Instructions manual

WARRANTY ENGLISH US Version

The JBC 2 years warranty, guarantees
this equipment against all manufacturing
defects, covering the replacement of
defective parts and all necessary labour.

Warranty does not cover product wear

due to use or mis-use.

In order for the warranty to be valid,

equipment must be returned, postage
paid, to the dealer where it was purchased
enclosing this, fully filled in, sheet.

SERIAL Nº

STAMP OF DEALER

R E W O R K S TAT I O N

AM 6500
DATE OF PURCHASE
0781056-0405

MANUFACTURED BY
JBC Industrias, S.A.
Ramón y Cajal, 3 - 08750 MOLINS DE REI
BARCELONA - SPAIN
Tel.: +34 93 325 32 00 - Fax: +34 93 680 49 70
✂

http://www.jbctools.com e-mail:info@jbctools.com
 AD 8245 AM 6500
soldering iron stand rework station
Ref.0788245
* AD 8210
soldering iron stand External desoldering air filter
* AP 8130 Ref.0788210 * PA 8120 Ref.0821830
soldering feed iron stand hot tweezers stand
Ref.0788130 Ref.0748120
Spare filters
* PA 8110 Ref.0781046
instructions carefully.

hot tweezers stand DR 8500

Ref.0748110 desoldering iron stand
Ref.0788500
Temperature
selector

Equipotential
terminal

1
Pick & Place and extractors
vacuum selection

MP 2260
JT 8700
Pick & Place
heater stand
Ref.2260000
Ref.0828700

* 1200 cartridges
* AP 1300 * 2210/2225 handpiece 40 tripod
solder feed iron Ref.2210000 Ref.0932250
* PA 1200 20 tripod
Ref.1300000
micro hot tweezers Ref.0932050
* 2210 cartridges
* Cartridges for the Ref.1200000 DR 5600
AP 1300 solder desoldering iron
feed iron Ref.5600000
2245 handpiece
Ref.2245000
* Cartridges for the PA 4200 hot tweezers
2245 cartridges * PA 4200
* These elements are not hot tweezers Extractor stand
supplied with the station Ref.4200000 Ref.0932845
We appreciate the trust you have placed in JBC in purchasing this station. It is

possible service. Before turning on your station, we recommend you read these
manufactured to the most stringent quality standards in order to give you the best
SPECIFICATIONS The station’s components

The AM 6500 is a rework station for through-hole - Control Unit with 900 W heater
and SMT boards. - 2245 handpiece Ref. 2245000
- AM 6500 120V Ref. 6500100 with the 2245-003 cartridge Ref. 2245003
- DR 5600 desoldering iron Ref. 5600000
It contains 4 modules which cover the main rework
with the 5600-003 tip Ref. 5600003
tasks:
- MP 2260 Pick & Place Ref. 2260000
- Hot air for desoldering any size of SMD
components. Accessories for the heater:
The station uses the exclusive JBC system, - JT 8700 heater stand Ref. 0828700
based on protectors-extractors and hot-air - Extractor stand Ref. 0932845
flow, which makes desoldering clean and quick, - Set of 5 protectors (Fig. 1, page 27)
concentrating the heat on the IC, and protecting - Set of 5 extractors (Fig. 2, page 27)
the rest of the circuit at the same time. - 2 tripods for the protectors (Fig. 1, page 27)
A medium-sized SMD can be desoldered in - Set of 4 suction cups Ref. 0930110
less than 20 seconds.
- 3 nozzles
- Desoldering SMTs and cleaning of through-
In order to make the nozzles removal easier, the
hole components and pads by using the DR
stand has a special bushing.(Fig. 3, page 27).
5600 desoldering iron, which contains a self-
contained vacuum pump. - Suction tube with connectors Ref. 0932330
- Pedal with cable and connector Ref. 0964551
- Pick & Place MP 2260 pencil by suction to aid
components positioning. Accessories for the 2245 handpiece:
- Soldering of all types of components, with the - AD 8245 soldering iron stand Ref. 0788245
swift response, power and temperature Accessories for the desoldering iron:
recovery of the Advanced series.
- DR 8500 desoldering iron stand Ref. 0788500
Any of the Advanced tools for soldering-
- External desoldering air filter Ref. 0821830
desoldering can be connected to the two modules:
- Spare filters Ref. 0781046
the soldering handpieces, the DR 5600
desoldering iron, the AP 1300 solder feed iron and - Set of accessories Ref. 0780593
the tweezers. Accessories for the Pick & Place:
The standardization of connections allows you to - Set of suction cups Pick & Place Ref. 0940163
adapt your configuration in the best way to your - Set of straight needles Ref. 0901546
job's needs. Do notice that you can connect only - Set of bent needles Ref. 0861660
one desoldering iron.
- Instruction manual Ref. 0781056
In the station it is easy to verify which temperature
control module is controlling which tool. With all The AM 6500 station has the following
tools in their stands take any one of them out of its complementary products:
stand while watching the green LEDs of the station. - 2210/2225 handpiece Ref. 2210000
You will see that the LED of the module the tool is
- PA 1200 micro hot tweezers Ref. 1200000
connected to, will stop being intermittent thus
indicating the tool is ready for use. - PA 4200 hot tweezers Ref. 4200000
- AP 1300 solder feed iron Ref. 1300000

2
Control Unit technical specifications
- Maximum power soldering iron 50W
- Maximum power desoldering iron 75W
- Power heating unit 900W
- Temperature selection of the soldering part:
200 to 700°F (±5%)
- Temperature selection hot air:
300 to 850°F (±5%)
- Air flow regulation: 6-45 l/min
- Self-contained vacuum pump for holding ICs
- Station's maximum power: 1150W
- ESD protected housing.
Typical surface resistance: 10 5 -10 11Ohms/
square
- Complies with CE standards on electrical
safety, electromagnetic compatibility and
antistatic protection.
- Equipotential connector and the tool tip are
connected to station mains ground supply for
ESD protection.
- Weight of complete unit: 44 lbs

RECOMMENDATIONS FOR USE

For soldering and desoldering
- Clean the contacts and the printed circuit
to be desoldered of dust or dirt.
- Preferably select a temperature below
662°F. Excess temperature may cause the
printed circuit tracks to break loose.
- The tip must be well tinned for good heat
conduction. If it has been inoperative for
any length of time, it should be retinned.

Safety measures
- Incorrect use of this tool may cause fire.
- Be cautious when using the tool in places
where inflamable products are stored.
- Heat can fire up inflamable products even
when they are not at sight.
- Do not use when the atmosphere is
explosive.
- Place the tool back on its stand in order to
let it cool down before you store it.

3
OPERATION SLEEP FUNCTION
Tool in sleep mode
LED lights
One of the Series Advanced features is that
Red LED -ON- when lit, it indicates that the station when the tool is placed in the holder, the
is plugged in the mains. temperature at the tip drops automatically to
Green LED -READY- when lit, it indicates that the the sleep temperature (sleep). This function
system is ready and correctly set for working. is only possible because of the quick
response time which does not make the user
The green led light is on after a few seconds, is the
realise the temperature rise to reach the
time needed to carry on the self-checking system.
selected temperature. Thanks to the sleep
The green light is pulsing when the tool is in sleep mode, oxidation levels at the tip are much lower
mode. and therefore tip life extended to 3 to 5 times
If the green led is not lit, the reason why, will be one under equal conditions of use.
of the following:
To indicate that the tool is in sleep-mode, the
1. The tool is not plugged in. green led starts pulsing.
2. The maximum available power has been
These parameters can be modified using the
exceeded for too long - e.g. in a very thick
AC 2600 console Ref. 2600000.
soldering or desoldering at the high repetition
rates. In order to take full advantage of the sleep
3. The heating element has a short circuit or an function and as a security measure, it is
open circuit. necessary to place the tool in the stand
when it is not being used.
4. When an AC 2600 console is connected to
the station. When connecting an old version solder stand, it
may happen that the sleep function does not work.
5. Any other trouble preventing the system from
To resolve this problem, you should make a bridge
working properly.
between pins number 3 and 5 from the aerial
If any of the above mentioned causes is corrected,
connector of the cable of the stand, that plugs in
the station will start working automatically, except
the station.
if there is an excess in an energy supply. In this
case, the station has to be switched off and
restarted. Aerial connector

When pressing the button of the desoldering iron

handle, one of the two leds in the area marked
SUCTION will light up:
Green light -SUCTION- indicates the correct
functioning of the desoldering iron.
Red light -SUCTION- indicates a blockade
within the vacuum circuit. Bridge between
This can be caused by the following: pin number 3 & 5
- The tip of the desoldering iron is blocked.
- The solder tin deposit is full.
- The filter of the desoldering iron is dirty.
- The station’s external desoldering air filter is
dirty.

Only for users of AC 2600 console ref. 2600000.

If you lock the working temperature thanks to the
console, the green LED -READY- will remain on
while the dial is set at the locked temperature.
If the dial is not set at the locked temperature,
the green LED -READY- will be blinking. The
farther the dial will be set from the locked
temperature the slower the blinking pace will
be.

4
OPERATION DESOLDERING PROCEDURE WITH THE
HEATER
Description of controls
We would also recommend the use of the nozzles
- PEDAL:
of larger diameter, reserving the smallest one
Hot air is produced when it is held down. (diam. 4 mm) for desoldering small components
Releasing it the heater is disconnected, such as resistors, condensers and the like, bearing
though the turbine continues to operate in mind that with this small nozzle the concentration
until the air temperature falls below 212°F. of heat is greater and care must be taken to avoid
burning the printed circuit; we recommend keeping
- BUTTONS:
below a temperature of 662 °F and air flow of 6.
HEAT Depending on the size of the integrated circuit to
be desoldered, you will have to use:
A) Protector + tripod.
B) Extractor.
Activates or desactivates the hot-air flow. After
C) Tripod.
a function-time of two minutes the hot-air flow
switches automatically off.
A) Protector + tripod:
The red light indicates, that the heating element
is functioning. A malfunction is indicated by - Select protector and tripod size in function of
the pulsing of the red led. the IC to be desoldered and place it over the
component.
VACUUM

On/off switch for the self-contained suction

pump.
The yellow light of the switch indicates that
the self-contained vacuum pump is activated.

- CONTROLS:
TEMPERATURE
Allows fixing the temperature of the heater
between 300 and 850°F. The selected
temperatures are reference values which may
change depending on the distance between
the heating element and the nozzle.
Allows fixing the temperature of the soldering - Use the VACUUM button to start the pump
and desoldering iron between 200 and 700°C. and then fit the tripod. Press the sucker down
until it sticks onto the component.
AIR FLOW
This enables the air flow to be set on a scale from
1 (corresponding to the lowest setting of 6 l/min)
to 10 (corresponding to the highest of 45 l/min).
- VACUUM SELECTOR:

Two vacuum inlets avalaible, being active the

one that coincides with the arrow.
5
- Use the pedal or the HEAT button to start the - Fit the extractor and press the sucker down
self-contained hot-air pump, directing it with a until it sticks onto the component.
circular movement at the component terminals
and taking care to distribute the heat evenly.

- Use the pedal or the HEAT button to start the

- When the soldering flux turns liquid the self-contained hot-air pump, directing it with a
extractor will automatically lift the component. circular movement at the component terminals
and taking care to distribute the heat evenly.

B) Extractor:
- Select extractor size in function of the IC to be - When the soldering flux turns liquid the
desoldered. Use the VACUUM button to start extractor will automatically lift the component.
the pump.

6
There are different models of protectors and 2 Place the component or printed circuit with
extractors as accessories. the MP 2260 Pick & Place ref. 2260000.
The measurements of all the extractors and 3 When the component is correctly placed,
protectors are given on page 27 of instructions solder its pins.In the case of integrated circuits
manual. of the Flat Pack type, first solder one pin of
every IC angle to fix it in place in the circuits.
C) Tripod:
For small components for which an extractor
cannot be used, we recommend use of tripod 20
Ref. 0932050, as shown in the figure.
Use the tripod 40 Ref. 0932250 for larger integrated
circuits.

4 Apply FL 9582 flux ref. 0046565 in pads and

leads.

SOLDERING PROCEDURE
1 After desoldering the component, any solder
left on the printed circuit should be removed
with our DR 5600 desoldering iron ref. 5600000. 5 Solder the remaining pins. For this we
recommend to use our soldering irons of the
Advanced series, which are available in two
different models:

7
 2210/2225 handpiece ref. 2210000 for great MAINTENANCE
precision tasks, like SMD solders, etc.
Exchanging the heater.
2245 handpiece ref. 2245000 for general
soldering tasks in professional electronics. Turn off the station.

These soldering irons have a wide range of Use a wrench to unscrew the cover.
cartridges with different models of tips. The
2245-009 cartridge and 2245-010 are
specially designed for soldering SMD circuits
of the QFP and PLCC types.
Solder wire with a diameter of between 0.5 and
0.7 mm should be used.
6 Depending on the nature of the component to
be soldered, use soldering paste together
with our TE 5000 hot air station, which gives
very accurate air-flow regulation, between 4
and 11 l/min.

Move back the cover. Pull the connector from the

socket to disconnect the heater from the station.

O-ring ø17 x ø1,8

Follow this process inverted to re-connect the

heater.

8
Exchanging the resistor from the heater. 2 Check the incoming air filter in the interior of
the station and replace it if dirty or obstructed.
This step has to be performed when the heater
is cold
cold.. Filter
1. Untighten the screws. Ref. 0861800
2. Separate the resistor from the heater’s cable.

Possible errors
In the case of malfunction, the control unit
interrupts the connection.
Following a list of the most common
malfunctions:
3. Connect the new resistor, pushing it’s extreme. - Power failure.
4. Fix the screws tightly to avoid air-loss which Check for blown fuses.
could reduce the resistor’s lifetime.
- The temperature will not rise.
Possible causes:
· Heating element open.
· In case of a long low-power period.

- No reading from the thermocouple.

Possible cause: open thermocouple.

- Insufficient air flow which causes an excesive

rise of the heating temperature.
Before recuperating this type of error you must
wait until the temperature goes down.
Possible causes: leaking or blocked air
conducts or faulty self-contained air pump.

- Faulty reading of the rotationsmeter of the self-

OPERATING INCIDENTS contained air pump.
Possible causes: air pump damaged or faulty
The suction cup does not adhere to the function of the optical sensor circuit.
component.
Deficient aspiration, Vacuum. To recuperate any of these errors actuate the
1 Verify if the suction cup is well placed and in general switch at the back of the station, the
perfect condition. pedal should not be pushed at this moment.

9
DR 5600 DESOLDERING IRON The desoldering iron is connected to the station
following the below procedure:
The AM 6500 station includes the following:
The cable connection of the desoldering iron is
- DR 5600 desoldering iron ref. 5600000 with connected to the plug in the DR 8500 desoldering
the 5600-003 tip ref.5600003. iron stand and the vacuum hose is connected to
Power desoldering iron: 75W. the external desoldering air filter, which is
- DR 8500 desoldering iron stand ref. 0788500. connected to the vacuum connection of the
- External desoldering air filter ref. 0821830. station. The cable connection of the desoldering
- Set of accessories ref. 0780593 with tips for iron stand can be connected to any of the two
the desoldering iron: 5600-013, 5600-004 and connectors at the back of the station. Very
5600-005. important, it is essential to connect the mentioned
filter to prevent from damaging the vacuum pump.

Connector

Vacuum inlet

Spare filters
Ref.0781046
DR 8500
Desoldering iron stand
Ref.0788500 External desoldering air filter
Ref.0821830

DR 5600
Desoldering iron
Ref.5600000

Heating element
Ref.5600010

10
 DR 5600 Ref.5600000

Solder tin deposit Metal

Glass
Pushbutton vacuum pump Vacuum hose
Desoldering tip

Heating element Desoldering iron cable

Desoldering process Tip care

Use the tip model with a larger diameter than - The largest rod that fits in the tip hole should
the pad to be desoldered, so as to achieve periodically be passed through in order to
maximum aspiration and thermal efficiency. clean the intake tube.
1 Apply the desoldering iron tip so that the
component terminal penetrates within its
orifice.
2 When the solder liquefies, start gently to
rotate the desoldering tip so that the
component’s terminal can be eased away
from the sides.
3 Press then, not before, the vacuum pump
push-button just long enough to aspirate
the solder. - To clean the tips, use the sponge included
with the stand and check it is slightly
1 2 3 moisted.
Only deionised water (car battery water)
should be used in order to wet the sponge
sponge.
If normal water was to be used, it is very
likely that the tip will become dirty due to the
salts dissolved within the water.
- Do not file the tips or use abrasive tools
After pressing the desoldering key there is a which may damage the tip’s protective
slight delay until the self-contained vacuum surface coating and avoid knocking them
pump stops, this is to make sure that the about.
vacuum circuit is completely empty. - If the tip has been a long time without
If any solder remains are left on any terminal after being tinned, use a metal brush to remove
attempting to desolder it, resolder it with fresh any dirt and oxid.
solder and repeat the desoldering operation.
IMPORTANT:: DO NOT press the pushbutton
vacuum pump while tinning the desoldering tip,
as the fumes given off by the flux would quickly
soil the ducts and filter of the air circuit.

11
 DESOLDERING TIPS

These tips are

specially designed to
clean the pads.

5600-011 5600-012 5600-013

Aø Ref. 5600-001 5600-002 5600-003 5600-004 5600-005 5600-006 5600-007
5600 001 / 011 002 / 012 003 / 013 004 005 006 007
A ø (mm) 1.4 1.8 2.7 3.2 3.4 4.2 4.8
B ø (mm) 0.6 0.8 1 1.3 1.6 2 2.5
max. pin ø 0.4 0.6 0.8 1.1 1.4 1.7 2.3
(mm)
Bø

Change of desoldering tip To empty the solder tin deposit and change
the filter
This operation should be done while the tip is
hot, at a minimum temperature of 482°F, so that For this, the lid needs to be unscrewed and first
any tin left inside is in molten state. the tin deposit and then its spiral must be
- Unscrew the tip to be replaced, with the aid removed to clean the inner part of the deposit
of the spanner supplied. with a brush.
- Fit the new tip, and tighten up with the - The condition of the filter must be checked
spanner to achieve a good air tightness. and replaced if dirty or damaged.
- The deposit needs to be inserted with
spiral filter put into place. Then the whole
must be closed by screwing the lid shut.

Lid
Filter Ref.0780840
Spiral
Deposit

Ref. 0780550

Brush
Ref. 0786640

12
Solder tin deposits - Place the new heating element. Check that
the right extremity of the upper part of the
It can be chosen between two different deposit heating element is inserted in the slot
types: located inside the body of the desoldering
- Metal Ref. 0812630. iron (see drawing hereunder).
- Glass Ref. 0812620.

Change of the heating element of the

desoldering iron (Ref. 5600010)
- To realize this operation, the lid needs to
be unscrewed and first the tin deposit
and then its spiral and filter must be
removed to clean the inner part of the
deposit with a brush.

Lid
Filter Ref. 0780840
Spiral
Deposit

Brush
Ref. 0786640 - Screw in the body of the desoldering
iron. Put the spiral and the filter back
into the deposit. Place the deposit inside
the body of the desoldering iron and
screw in the shut lid.

- Screw out the body of the desoldering

iron. Open up the body and remove the
heating element.

Heating element
Ref. 5600010

13
Changing the pump inlet filter
Verify the filter at the entrance of the pump, and
change it if dirty or obstructed, therefor:
Open the filter pulling the flap.
Take out the 2 cotton filters, throw away those
which are soiled and replace them with new
ones. Always use 2 filters.
Close the filter and check the airtightness.

- Clean the valve with a cloth dampened in

alcohol. If it is too soiled, replace it with
new one. Ref. 0982970.

Detecting air leaks in the circuit

To detect air leaks in the circuit:
- Obstruct the tip inlet
orifice by pressing down
on a silicone disc, or bend
the tube connecting the
desoldering iron to the
filter.
- Press the pushbutton vacuum pump.
If the red led lights up, there is no loss of
suction. Otherwise air gets into the system at
some point. This can occur at the desoldering
tip, or may be caused by the lid of the deposit,
lids of filters or because the air pump does
not function correctly due to dirty valves
which occurs when the air filter has not been
used correctly.

Cleaning the vacuum pump valve

Open the control unit as follow:
- Disconnect the control unit.
- Turn it upside down, remove the fixing
screws.
- Return the station to its normal position and
lift up the lid.
- Undo the four screws fastening the pump
cover.

14
MP 2260 PICK & PLACE PEN
The MP 2260 pick & place pen ref. 2260000 for
the placing of SMD is also delivered with the
AM 6500.
The pen is connected to the plug VACUUM of the
station. Please find the connection plan on page 1.
A set of straight and bent needles as well as a
set of different sized suction cups is delivered
with the station:
- Set of suction cups Ref. 0940163
- Set of straight needles Ref. 0901546
Fig. A Fig. B
- Set of bent needles Ref. 0861660
The suction cups can be adjusted to the
needles in order to make the placement of SMD
Faults and remedies
of different sizes on boards easier.
These accessories allows the adjustment to We list below the most frequent faults and the
weight and size of any type of component. possible remedies which you yourself may be
able to apply. In any case, the JBC technical
When you assemble the suction cup with the
assistance service will attend to you if required.
needle, you should avoid the needle to stick out
of the lower part. Insufficient suction
The tubes have to be checked for possible air
escapes and the correct connection of the tubes
to their terminals must be observed. Check the
incoming air filter in the interior of the station
and replace it if dirty or obstructed.

Filter
Ref. 0861800

Component pick-up (Fig. A)

Place the needle tip on the component and block
the control orifice with the first finger of the other
hand so that the component may be held to the
needle by suction.
Component placing (Fig. B)
Place the component in position on the printed
If in spite of this the suction is insufficient, the
circuit. Remove your finger from the orifice
self-contained vacuum pump should be
allowing air to enter whereby the component will
checked.
be released in the desired position.

STRAIGHT BENT
CUPS
NEEDLES NEEDLES
Ref.: 0940163
Ref.: 0901546 Ref.: 0861660
ØA ØB ØB
COLOR COLOR
mm mm mm

2 x 4,3 BLACK 2 x 0,7 GREEN 2 x 0,8

2x7 YELLOW 2 x 0,9 YELLOW 2 x 0,9

2 x 10 PINK 2 x 1,2 PINK 2 x 1,2

15
ADVANCED HANDPIECES RANGE One version of soldering iron handpiece
covered with a heat insulator is available:
All the Advanced soldering handpieces range
- 2245 Confort handpiece ref. 2245110.
can be connected to the AM 6500 station.
These articles are not delivered with the station.
The AM 6500 station includes the following
products: The 2210 and 2245 handpieces and cartridges
comply with the MIL-SPEC-2000 referring to
- 2245 handpiece ref. 2245000 with the 2245-
the potential difference between the soldering
003 cartridge Ref. 2245003. Power: 50W. For
tip and ground connection, must be less than 2
general soldering work.
mV.
- AD 8245 soldering iron stand ref. 0788245.
For a soldering handpiece to work properly,
- Set of accessories ref. 0780593 with 2245-007 the following components are required: a control
cartridge Ref. 2245007. It can be chosen from unit, a handpiece and the corresponding stand
a wide range of different 2245 cartridges to and cartridge.
adapt perfectly to the needs of the job (pag.
The soldering iron is connected to the station in
24).
the following way:
The following soldering handpiece can be The cable connection of the soldering iron is
connected to the AM 6500 station: connected to the plug in the soldering iron stand
- 2210/2225 handpiece ref. 2210000. Power: and the cable connection of the soldering iron
20W. For high precision work, SMD etc. stand can be connected to any of the two
Available 2210 cartridges: see page 26. connectors at the back of the station. Please
The 2210/2225 handpiece has to be connected find the connection plan on figure.
to the AD 8210 stand which has been especially
designed for this handpiece.

Connector

AD 8210
soldering iron stand
Ref.0788210
AD 8245
soldering iron stand
Ref.0788245

2245 handpiece Ref. 2245000

2245 cartridges
2210/2225 handpiece Ref. 2210000

2210 cartridges

16
Changing the handpiece's cartridge
With the Advanced system, the cartridge can
be changed quickly, without turning off the
station, so you have two soldering irons in one. XX XXXXX
Here is what to do to change the cartridge::

Alignment

Important.
- It is essential to insert the cartridge till the
end for a good connection. Take the mark
as reference.

Advanced series cartridge

The cartridge is made of the heating element
which has the heating system, a temperature
sensor and a long life tip.
1 - Place the handpiece and remove the The long-life tip is basically made of:
cartridge.
1 Copper
2 Iron
3 Chromium
4 Tin plate

Tip care recommendations

Except for the copper core, the rest of metals
are placed galvanically on relatively thin layers,
therefore it is necessary to avoid anything
which could cause their destruction.
To clean the tips, use the sponge included with
2 - Place the handpiece on top of the new the stand and check that it is slightly moisted.
cartridge, press it slightly down and remove Only deionised water (car battery water) should
the handpiece. be used in order to wet the sponge
sponge. If normal
water was to be used, it is very likely that the tip
will become dirty due to the salts dissolved within
the water.
To re-tin the soldering tips, we recommend
using the TT 9400 tip tinner/cleaner ref. 9400000.

3 - Press the cartridge into the opening A, B or C:

A. For straight 2210 cartridges.
B. For curved 2210 cartridges.
C. For 2245 cartridges.

17
AC 2600 console Fume extractor accessories
For 2245 handpiece:
AC 2600 Standard Ref.0495000
Ref. 2600000 Confort Ref.0781324
+20mm longer Ref.0455002

For 2210/2225
handpiece
Ref.0265000

Specially designed for the Advanced Series

The AC 2600 console is designed for modifying 2210/2225 and 2245 handpieces. Easily clips
the original regulation program parameters of the onto the handpiece and can be quickly removed
following Advanced control units: for easy maintenance.
- AD 2200, AD 2700 (**) and AD 3300 (**)
soldering stations.
- DI 3000 (**) and DI 2850 (**) digital soldering
stations.
- AD 4300 and DD 5700 (**) dual soldering
stations.
- AR 5800 (*) and DS 5300 (*) desoldering
stations.
- AM 6500 (*) rework station.
- DM 6700 4 tool station (**).
- AL 2500 solder feed system (**).
(*) These stations need a console whose
program version is 4.0 or higher.
(**) These stations need a console whose
program version is 5.01 or higher.
Changes avalaible to perform:
- Fixing the the working temperature.
- Selection of temperature units in Celsius grades
-°C- or Fahrenheit -°F-.
- Modification of sleep temperatures and standby
times.
- Adjustment of temperature.
- Set the parameters back to the original
parameters.
- Read-out data:
Working hours.
Sleep cycles and sleep hours.
Cartridge and iron changes.
Program version.

JBC reserves the right to make technical changes without prior

notification.

18
AD 2200 AR 5800
Soldering stations for specialized use with SMD Desoldering station which enable the rapid
components assemblies. desoldering of all kinds of insertion components.

JT 7000 TE 5000
Hot-air flow repair station for desoldering all types Hot-air flow repair station designed for soldering
of SMD’s particulary QFPs and PLCCs of any size. and desoldering small and medium-sized SMDs.

19
 ELECTRIC WIRING DIAGRAM
Valid from serial n. 99751

20
21
22
23
24
25
26
 PROTECTOR EXTRACTOR
Fig. 1 Fig. 2

A B A B
PART Nº mm (inches) mm (inches) PART Nº mm (inches) mm (inches)
0934035 9 (0.354") 13 (0.511") *52 / 0932052 20 (0.787") 20 (0.787")
0934040 9.5 (0.374") 19 (0.748") *64 / 0932064 20 (0.787") 26 (1.023")
0934080 9.5 (0.374") 21 (0.826") *80 / 0932184 24 (0.944") 24 (0.944")

*32 / 0932220 10 (0.393") 10 (0.393") *68 / 0932068 27 (1.062") 27 (1.062")

0934045 10.5(0.413") 21 (0.826") 0934020 28.5(1.122") 28.5(1.122")
0934090 11 (0.433") 16 (0.629") *00 / 0934015 31.5(1.240") 31.5(1.240")
*24 / 0932235 12 (0.472") 17 (0.669") *84 / 0932084 33 (1.299") 33 (1.299")
*44 / 0934000 12.5(0.492") 12.5(0.492") 100 / 0932100 38 (1.496") 38 (1.496")
*00 / 0934025 13.5(0.531") 21.5(0.846") 124 / 0932124 45 (1.771") 45 (1.771")
*48 / 0932230 15 (0.590") 15 (0.590")
MANUAL EXTRACTOR
*60 / 0934010 17 (0.669") 17 (0.669")
0932190 ø D = 7mm (0.275")
*00 / 0934030 18.5(0.728") 18.5(0.728")
TRIPOD øC mm (inches)

*20 / 0932050 39 (1.535") øD 0932190

*40 / 0932250 85 (3.346")

* Supplied with the station

Fig. 3

27
 Instructions manual
WARRANTY ENGLISH US Version
The JBC 2 years warranty, guarantees
this equipment against all manufacturing
defects, covering the replacement of
defective parts and all necessary labour.

Warranty does not cover product wear

due to use or mis-use.

In order for the warranty to be valid,

equipment must be returned, postage
paid, to the dealer where it was purchased
enclosing this, fully filled in, sheet.

SERIAL Nº

STAMP OF DEALER

R E W O R K S TAT I O N

AM 6500
DATE OF PURCHASE
0781056-0405

MANUFACTURED BY
JBC Industrias, S.A.
Ramón y Cajal, 3 - 08750 MOLINS DE REI
BARCELONA - SPAIN
Tel.: +34 93 325 32 00 - Fax: +34 93 680 49 70
✂

http://www.jbctools.com e-mail:info@jbctools.com