602 Cleaning Unit 2000-2005 Parts & Ops 91293
602 Cleaning Unit 2000-2005 Parts & Ops 91293
602 Cleaning Unit 2000-2005 Parts & Ops 91293
Model 602
OXBO International Corporation
Cleaning Unit
THE OWNER ASSUMES FULL RESPONSIBILITY FOR ANY DAMAGES, INJURIES, ETC. WHICH MAY RESULT IF THE EQUIP-
MENT IS USED FOR ANYTHING OTHER THAN THE HARVESTING OPERATION IT IS SPECIFICALLY DESIGNED TO DO.
MANUFACTURING SITES:
SERVICE LOCATIONS:
All information in this manual is based upon the latest product information available at the time of
publication and is subject to change without notice. Each manual is reviewed periodically and
revised to includes changes in later editions.
Copyright © 2005 OXBO International Corporation. All rights reserved. Reproduction of any
part of this manual by mechanical, electronic, or other means is prohibited without prior writ-
ten permission from the manufacturer.
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Model 602 Cleaning Unit
INTRODUCTION
The Model 602 is an ear corn cleaning/conveying attachment designed to be mounted on the 8400, 8420(XP)
or 9400 power unit and to be used in conjunction with a Model 4865, 4870B, 4880 or 4885 throat and any corn
head and rear elevator/conveyor.
The Operator’s section of this manual is intended to familiarize those involved with the installation, operation,
maintenance and repair of the Model 602 attachment. We recommend that those involved also become
familiar with the power unit, corn head, throat and rear elevator/conveyor operator’s manuals.
TABLE OF CONTENTS
Title Page Title Page
Operational Safety ................................................ B Serial Number ....................................................... N
Safety Warning Signs ........................................... D Special Tools ........................................................ N
Safety Sign Locations .......................................... E Troubleshooting .................................................. O
Adjustments .......................................................... H Charts & Specifications ........................................ S
Lubrication & Maintenance .................................... I Repair Parts Section ............................................. 1
Additional Maintenance ....................................... M Numerical Parts Index ......................................... 37
A
Operational Safety
AUTHORIZED OPERATORS
The owner of the machine must provide the operator with these operating instructions and make sure he has
read and understands them. Only then may the machine be put into operation.
Observe all safety and accident prevention in addition to the following instructions:
• Read this manual thoroughly to learn how to operate the machine and how to use controls properly. Do not
allow anyone to operate this machine without instruction.
• The various warning, safety, and alert signs on the machine provide important advice to ensure the safe
operation of the machine. Observe these instructions at all times for the sake of your own safety.
• Before beginning operation, make yourself familiar with all elements and controls of the machine as well as
their function.
• Always keep all guards and shields in place and correctly mounted.
• Avoid loose fitting clothing. The operator should wear close-fitting clothing and sturdy footwear.
• When traveling on public roads observe all traffic regulations in your area, especially the permissible trans-
port dimensions.
• Make sure the SMV emblem is in place and visible from the rear when traveling at slow speeds on public
roads. Inspect all equipment required for transportation such as lighting, warning and protective devices.
• Always drive at speeds which allow complete control under existing field or road conditions.
• Before beginning field operation, inspect the area around you. Make sure that no one (especially children)
is in the danger area. Good visibility of the area around the machine is essential.
• Keep clear of the working and danger areas around the machine.
B
Operational Safety
• Keep Clear of all moving parts and keep others away when operating.
• No one is allowed to step between the power unit and implement unless the machine is secured against
unintentional movement by means of the parking brake or wheel chocks.
• Use caution when working on moveable elements of the machine. There are numerous pinch and shear
points.
• Never leave the power unit unattended without applying the parking brakes.
• Never drive near ditches, embankments, holes, mounds or other obstacles. Never drive on hills and slopes too
steep for safe operation.
PLEASE NOTE:
In order to take the photographs required for this manual some of the shields and guards were re-
moved. OXBO International Corporation does not recommend operating this equipment with any shields
and guards removed. Make sure all shields and guards are securely fastened in place before operating
this equipment.
C
Safety Warning Signs
UNDERSTAND SIGNAL WORDS AND COLORS
Safety signs consist of a combination of pictorials, words and colors. Three signal words and three colors
indicate the degree of hazard present in the area of the machine where the sign is displayed.
DANGER in white letters on a red background indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING in black letters on an orange background indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury such as when guards are removed.
CAUTION in black letters on a yellow background indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
The pictorials on each sign show the likely consequence of human interaction with the hazard.
D
Safety Sign Locations
90019
90019
E
Safety Sign Locations
90019
MUCHO WARNING
CUIDADO Revolving trash
Rodillos de limpieza rolls.
en movimiento.
Do not remove this
No remueva esta cubierta cover when machine
cuando la máquina está is running.
funcionando.
90021
90021
MUCHO WARNING
CUIDADO Revolving trash
Rodillos de limpieza rolls.
en movimiento.
Do not remove this
No remueva esta cubierta cover when machine
cuando la máquina está is running.
funcionando.
90021
90021
MUCHO WARNING
CUIDADO Revolving trash
Rodillos de limpieza rolls.
en movimiento.
Do not remove this
No remueva esta cubierta cover when machine
cuando la máquina está is running.
funcionando.
90021
90021
F
Safety Sign Locations
90023
90023
90023
90023
G
Adjustments
ALWAYS SHUT OFF POWER UNIT ENGINE
BEFORE PERFORMING ANY ADJUST-
MENTS. IF IT IS NECESSARY TO WORK
UNDER THE THROAT OR HEADER, RAISE
THE HEADER ALL THE WAY UP AND INSERT THE PIN
IN THE SAFETY STOP ON THE LEFT SIDE OF THE
THROAT CONVEYOR OR ENGAGE THE REMOTE
SAFETY STOP IF EQUIPPED.
ADDITIONAL ADJUSTMENTS
All roller chains should be checked daily for proper ten-
sion and adjusted accordingly.
H
Lubrication & Maintenance
CAUTION: ALWAYS SHUT OFF POWER UNIT
ENGINE BEFORE PERFORMING ANY MAIN-
TENANCE. IF IT NECESSARY TO WORK
UNDER THE THROAT OR HEADER, RAISE
HEADER ALL THE WAY UP AND INSERT THE PIN IN
THE SAFETY STOP ON THE LEFT HAND SIDE OF THE
THROAT CONVEYOR OR ENGAGE THE REMOTE
SAFETY STOP IF EQUIPPED.
GREASE POINTS
After 50 hours of operation or once per week, lubricate the
following points with multipurpose grease:
I
Lubrication & Maintenance
J
Lubrication & Maintenance
K
Lubrication & Maintenance
MAINTENANCE
A roller chain drive should be inspected after the first 50
hours of operation. Following this, an inspection should
be conducted every 100 hours of operation.
Lubrication:
Make sure the drive is correctly lubricated. If the chain is
dirty, clean it with kerosene or a nonflammable solvent
and lubricate it. It is very important to lubricate the pins
and bushing surfaces which articulate with each other while
the chain is under full load. Lubrication is also required
between the rollers and bushing. To reach all these sur-
faces, the lubricant is applied to the upper edges of the
link plates on the lower strand of the chain shortly before
the chain engages the sprocket.
Drive Interferences:
Inspect for any evidence of interferences between drive
components and other parts of the equipment. If any is
found, correct it immediately.
Chain Tension:
Make sure chain is properly tensioned. For a check of
chain tension, turn one sprocket to tighten the lower strand
of the chain, then measure the sag of the upper strand.
The sag, measured at the midpoint of the upper strand,
should be approximately two to three percent of the length
of the tangent to the sprockets.
Safety Shields:
Make sure shields and guards are in good condition and
properly installed.
L
Additional Maintenance
ADDITIONAL MAINTENANCE
Blower intake screens should be checked often for accu-
mulated trash that might block air flow. Clean these screens
daily or more often if necessary.
M
Serial Number
When ordering parts, always furnish the model number and
serial number of the cleaning unit as stamped on the
data plate located on the upper right hand side of the
unit.
Special Tools
Torx T-27 Bit for lock collars on four-element blowers.
N
Troubleshooting
TROUBLE CAUSE CORRECTION
(1) Excessive trash in harvested corn. (A) Front blower outlet (just behind top of (A) Remove any trash, stalks, etc. which
throat conveyor) plugged with trash. may have accumulated on the front
blower outlet.
(B) Front and/or rear blower intake screens (B) Remove any trash, leaves, etc. which
plugged with trash. may have accumulated on the outside
of the front and/or rear blower intake.
(C) Ground speed too fast. (C) Operate at ground speed compat-
ible with yield and conditions.
(D) Machine not centered on rows. (D) Keep machine centered on rows to
avoid stalk breakage. Make sure
planter row widths are same as corn
head row spacing.
(E) Stripper plates set too close. (E) Set stripper plates only as wide as
necessary to harvest usable ears.
See Adjustments section of 3000
Corn Head Operator’s Manual.
(F) Knife rolls too far apart. (F) Adjust knife roll tip spacing as de-
scribed in Adjustments section of
3000 Corn Head Operator’s Manual.
(G) Corn head RPM too slow for condi- (G) See 3000 Corn Head Operator’s
tions. Manual for sprocket to increase corn
head operating speed.
(H) Corn head RPM too fast for conditions. (H) See 3000 Corn Head Operator’s
Manual for sprocket to increase corn
head operating speed.
(I) Corn head carried too low. (I) Corn head should be run only as low
as necessary to stay below lowest ears.
(J) Stripper plate gap not centered over (J) Adjust stripper plates as described
knife roll operating center line. in Adjustments section of 3000 Corn
Head Operator’s Manual.
(K) Too much gathering belt exposure. (K) Adjust gathering belts as described
in Adjustments section of 3000 Corn
Head Operator’s Manual.
(L) Conveyor speed too slow. (L) Increase speed of conveyors as de-
scribed in power unit Operator’s
Manual.
(M) Fan speed too slow. (M) Increase speed of fans as described
in Power Unit Operator’s Manual.
(N) Optional variable front blower not ad- (N) Increase output of variable front
justed properly. blower as described in Power Unit
Operator’s Manual.
O
Troubleshooting
TROUBLE CAUSE CORRECTION
(2) Excessive damage to harvested (A) Excessive trash can cause damage by (A) Check and correct source of exces-
corn; butt damage, side damage hindering smooth flow of ears through sive trash in corn head in (1) (C)
and husking. the corn head. thru (K) above.
(B) Stripper plate gap set too wide. (B) Set stripper plates only as wide as
necessary to harvest usable ears.
See Adjustments section of Byron
Corn Head Operator’s Manual.
(C) Ground speed too fast (without exces- (C) Operate at ground speed compat-
sive trash). ible with yield and conditions.
(D) Corn head set too high. (D) Corn head should be run low
enough to stay just below lowest
ears.
(E) Operator overfilling main conveyor (E) Do not overfill hopper areas or ears
and/or rear elevator hopper areas. may be carried into underside of
conveyors and be damaged.
(F) Knife rolls dull or damaged. (F) Install new knife rolls.
(G) Auger turning too fast. (G) Replace 15 tooth auger drive sprocket
with optional 13 tooth sprocket.
(H) Fan speed too fast. (H) Decrease fan speed as described
in Power Unit Operator’s Manual.
(I) Conveyor speed too fast. (I) Decrease conveyor speed as de-
scribed in Power Unit Operator’s
Manual.
(3) Plugging in cross auger. (A) Auger plugged because of excessive (A) Check and correct cause of exces-
trash from row gathering units. sive trash in corn head as in (1) (C)
thru (K) above.
(B) Auger running too slow. (B) Replace 15 tooth auger drive sprocket
with optional 17 tooth sprocket.
(C) Auger drive clutch slipping. (C) Adjust auger drive slip clutch as de-
scribed in 3000 Corn Head
Operator’s Manual.
(4) Small ears lodged at upper end of (A) Stripper plates improperly adjusted. (A) Adjust stripper plates as described in
stripper plate gap. Byron Corn Head Operator’s Manual.
(B) Inadequate gathering belt exposure. (B) Increase gathering belt exposure at
upper end of stripper plate gap to
remove lodged ears.
P
Troubleshooting
TROUBLE CAUSE CORRECTION
(5) Row gathering unit jammed. (A) Foreign object caught in knife rolls. (A) Reverse corn head (see Power Unit
(Clutch slips). Operator’s Manual) to dislodge
object. If object is not ejected,
SHUT DOWN ENGINE and remove
obstruction.
(B) Knife rolls wrapped with weeds, grass, (B) Reverse corn head (see Power Unit
etc. Operator’s Manual) to dislodge
material. If material is not ejected,
SHUT DOWN ENGINE and remove
material. Adjust weed guards closer
to knife rolls, or speed up knife rolls
to prevent wrapping.
(6) Rear elevator will not hold position. (A) Turntable brakes improperly adjusted. (A) Adjust turntable brakes as de-
scribed in Power Unit Operator’
Manual.
(B) Turntable primary or secondary drive (B) Tighten turntable drive chains.
chain loose.
(7) Routine inspection reveals excessive (A) Mature ears going into trash rolls. (A) Refer to (1) (C) thru (K) and (2) (H)
buildup of material on suction fans and (I) above.
and inside of fan housing.
(B) Extended dry field conditions. (B) Run water thru fans as described in
Additional Maintenance in this
manual.
(C) Trash roll strippers not adjusted (C) Adjust stripper plate-to-trash roll
properly clearance to 1/8”.
(8) Small ears drawn into suction fans. (A) Fan speed too fast. (A) Refer to (2) (H) and (2) (I). If equipped
with variable front blower, decrease
output of blower as described in
Power Unit Operator’s Manual.
(9) Excessive vibration. (A) Buildup of material on trash augers and (A) Run water thru fans as described in
fans causing unbalanced condition. Additional Maintenance in this
manual.
Q
Troubleshooting
TROUBLE CAUSE CORRECTION
10) Conveyor belt slips. (A) Normal belt stretch. (A) Tighten belt - USE CAUTION - belt
should only be as tight as needed
to drive properly, DO NOT OVER-
(B) Heavy loads caused by high crop TENSION. Tighten each side of belt
yields. evenly.
11) Conveyor belt not tracking correctly (A) Belts not tensioned correctly, one side (A) Re-tension belt as in (10 (A). Mea-
- wears on one side, vee-guide wear. of belt is tighter than the other. sure distance to adjustable bearing
from a fixed point on each side of
belt, make sure measurement is the
same on each side.
12) Excessive belt or lacing wear. (A) Belt too tight. (A) Re-tension belt as in (10) (A).
(B) Buildup of material on drive or idler roll- (B) Clean drive or idler rollers.
ers.
(C) Adjust belt seals to allow 1/8” clear-
(C) Belt seals too tight. ance between belt and seal.
(D) Belt not tracking correctly. (D) Re-tension belts as in (11) (A).
13) Excessive buildup of material on (A) Improperly adjusted belt seals. (A) Adjust belt seal clearance as above.
drive or idler rollers.
(B) Improperly adjusted vee-guide (B) Adjust vee-guide scraper to within
scraper. 1/4” of vee-guide.
(C) Worn vee-plow scraper blade. (C) Replace scraper blade on vee-plow.
Make sure vee-pow discharge area
is clear of any blockage.
R
Charts & Specifications
COMMON CONVERSION FACTORS
S
Charts & Specifications
T
Charts & Specifications
U
Charts & Specifications
Flats From Finger Tight (F.F.F.T.) Method (For 37° Flare Hydraulic Fittings)
Tube Side
Assembly Torque
(+10% -0%)
SAE Tube Side Tube Swivel Nut or
Dash Thread Connection Hose Connection
Size Size in-lb. ft-lb. Nm F.F.F.T. F.F.F.T.
-2 5/16-24 35 2 2.7 --- ---
-3 3/8-24 65 5 6.8 --- ---
-4 7/16-20 130 11 14.9 2 2
-5 1/2-20 165 14 18.9 2 2
-6 9/16-18 235 20 27.1 1 1/2 1 1/4
-8 3/4-16 525 43 58.3 1 1/2 1
-10 7/8-14 650 55 74.6 1 1/2 1
-12 1 1/16-12 950 80 108.5 1 1/4 1
-14 1 3/16-12 1200 100 135.6 1 1
-16 1 5/16-12 1400 115 155.9 1 1
-20 1 5/8-12 1900 160 217 1 1
-24 1 7/8-12 2250 185 250.9 1 1
-32 2 1/2-12 3000 250 339 1 1
-40 3-12 --- --- --- 1 1
If torque wrenches are not available, an alternate method of assembly is the Flats From Finger Tight (F.F.F.T.)
Method.
F.F.F.T. = Flats (nut) from finger tight. In this reference position, tube flare or angular female surface of swivel
connector must be seated and in light contact with 37° male surface. If necessary, a wrench should be used to
pull nut and seats to this initial reference position. For final assembly, the nut should now be tightened to the
appropriate number of F.F.F.T. as shown in the chart. Where necessary, a second wrench should be used to
prevent unwanted rotation of fitting body, hose connector stem, etc.
Torque valves are for unlubricated carbon steel components. For brass fittings, use approximately 65% of the
torque values shown, unlubricated. For stainless steel, a lubricant such as Permatex Anti-Sieze Lubricant is
recommended to prevent galling.
NOTE: The torque method of assembly is the preferred method of assembly. It reduces the risk of human error
during assembly that is more prevalent in the Flats From Finger Tight (F.F.F.T.) method. To ensure the most
accurate assembly of the fitting, it is strongly recommended that the torque method be utilized.
V
Charts & Specifications
Fitting Assembly Torque and F.F.W.R. (For O-ring Face Seal Fittings)
Tube Side Flats from
Assembly Torque Wrench Resistance
(+10% -0%) (F.F.W.R.)
SAE Tube Side
Dash Thread Tube Swivel &
Size Size in-lb. ft-lb. Nm Nuts Hose Ends
If torque wrenches are not available, an alternate method of assembly is the Flats
From Wrench Resistance (F.F.W.R.) Method.
Wrench tighten the nut onto the fitting body until wrench resistance is reached. Tighten
further to the appropriate F.F.W.R. value from the Fitting Assembly Torque and F.F.W.R.
chart shown above.
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Repair Parts Section
KEY P/N DESCRIPTION USED
MAIN FRAME & RELATED PARTS .................................................................................................................. 2
RIGHT SIDE COVERS & GUARDS .................................................................................................................. 6
LEFT SIDE & REAR SHEET METAL ................................................................................................................ 8
MAIN CONVEYOR & RELATED PARTS ........................................................................................................ 10
FIRST STAGE CLEANING DRIVES & COMPONENTS ................................................................................... 14
FRONT BLOWER & RELATED PARTS ......................................................................................................... 18
SECOND STAGE CLEANING DRIVES & COMPONENTS .............................................................................. 22
REAR BLOWER & RELATED PARTS ............................................................................................................ 26
HYDRAULIC SYSTEM ................................................................................................................................... 28
MAIN CONVEYOR DRIVE MOTOR & CONTROLS ........................................................................................ 34
O-RING USAGE CHART ............................................................................................................................... 36
NUMERICAL PARTS INDEX .......................................................................................................................... 37
If you have a part and/or part number and want to know where it is used on your machine refer to the Numerical
Parts Index in the back of this manual. Find the page where that part is used, then look for the part number on
that page. Often a part will be used in more than one location on your machine and since most HARVESTER
parts manuals have the Numerical Parts Index, you can determine parts interchangeability between your HAR-
VESTER machines and avoid overstocking many common parts.
NOTE: Please include serial number of cleaning unit when ordering parts. Serial number plate is located on
the upper R.H. side of the cleaning unit.
SERIAL NUMBER
Page 1
MAIN FRAME & RELATED PARTS
Page 2 TP-3037
MAIN FRAME & RELATED PARTS
Page 3
MAIN FRAME & RELATED PARTS
Page 4 TP-3037
MAIN FRAME & RELATED PARTS
(continued)
KEY P/N DESCRIPTION USED
48 50576 Pin, safety stop 2
49 50559 Chain, safety stop 2
50 93895 “S” hook, 3/16" x 1-1/2" 4
51 50628 Shackle, 1/2" (includes pin and cotter) 1
52 51174 Safety chain 1
53 39810 Plate, elevator hanger & safety chain mount 1
- 39811 Plate, chain retainer 1
- 93384 Machine screw, 5/16”-18 x 1” hex serrated flange, grade 5 3
- 93522 Nut, 5/16”-18 hex serrated flange 3
54 54315 Elevator hanger chain 2
55 51008 Double clevis, 1/2" (includes pin and cotter) 4
56 31047 Elevator hanger, 2400/2420 elevators (Refer to the Elevator/Conveyor Parts & Operator’s Manual) 1
56 35467 Elevator hanger, 3018, 3020, 3022, 3024 elevators
(Refer to the Elevator/Conveyor Parts & Operator’s Manual) 1
57 31295 Yoke block, throat block (see inset drawing for additional parts) 2
58 31300 Pin, yoke 2
59 51236 Lynch pin, yoke pin retaining 2
60 41741 Hose assembly, remote grease line to throat yokes, 1/8” NPT male both ends, 61” long 2
61 46010 90° street elbow, 1/8” NPT 2
62 41386 Straight bulkhead adapter, 1/8” NPT female to 1/4”-28 male (includes jam nut) 2
63 40143 Jam nut, grease bulkhead A.R.
64 93808 Grease fitting, 1/4”-28 90° 2
65 93106 Hex head capscrew, 5/8"-11 x 2" grade 5 2
66 93514 Nut, 5/8"-11 toplock 2
67 ----- (Not assigned) -
68 93607 Flatwasher, 5/8" 2
69 93132 Hex head capscrew, 3/4”-10 x 2-1/2” grade 5 4
70 93538 Nut, 3/4”-10 toplock 4
71 ----- (Not assigned) -
72 94699 Flatwasher, 3/4” grade 8 8
73 ----- (Not assigned) -
74 21308 Cover, trash auger 2
- 93453 Nut, 3/8”-16 hex (not shown) 6
- 93578 Lockwasher, 3/8” split spring (not shown) 6
- 93603 Flatwasher, 3/8” (not shown) 6
75 30549 Stripper, trash roll 2
75 32915 Stripper, trash roll (used only with seed corn trash rolls) (not shown) 1
76 93189 Carriage bolt, 3/8”-16 x 1” grade 5 6
77 93453 Nut, 3/8”-16 hex 6
78 93578 Lockwasher, 3/8” split spring 6
Page 5
RIGHT SIDE COVERS & GUARDS
Page 6 TP-3057
RIGHT SIDE COVERS & GUARDS
Page 7
LEFT SIDE & REAR SHEET METAL
Page 8
TP-3058
LEFT SIDE & REAR SHEET METAL
Page 9
MAIN CONVEYOR & RELATED PARTS
Page 10 TP-3038
MAIN CONVEYOR & RELATED PARTS
Page 11
MAIN CONVEYOR & RELATED PARTS
Page 12 TP-3038
MAIN CONVEYOR & RELATED PARTS
(continued)
KEY P/N DESCRIPTION USED
36 93523 Nut, 3/8”-16 hex serrated flange 26
37 94008 Machine screw, 1/2”-13 x 1-1/2” hex serrated flange, grade 5 4
38 93393 Hex head capscrew, 1/2”-13 x 2-1/2” full-thread bolt with pointed end (pulley scraper) 1
39 93455 Nut, 1/2”-13 hex 1
40 93525 Nut, 1/2”-13 hex serrated flange 4
41 93718 Woodruff key, 1/4” x 1” 1
42 50063 Square key, 3/8” x 1-1/2” long 1
43 93190 Carriage bolt, 3/8”-16 x 1-1/4” grade 5 4
44 45757 90° street elbow, 1/8” NPT (steel) 2
45 41741 Hose assembly, remote grease line to L.H. bearing, 1/8” NPT both ends, 61” long 1
46 43037 Hose assembly, remote grease line to R.H. bearing, 1/8” NPT both ends, 25” long 1
47 46101 Swivel adapter, 1/8” NPT male to 1/8” NPT female 2
48 41386 Straight bulkhead adapter, 1/8” NPT female to 1/4”-28 female (includes jam nut) 2
49 40143 Jam nut, grease bulkhead fitting A.R.
50 93801 Grease fitting, 1/4”-28 straight x short 2
Page 13
FIRST STAGE CLEANING DRIVES & COMPONENTS
Page 14
TP-3041
FIRST STAGE CLEANING DRIVES & COMPONENTS
Page 15
FIRST STAGE CLEANING DRIVES & COMPONENTS
Page 16
TP-3041
FIRST STAGE CLEANING DRIVES & COMPONENTS
(continued)
KEY P/N DESCRIPTION USED
31 50095 Belt idler pulley, 5-1/2” pitch diameter x 1/2” bore (flat) 2
32 30775 Idler mount and adjuster assembly 1
33 41235 Hose assembly, remote grease line to R.H. lower trash roll bearing, 1/8” NPT male both
ends x 20” long 1
34 41234 Hose assembly, remote grease line to R.H. top trash roll bearing, 1/8” NPT male both
ends x 14” long 1
35 46010 90° street elbow, 1/8” NPT steel 2
36 46008 Straight swivel adapter, 1/8” NPT male to 1/8” NPT female 2
37 40142 90° bulkhead elbow, 1/8” NPT female to 1/4”-28 female (includes jam nut) 6
38 40143 Jam nut, grease bulkhead fitting A.R.
39 93802 Grease fitting, 1/4”-28 thread, straight x 45/64” long 6
40 41850 Hose assembly, remote grease line to R.H. trash auger/fan bearing, 1/8” NPT male both
ends x 6-1/2” long 1
41 40148 Grease line, 3/16” plastic tubing (order by the foot) A.R.
42 40145 90° swivel adapter, 1/8” NPT male to 3/16” compression 2
43 40144 Straight swivel adapter, 1/8” NPT to 3/16” compression 4
44 50731 Square key, 5/16” x 1-3/8” long 3
45 50063 Square key, 3/8” x 1-1/2” long 3
46 93380 Truss head machine screw, 5/16”-18 x 3/4” grade 5 4
47 94166 Machine screw, 3/8”-16 x 3/4” hex serrated flange, grade 5 2
48 ----- (Not assigned) -
49 93341 Machine screw, 1/2”-13 x 1” hex serrated flange, grade 5 6
50 93214 Carriage bolt, 1/2”-13 x 1” grade 5 5
51 93215 Carriage bolt, 1/2”-13 x 1-1/2” grade 5 8
52 93217 Carriage bolt, 1/2”-13 x 2-1/2” grade 5 2
53 93218 Carriage bolt, 1/2”-13 x 3” grade 5 1
54 94006 Carriage bolt, 1/2”-13 x 1” low shoulder, grade 5 8
55 94005 Carriage bolt, 1/2”-13 x 1-1/2” low shoulder, grade 5 2
56 93525 Nut, 1/2”-13 hex serrated flange 33
57 ----- (Not assigned) -
58 93605 Flatwasher, 1/2” A.R.
59 93620 Machinery washer, 1-3/8” shaft diameter x 14 ga. A.R.
60 93681 Cotter pin, 3/16” x 2” long 2
61 41850 Hose assembly, remote grease line to R.H. fan bearing, 1/8” NPT male both ends, 6-1/2” long 1
62 52044 Sheave, front blower driven, 1 groove, “C” section, 6” pitch diameter, tapered bore, 1610
taperlock bushing (Refer to Front Blower & Related Parts illustration on page 18) 1
Page 17
FRONT BLOWER & RELATED PARTS
Page 18 TP-3039
FRONT BLOWER & RELATED PARTS
Page 19
FRONT BLOWER & RELATED PARTS
Page 20 TP-3039
FRONT BLOWER & RELATED PARTS
(continued)
KEY P/N DESCRIPTION USED
51 93452 Nut, 5/16”-18 hex 5
52 ----- (Not assigned) -
53 ----- (Not assigned) -
54 53982 Clamp, collar 2
55 93604 Flatwasher, 7/16” 12
56 93055 Hex head capscrew, 3/8"-16 x 1-1/2" grade 5 6
57 53490 Flap, main conveyor 1
58 24362 Deflector panel assembly 1
59 93525 Nut, 3/8-16" hex serrated flange 6
Page 21
SECOND STAGE CLEANING DRIVES & COMPONENTS
Page 22
TP-3040
SECOND STAGE CLEANING DRIVES & COMPONENTS
Page 23
SECOND STAGE CLEANING DRIVES & COMPONENTS
Page 24
TP-3040
SECOND STAGE CLEANING DRIVES & COMPONENTS
(continued)
KEY P/N DESCRIPTION USED
29 21289 Guard, grease lines, rear trash rolls 1
30 50857 Belt, rear blower drive 1
31 50086 Belt idler pulley, 4" pitch diameter x 1/2" bore (flat) 2
32 31312 Bracket, fan speed sensor mount 1
33 70269 Magnetic sensor, fan speed tachometer (includes jam nut) 1
- 93494 Jam nut, 3/4"-16 A.R.
34 70347 Wire harness, fan speed tachometer 1
35 88509 Wire loom, 1/4" (order by the foot) A.R.
36 70145 Ring terminal, 5/16" diameter 1
37 40142 90° bulkhead elbow, 1/8" NPT female to 1/4"-28 (includes jam nut) 5
38 41386 Straight bulkhead adapter, 1/8" NPT female to 1/4"-28 female (includes jam nut) 1
39 40143 Jam nut, grease bulkhead fitting A.R.
40 93802 Grease fitting, 1/4"-28 thread, straight x 45/64" long 6
41 40144 Straight swivel adapter, 1/8" NPT male to 3/16" compression 5
42 40145 90° swivel adapter, 1/8" NPT male to 3/16" compression 1
43 40148 Grease line, 3/16" plastic tubing (order by the foot) A.R.
44 46010 90° street elbow, 1/8" NPT (steel) 3
45 46008 Straight swivel adapter, 1/8" NPT male to 1/8" NPT female 3
46 41850 Hose assembly, remote grease line to L.H. trash auger/fan bearing, 1/8" NPT male both ends,
6-1/2" long 1
47 41234 Hose assembly, remote grease line to L.H. top trash roll bearing, 1/8" NPT male both ends,
14" long 1
48 41235 Hose assembly, remote grease line to L.H. lower trash roll bearing, 1/8" NPT male both ends,
20" long 1
49 50731 Square key, 5/16" x 1-3/8" long 3
50 50063 Square key, 3/8" x 1-1/2" long 3
51 93381 Machine screw, 5/16"-18 x 3/4" hex serrated flange, grade 5 1
52 93380 Machine screw, 5/16"-18 x 3/4" truss head serrated flange 4
53 93545 Speed nut, 5/16"-18 x .074 -.100 grip range 4
54 93522 Nut, 5/16"-18 hex serrated flange 1
55 93383 Machine screw, 3/8"-16 x 1" hex serrated flange, grade 5 6
56 93056 Hex head capscrew, 3/8"-16 x 1-3/4" grade 5 2
57 93523 Nut, 3/8"-16 hex serrated flange 2
58 ----- (Not assigned) -
59 93214 Carriage bolt, 1/2"-13 x 1" grade 5 5
60 94006 Carriage bolt, 1/2"-13 x 1", low shoulder, grade 5 4
61 94008 Machine screw, 1/2"-13 x 1-1/2" hex serrated flange, grade 5 2
62 93216 Carriage bolt, 1/2”-13 x 2" grade 5 8
63 94005 Carriage bolt, 1/2"-13 x 1-1/2", low shoulder, grade 5 2
64 93216 Carriage bolt, 1/2"-13 x 2" grade 5 6
65 93217 Carriage bolt, 1/2"-13 x 2-1/2" grade 5 4
66 93525 Nut, 1/2"-13 hex serrated flange 30
67 ----- (Not assigned) -
68 93605 Flatwasher, 1/2" A.R.
69 93525 Nut, 1/2"-13 hex serrated flange 1
70 93620 Machinery washer, 1-3/8" shaft x 14 ga. A.R.
71 93681 Cotter pin, 3/16" x 2" long 2
72 50095 Belt idler pulley, 5-1/2" pitch diameter x 1/2" bore (flat) 1
73 52044 Sheave, rear blower driven, 1 groove, “C” section, 6” pitch diameter, tapered bore, 1610
taperlock bushing (Refer to Rear Blower & Related Parts illustration on page 24 for blower
components) 1
Page 25
REAR BLOWER & RELATED PARTS
Page 26 TP-669
REAR BLOWER & RELATED PARTS
Page 27
HYDRAULIC SYSTEM
Page 28 TP-3042
HYDRAULIC SYSTEM
Page 29
HYDRAULIC SYSTEM
Page 30 TP-3042
HYDRAULIC SYSTEM
(continued)
KEY P/N DESCRIPTION USED
39 41189 Check valve, -8 SAE O-ring ports 2
40 46056 Tube adapter, -8 SAE O-ring male to -10 37° flare female (includes O-ring) 2
41 44899 Hose assembly, conveyors drive pressure from power unit, -10 37° flare 90° female swivel to
-10 ORFS straight female swivel, 92" long (Refer to Power Unit
Repair Parts Manual for continuation of this circuit) 1
42 45319 Straight adapter, -10 SAE “O” ring to -10 37° flare (includes O-ring) 4
43 45879 O-ring, -10 SAE A.R.
44 40474 Hydraulic motor, main conveyor drive (Refer to Main Conveyor Drive Motor and Controls
illustration on page 34) 1
45 40853 Hose assembly, main conveyor motor to throat conveyor drive motor, L.H. side, -10 37° flare 90°
female swivel both ends, 35" long 1
46 41806 Tube assembly, main conveyor motor to throat conveyor motor, -10 37° flare tube nuts both ends 1
47 43342 Hose assembly, bulkhead to throat conveyor motor, R.H. side, -10 37° flare 90° female swivel to
-10 37° flare straight female swivel, 72" long 1
48 40400 Hydraulic motor, throat conveyor drive 1
- 41209 Seal kit, Char-Lynn H-9 series motor A.R.
- 41286 Flange, replacement, Char-Lynn H-9 series motor A.R.
49 41837 Hose assembly, return to oil cooler, -12 37° flare to -10 37° flare straight female swivel, 26" long
(Refer to Power Unit Repair Parts Manual for continuation of this circuit) 1
49 44449 Hose assembly, return to oil cooler, -12 ORFS to -10 37° flare straight female swivel, 26" long
(Refer to 8420 Power Unit Repair Parts Manual for continuation of this circuit) 1
50 45267 Swivel run, adapter branch tee, -10 to -12 37° flare 1
51 44385 Hose assembly, 3/4” 100 R1AT hose, -12 37° flare to -12 37° flare straight female swivel, 54” long
(Refer to Power Unit Repair Parts Manual for continuation of this circuit) 1
52 44412 Hose assembly, elevator lift (from power unit), -5 37° flare to -8 ORFS straight female swivel,
73-1/2" long (Refer to Power Unit Repair Parts Manual for continuation of this circuit) 1
53 46353 Bulkhead connector, -8 ORFS flare (includes jam nut) 1
54 46555 Jam nut, -8 ORFS A.R.
55 45150 45° bulkhead connector, -5 37° flare (includes jam nut) 1
56 45897 Jam nut, -5 A.R.
57 41529 Hose assembly, elevator lift, intermediate, -5 37° flare straight female swivel both ends, 60" long 1
58 45136 Bulkhead connector, -5 37° flare (includes jam nut) 1
59 41198 Hose assembly, to elevator lift cylinder, -5 37° flare to -6 37° flare straight female swivel, 33" long 1
60 45383 90° adapter elbow, -8 SAE “O” ring to -6 37° flare (includes “O” ring) 1
61 41201 Hydraulic cylinder, elevator lift, 2" bore x 14" stroke single acting (2000-2003) 1
- 41202 Packing kit, elevator cylinder rebuild (2000-2003) A.R.
61 49757 Hydraulic cylinder, elevator lift, 2" bore x 14" stroke single acting (2004-2005) 1
- 49758 Packing kit, #49757 (2004-2005) A.R.
62 93998 Pin, elevator cylinder ends, 1" diameter x 2-3/4" effective length 2
63 93681 Cotter pin, 3/16" x 2" long 2
64 93610 Flatwasher, 1" 2
65 40907 Breather, hydraulic cylinder, -8 SAE “O” ring (includes “O” ring) 1
66 31408 Bracket, rear work light mount (2000-2003) 1
66 212465 Bracket, rear work light mount (2004 & later) 1
67 70001 Light, rear work (includes pivot bracket and hardware) (2000) 1
67 71361 Light, rear work (includes pivot bracket and hardware) (2001-2005) 1
68 70116 Wire assembly, rear work light (2000) 1
68 71740 Wire assembly, rear work light (2001-2005) 1
69 93882 Loom clamp, 1-1/2” diameter grip 1
70 30613 Bracket, elevator hose bulkhead 1
71 93888 Tie wrap, 10
72 93879 Loom clamp, 5/16" diameter grip 3
73 93883 Loom clamp, 2" diameter grip 1
Page 31
HYDRAULIC SYSTEM
Page 32 TP-3042
HYDRAULIC SYSTEM
(continued)
KEY P/N DESCRIPTION USED
74 93894 Loom clamp, 2-1/2" diameter grip 1
75 93377 Machine screw, 1/2"-20 x 3/4" hex serrated flange, grade 5 4
76 94595 Machine screw, 1/4"-20 x 2" hex serrated flange, grade 5 2
77 93520 Nut, 1/2"-20 hex serrated flange 6
78 46354 Bulkhead union, -10 ORFS (includes jam nut) 1
79 46556 Jam nut, -10 ORFS A.R.
80 93381 Machine screw, 5/16"-18 x 3/4" hex serrated flange, grade 5 5
81 93384 Machine screw, 5/16”-18 x 1" hex serrated flange, grade 5 14
82 93522 Nut, 5/16"-18 hex serrated flange 20
83 ----- (Not assigned) -
84 ----- (Not assigned) -
85 93383 Machine screw, 3/8"-16 x 1" hex serrated flange, grade 5 9
86 93053 Hex head capscrew, 3/8"-16 x 3" grade 5 2
87 93523 Nut, 3/8"-16 hex serrated flange 11
88 ----- (Not assigned) -
89 ----- (Not assigned) -
90 45329 Straight adapter, -16 SAE O-ring to -10 37° flare (includes O-ring) 2
91 45881 O-ring, -16 SAE A.R.
92 45331 Straight adapter, -16 SAE O-ring to -16 37° flare (includes O-ring) 1
93 ----- Refer to 9400 Power Unit Repair Parts Manual for continuation of this circuit 1
Page 33
MAIN CONVEYOR DRIVE MOTOR & CONTROLS
Page 34 TP-159
MAIN CONVEYOR DRIVE MOTOR & CONTROLS
Page 35
O-RING USAGE CHART
Page 36
NUMERICAL PARTS INDEX
Page 37
NUMERICAL PARTS INDEX
(continued)
P/N Page P/N Page P/N Page P/N Page
Page 38