T6218 Maintenance Manual Supplement

Supplement to the T6215 Maintenance Manual

1149-084775
T6218 Maintenance Manual Supplement

PROPRIETARY NOTICE

This document and the information contained therein are the property of
TALLY. Recipient agrees not to: (1) use such information for purposes
other than those expressly authorized by TALLY; or (2) furnish such
information to any other person in whole or in part for any purpose
whatsoever, without the express authorization of TALLY. Recipient also
agrees not to reproduce or copy this document either whole or in part
without the prior express written permission of TALLY upon receipt of a
request therefore.

2 Tally Printer Corp. P/N 1149-084775

 Table of Contents

Table of Contents

Introduction _________________________________________________________________ 5
Supplement to Chapter 1: Technical Overview______________________________________ 7
New Features ______________________________________________________________ 7
On-the-Fly Coil Temperature Measurement for the T6218 _________________________ 7
Automatic Paper Motion Fault Retry __________________________________________ 7
Performance_______________________________________________________________ 8
Print Speeds______________________________________________________________ 8
Plot Speeds ______________________________________________________________ 8
Paper Advance____________________________________________________________ 9
Specifications _____________________________________________________________ 10
Weight _________________________________________________________________ 10
Dimensions _____________________________________________________________ 10
Environment ____________________________________________________________ 10
Acoustics _______________________________________________________________ 11
Site, Power, and Space Requirements_________________________________________ 11
Space Requirements ______________________________________________________ 11
Service Life _____________________________________________________________ 11
Heat Load Contribution____________________________________________________ 12
Reliability ______________________________________________________________ 12
Safety Features __________________________________________________________ 12
Maintainability __________________________________________________________ 13
Agency Approvals________________________________________________________ 13
Supplement to Chapter 2: Menu Operations ______________________________________ 15
New Shuttle Stroke Calibration ______________________________________________ 15
Enhanced Print Quality Control Panel Option _________________________________ 16
Twinax Graphics AVM Control Panel Option__________________________________ 17
Legacy Overprint Control Panel Options______________________________________ 18
Supplement to Chapter 3: Faults and Troubleshooting ______________________________ 19
Supplement to Chapter 4: Removing and Replacing Components _____________________ 21
Procedure 5: Hammer Bank Removal ______________________________________ 21
Procedure 13: Distribution PCA Removal ___________________________________ 24
Procedure 13A: Surge Capacitor Replacement________________________________ 25
Procedure 20: Power Supply Removal_______________________________________ 25
Procedure 21: Platen Sensor PCA Removal __________________________________ 26

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Table of Figures
Figure 1. T6218 Cable Assembly Diagram_________________________________________ 20
Figure 2. Hex KEPS Nuts Locations______________________________________________ 21
Figure 3. Wedge Location______________________________________________________ 22
Figure 4. Adjusting Wedge Pressure______________________________________________ 22
Figure 5. Hammer Bank Cable Clamp Locations____________________________________ 24
Figure 6. Distribution PCA Screws_______________________________________________ 24
Figure 7. Surge Capacitor and Screw Location _____________________________________ 25
Figure 8. Power Supply Assembly________________________________________________ 25
Figure 9. Platen Sensor PCA Location____________________________________________ 26
Figure 10. Platen Sensor PCA __________________________________________________ 26

4 Tally Printer Corp. P/N 1149-084775

 Introduction

Introduction
This manual is a supplement to the T6215 Maintenance Manual, Tally part number 083644. The
purpose of this manual is to support the T6218 model, a new entry in the T6215 family of
printers. Any differences between the T6215 and the T6218 are documented herein.
There are chapters in this manual that address the differences in the respective chapter of the
T6215 Maintenance Manual. These chapters are:
Supplement to Chapter 1: Technical Overview
Supplement to Chapter 2: Menu Operations
Supplement to Chapter 3: Faults and Troubleshooting
Supplement to Chapter 4: Removing and Replacing Components

At the end of this manual are a number of engineering drawings. When printing this manual, the
best results are obtained by printing the text sections on Letter (8 ½” x 11”) size paper and the
drawings on Tabloid (11” x 17”) size paper. The drawings are also best viewed when printed on
printers with 600 DPI resolution or better.

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T6218 Maintenance Manual Supplement

6 Tally Printer Corp. P/N 1149-084775

 Technical Overview

Supplement to Chapter 1: Technical Overview

New Features

On-the-Fly Coil Temperature Measurement for the T6218

The T6218 design includes an improved mechanism to directly monitor each impact hammer’s
thermal state to ensure that overheating damage will not occur.
Hardware design limitations of earlier model Tally printers meant a rather unsophisticated
thermal sense technique had to be employed. This was done by estimating the thermal state
based on average frequency of hammer triggering. The drawback of this averaging technique is
that printing throughput becomes prematurely reduced during many high-density printing
scenarios. Thus, optimum throughput would fail to be achieved.
The T6218 hardware design, coupled with a scanning software algorithm, now allows for direct
thermal sensing of each impact hammer. Thus, a precise thermal profile can be continuously
maintained in real-time while printing. This allows the T6218 hammers to be safely operated at
maximum rate right to their maximum safe operating limit. Thus, the T6218 printer will safely
maintain optimum printing speed without risk of damage.

Automatic Paper Motion Fault Retry

A new feature has been added that can eliminate intermittent false paper motion faults. When a
paper motion fault is detected while printing is in progress, the paper is reversed approximately 3
inches, then moved forward again. If the paper motion fault persists, the printer is placed offline
and the fault is reported.
This feature can eliminate false paper motion faults caused by random electrical noise or paper
chads/dust that can be removed by the paper reversal.

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Performance

Print Speeds
The table below lists maximum attainable print speeds in LPM (lines per minute) for selected
CPI’s at 6 LPI. All number pairs indicate uppercase / lowercase.

CPI Draft DP Draft DP Courier / OCR-A OCR-B

CDF CDF Enhanced Enhanced Gothic
5 1800/1500 1350/1080 1800/1500 1350/1080 720/600 - -
10 1800/1500 1350/1080 1800/1500 1350/1080 720/600 1080/830 479/378
12 1800/1500 1350/1080 983/833 720/576 720/600 - -
13.3 1800/1500 1350/1080 983/833 720/576 720/600 - -
15 1800/1500 1350/1080 983/833 674/540 540/450 - -
16.7 - - 900/700 674/540 540/450 - -
17.1 1800/1500 1350/1080 900/700 674/540 540/450 - -
20 - - 900/700 674/540 540/450 - -

Plot Speeds
The table below lists maximum attainable plot speeds in inches per minute for continuous
unmixed full-spaced plot data. Half-spaced plot data may plot faster. Note that plot densities,
which are approximated, plot at the speed of the next higher exact density.
Density Speed (IPM)
60 x 48 225
60 x 72 150
120 x 72 75
240 x 288 9.3

Most plot data will plot at the speeds shown in the table above. Certain factors can slow down
the effective plot speed:
• Plots using a high percentage of the available dot positions across successive dot rows.
This puts a large current load on the power supply, which can lead to decreased power
supply output voltage and result in poorly printed or missing dots. The plot rate is
slowed momentarily to maintain proper output voltage.
• Thermal protect algorithm can slow plot rates.
• Complicated graphics patterns. These require extra processing which may slow the plot
rate.

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 Technical Overview
Paper Advance
The default paper slew speed is 25 IPS (inches per second). If the Fast Slew control panel option
is set to Enabled (default is Disabled), then the slew speed for Light and Medium weight forms is
35 IPS, and the slew speed for Heavy weight forms is 31-1/4 IPS. The paper weight is
automatically detected to be Light, Medium, or Heavy based on the platen gap, or can be
manually set with the Paper Weight control panel option (default is Auto).
Top of Form will be retained within .002" over 1000 printed pages, as long as the printer is not
powered-off while printing. Top of form will be maintained if power is turned off while not
printing. Paper motion at power-up is less than .010".

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Specifications
The printers are available in a Floor standing cabinet configuration with an optional Quick Forms
Access cover assembly.

Weight
Unit Weight (lbs) Shipping Weight (lbs)
215 242

Dimensions
Height 40 in.
Width 28.2 in.
Depth 28.3 in.
Height w/lid open 62.2 in

Environment
Operating
Temperature 10°C to 40°C (50°F to 104°F)
Humidity 10 to 90% non-condensing with a maximum wet bulb temperature
of 28°C (82°F) and minimum dew point of 2°C (36°F)
Altitude To 8,000 ft.
Thermal Shock 16°C (29°F) per minute

Non-operating (as packaged by Tally)

Temperature -40°C to 66°C (-40°F to 151°F)
Humidity 5 to 95% non-condensing
Altitude To 10,000 ft.
Thermal Shock 16°C (29°F) per minute
Mechanical Shock The unit complies with ISTA Programs 1 and 2 as packaged by
and Vibration Tally for shipment

The printer must be allowed to reach room temperature before operating. Three hours out of the
shipping container is usually enough time for stabilization.

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 Technical Overview

Acoustics
Configuration Sound Power per Sound Pressure Level
ISO 7779-C (9 position average)
Floor Cabinet 7.0 bels 55 dB(A)
Floor Cabinet w/quick access 7.5 bels 60 dB(A)

Site, Power, and Space Requirements

To achieve optimum reliability and operation, proper site planning is necessary. Appropriate
space, temperature, humidity control, system interconnects and main power source integrity are
points for consideration. Although the printers are designed with wide margins, optimum
trouble-free operation will be achieved when the environment is within the nominal specification
range.
Main Power
The printers adjust automatically to the various worldwide power requirements, 110 ± 20V or
220 ± 40V at either 60 ± 3Hz or 50 ± 3Hz. All voltages in the following table are single phase;
all listed currents are at nominal voltage and frequency.

External Power Current/Wattage Requirements @ Normal Voltage

AC Volts Frequency Average Peak Operating Average Idle Average Idle
(RMS) (Hz) Operating 40% (Black Page) (<30 min.) (>30 min.)
ASCII, Draft
110 50 3.23 A / 350 W 6.42 A / 694 W 0.59 A / 59 W 0.41 A / 37 W
110 60 3.29 A / 359 W 6.37 A / 684 W 0.51 A / 59 W 0.43 A / 37 W
220 50 1.74 A / 365 W 3.21 A / 680 W 0.46 A / 61 W 0.37 A / 39 W

Space Requirements
Adequate space must be provided to permit the operator access to the operator panel, and to the
forms input/output at the front and rear of the printer.

Service Life
The T6218 printer has an indefinite service life when the printer is installed, operated and
maintained in accord with the printer specifications and procedures. Useful service life is defined
as the operable life of the printer before a major overhaul (costing more than 50% of the
replacement cost or original cost, whichever is greater) is required to return the printer to full and
reliable operation.

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Heat Load Contribution

The T6218 printer generates more or less heat depending upon its print load, as described below.
For site planning, a conservative average, based on 40% DP character coverage, is 1200
BTU/Hr. (350W).
Printing Conditions (110V/60Hz) Wattage BTU/Hr
Power on, not printing 60 205
100% Uppercase rolling ASCII 465 1450
Black Page Plot 685 2340

Reliability
The T6218 is designed for long-term operation with minimum maintenance in a typical office
environment.
Mean Time Between Failures (MTBF)
The average random failure rate of the printer is greater than 5000 hours when printing at the
following duty cycle: rotating ASCII character pattern in draft mode at 10 CPI with a 40%
character density and a 50% print to power on ratio. The MTBF is measured by Ongoing
Reliability Testing (ORT) data.

Safety Features
Tally stresses personal safety in both operating and maintenance related aspects. Hazard areas
have restricted access with applicable warning labels. Catastrophic failures are inhibited with
protective functions in major areas of overload potential. Some specifics:
• Moving parts and areas of electrical shock hazard are covered to guard against
inadvertent or accidental operator contact.
• The flexible fault handling system disables printing functions when normal operation
cannot continue, or when continued operation could harm the printer.
• The power supply input is fused to protect against short-circuit and overload.

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 Technical Overview

Maintainability
MTTR
Mean Time To Repair (MTTR) is predicted to be less than 30 minutes when repaired by a
properly trained technician utilizing replacement assemblies as recommended by Tally.
Preventive Maintenance
The printers have been designed to eliminate the requirement of scheduled maintenance such as
alignment adjustments and lubrication. It is recommended that occasionally the accumulated
paper dust be vacuumed out of operator accessible areas of the printer.

Agency Approvals
The T6200 series is designed to meet the requirements of the following industry and government
agency standards.
Electro-Magnetic Emissions Electro-Magnetic Immunity
EMI: FCC part 15, subpart J, ESD: EN 61000-4-2
Class A and EN55022 RF EMF: EN 61000-4-3
Class B. EFT/B: EN 61000-4-4
Harmonics: EN 61000-3-2 Surge: EN 61000-4-5
Flicker: EN 61000-3-3 RF CM: EN 61000-4-6
PF MF: EN 61000-4-8
V Dips/Int: EN 61000-4-11
Energy Conservation
Energy Star compliant.
Safety
IEC 60950: 1991 plus Amendment 1, 2, 3, and 4, and National Deviations AT, AU, BE, CA, CH,
CZ, DE, DK, ES, FI, FR, GB, GR, HU, IE, IT, JP, KR, NL, NO, SE, SG, SL, US and Group
Differences per CB Bulletin 94AI(Mar 99). ANSI UL 1990-95, CAN/CSA-C22.2 No. 950-95,
and EN 60950:1992, including Amd 1, 2, 3, and 4 safety requirements.
Acoustic
These printers have been tested according to the procedure defined by ISO #7779:1988(E) and
ISO 9296:1988(E). The acoustic noise level is established by measuring maximum sound
pressure levels at maximum print speed. The method of testing used is average sound pressure
level.
Marking
The printers comply with the CE mark requirements, per the European norms.

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14 Tally Printer Corp. P/N 1149-084775

 Menu Operations

Supplement to Chapter 2: Menu Operations

New Shuttle Stroke Calibration

Hammer bank mechanisms can experience certain manufacturing variations that result in
horizontal dot placement across hammer boundaries being different from dot placement within
the bounds of a single hammer. If one prints a uniform gray page, the problem is exhibited as
vertical light (or dark) streaks that occur at the physical boundaries between hammers. A
calibration procedure has been introduced that allows one to compensate for this problem.
The calibration parameter is time related, pertaining to the portion of shuttle stroke interval in
which hammer firing is permitted. This procedure is named “Shuttle Stroke Calibration”. Note
that this calibration can only cure the “streaking” appearance if the streaks are uniform across the
entire width of the paper. Shuttle stroke calibration would typically be done after a hammer lead
time calibration has been performed.
Shuttle stroke calibration Procedure Details:
1. Ensure proper paper alignment and tensioning.
2. If hammer lead time calibration has not been performed, do it first.
3. Set Tech Access = ON.
4. Go to menu item: TEST Î Diag Î Calibrations Î Shuttle Stroke.
5. Press Enter key to activate shuttle stroke calibration procedure.
6. Several one-inch high bands of gray will be printed across the page, each with a
heading indicating the corresponding shuttle stroke parameter value.
7. After completing printout of gray bands for each possible cal value, the panel display
will show the current shuttle stroke calibration value (e.g. Stroke = 100).
8. Examine the printed gray bands and find the one with the least amount of vertical
streaking.
9. Press the up or down arrow keys repeatedly until the new desired cal value appears.
10. Press the Enter key to apply the new shuttle stroke calibration value.
11. The display will briefly show the message “End Stroke Cal” and then return to the
Calibrations menu display.

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Enhanced Print Quality Control Panel Option

The Quality panel menu setup option only applies to heavy forms printing on the T6218 printer
model. It can be accessed as follows:
OPERATOR Î Forms Î Quality Î Standard / Enhanced
Standard – Heavy forms printing is optimized for throughput.
Enhanced – Heavy forms printing is optimized for print quality.
NOTES:
If the Paper Weight setting is Light, printing throughput will always proceed at
optimum speed.
If the Paper Weight setting is either Medium or Heavy AND the Quality setting
is Enhanced, the printing throughput rate will be reduced to ensure optimum
print quality. The throughput reduction for the Heavy Paper Weight setting is
greater than that for the Medium Paper Weight setting.
If the Paper Weight setting is Auto, the above notes still apply. The Light,
Medium, or Heavy settings are determined by the position of the platen.

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 Menu Operations

Twinax Graphics AVM Control Panel Option

The Graphics AVM panel menu setup option only applies to the manner in which the Twinax
AVM command is handled within a Code V, PGL, or Hex Pass-Through graphics job. It can be
accessed as follows:
CONFIG Î Tx/Cx Î Graphics AVM Î Style 1 / Style 2
Style 1 The print position moves forward, relative to the last text item or paper-
move command that preceded the AVM command. The new line position
is calculated by subtracting the height (in lines) of any graphic items
preceding the AVM, from the line number specified in the AVM
command. This style is intended for compatibility with printers that use
an external or non-integrated Twinax interface. This is the default setting.
Style 2 The print position moves forward to the exact line number specified by the
AVM command. The presence or absence of graphic items preceding the
AVM does not affect the position of text and/or graphics following the
AVM.
NOTES:
A Tx/Cx Absolute Vertical Move (AVM) command moves the current print
position vertically (forward only) to a line number specified by the command
without changing the horizontal print position. When the line number is less than
the current line position the line is moved to the appropriate line position on the
next page. When the line number is greater than the number of lines in the page
(form length) an invalid range parameter errors occurs. Tally provides two
responses to the AVM command.

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Legacy Overprint Control Panel Options

The Print on CR control panel option is intended for use by customers whose applications
embolden characters by using a CR-only method to selectively reprint all or parts of a line. This
option was present in the previous firmware release, but only with the options of Off (same as
below), and On (equivalent to the new Double Strike setting). This option can be accessed as
follows:
CONFIG Î Codes Î Print on CR Î Off / Double Strike / Bold
Off Ignore bolding, print as regular text (Default setting)
Double Strike Print line, then backup to reprint (bold by overstriking)
Bold Print line once, bold portions printed with enhanced "bold" style
For example, the application may embolden the word "bold" in the following sentence by
sending:
This is bold<CR> bold<CR><LF>
"Double Strike" corresponds to the previous POCR=ON setting. With "Double Strike" selected,
bolding is accomplished by re-striking the characters at the same dot positions. This requires a
1-line backup after printing each <CR> pass; some applications use many passes to print a single
bolded line, so printing throughput may be reduced accordingly.
With "Bold" selected, bolding is accomplished by rendering the bolded characters twice, one
with a small offset to create a "shadow" effect. The resulting print is thicker and thus appears
darker. This is the same technique used with the "bold" character attribute selected via
emulation escape sequences.

18 Tally Printer Corp. P/N 1149-084775

 Faults and Troubleshooting

Supplement to Chapter 3: Faults and Troubleshooting

In the T6215 Maintenance Manual the fault message:

Hammer Voltage
has been replaced, in the T6218, with:
Hammer Voltage 1

There is a new fault message for the T6218. It is:

Hammer Voltage 2

Explanation:
A high resistance coil fault has likely occurred in one or more of the
hammer coils.
Note: This fault message will have been preceded by printing slow-down
attempts associated with On-The-Fly thermal monitoring of hammer
bank temperature.

Corrective Action:
Check the hammer bank for defective hammer coils.
Confirm that hammer drive board is functioning properly.

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T6218 Maintenance Manual Supplement
The T6218 Cable Assembly Diagram, below, is useful for troubleshooting.

Figure 1. T6218 Cable Assembly Diagram

20 Tally Printer Corp. P/N 1149-084775

 Removing and Replacing Components

Supplement to Chapter 4: Removing and Replacing

Components
This chapter is presented as a SUPPLEMENT to Chapter 4 in the T6215 Maintenance Manual.
The only procedures presented in this supplement will be those that differ from the T6215.

Procedure 5: Hammer Bank Removal

Careful: The Hammer Driver CBA has components that are static sensitive! Use
appropriate ESD grounding procedures when handling the Hammer Bank
Assembly.

Note: Steps 1 through 6 are the same as in the T6215 Manual. Subsequent steps are
modified due to the addition of a fourth linear bearing for the T6218 Hammer
Bank.

Step 7: Remove four KEPS nuts underneath the Hammer Bank – one set of two
from the left side and the other from the right.

Hex KEPS Nuts

Figure 2. Hex KEPS Nuts Locations

Step 8: Slide the upper left tractor as far to the left as it will go. Lift the
hammer bank and shuttle assembly out of the printer, being careful not
to damage the ribbon shield.

Note: As the hammer bank is removed, notice the “wedge” under the lower
left linear bearing. Do not lose this piece.

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T6218 Maintenance Manual Supplement

Wedge

Figure 3. Wedge Location

Note: When reinstalling the Hammer Bank, install and tighten the retainer
clips removed in Step 4 before installing and tightening the RIGHT
KEPS nuts. Leave the lower left KEPS nuts off temporarily.

Step 9: After the retainer clips and lower right hex KEPS nuts are installed and
tightened, the tension on the lower left linear bearing must be set. This
is done by GENTLY sliding the “wedge” under the lower left linear
bearing until it’s just finger-pressure snug.

Figure 4. Adjusting Wedge Pressure

Caution: This is a critical assembly step! The function of the “wedge” is to

maintain the vertical position of the lower left linear bearing housing,
while not causing ANY upwards or downwards force when the KEPS
nuts are tightened. Pushing the “wedge” in too far or not far enough
will over-stress the linear bearings and cause severely reduced linear
bearing life.

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 Removing and Replacing Components
Note: As you gently push on the “wedge”, reach underneath, grasping the
screws for the KEPS nuts of the left linear bearing, gently moving the
linear bearing left and right while sliding the “wedge” under the
bearing. As soon as the linear bearing no longer moves easily, STOP.
Install the hex KEPS nuts and tighten them while holding the lower left
linear bearing in place.

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T6218 Maintenance Manual Supplement

Procedure 13: Distribution PCA Removal

Step 1: Remove the Ribbon Platform (Procedure 1)

Step 2: Unplug all the connectors on the Distribution PCA.

Step 3: Remove the two cable clamps and unplug the hammer bank cables at
the hammer bank.

Cable
Clamps

Figure 5. Hammer Bank Cable Clamp Locations

Step 4: Remove four (4) screws that mount the Distribution PCA to the surge
capacitors.

Figure 6. Distribution PCA Screws

Reverse the steps to install a new assembly.

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 Removing and Replacing Components

Procedure 13A: Surge Capacitor Replacement

Step 1: If the “surge capacitors" are being removed/replaced, remove two (2)
screws from each side of the clamp around the capacitors. Ensure
proper polarity of the capacitors during installation.

Figure 7. Surge Capacitor and Screw Location

Procedure 20: Power Supply Removal

Note: The procedures in the T6215 are applicable in the T6218. However, notice there are
two individual power supply assemblies inside the power supply cover. The power
supply assembly is replaced as a complete assembly only (cover and both supplies)
due to voltage variation specifications.

Figure 8. Power Supply Assembly

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T6218 Maintenance Manual Supplement

Procedure 21: Platen Sensor PCA Removal

The following instructions are valid for the T6215 and T6218. The Platen Sensor PCA is located
under the left side of the printer mechanism, just above the Power Supply. To remove the
Sensor PCA, follow these steps:

Left Tractor -
Moved for access

Figure 9. Platen Sensor PCA Location

Step 1: Remove the Ribbon Platform.

Step 2: Remove the Control Panel Assembly.

Step 3: Unplug the Power Supply cable and the Hammer Bank cable from the
Power Distribution PCA.

Step 4: Lift the Print Mechanism, placing the Strut in the top and bottom
detents to hold the Print Mechanism in a tilted position.

Platen Sensor PCA -

(Print mech tilted)

Figure 10. Platen Sensor PCA

Step 5: Disconnect the cables from the Platen Sensor PCA.

Step 6: Remove the two screws (#6 Phillips) that attach the circuit board to the
side frame and lift the board clear.

Reverse the order of removal steps for installation.

26 Tally Printer Corp. P/N 1149-084775
 8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to:
(1) use such information for purposes other than those expressly - 11/30/99 RELEASE TO PRODUCTION YL TH MBO
authorized by TALLY; and (2) furnish such information
to any other person in whole or in part without the prior express A 12/16/99 REVISED PER DCR #28937 YL TH MBO
written permission of TALLY; and, to promptly return
this document to TALLY upon the receipt of a request
B 1/14/00 REVISED PER DCR #28990 YL TH CB
therefor.
E 3/10/00 REVISED PER DCR'S C, D & E #29090 YL TH CB
2X 14 25 H 5/31/00 REVISED PER DCR'S F, G & H #29296 YL TH CB
J 7/6/00 REVISED PER DCR #29416 YL TH CB
2X YL
K 7/13/00 REVISED PER DCR #29450 TH DD
10
L 7/18/00 REVISED PER DCR #29451 YL TH MBO
D 7 2X 7 P 11/22/00 REVISED PER DCR'S M, N & P #29636 YL TH DB D
S 3/27/01 REVISED PER DCR'S R & S #29899 YL TH CB
U 5/10/01 REVISED PER DCR'S T & U #30034 YL TH JPC
TO "PAPER OUT TO "PAPER MOTION TO "CBA POWER
11 SENSOR" SENSOR" DISTRIBUTION" V 8/10/01 REVISED PER DCR #30146 YL

(LOWER TRACTOR" (UPPER TRACTOR)

12 VIEW C

NOTES: (UNLESS OTHERWISE SPECIFIED)

1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
21 UPPER TRACTOR DRIVE BELT TO BE TENSIONED SUCH THAT
WORKMANSHIP STANDARDS.
VIEW C WHILE THE PHASING LEVER IS IN EXTREME DOWN POSITION,
2. REMOVE ALL BURRS, BREAK SHARP EDGES, MACHINE
A 1 POUND FORCE APPLIED TO THE LONGEST SPAN 2.7 in.
20 FROM THE CENTER OF THE PAPER MOTOR PULLY RESULTS IN SURFACES 125 -.
A MAXIMUM BELT DEFLECTION BETWEEN 0.163 in-0.203in. 3. ALL DIMENSIONS APPLY AFTER SURFACE COATINGS
9 HAVE BEEN APPLIED.
15 16 22 LOWER TRCTOR DRIVE BELT TO BE TENSIONED SUCH THAT A
4. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND
NUMBER, SEE PARTS LIST FOR SPECIFICATION.
1 POUND FORCE APPLIED TO THE LONGEST SPAN 2.7 in.
7 BOTH END FROM THE CENTER OF THE PAPER MOTOR PULLY RESULTS IN
5. UNLESS OTHERWISE NOTED BY , LENGTHS OF
24 STANDARD FASTENERS MAY BE ADJUSTED TO CONFORM
C A MAXIMUM BELT DEFLECTION BETWEEN 0.203in-0.253in. TO TALLY WORKMANSHIP STANDARDS. C
2X 6. ALL SURFACES TO COMPLY WITH TALLY SPECIFICATION
D1094, CLASS C.
23 ALTERNATE ASSY FOR ITEM 55 IS: 611507-083133.
7
28 7 APPLY A LIGHT COAT OF GREASE ITEM 67, BETWEEN ITEM
54 AND SIDE PLATE, AROUND STANDOFF. OR INDICATED
AREA.

8 INSTALL ITEMS 51, 52 & 61 WITH ZERO CLEARANCE TO

ITEM 60, AND LOCK IN PLACE WITH ITEM 74.

9 CLEAR O.D. OF BEARING TO REMOVE OIL PRIOR TO ASSY

WITH SPEED BONDER (ITEM 68).
27
10 END OF SHAFT (ITEM 59) TO BE 0.01 TO 0.05 BELOW FLUSH
WITH OUTSIDE SURFACE OF END PLATE.

TO CBA POWER 11 WIPE INSIDE OF BEARING BORE WITH ACTIVATOR ITEM 69

DISTRIBUTION LESS THAN 1 HOUR PRIOR TO ASSEMBLY.

12 SLIDE ITEM 64 MOTOR DOWNWARD FOR PROPER TENSION

IN TOP BELT, THEN SLIDE ITEM 53 IDLER ASSY DOWN AND
18 TIGHTEN FOR PROPER TENSION IN THE LOWER BELT.
SET PROPER TRACTOR PHASING WITH ITEM 54 PHASING LEVER
IN MID-TRAVEL & PLATEN FULLY CLOSED WHILE USING THE
13 TRACTOR PHASING GAGE.

22 13 TORQUE TO BE SET AT 18 IN-LBS.

4X 17 3X 14 POSITION ITEM 58 TO FIRMLY CONTACT ITEM 62, ITEM 58 TO

BE NO MORE THAN 0.125 BELOW OUTSIDE END OF ITEM 51
21 3X OR ITEM 52.
B SHOCK MOUNTS GO B
INTO 2 OUTERMOST 15 ADJUST SHAFT (ITEM 58) TO BEAR TO SPRING (ITEM 62) WITH
& 2 INNERMOST 5 LBS ±2.5 LBS OF LOAD.
HOLES ON BOTTOM
OF CHASSIS. 23 3X 16 TORQUE TO BE SET AT 14~15 IN-LBS.

17 TORQUE TO BE SET AT 18~20 IN-LBS.

26 A/R
18 UPPER AND LOWER SHAFTS (ITEM 95) MUST BOTH BE FULLY
ENGAGED WITH KNOB (ITEM 96) AND PULLEY (ITEM 100)
PRIOR TO INSTALLATION OF BELT (ITEM 93) TO ENSURE
PROPER UPPER AND LOWER SHAFTS PHASING.

19 TEAR AWAY THIS PORTION OF FOAM (ITEM 30) ALONG

PERFORATION FOR 083935, 083937, 084370 & 084372 ASSY ONLY.

20 ADJUST IDLER SUPPORT (ITEM 94) TO ACHIEVE BELT

27 19 TENSION OF _______ _______.

LIMITED USE, SEE P/L.

2X

083931, 083932, 083935, 083936, 084372 613335 T6218 V -

083937, 084369, 084370, 084371 & 084371 613335 T6218 V -

-
084370 613335 T6218 V
084372 ASSY 084369 613335 T6218 V - QTY REQ
ITEM
NO.
PART NUMBER DESCRIPTION MATERIAL FINISH

A UNLESS OTHERWISE SPECIFIED DWN

YUEN LAI 9/2/99 MAILING: P.O. BOX 97018 A
083937 613335 T6215 V - DIMENSIONS AND TOLERANCES ARE KENT, WA 98064-9718 USA
CHKD 11/30/99
IN INCHES AND SHALL BE INTER- T. HUI SHIPPING: 8301 So 180TH ST.,
083936 613335 T6215 V - PRETED PER ANSI Y14.5M-1982. PRE-REL
KENT, WA 98032 USA

TOLERANCES ARE: M. O'LEARY 11/30/99 TITLE

083935 613335 T6215 V - FINAL M. O'LEARY
PRINT MECHANISM ASSY
0.X ±0.1 11/30/99
083932 613335 T6215K V - 0.XX ±0.01 MFG M.V. McGURR 12/1/99
0.XXX ±0.005
083931 613335 T6215 V - 0.XXXX ±0.0005 Q.A. TIM SCHORN 12/1/99 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'

THIRD ANGLE
PROJECTION C.S. C. MARTIN 12/1/99 D 12344 613333 V
CHG BD
APPLICATION DO NOT SCALE DRAWING D. STARR 12/1/99 SCALE: NONE FILE NAME: 3333V SHEET 1 OF 6
16-0001E-21 8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

SEE SHEET 1 FOR REVISIONS

37 30
46 REF
REF 45
083935, 083937
084370 & 084372
ONLY
D 38 39 4X D
19
76 REF
REF 34

105 47
2X
29
40
11X
C
REF 32 C
102 C
C
C 41 92 4X C

43 37
REF C
C

44 36
REF 31
3X 38 2X 35

34
76

45 C
46
C
B 27 B
2X

C
C

REF 33
C
32
REF 42
102
4X T6215
ONLY
T6218 C
32
ONLY 33
102

A A
SEE SHEET 1 FOR NOTES
.250
±.005
083931, 083932, 083935, 43
MAILING: P.O. BOX 97018

083936, 083937, 084369,

KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
44 KENT, WA 98032 USA

084370, 084371 & 084372 ASSY SIZE CODE IDENT DWG NO. REV

D 12344 613333 V
SCALE: NONE FILE NAME: 3333V SHEET 2 OF 6
16-0001E-22 8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

SEE SHEET 1 FOR REVISIONS

63 71
40
D 7 62 26 A/R D
8 61
7 2X
48 9 60
4X 11 69 END OF 4X
A/R SQUARE
SHAFT
7 73
14
72
23
55

59
B 2X
7
7 58
B
8 2X
70
VIEW B
4X 74 2X
C 62 C
7 10 15
END OF
B B
54 SUPPORT
SHAFT

VIEW B
7 END OF
SQUARE
14 SHAFT
8
51

75
2X
B B
B
B
66
26 A/R 56 2X
.375 21 50
64
22
90 103
12 42
49 57 3X
2X 3X
89

VIEW A

65
13
40 10
4X END OF
SUPPORT
SHAFT

A 53
27 083931, 083932, 083935, A
083936, 083937, 084369,
SEE SHEET 1 FOR NOTES

52
084370, 084371 & 084372 ASSY MAILING: P.O. BOX 97018
KENT, WA 98064-9718 USA
8 SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA

VIEW A SIZE CODE IDENT DWG NO. REV

D 12344 613333 V
SCALE: NONE FILE NAME: 3333V SHEET 3 OF 6
16-0001E-22 8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

SEE SHEET 1 FOR REVISIONS

D 95 D
2X

93 42
2X

96
C 99 101 C
2X 2X

20 94
97
2X
98
2X
18 100

B B

083935, 083937,
A A
084370 & 084372 ASSY
(HORIZONTAL VERNIER) SEE SHEET 1 FOR NOTES

MAILING: P.O. BOX 97018

KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA

SIZE CODE IDENT DWG NO. REV

D 12344 613333 V
SCALE: NONE FILE NAME: 3333V SHEET 4 OF 6

16-0001E-22 8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

SEE SHEET 1 FOR REVISIONS

80

REF

D HAMMER D
BANK
POWER
SUPPLY

BLOWER
PLATEN/
PAPER
78 SENSOR SHUTTLE
CBA SENSOR

SHUTTLE
PAPER MOTOR
MOTOR
79
VIEW D TOP VIEW OF CBA- POWER DISTRIBUTION (T6215)

C 84
C
4X J5
2X 87 POWER
83
SUPPLY
2X 91
REF

83
4X

40 2X
26 A/R J17
B PLATEN/
B
16
PAPER
91 SENSOR
80

J3
PAPER
FAN

J1 J8 J6
RIBBON SHUTTLE BLOWER
66 FAN SENSOR
4X
81 TOP VIEW OF CBA- POWER DISTRIBUTION (T6218)
84 REF 2X
REF 84 82
40 2X
83 REF 17

A 083931, 083932, 083935, A

083936, 083937, 084369,
084370, 084371 & 084372 ASSY
SEE SHEET 1 FOR NOTES

MAILING: P.O. BOX 97018

KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA

SIZE CODE IDENT DWG NO. REV

VIEW D D 12344 613333 V
SCALE: NONE FILE NAME: 3333V SHEET 5 OF 6
16-0001E-22 8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

SEE SHEET 1 FOR REVISIONS

D D

106

C C
107

105 79
2X REF

84
2X

83
4X
B B

A A
083936, 083937,
084371 & 084372 ASSY SEE SHEET 1 FOR NOTES

MAILING: P.O. BOX 97018

(QUICK ACCESS) KENT, WA 98064-9718 USA

SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA

SIZE CODE IDENT DWG NO. REV

D 12344 613333 V
SCALE: NONE FILE NAME: 3333V SHEET 6 OF 6

16-0001E-22 8 7 6 5 4 3 2 1
 QUANTITY REQUIRED PER ASSEMBLY

71

69
72

70

37

32
35
36

31
43

43
43

43

39

39
39
39

39
PART NUMBER DESCRIPTION ITEM

08

08
08

08

08

08
08
08

08
NO.

PRINT MECHANISM ASSY- T6215,

- 083931 STANDARD
1
- 083932 PRINT MECHANISM ASSY- T6215K 2
PRINT MECHANISM ASSY- T6215 WITH
- 083935 HORIZONTAL VERNIER ASSY 3
- 083936
PRINT MECHANISM ASSY- T6215 WITH
4
QUICK ACCESS ASSY
PRINT MECHANISM ASSY- T6215 WITH
- 083937 HORIZONTAL VERNIER & QUICK ACCESS ASSY
5
6
7
8
1 1 1 1 1 613276-083933 FRAME & END PLATE ASSY 9
2 2 2 2 2 2 2 2 2 613355-083140 PLATE ASSY- PLATEN GAP 10
1 1 1 1 1 1 1 1 1 613251-082857 PLATEN ASSY 11
1 1 1 1 1 1 1 1 1 613136-082592 LEVER- PLATEN SPRING 12
1 1 1 1 1 1 1 1 1 613275-082966 PLATEN STOP & PAWL ASSY 13
2 2 2 2 2 2 2 2 2 404023-732624 SPRING- PLATEN ADJUST 14
1 1 1 1 1 1 1 1 1 613180-082647 CBA- PLATEN/PAPER SENSOR 15
1 1 1 1 613276-084367 FRAME & END PLATE ASSY- T6218 16
4 4 4 4 4 4 4 4 4 404321-732852 MOUNT- VIBRATION DAMPING 17
1 1 1 1 1 1 1 1 1 613296-083007 SLIDE- BEARING, UPPER 18
1 1 1 1 1 1 1 1 1 613296-083008 SLIDE- BEARING, LOWER 19
1 1 1 1 1 1 1 1 1 400995-732616 WASHER- CURVED SPRING 20
3 3 3 3 3 3 3 3 3 400995-09 WASHER- CURVED SPRING 21
3 3 3 3 3 3 3 3 3 400326-732695 WASHER- NYLON, 0.50 O.D. 0.218 I.D. 22
3 3 3 3 3 3 3 3 3 400627-119 SCREW- #6-32 X 0.375, PAN HEAD 23
SIZE CODE IDENT DWG NO.
613333
MAILING: P.O. BOX 97018

B
KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA
12344
16-0001E-16 REV: V FILE NAME: PL3333V SHEET: 2
 QUANTITY REQUIRED PER ASSEMBLY

37
71

69

35

31
36
72

32
70

39
43

43

39

39
39
43

39
43
PART NUMBER DESCRIPTION ITEM

08
08

08

08

08
08
08

08
08
NO.

2 2 2 2 2 2 2 2 2 402524-23 SCREW- #6-32 X 0.500 SEMS 24

2 2 2 2 2 2 2 2 2 400693-51 SCREW- #10-32 X 0.25 82° FLAT HEAD 25
A/R A/R A/R A/R A/R A/R A/R A/R A/R 400658-730213 ADHESIVE- LOCTITE 242 26
6 6 6 6 3 3 3 3 3 404314-732824 CABLE TIE- BLIND HOLE 27
1 1 1 1 1 1 1 1 1 611214-083481 CABLE ASSY- PLATEN SENSOR 28
1 1 1 1 612416-083145 FAN ASSY 29
1 1 1 1 1 1 1 1 1 612297-083659 FOAM- ACOUSTIC 30
1 1 1 1 1 1 1 1 1 613120-083660 PAPER GUIDE ASSY- UPPER 31
1 1 1 1 1 613267-082934 MOTOR ASSY- SHUTTLE 32
1 1 1 1 1 1 1 1 1 613671-084472 PULLEY- FLAT BELT, 2" DIA 33
1 1 1 1 1 613498-083927 STABILIZER BLOCK ASSY 34
2 2 2 2 613663-084451 FAN SUPPORT- BRACKET 35
1 1 1 1 1 1 1 1 1 613497-084632 BRACE ASSY- REAR 36
1 1 1 1 1 1 1 1 1 613271-082951 CENTERING GUIDE- LOWER LINEAR BEARING 37
3 3 3 3 3 3 3 3 3 402524-732692 SCREW- #8-32 X 1.625, SEMS 38
4 4 4 4 402524-46 SCREW- #8-32 X 1.5, SEMS 39
19 19 19 19 19 19 19 19 19 402524-42 SCREW- #8-32 X 0.375, SEMS 40
1 1 1 1 1 1 1 1 1 400693-732649 SCREW- #8-32 X 0.30, 82° FLAT HEAD 41
10 8 10 8 10 8 10 8 8 402524-43 SCREW- #8-32 X 0.500 SEMS 42
1 1 1 1 1 1 1 1 1 611138-083526 CABLE ASSY- SHUTTLE SENSOR 43
1 1 1 1 1 1 1 1 1 402524-02 SCREW- #4-40 X 0.375, SEMS 44
1 1 1 1 1 403736-732753 BELT- SHUTTLE, 14.13 LG 45
1 1 1 1 403736-733486 BELT- SHUTTLE, 14.68 LG 46
MAILING: P.O. BOX 97018 SIZE CODE IDENT DWG NO.
KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA B 12344 613333
16-0001E-16 REV: V FILE NAME: PL3333V SHEET: 3
 QUANTITY REQUIRED PER ASSEMBLY

72

71

35

31
37
70

32
36
69
43

43

39

39
39
43

39
39
43
PART NUMBER DESCRIPTION ITEM

08

08

08

08
08
08

08
08
08
NO.

1 1 1 1 612423-084490 CABLE ASSY- EXTENSION 47

1 1 1 1 1 1 1 1 1 613096-082537 PAPER GUIDE ASSY- LOWER 48
2 2 2 2 2 2 2 2 611307-080538 TIMING BELT (202T) 49
1 1 1 1 1 1 1 1 1 613408-083568 PULLEY ASSY- PAPER MOTOR DRIVE (45T) 50
1 1 1 1 1 1 1 1 1 612635-080635 PULLEY- PAPER DRIVE, SHORT 51
1 1 1 1 1 1 1 1 1 612635-080647 PULLEY- PAPER DRIVE, LONG 52
1 1 1 1 1 1 1 1 1 613318-083087 IDLER ASSY- SUPPORT 53
1 1 1 1 1 1 1 1 1 613253-082859 LEVER ASSY- PHASING 54
1 1 1 1 1 1 1 1 1 612956-083662 TRACTOR/SENSOR ASSY- PAPER DRIVE 23 55
2 2 2 2 2 2 2 2 2 605823-075477 IDLER 56
3 3 3 3 3 3 3 3 3 602631-1 SPRING- PAPER 57
2 2 2 2 2 2 2 2 2 611151-082798 SHAFT- PAPER DRIVE 58
2 2 2 2 2 612647-082797 SHAFT- TRACTOR SUPPORT 59
4 4 4 4 4 4 4 4 4 404010-731090 BEARING- 1.125 O.D. 60
2 2 2 2 2 2 2 2 2 611148-075480 BUSHING- SQUARE SHAFT 61
2 2 2 2 2 2 2 2 2 612802-081470 SPRING- GROUNDING, TRACTOR SHAFT 62

1 1 1 1 1 1 1 1 1 613138-083613 KNOB- FORMS ADJUST 63

1 1 1 1 1 613267-082935 MOTOR ASSY- PAPER DRIVE 64
1 1 1 1 1 1 1 1 1 402524-45 SCREW- #8-32 X 1.000, SEMS 65
5 5 5 5 5 5 5 5 5 402524-63 SCREW- #10-32 X 0.500, SEMS 66
A/R A/R A/R A/R A/R A/R A/R A/R A/R 400319-02 GREASE- LUBRIPLATE 67
A/R A/R A/R A/R A/R A/R A/R A/R A/R 400658-731203 ADHESIVE- LOCTITE 324 68
A/R A/R A/R A/R A/R A/R A/R A/R A/R 400658-731239 ACTIVATOR- ADHESIVE 69
MAILING: P.O. BOX 97018 SIZE CODE IDENT DWG NO.
KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA B 12344 613333
16-0001E-16 REV: V FILE NAME: PL3333V SHEET: 4
 QUANTITY REQUIRED PER ASSEMBLY

72

70
71

69

31
37

36

35
32
43

43
43

43

39
39

39

39
39
PART NUMBER DESCRIPTION ITEM

08

08
08

08

08
08

08

08
08
NO.

2 2 2 2 2 400726-06 NUT- #5/16-18 PLAIN HEX 70

1 1 1 1 1 1 1 1 1 400627-221 SCREW- #8-32 X 1.125, PAN HEAD 71
1 1 1 1 1 1 1 1 1 400216-10 WASHER- FLAT, #8 72
1 1 1 1 1 1 1 1 1 400995-06 WASHER- CURVED SPRING 73
4 4 4 4 4 4 4 4 4 400641-18 RING- RETAINING 74
2 2 2 2 2 2 2 2 2 400995-730186 WASHER- CURVED SPRING 75
1 1 1 1 613636-084399 STABILIZER BLOCK ASSY 76
77
1 1 1 1 1 613391-083477 PAPER GUIDE- UPPER 78
1 1 1 1 1 1 1 1 1 613392-083478 PAPER GUIDE- INNER 79
1 1 1 1 1 613110-082526 CBA- POWER DISTRIBUTION 80
2 2 2 2 2 2 2 2 2 404284-732752 CAPACITOR- ALUMINUM ELECTROLYTIC 81

1 1 1 1 1 1 1 1 1 613306-083043 CLAMP- CAPACITOR 82

8 8 6 6 8 8 6 6 6 404319-732864 RETAINING RING- SELF-LOCKING, EXTERNAL 83
2 2 4 4 2 2 4 4 4 400326-732846 WASHER- FLAT, NYLON, #10 84
85
86
2 2 2 2 2 2 2 2 2 613413-083700 GUIDE- PAPER 87
88
2 611307-075127 TIMING BELT (205T) 89
1 613126-082582 PULLEY ASSY- PAPER MOTOR DRIVE (54T) 90
1 1 1 1 613640-084397 CBA- POWER DISTRIBUTION 91
4 4 4 4 400489-04 POP RIVET- Ø1/8 92
MAILING: P.O. BOX 97018 SIZE CODE IDENT DWG NO.
KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA B 12344 613333
16-0001E-16 REV: V FILE NAME: PL3333V SHEET: 5
 QUANTITY REQUIRED PER ASSEMBLY

71
70
72

69

36
37

35

32

31
43
43
43

43

39
39

39

39

39
PART NUMBER DESCRIPTION ITEM

08
08
08

08

08
08

08

08

08
NO.

1 1 1 1 403915-732847 BELT- TIMING (315T) 93

1 1 1 1 613482-083805 SUPPORT ASSY- IDLER, HORIZONTAL VERNIER 94

2 2 2 SHAFT- TRACTOR SUPPORT,

2 612647-083624
HORIZONTAL VERNIER
95
KNOB- ADJUST, RIGHT,
1 1 1 1 613426-083620 HORIZONTAL VERNIER
96

2 BUSHING- SHAFT, LEFT,

2 2 2 613428-083622
HORIZONTAL VERNIER
97

2 2 SPACER- BUSHING, LEFT,

2 2 613429-083623
HORIZONTAL VERNIER
98

2 2 2 2 613444-083665 RETAINER- HORIZONTAL VERNIER 99

613427-083621 PULLEY- IDLER SHAFT,
1 1 1 1 HORIZONTAL VERNIER 100

2 2 2 2 404240-732865 SCREW- PLASTITE #10-14 X 1.0 101

1 1 1 1 613267-084336 MOTOR ASSY- SHUTTLE 102

1 1 1 1 613267-084337 MOTOR ASSY- PAPER DRIVE 103

104

2 2 2 2 613468-083742 BRACKET- END PLATE 105

1 1 1 1 613453-083710 PAPER GUIDE- QUICK ACCESS, REAR 106

1 1 1 1 613453-083709 PAPER GUIDE- QUICK ACCESS, FRONT 107

108

109

110
PRINT MECHANISM ASSY- T6218,
- 084369 STANDARD 111
PRINT MECHANISM ASSY- T6218 WITH
- 084370 HORIZONTAL VERNIER ASSY
112
PRINT MECHANISM ASSY- T6218 WITH
- 084371 QUICK ACCESS ASSY
113
PRINT MECHANISM ASSY- T6218 WITH
- 084372
HORIZONTAL VERNIER & QUICK ACCESS ASSY
114

115
MAILING: P.O. BOX 97018 SIZE CODE IDENT DWG NO.

B 613333
KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA
12344
16-0001E-16 REV: V FILE NAME: PL3333V SHEET: 6 OF 6
 8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to:
(1) use such information for purposes other than those expressly - 10/18/99 RELEASED TO PRODUCTION FROM X0; ADD ITEM 6 YL TH DD
authorized by TALLY; and (2) furnish such information
to any other person in whole or in part without the prior express A 11/9/99 REVISED PER DCR #28785 YL TH C2
written permission of TALLY; and, to promptly return
C 6/23/00 REVISED PER DCR'S B & C #29409 YL TH DD
this document to TALLY upon the receipt of a request
therefor.
D 3/26/01 REVISED PER DCR #29903 YL

D D

NOTES: (UNLESS OTHERWISE SPECIFIED)

1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
WORKMANSHIP STANDARDS.
2. REMOVE ALL BURRS, BREAK SHARP EDGES, MACHINE
SURFACES 125 -.
10
3. ALL DIMENSIONS APPLY AFTER SURFACE COATINGS
HAVE BEEN APPLIED.
8 4. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND
NUMBER, SEE PARTS LIST FOR SPECIFICATION.
3 5. UNLESS OTHERWISE NOTED BY , LENGTHS OF
STANDARD FASTENERS MAY BE ADJUSTED TO CONFORM
C TO TALLY WORKMANSHIP STANDARDS. C
6. ALL SURFACES TO COMPLY WITH TALLY SPECIFICATION
D1094, CLASS C.

7
2 TORQUE TO 18 IN-LBS.

9 8 START BUT DO NOT TIGHTEN SCREWS, ITEM 5. THAN

INSERT & TIGHTEN SCREWS, ITEM 4, BEFORE TIGHTENING
11 SCREWS, ITEM 5.

LIMITED USE, SEE P/L.

6
2X

4 7 8
2X

8 7 5
2X
B B

- 12 084368 HAMMER BANK AND SHUTTLE ASSY- T6218

1 11 613332-084357 HAMMER BANK ASSY- T6218
1 10 613652-084424 SHUTTLE ASSY- T6218
1 9 613332-083898 HAMMER BANK ASSY- T6215K
1 8 613286-083797 SHUTTLE ASSY- T6215K
- 7 083800 HAMMER BANK AND SHUTTLE ASSY- T6215K
083094, 083800 & 084368 ASSY 2 2 2 6 400215-10 WASHER- #8 SPLIT LOCK
2 2 2 5 402524-732692 SCREW- #8-32 X 1.625 SEMS
2 2 2 4 400512-249 SCREW- #8-32 X 5/8, SOCKET HEAD
1 3 613286-082982 SHUTTLE ASSY- T6215
1 2 613332-083567 HAMMER BANK ASSY- T6215
- 1 083094 HAMMER BANK AND SHUTTLE ASSY- T6215
084368 083800 083094 ITEM
PART NUMBER DESCRIPTION MATERIAL FINISH
NO.
QTY REQ
A UNLESS OTHERWISE SPECIFIED DWN
YUEN LAI 7/22/99 MAILING: P.O. BOX 97018
KENT, WA 98064-9718 USA
A
DIMENSIONS AND TOLERANCES ARE
CHKD T. HUI
IN INCHES AND SHALL BE INTER- 8/2/99 SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA
PRETED PER ANSI Y14.5M-1982. PRE-REL
TOLERANCES ARE: G. GESELLCHEN 8/2/99
TITLE
084368 613335 T6218 D 1
0.X ±0.1 FINAL D. DURLAND 10/20/99 HAMMER BANK AND
083800 613335 1
T6215K C 0.XX ±0.01
0.XXX ±0.005
MFG M.V. McGURR 10/20/99 SHUTTLE ASSY
083094 613335 T6215 B 1 0.XXXX ±0.0005 Q.A. TIM SCHORN 10/20/99 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'

THIRD ANGLE
PROJECTION C.S. C. MARTIN 10/20/99 D 12344 613334 D
CHG BD D. STARR 10/20/99
APPLICATION DO NOT SCALE DRAWING SCALE: NONE FILE NAME: 3334D SHEET 1 OF 1
16-0001E-21 8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
PROPRIETARY NOTICE REVISIONS

This document and the information contained therein are the SYM DATE DESCRIPTION BY APPROVED
property of TALLY. Recipient agrees not to:
(1) use such information for purposes other than those expressly
- 7/17/01 RELEASE TO PRODUCTION FROM X0; W/CHANGES YL EB DB
authorized by TALLY; and (2) furnish such information
to any other person in whole or in part without the prior express
30 4X A 8/2/01 REVISED PER DCR #30147 YL
written permission of TALLY; and, to promptly return
this document to TALLY upon the receipt of a request
therefor.
12

D D

NOTES: (UNLESS OTHERWISE SPECIFIED)

1. MANUFACTURE, ASSEMBLE & PART MARK PER TALLY
WORKMANSHIP STANDARDS.
16 2. NUMBER WITHIN CIRCLE INDICATES ITEM OR FIND
NUMBER, SEE PARTS LIST FOR SPECIFICATION.

3. EACH OF THE TWO POWER SUPPLIES SHOULD HAVE ITS

VOLTAGE ADJUSTED SEPARATELY, LOADED WITH A
100 Ohm 5% RESISTOR BEFORE THE OUTPUTS ARE
CONNECTED TOGETHER. THE REQUIRED VOLTAGE
IS 48.15±0.15V, AND MATCHING THE OTHER SUPPLY
C OUTPUT WITHIN 0.15 VOLTS. C

24
8X

14

10

B B
31

13

084435 ASSY
26

15

ITEM
PART NUMBER DESCRIPTION MATERIAL FINISH
QTY REQ NO.

A UNLESS OTHERWISE SPECIFIED DWN YUEN LAI 3/22/01 MAILING: P.O. BOX 97018
KENT, WA 98064-9718 USA
A
DIMENSIONS AND TOLERANCES ARE
CHKD T. HUI 4/6/01 SHIPPING: 8301 So 180TH ST.,
IN INCHES AND SHALL BE INTER-
KENT, WA 98032 USA
PRETED PER ANSI Y14.5M-1982.
29 TOLERANCES ARE:
PRE-REL
C. BAKKEN 4/6/01 TITLE
FINAL
POWER SUPPLY ASSY
0.X ±0.1 E. BYLUND 7/18/01
0.XX ±0.01 MFG M.V. MCGURR 7/18/01
0.XXX ±0.005
084435 613375 T6218 A 1 0.XXXX ±0.0005 Q.A. K. VAUGHAN 7/18/01 SIZE CODE IDENT DWG NO. REV

PART NUMBER NEXT ASSY MODEL REV SHT ANGLE ±0°30'

THIRD ANGLE
PROJECTION C.S. C. MARTIN 7/18/01 D 12344 613653 A
CHG BD
APPLICATION DO NOT SCALE DRAWING B. KOLPACK 7/18/01 SCALE: NONE FILE NAME: 3653A SHEET 1 OF 2
16-0001E-21 8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS

SEE SHEET 1 FOR REVISIONS

21

20 RED

D BLACK D

GRN/YL

RED

B
RED B
A
BLUE
BLACK

BLACK BRN
A

C PART OF
ITEM 9 C
BRN BLUE

BRN

18

22

BLUE

D 19

C 33

B BLUE
B
BRN
27 28
C
D
GRN/YL

23

BRN

PART OF
BLUE
ITEM 10

GRN/YL

A CABLE LOCATIONS A
SEE SHEET 1 FOR NOTES

MAILING: P.O. BOX 97018

KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA

SIZE CODE IDENT DWG NO. REV

D 12344 613653 A
SCALE: NONE FILE NAME: 3653A SHEET 2 OF 2

16-0001E-22 8 7 6 5 4 3 2 1
 QUANTITY REQUIRED PER ASSEMBLY

35
44
PART NUMBER DESCRIPTION ITEM
NO.

08
- 084435 POWER SUPPLY ASSY- T6218 1
2
3
4
5
6
7
8
1 SWITCHING REGULATED POWER SUPPLY-
404124-733563
500W 9
1 404011-731095 SWITCHING REGULATED POWER SUPPLY-
250W 10
11
1 613654-084698 BRACKET- POWER SUPPLY MOUNT 12
1 613655-084700 COVER- POWER SUPPLY, BOX 13
1 613655-084437 COVER- POWER SUPPLY, LID 14
1 404403-733561 AC INLET- PANEL MOUNT LINE FILTER 15
1 404290-732763 SWITCH- ROCKER, PANEL MOUNT 16
17
1 613662-084445 CABLE ASSY- POWER INLET TO SWITCH 18
1 613662-084446 CABLE ASSY- SWITCH TO POWER SUPPLY 19
1 613662-084447 CABLE ASSY- DC 20
1 613662-084448 CABLE ASSY- DC 21
1 613662-084449 CABLE ASSY- GROUND 22
2 613662-084450 CABLE ASSY- GROUND 23
MAILING: P.O. BOX 97018 SIZE CODE IDENT DWG NO.
KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA
A 12344 613653
REV: A FILE NAME: PL3653A SHEET: 2
16-0001E-14
 QUANTITY REQUIRED PER ASSEMBLY

35
44
PART NUMBER DESCRIPTION ITEM
NO.

08
12 404130-732244 SCREW- M3 X 6 mm SEMS 24
25
1 403637-730755 SUPPORT- CABLE, NYLON, TWIST LOCK 26
1 613662-084624 CABLE ASSY (BLACK) 27
1 613662-084625 CABLE ASSY (RED) 28
2 404404-733564 SCREW- M3 X 8mm, FLAT HEAD, PHILLIPS 29
30
2 402524-21 SCREW- #6-32 X 1/4" SEMS 31
32
1 613689-084676 ASSEMBLY- VARISTOR/GDT 33
34
35
36
37
38
39
40
41
42
43
44
45
46
MAILING: P.O. BOX 97018 SIZE CODE IDENT DWG NO.
KENT, WA 98064-9718 USA
SHIPPING: 8301 So 180TH ST.,
KENT, WA 98032 USA
A 12344 613653
REV: A FILE NAME: PL3653A SHEET: 3 OF 3
16-0001E-14