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    Method-Statement-For-Tank-Jack-Lifting Rev01

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    tunde
    This document provides a method statement for erecting a tank using a jack lifting method. It describes lifting the tank shells layer by layer using hydraulic jacks. Key steps include calculating load capacities, installing jacking equipment like seats and trestles, connecting jacks to a power pack, and carefully jacking the shells into place. Safety measures like fall protection and barricades are required. Personnel must be trained and a pre-job meeting held to review the process before starting work.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Method-Statement-For-Tank-Jack-Lifting Rev01

    Uploaded by

    tunde
    754 views8 pages
    This document provides a method statement for erecting a tank using a jack lifting method. It describes lifting the tank shells layer by layer using hydraulic jacks. Key steps include calculating load capacities, installing jacking equipment like seats and trestles, connecting jacks to a power pack, and carefully jacking the shells into place. Safety measures like fall protection and barricades are required. Personnel must be trained and a pre-job meeting held to review the process before starting work.

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    This document provides a method statement for erecting a tank using a jack lifting method. It describes lifting the tank shells layer by layer using hydraulic jacks. Key steps include calculating load capacities, installing jacking equipment like seats and trestles, connecting jacks to a power pack, and carefully jacking the shells into place. Safety measures like fall protection and barricades are required. Personnel must be trained and a pre-job meeting held to review the process before starting work.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    754 views8 pages

    Method-Statement-For-Tank-Jack-Lifting Rev01

    Uploaded by

    tunde
    This document provides a method statement for erecting a tank using a jack lifting method. It describes lifting the tank shells layer by layer using hydraulic jacks. Key steps include calculating load capacities, installing jacking equipment like seats and trestles, connecting jacks to a power pack, and carefully jacking the shells into place. Safety measures like fall protection and barricades are required. Personnel must be trained and a pre-job meeting held to review the process before starting work.

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    METHOD STATEMENT FOR TANK ERECTION

    USING JACK LIFTING METHOD

    Submitted For Tunde Kingsley


    C1 18-04-18 John Emeter
    Approval Ogungbemi Adogun
    Issued for Tunde
    A2 27/04/18 John Emeter Uzor Ejikeme
    Review Ogungbemi
    Tunde
    Issued For POG Ogungbemi John Emeter Uzor Ejikeme
    A1 05/05/18

    Purpose of Date of
    Prepared by Checked by Approved by
    REV issue issue
    SL.NO DESCRIPTION PAGE NO

    1 Purpose 3

    2 Scope 3

    3 Reference Documents 3

    4 Definitions 3

    5 Health and Safety 3

    6 Environmental 3

    7 Training and competency of personnel 3

    8 Process 4

    8.1 General 4

    8.2 Actual Load Calculation 4

    8.3 Safe Working Load Calculation 4

    8.4 Description of Equipment 5

    8.5 Erection By Jacking Method 5

    8.5b Jacking down of tank

    9 Closeout 7

    10 Personal 7

    2
    1. PURPOSE
    The purpose of this method statement is to explain the various steps involved in lifting or
    jacking up and jacking down of the tank shells by Jack Lifting Method.

    2. SCOPE
    The scope of this method statement describes the method of lifting of Tank using Jack
    Lifting Method
    3. REFERENCE DOCUMENTS
    • Project Quality Plan”
    • MECHANICAL DATA SHEET
    • HSE Plan and relevant HSE Procedures

    4. DEFINITIONS
    CLI - (Client)
    TGSL - (TLD Global Services Limited)
    5. HEALTH & SAFETY
    5.1 As per HSE Plan, the following system to be followed
    5.2 All relevant elements of HSE Plan shall be followed.
    5.3 Emergency and response Plan shall be followed in case of any emergency. Road
    Transport safety procedure shall be strictly adhered while transportation of
    manpower or formwork materials by vehicles.
    5.4 Daily Tool Box talk shall be conducted prior to proceed for the work.
    5.5 First Aid arrangements shall be followed as per procedure.
    6. ENVIRONMENTAL
    6.1 Refer to Environment Management instructions.
    6.2 All activities shall comply with Environment Management Plan.
    7. TRAINING AND COMPETENCY OF PERSONNEL
    7.1 Daily Tool Box talk shall be conducted by job supervisor and weekly tool box talk shall
    be conducted by respective area in-charge.

    3
    8. PROCESS
    8.1 General
    Prepare work permits, JSA and working procedure for CLI approval prior to commencing
    work.
    Organise a pre job safety meeting with all concerned to brief the planned work activities
    and discuss their associated risks.
    All lifting gears such as wire slings, web slings, shackles etc shall be inspected and shall
    come with the valid load test certificate prior to lifting.
    All personnel that will be involved with the works shall review the Job Safety Analysis, Work
    procedure and conduct tool box meeting immediately before commencement of work.
    Ensure all personnel are equipped with appropriate PPE for the right job especially for
    personnel working at height to wear safety harness, hand gloves and vest.
    Barricade the work area with red and white tape, sufficient warning sign boards, work
    permit and JSA at Work site. Only authorized personnel are allowed to be within the area
    during the lifting and erection works.
    Erect Scaffolding/ install temporary support and platform to ensure works accessibility.
    8.2 ACTUAL LOAD CALCULATION
    For Settling Tank, the Total Loads to be lifted shall be derived from the approved Drawings.
    For example, as below the details as follows:

    DESCRIPTION WEIGHT IN TONNES


    ROOF PLATES 81.00
    ROOF STRUCTURE 51.00
    SHELL APPURTENANCES 9.80
    ROOF APPURTENANCES 1.50
    PLATFORM & STAIRWAYS 11.20
    SHELL COURSES 142.00
    WIND GIRDER 3.50
    Suction Bucket & Oil Trough 22.0
    TOTAL 322.00

    4
    8.3 SAFE WORKING LOAD CALCULATION
    Before going for JACK capacity calculation Safe Working Load shall be derived from the
    actual load calculation.
    The Safe Working Load will be 1.5 times of the actual load.
    SWL=1.5 X 300.00 MT
    =450.00 MT.

    8.4 DESCRIPTION OF EQUIPMENT


    Hydraulic Cylinder Type BW 12-200
    Lifting Capacity 12tonnes
    Maximum lift height 100mm.
    Weight Approx. 25kg
    Lifting Trestle with Two Supporting Stay legs
    Safe Working load 12tonnes
    Maximum lift height 2.5m or 3m
    Total unit weight approx. 200kg
    Largest component Approx. 75kg
    Jack rod 40 mm diameters

    5
    8.5 ERECTION BY JACKING METHOD
    1) Mark the shell inside diameter and fix the elevators on the annular plate.
    2) Installation of Jack seat using H-beam of 400mm x 400mm high with spacing of not
    above 3m.
    3) Distribute hydraulic jack devices around the circumference of the tank inner wall.
    4) Tack the guide on the elevators.
    5) Weld the lifting cleats. (2 nos. /Jack; capacity of hydraulic jack-12 MT
    6) Weld the pad plates. ( 1 no for trestle & 2 no’s for stay member)
    7) Install trestle and stay member. Length of the trestle to be checked according to
    shell heights.
    8) Connect the high pressure hose pipes from power pack to each jack.
    9) Give electrical power connection to power pack and start jacking.
    10) Continue jacking till the assemble is lifted to a height of 50 mm more than the
    width of the shell course to be erected next.
    11) Erect the shell course by using crane or by any mechanical means, the last shell is
    the first to be installed.
    12) After installed plate, jack down to jig the circumference and horizontal of the plate.
    13) Release the jack hydraulic system to jack down allow for the next jacking up.
    14) Repeat item 10 to item 13 to install the next course.
    15) Roof installation commence after installation of second to the last course
    16) Remove jack seat after installation of second course allow for installation for first
    course.

    8.5b JACKING DOWN.


    1) Remove jack seat after installation of the second to the last shell.
    2) Remove the hydraulic pump from inside of the tank to outside of the tank close
    to the manhole.
    3) Install the last shell and jack down to complete jigging of the horizontal and
    vertical.
    4) Cutting and grinding of the lifting clips.
    5) Releasing of the Jack down using marine rope.

    6
    6) Dismantling of the Jacks,
    7) Disconnect high pressure hose pipes from power pack to each jacks.
    8) Pack the jacks for storage.

    7
    9. CLOSE OUT:
    All vehicles, tools & tackles shall be removed from the area after completion of the job.
    10. PERSONNEL
    I People Involved
    • Construction Manager.
    • Project QA/QC Manager.
    • QC Engineer.
    • Site Engineer.
    • HSE Engineer.
    • Site Foreman.
    II Roles and Responsibilities – Refer Project Quality Plan (Responsibility and authority
    section.)

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