Tecno Economics of LNG Regasification Terminal in
Tecno Economics of LNG Regasification Terminal in
Tecno Economics of LNG Regasification Terminal in
World Journal of Advanced Engineering Technology and Sciences, 2021, 03(01), 023–033
Publication history: Received on 06 June 2021; revised on 01 August 2021; accepted on 03 August 2021
Abstract
The main objective of this research is to select the appropriate regasification technology for Sudan liquefied natural gas
(LNG) terminal at Portsudan, with a low Operating cost to suit the site climate conditions. Computer simulation software
to design and simulate this technology to relize the optimum conditions which can regasify352169Kg/ hr of LNG is used,
where this quantity per year is the energy demand of Sudan, was calculated by the Port sudan power station.
Standard selection criteria were used to select the most suitable regasification technology. In this regard sea water
vaporizer was found to be the best. Aspen HYSYS 10 was used for the simulation to design and determine the vaporizer
specifications. Average monthly temperature and humidity data were used to run the simulation. Sea water
consumptions in the vaporizer where 79880400 Kg / hr. Design was implemented by using Aspen Exchanger Design
and Rating program, where the optimum design of shell and tube evaporators were obtained.
Keywords: Natural gas; LNG regasification plant; Sea water; shell; Tube vaporizer
1. Introduction
Natural gas is a fossil fuel. This means it originates from the remains of plant and animals that lived many millions of
years ago. These organisms were buried and exposed to heat as a result of being highly compressed underneath
thousands of meters of soil and rock. These forces transformed the once living organisms into natural gas. It is found in
reservoirs beneath the surface of the earth. Large layers of rock trap the natural gas as it tries to float to the surface.
Although the areas where the gas is trapped are referred to as pools, the natural gas molecules are actually held in small
holes and cracks throughout the rock formation [Alberta Energy 1995, About Natural Gas 1995.].
Natural gas is one of the cleanest and most useful forms of energy in our day lives. It is a hydrocarbon, which means it
is made up of compounds of hydrogen and carbon. The simplest hydrocarbon is methan; and other hydrocarbons
include ethane, propane, and butane. Water, oil, sulphur, carbon dioxid, nitrogen, and other impurities may be mixed
with the gas when it comes out of the ground. These impurities are removed before the natural gas is delivered to our
homes and businesses. Natural gas can be found by itself or in association with oil. It is both colorless and odorless and
is in fact amixture of hydrocarbons. The fact that natural gas is combustible and burns more cleanly than some other
energy sources help reinforce its position as one of the most highly used energy sources [ Anon 2015, Encana, 2015].
The liquid form of natural gas reduces the volume significantly, some impure non –methane components have been
removed, It is transportable 1 more ideal way and also storable and can be kept in particular conditions and insulated
tanks in order to be used in the future if immediately is not going to be used. As aconsequence, LNG trade continues to
grow globally and is becoming the choice of countries as a fuel to provide the energy demands.
Corresponding author: Ensaf Ali Alzbair
Department of chemical engineering , Karary University , Sudan.
Copyright © 2021 Author(s) retain the copyright of this article. This article is published under the terms of the Creative Commons Attribution Liscense 4.0.
World Journal of Advanced Engineering Technology and Sciences, 2021, 03(01), 023–033
Regasification process is considered one of the most important and heart of the LNG terminal unit, and consumes more
than half of the total operation cost. In that LNG import countries always interested to make process advanced and
economical by doing more studies. Regasification process is process of converting a liquefied natural gas (LNG) at -162C
(-260 F) temperature back to natural gas, where the temperature must be the temperature of send out gas (above 0 C).
There is different type of regasification, where available in world LNG terminal are:
Traditionally, base load regasification terminals have used two types of vaporizers: 70 % uses the Open rack Vaporizer
(ORV), 25 % uses the submerged Combustion Vaporizer (SCV) and the remaining 5% uses the Intermediate fluid
vaporizer (IFV). In addition to these vaporizers, other types of vaporizers such as the direct air vaporizers, the Ambient
Air Vaporizers (AAV), have been used in smaller regasification plants and peak shaving facilities. [1]
Objectives
In the LNG terminal project, the regasification process is considered heart of the overall terminal process. The vaporizer
selection is project specific and is typically selected on the basis of different criteria. The vaporizer must carefully the
designed, as it has a major impact on operation costs. The main objective of this research is to select the appropriate
regasification technology, which has a low Operating cost to suit Port sudan site conditions. Thereafter a simulation
software would be used to simulate this technology to design and specify the optimum condition for operation at low
operating cost.
2. Literature Review
It is the fuel of choice for electric power and industrial sectors in many of the world’s regions. In the reference case, total
world consumption of natural gas for industrial uses increases by an average of 1.5 percent per year through 2040 and
consumption in the electric power sector grows by 2.0 percent per year. The industrial and electric power sectors
together account for 77 percent of the total projected increase in natural gas consumption and together they account
for 74 percent of total natural gas consumption in 2040, up slightly from 73 percent in 2010.[3]
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World Journal of Advanced Engineering Technology and Sciences, 2021, 03(01), 023–033
3.1. Introduction
Liquefied Natural Gas (LNG) is the liquid form of natural gas, the main component of which is methane.
In the liquefied form, at atmospheric pressure, LNG occupies only 1/600th of its volume at gaseous state under normal
temperature and atmospheric pressure and, is therefore more economical to store and transport over long distances.
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World Journal of Advanced Engineering Technology and Sciences, 2021, 03(01), 023–033
𝑄 = 𝑈𝑜 . 𝐴. ∆𝑇𝑚 .
Caculate tube size taking tube outer diameter (do) to be between 16 to 25 mm assuming 19.065 mm, popular length (L)
=16 ft = 4.8762 m.
𝐸𝑠𝑡𝑖𝑚𝑎𝑡𝑒𝑑 𝑎𝑟𝑒𝑎
𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑡𝑢𝑏𝑒𝑠 𝑁𝑡 =
𝐴𝑟𝑒𝑎 𝑜𝑓 𝑜𝑛𝑒 𝑡𝑢𝑏𝑒
1
𝑁𝑡 𝑛1
𝐵𝑢𝑛𝑑𝑙𝑒 𝑑𝑖𝑎𝑚𝑡𝑒𝑟 (𝐷𝑏 ) = 𝑑𝑜 ( )
𝐾1
𝐿𝑁𝐺 𝐹𝑙𝑜𝑤
LNG mass velocity =
𝑇𝑜𝑡𝑎𝑙 𝐹𝑙𝑜𝑤 𝑎𝑟𝑒𝑎
ℎ 𝑖 𝑑𝑖 𝜌 0.14
= 𝑗ℎ . 𝑅𝑒𝑃𝑟0.33 ( )
𝑘𝑓 𝜌𝑤
di =
Re = Reylonds number = 𝜌 𝑢𝑖 𝑑 / µ .
Pr = prantdil number Cp 𝜇 / Kf
𝜌 = LNG density.
𝜌𝑤 = Water density.
𝑊𝑠 𝐺𝑠
𝐺𝑠 = ,𝑢 =
𝐴𝑠 𝑠 𝛿
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World Journal of Advanced Engineering Technology and Sciences, 2021, 03(01), 023–033
1.10 2
𝑑𝑒 = (𝜌𝑡 − 0.917𝑑02 )
𝑑0
4200(1.35+0.027)𝑢0.8
ℎ𝑖 = This is direct expression for heat transfer coefficient for water Over all heat transfer coefficient (
𝑑𝑖 0.2
Uo )
𝑑𝑜
1 1 1 𝑑𝑜 (𝐼𝑛( ) 𝑑𝑜 1 𝑑𝑜 1
= + +( 𝑑𝑖
)+ * +( + )
.𝑈𝑂 ℎ𝑜 𝑑ℎ𝑜 2𝑘𝑤 𝑑𝑖. 𝑑𝑖 𝑑𝑖 ℎ𝑖
Where
𝑈𝑐𝑎𝑙𝑐𝑢𝑙𝑡𝑒−𝑈 𝑎𝑠𝑠𝑢𝑚𝑒
Uo = * 100 =± 30 %
𝑈𝑐𝑎𝑙𝑐𝑢𝑙𝑡𝑒
The following steps are used in developing a steady state simulation model. In general, other software packages also
follow similar approach for building the plant model.
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World Journal of Advanced Engineering Technology and Sciences, 2021, 03(01), 023–033
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Chemical plant are built to make a profit and an estimate of the investment required and the cost of production are
needed before the profitability of a project can be assessed. An acceptable design must present a process that is capable
of operating under conditions which will yield profit .Capital must be allocated for the direct plant expenses such as
those for raw material , labor and equipment . Besides direct expenses many other indirect expenses are also incurred
e.g. a administration, salaries, product distribution cost, cost for interplant communication.
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5. Conclusion
The following are the conclusions drawn from this research work:
According to standard criteria used to select an optimal regasification technology, the use of Sea water heating
is considered the most desirable, where the intermediate Sea water vaporizer is the best choice between the
other technologies.
The technology was simulated by Aspen HYSYS 10 simulation, where the effect of average monthly temperature
and humidity variation was studied.
Aspen Exchanger Design & Rating was used to design eight Shell and Tube heat exchangers, where the optimum
design was obtained, and the was the amount of water is consider in the design.
Acknowledgements
I would like to thank my research advisor, Professor: Ahmed Elhassan for his patience, guidance and support over the
course of this research. I will always be indebted to him. He was a constant inspiration, and his assistance and
suggestions were very helpful towards the completion of this work. I would also like to thank the members of my exam
committee, for their efforts in reviewing and evaluating my research.
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World Journal of Advanced Engineering Technology and Sciences, 2021, 03(01), 023–033
References
[1] Michael F, Justine L. Barden, 2013. Energy Information Administration. International Energy Outlook 2013, 5,53
[2] JungHan L, Hochung K, (2005). Design and Construction of LNG Regasification Vessel. In Gastech. Bilbao, Spain,
14 Marchr13. South Korean: Daewoo Shipbuilding & Marine Engineering Co. Ltd..3.
[3] John Mak, F, (2013). LNG Vaporizer Selection Based on Site Ambient Conditions . In Gas Processors Association
Europe. Edinburgh, 29 September13. Edinburgh: GPA Membership. 14.
[4] Shaw Consultants International, I., 2012. CURACAO CNG- LNG TERMINAL FEASIBILITY STUDY, Netherlands:
World of Solutions.
[5] Durr, C., (2005). LNG IMPORT TERMINALS RECENT DEVELOPMENTS, United Kingdom: M. W. Kellogg Ltd.
[6] Aspen Technology, Inc., 2011. Aspen HYSYS Unit Operations Guide. V7.3 ed. USA: Burlington
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