations.
the machine, and no one is around the
machine. 1. Park the machine on flat ground and turn the
2. Turn the shift control lever to NEUTRAL, shift control lever to NEUTRAL. Engage the
disengage the parking brake. parking brake and attach the steering frame
lock to the front and rear frames to prevent
movement of the machine.
121
2. Start the engine and run at idle speed. When 4. Replace the secondary filter of the
the oil temperature of the transmission transmission.
reaches the work temperature of 80~90°C, Transmission oil secondary filter
stop the engine.
3. Loosen the oil drain plug at the rear bottom of
the transmission to drain oil, and collect it
with an appropriate container.
5. Remove the oil suction hose on the rear right

1 side of the transmission. Take the primary
filter out. Clean it with compressed air or fuel
and dry it..
2
1. Oil filling pipe

2. Oil drain plug
Because the transmission oil temperature is

still high when draining, wear protective 3
clothing and be careful to prevent injury.
1 2
1. Oil drain plug

2. Primary filter of the transmission
Drain out the oil of the transmission, torque 3. Oil suction hose
converter and radiator simultaneously. 6. Clean any iron filings attached on the drain
plug by magnet. Insert the magnet into the
transmission oil pan from the primary filter
mounting port. Clean the iron filings on the
inner wall of the primary filter.
7. Secure the primary filter, oil suction pipe,
drain plug and oil drain plug under the torque
converter oil radiator and seal.
122
8. Remove the protective cover on the oil filling 10. When the transmission oil reaches the work
pipe assembly, and take out the oil dipstick of temperature of 80~90°C, check the oil level
the transmission. Add clean transmission oil again. The level should be at the HOT
until the level is above HOT mark. graduation of the oil dipstick. If the oil is
Transmission oil filler insufficient, add oil. If the oil is excessive,
drain some excessive oil.
11. Insert the dipstick and tighten it clockwise.
Before replacing transmission oil, cover the

parking brake with a cloth to prevent the
friction disc from oil and ensure the parking
9. Start the engine and run at idle speed. Check brake performance.
the transmission oil level again and add the
transmission oil until the oil level is above Transmission Secondary Filter--
COLD. The transmission could produce a Replace
slightly abnormal noise due to transmission
oil insufficiency. The abnormal noise will The secondary filter of the transmission is
disappear after the transmission oil reaches located at the upper right side of the
the specified level. transmission. Replace the transmission oil and
secondary filter simultaneously.
1. Clean the surface around the transmission

secondary filter.
2. Remove the secondary filter from the support
with a wrench.
123
3. Clean the seal surface of the support with a Axle Oil--Replace

clean cloth.
4. Apply a coat of transmission oil to the gasket
of the new secondary filter.
5. Install the secondary filter on the support until Care must be taken to ensure that fluids are
the gasket contacts the seal surface of the contained during performance of inspection,
support and then manually tighten it to a 1/3 maintenance, testing, adjusting and repair of
or 1/2 turn. the product. Be prepared to collect fluid with
suitable containers before disassembling any
Axle Oil Level--Check hydraulic line or component containing
fluids. Dispose of all fluids according to local
regulations.
Drain oil after the machine runs for a period
of time to let the impurities deposited in the
Be careful of splashing hot oil when refilling,
oil suspend.
draining, or loosening the plug.
1. Park the machine on level ground.

1. Park the machine on level ground, turn the
shift control lever to NEUTRAL, engage the 2. Stop the engine, turn the shift control lever to
parking brake to prevent movement of the NEUTRAL position, engage the parking
machine.Clean the surface around the oil brake to prevent movement of the machine.
filler before checking the axle oil level.
3. Loosen the oil drain plug at the bottom of the
2. Screw out the oil level plug in the middle of rear axle to drain oil, and collect it with a
the rear drive axle to check the axle oil level. container.
Make sure that the oil level reaches the lower Oil drain plug
edge of the oil level plug. Refill if the oil does
not reach the proper level.
11
2
2
33
1. Oil filler plug 1 Because the axle oil temperature is still high
2. Oil filler plug 2 when draining, wear protective clothing and
3. Oil sight glass
be careful to prevent injury.
4. Clear the impurities and iron filings from the

oil drain plug; use a magnet to adsorb the
impurities and iron filings around the oil
outlet.
124
5. Tighten the oil drain plug at the bottom of the Tandem Oil--Replace
rear axle.
6. Add clean gear oil from the rear axle oil filler 1. Park the machine on flat ground.
plug 1 or 2 until the oil level reaches the 2. Turn the shift control lever to NEUTRAL
lower edge of the oil sight glass to the middle position, engage the parking brake.
position.
tandem to drain oil, and collect with a suitable
container.
1 Oil drain plug
2
2
33
1. Oil filler plug 1

2. Oil filler plug 2
3. Oil sight glass
7. After ten minutes, if the oil level keeps stable,
tighten the oil filler plug and the oil level plug 4. Clear the impurities and iron filings from the
of the rear axle. oil drain plug; use a magnet to adsorb the
Tandem Oil Level--Check outlet.
5. Tighten the oil drain plug after oil is drained.
Park the machine on flat ground. Turn the shift
control lever to Neutral position, engage the 6. Remove the cover plate or oil filler plug on
parking brake. Screw out the oil level plug to the tandem, add clean gear oil to the tandem
check the tandem oil level, the oil level should from the oil filler until the oil level reaches the
reach the lower edge of the oil sight glass to the lower edge of the oil sight glass to the middle
middle position, otherwise oil level is improper. position.
Oil sight glass
22
33
11
1. Cover plate
2. Oil filler plug
3. Oil sight glass
125
7. After ten minutes, if oil level keeps stable, Wheel Hub Oil--Replace
tighten the oil filler plug and install the cover
plate. Coat the bolts with thread fastening
glue.
Wheel Hub Oil Level--Check Care must be taken to ensure that fluids are
the product. Be prepared to collect fluid with
suitable containers before disassembling any
Be careful of the splashing hot oil when hydraulic line or component containing
adding, draining, or loosening the plug. fluids. Dispose of all fluids according to local
regulations.
1. Park the machine on level ground. Drain oil after the machine runs for a period
2. Turn the shift control lever to NEUTRAL of time to let the impurities deposited in the
position, engage the parking brake to prevent wheel hub lug chamber fully suspend, so as
movement of the machine and stop the to drain them together with waste oil to make
engine. Clean the surface around the oil filler the working chamber more clean.
before checking the oil level.
1. Park the machine on level ground.
3. The oil sight glass is located in the middle of
the side of wheel hub lug. There is an oil 2. Turn the shift control lever to NEUTRAL
sight glass at the front and back of the side of position, engage the parking brake to prevent
each lug. Observe the oil sight glass, the oil movement of the machine and stop the
level should be above the lower edge and engine.
lower the middle of the sight glass. If the oil
level is insufficient, refill with clean oil.
wheel hub lug to drain oil, and collect with a
suitable container.
1 1
1. Oil filler plug

2. Oil sight glass
1. Wheel hub lug
2. Oil drain plug
4. Clear the impurities and iron filings from the
oil drain plug; use a magnet to adsorb the
outlet.
126
5. Tighten the oil drain plug at the bottom of the Hydraulic System
wheel hub lug after oil is drained.
6. The oil filler plug is located at a 45 degree Hydraulic Oil Level--Check
angle on the middle-upper part of the side of
the wheel hub lug. There is an oil filler plug at
the front and back of the side of each lug.
Choose convenient oil filler plug to add oil.
Remove the oil filler plug, add clean gear oil When checking the hydraulic oil level, park
from the oil filler until the oil level is above the the machine on level ground and lay the mold
lower edge and lower the middle of the sight board blade flatly on the ground. The front
glass. and rear frame must be aligned in a straight
line.
The hydraulic oil tank is located in the middle of

the machine, under the engine hood; the sight
glass on the right of the hydraulic oil tank is used
3 to indicate the oil volume. Normally, the hydraulic
oil level should reach to 2/3 of the sight glass.
4 Sight glass
3. Oil filler plug

4. Oil sight glass
7. Tighten the oil filler plug if the oil level keeps
stable after 10 minutes.
127
Hydraulic Oil--Replace
1

with suitable containers before 2
disassembling any hydraulic line or
component containing fluid. Dispose of all
fluids according to local regulations.
Pay close attention to cleanness during the 3
replacing of hydraulic oil, do not allow dirt to 5. Oil filler cap
enter the hydraulic system. 6. Flange cover
7. Oil drain plug
If the working condition is severe or the
hydraulic oil becomes deteriorated due to
pollution, such as black color and bubbles in
the oil, change the hydraulic oil in time.
Because the hydraulic oil temperature is still
1. Park the machine on level ground, engage high when draining, wear protective clothing
the parking brake and install the steering and be careful to prevent injury.
frame lock.
5. Remove the oil inlet pipe of the hydraulic oil
2. Start the engine and let it run at idle speed for radiator and drain the residual hydraulic oil
10 minutes. Lift and lower the work from the radiator (suitable for the machine
implement, lean the front wheels leftwards or equipped with independent hydraulic oil
rightwards and change the mold board blade radiator).
pitch angle repeatedly.
3. Adjust all cylinders to the limit position except
the articulation and front wheel steering
cylinders, then stop the engine.
4. Clean the oil drain outlet of the hydraulic oil
tank. Screw off the oil drain plug to drain the
hydraulic oil and collect with a container.
Meanwhile, open the oil filler cap on the oil
tank to quicken the oil drain speed.
128
6. Remove the cap of the return oil filter from Maintenance of Work Equipment
the hydraulic oil tank. Take out the magnet
and spring and clear the impurities from their
surfaces. Take out the return oil filter element Worm Gearcase Oil Level--Check
and replace with a new one. Open the oil
filler cap and take out the oil strainer and 1. Place the worm gearcase on level position.
clean. 2. Observe the oil level sight glass. The oil level
Return oil filter should reach the middle part of the sight
glass.
3. Fill oil from oil filler when necessary.
4. Normally, check oil level after continuous
work for 50 hours.
2
7. Remove the flange cover of the hydraulic oil
tank below the oil filler cap, wash the bottom
and four walls of the hydraulic oil tank with
fuel and dry with a clean cloth. 1
8. Install the oil drain plug, oil return filter and its
cap and spring, oil inlet strainer, flange cover
of the hydraulic oil tank, and the oil inlet pipe
of the hydraulic oil radiator.
9. Add clean hydraulic oil to the hydraulic oil
tank until the oil level reaches the upper 3
graduation of the sight glass. Then tighten
the oil filler cap.
10. Remove the steering frame lock and start the
engine. Operate the control lever to raise and
lower the implement for 2~3 times. Tilt the 1. Oil drain plug
mold board blade forward and backward and 2. Oil level sight glass
turn the machine from left to right to the 3. Oil filler plug
maximum angle to fully fill the cylinders with
hydraulic oil. Then run the engine at idle Worm Gearcase Oil--Replace
speed for five minutes to drain air in the
system. 1. To quicken oil drain speed, swing the mold
board blade and lean towards the oil drain
11. Stop the engine and open the oil filler cap of
plug, and support the mold board blade on
the hydraulic oil tank. Add clean hydraulic oil
the ground.
until the oil level reachs 2/3 of the oil level
sight glass on the hydraulic oil tank. 2. Remove oil drain plug to drain oil, also
remove oil filler plug to quicken oil drain
speed and empty all oil.
129
3. Clean oil drain plug, replace with new seals, 2. If abnormal noise in the circle drive is found,
install the new seals to the oil drain plug then or the circle drive force increases
tighten it. continuously when the machine is working,
stop working and check. Remove the circle
4. Place the worm gearcase on level position by
drive to inspect, when necessary.
the mold board blade lift cylinders.
3. Lubricate the circle drive, drive gear and
5. Add oil from oil filler again untill the oil
each spherical bearing once every 100
reaches the middle part of the oil level sight
working hours or every two weeks.
glass. Oil filling capacity is about 2.5 liters.
Lubricating points of circle drive
6. Clean oil filler plug, replace with new seals,
and install a new seal to oil filler plug then
tighten it.
7. Be sure to change oil at least once a year.
Circle Drive Clearance--Adjust

(Available for Ring Gear Implement)
1. To ensure a reliable operation requirement

during the work device assembly, install
adjustment shim with appropriate thickness
between the traction frame and circle drive,
adjust the assembly clearance to 0.2~0.5 Lubricating point of drive gear
mm, wear limit should not more than 1mm
during work, and replace the worn shim
promptly.
2. Check adjusting shim wear condition and
clearance between traction frame and circle
drive after 500 service hours of the machine.
Adjusting shim
Lubricating point of spherical bearing
Circle Drive--Lubricate
1. 2# lithium based grease is filled before the

product is delivered from the factory. If the
working condition fails to meet the
requirement, replace with the proper grease.
130
Mold Board Blade Bearing Bushing-- Brake System

Lubricate
Grease the left and right bearing bushings of

Service Brake Performance--Inspect
mold board blade every 50 service hours or
every week.
Grease point
To ensure safety and accuracy, the service
brake performance test only can be carried
out by professional personnel.
Before checking the service brake ability,
make sure the machine's parking brake
system works normally in case of an
emergency.
Drive the machine at 30km/hr on a straight, flat

and dry road. Depress the service brake pedal to
fully brake the machine. After the machine stops,
turn the shift control lever to NEUTRAL, engage
the parking brake then release the service brake
pedal. The brake distance should not exceed
13m.
Personal injury can result if the machine

moves while checking. Keep others away
from the machine while checking the braking
system.
131
Parking Brake Performance--Inspect Accumulator Pre-charge Pressure--

Check
Two accumulators are provided for the brake

system, they are located on the right side of the
Check the parking brake performance rear frame, on the bracket of hydraulic oil tank
frequently to ensure the machine can safely inside the engine hood. Both accumulators 1 & 2
stop and ensure its emergency braking are used for the service brake circuit and the
capability. parking & emergency brake circuit.
1. Adjust the air pressure of the machine tires to

the specified value, raise the implements,
such as mold board blade.
2. Start the engine and drive the machine to a
slope with a gradient of 15% (the angle is 1
about 8.5°). The slope surface should be 2
smooth and dry.
1. Accumulator 1 2. Accumulator 2
3. Depress the service brake pedal to stop the Check accumulator nitrogen pre-charge
machine. Turn the shift control lever to pressure according to the intervals specified
NEUTRAL position, and do not stop the in the Maintenance Interval Schedule section
engine. to ensure the proper performance of the
service brake system and parking brake
4. Engage the parking brake and slowly release system.
the service brake pedal. Check to see if the
machine has moved from its original location. Check the pre-charge pressure by trained
personnel with special tools only.
1. Park the machine on flat ground, lower the

mold board blade flatly on the ground, turn
Personal injury can result if the machine the shift control lever to NEUTRAL position
moves while checking. Keep others away and stop the engine. Then turn the start
from the machine while checking the braking switch clockwise to the first position to turn
system. on power.
2. Continuously depress the service brake for
about 20 times, then engage and disengage
the parking brake for about 20 times to
release high pressure oil in the accumulators.
132
3. Slowly loosen the exhaust valve on the 6. Slowly open the valve on the inflation tool,
accumulator. Drain out the residual pressure the reading available on the pressure gauge
oil in the accumulator. is the pre-pressure of Nitrogen. The reading
should comply with the following table. Add
nitrogen if the pressure is low; if the pressure
is higher than expected, adjust the exhaust
valve to get the desired pressure reading.
3 Nitrogen pre-charge pressure
Accumulators 1 & 2 9.2Mpa
7. If pressure is low, add nitrogen.

4 8. Turn off the valve on the inflation tool, then
remove the inflation tool from the
accumulator. Install the protection cap of the
charge valve.
3. Protection cap of the 4. Exhaust valve
charge valve Accumulator Pressure--Release
If the pre-charge pressure is higher than

expected, then release the excessive nitrogen
Do not let the residual pressure oil in the pressure through the exhaust valve. Release the
accumulator spray any one, as this can cause pressure slowly. An accurate reading can be
injury or death. obtained in serveral minutes after releasing the
pressure.
4. Remove the protection cap of the charge
valve from the accumulator. Accumulators--Charge
5. Block one end of the inflation tool which is
connected to the nitrogen bottle by a plug,
then connect the other end which has a
pressure gauge to the charging valve of the
accumulator. If the nitrogen pre-pressure of the
accumulators is insufficient, charge in time,
otherwise the normal use of the brake system
could be affected. Charge the accumulator by
8
trained personnel with special tools only.
7
Operation steps are as follows:
6 1. Connect one end of the inflation tool which
has a pressure gauge to the charge valve on
5 the accumulator, the other end to the
nitrogen bottle.
5. To accumulator charge 7. Valve
valve 8. To nitrogen bottle 2. Open the nitrogen bottle valve. Slowly open
6. Exhaust valve the valve (leftwards) to charge the
accumulator until the pointer of the pressure
gauge is stable.
133
3. The inflated pressure may be obtained in a Brake Assembly--Maintain (for machine

short time. Turn off the nitrogen bottle valve equipped with shoe type brake)
to check whether the pressure on the gauge
has met the standard. Recharge if the
pressure is not sufficient and adjust exhaust
valve on the inflation tool to lower the
pressure to the appropriate value if the Check the brake according to the following
pressure is too high. steps every 250 service hours or one month,
4. Apply a coat of oil to the top of the charge replace the friction plate timely if it meets the
valve to check if any leakage occurs. There replacement standard.
should be a leak if an air bubble is found.
Slightly tap the charge valve stem with a 1. The inside round hole of the brake is the
hammer and mini-screw driver, let it be viewing window, it is protected by a rubber
downwards and then it should return to cover, as shown in the picture below.
contact completely with the sealing surface. Rubber cover
5. Install the protection cap of the charge valve
on the accumulator.
Do not turn the steering wheel while

removing the charge valve protection cap.
Ensure the engine is stopped to avoid
personnel injury.
Charge the accumulator with nitrogen only.
Do not charge the accumulator with oxygen,
compressed air or other flammable gas to
avoid explosion.
2. Remove the rubber cover, access to the

viewing window.
Viewing window
134
3. Measure the thickness of the friction plate,

replace it if its thickness is less than 7mm.
Friction plate thickness
135
Lubrication System
Lubrication Chart and Intervals
This machine is not equipped with a centralized lubrication device. To ensure the normal work of each
part of the machine, add lubricant according to the lubrication chart and intervals. The lubrication chart of
this machine is located on the left side of the engine hood, near the cab.
136
Generally Intervals in hours

No. Service points Content
quantity 10 50 100 250 500 1000 2000
1 Front blade △
Pump grease to
2 Front axle △
the swing pin,
3 Work implement articulation, △
4 Swing frame mechanism bearing, drive and △
MoS2 Lithium
other moving parts
5 Frame articulation mechanism soap based
until the grease △
6 Drive shaft grease △
flows out.
7 Rear axle The front blade △
and rippers are
8 Fan drive device
optional. △
9 Ripper △
10 Fuel tank Diesel As required ○
11 Recovery tank Antifreeze 40~44L ○ ☆
Heavy-load gear
12 Tandem
oil
52~72L ★ ○ ☆
13 Engine Engine oil 14~22L ○ ★ ☆

Heavy-load gear
14 Main drive of rear axle
oil
23~26L ★ ○ ☆
15 Hydraulic tank Hydraulic oil 165L ○ ☆

16 Transmission Transmission oil 30~33L ○ ★ ☆
Heavy-load gear
17 Worm box
oil
1.5~4L ☆
A Hydraulic oil return filter Filter element 1 ★ ☆

B Fuel filter Filter element 1 ☆
C Fuel pre-filter Filter element 1 □ ☆
D Engine oil filter Filter element 1 ★ ☆
E Radiator group Core/ strainer 1 □
F Air filter Filter element 1 ☆
Nitrogen pre-
G Accumulator
charge pressure
9.2Mpa ◎ ○
H Transmission oil filter Filter element 1 ★ ☆

Note: ○ : Check △ : Grease □ : Clean ☆ : Replace
★ : Replace for the first time ◎ : Check for the first time
Use the specify element to maintenance to avoid any damage to the machine. The specific amount of oil shall be subject
to the oil dipstic scale of each part. To see the oil type, operating method, filter part No. in the manual. Shorten the
intervals of maintenance, when working in a rough condition.
137
Electrical System Battery--Check
The batteries are located inside the engine hood,

on the left side of the hydraulic oil tank.
Stop the engine before working with
batteries.
1. Open the battery box cover to get access to

the battery.
When working with the battery, always observe

the requirement of the safety decal near the
battery, and observe the requirement of the
safety warning symbols on the battery top cover.
2. Measure the battery voltage through battery
tester and multimeter.
(1) Measuring method of a multimeter:
A) Use a multimeter to measure the voltage of
a battery: Select DC voltage on the
multimeter, connect the red lead to the
battery positive terminal and the black lead
to the battery negative terminal.
Never let burning cigarettes or open fire

close to the batteries. Wear safety glasses
and rubber gloves when touching batteries
during work. Also wear protective clothes as
the acid in the battery can result in blindness
or burns. See a doctor at once if you touch
the acid carelessly. Stop the engine before
working with batteries.
138
B) Observe the reading on the multimeter, C) There are graduation lines for different
charge the battery in time if the voltage capacity batteries on the battery testing
value is lower than 12.5V (lower than 25V gage board. Observe the relative
if two batteries are measured in series). graduation line and judge the battery
The states of voltage and electric charge condition.
are shown as below:
Battery voltage state
Electric charge state
(for one battery)
Above 12.5V 60%
12V-12.5V 30%~60%
11V-12V 0~30%
8V-11V Over-discharging
Below 8V Serious over-discharging
(2) Measuring method of a battery tester:

Discharging
A) The pointer of the battery tester should be Reason Solution
indication
in the “0” position before testing, and the
battery terminals should be clean. Green zone Normal ----
Electricity
Yellow zone Charge battery
insufficiency
Electricity
Test after
Red zone insufficiency or
charging
short circuit
3. Close the battery box cover.
The battery terminals and cable leads will

become loose due to the machine vibration
B) Clip the battery negative terminal by the
after operating the machine for a period of
negative testing clamp, and clip the battery
time. Check the connection between the
positive terminal by the positive testing
battery terminals and cable leads regularly.
clamp. The pointer of the battery tester
Tighten it if it is loose.
should deflect rightwards. Observe the
reading, and disconnect the testing points
quickly (the measuring time: 3s~5s).
139
Battery--Install d) Connect the battery disconnect switch to

ground cable.
To start motor
Make sure the battery terminals are clean 3 4

before installing the battery.
The batteries should be fixed firmly, so as to
avoid battery damage caused by loosening of
battery. 1
Do not over tighten the bolt of the battery
power cord when installing the battery, the 5 To battery
terminal torque shouldn’t greater than 30Nm, disconnect
2
so as to avoid bad connection caused by the switch
loosening of screw terminals. The installation
1. Battery
torque should be controlled at 20~25Nm. 2. Battery
Keep the surface of the battery clean and dry. 3. Cable
4. Battery positive lead
Coat the terminal connecting points with 5. Battery negative lead
grease or vaseline to prevent corrosion after 4. Tighten the nut.
connection.
5. Turn on the battery disconnect switch. Insert
the key and start the engine.
1. Turn the start switch (also called ignition
switch) to OFF position then remove the key.
Turn disconnect switch to OFF position.
2. Clean the battery terminals and surface with Install the positive pole first, and then install
a clean cloth. Do not use petrol or other the negative pole. Polarity should be correct,
organic impregnant or cleanser. (do not connect reversely). The connection
3. When connecting: should be reliable so as to avoid ground
ignition.
a) Connect the positive post of one battery
to the negative terminal of the other A wrong installation of the negative and
battery with the cable. positive terminal will result in a serious
damage to the battery. Distinguish the
b) Connect one end of the battery positive positive (+) and negative terminal (-)
lead terminal to the battery positive post, correctly.
the other end to start motor.
c) Connect one end of the battery negative
lead terminal to the battery negative post,
the other end to the battery disconnect
switch.
140
Battery--Charge
Winding batteries are used in this machine. Obey

the following instructions when dealing with the
battery. Wear safety goggles when charging.
A long-time use of the electric appliances without Keep ventilated when charging. Charge the
starting the engine or a long-time stop, electricity battery under normal temperature.
leakage, or the alternator can not charge; all
Do not smoke when charging the battery,
these reasons could lead to an abnormal battery
keep any kindling away.
charge and result in an electricity insufficiency or
even can not start the machine. Recharge the The battery could have an explosion danger if
battery if this happens. it is deposed improperly when charging.
Charge the battery to let it work normally if When removing a battery with low power
the above-mentioned phenomenon happens. before charging, first disconnecting the
negative terminal of the battery.
Check the outlook of the battery before charging:
Check the terminals for cleanness before
1. Do not charge the battery if the battery charging, the oxide layer of terminal surface
housing cracks or there is an acid leakage. should be removed.
Check the reason and replace with a new
The battery temperature shouldn’t exceed
one.
45°C.
2. Do not charge the battery if the battery
terminal cracks. Check the reason and 1. Turn the start switch to OFF position and take
replace with a new one. out the key, and then turn the disconnect
switch to OFF position.
3. Do not charge the battery if it is distensible by
over-charging or over-discharging. Replace 2. Clean the battery terminals and surface with
with a new one. a clean cloth, remove the oxidation surface.
3. Remove the battery from the machine. When
Battery charging removing, first disconnecting the negative
terminal of the battery, and then the positive
Measure the battery voltage before charging. terminal.
The battery voltages can be divided into several
levels, if the difference of battery voltages is
within 0.2V, the batteries can be connected in
series and charged together. Check the battery
terminal voltage after finishing charging for 12
hours. The voltage shouldn’t be lower than 12.8V
(shouldn’t be lower than 25.6V if two batteries
are measured in series), otherwise recharge the
battery.
141
4. Connect the cables after finishing charging. Battery Voltage Charge Time
Cennect the positive cable first.
11.95-11.80VDC 7h
11.80-11.65VDC 8h
11.65-11.50VDC 9h
11.50-11.30VDC 10h
11.30-11.00VDC 12h
Below 11.00VDC 14h
8. As for a battery with a voltage under

11.0VDC, it may not be able to be charged at
the beginning. Due to the serious
insufficiency of electricity, the proportion of
vitriol is close to water, therefore, the battery
resistance is higher. The vitriol proportion
increases during recharge and the circuit can
get right gradually.
When connecting the battery, first connect its
positive terminal; when disconnecting the
battery, first disconnect its negative terminal.
5. Connect the positive clamp of the charger to Fix the two terminals tightly. Do not charge
the positive terminal of the battery, the the battery of 24VDC voltage in serial
negative clamp to the negative terminal connection.
under room temperature.
Stop charging immediately to check the
6. In general, the battery can be charged by reason if the battery discharge hole spurts
constant voltage and constant current. acid during the charging process.
Constant voltage charging can satisfy battery
recharging in most cases, so it is 9. Stop charging if the battery temperature
recommended to charge battery with a exceeds 45°C during the charging process.
constant voltage. It is easy to over charge a Halve the circuit before recharging after the
battery by constant current if the current is battery temperature drops to the ambient
too high, and damage the battery. Voltage temperature.
setting: use a simple charger of 12V to 10. Check the battery voltage 12 hours after
charge one battery, the voltage should be set finished charging or carried out discharging
at 14.5V-15V. Use a simple charger of 24V to operation once. If the battery voltage
charge two batteries at the same time, the dropped over 0.5V within 12-24 hours,
voltage should be set at 29~30V. replace the battery directly to avoid empty
7. Table of charge time and battery voltage for voltage of the battery.
reference (lower current means a longer 11. It is recommended applying vaseline on the
charging time). battery terminals to avoid electric corrosion
after charge is completed.
Battery Voltage Charge Time
Charge the battery according to the following
12.55-12.45VDC 2h
method when the battery voltage is low, but the
12.45-12.35VDC 3h
machine still can be started and alternator works
12.35-12.20VDC 4h normally.
12.20-12.05VDC 5h
12.05-11.95VDC 6h
142
1. Start the engine, and ensure that the battery Battery--Recycle

charging system is in normal (observe the
battery voltage through gauge), keep the When discarding a battery, its inner material
engine speed at second gear to charge the such as lead, acid and plastic shell can pollute
battery until it is fully charged. the environment due to its outer frayed structure
2. Turn off the A/C, radio, lights (except night) or other reasons. Therefore, do not throw away
and other high-power electric equipment the old battery randomly, deal with it by collecting
during battery charging. for a battery disposal station or put it into a
recycle can set by the manufacturer (if there is
3. Avoid starting the machine frequently as far any) in a local place.
as possible during battery charging. If restart
is necessary, it is recommended to restart the Battery, Cable, Battery Disconnect
machine after finishing charging the battery. Switch--Replace
Battery--Store/ Service 1. Turm the engine start switch key to OFF
position. Turn all of the switches to OFF
1. Turn off the battery disconnect switch when position. Take out the switch key.
storing the batteries being installed on a
machine, and check the battery voltage state 2. Turn the battery disconnect switch to OFF
at least every other month. position.
2. For the machine needs to be stored over 30 3. Disconnect the negative battery cable from
days, the batteries should be removed and the battery disconnect switch.
managed together. Check the battery voltage 4. Sequences for disconnecting the battery
once every 30 days. Recharge the battery in cables:
time if its voltage is lower than 12.5V (lower
than 25V if two batteries are measured in ● Disconnect the negative battery cable from
series). the battery.
3. For the machine needs to be stored less than ● Disconnect the positive battery cable from
30 days, disconnect the battery disconnect the battery.
switch. Check the battery voltage once over
15 days to ensure that the battery voltage is
above 12.5V.
4. As for the machine which has not Do not let the disconnected negative battery
disconnected the battery terminals, check the cable contact with the battery disconnect
battery voltage state every month. Recharge switch.
if the battery lacks for electricity. Recharge
5. Inspect the battery terminals for corrosion.
according to special procedures.
Inspect the battery cables for wear or
5. As for the machine which is stored over one damage.
year, replace with a new battery and dispose
6. Make any necessary repairs. If necessary,
the old one if the above- mentioned
replace the battery cables or the battery.
requirements can not be followed.
7. Sequences for connecting the battery cables:
● Connect the positive battery cable to the
battery.
● Connect the negative battery cable to the
battery.
143
8. Connect the battery cable with the battery See the following table for the fuse color:
disconnect switch.
Model Color
9. Install the switch key and turn the battery
disconnect switch to ON position. BX2011C-5A Orange
BX2011C-7.5A Brown
Fuse--Check/ Replace BX2011C-10A Red
The fuses protect the electrical system from BX2011C-15A Blue

being damaged due to circuit overload. If the BX2011C-20A Yellow
fuse is broken, replace with a new one. Check BX2011C-30A Green
the circuit if the new fuse is broken again. Repair
the circuit, if necessary.
Replacing fuses with the same type and size

from different brands is allowed. Do not use
copper wire, otherwise the circuit could be
damaged.
It is recommeded to use fuse supplied by
LiuGong if it needs to replace the fuse when
repairing. Do not buy the fuse randomly in
the market as fuse of poor quality will bring
bad effect to the machine, even could cause a
fire.
If it is necessary to replace fuses frequently,

an electrical problem may occur. Contact
your LiuGong dealer.
The fuse box is located in the cab, open the

cover to maintain the fuses.
Check and replace the fuse as follows:
1. Turn the start switch to OFF position.
2. Open the fuse box cover. Take off the broken
fuse with a clamp.
3. Replace the broken fuse with a new one with
same specification.
4. Install the fuse box cover.
The slice type fuse and flat type fuse that used in
this machine should meet the regulation in
standard of QC/T420 Fuse-Links for Motor
Vehicles.
144
Air Conditioning System
Air Conditioner--Check
2
2
11
Personnel injury or death could result due to

the inhaled refrigerant gas or fog through
lighting a cigarette or other smoking ways.
Never smoke when maintaining the air
conditioner or in a place where refrigerant
gas may exist. 1. Exhaust pipe
2. Suction pipe
1. Start the engine to let it run at high idle
speed. Compressor Belt Tension--Check/
Adjust/ Replace
2. Turn on the air conditioning, turn the mode
switcher to cooling mode, adjust the fan Compressor belt tension--check
speed switch to high speed, and turn the
temperature control switch clockwise to the The compressor belt tension: apply(W=15N)
end. Close the manual warm water valve at force in the center span of the pulleys
the engine coolant inlet and outlet in the (compressor pulley and engine pulley). The
meanwhile. deflection of the belt center distance should be 5
± 1mm. See the following picture:
W
2
3. Let the air conditioner system run constantly

for 2 minutes.
4. Open the rear engine hood; check the 1
refrigerant by touching the exhaust hose and
suction hose. The exhaust hose is warmer
than the suction hose if the system contains 1. Engine pulley
refrigerant. If the system does not contain 2. Compressor pulley
refrigerant or contains very little refrigerant, W: Force
the cooling effect is poor. F: Deflection
1. Shut down the engine, open the engine hood
to access the air conditioner compressor.
2. Check the air conditoner belt. Replace with a
new belt if the belt is not tense. That is, the
deflection of the belt center distance is more
than 5±1mm when applying (W=15N) force in
the center span of the pulleys (compressor
pulley and engine pulley).
145
3. Replace the belt if the belt has cracks or 3. Adjust the tightness of the adjusting nuts to
splits. adjust the belt for proper tension.
4. Check the air conditioner belt tension with a 4. Tighten the adjusting bolt and the mounting
gauge. bolts of the adjusting threaded rod and the
adjusting block.
a) The used air conditioner belt tension
should be 400 ± 44N when it has run for
Compressor belt--replace
more than 30 minutes at the rated speed.
b) The new air conditioner belt tension 1. Unscrew the adjusting bolt and the mounting
should be 534 ± 22N when it has run in bolts of the adjusting threaded rod and the
30 minutes at the rated speed. adjusting block, and then unscrew the
adjusting nuts inwards until the compressor
A/C compressor installation diagram belt can be removed.
2. Replace the belt with a new one, and screw
5
6 up the adjusting nuts outwards to tense the
5 belt.
4 3. Adjust the tightness of the adjusting nuts to
2 adjust the belt for proper tension.
4. Tighten the adjusting bolt and the mounting
bolts of the adjusting threaded rod and the
3 adjusting block.
8
7
1
1. Engine pulley 5. Adjusting nuts

2. Compressor pulley 6. Adjusting block
3. A/C belt 7. Adjusting bolt
4. Adjusting threaded rod 8. Semilunar plate
Compressor belt tension--adjust
1. Loosen the adjusting bolt and the mounting

bolts of the adjusting threaded rod and the
adjusting block.
2. Check the belt tension. Screw up the
adjusting nuts outwards to tense the
compressor belt if the belt tension is
improper, otherwise, unscrew the adjusting
nuts inwards.
146
Other Maintenance 6. Lift the mold board blade and remove the
wedge.
Mold Board Blade Cutting Edge and

End Bit--Check and Replace
When the mold board blade cutting edge has
worn away seriously, and the pressure plate
behind it also wears down during work, the
mold board blade cutting edge must be
Falling mold board blade will cause personal
replaced.
injury or death, block the mold board blade
before replacing its cutting edge or end bit.
2 5 4
4. Mold board blade cutting edge

3 5. Pressure plate
Mold Board Blade Bushings--Check

1. End bit
2. Mold board blade cutting edge and Replace
3. Wedge
Mold board blade cutting edge and end bit could If mold board blade bushing has worn seriously,
be damaged or excessively worn. Always and the mold board blade shakes seriously
replace mold board blade cutting edge and end during operation or the slide rail contacts with the
bit when necessary. slot of the press plate, the bushing needs to be
replaced (copper bushing thickness is 10mm, the
1. Place a wedge under the mold board, lower bushing abrasion of one side should not exceed
the mold board blade on the wedge, do not 4mm), the press plate needs to be replaced
block it too high in order to remove its cutting together if it has worn. When replacing bushings,
edge and end bit more easier. always replace the left and right bushings in
2. Remove the bolts, mold board blade cutting pairs. Removing roughness on the guide rail in
edge and end bit. time can reduce wear degree of bushings. It is
allowed to use a file to smooth the guide rail.
3. Clean all contact surface.
4. Install new mold board blade cutting edge Replace bushings as follows:
and end bit.
1. Park the machine on flat and open ground,
5. Tighten the bolts to the specified torque. and engage the parking brake to prevent the
machine from movement during the repairing
process. Place a wedge under the mold
board, lower the mold board blade on the
wedge.
147
2. Remove the bolts that secure the press plate, Mold Board Blade Swing Cylinder
remove the press plate. Piston Rod--Fix
After locking the slotted nut into the piston rod,

3 the two conical washers can be turned by hand.
When repairing or replacing the cylinder, the
piston rod can be fixed by the same way.
2 1
3
1 2 4
1. Cylinder piston rod

2. Conical washer
1 3. Slotted nut
4. Conical washer
3
Rear Ripper Tip--Check and Replace
2
Check the rear ripper tip, replace the tip in time if
it is damaged or seriously worn.
1. Bushings
2. Bolts
3. Press plates
Falling rear ripper will cause personal injury
3. Slide the mold board blade, then remove the or death. Block the ripper before replacing
bushing. the tip.
4. Clean all contact surface. When knocking out the pin that connects
5. Install a new bushing, and install the press the tooth and tip, the connecting pin could
plate. fly away and injure a person nearby. Keep
personnel away from the rear ripper when
6. Tighten the bolts that secure the press plate operating the pin. To prevent eyes from
to the specified torque. injury, wear protective glass when knocking
7. Lift the mold board blade, remove the wedge. out the pin.
1. When removing the tip, block the rear ripper

to a proper height.
148
2. Remove the pin from the retainer lateral, then For further information of the seat belt
remove the tip and the retainer. replacement, refer to your LiuGong dealer.
Window Washer Reservoir--Fill
The washer reservoir is located on the rear left

side of the operator seat in the cab. Add washer
through the water filler of the washer reservoir.
Water filler of the washer reservoir
3. Clean the tooth, pin and retainer. Install the

retainer on the lateral slot of the tooth.
4. Install a new tip on the tooth.
5. Drive the pin into the retainer, tooth, and tip
from the retainer lateral.
6. Replace the other tips according to the above
steps.
7. Raise the rear ripper, remove the block, lower
rear ripper to the ground after replacement.
Check the washer reservoir frequently to
Backup Alarm--Test ensure enough water is in it, otherwise a dirty
windshield may impact the visibility of the
Turn the engine start switch to ON position to operator.
turn on the power of the machine. Do not use wiper to wipe windshield when
Turn the shift control lever to REVERSE position, the washer reservoir is out of water,
the backup alarm should sound immediately. otherwise the wiper motor may be burnt out.
The backup alarm will sound continuously until The washer reservoir should be emptied or
the shift control lever is turned to NEUTRAL or filled with antifreeze when the ambient
FORWARD position. temperature is below 0 °C, otherwise the
washer will not work or even be damaged by
Seat Belt--Inspect being frozen.
As the washer with additive may be harmful
The driver should check the seat belt for its to human body, dispose of it according to
condition and security before use. Replace it, if local laws and regulations.
necessary.
Adjust the length of the seat belt to ensure its
restraint and comfort ability before use. Adjust it
by moving its buckle position on the belt.
Replace the seat belt every 3 years even though
it is in good condition. A valid date is provided on
every seat belt, confirm the use deadline of the
seat belt according to it.
149
Windshield Wiper--Check and Replace (6) If your machine is equipped with other
electronic components such as
loudspeakers, remove all connectors of the
electronic components connected to the
1 machine harness before welding to avoid
possible loss.
2 (7) Clear away paint from those parts to be
welded to prevent harmful air from
production.
(8) Clamp the earth cables of the welder with the
parts to be welded, keep the earth position
close to the welded place. Check and confirm
1. Front wiper blade the circuits from the earth cables to the
2. Rear wiper blade (optional)
welded parts don't get across any of the
Check the front windshield wiper blade for good following parts:
condition. If the rear window of the machine is
equipped with a wiper, check the wiper blade of ● Bearings
the rear window. If any mark is left on the front ● Hydraulic cylinders
windshield by the wiper blade, replace the front
wiper blade. Also, if any mark is left on the rear ● Controllers
windshield by the rear wiper blade, replace the ● Internal circuit of other electronic parts
rear wiper blade.
Any damage to the following parts could be
avoided by doing so:
Welding Operation
● Bearing
To avoid possible damage to the machine, read
● Hydraulic parts
and understand the following cautions before
welding and always observe the welding ● Electronic parts
operation procedures as follows: ● Other possible parts on the machine
(1) Park the machine on flat ground. (9) Keep any inflammable and explosive
(2) Engage the parking brake. materials away from the welding site, protect
any cable, do not allow sparks and solders
(3) Turn off the start switch to stop the engine.
produced in welding to splash onto the
(4) Turn off the battery disconnect switch to　 cables, thus cause a fire and resulting in loss
disconnect the battery and frame. and injury.
(5) If the machine is equipped with LCD display (10)Use proper safety welding operation
instruments inside the cab and ZF procedures for welding.
transmission EST control unit, to avoid
damage of them, always remove all Cautions for Welding Operation
connectors of the instruments connected to
the machine harness and ZF transmission ● Never use the earth position of the electrical
control unit before welding. parts on the machine as that of the welder.
150
● When performing welding near the earth

position of an electrical part, always
disconnect the earth position of this electrical
part, and perform welding operation after
ensuring that the welding circuit of the welder
doesn't get across this electrical part.
Otherwise it will result in damage to this
electrical part or even result in a fire.
● Do not keep using voltage above 200V. Keep
the welding area and earth cables within 1m.
● Avoid seals and bearings located between
the welding area and earth cables.
● Never weld any pipe or container with fuel,
engine oil or hydraulic oil.
● Never weld any sealed container or container
which is poorly ventilated.
● Do not allow sparks and solders produced in
welding to splash onto the cables, rubber
hoses and other inflammable materials, thus
cause a fire and resulting in loss and injury.
151
February 20, 2019 INDEX
CLG4215D
INDEX
A C
Accelerator Pedal ............................................58 Cautions about Machine Maintenance ........... 30

Accumulator Pre-charge Pressure--Check ...131 Cautions about Machine Operation ................ 25
Accumulator Pressure--Release ...................132 Central Instrument Panel ................................ 47
Accumulators--Charge ..................................132 Check Before Starting the Engine .................. 73
Air Conditioner Panel ......................................53 Circle Drive Clearance--Adjust ..................... 129
Air Conditioner--Check ..................................144 Circle Drive--Lubricate .................................. 129
Air Conditioning System ................................144 Compressor Belt Tension--Check/Adjust/
Air Filter Safety Element--Replace ................104 Replace ........................................................ 144
Air Filter--Clean .............................................103 Control Devices .............................................. 57
Application and Specification ..........................34 Coolant Level--Check ..................................... 98
Application of Articulation ................................78 Coolant--Add .................................................. 99
Application of the Leaning Front Wheels in Coolant--Replace .......................................... 101
Turning ............................................................78 Crushing and Cutting Prevention .................... 20
Application of the Leaning Front Wheels in
Working ...........................................................78
Applications .....................................................34
D
Attachment Cautions .......................................24
Axle Oil Level--Check ...................................123 Daily Inspection .............................................. 97
Axle Oil--Replace ..........................................123 Digging Ditches .............................................. 80
Door ................................................................ 69
Driving the Machine ........................................ 86
B During Storage ............................................... 85
Backup Alarm System .....................................72

Backup Alarm--Test ......................................148
E
Battery Disconnect Switch ..............................44
Battery, Cable, Battery Disconnect Switch-- Electrical Storm Injury Prevention .................. 23
Replace .........................................................142 Electrical System .......................................... 137
Battery--Charge ............................................140 Engine Air Intake System--Check ................. 110
Battery--Check ..............................................137 Engine Belt--Check ....................................... 110
Battery--Install ...............................................139 Engine Fault Diagnosis ................................. 111
Battery--Recycle ...........................................142 Engine Hood Lift Device ................................. 70
Battery--Store/ Service ..................................142 Engine Oil Filter--Replace ............................ 109
Before Operation .............................................43 Engine Oil Level--Check ............................... 108
Before Re-usage .............................................85 Engine Oil--Replace ..................................... 108
Before Storage ................................................84 Engine Shock Absorber--Check ................... 110
Brake Assembly--Maintain (for machine Engine Starting ............................................... 73
equipped with shoe type brake) ....................133 Engine System ............................................... 98
Brake System ................................................130 Engine Tensioner Bearing and Fan Hub--Check
Burn Prevention ..............................................20 ...................................................................... 110
Engine Valve Lash--Adjust ........................... 110
152
INDEX February 20, 2019
CLG4215D
F M
Fire &Explosion Prevention .............................21 Machine Operation ......................................... 75

Fire Extinguishers and First-aid Kit .................22 Main Components ............................................ 3
Front Switch Panel ..........................................50 Main Specifications ......................................... 35
Fuel Level--Check .........................................105 Maintenance Intervals Schedule .................... 90
Fuel System Filter--Replace .........................107 Maintenance Manual ...................................... 89
Fuel System Pre-filter--Replace ....................107 Maintenance of Work Equipment ................. 128
Fuel Tank--Clean ..........................................106 Mold Board Blade and Pitch ........................... 73
Fuel--Add ......................................................105 Mold Board Blade Bearing Bushing--Lubricate
Fuse--Check/ Replace ..................................143 ....................................................................... 130
Mold Board Blade Bushings--Check and Replace
....................................................................... 146
G Mold Board Blade Swing Cylinder Piston Rod--
Tighten .......................................................... 147
General Hazard Information ............................16 Mold Board Cutting Edge and End Bit--Check and
General Torque Specifications ........................93 Replace ........................................................ 146
H O
Hydraulic Oil Level--Check ...........................126 Oil Change Interval and Refill Capacities ....... 94
Hydraulic Oil--Replace ..................................127 Oil Specifications ............................................ 95
Hydraulic System ..........................................126 Operation Information ..................................... 75
Operation Manual ........................................... 43
Operation Technology .................................... 75
I Operation under Abnormal Conditions ........... 82
Operator Controls and Instrument Panels ...... 44
Important Maintenance Procedures ................97 Operator Station ............................................. 24
Important Safety Information .............................1 Other Devices ................................................. 62
Instrument Panels ...........................................46 Other Maintenance ....................................... 146
K P
Key Spare Parts to be Periodically Changed Parking ........................................................... 84

.........................................................................33 Parking Brake Button ...................................... 59
Parking Brake Performance--Inspect ........... 131
Parking the Machine ....................................... 84
L Power Train System ..................................... 119
Preface ............................................................. 1
Latch ...............................................................69 Pressure--Release .......................................... 96
Leaving the Machine .......................................84
Lift the Machine ...............................................86 R
Lights ..............................................................68
Lubrication Chart and Intervals .....................135
Lubrication Specifications ...............................94 Rear Ripper Tip--Check and Replace .......... 147
Lubrication System .......................................135 Rear View Mirrors ........................................... 70
Right Instrument Panel ................................... 52
153
February 20, 2019 INDEX
CLG4215D
ROPS/FOPS ...................................................24 Wheel Hub Oil Level--Check ........................ 125

Run-in .............................................................89 Wheel Hub Oil--Replace ............................... 125
Window Washer Reservoir--Fill .................... 148
Windshield Wiper--Check and Replace ........ 149
S Work Control Levers ....................................... 59
Worm Gearcase Oil Level--Check ................ 128
Safety Decals and Decal Locations ..................5 Worm Gearcase Oil--Replace ...................... 128
Safety Information .............................................5
Safety Signs ......................................................5
Safety Symbol ...................................................5
Scraping Operation .........................................79
Seat .................................................................62
Seat Belt .........................................................64
Seat Belt--Inspect .........................................148
Service Brake Pedal .......................................58
Service Brake Performance--Inspect ............130
Shift Control Lever ..........................................59
Snow Plough Operation ..................................81
Sound System .................................................65
Special Application ..........................................78
Steering Column Adjusting Handle .................58
Steering Frame Lock .......................................24
Steering Operation of the Machine .................75
Steering Wheel ...............................................58
Storage ...........................................................84
Tandem Oil Level--Check .............................124

Tandem Oil--Replace ....................................124
Tire Explosion Prevention ...............................23
Tire Inflation Information .................................94
Towing Information .........................................87
Towing the Machine ........................................87
Transmission Oil Level--Check .....................119
Transmission Oil--Replace ............................120
Transmission Secondary Filter--Replace ......122
Transportation Information ..............................85
Transportation of the Machine ........................85
Turning off the Engine .....................................84
Type and Serial Number of the Machine and
Parts ..................................................................4
Water and Impurity--Remove ........................106

Welding Operation ........................................149
154
INDEX February 20, 2019
CLG4215D

CLG4215D (Gcic Ii) Om 201902000-En

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201902000

CLG4215D MOTOR GRADER

The meaning of this safety alert symbol is as follows:

Preface Operation Manual

Fire & Explosion Prevention .............................21 Maintenance Manual

Electrical Storm Injury Prevention ....................23 Maintenance Intervals Schedule ..................... 90

Tire Explosion Prevention ................................23 General Torque Specifications ........................ 93

ROPS/FOPS (If equipped) ...............................24 Tire Inflation Information .................................. 94

Operator Station ...............................................24 Lubrication Specifications ................................ 94

Steering Frame Lock ........................................24 Pressure--Release ........................................... 96

Attachment Cautions ........................................24 Important Maintenance Procedures ................ 97

Cautions about Machine Operation .................25

Key Spare Parts to be Periodically Changed ...33

Applications and Specifications

Main Specifications ..........................................35

The safety section lists basic safety precautions.

Use the service hour meter to determine

1. Cab 14. Rear axle

Type and Serial Number of the Machine and Parts

Manufacturers Name Guangxi LiuGong Machinery Co., Ltd.

Type of the Whole Machine

Serial Number of the Whole Machine

Serial Number of Engine

Serial Number of Transmission

Type of Front Axle

Serial Number of Front Axle

Type of Rear Axle

Serial Number of Rear Axle

Type of Hydraulic Pump

Serial Number of Hydraulic Pump

Serial Number of Cab

Safety Information "Caution" is also used to indicate safety

Safety Signs There are several specific safety decals on your

● Caution: this word denotes potential danger,

1. SYMBOL 12. WARNING DECAL 23. SYMBOL 34. SYMBOL

1. SYMBOL 12. WARNING DECAL 23. SYMBOL 34. SYMBOL

Fig. 2 WARNING DECAL

Fig. 3 WARNING DECAL

Fig. 4 NOTICE DECAL

Fig. 5 WARNING DECAL

Fig. 6 CAUTION DECAL

Fig. 7 NOTICE DECAL

Fig. 8 DANGER DECAL

Fig. 10 WARNING DECAL

Fig. 11 WARNING DECAL

Fig. 12 WARNING DECAL

Fig. 14 WARNING DECAL

Fig. 15 DANGER DECAL

Fig. 17 WARNING DECAL

Fig. 20 WARNING DECAL

Fig. 25 NOTICE DECAL

Fig. 28 WARNING DECAL

Fig. 33 CAUTION DECAL

Fig. 35 WARNING DECAL

Fig. 37 CAUTION DECAL

Fig. 39 WARNING DECAL

Fig. 40 WARNING DECAL

Fig. 41 WARNING DECAL