Lesson Plan (Smaw 11)

SEMI-DETAILED LESSON PLAN
In
TECHNOLOGY AND LIVELIHOOD EDUCATION
Shielded Metal Arc Welding (SMAW) 11
JUNE 08, 2021
1. OBJECTIVES:
Given series of activities, the students should be able to:
a. Appreciate and value the importance in using personal protective equipment

(PPE) before starting the welding process;
b. Identify and explain how to adjust the current of the welding machine in the
operation;
c. Perform the techniques on how to accurately weld in the groove of steel
plates and pipes
2. SUBJECT MATTER:
Topic: PERFORMING GROOVE WELD
ON CARBON STEEL PLATES AND PIPES
(EXTERNAL WELDING DEFECTS)
References: K to 12 Basic Education Curriculum Technology and Livelihood
Education Activity Sheets; Internet Resources
Materials: Power Point Presentation, Chalk Board
GAD Core Concept: Shared Home Management (Agtagibalay)
Entrepreneurship and Mathematics (Planning and Costing)
ICT (Video Presentation in performing groove weld on carbon
steel plates and pipes
Value Infusion: Cleanliness, speed, safety and health
3. PROCEDURE:
Preliminary Activities:
Checking of Attendance
Preparation/Motivation:
What are Welding Defects?
Welding defects are generated in a welding job due to the faulty or poor
technique used by inexperienced or unskilled welder or due to fundamental
difficulties in the welding operation. An ideal weld or good weld should be such that
adequate fusion exists between the filler metal and edge preparation together with
good penetration.
Types of Welding Defects: Welding defects are broadly classified into two
categories, and these are:
1. External welding defects These are defects that occur on the upper surface
of the welded work.
2. Internal welding defects These are defects that occur under the surface of
the welded work.
Various types of external defects with their causes and remedies:
A. Weld Crack.
This is the most unwanted defect of all the other welding defects. Welding
cracks can be present at the surface, inside of the weld material or at the heat
affected zones.
Cracks can also appear at different temperatures:
1. Hot Crack – It is more prominent during crystallization of weld joints
where the temperature can rise more than 10,000-degree Celsius.
2. Cold Crack – This type of crack occurs at the end of the welding
process where the temperature is quite low. Sometimes cold crack is
visible several hours after welding or even after few days.
Comparison/Abstraction
Causes of Weld Crack:
1. Poor ductility of the given base metal.
2. The presence of residual stress can cause a crack on the weld metal.
3. The rigidity of the joint which makes it difficult to expand or contract the
metals.
4. If there is high content on sulphur and carbon then the cracks may also
appear.
5. Using hydrogen as a shielding gas while welding ferrous materials.
Remedies for weld cracks:
1. Using appropriate materials may decrease the chances of crack.
2. Reheating the weld and reducing the cooling speed joint helps in reducing
crack.
3. Reduce the gap between the weld joints by using reasonable weld joints.
4. While welding releases the clamping force slowly which increases fill to
capacity of welding material.
4. EVALUATION:
Individual: Written Test
Multiple Choice: Directions: Read and analyze the statement carefully. Choose the correct
answer and write the letter only on your separate answer sheet.
1. ______________________ are generated in a welding job due to the faulty or poor

technique used by the inexperienced or unskilled welder or due to fundamental difficulties in
the welding operation.
a. Spatter b. Penetration c. Porosity d. Welding Defects
2. ____________________ occurs when the depth of the welded joint is insufficient.

a. Incomplete Penetration b. Penetration c. Porosity d. Welding Defects
3. ____________________ is defined as the distance from the base plate top surface to the
maximum extent of the weld nugget.
4. ____________________ is a group of small voids and blowholes are comparatively

bigger isolated holes or cavities.
5. ____________________ is the small metal particles that are thrown out of the arc during
welding and get deposited on the base metal around the weld bead along its length.
a. Spatter b. Penetration c. Porosity d. Welding defects
6. __________________ is the change in the shape and difference between the position of
two plates before and after welding due to the temperature gradient present at various points
along the joints.
a. Groove b. Distortion c. Hot tear d. Undercut
5. ASSIGNMENT:
_________________ is a kind of weld defect which forms a groove in the parent metal along
with the sides of the weld bead.
________________________ reduces the thickness of the plate and also reduces the
strength of the weld.
Performance Rubric
Criteria PERFORMANCE LEVEL
Excellent Very Satisfactory (2 pts.) Poor (1 pt.) Points
(4pts.) Satisfactory earned
(3pts.)
1. Use of Uses tools and Uses tools and Uses tools and Uses tools and
tools and equipment equipment equipment correctly equipment
equipment correctly and correctly and but less confidently incorrectly and
confidently at confidently most sometimes less confidently
all times of the time most of the time
2. Manifests very Manifests clear Manifests Manifests less
Applicatio clear understanding understanding of understanding
n of understanding of the step- by- the step- by-step of the step- by
procedure of the step- by- step procedure procedure but step procedure
s step procedure sometimes seeks seeking
clarification clarification
most of the time
3. Safety Observes Observes safety Observes safety Not observing

work safety precautions precautions safety
habits precautions at most of the time sometimes precautions
all times most of the time
4. Final Output is very Output is very Output is Output is not so
output presentable presentable presentable presentable
5. Time Work Work completed Work completed 30 Work 1 hour
managem completed within allotted minutes beyond beyond
ent ahead of time time
TOTAL
Prepared by: Checked by:
FROILAN C. MATUTINO ALLAN B. GARCIA

Teacher II Head Teacher III
Noted by:
DITAS G. DOMINGO
School Principal IV

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SEMI-DETAILED LESSON PLAN

a. Appreciate and value the importance in using personal protective equipment

1. ______________________ are generated in a welding job due to the faulty or poor

2. ____________________ occurs when the depth of the welded joint is insufficient.

4. ____________________ is a group of small voids and blowholes are comparatively

3. Safety Observes Observes safety Observes safety Not observing

Prepared by: Checked by:

FROILAN C. MATUTINO ALLAN B. GARCIA

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