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4-1-1-1c9b2 - 08. NDE Procedure

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Project Titl.

:
Document Number:
PIGGING FACILITY
IMPROVEI\,,IENT 2018
l' 1 8-00 00295-t-P RC-0002

t,! *
Authors Organizat on PERTAIIIINA Validation
,, PHE ONWJ
Expired Date

NDE PROCEDURE
FOR PIG REcEIVER'12" x'10" (PR-l340) AT EQA PLATFoRM

T RECE vED
I APPROVED
0 5 ocT 2018

PHE ONWJ Approval Sheet

Title Date Signature


Dedy skandar/
Dony Sulistiyono
Project Coordinator Va ltud
Juniriko Putra POect Engineer t[nlnt
I
HeriSuprapto OA/QC Engineer orlro /\d #

Revision Status
PT, Gemala Saranaupaya
Rev Issue Date Owner
Issue Purpose
Signature

30-lul 2018 Supanda 14. LailiS I'4. Laii S Issued for Review

0 23-Aug-2018 Supandi M. Laili S. Approved for


14. Laili S
Construction
0 04-Oct-2018 Supandi Approved for
14. Laili S M. Laili S.
cqq!4!L
ot )J
>41 V'
NOE Procedure
for PiB Receiver 12" x 10" (PR- at EOA Platform

Revision Log Register

This document had been performed on followinB pages:

Pa8e Date Revision PHE Reviewer


l

PRRP-18-0000227-r-PRC-0002 Page iiof ii


PT. SHAHIB SEJATI o,$s vcl,U

ULTRASONIC EXAMINATION PROCEDURE


FOR WELDS IN PIPELINES
No. SHAS/PNDT/06

Approval and Authorization


Ongln d TltL 9lgn.lrr. oata

Prepared Novrt la qn t1 /'r

l?/o
Kum6 P Wiieye OC Ercn€or hh

NDE tev3l lll Y,,,

I
\
\ 0 g.
ll..

9l !f

J. fir$r.i i Jt. tt. Abdraah |lo. 2 Pdrdot xltaoa. Durir Sawit Jdta.ta IIrr. 13a50
T.!. :(02t) m522/ Ae03a26 Fu. :(0:tt)86003426
E-ni : Ct tib_C!0e.b.|.n tii,
PT. SHAHIB SEJATI S Y'(Ail
bul't-}Erd,lJfrrd

ULTRASONIC EXAI.IINATION PROCEDURE PACf,


FOR WELDS IT PIPELINES loflt

IXXUMf,NT NTJYBER: REV|SIO : DATE OF ISSUED:


I Oclobcr 5. 20 I 0

R.EVISION DATE: f,FFf,CTIVE DATE


SHASiPNDTiO6 CJ€tober l?.2011 October I 7. 20 I3

NO. CONTENT PACE APPROVf,D AY

t.0 SCOPE 2 of18


t71.
2.0 CODES AND REFERENCES 2oflt
3.0 PERSONNEL QUALIFICATION 2oflt
4.0 EQUIPMENT AND MATERIALS 2oflt
5.0 CALIBRATION 4oflt
6.0 CALIBRATION OF REFERENCE LEVEL(DAC CURVE) 7ofl8 ASNT ] NDT LEVEL III
?.0 SURTACE PREPARATION toflt
t?/to'B
t.0 EXAMINATION PR(TEDURE tofll
9.0 ACCEFTANCE STANDARDS ll oflE
t 0.0 RE.EXAMINATION Of REPAIRED AREA l2 of lE
I r.0 EXAMINATION RECOTD l2 oflE

Exhibir A : UlEu.nic ftrslrumc LiD@iry Log Ffin l6 of l8


hmLFl
MAN^GER
r;l
'Forn QC
Erhibh B : Uh'arcnic Elsmin..ior Rcpon l? of lE
lt'

f .\'yrr
REVISION STATI'S QC ENGIN[,IR
I)A ru Df,SCRIPIION DrsTRratiTtoN

0 Octo6.r 5.2010 lssEd fG lDl.malRcview ilcw oPs

I Ocl$cr 17.2013 l$u.d f6 Migar Approval du*o Q'QC

dcw MICAS

E copy

E copy

Jl. nmbll / Jl. H. Abdut h No. 2 Pon6k KoLpe, ourrn S.sit, J.k!.t' Imur 13450
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90/10itd/svHs : 'oI 'roud
PROC- NO. : 6||AS/PNDT/06

ULTRASONIC EXAMINATION PROCEDURE


FOR WELDS IN PIPETINES DATE

4.2 S€arch Ljnit

4_2_1 Frequency, Slze, ShaPe, geam Angle and Propagatlng Wave Mode
Frekucnsi, Besar, Bentuk, Sudut Eerkas dan Made Perambatan Gclatnbang
The following comblnation of search unit properties and their expected propagathg
tvave mode in the mlterial belng examlned shall confim to the fullowlng table.
Kamblnasi sifat-sifat transducer dan bentuk qelonbang merambat pada mdtetBl
yanq akan diperiksa harus mengacu ke tabel berikut.

Pi€zoelectric Element PropaEating


Beam Angle
Dimension
0 ro mm (Sinqle/Dual Element) 2 or 4 I\4Hz o'
O 12.7 mm (Dual Element) 4 MHz o' LongltudinalWave
8 x 9 mm (Single Element) 4l'1Hz 45",60",70"
8 x 9 mm (Slngle Element) 2 MHz 45',50",70"

4.2.2 operath9 Temperafure


f em pe rat u r Pengo?e rasi a n
ror iormat-temieiature search unlts, maxlmum surface temperature ls 60"c.
IJDtLk search ur,t temDerdtu. nomal, suhu maksimun pada permukaan adalah
60'c.
4.3 S€arch unit cable
Kabel Search Unit
The cable to be used under thls procedure shall be the co_axial type. For practlcal purposes,
the length of the cable shall not be less than 1.5 m but not to exceed 2 m.
Kabel ,ang akan digunakan dalam prasedur i ha.us dan t,pe co axial. unLuk tquan
kepfiktisan, panjang kabel ttdak boleh ku.anq dari 1.5 meter dan lebih dan 2 m.

4.4 Couplant
Couplsnt
The couplant may elther be glycerin, metylan with water mixture of a suitabh consistency
or any oiher cominercially available couplant. A wettlng agent may be added lf needed. Tha
rafir coupl.nt utad du.lng productlon tcsHng ahall b. uaad lor callbr.tion,
CouDlant dapat berupa glycetin, metylan di campur atr dengan konsistensi vang cukup atau
couplant /a,, yang tersedtd secara komercjl. Suatu \4etting agent boleh ditafibahkan )ika
dipertukan- Couplanl yang sama harus digunakan pada pemeriksaan produksi d.n
yang disuoakan sewaktu kalibrasi,

4.5 Callbration Reference Block


Elak Referensi unt k Kdtib.asi
Referenc€ blo(ks used for equlpment callbration and examinatlon aastem callbration shall be
as per below:
Blok referensj yang digunakan untuk kalibrasi peralatan dan kalibrasi sistem pemeriksdan
harus sebagai berikut:

a, IIW Kl and/or K2 Block


b. Pipe Standard Reference Block

4.6 Plpe Standard Reference Block


Blok Referen, Standar Pipa
The pipe standard r€ference block shall be us€d for wGld rramln.tlon ln plpallna' The
block conGguration and ref,ectors shall be as shown ln Flr. I and shall be a a.ctlon of th.
plpallne ofthe same nomlnal size and schedule,
Blok referenst standard pipa harus digunakan unluk pemeriksaan ,asa, piP.line.
Konfigurast blok dan tefledot nya harus sebaqaimand ditunjukkan dalam lig. I dan harus
berupa potonganlbagian dan pipeli|Ie dengan beaaran naminal dan schedule yanq sama.
uo peurelureLu pue papioar aq ol fuessatrau lou are rrlaqtr asaql pe6uPqtr are puuos.red
uolleulLuexa uoqM pue 'suo[eulurexo JellLuls Jo sauas ro uolleulurPxe qJea Jo qsruu
pue yels eql le euop eq llEqs , z s q6noJql T z s red ur pe{ruap se uorlerqler uratsls aqI
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'5"tI ull'lll'1
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f-Lvo slNr"Edrd Nl scllM uoi
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go/IoNd/svHs : oll aoud
PROC. NO. : SHAS/PNDT,06

REV. NO,
ULTRASONIC EXAMINATION PROCEDURE
1

FOR WELDS IN PIPELINES DATE

file. If during any check lt is determlned that the system has devlated more than the values
permltted, the entire products that have been examined slnce the last valid calibration shall
be reexamlned,
Katibrasi sistem sebagaimana didefinEtkan pada Par- 5 2.1 sampai 5-2-4 harus dilakukan
pada awal dan selesainya setiap pemeriksaan ataupun seri pemeriksaan vang samal dan
ketika personil yanq melak kan pemertksaan diganti. Pengecekan pengecekan ini tidak
perlu direkam dan dijaga dalam file. lika pada setiap pemeriksaan ditemukan bahwa sistem
telah berubah melebihi dari batasan Yanq diijinkan, seluruh procluk yang telah diperiksa
sejak kalibrasi valid terkahit, harus dtperiksa kembali.

5.2.1 Index Polnt

(1) The search unit shall be set ln posltlon D on the IIw K1 Block or positlon t on
the IIw K2 Block (Frg. 3).
Search unit harus dlsel pada posisi D pada blak liw K1 dtau posisi I Pada blok
IIW K2 (lihat Fiq.3)
(2) The search unit shall be moved untll the signal from the radlus is maximlzed.
The point on the searEh unit whlch aligns wlth the radius line on the calibration
block ls the point of sound entry (index polnt).
Search rnil kemudian digerakkan sampai stnyal da(j radius dimaksimalkan. Titik
search unrt yang berpotongan dengan garis pusat rcdius pada blok kalibrasi
merupakan titik masuk qelonbang suara (index patnt)

s.2.2 Investigation of Beam Axis


Penyelidikan Sumbu Beam
(1) The search unit shall be set in position A on the IIw K1 Block (Frg' 3).
Search Lrnit harus dl set pada posist A di blok IIw K1(8i9.3).
(2) Adjust the gain control to attaln a maxlmized echo from the 1.5 mm slde drllled
hole and brlng the echo to 80% FSH.
Atur kantrol Aain untuk memaksimalkan pantulan dari 1.5 mm lubanq bar
samping dan bawa pantulan ke 80o/o FsH.
(3) Slowly move the search unlt back and forth parallel to the edge of the block
until the echo drop to 10% FSH wlth reasonably smooth decay of the echo
signal on both sides ofthe beam axis.
Perlahan, qerakkan search unit rlarrl dan mundur paralel dengan pinqgtan blok
sampat pulsa turun ke looh tinggt layar dengan penurunan yang mulus pada
kedua sisi sumbu beam,
(a) An abrupt fise an echo as the amplitude ls decaying denotes a beam proffle
abnormallty. The intenslty of any echo signal rise shall not exceed l0 of the
major axls lntenslty.
Kenaikan tiba-tiba dari amplitude pulsa ketlka dalam ptoses penurunannya)
menandakan keaneha^ pada p.ofil beam. Intensitas kenaikan dari setiap sinydl
pulsa tidak boleh melebihi 10a/o dai intensitas pada sumbu beafi.

5.2.3 Refracted Beam Anqle


Sudua bras Beam Angle
(1) The transducer shall be set in position B on the IIW Kl Block for angle 45'
through 60", or in position C for angle 60' through 70' (F&. 3).
Search unlt diposistkan pddd posisj B pada blok IIW K1 untuk sudut 45"
sdmpd 600, a2u pada posts,C unlul sLtdot 60' sampat 70"
-Fig-3)
(2) For the selected angle, the transducer shall be moved back and forth over the
line hdlcatlve of the transducer angle until the signal from the radius is
maximized,
Untuk setiap sudLt yang dipihh, search unit tersebut harus digerakkan ma)u
mundur melalui garis pada blok yang mengindikasikan sudul search unit
tersebut sampai sinyal pada radius mencapai maksimum-
(3) The sound entry polnt on the search unlt shall be compared wlth the angle
mark on the IIW K1 Block. Trigonometric calculation of beam angle
measurement shall be used. The refracted beam angle obtalned from the
trigonometric calculation shall be inputted to the system of the digital UT
lnstrument ln order to accurately posltlon any indication found.
Titjk masuknya suara pada search untt tersebut kemudian dibandingkan
dengan tanda sudut yang ada pada blok UW K1. Perhitungan triganometri
untuk penguklrran srdut bias harus digunakan- Sudut b,as beam angle yarg,
PROC. NO. : SHAS/PNDT/06

ULTRASONIC EXAMINATION PROCEDURE 1

FOR WELDS IN PIPELINES OATE

didapat da.i pehitunqan triqonametri tersebut kenu!1ian dtmasukkan kedalam


sistem UT digital untuk memastikan dapat menentukan posisi indikasi yang
ditemukan secara akurat.
(4) Should the refracted angle obtained at any periodic verificatlon deviate t2o
from the angle prlnted on the search unit, the search unlt shall be corrected or
discarded.
Jika sudut bias yang didapat pada setiap ve fikasi periodic menyimpang ,t:2'
dari sudut yang tertera pada search unit, maka search utllt tersebut harus
diperbaiki atau dibuang-

5.2.4 Sweep Range Calibratlon


Kallbrasi Sweep Ranqe
(1) The search unlt shall be set ln posltlon D on the IIW K1 Block or posltlon I on
the uw K2 Block (Frg.3) as necessary to attain minimum two echoes in the
range being quallfled.
Search unit harus ditempatkan pada posisi D pada blak IIw K1 atau posisi I
pada blok IlW K2 (Fig,3) untuk memunculkan mininum 2 pulsa pada range
yanq akan dikualifikasi.
(2) The leading edge or left hand side of the flrst and last back echoes shall be
adrusted to their proper locations by adiusting the wave velocity and zero delay.
Kaki sebelah kii pulsa pertama dan terakhir harus diatu pada posisinya
nasing-masing di layar dengan mengatur kecepatan qelonbang dan zerc delay

(3) The first back echo amplitude shall then be set at 80% of FSH by adjusting the
instrument galn,
Amplitude pulsa pertdma harus dt set ke 80o/o tinggi laydr denqan merubah
kontralgain pada alat-
(4) Each lntermedlate echoes shall be correct wlthln +10yo of the sweep readlng or
* syo of screen width, whichever is greater.
Posisi setiap pulsa diantara keduanya harus benar dengan toleransi +10o/o dari
pembacaan sweep atau +svd dari lebar layar, dipilih yang paling besar.

5.3 straight Beam ultrasonic Examination System Calibration


Kalibrasi Sistem Pemeriksaan Ulttasonic l,lengqurdkan Straight Beam
The system callbratlon as deflned in Par. 5.3.1 and 5.3.2 shall be done at the start and
finish of each examanation or series of similar examinations and when examinatlon
personnel are changed. These checks are not necessary to be recorded and maintained on
file. If durlng any check lt is determined that the system has devlated more than the values
permitted. the entire products that have b€en examined since the last valid calibration shall
be reexamlned.
Kalibrasi system sebagatmana didefinisikan pada Par- 5-3.1 dan 5-3-2 harus dilakukan pada
awal dan selesainya setiap pemeriksaan ataupun serangkaian pemeriksaan yang minp dan
ketika perqantian personil- Pemeriksaan-pemeriksaan ini tidak perlu direkam dan dijaga
dalam file- lika datam suatu pengecekan ditemukan bahwa sistem sudah berubah melebihi
dari batasan yang ditentukan, maka seluruh benda-benda yang telah diperiksa sejak
kalibrasi terakhir yang valid harus diperiksa kembali.

5.3.1 Investlgatlon of Beam Axls


Penyel idi kan da ri Su mbu Bealr,
(1) The search unlt shall be set ln posltion H on the IIWKl Block (Frg, 3).
Sea(ch t-)Ait diletakkan pada posisi H pada Blok IIW Ki (tig.3)
(2) Adrust the gain control to attain a maximized echo from the 1,5 mm side drllled
hole and brlng the echo to 80vo FSH.
Ator kontrol gain untuk mendapatkan maksimum pulsa dari 1-5 mm dameter
lubanq dan bawa ke 80vo tinggi layar.
(3) Slowly move the search unit back and forth parallel to the edge of the block
until the echo drop to 110% FSH wlth reasonably smooth decay of the echo
signal on both sides ofthe beam axis.
Perlahan, gerakkan search unit maju dan mundur paralel dengan pinqgiran blak
sampai pulsa turun ke 10o/a tinggi layar denqan penurunan yang mulus pada
kedua sisi sumbu beam-
(4) An abrupt rise in echo as the amplitude is decaying denotes a beam profile
abnormality. The jntensity of any echo signal rise shall not exceed 10yo of the
maior axis intensjty.
PROC. NO. : SHAs/PNDll06

ULTRASONIC EXAMINATION PROCEDURE


FOR WELDS IN PIPELINES OATE

Kenaikan ttbd tiba dari amp itude pulsa ketika dalam prases penurunannya,
menahclakan keanehEn pada proftl beam. Intensitas kenajkan dari settap stnyal
pulsa tidak boleh melebihi 11a/o dari intenstas pada sumbu beam

5.3.2 sweep Range Callbratlon


KallDrasi Sweep Raoqe
(1) Th€ se.rch unlt shall be s€t in position G or E on the IIw K1 abck (l&'. t) as
necessary to attaln mlnlmum trYo back echoes in the range belng qualllled,
Sear.h unrt harus ditempatkan pada posisi G atau E pada blok IIW Kl (Fig.3)
sepe unya Lnluk mendapatkan minimum dua putsa dart dindinq belakang pada
tange Yang akan dikualifikasi.
(2) The leading edge or left hand slde of the Rrst and last back echoes shall be
adjusted to thelr proper locatlons by adjustlng the rvave veloclty and zero delay,
Kaki sebelah kiri pulsa pertama dan terakhir harus diatur pada posisinya
masing-mas'ng di layar dengan mengatu kecepatan gelombang dan zerc delay

(3) Each interredlate echoes shall be correct nlthln :t10% of the sweep readlng or
+ 5% of screen wldth, whichever is greater.
Pasisi setiap pulsa diantara keduanya ha.us benar dengan toleransi +104/0 dari
pembacaan sweeg alau +5./o da.i lebar layar, dipilih yang paiing besar.

6. CALTBRATTOI OF REFERET{CE LEVEL (OAC CURVE)

The DAC callbratlon as deflned in Par. 6.1 shall be done at the start and flnlsh of each
examination or series of slmllar examlnatlons. If ln any checks the sensitivity settinq (refercnce
level amplitude or dB s€ttlng) has changed by more than 20 or 2 dB form lts inltial amplitude,
whichever is smaller, callbrate a new DAC curve and the entlre products that have been examlned
slnce the last valld calibration shall be reexamined.
Kaltbrast DAC sebaqaimana dlderinEtkan pada Par. 6 t harus dnakukatl pada awal dan selesainya
settap pemeriksaan dtau seangkaia. pemeiksaan yang mirtp- lka dalam pengec.kan,
pcncratura, sensitiv,ty ftirggr amp rtude acudn atau pengatu.an da) sudah berubah lebth dart
20th atau 2 dB dari amp t\de awalnya, kdhbrast sDatu kDrB DAC baru dan seluruh praduk Yanq
tetah dtpenksa selak kel ast vatid terkahtr ha s diaeriksa kef,bdtt.

5.1 Angle Beam Referenae Sensltvlty Level from Surface Notches (see Frg. 2)
Tinggt Refercne Pnmer dari Relleclat Takikan Permukaan pada Argle Beam (lihaa Fig. 2)
Care shall be taken to lmpart defect indications (e.9.: lncomplete root p€netratlon,
lntergranular str€ss crack at root) from the non-rel€vant lndlcatlons (e,9.: root undercut or
root comer).
Keberhatj hatian harus dilakukan untuk nembedakan antara indikasi dari cacat (cantoh:
incomplete root penetratron/ intergranular stress crack al rcot) dan dari indikast non'
relevant fcontohr root undercut atau /ekukdD root).
(1) Positaon the search unlt for maxlmum echo amplltude from the notch on the LD, surface
(posltlon "J").
Posislkan search rnil untuk mendapatka, amplrtude pulsa maksimum dari lakikan
permukaan dalan ptpa (posisi )").
(2) Ad.iust the sensltlvlty (galn) controi to provlde an lndlcataon of 80% (+5%) of FsH. Mark
the peak of the echo on the screen.
.4tirr korar'ol sensit vity (gain) untuk menghaslkan tingqi ndikasi 80ok (+54/a) dari tinggi
layar, Tandat puncak pulsa pada layar.
(3) Without changlng the gain control, change the search unlt posltlon to obtaln maxlmlzed
indicatlon from the O.D, notch (position'K"). Mark the peak of the echo on the screen.
Tanpa mengubah kontrol gain, posisikan seatch untt untLk mendapatkan pulsa
maksimrm dari taktkan pemukaan luar pipa (posisi K"). Tandai puncak pulsa pada

(4) Repeat step (1) to (3) wlth the other notch untll mlnlmum 3 pcakad .choaa have been
mark on the screen and the greatest sound path dlstance anticipated durlng actual
examlnatlons has been accommodated.
Ulangi langkah ke-3 pada takikan-taklkan latnnya sampat mtnimLm 3 puncak pulsa
ditandat pada layat dan sound 9a\h terpanjane yanq diantisipasi dalam peneriksaan
tPlah tcrakomodacl
(5) Connect the sareen mar*s frcm the surface notch to provide the distance amplltude
correction (DAc) curve.
PROC. [O : SHASIPNOI/o5

ULIRASONIC EXAMINATION PROCEDURE 1

FOR WELDS IN PIPELINES DATE

Hubungkan tanda+anda pada layar dari takikan-takikan permukaan untuk membeikan


kurva distance amplitude correction.

7. SURfACE PREPARATION

The examination shall be conducted on the surfaces (base material or weld) that ale free from
dlrt. spatter, and slag or other cofldltlons that wlll interfere wlth the examlnatlon result. When
necessary, mechanlcll dressing by grlndlng may be us€d but not to exc€ed the llmltatlons as
defined ln the contractlng documents.
Pemeriksaan harus d akukan dari permukaan-permukaan (baik base mateial alau lasan) yang
bebas dafl kotoran, dpratan las, ddn katoran lasan atau kandtsi lain yang dapat mcngganggu
hasil pemeriksaan. )ika diperlukan, pengkondisian secara mekanik menggunakan gerinda dapat
digunakan asalkan tidak melebihi batasan yang didefinisikan pada dokLmen kontrak

8. EXAIIINATIOI{ PROCEDURE

8.1 weld Refercnce System


Sistem Referensi Lasan
Each weld shall be located and ldentlied by a system of reterence polnts. The system shall
permlt identlllcatlon of each weld center and refuren@ polnt ftom where the examlnatlon ls
conducted.
Setiap lasan harus d|den nkasi dan dapat ditemukan nenggunakan suatu sistem titik
referens. Sistem tni harus dapat mengidenttfikasi dimana bagian tengah lasan dan httk
referenst dan mand pemeriksaan dilakukan-

8.2 Rat€ of Search unlt Movements


Kecepatan Pergerakan Seatch Unt
The rdte of search unlt movement (gcannlng speed) for examlnatlon shall not exce€d 6 ln./sec
(152 mm/sec).
Kecepatan perqerakan search unit f/<ecepata, penindaian) untuk pemertksaan ttdak boleh
metebthi 6 in.ltnch (152 mm/dettk).

8.3 Scanning Sensltlvlty Level


Level Sensit vtty saat Pemindaian
scanninq sensltlvlty level shail be set at a mlnlmum of 6 dB higher than the reference level
galn setting.
tevel sensrtivity saar pemidaian harus dEet minimum 6 dB lebih tingqi dari level referenst
pengaturan gatr,.

8,4 Search Unlt Scanning ovedap


Overap Search Un t Saat Pemindaan
Each pass of the search unlt shall ovedap one-half (50%) the search unlt dlmenslons
parallel to the dlrectlon of scan indexlnq (see Fiifr. a),
Setiap lintasan search unrt hams ovetlap setengah (50o/o) dari dimensi search unt yanq
paralel terhadap arah pemindaian (lihat F,9,4).

8.5 Stralght B€am Scannlng on Adlacent Base Metal


Pcmindaian Menggunaka, Strarght Beam pdda Base Me\a yang Bersebelahan
After completion of the grDve weld, but prlor to lts ult6sonic examlnaton, a comp€sslon wave
test of the p6Ent material on both sldes of the weld (mlnlmum distance = 1.25 x the longest
surface skip dlstance to be us€d) shall b€ performed. All lnterfenng partlal and full beam
ref,ectors shall be noted (locatlon from datum and locatlon from the weld edge) and recorded
oo the examlnrtlon record. Final dlsposltion of thls type of reflector is determlned by the

setelah selesai pengelasan tapt sebelum dilakukan pemenksaan ulvaso c, lakukan


peme.iksaan pada material induk dikedua sisi lasan (larak minimum = 1-25 x jarak skip
permukaan yang akan dtqunakan) harus dilakukan Semua reflektor yanq men11angguj
baik parsial atau menyeluruh, harus dicatat (lakasi dari datum dan lokasj dari pinggir lasan)
dan direkam pada rekaman pemeriksaan. Disposisi akhir reflektor tipe ini ditentukan oleh
PROC.IO- : SHASIPNDT/06
REV. NO-
ULTRASONIC EXAMINATION PROCEDURE 1

FOR WETDS IN PIPELINES DATE

PAGE : P.9.9 ollE

(1) Posltion the search unlt for maxlmum echo from a location of the pipe Face "A" vvhich is
free from discontinulty.
Posisikan search rnit rntuk pantulan nlaksimrn dart lokasi pada Face "A" pipa yang
bebas dari kctida kbe rsambungan.
(2) The horizontal sweep shall be adlusted for dlstance calibration to present the equlvalent
of at least two pipe wall thickness€s on the dlsplay.
Sweep horzontal harus diatur pada jarak kalibrasi yang merepresentasikan ekivalen
dua ketebalan dindinq pipa pada laYar alat UT-
(3) Adjust the sensltlvlty (gain) control so that the.ccond back reflection from the inside
wall of the plpe ls adiusted to at least 8090 of full screen height. Thl6 wlll b€ the
refcrancc lev€l lor tha exemiration of the pareht mat€rlal.
Atur kontral sensitivitas (gain) sehingga pantulan kedua dinding Pipa diset pada AAa/D
tingqt layar. Ini merupakan tingkat relerensi untuk pemeriksaan material incluk-

8.6 Anqle Seam Scanning Pattern


Pola Pemindaian Angle Bea.|,
Whenever possible, the lltrasonic examination shall be done from both sides of the weld on
the Face "A". A full V-path or a suface dlstance equlvalent to approximately one and one-
fourth times the skip distance from the nearest weld side shall be used.
Kapanpun memungkinkan, pemeriksaan ultrasonic harus dilakukan dari kedua sisi ldsan
pada Fa.e "A". Full V palh atau jarak permukaan yang ekuivalen satu-seperempat kali jarak
skip dari pinggir lasan te.dekat hants digundkan.

8.6.1 Scanning of Reflector Oriented Parallel to The Weld


Pemindaian Reflektor Dengan Orientasi Paralel Panjang Lasan
These scannang pattemg are intended to detect reflector whlch are predomlnantly
parallel wlth resped to the rveld axis (see Frg. a). The most critical part is to flnd
imperfectlons along the fuslon faces. The followlng table gives guidance in selectlng
the search unlt's angle to be lncorporated in the examination:
Pola pala pemindaian berikut dimaksudkan untuk mendeteksi reflektor dengan
narah paralel terhadap panjang lasan (hhat Fag. 4). Yang palinq kritikal yaitu
menemukan ketidaksempurnaan disepanJang permukaan tusi. Tabel berikut
memberikan panduan dalam memtlth sudut search unit yang diqunakan dalam

Plezoelect?ic
Weld Thlckness (f) S€ar.h lJnlt Angle El€m6nt
Dlmenrloli
8mmsT519mm 60 and 70 4 MHz Smmx9mm
19mm<T<25mm 60 and 70 2lIHz 8mmx9mm
25mm<T<38mm 60 and 45 2 MHz 8mmx9mm

Indications found along the fuslon face shall be further evaluated with 7O', 60",
45' search angle, whlchever ls nearest to being perpendlcular to the expected
fuslon face. Evaluation shall be performed wlth resped to the reference level.
Indjkasi yang ditemukan sepanjang fusion face harus dievaluasj lebih jauh
nenggunakan sudut pencanan 70', 60", 45", diptlth yang pahng mendekah tegak
luros terhadap iuslon face. Evaluasi harus dilakukan terhadap level referensi

8.6.2 Scanning of Refledor Transversely Orlented to The Weld


Pemindaian P.eflectot yang arientastnya Tegak Lurus Panjang Lasan
These scanning patterns are lntended to detect reflector which arc predomlnantly
transverse with respect to the weld axis (s€e Frg, 4). For a critical examlnatlon, lt ls
essentlal that the weld relnforcements is dressed flat and flrished \flith the base
material on either side,
Pola-pola pemindaian ini dimaksudkan untuk mendeteksi rcflecto( yang arah
dominannya tegak lurus terhaddp sumbu lasan (lihat Fig. 4) Untuk pemeriksaan
yang kritikal, sangat penting baql reinforcement lasan agar permukaannya
dihaluskan dan dirataka, denqan base materlal pada settap si.inya.
leuJalut :suolpalJadurtp sadll 6ul^ o oj aql 'ol paltlurt lou arP lnq '^q pasnel aq IPL!
suo0ertput ,trlaurnto^ tetrld^l uotlrertp q16ual ptaM aql ul ueql uolparlp asla^sueJl aql
ul suollellpul Ja6lel asner leu sassed plaM ut sdolsnrels le suotsnpu! lleurs ro'salod
lspto^ pa u-Alelued sarod ro 'spto^
'suolsnlrut ald nuJ io al6uls ,{q pasnel aq APIU
suo[e]tput qlns srro[e]lpul leuolsuaur!p-aelql se pauuap alP suorlerlput ltllaurnloA (E)
'sassed
ptaM eql ur sdols/uels le (oll) del plor ol anp uorsnj alaldurorur pue'(ls]) suorsnl)ur
6pls patelosr '(1) 9\) ) :)ryuaq uepurndLuas4ppDal aclq edtl'e^ueq sqeqq repll !de)
lLlap ue\qeqasp tpdep psJa^us l tse4tput P\ldtl -ueset 6ue[uecl depeqlat 6uelulau
eAuesaqq tsuaury ue6uap tspltput tPbeqas ubltstuaaptp lesJa^sueri treltpul
'sessed plaM aql ut sdoF/Uers fe (OlD del plo, ol enp uolsl! aFEulorut
puE '(IsI) suoFnpu! 6eF peplost '(f) qreD :suotpaladurl Jo 53dlr 6uFottoJ
.lfl ot 'p.ltLu lou are lnq 'Iq pasnEJ aq leur suotlatput ala^9uerl lecdll'pFM aql
sso.oe uoFua[ltp $elea]6 rtol.ll qlt^l suotlE lput se pauuep are suo[e2lpul esra^sue[ (z)
(sH) lsorod pseq Mottoq
pue'(nI) ssed tooi.ro (ol) ssed ra^o) aql ol luaretpP 6uUn)rapun'(f,) slreD'(ISl)
uorsntrur 6ets pale6uola '(olI) det ptor ol anp uorsnl alalduror! '(JI) uorsnJ slalduorur
'(dlt) uollprieuad ssor) .tenbepeur '(OdI) aot q6lq ol anp !orlPrlauad alenbepeur
'(dI) Mol-qOrq lnoqtrM uorlerlauad atenbapPUr rinirraq ueeulnduiasleptp>! ado-adE
'elueq sqeqal teptl del 'qelo ue\q?qas? redep )Paq EetQut Prtdtl uesel 6ue[ued
qeEes e^ueseqq Euautp ue6uap 6eryput rc6eqas uq4lsluleplp teautl tseltpul
'(€H) Atsorod peeq r oloq
pue '(nI) ssed tooJ Jo (nt) ssed r.^ol aqt ol luoreFpe outunl.pun '(f,) qreJ. '(ISl)
uoFnput 6ets pAeOuoF '(OtI) dEt pt@ or anp uoFru aladurorul 'GI) uolsry aladur@ul
'(dtrI) uoneJleuad sgor, alenbapeut '(odD ^^ol-q6!q ol anp uolla4aued alenbopeul
'(dI) not-q6!q lno$tr. uottErFuad alenbepeul :suoE)q}ladurt Jo sadA 6utr oltoJ
eql 'ot pallurl lou are tnq '/q pasnec aq leur slron€clput JPaull lendl-L uotlterlP qfuel
plalr arfl ut uotsuetrnp lsaeaJ6 Jlaql qu $on€.tpul se peuuap are suotlgclPul Jeaun (I)
:nrlreq !e6eq.s ue\!!o5ete\!P ueP !re4!!!lu.P!!p rdPP lcdues lse6nse u!!P
sareq /3uer4*! P^.1 Og pep )eseq qtq.l 6!el ,serlPu! eaw.s tsenlz^atp
)tnlun ue^ap) ,pp\ ldelal uesq ueeunduasleptlal ue5uap dDtu 6uel uleLuoe, tsPt put
ue4qeqaluau ledPp e4uunpqas lslpuotl.tstpuol eL e\ 6uPquola6 apoL! ueLleq ed
upp '6uualureq) Ellalu uep uePp ue,lnu)ad epPd uPset lluauJP.)olu luord
ueqeqtue(l ',unquPslp 6ue^'enl
edd ,uiputp tb6uD ueepaqad uoleuaP4Q uesel ulauoao
ueqeqtuad )exT lyeJaq *p!l )ttuosern uees)luautad lPes ue\'seqp 6ue^ Eoltpul
lafollo, tl P.zl.to6al6 Pua Punu.n .q ur, lalc
lErn ur.lxa rn ol pet.6nta^ut .q llaqa laial Du.ruDr aql ,o *os uaql l.l.u,
auollGclPul Iw allnerd@re ol Ne^aPJ lou eJe leql uq suotpEradul Plril /h pasnPr
asoqt ol r?tturF eJe leql suollElpul ,ulatuoa6 esne, Ieur suolllplloo qans ol anp uolsla^uof,
epoir a^e JluosEIln pue '6upqureqc leuialul 'sasgad oulddel O O pue po|o l ro aluotd
tueruo.rolutar^ plaM u! sa6ueqt 'spuo idd 6un$qe Jo Fsgo luauru6lle ol anp Allauloa6
pla,r,r aqt ul sa6uer{f, spal.p lluessacau lou aJc 6ull9al nuoseiln lq paonpord suo[ertPul
!5ol!puI ueP lsestrq4erex
uo[gilpul lo rrollczuaipe]eq:r 8'8
'dorP €P 9 ePoleLU
ue,uap uennrqry tu )npasud uePp ueeurnduraslpptld)l 6lP(ued uentuauad
.porlleu,
dorp €p 9 aqr,(q auop eq ltPqs alnpaloJd sttll iapun q$ual lllnulluor6lp Jo 6uEls
u e eun d w as \ P Plla t 6u e fu ed
ql6ual Alnu! orslo z La
-Pnses 6!eA qtttdtp'dup gp OZ epqa& undnelP apnlrldtlv tuntUrxeN apolaur
uo ue1uap up4n4elp ru! rnpesud LueFp rcPutndLuaqepPa\ !66ut1 uenlueued
:aleudorddp st ra^.qftq[ 'poqlFu.l do.lp gp OZ )o poqlat]J epq duv
unutupN aqr auop aq fleqs eJnparord stql iapun *tl""1jl11i:,r"rr+r, ji
^q zrJif
NqaH AtnuIu@sto rl 8
6ur?SAnuluorsrc 18
slNllldld Nl so]lM 801
I tunoltrodd Nol.LVNlwvxS clNosvdlln
90/10Nd/wHs : 'ol{ aoud
PROC. NO. I SIIAS/PNDT/06

ULTRASONIC EXAMINATION PROCEDURE REV. No. | 1

FOR WELDS IN PIPELINES DATE

PAGE

concavlty 0C), burn-through (BT), lsolated slag inclusions (ISI), poroslty (P), and
cluster porosity (CP).
Indikasi volumet.ik didefinisikan sebagai indikasi tiga-dirnensi lndikasi'indikasi tersebut
dapat disebabkan oleh inklusi tunggal atau beberapa, rongga, atauPun pori'pori.
Rongqa yang sebagian terisi, pori-pori, atau inklusi kecil pada tempat mulai/berhenti
tasan dapat memberikan indikasiyanq lebih besar pada arah transversal dibanding arah
panjang tasan. Tipikal indikasi-indikasi volumetrik dapat disebabkan oleh, tapi tidak
terbatas hanya, tipe-tipe ketidaksempurnaan berikut: internal concavty (IC), burn_
through (BT), isolated slaq inclusions (lsl), porosity (p), and cluster porosity (CP).

Cross-sedional plottlng and multiple scannlng from various Scannlng faces can ald examiner
in pefformlng an accu€te ultrasonic examination.
Plottitlg patonqan melintang dan beberapa pemindaian dari muka-muka vang berlatnan,
dapat membantu pemeriksa untuk melakukan pemeriksaan rllrasoric yang akurat

9. ACCEPTANCESTANDARDS

a. lndicrtions shall be consldered defeds (wlthout further investlgation) should any of the
fullowing condltlons exist:
lndikasi indtkasj harus dianggap sebagai cacat (tanpa investigasi lebih lan)ut) jika salah satu
dari kondist berikut terjadt:
. lndications determlned to be cracka (c).
Indikasi-tndikasi yang dtanggap sebagai cracks (C).
. Indlvldual lndlcatlon wlth a vertlcal helght (through-wall) dimension determined to be
greater than one-quarter ofthe wall thickness.
Indikasi individual dengan dimensi hngq vertikal lebih besar dari seperempat Lebal
dndtng tasan.
, I\4ultiple indications at the same circumferential location wlth a summed vertlcal helght
(through-wall) dlmension exceedlng one-half the wall thicknesses.
Beberapa indtkasi-indikasi pada lokasi meiingkar yang sama dan jumlah tinggi vertikalnya
melebiht setengah tebal dtndtng lasan.

b. Lln€.r surf.c. (LS) indications (other than cracks) interpreted to be open to the LD. or
o.D. surface shall be consldered defects should any of the followinq conditions exist:
lndikasi Linear surface (LS) (selain da.ks) yanq diinterpretasi terbuka ke permukdan
dalan naupon luar ptpa harus diangqap sebaqat cacat jtka salah satu dan kondisi berikut
. The aggregate length of LS indications in any continuous 12-in. (300-mm) length of weld
exceeds 1 in. (25 mm).
)unlah panjang indikasi-indikasi LS dalam setiap 12 inch (30A mm) pajdng lasan
m-anerus, melebihi I inch (25 mn).
. The aggregate length of LS Indications exceeds 8ryo of the vrald length.
lumlah panjang inclikasi indlkaslLS melebihi go/a panjanq lasan.

c. LinGer burieal (LB) indlcatlons (other than cracks) interpreted to be subsurface wlthln the
weld and not I.D. or O.D, surface-connected shall be consadered defects should any of the
following condltlons exlst:
lndtkas Liaear burried (LB) fse/a/, cracks) ydnq diinterp.etasi sebagai subsurface didalam
lasan dan tidak terbuka ke permLkaan dalan maupun luar harus diangqap sebagal cacat jika
salah satu kondisi berikut terjadi:
. The aggregate length of LB indications in any continuous 12-in. (300-mm) length of weld
exceeds 2 ln, (50 mm).
lumlah panjang indikasi-indikasi lg dalam setidp 12 inch GoA mm) pajang lasan
menerus, melebtht 2 jnch (50 nm).
. The aggregate length of LB Indications exceeds 8o/o of the weld length.
lumlah pantang indtkast tndtkast LB melebihj ga/a panjanq lasan.

d. lr.nsver3e (T) indications (other than cracks) shall be consadered volumetric and evaluated
uslng the criteria for voluhetric lndlcatlons. The letter "f shall be used to deslgnate all
reported transverse indlcatlons.
lndikasi-indikasi Traosverse Gl (selatn cracks) harus dianggap sebagai valumetrik dan
dievaluast mengqunakan criteria indikag volumetnk- Huruf "T" hatus diqunakan untuk
men unjukkdn sel uruh tndlkasl-indkas, transverse.
PROC. NO. r sHAS/Pl{DTl06
REV. NO,
ULTRASONIC EXAMINATION PROCEDURE
FOR WELDS IN PIPELINES DATE
PAGE I P.ge 12 of16

Volumetrlc .luster (VC) indlcations shall be considered defects when the maxlmum
dimension ofVC indications exceeds y2 in. (13 mm).
It)dikasi-indikasi volumetric cluster (Vc) harus dianggap sebagai cacat jika dinensi
nakstnum vC melebihi t/2 jnch (13 mm)
f, Volurnetrlc lndivldual (VI) indications shall be considered defects when the maxlmum
dimension ofVI indications exceed 1/8 in. (3 mm).
lndikasi-indikasi Volumetric individual (vI) harus dianggap sebagai cacat Jika dlmensi
maksimum Vl melebihi 1/8 inch (3 mn).

9. volumctric root (vR) indications interpreted to be open to the I.D. surface shall be
considered defeds should any ofthe followlng conditions exist:
Indjkasi-indkasi Volwnetric root (VR) yarg d/'/nterpretasi terbuka ke permukaan dalam pipa
harus dianggap sebagai cacat jika salah satu kandisi berikut teiadi:
. The maximum dlmenslon of VR lndlcatlons exceeds va in. (6 mm) or the nominal wall
thickness, whichever is less.
Dimensi maksimum uR nelebihi t/. inch (6 nn) atau tebal nominal pipa, dippilih yang

. The total length ofvR indications exceeds 72 in. (13 mm) ln any contlnuous 12in. (300_
mm) length.
Tatat panlang indikasi-tndikasi vR nelebihi r', inch (13 nn) dalam setiap Paryang
nenerus tasan 12 inch (300 mn)

h. Any accumulation of rclevant lndlcatlons (AR) shall be considered a defect


when any of the following conditlons €xist:
Setiap akumulesi lhtllkasi-indikasi relevan (AR) harus dianggap cacat )tka salah satu dari
kondisi berikut teqadi:
. The aggregate length of lndlcatlons above evaluatlon level exceeds 2 in. (50 mm) in any
12-in. (300-mm) length of weld.
Jumlah panjang indikasi Indikasi diatas level evaluasi melebihi 2 inch (50 mn) didalam
setiap 12 inch GAo nn) paniang lasan.
. The aggregate length of indications above evaluation level exceeds 8% ofthe \,Yeld length.
)umlah panjang indikasrindikasi diatas level evaluasi melebiht 8o/o panjang lasan-

1O. RE-EXAT.IINATION OF REPAIRED AREA

unacceptable dlscontinulties shall be removed and repaired, Repaired areas shall be re-examined
according to this procedure.
Ketdaksempurnaan yang tidak dapat ditertma harus dibuang dan diperbaiki. Daerah perbaikan
pada lasan harus diperiksa ulang sesuai dengan prosedor ini.

11. EXAMII{ATIOI{ RECORD

All rejectable indicatlon shall be recorded on the examination repoft (see adriDrt B). Also, all
refledions from uncorrected areas having responses that exceed 50o/o of the reference l€vel (DAC)
shall be recorded on the examination report. This record shall locate each area, the indication lev€|,
the dimensions, depth below the surface and type of lndlcation (whether they are (C) or (VI) ot
(vR) or any types of indications described in Par. 9 of this ptoedure).
Seluruh indtkasi yang tidak dapat diterima harus direkam dalam laporan pemetiksaan (lihat
Exhibit B). Selain itu, Seluruh pantulan dari volume lasan yang memilikt respon lebih dari 50o/a
level referensi harus direkam p a laporan pemeriksaan. Rekaman tni harus melaporkan lokasi
t/ap area, indication level, dimensi, kedalaman dari permukaan dan tipe indikast (apakah mereka
(c) arau (v1) ,t u (vR) at.r! tipe-tipe indikasi lainnya sebaqaimana dideskripsikan datam Par. 9
PROC. NO. : SHASIPNoT,06

ULTRASONlC EXAMINATION PROCEDURE 1

FOR WELDS IN PIPETINES DAIE

-tt-,
r Nolch 6lock Srde Vler,!
n
-+
L
F-l
L ,,
E

DrYlensirrs:
f Noaflr€l dpo woll thdness
N f.lotch depth = l0% fplus or flnus 10ii, ol notatr d€pth
A 2 rn. (5() nm) nxnrrlJm l€nqth
I 0 t25 n (3 2 nm) maxrrrum noLfl wdth
C l1 35 T plus 2 in (50 mm) minimum l€ngm
D 3 I in (80 rrn) rnrxrrum wdt,l
E I n. (25 nm) mm,rrum nolch l€rElh
Rl Orrtgde rodus ol ppe
R2 Radus ot nede noitfl = Rl rnft]s 0.9 f
R3 R6dr.rs cf outsde mt(,t = Rl nrnus 0 10 f
Flgure 1 - Plplng Basic Callbration alock

J L

t
Figurc 2 - Angle Beem DAC Curv€ from Surface Notches (al6o uscd for Linearity Check)
PROC. O, ; SHAS/PNOT/06

ULTRASONIC EXAMINATION PROCEDURE REV, NO, 1

FOR WELDS IN PIPELINES OATE

A B

E F

H IIW Vl BLOCK

'i.

IIW V2 BLOCK

Flgure 3 - Typic.l C.libratlon Posltion of Search Unit


PROC, NO, : SHAS/P|{DT/!!6
REV, NO,
ULTRASONIC EXAMINATION PROCEDURE 1

FOR WELDS IN PIPELINES DATE

F"--{I
.}
I
6
\

I
MOVEMENT A
F
MOVEMENI C

MOVEMENT O

Tosroc prno,.. .,. .[ lymm.t ic.t ..ound th. wotd ari. rlltlr th. arcarruon ot !f,llam
' O {h'cn l. co.rduc!.<, dr.otly ova, tha rakt !1l!.
? L.nng rrom both dde. or th. r.td .r'.Ir to i. 6.d. en...v.r rcr.nb.tt !|o.dt .,

S.r'rtrnrs to. l.otrritudnr diiro"iinuiri.r


Sclnnlng Movornlnt A
Rouling lnglr h l0''
s(cnninB Mov{mcnt ll
Scrnrill8 diir nn(c b shrll bG ltuch thrl llr !t(qi( ol wcld bcinS tcsrcd ir covcrod
Surfii g Movclncot C
P.ogr6srion di ercc c ahsll b€ spproxiriultcly onc.hrlfth. t.ln draf *idth
Sc8nning nrovenrsN A. Il, rnd ( .ombincd i o onc t.lnning prtrcnr

S(tnring lor'l rrnrv.6c Dbcofl laruiti.r

SurnninA Movcrnc l l-)


Sc.nning p.tt.r n l) is to bc w€d whcn wold !r! grqrnd fluah
Sernnrng Movemon E
I
Sclnning plttclr L to bc os.{ wh.n (h! wrld reinforc.m6nl ir not groutd [luih
Scllnring rngh c
15" Mlx
Sqnnidg paltcrn E tbr Els.ctrorlsg irrl cl(srrogts Wdd with lha probr rotllion |tl916 i
bstwecn 43' 60"sr
'lhc Sc{nninl psttcm $h!llbe ruch th{ lht full w(td lnxti(u in covEr€d

figure 4 - Scanning P.ftern


FRoc. ilo : SHAS/PNOT/06

ULTRASONIC EXAMINATION PROCEDURE REV, NO- : 1

$ilas TOR WELDS IN PIPELINES OATE

Exhibit A - ULTRASONIC INSTRUMENT LINEARIry LOG FORM

Ultrasonic Flaw Detector Instrument


Linearity Log
Instrument'5 !lanufacturer
Instrument's i4odel & Type
Instrument's Serial No.
Referenced Calibration Procedure

Instrumert's Screen Helght Linearity


lstEcho 2'd Echo
dB Control Result
observed observed
Change (o/o FsH) (o/o FsH)
(5oo/o of l't Echo, within 590 of FSH)

100

-2
2

-2
Instrument's Amplitud€ Control LineariW
Echo Amplatude Observed (o/o FSH)
Amplitude dB Control
Result
set at Change
(o/o FSH) Reading permitted Actual Reading

80o/o -6 32 to 48o/a
80o/o -12 16 to 24o/o

+6 64 lo 964/0
20o/a +12 64 to 964/0
Date of Calibration
Calibration valid until
Transducer Serial l{o.

Calibratcd by
PROC. r,to SHAS/PNDT/o6

ULTRASONIC EXAMINATION PROCEDURE 1

FOR WELDS IN PIPELINES DATE


PAGE

Exhibit B - ULTRASONIC EXAMINATION REPORT FORM

ULTRASONIC EXAMINATION REPORT

Prob€ Cable Typ6 & Make

)
roi )
a Atler Welding r Aiier Repa r )

)
) a w v2 (s/N )
T BCB (S/N ) r row (sN: )

-e E I i- E E !
E pL
EE E

I 3
.E e; E
SE
p
3 e ,E
E3 63 5

Rev€wed Mitnessed by R.vi€w6d Avitnessed by Revi6w6d M/ihe$ed by

NDE Leve
Hr-Iirs
.rc Dalord
I oN !ode8 lau
frvo slNllldld Nl scllM 80i
I 'oN All lunolS0dd NoltvNlwvxl clNosvStln
90/Lor{d/svBs lotl cold
nFr.'rqcl&$-qraf : irl}3
szr€Ggo(rzd: rrJ gzreo600 / z9ooa08
( rad i.dpl
oele|,rrluqrFf 't4l.s rr.no..dqq,auodz:o r .pqv.H r/Dcru.r
'(!rltl ll
dri t*sllnEFu=s
a,oYel laattoN purv I aluuoa
,li ,eeq6q 30 e^€rrr\ d Blurrx
qtltr
,/r, rclla4qqurw q|Bl/roN
rrthb
olro .rrt.uOls qIT prGrF|Jo
uogE4rognv pue gerorddy
qo/loNd/svHs'oN
s3Nrlfdrd Nl so-l3M uol
SUnO3COUd NOtrVNltllVXS AHdVU9oIOVU
.B.E
-q.g-'r
NWt IIYfgS SIHVHS'Id
PT. SHAHIB SEJATI SS Y'(A'U
b*rFb

RADIOGRAPHY EXAMINATION PROCEDURE PACE


FOR WELDS IN PIPELINES I of20

DOCUMf f'lT lttrMBlR: nf,vtsIoN: DATE OF ISSUED:


I aklobcr 5.2010

SHAS/PNDT/o5 Rf,VISION DATE: f,FFECTIVE DATE:


O.roh.r l7.20ll Ocroh.r 17,20tl

C0tiTENT P (;1] APPRO!'F,D BY

1.0 SCOPE 2 of20 tt 1'


2.0 CODES AND REFERENCES 2 oa2o
1.0 PERSONNEL QUALITICATION 2 ol20
4.0 SURFACE PREPARATION 2 of20
r.0 EQUIPMENTS AND MATERIAL I of20 / NDT I-EVEL III
6.0 CALIARATION 4 of20
t)/'D
?.0 EXAMINAIION PROCEDT,IRE 5 of20 40
E.0 LOCATION MARKLXS l0 of20
9.0 EVALUATION OF RADIOGRA?H I I of20
r0.0 ACCEPTANCE STANDARS 12 ot2o
I t.0 EXAMINATION REPORT l2 of20 F Annl
QC MANAGER
r2.0 RADTATION SAFETY l2 of20
,t,r,
Exhibh A : Dcnshom.t r Calibrstfun R.pon Fcrm ll of 20
Exnibi B : Rrdi8r.phy Errrhinrtid R..?o.t Form l4 of20
Exhibit C : Pr. 9.3. I to Lir.9.3.13 of API I 104 l5 of20

?.",')A)r
taEvts,ofi STATUS F]NCINEI]R
DATt] DES( RtmtOtY DISTRIBI'TION

0 C).106.1 5 2010 lssucd f(,r lrn.md Rcvi.w strc"ut oPs

I Ocrobcr l7.20ll lslu.d for Migts Approval {u,,r..n QA,'QC

dc*t MICAS

tr cogy

tr c"p,

J.ImDul/ Jl H. Ahduldt No.2 P.ndd( t(c.p.. O(Im Serl(, J.lrt


lrrJr 13.50
. Iclp. : (021)88&0522 / 86903a26 F.I. : (02i, 869034:6
E-nd : .hda_.r.tio.bn.n t_d
PRoC. tO. : S|{A9/PNDT/05
I
RADIOGRAPHY EXAMINA]ION PROCEDURE
FOR WELDS IN PIPETINES

I scoPl
1.1 This procedure shall be utilized upon the performan@ of Radiogrdphy Examlnation of b{tt
walda in carbon, low_.lloy, duplex, superduplex and stainless steel plpelines'
iiti", iri didunakan datan pelaksanaan pemenksaan Radioqraphv ltsan b$R pada
pipeline baja karban dan low alloy.
pipes
1.2 This orocedure is onlv applicable in the performance of RadiogrdphY Examlnatlon wlth
havrnE alngl. wall ald thlcknaltaa lrom 3 mm to 38 mm
pr"r"Zr, ,ii hanva be aku untuk dalam petaksanaan pemeriksaan Bdiography pada pipa
dengan ketebatan lasan saw-dinding dari 3 mm sanpat 38 nm'

1.3 Thls Drocedure k not lntcndad to replace vlsual examination but wlll ad as supplementary
NOE method for findinq both surface and int€rn.l discontinuitles
P;osedu. ini tidak dm;ksudkan untuk menggantikan pemeriksaan visral tapiakan bertindak
sebagai metade NDE tambahan dalam menemukan baik cacat permukaan maupun dibawah
permukaan.

1.4 Thls procedure is applicable ln the performance of R.diography Examinatlon by PT' shahlb
s€JaU (sHAs).
P;sed;r ini'hanya berlaku untuk pelaksanaan pemeriksaan Radioqraphv oteh Pr' shahib
Sejatt (SHAS).

1.5 Weld configu6tions to be examlned, includlng thlckness dlmcllslons and bas€ materlal
Droduct forir shall follow Custome/s Drdwlng Requlrements or NDE Map'
'konf{,ura!/ lasan tanq akan cl'periksa, termasuk dimensi ketebalan dan bentuk akhit
mate;Et tnduknya harus mengikuti persayaratan gambar pelangqan atau NDe Map'

2. COOES AI{O REFERENCES

2.1 APt 7lo4 welding of Ptpelines and Related Faclllfles - 21't Edition, september 2013
2.2 ASME Pressure iiping tode 831.8 Gas lransmission and Disdbution Piping Systems,2ol2
Edition.
ASME Pressure Piplng Code 831,4 Plpeltne lransgottation SYstems for Liquid Hydrocarbons
and Other Liquids, 2Ol2 Edilion.
7.4 shahib Sejati's NDE Personnel Qualiflcatlon and certlflcatlon Procedure Doc No: PKM/o1/01
Revislon 3.

3. PERSO]I EL QUALIFICATIOX

Radiography Examination shall bc performed by qualified and certified p€rsonnel in tccordance


wlth Si-hahlb Seiati's NDE Personnel Quallflcation and Certlflcation Procedurc Doc. No: PKM/o1/01
Revlslon 3 which ls in complian@ wlth SNT-TC-1A 2011 Edition. only Level II or [II personncl
shall lnterpr.t radlographlc lmages,
Peneriks;an Radiogtaphy harua dlakukan oleh personil vanq tctkualiftkasi dan dtsPrtifikast sesuai
denqan proseclur Siahib SeFai NDE Personnel Qualification and Certiflcation Prccedure Do' /Vo r
PKi/01/0t Rewsnn 3 yang sesuai dengan SNT'TC'1A 2011 Edition' HanYa persanil tPvel 11 atau
Levet IIl yang diperbolehbn unluk menqinLeryretast bavangan tadlogtaphy'

u]. :SUR'AGE PREPARA?IOT

The number of llller and finish beEds sh.ll lllow the completed weld a substantially unlform cross
sectlon around the entre clrolmference of the plpe. At no point shall the crovvn (both on the
outslde and on the inside surface of the plpe) fall below the surface of the pipe, nor should It be
rals.d above the parent metal by more than 1/16 ln. ( 1.6 mm).
Eanyaknya filet ddn fin sh beads ha.us dapat mcnutup selu'uh penampang lasan rnerata pada
sekehlng ppa- Ti.tak baleh ada ctowr Yang lebth rendah da.i permukaan pipa (baik dipermukaan
tuat atarptn datam pipa), dan juqa tidak boteh tebih tinsqi netebihi 1/16 trt. (1 6 mm) dari
permukaan pipa.
PRoC NO : SHAS/PNOT/o5
1
RADIOGRAPHY EXAMINATION PROCEDURE
OATE
FOR WELDS IN PIPELINES

5. EQUTP}'ETT ATD ]i'ATERIALS

5.1 Radiation Energy


EncrgiRadtasi
iaiiition ene.gy utltized shall be Gamma-ray and shall obtt'n thG.r€qultld d€nitY rnd
fQi imrgc-wlth
r€-qulrcncnt of thl. p.o<.durG. As guldance ln.selectng radlatlon source
to;ether thalr tvpical ranqe for appllc.tlon ln steel are glven below'
i"'.,q, puo,o", ta.g O q"nuio" t'a'" oe','p" r.dnta d' dd^ harus meddapatktn
i"niity a." pi,sirr"i"" rQr Prosedur ini sebaga' panduan dalam mcmttih sumber
radiasibesert; rentang kegunaannva pada materialbala, ddpat dilihat dibawah ini'

Radloactive Isotope RangG for.ppllc.tion in st.cl


Gamma-RaY Selenium-75 3to19mm
Iridium-192 6.4 to 38 mm

5.2 Intenslfylng Scre.n


Intesifyrng Screen
ont, t-..i rnt.nltft'lttg-Lead
sct€Gnt shall be used when p€rformlng radiography examinatlon
u"JL. itu p.o."ari". intensifving screens 0 125 mm thlck, both front and back
oir.".int irrarr be used. The l€ad scdns shall be free of oxide coatings, v'rinkles. dirt,
rrnt, and scratches, The lead lntensifylng screen shall b€ adjusted ln lntlmate
ireise,
contact with the film during exposure.
ianya intensrfy ng sc.een tjmaA hitam yang dapat diperqunakan ketika melakukan
pemeriksaan radiography sesuat prosedur ini. lnt€nsfving s€reen t/mah hitam kelebalan
'0.125
nm, ditenp;tkan baik depan maupun belakang, harus dipergunakan- Screen timah
hilam tersebut harus bebas dad lapisan oksida, kerutan, kotoran, lemak' serpihan dan
goresan. lntensfyrnq screen f,mah hltam tersebut harus diposisikan semelekal mungkin
clengan tilm ketika sedanq diekspos.

5.3 tmag€ Quality Indlcator (IQl)


lnd cator (lQl)
Irnage Quality'be
iqfiil ih"ff the wire type, manufBctured and ldcntiffed In accordance with the
r.quircments of ASTM E'747.
I.Qi-I.Ql harus dari tipe kawra. IQI lQl harus dibuat dan diiclentlfikasi sesuaj persyaratan
yang diatur dalam ASTM E'747

s.4 Facilitles for Viewlng of p"adiographs


Faslitas untuk Nelihat Radiogtaph
Vlewlng facllltles shall provide subdued background of 8n lnt.nslty llghtlng that wll not
cau*;me kind of traceable rcflecdons, shadows, or glare providc on the radiogrdph Vlewer
lquipmcnt used to view r.diogr6phs fot the interpretation shali v6rlable llght source
3uffl:lent for the designated ilr. to b€ vlslble for the speclffed denslty range The vienlng
conditions shall be such that.ny light from the outer edge of the radiograph or comlng
through low-denslty portlons ofthe radiogrdph woulcl not lnterferr with the lnterpretation'
Fasililas untuk melihat harus menYediakan latar belakang vang redup dengan tntenstas
cahaya yang tidak akan menyebabkan pantulan, bavanqan, atau hal Yang menyilaukan
pada rad ogiaph. Alat viewet vang digunakan untuk melih.l radioqraph untuk iinterprcta'i
'harus
men-ghaslkan sumbe. cahaya berlariasi agar kawat vanq dimaksudkan ntuk muncul
dapat terlthat dalam rentang densrty varq dispesifikastkan Kandie penglihatan har s
rupa sehinqqa cdhaYa muncul dari sisi'sisi luar .adio$aqh atau vang
sedemikian Yang
delewati baqian rcdog.aph yang ber denstv rendah. tidak akan men99an99u proses

5.5 Densitometer
Dens to,ncter
Only a celibrated digital densitometer shall be used for rudging fllm density, Calibratioh of
densitometer and its doEumentatlon shall be in accordance with Par. 6.2 of this procedure.
PRoc.Io : SHAS/PllOl/os

RADIOGRAPHY EXAMINATION PROCEDURE


FOR WELDS IN PIPELINES DATE

Harya densltometer d4'itat yang terkalibrasi vang boleh digunakan untuk mengukut denslly
film: Katibrasi densitometer dan dokumentasinya harus dilakukan sesuai Par- 6-2 prosedu'

5.6 Padlographic Film

itritt be made by using industrial radlographlc films. TypG ot nkn u5Gd lnd
naOlograptis
othci con*relntr dctin.d ln thla groc.duE ah.ll .<fiiGv. th. d.n5lty .nd IQI
imagc ruqultcrnant . Fllm shall have sufricient length and shall be pl.ced toprovlde at
leasi25 mm of film beyond the prolected edge of the weld. Film wldths shall be sufllclent to
deplct all portions of the weld ,olnt, lncluding the HAZS, and .shall p-rovide slfflcl€nt
ad;ltaonal space for the rEqulred wlre tQI and film identific.taon wlthout lnfringlng upoh the
arca of lnterest ln the radlograph. Film brands, types, shall be as follon:
Radoqraphy h us dibuat menggunakan film.adag'aphy lndusLry. Tipe llm yang
dtgrnakan dan vartabel tain yang dii.barkan dalam prosedur inl harus mementhi
p;rsyaratan
'dan;arus den.ily dan bayEngan IQL Film harus mcmpunvai panjang Yang memadai
diletakkan untuk menyediakan setidaknya 25 mn porst film diluar ujung daeiah
lasan yang lerproYeksl- Lebar fihn harus mencukupi untuk menampunq seluruh porsi dari
lebat lasan rlan daerah HAZ nya dan memberikan tempdl tambahan untuk kawat IQI vanq
dibutuhkan dan identifikasi film tanpa mentmpa daerah interest dari Gdio1.aph- Merk dan
tioc film yanq diCunakan adalah sebagai berikut:

Iridlum-192
TR,ADEMARI( Film Type Intcnded Fabricatlon Purposet
D7 Welds with thicknesses above 6.4 mm to 38 mm
AGfA GEVEART
D4 Welds with thickness beloYr 6 4 mm

t7 Welds with thicknesses above 6,4 mm to 38 mm


LUCKY
L4 Welds with thickness below 6 4 mm

IX 100 welds with thlcknesses above 6.4 mm to 38 mm


FUJI
IX.5O Welds with thickness below 6.4 mm

Selenium-75
TRADEMARK Film TYD€ Intended Fabrication PurposGs
o7 Welds with thickn€sses above 3 mm lo 12,7 mm
AGFA GEVEART
D.1 Welds with thickness above 12.7 mm.

LI Welds wlth thicknesses above 3 mm to 12.7 mm.


I
LUCKY
Welds rvith thickness above 12.7 mm
I

x'100 Welds with thicknesses above 3 mm to 12.7 mm


FU]]
IX-50 Welds with thiEkness above 12.7 mm

6. CALIBRATION

6.1 Source size verification


Veflfikast Dimens Aesaran Sumbet
lqder 6orpE! .t,u.t.l-.r/ural
s.nbtuqrat rlqdeJ6olPet I Z
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s0/lotid/6vHs : ot{ road
PRoc No : SHAS/PNDT/05

RADIOGRAPHY EXAMINATION PROCEDURE


OATE
FOR WELDS IN PIPELINES

F X SSOF
SOD-,.=--_

= the maximum proJected dimenslon ot thc radlatlng sourca ln tlre


plan perpendlaular to thc distance SOO fiom the weld or obj€ct
being r.dlographed, (mm)
dimensi maksimum sumber Yang terpraveksi pa.la bidang tegak
lurus terhddap )arak SaD dari lasan yang di ftdiogtaphY, (mn)

SODiii - mlnimqm distance from source of radiatlon to weld or obrect being


radiogGphed, (mm)
jarak minimum dari sumber .adtasi ke lasan yang sedang cli
Gdiogta?hY , (nn)

SSOF = dlslance from the source side of weld or obred belng radlografied
to the film, (mm)
jarak dafl .aurce-side lasan ke film, (mm)

SODnri and SSOF shall b! detemlncd at the apprcxlmate center of the ar€.
of lntcrcst.
SOD dan SSOF ditentukan dari perkiraah bagian tengah dari luasan vang
menjadi perhatian Pemeriksaan.

7.4 IQI Seledion


Pe,]itihan lQt

7.4.1 Mated.l

The tQt(s) to be uscd shall be constructed and ldentlfied in accordance wlth the
requlrement of Par. 5.3 of this procedurc. Only those wlth ldentlflcation letter'l'
shall b€ used, This identlficatlon Ietter lndicates the wir€ materlal is low rlloyed
stecl.
lQl yang digunakan harus dibrat dan cliiclentifikasi sesua' percYaratan Par' 5.3
p.oscdu. ini. Hanya yang dnden nkasi denqan hurut "7" sa)alah Yang dapat
digunakan. Hutuf iclentifikasi tni mengindikasikan bahwa material kawat adalah

7.4.2 sl2e

tQI(s) shall b. s€lected based on the single wall thickness of the paft or component
belng radiographed. The essentlel wire.nd the tQI properties are shown ln Table 1
and Table 2.
IQI-IQI harus dipilih berdasatkan ketebalan satu dinding dari benda/komponen
yang dnadtography. Kawat esensial dan praperty IQI dttunjukkan dalam Tabel 1
clan label 2

For welds with relnforcement, the thlckness on which the IQI ls seleded shalt be
bas€d on the nomin.l dngla wall lfiidor€.s plu. ltt wcld Elntorcernent
not to Gic.€d th.t spcclficd in P... a ot thie procadurc. Backlng rings or
strips shall not be considered as part of the thlckness ln tQI selectlon. The
adual measurement of the weld relnforcement is not required.
Ltntuk lasan denaan teinfarcen\ent, ketebalan daimana IQI diptlth haros
berdasarkan ketebalan satu-dinding lasan ditambah reintorc.mcnt
lasan tidak melebihl yang dlspesilikasikan dal.m Par.4 prosedur ini-
Backing rngs atau slr ps tidak tjdak te.masuk dalam faktat penentuan tebal
lasan untuk petnlthan IQI Penqukuran aktuat nnggi re nforcemerl tiddk

b. Welds without relnforcements, the thlckness on whlch lhe IQI is selected shall
be based on the nominrl rlngle wtll thlckne$- Ba.king rlngs or strips shall
not be considered as part of the weld thickness in IQI se ection.
PROC. t{O. : SHAS/PiI|DT/05

REV. r/O.
RADIOGRAPHY EXAMINATION PROCEDURE
1

OATE
FOR WELDS IN PIPELINES

Table 1 - Thickness of Weld versus Diameter of ASTM E-747 Wire IQI

giF wall o w.ld ThikElr E$onial $ir. Diudq


ASTY Sd L.na'
0-o.:50 0-{.4 0.008 0.t0
> 0.tt0-{.J?5 > 6.4-r.5 0.010 0.t5
>0.3?!-{.500 > 9.!.t2.1 0.013 0.J3 B
>0.500-0.7!0 > 12.r-19.1 0.016 0.41 B
> 0.7!0-1.000 > l9.l-15.4 0.010 0.il B
> 1.000 1.000 >:5.,F 0.E 0.015 0.64 B

Tlble 2 - wlrc IQI Dcslgnatlon, Wlre Dismet.r and Wlrc Identlty tor ASTII E-747 IQI
Sel 1A Sel 1B

(in ) (mm) ldenlity (in.) (mm)


0 0032 008 0.010 425 6
0 004 010 2 0.013 0.33 7

0 005 013 3 0.016 4.41 8


0.0063 0.16 0.020 0.51 I
0 008 020 5 o a25 064 10

0 010 0.25 0.032 0.81 11

7.5 Placement and Nllmbers ot IQI(S)


Penempatan dan )ufilah IQI
IQI shall be placed in contact wlth the plpe. IQI ldentificatjon numbers shall not be ln the
arca of lntaflst.
IQl harus ditempatkan menempel ke pipa. Nofior identinkasi IQI tidak boleh masuk
didalam dae rah inletest.

7.5.1 When a complete weld ls radiographed in a single exposure uslng a source lnslde
the plpe, at least four lQIs placed across the u/eld perP.ndlcular to the w€ld lcrgth
and spaced approxlmately equal around the circumf€rence shall tte us€d. Th.lQts
rh.ll be phccd on the fllm sida.
Ketika seturuh panianq lasan diradiography dengan satu kali pehaparan
mengsunakan sumber didalam 7Pa, n)tnimal cmPrt IQI harus ditempatkan
meltntang terhadap panjanq lasan dan terytsahkan merata disekeltttnqnva harus

7.5.2 For DwE/SWv or SwVsWv technlque requiring multiple exposures for complete
examlnation of the weld snd where the length of the film to be Interpreted ls
grerter than 5 lnch (130 mm), two IQIS placed rcross and perpendlcular to the
weld length and located on thc tllm sldc shall be used. One shall b€ wlthin 1 in.
(25 mm) of the end of the fllm length to be interpreted and the other shall be at the
center of the fllm.
llntuk teknik DWE/SWV atau SWE/SWV yang memerlukan beberapa pemaparan
untuk pemeriksaan seluruh kehhnq lasan dan ketika panjang hlm vang dtnterpretasi
lebih pan)anq dari 5 inch (130 mm), dua IQI diletakkan melintanq, teqak turus
panjang lasan dan dtletakkan pada sisi rllm harus digunakan.

7.5.3 For DWE/SWV or SWE/SWV technique requlrlng multlple exposures for complete
examiflauon of the weld and where the length of the film to be Interpreted is 5 in.
(130 mm) or less, one tQI placed across the weld and perpendicular to the weld
length at the center of the film length to be interpreted.
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\eptl det /(6u)pap nlle/, ttot enp Putuu 'nltPA) Psaqs uolexu sasud tedLu?s
)ax ! ue9ptp tttlt qtue! ')eda. uep eleraur pPles uonrellp uoqexl! sas d uelaseLuau
)ln1un \tuaa I Jryr det@s ,uentp uep \Dep al )Plt)las lP2QlaA ]"6req ul uqpte9
')ax\ uen)el uptpp9 eAuutel elues n]Ps qntuaAuauJ 6u4es qaloq rypa ul!-ult! 6utxtJ
'a{!rl uo[exu uauoqs
[!M uo!]ett6v Jaxu qserj u! salnulu.r 9I ueql aroul ou lnq '(aurn 6u9eep
apldtrlor s! uo$exu lEun raru aql ul stllu dae) 'uo$exu
aql allq lseal le 's! leql)^e^nelar
prdpJ pue uloJtun arnsua o1 'auulur qlea ro Pua a$ la u!e6e pue )os 0T lnoqe roJ
,(lfcr[b^ sD6ueq aq] ,lell6v r.xu aql ul rsqpu€ auo qrnol lou lsnlu sula aq]-' 6ulxH )
-Otu.u
Z+ Lesettqwed) qs)aq rle eped Pd uebuep sqquteLu uebuap nel?
()tttap O€+ uesetqLudcl) dots qlpq prre (reIBUr66udu lsEstlerpu'p e^urlteqas Ltltl tslnus
ue9p9 ).dop^ap selutl)tp 'Psaas luelrJdola^ap qeqlas - ueselqwad neie ql?8 dols
'(6utsul] sauutur zl) raleM ]€ap ul uotlsll6e snoD6 qlrM oursuu
lq ro (6ui5uu spuoles OET) doqs qlPq ppe ue lq pozllellnau eq plnoqs uoFlnule aql ut
6ulufeureJ Edola^ap Jo Atl^nre eql 'alaFur@ sl luaudoP^ap raUV - asura )o qea dols 'q
'erpreu prerrs dota^ap-r4 1.)rl!! nlueq&au ue\e rrl lusLudola^ap ./ua&
dpttas uetep ttDep ed aqaq >truun e^t4eapt tP\Pa^ uep P)uoznoq eroes ul! 6uP)ung
a"tz o1 ).81 ueseleq u"Fptp Jot deqas \llaP at -/+ ts>l o1 uelu\ounulo )o1a
)eaop^ap ;hteeAuas nqos pped truau 8-S qelepe pulou llawdols^ao - luaurdo 3^ao
'Itue^a dole^ap uJlU dlaq ll sltlf luaudole ep 6uunP auulu,
qrea spuoras Atal e roJ eapr ',/(lle.Ha^ pue lllcluozuol{ ^ urlu aql alels 'loiZ ol loSI
^
lo llurlt aqt ulqtrM aJDeradual c lo, f,oT r.d les 0E -/+ ,{q uooferrol op ol alqlssod
st lI uotmfos r.dol-^ap trooz le samulur S-s sl luaurdoP^aP lewroN - luaurdoP ao
)nruaq E1eqas lenuelu eLoas uofi\elp stueq uu uPsasuuJed u4u Fnqurad
uotuqed Dpp utllj sasold \ryun e!!!!, ueqPq ue4eun66ueu >lnlun uqtsepuaLuo)l tO
:sMo oJ se ltlPnueur auop eq lleqs 6ulssloJd urlu passarord 6u!eq u4u
aql se laJnpclnuguJ aures aql uo,rJ lsrlulaqf, tulu EuFsatoid aql asn ol papuauluoDr Slll
ultJ uPsasduad
EuFserot urlll 6 Z
1u! rnPesord ue\tueLsrodlp 6uel IoI ucSueleq uep
Atlsu.p leAundut.tu lPtttlszttlP Suel lqdPr6olper uollese eulelp de66uetp qBeu
ueburytLtad Dpp lpdeptp bue^ uP6uep uofi1e11p 6ue/ uuedew.d nl\e^ aquP uePpeqad
'arnparord al{l ro tlu.ur.ilnber .!.rul
IbI pua At.uep pe.rlnbar aql ulElqo qdar6olP.r p.qtlqu aql Papt^ord alqclda,le
sr rJoQPlnrlel uro4 pauteno auo aql ueql pauuolad au.lll alnsodxa a{l ul uollel^ao
'ueiuet Dp,uap uesaso /u/ad )rlu, ]uaurdola^rp )nluaduq nt\eM ueounqnH
'6ulsaatord pueq roJ Naudola^aP aJnPra<lual-aull J
'elupqq uep ua.!)s 6u llrsualu adrl
'ssau>ptql pue adlt ueerts 6ul4Fualul a
'Lula e4
Dqwns uep l et
'arue$lp urlu ol atrrnos p
3wO slNt'Edtd Nl sctlM dol
lS0clcodd NoltvNlv\vxl lHdvdcolcvu
go/roNd/sYHs : oN 'coad
-)lestu 6upl rea])s ueleu eltp nsled ,sp)ltpul
'su.aDs e^Dfalsp ol anP suotlatpul tilal -
',aqor undnele Ppo! 'ryeu ,aets'lprolo, 'sdur!,l] /qreLu )"6u1)'uesaro9
'sJ9e1ro sa6pntus /9lJeuJ lEels rSsaupJlp 'sduJlrl 'qreLu Ja6ug 'saq]lelrs -
'tMetLuq epou nelg t\Jzur raleM /slearis /lradas uPsasorLuad )ere)
'sulg$ lef,luaq, Jo r)per! Jaler '$leaJls 5e qlns sqraPp 6utssalold -
.6ur66ol
'6ut66ol -
:PAUPq
sePqrel4eptt d4 'Bradas 'AtdPJ6o! tp 6ue^ epuaq lJep Deq qEreep eped sevnutluolstp
uebueieq poeqas uenue qePsp n4e dnnuau )teprt lnqae4 epou epo! eueutp P46utr
pppd e^uutq 6ue^ nqe MetuDt'srue4auJ epou-epou lrep seqaq wltJ enLuas
^l]derbotper
:ol peluJll lou lnq 'se qlns 'paqdeJootpEr 6utaq palqo .ql Jo lsaralut
lo eere aql ul ,qtnuEuorstp lue Jo .6cLu! eql qllM PasnJuor Jo Iseul lou oP Ia$ leql ualxa
aql ol saqstuatq Eqlo ro lerlu.qs 1ecluetpauJ uoll aa4 aq lleqs sqdcr6orPcJ paqsruu llv
iqder6orpet,e)al.ry
speJnrv qderEotpc! € 6
ralaLuolrsuap lPerequed deDas \nlun ue>lqapqradtp 90 o
Ir,suap rru, tseDet'ttsoduot undner LutU ntes uee)eqwad lnlun O't qelzpe unLu)s)1eLu
Arrsuac '9'r qejepe qdpr6otp wD dPtt A\suap unurlrtu 'ltsodluo\ ueeTpqtuad ln)un
-0-z uep 6u nr! qtqat qapq
4epE $ aNt qqaep tntePlu uoltslusuerJlp 6ueA uru Alts']aa
'uernteJaq \ppa 6ueA upspt lse1n6l|uart qep ue\qeqestp 6uPA rtstte\opal loal P e ttenra,
'peMolle s! 6ulPear ralaurollsuap utllun ll|suap 90 0
,o uo[e!rc^ v 6ut ah a]!5odu.ro, rc 6u!^ral^ alouls lalllla roJ o ] eq lleqs alsu3p unurlxeur
aqf s'I Jo /qFuap unululur e aAPq lleqs la6 .Isodulo, aql ro urlu qJaa 'salnsodxa ullu
adDlnul ro 6uprah alrsoduior rol O Z ue$ ssal aq lou lteqs lsaialut Jo eaie aql ul
paulusuerl eql 'suoltPinouuo! pleM reln6erl lq pssn€, e.Je pazlProl llelus JoJ ^llsuap FarxS
s 6ot pe d Alisra O u es qeg
^qd
uoqElurn alsueo ,lqds6olpel z 6
'6ueln 1P\U?D qdttl6otP ueq euralP
tedpp 4epD n r$qbapu ue\qeqa{uau ue4e ea)e $dolu eped Benle^e upp lsqar eltt
sasdd !6ueqt16leLu nelP uebun,uqq uzrtqEqaAuau 6ueA leq Plebas rldu5otpe)
eped uesel BE enpa\p q aPp LuLu 9 uep rps?l uPbueleq q nqs tebeqes ue4,stullaptp lep
6enP^atp uep Bqardraluttp uee 6uel qdaep ue4edruau Lqd 6otPen urPlep earv lssralul
'uqcler aq qdel6olper aql pue elqeldarrEun peJaplsuol aq llcqs lsajelul
lo eare aqt oulp.rdralut puc EugPnla^a ul uolpplsar Jo uolsryuol ]o asnss luv sqder6olper
paqstuu Ie ul sapls plar qf,ea LUoJ eare uru.r 9 pue a6eut plar aloq|l sB pauuap
st pu? uollente^a pue uo[elollaul Jo eale aql aq lleqs qdeJ6olpcl c ul Faraul ,o eaJv
lqder60rPea,rep earv lseral'rl
lsarqul Jo earv tqdu6otPe! I 6
Hdwgolovl Jo tlol-Lvn'lv^f '6
'nc I p nll lo Lro lrar p :Lll ol a^Llelar asLririro , aq eqs slLrr-u3|Lr !olErol
oo ro uoisod >por,c zI le pal€ro Jq LPqs oorlero rqdErboper ro 5a,as e ro ]]els aql a'8
'paurplqo uaaq seq paurLuexa 6uraq uor6ar aql1o a6eri^or pairfb'r eql leqr sqder6c) pel
rqi !o pap ^ord .q osl? ll€qs arLaP ^l par nrrar polad !o 1u31ar € rol lrpd all uo uorlero
st or aqe.r?rt laler.rre aq or Llderooper e !o lsaralu ,o EarE arll slur/ad lPll rauuer
e ! pasn aq Aeu deu P 'paqderbo pe- 6! aq Jeo aql lc arel-ns aql l_Ptlr ol E-irlrprdu
slNllldld Nl sollM uol
'oN Afl l8nol30xd NollvNlv\vxl AHdvucolovd
to/roNd/svHs : 'ol{ 'cola
PROC. f,lo, : SHAS/PNDT/os
REV. NO,
RADIOGRAPHY EXAMINATION PROCEDURE
FOR WELDS IN PIPELINES

9.4 Excesslve Backscatter Radlatlon


Radzs Hamburcn aelakanq yang Berlebihan
If a light lmage of "8", as described in Pat.7,7, rPpea6 on a da*er background of the
finishi radiogr.ph than it shall bc concluded that the protection from backscatter radl.don
is lhsufncEnt and the r.dlograph shall be unacc€ptable and retaken. A d.tk lmage of the
"8" on a llghter background is not cause for rurectlon.
lika ada ganbar "a" yang terang, sebagaimana drutarakan dalam Par- 7.7, mucul di latar
yang tebh gelap pada tirn radioqraphy, maka dapat disimpulkan bahwa perlindungan dan
radiasi hanlburan betakang kurang memadai dan film dianggap tidak dapat dtteflma dan
harus dalang kembali. Bayanqan gelap '8" pada pada latar Yang lebih terang bukan
penyebab film untuk ditolak-

9.5 IQI sensltlvlty


Sensltivitas IQI
The essefltial wire of a wire IQI and lts ldentlily'ng numbers or letters shall be dlsplayed in
th. radiographs rs requlred. If essential wlre do not show on any film in a mulEple film
technlqut but do show in composlte film vlewlng, evaluatlon and lnterpretation shall be
p€rmitted only by composlte fllm vlewlng.
Kawat esensial dafl lQl tipe kawat dan huruFhu.uf serta ahgka-angka Penqidentifikasinya
harus dtmunculkan pada fihn tadrcgtaph seba1aimana dibutuhkan- lika kawat esensial tidak
mincul pada setiap film dalam teknik film qanda tetapi muncul pada pembacaan film
komposit, elaluasi dan inlerpretasi hanya boleh dilakukan menqqDnakan pembacaan film

1O. ACCEPTAI{CE STANDARDS

Acceptrnce crlteria shall be deflned ln PsregrrPh 9.3.1 through 9.3.13 ot API 1104 (se€
&hrDra O unl*s modlfied by clrstom.r speclflcaflon. LJpon connld, more stringent acceptance
criterla shall prcvlil.
Kritena kebetterimaan adalah sebagaimana didehnisikan dalam Paragraph 9.3.1 sampai 9 3.13
API 1104 (lihat Exhibit c) kecual, dimodifikasi oleh spesfikasi pelanggan. Jika teqadi kanflik,
krileria keberte.imaan yang lebih ketat hatus dnkuu.

11. EXATIII{AIION REPORT

All fnrshed and approved radio!raphs shall be stored together with the I report fonn lor a pe.od
as spe.rfed n the ccntractinq documents. Al reevart and rejectable lndcatrons shal be recorded
on Rad oqraphy Erarn iat,on Report as shown i1 Exhiblt a of thrs procedur€

12. RADIATIOII SAFETY

10.1 R.dlographers shall always yrear a fllm badge. A fully charged pock.t doslmeter may also
be used whenever in or near a radlatlon area.
Semua petugas racliographY harus menggunakan flm badqe. Pocket dosimeter berteraga
penuh boleh diqunaka kapanPun berada di dekat a.ea ber'radiasi.

10.2 An op€rable survcy meter shall always be avallable ln conductlng rddlography.


seruah survey meler yang dapat drcperasikan harus selalu tesedia ketika melakukan
radio!raphy.

1o.3 The arc. where Edlography is b€ing cnrried out shall be barricaded and slgns posted in
Engllsh and lndonesian to prevent ,ccldental entry from any unauthorlzed pelsonnel.
Dearah dimana radiography sedang dilakukan harus di-baikade dan marka'marka dalam
bahasa Indanesia dan Ingqris harus ditempatkan disekelilng untuk mencegah agar
personil-personil yanq tidak berkepentinqdn untuk masuk.

10.4 Applicable radirtlon saf€ty procedur€ shall be referenc€d and compllad with.
PROC. O, : SHAS/PNDT/o5
1
RADIOGRAPHY EXAMINATION PROCEDURE
FOR WELDS IN PIPELINES

Exhlbit A - DENSTTOMETER CALIBRATION REPORT FORM

DENSITOMETER CALIBRATION REPORT

Referenced Calibration Procedure

Instalment's Manufacturer

Instrument's Model & Type

Instrument's Serial No

Instrument's Range Scale

Referenced calabration standard

Referenced Standard's Serial No. :

Rrferenced Obs€rved Deviation Permissibl. Result


Denslty Scale Readlng Devlatlon

Dat€ ot Calibration

calibration valid Until :

C.llbrated by
s g i fl Ef gEi H
a
ti
Arl?e
l. il
3. l
8n
q=
5 v
^t o
6
o
- r! i 5E v
9::' l5 !
6 -
6 Hiff BE m
z
=
f o
=
3 z
s. g' n
I I9.g T m
a9ai. !
€ EEFP vo-i
If=rtq e'a q
6
E Ei;gE
*sE
6 86?
6
r {
s
:
{
=
3
r
a
6 €
3.LVO slNllldld Nl scllM dol
I tunolf, ord NollvNlvYvxl lHdvS90lovu
so/tottd/svHs | 'oi toud
PROC. lro
1
RADIOGRAPHY EXAMINATION PROCEDURE
OATE
FOR WELDS IN PIPELINES

Exhiblt c - Par. 9.3.1 to Par. 9.3.13 of API 11O4

DocutDslarion of lhcsc qu.li6c.nous shal b€ rera ed lle rls€d ro s.l(t q?lds dEt .re s$jet d lo d.strEri\'. t n'
bl fie compar! rnd shall uEltd€ txtl is ol lmiled to drc uc in aclntd<€ sth 8 l.
folloPrDg:
9.2 RIGHTS OF RE'ECTION
a E&Eatior ad erp€riotct
-All &Ld<slrltrdre lcsr rNrluls .tt Ln lc{ iu tllc i f@ru-
b. Trantlg.
c. Resdts of tuv $aiiGcitiou qui'rrliorE llo rl;rr cru tr. denred froln th.i dicatorrs lh.\'Fodll:e
TrE cotrpi'rv nF] dr.'!for. rcj<t aD qdd rhat .Ppca^ ro
lreet fiese accepttuic. sldtderdg d, ults opl on. thedepfi oI
8.,4 CERTIFICAt'|OI| OF NoNOESTRUCTIVE
d uryed{riou uI.1\ be d.rixEnr.l lo the $dld.
IESTINC PERSONT{EL
8.i1,1 ProcadurGs 9.3 RADIOGRAPHICTESTINC

\oDdestnrlil. lelrirs Frsnnrel tlull be cenifi.d Io Le\'€l Nor.: All&a!io.s Ffcftd to in 9.t I rhotr8h 9 I l-l aft bar.d oD

I II or m h .ccordaxe sidr rlF re.ortrndd.rions oI ArNri


car Sirrel for NondesmrN. leslir)c. Recomnetrd.d Pr{-
rre No SNIT( IA ACCP or at\_ odr.r recogEed atio nl
9.3.,l lnadequatr Pehetr.tlonWithoutHigh.Low
cenitc iorr progilx drar slnll be acceFible lo llle !'ouport! lnid.qn.re lE&tirrrcn s iihoti higl loq' (IP) is defi'Fd is
for ilF lesl uetlod red o ! Lacl U or m pelsutrl slEll lh. ircoD+leG frlIhE o{ tlre Neld root Tlus cordiriou rs
slD$D !.lE uticalh ur Figue l-1. IP s\all be coDsider{t a
r ! ol IIE fo lm\nwcondihons ext.r'
defecl slDtrld
8,12 Rlcord a. nB bugdl of u nftlidMl Ddicirion of lP .xceds I nr
A r..ord of lrfiified noDdcsl nEri\. lc5lirt8 FNnuIel slmll (15 nnn)
lx nitanBd b fie cortpatr] The t.Gd slull trrlud. r]1e h TIE.reeltfire lenilhol irdcauotrs of IP ur:rr\ coDlunlolrs
rE\rurs ot ccnrfilafior l(rrs IIE agolci and penor EaIurE ll,ir. (-m u ) lerutlt of$eld exceeds 1i (15nmt)
(enrficador. iod tb€ dic ofcemlicauoLr \oMermrtttt test c. The xgele.eare lcngdr of indrations of IP exceeG 8{? of rhe
nr8 p.rso r.l ,rl.1l be reqrired to b. recenifed al lhe co (etdlery iD ar)-. se1d less dll:l]l'(-100lruu)itrlengrll
p.D,\"s oprior or rf ary qLtstion dEes sboui llleir ab ib--'.
Le!'els I a d II rcMeshrtive leslnr! persorrBl shall be 9.3.2 lnad€qual. Peiretratlon Ouc to Hlgh-Lo'r,
Bcenified ar r.e6. tael lll rodeernrtlrc
lean e\err .t iesi_
tug sl$u te l€c€rtfed ir l.asr e1e+ 5 ! ears Lndeqx?te par.moolr drc ro h$
Ioln (IPD) rs defitEd as
lErsoruel dre.ondlioD tL
erisrs shenoneedte of tlle @lis exPosed
(or ullboDded)becausc adjnce l p!,'e orfillire joins are rllrs
9 Acceptance Standards for ahgued This colrdrrc! is sIonrL *hemtrcallt ir Figtw l'l
Nonde6tructive Testing IPD slnl be corsrbred a d.fe.r {$tdd ar} of lhe folloulng
9.1 GENERAL

The accepratre slandar<ls piere ted ur tut secuor applt'lo A llre le gthoimrir r\ idlil irxlicairu ofIPDexceeds: n)
mrFrf.cxors lo.x€d b\ r.1dog?Ptu.. ,nag eltc P,ullcle. L9_ (50 ur)
ud peNtnnl. nud t lraso ic le$ lttrlFds TIle! Dav also lE b fte e8ge.e.I€ lc gth of urdridors of Im io ary.Dtr1"ltr_
applied to risLnl iNpectior). Nolxlesmrclile resritrS slall mr ons l: tu (-\oO nn ) lerrldr oI q eld exceds -r ill (75 oun ).

I
L hcompr.i. fr ing .1 r@l

Nor. O . d boih l(rot fic.s M, b. nmd.$utely nucd ar the usd. $l{e.


Froure l3-lnadequate Penetraton Withoul Hrgh-Lci, (lP)
<rolururr ostuda P$Prtrot *l IPqs .G$ )Dq rqr ..lqurtddu rr (l |. 6..s) qdno{r
uI 1trrr 8 0) qdn it I ,Psy. nH[ ]o rrlrri to rtrpl$ rqr $Ftr rhrl rurkl rol ruru. rtl luu.rNr nEud nr.rrlPu rflntrqr {r
uqpF qtuB e p.r?tsN ,t Iu,F (s:tu Drsi) Pc{ r@t {r }o
qDr\ r|l ir.rhtrNruD & p,rutrd- strousirp{r IsS lqturud :.roN to (rrsmp:{p p:a : luqr sliru rol puaNllt nr.nil nl:.rulpu
ramnqr rtr l(r rrrll p.5ixi ror riop ir.\uxror turu.r r Ir ro
Gnrr o_(-) nl; sp:e , mueirwr Isauuloqdmt:qI e .n'unl rrqduJoeer .qr Jo irsr+ itr paFroJd .Iqud.)rB sr
:rsryi suouproJ ;!L\ro[o, arl Jo .irlu ptroqs r]ej3p u p . .ir!r o. ru mrr lo rliril irv 8r Jtrri'l Lr' .inuJr"tr'{t$
'prsrror.q lprF sr sfll
ruts (mm f0o) rrslfaorPlrb. r.\oqs \r plll I i f m paqrp sl (J0 irrrusrror rlru.l I
r(r rrurl leru.rt riFrrBrp qnsnro N .drd .rol z 8'e 6
'{r'$ A!^eruoC leur.lul 9'e 6
qdrqsrrP iPsn(l.i iq ruIF rors
usurD rrnllmxYrn s nouuJrpm Pxnsu.rt q ;cts Io uouE,
I q$u{ PI..u 5qr
iurr rrqdpJroerr r ro.zrs :qr mq.$ sesodnd uonntu.\. rol lo ag spiiix. (jI lo sroru.Qrn lo rtrlflrl sruiiriru aru J
pt5.$ aqr ltr {eqsiuu peruFl al iB(r p(lu pxlurF itrslllB n '(I!rs 0ij) ln ; spe55v5 pt:.h ]o qdtt.l (turu or) rq-; t sno
rru (sIsI) suorstrt r irts p:rDlosl xroz rorsnJ xI rr Pmh, rurlt)r iru rr o{I Jo nloourrp(r ]o r0iu.I .rul.dds .{L q
iNrsn {u .nr troru.$ ,o 5arq tuts u.:prq rc snollulrllo.) (r(U 0a-)
';: (sls1) rllorsntJln JuIs prufibE trclLar nlilLil .qj rtr r!)ouiqnn &itp(rlrrt llu Jo qdrq qI e
i sp$.I. oll p
pr Ptem pti-s ett r:n$r:(t xr lrFllr pt.$ .rtl sr pi(ldurN
prlos :llnrFnmo{ u sc p.nuip sr rrobr\xtr tuF }.8.€ 6 Y :lsB' nrcIlrP
tur ;m.so ol xI Io iue ftlorts rrit+ u pr.tnqo. iq ttt\r
ruolsoltul lqs g c'6 cJI lr artirl rf,.itljruullxtx n$orls sr trorlQnor sql nrrj
rls iu ol ltrlo ldr \r rrrlr lrir:rlr eluq.rl] Ptru lur.trr l)li.$ erll
'ps.luru N.rud rutr
lla..\r:q ro speiq pl.r\ nr.rutpu osr rs.ttl{ trouNrridsn
utpc ls nm0 {! lo rBtr spaeryi saiwn at) Io iro rL]l|r ou'
r tu p.ltltip tr ((I:ll) dq pl.. ol.+r rol\nl erildnt)iul
,o in.r.p.ql pru N.s.xl sr .zrs .(ru p Ig ruo uurl :rol^[ c
Iuriiurr nland nF.efPc lsrtrnl erl F lurl spa.]x. dsl ploC ol tno uotinl qalduorul S C'6
,luu s.:g.qr irso4 ,r[ puu pemo{ s6s.rLIIr.I llu.\ Isu
to
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9o/l,0Nd/svtrs : 'ot{ 'aoad
PRoc. [o. : S]IAS/PNOT/05

RADIOGRAPHY EXAMINATION PROCEDURE 1

FOR WELDS IN PIPELINES OATE

t In@nDl.r. flling .l r@l

Frgure 14-lnadequate Penefation Due to Hlgh-Low (lPo)

---.4.

Figure l nadequate Cross Penetralion (lCP)

Figure lHncornplete Fusron al Root of Bead o. Top of Jolnt (lF)

cord l.p bctw.n cold lap b.l*..n


.di.enl b..d. w.ld b..d.nd paEnt m.i.n.r
No..: Tb. cold lq, shda is nd sEfaa<(il$l.d

Figure 17--lncomplete Fusion Due to Cold Lap (lFo)

\
Rooi b..d B tus.d to both $i.@s.
bur cdrt.r ol @r p.r. 13 Jlghly b.low
th. pip. ! in.i& .!i.e
Figure 18---lnternal Concavrty (lC)
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90/10itd/6YH6 : ON ',COUd
PROC.IO. : SHAS/PI|DT/o5
REV. r{O.
RADIOGRAPHY EXAMINATION PROCEDURE
FOR WELDS IN PIPETINES DATE

a a a- 4r

-a
...-27-...

NoI€ TI. sle of rlF sas pGbts is Nr dii$r lo $al.: Id diuorsiob. r.fn ro 9 .t.9

Figure 1H,,laxirnum Distribution of Gas Pookets:WallTh cknesses Less Than or Equalto 0.500 indr (12.7 mm)
PRoC. NO. : SHAS/PNDT/o5
RADIOGRAPHY EXAMINATION PROCEDURE REV. NO. : I
$lt^tt FOR WELDS IN PIPELINES

a
a a

a a

zf-aaa

....+2f

Norc: Th. !2. of ilr gB po.ttls n mi (hi*a lo $.1.r fo dirEnnons, rcfd to 9..1 9

Figure 2o-lvlaxmum Drstibutbn of Gas Pockets:lllall Thicloesses Greater Than 0.500 inch (12 7 mm)

9.3.13 Plpe or Flttlng lrnMections


I$perfe(rioN ru tbe prpe or fitirli d.r.cred b! radio-
graphrc res ng shall hr rqhn <1to dre col1rF1l1}l T]].ir diTG
sidml shall be as dire.ted b).- tlle corup.Ill .
PT. SHAHIB SEJATI
LEr-h
dss Ymr
r(*AhlL.ird

LIQUID PENETRANT EXAMINATION PROCEDURE


FOR WELDS IN PIPELINES
No. SHAS/PNDT/O8

Approval and Authorization


Orlginat.d Title Signalure Dalo

q0
Propared Novilalia q\^tt li

0 lq
IF
Kumia P Wiiaya QC Engin€er

Aulhorized Bonnio F. fuYril NDE L€vol lll


Yt't'

t, I
zo t,
6ta btdBs.l Iht

S-dEn\
lol 2 5 t !a70 f 2oo

Jl. Iintul Aldd.h ib. 2 Pon6k Kder, Our6n Srwil, J.kln, Tiour 13450
/ Jl, H.
. ToF. : (021) 86800542 / 860O3a26 Fu. | (021) 86903426
Efi.[ : Cr.lib i.tiOcblr.ltotld
PT. SHAHIB SEJATI b*bL-
s/ss Yl(Af
h6.rrtr.ttr

LIQUID PENETRANT EXAIIIIilATIOil PROCEDURE PAGf,


I of9
FOR WELDS IN PIPELIIIES

TX)CUMENT NUMBf,R: R.f,VlStON: DATE OF ISSUEDT


I Odobcr 5,2010

RSVISION DATf,: EPFECTTVE DATE:


SHAS/PNDT/o8 octob.r 17,2013 Ocrobcr 17,20ll

NO. CONTI.]NT PAGf, APPIIOVED AY

SCOPE 2 of9
t.0 t%'o
2.0 @DES AND TEI€RENCES 2 of9
PERSONI{EL QUALIFICATION 2 of9
3.0
4.0 PENEIBT T MATERTALS 2ol9
SUNFACE PREPARATION 2 of9
5.0

5.0 CALTBRATION 3 of9 ASNT /NDT LEVEL III


1.O EXAMINATION PROCEDTJRE 3 of9

8.0 ACCEPTANCE STANDAR.DS 4 of9 %'a


9.0 EXAMINATION OF AREAS FRO{T| \yHICH
5 of9
IMPER.FDCTION HAVE BEE}{ REI,IOVED

t0.0 RE.EX MINATION OF REPAIRED ANEA 5 of9


FOST DGMINANON CLEANINC 5 of9 F Avl
I t.0 ACER
r2.0 EXAMINATION REFORT t of9 tltll
of9
'tfi
r 3.0 SATETY PRECAUTIONS 5

ESitn A: l-i(fri.l lM E8tidirt RrDdl FGtr 6of9


Erhibir B : Erc(ip. ltom API I l(x Pr.9.3.92 rd Pe. 9.3.9.3 1of9

? wjA)..,|
N,EVISIOIT STATUS QC ENCINIER
DATf, Df,SCRIPTION DISTRIBI.]TION

0 Ocaob.r 5. 2010 lsld fo. lnt.nlll Rcvi.e ilcqy i OPS

Ocrob.r I ?, 20 I 3 l$!cd fo. Migat AppmY.l @u.*t : QA,QC

dr* i MICAS

E cosy

fl cos,

Tlrrlhrl / Jl. H. Abddhh tlo. 2 Po.dd( fd*a, ourUt Satt, J.lclr l]nu. 13450
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, TCp. : (021 ) 66$0@ / 88$31a$ F.r. r (021 ) 8896126
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ro/lqidrsvBs : 'ox coud
PROC. NO 1 SHAS/PNDIIOT
i
LIQUID PENETRANT EXAMINATION PROCEDURE
FOR WELDS IN PIPELINES DATE

parr tt d, Trble 1 ls a llst of materials that shall be used for the llquld penatrant examlnation under
thls procedure.
tstil;h matenal-material penetrant, sebagaimana dtgunakan dalam prosedu ini, dimaksudkan
lntuk mencakup seluruh malenal yang dipakai sebagai cai.an penetranl, aairan pembersih dan
developer. Suatu set dati malenal'material penetrant harus termasuk dalam satu "keluarga"
material penet.ant sebagaimana direkomendasikan oleh produsen material penetrant, ,,ancamput
suatu tipe materiat p;netrant derl larnily atau Produsen yang berbeda sangat ditarang.
Tabel 1 membenkan claftar dari material penetranl yang dapat digunakan dalam prosedur ini.

T!bl. I - Llquld Penct6nt F.mlllct and TYltc

Rcmov€r/Cleaner Develop.r
MAGNAFLUX SKC,S SKL,SP2 sKD-S2

OIKOSH c-36 H-41 D-78

When ex.mlnlng Nlckel Base Alloys, the sulfur aontent shall not cxceed 10,6 bY weight.nd when
examlnlng austenitlc, duplex .nd superduplex d.inlcss steel, the total chlorine plus tluorine
content shall not cxcecd 1% by weight. At llltlmes, valid pen€trant mat.rials cedificates shall be
availaue to any concerning parties for verlflcatlon ba'trvecn the batch numb€r stated ln $e
cerEficate against the one printed on the aemsol cans.
Ketika meme.lksa Nickel Base Alloys, kandunqan sulftr tidak boleh melebihi 1ok dan berat dan
ketika memeriksa austenitic, duplex dan superduplex stainless Eteel, kandungan keseluruhan
chlorine p/us f uorine tidak boleh mele hi 1o/o dari berat. Setiap saat, sert/rkat mateflal penetrant
yadg valid harus tersedia untuk vertfikasi, oleh semua pihak yang berkepentingan, terhadap namor
balch yang tertera pada kaleng aerosal

S. SURFACE PREPARATIOTI

5.1 Surface preparaEon by grlndlng or mac+tlnhg may be nec€sBary whcre surface in€gularities
aould mask dlscontlnuities indlcatlons by non_relevant indicatons.
Pengkondisian pe.mukaan dengan mengqunakan gerinda atau ca.a mach nang lain mungktn
diperlukan ketika kondisl permukaan dinilai dapat mentmhulkan tndikasi non rclevant vanq
mungkin menyamarkan indikast ketidaksempurnaan.

5.2 Prior to liquld penekant examin.tlon, the surface to be examlned and all adj.cent areas
rylthin at l€ast 1 inch (25 mm) shall be dry and free of all dirt, gr€asc, llnt, scale, welding llux
and spatter. oll, or other extraneous matter that could interferc wlth the examinauon.
sebelum pengujian, permukaan yang akan dtperiksa dan daerah disekitamva selebar 1 inchi
(25 mm), ke kanan atau ke kiri, harus terbebas dan segala bentuk kotoran, lemak, oksida
material, flux lasan, pasn dan sebagainya,

5.3 Cleaning shall be accompllshed by one ofthe following methods:


Pembersihan dilakukan dengan salah satu cara berikut:
r lneral Spirits

. Cl€aning solvents or remove6 r€commanded by each manuf.cturer (see Tabl€ 1)


Solvenl permbersih yanq dtekomendasikan oleh pabrikan material qe..ettanl (lihaC Table
1).

5.4 After cle.ning, the lnspechon surfac€ shall be dned to a degrce that a dry, unus.d doth, pap€r
torflel or tssue rubbed on tha surface does not absorb any molsture. If other than thc
rccommended penct-ant solveit is used, tha surface shall recefue final deaning with deanlng
solventor removers recommended by each manufacfurer (see Table 1).
Setelah dibersihkan, permukaan yang akan diperiksa harus dikennqkan sampai pada
tingkatan kettka kain yang berlum digunakan, tisu cliqosokkah, tidak ada tanda-tanda
kelembaban. lika menggunakao penbersrh solvent selain yang direkomendasikdn,
permukaan uji harus menerima pembersthan akhir menggunakan pembersih so vent yang
dtrekanendasikan oleh setiap pembuatnya.
'pa$[ .nle^ aqr r.utl z eq I eqs ;uq [aMp 0t - 1.5) r.os
or uro4 arnreDd0ar rot (:l a5-l 0r) r gat - (r):3roN
(uo!lerPda.d
6u!pnPUt)
adtd
OI llP) qreD 'sdsl 1elraleui lqOnorl
laals ssalulels
(su!o, e) xatdnpredns
s)peD 'uolsnl pue xaldno
s 'taals uoqretr
^l!nu!tuorsto
Jo .d/(l
t(r).ro[J
(.u!ur) saur!f ||efO
arut.r tP,rro runululx - z atqer
'lue/rauad sqr ro aruPrlua 3qr raplr q I M anprsar p nb lue €rurs
paterode^a a^eq stu.6e buruear 3q1 tPlll arns aleui ot rapro ur ruerl.uad a^p aq) 6ulldde
arolaq paMo e 3q ]|eL.ts srnleradual luarque ol arnsodxa 3ql ur rsalnurB (a^u) s pasrxa
ot lou tnq salnuu (oMl) z lo unurutm v 'arnleradurat tuaqLue or uorrerod?^a lelurou
lq parrp aq leqs paur!!pxa 6uraq srJelrns /S red u, paurlap se Lrooeredard :relrns 6ur,''1o ol
uofle]Pd3rd oreJ.lns rallE 6!l/']cl zL
-nuTlp bu?/\ tsoltpul lsenle^a uep
ueeequaLuae! ue>p4etau eaelas dn4Duaur 6ue^ sPl!^tl6uas ue\llteweu )l\un esluadtp
uop 6ue^ leeyLu-lad eped uefitradtP 6q O0OI) 1! OOI urnululw eAeqer set,sualut ryens
'suonEjtpul,lo uollgnla^e pue uooeutuJexa .ql 6u!np A!^llFuas eEnbtpE alnsua
ot PauturPxa aq ot arelrns aql uo Partnber st (xl oo0l) ,l ool Jo atsuelul lq6tl lrlntrllulur v
UPP^zqeluad tstpuox
suoBtpuo:l 6urN\an I l
lunol)otd itolJ'vtr$'tYx3 z
'al]!r wPlep uedultstp
-le4Pdtp
sn.leq eAuLuryaqas to Jpas nlzs uep Dlepaq qtseLt 6ue1 $ qP4 lelutuas lpLututN
pstq pqarq )n4n 72le unlaqas uqn)leltp s ell tseJqtle:l elew qqel nele unqq I n1)l2M
Lueep P)tedg leptt )n\n PE eltt uorcqad sesud tnlelau qep)as nete )pstu EdDnrp
)r)tn PP e4DOl nele unqel deDas urnuJtu'u tsuqtPtltp s eq buual P^eqp) )n\n lelv
'alu uo peuletuleur aq leqs aEeclldde llluasald st leql auo aql uro]l6ulpc.r uoBerqll.l
lsCI aqt 'urnrutult{r aql lv pesn 6ulaq alol.q .uop aq llctls uollerqlle. '.erour .ro ]eal auo
Jo,l paan ur ueaq pu a^aq eeleLu JI tuopDqe/lrua6e alqcmdeJ e Iq ltcda ro[e{! qonolql
auo6 seq lalau, aql la^auaqM rc Jeal e aruo lseel le palelqllel aq tlgqs raleul 1q6tl aElsn
6u aJ P^"qe) rn4n lPlv tserqtle,
relaN Ll6n aElst^ro uoHPJqllc) I9
NOI1VUaIrVf, 9
O.aS - a.S) J"SZI - 1e0, erPtuP Dettnbuad )nleradwal6uqu seleq lqtqalaLu
4epn )e6e )p6e p)luotttp s pq ue'tn5ued ueeueelelad euJPIes uee4nuJred nluadLuel
'(f,"Zs - f,"s) J"szI - lcot ulqllM.q lleqs
sa Fsuaql slcualer.! lue{au.d aql Pue pauturexe aq ol ud a$ Jo alelns uo arnleJ3d[lral ss
6rot.6ed : fcvd
3lYO stNtlldld Nl scllM doJ
I tunclS0ud NoI-LVNlwvxl lNvdlilNld olnoll
loll,oNd/svtls : 'oN coad
.ttt)tv tset tualul
uo[sleJdralul teuH 8 z
'6uDq )adoq^eP
uesldel qtunPs qelales ua6as lenulp tPu!) lselar alu! 4nyn radola^ap ltaMp r,DPn4
'fup sl 6u0eol Jadola^ap l?M e sE uoos sp sul6aq uoEqer alul leuu roJ aurn 6urdola^aO
.radota^ao llaMo r),erl
au/L! 6uldoF^ao 1 z
'snsnq\ uebuuequad apopa nlzns uelnladtp 4eptt e66u las ueouetu nLlns Pped
qepnu uebuap den5uaLu lut .lnpesud wetep P4edtp 6uel radota^ap adll Pl eLu ue.as
(6oua6uaL, qepns 6uel )adop^ep u lo uep) iadota^ap fnqrq qalo dntn+,4 es\uadtp
6ueA ueofiLuad q nps ue $eurauJ e66utqas edtu ute4tuJapas toJdwaslp ue6lap radoq^ep
ue4Bz4ude tue46uuotlp trn uee\nu)ad uep 6uenqtp qPpns qtqaleq \uP]lsuad uPr/e., qPlelasi
'anbturpq 6utfup tetreds arlntar 'a.loJel.ql 'pu oP PUe aJnleladuEl uroor
teurou ]e lra^ aFrodc^a r.tJlsr radola^ap Jo sadll oseqt'r€doF^ap ro urlu lJ3^e
a6sle^or uEd aleFuiof ainsua ol se rauuat! c qJns ut Eullerds Aq ledola^ep
'u!r{l E qllia^tptdel
,(ldde 'pat]p u.eq seq afEuns aql pue pa^oLua] u-q seq lueJlauad ss-Jx. aql .EIJY
radota^ao,se) dy
suo[Ertddvne<lola^.o 9'/
'wat! (eut) s tqqalauJ qapq 4ep0 ldeFl ue,te leutau Flpuot eped sods\at.7 ueelnuLad
)ebe e5efip stueq )tueu1 (enp) a nl4e$ unLlluluJ )adop^ap uotsotllclPbuaw Luntaqas
'6utr t erepn uednD uenlueq lebuap nele qtsJeq ue4 ue4eun66uaw del Q upquep nele
purou tstpuott eped uedenbuad uebuep ue46uua4p srueq eqtadg 6!eA uee4nwlad qnrnps
'salnullrJ
(a^u) s pa€oxa ol pu $q Jadola ap aql 6utlldde aDJaq paMotlc st sapulul (oMr) z ,o ulnuJlultl
'ueap pue st paulurexa 6uPq Ud Jo oErns aqq leql saln$e 'J.doP^ap 6ul^lddE aroia€
'rle perror./o
^rp'6u!dN 'otrElotq 'uopErod€^a leurou & papP aq lleqs saeJlns aql
uee\nuJ4 eped qtqaueg ]].lFl]3uad ue)P) ue6uenquJ4
^oualtluns qeF)es ue6uue6u4
lr^ol'ua! uE rleuad gsaf,rJ Jaw 6u4ro s'z
'ueeunduas4epne4 welep lp zpe 6ue^ )ue4auad uat@ buenqlueu lPdPp
q Eq ue\eu eltp 6utdot.^.P sasord Irn@qes uzp lue4euecl uerler lse,llrte qel"l.s
es)tlrecttp SueA uee\nutrad eX ,uns6uet ttlsreqwad ucrlE uzrllordualue.u ,rnlun
6uerz p te'ues 'qeqwal ntepq uebue[ Ebe lPleunotp 6ueA qs)equad u ta qeluJn[
uofipqadp htred 'ueeunduaetepDa4 LuePp Ppueq 6ue^ )lerprad u E) ueoueltLlerl
tEteullturew 4nlun 'qleaqurad uelto uP6uep ue4qeqLuettp 6!e^ d as seva4 nqe qt aq
up\ ue4eun66uau uol,uetq9 '6uenqel unpq 6ue1 oeetnw)ad tp luuleuad uertel uop
ess 6uell ueernwladtp tuqPuad ueJP) )Psaq uebeqes Pchues snrauaw blP?tp 'deras
seUat undnqe q&aq utot ue5uap uee\nuted de?bueu uPbuap 6uenqtp s eq uee4nLuad
e ep aq 6upA tuptaUed u !@ qnrntas /nlpltp qe14 Eupuad ll.Mp ,lrPr4 qelal3s
's.llnunuorP aql ulrfllM
uro4 lue{au?d 3ql a^tosstP ro qsnu leLU ll aluF 6udola^aF ol roFd Dur lur'Il.u5d eql
rlua^lof qllf soa.|llna cql qtnu or p. qIpJd tt lt lua^ps
,o uoneflddr .ql 6ulrollo,
sserxe ,o esn aq1 p|o^e ol pasp,Exa aq lleqs aJetr 'lsallnuquorslP uJo4 luc.qauad Jo le^oulal
aztrllulu ol ue^ps qltM pauslsioLu laded luaqrosqc lo qlop ql!^ a.elns aql 6uldlr\^
l[q6 lq pa oulal aq llaqs taf,el 6ululeuJal aql pa^ouer uaaq a^eq 1uc]l3uad Jo sajerl
lsour lun uoDerado aql 6u0eadar 'raded NaqJosqe rc qpp e q 'n 6uldlM Iq p.^ouar aq
fleqs af,elns eql uo 6uluteurar lueqauad lue '/pasdeF 5eq .L!a 0leMp) uoqerFuad aql leuv
u"P4nLurad eped qtqapag \ru)ared uute) uPouPnqwad
IPAOUJad UerFUAd SSaOEI t Z
'ueY4eq 5uPpes 6uel uees4lraued EtPuol deaas \Nun
a laqel epzd ue4P)e^sadp 6ue^ FMp nDeM e.rPlas lue4etlad ue)el uealep qeseq ueepee,
uppp pbetp srueq estpadtp 6ue^ ueofiuuacl qturyas "quadtp ouepas 6ue4 !ee)ln&)ad
at sentt uebuap leryeptp nPle )ordLuas9 ue6uap ue4tse4ldelp )edep lue4auad u !4
'z tlqel rad se saulg lPMp urnulllrltll
,] lue4aud alp a$ qu lan paulquleu, aq lFqs p.ultrrPE 6u!aq slred alnua a{l paulursxe
6u!eq Ued Jo arsrJns 3qt ot 6uu5ruq lo 6u erds Aq palldde eq IPul luerpuad a^p aql
lualaued u te) tsolttdv
uolletllddv lueil.Uad €L
!.LVO slNllldld Nl so llM 801
I 'oN A3l tunolcoud NollvNlwvxl lNVd13Nld alnol l
a0,loltd/6YHs : 'oN coa3
'arnpalold srql qllM af,ueprorre ul paurolad aq lleqs earP pe-rledsJ
to uorteutuexa-ar aql 'paqstuu ltqloorus uaaq seq atrelns aql pue patelduror s! pFrl\ .ql Jauv
vruv o:tulvd:rd Jo NoLIvt.lll{vx]-31 'oI
'euqqtp ,pdep q6euJ 60p^ uPeundeaqppDq tpetua& nqe t'uenqtp ltseqraq
qepl la 'uernltaq
p tqeq uetDseuew tqun tut )npas d qrytbualu \equa4 es4uadtp stueq (sel ueduap
ue)lteqad ueyyteuJ Lt)npqas) ouenqtp qqal eteut 6ue^ e e-e e 'uPPlutLued ueryeseryag
lnn
'uotpelladur!to azF alqeldaote ol paonpal
ro pa^oura] uaaq seq paJap aql leql alnsua ol arnpsJoid slql qlp\ arugprot e ul Pauturexa-ar aq
ll.qs (srlEdar pFM 6ulleLu ol roud) pa^ouar ua.q seq pajap eql qrrqr\ u! ealP aql '$anbar uodn
of^orft ltr30 SAY|{ }aot.urfjtfdLr t{cll{f }aouJ slrtuv Jo xollvillllvxl '5
-z)a) ue5uap dlrlw
6up{ utq $otpuLtse4tput uep :rut uep seqaqal srue\l esluedlp 6uel ueelnw)ed enuras
'suollErlPut e)t!l-l)e.rc Jo )peJ, Aue uro4 earJ eq lleqs Paululexa soeJ.lns lN
:
leuelew,tnlun upeuueueqa\ pualux
:sPualeuJ Jo,t epal!, afusldallv z 8
'G lqlqxz )eqli ,oIl ldv yeP E s 6 le.tues l'9'6 qderSered
p uelBtulJeptp eueutP,eqas snreq e^u zvH tteraPp uep uesel 4nlun ueeuDavaqq epuels
'(g rr9r{r, ees) totl tdy ro €'9'5 qOnor.O rS'5 qd.rt.rEd
u! Peuuap se aq leqs sauoz pepsrJe-Paq rleq] Pue spleM .roJ sp.repueF arueldalrv I 8
'ueeuHeuaq.tl
lsenE^a tgiJep !Petuau 6ue{ qeFe\lpu! !!PP ,esaq lctept ue\e le,/uuelqeqaAuau
6ue,1 ueeunduraelepua,t uep tesaq qqet ut46unu ueeunduas4epllo)l tseltput nlens
'noF.nl.^a .ouEtdaroa ,oJ tl.aq eql tt uoFaJlPul .ql ro azlt
.ql rql uPql r.fuel aq leur uolpe,ladurl ue Jo uooettpu! uv
$^e/v\ort :l! sasner leqt uoFlar$dull
souvoNvrs fSNvldrfSY'8
petuadtp ,uepas 6!el uelnu)ad 6uereFq )elel ?ped qqau Puetrraq
ue^ep)-uou |sE,ttput up nqLutuau.t ledep qEaq 6uan4 6ue^ ueqt eqwed
tetlltteqes 'epnw
qeDw euleM)aq !e^ata-uau $e\tpul ue4lnql\ttuau lPclpp Ll5raq nlellal 6u2^ ueLltraqaad
')edoa^ap 4nqnq qato dnlnlp 6ue^ ttn uee4nuJled tpue$au bue^ ele^uaLu quaw eure$
-ueeundues
e^uepe up,uap ue>t/5€)tlpullp Fdep ueonwrad ueeDndwa)tepDal nlens
-4pplla4 ed!1 n$ns tsesDaltue46ueut ntuequeu ledeP ,lnlueq4 ]uerleuad /serlpu,
ntens eueLue1eq u?\qeqredwacu'nlt Pu e4 qan ueqqalaq uep lede. ryeuq ()adaa^ap)
uee:,tnLuad a4 4uq)al lueqeuad u El e4t[ lsenle^alp 4nlun lns ue4e uePunduraelzpqa,
'6u!uE.p aPnbapEut aterpu! letu punoJ6Ppq qslpPar a^lssarxe 'fue4u@ aql
uO Eupeep a^Fsarxe alEDtpq leul rcloo lutd lq6tt e qt! suo[erpq radop^ep aqlsuleE leql
rolor per daap P llleul]ou s! tprqM luE4aued aql Jo lno-pealq palerlpu! alc senlnul]u@slp
arerns (s)uoasrtPur aql ro luaya a$ EurulujlaPP puP oulzpao)ereqr^q ul ple ue se ladola ep
eql 6ut^ddc allql^ lno-paaF a\p a Jesqo ol Dilrerd poo6 sl I /arolaraql ledola^ep aql
otu! iF^lssarrJ sasn Jlp luerlauad ato Jt .l.ntE^3 ol ltnruillp are sa!l!nu[uo]5lp ,o sadA aql
uotnuale 6ueA
Eottpurlseltpul tsenle^]
(s)uotlr.rrPul lo uoganle^3 6 Z
'deqq)eq unas uotn\ellp tedep ueesrraLued o12u 'ue4tse4ulsadstp
6ue^ nl\eM ,uetter aepp q rye^uau Das uees4uowed tArePqbuaw P66utqes senl
dn\nt ?snuadtp 6!e^ uee$w)ad o{ 'rynuacltal l'l -red eped uel elslad q nlas qeleles
tuetlt Oa uep ewetqlqq undneP luau 0t uep led qtqal \epfi uolryeltp rttl4p Eelalctuelul
'sauautarrut ul paurJolad aq lleqs
uoBEul[lexa aql'auD p3qslnBls ro Psqu]sald aql ulqu uoD€ululExa al.dt,lor apnpald
ot r.l6noua afudl st pautu.rexa aq ol arel.rm eql JI pausBes arc Z z red lo quaurallnbar aql
JaUc s3lnutur Oz ueql arou ro selnullrr 0I ueql ssal pu epeul aq lleqs uo[eFrdElul leulJ
:llYo s3Nl'lldld Nl so]lM uol
I lunotSoud NollvNlwvxl lNvxl:lNld olnoll
1o/-LONd'SVHS : Ol{ ',aOUd
PROC, NO. : SHAS/PI{DT'O?

REV, NO,
LIQUID PENEIRANT EXAMINATION PROCEDURE 1

FOR WELDS IN PIPELINES OAIE


PAGE

Setelah perbaikan dengan pengelasan selesai dan pemukaannya telah dihaluskan, daerah yang
diperbaiki tersebut harus diperiksa ulang sesuai isl prosedut ini-

lt. 90sT lxal.rnaTroll cLlalllllc


Unless dlccted otherwise by contracting dodrments, all plrts tnd objects that h.ve been examined
by liquid penetrant method.rc not necessrry to be cleaned. Post examination cleanlng should be
conduded as soon as piadlcal uslng a process that dorsn't advers€ly affed the part. Typlcal post
examlnauon cleaninqs employed in thls procedurc are:
Kecualidipersyaratkan lain oleh dokumen kontGk, seluruh benda yang telah diperiksa oleh metode
ca,ra, penetrant tidak perlu dtbersihkdn. Pembersthan setelah pengujian sebatknya dilakukan
secepatnya menggundkan proses yanq tidak berbahaya untuk benda yang sedang dibersihkan
Cantah tipikal metoda pembersihan antara lain:

Simple water rlnsa or tYatar spray.


Dibersihkan dengan disemprot air bersih

Removal by dcanlng solvcnts or rcmovers recommended by thelr manufacfurer as shown ln


Tabh 1 of this procedurc,
Pembersihan menggunakan solvent pembersih yang direkornendasikan oleh pembuat material
penentrant, sebagaimana tercantum dalam fabel I prosedur ini.

12. EXA I ATION REPORT

All rclevant alld rE edable indications sh.ll be Ecorded. fu a minlmiJm, the type of indlcatlor6 as
r€quirEd by this procadure, locltlon and exterit (length or diameter or align€d) shlll be rccorded on
uquid Pcnctsrnt Examlnatlon Report form as shown in Exhtbft A d thls procedure. The record sh.ll
ba stored for a period as speclfled in the refenEnclng contractlnq do€ljment.
Seturuh indtkasi yang dBnggap rclevant clan indikasi yang petlu diperbaiki harus direkam *tidaknya
tipe dari indikasi 0lnear alau rounded), lokasi dan dimensinya (panjanq atau daneter atau sebans)
harus direkam dalan form Pemeriksaan Caira, Penetrant sebagaimana dllihat pada E thlbit a
prosedur hi. Rekaman tersebut harus dEimpan dalam suatu kurun waktu sebaqamana
dBpesifikasikan dalam dokumen kontrak.

13. SAFETY PRECAUTIONS

13,1 Uquld pen€tsant materlals used in tfils procldurc arc relattuely totc. Therefore, crrr should b€
exarrise not to excessively inhale tha fume.
Material-mateial calra, penetrani yang delnakan oleh prosedur ini relatif beracun. Oleh
karena itu, kewasapdaan ha.us dtptaktekkan untuk lidak secara berlebihan nenghtup

13.2 smoking is prohibited while performing liquld penetrant examinrtion.


Ditareng merokok kenka .edanq qielakukan penerrksaan cairan penetrant

13.3 Electrical hazards llke op€ned electrlcal wlre from llghttng source and the pr€s€nc€ of short
clrcultlng medlum shall be treated with care.
Bahaya arus pendek seperti kabel listrik ydng terbuka dai lamp! penerangan dan media
penghantar lisdk lainnya harus disada.i dan dihindari-

1,3.4 lt.atarl.l S.taty Dlta Shcct (HSDS) for each liquld penetrant materlal shall be consultrd
in d.tcrminlng the pmp€r method for th. dlsposal ot used pressuri2ed sPray cans End llquld
resldua waste.
luaterlEl Safety Data Sheel (IYSDS) tiap material cairan penetrant harus diperhatikan dan
diikutt untuk menentukan metode yang tepat ddlam pembuangan kaleng aerosol bertekanan
dan limbah cair da.i cairan penetrant.
rm]:toN
lq pe66.r4r/W par&eu Iq p.sqr^/V p .^.U Iq pe$euunv ps.rcU
tr5Eys
/€o ffinw E 4dot6^.o tuo l
( 6.t.rds 6,ril3nrS o (
) BnOr E
(
(
(
( I *,rc o uol&a: qV o 6uDpM 8UV O
( ) al{o o q.nE Flture o
IUOdf U NOtlVNl!'l\fx3 1NVU13N3d Olnol-]
:lrvo slNnldld Nl so'llM 80J
I lSnolcoud NollvNlwvx3 INVUIINIJ Olnol"l
ro/roi{4svHs i -oN'aoad
PRoC- No : sHAS/PtlDT,o7
REV, NO,
LIQUID PENETRANT EXAMINATION PROCEDURE 1

FOR WELDS IN PIPELINES

Exhibit B - Excerpt from API 1104 Par. 9.S.1 throuoh Par. 9'5.3

9.5 LIOUIDPENETRANTTESTING
95.1 Clr6slllcatlor ol lndlcationa
9.5.1 .1 ndicniorls F(ldtlc!-d hv liqtid Pr:IElrn
I teslirt8 atlr
rol n€ce\\arily irrlFrfc(rions. Mfihinilg mnrls. {-rittdrci.
n d surfacc condili(ns nrily pR tre ifldi('rliorl\ lhal arc sittli
lar rr) llx,*- pRluced hy imperf{tions hrl lll.n art rxx rele-
tanr lo m(\rpt:rhilily. Thc crileri Sile ir9.5.1.:ande-5 Il
aPp,t., rlhcn indicirtioos are eYilhlr cd-

9,5. t.2Ally indicalioo wilh a m{ximum dimeosion of1116 in.


(l rnnr)ff [\\ ih.tll be clxs\ilicd iN no0rcl('raltt. Any hrger
irrdiurid heliev{rl lo he nonreleunl shrll be r.8arN irs ftl-
elant unrilft'-!r: lined hy liquid Pefftnrnt or rnolllcr oonde-
structile lcstiltS rnelhod lo delcnninc wl*lllcr or nol ao iL_iuill
irrt^_rfcdir !'r(isls. Thc rurfiKc rrliiy bc ground or othl:r*'i*-
conditiorpd lrelbrc rt{r.rminxlion- Aller a ildi.ali(m is
dclcmrinnl 11) tr norirelcvJnl. ()thcr nonn:lclml indicrtioni
ul drc san* typc rL'ed ||,Jl lrr rE-rx{mirxid.

9.5J.3 Relcrirnl indi(itlion5 nn lltosc ra


h) in]pi:rfcc
^-(l
tir)n{. Lilrlr. indicalior{ rrc txr{']n lcrtth ir fl]tr{
1\,hirh thc
rlynr dlrPl: linres lh.'wi(ith. Rounded i|nlications .lfc th's! in
qhrrh lhc h'nerh i\ lhea lirrr\llk $idlh'rl(\r

9.5.2 Acceplance Slandards


R.leYnnl iidications shrllhc considcml def$lt sh ldan)
of fir follo\xin8 condil(ms c\rsl:

n. Lin€ir idi{fllim5 drc cyaluirtcd ils crxtcr siKks or slar


ci:rts 1u]d crcccd J/12 in. {.1nrn) in lcnglh.
b. LiNru indiritnnN aE'.\alml(l a\.rtls ollx'rlfllll.rntcr
ctlcks oI slar cnfks.
('. Linenr il]dicxtnlns xre Rvaluar('d rs lF ard erce€d I ir.
(:5 ormt in total lenflh ir { (ontinLrxrs ll i . t-'l(I)
'nrnl
lcnElh ol $eld or 8'tr oflhc \rel.l lcnglh.

R(ulxlcdi liciltions shall fu cv lurlcd:r!,odii! k) thc


crileri! of 9.l.g.l a'd 9.-r.g.l. t$ uppli.Jble. R el'alullion
purB)ses. lhc nr imum dimensi()'r of .r rouftlL{ hdicnlio
\hlll bc coll\klelld ils si/r:
Nd€: WlEn d(rf,l exists ab(xlt $c rype ot imperf.ltitr tcirS di5-
clolal byan iDdicrkn. trrincrrim fiuy tE obtaiEr by ush! c.tEr
,x,esrru€rilr rc<ing rPdro&.

9.5.3 Plpe or Fitting lmpertection3


llrp(rkvtions tu lhe pipe or lrllings d('le.led by liquid pen-
ellil l l.'slin8 rh:rll tt rcFxlnl lo lll: (unnanv. Their di\Flii-
tiq!\lurll tr {$ directed b)- [E co ltlmy.
pt l& uqcoqrb-e!4 : lr1ll-r
9Z116S0 (rz0)r ltl lzre0E00 / aio(Eo8 (rzo) : dtl
09t€ | ]rxrr[ luttlf'ltJx.s 'ldqrx logrod z oN rxtlptv H r / fiulil f
'.rno
---ff;in
rlPl.Fq3
\t t,
l ts^.l3oN Iruv I euuo€
s,%
1y lo.ur8u3 f,O
ll
ertel'^oN
1rhb
otro .rnrruOrs etul pelrutBpO
uollezuoqlnV pue leaorddy
lq/loNd/svHs'oN
SSNll3dld Nl SO'l:lM UOJ fUnOfCOUd
NOtIvNtWVX:l f lclluvd cl13N0vt1
rurfi sgo IIYfgS SIHVHS'Id
PT. SHAHIB SEJATI cseo/ss yrglrv
[v\.' bEbh i-Erd
rrii*

MAGNETIC PARTICLE EXAiIINATION PACE


PROCEDURE FOR WELDS II{ PIPELINES lof ll

t))CUMf NT NUMBf,R: REVtStON DAIE OF ISSUED:


I Oclobcr 5. 2010

SHAS/PNDTiOT R.EYISION DATf,: ETTECTIvA DATEr


Odober I 7. 20 I l ocrobcr I7, 201l

t\o. CONfENT PAGE APPROVED BY


t.0 SCOPE 2ofll t)/'tt
2-O CODES AND REFERENCES 2ofll AO

1.0 PERSONNEL QUALMCATION 2ofll


4.0 EQUIPMENTS AND MATERIAI- 2ofll
J,O SURfACE PREPARATION lofll
6.0 CALIBRATION lofll ASNT i NDT LEVEI- III
7.0 EXAMINATION PROCEDURE 4ofll
Tofll
tl('e
t.0 ACCEPTANCE STANDARDS

9.0 EXAMTNATIO}{ OT AREAS FROM WHICH Tofll


IMPERFECTION HAYE BEEN TEMOYED
10.0 R-E.EXAMINATION OF REPAIRED AREA Tofll
I t.0 DEMACNETIZATION Tofll
t2.0 POST EXTMINATTON CLEANINC ?ofll i, F lml
QC MAN AGER
13.0 EXAMINATION REPORT lofll
'lr
t4.0 SAfETY PRECAUTIONS tofll

Exlit il A M.graic Pinicl. Ex,tnhnim R.F.'t Forltr 9ofll


Exhibir B ELctrorgrrric Yo*c Crlib.iion RcFn Form l0ofll
Exhibil C Exc.rpi From API I I (x P.r. 91.92 and PrI 9.1-9.3 llofll k-rfd, l.u,tAy,'
REVISION STATUS QC ENGINEFR
DATA DfscRrmto:\ DISTRIBT]TIOI\

0 Octobcr 5.2010 lssu.d for lntcmal Rrvicw Vcocr oPs

I Oclobcr 17.2013 lssuld for Migr3 Apprlv.l du*., QA,QC

drow MIGAS

O cofy

0 copy

Jl. Trnlsl/ JH Abdddr tlo. 2 Po.dor K!$r. Oulrr S.l(


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6ue^ Nedas tqtqatau qapq ,ep4 elol deua^o ue|qntnqry bu",4 Att^t)tsoas eped "/ot)ot
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are plau pu€ uolpeJtp eqL pFU aql Jo uolpallp aqt ol padseJ qtr^ sJotelpur
iql ^renbape
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E Uaql 33al aq lou llrlas aruE uonarn ulaur aql uolleulurexa .ql JoJ pa6n aq ol
sauo aql se eare lreluor pue ouDpds .lod aures aql Jo asn aqt lq elald lroi all azl]auocN
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eefln 6utulrlro, 9 .dfu pq.eJ q.wrnE) rqErlpul d]qt ,(nlt ,llau5.u e /Ued
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uet uebuap 6lenqe uees4rcuJed uePp ueqtqateq 6uel ,?r!led Belnun4V ue)ttsqrllldetp
6esDau6eu stue qepnses lndnete urnteqes tosde2 6uaEt uep ue\tsellldetp )Qau6eLu
p\ryed 9)tlla4 n./Pl lsnonuouor apopu up4eun66uau uotnlellp s elt uees:,luauad
'pauJo, suonerpul/(ue a esqo 'r.lr!u.d.reok) cro 6ulioureJ.llqf PculaluFul
aq llaqa reaod ro lua,urt uontuluraxa tql rle lJp sJnssaid Mol Jo errnos laqp
ro oulltoE Aq pe^otuaj aq llgqs lrollgulurBxa ul sap0Jcd sserxa Jo uo[elnurn]rv 'petdda
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qely Jotellput xnu eped uodsu !1ep )eq!l!p )edep )eu6eLu uepeu uedDln2at! uep
qeJV Queqaq Eesneu6ea s e anlaqas Dueqraq 4!1eu6e& P4lyPCl tse4 de ue4llseLualu
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aepp uoPunbe ue4e 6ueA ue6uap eures 6ueA 4euot eae uep e\a^ !1e4 ueolnq
slNtlJdtd Nt solJlA dor Jdnol3)dd
NO tlv N twvxl l1Ct tyv d ) tJf N7V W
PROC. NO. : SHAS/PNDT/o7

MAGNETIC PARTICLE EXAMINATION 1

PROCEDURE FOR WELDS IN PIPETINES


PAGE

Ketlctaksempu.oaan ditandai dengan aclanya pengumpulan dari medium pemenksaan


(partikel magnetik). Akan tetapi, kettdakberagaman keadaah permukaan yang terlokalisir
akibat bekas machiningt perbedaan permeability seperti pada ulung daer.h heat_affected
zo^e atau kondisi permukaan lainnYa mungkin menghasilkan indikasi-ind,kasi non-.elevant.
Tidak diperbolehkan adanya kumpulan bubuk magnetik yang melebar pada perrnukaan clan
keadaan ini fiesyaratkan permukaan untuk dibersihkan dan ctiperlksa kemball

A. ACCEPTAI{CE STANDARDS

An indlcaton of an imperfection may be larger than the imperfection thrt aauses lt; however thc
.lzG of Ur. i[dlcatlon la thc b.tlt tor acc.ptrnc. avalultlon.
Suatu indikasi ketidaksempurnaan mungkin leblh besat dari ketidaksempurnaah Yang
menyebabkannyd; akan tetapi besar dari indikasilah yaig ,neniadi dasar evatuasi

8.1 Acceptance stand.rds for $,elds and their heat-affedcd zones shall be as defined in
Pr g.rDh 9.4.1 through 9.a.3 of API lloa (see Exrtrbrt O.
Standa.d keberrenmdan untuk lasan dan daerah HAZ nya harus sebagaimana didefinEikan
d Prragraph 9,4,7 sampal9.4.3 dari APL,O4 (lihat Exhlblt C).

8.2 Acceptanc€ crlteria for materlals:


Kriteria kebetterituaan untuk matefl al :
All surfac€s examined shall be free from any crack or crack-llke lndlcatons.
semua pemukaan yanq dipeaksa harus terbebas dari crack dan indikasrindikasi lain yang
mirip dengan c.a.k.

9. EXAI.IINATION OF AREAS FROM WHICH II{PERFECTIOI{ HAVE BEEI{ REMOVED

Upon rcquest, the area in which thc defect has been rcmoved (prior to maklng weld repeirs) shall
be re-examined ln accordance wlth this procedure to ansur€ that the defect has been removed or
reduced to acceptable size of imperfectlon.
Eerdasarkan permntaanl drea-area yang mana .acat telah dibuang (sebelum melakukan
pe.baikan dengan las) harus dtperiksa kembah nenqikuti prosedu. int untuk memastikan bahwa
cacat telah berhasil dlbudnq atau be*urang netrjadi ketidaksempurnaan yang masth dapat

1O. RE-EXAMINATION OF REPAIRED AREA

After tha wcld is completed and the surface has been smoothly ffnlshed, the re-examlnrton of
rrpalred area shall be performed ln accordance with thls procedure.
Setelah perbaikan dengan pengelasan selesai dan permukaannya telah dthaluskan, daerah yang
dryerbaiki tersebut harus deeriksa ulang sesuai isi prosedur ni.

11. OE I,I AG ?{ ETIZAT! Ot{

Unlesi specified in the contractlng documents, dem.gndizrtlon ls not necessrry to b€ done. If


the p6rt ls to be heat treated after cxlmlnatlon, it is also not necessary to conduct
demagnetlzatlon of the part previously examlned.
Jika tidak dispesttkastkan oleh dokumen konarak, demagnetzation ttdak perlu untuk dilakukan.
)ika benda akan menenma perlakuan panas setelah pemeriksaa\ maka benda yang telah
diperiksa juga tidak penu d, demagnetisasi

12. POST EXAIIINATIOR CLEANING

Unless directed otherwlse by contracting documents, all parLs and objects that have been
examined by magnetic panide method are not necessary to be cleaned, When requlred by
contractlng document, post examlnation cleaning should be conduded as soon as practical using
a process that doesnt adversely affect the part. Typical post examlnation cleaning employed are:
')te) qzqull uep ueue)leueq
ps ap budtot lebuenqucd Luetep Pdal 6oe^ aPolaw re4quauau )lnun tin:lnp
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LuodEu lloLtvilrLvx3'cI
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'auotare qllM 1l bullisnu Iq s.pped leM Jo le^ouJa8
'ueuerlayaq erepn
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:u,eterPlup ueqleaqured epqeu le d!) t1o)uo) uolqlsreqlp
1uepes 6upA epueq \nlun e^eqeqeq \ep!1 6ue^ sasud ue4eun66uau e^qed*as uoln4ellp
e,<ullteqas uetiauad qeptas ueqsraquad ublq&eqry nuad )lept1 4rPubeur p\lved apqew
qato esrytaoi qepl 6ue/\ epuaq qntnFs ueuopP tl?lo ulq uq) e^'edtp tlen$x
"!uluo>!
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NO[VNTWVX] 11f, lluvd 3ll:lNCVrl
rorl0ltd/svH6 : o tola
td6] loN
Iq p66auui,! ps?h.a Io D.6$rrlrMr po{e ,(q peuuw p@6.U
^.!
fr5E 5
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!o{EPd.! o6P: r . )eFr! .686 0
(
( uo^e^6x3 r.w r r 6up .M ralv r
(
(
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I lF !on|+6N l6M f rerlr*lnwn I .r,I1 .p$ed
usxna 6un0.u6g0| ,o edl.!
raod3u NolLvNly'lvx3 f-]clluvd 3l-Lf Nevl l
l1v0 s3NlEdld Nr so llM uol 3dnclcold
I 'oN 3U NO|IVNtVYVXI ll3llXVd f, 11]NoVW
to/IoNd/sYHs : 'oN 'coua
PROC. NO. : SHASIPNDT/o7

MAGNElIC PARTICLE EXAMINATION I


OATE
PROCEDURE FOR WELDS IN PIPELINES
PAGE

Exhibit B - ELECTROMAGNETIC YoKE CALIBRATION REPORT FORM

PERIODIC CALIBRATION OF ELECTROMAGNETIC YOKES

Yoke's make and model

Yoke's serlal no.

Referenced weight standard lD

YOKE'S LIFTING POWER TEST RESULT

REFERENCED UFTING
POWER SOURCE POLE SPACING RESULT
WEIGHT TI14E

This is to confirm that the instrument above meets the requirement of PT. Shahlb Serau's
Document No.: SHAS/PNDT/07 R6v' O

Calibrated by

Date of Calibration

Next recommended calibration


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