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  • 4.12 Complete Joint Penetration (CJP) Groove Welds For Thbular Connections

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    Ibrahim shaik
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    This document discusses requirements and testing procedures for qualification of welding processes and procedures. It covers fillet weld tests using T-joint specimens, consumables verification tests using complete joint penetration groove weld test plates, and complete joint penetration groove weld tests for tubular connections using butt joint and T-, Y-, K-joint specimens with and without backing. Test specimens such as side bends and tension tests are required to qualify the welding processes and procedures.

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    This document discusses requirements and testing procedures for qualification of welding processes and procedures. It covers fillet weld tests using T-joint specimens, consumables verification tests using complete joint penetration groove weld test plates, and complete joint penetration groove weld tests for tubular connections using butt joint and T-, Y-, K-joint specimens with and without backing. Test specimens such as side bends and tension tests are required to qualify the welding processes and procedures.

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    © All Rights Reserved
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    Download as pdf or txt
    62 views1 page

    4.12 Complete Joint Penetration (CJP) Groove Welds For Thbular Connections

    Uploaded by

    Ibrahim shaik
    This document discusses requirements and testing procedures for qualification of welding processes and procedures. It covers fillet weld tests using T-joint specimens, consumables verification tests using complete joint penetration groove weld test plates, and complete joint penetration groove weld tests for tubular connections using butt joint and T-, Y-, K-joint specimens with and without backing. Test specimens such as side bends and tension tests are required to qualify the welding processes and procedures.

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    © All Rights Reserved
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    of 1

    QUALIFICATION AWS 01.

    1 :2000

    4.11.2 Fillet Weld Test. A fillet welded T-joint, as 4.12 Complete Joint Penetration
    shown in Figure 4.19 for plate or Figure 4.20 for pipe
    (Detail A or Detail B), shall be made for each WPS and
    (CJP) Groove Welds for Thbular
    position to be used in construction. One test weld shall Connections
    be the maximum size single-pass fillet weld and one test
    CJP groove welds shall be classified as follows:
    weld shall be the minimum size multiple-pass fillet weld
    used in construction. These two fillet weld tests may be (1) CJP butt joints with backing or backgouging (see
    combined in a single test weldment or assembly. The 4.12.1 ).
    weldment shall be cut perpendicular to the direction of (2) CJP butt joints without backing welded from one
    welding at locations shown in Figure 4.19 or Figure 4.20 side only (see 4.12.2).
    as applicable. Specimens representing one face of each (3) T-, Y-, K-connections with backing or backgoug-
    cut shall constitute a macroetch test specimen and shall ing (see 4.12.3).
    be tested in accordance with 4.8.4. (4) T-, Y-, K-connections without backing welded
    from one side only (see 4.12.4).
    4.11.3 Consumables Verification Test. If both the pro-
    posed welding consumable and the proposed WPS for 4.12.1 Complete Joint Penetration (CJP) Butt Joints
    welding the fillet weld test plate or test pipe prescribed in with Backing or Backgouging. A WPS with backing or
    4.11.2 are neither prequalified nor otherwise qualified by backgouging shall be qualified using the detail shown in
    section 4, that is: Figure 4.24 (with backgouging) or Figure 4.25 (with
    backing).
    (1) If the welding consumables used do not conform
    to the prequalified provisions of section 3, and also 4.12.2 Complete Joint Penetration (CJP) Butt Joints
    (2) If the WPS using the proposed consumable has without Backing Welded from One Side Only. A WPS
    not been established by the contractor in accordance with without backing welded from one side only shall be qual-
    either 4.9 or 4.10, then a complete joint penetration ified using the joint detail shown in Figure 4.24.
    groove weld test plate shall be welded to qualify the pro-
    posed combination. 4.12.3 T-, Y-, or K-Connections with Backing or
    The test plate shall be welded as follows: Backgouging. A WPS for tubular T-, Y-, or K-connec-
    tions with backing or backgouging shall be qualified
    (1) The test plate shall have the groove configuration
    using:
    shown in Figure 4.21 (Figure 4.22 for SAW), with steel
    backing. (1) the appropriate nominal pipe 00 selected from
    Table 4.2(2), and
    (2) The plate shall be welded in the 1G (flat) position.
    (3) The plate length shall be adequate to provide the (2) the joint detail of Figure 4.25, or
    test specimens required and oriented as shown in Figure (3) for nominal pipe ODs equal to or greater than
    4.23. 24 in. (600 mm), a plate qualification in conformance
    (4) The welding test conditions of current, voltage, with 4.9 using the joint detail of Figure 4.25.
    travel speed, and gas flow shall approximate those to be
    4.12.4 T-, Y-, or K-Connections without Backing
    used in making production fillet welds as closely as
    Welded from One Side Only. A WPS that conforms to
    practical.
    the prequalified requirements of section 3 shall be ex-
    These conditions establish the WPS from which, empt from qualification testing. When qualification is re-
    when production fillet welds are made, changes in essen- quired, the requirements are as follows:
    tial variables will be measured in conformance with 4.7.
    The test plate shall be tested as follows: 4.12.4.1 WPSs without Prequalified Status. For a
    (1) Two side bend (Figure 4.13) specimens and one WPS whose essential variables are outside the prequali-
    all-weld-metal tension (Figure 4.18) test specimen shall fied range, qualification for complete joint penetration
    be removed from the test plate, as shown in Figure 4.23. tubular groove welds shall require the following:
    (2) The bend test specimens shall be tested in con- (1) Qualification in conformance with Figure 4.27 for
    formance with 4.8.3.1. Those test results shall conform pipes or Figure 4.27 and Figure 4.28 for box tubes.
    to the requirements of 4.8.3.3. (2) A Sample Joint or Tubular Mock-up. The sample
    (3) The tension test specimen shall be tested in con- joint or tubular mock-up shall provide at least one mac-
    formance with 4.8.3.6. The test result shall determine the roetch test section for each of the following conditions:
    strength level for the welding consumable, which shall (a) The groove combining the greatest groove
    conform to the requirements of Table 2.3 or the base depth with the smallest groove angle, or combination of
    metal strength level being welded. grooves to be used: test with welding position vertical.

    129

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