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602 Cleaning Unit 2000-2005 Parts & Ops 91293

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Byron

Model 602
OXBO International Corporation
Cleaning Unit

Parts & Operator’s


Manual
Includes operating, adjustment,
lubrication, maintenance, repair
parts and safety instructions for
Byron Model 602 cleaning unit
with serial numbers 426750-
200001 and higher.

Publications No. 91293-A


November 2005
LIMITED WARRANTY
OXBO International Corporation warrants its new machines to be free from defects in material and workmanship, under
normal use and service, for a period of one (1) year from the date of delivery to the original purchaser, or five hundred (500)
hours of operation whichever occurs first.
Upon satisfactory claim, we will, within a reasonable time, at our option replace or repair defective parts free of
charge. Charges for transportation, customs duties or taxes where applicable, installation, correcting defects or
making additions will not be allowed, nor will we accept products returned for credit unless the return or correction
is authorized by us in writing.
Warranty claims will not be honored if, in the Company’s opinion, such claim was caused by improper use, improper
adjustment or failure to properly maintain the machine.
THE REMEDY FOR ANY BREACH OF WARRANTY AND THE ONLY REMEDY FOR THE COMPANY’S LIABILITY OF
ANY KIND, INCLUDING LIABILITY FOR NEGLIGENCE, WITH RESPECT TO ANY MACHINE, SHALL BE LIMITED TO
THE REPAIR OR REPLACEMENT OF ANY DEFECTIVE PARTS AS STATED ABOVE, AND SHALL IN NO EVENT
INCLUDE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EITHER EXPRESSED OR IMPLIED.

THE OWNER ASSUMES FULL RESPONSIBILITY FOR ANY DAMAGES, INJURIES, ETC. WHICH MAY RESULT IF THE EQUIP-
MENT IS USED FOR ANYTHING OTHER THAN THE HARVESTING OPERATION IT IS SPECIFICALLY DESIGNED TO DO.

MANUFACTURING SITES:

OXBO International Corporation Phone: (585) 548-2665


7275 Batavia-Byron Road Fax: (585) 548-2599
Byron, NY 14422-0100

OXBO International Corporation Phone: (715) 263-2112


100 Bean Street Fax: (715) 263-2102
Clear Lake, WI 54005-0017

OXBO International Corporation Phone: (360) 354-1500


270 Birch Bay Lynden Road Fax: (360) 354-1300
Lynden, WA 98264

SERVICE LOCATIONS:

OXBO International Corporation Phone: (863) 675-0064


P.O. Box 2446 Fax: (863) 675-0064
LaBelle, FL 33935

OXBO International Corporation Phone: (815) 539-7207


26709 Meridian Road Fax: (815) 539-7218
Mendota, IL 61342

OXBO International Corporation Phone: (260) 768-3217


10605 W 740 N Fax: (260) 768-3219
Shipshewana, IN 46565

OXBO International Corporation Phone: (319) 824-5241


23645 Diagonal Road Fax: (319) 824-5242
Grundy Center, IA 50638

OXBO International Corporation Phone: (559) 897-7012


14344 South Bethel Avenue Fax: (559) 897-9350
Kingsburg, CA 93631

OXBO International Corporation Phone: (509) 544-0362


310 Tippett Lane Fax: (509) 544-0473
Pasco, WA 99301

Visit our website! http://www.oxbocorp.com


MODEL 602 CLEANING UNIT

Parts & Operator's Manual

Publication No. 91293


First Edition
November 2005

All information in this manual is based upon the latest product information available at the time of
publication and is subject to change without notice. Each manual is reviewed periodically and
revised to includes changes in later editions.

Copyright © 2005 OXBO International Corporation. All rights reserved. Reproduction of any
part of this manual by mechanical, electronic, or other means is prohibited without prior writ-
ten permission from the manufacturer.

OXBO® and Byron® are registered trademarks of OXBO International Corporation.

i
(THIS PAGE LEFT INTENTIONALLY BLANK)

ii
Model 602 Cleaning Unit

INTRODUCTION
The Model 602 is an ear corn cleaning/conveying attachment designed to be mounted on the 8400, 8420(XP)
or 9400 power unit and to be used in conjunction with a Model 4865, 4870B, 4880 or 4885 throat and any corn
head and rear elevator/conveyor.

The Operator’s section of this manual is intended to familiarize those involved with the installation, operation,
maintenance and repair of the Model 602 attachment. We recommend that those involved also become
familiar with the power unit, corn head, throat and rear elevator/conveyor operator’s manuals.

TABLE OF CONTENTS
Title Page Title Page
Operational Safety ................................................ B Serial Number ....................................................... N
Safety Warning Signs ........................................... D Special Tools ........................................................ N
Safety Sign Locations .......................................... E Troubleshooting .................................................. O
Adjustments .......................................................... H Charts & Specifications ........................................ S
Lubrication & Maintenance .................................... I Repair Parts Section ............................................. 1
Additional Maintenance ....................................... M Numerical Parts Index ......................................... 37

A
Operational Safety
AUTHORIZED OPERATORS
The owner of the machine must provide the operator with these operating instructions and make sure he has
read and understands them. Only then may the machine be put into operation.

SAFETY ALERT SYMBOL


This is the safety alert symbol. Whenever you see this symbol in this manual or on the machine, be
alert to the potential of personal injury.
Follow recommended precautions and safe operating practices.
Carefully read all safety messages in this manual and in the safety warning signs on the machine.
The assignment of various tasks on the machine must be clearly determined and complied with. There must be
no uncertainties regarding authority, as this could endanger the safety of the operator.
The owner must ensure that only authorized persons operate or work on the machine. The owner and operator
are responsible for the safety of any third persons within the working area of the machine.

GENERAL SAFETY/ACCIDENT PREVENTION


Most accidents, whether they occur in industry, on the farm, at home, or on the highway, are caused by the
failure of some individual to follow simple and fundamental safety rules. For this reason, most accidents can be
prevented by recognizing the real cause and doing something about it before the accident occurs.
Regardless of the care used in the design and construction of any type of equipment, there are many
conditions that cannot be completely safeguarded against without interfering with reasonable accessibility and
efficient operation.

Observe all safety and accident prevention in addition to the following instructions:

• Read this manual thoroughly to learn how to operate the machine and how to use controls properly. Do not
allow anyone to operate this machine without instruction.

• The various warning, safety, and alert signs on the machine provide important advice to ensure the safe
operation of the machine. Observe these instructions at all times for the sake of your own safety.

• Before beginning operation, make yourself familiar with all elements and controls of the machine as well as
their function.

• Always keep all guards and shields in place and correctly mounted.

• Avoid loose fitting clothing. The operator should wear close-fitting clothing and sturdy footwear.

• When traveling on public roads observe all traffic regulations in your area, especially the permissible trans-
port dimensions.

• Make sure the SMV emblem is in place and visible from the rear when traveling at slow speeds on public
roads. Inspect all equipment required for transportation such as lighting, warning and protective devices.

• Always drive at speeds which allow complete control under existing field or road conditions.

• Never allow anyone to ride on the machine during transport.

• Before beginning field operation, inspect the area around you. Make sure that no one (especially children)
is in the danger area. Good visibility of the area around the machine is essential.

• Keep clear of the working and danger areas around the machine.

B
Operational Safety

• Keep Clear of all moving parts and keep others away when operating.

• No one is allowed to step between the power unit and implement unless the machine is secured against
unintentional movement by means of the parking brake or wheel chocks.

• Use caution when working on moveable elements of the machine. There are numerous pinch and shear
points.

• Never leave the power unit unattended without applying the parking brakes.

• Always drive at a reasonable field speed.

• Never drive near ditches, embankments, holes, mounds or other obstacles. Never drive on hills and slopes too
steep for safe operation.

• Always reduce the power unit’s speed before turning.

• Always come to a complete stop before reversing direction.

PLEASE NOTE:
In order to take the photographs required for this manual some of the shields and guards were re-
moved. OXBO International Corporation does not recommend operating this equipment with any shields
and guards removed. Make sure all shields and guards are securely fastened in place before operating
this equipment.

C
Safety Warning Signs
UNDERSTAND SIGNAL WORDS AND COLORS
Safety signs consist of a combination of pictorials, words and colors. Three signal words and three colors
indicate the degree of hazard present in the area of the machine where the sign is displayed.

DANGER in white letters on a red background indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.

WARNING in black letters on an orange background indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury such as when guards are removed.

CAUTION in black letters on a yellow background indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.

The pictorials on each sign show the likely consequence of human interaction with the hazard.

FOLLOW SAFETY INSTRUCTIONS


The warnings on these safety signs are for your personal safety and the safety of those working around you.
OBSERVE THESE WARNINGS! If the signs become worn or illegible, replace them with new decals. Order
them by part number from your OXBO Equipment parts dealer.

D
Safety Sign Locations

(Guards removed to show decal placement)


90017

(Guards removed to show decal placement)


90017

90019

90019

E
Safety Sign Locations

90019

MUCHO WARNING
CUIDADO Revolving trash
Rodillos de limpieza rolls.
en movimiento.
Do not remove this
No remueva esta cubierta cover when machine
cuando la máquina está is running.
funcionando.
90021

90021

MUCHO WARNING
CUIDADO Revolving trash
Rodillos de limpieza rolls.
en movimiento.
Do not remove this
No remueva esta cubierta cover when machine
cuando la máquina está is running.
funcionando.
90021

90021

MUCHO WARNING
CUIDADO Revolving trash
Rodillos de limpieza rolls.
en movimiento.
Do not remove this
No remueva esta cubierta cover when machine
cuando la máquina está is running.
funcionando.
90021

90021

F
Safety Sign Locations

90023

90023

90023

90023

G
Adjustments
ALWAYS SHUT OFF POWER UNIT ENGINE
BEFORE PERFORMING ANY ADJUST-
MENTS. IF IT IS NECESSARY TO WORK
UNDER THE THROAT OR HEADER, RAISE
THE HEADER ALL THE WAY UP AND INSERT THE PIN
IN THE SAFETY STOP ON THE LEFT SIDE OF THE
THROAT CONVEYOR OR ENGAGE THE REMOTE
SAFETY STOP IF EQUIPPED.

CONVEYOR BELT TENSION


The conveyor belt should be run as slack as possible with-
out slipping. If the belt slips under load, tighten by turning
adjusting shaft (A) clockwise. To relieve tension turn shaft
counterclockwise. Check belt tension once per day and
adjust as necessary.
A
BELT TRACKING
Proper belt tracking is as important to the life of the belt as
is tension. Improper belt tracking will cause premature
belt wear. The belt should ride on the center of both the
drive and idler pulleys and not rub on either side of the
conveyor frame. Adjust tracking by loosening bolts on
R.H. end of drive pulley bearing (B) and moving end of
shaft up or down to move the belt side to side. Only a
slight amount of adjustment is required to get the belt to
track properly. B
BELT EDGE SEAL
The belt edge seals are bolted to the conveyor side
through slotted holes. Loosen these bolts to adjust seals
so they are 1/8" above the surface of the belt. B

NOTE: Adjust belt seal clearance after tension and track-


ing have been adjusted.

ADDITIONAL ADJUSTMENTS
All roller chains should be checked daily for proper ten-
sion and adjusted accordingly.

All vee belts should be checked daily for proper tension


and belt idlers adjusted accordingly.

For conveyor and fan speed adjustments see power unit


operator’s manual.

H
Lubrication & Maintenance
CAUTION: ALWAYS SHUT OFF POWER UNIT
ENGINE BEFORE PERFORMING ANY MAIN-
TENANCE. IF IT NECESSARY TO WORK
UNDER THE THROAT OR HEADER, RAISE
HEADER ALL THE WAY UP AND INSERT THE PIN IN
THE SAFETY STOP ON THE LEFT HAND SIDE OF THE
THROAT CONVEYOR OR ENGAGE THE REMOTE
SAFETY STOP IF EQUIPPED.

GREASE POINTS
After 50 hours of operation or once per week, lubricate the
following points with multipurpose grease:

The two belt idler pulley bearings are lubricated at remote


fittings (A) on the lower R.H. side of the conveyor.

The front blower bearings are lubricated at two remote fit-


tings (B) on the R.H. side of the machine near the con-
veyor tension screw.

There is an inner fender panel (C) which partially covers


these front blower fittings (D). Reach in around the panel
to lube these fittings. C

I
Lubrication & Maintenance

Lubricate the R.H. conveyor drive bearing (A), rear blower C


R.H. bearing (B) and three rear trash roll/trash auger bear-
ings (C).
C
A

On the L.H. side, lubricate the conveyor drive pulley bear-


ing (D), . . .

The L.H. rear blower bearing (E), . . .

And the L.H. front trash roll/trash auger bearings (F).

J
Lubrication & Maintenance

Two R.H. front trash roll bearings (A) at remote fittings in


front of the front fan.

Lubricate the two L.H. rear trash roll bearings at remote


fittings (B) in front of the rear fan.

The rear fan/trash auger bearing is lubricated at a remote


fitting (C) under the motor mount.

The front fan/trash auger bearing is lubricated at a remote


fitting (D) on top of the motor mount.

K
Lubrication & Maintenance

ROLLER CHAIN MAINTENANCE


Roller chain drives require proper and timely maintenance
to deliver satisfactory performance and service life.

MAINTENANCE
A roller chain drive should be inspected after the first 50
hours of operation. Following this, an inspection should
be conducted every 100 hours of operation.

Chains must be maintained as follows:

Lubrication:
Make sure the drive is correctly lubricated. If the chain is
dirty, clean it with kerosene or a nonflammable solvent
and lubricate it. It is very important to lubricate the pins
and bushing surfaces which articulate with each other while
the chain is under full load. Lubrication is also required
between the rollers and bushing. To reach all these sur-
faces, the lubricant is applied to the upper edges of the
link plates on the lower strand of the chain shortly before
the chain engages the sprocket.

Drive Interferences:
Inspect for any evidence of interferences between drive
components and other parts of the equipment. If any is
found, correct it immediately.

Damaged Chain and Sprockets:


Inspect chains for cracked, broken, deformed, or corroded
parts and for tight joints or turned pins. If any are found,
locate and correct the cause of the damage and replace
the entire chain.

Inspect sprockets for chipped, broken, or deformed teeth.


If they are found, locate and correct the cause of the dam-
age and replace the sprocket.

Replace worn chains and sprockets. A chain is consid-


ered worn when it reaches 3% elongation.

Make sure sprockets are properly aligned.

Chain Tension:
Make sure chain is properly tensioned. For a check of
chain tension, turn one sprocket to tighten the lower strand
of the chain, then measure the sag of the upper strand.
The sag, measured at the midpoint of the upper strand,
should be approximately two to three percent of the length
of the tangent to the sprockets.

Safety Shields:
Make sure shields and guards are in good condition and
properly installed.

L
Additional Maintenance
ADDITIONAL MAINTENANCE
Blower intake screens should be checked often for accu-
mulated trash that might block air flow. Clean these screens
daily or more often if necessary.

Suction fans and housings should be checked frequently


for the buildup of foreign material on all surfaces. Material
buildup on fans can cause an imbalance and result in dam-
age to the machine. Buildup in the fan housing can cause
premature wear to the fan if allowed to contact the blades.
To help keep fans and housings clean, a garden hose fit-
ting is provided on the cover of both front and rear trash
rolls. Connect a hose and allow water to run into the auger
housing while the machine is running. This should be done
daily or as often as possible to keep the fans and fan hous-
ings free of material buildup.

M
Serial Number
When ordering parts, always furnish the model number and
serial number of the cleaning unit as stamped on the
data plate located on the upper right hand side of the
unit.

Record your serial number in the space provided on the


first page of the Repair Parts Section.

Special Tools
Torx T-27 Bit for lock collars on four-element blowers.

N
Troubleshooting
TROUBLE CAUSE CORRECTION
(1) Excessive trash in harvested corn. (A) Front blower outlet (just behind top of (A) Remove any trash, stalks, etc. which
throat conveyor) plugged with trash. may have accumulated on the front
blower outlet.

(B) Front and/or rear blower intake screens (B) Remove any trash, leaves, etc. which
plugged with trash. may have accumulated on the outside
of the front and/or rear blower intake.

(C) Ground speed too fast. (C) Operate at ground speed compat-
ible with yield and conditions.

(D) Machine not centered on rows. (D) Keep machine centered on rows to
avoid stalk breakage. Make sure
planter row widths are same as corn
head row spacing.

(E) Stripper plates set too close. (E) Set stripper plates only as wide as
necessary to harvest usable ears.
See Adjustments section of 3000
Corn Head Operator’s Manual.

(F) Knife rolls too far apart. (F) Adjust knife roll tip spacing as de-
scribed in Adjustments section of
3000 Corn Head Operator’s Manual.

(G) Corn head RPM too slow for condi- (G) See 3000 Corn Head Operator’s
tions. Manual for sprocket to increase corn
head operating speed.

(H) Corn head RPM too fast for conditions. (H) See 3000 Corn Head Operator’s
Manual for sprocket to increase corn
head operating speed.

(I) Corn head carried too low. (I) Corn head should be run only as low
as necessary to stay below lowest ears.

(J) Stripper plate gap not centered over (J) Adjust stripper plates as described
knife roll operating center line. in Adjustments section of 3000 Corn
Head Operator’s Manual.

(K) Too much gathering belt exposure. (K) Adjust gathering belts as described
in Adjustments section of 3000 Corn
Head Operator’s Manual.

(L) Conveyor speed too slow. (L) Increase speed of conveyors as de-
scribed in power unit Operator’s
Manual.

(M) Fan speed too slow. (M) Increase speed of fans as described
in Power Unit Operator’s Manual.

(N) Optional variable front blower not ad- (N) Increase output of variable front
justed properly. blower as described in Power Unit
Operator’s Manual.

O
Troubleshooting
TROUBLE CAUSE CORRECTION
(2) Excessive damage to harvested (A) Excessive trash can cause damage by (A) Check and correct source of exces-
corn; butt damage, side damage hindering smooth flow of ears through sive trash in corn head in (1) (C)
and husking. the corn head. thru (K) above.

(B) Stripper plate gap set too wide. (B) Set stripper plates only as wide as
necessary to harvest usable ears.
See Adjustments section of Byron
Corn Head Operator’s Manual.

(C) Ground speed too fast (without exces- (C) Operate at ground speed compat-
sive trash). ible with yield and conditions.

(D) Corn head set too high. (D) Corn head should be run low
enough to stay just below lowest
ears.

(E) Operator overfilling main conveyor (E) Do not overfill hopper areas or ears
and/or rear elevator hopper areas. may be carried into underside of
conveyors and be damaged.

(F) Knife rolls dull or damaged. (F) Install new knife rolls.

(G) Auger turning too fast. (G) Replace 15 tooth auger drive sprocket
with optional 13 tooth sprocket.

(H) Fan speed too fast. (H) Decrease fan speed as described
in Power Unit Operator’s Manual.

(I) Conveyor speed too fast. (I) Decrease conveyor speed as de-
scribed in Power Unit Operator’s
Manual.

(3) Plugging in cross auger. (A) Auger plugged because of excessive (A) Check and correct cause of exces-
trash from row gathering units. sive trash in corn head as in (1) (C)
thru (K) above.

(B) Auger running too slow. (B) Replace 15 tooth auger drive sprocket
with optional 17 tooth sprocket.

(C) Auger drive clutch slipping. (C) Adjust auger drive slip clutch as de-
scribed in 3000 Corn Head
Operator’s Manual.

(4) Small ears lodged at upper end of (A) Stripper plates improperly adjusted. (A) Adjust stripper plates as described in
stripper plate gap. Byron Corn Head Operator’s Manual.

(B) Inadequate gathering belt exposure. (B) Increase gathering belt exposure at
upper end of stripper plate gap to
remove lodged ears.

P
Troubleshooting
TROUBLE CAUSE CORRECTION
(5) Row gathering unit jammed. (A) Foreign object caught in knife rolls. (A) Reverse corn head (see Power Unit
(Clutch slips). Operator’s Manual) to dislodge
object. If object is not ejected,
SHUT DOWN ENGINE and remove
obstruction.

(B) Knife rolls wrapped with weeds, grass, (B) Reverse corn head (see Power Unit
etc. Operator’s Manual) to dislodge
material. If material is not ejected,
SHUT DOWN ENGINE and remove
material. Adjust weed guards closer
to knife rolls, or speed up knife rolls
to prevent wrapping.

(6) Rear elevator will not hold position. (A) Turntable brakes improperly adjusted. (A) Adjust turntable brakes as de-
scribed in Power Unit Operator’
Manual.

(B) Turntable primary or secondary drive (B) Tighten turntable drive chains.
chain loose.

(7) Routine inspection reveals excessive (A) Mature ears going into trash rolls. (A) Refer to (1) (C) thru (K) and (2) (H)
buildup of material on suction fans and (I) above.
and inside of fan housing.
(B) Extended dry field conditions. (B) Run water thru fans as described in
Additional Maintenance in this
manual.

(C) Trash roll strippers not adjusted (C) Adjust stripper plate-to-trash roll
properly clearance to 1/8”.

(8) Small ears drawn into suction fans. (A) Fan speed too fast. (A) Refer to (2) (H) and (2) (I). If equipped
with variable front blower, decrease
output of blower as described in
Power Unit Operator’s Manual.

(9) Excessive vibration. (A) Buildup of material on trash augers and (A) Run water thru fans as described in
fans causing unbalanced condition. Additional Maintenance in this
manual.

(B) Visually inspect fans, augers and


trash rolls for damage.

Q
Troubleshooting
TROUBLE CAUSE CORRECTION

ITEMS 10 - 13 REFER TO HARVESTER EQUIPPED WITH CONVEYOR BELT

10) Conveyor belt slips. (A) Normal belt stretch. (A) Tighten belt - USE CAUTION - belt
should only be as tight as needed
to drive properly, DO NOT OVER-
(B) Heavy loads caused by high crop TENSION. Tighten each side of belt
yields. evenly.

11) Conveyor belt not tracking correctly (A) Belts not tensioned correctly, one side (A) Re-tension belt as in (10 (A). Mea-
- wears on one side, vee-guide wear. of belt is tighter than the other. sure distance to adjustable bearing
from a fixed point on each side of
belt, make sure measurement is the
same on each side.

12) Excessive belt or lacing wear. (A) Belt too tight. (A) Re-tension belt as in (10) (A).

(B) Buildup of material on drive or idler roll- (B) Clean drive or idler rollers.
ers.
(C) Adjust belt seals to allow 1/8” clear-
(C) Belt seals too tight. ance between belt and seal.

(D) Belt not tracking correctly. (D) Re-tension belts as in (11) (A).

13) Excessive buildup of material on (A) Improperly adjusted belt seals. (A) Adjust belt seal clearance as above.
drive or idler rollers.
(B) Improperly adjusted vee-guide (B) Adjust vee-guide scraper to within
scraper. 1/4” of vee-guide.

(C) Worn vee-plow scraper blade. (C) Replace scraper blade on vee-plow.
Make sure vee-pow discharge area
is clear of any blockage.

R
Charts & Specifications
COMMON CONVERSION FACTORS

Length: Inches to millimeters: x 25.4


Miles to kilometers: x 1.609

Weight: Pounds to kilograms: x .4536

Area: Acres to hectare or square hectometer: x .4047

Pressure: Psi to bar: x .06895


Psi to kPa: x 6.8948

Torque: Foot-pounds to Newton meters: x 1.3558

Flow: Gallons/minute to liters/minute: x 3.7848

Displacement: Cubic inches to cubic centimeters: x 16.387

Power: Horsepower to kilowatts: x .74571

Liquid: Gallons to liters: x 3.785

S
Charts & Specifications

T
Charts & Specifications

U
Charts & Specifications

Flats From Finger Tight (F.F.F.T.) Method (For 37° Flare Hydraulic Fittings)
Tube Side
Assembly Torque
(+10% -0%)
SAE Tube Side Tube Swivel Nut or
Dash Thread Connection Hose Connection
Size Size in-lb. ft-lb. Nm F.F.F.T. F.F.F.T.
-2 5/16-24 35 2 2.7 --- ---
-3 3/8-24 65 5 6.8 --- ---
-4 7/16-20 130 11 14.9 2 2
-5 1/2-20 165 14 18.9 2 2
-6 9/16-18 235 20 27.1 1 1/2 1 1/4
-8 3/4-16 525 43 58.3 1 1/2 1
-10 7/8-14 650 55 74.6 1 1/2 1
-12 1 1/16-12 950 80 108.5 1 1/4 1
-14 1 3/16-12 1200 100 135.6 1 1
-16 1 5/16-12 1400 115 155.9 1 1
-20 1 5/8-12 1900 160 217 1 1
-24 1 7/8-12 2250 185 250.9 1 1
-32 2 1/2-12 3000 250 339 1 1
-40 3-12 --- --- --- 1 1

F.F.F.T. Assembly Method:

If torque wrenches are not available, an alternate method of assembly is the Flats From Finger Tight (F.F.F.T.)
Method.

F.F.F.T. = Flats (nut) from finger tight. In this reference position, tube flare or angular female surface of swivel
connector must be seated and in light contact with 37° male surface. If necessary, a wrench should be used to
pull nut and seats to this initial reference position. For final assembly, the nut should now be tightened to the
appropriate number of F.F.F.T. as shown in the chart. Where necessary, a second wrench should be used to
prevent unwanted rotation of fitting body, hose connector stem, etc.

Torque valves are for unlubricated carbon steel components. For brass fittings, use approximately 65% of the
torque values shown, unlubricated. For stainless steel, a lubricant such as Permatex Anti-Sieze Lubricant is
recommended to prevent galling.

NOTE: The torque method of assembly is the preferred method of assembly. It reduces the risk of human error
during assembly that is more prevalent in the Flats From Finger Tight (F.F.F.T.) method. To ensure the most
accurate assembly of the fitting, it is strongly recommended that the torque method be utilized.

V
Charts & Specifications

Fitting Assembly Torque and F.F.W.R. (For O-ring Face Seal Fittings)
Tube Side Flats from
Assembly Torque Wrench Resistance
(+10% -0%) (F.F.W.R.)
SAE Tube Side
Dash Thread Tube Swivel &
Size Size in-lb. ft-lb. Nm Nuts Hose Ends

-4 9/16-18 220 18 25 1/4 to 1/2 1/2 to 3/4


-6 11/16-16 360 30 40 1/4 to 1/2 1/2 to 3/4
-8 13/16-16 480 40 55 1/4 to 1/2 1/2 to 3/4
-10 1-14 --- 60 80 1/4 to 1/2 1/2 to 3/4
-12 1 13/16-12 --- 85 115 1/4 to 1/2 1/3 to 1/2
-14 15/16-12 --- 95 130 1/4 to 1/2 1/3 to 1/2
-16 1 7/16-12 --- 110 150 1/4 to 1/2 1/3 to 1/2
-20 1 11/16-12 --- 140 190 1/4 to 1/2 1/3 to 1/2
-24 2-12 --- 180 245 1/4 to 1/2 1/3 to 1/2
-32 2 1/2-12 --- 360 490 --- ---

F.F.W.R. Assembly Method:

If torque wrenches are not available, an alternate method of assembly is the Flats
From Wrench Resistance (F.F.W.R.) Method.

Wrench tighten the nut onto the fitting body until wrench resistance is reached. Tighten
further to the appropriate F.F.W.R. value from the Fitting Assembly Torque and F.F.W.R.
chart shown above.

NOTE: The torque method of assembly is the preferred method of assembly. It


reduces the risk of human error during assembly that is more prevalent in the Flats
From Wrench Resistance (F.F.R.W.) method. To ensure the most accurate assembly
of the fitting, it is strongly recommended that the torque method be utilized.

W
(THIS PAGE LEFT INTENTIONALLY BLANK)

X
Repair Parts Section
KEY P/N DESCRIPTION USED
MAIN FRAME & RELATED PARTS .................................................................................................................. 2
RIGHT SIDE COVERS & GUARDS .................................................................................................................. 6
LEFT SIDE & REAR SHEET METAL ................................................................................................................ 8
MAIN CONVEYOR & RELATED PARTS ........................................................................................................ 10
FIRST STAGE CLEANING DRIVES & COMPONENTS ................................................................................... 14
FRONT BLOWER & RELATED PARTS ......................................................................................................... 18
SECOND STAGE CLEANING DRIVES & COMPONENTS .............................................................................. 22
REAR BLOWER & RELATED PARTS ............................................................................................................ 26
HYDRAULIC SYSTEM ................................................................................................................................... 28
MAIN CONVEYOR DRIVE MOTOR & CONTROLS ........................................................................................ 34
O-RING USAGE CHART ............................................................................................................................... 36
NUMERICAL PARTS INDEX .......................................................................................................................... 37

A NOTE ON USING THESE PARTS LISTS


Right or left hand parts are determined by standing in back of the machine in the direction of travel. The
abbreviation “A.R.” in the “USED” column means “AS REQUIRED” - the item is used to service a major as-
sembled component or it is used in umbers which may vary between individual machines usually to obtain a
particular adjustment or dimension at assembly. When, in the course of routine repair disassembly a number of
shims, flatwashers, etc. are removed, always reassemble the same quantity.

If you have a part and/or part number and want to know where it is used on your machine refer to the Numerical
Parts Index in the back of this manual. Find the page where that part is used, then look for the part number on
that page. Often a part will be used in more than one location on your machine and since most HARVESTER
parts manuals have the Numerical Parts Index, you can determine parts interchangeability between your HAR-
VESTER machines and avoid overstocking many common parts.

ORDERING REPAIR PARTS


The OXBO Model 602 Cleaning Units are designed and built with top quality agricultural grade components.
We recommend that repair/replacement parts be obtained from one of the OXBO International Corporation
dealer locations shown on inside front cover. Parts ordered within the United States will be shipped via United
Parcel Service (UPS) if less than 150 lbs. and by common carrier if heavier. Faster service can be provided on
request. Arrangements for Canadian, Mexican and overseas shipment will be made with the customer at the
time of order.

NOTE: Please include serial number of cleaning unit when ordering parts. Serial number plate is located on
the upper R.H. side of the cleaning unit.

SERIAL NUMBER

Page 1
MAIN FRAME & RELATED PARTS

Page 2 TP-3037
MAIN FRAME & RELATED PARTS

KEY P/N DESCRIPTION USED


1 12730 Main frame assembly 1
2 26883 Cover, conveyor upper 1
3 310213 Belt platform 1
4 52299 Wear strip, conveyor belt platform 6
5 31870 Frame, belt scraper 1
6 37588 Blade, belt scraper 2
7 311135 Chain, scraper hanger 2
8 310218 Adjuster assembly, belt tension (Refer to Main Conveyor & Related Parts illustration on
page 10 for additional parts) 1
9 34286 Coupling, belt tensioning shaft 1
10 310223 Shaft, belt tensioning 1
11 22604 Bottom cover, main conveyor 1
12 52383 Wear sheet, bottom cover 1
13 31289 Mount, throat seal 1
14 50763 Seal, throat lower 1
15 52695 Pivot rod, throat seal mount 2
16 310221 Panel, deflector 1
17 54846 Wear sheet, deflector panel 1
18 26873 Flap, main conveyor seal 1
19 26871 Cover, scroll 1
20 51644 Cover, throat 1
21 31864 Strap, cover mounting 3
22 39046 Panel, plastic rear (used only with 8420 power unit) 1
23 39047 Panel, plastic side (used only with 8420 power unit) 1
24 36492 Cover, rear blower, pea harvesting (used only when harvesting peas) (Refer to Rear Blower &
Related Parts illustration on page 26 for more detail) 1
25 93845 Pop rivet, 3/16” dia. x 1/2” long x 5/8” dia. head 12
26 93382 Machine screw, 5/16"-18 x 7/8" hex serrated flange, grade 5 17-21
27 93375 Step bolt, 5/16”-18 x 1” grade 5 10
28 93522 Nut, 5/16"-18 hex serrated flange 27
29 93765 Pin, roll, 5/32” x 1” 2
30 94166 Machine screw, 3/8"-16 x 3/4" hex serrated flange, grade 5 22
31 93055 Hex head capscrew, 3/8”-16 x 1-1/2” grade 5 12
32 93053 Hex head capscrew, 3/8”-16 x 1” grade 5 2
33 93523 Nut, 3/8”-16 hex serrated flange 42
34 93603 Flatwasher, 3/8” 8
35 93341 Machine screw, 1/2"-13 x 1" hex serrated flange, grade 5 4
36 93393 Hex head capscrew, 1/2”-13 x 3” tap bolt, grade 5 1
37 93519 Nut, 1/2”-13 hex serrated flange, toplock 1
38 93641 Machinery washer, 1/2” shaft 4
39 93658 Cotter pin, 3/32” x 1” 4
40 93189 Carriage bolt, 3/8”-16 x 1” grade 5 22
41 90011 Decal, “BYRON” logo, buff and black (2000-2001) (orange unit only) 1
41 90939 Decal, “OXBO” logo, black (2001 and later) (not shown) 1
42 90135 Black stripe tape, 3-1/2” wide (order by the foot) (2000-2001) A.R.
43 90021 Decal, “WARNING Revolving trash rolls,” etc. 4
44 90225 Decal, grease arrow 12
45 26431 Panel, throat cover mounting, removable 1
46 20871 Front walkway 1
- 94191 Machine screw, 1/2"-13 x 1-1/4" hex serrated flange, grade 5 (not shown) 4
- 93605 Flatwasher, 1/2" (not shown) 4
- 93525 Nut, 1/2"-13 hex serrated flange (not shown) 4
47 32643 Tube, safety stop 2

Page 3
MAIN FRAME & RELATED PARTS

Page 4 TP-3037
MAIN FRAME & RELATED PARTS
(continued)
KEY P/N DESCRIPTION USED
48 50576 Pin, safety stop 2
49 50559 Chain, safety stop 2
50 93895 “S” hook, 3/16" x 1-1/2" 4
51 50628 Shackle, 1/2" (includes pin and cotter) 1
52 51174 Safety chain 1
53 39810 Plate, elevator hanger & safety chain mount 1
- 39811 Plate, chain retainer 1
- 93384 Machine screw, 5/16”-18 x 1” hex serrated flange, grade 5 3
- 93522 Nut, 5/16”-18 hex serrated flange 3
54 54315 Elevator hanger chain 2
55 51008 Double clevis, 1/2" (includes pin and cotter) 4
56 31047 Elevator hanger, 2400/2420 elevators (Refer to the Elevator/Conveyor Parts & Operator’s Manual) 1
56 35467 Elevator hanger, 3018, 3020, 3022, 3024 elevators
(Refer to the Elevator/Conveyor Parts & Operator’s Manual) 1
57 31295 Yoke block, throat block (see inset drawing for additional parts) 2
58 31300 Pin, yoke 2
59 51236 Lynch pin, yoke pin retaining 2
60 41741 Hose assembly, remote grease line to throat yokes, 1/8” NPT male both ends, 61” long 2
61 46010 90° street elbow, 1/8” NPT 2
62 41386 Straight bulkhead adapter, 1/8” NPT female to 1/4”-28 male (includes jam nut) 2
63 40143 Jam nut, grease bulkhead A.R.
64 93808 Grease fitting, 1/4”-28 90° 2
65 93106 Hex head capscrew, 5/8"-11 x 2" grade 5 2
66 93514 Nut, 5/8"-11 toplock 2
67 ----- (Not assigned) -
68 93607 Flatwasher, 5/8" 2
69 93132 Hex head capscrew, 3/4”-10 x 2-1/2” grade 5 4
70 93538 Nut, 3/4”-10 toplock 4
71 ----- (Not assigned) -
72 94699 Flatwasher, 3/4” grade 8 8
73 ----- (Not assigned) -
74 21308 Cover, trash auger 2
- 93453 Nut, 3/8”-16 hex (not shown) 6
- 93578 Lockwasher, 3/8” split spring (not shown) 6
- 93603 Flatwasher, 3/8” (not shown) 6
75 30549 Stripper, trash roll 2
75 32915 Stripper, trash roll (used only with seed corn trash rolls) (not shown) 1
76 93189 Carriage bolt, 3/8”-16 x 1” grade 5 6
77 93453 Nut, 3/8”-16 hex 6
78 93578 Lockwasher, 3/8” split spring 6

Page 5
RIGHT SIDE COVERS & GUARDS

Page 6 TP-3057
RIGHT SIDE COVERS & GUARDS

KEY P/N DESCRIPTION USED


1 21880 Cover assembly, front fan housing 1
2 32624 Discharge chute, front fan 1
3 50742 Liner, front fan housing 1
4 20482 Angle, fan liner clamping 1
5 20880 Bulkhead, lower front R.H. 1
6 20976 Bulkhead, lower rear R.H. 1
7 20875 Crossmember, lower R.H. bulkheads 1
8 22086 Cover, top, R.H. front drives 1
9 20979 Cover, side, R.H. front drives 1
10 20975 Cover, lower, R.H. rear drives 1
11 32644 Bracket, lower bulkhead corner tie 1
12 22085 Bulkhead, upper front R.H. 1
13 20878 Bulkhead, upper rear R.H. 1
14 20874 Cover, top, upper R.H. rear drives 1
15 32635 Bracket, upper bulkhead corner tie 1
16 21793 Cover, hinged, upper R.H. rear drives (2000-2003) 1
16 21792 Cover, hinged, upper R.H. rear drives (2004-2005) 1
17 20768 Hinge, drives cover 1
18 20887 Angle, hinge reinforcing 1
19 32191 Angle, motor mount adjusting 2
20 50539 Latch, covers 6
21 93254 Carriage bolt, 1/4”-20 x 3/4” grade 5 8
22 93520 Nut, 1/4”-20 hex serrated flange 8
23 93380 Truss head machine screw, 5/16"-18 x 3/4" serrated flange, grade 5 8
24 93163 Carriage bolt, 5/16"-18 x 3/4" grade 5 2
25 93164 Carriage bolt, 5/16"-18 x 1" grade 5 22
26 93431 Step bolt, 5/16"-18 x 3/4" 24
27 93522 Nut, 5/16"-18 hex serrated flange 32
28 ----- (Not assigned) -
29 ----- (Not assigned) -
30 93522 Nut, 5/16”-18 hex serrated flange 22
31 93052 Hex head capscrew, 3/8"-16 x 3/4" grade 5 2
32 93053 Hex head capscrew, 3/8"-16 x 1" grade 5 8
33 93523 Nut, 3/8"-16 hex serrated flange 8
34 ----- (Not assigned) -
35 ----- (Not assigned) -
36 90011 Decal “BYRON” logo, buff and black (2000-2001) 1
36 92026 Decal “BYRON” logo, black (2001) 1
36 90939 Decal “OXBO” logo, black (2001 & later) 1
37 90095 Decal “HARVESTER”, buff (2000-2001) 1
38 90919 Decal “602” model number 1
39 ------ (Not assigned) -
40 90200 Decal “S” (seed corn models only) A.R.
41 90019 Decal, “CAUTION, Do not step,” etc. 2
42 90023 Decal, “DANGER, Fan discharge area,” etc. 2
43 90225 Decal, grease arrow 3
44 90017 Decal, “SAFETY INSTRUCTIONS, keep all guards and shields in place,” etc. (located on main
frame under removable guards) 2
45 94006 Carriage bolt, 1/2”-13 x 1” grade 5, low shoulder 4
46 93522 Nut, 1/2”-13 hex serrated flange 4
47 ----- (Not assigned) -
48 ----- (Not assigned) -
49 93546 Speed nut, 5/16”-18 x .074 - .100 grip range 4

Page 7
LEFT SIDE & REAR SHEET METAL
Page 8
TP-3058
LEFT SIDE & REAR SHEET METAL

KEY P/N DESCRIPTION USED


1 22084 Cover assembly, rear fan housing 1
2 32191 Angle, motor mount adjusting 2
3 52294 Liner, rear fan housing 1
4 20482 Angle, fan liner clamping 1
5 25456 Trash deflector (used with 9400 power unit only) 1
5 25453 Trash deflector 1
6 25459 Trash deflector end (used with 9400 power unit only) 1
7 22075 Transition, hopper discharge 1
8 20888 Guard, upper L.H. drives 1
9 52139 Spring, elevator hose hanger 1
10 310021 Clamp, 3/4” tube 1
- 94658 Eye-bolt, 5/16”-18 x 3” x 5/8” ID (includes nut) 1
- 32096 Clamp, top plate 2
- 93597 Lockwasher, 5/16” split spring 1
11 93391 Eye-bolt, 5/16”-18 thread 1
12 93163 Carriage bolt, 5/16"-18 x 3/4" grade 5 2
13 93380 Truss head machine screw, 5/16"-18 x 3/4" truss head, grade 5 2
14 93164 Carriage bolt, 5/16"-18 x 1" grade 5 22
15 93431 Step bolt, 5/16"-18 x 3/4" 24
16 93522 Nut, 5/16"-18 hex serrated flange 50
17 ----- (Not assigned) -
18 93546 Speed nut, 5/16"-18 x .074 -.100 grip range 4
19 93522 Nut, 5/16”-18 hex serrated flange 2
20 93053 Hex head capscrew, 3/8"-16 x 1" grade 5 20
21 93189 Carriage bolt, 3/8”-16 x 1” grade 5 2
22 93523 Nut, 3/8”-16 hex serrated flange 2
23 93523 Nut, 3/8"-16 hex serrated flange 20
24 ----- (Not assigned) -
25 ----- (Not assigned) -
26 94006 Carriage bolt, 1/2”-13 x 1” grade 5, low shoulder 4
27 93522 Nut, 1/2”-13 hex serrated flange 4
28 ----- (Not assigned) -
29 ----- (Not assigned) -
30 90023 Decal, “DANGER, Fan discharge area”, etc. 2
31 90019 Decal, “CAUTION, Do not step”, etc. 1
32 90225 Decal, grease arrow 1

Page 9
MAIN CONVEYOR & RELATED PARTS

Page 10 TP-3038
MAIN CONVEYOR & RELATED PARTS

KEY P/N DESCRIPTION USED


1 40474 Hydraulic motor, main conveyor drive (Refer to Main Conveyor Drive Motor & Controls illustration
on page 34 for parts breakdown) 1
2 30561 Mount plate, main conveyor drive motor 1
3 54544 Sprocket, chain coupler, 16 tooth, RC #60-1R, hardened teeth, 1” finished bore, 1/4” keyway
(includes set screws) 1
4 54545 Sprocket, chain coupler. 16 tooth, RC #60-1R, hardened teeth, 1-1/2” finished bore, 3/8” keyway
(includes set screws) 1
5 50816 Coupler chain, RC #60-2R chain x 16 total pitches (includes connector link) 1
6 50530 Connector link, RC #60-2R (spring clip type) A.R.
7 52570 Bearing assembly, 1-1/2” bore, 2-bolt flange (includes cast housing, bearing, lock collar and
grease fitting) 2
- 52953 Bearing, replacement insert for #52570 (includes lock collar) A.R.
8 58124 Lock collar, 1-1/2” shaft, eccentric A.R.
9 33302 Cover, bearing mount 1
10 33315 Motor mount 1
11 54531 Drive pulley, main conveyor 1
12 33386 Channel, pulley scraper mount 1
13 54578 Conveyor belt, standard (2-1/2” cleats, 207-1/2” long) 1
13 54825 Conveyor belt, optional (1” cleats, 205” long) 1
13 54579 Conveyor belt, optional (2” cleats, 207” long) 1
14 39764 Stiffener, belt (2-1/2” and 2” cleats) 2
- 93165 Carriage bolt, 5/16”-18 x 1-1/4” grade 5 7
- 93517 Locknut, 5/16”-18 hex, stover (2-way) 7
- 93602 Flatwasher, 5/16” 7
14 310176 Stiffener, belt (1” cleats) 2
- 93165 Carriage bolt, 5/16”-18 x 1-1/4” grade 5 10
- 93517 Locknut, 5/16”-18 hex, stover (2-way) 10
- 93602 Flatwasher, 5/16” 10
15 28089 Belt seal, R.H. lower 1
15 28090 Belt seal, L.H. lower (not shown) 1
16 34480 Belt seal, upper 2
17 54934 Idler pulley, main conveyor 1
18 310218 Adjuster assembly, belt tension (Refer to Main Frame & Related Parts illustration on
page 2 for additional parts) 1
19 50028 Bearing assembly, 1-1/4” bore, 2-bolt flange (includes cast housing, bearing and lock collar) 2
- 50266 Bearing, replacement insert for #50028 (includes lock collar) A.R.
20 310436 Bracket, scroll mounting, L.H. 1
21 310435 Bracket, scroll mounting, R.H. 1
22 310219 Guide angle, adjuster 2
- 61454 Scroll assembly complete (includes items 22 thru 32) A.R.
23 26861 Scroll panel 1
24 26862 Door, clean-out 1
25 22118 Hinge, clean-out door 1
26 32871 Spacer, hinge 1
27 50539 Latch, clean-out door 2
28 32608 Catch, latch 2
29 93254 Carriage bolt, 1/4”-20 x 3/4” grade 5 8
30 93520 Nut, 1/4”-20 hex serrated flange 8
31 93163 Carriage bolt, 5/16”-18 x 3/4” grade 5 6
32 93522 Nut, 5/16”-18 hex serrated flange 6
33 94166 Machine screw, 3/8”-16 x 3/4” hex serrated flange, grade 5 4
34 93383 Machine screw, 3/8”-16 x 1” hex serrated flange, grade 5 4
35 93189 Carriage bolt, 3/8”-16 x 1” grade 5 22

Page 11
MAIN CONVEYOR & RELATED PARTS

Page 12 TP-3038
MAIN CONVEYOR & RELATED PARTS
(continued)
KEY P/N DESCRIPTION USED
36 93523 Nut, 3/8”-16 hex serrated flange 26
37 94008 Machine screw, 1/2”-13 x 1-1/2” hex serrated flange, grade 5 4
38 93393 Hex head capscrew, 1/2”-13 x 2-1/2” full-thread bolt with pointed end (pulley scraper) 1
39 93455 Nut, 1/2”-13 hex 1
40 93525 Nut, 1/2”-13 hex serrated flange 4
41 93718 Woodruff key, 1/4” x 1” 1
42 50063 Square key, 3/8” x 1-1/2” long 1
43 93190 Carriage bolt, 3/8”-16 x 1-1/4” grade 5 4
44 45757 90° street elbow, 1/8” NPT (steel) 2
45 41741 Hose assembly, remote grease line to L.H. bearing, 1/8” NPT both ends, 61” long 1
46 43037 Hose assembly, remote grease line to R.H. bearing, 1/8” NPT both ends, 25” long 1
47 46101 Swivel adapter, 1/8” NPT male to 1/8” NPT female 2
48 41386 Straight bulkhead adapter, 1/8” NPT female to 1/4”-28 female (includes jam nut) 2
49 40143 Jam nut, grease bulkhead fitting A.R.
50 93801 Grease fitting, 1/4”-28 straight x short 2

Page 13
FIRST STAGE CLEANING DRIVES & COMPONENTS
Page 14
TP-3041
FIRST STAGE CLEANING DRIVES & COMPONENTS

KEY P/N DESCRIPTION USED


1 41727 Hydraulic motor, cleaning functions drive (Refer to Hydraulic System illustration on page 28) 1
- 41435 Shaft, replacement for #41727 motor A.R.
- 41382 Seal, motor shaft A.R.
- 41383 O-ring, housing seal A.R.
- 41384 Seal kit for #41727 motor A.R.
2 31305 Mount plate, motor 1
3 51162 Flexible coupling assembly 1
- 51351 Coupling half, splined bore (motor side) A.R.
- 51352 Coupling half, 1-5/8” finished bore (shaft side) A.R.
- 51291 Flexible element, 6” diameter rubber disc A.R.
- 51353 Hardware kit (all hardware to assemble and install coupling) A.R.
4 21802 Guard, drive coupling 2
5 32191 Angle, motor mount plate adjusting 2
6 50658 Bearing assembly, 1-5/8” bore pillow block (includes cast housing, bearing, lock collar and
grease fitting) 2
- 50719 Bearing, replacement insert for #50658 (includes lock collar) A.R.
7 50765 Lock collar, 1-5/8” shaft, heavy duty A.R.
8 31304 Bracket, bearing mount 1
9 51268 Suction fan assembly 1
10 50641 Hub kit, fan to shaft, 1615 series, 1-5/8” shaft, taperlock bushing (includes #50642 key and
set screws) 1
11 50642 Key, 5/16” x 3/8” 1-1/2” long (special for use with #50641 hub) A.R.
12 50876 Trash auger and shaft assembly (auger and shaft are not sold separately, only as a balanced
assembly) 1
13 50093 Sheave, front blower drive, 1 groove, “C” section, 10” pitch diameter Q.D. bore, “SF” hub 1
14 50665 Hub kit, front blower drive sheave to shaft, “SF” series, 1-5/8” diameter shaft, Q.D. bushing
(includes hardware) 1
15 50652 Sprocket, trash roll drive, 15 tooth, RC #60-1R chain, 1-5/8” finished bore (includes set screws) 1
16 50871 Chain assembly, front trash roll drive, RC #60-1R x 70 total pitches (includes connector link) 1
- 50099 Connector link, RC #60-1R (spring clip type) A.R.
- 50100 Offset link, RC #60-1R (cotter pin type) A.R.
17 50802 Sprocket, trash roll driven, 40 tooth, RC #60-1R chain, tapered bore 1
18 50412 Chain slide, 3-1/2” diameter x 2” wide x 5/8” bore, plastic 1
19 50764 Spacer, front spur gears 1
20 51165 Spur gear, trash roll 2
21 50297 Hub kit, spur gear to shaft, 2012 series, 1-3/8” shaft, taperlock bushing (includes set screws) 3
22 50552 Bearing assembly, 1-3/8” bore, 2-bolt flange (includes cast housing, bearing, lock collar and
grease fitting) 2
- 50553 Bearing, replacement insert for #50552 (includes lock collar) A.R.
23 50277 Lock collar, 1-3/8” shaft, heavy duty A.R.
24 32722 Bearing plate, trash roll, L.H. inner 1
25 32721 Bearing, plate mount, L.H. outer 2
26 50872 Trash roll assembly, top, standard six-bladed (used in harvesting fresh market or processing
sweet corn) 1
26 51361 Trash roll assembly, top, 5-5/8” diameter cylinder (used in harvesting seed corn, not shown) 1
26 55429 Trash roll assembly, top, 5-1/2” diameter cylinder (used in harbesting seed corn, not shown) 1
27 50624 Trash roll assembly, lower, standard six-bladed (used in harvesting fresh market or processing
sweet corn) 1
27 51358 Trash roll assembly, lower, 4-1/2” diameter cylinder (used in harvesting seed corn, not shown) 1
27 55430 Trash roll assembly, lower, 5-1/2” diameter cylinder (used in harvesting seed corn, not shown) 1
28 31351 Bearing plate, trash roll, inner R.H. 1
29 21290 Guard, grease lines, front trash rolls 1
30 50860 Belt, front blower drive, C-136 vee belt 1

Page 15
FIRST STAGE CLEANING DRIVES & COMPONENTS
Page 16
TP-3041
FIRST STAGE CLEANING DRIVES & COMPONENTS
(continued)
KEY P/N DESCRIPTION USED
31 50095 Belt idler pulley, 5-1/2” pitch diameter x 1/2” bore (flat) 2
32 30775 Idler mount and adjuster assembly 1
33 41235 Hose assembly, remote grease line to R.H. lower trash roll bearing, 1/8” NPT male both
ends x 20” long 1
34 41234 Hose assembly, remote grease line to R.H. top trash roll bearing, 1/8” NPT male both
ends x 14” long 1
35 46010 90° street elbow, 1/8” NPT steel 2
36 46008 Straight swivel adapter, 1/8” NPT male to 1/8” NPT female 2
37 40142 90° bulkhead elbow, 1/8” NPT female to 1/4”-28 female (includes jam nut) 6
38 40143 Jam nut, grease bulkhead fitting A.R.
39 93802 Grease fitting, 1/4”-28 thread, straight x 45/64” long 6
40 41850 Hose assembly, remote grease line to R.H. trash auger/fan bearing, 1/8” NPT male both
ends x 6-1/2” long 1
41 40148 Grease line, 3/16” plastic tubing (order by the foot) A.R.
42 40145 90° swivel adapter, 1/8” NPT male to 3/16” compression 2
43 40144 Straight swivel adapter, 1/8” NPT to 3/16” compression 4
44 50731 Square key, 5/16” x 1-3/8” long 3
45 50063 Square key, 3/8” x 1-1/2” long 3
46 93380 Truss head machine screw, 5/16”-18 x 3/4” grade 5 4
47 94166 Machine screw, 3/8”-16 x 3/4” hex serrated flange, grade 5 2
48 ----- (Not assigned) -
49 93341 Machine screw, 1/2”-13 x 1” hex serrated flange, grade 5 6
50 93214 Carriage bolt, 1/2”-13 x 1” grade 5 5
51 93215 Carriage bolt, 1/2”-13 x 1-1/2” grade 5 8
52 93217 Carriage bolt, 1/2”-13 x 2-1/2” grade 5 2
53 93218 Carriage bolt, 1/2”-13 x 3” grade 5 1
54 94006 Carriage bolt, 1/2”-13 x 1” low shoulder, grade 5 8
55 94005 Carriage bolt, 1/2”-13 x 1-1/2” low shoulder, grade 5 2
56 93525 Nut, 1/2”-13 hex serrated flange 33
57 ----- (Not assigned) -
58 93605 Flatwasher, 1/2” A.R.
59 93620 Machinery washer, 1-3/8” shaft diameter x 14 ga. A.R.
60 93681 Cotter pin, 3/16” x 2” long 2
61 41850 Hose assembly, remote grease line to R.H. fan bearing, 1/8” NPT male both ends, 6-1/2” long 1
62 52044 Sheave, front blower driven, 1 groove, “C” section, 6” pitch diameter, tapered bore, 1610
taperlock bushing (Refer to Front Blower & Related Parts illustration on page 18) 1

Page 17
FRONT BLOWER & RELATED PARTS

Page 18 TP-3039
FRONT BLOWER & RELATED PARTS

KEY P/N DESCRIPTION USED


- 54116 Front blower assembly complete (includes items 1 thru 22 and all related hardware) 1
1 54134 Shaft, fan blades 1
2 52293 Blower fan 4
3 52292 Clamp, fan blade 8
4 54118 Bearing assembly, 1-3/4" bore, 2-bolt flange (includes cast housing, bearing and lock collar) 4
- 54120 Bearing, replacement insert for #54118 (includes lock collar) A.R.
5 50278 Lock collar, 1-3/4" shaft, heavy duty A.R.
6 25721 Blower wrapper, lower 4
7 25723 Panel, blower, lower R.H. 4
8 25724 Panel, blower, lower L.H. 4
9 25720 Blower wrapper, upper 4
10 25718 Panel, blower, upper R.H. 4
11 25719 Panel, blower, upper L.H. 4
12 25722 Panel, discharge filler 4
13 38830 Angle, fan housing mount, front & rear 2
14 38853 Angle, blower bearing mount, R.H. 1
15 38854 Angle, blower bearing mount, L.H. 1
16 38855 Bracket, front, blower mount 2
17 38856 Bracket, rear, blower mount 2
18 45757 90° adapter elbow, 1/4”-28 male to 1/8” NPT female 2
19 41235 Hose assembly, remote grease line to R.H. bearing, 1/8” NPT male both ends, 20” long 1
20 41861 Hose assembly, remote grease line to L.H. bearing, 1/8” NPT male both ends, 64” long 1
21 93877 Loom clamp. 1/2” clamping diameter 2
22 38883 Bracket, air throttle control cable (optional) 1
23 54140 Throttle (optional) 1
24 38882 Lever assembly, throttle shaft (includes set screws) (optional) 1
25 51212 Clevis, 1/4”-20 internal thread (includes clevis pin and cotter pin) (optional) 1
26 93451 Nut, 1/4"-20 hex (optional) 1
27 51210 Control cable assembly (optional) 1
28 93384 Machine screw, 1/4”-20 x 3/4” hex serrated flange, grade 5 76
29 93520 Nut, 1/4”-20 hex serrated flange 76
30 93163 Carriage bolt, 5/16”-18 x 3/4” grade 5 8-10
31 93384 Machine screw, 5/16” x 1” hex serrated flange, grade 5 7
32 93165 Carriage bolt, 5/16”-18 x 1-1/4” grade 5 8
33 93522 Nut, 5/16”-18 hex serrated flange 16-18
34 93189 Carriage bolt, 3/8”-16 x 1” grade 5 6
35 93190 Carriage bolt, 3/8”-16 x 1-1/4” grade 5 4
36 93523 Nut, 3/8”-16 hex serrated flange 10
37 93215 Carriage bolt, 1/2”-13 x 1-1/2” grade 5 2
38 93216 Carriage bolt, 1/2”-13 x 2” grade 5 4
39 93525 Nut, 1/2”-13 hex serrated flange 6
40 ----- (Not assigned) -
41 ----- (Not assigned) -
42 ----- (Not assigned) -
43 46008 Straight swivel adapter, 1/8” NPT male to 1/8” NPT female 2
44 40142 90° bulkhead elbow, 1/8” NPT female to 1/4”-28 female (includes jam nut) 2
45 40143 Jam nut, grease bulkhead fitting A.R.
46 93802 Grease fitting, 1/4”-28 thread, straight x 45/64” long 2
47 ----- Refer to First Stage Cleaning Drives & Components illustration on page 14 -
48 50641 Hub kit, front blower driven sheave, 1615 series, 1-5/8" shaft, TLB (includes set screws & key) 1
49 50642 Key, 5/16” x 3/8” x 1-1/2” (included with #50641 hub kit) A.R.
50 25727 Duct, front blower discharge 1

Page 19
FRONT BLOWER & RELATED PARTS

Page 20 TP-3039
FRONT BLOWER & RELATED PARTS
(continued)
KEY P/N DESCRIPTION USED
51 93452 Nut, 5/16”-18 hex 5
52 ----- (Not assigned) -
53 ----- (Not assigned) -
54 53982 Clamp, collar 2
55 93604 Flatwasher, 7/16” 12
56 93055 Hex head capscrew, 3/8"-16 x 1-1/2" grade 5 6
57 53490 Flap, main conveyor 1
58 24362 Deflector panel assembly 1
59 93525 Nut, 3/8-16" hex serrated flange 6

Page 21
SECOND STAGE CLEANING DRIVES & COMPONENTS
Page 22
TP-3040
SECOND STAGE CLEANING DRIVES & COMPONENTS

KEY P/N DESCRIPTION USED


1 41727 Hydraulic motor, cleaning functions drive (Refer to Hydraulic System illustration on page 28) 1
- 41435 Shaft, replacement for #41727 motor A.R.
- 41382 Seal, motor shaft A.R.
- 41383 O-ring, housing seal A.R.
- 41384 Seal kit for #41727 motor A.R.
2 31305 Mount plate, motor 1
3 51162 Flexible coupling assembly 1
- 51351 Coupling half, splined bore (motor side) A.R.
- 51352 Coupling half, 1-5/8" finished bore (shaft side) A.R.
- 51291 Flexible element, 6" diameter rubber disc A.R.
- 51353 Hardware kit (all hardware to assemble and install coupling) A.R.
4 21802 Guard, drive coupling 2
5 32191 Angle, motor mount plate adjusting 2
6 50658 Bearing assembly, 1-5/8" bore pillow block (includes cast housing, bearing, lock collar and
grease fitting) 2
- 50719 Bearing, replacement insert for #50658 (includes lock collar) A.R.
7 50765 Lock collar, 1-5/8" shaft, heavy duty A.R.
8 31304 Bracket, bearing mount 1
9 51268 Suction fan assembly 1
10 50641 Hub kit, fan to shaft, 1615 series, 1-5/8" shaft, taperlock bushing (includes #50642 key and
set screws) 1
11 50642 Key, 5/16" x 3/8" x 1-1/2" long (special - for use with #50641 hub) A.R.
12 50876 Trash auger and shaft assembly (auger and shaft are not sold separately, only as a balanced
assembly) 1
13 50093 Sheave, rear blower drive, 1 groove, “C” section, 10" pitch diameter, Q.D. bore, “SF” hub 1
14 50665 Hub kit, rear blower drive sheave to shaft, “SF” series 1-5/8" diameter shaft, Q.D. bushing
(includes hardware) 1
15 50652 Sprocket, trash roll drive, 15 tooth, RC #60-1R chain, 1-5/8" finished bore (includes set screws) 1
16 51996 Chain assembly, rear trash roll drive, RC #60-1R chain x 71 total pitches (includes connector
link and offset link) 1
- 50099 Connector link, RC #60-1R (spring clip type) A.R.
- 50100 Offset link, RC #60-1R (cotter pin type) A.R.
17 50802 Sprocket, trash roll driven, 40 tooth, RC #60-1R chain, tapered bore 1
18 50412 Chain slide, 3-1/2" diameter x 2" wide x 5/8" bore, plastic 1
19 54109 Sprocket, fan speed tach sensor, double sprocket - 48 tooth used with 8420 power unit -
32 tooth used with 8400 and 9400 power units 1
20 50767 Spacer, driven sprocket 1
21 50297 Hub kit, spur gear to shaft, 2012 series, 1-3/8" shaft, taperlock bushing (includes set screws) 3
22 51165 Spur gear, trash roll 2
23 50552 Bearing assembly, 1-3/8" bore, 2-bolt flange (includes cast housing, bearing, lock collar and
grease fitting) 4
- 50553 Bearing, replacement insert for #50552 (includes lock collar) A.R.
24 50277 Lock collar, 1-3/8" shaft, eccentric, heavy duty A.R.
25 30514 Bearing plate, trash roll, outer 1
26 50624 Trash roll assembly, top, standard six-bladed (used in harvesting fresh market or processing
sweet corn) 1
26 51358 Trash roll assembly, top, 4-1/2" diameter cylinder (used in harvesting seed corn, not shown) 1
26 55429 Trash roll assembly, top, 5-1/2” diameter cylinder (used in harbesting seed corn, not shown) 1
27 50872 Trash roll assembly, lower standard six-bladed (used in harvesting fresh market or processing
sweet corn) 1
27 51361 Trash roll assembly, lower, 5-5/8" diameter cylinder (used in harvesting seed corn, not shown) 1
27 55430 Trash roll assembly, lower 5-1/2” diameter cylinder (used in harvesting seed corn, not shown) 1
28 31351 Bearing plate, trash roll inner 1

Page 23
SECOND STAGE CLEANING DRIVES & COMPONENTS
Page 24
TP-3040
SECOND STAGE CLEANING DRIVES & COMPONENTS
(continued)
KEY P/N DESCRIPTION USED
29 21289 Guard, grease lines, rear trash rolls 1
30 50857 Belt, rear blower drive 1
31 50086 Belt idler pulley, 4" pitch diameter x 1/2" bore (flat) 2
32 31312 Bracket, fan speed sensor mount 1
33 70269 Magnetic sensor, fan speed tachometer (includes jam nut) 1
- 93494 Jam nut, 3/4"-16 A.R.
34 70347 Wire harness, fan speed tachometer 1
35 88509 Wire loom, 1/4" (order by the foot) A.R.
36 70145 Ring terminal, 5/16" diameter 1
37 40142 90° bulkhead elbow, 1/8" NPT female to 1/4"-28 (includes jam nut) 5
38 41386 Straight bulkhead adapter, 1/8" NPT female to 1/4"-28 female (includes jam nut) 1
39 40143 Jam nut, grease bulkhead fitting A.R.
40 93802 Grease fitting, 1/4"-28 thread, straight x 45/64" long 6
41 40144 Straight swivel adapter, 1/8" NPT male to 3/16" compression 5
42 40145 90° swivel adapter, 1/8" NPT male to 3/16" compression 1
43 40148 Grease line, 3/16" plastic tubing (order by the foot) A.R.
44 46010 90° street elbow, 1/8" NPT (steel) 3
45 46008 Straight swivel adapter, 1/8" NPT male to 1/8" NPT female 3
46 41850 Hose assembly, remote grease line to L.H. trash auger/fan bearing, 1/8" NPT male both ends,
6-1/2" long 1
47 41234 Hose assembly, remote grease line to L.H. top trash roll bearing, 1/8" NPT male both ends,
14" long 1
48 41235 Hose assembly, remote grease line to L.H. lower trash roll bearing, 1/8" NPT male both ends,
20" long 1
49 50731 Square key, 5/16" x 1-3/8" long 3
50 50063 Square key, 3/8" x 1-1/2" long 3
51 93381 Machine screw, 5/16"-18 x 3/4" hex serrated flange, grade 5 1
52 93380 Machine screw, 5/16"-18 x 3/4" truss head serrated flange 4
53 93545 Speed nut, 5/16"-18 x .074 -.100 grip range 4
54 93522 Nut, 5/16"-18 hex serrated flange 1
55 93383 Machine screw, 3/8"-16 x 1" hex serrated flange, grade 5 6
56 93056 Hex head capscrew, 3/8"-16 x 1-3/4" grade 5 2
57 93523 Nut, 3/8"-16 hex serrated flange 2
58 ----- (Not assigned) -
59 93214 Carriage bolt, 1/2"-13 x 1" grade 5 5
60 94006 Carriage bolt, 1/2"-13 x 1", low shoulder, grade 5 4
61 94008 Machine screw, 1/2"-13 x 1-1/2" hex serrated flange, grade 5 2
62 93216 Carriage bolt, 1/2”-13 x 2" grade 5 8
63 94005 Carriage bolt, 1/2"-13 x 1-1/2", low shoulder, grade 5 2
64 93216 Carriage bolt, 1/2"-13 x 2" grade 5 6
65 93217 Carriage bolt, 1/2"-13 x 2-1/2" grade 5 4
66 93525 Nut, 1/2"-13 hex serrated flange 30
67 ----- (Not assigned) -
68 93605 Flatwasher, 1/2" A.R.
69 93525 Nut, 1/2"-13 hex serrated flange 1
70 93620 Machinery washer, 1-3/8" shaft x 14 ga. A.R.
71 93681 Cotter pin, 3/16" x 2" long 2
72 50095 Belt idler pulley, 5-1/2" pitch diameter x 1/2" bore (flat) 1
73 52044 Sheave, rear blower driven, 1 groove, “C” section, 6” pitch diameter, tapered bore, 1610
taperlock bushing (Refer to Rear Blower & Related Parts illustration on page 24 for blower
components) 1

Page 25
REAR BLOWER & RELATED PARTS

Page 26 TP-669
REAR BLOWER & RELATED PARTS

KEY P/N DESCRIPTION USED


1 54117 Rear blower assembly complete (includes items 2 thru 7 and all related hardware) (Refer to
Front Blower & Related Parts illustration on page 18 for blower unit parts
breakdown) 1
2 54118 Bearing assembly, 1-3/4" bore, 2-bolt flange (includes cast housing, bearing and
lock collar) 4
- 54120 Bearing, replacement insert for #54118 (includes lock collar) A.R.
3 50728 Lock collar, 1-3/4" shaft, heavy duty A.R.
4 38830 Angle, fan housing mount, front & rear 2
5 38866 Mount bracket, rear blower, R.H. 1
6 38867 Mount bracket, rear blower, L.H. 1
7 93809 Grease fitting, 1/8” NPT straight x short 1
8 45757 90° adapter elbow, 1/4”-28 male to 1/8” NPT female 2
9 41236 Hose assembly, remote grease line to R.H. blower bearing, 1/8” NPT male both ends,
44-1/4” long 1
10 52044 Sheave, rear blower driven, 1 groove, “C” section, 6” pitch diameter, tapered bore, 1610
taperlock bushing (Refer to Second Stage Cleaning Drives & Components illustration on
page 22) 1
11 50641 Hub kit, front blower driven sheave, 1615 series, 1-5/8" shaft, taperlock bushing (includes set
screws and key) 1
- 50642 Key, 5/16” x 3/8” x 1-1/2” (included with #50641 hub kit) A.R.
12 90225 Decal, grease arrow 1
13 25730 Duct, rear blower discharge 1
14 22075 Transition, hopper discharge 1
15 36492 Cover, rear blower, pea harvesting (used only when harvesting peas) 1
16 93376 Machine screw, 1/3”-20 x 3/4” hex serrated flange, grade 5 16
17 93520 Nut, 1/4”-20 hex serrated flange 16
18 93163 Carriage bolt, 5/16”-18 x 3/4” grade 5 4
19 93522 Nut, 5/16”-18 hex serrated flange 4
20 93383 Machine screw, 3/8”-16 x 1” hex serrated flange, grade 5 30
21 93189 Carriage bolt, 3/8”-16 x 1” grade 5 2
22 93523 Nut, 3/8-16” hex serrated flange 16
23 ----- (Not assigned) -
24 ----- (Not assigned) -
25 93523 Nut, 3/8”-16 hex serrated flange 6
26 93216 Carriage bolt, 1/2”-13 x 2” grade 5 4
27 93525 Nut, 1/2”-13 hex serrated flange 4
28 46008 Straight swivel adapter, 1/8” NPT male to 1/8” NPT female 1
29 40142 90° bulkhead elbow, 1/8” NPT female to 1/4”-28 female (includes jam nut) 1
30 40143 Jam nut, grease bulkhead fitting 1
31 93802 Grease fitting, 1/4”-28 thread, straight x 45/64” long 1

Page 27
HYDRAULIC SYSTEM

Page 28 TP-3042
HYDRAULIC SYSTEM

KEY P/N DESCRIPTION USED


1 44385 Hose assembly, 3/4” 6000 psi hose, -12 37° flare to -12 ORFS straight female swivel, 32” long
(Refer to Power Unit Repair Parts Manual for continuation of this circuit) 1
2 45396 90° adapter elbow, -16 SAE O-ring to -12 37° flare (includes O-ring) 1
3 45880 O-ring, -12 SAE A.R.
4 42100 Flow divider, -12 SAE ports 1
- 47354 Seal kit for # 42100 flow divider A.R.
- 42753 Cartridge, flow divider # 42100 A.R.
5 45324 Straight adapter, -12 SAE O-ring to -10 37° flare 4
6 45266 Swivel run tee, -10 37° flare 4
7 41729 Hose assembly, pressure to rear motor, -10 37° flare straight female swivel both ends, 59" long 1
8 41727 Hydraulic motor, fan/auger/trash roll drive 2
- 41435 Shaft, replacement for #41727 motor A.R.
- 41328 Seal, motor shaft A.R.
- 41383 O-ring, housing seal A.R.
- 41384 Seal kit for #41727 motor (includes shaft seal and housing seal O-ring) A.R.
9 40844 Hose assembly, rear motor to bulkhead and loop flush valve, -10 37° flare 90° female swivel to
-10 37° flare straight female swivel, 64" long 2
10 45153 45° bulkhead union, -10 37° flare (includes jam nut) 3
11 45980 Jam nut, -10 37° flare A.R.
12 40851 Tube assembly, pressure to front motor, -10 37° flare tube nuts both ends 1
13 45253 90° swivel elbow, -10 37° flare 6
14 45139 Bulkhead union, -10 37° flare (includes jam nut) 8
15 32590 Bulkhead, hydraulic tubes, L.H. side 1
16 40353 Tube assembly, lower common, -10 37° flare tube nuts both ends 4
17 30792 Bracket, multi-clamp mounting, R.H. side 1
18 50882 Split bushing, 5/8" tube size 8
19 30795 Multi-clamp, 4-tube 4
20 93530 Stack nut, 5/16"-18 hex socket head 4
21 30790 Bulkhead, hydraulic tubes, R.H. side 1
22 40365 Hose assembly, pressure to front motor and front motor to check valve, -10 37° flare 90° female
swivel to -10 37° flare straight female swivel, 41" long 2
23 45280 Swivel branch tee, -10 37° flare 1
24 40363 Hose assembly, front motor to bulkhead, -10 37° flare 90° female swivel to -10 37° flare straight
female swivel, 49" long 1
25 41805 Tube assembly, return from front motor, -10 37° flare tube nuts both ends 1
26 40851 Tube assembly, to loop flush valve, -10 37° flare tube nuts both ends 1
27 41195 Valve assembly, loop flush valve 1
- 41193 Cartridge for #41195 valve A.R.
28 31439 Bracket, loop flush valve mount 1
29 22503 Bracket, flow divider mount 1
30 31062 Bracket, upper left multi-clamp mount 1
31 45314 Straight adapter, -8 SAE “O” ring to -10 37° flare (includes O-ring) 7
32 45878 O-ring, -8 SAE A.R.
33 40381 Hose assembly, case drain from rear motor, -10 37° flare 90° female swivel to -10 37° flare
straight female swivel, 48" long 1
34 41804 Tube assembly, case drain, -10 37° flare tube nuts both ends 1
35 40367 Hose assembly, front motor case drain, -10 37° flare 90° female swivel to -10 37° flare straight
female swivel, 33" long 1
36 44460 Hose assembly, 1/2” 100 R1AT hose, -12 ORFS straight female swivel to -10 37° flare 90° female
swivel, 40” long (Refer to Power Unit Repair Parts Manual for continuation of this circuit) 1
37 41220 Hose assembly, rear check valve, -10 37° flare 90° female swivel to -10 37° flare straight female
swivel, 18" long 1
38 45385 90° adapter elbow, -8 SAE O-ring to -10 37° flare (includes “O” ring) 1

Page 29
HYDRAULIC SYSTEM

Page 30 TP-3042
HYDRAULIC SYSTEM
(continued)
KEY P/N DESCRIPTION USED
39 41189 Check valve, -8 SAE O-ring ports 2
40 46056 Tube adapter, -8 SAE O-ring male to -10 37° flare female (includes O-ring) 2
41 44899 Hose assembly, conveyors drive pressure from power unit, -10 37° flare 90° female swivel to
-10 ORFS straight female swivel, 92" long (Refer to Power Unit
Repair Parts Manual for continuation of this circuit) 1
42 45319 Straight adapter, -10 SAE “O” ring to -10 37° flare (includes O-ring) 4
43 45879 O-ring, -10 SAE A.R.
44 40474 Hydraulic motor, main conveyor drive (Refer to Main Conveyor Drive Motor and Controls
illustration on page 34) 1
45 40853 Hose assembly, main conveyor motor to throat conveyor drive motor, L.H. side, -10 37° flare 90°
female swivel both ends, 35" long 1
46 41806 Tube assembly, main conveyor motor to throat conveyor motor, -10 37° flare tube nuts both ends 1
47 43342 Hose assembly, bulkhead to throat conveyor motor, R.H. side, -10 37° flare 90° female swivel to
-10 37° flare straight female swivel, 72" long 1
48 40400 Hydraulic motor, throat conveyor drive 1
- 41209 Seal kit, Char-Lynn H-9 series motor A.R.
- 41286 Flange, replacement, Char-Lynn H-9 series motor A.R.
49 41837 Hose assembly, return to oil cooler, -12 37° flare to -10 37° flare straight female swivel, 26" long
(Refer to Power Unit Repair Parts Manual for continuation of this circuit) 1
49 44449 Hose assembly, return to oil cooler, -12 ORFS to -10 37° flare straight female swivel, 26" long
(Refer to 8420 Power Unit Repair Parts Manual for continuation of this circuit) 1
50 45267 Swivel run, adapter branch tee, -10 to -12 37° flare 1
51 44385 Hose assembly, 3/4” 100 R1AT hose, -12 37° flare to -12 37° flare straight female swivel, 54” long
(Refer to Power Unit Repair Parts Manual for continuation of this circuit) 1
52 44412 Hose assembly, elevator lift (from power unit), -5 37° flare to -8 ORFS straight female swivel,
73-1/2" long (Refer to Power Unit Repair Parts Manual for continuation of this circuit) 1
53 46353 Bulkhead connector, -8 ORFS flare (includes jam nut) 1
54 46555 Jam nut, -8 ORFS A.R.
55 45150 45° bulkhead connector, -5 37° flare (includes jam nut) 1
56 45897 Jam nut, -5 A.R.
57 41529 Hose assembly, elevator lift, intermediate, -5 37° flare straight female swivel both ends, 60" long 1
58 45136 Bulkhead connector, -5 37° flare (includes jam nut) 1
59 41198 Hose assembly, to elevator lift cylinder, -5 37° flare to -6 37° flare straight female swivel, 33" long 1
60 45383 90° adapter elbow, -8 SAE “O” ring to -6 37° flare (includes “O” ring) 1
61 41201 Hydraulic cylinder, elevator lift, 2" bore x 14" stroke single acting (2000-2003) 1
- 41202 Packing kit, elevator cylinder rebuild (2000-2003) A.R.
61 49757 Hydraulic cylinder, elevator lift, 2" bore x 14" stroke single acting (2004-2005) 1
- 49758 Packing kit, #49757 (2004-2005) A.R.
62 93998 Pin, elevator cylinder ends, 1" diameter x 2-3/4" effective length 2
63 93681 Cotter pin, 3/16" x 2" long 2
64 93610 Flatwasher, 1" 2
65 40907 Breather, hydraulic cylinder, -8 SAE “O” ring (includes “O” ring) 1
66 31408 Bracket, rear work light mount (2000-2003) 1
66 212465 Bracket, rear work light mount (2004 & later) 1
67 70001 Light, rear work (includes pivot bracket and hardware) (2000) 1
67 71361 Light, rear work (includes pivot bracket and hardware) (2001-2005) 1
68 70116 Wire assembly, rear work light (2000) 1
68 71740 Wire assembly, rear work light (2001-2005) 1
69 93882 Loom clamp, 1-1/2” diameter grip 1
70 30613 Bracket, elevator hose bulkhead 1
71 93888 Tie wrap, 10
72 93879 Loom clamp, 5/16" diameter grip 3
73 93883 Loom clamp, 2" diameter grip 1

Page 31
HYDRAULIC SYSTEM

Page 32 TP-3042
HYDRAULIC SYSTEM
(continued)
KEY P/N DESCRIPTION USED
74 93894 Loom clamp, 2-1/2" diameter grip 1
75 93377 Machine screw, 1/2"-20 x 3/4" hex serrated flange, grade 5 4
76 94595 Machine screw, 1/4"-20 x 2" hex serrated flange, grade 5 2
77 93520 Nut, 1/2"-20 hex serrated flange 6
78 46354 Bulkhead union, -10 ORFS (includes jam nut) 1
79 46556 Jam nut, -10 ORFS A.R.
80 93381 Machine screw, 5/16"-18 x 3/4" hex serrated flange, grade 5 5
81 93384 Machine screw, 5/16”-18 x 1" hex serrated flange, grade 5 14
82 93522 Nut, 5/16"-18 hex serrated flange 20
83 ----- (Not assigned) -
84 ----- (Not assigned) -
85 93383 Machine screw, 3/8"-16 x 1" hex serrated flange, grade 5 9
86 93053 Hex head capscrew, 3/8"-16 x 3" grade 5 2
87 93523 Nut, 3/8"-16 hex serrated flange 11
88 ----- (Not assigned) -
89 ----- (Not assigned) -
90 45329 Straight adapter, -16 SAE O-ring to -10 37° flare (includes O-ring) 2
91 45881 O-ring, -16 SAE A.R.
92 45331 Straight adapter, -16 SAE O-ring to -16 37° flare (includes O-ring) 1
93 ----- Refer to 9400 Power Unit Repair Parts Manual for continuation of this circuit 1

Page 33
MAIN CONVEYOR DRIVE MOTOR & CONTROLS

Page 34 TP-159
MAIN CONVEYOR DRIVE MOTOR & CONTROLS

KEY P/N DESCRIPTION USED


1 40473 Hydraulic motor assembly, main conveyor drive 1
- 40474 Hydraulic motor and control valve assembly complete (includes items 2 thru 11) A.R.
- 41209 Seal kit, Char-Lynn H-9 series motor A.R.
- 41286 Replacement flange for Char-Lynn H-9 series motor A.R.
2 40190 Manifold block 1
3 40262 O-ring, manifold block to motor 2
4 45056 Plug, -10 SAE “O” ring (includes O-ring) 2
5 45879 O-ring, -10 A.R.
6 40189 Solenoid valve assembly (includes items 7 and 8) 1
7 40223 O-ring kit for valve spool A.R.
8 40224 Coil, 12 VDC A.R.
9 93040 Hex head capscrew, 5/16”-18 x 4” grade 5 4
10 93577 Lockwasher, 5/16” split spring 4
11 70059 Wire assembly, solenoid ground 1

Page 35
O-RING USAGE CHART

SAE O-Ring BOSS Split Flange


Fitting Size O-Ring Size OXBO P/N Fitting Size O-Ring Size OXBO P/N
-2 -902 45872 1/2 -210 45887
-3 -903 45874 3/4 -214 45888
-4 -904 45875 1 -219 45889
-5 -905 45876 1-1/4 -222 45890
-6 -906 45877 1-1/2 -225 45891
-8 -908 45878 2 -228 45892
-10 -910 45879
-12 -912 45880
-16 -916 45881 Gearbox Pump Pads
-20 -920 45882 Use Pad Size O-Ring Size OXBO P/N
-24 -924 45883 Pump to B pad -045 41908
-32 -932 45884 Gearbox C Pad -248 43522
Pump to Pump -049 42783
Gearbox to Engine
Metric O-Ring BOSS
Fitting Size O-Ring Size OXBO P/N
M12 -012 46001 Upper Hydraulic Tank Assembly

M14 -013 45885 O-Ring Size OXBO P/N

M16 -907 45893 Gasket - 48176


M18 -015 45886 Filter - 43949
M20 -017 41772 Suction Screen - 42166
M22 -018 45894
M24 -019 47356
M27 -119 45880 Lower Hydraulic Tank Assembly
M33 -122 47357 O-Ring Size OXBO P/N
M36 -124 47358 Lid -263 43693
M42 -128 47359
M45 -130 47360 O-Ring Kits
M48 -132 47361 Kit Description P/N
O-Ring Boss 44147
ORFS 44194
O-Ring Face Seal
Fitting Size O-Ring Size OXBO P/N
-4 -011 41248
-6 -012 46001
-8 -014 46002
-10 -016 43015
-12 -018 45894
-16 -021 43869
-20 -025 43870
-24 -029 41622

Page 36
NUMERICAL PARTS INDEX

P/N Page P/N Page P/N Page P/N Page


KEY P/N DESCRIPTION USED
12730 ................... 3 28090 ................... 11 34286 ................... 3 25
——————— ——————— 34480 ................... 11 41236 ................... 27
20482 ................... 7, 9 30514 ................... 23 35467 ................... 5 41286 ................... 31, 35
20768 ................... 7 30549 ................... 5 36492 ................... 3, 27 41328 ................... 29
20871 ................... 3 30561 ................... 11 37588 ................... 3 41382 ................... 15, 23
20874 ................... 7 30613 ................... 31 38830 ................... 19, 27 41383 ................... 15, 23,
20875 ................... 7 30775 ................... 17 38853 ................... 19 29
20878 ................... 7 30790 ................... 29 38854 ................... 19 41384 ................... 15, 23,
20880 ................... 7 30792 ................... 29 38855 ................... 19 29
20887 ................... 7 30795 ................... 29 38856 ................... 19 41435 ................... 15, 23,
20888 ................... 9 310021 ................. 9 38866 ................... 27 29
20975 ................... 7 310176 ................. 11 38867 ................... 27 41529 ................... 31
20976 ................... 7 310213 ................. 3 38882 ................... 19 41727 ................... 23, 29
20979 ................... 7 310218 ................. 3, 11 38883 ................... 19 41729 ................... 29
212465 ................. 31 310219 ................. 11 39046 ................... 3 41741 ................... 5, 13
21289 ................... 25 310221 ................. 3 39047 ................... 3 41804 ................... 29
21290 ................... 15 310223 ................. 3 39764 ................... 11 41805 ................... 29
21308 ................... 5 310435 ................. 11 39810 ................... 5 41806 ................... 31
21792 ................... 7 310436 ................. 11 39811 ................... 5 41837 ................... 31
21793 ................... 7 31047 ................... 5 ——————— 41850 ................... 17, 25
21802 ................... 15, 23 31062 ................... 29 40148 ................... 17, 25 41861 ................... 19
21880 ................... 7 311135 ................. 3 40189 ................... 35 42100 ................... 29
22075 ................... 9, 27 31289 ................... 3 40190 ................... 35 42753 ................... 29
22084 ................... 9 31295 ................... 5 40223 ................... 35 43037 ................... 13
22085 ................... 7 31300 ................... 5 40224 ................... 35 43342 ................... 31
22086 ................... 7 31304 ................... 15, 23 40262 ................... 35 44385 ................... 29, 31
22118 ................... 11 31305 ................... 15, 23 40353 ................... 29 44412 ................... 31
22503 ................... 29 31312 ................... 25 40363 ................... 29 44449 ................... 31
22604 ................... 3 31351 ................... 15, 23 40365 ................... 29 44460 ................... 29
24362 ................... 21 31408 ................... 31 40367 ................... 29 44899 ................... 31
25453 ................... 9 31439 ................... 29 40381 ................... 29 49757 ................... 31
25456 ................... 9 31864 ................... 3 40400 ................... 31 49758 ................... 31
25459 ................... 9 31870 ................... 3 40473 ................... 15, 35 ———————
25718 ................... 19 32096 ................... 9 40474 ................... 11, 31, 50028 ................... 11
25719 ................... 19 32191 ................... 7, 9, 35 50063 ................... 25
25720 ................... 19 15, 23 40844 ................... 29 50086 ................... 25
25721 ................... 19 32590 ................... 29 40851 ................... 29 50093 ................... 15, 23
25722 ................... 19 32608 ................... 11 40853 ................... 31 50095 ................... 17, 25
25723 ................... 19 32624 ................... 7 40907 ................... 31 50099 ................... 15, 23
25724 ................... 19 32635 ................... 7 41189 ................... 29 50100 ................... 15, 23
25727 ................... 19 32643 ................... 3 41193 ................... 29 50266 ................... 11
25730 ................... 27 32644 ................... 7 41195 ................... 29 50277 ................... 15, 23
26431 ................... 3 32721 ................... 15 41198 ................... 31 50278 ................... 19
26861 ................... 11 32722 ................... 15 41201 ................... 31 50294 ................... 19
26862 ................... 11 32871 ................... 11 41202 ................... 31 50379 ................... 23
26871 ................... 3 32915 ................... 5 41209 ................... 31, 35 50412 ................... 15, 23
26873 ................... 3 33302 ................... 11 41220 ................... 29 50530 ................... 11
26883 ................... 3 33315 ................... 11 41234 ................... 17, 25 50539 ................... 7, 11
28089 ................... 11 33386 ................... 11 41235 ................... 17, 19, 50552 ................... 15, 23

Page 37
NUMERICAL PARTS INDEX
(continued)
P/N Page P/N Page P/N Page P/N Page

50553 ................... 15, 23 50882 ................... 29 52299 ................... 3 61454 ................... 11


50559 ................... 5 51008 ................... 5 52383 ................... 3 ———————
50576 ................... 5 51087 ................... 19 52570 ................... 11 70001 ................... 31
50624 ................... 15, 23 51162 ................... 15, 23 52695 ................... 3 70059 ................... 35
50628 ................... 5 51165 ................... 15, 23 52953 ................... 11 70116 ................... 31
50641 ................... 15, 23, 51174 ................... 5 53490 ................... 21 70145 ................... 25
27 51210 ................... 19 53982 ................... 21 70269 ................... 25
50642 ................... 15, 19, 51212 ................... 19 54116 ................... 19 70347 ................... 25
23 51236 ................... 5 54117 ................... 27 71361 ................... 31
50652 ................... 15, 23 51268 ................... 15, 23 54118 ................... 19, 27 71740 ................... 31
50658 ................... 15, 23 51291 ................... 15, 23 54120 ................... 27 ———————
50665 ................... 15, 23 51351 ................... 15, 23 54134 ................... 19 88509 ................... 25
50719 ................... 15, 23 51352 ................... 15, 23 54140 ................... 19 ———————
50728 ................... 27 51353 ................... 15, 23 54315 ................... 5 90011 ................... 3, 7
50731 ................... 25 51358 ................... 15, 23 54531 ................... 11 90017 ................... 7
50742 ................... 7 51361 ................... 15, 23 54544 ................... 11 90019 ................... 7, 9
50763 ................... 3 51644 ................... 3 54545 ................... 11 90021 ................... 3
50764 ................... 15 51996 ................... 15 54578 ................... 11 90023 ................... 7, 9
50765 ................... 15, 23 52044 ................... 17, 25, 54579 ................... 11 90095 ................... 7
50767 ................... 23 27 54825 ................... 11 90135 ................... 3
50816 ................... 11 52045 ................... 19 54846 ................... 3 90200 ................... 7
50857 ................... 25 52046 ................... 15, 23 54934 ................... 11 90225 ................... 3, 7, 9,
50860 ................... 15 52139 ................... 9 55429 ................... 15, 23 27
50870 ................... 15, 23 52146 ................... 23 55430 ................... 15, 23 90919 ................... 7
50872 ................... 15, 23 52292 ................... 19 58124 ................... 11 90939 ................... 3, 7
50876 ................... 15, 23 52294 ................... 9 ——————— 92026 ................... 7

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