WIRING SCHEMATIC

(Without ACS Option) SEE FUSE/REL

S175 (S/N 517625001 - 517625419) CENTER
(EUROPEAN
RED = RED WIRES CONNECT BY
(S/N 518115001 - 518115246) RNG = ORANGE
BLK = BLACK LETTER ACROSS
LIGHTING)
THIS PAGE

S185 (S/N 519028001 - 519029062) LBL = LIGHT BLUE

DBL = DARK BLUE
CONNECTORS
A B
LGN = LIGHT GREEN
(S/N 519215001 - 519215072) DGN = DARK GREEN
B A
YEL = YELLOW
SOME CONNECTOR
(PRINTED JUNE 2002) PNK = PINK
WHT = WHITE BODIES NOT SHOWN
FOR DRAWING CLARITY
V-0167 BRN = BROWN
TAN = TAN
PUR = PURPLE

Dealer Copy -- Not for Resale

GRY = GRAY

BATTERY FEED 1000-1999 RED, RED/WHT, RNG

2530 GROUNDS GROUND 2000-2999 BLK
MONITORING 3000-3999 LBL
2480
HYDRAULIC 4000-4999 LGN
2460 ATTACHMENT CONTROLS 5000-5999 YEL
LIGHTS 6000-6999 PNK
2450 ACCESSORIES 7000-7999 WHT
2440 2400 ENGINE 8000-8999 TAN
COMMUNICATION 9000-9999 PUR
2430
2340
2330
2520
FUEL SENDER
C406 B1
2100 A A 3100 3100
30-270 ohm
2490 B B 3110 F1
2420 F3
2410
C405

2380 2390 AIR FILTER A A 3700 3700 E2

SWITCH B B 3710 3010 F2
2370
2200
+
A
A A 3400 3400 C1
C105

2000 HYDRAULIC CHARGE

C
PRESSURE SENDER - C C 3420 3420 C2
2240 0.5 - 7.5 V B
B B 3410 D3
HYDRAULIC
2800
C112 C108

TEMPERATURE
A A 3300 3300 B3
3610 SENDER
2300 500-3000 ohm B B 3310
3510
2600
3430 A A 3430 3430 E3
HYDRAULIC OIL FILTER
2110 (DIFFERENTIAL) SWITCH B B SEE LEFT
HANDLE
DIFFERENTIAL SWITCH HARNESS 6728626 CONNECTOR
C 4640 A3
2740
+ THIS PAGE
2730 A
2120 ENGINE OIL A A 3500 3500 D1
C107

2720 PRESSURE C
SENDER - C C 3520 3520 D2
2710 B
0.5-7.5 V B B 3510
2350
C106

SPEED A A 3600 3600 E1

SENSOR B B 3610

C3

ENGINE HARNESS 6729973

ENGINE t
C104

C113

COOLANT A A 3200 B B 3200 3200 B2

SENDER 180
B B 3210 0
A A 1800
500-3000 ohm

ALTERNATOR SUPPLY
1020
C110

B B FUEL
A A 1800 SHUTOFF
B
1 of 6 EXCITATION
HOLD

10.9 ohm A A 8800

01

2010
 LEFT RIGHT LEFT PANEL
FRONT
WORKLIGHTS 2910 G GROUND
9340 D HEADLIGHTS
B A A B 1210 E PROTECTED POWER
C434 C435 1910 F COMPUTER POWER
B A A B
9110 H SYSTEM Tx

2750
6110

6120
2760
9210 K SYSTEM Rx
H H
SEE FUSE/RELAY 9300 A CLOCK/LATCH
C407

CENTER J J
9310 B DATA 7.7 ohm
(EUROPEAN A 6100 A A 6100 PWM
LIGHTING) 9330 J START
THIS PAGE
2900 M M 2900
9320 C BUZZER
9340 C C 9340
9200 D D 9200 7.7 ohm
9320 +
9100 E E 9100 BUZZER PWM
-
C408

SEE CONTROL 2930

MODULE J4
B 4500 F F 4500 1930 RIGHT PANEL
BRAKE
THIS PAGE 2740 S S 2740 2770
SWITCH 9330 J START
1900 P P 1900
9310 B DATA
1200 R R 1200 9.7 ohm
9300 A CLOCK/LATCH

Dealer Copy -- Not for Resale

9350 B B 9350 12V
C
9220 K SYSTEM Rx
3900 L L 3900
B SEAT BAR 9120 H SYSTEM Tx
3920 G G 3920
SENSOR 1920 F COMPUTER POWER
3910 K K A
3910 3.3 ohm
1220 E PROTECTED POWER
PWM
N N
2910 9350 D RUN/ENTER SWITCH
2900
9340
9200
9100
1900
1200
9350
3900
3920
3910

2900 2920
2930 2920 G GROUND
MAIN
2770 CAB 2000
FRAME C OPEN
2750 2740
2760 3.3 ohm
CAB 6727178 PWM
B3
D3

D2
D1

A1
A2
A3
C3
C2
C1

B2
B1
E3

E1

E2
F2

F3

F1

J2 WHITE
0 B1 PROTECTED
POWER
COMPUTER
POWER
SYSTEM Tx OPEN OPEN
SEATBAR SENSOR
SUPPLY

F1 F1 E1
D C
B1 A1
1 1
F3 1200 1900 9100 3900

K3

K2
KEY/ENTER SEATBAR
OPEN SYSTEM Rx OPEN OPEN
SWITCH SENSOR SIGNAL

D J2 C
F2 E2 WHITE B2 A2
2 2
E2

REAR AUX

DIVERTER
0

RELIEF

4460
4470
9350 9200 3910

4450
3920

J3

J2
HEADLIGHT SEATBAR SENSOR
GROUND OPEN OPEN OPEN
0 F2 SWITCH GROUND

D C
F3 E3 B3 A3
3 3

TWO SPEED

POSITION
BUCKET
2900 9340 3920

4350

4420

4410
3910

H3

H2
0 C1
0 C2

TRACTION HOLD

REAR ROD
4200

4440
4430
D3
RESERVED

G3

G2
GROUNDS
DIGITAL 2

SENSOR
3010
SPARE

(hall)
F3

F2

F1

CONTROL MODULE

SPOOL LOCK

FRONT ROD
0 B3
FILTER SIGNAL
HYD CHARGE

4360
ENG SPEED

4330

4340
AIR FILTER

F3

F2
SIGNAL

SIGNAL
3700

3600
3430
E3

E2

E1
PRESS SIGNAL

PRESSURE +

WHITE
ENG OIL
ENG OIL

J4
3520

0 E3
OPEN

3500
D3

D2

D1
J1 BLACK

PWM SIGNAL

4300
PWM -
A3 4310
4320

0
E3

E2
BLACK
J1

EHC OUTPUT
PRESS SIGNAL

D1
HYD CHARGE ENG COOLANT

0
HYD CHARGE

LH SKI UP
PRESSURE +
RESERVED
(AC INPUT)

9410

4840

4940
3420

3400

D3

D2
C3

C2

C1

0 D2
LH SKI DOWN
FUEL SENDER

EHC INPUT
HYDRAULIC

SPARE ACCESSORY UNSWITCHED

9400
3300

4830

4930
3100

SIGNAL
3200

C3

C2

CAN HIGH OPEN OPEN STARTER FEEDBACK

STARTER RELAY FUEL HOLD
TEMP
TEMP
B3

B2

B1

OUTPUT 2 RELAY OUTPUT OPEN BATTERY IN (1)

K1 J1 H1 G1 F1 E1 D1 C1 B1 A1
0 E1 8800 1110
LH AUX LEFT

9500 8000 8250 8210

BRAKE SW
ANALOG 2

ANALOG 1
HANDLE
4640

ATTACHMENT BRAKE PULL

SPARE

SPARE

REAR WKLT BRAKE PULL UNSWITCHED

FLOAT

4820

4920
1400

OUT
B3

B2

CAN LOW OPEN FUEL PULL RELAY GROUND

A3

A2

A1

KEY INPUT RELAY FEEDBACK RELAY BATTERY IN (2)

J3
C3 K2 J2 H2 G2 F2 BLACK E2 D2 C2 B2 A2
LH AUX RIGHT

9600 9800 6210 4150 4110 8110 2110 1120

BRAKE SW
4500

4810

4910

TWO SPEED TRAVEL MARKER LT GLOW PLUG GLOW PLUG FUEL PULL UNSWITCHED
A3

A2
IN

CAN SELECT OPEN GROUND

MAKE-UP CONTROL RELAY FEEDBACK RELAY FEEDBACK BATTERY IN (3)

K3 J3 H3 G3 F3 E3 D3 C3 B3 A3
9700 4730 6320 8550 8510 8150 2100 1130

0 B2
J3
BLAC
K
H3

G1
G2
H1

D3

D1

C1
C3
C2

B2
B3

D2

A3
A2
A1

H2
K1
K2
K3
E3

E1

E2
F3

F2

F1
J1
J2
4730

4110
8000

6320

6210

8550
8510

8250
8210

8800
8150
8110

2110
2100

4150

1130
1120
1110

9800
9500
9600
9700

2 of 6
 REAR ROD

C413
4430 A A 7.5 ohm
BROWN TIE STRAP 2430 B B 12V

REAR BASE

C414
4440 A A 7.5 ohm
WHITE TIE STRAP 2440 B B 12V
TILT SPOOL LOCK
(NOT Used With AHC or ACS)
C421

A A 4370 DIVERTER

C416
7.7 ohm
PWM B B 2370 4450 A A 7.5 ohm
YELLOW TIE STRAP 2450 B B 12V
LIFT SPOOL LOCK
(NOT Used With AHC or ACS)
C422

7.7 ohm A A 4380 FRONT AUX RELIEF

C424
PWM B B 2380 4490 A A 11 ohm
2490 B B 12V

BICS HYDRAULIC
LOCK REAR AUX RELIEF

C417
C420

9.7 ohm A A 4410 4480 A A 9.8 ohm

GREEN TIE STRAP
12V

Dealer Copy -- Not for Resale

12V B B 2410 2480 B B

FRONT ROD HIGH FLOW / 900 LOAD SENSE

C418

C415
3.3 ohm A A 4330 4460 A A 7.5 ohm
PWM B B 12V
2330 BLUE TIE STRAP 2460 B B

FRONT BASE
C419

3.3 ohm A A 4340

PWM B B 2340
C441

4350 A FOR
FUTURE
F1 4340 2350 B USE
F2 4330
CONTROL
900 FLOW

H1 4410 BUCKET POSITIONING

K2

K1

C423

K3 4420 A A 9.8 ohm

900 LOAD SENSE

12V
HIGH FLOW /
REAR AUX

DIVERTER

K2 2420 B B
RELIEF

4460
4450
J2

J1

F3 4360
G2 4430
TWO SPEED

SOLENOID
HYD LOCK
POSITION
BUCKET
4420

4410
H2

H1

G1 4440
J2 4450
TRACTION HOLD

REAR BASE
REAR ROD

4440
4430

J3
G2

G1

4470
J1 4460
SPOOL LOCK

FRONT BASE
FRONT ROD

H3 4350
J4 WHITE
4330

4340
F2

F1

H2 4420
D2 4840
WHITE
J4

C2 4830
B2 4820
PWM SIGNAL

PWM +
4300
PWM -
4310

A2 4810
E2

E1

B3 1400
SEE CAB CONNECTOR
EHC OUTPUT

RH SKI UP
LH SKI UP

A3 4500 B
4840

4940
D2

D1

THIS PAGE
D1 4940 SEE
CONTROL
C1
RH SKI DOWN

4930
LH SKI DOWN
EHC INPUT

MODULE
4830

4930
C2

C1

B1 4920
J1 THIS
A1 4910 PAGE
LH AUX LEFT
BRAKE SW

RH FRONT
DETENT
4820

4920
OUT

E2
B2

B1

4310
C
E3 4320
RH TWO SPEED
LH AUX RIGHT
BRAKE SW

E1 4300
4810

4910
A2

A1
IN

K1
C3 9400
4220

D3 9410
2520
4240

4810
4820
4830
4840

4640
1480
4940
4300
4320
4310
4230
4910
4920
2530

1490
4930

G3 4200
G1
G2
G3

B1
F1

J3

B D C G F E K J H A E H J A F G B C K D

C409 C410
B D C G F E K J H A E H J A F G B C K D

3 of 6
HT/LGN

L/RED
L/LGN
T/RED
T/BLK

DBL
GN

HT
G

G
EL
N
T
 B B FUEL

C1
A A 1800 SHUTOFF
B
EXCITATION

HOLD
10.9 ohm A A 8800

C101
2010

1010 C C 2800
STARTER

PULL
0.3 ohm B B 8100
M R

C109
BATTERY CABLE 8250 B B 8250
B S
8200 A A 8200

F
B 2600
H 6200

C103
TO OPTIONS A 6310
(ACCESSORY E 6400
CONNECTOR)
D 6500

G 6600

C404
C 7100 A TO OPTIONS
B (BACKUP
ALARM SWITCH)

J 2730
P 6600
M 6500
L 6400
F 4730
D 4235
N 6300

C488
TO OPTIONS C 4275
(ACCESSORY E 4550
CONNECTOR)
S 1700
A 1140

H 1150

Dealer Copy -- Not for Resale

R
B
G
K (ALTERN
1800 & KIT
FUSE
25
1700

C489
B 2720
A 1720 1720

TO OPTIONS (ATTACHMEN
(ACCESSORY FUSE 1
CONNECTOR) 25A
1710

(HEA
FUS
25

MAINFRAME HARNESS 6729974 1140

RELAY GROUNDS
ARE CONNECTED

FUSE 5 FUSE 1 FUSE 9

TRACTION HEATER UNSWITCHED
FRONT &
30A 25A REAR SWITCH 25A
MARKER
FUSE 6 FUSE 2 LIGHT POWER FUSE 10
LIGHT
FUEL PULL FR & MK LT ATTCHMNT

30A 15A 25A

FUSE 7 FUSE 3 FUSE 11
REAR LT ALT & KITS

15A GLOW FUEL TRACTION 25A

STARTER
FUSE 8 FUSE 4 PLUG PULL PULL FUSE 12
COMPUTER ACS

25A 25A - +
100A
1010

Printed in U.S.A.
BATTERY

4 of 6
 8000

6320

6210

8550
8510

8250
8210

8800
8150
8110

2110
2100

4150

1130
1120
1110

9800
9500
9600
9700
473

411
T

4200

SEE CAB GLOW PLUGS 2200

CONNECTOR 0.4 ohm 4100
THIS PAGE
C407
HR
A

8500
6000

Dealer Copy -- Not for Resale

(ALTERNATOR
1800 & KITS)
FUSE 11
25A
8000

6300
6000

6320

6200
6210

8500
8550
8510

8200
8210

8100
8150
8110

4110
4150
4100

1130
1120
1110
6310

1700 1055 4220

4275
SWITCHED MARKER REAR GLOW FUEL TRACTION
LIGHT LIGHT PLUG STARTER

(COMPUTER)
1720 POWER PULL LOCK

FUSE 4
87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 86 87 87A

25A
(ATTACHMENT)
FUSE 10 4550
30 85 30 85 30 85 30 85 30 85 30 85 85 30
25A 9720
1710
1050
2000
2010

1330
2020
2030

1320
2010
2020

1060
2030
2040

2060

1350
2040
2050

2050
2060
1360
1030

9620
(HEATER
) 1 FUSE 2 120
FUSE FUSE 3 FUSE 6 FUSE 5 S
15A 15A 30A 30A OHM
25A
RESISTOR J
1140
9520 C
1150 1160 G
1070 2240
GROUNDS 2000-2060 FUSE 9 FUSE 12 1740
ONNECTED IN SERIES 25A 25A

FUSE / RELAY CENTER (UNSWITCHED

POWER) (ACS)
1170 A
1080
1040

1160
1730
9800
9510
9610
9710
2710

1050
1300 F E D A B C G
1060 TO OPTIONS
1030
C426 (ATTACHMENT
ACD & REMOTE CONTROL)
1310 START CONNECTOR
1040
1080

5 of 6
 B D C G F E K J H A E H J A F G B C K D

WHT/LGN

YEL/RED
YEL/LGN
WHT/RED
WHT/BLK

DBL
DGN

WHT
RNG

RNG
YEL
LGN
WHT
PWM
RIGHT SKI SIDE SKI
ROCKER CTRL SHIFT CTRL
UP DETENT
FLOW

RIGHT HANDLE LEFT HANDLE

HORN
TURN SIGNAL

TRACTION LOCK
9410
9400
HOLD 10.9 ohm
C425

4200 A A
2200 C C

RNG/WHT
B A

RNG/DBL
B

BRN
DGN
4100

YEL
B PULL 0.3 ohm
C473
B A

ACS E B A D D B A
9420
9420

JUMPER
C411 C412
TO OPTIONS TO OPTIONS
(ACCESSORY (ACCESSORY
CONNECTOR) CONNECTOR)

Dealer Copy -- Not for Resale

4220 M
4275 L
P
N
4550 K
9720 E
9620 D
C492

R (ACS CONNECTOR)
S
R J
9520 C
G
2240 H
1740 B
1170 A
F

PTIONS
ACHMENT
TROL)

V-0167 (5-29-02)

6 of 6