TIG - TIG205epulsedc - Eng
TIG - TIG205epulsedc - Eng
TIG - TIG205epulsedc - Eng
www.spartus.info
SPARTUS Easy TIG * USER’S MANUAL
1.1.2. OPERATION AND CARRYING • Before starting to weld and during the
• Apply appropriate protective measures in welding process, the operator should
the space around the zone, where welding insulate himself from the ground and
operations are expected to be carried out. the environment by means of dry and
• All equipment should be placed so that it undamaged protective clothes. It is
does not present a hazard in passageways, forbidden to work on wet ground.
on ladders or stairways, etc.. • It is forbidden to touch DINSE sockets ( „+”
• Falling objects can cause injuries or kill. and/or „-„) when the device is in operation
Protect device before accidentally falling. (connected to a power supply source).
• Welding equipment may be heavy (e.g. wire • It is forbidden to touch live electric
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1.4. VAPOURS AND GASES CAN BE vapours during welding operations. Ensure
DANGEROUS proper ventilation and/or mechanical
ENG welding exhaust draught to keep vapours
and gases away from the breathing zone.
• When welding is carried out in a confined
space, operators should only be permitted
to weld when other persons, who have been
instructed and who are able to react in case
of an emergency, are in the immediate
Arc welding and allied processes produce vicinity.
welding fume which may pollute the • In closed rooms or in certain circumstances
atmosphere surrounding the work. Welding during outdoor operations, it may be
fume is a varying mixture of airborne gases and required to use individual equipment for
fine particles which, if inhaled or swallowed, the protection of the welder’s airways, e.g.
constitute a health hazard. a respirator. Additional safety measures
The degree of risk is depend on: are also required when galvanized steel is
• the composition of the fume; welded.
• the concentration of the fume; • Welding operations must not be performed
• the duration of exposure. in the vicinity of chlorinated hydrocarbons
A systematic approach to the assessment of generated during degreasing, cleaning or
exposure is necessary, taking into account the spraying operations. Heat and radiation
particular circumstances of the operator and generated by the arc may enter into a
the ancillary worker who can be exposed. reaction with vapours of solvents, which
Welding fume may be controlled by a wide may lead to the formation of phosgene – a
range of measures, e.g. process modifications, highly toxic gas..
engineering controls, methods of work, • The shielding gas used during arc welding
personal protection and administrative action. may force the air out of a room. This may
First it is necessary to consider whether lead to a health hazard or even death.
exposure can be prevented by eliminating the Proper ventilation, especially in closed
generation of welding fume altogether. Where rooms, should always be provided, to
this cannot be done, measures for reducing ensure appropriate amount of air that is
the quantity of welding fume generated indispensable for safe breathing.
should be investigated, after which the
control of welding fume at source should be 1.5. NOISE CAN BE HARMFUL
considered. The use of respiratory equipment
should not be contemplated until all other
possibilities have been eliminated. Normally,
respiratory protective equipment should be
used only as an interim measure. There will,
however, be circumstances where, in addition
to ventilation measures, the use of personal In the welding environment, damaging levels
protection can be necessary. of noise can exist. Continued exposure to
a high noise level on the unprotected ear is
1.4.1. VAPOURS AND GASES. ADDITIONAL injurious. The noise levels should be reduced
PRECAUTIONS to the lowest practicable level.
• Welding operations can involve generation High levels may be tolerated for very short
of vapours and gases that are hazardous periods of time by wearing adequate ear
to health. Inhaling the vapours should protection in accordance with the national or
be avoided. Keep your head away from local regulation.
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In case of doubt, checks by an expert should welder’s boots, protective hood/cap, etc.
be made to establish noise levels in any • When no welding operations are carried
particular environment, and, if these are out, make sure no part of the electrode is ENG
in excess of the prescribed limit, one of the in contact with the material to be welded
following alternatives may apply: or chassis ground. Accidental contact may
a) Insulation of the noise source as far as lead to overheating and create a fire hazard.
possible, e.g. by fitting silencers or sound • An extinguisher should always be ready
proof enclosures for use and available in an easily accessible
b) Insulation of the operator from the noise place nearby.
source • The surroundings of the work should be
c) Effective maintenance of sound protection observed for an adequate period after its
devices termination.
d) Indication as „ear protection areas” where • „Hot spots” and their immediate
applicable surroundings should be observed until
e) Restriction of entry to these „ear protection their temperature has dropped to normal.
areas” to authorized persons.
f) Protect your hearing with appropriate 1.6.2. EXPLOSION
personal protection measures, e.g. earplugs • It is forbidden to heat up, cut or weld tanks,
or hearing protectors. barrels or containers that contained toxic
or flammable materials. For there is an
1.6. FIRE AND EXPLOSION explosion hazard, even if the containers
Arc welding and allied processes can cause have been emptied and cleaned.
fire and explosions and precautions should
be taken to prevent these hazards. 1.6.3. USE OF CYLINDERS WITH SHIELDING
GAS
1.6.1. FIRE
• Before setting to perform welding • In case compressed gases are used in the
operations, ensure that elements involving work place, apply special safety measures
fire hazard are removed from the zone to prevent dangerous situations.
where welding operations are to be • Use gas cylinders with appropriate
performed. If this is impossible, protect shielding gas, foreseen for a particular
all flammable elements against the impact process. Additional equipment (pressure
of sparks. Remember that sparks and hot regulator, hoses, connectors) should be in
metal may penetrate through small cracks good technical condition. A gas cylinder
and openings into the adjacent area. and accessories should have the required
• Avoid welding in the vicinity of hydraulic valid attestations and approvals for use.
conduits. • Gas cylinders should always be stored in
• The welding arc throws sparks and splatters vertical position, fixed to an undercarriage
out. Welders should wear clean and dry or permanent support.
protective clothing (staining with oil should • Gas cylinders should be placed far away
be avoided in particular) such as welding from areas, where they could be exposed
gloves, welder’s apron, welder’s trousers, to the risk of being overthrown or suffering
physical damage.
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• Ensure gas cylinders are at a safe distance 1.7.3. WELDING WIRE CAN CAUSE INJURIES
from places where electric welding or
ENG cutting operations are to be performed,
away from other sources of heat, sparks or
flames.
• Care shall be taken to prevent gas cylinders
in the vicinity of the workpiece becoming
part of the welding circuit.
• Never allow the electrode, electrode holder • Accidental pressing of the button on the
or any other live electric part to get in welding torch can cause welding wire to
contact with the gas cylinder. advance in an uncontrolled manner. The
• Keep your face and head away from the welding wire tip may be sharp.
cylinder valve socket when the valve is • Never aim the burner tip of the welding
being opened. torch at your face, eyes or other people.
• Special valve shield should always be
installed during cylinder transportation or 1.7.4. MOVING ELEMENTS CAN BE
when the cylinder is not used. DANGEROUS
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Electric current flowing through any conductor causes localized electric and magnetic
fields (EMF). All welders should use the following procedures in order to minimize the
risk associated with exposure to EMF from the welding circuit:
• Route the welding cables together – secure them with tape when possible
• Place your torso and head as far away as possible from the welding circuit
• Never coil welding cables around your body
• Do not place your body between welding cables. Keep both welding cables on the same
side of your body;.
• Connect the return cable to the workpiece as close as possible to the area being welded
• Do not work next to, sit or lean on the welding power source
• Do not weld whilst carrying the welding power source or wire feeder
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3.1. GENERAL
The user is responsible for installing and using the arc welding equipment according
to the manufacturer’s instructions. If electromagnetic disturbances are detected, then
it shall be the responsibility of the user of the arc welding equipment to resolve the
situation with the technical assistance of the manufacturer. In some cases this remedial
action may be as simple as earthing the welding circuit. In other cases, it could involve
constructing an electromagnetic screen enclosing the welding power source and the
work complete with associated input filters. In all cases electromagnetic disturbances
shall be reduced to the point where they are no longer troublesome.
Welding and plasma cutting processes may emit additional interferences. User is
responsibility for the interferences caused by welding and plasma cutting.
Before installing arc welding equipment, the user shall make an assessment of potential
electromagnetic interferences in the surrounding area. The following shall be taken into
account:
a) other supply cables, control cables, signaling and telephone cables, above, below
and adjacent to the arc welding equipment
b) radio and television transmitters and receivers
c) computer and other control equipment
d) safety critical equipment, for example guarding of industrial equipment
e) the health of the people around, for example the use of pacemakers and hearing aids
f) equipment used for calibration or measurement
g) the immunity of other equipment in the environment. The user shall ensure that
other equipment being used in the environment is compatible. This may require
additional protection measures.
h) the time of day that welding or other activities are to be carried out.
The size of the surrounding area to be considered will depend on the structure of the
building and other activities that are taking place. The surrounding area may extend
beyond the boundaries of the premises
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harmonized standards:
5. GENERAL DESCRIPTION
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6. TECHNICAL SPECIFICATIONS
ENG
6.1. OPERATION, STORAGE AND TRANSPORT
Duty cycle
Duty cycle is the time during which You can weld or cut at a certain
load without causing overload. It is expressed in percent for time
period of complete cycle which equals 10 minutes. For example:
60% duty cycle means that for 6 minutes device can operate
at given load, after that required 4 minutes time break (no-load
operation). Duty cycle is given to ambient temperature of 40°C
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ENG
TIG 205E Pulse DC
Input ~1 x 230V ±10% 50 / 60 Hz
Welding Current TIG [A] 5 − 200
Duty cycle [%] 35
TIG PARAMETERS
Start Amps, End Amps ✓
Gas pre flow [s] 0–2
Up slope [s] 0 – 10
Down slope [s] 0 – 10
Gas post flow [s] 0 – 10
TIG PULSE mode ✓
Pulse Amps [A] 5 – 200
Base Amps [A] 5– 200
Pulse Width [%] 5 – 95
Pulse frequency [Hz] 5 – 200
2T/4T Control ✓
Arc ignition LIFT / HF
Output remote control ✓
MMA PARAMETERS
MMA welding mode ✓
Welding current MMA [A] 5 – 200
Hot Start range [%] 0 – 10
Arc Force range [%] 0 – 10
No-load voltage [V] 65,8
Napięcie biegu jałowego [V] 65,8
POZOSTAŁE
Current consumpiton [A] TIG 34 / MMA 43
Power factor (cosφ) 0,75
Efficiency η [%] 85
Insulation class H
Protection class IP23
Weight [kg] 7,9
Dimensions [mm] 420 × 135 × 240
Network security (fuse) [A] 25
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2
8 9
5 6
Requirements for power network parameters (voltage, permissible range of mains volta-
ge fluctuations etc.) are given in the table with technical parameters of device and on the
rating plate of welding machine.
Before connecting the unit to the power source:
• Check whether the parameters comply with the requirements for unit.
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• Check: mechanical condition of the power cord and plug. The connection status of the
power cord with plug and unit (loose not allowed). If the power cord or plug is dama-
ENG ged or loose connection is between them, it is forbidden to connect the welder until
fault has been rectified.
• Connect the welding machine only to the network where the power outlet is properly
grounded.
1. The cylinder with appropriate shielding gas, should stand upright and be secured
against tipping over in accordance with safety requirements.
2. Make sure that the valve cylinder is closed.
3. Connect properly gas regulator to cylinder valve.
4. Connect the gas hose into gas regulator outlet. Use special clamps to seal connection.
5. Connect gas hose to the device (port 9).
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ENG
Before installing equipment to the welder, make sure that the device
is disconnected from the power source and power switch (8) is in
the OFF position.
1. Connect electrode cable plug into DINSE socket (for example: DINSE „+”) .
2. Connect return cable plug into appropriate DINSE socket (for example: DINSE „-” ).
3. Connect earth clamp into workpiece.
4. Connect the welder into power supply in accordance with appropriate guidelines (see
7.4).
5. Turn on the welder
by setting power
switch (8) in the ON
position.
6. Device is ready to
weld.
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SPARTUS Easy TIG * USER’S MANUAL
4 5 6
1. Digital meter
2. Dual-function adjustment knob: selection and adjustment of parameter.
3. A diagram of TIG parameters
4. MMA welding parameters
5. Welding method:
MMA – manual metal Arc Welding
LIFT – TIG welding with arc ignition by friction
HF – TIG welding with high frequency arc ignition (contactless)
6. Operating mode:
2T – TIG 2T
4T – TIG 4T
7. Indicators inform the units tha are shown on the display:
A – welding current amps
V – voltage Volt
S – the time in seconds,
% Wartość procentowa
Hz – frequency in Hertz
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ENG
D J
C E
H
B F
I
A G
P1 P1 Peak amps
P2 Base amps
P2
S CP Pulse frequency
S Pulse width
CP
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ENG During TIG function 2T, you can not set the current parameters of the initial and final
current.
Press the gun switch and hold it. Electromagnetic gas valve is turned on.
0
The shielding gas stars to flow.
0–1 Pre-gas time.
1 Initiation of the welding arc.
1–2 The rise time of the welding current.
2 Achieving the set value of welding current.
During the whole welding process, the gun switch is pressed and held
2–3
without releasing.
Release the gun switch, the welding current will drop in accordance with
3
the selected down-slope time.
The current drops to the minimum welding current from the setting current,
3–4
and then arc is turned off.
4 Termination arc welding.
Post-gas time, after the arc is turned off. You can adjust it (0.1~10s)
4–5
through turnning the knob on the front panel.
Electromagnetic valve is closed and stop argon flowing. Welding is
5
finished.
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During TIG 4T, it is possible to preset the current value of the initial and final current. ENG
With this feature, you can prevent flooding at the beginning of the weld and fill the
crater formed at the end of the weld.
Press and hold the gun switch, Electromagnetic gas valve is turned on. The
0
shielding gas stars to flow.
0–1 Pre-gas time.
1 Initiation of the welding arc.
1–2 The rise time of the welding current.
2 Loosen the gun switch, the output current slopes up from the start current.
The output current rises to the setting value (Iw or Ib), the upslope time can
2–3
be adjusted.
3 Achieving the set value of welding current.
3–4 Welding process. During this period, the gun switch is loosen.
Press the torch switch again, the welding current will drop in accordance
4
with the selected down-slope time.
The output current slopes down to the crater current. The downslope time
4–5
can be adjusted.
5 Achieving the desired current end.
5–6 The crater current time.
6 Loosen the gun switch, stop arc and keep on argon flowing.
6-7 Post-gas time.
Electromagnetic valve is closed and stop argon flowing. Welding is
7
finished.
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ENG
M1
M1 HOT START
M2 M2 Welding current [A]
M3 Arc Force
M3
Name plate and the serial number is located underneath the device.
8. MAINTENANCE
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Once a year:
• You should send device to an authorized service center for an interim review.
ENG
9. ENVIRONMENTAL PROTECTION
10. TROUBLESHOOTING
Not all problems with functioning of the device, are the evidence
of failure. You can independently carry out an analysis in search
of probable failure. In case of doubt, please contact to SPARTUS®
dealer or authorized service center.
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11. NOTES
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