Instruction Manual Instruction Manual: Operating & Maintenance Operating & Maintenance
Instruction Manual Instruction Manual: Operating & Maintenance Operating & Maintenance
Instruction Manual Instruction Manual: Operating & Maintenance Operating & Maintenance
Vibratory roller
CC224HF/324HF/384HF
CC2200/3200/3800
CC3800H
Engine
Cummins QSB 3.3 (IIIA/T3)
Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)
Deutz TCD 3.6 L04 (stage V)
Serial number
10000311xxA009344 -
10000315xxA009393 -
10000319xxA009520 -
10000336xxA012872 - 25714
10000340xxA010700 - 23272
10000344xxA012937 -
10000423xxA020964 -
10000427xxA021816 -
10000439xxA023043 -
10000456xxA025046 -
10000460xxA0......... -
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Slopes ....................................................................................................... 18
Dimensions, side view............................................................................... 18
Dimensions, top view ................................................................................ 19
Weights and volumes................................................................................ 20
Working capacity....................................................................................... 20
General ..................................................................................................... 22
CO2-emission............................................................................................ 22
Hydraulic system....................................................................................... 23
Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 23
Technical data, Chip Spreader (Optional)................................................. 24
Tightening torque ...................................................................................... 25
Machine description ............................................................................................................... 27
Diesel engine ............................................................................................ 27
Electrical system ....................................................................................... 27
Propulsion system..................................................................................... 27
Brake system ............................................................................................ 28
Steering system ........................................................................................ 28
Vibration system........................................................................................ 28
Cab............................................................................................................ 28
ROPS ........................................................................................................ 29
Identification ............................................................................................................ 29
Product and component plates ................................................................. 29
Product identification number on the frame .............................................. 30
Machine plate............................................................................................ 30
Explanation of 17PIN serial number.......................................................... 30
Engine plates ............................................................................................ 31
Decals...................................................................................................................... 32
Location - decals ....................................................................................... 32
Location - decals, chip spreader (Optional) .............................................. 33
Location - decals, CALIFORNIA ............................................................... 33
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Safety decals............................................................................................. 33
Info decals................................................................................................. 37
Instruments/Controls ............................................................................................... 38
Control panel and controls ........................................................................ 38
Function descriptions ................................................................................ 39
Forward & Reverse lever .......................................................................... 43
Function descriptions ................................................................................ 43
Forward & Reverse lever .......................................................................... 44
Function descriptions ................................................................................ 44
Display explanations ................................................................................. 44
Machine alarm........................................................................................... 47
"MAIN MENU" ........................................................................................... 50
"USER SETTINGS" .................................................................... 51
"MACHINE SETTINGS".............................................................. 52
Diesel engine (Stage V).............................................................. 52
"EXHAUST CLEANING" ............................................................. 52
"SERVICE MENU" ...................................................................... 53
"ABOUT"..................................................................................... 54
Operator help when starting...................................................................... 55
Operator help Workmode.......................................................................... 55
Instruments and controls, cab ................................................................... 56
Function description of instruments and controls in the cab ..................... 57
Using the cab controls............................................................................... 58
Defroster ..................................................................................... 58
Heat ............................................................................................ 58
AC/ACC ...................................................................................... 58
Electrical system (version 1).................................................................................... 59
Fuse boxes in main switchbox .................................................................. 59
Electrical system (version 2).................................................................................... 60
Fuse card in main switchbox..................................................................... 60
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Power in engine compartment/battery compartment ................................ 61
Main fuse panel (Cummins) ...................................................................... 61
Fuse box at master switch (Deutz)............................................................ 62
Fuses in cab.............................................................................................. 63
Operation ............................................................................................................................... 65
Before starting ......................................................................................................... 65
Master switch - Switching on..................................................................... 65
Control panel, adjustments ....................................................................... 65
Operator's seat - Adjustment..................................................................... 66
Belt reminder............................................................................................. 66
Operator's seat, comfort - Adjustments..................................................... 67
Parking brake ............................................................................................ 67
Display - Control........................................................................................ 68
Interlock..................................................................................................... 69
Operator position....................................................................................... 70
View .......................................................................................................... 70
Starting .................................................................................................................... 71
Starting the engine .................................................................................... 71
Display when activating choice via the button set..................................... 72
Alarm descriptions..................................................................................... 73
Driving ..................................................................................................................... 73
Operating the roller ................................................................................... 73
Interlock/Emergency stop/Parking brake - Check ..................................... 75
Pivotal steering (Optional)......................................................................... 76
Burnout of DPF-filter (Regeneration) - (stage V)....................................... 77
DPF displays ............................................................................................. 77
Edge cutting (Optional) ............................................................................. 79
Chip spreader (optional)............................................................................ 80
Adjusting the feed volume......................................................................... 80
Preparations before dismantling/assembly. .............................................. 83
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Vibration .................................................................................................................. 84
Manual/Automatic vibration....................................................................... 84
Manual vibration - Switching on ................................................................ 85
Amplitude/frequency - Changeover........................................................... 85
Braking .................................................................................................................... 85
Normal braking.......................................................................................... 85
Emergency braking ................................................................................... 86
Switching off.............................................................................................. 86
Parking .................................................................................................................... 87
Chocking the drums .................................................................................. 87
Master switch ............................................................................................ 87
Long-term parking.................................................................................................................. 89
Engine ....................................................................................................... 89
Battery....................................................................................................... 89
Air cleaner, exhaust pipe........................................................................... 89
Watering system ....................................................................................... 89
Fuel tank ................................................................................................... 89
Hydraulic reservoir .................................................................................... 89
Hoods, tarpaulin ........................................................................................ 90
Steering cylinder, hinges, etc. ................................................................... 90
Miscellaneous ........................................................................................................................ 91
Lifting ....................................................................................................................... 91
Locking the articulation ............................................................................. 91
Lifting the roller.......................................................................................... 92
Lifting the roller with jack:.......................................................................... 92
Unlocking the articulation .......................................................................... 93
Towing/Recovering.................................................................................................. 93
Short distance towing with the engine running.......................................... 94
Short distance towing when the engine is inoperative. ............................. 95
Towing the roller........................................................................................ 95
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Trailer eye ................................................................................................. 96
Transport ................................................................................................................. 96
Loading CC224-624, CC2200-6200.......................................................... 97
Operating instructions - Summary ......................................................................................... 99
Preventive maintenance ...................................................................................................... 101
Acceptance and delivery inspection........................................................ 101
Warranty.................................................................................................. 101
Maintenance - Lubricants and symbols ............................................................................... 103
Maintenance symbols ............................................................................. 104
Maintenance - Maintenance schedule ................................................................................. 105
Service and maintenance points ............................................................. 105
General ................................................................................................... 105
Every 10 hours of operation (Daily)......................................................... 106
After the FIRST 50 hours of operation .................................................... 106
Every 50 hours of operation (Weekly)..................................................... 107
Every 250 hours of operation (Monthly) .................................................. 107
Every 500/1500 hours of operation ......................................................... 108
Every 1000 hours of operation (Every six months) ................................. 108
Every 2000 hours of operation ................................................................ 109
Maintenance, 10h ................................................................................................................ 111
Diesel engine - Check oil level ................................................................ 111
Coolant level - Check .............................................................................. 112
Fuel tank - Refueling ............................................................................... 112
Water tank, Std - Filling........................................................................... 113
Hydraulic reservoir - Check fluid level..................................................... 113
Sprinkler system/Drum
Check ...................................................................................................... 114
Cleaning the coarse filter ........................................................................ 114
Sprinkler system/Drum
Cleaning of sprinkler nozzle .................................................................... 115
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Emergency watering (Accessory) - Extra pump in pump system............ 116
Scrapers, spring-action
Check ...................................................................................................... 116
Scrapers
Setting - Adjustment................................................................................ 117
Maintenance - 50h ............................................................................................................... 119
Fuel filter - Draining................................................................................. 119
Drum gear - Checking the oil level .......................................................... 120
Maintenance - 250h ............................................................................................................. 121
Diesel engine
Oil change ............................................................................................... 121
Engine
Replacing oil filter.................................................................................... 122
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 122
Battery
- Check condition .................................................................................... 123
Air conditioning (Optional)
- Inspection.............................................................................................. 123
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 124
Edge cutter (Optional)
- Lubrication ............................................................................................ 124
Maintenance - 500h ............................................................................................................. 125
Diesel engine
Oil change ............................................................................................... 125
Engine
Replacing oil filter.................................................................................... 126
The engine fuel filter - replacement/cleaning .......................................... 126
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 127
Battery
- Check condition .................................................................................... 127
Air cleaner
Checking - Change the main air filter...................................................... 128
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Backup filter - Change............................................................................. 128
Air cleaner
- Cleaning................................................................................................ 129
Drum - oil level
Inspection - filling .................................................................................... 129
Rubber elements and attachment screws
Check ...................................................................................................... 130
Seat bearing - Lubrication ....................................................................... 130
Pivot bearing (Optional) - Lubrication...................................................... 131
Hydraulic reservoir cap - Check .............................................................. 131
Air conditioning (Optional)
- Inspection.............................................................................................. 132
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 132
Edge cutter (Optional)
- Lubrication ............................................................................................ 133
Maintenance - 1000h ........................................................................................................... 135
Diesel engine
Oil change ............................................................................................... 135
Engine
Replacing oil filter.................................................................................... 136
The engine fuel filter - replacement/cleaning .......................................... 136
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 137
Battery
- Check condition .................................................................................... 137
Air cleaner
Checking - Change the main air filter...................................................... 138
Backup filter - Change............................................................................. 138
Air cleaner
- Cleaning................................................................................................ 139
Hydraulic filter
Change.................................................................................................... 140
Drum - Oil change ................................................................................... 141
Drum gear - Oil change........................................................................... 141
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Drum gear - Checking the oil level .......................................................... 142
Rubber elements and attachment screws
Check ...................................................................................................... 142
Seat bearing - Lubrication ....................................................................... 143
Pivot bearing (Optional) - Lubrication...................................................... 143
Hydraulic reservoir cap - Check .............................................................. 144
Steering hitch - Tightening ...................................................................... 144
Cab
Fresh air filter - Replacing ....................................................................... 145
Air conditioning (Optional)
- Overhaul ............................................................................................... 145
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 146
Edge cutter (Optional)
- Lubrication ............................................................................................ 146
Maintenance - 2000h ........................................................................................................... 147
Diesel engine
Oil change ............................................................................................... 147
Engine
Replacing oil filter.................................................................................... 148
The engine fuel filter - replacement/cleaning .......................................... 148
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 149
Battery
- Check condition .................................................................................... 149
Air cleaner
Checking - Change the main air filter...................................................... 150
Backup filter - Change............................................................................. 150
Air cleaner
- Cleaning................................................................................................ 151
Hydraulic filter
Change.................................................................................................... 152
Drum - Oil change ................................................................................... 153
Drum gear - Oil change........................................................................... 153
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Drum gear - Checking the oil level .......................................................... 154
Rubber elements and attachment screws
Check ...................................................................................................... 154
Seat bearing - Lubrication ....................................................................... 155
Pivot bearing (Optional) - Lubrication...................................................... 155
Hydraulic reservoir cap - Check .............................................................. 156
Hydraulic reservoir
Fluid change............................................................................................ 156
Fuel tank
- Cleaning............................................................................................... 157
Watering system
- Draining................................................................................................ 157
Water tank - Cleaning ............................................................................. 158
Steering joint - Check.............................................................................. 158
Steering hitch - Tightening ...................................................................... 159
Cab
Fresh air filter - Replacing ....................................................................... 159
Air conditioning (Optional)
- Overhaul ............................................................................................... 160
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 160
Edge cutter (Optional)
- Lubrication ............................................................................................ 161
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Introduction
Introduction
The machine
Dynapac CC224HF/324HF/384HF,
CC2200/3200/3800 are models of vibratory tandem
rollers in 8/8/9.5 metric tonnes class featuring
1500/1730/1730 mm (59/68/68 in) wide drums. The
machines are equipped with drive, brakes, vibration
and timer for water sprinkler on both drums.
CC224HF/324HF, CC2200/3200 is also available as
Combi with four rubber wheels at rear replacing the
steel drum.
A variety of different engine power settings, operator
platforms, control possibilities and options makes the
machine available in a lot of different configurations.
Intended use
The machine is mainly designed to be used for thin
and thick asphalt layers with regards to dual vibration
amplitudes that are optimized for this purpose. It is
also possible to compact granular soil material, such
as sand and gravel.
Warning symbols
Safety information
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Introduction
CALIFORNIA
Proposition 65
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
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Introduction
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Introduction
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Safety - General instructions
• The operator must be familiar with the contents of the OPERATION section
before starting the roller.
• Only the operator is allowed to be on the roller. Remain seated at all times
when operating the roller.
• Only ascend and descend the roller when it is stationary. Use the intended
footsteps, grips and rails. Always use the three-point grip (both feet and one
hand, or one foot and both hands) when ascending or descending the
machine. Never jump down from the machine.
• Avoid driving across slopes. Drive straight up or straight down the slope.
• Never operate with roller outside the edge, if the substrate does not have full
bearing strength or is close to a slope. Avoid operating close to edges and
ditches and the like as well as on poor ground conditions that jeopardizes
the bearing strength and capacity to support the roller.
• Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
• Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
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Safety - General instructions
• Do not make any changes or modifications to the roller that could affect
safety. Changes are only to be made after written approval has been given
by Dynapac.
• Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold. See instructions in the STOP section.
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Safety - when operating
Work driving
Avoid operating close to edges and ditches and the
like as well as on poor ground conditions that
jeopardizes the bearing strength and capacity to
support the roller. Pay attention to potential obstacles
above the machine, such as overhead cables and the
branches of trees etc.
Pay particular attention to the stability of the substrate
when compacting close to edges and holes. Do not
compact with a large overlap from the previous track in
order to maintain roller stability. Consider other
compaction methods such as remote-control or a
walk-behind roller close to steep slopes or where the
bearing strength of the substrate is unknown.
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Safety - when operating
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Safety (Optional)
Safety (Optional)
Air conditioning
Edge cutter/compactor
The operator must make sure that nobody is in the
area of operation while the machine is in use.
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Safety (Optional)
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Safety (Optional)
Chip spreader
The machine must not be transported with chip in
the chip spreader. The weight for the chip
spreader is noted on the sign plate of the unit. This
weight is not included in the machine weight noted
on the lift plate.
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Safety (Optional)
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Special instructions
Special instructions
Temperatures
The temperature limits apply to standard versions of
rollers.
Rollers equipped with additional equipment, such as
noise suppression, may need to be more carefully
monitored in the higher temperature ranges.
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Special instructions
Place a plastic bag over the fuel filler cap and secure
with a rubber band. This is to avoid high pressure
water entering the vent hole in the filler cap. This could
cause malfunctions, such as the blocking of filters.
Fire fighting
If the machine catches fire, use an ABC-class powder
fire extinguisher.
A BE-class carbon dioxide fire extinguisher can also
be used.
Battery handling
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Special instructions
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Special instructions
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Technical specifications
Technical specifications
The vibration levels are measured in accordance with the operational cycle described in
EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched
on, on soft polymer material and with the operator’s seat in the transport position.
Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive
2002/44/EC. (Limit is 1.15 m/s²)
Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same
directive. (Limit is 5 m/s²)
Noise level
The noise level is measured in accordance with the operational cycle described in
EU directive 2000/14/EC on machines equipped for the EU market, on soft polymer
material with vibration switched on and the operator's seat in the transport position.
During operation the above values may differ because of the actual operational
conditions.
Electrical system
Machines are EMC tested in accordance with EN
13309:2000 'Construction machinery'
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Technical specifications
Slopes
This angle has been measured on a hard, flat surface
with the machine stationary.
The steering angle was zero, the vibration was
Max 20° or 36% switched OFF and all tanks were full.
Always take into consideration that loose ground,
steering the machine, vibration on, machine speed
across the ground and raising the center of gravity can
all cause the machine to topple at smaller slope
angles than those specified here.
Dimensions mm in
A Wheel base 3340 131
D Diameter, drum 1150 45
H1 Height, with ROPS/cab 2990 118
H2 Height, without ROPS/cab 2275 90
K Ground clearance 310 12
L Length, standard variant 4490 177
S Thickness, drum amplitude, Nominal 18 0.7
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Technical specifications
Dimensions mm in
B1 Machine width, standard
CC224HF, CC2200 1640 64.5
CC324HF/384HF, CC3200/3800 1870 74
CC3800H 2020 79.5
B2 Machine width, asymmetrical
CC224HF, CC2200 1900 75
CC324HF, CC3200 2010 79
CC384HF, CC3800 2045 80.5
CC3800H 2085 82
R1 Turning radius, outer
CC224HF, CC2200 6570 / 5190* 259 / 204*
CC324HF, CC3200 6685 / 5305* 263 / 209*
CC384HF, CC3800 6685 263
R2 Turning radius, inner
CC224HF, CC2200 5570 / 3225* 219 / 127*
CC324HF, CC3200 - -
CC384HF, CC3800 - -
W Drum width
CC224HF, CC2200 1500 59
CC324HF/384HF, CC3200/3800 1730 68
*) with offset
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Technical specifications
Weights
Service weight ROPS Cab
(EN500)
CC224HF, CC2200 STD (kg) 7 600 7 800
(lbs) 16 760 17 200
OFFSET (kg) 8 100 8 300
(lbs) 17 860 18 300
CC324HF, CC3200 STD (kg) 8 100 8 300
(lbs) 17 860 18 300
OFFSET (kg) 8 600 8 900
(lbs) 18 960 19 630
CC384HF, CC3800 STD (kg) 9 400 9 600
(lbs) 20 730 21 170
CC3800H STD (kg) 9 800 10 000
(lbs) 21 600 22 050
Fluid volumes
Fuel tank 130 liters 34 gal
Water tank 750 liters 198 gal
Working capacity
Compaction data
Static linear load (Front) (Rear)
CC224HF, CC2200 25,7 25,7 (kg/cm)
144 144 (pli)
CC324HF, CC3200 23,6 23,6 (kg/cm)
132 132 (pli)
CC384HF, CC3800 27,2 27,2 (kg/cm)
152 152 (pli)
CC3800H 28,9 28,9 (kg/cm)
162 162 (pli)
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Technical specifications
Propulsion
Speed range 0-12 km/h 0-7.5 mph
Climbing capacity (theoretical)
CC224HF, CC2200 42 %
CC324HF/384HF, 37 %
CC3200/3800
CC3800H 31 %
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Technical specifications
General
Engine
Manufacturer/Model Cummins QSB 3.3 (IIIA/T3)
Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)
Deutz TCD 3.6 L04 (stage V)
Power output (SAE J1995), 2200 rpm 60kW (IIIA/T3) 80hp
74kW (IIIA/T3) 99hp
75kW (IIIB/T4i) 100hp
55kW (IIIB/T4f) 74hp
55kW (stage V) 74hp
Engine speed
- idling 900 rpm
- loading/unloading 1600 rpm
- work/transport 2 200 rpm
Tier4i / T4f / Stage IIIB / Stage V engines require the use of Ultra Low Sulphur Diesel
(ULSD) fuel, which has a sulphur content of 15 ppm (parts per million) or less. A
higher sulphur content will cause operating problems and put the useful life of
components at risk, which can lead to engine trouble.
CO2-emission
CO2-emissions measured according to applicable test
cycle in Regulation (EU) 2016/1628.
Electrical system
Battery 24V (2x12V 74Ah)
Alternator 24V 60A
Fuses See the Electrical system section - fuses
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Technical specifications
Hydraulic system
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Technical specifications
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Technical specifications
Tightening torque
Tightening torque in Nm for oiled or dry bolts tightened
with a torque wrench.
Metric coarse screw thread, bright galvanized (fzb):
STRENGTH CLASS:
M- 8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry
thread
M6 8,4 9,4 12 13,4 14,6 16,3
M8 21 23 28 32 34 38
M10 40 45 56 62 68 76
M12 70 78 98 110 117 131
M14 110 123 156 174 187 208
M16 169 190 240 270 290 320
M20 330 370 470 520 560 620
M22 446 497 626 699 752 839
M24 570 640 800 900 960 1080
M30 1130 1260 1580 1770 1900 2100
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Technical specifications
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Machine description
Machine description
Diesel engine
The machine is equipped with a completely
electronically controlled water-cooled four-cylinder,
turbocharged (WGT) diesel engine with direct injection
(HPCR) and intercooler.
WGT - Waste Gate Turbo
HPCR - High Pressure Common Rail fuel injection
(IIIB/T4i/T4f)
The engine is also equipped with cooled exhaust gas
recirculation (ceGR) and a diesel oxidation catalysator
(DOC) system for exhaust after-treatment.
The engine has also an electronically controlled
variable flow turbo (VFT) and closed crankcase
ventilation.
ceEGR - External Cooled EGR-electronically controlled
DOC - Diesel Oxidation Catalyst
VFT - Variable Flow turbocharger-el. controlled
(stage V)
The engine is also equipped with cooled exhaust gas
recirculation (ceEGR) and a diesel particle filter (DPF)
system for exhaust after-treatment.
The engine has also an electronically controlled
variable flow turbo (VFT) and closed crankcase
ventilation.
ceEGR - External Cooled EGR-electronically controlled
DPF - Diesel particle filter
VFT - Variable Flow turbocharger-el. controlled
Electrical system
The machine has the following control units (ECU,
Electronic Control Unit) and electronic units.
• Main ECU (for the machine)
• Diesel engine control unit (ECM)
• I/O board (Control board)
• Display
Propulsion system
The propulsion system is a hydrostatic system
A drive unit (propulsion motor + gear) drives each
drum or wheel pair.
Machines with split drum/s has a drive unit per drum
half and an anti-spin system.
All propulsion motors are connected in parallel, a
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Machine description
Brake system
The brake system comprises a service brake,
secondary brake and parking brake. The service brake
system produces retardation of the propulsion system,
i.e. hydrostatic braking.
Secondary/Parking brake
The secondary and parking brake system comprises
sprung disc brakes to each drum, drum half
respectively wheel pair.The disc brakes are
disengaged by hydraulic pressure.
Steering system
The steering system is a hydrostatic system. The
steering wheel is connected to a steering valve that
distributes the flow to the steering cylinders at the
articulated joint. A hydraulic pump supplies the
steering valve with oil.
The steering angle is proportional to the amount the
steering wheel is turned.
In some markets, the machine is also equipped with
an emergency steering system, either manually or
electro-hydraulically.
Vibration system
The vibration system is a hydrostatic system in which
a hydraulic motor drives the eccentric shaft, which
generates the drum's vibrations.
An eccentric shaft in the front-resp. rear drum
generates the the drum's vibrations.
Each eccentric shaft is driven by a hydraulic motor. A
hydraulic pump supplies each hydraulic motor with oil.
High amplitude/low frequency or low amplitude/high
frequency is controlled by the direction of rotation of
the hydraulic motor.
Cab
The cab has a heating and ventilation system, with
defrosters for all windows. The cab can be equipped
with air conditioning (ACC).
Emergency exit
The cab has two emergency exits: the door and the
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Machine description
ROPS
ROPS is the abbreviation for "Roll Over Protective
Structure".
The cab is approved as a protective cab in accordance
with the ROPS standard.
If any part of the cab's or the ROPS structure's
protective construction displays plastic deformation or
cracks, the cab or the ROPS structure must be
replaced immediately.
Never perform any modifications on the cab or ROPS
structure without first having discussed the
modification with Dynapac's production unit. Dynapac
determines whether the modification could result in the
approval according to the ROPS standard becoming
invalid.
Identification
4 4
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Machine description
Machine plate
The machine type plate (1) is attached to the front left
side of the frame, beside the steering joint.
The plate specifies among other things the
manufacturers name and address, the type of
machine, the PIN, Product Identification Number
1 (serial number), operating weight, engine power and
year of manufacture. (In some cases there are no CE
marking.)
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Machine description
Engine plates
The engine type plates (1) are affixed to the top and
on the right side of the engine.
The plates specify the type of engine, serial number
and the engine specification.
Please specify the engine serial number when
ordering spares. Refer also to the engine manual.
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Machine description
Decals
Location - decals
10 19 7 14
17 16 9 19
20 9 23
7
18
18
1
5 3
14 2 21 4 12 1
22
18 20 20 13
15
1 19
23
7
18
18
3 2 1 11 6
Fig. Location, decals and signs
1. Warning, Crush zone 4700903422 12. Master switch 4700904835
2. Warning, Rotating engine 4700903423 13. Coolant 4700388449
components
3. Warning, Hot surfaces 4700903424 14. Water 4700991657
4. Warning, Brake release 4700904895 15. Hydraulic fluid level 4700272373
5. Warning, Instruction manual 4700903459 16. Hydraulic fluid 4700272372
Biological hydraulic fluid 4700904601/792772
6. Warning, Edge cutter 4700904083 17. Diesel fuel 4700991658*
4811000345**
7. Warning, Locking 4700908229 18. Fixing point 4700382751
4812125363
19. Hoisting plate 4700904870
9. Warning, Starting gas 4700791642 20. Lifting point 4700357587
10. Handbook compartment 4700903425 21. Sound effect level 4700791276/77
11. Battery voltage 4700393959 22. Emergency exit 4700903590
23. Tire pressure (Combi) 4700355983
4812116992
*) IIIA/T3 24 Fuel with a low sulphur content 4811000344**
**) IIIB/T4i/T4f/Stage V
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Machine description
Fig. Location
Safety decals
Always make sure that all safety decals are completely
legible, and remove dirt or order new decals if they
have become illegible. Use the part number specified
on each decal.
4700903422
Warning - Crush zone, articulation/drum.
Maintain a safe distance from the crush zone.
(Two crush zones on machines fitted with pivotal steering)
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Machine description
4700903423
Warning - Rotating engine components.
Keep your hands at a safe distance.
4700903424
Warning - Hot surfaces in the engine compartment.
Keep your hands at a safe distance.
4700904895
Warning - Brake disengagement
Study the towing chapter before disengaging the
brakes.
Danger of being crushed.
4700903459
Warning - Instruction manual
The operator must read the safety, operation and
maintenance instructions before operating the
machine.
4700904083
Warning - Edge cutter (option)
Warning of rotating parts.
Maintain a safe distance from the crush zone.
4700908229
Warning - Risk of crushing
The articulation must be locked when lifting.
Read the instruction manual.
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Machine description
4812125363
Warning - Locking
The articulation must be locked during transport
and lifting,
but be open during operation.
Read the instruction manual.
4700791642
Warning - Starting gas
Starting gas is not to be used.
4811000080
Warning - Chip spreader (optional)
The spreader has rotating components.
Never insert your hands or any objects when the
spreader is in operation.
Always stop the roller motor before carrying out
adjustments or maintenance on the spreader.
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Machine description
4812129673
Warning
CALIFORNIA - Proposition 65
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Machine description
Info decals
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Machine description
Instruments/Controls
7 8 9 34
14 6
2
10 22
15 23 28/30/35
11
24 29/31
12 20 31
13 25 32
21
26
16
17 27 1
19 30
18 36
Fig. Control panel
37
1 Ignition switch 13 Vibration rear drum 25 Parking brake
2 Forward & Reverse lever 14 Work mode (Off-set and 26 * Hazard lights
vibration permitted plus soft
starting and stopping enabled)
15 CG – front drum steering only 27 * Rotating beacon
16 Manual sprinkler 28 * Gravel spreader (not for combi)
17 Increase sprinkler (timer) 29 Gear position switch
6 Button set 18 Auto sprinkler (AWC) 30 * Edge cutter, Up/Down
7 Central warning indicator 19 Decrease sprinkler (timer) 31 * Edge cutter, sprinkling
8 * Direction indicators 20 * Working light 32 * Drum edge lights
9 * Full beam indicator 21 Horn 33 Display
10 High amplitud 22 Emergency stop 34 Function buttons (5 pcs.)
11 Vibration front drum 23 Speed limiter 35 Sprinkling, emulsion tank
(combi)
12 Auto vibration control (AVC) 24 Rpm switch, diesel engine 36 Service socket
37 Height adjustment, control
panel
* Optional
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Machine description
Functions
1. Direction indicators
2. Driving lights
3. Full/Dipped beam
4. Parking lights
5. Horn
Function descriptions
7 Central warning indication General fault indication. See display (33) for fault description.
9 Main beam indicator Shows main beam activated (Activated via the steering
column switch).
10 Amplitude selector, high Activation produces high amplitude. (Low amplitude is the
amplitude basic mode if the button is not activated.)
12 Automatic vibration control By activating the vibrations will be switched ON and OFF
(AVC) automatically when the F/R lever is moved from neutral and
the roller reaches a preset speed.
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Machine description
14 Work mode (Off-set and Activates working mode, which makes it possible to use
vibration permitted plus soft vibration and offset (option), with soft start and stop activated.
starting and stopping The roller always starts in transport mode.
enabled)
(15) Front drum steering only (CG) Valid for pivot machines only (CG). By activating steering on
front drum only.
17 Increasing sprinkling (timer) Each push on the button gives higher sprinkling water volume
on drums.
18 Automatic sprinkling By activating the sprinkling water will engage and disengage
automatically when the F/R lever is moved from neutral.
19 Decreasing sprinkling (timer) Each push on the button gives lower sprinkling water volume
on drums.
22 Emergency stop Brakes the roller and switches off the engine. The power
supply goes off.
NOTE: The emergency stop must be deactivated when
starting the machine.
23 Speed limiter Limitation of the machine's max. speed (max.speed is
obtained with full deflection of the F/R lever). Set the knob to
the required position and read the speed on the display (30).
24 Rpm switch, diesel engine Three-position switch for idling (LO), intermediate speed (MID)
and working speed (HI).
NOTE: The lever must be in neutral (LO) when starting the
machine. The engine also runs at low speed when stationary,
more than approx. 10 seconds if the F&R lever is in neutral.
If the F&R lever is moved out of neutral the speed will
increase to the set speed again. If the machine has a fuel
optimization system, MID is replaced by ECO (and the switch
is green).
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Machine description
26 Hazard warning lights Activate the hazard warning light by depressing the button.
29 Gear position switch Activates the three different gear positions: (1), (2), (3). The
current gear position is shown in the display by means of the
following figures.
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Machine description
31 Edge press/cutter, sprinkling Activate edge press/cutter sprinkling by depressing the switch.
32 Drum edge lights Activate the drum edge lights by depressing the switch.
35 Sprinkler combi wheel Activate the emulsion sprinkler for combi wheels by
depressing the switch.
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Machine description
* Optional
1 2
Function descriptions
2 Panic sprinkling Panic sprinkling of both drums. Push the button to get full flow
on sprinkler pump.
3, 4 Offset left/right The left button moves the rear drum to the left, the right button
to the right.
Always stop in neutral and to switch to the other side press
once again. Steady light in working mode. (flashes in offset)
5, 6 Edge press/cutter, UP/DOWN The edge cutter can be moved up and down when the
machine is in the operating position. The edge cutter can only
be moved up when the machine is in transport position.
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Machine description
1 2
Function descriptions
2 Panic sprinkling Panic sprinkling of both drums. Push the button to get full flow
on sprinkler pump.
3, 4 Offset left/right The left button moves the rear drum to the left, the right button
to the right.
Always stop in neutral and to switch to the other side press
once again. Steady light in working mode. (flashes in offset)
5, 6 Edge press/cutter, UP/DOWN The edge cutter can be moved up and down when the
machine is in the operating position. The edge cutter can only
be moved up when the machine is in transport position.
Display explanations
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Machine description
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Machine description
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Machine description
Machine alarm
Warning symbol, clogged air filter If this symbol is shown when the engine is running at full
speed, the air filter must be checked/replaced.
Warning symbol, battery charging If the symbol is shown when the engine is running, then
the alternator is not charging.
Switch off the engine and locate the fault.
Warning symbol, engine temperature If this symbol is shown, the engine is too hot. Stop the
engine immediately and locate the fault.
Refer also to the engine manual.
Warning symbol, hydraulic fluid If this symbol is shown, the hydraulic fluid is too hot.
temperature Do not drive the roller; allow the fluid to cool by running the
engine on idle, and then locate the fault.
Warning symbol, low fuel level Less than 10% of the fuel is left if this symbol is shown.
Warning symbol, low sprinkler water If this symbol is shown, there is less than 10% of the
level sprinkler water left in the main tank.
Warning symbol, low oil pressure, If this symbol is shown, the engine's oil pressure is too low.
diesel engine Switch off the engine immediately.
Warning symbol, low coolant level If this symbol is shown, fill with coolant/glycol and search
for leaks.
Warning symbol, water in the fuel If this symbol is shown, the engine must be stopped and
the fuel pre-filter drained of water.
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Machine description
"ENGINE ALARM"
Saved/Logged engine alarms.
"MACHINE ALARM"
Saved/Logged machine alarms. These alarms come
from the other systems on the machine.
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Machine description
Value
adjustment
Choice of
setting
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Machine description
"MAIN MENU"
In the main menu it is also possible to change some
user and machine settings, access the service menu
for calibration purposes (special service personnel
only, requires pin code), and to see the version of
installed software.
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Machine description
"USER SETTINGS"
Users can change the light settings, choose between
the Metric or Imperial system, and set warning sounds
On/Off.
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Machine description
"MACHINE SETTINGS"
"WORKMODE SETTINGS"
This section is protected by Pin Code
There are 3 different modes that can be seleted in the
machine's workmode. (Soft, Medium, Hard).
The machine alerts at startup when the setting is in
Soft Mode.
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Machine description
"SERVICE MENU"
The service menu is also accessible via the main
menu for adjustments.
"ADJUSTMENTS"
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Machine description
"EDC CALIBRATION"
To calibrate, move the joystick fully forward (F) and
press in both black buttons on the top of the joystick.
(See also manual W3025)
Continue in the same way with the other positions for
the joystick (N), (R) and the speed potentiometer.
Press the disk button to save the values.
"ABOUT"
It is also possible to see the version of the installed
software.
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Machine description
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Machine description
14
4
1 2 3
7
Fig. Cab roof, front
5 6
15
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Machine description
4 Cab air recirculation, switch Pressing the top opens the air damper so that
fresh air comes into the cab.
Pressing the bottom closes the damper so that
the air recirculates inside the cab.
6 Front and rear window screen Press the upper edge to activate the front screen
washers, switch washers.
Press the lower edge to activate the rear screen
washers.
7 Rear wiper, switch Press to operate the rear screen wiper.
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Machine description
Heat
If the cab is cold, open the lower nozzle on the front
columns and the middle nozzles just over the controls
for the heater and fan.
Turn to max heat and max fan speed.
When the required temperature has been reached,
open the other nozzles and if necessary turn down the
heat and fan speed.
1 2 3 4
AC/ACC
NOTE: When using AC/ACC all the windows must be
closed for the system to work efficiently.
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Machine description
3
1
Fig. Main electrical central
1. Control unit (ECU)
2. Fuses
3. Main relay
2. Supply, Main ECU, I/O unit, Display 5A 6. Power group 4, Main ECU (F1.6) 20A
(F1.2)
3. Power group 1, Main ECU (F1.3) 10A 7. 24V outlet, Lighting for tachograph (F1.7) 10A
4. Power group 2, Main ECU (F1.4) 10A 8. Accessory ECU (F1.8) 20A
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Machine description
2
Fig. Main switchbox
1.Control unit (ECU) (A7)
2. Fuse card (A6)
3. Main relay (K2)
4. Relay, drum edge lights (K8)
5. Relay, direction indicators (K9)
6. Relay, driving lights (K10)
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Machine description
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Machine description
3
1
3 4
F4 Fuse box
F4.1. Main fuse 50A
F4.2. Cab 50A
Fig. Fuse box, master switch F4.3. Preheating relay 100A
F4.4. Diesel engine ECU 30A
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Machine description
Fuses in cab
The electrical system in the cab has a separate fuse
box located on the front right side of the cab roof.
Fig. Cab roof fuse box (F7) The figure shows fuse amperage and function.
All fuses are flat pin fuses.
1. Interior lighting 10A
2. CD/Radio 10A
3. AC condensor 15A
4. Cab fan 15A
5. Windscreen wiper/washers, 10A
front
6. Windscreen wiper/washers, 10A
rear
7. Dyn@lyzer 7.5A
8. Reserve
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Machine description
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Operation
Operation
Before starting
2
For transverse travel, raise the inner lever (1), which
releases the catch.
For rotation, lift the outer lever (2).
Ensure that the control unit locks in position before
operating the machine.
1
Release locking lever (3) to adjust the steering
column. Lock in the new position.
Fig. Operator position
1. Locking lever - transverse travel To adjust the operator's seat, see the section for
2. Locking lever - rotation basic/comfort seat.
3. Locking lever - steering column Adjust all settings when the machine is stationary.
angle
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Operation
2
1
The seat can be adjusted as follows.
4
- Length adjustment (1)
3
- Weight adjustment (2)
Fig. Operator's seat - Back support angle (3)
1. Lock pack- Length adjustment
2. Weight adjustment
3. Back support angle
4. Seat belt Always make sure that the seat is secure before
beginning operation.
Do not forget to use the seatbelt (4).
Belt reminder
The machine can be equipped with seat belt with belt
reminder.
Unless the seat belt is used, a warning image appear
in the display and a warning buzzer sounds to alert the
driver to use the seat belt.
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Operation
Fig. Operator’s seat Always ensure that the seat is locked in position
1. Lever - length adjustment before operating the roller.
2. Wheel - height adjustment
3. Wheel - seat cushion inclination
4. Wheel - backrest inclination
5. Wheel - armrest inclination
6. Wheel - lumbar support adjustment
Parking brake
Ensure that the parking brake (1) is definitely
switched on.
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Operation
Display - Control
2 Sit down for all operations.
Turn the ignition key (1) to position I, the start screen
will be shown in display.
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Operation
Interlock
The roller is equipped with Interlock.
The diesel engine with switch off after 7 seconds if the
operator gets off the seat when going
forwards/backwards.
If the control is in neutral when the operator stands up
a buzzer will go on until the parking brake is activated.
If the parking brake is activated, the diesel engine will
not stop if the forward/reverse lever is moved out of
neutral.
The diesel engine will switch off immediately if for any
reason the forward/reverse lever is moved out of
neutral when the operator is not sitting down and the
parking brake has not been activated.
Sit down for all operations!
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Operation
Operator position
If a ROPS (Roll Over Protective Structure) or a cab is
fitted to the roller, always wear the seat belt (1)
provided and wear a protective helmet.
2 2
3
Replace the seat belt (1) if it shows signs of
wear or has been subjected to high levels of
3 force.
1
The safety rails (2) around the cab are adjustable
5 4
in the inner and the outer positions. Pull in the
rails when driving close to walls or other
Fig. Operator position obstacles, and when transporting the machine.
1. Seat belt
2. Safety railing
3. Locking knob
4. Rubber element
5. Anti-slip Release the locking knob (3), set the the railings in the
required position and relock in position.
Check that the rubber elements (4) on the
platform are intact. Worn elements will reduce
comfort.
View
Before starting, make sure that the view forwards and
backwards is unobstructed.
All cab windows should be clean and the rear view
mirrors should be correctly adjusted.
Fig. View
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Operation
Starting
3
Turn the ignition key (3) right to position I and wait for
the grid heater symbol to disappear from the display.
Fig. Control panel Then engage the starter by turning it full right. Release
1. F/R lever back to I as soon as the engine starts.
2. Rpm switch
3. Ignition key
While preheating of diesel engine is running the
symbol grid heater is shown in the center of the
display.
Do not run the starter motor for too long (max. 30
seconds). If the engine will not start, wait a
minute before trying again.
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Operation
= High amplitude
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Operation
Alarm descriptions
Warning lamp, air filter If the lamp comes on while the engine is running at full
speed, the air filter must be cleaned or replaced.
Warning lamp, battery charging If the lamp comes on while the engine is running, the
alternator is not charging.
Stop the engine and locate the fault.
Warning light, engine temperature If the lamp comes on, the engine is too hot. Stop the
engine immediately and locate the fault.
Refer also to the engine manual.
Warning lamp, hydraulic fluid If the lamp comes on, the hydraulic fluid is too hot.
temperature Do not drive the roller. Cool the fluid by allowing the engine
to idle and locate the fault.
Driving
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Operation
4. Manual sprinkling
5. Auto sprinkling (AWC)
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Operation
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Operation
Figure. Display
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Operation
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Operation
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Operation
4
3
1 3 2
Fig. Changing the tool
1. Edge compactor
2. Edge cutter
3. Bolted joint
4. Holder for cutter/compactor wheel
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Operation
A
Chip spreader (optional)
B
C Chip spreading is started with the switch (1) on the
control panel.
1 The control has three positions (A, B, C):
• A (upper position) = Manual, chip spreader starts directly.
• B (middle) = Off, chip spreader is switched off
• C (lower position) = Auto position, chip spreader starts at
Fig. Control panel
1. Switch, Chip spreader a set speed. (Can be changed via parameter in service
tool on display)
Emptying
Empty the spreader by setting it in transport mode
over the required area and by fully opening the lever
on the left-hand side.
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Operation
Lubrication
At the start of every season and after every 40 hours
of operation. Once per season is sufficient during
infrequent use.
Lubricate after every season before putting into
storage.
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Operation
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Operation
2
4- Release the hydraulic hoses and cabling.
Plug the hoses (dust seals) with the enclosed plugs.
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Operation
5, 6
Vibration
Manual/Automatic vibration
4 Activate the button for the Working mode (4).
Manual or automatic vibration activation/deactivation is
1 selected using button (1).
2 In the manual position the operator has to activate the
vibration via the bottom left switch on the
forward/reverse lever (2).
3
In automatic mode (AVC), vibration is activated when
the speed is ≥ x km/h (... mph) and turns off at a speed
of x km/h (...mph)
Fig. Control panel Activation of vibration for the first time, as well as
1. Automatic vibration control (AVC) disconnection of automatic vibration, are performed
2. Switch, vibration On/Off
3. Rpm switch with the switch (2) on the forward/reverse lever.
4. Working mode
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Operation
1
Engage and disengage vibration using the switch (1)
on the front of the forward/reverse lever.
Always switch off vibration before the roller comes to a
standstill.
Amplitude/frequency - Changeover
The amplitude setting must not be change when
vibration is in operation
1 Switch the vibration off and wait until vibration
stops before changing amplitude.
2
By pressing button (1) high amplitude is achieved.
3
The buttons (2) and (3) are used to get vibrations
either on front or rear drum or on both.
- (2) vibration on front drum.
Fig. Control panel
1. High amplitude - (3) vibration on rear drum.
2. Vibration fron drum
3. Vibration rear drum
Braking
Normal braking
Press the switch (1) to switch off the vibration.
2
Move the forward/reverse lever (2) to the neutral
position to stop the roller.
1
Always activate the parking brake (3), before leaving
the operator platform.
3 When starting and driving a machine that is cold,
remember that the hydraulic fluid is also cold and
that braking distances can be longer than normal
until the machine reaches the working temperature.
Fig. Control panel
1. Vibration On/Off switch
2. Forward/Reverse lever
3. Parking brake
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Operation
Emergency braking
Braking is normally activated using the
forward/reverse lever. The hydrostatic transmission
1 retards and slows the roller when the lever is moved
towards the neutral position.
2 A disc brake in each drum motor/drum gear and the
rear axle also acts a secondary brake when in motion,
and as a parking brake when stationary. Activated with
the parking brake (2).
For emergency braking, press the emergency stop
Fig. Control panel (1), hold the steering wheel firmly and be prepared
1. Emergency stop for a sudden stop. The engine stops.
2. Parking brake
Switching off
Set the speed control in idling position and allow the
1 engine to idle for a few minutes to cool down.
Check the display to see if any faults are indicated.
Switch off all lights and other electrical functions.
Activate the parking brake (3) and then turn the
3 ignition lock (2) to the left to the off position.
2 Fit the instrument cover on the display and top of the
control box (on rollers without cab), and lock it.
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Operation
Parking
1 1
Fig. Positioning
1. Chocks Keep in mind that there is a risk of freezing during
the winter. Drain the water tanks, pumps and
water lines.
Fill antifreeze in the engine cooling system and
the washer fluid reservoir in the cab. Also see
maintenance instructions.
Master switch
Before leaving the roller for the day, switch the master
switch (1) to the disconnected position and remove the
handle.
Before switching off the master switch, wait for at
1 least 30 seconds after the ignition lock has been
switched off, in order to avoid the engine's
electronic control unit (ECU) sustaining damage.
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Operation
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Long-term parking
Long-term parking
Engine
* Refer to the manufacturer’s instructions in the engine
manual that is supplied with the roller.
Battery
* Dismantle the battery/batteries from the machine,
clean the outside and maintenance charge.
Watering system
* Empty the water tank and all hoses of water. Empty
the filter housing and the water pump. Undo all
sprinkler nozzles.
Fuel tank
Fill the fuel tank completely full to prevent
condensation.
Hydraulic reservoir
Fill the hydraulic reservoir to the uppermost level mark
(see under the heading ‘Every 10 hours of operation.’)
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Long-term parking
Hoods, tarpaulin
* Lower the instrument cover over the instrument
panel.
* Cover the entire roller with a tarpaulin. A gap must
be left between the tarpaulin and the ground.
* If possible, store the roller indoors and ideally in a
building where the temperature is constant.
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Miscellaneous
Miscellaneous
Lifting
Fit the locking dowel into the holes through the locking
arm and locking lug. Lock the dowel in position with
the locking pin (1).
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Miscellaneous
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Miscellaneous
Towing/Recovering
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Miscellaneous
Figure. Towing valve To leave the by-pass position, unscrew the adjusting
screw (B) until it stops and then lock the valve again
with the hex nut (A).
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Miscellaneous
3 2
Model kN lbf
CC224-384, CC2200-3800 140 31 500
CC424-624, CC4200-6200 190 42 750
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Miscellaneous
Trailer eye
The roller can be fitted with a trailer eye.
The trailer eye is not designed to be used for
towing/recovering. It is designed for trailers and other
towed objects weighing no more than 2 600 kg (5 750
lbs).
Transport
Tie-down and secure the machine according to the
Cargo Securing Certificate for the specific machine if
this is avaliable and applicable.
If not, tie down and secure the machine according to
the cargo securing rules that are valid for the country
where the transport takes place.
Never lash over the machine’s articulated joint, nor
over the machine’s operator platform.
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Miscellaneous
Roller loaded in
forward
direction
Direct of travel
*) Lashing 2 to be moved to a rear lashing point if side beam on the trailer is missing.
1 - 3 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts,
symmetrically located on the right and left sides.
4 = rubber
For lashing 1 is L1 the distance between the lashing point on the edge of the platform and the point directly sideways
from the lashing point on the roller perpendicular to the platform edge. The relationship for lashings L2 and L3 is the
same.
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Operating instructions - Summary
Load carrier
- When loaded, the vibratory roller is centered laterally on the platform (± 5 cm).
- The parking brake is applied and in good working condition, and the articulated joint lock is
closed.
- The drums are placed on rubber liners, so that the static friction between the surfaces is at
least 0.6.
- The contact surfaces must be clean, wet or dry, and free from frost, ice and snow.
- The lashing mounts on the load carrier have LC/MSL at least 2 tonnes.
Lashings
- The lashings comprise a lashing strap or chain with a permitted load (LC/MSL) of at least 1.7
tonnes (1,700 daN) and a pre-tension STF of at least 300 kg (300 daN). The lashings are
re-tightened as required.
- Each of lashings 1-3 is either a double or two single lashings. A double lashing runs in a sling
through a lashing point or around a machine part and down into two different fasteners on the
platform. Note that lashing 2 may be moved to a rear lashing point if side beam on the trailer is
missing.
- Lashings in the same direction are placed in different lashing mounts on the trailer. Lashings
that are pulled in opposite directions may be placed in the same lashing mount, however.
- The lashings are as short as possible.
- The lashing hooks must not lose grip if the lashings become slack.
- The lashings are protected against sharp edges and corners.
- The lashings are located symmetrically in pairs on the right and left sides.
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Operating instructions - Summary
2. Make sure that all instructions in the MAINTENANCE section are followed and the
steering hitch lock is unlocked.
4. Move the forward/reverse lever to the NEUTRAL position. Sit down in the seat.
11. Drive the roller. Operate the F/R lever with care.
12. Test the brakes. Remember that the braking distance will be longer if the
hydraulic fluid is cold.
15. Check that the drums are thoroughly watered when watering is required.
16. IN AN EMERGENCY:
- Press the EMERGENCY STOP.
- Hold the steering wheel firmly.
- Brace yourself for a sudden stop.
18. When lifting: - Refer to the relevant section in the Instruction Manual.
19. When towing: - Refer to the relevant section in the Instruction Manual.
20. When transporting: - Refer to the relevant section in the Instruction Manual.
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Operating instructions - Summary
21. When recovering - Refer to the relevant section in the Instruction Manual.
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Preventive maintenance
Preventive maintenance
Complete maintenance is necessary for the machine
to function satisfactorily and at the lowest possible
cost.
The Maintenance section includes the periodic
maintenance that must be carried out on the machine.
The recommended maintenance intervals assume that
the machine is used in a normal environment and
working conditions.
Warranty
The warranty is only valid if the stiplulated delivery
inspection and the separate service inspection have
been completed as per the warranty document, and
when the machine has been registered for starting
under the warranty.
The warranty is not valid if damage has been caused
by inadequate service, incorrect use of the machine,
the use of lubricants and hydraulic fluids other than
those specified in the manual, or if any other
adjustments have been made without the requisite
authorisation.
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Preventive maintenance
CALIFORNIA
Proposition 65
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Maintenance - Lubricants and symbols
Fluid volumes
Drum
- Drum CC224, CC2200 13 liters 13.7 qts
- Drum CC324/384, 14 liters 14.8 qts
CC3200/3800
- Drum gear 0,8 liters 0.85 qts
Hydraulic reservoir 40 liters 42 qts
Diesel engine, Cummins
- oil 7 liters 7.4 qts
- coolant, no cab 18,6 liters 19.7 qts
- coolant, with cab 19,8 liters 20.9 qts
Diesel engine, Deutz
- oil 8 liters 8.5 qts
- coolant, no cab 18,9 liters 20.0 qts
- coolant, with cab 20,1 liters 21.2 qts
ENGINE OIL Air temperature -15°C - +50°C Dynapac engine oil 200 P/N 4812161855 (5 liters),
(5°F-122°F) P/N 4812161856 (20 liters)
HYDRAULIC FLUID Air temperature -15°C - +50°C Dynapac hydraulic 300 P/N 4812161868 (20 liters),
(5°F-122°F) P/N 4812161869 (209
liters)
Air temperature over +40°C Shell Tellus S2 V100
(104°F)
BIOLOGICAL Air temperature -10°C - +35°C PANOLIN HLP Synth 46
HYDRAULIC FLUID, (14°F-95°F) (www.panolin.com)
PANOLIN When it leaves the factory, the
machine may be filled with
biologically degradable fluid.
The same type of fluid must be
used when changing or topping
up.
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Maintenance - Lubricants and symbols
DRUM OIL Air temperature -15°C - +40°C Dynapac Drum Oil 1000 P/N 4812161887 (5 liters),
(5°F-104°F) P/N 4812161888 (20 liters)
TRANSMISSION OIL Air temperature -15°C - +40°C Dynapac Gear oil 300 P/N 4812161883 (5 liters),
(5°F-104°F) P/N 4812161884 (20 liters)
Air temperature 0°C (32°F) - Shell Spirax S3 AX
above +40°C (104°F) 85W/140, API GL-5
COOLANT Anti-freeze protection down to Dynapac coolant 100 P/N 4812161854 (20 liters)
about -37°C (-34.6°F) (mixed 50/50 with water)
Maintenance symbols
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Maintenance - Maintenance schedule
9 5 22
14
14
14
12
1 2 20 14
15 3
12 24
13
11
23
17
6, 7 8
21
18 13 3 19
16 10
4 25
Fig. Service and maintenance points
General
Periodic maintenance should be carried out after the
number of hours specified. Use the daily, weekly etc.
periods where number of hours cannot be used.
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance, 10h
Maintenance, 10h
Every 10 hours of operation (Daily)
Park the roller on a level surface.
The engine must be switched off and the
parking brake activated when checking or
adjusting the roller, unless otherwise specified.
2
The dipstick is accessed through the right door of the
engine compartment.
Take care not to touch any hot parts of the engine
or the radiator when removing the dipstick. Risk of
burns.
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Maintenance, 10h
1
Check that the coolant level is between the max. and
min. marks (2).
Observe great caution if the cap has to be opened
while the engine is hot. Wear protective gloves and
goggles.
The filler pipe and tank cap are on the left side of the
front frame.
Refuel the tank every day before starting work, or fill
Fig. Fuel tank the tank at end of work. Unscrew the lockable tank cap
1. Tank cap (1) and fill fuel up to the lower edge of the filler pipe.
2. Filler pipe
The tank holds 130 liters (34 gal) of fuel. Refer to the
engine manual for information on diesel grade.
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Maintenance, 10h
The filler cap is on the rear left side of the front frame.
Unscrew the tank cap (1) and fill with clean
1 water. Do not remove the strainer (2).
2
Place the roller on a level surface and check that the
oil level in the sight glass (1) is between the max and
min markings. Top up with the type of hydraulic fluid
specified in the lubricant specification, if the level is too
low.
1
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Maintenance, 10h
Sprinkler system/Drum
Check
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Maintenance, 10h
Sprinkler system/Drum
Cleaning of sprinkler nozzle
1 Dismantle the blocked nozzle by hand.
Blow the nozzle and fine filter (1) clean using
2 compressed air. Alternatively, fit replacement parts
and clean the blocked parts later on.
Nozzle Colour Ø (mm) l/min gal/min
(2.0 bar) (40 psi)
Figure. Nozzle Standard yellow 0.8 0.63 0.20
1. Sleeve, nozzle, filter
2. Packing Option blue 1.0 1.00 0.31
Option red 1.2 1.25 0.39
Option brown 1.3 1.63 0.50
Sprinkler system/Drum
Cleaning of sprinkler nozzle
Dismantle the blocked nozzle by hand.
Blow the nozzle (1) and fine filter (3) clean using
compressed air. Alternatively, fit replacement parts
and clean the blocked parts later on.
1
Nozzle Colour l/min (at 2.0 gal/min (at
2 bar) 40 psi)
Standard yellow 0.63 0.20
3
Option blue 0.98 0.30
Option red 1.31 0.40
Figure. Nozzle Option brown 1.63 0.50
1. Nozzle
2. Gasket
3. Filter After inspecting and carrying out any necessary
cleaning, start the system and check that it works.
Wear protective goggles when working with
compressed air.
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Maintenance, 10h
1
Newer machines can have sprinkler systems with dual
Figure. Panel on right side of front sprinkler pipes and sprinkler pumps as standard.
frame
1. Extra pump
Scrapers, spring-action
Check
Make sure that the scrapers are undamaged.
Release with the arm (1).
1
2
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Maintenance, 10h
Scrapers
Setting - Adjustment
2 Release the retaining unit (1) for the scraper bracket
and unscrew the adjusting screw (2) to release.
Push in the scraper bracket and tighten.
Adjust the screw (2) so that the scraper blade lies
approx. 2 mm (0.08 in) from the drum on the same
side as the screw.
1 Adjust the scraper bracket in or out on the other side
so that there is an equal gap between the scraper
blade and drum, and tighten the retaining unit (1).
1-2 mm
(0.04-0.08 in)
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Maintenance, 10h
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Maintenance - 50h
Maintenance - 50h
Every 50 hours of operation (Weekly)
Park the roller on a level surface.
The engine must be switched off and the
parking brake activated when checking or
adjusting the roller, unless otherwise specified.
2
With the aid of the secondary hand-operated pump,
1 make certain that all sediment comes out. See
Cummins service manual.
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Maintenance - 50h
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Maintenance - 250h
Maintenance - 250h
Diesel engine
Oil change
The engine's oil drain plug is located under the rear
frame on the machine on the right side.The drain plug
is accessed by first removing the rubber plug on the
underside of the frame.
Drain the oil when the engine is warm. Place a
receptacle that holds at least 14 liters (15 qts) under
the drain plugs.
Take great care when draining engine oil. Wear
protective gloves and goggles.
1 Unscrew the drain plug (1). Allow all the oil to drain out
and refit the plug.
Figure. Underside of rear frame
Deliver the drain oil for environmentally correct
1. Oil draining of diesel engine handling.
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Maintenance - 250h
Engine
Replacing oil filter
2 The oil filter (1) can be accessed via the right engine
compartment door.
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Maintenance - 250h
Battery
- Check condition
Figure. Batteries
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Maintenance - 250h
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Maintenance - 500h
Maintenance - 500h
Diesel engine
Oil change
The engine's oil drain plug is located under the rear
frame on the machine on the right side.The drain plug
is accessed by first removing the rubber plug on the
underside of the frame.
Drain the oil when the engine is warm. Place a
receptacle that holds at least 14 liters (15 qts) under
the drain plugs.
Take great care when draining engine oil. Wear
protective gloves and goggles.
1 Unscrew the drain plug (1). Allow all the oil to drain out
and refit the plug.
Figure. Underside of rear frame
Deliver the drain oil for environmentally correct
1. Oil draining of diesel engine handling.
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Maintenance - 500h
Engine
Replacing oil filter
2 The oil filter (1) can be accessed via the right engine
compartment door.
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Maintenance - 500h
Battery
- Check condition
Figure. Batteries
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Maintenance - 500h
Air cleaner
Checking - Change the main air filter
Change the air cleaner's main filter when the
warning lamp on the display lights when the
diesel engine is operating at full speed.
2 3
Release the clips (1), pull off the cover (2), and pull out
the main filter (3).
Do not remove the backup filter (4).
Clean the air cleaner if necessary, see section Air
cleaner - Cleaning.
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Maintenance - 500h
Air cleaner
- Cleaning
Wipe clean on both sides of the outlet
pipe. Wipe clean the inside of the cover (2) and the filter
housing (5). See the previous illustration.
Position the roller with the filler plug (1), the large plug,
at the highest point in its rotation.
Wipe clean around the level plug (2), the small plug,
1 and remove the plug.
Make sure that the oil level is up to the lower edge of
the hole. Top off with fresh oil if the level is low. Use oil
as specified in the lubricants specification.
2
When removing the filler plug, wipe any metal
accumulated on the plug magnet off. Make sure that
plug seals are intact and replace with new seals if not.
Fig. Drum, vibration side
1. Filler plug Refit the plugs and check that they are tight by driving
2. Level plug the roller and then rechecking.
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Maintenance - 500h
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Maintenance - 500h
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Maintenance - 500h
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Maintenance - 500h
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Maintenance - 500h
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Maintenance - 1000h
Maintenance - 1000h
Performed after 1000 operating hours (each year)
Park the roller on a level surface.
The engine must be switched off and the
parking brake activated when checking or
adjusting the roller, unless otherwise specified.
Diesel engine
Oil change
The engine's oil drain plug is located under the rear
frame on the machine on the right side.The drain plug
is accessed by first removing the rubber plug on the
underside of the frame.
Drain the oil when the engine is warm. Place a
receptacle that holds at least 14 liters (15 qts) under
the drain plugs.
Take great care when draining engine oil. Wear
protective gloves and goggles.
1 Unscrew the drain plug (1). Allow all the oil to drain out
and refit the plug.
Figure. Underside of rear frame
Deliver the drain oil for environmentally correct
1. Oil draining of diesel engine handling.
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Maintenance - 1000h
Engine
Replacing oil filter
2 The oil filter (1) can be accessed via the right engine
compartment door.
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Maintenance - 1000h
Battery
- Check condition
Figure. Batteries
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Maintenance - 1000h
Air cleaner
Checking - Change the main air filter
Change the air cleaner's main filter when the
warning lamp on the display lights when the
diesel engine is operating at full speed.
2 3
Release the clips (1), pull off the cover (2), and pull out
the main filter (3).
Do not remove the backup filter (4).
Clean the air cleaner if necessary, see section Air
cleaner - Cleaning.
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Maintenance - 1000h
Air cleaner
- Cleaning
Wipe clean on both sides of the outlet
pipe. Wipe clean the inside of the cover (2) and the filter
housing (5). See the previous illustration.
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Maintenance - 1000h
Hydraulic filter
Change
Remove the filter (1) and deliver to special waste
handling. This is a single-use filter and cannot be
cleaned.
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Maintenance - 1000h
Set the roller so that the drain plug (1), the large plug,
is at the lowest position in its rotation.
Place a receptacle that holds at least 20 liters (5.3 gal)
1 under the drain plug.
Fig. Drum, vibration side Remove the drain plug (1). Allow all the oil to drain out
1. Drain plug and refit the plug.
Deliver the drain oil to environmentally correct
handling.
1
Fig. Drum gear
1. Drain plug
2. Ventilating plug
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Maintenance - 1000h
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Maintenance - 1000h
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Maintenance - 1000h
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Maintenance - 1000h
Cab
Fresh air filter - Replacing
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Maintenance - 1000h
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Maintenance - 2000h
Maintenance - 2000h
Performed after 2000 operating hours (every two
years)
Park the roller on a level surface.
The engine must be switched off and the
parking brake activated when checking or
adjusting the roller, unless otherwise specified.
Diesel engine
Oil change
The engine's oil drain plug is located under the rear
frame on the machine on the right side.The drain plug
is accessed by first removing the rubber plug on the
underside of the frame.
Drain the oil when the engine is warm. Place a
receptacle that holds at least 14 liters (15 qts) under
the drain plugs.
Take great care when draining engine oil. Wear
protective gloves and goggles.
1 Unscrew the drain plug (1). Allow all the oil to drain out
and refit the plug.
Figure. Underside of rear frame
Deliver the drain oil for environmentally correct
1. Oil draining of diesel engine handling.
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Maintenance - 2000h
Engine
Replacing oil filter
2 The oil filter (1) can be accessed via the right engine
compartment door.
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Maintenance - 2000h
Battery
- Check condition
Figure. Batteries
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Maintenance - 2000h
Air cleaner
Checking - Change the main air filter
Change the air cleaner's main filter when the
warning lamp on the display lights when the
diesel engine is operating at full speed.
2 3
Release the clips (1), pull off the cover (2), and pull out
the main filter (3).
Do not remove the backup filter (4).
Clean the air cleaner if necessary, see section Air
cleaner - Cleaning.
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Maintenance - 2000h
Air cleaner
- Cleaning
Wipe clean on both sides of the outlet
pipe. Wipe clean the inside of the cover (2) and the filter
housing (5). See the previous illustration.
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Maintenance - 2000h
Hydraulic filter
Change
Remove the filter (1) and deliver to special waste
handling. This is a single-use filter and cannot be
cleaned.
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Maintenance - 2000h
Set the roller so that the drain plug (1), the large plug,
is at the lowest position in its rotation.
Place a receptacle that holds at least 20 liters (5.3 gal)
1 under the drain plug.
Fig. Drum, vibration side Remove the drain plug (1). Allow all the oil to drain out
1. Drain plug and refit the plug.
Deliver the drain oil to environmentally correct
handling.
1
Fig. Drum gear
1. Drain plug
2. Ventilating plug
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Maintenance - 2000h
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Maintenance - 2000h
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Maintenance - 2000h
Hydraulic reservoir
Fluid change
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Maintenance - 2000h
Fuel tank
- Cleaning
Watering system
- Draining
Remember that there is a risk of freezing during
the winter. Empty the tank, pump, filter and lines,
or mix antifreeze in the water.
3
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Maintenance - 2000h
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Maintenance - 2000h
Cab
Fresh air filter - Replacing
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Maintenance - 2000h
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Maintenance - 2000h
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Dynapac Compaction Equipment AB
Box 504, SE 371 23 Karlskrona, Sweden
www.dynapac.com