19-Epe-Cmwssb - RSPH-BT-SDC-02
19-Epe-Cmwssb - RSPH-BT-SDC-02
19-Epe-Cmwssb - RSPH-BT-SDC-02
DESIGN, ENGINEERING,BUILD AND COMMISSION OF 120MLD CAPACITY SEWAGE TREATMENT PLANT IN ZONE II
AT KODUNGAIYUR WITH SEQUENTIAL BATCH REACTOR (SBR) WITH POWER GENERATION FROM BIO-GAS
INCLUDING OPERATION AND MAINTENANCE FOR TEN YEARS AT KODUNGAIYUR, CHENNAI.
CLIENT :
CHENNAI METROPOLITAN WATER SUPPLY AND SEWERAGE BOARD , CHENNAI- 600 002
TITLE :
NAME SIGN DATE
SIZE REV.
DOC.No. 19-EPE-CMWSSB- RSPH-BT-SDC-02
A4 0
Page 1 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment
Project Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power
Generation from Bio-Gas including Operation and Maintenance for ten years at Chennai.
Prepared CheckedApproved Rev
19-EPE-CMWSSB- RSPH-BT-SDC-
Document Number
02 SVK JTP JTP 0
TABLE OF CONTENTS
I DESIGN BASIS
1 Load calculations
2 Hydrodynamic pressure calculation
3 Uplift Check
4 Design of Walls
5 Design of Raft
6 Design of Platform Slab
7 SBC Check
Page 2 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage
Treatment Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR)
Project
with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB- RSPH- Prepared Checked Approved Rev
Number BT-SDC-02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW
Title
SEWAGE PUMPHOUSE
CHAPTER I
DESIGN BASIS
Page 3 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage
Treatment Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR)
Project
with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB- RSPH- Prepared Checked Approved Rev
Number BT-SDC-02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW
Title
SEWAGE PUMPHOUSE
This document covers the design of Balancing tank of size 56.5m (diameter) x 4.5m
(height) with liquid depth as 4.0m located at Kodungaiyur.
The water retaining structure have been designed as limited cracked section for
0.2mm crack width.
The following primary loads are considered in the design of the structure
a) Dead Loads - DL
b) Earth pressure - EP(O)
c) Hydrostatic pressure (Outside) - HP(O)
d) Water Pressure (Inside) - WP
e) Surcharge - SUR
f) Uplift Pressure - UP
The ground water table is considered at 1m below FGL for the design of Balancing
tank.
FGL - RL + 4.00 m
1.3) References:
1) IS: 3370 (Part I – IV) – Code of practice for concrete structures for the storage of
liquids.
2) IS: 456 - 2000 – Code of practice for Plain and Reinforced concrete
Page 4 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage
Treatment Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR)
Project
with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB- RSPH- Prepared Checked Approved Rev
Number BT-SDC-02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW
Title
SEWAGE PUMPHOUSE
Pile foundation with raft has been considered from uplift considerations.
The minimum clear cover to reinforcement in all R.C.C structures shall be as per
IS456: 2000(Clause 26.4, Page no. 46) &IS 3370 (part 1 to 3).
Top 40
2 Raft
Bottom 75
Page 5 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage
Treatment Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR)
Project
with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB- RSPH- Prepared Checked Approved Rev
Number BT-SDC-02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW
Title
SEWAGE PUMPHOUSE
Liquid depth considered for the wall design is considered as water height + 0.50m
free board.
The outer wall of the tank is designed for the earth pressure & surcharge pressure
(outside) & water pressure (inside).
The loading combinations are considered in the design of structures in accordance with the
stipulations in the relevant design codes. The load combinations are mentioned below.
Load factor of 1.5 has been considered for design for the combinations as mentioned above.
Page 6 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage
Treatment Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR)
Project
with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB- RSPH- Prepared Checked Approved Rev
Number BT-SDC-02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW
Title
SEWAGE PUMPHOUSE
CHAPTER II
Page 7 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II at Kodungaiyur with
Project Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including Operation and Maintenance for ten years at
Chennai.
Load Calculation:
Height = 1.0 m
2
Earth pressure on wall (1 x 18) = 18.00 kN/m /m
2
Earth pressure on raft (dry) = 18.00 kN/m
Height = 1.5 m
2
Earth pressure on wall (1.5 x 12.19 x 0.33) = 6.03 kN/m /m
Height = 1.5 m
2
Hydrostatic pressure on wall (1.5 x 9.81) = 14.72 kN/m /m
2
Earth pressure on raft (saturated) (1.5 x 22) = 33.00 kN/m
2
Surcharge pressure on raft = 10.0 kN/m
2
Surcharge pressure on wall (10 x 0.33) = 3.30 kN/m /m
Uplift Pressure
Height = 2.0 m
2
Uplift pressure on raft (2 x 9.81) = 19.62 kN/m
Page 8 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant
Project in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from
Bio-Gas including Operation and Maintenance for ten years at Chennai.
Circumferential angle φ = 0
Qiw = 0.87
(0.866*(1-((0/4.5)^2))*TANH(0.866*56.5/4.5)
Piw = 0.03
(0.87*0.075*10.1*9.81*4.5*COS(PI()/180*0)
Page 9 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant
Project in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from
Bio-Gas including Operation and Maintenance for ten years at Chennai.
= 0.539
(0.5625*COSH(3.674*0/56.5))/COSH(3.674*4.5/56.5)
Page 10 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant
Project in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from
Bio-Gas including Operation and Maintenance for ten years at Chennai.
(0.539*0.075*1000*9.81*4.5*56.5)*(1-((1/3)*COS(PI()/180*0)*COS(PI()/180*0)))*COS(PI()/180*0)/(1000)
2).Convective pressure on base slab
= 0.36
(1.125*((28.25/56.5)-(4/3)*(28.25/56.5)^3)*1/COSH(3.674*4.5/56.5)
(0.36*0.075*10.1*9.81*56.5)
PRESSURE DUE TO WALL INERTIA
convective pressure
Lateral convective pressure on the wall pcw Pcw 0.07
Page 11 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant
Project in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from
Bio-Gas including Operation and Maintenance for ten years at Chennai.
Av = 0.0495
2
Pv = 22.07029 kN/m
MAXIMUM HYDRO DYNAMIC PRESSURE
2
P = 25.34 kN/m
Since hydrodynamic pressure is less than hydrostatic pressure, design of Balancing tank has been done with hydrostatic
Pressure
Page 12 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II at
Project Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including
Operation and Maintenance for ten years at Chennai.
Prepared Checked Approved Rev
Document
19-EPE-CMWSSB- RSPH-BT-SDC-02
Number ABI SVK/JTP 0
3 Uplift check
DESIGN DATA:
Finished ground level (FGL) = 4m
EL. at Top base slab = 1.5 m
Height of wall = H = 4.50 m
LVL (6-1.5)
Diameter of wall = D = 56.50 m
Radius of Tank = R = 28.25 m
3
Unit weight of material (Concrete) = 25 kN/m
3
Unit weight of material (water) = w = 10 kN/m
3
Unit weight of material (soil) = 17 kN/m
Thickness of Wall (t) = 500 mm
UPWARD FORCE
Uplift head = 2.00 m
2
Area of base slab = 2687.83 m
PI()/4*(56.5+2*0.5+2*0.5)^2
Uplift force 2687.83*2*9.81 = 52735.22 kN
DOWNWARD FORCE
Weight of Wall
Thickness (t) = 0.500 m
Height of wall = 4.50 m
2
Area of wall (PI()*((57.5)^2-56.5^2)/4 = 89.54 m
Load due to vertical wall
(89.54*4.5*25) = 10073.25 kN
Weight of Slab
Thickness of base slab = 0.50 m
2
Area of raft (PI()*58.5)^2)/4 = 2687.83 m
Load due to raft (2687.829*0.5*25) = 33597.86 m
Soil load
Depth of soil = 2.50 m
(As conservative)
2
Area over the soil load acts = 91.11 m
((56.5+2*0.5+2*0.5)^2-(56.5+2*0.5)^2)*PI()/4 LVL (9.85-2.1)
Page 13 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II at
Project Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including
Operation and Maintenance for ten years at Chennai.
Prepared Checked Approved Rev
Document
19-EPE-CMWSSB- RSPH-BT-SDC-02
Number ABI SVK/JTP 0
Page 14 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.
Page 15 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.
Page 16 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.
am=(p^2+(x/2))^2)^0.5-y] = 102.92 mm
wm=3*am*emh = 0.035 mm
safe
Page 17 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.
Page 18 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.
Structural Data:
3
Unit Weight of Concrete = 25 kN/m
Cover = 50 mm
Rebar diameter = 16 mm 0
Cover = 50 mm
Ast Required =
2
Ast Required for Moment = 645 mm
Page 19 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.
(IF(500>500,250,500/2))
2
Ast Provided = 1005 mm
(1000/200*0.7854*16*16) +(1000/150*0.7854*0*0)
2
Characteristic cube strength of concrete, fck = M35 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52
Page 20 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.
(442-(96.861/3))
2
Steel Stress, 'fs' = 196.66 N/mm
(((81*10^6)/409.71)/1005.31)
2
Concrete stress 'fc' = 4.08 N/mm
(2*81*10^6)/(1000*96.861*409.71)
Distance 'a' = 500 mm
Strain Es in steel for the stress of = 0.00098330 mm
(196.66/200000)
(((500-96.861)/(442-96.861))*0.0009833)
Strain due to stiffening effect of concrete ε2
Crack Width
Vertical reinforcement:
Page 21 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II
Project at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including
Operation and Maintenance for ten years at Chennai.
5. DESIGN OF RAFT
Structural Data:
3
Unit Weight of Concrete = 25 kN/m
Cover (Top) = 50 mm
Cover (Bottom) = 75 mm
Since there is no uplift pressure, raft reinforcement is provided with minimum reinforcement
Rebar diameter = 16 mm 0
Cover = 50 mm
Page 22 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II
Project at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including
Operation and Maintenance for ten years at Chennai.
Ast Required =
2
Ast Required for Moment = 8 mm
(IF(500>500,250,500/2))
2
Ast Provided = 1005 mm
(1000/200*0.7854*16*16) +(1000/200*0.7854*0.0001*0.0001)
Page 23 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment
Project Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power
Generation from Bio-Gas including Operation and Maintenance for ten years at Chennai.
2
Compressive Strength of concrete = 35 N/mm
2
Yield strength of steel = 500 N/mm
Cantilever slab =
Span of the slab, l . 0.7 m (Max.cantilever projection)
Thickness of the slab, D = 125 mm
Cover to reinforcement = 40 mm
Effective Depth of Slab at Midspan = 79 mm (125-40-12/2)
2
Floor finish, wd = 1.20 KN/m
2
Live Load, wl = 5.00 KN/m
2
Total Load, w = 9.30 KN/m (125/1000*25 +1.2+5)
2
Total load, (wd) 4.30 KN/m (9.3-5)
Mu/bd2 = 0.219
For M30 and Fe500, percentage of reinforcement,
pt = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100
= 0.051 %
Ast = Pt/100*b*d
= 0.051/100*1000*125
2
= 63.75 mm
Assumed diameter of the slab reinft = 12 mm
Minimum % of reinforcement = 0.35 %
2
Minimum area of reinforcement = 350 mm
Spacing of 12mm dia bars = Af/Ast.*1000
= 323.14 mm
= 300 mm
Page 24 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment
Project Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power
Generation from Bio-Gas including Operation and Maintenance for ten years at Chennai.
Page 25 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment
Project Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power
Generation from Bio-Gas including Operation and Maintenance for ten years at Chennai.
Eh = (D-x)/(d-x)*es = 5.69E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = -7.49E-06
Page 26 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment
Project Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power
Generation from Bio-Gas including Operation and Maintenance for ten years at Chennai.
am=(p^2+(x/2))^2)^0.5-y] = 82.46 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = -0.001 mm
safe
SLAB RESULT:
Page 27 of 28
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II at Kodungaiyur with
Project Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including Operation and Maintenance for ten years at
Chennai.
Weight of Wall
Height of Wall = 4.5
Area of Wall (3.14 /4 x (57.5 x 57.5)-(56.5 x 56.5)) = 89.5 m2
Volume of Wall (89.49 x 4.5) = 402.71 m3
Weight of Wall (402.705 x 25) = 10067.63 kN
Weight of Raft
Weight of PCC
Weight of Water
SBC of Soil
2
SBC of Soil = 200.00 kN/m
Page 28 of 28