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VB 851 T/TV Vario Screed: Operating Instructions

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Operating Instructions

Vario Screed
04 - 0999 847..........................
VB 851 T/TV
900 98 02 48
Preface
Safe operation of the machine requires specific knowledge that is imparted by the
present operating instructions. The information is provided in a concise, clearly
structured form. The individual chapters are arranged in alphabetical order and every
chapter starts with page 1. The individual pages are identified by the chapter letter
and the page number.
Example: Page B 2 is the second page of chapter B.

These operating instructions cover various machine options. Make sure that during
operation and maintenance work the description appropriate to the machine option is
used.

Safety instructions and important notes are identified by the following pictograms:

 Precedes safety instructions that must be observed in order to prevent danger to


personnel.

$ Precedes notes that must be observed to prevent damage to equipment.

 Precedes general notes and explanations.

+ Used to indicate standard equipment.

& Used to indicate optional equipment.

In the interest of continued development, the manufacturer reserves the right to make
changes to the machine (which will not, however, change the essential features of the
type of machine described) without updating the present operating instructions at the
same time.

Metso Dynapac GmbH


Wardenburg

Ammerländer Strasse 93
D-26203 Wardenburg / Germany
V 0001.GB 1-2 - 09.99

Phone: +49 / (0)4407 / 972-0


Fax: +49 / (0)4407 / 972-228
www.dynapac.com
Table of contents
A Correct use and application 1

B Description of the screed 1


1 Application 1
2 Assemblies 2
3 Safety 4
3.1 Remaining risks at the screed 4
4 Technical data 5
4.1 Dimensions 5
4.2 Weights 5
4.3 Adjustment/equipment features 6
4.4 Compacting system 6
4.5 Gas heater system 7
5 Location of instruction labels and type plates 8
5.1 Screed number (stamped) 8
5.2 Screed type plate 10
5.3 Identification label for the liquefied gas system (3) 11

C Transportation 1

1 Safety regulations for transportation 1


2 Transporting the removed screed 2
2.1 Transportation by crane 2
2.2 Transportation by fork-lift truck 2

D Operation 1
1 Notes regarding safety 1
2 Operation of the screed 2
2.1 Extending/retracting the screed parts 2
2.2 Hinged walkway plate 3
2.3 Adjusting the tamper 4
Adjusting the vibration
(with the additional vibration option) 4
Speed / RPM display tamper / vibration (o) (6) / (7) 4
3 Operation of the gas heater system with flame monitoring 5
Gas supply diagram 5
3.1 General remarks on the gas heater 6
3.2 Connecting gas bottles and performing a leak test 7
3.3 Indicator lamps in the switch box of the screed heater system 8
3.4 Putting the heater in operation and checking the heater 9
3.5 Switching off the heater 11
VB851.GB_IVZI 1-4 - 09.99

3.6 Exchanging the gas bottles 12


3.7 Function of the flame monitoring system 13
4 Malfunctions 15
4.1 Problems during laying 15
4.2 Malfunctions on the screed 17
4.3 Malfunctions on the gas heater system 18

I1
E Set-up and modification 1
1 Notes regarding safety 1
2 General assembly 2
2.1 Mounting the crossbeams to the finisher 2
2.2 Mounting the screed to the finisher 4
2.3 Mounting the side shields 5
2.4 Mounting the walkway plates 5
2.5 Hydraulic connections 6
Position and designation of the connections: 6
2.6 Electrical connections 7
2.7 Gas connections 7
3 Screed and auger extension charts 8
3.1 Screed extension chart 8
3.2 Auger extension chart for auger diameter of 310 mm 9
3.3 Auger extension chart for auger diameter of 380 mm 10
4 Extending the screed 11
4.1 Mounting extension parts 11
4.2 Mounting the vibration shaft 11
4.3 Mounting the tamper frame 12
4.4 Adapting the tampers 13
4.5 Mounting the tamper deflector plates 13
4.6 Mounting the tunnel boxes 14
5 Adjustments 15
5.1 Adjusting the tamper height 15
5.2 Adjusting the extendable parts (before attaching the screed to the finisher)
16
5.3 Adjusting the extendable parts (with the screed mounted to the finisher) 18
5.4 Basic adjustments on the finisher 19
Adjustment: 20
5.5 Adjusting the crowning 21

F Maintenance 1

1 Notes regarding safety 1


2 Maintenance intervals 2
2.1 Daily – after work (or every 10 operating hours) 2
2.2 Monthly (or every 50 operating hours) 3
2.3 Every 3 month (or every 250 opersting hours) 3
2.4 Every 6 months (or every 500 operating hours) 3
2.5 Yearly (or every 1000 operating hours) 3
3 Lubricating points 4
3.1 Central lubrication system of the main screed 4
3.2 Other lubricating points 4
4 Checkpoints 5
4.1 Guides of the extendable parts 5
VB851.GB_IVZ 2-4 - 09.99

4.2 Gas heater system 6


Spark plugs 6
Adjusting the ignition burner (pilot burner) 6
Injectors of the gas heater system 7
Adjusting the flame 7
4.3 Cleaning the screed 8
Emptying the tamper compartment 8

I2
Adjusting the tamper deflector plate 9
5 Lubricants 9
6 Fuses in the switch box for the gas heater system (40) 10
VB851.GB_IVZI 3-4 - 09.99

I3
I4

VB851.GB_IVZ 4-4 - 09.99


A Correct use and application
 The “Guidelines for the Correct Use and Application of Paver Finishers” compiled by
Dynapac are included in the scope of delivery for the screed. The guidelines are part
of the present operating instructions and must always be heeded. National
regulations are fully applicable.

The vario screed described in the present operating instructions is a screed that is
suited for laying mixed materials, roll-down concrete or lean-mixed concrete, track-
laying ballast and unbound mineral aggregates for foundations for paving.
The screed must be used, operated and maintained according to the instructions
given in the present operating instructions. Any other use is regarded as improper use
and can cause injury to persons or damage to the screed or other equipment or
property.

Any use going beyond the range of applications described above is regarded as
improper use and is expressly forbidden! Especially in those cases where the screed
is to be operated on inclines or where it is to be used for special purposes
(construction of dumps, dams), it is absolutely necessary to contact the manufacturer.

Duties of the user: A “user” within the meaning of the present operating instructions
is defined as any natural or legal person who either uses the screed himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is
considered the person who, in accordance with existing contractual agreements
between the owner and the user of the screed, is charged with the observance of the
operating duties.
The user must ensure that the screed is only used in the stipulated manner and that
all danger to life and limb of the operator, or third parties, is avoided. In addition to
this, it must be ensured that the relevant accident prevention regulations and other
safety-related provisions as well as the operating, servicing and maintenance
guidelines are observed. The user must also ensure that all persons operating the
screed have read and understood the present operating instructions.

Mounting of attachments: The screed must only be operated in conjunction with


paver finishers that have been approved by the manufacturer. Mounting or installation
of any attachments that will interfere with or supplement the functions of the screed
is permitted only after written approval by the manufacturer has been obtained. If
necessary, the approval of local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
A VB 851 T/TV.GB 1-2 - 09.99

A1
B Description of the screed
1 Application

The DYNAPAC screed VB 851 T/TV is operated in conjunction with a paver finisher.

The screed is used for laying:


- bitumen materials,
- roll-down concrete or lean-mixed concrete,
- track-laying ballast or
- unbound mineral aggregates for foundations for paving.

Bohle1.Tif

Vario screed VB 851 T / VB 851 TV (model with additional vibration), which can be
extended hydraulically, has been designed for laying material at different working
widths.

 For the technical specifications of the screed, refer to the section “Technical Data”.
B VB 851 T/TV.GB 1-12 - 09.99

B1
2 Assemblies

Tamper and vibration elements: The tamper knives converging in the middle area
prevent seams in the middle.
Auxiliary vibration (option) supports the compacting process, thus improving the
texture.
The tamper and the vibration elements can be individually switched on and off and
controlled with regard to speed.
Continuous speed control always ensures optimum compacting results for the
different materials and layer thicknesses.

Main screed and extendable parts: The screed parts that can be hydraulically
extended from the middle section (“main screed”) extend the working width of the
screed at the touch of a button.
A complex guide system (two rail-guided telescopic tubes on each side) ensures a
high degree of stability.
The angle and the height of the extendable parts in relation to the main screed can
be quickly and easily readjusted.

 The above adjustments, the basic adjustment of the screed in relation to the paver
finisher and the adjustment of the crowning are described in chapter E, “Set-up and
modification”.

Extension parts: A matching system of extension parts allows the working width to
be extended in several steps.

Side shields / side plates: The side shields restrain the material at the outer edges.
The side plates cover the lateral openings of the extendable screed.

Hinged walkway plates &: During laying, the hinged walkway plates must be folded
down and fixed in this position.
The walkway plates may only be folded up for a short time in special cases (e.g.
material to be laid along a wall).

B VB 851 T/TV.GB 2-12 - 09.99

B2
Lubricating system: All important lubricating points of the main screed are supplied
by central distribution blocks. This system facilitates lubrication and reduces the time
required for maintaining the screed.
The extendable parts have individual lubricating points for the application of
lubricating grease.
The automatic central lubricating system, which is available as an option, facilitates
maintenance even further, ensuring that the screed is always properly lubricated.

Gas heater: The propane pipe burner heater features a tried and tested construction
and is easy to handle.
The electronic temperature and flame monitoring system ensures short heating times
and constant temperatures.

 The switch cabinet and operation of the heater are described in chapter D, section 3.

Insulations above the bottom plates and the air ducts to the tamper knives and side
plates ensure efficient usage of the heat.
B VB 851 T/TV.GB 3-12 - 09.99

B3
3 Safety

 The safety devices of the paver finisher and of the screed are described in chapter B,
section 2.2 of the operating instructions for the finisher.

3.1 Remaining risks at the screed

 Danger of squeezing!
At all moving parts of the screed, there is a danger of squeezing, nipping or shearing.
Keep away from these parts!

Danger of being pulled in!


At all rotating or revolving parts of the screed, there is a danger of getting caught,
getting lapped or being pulled in.
Keep away from these parts!

Danger of falling!
Never jump onto the screed or from the screed while travelling! Only use the access
boards and steps provided!

Danger of fire and explosions!


Work on the gas heater system involves the danger of fire and explosion.
Do not smoke! Do not use open fires!

Danger of burning!
As the screed is heated, there is the danger of getting burnt at hot surfaces (especially
at the bottom plates and the limiting plates).
Keep away from these parts or wear protective gloves!

- Always wear all protective clothing required!


Failure to wear protective clothing or wearing protective clothing in an improper
manner can be dangerous to health.
- Make sure that all guards and covers are appropriately installed and secured!
- Immediately repair any damage! The screed must not be operated in a defective
state!
- During work, always make sure that no-one is endangered!
B VB 851 T/TV.GB 4-12 - 09.99

B4
4 Technical data

Bohle1.Tif

4.1 Dimensions

Basic width 2.5 m

Working width:
- min. width with 2 cut-off shoes 2.00 m
- hydraulically extendable to 4.75 m
- max. width with ext. parts
with finisher F 121 W / F 121-4 W / F121-6 W 6.50 m
with finisher F 121 C 7.00 m
with finisher F 141 C 8.50 m
with finisher F 15 C 8.25 m
with finisher F 161 W / F 161-6 W / F 161-8 W 7.00 m
with finisher F 181 W / F 181-6 W / F 181-8 W 7.50 m
with finisher F 181 C 9.00 m
Depth of the bottom plates:
- main screed 464 mm


- extension parts 469 mm

For the extension of the screed, refer to chapter “Set-up and modification”.

4.2 Weights

Main screed with extendable parts approx. 3.25 t


plus:
- side shields (left + right) 260 kg
B VB 851 T/TV.GB 5-12 - 09.99

- per 250 mm extension part 120 kg


- per 625 mm extension part 240 kg

B5
4.3 Adjustment/equipment features

Crowning:
- adjustment range -1 ... +5 %
- adjusting mechanism with ratchet via chain
2-point system with
Height/angle adjustment of extendable parts
eccentrics
Hinged walkway plates & (option)
Central lubrication
Lubricating system:
or automatic central
- central lubrication
lubrication &

4.4 Compacting system

Tamper system Oblique stroke tamper


Max. tamper stroke
4.5 mm
(continuously adjustable)
Tamper frequency 0 ... 1800 rpm
(continuously adjustable) (0 ... 30) (Hz)
Vibration & 0 ... 2160 rpm
(continuously adjustable) (0 ... 36) (Hz)
Oil motors:
- for tamper (in main screed/ext. part) 2/2
- for vibration (in main screed/ext. part) 1/2

B VB 851 T/TV.GB 6-12 - 09.99

B6
4.5 Gas heater system

Fuel (liquefied gas) Propane


Burner type Pipe burner
Combustion chamber:
- in main screed/in extendable parts 2/2
- in extension parts 1 each
Automatic ignition,
temperature control,
Heater control
2 temperature levels,
flame control &
Gas bottles 2 Pcs.
- capacity per bottle 78 l
- gross weight per bottle 33 kg
Operating pressure
approx. 1.5 bar
(behind pressure reducer)
Heater output 64 kW
Gas consumption, main screed + ext. parts 5.4 kg/h
Gas consumption per 250 mm ext. part 0.2 kg/h
Gas consumption per 625 mm ext. part 0.4 kg/h
B VB 851 T/TV.GB 7-12 - 09.99

B7
5 Location of instruction labels and type plates

3
4

5
2

Bohle1.Tif

Item Designation
1 Stamped screed number (product identification number)
2 Screed type plate
3 Identification label for liquefied gas system
4 Label “Close valves of bottles immediately“
5 Label “Slope left / right“
B VB 851 T/TV.GB 8-12 - 09.99

B8
5.1 Screed number (stamped)

TYPSTANZ2.TIF

Item Designation
1 Stamped screed number (product identification number)
2 Screed type plate

 The stamped screed number (1) must be identical with the number on the type plate
(2).
B VB 851 T/TV.GB 9-12 - 09.99

B9
5.2 Screed type plate

10

6
9
7

Typ_bohl2.tif

Item Designation
6 Screed type (e.g. VB 851 TV)
7 Maximum operating weight of the screed
8 Screed number (product identification number)
9 Year of manufacture
10 Manufacturer

B VB 851 T/TV.GB 10-12 - 09.99

B 10
5.3 Identification label for the liquefied gas system (3)

11
12
13

14
15

16
GASANL2.TIF

Item Designation
11 Year of manufacture
12 Type of gas to be used
13 Rated pressure, in mbar
14 Average gas consumption of the installed screed, in kg/h
15 Average gas consumption of the screed attachments, in kg/h
Maximum permissible mass flow of the installed hose rupture protection in
16
kg/h
B VB 851 T/TV.GB 11-12 - 09.99

B 11
C Transportation
1 Safety regulations for transportation

$ There is a danger of accidents if the finisher and the screed are not properly prepared
for transportation and if transportation is carried out in an improper manner!

Retract the extendable parts of the screed to the basic width and remove all extension
parts that may have been attached.

Remove all loose and protruding parts (limiting plates, remote controls, etc.). Secure
these parts if transportation occurs by special permit!

Stow all parts that are not permanently installed on the screed in the boxes provided
for this purpose.

Properly reattach all guards after transportation.

 It is not allowed to have the gas bottles on the screed during transportation or loading.
Disconnect the gas bottles from the gas system and protect them with their caps. Use
a separate vehicle to transport them.
C VB 851 T/TV.GB 1-2 - 09.99

C1
2 Transporting the removed screed

 The procedure required to load and transport the screed when installed on the
finisher is described in the operating instructions for the finisher.

The extendable parts must be retracted to the basic width. Protruding or loose parts
must be removed. The hydraulic and electrical connections as well as the
connections for the gas supply must be disconnected.

 Heed the capacity of the fork-lift truck / of the crane and the lifting gear (chains,
cables, hooks, etc.)!

 It is not allowed to have the gas bottles on the screed during transportation or loading.
Disconnect the gas bottles from the gas system and protect them with their caps. Use
a separate vehicle to transport them.

 For the weights and the dimensions of the screed, refer to chapter B, section
“Technical data”.

2.1 Transportation by crane

Attach the hooks to the attachment


1 2
points (1, 2) provided for this purpose.

$ Make sure that the screed is in a


completely horizontal position when
attached to the gear; otherwise, oil and
grease can leak out and endanger the
environment!

 Suspended load!
Never step below the suspended load!

2.2 Transportation by fork-lift truck Bohle2.Tif.TIF

$ Always remember that the centre of gravity of the screed or the accessory box can
be off-centre.

 When a fork-lift truck is used for transportation, there is the danger that the load may
tip over or that parts may fall down. Keep away from the danger area!
C VB 851 T/TV.GB 2-2 - 09.99

C2
D Operation
1 Notes regarding safety

 Improper operation of the screed or the screed heater can endanger persons.

- Make sure that all guards and covers are appropriately installed and secured!
- Immediately repair any damage! The screed must not be operated in a defective
state!
- During work, always make sure that no-one is endangered!
- Do not let any person ride along on the screed!
D VB 851 T/TV.GB 1-20 - 09.99

D1
2 Operation of the screed

 For all general functions of the finisher and the screed that are not specially related
to the present screed, refer to the operating instructions of the finisher.

2.1 Extending/retracting the screed parts

To extend or retract the hydraulically


adjustable extension parts,

- actuate the switch (1) on the remote


controls installed on the right-hand
and the left-hand side of the screed
(option: on the control panel of the
finisher).(&Pavers eguiped with PLC
system: button (1a)).
- The screed hazard warning system (at
the rear lights of the finisher) starts 1
flashing.

$ There is a danger of squeezing while the


extension parts are extended or
retracted.
Make sure that there is no-one in the
danger area!

1a

F0085_A1.EPS/ SPSRemote6.Tif
D VB 851 T/TV.GB 2-20 - 09.99

D2
2.2 Hinged walkway plate

The hinged walkway plate should only


be folded up under the following
operating conditions:

- if the machine has to be backed up


very closely to a wall or another
obstacle.
- if the machine is transported on a low
B0042_A1.TIF
trailer (if necessary).

In all other cases, the walkway plate


must be folded down and secured!

B0043_A1.TIF
D VB 851 T/TV.GB 3-20 - 09.99

D3
2.3 Adjusting the tamper

The tamper function is switched on and


2 3
off using the switch (2) on the operator’s
desk of the finisher (see the operating
instructions for the finisher). (& Pavers
eguiped with PLC system: button (2a))

The tamper frequency (number of


strokes per minute) is set using the 2a 3a
rotary regulator (4) in the switchbox of
the screed heating.

Adjustment range:
0 – 1800 rpm = B0064/0065_A1.EPS/Tamp.EPS/Vibr.EPS

0 – 30 strokes per second

Adjusting the vibration


(with the additional vibration option)

The vibration function is switched on and


off using the switch (3) on the operator’s
desk of the finisher (see the operating
instructions for the finisher). (& Pavers 6
eguiped with PLC system: button (3a))
7
4
The vibration frequency (number of
5
vibrations per minute) is set using the
rotary regulator (5) in the switchbox of
the screed heating.

Range of adjustment:
0 – 2160 rpm = Schbohle5.Tif

0 – 36 strokes per second

&
Speed / RPM display tamper / vibration ( ) (6) / (7)

The speed / RPM display can be used to optimally adjust the tamper and vibration
speeds to different paving situations.
When the heater is switched on, the current speed is automatically displayed (range
0 to maximum).
During paving, the speeds can be easily checked and, if necessary, readjusted.
The upper display (6) shows the current tamper speed.
D VB 851 T/TV.GB 4-20 - 09.99

The lower display (7) shows the current vibration speed.

D4
3 Operation of the gas heater system with flame monitoring

Gas supply diagram

Gaslauf.Tif

Item Designation
1 Gas bottles
2 Bottle valves
3 Pressure reducer
4 Hose break safety devices
5 Hose connections
6 Main shut-off valve
7 Pipe connections
8 Solenoid valves
9 Burner
D VB 851 T/TV.GB 5-20 - 09.99

10 Ignition burner (pilot burner)


11 Hose couplers

D5
3.1 General remarks on the gas heater

The heater of the screed is operated with propane (liquefied gas). The two gas bottles
are on the screed.

The heater is equipped with an electronic flame and a temperature monitoring


system. The spark plug at the pilot burner is also used as a flame sensor. The switch
box is on the finisher.

Before putting the heater into operation, the following points must be heeded:

- The gas bottles must always be on the space provided for this purpose on the
screed. The bottles must be secured using the supplied strap retainers.
The bottles must be fixed in position so that they cannot turn around their
longitudinal axis even while the finisher is in operation.
- The liquefied gas system must not be
operated without the hose break 8
safety device (8). It is also absolutely
necessary that the pressure reducing
valve is installed before the system is
put into operation.
- Check all gas hoses for external
damage before using them. If any
defect is found, immediately replace
the hose in question by a new one.

 There is a danger of fire and explosions


when handling gas bottles and working
Gas2.EPS
on the gas heater.
Do not smoke! Do not use open fires!

D VB 851 T/TV.GB 6-20 - 09.99

D6
3.2 Connecting gas bottles and performing a leak test

 The gas pipe system of the main screed and the extendable parts is permanently
installed. For the procedure required to connect any extension parts to the gas
supply, refer to chapter E, “Set-up and modification”.

To connect the gas bottles:


13 8
- Remove the protective caps from the
bottle valves and mount them on the 11
fittings support on the back of the
bottle holder. 12
- Check that the closing the main shut-
off valve (10) is closed.
- Check that the bottle valve (11) is
properly closed.
Install the gas hoses with the pressure
reducers (12), pressure gauge (13)
and the hose break safety devices (8)


on the bottle.
10
The pressure gauge indicates the
working pressure of 1.5 bar.

 The gas connections always have left-


handed threads!
9

 When the bottles are not on the screed:


Gas.TIF

mount the fittings to the fittings support on the back of the bottle holder.

$ Make sure the gas pipe system has no leaks.


D VB 851 T/TV.GB 7-20 - 09.99

D7
3.3 Indicator lamps in the switch box of
the screed heater system

Heater indicator (14)

Indicates whether or not the heater 14


system is switched on.
17
Heating of the basic screed LH (15) 18

Indicates (yellow) whether or not the 21


22
heater of the basic screed is switched
on. 19
20
Heating of the basic screed RH (16)
15 16
Indicates (yellow) whether or not the
heater of the basic screed is switched
on.

Malfunction basic screed LH (17)

Indicates (red) in case of a malfunction


of the basic screed LH

Malfunction basic screed RH (18)


Schbohle5.EPS

Indicates (red) in case of a malfunction of the basic screed RH

Heating of the extendable parts LH (19)

Indicates (yellow) whether or not the heater of the extendable parts is switched on.

Heating of the extendable parts RH (20)

Indicates (yellow) whether or not the heater of the extendable parts is switched on.

Malfunction of the extendable parts LH (21)

Indicates (red) in case of a malfunction of the extendable parts

Malfunction of the extendable parts RH (22)

Indicates (red) in case of a malfunction of the extendable parts


D VB 851 T/TV.GB 8-20 - 09.99

D8
3.4 Putting the heater in operation and checking the heater

The gas heater is operated with two gas bottles.

- Check that the battery’s main switch


(23) is switched on. 23

Flap1.EPS

- Open the bottle valves (11).


Unlock the safety valve by pressing 13 8
the hose break safety device (8).
- Open the main shut-off valve (9). 11

$ When the bottle valve is opened, the


pressure gauge (13) must indicate the
working pressure of 1.5 bar.

10

Gas4.Tif
D VB 851 T/TV.GB 9-20 - 09.99

D9
- Switch on the On/Off switch (24) in the
switch box (upper position). This
- opens the electromagnetic non-
return valves for the gas supply to 24
the pipe burners;
- activates the electronic ignition 14
system, causing the gas to be
automatically ignited by the spark
plugs and controlled by the flame
25
monitoring system.

After the heater has been switched on,


the following lamps must be lit on the
switch box: 26
19 20
15 16
- Lamp (14) “Heater is on”
- Lamp (15)/(16) “Heater - main screed”
(left-hand and right-hand side)
- Lamp (19)/(20) “Heater - extendable
parts/extension parts” (left-hand and
right-hand side)

 The heater is automatically switched on


and off by temperature sensors to Schbohle.EPS
ensure an optimum, constant temperature of the screed parts.
When the temperature is reached, the pertaining control lamp goes out.

$ The control lamps are important for troublefree operation of the ignition system.
Therefore, defective bulbs should be immediately replaced!

- Setting the temperature level:

Adjuster (25) for the basic screed


Adjuster (26) for the extendable parts/ extension parts

Setting range:

Direction > higher temperature


Direction < lower temperature

 It is possible to adjust the temperature in a range of 80 - 180°C.


D VB 851 T/TV.GB 10-20 - 09.99

Use the high temperature to preheat the screed and the extendable parts/extension
parts before starting work; this prevents bitumen materials from sticking to the tamper
knives and to the bottom plates on the first meters laid.
Usually, the heater can be switched to the lower temperature (saves gas) after a short
time.

D 10
3.5 Switching off the heater

After work has been completed, or when


the heater is no longer required:

- Switch off the On/Off switch (24) in the 24


switch box (position 0).

Schbohle5.EPS

- Close the main shut-off valve (10) and


the bottle valve (11).

$ If these valves are not closed, there is a


danger of fire and explosions as gas can
11

escape!
Always close the valves during breaks
and after work has been completed!

10

Gas4.Tif
D VB 851 T/TV.GB 11-20 - 09.99

D 11
3.6 Exchanging the gas bottles

- Check that the main shut-off valve


(10) and the bottle valve (11) is 11
closed.
- Unscrew the gas hoses.
- Screw the protective caps for the
bottle valves onto the gas bottles.

 Gas bottles that are full or not completely


emptied are under pressure.
Therefore, make sure that the bottles
are protected from heavy blows or
shocks (particularly in the area of the
valves or at the valves themselves) as 10
long as the protective caps are not in
place!

- Connect new gas bottles (see section


“Connecting gas bottles and
performing a leak test”).
Gas4.Tif
D VB 851 T/TV.GB 12-20 - 09.99

D 12
3.7 Function of the flame monitoring system

27

28

17 18

21
22

19
20
D VB 851 T/TV.GB 13-20 - 09.99

15 16

Zünd1.Tif/Zünd2.Tif/Schbohle4.Tif

D 13
During flame monitoring, a flame is ignited and monitored by a separate ignition
burner. The flame sensor is integrated in the spark plug.

The flame of the ignition burner is ignited in the same sequence as the pipe burners.

The solenoid valves for the gas supply are controlled via the spark plug (flame
sensor) and the electronics. If there is no stable flame at the ignition burner within 7
seconds, the electronics indicate a malfunction. The gas supply is interrupted and the
red indicator lamps on the ignition box and in the switch cabinet light up.

 In the case of a malfunction during start-up, it is possible that the gas has not reached
the ignition burner. In this case, the starting process can be repeated up to three
times. If the malfunction still occurs after three start-ups, the cause of the malfunction
has to be eliminated before starting again.

When the flame is correct, the screed is heated until the temperature sensors in the
individual screeds interrupt the heating process. During the heating phase, the yellow
indicator lamps (15,16,19,20) in the switch cabinet and the yellow indicator lamps on
the ignition boxes (28) indicate a correct flame at the ignition burners.

In the case of a malfunction, the red indicator lamps (17,18,21,22) in the switch
cabinet and the red indicator lamps on the ignition boxes (27) indicate that the flame
at the ignition burners is not correct.

$ The control lamps are important for the correct operation of the ignition system. The-
refore, defective lamps should be immediately replaced!

D VB 851 T/TV.GB 14-20 - 09.99

D 14
4 Malfunctions

4.1 Problems during laying

Problem Cause
- change in the material temperature, demixing
- wrong material composition
- incorrect operation of the roller
- incorrectly prepared foundation
- long standstill times between loads
- grade control reference line is not suitable
- grade control jumps to the reference line
- grade control toggles between up and down
Wavy surface
(inertia setting is too high)
(“short waves”)
- bottom plates of the screed are loose
- bottom plates of the screed are warped or not uniformly
worn
- screed does not work in the floating position
- too much play in the mechanical screed link/suspension
- finisher speed is too high
- augers are overloaded
- changing material pressure against the screed
- change in the material temperature
- demixing
- roller has stopped on the hot material
- roller has turned or roller speed has been changed too fast
- incorrect operation of the roller
- incorrectly prepared foundation
- truck brake is applied too tight
- long standstill times between loads
Wavy surface
- grade control reference line is not suitable
(“long waves”)
- incorrect installation of the grade control
- limit switch is not correctly set
- screed is empty
- screed has not been switched to the float position
- too much play in the mechanical screed link
- auger is set too deep
- auger is overloaded
- changing material pressure against the screed
D VB 851 T/TV.GB 15-20 - 09.99

D 15
Problem Cause
- material temperature is too low
- change in the material temperature
- moisture on the foundation
- demixing
Cracks in the layer
- wrong material composition
(full width)
- wrong layer height for the maximum grain size
- cold screed
- bottom plates of the screed are worn or warped
- finisher speed is too high
- temperature of the material
Cracks in the layer - cold screed
(in the middle) - bottom plates are worn or warped
- wrong crowning
- temperature of the material
- screed extension parts are incorrectly installed
Cracks in the layer - limit switch is not correctly set
(outer edges) - cold screed
- bottom plates are worn or warped
- driving speed is too high
- temperature of the material
- change in the material temperature
- moisture on the foundation
- demixing
- wrong material composition
- incorrectly prepared foundation
- wrong layer height for maximum grain size
Layer composition - long standstill times between loads
is not uniform - vibration is too slow
- screed extension parts are incorrectly installed
- cold screed
- bottom plates are worn or warped
- screed is not operated in the float position
- finisher speed is too high
- auger is overloaded
- changing material pressure against the screed
- truck hits too much against the finisher while aligning to the
finisher
Marks in the
- too much play in the mechanical screed link/suspension
surface
- truck brake is applied
- vibration is too high while standing on a spot
D VB 851 T/TV.GB 16-20 - 09.99

D 16
Problem Cause
- material temperature
- change in the material temperature
Screed does not - wrong layer height for maximum grain size
react to corrective - incorrect installation of the grade control
measures as - vibration is too slow
expected - screed is not operated in the float position
- too much play in the mechanical screed link
- finisher speed is too high

4.2 Malfunctions on the screed

Malfunction Cause Remedy


Tamper is obstructed by cold
Properly heat the screed
bitumen
Hydraulic oil level in the tank is
Top up the oil
too low
Replace the valve; if
Pressure limiting valve is
Tamper or necessary, repair and adjust
defective
vibration is not the valve
functioning Seal or replace the
Leak in the suction line of the connections
pump Tighten or replace the hose
clamps
Clean the filter; if necessary,
Oil filter is soiled
replace the filter
Oil pressure is too low Increase the oil pressure
Collar is not tight Replace the collar
Screed cannot be The screed relieving/charging Switch must be in the centre
lifted device is switched on position
Check and, if necessary,
Power supply is interrupted
replace the fuse and the cable
D VB 851 T/TV.GB 17-20 - 09.99

D 17
4.3 Malfunctions on the gas heater system

 Refer also to the electrical wiring diagram of the gas heater system in the spare parts
catalogue.

Malfunction Cause Remedy


Battery voltage is too low Check the battery voltage

Control lamps are Main switch is switched off Switch on the main switch
not lit after the heater 25 A main fuse or 5 A fuses Check and, if necessary,
system has been are defective replace the fuses
switched on
Check the plugged
Power supply is interrupted
connection and the cable
Check and, if necessary,
2 A fuses are defective
replace the fuses
Check and, if necessary,
Ignition box(es) are blown
replace the ignition boxes
Check the plugged
Power supply is interrupted
connections and the cables
No ignition spark at
the spark plugs Check and, if necessary,
Spark plug cable is broken replace the spark plug
cables
Bonding is interrupted at the Check and, if necessary,
spark plug holder replace the bonding
Check and, if necessary,
Spark plug is defective
replace the spark plugs

D VB 851 T/TV.GB 18-20 - 09.99

D 18
Malfunction Cause Remedy
Check the propane bottle
valves
Check and, if necessary,
replace the safety valve /
pressure reducer
Open the closing valves or
the main shut-off valve
Check the relays of the
solenoid valves and the
solenoid valves; if
Spark plugs provide necessary, replace
ignition, but no Check and, if necessary,
No propane supply
heating flame at the replace the temperature
burner pipes sensor
Check and, if necessary,
replace the hose
connections
Check and clean the filters
and nozzles of the injectors;
if necessary, replace them
Check the gas/air mixture
setting at the injectors; if
necessary, readjust the
setting
D VB 851 T/TV.GB 19-20 - 09.99

D 19
E Set-up and modification
1 Notes regarding safety

 Inadvertent starting of the finisher can endanger persons working on the screed.
Only carry out such work with the finisher motor at a standstill unless the instructions
state the opposite!
Make sure that the finisher is secured against being put into operation.

 When lifted, the screed can still slide downwards if the mechanical screed transport
safeguard is not inserted on the finisher.
Only carry out work when the screed is secured by mechanical means!

 When connecting or disconnecting the hydraulic hoses or working on the hydraulic


system, hot hydraulic oil can spurt out at high pressure.
Switch off the motor and depressurise the hydraulic system! Protect the eyes!

Always install extension parts and conversion parts in the proper manner! In case of
doubt, contact the manufacturer!

Before starting operation again, properly reattach all guards.

For all working widths, the walkway plate must reach across the entire screed width.
The hinged walkway plate (option) may only be folded up under the following
conditions:
- if the machine has to be backed up very closely to a wall or another obstacle,
- if the machine is transported on a low trailer.
E VB 851 T/TV.GB 1-22 - 09.99

E1
2 General assembly

2.1 Mounting the crossbeams to the finisher

- Place the crossbeams (1) to the right


and the left of the finisher.
Prop up the rear end on a suitable
support (2, wooden plank or similar
means). Then lift the front end and
slide it through the crossbeam guide.

1
2
B0011_A1.TIF

- Fully extend the levelling cylinder.


Connect the crossbeam with the fork
head of the cylinder by means of
pins.
Mount the tension roller (3).

B0014_A1.TIF

- Extend the screed lifting cylinder.


Lift the rear end of the crossbeam
and press the eye of the piston rod
onto the carrier pin of the crossbeam.
Secure the piston rod/crossbeam
connection by means of a cotter pin
(4).

B0033_A1.TIF
E VB 851 T/TV.GB 2-22 - 09.99

E2
- Place the connecting rod for the
cross-fall controller bar onto the


crossbeams and screw it down.

The length of the threaded rods on the


cross-fall control bar should be the
same on both sides (approx. 30 mm).

B0012_A1.TIF

- Mount the indicating rod (5) for the


laying height. The fastening point is at 5
the front end of the crossbeam, near
the crossbeam guide.

B0013_A1.TIF
E VB 851 T/TV.GB 3-22 - 09.99

E3
2.2 Mounting the screed to the finisher

- Place the screed on a suitable support


(squared timber sections, etc.) and 6
back up the finisher to the screed.
Lower the crossbeams and position
them in such a manner that the
mounting spindles (6) on the screed
can be passed through the pertaining
bore holes (at the rear end of the
crossbeams).

B0034/0015_A1.TIF

 The lock nuts are used for setting the


correct screed positioning angle.
7
- Drive in the fastening pin (7) and
secure it on the inner side of the
crossbeam using the locking plate
welded to the pin.
Tighten the lock nuts on the mounting
spindle at the end of the crossbeam.

B0036/0055_A1.TIF

E VB 851 T/TV.GB 4-22 - 09.99

E4
2.3 Mounting the side shields

The side shields are mounted after all


other mounting and adjustment work on
the screed has been completed.

- Tighten the countersunk head bolts.


(These bolts fix the side shield in
position.)
- Tighten the connections using the
external hexagon head bolts.

After the side shields have been


mounted, the side plates must be B0027_A1.TIF

installed.

- Slide the plates into the guides, both at


the rear end and at the front end.
- Hook the two chains into the chain
hoists provided for this purpose.
The chains can be used to adjust the
height of the side plates.

B0017_A1.TIF

2.4 Mounting the walkway plates

After the required extension parts have


been mounted, the walkway plates (9)
must be attached so that the screed is
accessible across the entire working
width. 9

- Attach the walkway plate.


Two plug-in holes and two stirrups are
provided for each walkway plate.
- Hook in the safety chain.
The chain is underneath the walkway.
E VB 851 T/TV.GB 5-22 - 09.99

B0018_A1.TIF

E5
2.5 Hydraulic connections

The hydraulic connections are on the rear of the finisher.

 When installing the hydraulic connections, hot hydraulic oil can spurt out under high
pressure.
Switch off the motor and depressurise the hydraulic system! Protect the eyes!

$ When installing the hydraulic connections, make sure the environment is absolutely
clean.
Dirt in the hydraulic oil can cause the machine to fail!

Position and designation of the connections:

18

17
10 11 12 13 14 15 16

B0006_A1.TIF / B0029_A1.TIF / B0030_A1.TIF

Item Designation
10 Pump for extending/retracting the screed, left-hand side
11 Pump for additional vibration
12 Pump for the tamper
13 Pump for the tamper
14 Return line, tamper –> reservoir
15 Return line, additional vibration –> reservoir
E VB 851 T/TV.GB 6-22 - 09.99

Return line for extension/retraction of the screed,


16
right-hand side and left-hand side
17 Pump for extending/retracting the screed, right-hand side
18 Leak oil in the vibration system

E6
2.6 Electrical connections

On the rear of the finisher:

- plug connector (19) for the electrical


consumers on the screed (electro-
magnetic valves, remote controls,
etc.).
- socket (20) for the switch box of the 20 19
screed heater.

On the screed (to the left and the right): ELEKTRIK.TIF

- sockets (21) for the connection cables


21


of the remote control units.

The screed settings on the finisher can


only be made after the electrical
connections have been established.

B0092_A1.PICT

2.7 Gas connections

 For information on the structure, the operation and the leak test of the heater system,
refer to chapter D, section “Operation of the gas heater system”.

After the extension parts have been


mounted, the connection hoses for the
burners of the extension parts must be
connected to the pipe system of the
screed.

- Check all hoses for external damage


before using them. If any defect is
found, immediately replace the hose
in question with a new one. B0049_A1.TIF

- The connections can be easily


established by means of quick-action couplers.

 Danger of fire and explosions!


E VB 851 T/TV.GB 7-22 - 09.99

Work on the heater system involves the danger of fire and explosion.
Do not smoke! Do not use open fires!

- After the extension parts have been removed, the hoses remain with the extension
part to which they are screwed.

E7
3 Screed and auger extension charts
3.1 Screed extension chart

Parts per side


Support for extension part

ext. part

ext. part
625 mm

250 mm
Support for tunnel box
Cut-off shoe

Without arm
Tunnel box

With arm

Cut-off shoe

1
Tunnel box

1 1

2 1 1

Arm
2 1 1
Support for *
tunnel box Support for
screed
3 1 1 1 1 1 extension

3 1 1 1 2

5 2 1 1 2 1

5 2 1 1 3
E VB 851 T/TV.GB 8-22 - 09.99

5 2 1 1 4

Retracted Extended
Min. working width Max. working width

* With working widths greater than 7.00 m, the screed may only be used when
the appropriate supports (screed, auger, material guides) are installed.

E8
3.2 Auger extension chart for auger diameter of 310 mm

Auger extension parts per side

limiting plate and auger


Max. distance between
Support for guide plate
Auger Guide

Support for auger


plate

Hydr. hose (lg.)


Extension tube
1 2 3 1 2 3
232
464
928
300
500
700

Basic width 2472 Min./max. working width


264

1 1 657 Guide plate

1 1 675

1 1 1 1 1 692 Support for guide plate

1 1 1 1 711

1 1 1 1 1 729

1 1 1 1 1 1 747

2 1 1 1 1 533

Support for auger


1 2 1 2 1 1 2 1 551

1 2 1 1 2 1 1 2 1 676

1 2 1 1 2 2 1 3 1 694 Extension
tube

*
E VB 851 T/TV.GB 9-22 - 09.99

* With working widths greater than 6.75 m, the screed may only be used when
the appropriate supports (screed, auger, material guides) are installed.

E9
3.3 Auger extension chart for auger diameter of 380 mm

Auger extension parts per side

limiting plate and auger


Max. distance between
Support for guide plate
Auger Guide

Support for auger


plate

Hydr. hose (lg.)


Extension tube
1 2 3 1 2 3
290
434
868
300
500
700

Basic width 2472 Min./max. working width


264

1 1 599 Guide plate

1 1 705

1 1 1 1 1 665 Support for guide plate

1 1 1 1 771

1 1 1 1 1 731

1 1 1 1 1 1 837

2 1 1 1 1 653

Support for auger


1 2 1 2 1 1 2 1 613

1 2 1 1 2 1 1 2 1 738

1 2 1 1 2 2 1 3 1 844 Extension
tube

*
E VB 851 T/TV.GB 10-22 - 09.99

* With working widths greater than 6.75 m, the screed may only be used when
the appropriate supports (screed, auger, material guides) are installed.

E 10
4 Extending the screed

4.1 Mounting extension parts

$ The surfaces to which the parts are to be screwed must be clean and, if the screed
has already been used, free from bituminous residues.
This applies especially for the joints of the bottom plates.

Every extension part is equipped with an


22 23 22
eccentric bolt for adjustments. Before
the bolt connections can be tightened,
an alignment must be carried out:

- Using the two eccentric adjusters (22),


align the height of the bottom plates.
- Using the adjusting screw (23), align
the front and the rear edges of the
bottom plates to adjust the positioning
angle.
B0020_A1.TIF


- Firmly tighten the fastening bolts.

If two extension parts (625 mm and 250 mm) are installed on each side, the 250 mm
extension part must always be mounted on the outer side.

4.2 Mounting the vibration shaft

If the screed is equipped with the


additional vibration option:
- Insert a plastic star (24) as a 24
compensating element in the drive
clutch of the vibration shaft.

B0037_a1.EPS
E VB 851 T/TV.GB 11-22 - 09.99

E 11
If wide extension parts (wider than
250 mm) are to be used, the vibration 25 26 27
device installed in these parts must be
connected to the vibration drive of the
main screed by means of an extension
shaft (26):

- Insert the extension shaft in the drive


clutch of the vibration drive shaft; B0010_3A1.EPS
while doing so, pay attention to the
grooved pin (25).
The grooved pin must proceed into the small bore hole. Together with the second
pin on the mounting side of the extension shaft, the grooved pin is used to
synchronise the balance errors between the main screed and the extension part.

To make the extension shaft available for mounting, one of its ends can be pulled out
or pushed in according to the telescope principle.

 The internal tube is spring-loaded and moves out very quickly when the locking
screws (27) are loosened.

- Carefully loosen the locking screws and plug together the drive clutch in the correct
position while paying attention to the grooved pin.
There should be a play of approx. 2.5 mm between the clutch halves (protection
against damage).
Then tighten the locking screws again.

4.3 Mounting the tamper frame

- Using two screws, fasten the tamper


frame (28) of an extension part to the
tamper frame of the main screed.
- Proceed in the same way to screw the
tamper frames of any additional
28
extension parts to the respective


preceding tamper frame.

Make sure that the contact surfaces of STAMPF1.TIF


the tamper frames are clean.

 If two or more extension parts are used


on either side, an “arm” (29) must be
installed to additionally stabilise the
E VB 851 T/TV.GB 12-22 - 09.99

tampers.

29

B0040_A1.TIF

E 12
4.4 Adapting the tampers

For rigid extension parts without arm:

- Align the tamper frames of these extension parts with the tamper frames of the
extendable parts; then fully tighten the two screwed connections.

For extension parts with additional arm:

- The tamper frame must be in the lowest position (bottom dead centre); in this
position, fully tighten the two screwed connections.

4.5 Mounting the tamper deflector plates


30
The tamper deflector plates (33) of the
extension parts are mounted individ-
ually. Two mounting points are provided
for this purpose behind the tamper frame
(32).
31
- Install the plates in such a manner that
the tamper knife touches the brass bar 33
(on the screed body), with a play of 32
approx. 0.7 mm between the tamper
deflector plate and the tamper knife. STAMPF1.TIF

- After the adjustment has been made,


the strike-off plate (31) can be mounted. To do so, push the lower part of this plate
over the tamper deflector plate and bolt it to the points provided for this purpose
(30) on the upper side of the screed.
E VB 851 T/TV.GB 13-22 - 09.99

E 13
4.6 Mounting the tunnel boxes

If any extension parts are mounted, the


tunnel boxes must also be mounted (see
“Screed and auger extension charts”). 34

- Firmly screw the height adjuster (34)


to the outer wall of the main screed.
- Remove the four setscrews (35) for
the tunnel box support from the outer
wall of the main screed. 36

B0075_A1.TIF

- Slide the tunnel boxes into the guide of


the adjusting screw of the height
adjuster and screw in the four
fastening screws.
- Adjust the height of the tunnel boxes
using the adjusting screw (36).

$ Depending on the grain size of the


material, there must be a gap (37) of 0.5-
3.0 cm, measured between the bottom 35
B0076_A1.TIF
edge of the main screed’s bottom plates
and the tunnel boxes.

- Attach the end plate with the tension


roller to the last tunnel box (38).

$ A support is required if three or more


tunnel boxes are installed on either side. 37
Attach the support (39) to the
crossbeam and to the third tunnel box.

B0077_A1.TIF

38

B0078_A1.TIF
E VB 851 T/TV.GB 14-22 - 09.99

39

B0079_A1.TIF

E 14
5 Adjustments

5.1 Adjusting the tamper height 40

The tampers have a fixed stroke of


5.0 mm.
At the bottom dead centre of the stroke,
the tampers must be set to a value
between –0.2 mm and 0.0 mm (screed
without activated heater system).

This adjustment is made using two 41


spindles (41) per tamper frame:
B0044_A1.TIF
- Loosen the four fastening screws (40).
Manually turn the tamper to the lowest
position at the drive eccentric (using a
ratchet or a wrench).
- Check the position of the tamper
knives in relation to the bottom plates.
If necessary, correct the position by -
using the spindles (41). A
+

B0073_A1.PIC
E VB 851 T/TV.GB 15-22 - 09.99

E 15
5.2 Adjusting the extendable parts (before attaching the screed to the finisher)

After maintenance work has been carried out in the workshop, it may be necessary
to readjust the extendable parts in relation to the main screed.

This requires a level surface (e.g. a flat-surface concrete field). The ideal surface
would be a large, straight steel plate (ca. 5 x 1 m).

- Set the crowning to zero percent.


Extend the extendable parts by approx. 50 cm on either side.
- Place two adjusting pieces under each
part to determine the correct 3 mm
positioning angle of the extendable
parts.
The dimensions of the adjusting 470 mm
pieces should be as shown in the
illustration.
- Using a crane, lift the screed onto the
level surface.

- Loosen all screws that fix the


extendable parts in position: 42 43
- the adjusting screws (42)
- the fastening screws (43)
Adjust the eccentric adjuster so that
the shaft is at an angle of 45° in
relation to the travelling direction.

- Make sure that


- the main screed rests on its entire
surface (feeler gauge);
- that the extendable parts rest on the
adjusting pieces without any play. B0044_A1.TIF

- First retighten the fastening screws (43) with the Belleville spring washers; when
doing so, make sure that the Belleville spring washers are not overtensioned.
Retighten only to such an extent that a gap of approx. 0.8-1.0 mm remains between
the Belleville spring washers.
(The Belleville spring washers allow the height of the extendable parts to be
adjusted without having to loosen the screwed connections.)
- Retighten the adjusting screws (42) by turning them in the opposite direction; when
doing so, check that the extendable parts remain on the adjusting pieces without
any play.
E VB 851 T/TV.GB 16-22 - 09.99

The above adjustment procedure ensures that the extendable parts have the correct
positioning angle in relation to the main screed.

- After the adjusting pieces have been removed, the screed rests on the rear edge


of the main screed and of the extendable parts.

At the front edge, the distance between the adjusting surface and the bottom plates
should be 3 mm (at the main screed and the extendable parts).

E 16
- After the adjustment procedure has
been completed, reset all scales (45) 44 45
to zero.
- If necessary, readjust the height
settings (44).
From the current positions (see
illustration), the set heights can be
increased by approx. 9.0 mm (large
travel) or decreased by approx.
5.0 mm (small travel).

Left side Right side

B0020_A1.TIF, B0045_A1.TIF
E VB 851 T/TV.GB 17-22 - 09.99

E 17
5.3 Adjusting the extendable parts (with the screed mounted to the finisher)

If the extendable parts require readjustment, this can be done while the machine is in
operation.
The extendable parts are connected with the guide system of the main screed by
screwed connections with Belleville spring washers. These screwed connections
need not be loosened!

 In some cases, slight differences in height between an extendable part and the main
screed can also be eliminated by using the “screed relieving device”.

If this measure does not improve the setting, the extendable parts must be
readjusted.

To adjust the parts:

Each extendable part has on its outside


two height adjusters (44) allowing the 44 45
positioning angle to be easily adjusted.
Scales (45) indicate the adjustment in
millimetres. 46

The front and the rear area of the


extendable parts must be separately 47
adjusted.

Loosen the locking screw (47) and then


adjust the height using the adjusting
screw (46).
B0020_A1.TIF
Then retighten the locking screw (47).

From the zero position, the travel is 5 mm in downward direction and 9 mm in upward
direction.

E VB 851 T/TV.GB 18-22 - 09.99

E 18
5.4 Basic adjustments on the finisher

- Move the machine onto a level surface


(e.g. a concrete field) and lower the
screed (to the floating position).

Bohle.TIF

- Fully extend both levelling cylinders


and then retract them again by 30 mm
(must be exactly measured!).

B0022_A1.TIF

- Set the red pointers (50) of the


material thickness scale to zero and
lock them in position.

50
E VB 851 T/TV.GB 19-22 - 09.99

ZEIGER_1.TIF

E 19
- Lift the screed and place two tubes
(51) of the same diameter (e.g. 51
50 mm) under the main screed (left-
hand and right-hand side).
- Retract the levelling cylinders and set
the diameter of the tubes as the
material thickness (on the scale for the
material thickness).
- Bring the screed to the floating
position.
Advance until the pull roller touches
the crossbeam pull bar.

Bohle.TIF

The rear edges of the bottom plates


(main screed and extendable parts)
must now rest on the tubes.

- The front edge must be 3 mm above


the tubes (50 mm behind the edge).

$ This setting must be the same on both


sides!
50
mm

B0024_A1.TIF
Adjustment:

- Loosen the two lock nuts of the


crossarm/screed connection and
adjust the screed as required using
the corresponding nut.
Retighten the lock nuts.

$ The hydraulic system of the screed must


be in the floating position!

B0046_A1.TIF

E VB 851 T/TV.GB 20-22 - 09.99

E 20
5.5 Adjusting the crowning

The screed is equipped with a spindle 52 53


that can be used to set the required
crowning.

 For the range of adjustment for the


crowning, refer to chapter B, section
“Technical data”.

- Loosen the lock nut (52, SW 46).


- Set the crowning (using a ratchet). Skala851.Tif
The adjustment is shown in percent on
the scale (53).
- Retighten the lock nut (52).
E VB 851 T/TV.GB 21-22 - 09.99

E 21
F Maintenance
1 Notes regarding safety

 Inadvertent starting of the finisher can endanger persons working on the screed.
Only carry out such work with the finisher motor at a standstill unless the
instructions state the opposite!
Make sure that the finisher is secured against being put into operation.

 When lifted, the screed can still slide downwards if the mechanical screed transport
safeguard is not inserted on the finisher.
Only carry out work when the screed is secured by mechanical means!

- Always replace spare parts in a proper manner or have them replaced.

$ Parts and spare parts that have not been approved by the manufacturer, unsuitable
tools and incorrect installation can cause malfunctions, damage to property or failure
of safety devices and can endanger persons.
Only use approved parts and install them in the proper manner! In case of doubt,
contact the manufacturer!

- Before starting operation again, properly reattach all guards.


F VB 851 T/TV.GB 1-10 - 09.99

F1
2 Maintenance intervals

All times given are the maximum permissible maintenance intervals. For
aggravated conditions of use, shorter intervals must be applied!

 For the maintenance intervals and maintenance work required for the finisher, refer
to the operating instructions for the finisher.

2.1 Daily – after work (or every 10 operating hours)

Operating
Maintenance Refer to
material

“Emptying the
1. Empty the tamper compartment tamper
compartment”

Clean and slightly oil the telescopic “Guides of the


2. Oil
tubes of the extendable parts extendable parts”

Lubricate the central lubrication Grease (min.


3. “Lubricating points”
system of the main screed 15 strokes)

Lubricate the individual lubricating


4. Grease “Lubricating points”
points of the extendable parts

F VB 851 T/TV.GB 2-10 - 09.99

F2
2.2 Monthly (or every 50 operating hours)

 To be carried out in addition to daily maintenance!

Operating
Maintenance Refer to
material

Check the spark plugs “Checkpoints of the


1. (gas heater) gas heater system”

Lubricate the guide rails of the


2. Grease “Lubricating points”
extendable parts

3. Lubricate all other lubricating points Grease “Lubricating points”

2.3 Every 3 month (or every 250 opersting hours)

 To be carried out in addition to daily and monthly maintenance!

Operating
Maintenance Refer to
material

1. Tamper bearings of extension parts Grease

Vibration bearings of extension


2. Grease
parts

Additional vibration bearings of


3. Grease
extension parts

2.4 Every 6 months (or every 500 operating hours)

 To be carried out in addition to daily and monthly maintenance!

Operating
Maintenance Refer to
material

Replace the spark plugs “Checkpoints of


1. (gas heater) the gas heater
system”

2.5 Yearly (or every 1000 operating hours)


F VB 851 T/TV.GB 3-10 - 09.99

Operating
Maintenance Refer to
material

“Guidelines for the


Have the screed and the gas heater Correct Use and
1.
system checked by an expert Application of
Paver Finishers”

F3
3 Lubricating points

8
6 6

5
2
3

9
10
10
8 7 1 9 11
Screed1.JPG

3.1 Central lubrication system of the main screed

As the screed is equipped with central lubrication systems, it does not need much
maintenance and is easy to service.

Item Designation Quantity


1 Extendable part, left-hand side 1
2 Left half of the main screed 1
3 Right half of the main screed 1
4 Extendable part, right-hand side 1

3.2 Other lubricating points

Item Designation Quantity


5 Crowning adjuster 4
6 Hydraulic cylinder bearings 4
F VB 851 T/TV.GB 4-10 - 09.99

7 Eccentric adjusters 8
8 Spindles for side plates 4
9 Bearing for additional vibration - extendable part 4
10 Bearing for additional vibration - main screed 4
11 Cardan shaft - additional vibration 2

F4
4 Checkpoints

4.1 Guides of the extendable parts

14
15
14

Screed1.JPG

 To keep the wear and thus the play of the guides as low as possible, any dirt on the
guide elements must be removed.

Item Designation
14 Telescopic cylinders
15 Guide tubes

Always keep the tubes clean:


- After daily work has been terminated, clean the tubes using a piece of cloth and


- then slightly oil them.

Daily maintenance also ensures sufficient lubrication of the bearing bushes in the
screed body.
F VB 851 T/TV.GB 5-10 - 09.99

F5
4.2 Gas heater system

Pos. Designation
16 Ignition burner (pilot burner)
17 Injector for the main burner 18

18 spark plug

Spark plugs 17
16
The spark plugs of the gas heater should
GAS.EPS
be checked once a month:

- Pull off the connectors of the spark plugs.


- Remove the spark plug insert from the screed body.
- Check:
- Are there any visible damages on the isolator of the centre contact?
- Are the electrodes correctly spaced?

 The spacing of the electrodes is larger


than that of a standard car motor spark
a

plug! The correct spacing (a) is 4mm!


ZUNDKERZ.EPS
The spark plugs should be replaced eve-
ry six months to ensure that the screed heater always functions properly.

Adjusting the ignition burner (pilot


burner)

To ensure proper ignition, the adjusting


ring (19) of the ignition burner must be
adjusted. 19

- Loosen the fastening screw of the ad-


justing ring.
- The adjusting ring should cover rougly
50 % of the four air holes.
- Tighten the fastening screw of the ad-
GAS.EPS
justing ring again.
F VB 851 T/TV.GB 6-10 - 09.99

F6
Injectors of the gas heater system

The injectors for preparing the gas/air


mixture need not be subjected to any
maintenance intervals.
20
23
However, impurities in the propane gas 21
can soil the filter.
In this case, screw out the screwed 22
socket (20) and then the gas nozzle (21).
The filter is connected with the gas
nozzle. Carefully clean the filter using
air.

$ Never use a pointed object to clean the


gas nozzle and the filter since this could
damage the filter or the bore hole of the
gas nozzle.

 The screwed socket (20) and the gas


nozzle (21) have been glued in at the
factory using “Loctite blue”. B0082_A1.TIF

After cleaning, glue in the gas nozzle (21) and the screwed nozzle (20) and screw
them down.

 Make sure that all gas pipe connections are firmly screwed together.
Danger of explosions in case of leaks!

Adjusting the flame

- Fully shut off the supply line at the


adjusting ring (22), then open it again
by 2.5 turns (basic setting). Switch on


the screed heater.

The flame should be bright blue and


should be directly at the burner pipe 24
(24). Set the flame accordingly using the
adjusting ring (22).
B0083_A1.TIF

- Then tighten the locking screw (23).


F VB 851 T/TV.GB 7-10 - 09.99

F7
4.3 Cleaning the screed

Emptying the tamper compartment

During operation, bitumen and fine particles enter the tamper frame. Heating keeps
them in a plastic state, thus making them available for lubricating the tamper knife.
When the screed cools down, these substances solidify so that they must be liquefied
by heating before the tamper is put into operation again.

- Usually, the only cleaning work


required at the end of the day is to
operate the tamper at slow speed for
approx. 15 minutes and to spray some
separating fluid into the tamper
compartment.
- If the tamper is not to be used for a
longer period of time, the tamper
compartment should be emptied as 32
long as the material is still in a liquid
state. If necessary, switch on the
33
heater!
34
To empty the tamper compartment, the
tamper guard plates of the screed parts
can be loosened: 35
B0084_A1.TIF
- Turn the two nuts (33) of the hammer
head bolts alternately in anticlockwise
direction until both screws (32) can be
turned in anticlockwise direction by
90° and can be pulled back so that the
deflection plate (34) is folded towards
the front. Assist if necessary.
- Let the tamper (35) run for some minutes until the material has fallen out of the
tamper frame.
- Then push the hammer head bolts (32) forward again, turn the bolts with the nuts
by 90° in clockwise direction against the stop and tighten the nuts.
If the bolt heads cannot be turned in clockwise direction, back off the nuts a little
further so that the bolt heads can get hold behind the edges of the slot.
- Check the gap between the tamper (35) and the tamper deflector plate (34). The
size of the gap should be 0.7 mm. If necessary, adjust the gap.
F VB 851 T/TV.GB 8-10 - 09.99

F8
Adjusting the tamper deflector plate
35
The tamper knife (35) should touch the
knife bar (38, on the screed body). 34
a
38
B0074_A1.PIC

The play (a) between the tamper


deflector plate (34) and the tamper knife
(35) should be 0.7 mm across the entire
width.

- If a readjustment is required, loosen


the nut (33) and the slotted nut (36).
- Adjust the play by turning the support 36
tube (37) accordingly:
37
- Screw it in to increase the gap.
- Screw it out to reduce the gap.
- Firmly tighten the nut (33). 34
- Check the play. If necessary, repeat
the adjustment procedure.
33
- Then firmly tighten the slotted nut (36).
35
B0084_A1.TIF
38

5 Lubricants

$ Only use the lubricants listed below or brands of the same quality.

BP Castrol Esso Fina Mobil Shell

BP multi- LZV-EP, Multi-


Mobilux 2, Alvania
Grease purpose Spheerol purpose Marson L2
Mobiflex 47 R2, R3
grease L2 AP2 grease K
F VB 851 T/TV.GB 9-10 - 09.99

F9
6 Fuses in the switch box for the gas heater system (40)

40

Schbohle5.Tif

Fuse blade (40)

use1.Tif 1 2 3 4 5 6 7 8

Nr. F250.1 - F250.8 A


1. Heating section 1 basic screed L.H. side 5
2. Heating section 2 basic screed R.H. side 5
3. Heating section 3 extendable parts L.H. side 5
4. Heating section 4 extendable parts R.H. side 5
5. not used
6. Power supply remote controls 2
7. Power supply speed/ RPM displays 2
8. Mainfuse heating system 25
F VB 851 T/TV.GB 10-10 - 09.99

F 10

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