Costing of Sea Water RO Plant KPT Manora

Design at 100,000 IGPD at 35,000 ppm

FIXED COST: Plant Capacity 30 K
DEPRECITATION ON 5 YEARS BASIS The deprication is calcualted on five years basis which is the life of plant

$ Rs/ $ Rs. /1000 gallons 30

125,090 x Rs 160.00 = Rs 365.56
5 years 365 days 30

SALARYS: Rs/each Rs. /1000 gallons

Rs 200,000.00 = Rs 222.22
30 days x 30

Membrane Cleaning Chemical : 100 kg of membrane cleaning chemical used every six month. (180 Days)@ $ 18/kg
KG $ Rs/ $ Rs. /1000 gallons
100 x 18 x Rs 160.00 = Rs 53.33
180 days 30

VARIABLE COST:
POWER : K.E.S.C 24 HRS. The cost of production on K electric supply on 24 hrs basis is.
hp kw Rs/ kw hr Rs. / 1000 gallon
0 x 0.75 x Rs 18.00 x 24 = Rs -
30 x 1 day

Membreanes Antiscalant Chemicals : 05 kg of antistiscant chemical is used every day @ Rs: 355/kg
Kgs Rs Rs. /1000 gallons
5 x Rs 600.00 = Rs 100.00
30 x 1 day

Cartridges Filters : The cartidge filters are changed every six month costing Rs: 50,000/= Each
Nos. Rs /each = Rs. /1000 gallons
4 x Rs 75,000.00 Rs 55.56
180 days x 500

Membrane Replacement : New Membranes are replaced every 3 years costing $ 1000 each
Nos $ Rs/ $ Rs. /1000 gallons
25 x 1000 x Rs 160.00 = Rs 121.77
3 years 365 days 30

2% Maintenance / Year : The incidantal cost of entire plant maintenance per year is 2 % of plant installation cost.
$ Rs/ $ Rs. /1000 gallons
2,502 x Rs 160.00 = Rs 36.56
365 days 30

/ 1000 gallons
Total Rs 954.99
Per Gallon Cost of Rs: 0.95
 INNOVATIVE AQUA SOLUTIONS Schedule 'F'
Costing of Sea Water RO Plant RDS Nathiagali
Design at 40,000 IGPD at 35,000 PPM
PART - I
Minor Monthly Maintenance
Rs/each Rs. /1000 gallons
Membrane Cleaning Chemical : 100 kg of membrane cleaning chemical used every six month
KG Rs/Kg
100 x Rs 3,000.00 Rs 50,000.00
6 months

Electrical Maintenance : Cable, Instruments, Panel DB, VFD and Motor maintenance
Rs
Rs 170,000.00 x 1 Rs 170,000.00

Tanks Cleaning Chemicals : 6 kg of Tanks cleaning chemical is used @ Rs: 5000/kg

Kgs Rs
6 x Rs 5,000.00 x 1 Rs 30,000.00

Membrane Antiscalant Chemical : 02 kg of antistiscant chemical is used every day @ Rs: 1000/kg
Kgs Rs
2 x Rs 1,000.00 x 30 Rs 60,000.00

Aqualine 5 micron Filters : The aqualine filters are changed every six month costing Rs: 150,000/= Each
Nos. Rs /each
2 x Rs 150,000.00 Rs 50,000.00
6 months
Laboratory Testing: Feed and Product water laboratory test
Nos. Rs /each
2 x Rs 15,000.00 Rs 30,000.00

Transport Charges: Technical & Maintenance visit

Nos. Rs /each
3 x Rs 10,000.00 Rs 30,000.00

Total (Rupees) 420,000.00

Note : Prices are subjected to Inflation Rate

PART - II
Major Maintenance / Repair as required

Plant Maintenance / Repairing: The incidental/emergency repairing cost of plant maintenance is 3% of plant installation cost.
Rs. %
27,000,000 x Rs 0.03 Rs 810,000.00

Existing Bore well repairing: The incidantal/emergency repairing cost of Submersible Pump and riser pipes
Rs
1,500,000 Rs 1,500,000.00

New Bore well (if required) The cost of Bore well, casing, Submersible Pump and riser pipes
Rs
3,500,000 Rs 3,500,000.00

Membrane Replacement : New Membranes are replaced every 3 years costing $ 1500 each
Nos $ Rs/ $
9 x 1500 x Rs 160.00 Rs 2,160,000.00

Total (Rupees) 7,970,000.00

Note : Prices are subjected to Inflation Rate
 Bore well Sea Water Direct Intake
S.no Items Amount (Rs.) S.no Items Amount (Rs.)
1 Drilling of Tubewell 1,000,000 1 Pipeline (700 ft) 200,000
2 Conductor Pipe installation 350,000 2 Submersible pump 150,000
3 bore well casing 800,000 3 Settling tank 50,000
4 Pump, Riser pipe 773,800 4 Multimedia 260,000
5 Feed Pump 150,000

Total 2,923,800 Total 810,000

USD to PKR 160

Supply of RO Water to top mountain
S.no Items USD Landing Cost PKR Amount PKR Proposed Amount
1 Pipeline 1000 ft 250,000 820,000
2 Labour Charges 120,000
3 Grundfos Pump 18,000 3,600,000 3,600,000 6,690,000
4 SS 316L Header 12,500 2,500,000 2,500,000 3,562,500

Total Amount (PKR) 6,470,000 11,072,500

Profit 4,602,500