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    20 IE Formulas by Textile and RMG Solution

    Uploaded by

    sumon almamun
    The document provides information about Textile and RMG Solution, an organization that publishes articles and videos on textile and apparel topics. It also solves problems related to the industry based on viewer questions. The organization provides templates and calculators to make tasks easier. Contact information is provided to subscribe to their YouTube channel, follow their website and Facebook pages, and join their Facebook group for updates. Formulas for common industrial engineering calculations are then listed, such as determining standard allowed minute, standard minute value, earned minute, cost per minute, and others.

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    © All Rights Reserved
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    20 IE Formulas by Textile and RMG Solution

    Uploaded by

    sumon almamun
    272 views8 pages
    The document provides information about Textile and RMG Solution, an organization that publishes articles and videos on textile and apparel topics. It also solves problems related to the industry based on viewer questions. The organization provides templates and calculators to make tasks easier. Contact information is provided to subscribe to their YouTube channel, follow their website and Facebook pages, and join their Facebook group for updates. Formulas for common industrial engineering calculations are then listed, such as determining standard allowed minute, standard minute value, earned minute, cost per minute, and others.

    Original Description:

    costing sheet garments

    Original Title

    20-IE-Formulas-by-Textile-and-RMG-Solution

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    The document provides information about Textile and RMG Solution, an organization that publishes articles and videos on textile and apparel topics. It also solves problems related to the industry based on viewer questions. The organization provides templates and calculators to make tasks easier. Contact information is provided to subscribe to their YouTube channel, follow their website and Facebook pages, and join their Facebook group for updates. Formulas for common industrial engineering calculations are then listed, such as determining standard allowed minute, standard minute value, earned minute, cost per minute, and others.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    272 views8 pages

    20 IE Formulas by Textile and RMG Solution

    Uploaded by

    sumon almamun
    The document provides information about Textile and RMG Solution, an organization that publishes articles and videos on textile and apparel topics. It also solves problems related to the industry based on viewer questions. The organization provides templates and calculators to make tasks easier. Contact information is provided to subscribe to their YouTube channel, follow their website and Facebook pages, and join their Facebook group for updates. Formulas for common industrial engineering calculations are then listed, such as determining standard allowed minute, standard minute value, earned minute, cost per minute, and others.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 8

    -: About Us :-

    We publish articles and videos on textile and RMG relaed


    topics. We also solve problem related to textile and RMG
    based on the viewers and visitors questions. We also provide
    differet templates and calculators for making the task easier
    and dynamic. You can SUBSCRIBE our Youtube Channel,
    Follow our Website, Facebook Pages and Group for instant
    update. Thank You!

    -: Watch, Visit, Follow & Join With Us :-


    Youtube www.youtube.com/textileandrmgsolution
    www.textileandrmgsolution.com
    Website www.onlineapparelstudy.com

    FB Page www.facebook.com/textileandrmgsolution

    FG Group www.facebook.com/groups/textileandrmgsolution

    Follow Me https://facebook.com/mohiuddin4u
    Top Most Used 20 Industrial Engineering (IE) Formula
    Powered By Textile and RMG Solution Visit:

    01. Determination of SAM (Standard Allowed Minute)

    SAM = (Cycle Time × Performance Rating) + Allowances

    CycleTime 75
    Performance Rating 75%
    Allowances 10
    SAM (Standard Allowed Minute) 1.10

    02. Determination of SMV (Standard Minute Value)

    SMV = Cycle Time × Performance Rating

    CycleTime 30
    Performance Rating 85%
    SMV (Standard Minute Value) 0.43

    03. Determination of Earned Minute

    Earned Minute = Total Production X SMV

    Total Production 1700


    SMV 5.20
    Earned Minute 8840.00

    04. Determination of CPM (Cost Per Minute)

    CPM (Cost Per Minute) = Monthly Factory Cost/Mothly Earned Minute

    Monthly Factory Cost 12000000


    Monthly Earned Minute 1120000
    CPM (Cost Per Minute) 10.71

    05. Determination of CM (Cost of Manufacturing)


    Top Most Used 20 Industrial Engineering (IE) Formula
    Powered By Textile and RMG Solution Visit:

    Cost of Manufacturing (CM) = SMV × CPM

    SMV 5.5
    CPM 10.7
    CM (Cost of Manufacturing) 58.85

    06. Determination of Daily Line Target

    Daily Line Target = (Working Minute × Manpower × Efficiency)/SMV

    Working Minute/Hour 600 Minute


    Manpower 35
    Efficiency 50%
    SMV 7.8
    Daily Line Target 1346

    07. Determination of Individual Operator Target

    Individual Operator Target = (Working Minute × Manpower × Efficiency)/SMV

    Working Minute/Hour 600 Minute


    Manpower 1
    Efficiency 60%
    SMV 0.25
    Individual Operator Target 1440

    08. Determination of Line Efficiency

    Line Efficiency = (Line Output × SMV × 100)/(Manpower × Working Minute)

    Line Output 2200


    SMV 12.5
    Mapower 60
    Working Minute/Hour 700 Minute
    Top Most Used 20 Industrial Engineering (IE) Formula
    Powered By Textile and RMG Solution Visit:
    Daily Individual Line Target 65%
    Top Most Used 20 Industrial Engineering (IE) Formula
    Powered By Textile and RMG Solution Visit:
    09. Determination of Individual Operator Efficiency

    Individual Operator Efficiency = (Line Output × SMV × 100)/(Manpower × Working Minute)

    Line Output 1400


    SMV 0.3
    Mapower 1
    Working Minute/Hour 600 Minute
    Individual Operator Efficiency 70%

    10. Determination of Production Cost Per Unit

    Production Cost Per Unit = Total Production Cost/Total Production Pcs

    Total Production Cost 72000


    Total Production Pcs 1500
    Production Cost Per Unit 48

    11. Determination of Machine Productivity

    Machine Productivity = Total Output/Total Machine

    Total Output 2000


    Total Machine 25
    Machine Productivity 80
    Top Most Used 20 Industrial Engineering (IE) Formula
    Powered By Textile and RMG Solution Visit:
    12. Determination of Labor Productivity

    Labor Productivity = Total Output/Labor (Manpower)

    Total Output 1500


    Labor (Manpower) 32
    Labor Productivity 47

    13. Determination of Machine Utilization (%)

    Machine Utilization (%) = (Actual Machine Run Time X 100) / Total Time

    Total Time 600


    Actual Machine Run Time 400
    Machine Utilization (%) 67%

    14. Determination of Man to Machine Ratio (MMR)

    Machine to Machine Ratio (MMR) = Total Manpower/Total No-Idle Machine

    Total Manpower 4000


    Total No-Idle Machine 2600
    Man to Machine Ratio (MMR) 1.54

    15. Determination of Monthly Factory Capacity

    Factory capacity = (Working Hour × Total Worker × Working Day × Factory Efficiency × 60)/Avg. SMV

    Working Hour 10
    Total Worker 2500
    Working Day 27
    Factory Efficiency 55%
    Factory Average SMV 5.5
    Factory Capacity 4050000
    Top Most Used 20 Industrial Engineering (IE) Formula
    Powered By Textile and RMG Solution Visit:

    16. Determination of Cut to Ship Ratio

    Cut to Ship Ratio = (Total Shipped Quantity/Total Cut Quantity) × 100

    Total Shipped Quantity 4000000


    Total Cut Quantity 4080000
    Cut to Ship Ratio 98%

    17. Determination of Cut to Ship Loss

    Cut to Ship Loss (%) = [(𝑇𝑜𝑡𝑎𝑙 C𝑢𝑡 Qty.- 𝑇𝑜𝑡𝑎𝑙 Ship Qty.)/ 𝑇𝑜𝑡𝑎𝑙 C𝑢𝑡 Qty.] × 100

    Total Shipped Quantity 4000000


    Total Cut Quantity 4080000
    Cut to Ship Ratio 2%

    18. Determination of Total Financial Saving

    Total Financial Saving = Number of Extra Pieces Shipped × Average FOB

    Number of Extra Pieces Shipped 1000


    Average FOB 4.5
    Cut to Financial Saving 4500

    19. Determination of DHU (Defect Per Hundred Unit)

    DHU = (Total Number of Defects Found × 100)/Total Pieces Checked

    Total Pieces Checked 1100


    Total Number of Defects Found 85
    DHU (Defect Per Hundred Unit) 7.73
    Top Most Used 20 Industrial Engineering (IE) Formula
    Powered By Textile and RMG Solution Visit:

    20. Determination of Pitch Time

    Pitch Time = Garments SMV/No. of Operations

    Garments SAM 9.8


    No. of Operation 25
    Pitch Time 0.39

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