VB 851 T/TV Vario Screed: Operating Instructions
VB 851 T/TV Vario Screed: Operating Instructions
VB 851 T/TV Vario Screed: Operating Instructions
Vario Screed
04 - 0999 847..........................
VB 851 T/TV
900 98 02 48
Preface
Safe operation of the machine requires specific knowledge that is imparted by the
present operating instructions. The information is provided in a concise, clearly
structured form. The individual chapters are arranged in alphabetical order and every
chapter starts with page 1. The individual pages are identified by the chapter letter
and the page number.
Example: Page B 2 is the second page of chapter B.
These operating instructions cover various machine options. Make sure that during
operation and maintenance work the description appropriate to the machine option is
used.
Safety instructions and important notes are identified by the following pictograms:
In the interest of continued development, the manufacturer reserves the right to make
changes to the machine (which will not, however, change the essential features of the
type of machine described) without updating the present operating instructions at the
same time.
Ammerländer Strasse 93
D-26203 Wardenburg / Germany
V 0001.GB 1-2 - 09.99
C Transportation 1
D Operation 1
1 Notes regarding safety 1
2 Operation of the screed 2
2.1 Extending/retracting the screed parts 2
2.2 Hinged walkway plate 3
2.3 Adjusting the tamper 4
Adjusting the vibration
(with the additional vibration option) 4
Speed / RPM display tamper / vibration (o) (6) / (7) 4
3 Operation of the gas heater system with flame monitoring 5
Gas supply diagram 5
3.1 General remarks on the gas heater 6
3.2 Connecting gas bottles and performing a leak test 7
3.3 Indicator lamps in the switch box of the screed heater system 8
3.4 Putting the heater in operation and checking the heater 9
3.5 Switching off the heater 11
VB851.GB_IVZI 1-4 - 09.99
I1
E Set-up and modification 1
1 Notes regarding safety 1
2 General assembly 2
2.1 Mounting the crossbeams to the finisher 2
2.2 Mounting the screed to the finisher 4
2.3 Mounting the side shields 5
2.4 Mounting the walkway plates 5
2.5 Hydraulic connections 6
Position and designation of the connections: 6
2.6 Electrical connections 7
2.7 Gas connections 7
3 Screed and auger extension charts 8
3.1 Screed extension chart 8
3.2 Auger extension chart for auger diameter of 310 mm 9
3.3 Auger extension chart for auger diameter of 380 mm 10
4 Extending the screed 11
4.1 Mounting extension parts 11
4.2 Mounting the vibration shaft 11
4.3 Mounting the tamper frame 12
4.4 Adapting the tampers 13
4.5 Mounting the tamper deflector plates 13
4.6 Mounting the tunnel boxes 14
5 Adjustments 15
5.1 Adjusting the tamper height 15
5.2 Adjusting the extendable parts (before attaching the screed to the finisher)
16
5.3 Adjusting the extendable parts (with the screed mounted to the finisher) 18
5.4 Basic adjustments on the finisher 19
Adjustment: 20
5.5 Adjusting the crowning 21
F Maintenance 1
I2
Adjusting the tamper deflector plate 9
5 Lubricants 9
6 Fuses in the switch box for the gas heater system (40) 10
VB851.GB_IVZI 3-4 - 09.99
I3
I4
The vario screed described in the present operating instructions is a screed that is
suited for laying mixed materials, roll-down concrete or lean-mixed concrete, track-
laying ballast and unbound mineral aggregates for foundations for paving.
The screed must be used, operated and maintained according to the instructions
given in the present operating instructions. Any other use is regarded as improper use
and can cause injury to persons or damage to the screed or other equipment or
property.
Any use going beyond the range of applications described above is regarded as
improper use and is expressly forbidden! Especially in those cases where the screed
is to be operated on inclines or where it is to be used for special purposes
(construction of dumps, dams), it is absolutely necessary to contact the manufacturer.
Duties of the user: A “user” within the meaning of the present operating instructions
is defined as any natural or legal person who either uses the screed himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is
considered the person who, in accordance with existing contractual agreements
between the owner and the user of the screed, is charged with the observance of the
operating duties.
The user must ensure that the screed is only used in the stipulated manner and that
all danger to life and limb of the operator, or third parties, is avoided. In addition to
this, it must be ensured that the relevant accident prevention regulations and other
safety-related provisions as well as the operating, servicing and maintenance
guidelines are observed. The user must also ensure that all persons operating the
screed have read and understood the present operating instructions.
A1
B Description of the screed
1 Application
The DYNAPAC screed VB 851 T/TV is operated in conjunction with a paver finisher.
Bohle1.Tif
Vario screed VB 851 T / VB 851 TV (model with additional vibration), which can be
extended hydraulically, has been designed for laying material at different working
widths.
For the technical specifications of the screed, refer to the section “Technical Data”.
B VB 851 T/TV.GB 1-12 - 09.99
B1
2 Assemblies
Tamper and vibration elements: The tamper knives converging in the middle area
prevent seams in the middle.
Auxiliary vibration (option) supports the compacting process, thus improving the
texture.
The tamper and the vibration elements can be individually switched on and off and
controlled with regard to speed.
Continuous speed control always ensures optimum compacting results for the
different materials and layer thicknesses.
Main screed and extendable parts: The screed parts that can be hydraulically
extended from the middle section (“main screed”) extend the working width of the
screed at the touch of a button.
A complex guide system (two rail-guided telescopic tubes on each side) ensures a
high degree of stability.
The angle and the height of the extendable parts in relation to the main screed can
be quickly and easily readjusted.
The above adjustments, the basic adjustment of the screed in relation to the paver
finisher and the adjustment of the crowning are described in chapter E, “Set-up and
modification”.
Extension parts: A matching system of extension parts allows the working width to
be extended in several steps.
Side shields / side plates: The side shields restrain the material at the outer edges.
The side plates cover the lateral openings of the extendable screed.
Hinged walkway plates &: During laying, the hinged walkway plates must be folded
down and fixed in this position.
The walkway plates may only be folded up for a short time in special cases (e.g.
material to be laid along a wall).
B2
Lubricating system: All important lubricating points of the main screed are supplied
by central distribution blocks. This system facilitates lubrication and reduces the time
required for maintaining the screed.
The extendable parts have individual lubricating points for the application of
lubricating grease.
The automatic central lubricating system, which is available as an option, facilitates
maintenance even further, ensuring that the screed is always properly lubricated.
Gas heater: The propane pipe burner heater features a tried and tested construction
and is easy to handle.
The electronic temperature and flame monitoring system ensures short heating times
and constant temperatures.
The switch cabinet and operation of the heater are described in chapter D, section 3.
Insulations above the bottom plates and the air ducts to the tamper knives and side
plates ensure efficient usage of the heat.
B VB 851 T/TV.GB 3-12 - 09.99
B3
3 Safety
The safety devices of the paver finisher and of the screed are described in chapter B,
section 2.2 of the operating instructions for the finisher.
Danger of squeezing!
At all moving parts of the screed, there is a danger of squeezing, nipping or shearing.
Keep away from these parts!
Danger of falling!
Never jump onto the screed or from the screed while travelling! Only use the access
boards and steps provided!
Danger of burning!
As the screed is heated, there is the danger of getting burnt at hot surfaces (especially
at the bottom plates and the limiting plates).
Keep away from these parts or wear protective gloves!
B4
4 Technical data
Bohle1.Tif
4.1 Dimensions
Working width:
- min. width with 2 cut-off shoes 2.00 m
- hydraulically extendable to 4.75 m
- max. width with ext. parts
with finisher F 121 W / F 121-4 W / F121-6 W 6.50 m
with finisher F 121 C 7.00 m
with finisher F 141 C 8.50 m
with finisher F 15 C 8.25 m
with finisher F 161 W / F 161-6 W / F 161-8 W 7.00 m
with finisher F 181 W / F 181-6 W / F 181-8 W 7.50 m
with finisher F 181 C 9.00 m
Depth of the bottom plates:
- main screed 464 mm
- extension parts 469 mm
For the extension of the screed, refer to chapter “Set-up and modification”.
4.2 Weights
B5
4.3 Adjustment/equipment features
Crowning:
- adjustment range -1 ... +5 %
- adjusting mechanism with ratchet via chain
2-point system with
Height/angle adjustment of extendable parts
eccentrics
Hinged walkway plates & (option)
Central lubrication
Lubricating system:
or automatic central
- central lubrication
lubrication &
B6
4.5 Gas heater system
B7
5 Location of instruction labels and type plates
3
4
5
2
Bohle1.Tif
Item Designation
1 Stamped screed number (product identification number)
2 Screed type plate
3 Identification label for liquefied gas system
4 Label “Close valves of bottles immediately“
5 Label “Slope left / right“
B VB 851 T/TV.GB 8-12 - 09.99
B8
5.1 Screed number (stamped)
TYPSTANZ2.TIF
Item Designation
1 Stamped screed number (product identification number)
2 Screed type plate
The stamped screed number (1) must be identical with the number on the type plate
(2).
B VB 851 T/TV.GB 9-12 - 09.99
B9
5.2 Screed type plate
10
6
9
7
Typ_bohl2.tif
Item Designation
6 Screed type (e.g. VB 851 TV)
7 Maximum operating weight of the screed
8 Screed number (product identification number)
9 Year of manufacture
10 Manufacturer
B 10
5.3 Identification label for the liquefied gas system (3)
11
12
13
14
15
16
GASANL2.TIF
Item Designation
11 Year of manufacture
12 Type of gas to be used
13 Rated pressure, in mbar
14 Average gas consumption of the installed screed, in kg/h
15 Average gas consumption of the screed attachments, in kg/h
Maximum permissible mass flow of the installed hose rupture protection in
16
kg/h
B VB 851 T/TV.GB 11-12 - 09.99
B 11
C Transportation
1 Safety regulations for transportation
$ There is a danger of accidents if the finisher and the screed are not properly prepared
for transportation and if transportation is carried out in an improper manner!
Retract the extendable parts of the screed to the basic width and remove all extension
parts that may have been attached.
Remove all loose and protruding parts (limiting plates, remote controls, etc.). Secure
these parts if transportation occurs by special permit!
Stow all parts that are not permanently installed on the screed in the boxes provided
for this purpose.
It is not allowed to have the gas bottles on the screed during transportation or loading.
Disconnect the gas bottles from the gas system and protect them with their caps. Use
a separate vehicle to transport them.
C VB 851 T/TV.GB 1-2 - 09.99
C1
2 Transporting the removed screed
The procedure required to load and transport the screed when installed on the
finisher is described in the operating instructions for the finisher.
The extendable parts must be retracted to the basic width. Protruding or loose parts
must be removed. The hydraulic and electrical connections as well as the
connections for the gas supply must be disconnected.
Heed the capacity of the fork-lift truck / of the crane and the lifting gear (chains,
cables, hooks, etc.)!
It is not allowed to have the gas bottles on the screed during transportation or loading.
Disconnect the gas bottles from the gas system and protect them with their caps. Use
a separate vehicle to transport them.
For the weights and the dimensions of the screed, refer to chapter B, section
“Technical data”.
Suspended load!
Never step below the suspended load!
$ Always remember that the centre of gravity of the screed or the accessory box can
be off-centre.
When a fork-lift truck is used for transportation, there is the danger that the load may
tip over or that parts may fall down. Keep away from the danger area!
C VB 851 T/TV.GB 2-2 - 09.99
C2
D Operation
1 Notes regarding safety
Improper operation of the screed or the screed heater can endanger persons.
- Make sure that all guards and covers are appropriately installed and secured!
- Immediately repair any damage! The screed must not be operated in a defective
state!
- During work, always make sure that no-one is endangered!
- Do not let any person ride along on the screed!
D VB 851 T/TV.GB 1-20 - 09.99
D1
2 Operation of the screed
For all general functions of the finisher and the screed that are not specially related
to the present screed, refer to the operating instructions of the finisher.
1a
F0085_A1.EPS/ SPSRemote6.Tif
D VB 851 T/TV.GB 2-20 - 09.99
D2
2.2 Hinged walkway plate
B0043_A1.TIF
D VB 851 T/TV.GB 3-20 - 09.99
D3
2.3 Adjusting the tamper
Adjustment range:
0 – 1800 rpm = B0064/0065_A1.EPS/Tamp.EPS/Vibr.EPS
Range of adjustment:
0 – 2160 rpm = Schbohle5.Tif
&
Speed / RPM display tamper / vibration ( ) (6) / (7)
The speed / RPM display can be used to optimally adjust the tamper and vibration
speeds to different paving situations.
When the heater is switched on, the current speed is automatically displayed (range
0 to maximum).
During paving, the speeds can be easily checked and, if necessary, readjusted.
The upper display (6) shows the current tamper speed.
D VB 851 T/TV.GB 4-20 - 09.99
D4
3 Operation of the gas heater system with flame monitoring
Gaslauf.Tif
Item Designation
1 Gas bottles
2 Bottle valves
3 Pressure reducer
4 Hose break safety devices
5 Hose connections
6 Main shut-off valve
7 Pipe connections
8 Solenoid valves
9 Burner
D VB 851 T/TV.GB 5-20 - 09.99
D5
3.1 General remarks on the gas heater
The heater of the screed is operated with propane (liquefied gas). The two gas bottles
are on the screed.
Before putting the heater into operation, the following points must be heeded:
- The gas bottles must always be on the space provided for this purpose on the
screed. The bottles must be secured using the supplied strap retainers.
The bottles must be fixed in position so that they cannot turn around their
longitudinal axis even while the finisher is in operation.
- The liquefied gas system must not be
operated without the hose break 8
safety device (8). It is also absolutely
necessary that the pressure reducing
valve is installed before the system is
put into operation.
- Check all gas hoses for external
damage before using them. If any
defect is found, immediately replace
the hose in question by a new one.
D6
3.2 Connecting gas bottles and performing a leak test
The gas pipe system of the main screed and the extendable parts is permanently
installed. For the procedure required to connect any extension parts to the gas
supply, refer to chapter E, “Set-up and modification”.
on the bottle.
10
The pressure gauge indicates the
working pressure of 1.5 bar.
mount the fittings to the fittings support on the back of the bottle holder.
D7
3.3 Indicator lamps in the switch box of
the screed heater system
Indicates (yellow) whether or not the heater of the extendable parts is switched on.
Indicates (yellow) whether or not the heater of the extendable parts is switched on.
D8
3.4 Putting the heater in operation and checking the heater
Flap1.EPS
10
Gas4.Tif
D VB 851 T/TV.GB 9-20 - 09.99
D9
- Switch on the On/Off switch (24) in the
switch box (upper position). This
- opens the electromagnetic non-
return valves for the gas supply to 24
the pipe burners;
- activates the electronic ignition 14
system, causing the gas to be
automatically ignited by the spark
plugs and controlled by the flame
25
monitoring system.
$ The control lamps are important for troublefree operation of the ignition system.
Therefore, defective bulbs should be immediately replaced!
Setting range:
D VB 851 T/TV.GB 10-20 - 09.99
Use the high temperature to preheat the screed and the extendable parts/extension
parts before starting work; this prevents bitumen materials from sticking to the tamper
knives and to the bottom plates on the first meters laid.
Usually, the heater can be switched to the lower temperature (saves gas) after a short
time.
D 10
3.5 Switching off the heater
Schbohle5.EPS
escape!
Always close the valves during breaks
and after work has been completed!
10
Gas4.Tif
D VB 851 T/TV.GB 11-20 - 09.99
D 11
3.6 Exchanging the gas bottles
D 12
3.7 Function of the flame monitoring system
27
28
17 18
21
22
19
20
D VB 851 T/TV.GB 13-20 - 09.99
15 16
Zünd1.Tif/Zünd2.Tif/Schbohle4.Tif
D 13
During flame monitoring, a flame is ignited and monitored by a separate ignition
burner. The flame sensor is integrated in the spark plug.
The flame of the ignition burner is ignited in the same sequence as the pipe burners.
The solenoid valves for the gas supply are controlled via the spark plug (flame
sensor) and the electronics. If there is no stable flame at the ignition burner within 7
seconds, the electronics indicate a malfunction. The gas supply is interrupted and the
red indicator lamps on the ignition box and in the switch cabinet light up.
In the case of a malfunction during start-up, it is possible that the gas has not reached
the ignition burner. In this case, the starting process can be repeated up to three
times. If the malfunction still occurs after three start-ups, the cause of the malfunction
has to be eliminated before starting again.
When the flame is correct, the screed is heated until the temperature sensors in the
individual screeds interrupt the heating process. During the heating phase, the yellow
indicator lamps (15,16,19,20) in the switch cabinet and the yellow indicator lamps on
the ignition boxes (28) indicate a correct flame at the ignition burners.
In the case of a malfunction, the red indicator lamps (17,18,21,22) in the switch
cabinet and the red indicator lamps on the ignition boxes (27) indicate that the flame
at the ignition burners is not correct.
$ The control lamps are important for the correct operation of the ignition system. The-
refore, defective lamps should be immediately replaced!
D 14
4 Malfunctions
Problem Cause
- change in the material temperature, demixing
- wrong material composition
- incorrect operation of the roller
- incorrectly prepared foundation
- long standstill times between loads
- grade control reference line is not suitable
- grade control jumps to the reference line
- grade control toggles between up and down
Wavy surface
(inertia setting is too high)
(“short waves”)
- bottom plates of the screed are loose
- bottom plates of the screed are warped or not uniformly
worn
- screed does not work in the floating position
- too much play in the mechanical screed link/suspension
- finisher speed is too high
- augers are overloaded
- changing material pressure against the screed
- change in the material temperature
- demixing
- roller has stopped on the hot material
- roller has turned or roller speed has been changed too fast
- incorrect operation of the roller
- incorrectly prepared foundation
- truck brake is applied too tight
- long standstill times between loads
Wavy surface
- grade control reference line is not suitable
(“long waves”)
- incorrect installation of the grade control
- limit switch is not correctly set
- screed is empty
- screed has not been switched to the float position
- too much play in the mechanical screed link
- auger is set too deep
- auger is overloaded
- changing material pressure against the screed
D VB 851 T/TV.GB 15-20 - 09.99
D 15
Problem Cause
- material temperature is too low
- change in the material temperature
- moisture on the foundation
- demixing
Cracks in the layer
- wrong material composition
(full width)
- wrong layer height for the maximum grain size
- cold screed
- bottom plates of the screed are worn or warped
- finisher speed is too high
- temperature of the material
Cracks in the layer - cold screed
(in the middle) - bottom plates are worn or warped
- wrong crowning
- temperature of the material
- screed extension parts are incorrectly installed
Cracks in the layer - limit switch is not correctly set
(outer edges) - cold screed
- bottom plates are worn or warped
- driving speed is too high
- temperature of the material
- change in the material temperature
- moisture on the foundation
- demixing
- wrong material composition
- incorrectly prepared foundation
- wrong layer height for maximum grain size
Layer composition - long standstill times between loads
is not uniform - vibration is too slow
- screed extension parts are incorrectly installed
- cold screed
- bottom plates are worn or warped
- screed is not operated in the float position
- finisher speed is too high
- auger is overloaded
- changing material pressure against the screed
- truck hits too much against the finisher while aligning to the
finisher
Marks in the
- too much play in the mechanical screed link/suspension
surface
- truck brake is applied
- vibration is too high while standing on a spot
D VB 851 T/TV.GB 16-20 - 09.99
D 16
Problem Cause
- material temperature
- change in the material temperature
Screed does not - wrong layer height for maximum grain size
react to corrective - incorrect installation of the grade control
measures as - vibration is too slow
expected - screed is not operated in the float position
- too much play in the mechanical screed link
- finisher speed is too high
D 17
4.3 Malfunctions on the gas heater system
Refer also to the electrical wiring diagram of the gas heater system in the spare parts
catalogue.
Control lamps are Main switch is switched off Switch on the main switch
not lit after the heater 25 A main fuse or 5 A fuses Check and, if necessary,
system has been are defective replace the fuses
switched on
Check the plugged
Power supply is interrupted
connection and the cable
Check and, if necessary,
2 A fuses are defective
replace the fuses
Check and, if necessary,
Ignition box(es) are blown
replace the ignition boxes
Check the plugged
Power supply is interrupted
connections and the cables
No ignition spark at
the spark plugs Check and, if necessary,
Spark plug cable is broken replace the spark plug
cables
Bonding is interrupted at the Check and, if necessary,
spark plug holder replace the bonding
Check and, if necessary,
Spark plug is defective
replace the spark plugs
D 18
Malfunction Cause Remedy
Check the propane bottle
valves
Check and, if necessary,
replace the safety valve /
pressure reducer
Open the closing valves or
the main shut-off valve
Check the relays of the
solenoid valves and the
solenoid valves; if
Spark plugs provide necessary, replace
ignition, but no Check and, if necessary,
No propane supply
heating flame at the replace the temperature
burner pipes sensor
Check and, if necessary,
replace the hose
connections
Check and clean the filters
and nozzles of the injectors;
if necessary, replace them
Check the gas/air mixture
setting at the injectors; if
necessary, readjust the
setting
D VB 851 T/TV.GB 19-20 - 09.99
D 19
E Set-up and modification
1 Notes regarding safety
Inadvertent starting of the finisher can endanger persons working on the screed.
Only carry out such work with the finisher motor at a standstill unless the instructions
state the opposite!
Make sure that the finisher is secured against being put into operation.
When lifted, the screed can still slide downwards if the mechanical screed transport
safeguard is not inserted on the finisher.
Only carry out work when the screed is secured by mechanical means!
Always install extension parts and conversion parts in the proper manner! In case of
doubt, contact the manufacturer!
For all working widths, the walkway plate must reach across the entire screed width.
The hinged walkway plate (option) may only be folded up under the following
conditions:
- if the machine has to be backed up very closely to a wall or another obstacle,
- if the machine is transported on a low trailer.
E VB 851 T/TV.GB 1-22 - 09.99
E1
2 General assembly
1
2
B0011_A1.TIF
B0014_A1.TIF
B0033_A1.TIF
E VB 851 T/TV.GB 2-22 - 09.99
E2
- Place the connecting rod for the
cross-fall controller bar onto the
crossbeams and screw it down.
B0012_A1.TIF
B0013_A1.TIF
E VB 851 T/TV.GB 3-22 - 09.99
E3
2.2 Mounting the screed to the finisher
B0034/0015_A1.TIF
B0036/0055_A1.TIF
E4
2.3 Mounting the side shields
installed.
B0017_A1.TIF
B0018_A1.TIF
E5
2.5 Hydraulic connections
When installing the hydraulic connections, hot hydraulic oil can spurt out under high
pressure.
Switch off the motor and depressurise the hydraulic system! Protect the eyes!
$ When installing the hydraulic connections, make sure the environment is absolutely
clean.
Dirt in the hydraulic oil can cause the machine to fail!
18
17
10 11 12 13 14 15 16
Item Designation
10 Pump for extending/retracting the screed, left-hand side
11 Pump for additional vibration
12 Pump for the tamper
13 Pump for the tamper
14 Return line, tamper –> reservoir
15 Return line, additional vibration –> reservoir
E VB 851 T/TV.GB 6-22 - 09.99
E6
2.6 Electrical connections
of the remote control units.
B0092_A1.PICT
For information on the structure, the operation and the leak test of the heater system,
refer to chapter D, section “Operation of the gas heater system”.
Work on the heater system involves the danger of fire and explosion.
Do not smoke! Do not use open fires!
- After the extension parts have been removed, the hoses remain with the extension
part to which they are screwed.
E7
3 Screed and auger extension charts
3.1 Screed extension chart
ext. part
ext. part
625 mm
250 mm
Support for tunnel box
Cut-off shoe
Without arm
Tunnel box
With arm
Cut-off shoe
1
Tunnel box
1 1
2 1 1
Arm
2 1 1
Support for *
tunnel box Support for
screed
3 1 1 1 1 1 extension
3 1 1 1 2
5 2 1 1 2 1
5 2 1 1 3
E VB 851 T/TV.GB 8-22 - 09.99
5 2 1 1 4
Retracted Extended
Min. working width Max. working width
* With working widths greater than 7.00 m, the screed may only be used when
the appropriate supports (screed, auger, material guides) are installed.
E8
3.2 Auger extension chart for auger diameter of 310 mm
1 1 675
1 1 1 1 711
1 1 1 1 1 729
1 1 1 1 1 1 747
2 1 1 1 1 533
1 2 1 1 2 1 1 2 1 676
1 2 1 1 2 2 1 3 1 694 Extension
tube
*
E VB 851 T/TV.GB 9-22 - 09.99
* With working widths greater than 6.75 m, the screed may only be used when
the appropriate supports (screed, auger, material guides) are installed.
E9
3.3 Auger extension chart for auger diameter of 380 mm
1 1 705
1 1 1 1 771
1 1 1 1 1 731
1 1 1 1 1 1 837
2 1 1 1 1 653
1 2 1 1 2 1 1 2 1 738
1 2 1 1 2 2 1 3 1 844 Extension
tube
*
E VB 851 T/TV.GB 10-22 - 09.99
* With working widths greater than 6.75 m, the screed may only be used when
the appropriate supports (screed, auger, material guides) are installed.
E 10
4 Extending the screed
$ The surfaces to which the parts are to be screwed must be clean and, if the screed
has already been used, free from bituminous residues.
This applies especially for the joints of the bottom plates.
- Firmly tighten the fastening bolts.
If two extension parts (625 mm and 250 mm) are installed on each side, the 250 mm
extension part must always be mounted on the outer side.
B0037_a1.EPS
E VB 851 T/TV.GB 11-22 - 09.99
E 11
If wide extension parts (wider than
250 mm) are to be used, the vibration 25 26 27
device installed in these parts must be
connected to the vibration drive of the
main screed by means of an extension
shaft (26):
To make the extension shaft available for mounting, one of its ends can be pulled out
or pushed in according to the telescope principle.
The internal tube is spring-loaded and moves out very quickly when the locking
screws (27) are loosened.
- Carefully loosen the locking screws and plug together the drive clutch in the correct
position while paying attention to the grooved pin.
There should be a play of approx. 2.5 mm between the clutch halves (protection
against damage).
Then tighten the locking screws again.
preceding tamper frame.
tampers.
29
B0040_A1.TIF
E 12
4.4 Adapting the tampers
- Align the tamper frames of these extension parts with the tamper frames of the
extendable parts; then fully tighten the two screwed connections.
- The tamper frame must be in the lowest position (bottom dead centre); in this
position, fully tighten the two screwed connections.
E 13
4.6 Mounting the tunnel boxes
B0075_A1.TIF
B0077_A1.TIF
38
B0078_A1.TIF
E VB 851 T/TV.GB 14-22 - 09.99
39
B0079_A1.TIF
E 14
5 Adjustments
B0073_A1.PIC
E VB 851 T/TV.GB 15-22 - 09.99
E 15
5.2 Adjusting the extendable parts (before attaching the screed to the finisher)
After maintenance work has been carried out in the workshop, it may be necessary
to readjust the extendable parts in relation to the main screed.
This requires a level surface (e.g. a flat-surface concrete field). The ideal surface
would be a large, straight steel plate (ca. 5 x 1 m).
- First retighten the fastening screws (43) with the Belleville spring washers; when
doing so, make sure that the Belleville spring washers are not overtensioned.
Retighten only to such an extent that a gap of approx. 0.8-1.0 mm remains between
the Belleville spring washers.
(The Belleville spring washers allow the height of the extendable parts to be
adjusted without having to loosen the screwed connections.)
- Retighten the adjusting screws (42) by turning them in the opposite direction; when
doing so, check that the extendable parts remain on the adjusting pieces without
any play.
E VB 851 T/TV.GB 16-22 - 09.99
The above adjustment procedure ensures that the extendable parts have the correct
positioning angle in relation to the main screed.
- After the adjusting pieces have been removed, the screed rests on the rear edge
of the main screed and of the extendable parts.
At the front edge, the distance between the adjusting surface and the bottom plates
should be 3 mm (at the main screed and the extendable parts).
E 16
- After the adjustment procedure has
been completed, reset all scales (45) 44 45
to zero.
- If necessary, readjust the height
settings (44).
From the current positions (see
illustration), the set heights can be
increased by approx. 9.0 mm (large
travel) or decreased by approx.
5.0 mm (small travel).
B0020_A1.TIF, B0045_A1.TIF
E VB 851 T/TV.GB 17-22 - 09.99
E 17
5.3 Adjusting the extendable parts (with the screed mounted to the finisher)
If the extendable parts require readjustment, this can be done while the machine is in
operation.
The extendable parts are connected with the guide system of the main screed by
screwed connections with Belleville spring washers. These screwed connections
need not be loosened!
In some cases, slight differences in height between an extendable part and the main
screed can also be eliminated by using the “screed relieving device”.
If this measure does not improve the setting, the extendable parts must be
readjusted.
From the zero position, the travel is 5 mm in downward direction and 9 mm in upward
direction.
E 18
5.4 Basic adjustments on the finisher
Bohle.TIF
B0022_A1.TIF
50
E VB 851 T/TV.GB 19-22 - 09.99
ZEIGER_1.TIF
E 19
- Lift the screed and place two tubes
(51) of the same diameter (e.g. 51
50 mm) under the main screed (left-
hand and right-hand side).
- Retract the levelling cylinders and set
the diameter of the tubes as the
material thickness (on the scale for the
material thickness).
- Bring the screed to the floating
position.
Advance until the pull roller touches
the crossbeam pull bar.
Bohle.TIF
B0024_A1.TIF
Adjustment:
B0046_A1.TIF
E 20
5.5 Adjusting the crowning
E 21
F Maintenance
1 Notes regarding safety
Inadvertent starting of the finisher can endanger persons working on the screed.
Only carry out such work with the finisher motor at a standstill unless the
instructions state the opposite!
Make sure that the finisher is secured against being put into operation.
When lifted, the screed can still slide downwards if the mechanical screed transport
safeguard is not inserted on the finisher.
Only carry out work when the screed is secured by mechanical means!
$ Parts and spare parts that have not been approved by the manufacturer, unsuitable
tools and incorrect installation can cause malfunctions, damage to property or failure
of safety devices and can endanger persons.
Only use approved parts and install them in the proper manner! In case of doubt,
contact the manufacturer!
F1
2 Maintenance intervals
All times given are the maximum permissible maintenance intervals. For
aggravated conditions of use, shorter intervals must be applied!
For the maintenance intervals and maintenance work required for the finisher, refer
to the operating instructions for the finisher.
Operating
Maintenance Refer to
material
“Emptying the
1. Empty the tamper compartment tamper
compartment”
F2
2.2 Monthly (or every 50 operating hours)
Operating
Maintenance Refer to
material
Operating
Maintenance Refer to
material
Operating
Maintenance Refer to
material
Operating
Maintenance Refer to
material
F3
3 Lubricating points
8
6 6
5
2
3
9
10
10
8 7 1 9 11
Screed1.JPG
As the screed is equipped with central lubrication systems, it does not need much
maintenance and is easy to service.
7 Eccentric adjusters 8
8 Spindles for side plates 4
9 Bearing for additional vibration - extendable part 4
10 Bearing for additional vibration - main screed 4
11 Cardan shaft - additional vibration 2
F4
4 Checkpoints
14
15
14
Screed1.JPG
To keep the wear and thus the play of the guides as low as possible, any dirt on the
guide elements must be removed.
Item Designation
14 Telescopic cylinders
15 Guide tubes
- then slightly oil them.
Daily maintenance also ensures sufficient lubrication of the bearing bushes in the
screed body.
F VB 851 T/TV.GB 5-10 - 09.99
F5
4.2 Gas heater system
Pos. Designation
16 Ignition burner (pilot burner)
17 Injector for the main burner 18
18 spark plug
Spark plugs 17
16
The spark plugs of the gas heater should
GAS.EPS
be checked once a month:
F6
Injectors of the gas heater system
After cleaning, glue in the gas nozzle (21) and the screwed nozzle (20) and screw
them down.
Make sure that all gas pipe connections are firmly screwed together.
Danger of explosions in case of leaks!
the screed heater.
F7
4.3 Cleaning the screed
During operation, bitumen and fine particles enter the tamper frame. Heating keeps
them in a plastic state, thus making them available for lubricating the tamper knife.
When the screed cools down, these substances solidify so that they must be liquefied
by heating before the tamper is put into operation again.
F8
Adjusting the tamper deflector plate
35
The tamper knife (35) should touch the
knife bar (38, on the screed body). 34
a
38
B0074_A1.PIC
5 Lubricants
$ Only use the lubricants listed below or brands of the same quality.
F9
6 Fuses in the switch box for the gas heater system (40)
40
Schbohle5.Tif
use1.Tif 1 2 3 4 5 6 7 8
F 10