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TIG - TIG205epulsedc - Eng

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TABLE OF CONTENTS

1. SAFE USE - HAZARDS ASSOCIATED WITH ARC WELDING


AND PLASMA CUTTING 2
2. ELECTROMAGNETIC FIELD (EMF) 7
3. ELECTROMAGNETIC COMPATIBILITY (EMC) 8
4. CONFORMITY WITH STANDARDS 9
5. GENERAL DESCRIPTION 9
6. TECHNICAL SPECIFICATIONS 10
7. INSTALLATION AND USE 12
8. MAINTENANCE 20
9. ENVIRONMENTAL PROTECTION 21
10. TROUBLESHOOTING 21
11. NOTES 24

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SPARTUS Easy TIG * USER’S MANUAL

1. SAFE USE – HAZARDS ASSOCIATED WITH ARC


ENG WELDING AND PLASMA CUTTING
Arc welding and plasma cutting are processes feeder fitted with spool and harness). Care
that can pose hazards for the operator and shall be taken during manual handling..
persons in his vicinity. The operator and • To handle heavy elements, use hoists/
his close surroundings are exposed, among trucks/transport equipment designed
others, to the risk of fire, explosion, electric especially for this purpose. Make sure the
shock, burning, as well as the risk of getting weight of equipment to be handled does
injured by moving parts of the device. not exceed the admissible maximum lifting
Once proper safety measures are provided, capacity of used hoist/truck/transport
electric welding and plasma cutting are equipment.
relatively safe processes. For this reason, • It is forbidden for unauthorized persons,
it is crucial to strictly follow the valid OSH especially children, to be in the vicinity of
principles during welding operations. the device during its use.
The information provided below does not • The device is not suitable for pipe defrosting.
release the operator from the obligation to • Device use non-compliant with its intended
follow the OSH rules that are binding in his purpose is forbidden.
plant/workplace.
1.1.3. TRAINING
1.1. GENERAL SAFETY RULES • Only professionally trained and qualified
Welding operators and persons working in the personnel may install, operate, maintain
vicinity of the welding process should be made and repair the device.
aware of the following hazards associated • For operators and their supervisors training
with arc welding. They should be made aware is essential in: the safe use of the equipment;
of protective measures as specified in relevant the processes; the emergency procedures.
international and national standards and
regulations. 1.2. ELECTRIC SHOCK CAN KILL

1.1.1. EQUIPMENT CONDITION AND


MAINTENANCE
• Check the technical condition of the device
and accessories before starting to weld/
plasma cutting. It is forbidden to use
equipment that is unserviceable..
• Equipment damaged or defective should
be repaired immediately or removed from
service.

1.1.2. OPERATION AND CARRYING • Before starting to weld and during the
• Apply appropriate protective measures in welding process, the operator should
the space around the zone, where welding insulate himself from the ground and
operations are expected to be carried out. the environment by means of dry and
• All equipment should be placed so that it undamaged protective clothes. It is
does not present a hazard in passageways, forbidden to work on wet ground.
on ladders or stairways, etc.. • It is forbidden to touch DINSE sockets ( „+”
• Falling objects can cause injuries or kill. and/or „-„) when the device is in operation
Protect device before accidentally falling. (connected to a power supply source).
• Welding equipment may be heavy (e.g. wire • It is forbidden to touch live electric

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components of the device. • infrared (heat) radiation (can damage skin


• Power supply must never be connected and eyes).
before the accessories of DINSE sockets/ Such radiation can be direct or reflected ENG
connectors are properly installed in the from surfaces such as bright metals and light
device. coloured objects.
• Use dry and undamaged welding gloves
and protective clothing, in order to 1.3.1. EYE AND FACE PROTECTION
ensure proper insulation of the body. It is • Use welder’s helmet/shield with an
forbidden to touch with a bare hand any appropriate filter to protect you face
elements that are parts of an electric circuit. and eyes against sparks and welding arc
• The operator must always make sure that radiation.
there is a good electric connection of the • Welding helmet/shield should prevent
return conductor to the element to be injuries from flying particles, e.g. slag,
welded. The connection should be located fragments from grinding or wire bristles,
as close to the welding zone as possible. etc.
• Maintain the electrode grip, the welding • Welding helmet/shield should be made in
torch, the chassis ground clamp, welding accordance with applicable standards.
cables and the welding machine in proper
technical condition that ensures safe 1.3.2. BODY PROTECTION
operation. Damaged cable insulation • The body should be protected by suitable
should be replaced with new insulation. clothing in accordance with applicable
• Never dip an electrode into water, to cool standards.
it down. • Use appropriate protective clothing made
• When working above the floor level (at of durable and fire-resistant material, to
a height), use a safety harness to protect ensure proper skin protection.
yourself against falling, in the case of • The use of neck protection can be
potential electric shock. necessary against reflected radiation.
• Exercise special caution, when using the
device in small rooms or in rooms with 1.3.3. PROTECTION OF PERSONS IN THE
elevated humidity levels. VICINITY OF AN ARC
• Protect the remaining personnel present
1.3. WELDING ARC RADIATION CAN BE in the vicinity of welding works against
DANGEROUS negative impact of arc radiation and
welding splatters. Warn them about the
hazard resulting from exposure to the
welding arc.
• In the vicinity of an arc, non-reflective
curtains or screens should be used to
isolate persons from the arc radiation. A
warning, e.g. a symbol for eye protection,
should refer to the hazard of arc optical
radiation.
• Welder’s assistants should also wear
The arc generates: appropriate protective clothing.
• ultraviolet radiation (can damage skin and
eyes);
• visible light (can dazzle eyes and impair
vision);

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1.4. VAPOURS AND GASES CAN BE vapours during welding operations. Ensure
DANGEROUS proper ventilation and/or mechanical
ENG welding exhaust draught to keep vapours
and gases away from the breathing zone.
• When welding is carried out in a confined
space, operators should only be permitted
to weld when other persons, who have been
instructed and who are able to react in case
of an emergency, are in the immediate
Arc welding and allied processes produce vicinity.
welding fume which may pollute the • In closed rooms or in certain circumstances
atmosphere surrounding the work. Welding during outdoor operations, it may be
fume is a varying mixture of airborne gases and required to use individual equipment for
fine particles which, if inhaled or swallowed, the protection of the welder’s airways, e.g.
constitute a health hazard. a respirator. Additional safety measures
The degree of risk is depend on: are also required when galvanized steel is
• the composition of the fume; welded.
• the concentration of the fume; • Welding operations must not be performed
• the duration of exposure. in the vicinity of chlorinated hydrocarbons
A systematic approach to the assessment of generated during degreasing, cleaning or
exposure is necessary, taking into account the spraying operations. Heat and radiation
particular circumstances of the operator and generated by the arc may enter into a
the ancillary worker who can be exposed. reaction with vapours of solvents, which
Welding fume may be controlled by a wide may lead to the formation of phosgene – a
range of measures, e.g. process modifications, highly toxic gas..
engineering controls, methods of work, • The shielding gas used during arc welding
personal protection and administrative action. may force the air out of a room. This may
First it is necessary to consider whether lead to a health hazard or even death.
exposure can be prevented by eliminating the Proper ventilation, especially in closed
generation of welding fume altogether. Where rooms, should always be provided, to
this cannot be done, measures for reducing ensure appropriate amount of air that is
the quantity of welding fume generated indispensable for safe breathing.
should be investigated, after which the
control of welding fume at source should be 1.5. NOISE CAN BE HARMFUL
considered. The use of respiratory equipment
should not be contemplated until all other
possibilities have been eliminated. Normally,
respiratory protective equipment should be
used only as an interim measure. There will,
however, be circumstances where, in addition
to ventilation measures, the use of personal In the welding environment, damaging levels
protection can be necessary. of noise can exist. Continued exposure to
a high noise level on the unprotected ear is
1.4.1. VAPOURS AND GASES. ADDITIONAL injurious. The noise levels should be reduced
PRECAUTIONS to the lowest practicable level.
• Welding operations can involve generation High levels may be tolerated for very short
of vapours and gases that are hazardous periods of time by wearing adequate ear
to health. Inhaling the vapours should protection in accordance with the national or
be avoided. Keep your head away from local regulation.

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In case of doubt, checks by an expert should welder’s boots, protective hood/cap, etc.
be made to establish noise levels in any • When no welding operations are carried
particular environment, and, if these are out, make sure no part of the electrode is ENG
in excess of the prescribed limit, one of the in contact with the material to be welded
following alternatives may apply: or chassis ground. Accidental contact may
a) Insulation of the noise source as far as lead to overheating and create a fire hazard.
possible, e.g. by fitting silencers or sound • An extinguisher should always be ready
proof enclosures for use and available in an easily accessible
b) Insulation of the operator from the noise place nearby.
source • The surroundings of the work should be
c) Effective maintenance of sound protection observed for an adequate period after its
devices termination.
d) Indication as „ear protection areas” where • „Hot spots” and their immediate
applicable surroundings should be observed until
e) Restriction of entry to these „ear protection their temperature has dropped to normal.
areas” to authorized persons.
f) Protect your hearing with appropriate 1.6.2. EXPLOSION
personal protection measures, e.g. earplugs • It is forbidden to heat up, cut or weld tanks,
or hearing protectors. barrels or containers that contained toxic
or flammable materials. For there is an
1.6. FIRE AND EXPLOSION explosion hazard, even if the containers
Arc welding and allied processes can cause have been emptied and cleaned.
fire and explosions and precautions should
be taken to prevent these hazards. 1.6.3. USE OF CYLINDERS WITH SHIELDING
GAS
1.6.1. FIRE

• Before setting to perform welding • In case compressed gases are used in the
operations, ensure that elements involving work place, apply special safety measures
fire hazard are removed from the zone to prevent dangerous situations.
where welding operations are to be • Use gas cylinders with appropriate
performed. If this is impossible, protect shielding gas, foreseen for a particular
all flammable elements against the impact process. Additional equipment (pressure
of sparks. Remember that sparks and hot regulator, hoses, connectors) should be in
metal may penetrate through small cracks good technical condition. A gas cylinder
and openings into the adjacent area. and accessories should have the required
• Avoid welding in the vicinity of hydraulic valid attestations and approvals for use.
conduits. • Gas cylinders should always be stored in
• The welding arc throws sparks and splatters vertical position, fixed to an undercarriage
out. Welders should wear clean and dry or permanent support.
protective clothing (staining with oil should • Gas cylinders should be placed far away
be avoided in particular) such as welding from areas, where they could be exposed
gloves, welder’s apron, welder’s trousers, to the risk of being overthrown or suffering
physical damage.

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• Ensure gas cylinders are at a safe distance 1.7.3. WELDING WIRE CAN CAUSE INJURIES
from places where electric welding or
ENG cutting operations are to be performed,
away from other sources of heat, sparks or
flames.
• Care shall be taken to prevent gas cylinders
in the vicinity of the workpiece becoming
part of the welding circuit.
• Never allow the electrode, electrode holder • Accidental pressing of the button on the
or any other live electric part to get in welding torch can cause welding wire to
contact with the gas cylinder. advance in an uncontrolled manner. The
• Keep your face and head away from the welding wire tip may be sharp.
cylinder valve socket when the valve is • Never aim the burner tip of the welding
being opened. torch at your face, eyes or other people.
• Special valve shield should always be
installed during cylinder transportation or 1.7.4. MOVING ELEMENTS CAN BE
when the cylinder is not used. DANGEROUS

1.7. OTHER HAZARDS


Arc welding and allied processes carrying
other hazards not listed before.

1.7.1. HOT PARTS CAN CAUSE BURNS


• All protective elements and device housing
should be in place and in good technical
condition. Keep your hands, hair, clothes and
tools away from gear wheels, fans and other
moving parts during their operation.
• Do not bring your hands close to
fan motors. It is forbidden to try
• Never touch hot parts with bare hands. to stop a fan by pressing its axle.
• Before handling an element, wait until it
cools down. 1.7.5. HF – HIGH FREQUENCY IGNITION MAY
• Use appropriate tools to grip and handle CAUSE INTERFERENCE
hot elements and wear special welding
gloves and clothing that protects against
burns.

1.7.2. PLASMA ARC IS DANGEROUS

• As welding by the TIG method or plasma


• Highly concentrated plasma arc poses cutting involves high frequency ignition, it can
a hazard for health and life. It is interfere with mobile phones, radio equipment,
forbidden to aim plasma arc at people. TV equipment or improperly protected
computers and industrial robots, which leads
to total disabling of such devices.

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1.8. OTHER INFORMATIONS


When performing welding work, you must apply equally to the health and safety requirements
contained in the current normative acts, applicable in your country. ENG

WARNING: The maximum voltage of 15kV. Accidental pressing of the microswitch


results in unintentional arc ignition. Never bring a bare hand close to the electrode,
when the device is connected to a power source.

1.9. SYMBOLS USED IN INSTRUCTIONS

We use this symbol to pay your attention about important


information.

2. ELECTROMAGNETIC FIELD (EMF)

Electric current flowing through any conductor causes localized electric and magnetic
fields (EMF). All welders should use the following procedures in order to minimize the
risk associated with exposure to EMF from the welding circuit:
• Route the welding cables together – secure them with tape when possible
• Place your torso and head as far away as possible from the welding circuit
• Never coil welding cables around your body
• Do not place your body between welding cables. Keep both welding cables on the same
side of your body;.
• Connect the return cable to the workpiece as close as possible to the area being welded
• Do not work next to, sit or lean on the welding power source
• Do not weld whilst carrying the welding power source or wire feeder

WARNING: The electromagnetic field (EMF) generated during welding (and


allied processes) may interfere with the operation of implanted medical devices
for example: cardiac pacemakers. Persons with implanted medical devices such
as cardiac pacemakers are obliged to consult a doctor before starting to weld/
plasma cutting and to exercise special caution during work. It is forbidden for such
persons to be present in the vicinity of the place where welding/plasma cutting
processes are realized without previous consultation of a doctor.

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3. ELECTROMAGNETIC COMPATIBILITY (EMC)


ENG
WARNING: This Class A equipment is not intended for use in residential locations
where the electrical power is provided by the public low-voltage supply system.
There can be potential difficulties in ensuring electromagnetic compatibility in
those locations due to conducted as well radiated radio-frequency disturbances.

3.1. GENERAL

The user is responsible for installing and using the arc welding equipment according
to the manufacturer’s instructions. If electromagnetic disturbances are detected, then
it shall be the responsibility of the user of the arc welding equipment to resolve the
situation with the technical assistance of the manufacturer. In some cases this remedial
action may be as simple as earthing the welding circuit. In other cases, it could involve
constructing an electromagnetic screen enclosing the welding power source and the
work complete with associated input filters. In all cases electromagnetic disturbances
shall be reduced to the point where they are no longer troublesome.

Welding and plasma cutting processes may emit additional interferences. User is
responsibility for the interferences caused by welding and plasma cutting.

3.2. ASSESMENT OF AREA

Before installing arc welding equipment, the user shall make an assessment of potential
electromagnetic interferences in the surrounding area. The following shall be taken into
account:
a) other supply cables, control cables, signaling and telephone cables, above, below
and adjacent to the arc welding equipment
b) radio and television transmitters and receivers
c) computer and other control equipment
d) safety critical equipment, for example guarding of industrial equipment
e) the health of the people around, for example the use of pacemakers and hearing aids
f) equipment used for calibration or measurement
g) the immunity of other equipment in the environment. The user shall ensure that
other equipment being used in the environment is compatible. This may require
additional protection measures.
h) the time of day that welding or other activities are to be carried out.
The size of the surrounding area to be considered will depend on the structure of the
building and other activities that are taking place. The surrounding area may extend
beyond the boundaries of the premises

3.3. METHODS OF REDUCING EMMISIONS

Methods of reducing electromagnetic interference are listed in detail in the standard E


N 60974-9 - „Arc welding equipment - Part 9: Installation and use”.

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4. CONFORMITY WITH STANDARDS


ENG
The SPARTUS Easy TIG 205E Pulse DC is in conformity with the relevant Union
harmonization legislation:

LVD 2014/35/UE Low Voltage Directive


EMC 2014/30/UE Electromagnetic Compatibility Directive

harmonized standards:

EN 60974-1 Arc Welding Equipment – Part 1:


Welding Power Sources
EN 60974-10 Arc Welding Equipment – Part 10:
Electromagnetic Compatibility Requirements

5. GENERAL DESCRIPTION

SPARTUS Easy TIG 205E PULSE DC is a modern digitally controlled inverter


welding machine, costructed on the basis of IGBTs and PWM technology. Allows welding
TIG and MMA. It is powered with signle-phase 230V source power
It is a device designed and manufactured in order to fieldwork. Small, light and versatile.
Ideal for welding steel and stainless steels. Built-in pulse welding mode allows you
to weld very thin elements. Maximum welding current for both methods is 200A, so
SPARTUS Easy TIG 205E PULSE DC will also work on light productions.
Easy-to-use and intuitive function panel allows you to precise control of all most
important welding parameters for TIG DC and MMA DC modes.
The device is equipped with wide range of modern technologies which support operator
during welding or secures device before damage. For example:
• The MCU control system: reacts immediately to any changes.
• HF arc ignition system - easy and contactless arc ignition.
• Intelligent protection: over-voltage and over-heat.
• The digital multi-function control panel. You can choose one of the 3 modes of welding:
MMA DC, TIG DC, TIG DC PULSE.
• Support for remote control: the ability to connect foot control or TIG torch with control
in the handle.
Examples of use: portable repair, workshop, maintenance, light constructions.

5.2. PURPOSE OF USE

SPARTUS Easy TIG 205E Pulse DC is designed for:


• Manual metal arc welding (MMA) (SMAW – shielded metal arc welding)
• Tungsten inert gas welding (TIG)

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6. TECHNICAL SPECIFICATIONS
ENG
6.1. OPERATION, STORAGE AND TRANSPORT

Conditions during operation, storage and transport


Range of ambient air temperature during operation -10°C to +40°C
up to 50% at 40°C
Relative humidity of the air
up to 90% at 20°C
Free from abnormal
amounts of dust, acids,
corrosive substances
Ambient air
etc. other than those
generated by the welding
process.
Base of the welding power source inclined up to 10°
Range of ambient air temperature during storage
-20°C to +55°C
and transport

Duty cycle
Duty cycle is the time during which You can weld or cut at a certain
load without causing overload. It is expressed in percent for time
period of complete cycle which equals 10 minutes. For example:
60% duty cycle means that for 6 minutes device can operate
at given load, after that required 4 minutes time break (no-load
operation). Duty cycle is given to ambient temperature of 40°C

The device has a degree of protection IP23S. Which means that it


is intended to be used in closed and covered areas and suitable for
use outdoors. However it is not designed to be used outdoor during
precipitation if it is not covered.

Protection against overheating


Security system from overheating will turn on when the welder is over-
heat (possibility of welding is turned off, abnormal indicator on front
panel lights up). In such a situation, You should not turning off the unit
immediately. Wait some time until fan cools the unit. Time to return to
the state from overheating can take up to approx. 15 minutes.

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6.2. TECHNICAL PARAMETERS OF DEVICE

ENG
TIG 205E Pulse DC
Input ~1 x 230V ±10% 50 / 60 Hz
Welding Current TIG [A] 5 − 200
Duty cycle [%] 35
TIG PARAMETERS
Start Amps, End Amps ✓
Gas pre flow [s] 0–2
Up slope [s] 0 – 10
Down slope [s] 0 – 10
Gas post flow [s] 0 – 10
TIG PULSE mode ✓
Pulse Amps [A] 5 – 200
Base Amps [A] 5– 200
Pulse Width [%] 5 – 95
Pulse frequency [Hz] 5 – 200
2T/4T Control ✓
Arc ignition LIFT / HF
Output remote control ✓
MMA PARAMETERS
MMA welding mode ✓
Welding current MMA [A] 5 – 200
Hot Start range [%] 0 – 10
Arc Force range [%] 0 – 10
No-load voltage [V] 65,8
Napięcie biegu jałowego [V] 65,8
POZOSTAŁE
Current consumpiton [A] TIG 34 / MMA 43
Power factor (cosφ) 0,75
Efficiency η [%] 85
Insulation class H
Protection class IP23
Weight [kg] 7,9
Dimensions [mm] 420 × 135 × 240
Network security (fuse) [A] 25

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7. INSTALLATION AND USE


ENG

WARNING: SPARTUS Easy TIG05E Pulse DC is intended for professional and


industrial applications. Installation and use of the device may only be carried out
appropriately trained professionals.

Qualified person (def.)


A person who has gained the relevant technical education, training
took place and / or gained experience to perceive the risk and avoid
hazards during use of the product (IEC 60204-1). (IEC 60204-1).

7.1. PROPER COOLING


Unit should stand stable on dry and level surface. Avoid too much slope and slippery
surfaces. Regularly check that the vents (inlet, outlet) are not covered. The minimum
distance between the welder vents and walls should be 50 [cm].

7.2. MOVEMENT AND HANDLING


When moving the welding machine please take extra care. The device should be moved
by using specially designed transport lugs.If transport handle is damaged, then it needs
to be repaired at an authorized service center.

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7.3. DESCRIPTION OF CONSTRUCTION


1 ENG

7
2

8 9

5 6

NO. DESCRIPTION NO. DESCRIPTION


1 Transport handle 6 Shield gas connector – for TIG torch
2 Control panel 7 Unit cover
3 DINSE socket „+” 8 Toggle switch ON/OFF
4 DINSE socket „-” 9 Shield gas input joint
5 Socket: TIG torch control plug

7.4. CONNECTING TO POWER SUPPLY

Requirements for power network parameters (voltage, permissible range of mains volta-
ge fluctuations etc.) are given in the table with technical parameters of device and on the
rating plate of welding machine.
Before connecting the unit to the power source:
• Check whether the parameters comply with the requirements for unit.

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• Check: mechanical condition of the power cord and plug. The connection status of the
power cord with plug and unit (loose not allowed). If the power cord or plug is dama-
ENG ged or loose connection is between them, it is forbidden to connect the welder until
fault has been rectified.
• Connect the welding machine only to the network where the power outlet is properly
grounded.

7.5. INSTALLATION – TIG WELDING

Before connecting hardware and shielding gas to the device,


make sure that the device is disconnected from power source and
switch (8) is in the OFF position

7.5.1. CONNECTING THE GAS CYLINDER

1. The cylinder with appropriate shielding gas, should stand upright and be secured
against tipping over in accordance with safety requirements.
2. Make sure that the valve cylinder is closed.
3. Connect properly gas regulator to cylinder valve.
4. Connect the gas hose into gas regulator outlet. Use special clamps to seal connection.
5. Connect gas hose to the device (port 9).

Valve in the cylinder should be opened immediately before


welding. After welding is complete it should be closed.

7.5.2. TIG TORCH INSTALLATION

1. Connect properly TIG torch plug into DINSE „-„ (4).


2. Connect properly TIG torch control plug into control socket (5). Pay attention to
suitable fitting of control pins.
3. Connect gas hose into shield gas connector at the front panel. (6).

7.5.3. DEVICE INSTALLATION

1. Connect gas hose into device (see 7.5.1)


2. Connect TIG torch into device (see 7.5.2)
3. Connect return cable into DINSE socket „+” (3) and the earth clamp into workpiece.
4. Connect the welder into power supply (see 7.4)
5. Turn on the welder by setting power switch (8) in the ON position.
6. Device is ready to weld.

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ENG

7.6. INSTALLATION – MMA WELDING

Before installing equipment to the welder, make sure that the device
is disconnected from the power source and power switch (8) is in
the OFF position.

Welding polarity depends on type of used electrodes. Before


connecting the cables refer to the requirements specified by the
manufacturer of electrodes.

1. Connect electrode cable plug into DINSE socket (for example: DINSE „+”) .
2. Connect return cable plug into appropriate DINSE socket (for example: DINSE „-” ).
3. Connect earth clamp into workpiece.
4. Connect the welder into power supply in accordance with appropriate guidelines (see
7.4).
5. Turn on the welder
by setting power
switch (8) in the ON
position.
6. Device is ready to
weld.

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7.7 CONTROL PANEL - USING

ENG 7.7.1. CONTROL PANEL - DESCRIPTION

4 5 6

1. Digital meter
2. Dual-function adjustment knob: selection and adjustment of parameter.
3. A diagram of TIG parameters
4. MMA welding parameters
5. Welding method:
MMA – manual metal Arc Welding
LIFT – TIG welding with arc ignition by friction
HF – TIG welding with high frequency arc ignition (contactless)
6. Operating mode:
2T – TIG 2T
4T – TIG 4T
7. Indicators inform the units tha are shown on the display:
A – welding current amps
V – voltage Volt
S – the time in seconds,
% Wartość procentowa
Hz – frequency in Hertz

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7.7.2. TIG PULSE WELDING – ADJUSTMENT

ENG
D J

C E

H
B F

I
A G

A. Pre-gas. Gas pre-flow time. (2T/4T)


B. Starting current (4T).
C. Up slope time. (2T/4T)
D. Welding current. (2T/4T)
E. Down slope time. (2T/4T)
F. Ending current (4T)
G. Post-gas. Gas post-flow time. (2T/4T).
H. Mode selection: TIG welding (no pulse)
I. Mode selection: TIG pulse welding
J. Adjusting the parameters of pulsed current. Active for TIG pulse welding mode.

7.7.3. TIG PULSE WELDING – ADJUSTMENT

P1 P1 Peak amps
P2 Base amps
P2
S CP Pulse frequency
S Pulse width

CP

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7.7.4. COURSE OF TIG WELDING PROCESS - 2T

ENG During TIG function 2T, you can not set the current parameters of the initial and final
current.

Press the gun switch and hold it. Electromagnetic gas valve is turned on.
0
The shielding gas stars to flow.
0–1 Pre-gas time.
1 Initiation of the welding arc.
1–2 The rise time of the welding current.
2 Achieving the set value of welding current.
During the whole welding process, the gun switch is pressed and held
2–3
without releasing.
Release the gun switch, the welding current will drop in accordance with
3
the selected down-slope time.
The current drops to the minimum welding current from the setting current,
3–4
and then arc is turned off.
4 Termination arc welding.
Post-gas time, after the arc is turned off. You can adjust it (0.1~10s)
4–5
through turnning the knob on the front panel.
Electromagnetic valve is closed and stop argon flowing. Welding is
5
finished.

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SPARTUS Easy TIG * USER’S MANUAL

7.7.5. COURSE OF TIG WELDING PROCESS - 4T

During TIG 4T, it is possible to preset the current value of the initial and final current. ENG
With this feature, you can prevent flooding at the beginning of the weld and fill the
crater formed at the end of the weld.

Press and hold the gun switch, Electromagnetic gas valve is turned on. The
0
shielding gas stars to flow.
0–1 Pre-gas time.
1 Initiation of the welding arc.
1–2 The rise time of the welding current.
2 Loosen the gun switch, the output current slopes up from the start current.
The output current rises to the setting value (Iw or Ib), the upslope time can
2–3
be adjusted.
3 Achieving the set value of welding current.
3–4 Welding process. During this period, the gun switch is loosen.
Press the torch switch again, the welding current will drop in accordance
4
with the selected down-slope time.
The output current slopes down to the crater current. The downslope time
4–5
can be adjusted.
5 Achieving the desired current end.
5–6 The crater current time.
6 Loosen the gun switch, stop arc and keep on argon flowing.
6-7 Post-gas time.
Electromagnetic valve is closed and stop argon flowing. Welding is
7
finished.
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SPARTUS Easy TIG * USER’S MANUAL

7.7.6. MMA WELDING – ADJUSTMENT

ENG

M1
M1 HOT START
M2 M2 Welding current [A]
M3 Arc Force
M3

7.8 Name plate

Name plate and the serial number is located underneath the device.

8. MAINTENANCE

WARNING: Before performing any maintenance or repairing of device,


disconnect welder from the power source and wait at least 5 minutes. The voltage
accumulated in capacitors should be discharged at this time to a safe level. But
even after that operation you should be careful.

Maintenance and repair work may be performed only by qualified


personnel with the appropriate permissions. Regular maintenance
provides adequate service life and trouble-free operation of the device.

Routine maintenance (Daily: before use/installation):


• Perform a visual inspection of the housing, knobs, control panel.
• Inspect (visual inspection) the power cord and power plug. Check the insulation of the
cable.
• Check the condition of welding cables and their connectors. If cable insulation is da-
maged - replace it. If connection is too loose - eliminate backlash.
• Check if cooling fan is working properly
• Make sure that all vents are not obstructed.

At least once a month:


• Regularly remove dust from inside of the machine. Use for this compressed air. The
pressure should be sufficiently low so as not to damage small components inside the
machine. If in the workplace, dust levels are high. You should clean machine often.
• Perform inspection of connection of internal electrical components. If anywhere the
joints are loose, tighten them.

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SPARTUS Easy TIG * USER’S MANUAL

Once a year:
• You should send device to an authorized service center for an interim review.
ENG
9. ENVIRONMENTAL PROTECTION

The product must not be disposed of into an ordinary waste container. It


is totally forbidden to dispose of electric or electronic equipment marked
with a crossed-out trash can symbol by throwing it into ordinary waste
containers. According to the WEEE directive (directive 2012/19/UE),
binding within the European Union, such products should be disposed of
according to local regulations.
We hereby inform the client that, according to the regulations, each commodity is burdened
with waste disposal costs (WDC) according to charging rates valid for a given year.
Attention! If using liquid to water-cooled torches, utilize it according to attached information.

10. TROUBLESHOOTING

Not all problems with functioning of the device, are the evidence
of failure. You can independently carry out an analysis in search
of probable failure. In case of doubt, please contact to SPARTUS®
dealer or authorized service center.

During the warranty period all repairs should be carried by authorized


service center. Repairs carried out by unauthorized persons will
void the warranty.

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SPARTUS Easy TIG * USER’S MANUAL

Trouble Probable reason Solution


ENG PROBLEMS WITH THE DEVICE
• Incorrectly connected • Connect the device to a
power. Switching on network that meets the
voltage control system. requirements given in
manual or in nameplate
of the device.
• Unstable supply voltage. • Check the connection
Too thin power cords or cables. If the device
incorrectly connected is connected to the
power cables. network via an extension
After turning on the unit cord. Connect the device
the fan is not working, directly into the power
digital meter is working. socket. If the problem
The unit does not weld. persists, replace the
extension cord for
thicker.
• Incorrectly turned on • Turn off the device. Wait
power switch. Switching about 2-3 minutes and
on control system ove- turn it back on..
rvoltage.
• Failure of power switch • Check the connection of
the switch. If necessary,
correct.
• Poorly connected to the • Check that the device is
supply voltage. properly connected to
After turning ON the the mains.
switch the device does not
correspond • Failure of power switch • Check the connection of
the switch. If necessary,
correct or replace.
TIG WELDING PROBLEMS
• Poorly connected TIG • Check the connection
The problem with TIG arc torch. Return cable of TIG torch and return
ignition (HF and no HF). poorly connected or not cable. If the connection is
There is a spark when HF connected. correct, call for service.
works. • Damaged current cable • Contact service. Change
of TIG torch. the TIG torch.
• Damaged microswitch. • Repair TIG torch.
The problem with TIG arc
ignition (HF and no HF). • Control plug is not con- • Connect the control plug
There is no spark when nected. Problems with into the welding machi-
HF works. control plug. ne. Check connections
control cables.

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SPARTUS Easy TIG * USER’S MANUAL

Trouble Probable reason Solution


The problem with TIG arc • HF board is broken. • Contact service. ENG
ignition (strikes only by • Device is damaged • Contact service
friction). There is no spark
when HF works.
• Closed valve in the gas • Try to check the valve
cylinder, a closed valve in the gas cylinder and
in the gas pressure regulator. Check the gas
regulator. Clogged gas hoses.
No gas flow hoses leading the gas to
the device.
• Electromagnetic valve is • Change it. Contact
damaged. service.
After switching on the • Electromagnetic valve is • Change it. Contact
device gas flows all the damaged. service.
time.
The problem of obtaining • Too low welding current. • Try to increase welding
adequate weld penetration current.
• Improper welding • Check the welding
parameters parameters.
• Too little flow of the • Check that flow is
Poor quality of weld
shielding gas or its correct. Replace the
quality is inadequate. shielding gas.
• Excessively worn of • Change tungsten
tungsten electrode electrode at new one.
MMA WELDING PROBLEMS
• Incorrect connection of • Check the connection of
return cable or there is the return cable.
no connection of return
cable.
• Too low welding current. • Try to increase welding
Arc ignition problem. current. Check that
setting value of welding
current coincides
with that given by the
manufacturer of welding
electrodes.
• Incorrect welding pola- • Connect the return cable
rity. and electrode holder.
Excessive spatter welding.
According to welding
The problem with the arc
polarity recommended
ignition.
by the manufacturer of
the electrodes.

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SPARTUS Easy TIG * USER’S MANUAL

Trouble Probable reason Solution


ENG • Incorrect welding • Connect the return cable
polarity. and electrode holder.
According to welding
polarity recommended
by the manufacturer of
Unstable arc, excessive the electrodes.
spatter welding, poor weld • Electrode is damp or • Check the requirements
quality - MMA. incorrectly heated for the preparation of
welding electrodes and
apply to them.
• Unstable voltage in • Check that the power
supply parameters in the
socket are suitable.
No load voltage equals 0V • Damaged device • Contact service
OTHER
• Excessive welding • Stop welding. Do not
Lights an abnormal indi-
current. Exceeded duty turn off the device. Wait
cator. Overheat protection
cycle. until the fan has cooled
is on.
device.

Print © August MMXVI


The problem with setting • Interference caused • Restart the device
welding parameters. external factors.

11. NOTES

24

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