1. This construction job pack provides details for hydrostatic pressure testing of a manifold as part of the OSBL Stage 1 project.
2. The work involves preparing the manifold for testing, installing blinds and gauges, filling with water and applying pressure, maintaining pressure for an hour, and then draining and dismantling temporary lines.
3. The document provides references, requirements for permits, personnel and equipment, and schedules for the hydrotesting activities.
1. This construction job pack provides details for hydrostatic pressure testing of a manifold as part of the OSBL Stage 1 project.
2. The work involves preparing the manifold for testing, installing blinds and gauges, filling with water and applying pressure, maintaining pressure for an hour, and then draining and dismantling temporary lines.
3. The document provides references, requirements for permits, personnel and equipment, and schedules for the hydrotesting activities.
1. This construction job pack provides details for hydrostatic pressure testing of a manifold as part of the OSBL Stage 1 project.
2. The work involves preparing the manifold for testing, installing blinds and gauges, filling with water and applying pressure, maintaining pressure for an hour, and then draining and dismantling temporary lines.
3. The document provides references, requirements for permits, personnel and equipment, and schedules for the hydrotesting activities.
1. This construction job pack provides details for hydrostatic pressure testing of a manifold as part of the OSBL Stage 1 project.
2. The work involves preparing the manifold for testing, installing blinds and gauges, filling with water and applying pressure, maintaining pressure for an hour, and then draining and dismantling temporary lines.
3. The document provides references, requirements for permits, personnel and equipment, and schedules for the hydrotesting activities.
Download as XLSX, PDF, TXT or read online from Scribd
Download as xlsx, pdf, or txt
You are on page 1/ 7
CONSTRUCTION JOB PACK
Project Name: OSBL Stage 1
Project CJP WBS No: K-007 DESALINATED WATER SYSTEM Date December 5, 2018 Project No. Area Sys. # Discipline Doc. Type Seq. No. Revision 18061 - G08 - 00 - PEN - CJP - 001 0
Originator: DC Checker PL Approver RS
Contact Details & Name: 1.0 GENERAL 1.1 Permit to work Work Permit Required Y/N YES Special PPE requirements Y/N YES Specific Time & Date of Hydrotesting: Date: Time: Notes (specifics e.g. road crossings, confined spaces, tool box talks ect.): Construction Team (CT) and QA/QC representative to coordinate on the manifold hydrotesting schedule and timeline.
1.2 Brief description of work:
1. Hydrostatic pressure testing of manifold as shown on the provided marked up Plan Drawing and Isometric.
1.3 Tie-in point numbers:
The tie-in number included in this job pack is IP-104.
2.0 SCOPE OF WORK
2.1. Summary of Work Activities 1. Prepare a marked up P&ID indicating the test limits and highlight line(s) to be tested. 2. Prepare then mobilize work force, tools, equipment and consumables at the job site. 3. Prepare bolts with extra lengths and gasket materials. 4. Coordinate lifting equipment as and when necessary. 5. Notify the QA/QC representative in advance of the hydrotesting activity schedule and timeline. 6. Prepare the test manifold for hydrotesting. a) Use temporary bolts with extra lengths to specific flange joints providing enough space to insert test spades and gaskets. b) Install temporary blind flanges and test spades together with the compressed non-asbestos fiber (CNAF) gaskets to all flange joints. Note: Blind flanges shall be of correct flange ratings and test blinds are designed to withstand the test pressure without distortion. c. Complete bolting on all flange joints and tighten bolts properly on sequential order leaving one flange untightened at the hightest point for overflow/bleeding purposes. d. Install two (2) calibrated gauges, one located at an accessible low point of the test and one gauge installed at the highest point on the test manifold. e) Fill up test manifold or spoolpiece with water until overflow to ensure that the entire system is fully filled up then tighten the flange bolts at the highest point. f) Connect HP pneumatic hose from the air supply source to the test manifold. g) With continuous water supply, apply slight pressure to the test manifold then loosen some flange bolts at the highest point to bleed possible air trapped at the system then tighten the bolts properly. h) Close the water supply isolating valve and perform hydrotesting to the designed test pressure at 5.4 barg. i) Maintain/hold the pressure at least one hour duration. 6. Notify the QA/QC representative to witness the hydrostatic pressure testing activity for acceptance and approval together with issuance of Acceptance Certificate. 7. Depressurize, drain water and dismantle all temporary blind flanges and test spades then cover the open flanges when necessary. 8. Housekeep the area. 2.2. Method Statement Attached Y/N YES Remarks: CT to prepare. 3.0 REFERENCE DOCUMENTS Document Number Description Revision ASME B31.3 PROCESS PIPING ASME SECTION.IX WELDING AND BRACING QUALIFICATIONS A7MI-4-0706-01-SOC-00020 LINE LIST 3 A7MI-4-0706-01-SOC-00025 PIPING AND INSTRUMENTATION DIAGRAM 6 A7MI-4-0706-01-SOC-00033 PIPING ARRANGEMENT DRAWING 3 A7MI-4-0706-01-SOC-00034 PIPING ISOMETRIC DRAWING 5 A7MI-4-0706-01-SOC-00035 PIPING SUPPORT PLAN AND DETAIL DRAWING 4 18061-XXX-00-GEN-XXX-001 HYDROTESTIC PRESSURE TESTING OF PIPING A Notes: (e.g. 3D Snap shots attached): Refer to attached marked up Plan drawing and Isometric.
4.0 QA/QC 4.1 Weld Procedures Attached Y/N YES
4.2 Test Plans (RT, PWT, MPT, DP) Attached Y/N YES
4.3 Hydrostatic Test Attached Y/N YES
4.4 Flushing/Acidizing Quality Acceptance Attached Y/N NO
Notes: Please refer to Vendor Welding Procedure A7MI-4-0705-01-SOC-00071 and Hydrostartic Pressure Testing for Piping 18061-XXX-00-GEN-XXX-001.
5.0 PREPARATION OF REQUIREMENTS FROM CLIENT
5.1 Blind List Attached Y/N YES 5.2 Line Flushing Diagram Attached Y/N NO
5.3 Type of Flushing (e.g. steam, water)
6.0 MANPOWER 6.1 Estimated Duration No. Days Working on Sundays No. People Required Y N required Level 5 procedure is under review.
7.0 MATERIALS 7.1 Material Take Off (MTO) Please refer to isometric drawing for materials Attached Y/N NO
10.0 SCAFFOLDING 10.1 Scaffolding Plan Attached Y/N YES Note: Flange joints on elevated areas and without access will require scaffold erection. NO SHUTDOWN JOB PACK SCHEDULE NO. TIE-IN NO. DURATION (HOURS) DAY 1 DAY 2 DAY 3 DAY 4 DAY 5 DAY 6 1 IP-101 7 2 IP-106 4 3 IP-111 28 4 ITP-235 5 IP-112 22 6 ITP-112 7 IP-118 8 IP-120 20 9 ITP-152 DAY 7 DAY 8 DAY 9 DAY 10
