Series 2400 Fiberglass

Pipe and Fittings

using Key-Lock® mechanical joint or
Taper/ Taper adhesive joint

Uses and applications Saltwater and seawater lines Oil field reinjection systems
Brackish water lines Crude oil transmission lines
Fire protection systems Temporary pipelines
Potable water lines Electrical conduit
Waste water and sewage systems General industrial service for mildly
Drainage systems corrosive liquids

Performance Laminate meets requirements of API Specification 15LR.

Pipe wall design using a 124 N/mm2 hydrostatic design basis (Procedure B.) with a 0.5
service factor. Liner thickness: 0.5 mm.
Maximum operating temperature: 121°C (250 °F).
ASTM D-2310 Classification: RTRP-11FW (or RTRP-11 FE as applicable).
This system is designed to provide minimal 4:1 safety factor in accordance with ASTM
D-1599.

Description Pipe
Filament-wound fiberglass reinforced epoxy pipe with Key-Lock‚ male and female or
Double O-Ring male and female mechanical joint or Taper/ Taper male and female adhesive
joint.
Fittings
Standard filament-wound couplings, 45° and 90° Elbows, Tees and Reducing Tees,
Concentric Reducers, Flanges* and Nipples. Special fittings are available on request.
* Flanges are available with the following drillings : ANSI B16.5 Class 150 and 300, DIN,
ISO & JIS. Other drilling patterns are available on request.
For dimensional data and standard configurations for fittings, please refer to the respective
Fitting Guides.
Optional, the system can be supplied conductive - HB Composites 2400C or Fireproofing
2400-FP.
For conductive ASTM D-2310 Classification: RTRP-11AW for pipes or RTRP-11AE as
applicable.
Joining systems Key-Lock‚ integral filament-wound male and female or Double O-Ring male and female
mechanical joint assembled with locking keys. Hydrostatic seal by means of an elastomeric
O-ring. Taper/ Taper integral filament-wound male and female adhesive bonded
joint.

Pipe sizes From 50 - 100 mm (2-4”) : 5.85 or 9 m depends on end configuration.

For 150 mm (6”) : 5.85, 9 or 11.89 m depends on end configuration.
From 200 - 1000 mm (8-40”) : 11.89 m random length.

Physical properties
Pipe property Units Value Method
Thermal conductivity W(m•k) .33 HB Composites
-6
Thermal expansivity 10 mm/mm/°C 18.0 HB Composites
(lineair)
Flow coefficient Hazen-Williams 150 __
-6
Absolute roughness 10 m 5.3 —
3
Density g/cm 1.8 __
1
Shielding capability* volts 100 —
Grounding resistance
6 1
@1500 volts* 10 ohms 1.0 —

* Applicable for conductive

Mechanical properties
Pipe property Units 21°C 93°C Method

Bi-axial
2
Ultimate hoop stress at weeping N/mm 250 — ASTM D-1599
Circumferential
2
Hoop tensile strength N/mm 220 — ASTM D-2290
Hoop tensile modulus N/mm2 25200 22100 ASTM D-2290
Poisson’s ratio axial/ hoop — 0.65 0.81 HB Composites
Longitudinal
2
Axial tensile strength N/mm 80 65 ASTM D-2105
2
Axial tensile modulus N/mm 12500 9700 ASTM D-2105
Poisson’s ratio hoop/ axial — 0.40 0.44 ASTM D-2105
2
Axial bending strength N/mm 85 — HB Composites
Beam
2
Apparent elastic modulus N/mm 12500 8000 ASTM D-2925
Hydrostatic Design Basis
2
Static N/mm —— 124* ASTM D-2992
(Proc.B.)
2
Cyclic N/mm 41.5* — ASTM D-2992
(Proc.A.)

* at 65°C
Typical pipe dimensions
Nominal Pipe Minimum total wall thickness* (mm)
pipe size ID

(mm) (in) (mm) 2410 2412 2414 2416 2420 2425 2432 2440 2450

50 2 53.2 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.8 3.3
80 3 81.8 2.3 2.3 2.3 2.3 2.3 2.7 3.1 3.9 4.7
100 4 105.2 2.3 2.3 2.3 2.5 2.7 3.3 3.9 4.9 5.9
150 6 159.0 2.5 2.7 3.0 3.4 3.8 4.6 5.6 7.0 8.7
200 8 208.8 3.1 3.2 3.7 4.2 4.8 5.8 7.2 9.1 11.2
250 10 262.9 3.5 3.9 4.5 5.1 5.8 7.2 8.8 11.2 14.0
300 12 313.7 3.9 4.5 5.3 6.0 6.8 8.4 10.4 13.4 16.6
350 14 344.4 4.1 4.8 5.7 6.6 7.4 9.2 11.4 14.6 18.2
400 16 393.7 4.5 5.5 6.4 7.4 8.4 10.5 12.9 15.6
450 18 433.8 4.9 6.0 7.0 8.1 9.2 11.5 14.2 18.2
500 20 482.1 5.4 6.6 7.7 8.9 10.1 12.7 15.7 20.1
600 24 578.6 6.3 7.7 9.3 10.6 12.1 15.1 18.8
700 28 700.0 7.4 9.1 10.8 12.6 14.3 17.9 22.3
750 30 750.0 7.9 9.7 11.6 13.5 15.3 19.1 23.9
800 32 800.0 8.4 10.3 12.3 14.3 16.3 20.4 25.5
900 36 900.0 9.3 11.5 13.7 16.0 18.2 22.8 28.5
1000 40 1000.0 10.3 12.8 15.3 17.8 20.3

* Total wall thickness is including 0.5 mm liner. No liner for conductive pipe

Note: Pipe series designation: First two digits indicate product series. Final two digits
indicate inernal pressure class (bar).

External pressure
Performance Nominal Ultimate Collapse Pressure* (bar)
pipe size

(mm) (in) 2410 2412 2414 2416 2420 2425*

50 2 26.4 26.4 26.4 26.4 26.4 26.4

80 3 7.3 7.3 7.3 7.3 7.3 13.2
100 4 3.4 3.4 3.4 4.7 6.2 12.8
150 6 1.4 1.8 2.6 4.1 6.1 11.7
200 8 1.3 1.5 2.5 3.8 5.9 11.1
250 10 1.0 1.5 2.4 3.6 5.6 11.3
300 12 0.9 1.4 2.4 3.7 5.5 10.9
350 14 0.8 1.3 2.3 3.8 5.5 11.0
400 16 0.7 1.4 2.3 3.7 5.5 11.2
450 18 0.7 1.4 2.3 3.7 5.5 11.1
500 20 0.7 1.4 2.3 3.6 5.4 11.0
600 24 0.7 1.3 2.4 3.6 5.5 10.9
700 28 0.7 1.3 2.2 3.5 4.9 10.0
750 30 0.7 1.3 2.2 3.5 4.9 9.9
800 32 0.7 1.3 2.2 3.5 4.9 10.0
900 36 0.6 1.2 2.1 3.5 4.9 10.0
1000 40 0.6 1.3 2.2 3.5 4.9 9.9

* Ultimate collapse pressures for higher pressure classes exceed values shown.
Pipe weight
Nominal Minimum weight empty pipe kg/m
pipe size

(mm) (in) 2410 2412 2414 2416 2420 2425 2432 2440 2450

50 2 0.67 0.67 0.67 0.67 0.67 0.67 0.67 0.84 1.00

80 3 1.02 1.02 1.02 1.02 1.02 1.21 1.41 1.81 2.22
100 4 1.30 1.30 1.30 1.42 1.55 1.93 2.31 2.95 3.61
150 6 2.13 2.32 2.60 2.97 3.35 4.11 5.06 6.42 8.10
200 8 3.52 3.64 4.25 4.86 5.60 6.84 8.60 11.02 13.74
250 10 5.02 5.64 6.56 7.48 8.56 10.75 13.27 17.11 21.67
300 12 6.71 7.80 9.26 10.55 12.03 15.00 18.76 24.49 30.71
350 14 7.75 9.15 10.96 12.78 14.40 18.07 22.6 29.31
400 16 9.76 12.04 14.11 16.41 18.73 23.63 29.29 35.74
450 18 11.75 14.51 17.04 19.83 22.64 28.55 35.56 46.11
500 20 14.43 17.78 20.87 24.26 27.66 35.08 43.74 56.63
600 24 20.29 24.98 30.37 34.77 39.87 50.15 62.96
700 28 28.94 35.83 42.75 50.11 56.90 61.98 90.30
750 30 33.15 40.96 49.25 57.58 65.30 71.93 103.80
800 32 37.65 46.44 55.74 65.09 74.30 82.25 118.10
900 36 46.97 58.43 69.94 82.03 93.10 93.75 148.10
1000 40 57.90 72.37 86.90 101.51 115.90

Note: Excluding integral joints

Specific tangential
initial siffness Nominal Specific Tengential Initial Stiffness (STIS) in N/m2 at 21°C
pipe size

(mm) (in) 2410 2412 2414 2416 2420 2425 2432 2440 2450

50 2 73612 73612 73612 73612 73612 73612 73612 149460 262500

80 3 20961 20961 20961 20961 20961 37727 61392 133456 244609
100 4 9997 9997 9997 13637 18050 36595 64442 135877 244419
150 6 4026 5338 7790 12069 17652 33359 63038 127223 247715
200 8 3907 4369 7222 11085 17253 31856 63111 129998 243258
250 10 3016 4371 7069 10679 16206 32232 60198 125609 244685
300 12 2589 4191 7188 10743 16025 31128 60131 129402 244312
350 14 2325 3938 6911 11070 15912 31411 60634 127764
400 16 2137 4142 6759 10731 15985 31919 59784 105832
450 18 2126 4121 6756 10719 15960 31762 60256 126522
500 20 2139 4097 6691 10547 15629 31574 59965 125215
600 24 2053 3899 7061 10605 15944 31309 60516
700 28 1953 3754 6403 10303 15175 29963 57855
750 30 1959 3737 6514 10387 15218 29962 58164
800 32 1963 3722 6449 10240 15256 30026 58435
900 36 1907 3697 6342 10192 15221 29985 58265
1000 40 1920 3767 6514 10328 15370
Stiffness factor Nominal Stiffness Factor (SF) per ASTM D-2412 in in•lbs at 21°C
pipe size

(mm) (in) 2410 2412 2414 2416 2420 2425 2432 2440 2450

50 2 108 108 108 108 108 108 108 226 408

80 3 108 108 108 108 108 198 327 730 1377
100 4 108 108 108 149 198 408 730 1583 2926
150 6 149 198 290 453 668 1281 2465 5104 10247
200 8 327 366 609 941 1478 2767 5590 11821 22767
250 10 502 730 1189 1809 2767 5590 10627 22767 45726
300 12 730 1189 2055 3092 4647 9163 18033 39896 77560
350 14 867 1478 2613 4218 6105 12238 24068 52098
400 16 1189 2323 3817 6105 9163 18585 35435 63987
450 18 1583 3092 5104 8158 12238 24737 47789 103058
500 20 2187 4218 6937 11015 16443 33748 65267 139936
600 24 3626 6937 12665 19148 29009 57839 113898
700 28 6105 11821 20308 32924 48845 97911 192554
750 30 7531 14472 25417 40831 60252 119598 238139
800 32 9163 17492 30536 48843 73309 146468 290405
900 36 12665 24737 42745 69208 103063 206110 407998
1000 40 17492 34584 60249 96228 144271

Pipe stiffness Nominal Pipe Stiffness (SF) per ASTM D-2412 in psi at 21°C
pipe size

(mm) (in) 2410 2412 2414 2416 2420 2425 2432 2440 2450

50 2 573.1 573.1 573.1 573.1 573.1 573.1 573.1 1163.6 2043.6

80 3 163.2 163.2 163.2 163.2 163.2 293.7 478.0 1039.0 1904.3
100 4 77.8 77.8 77.8 106.2 140.5 284.9 501.7 1057.8 1902.9
150 6 31.3 41.6 60.6 94.0 137.4 259.7 490.8 990.5 1928.5
200 8 30.4 34.0 56.2 86.3 134.3 248.0 491.3 1012.1 1893.8
250 10 23.5 34.0 55.0 83.1 126.2 250.9 468.7 977.9 1904.9
300 12 20.2 32.6 56.0 83.6 124.8 242.3 468.1 1007.4 1902.0
350 14 18.1 30.7 53.8 86.2 123.9 244.5 472.0 994.7
400 16 16.6 32.2 52.6 83.5 124.4 248.5 465.4 823.9
450 18 16.6 32.1 52.6 83.5 124.3 247.3 469.1 985.0
500 20 16.7 31.9 52.1 82.1 121.7 245.8 466.8 974.8
600 24 16.0 30.4 55.0 82.6 124.1 243.8 471.1
700 28 15.2 29.2 49.9 80.2 118.1 233.3 450.5
750 30 15.2 29.1 50.7 80.9 118.5 231.7 452.9
800 32 15.3 29.0 50.2 79.7 118.8 233.8 455.0
900 36 14.8 28.8 49.4 79.3 118.5 233.5 453.7
1000 40 14.9 29.3 50.7 80.4 119.7
Span lengths Nominal Parital span recommendations* (in meters) for horizontal support
pipe size arrangements at 21°C

(mm) (in) 2410 2412 2414 2416 2420 2425 2432 2440 2450

50 2 3.42 3.42 3.42 3.42 3.42 3.42 3.42 3.60 3.75

80 3 3.85 3.85 3.85 3.85 3.85 4.02 4.16 4.41 4.60
100 4 4.11 4.11 4.11 4.21 4.30 4.53 4.72 4.99 5.21
150 6 4.69 4.79 4.93 5.10 5.25 5.51 5.78 6.09 6.40
200 8 5.35 5.39 5.60 5.79 5.99 6.28 6.61 6.98 7.32
250 10 5.87 6.04 6.26 6.47 6.68 7.04 7.38 7.81 8.21
300 12 6.32 6.56 6.84 7.06 7.28 7.66 8.06 8.54 8.96
350 14 6.56 6.84 7.14 7.41 7.62 8.03 8.45 8.94
400 16 6.96 7.33 7.62 7.90 8.15 8.60 9.02 9.42
450 18 7.30 7.69 7.99 8.29 8.55 9.02 9.47 10.02
500 20 7.69 8.10 8.42 8.72 8.99 9.50 9.98 10.55
600 24 8.39 8.83 9.25 9.55 9.86 10.39 10.94
700 28 9.19 9.68 10.09 10.48 10.70 11.30 11.90
750 30 9.51 10.01 10.46 10.85 11.10 11.70 12.30
800 32 9.82 10.33 10.79 11.19 11.50 12.10 12.80
900 36 10.39 10.95 11.43 11.86 12.20 12.80 13.50
1000 40 10.95 11.55 12.07 12.52 12.90

* Note: For continuous span use of above values: plus 20%

For simple span use of above values: minus 20%

1) Span recommendations are based on pipes filled with water with a specific gravity of 1000kg/m3 and include no
provision for weights caused by valves, flanges or other heavy objects.
2) Span recommedations are calculated for a maximum long time deflection of 13 mm to ensure good appearance
and adequate drainage.

Bending radius Nominal Minimum allowable bending radius (Rb) in m at 21°C and
pipe size standard pressure rating

(mm) (in) 2410 2412 2414 2416 2420 2425 2432 2440 2450

50 2 10 11 11 12 12 14 17 17 19
80 3 17 18 19 21 24 26 29 29 31
100 4 24 26 28 30 34 35 38 38 41
150 6 42 46 48 48 54 57 61 62 64
200 8 58 66 66 67 74 78 83 82 86
250 10 79 85 86 87 99 100 109 107 109
300 12 101 105 104 106 120 123 131 127 131
350 14 116 119 117 116 134 136 144 141
400 16 139 136 137 135 154 155 168 180
450 18 155 151 152 150 171 173 185 180
500 20 174 170 171 169 194 194 207 202
600 24 216 212 203 204 233 236 249
700 28 273 264 259 253 274 275
750 30 294 285 276 271 293 296
800 32 315 306 297 291 312 314
900 36 363 348 339 330 324 352
1000 40 405 385 374 366 363

* Note: Do not bend pipe until adhesive has cured. At rated pressure, sharper bends may create excessive
stress concentrations.

Field testing Pipe system is designed for field testing with water at 150% of rated pressure.

Surge pressure Maximum allowable surge pressure is 150% of rated pressure.

 2
Conversions 1 psi = 6895 Pa = 0.07031 kg/cm
5 2
1 bar = 10 Pa = 14.5 psi = 1.02 kg/cm
2 2
1 Mpa = 1 N/mm = 145 psi = 10.2 kg/cm
1 inch = 25.4 mm
2
1 Btu.in/(h•ft •°F) = 0.1442 W/(m•K)
°C = 5/9 (°F-32)

Important Notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data may
cause different results. HB Composites makes no representation or warranty, express or
implied,
including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. HB Composites
assumes no liability whatsoever in connection with this literature or the information or
recommendations it contains.

H.B.Composites
Suit 14B, No. 13, Ahamd Sharifi, North Razan,
Mirdamad Ave., Tehran 19119, Iran
TEL: +98 21 22 22 1767, 22 22 6210 FAX: +98 21 22 25 2921