Instructions Manual Instructions Manual: ICP224-BR1EN4.pdf ICP224-BR1EN4 PDF
Instructions Manual Instructions Manual: ICP224-BR1EN4.pdf ICP224-BR1EN4 PDF
Instructions Manual Instructions Manual: ICP224-BR1EN4.pdf ICP224-BR1EN4 PDF
ICP224-BR1EN4.pdf
Operating & Maintenance
Diesel engine
Cummins QSB 3.3
Serial number
10000501x0B001387 -
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Dimensions ............................................................................................... 17
Weights and volumes................................................................................ 18
Working capacity....................................................................................... 19
General ..................................................................................................... 19
Tightening torque ...................................................................................... 20
Wheel bolts ............................................................................................... 21
Hydraulic system....................................................................................... 21
Automatic Climate Control (ACC) (Optional)............................................. 21
Machine description ............................................................................................................... 23
Identification ............................................................................................................ 23
Product identification number on the frame .............................................. 23
Machine plate............................................................................................ 23
Explanation of 17PIN serial number.......................................................... 24
Engine plates ............................................................................................ 24
Location - decals ....................................................................................... 25
Safety decals............................................................................................. 26
Locations - Control panel and controls...................................................... 29
Function descriptions............................................................................................... 30
Display explanations ................................................................................. 32
Machine alarm........................................................................................... 34
H1-AC alarm ............................................................................................. 36
LIMITED mode............................................................................ 36
SAFE mode ................................................................................ 36
"MAIN MENU" ........................................................................................... 37
"USER SETTINGS" .................................................................... 38
Operator help when starting...................................................................... 39
Operator help Workmode.......................................................................... 39
.................................................................................................................. 39
Instruments and controls, cab ................................................................... 40
Function description of instruments and controls in the cab ..................... 41
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Using the cab controls............................................................................... 42
Defroster ..................................................................................... 42
Heat ............................................................................................ 42
AC/ACC ...................................................................................... 42
Electrical system...................................................................................................... 43
Fuses ........................................................................................................ 45
Fuses in cab.............................................................................................. 45
Operation ............................................................................................................................... 47
Before starting ......................................................................................................... 47
Master switch - Switching on..................................................................... 47
Control panel, adjustments ....................................................................... 47
Driver seat - Adjustment............................................................................ 48
Operator's seat, comfort (Optional) - Adjustments .................................... 48
Display - Control........................................................................................ 49
View .......................................................................................................... 49
Operator position....................................................................................... 50
Interlock..................................................................................................... 51
Starting .................................................................................................................... 52
Starting the engine .................................................................................... 52
Parking brake - Check............................................................................... 52
Throttle control and brake pedal. .............................................................. 53
Display when activating choice via the button set..................................... 54
Alarm descriptions..................................................................................... 54
Operating the roller ................................................................................... 55
Operating on a slope................................................................................. 56
Checking the treads on the tires ............................................................... 56
Edge cutting (Optional) ............................................................................. 56
Variable tire pressure (air-on-the-run) (Option)......................................... 57
Coconut mats (Option) .............................................................................. 57
Ballast box................................................................................................. 58
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Driving (Ground Pressure) ........................................................................ 59
Ground pressure ....................................................................................... 59
Low tire pressure - 240 kPa (34.8 psi). ..................................................... 60
Normal tire pressure - 480 kPa (69.6 psi) ................................................. 61
High tire pressure - 830 kPa (120.4 psi). .................................................. 61
Interlock/Emergency stop/Parking brake - Check ..................................... 62
Normal braking.......................................................................................... 62
Emergency braking ................................................................................... 63
Switching off.............................................................................................. 63
Chocking the wheels ................................................................................. 63
Master switch ............................................................................................ 64
Long-term parking.................................................................................................................. 65
Engine ....................................................................................................... 65
Battery....................................................................................................... 65
Air cleaner, exhaust pipe........................................................................... 65
Watering system ....................................................................................... 65
Fuel tank ................................................................................................... 65
Hydraulic reservoir .................................................................................... 65
Tires .......................................................................................................... 66
Steering cylinder, hinges, etc. ................................................................... 66
Hoods, tarpaulin ........................................................................................ 66
Miscellaneous ........................................................................................................................ 67
Lifting ....................................................................................................................... 67
Lifting the roller.......................................................................................... 67
Lifting the roller with jack:.......................................................................... 67
Roller prepared for transport ..................................................................... 68
Towing/Recovering.................................................................................................. 68
Short distance towing with the engine running.......................................... 69
Short distance towing when the engine is inoperative. ............................. 70
Towing the roller........................................................................................ 72
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Trailer eye (Option) ................................................................................... 72
Operating instructions - Summary ......................................................................................... 73
Preventive maintenance ........................................................................................................ 75
Acceptance and delivery inspection.......................................................... 75
Warranty.................................................................................................... 75
Maintenance - Lubricants and symbols ................................................................................. 77
Maintenance symbols ............................................................................... 78
Maintenance - Maintenance schedule ................................................................................... 79
Service and maintenance points ............................................................... 79
General ..................................................................................................... 79
Every 10 hours of operation (Daily)........................................................... 80
After the FIRST 50 hours of operation ...................................................... 80
Every 50 hours of operation (Weekly)....................................................... 81
Every 250 hours of operation (Monthly) .................................................... 81
Every 500 hours of operation (Every three months) ................................. 82
Every 1000 hours of operation (Every six months) ................................... 82
Every 2000 hours of operation (Yearly) .................................................... 83
Maintenance, 10h .................................................................................................................. 85
Diesel engine - Check oil level .................................................................. 85
Coolant level - Check ................................................................................ 86
Brake fluid level - Check ........................................................................... 86
Fuel tank - Refueling ................................................................................. 87
Hydraulic reservoir - Check fluid level....................................................... 87
Water tank, Std - Filling............................................................................. 88
Cleaning the coarse filter .......................................................................... 88
Sprinkler system
Cleaning of sprinkler nozzle ...................................................................... 89
Sprinkler system - Check .......................................................................... 89
Sprinkler system - Freeze risk................................................................... 90
Draining the system. ................................................................................. 90
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Freeze protection ...................................................................................... 90
Wheel scrapers
Control....................................................................................................... 91
Removing the scapers ................................................................ 91
Maintenance - 50h ................................................................................................................. 93
Air cleaner
Checking - Change the main air filter........................................................ 93
Backup filter - Change............................................................................... 94
Air cleaner
- Cleaning.................................................................................................. 94
Fuel filter - Draining................................................................................... 95
Air conditioning (Optional)
- Inspection................................................................................................ 96
Air conditioning (Optional)
- Cleaning.................................................................................................. 96
Tires - Tire pressure.................................................................................. 97
Upper/Lower Pivot bearing - Lubrication................................................... 98
Wheel gear - Oil change ........................................................................... 98
Wheel gear - Replenishing the oil ............................................................. 99
Wheel gear - Checking the oil level........................................................... 99
Maintenance - 250h ............................................................................................................. 101
Diesel engine
Oil change ............................................................................................... 101
Engine
Replacing oil filter.................................................................................... 102
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 102
Air conditioning (Optional)
- Inspection.............................................................................................. 103
Battery
- Check condition .................................................................................... 103
Edge cutter (Optional)
- Lubrication ............................................................................................ 104
Upper/Lower Pivot bearing - Lubrication................................................. 104
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Maintenance - 500h ............................................................................................................. 105
The engine fuel filter - replacement/cleaning .......................................... 105
Seat bearing - Lubrication ....................................................................... 106
Hydraulic reservoir cap - Check .............................................................. 106
Pivot bearing - Lubrication ...................................................................... 107
Upper/Lower Pivot bearing - Lubrication................................................. 107
Maintenance - 1000h ........................................................................................................... 109
Air filter - Changing ................................................................................. 109
Backup filter - Change............................................................................. 109
Hydraulic filter
Change.................................................................................................... 110
Cab
Fresh air filter - Replacing ....................................................................... 111
Upper/Lower Pivot bearing - Lubrication................................................. 111
Wheel gear - Oil change ......................................................................... 112
Wheel gear - Replenishing the oil ........................................................... 112
Wheel gear - Checking the oil level......................................................... 113
Maintenance - 2000h ........................................................................................................... 115
Hydraulic reservoir
Fluid change............................................................................................ 115
Fuel tank
- Cleaning............................................................................................... 116
Watering system
- Draining................................................................................................ 116
Water tank - Cleaning ............................................................................. 117
Air conditioning (Optional)
- Overhaul ............................................................................................... 117
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 118
Engine
Replacing the coolant.............................................................................. 118
Upper/Lower Pivot bearing - Lubrication................................................. 119
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Introduction
Introduction
The machine
Dynapac CP224 is a heavy rubber wheel roller in the
21 tonnes class, with a working width of 1800 mm.
CP224 is also available in a Wide-Base version, with
wider tires, which provides a working width of 2280
mm.
It has three guide wheels at the front, and four drive
wheels at the back. The hydrostatic drives, flexible
ballast solution, and a wide range of optional
equipment mean that the machine is available in many
different configurations.
Intended use
CP224/224W is mainly used together with other
asphalt rollers for surface sealing. Thanks to its
weight, it is also suitable for soil compaction.
Warning symbols
Safety information
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Introduction
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
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Introduction
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Introduction
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Safety - General instructions
1. The operator must be familiar with the contents of the OPERATION section
before starting the roller.
5. Only mount and dismount the roller when it is stationary. Use the intended
grips and rails. Always use the three-point grip (both feet and one hand, or
one foot and both hands) when mounting or dismounting the machine.
Never jump down from the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when the
machine is operated on unsafe ground.
8. Avoid driving across slopes. Drive straight up or straight down the slope.
9. When driving close to edges or holes, make sure that at least 2/3 of the
wheels are on previously compacted material.
10. Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
12. Use the safety equipment provided. The seat belt must be worn on machines
fitted with ROPS.
13. Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The
noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
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Safety - General instructions
17. Do not make any changes or modifications to the roller that could affect
safety. Changes are only to be made after written approval has been given
by Dynapac.
18. Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold. Refer to the operating instruction in the STOP section.
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Safety - when operating
Slopes
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Safety - when operating
At least 1/4
Fig. Position of wheels when driving
near an edge
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Safety (Optional)
Safety (Optional)
Air conditioning
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Safety (Optional)
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Special instructions
Special instructions
Temperatures
The temperature limits apply to standard versions of
rollers.
Rollers equipped with additional equipment, such as
noise suppression, may need to be more carefully
monitored in the higher temperature ranges.
Fire fighting
If the machine catches fire, use an ABC-class powder
fire extinguisher.
A BE-class carbon dioxide fire extinguisher can also
be used.
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Special instructions
Battery handling
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Special instructions
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Special instructions
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Technical specifications
Technical specifications
Vibration levels have been measured according to the operational cycle described in the
EU directive 2000/14/EC on machines equipped for the EU market with operator seat in
transport position.
Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive
2002/44/EC. (Limit is 1.15 m/s²)
Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same
directive. (Limit is 5 m/s²)
Noise level
Sound levels have been measured according to the operational cycle described
in the EU directive 2000/14/EC on machines equipped for the EU market with
operator seat in transport position.
During operation the above values may differ because of the actual operational
conditions.
Electrical system
Machines are EMC tested in accordance with EN
13309:2000 'Construction machinery'
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Technical specifications
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Technical specifications - Dimensions
Dimensions
Dimensions mm in
A 4000 157
B 2360 93
H1 3344 132
H2 2990 118
K 270 10.5
L 5180 204
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Technical specifications - Dimensions
Weights
Service weight, standard 9450 kg 20,840 lbs
equipped roller incl. ROPS,
EN500
Weight without ballast 9050 kg 19,955 lbs
Weight with ballast, wet 14150 kg 31,200 lbs
sand
Weight with max ballast 21000 kg 46,305 lbs
Fluid volumes
Hydraulic oil reservoir 95 liters 100.4 qts
Hydraulic oil, system 35 liter 37 qts
Lubrication oil, diesel 7,4 liters 7.8 qts
engine
Coolant, diesel engine 14,6 liters 15.4 qts
Fuel tank 210 liters 55.4 gal
T-gears 2 x 8 liters 2 x 8.5 qts
Water tank 415 liters 109.6 gal
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Technical specifications - Dimensions
Working capacity
Compaction data
Tire pressure:
- Without ballast 1400 kg 3.085 lbs
- With wet sand ballast 2100 kg 4.630 lbs
- With max ballast 3000 kg 6.615 lbs
General
Engine
Manufacturer/Model Cummins QSB 3.3 T3
Power (SAE J1995) 82 kW 99 hp
Engine speed 2200 rpm
Electrical system
Battery 24V (2x12V 74Ah)
Alternator 24V 60A
Fuses See the Electrical system section - fuses
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Technical specifications - Dimensions
Tightening torque
Tightening torque in Nm for oiled or dry bolts tightened
with a torque wrench.
Metric coarse screw thread, bright galvanized (fzb):
STRENGTH CLASS:
M- 8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry
thread
M6 8,4 9,4 12 13,4 14,6 16,3
M8 21 23 28 32 34 38
M10 40 45 56 62 68 76
M12 70 78 98 110 117 131
M14 110 123 156 174 187 208
M16 169 190 240 270 290 320
M20 330 370 470 520 560 620
M22 446 497 626 699 752 839
M24 570 640 800 900 960 1080
M30 1130 1260 1580 1770 1900 2100
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Technical specifications - Dimensions
Wheel bolts
Bolt dimensions : M20 (PN 4700792683)
Hydraulic system
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Technical specifications - Dimensions
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Machine description
Machine description
Identification
Machine plate
The machine plate (1) is fixed on the top step, on the
left side of the operator platform.
The plate specifies the manufacturer's name and
address, the type of machine, the PIN number (serial
number), service weight, engine power and year of
manufacture. (On machines supplied outside the EU,
1 there are no CE markings and in some cases no year
of manufacture.)
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Machine description
Engine plates
The engine's type plate (1) is located on the cylinder
1 head cover and is accessible when the hood is
opened.
The type plate is also placed under the machine plate
on the top step to the operator platform.
The plate specifies the type of engine, its serial
number and the engine specification. Please specify
the engine serial number when ordering spares. Refer
also to the engine manual.
Fig. Engine
1. Type plate
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Machine description
Location - decals
21 25
10, 23
18 11 20 8
13
9 2, 3
6
19
14 19
13
7 7
1 16 4 17 14
14
21 18
24 10,
23
9
2, 3
14
6
14
7
7
22 20 1
14 14
1. Warning, crush zone 4700903422 15. Warning, brake release 4700904895
2. Warning, rotating engine 4700903423 16. Sound power level 4700791273
components
3. Warning, burning hot surfaces 4700903424 17. Battery voltage 4700393959
4. Warning, instruction manual 4700903459 18. Water tank 4700991657
6. Hoisting plate 4700904870 19. Warning, high pressure fluid 4700397286
7. Tire pressure 4700374765 20. Warning, starting gas 4700791642
8. Diesel fuel 4700991658 21. Emergency exit (cab only) 4700903590
9. Fixing point 4700357587 22. Warning, Edge cutter (optional) 4700904083
10. Hydraulic fluid 4700272372 23. Biological hydraulic fluid 4700792772
(optional)
11. Handbook compartment 4700903425 24. Coolant 4700388449
13. Battery disconnector 4700904835 25. Warning, toxic gas 4700904165
14. Fixing point 4700382751
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Machine description
Safety decals
Always make sure that all safety decals are completely
legible, and remove dirt or order new decals if they
have become illegible. Use the part number specified
on each decal.
4700903422
Warning - Crush zone, wheel.
Maintain a safe distance from the crush zone.
4700903423
Warning - Rotating engine components.
Keep your hands at a safe distance from the
danger zone.
4700903424
Warning - Hot surfaces in the engine compartment.
Keep your hands at a safe distance from the
danger zone.
4700904895
Warning - Brake disengagement
Study the towing chapter before disengaging the
brakes.
Danger of being crushed.
4700903459
Warning - Instruction manual
The operator must read the safety, operation and
maintenance instructions before operating the
machine.
4700791642
Warning - Starting gas
Starting gas is not to be used.
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Machine description
4700904083
Warning - Edge cutter (option)
Warning of rotating parts.
Maintain a safe distance from the crush zone.
4700904165
Warning - Toxic gas (option, ACC)
Read the instruction manual.
4700397286
Warning - High pressure fluid
Make sure to drain the pressure in the
accumulators before opening the hydraulic system.
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Machine description
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Machine description
22
23
24 2
25 3
6
5
9 16
4
26
7
19 20
17 27
8 14
18
10 1
21
12 13 15
11
Fig. Control panel
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Machine description
Functions
1. Direction indicators
2. Driving lights
3. Full/Dipped beam
4. Parking lights
5. Horn
Function descriptions
4 Central warning indication General fault indicating. See the display (22) for
description of the fault.
5 Direction indicators Shows direction indicators activated (Activated via the
steering column switch).
6 High beam indicator Shows that main beam is activated. (Activated via the
steering column switch.)
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Machine description
13 Reduction of watering/sprinkler Each time you press this decreases the sprinkling, i.e.
interval (timer) (-) reduces the volume of water for the tires.
16 Emergency stop Brakes the roller and turns OFF the Diesel engine. All
power supply will be turned OFF.
17 Edge cutter, up When the machine is in Low speed mode the edge
cutter can be run up or down. When the machine is in
High speed mode the edge cutter can only be run up.
When activated the edge cutter moves up.
18 Edge cutter, down When activated the edge cutter goes down.
19 Edge cutter, sprinkling Activate edge cutter sprinkling by depressing the switch.
20 Hazard warning lights Activate the hazard warning light by depressing the
button.
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Machine description
Display explanations
Fig. Start screen A status screen provides information on the fuel level,
water level in the sprinkler tank, machine hours and
voltage level. Fuel and water levels are specified in
per cent (%).
This screen is active until the Diesel engine is started
or an active screen choice is made via the function
buttons below the display.
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Machine description
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Machine description
Machine alarm
Warning symbol, air filter If the symbol is shown when the engine is running at full
speed, the air filter must be cleaned or replaced.
Warning symbol, battery charging If the symbol is shown when the engine is running, then
the alternator is not charging.
Stop the engine and locate the fault.
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Machine description
Warning symbol, hydraulic fluid This symbol is shown when the hydraulic fluid is too hot.
temperature Do not drive the roller; allow the fluid to cool by running the
engine on idle, and then locate the fault.
Warning symbol, low fuel level This symbol is shown when the fuel level is 10%.
Warning symbol, low sprinkler water This symbol is shown when the sprinkler water level is
level 10% in the main tank.
Warning symbol, low braking This symbol is shown when the oil level for the brakes is
capacity low and/or if there is low brake pressure.
If this alarm is shown and remains after starting the
machine, or is shown during operation, stop and switch off
the machine immediately and contact Service.
Warning symbol. Error: [xx] This symbol is shown when there is an alarm from the
H1-AC unit. Error codes as per table H1-AC Alarm.
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Machine description
H1-AC alarm
LIMITED mode
Limits the speed to 50% of max. speed.
This mode continues during the duration of the fault.
SAFE mode
The machine stops and cannot be operated before the
fault has been corrected.
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Machine description
"ENGINE ALARM"
Saved/Logged engine alarms.
"MACHINE ALARM"
Saved/Logged machine alarms. These alarms come
from the other systems on the machine.
"MAIN MENU"
In the main menu it is also possible to change some
user and machine settings, access the service menu
for calibration purposes (special service personnel
only, requires pin code), and to see the version of
installed software.
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Machine description
"USER SETTINGS"
Users can change the light settings, choose between
the Metric or Imperial system, and set warning sounds
On/Off.
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Machine description
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Machine description
14
4
1 2 3
7
Fig. Cab roof, front
5 6
15
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Machine description
4 Cab air recirculation, switch Pressing the top opens the air damper so that
fresh air comes into the cab.
Pressing the bottom closes the damper so that
the air recirculates inside the cab.
6 Front and rear window screen Press the upper edge to activate the front screen
washers, switch washers.
Press the lower edge to activate the rear screen
washers.
7 Rear wiper, switch Press to operate the rear screen wiper.
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Machine description
Heat
If the cab is cold, open the lower nozzle on the front
columns and the middle nozzles just over the controls
for the heater and fan.
Turn to max heat and max fan speed.
When the required temperature has been reached,
open the other nozzles and if necessary turn down the
heat and fan speed.
1 2 3 4
AC/ACC
NOTE: When using AC/ACC all the windows must be
closed for the system to work efficiently.
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Machine description
Electrical system
The machine's main switchbox (1) is located on the
rear of the operator platform. There is a plastic cover
over the switchbox and fuses.
On the plastic cover there is a 24V socket.
3 1
2
Fig. Main switchbox
1. Control unit (ECU)
2. Fuses
3. Main relay
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Machine description
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Machine description
Fuses
F1 F2
Fuse box F1
1. Starter key, Main relay 5A 5. Master ECU PWR 3 20A
2. Master ECU, I/O Unit, Display unit 5A 6. Master ECU PWR 4 20A
3. Master ECU PWR 1 10A 7. Power outlet, 24 VDC 10A
4. Master ECU PWR 2, options 10A 8. Power train, ECU 10A
Fuse box F2
1. Air on the run 5A 5. Reserve
Fuses in cab
The figure shows the position of the fuses.
The table below gives fuse amperage and function. All
fuses are flat pin fuses.
Fig. Cab roof fuse box
Fuse box F7
1. Interior lighting 10A 4. Heater fan 15A
2. CD/Radio 10A 5. Windscreen wiper/washers, front/rear 10A
3. AC Condensor unit 15A 6. Windscreen wiper/Washer, right side 10A
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Machine description
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Operation
Operation
Before starting
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Operation
2
1
The seat can be adjusted as follows.
4
- Length adjustment (1)
3
- Weight adjustment (2)
Fig. Driver seat - Back support angle (3)
1. Locking lever - Length adjustment
2. Weight adjustment
3. Backrest angle
4. Seat belt Always make sure that the seat is secure before
beginning operation.
Do not forget to use the seatbelt (4).
Fig. Operator’s seat Always ensure that the seat is locked in position
1. Lever - length adjustment before operating the roller.
2. Wheel - height adjustment
3. Wheel - seat cushion inclination Remember to use the seat belt (7).
4. Wheel - backrest inclination
5. Wheel - armrest inclination
6. Wheel - lumbar support
adjustment
7. Seat belt
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Operation
Display - Control
2 Sit down for all operations.
Turn the ignition key (1) to position I, the start screen
will be shown in display.
View
Before starting, make sure that the view ahead, to the
rear, and to the sides is unobstructed.
All cab windows should be clean and the rear view
mirrors should be correctly adjusted.
Fig. View
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Operation
Operator position
If a ROPS (Roll Over Protective Structure) or a cab is
fitted to the roller, always wear the seat belt (1)
provided and wear a protective helmet.
2 2
3
Replace the seat belt (1) if it shows signs of
wear or has been subjected to high levels of
3 force.
1
The safety railings (2) around the operator station
5 are adjustable, and can be set in the inner and
the outer positions. Retract the railings when
Fig. Driver seat driving close to walls or other obstacles.
1. Seat belt
2. Safety rails
3. Locking knob
4. Anti-slip
Release the locking knob (3), set the the railings in the
required position and relock in position.
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Operation
Interlock
The roller is equipped with Interlock.
The diesel engine switches off after 4 seconds if the
operator rises from the seat when going
forwards/backwards.
If the Forward/reverse lever is in neutral when the
operator stands up a buzzer will be activated until the
Forward/Reverse lever is moved to the parking
position.
The engine does not stop if the parking brake is
activated.
The engine will switch off immediately if for any reason
the Forward/Reverse lever is moved out of neutral
when the operator is not sitting down in the seat.
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Operation
Starting
2 Sit down in the driver seat and turn the ignition key (3)
3 to the right to the first position (allow the start image to
change to the status image) and then to the start
position. Release as soon as the engine starts.
Fig. Control panel
1. Forward/Reverse lever
2. Ignition lock
3. Ignition key Do not run the starter motor for too long (max. 30
seconds). If the engine will not start, wait a
minute before trying again.
3
With the engine idling and the parking brake activated,
move the Forward/Reverse lever forward to position F.
2 Press the brake test button and keep it pressed while
increasing the engine speed with the accelerator. The
machine should not move.
Driving with an activated parking brake only takes
place when the brake test button is pressed. The
Fig. Control panel
1. Forward/Reverse lever brake test can also be done in reverse R.
2. Parking brake
3. Brake test
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Operation
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Operation
= Low speed
Alarm descriptions
Warning lamp, air filter If the lamp comes on while the engine is running at full
speed, the air filter must be cleaned or replaced.
Warning lamp, battery charging If the lamp comes on while the engine is running, the
alternator is not charging.
Stop the engine and locate the fault.
Warning light, engine temperature If the lamp comes on, the engine is too hot. Stop the
engine immediately and locate the fault.
Refer also to the engine manual.
Warning lamp, hydraulic fluid If the lamp comes on, the hydraulic fluid is too hot.
temperature Do not drive the roller. Cool the fluid by allowing the engine
to idle and locate the fault.
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Operation
3
1 Activate the button for low speed (3).
Move the Forward/Reverse lever (1) forwards or
backwards, depending on which direction of travel is
required.
Increase or decrease the roller speed by using the
2 throttle control.
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Operation
Operating on a slope
Under no circumstances is the machine to be
operated from the ground. The operator must be
seated inside the machine during all operation.
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Operation
1
Variable tire pressure (air-on-the-run) (Option)
2 The operator can vary the pressure while work is in
3 progress with the air pressure control on the roller.
The pressure can be variably adjusted with the keys
(2) and (3) on the keypad within the interval 240 kPa
to 830 kPa (35 to 120 psi). The tire pressure is
increased with the (2) key, and reduced with the (3)
key. The pressure level in the tires is shown in the
bottom left corner on the display.
Fig. Keypad
1. Display
2. Tire pressure (+)
3. Tire pressure (-)
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Operation
Ballast box
4 1
1
5 2
2
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Operation
Ground pressure
The contact surface of the tire can be changed by
means of tire pressure.
High tire pressure gives a smaller contact surface (1).
Low tire pressure gives a larger contact surface (2).
The total service weight divided by the number of tires
give the pressure per wheel. See Table.
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Operation
Ground pressure
Wheel Tire
pressure, pressure,
kg kPa
240 350 480 620 720 830
GROUND
PRESSURE,
kPa
1125 200 240 270 300 330 340
1375 220 260 300 330 350 380
1825 240 280 340 380 400 430
2250 250 310 360 410 440 480
2750 260 320 390 440 480 520
3000 270 330 410 460 490 540
Wheel Tire
pressure, pressure,
lbs psi
35 50 70 90 105 120
GROUND
PRESSURE,
psi
2500 29 35 39 44 47 49
3000 31 38 44 48 51 55
4000 35 41 49 55 58 62
5000 37 45 52 60 64 69
6000 38 47 57 64 70 75
6500 39 48 59 66 71 78
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Operation
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Operation
Normal braking
Release the throttle control (1) and press the brake
pedal (2).
1
2
Fig. Control panel
1. Throttle control
2. Brake pedal
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Operation
Emergency braking
The brake pedal is normally used to brake.
For emergency braking, press the emergency stop
(3), hold the steering wheel firmly and be prepared
3 for a sudden stop. The engine stops.
Switching off
Allow the engine to low idle for a few minutes to cool
1 down.
Check the display to see if any faults are indicated.
Switch off all lights and other electrical functions.
Push in the parking brake switch.
Turn the ignition switch (1) to the left to the shut off
2 position.
Fit the instrument cover on the display and top of the
control box (on rollers without cab), and lock it.
Fig. Control panel
1. Display
2. Ignition key
1
Fig. Chocking the wheels Keep in mind that there is a risk of freezing during
1. Chocks the winter. Drain the water tanks and water lines.
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Operation
Master switch
Before leaving the roller for the day, switch the master
switch (1) to the disconnected position and remove the
handle.
1
This will prevent battery discharging and will also
make it difficult for unauthorized persons to start and
operate the machine. Lock the service doors/covers.
Fig. Engine compartment
1. Battery disconnector
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Long-term parking
Long-term parking
Engine
* Refer to the manufacturer’s instructions in the engine
manual that is supplied with the roller.
Battery
* Remove the battery/battteries from the machine,
clean the outside and trickle charge once a month.
Watering system
* Empty the water tank and all hoses of water. Empty
the filter housing and the water pump. Undo all
sprinkler nozzles.
See maintenance sections for "Watering system -
draining".
Fuel tank
Fill the fuel tank completely full to prevent
condensation.
Hydraulic reservoir
Fill the hydraulic reservoir to the uppermost level mark
(see under the heading ‘Every 10 hours of operation.’)
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Long-term parking
Tires
Make sure that tire pressures are at least 200 kPa (29
psi).
Hoods, tarpaulin
* Lower the instrument cover over the instrument
panel.
* Cover the entire roller with a tarpaulin. A gap must
be left between the tarpaulin and the ground.
* If possible, store the roller indoors and ideally in a
building where the temperature is constant.
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Miscellaneous
Miscellaneous
Lifting
Weight: refer to the hoisting plate on the roller
Lifting the roller
Ensure that the front wheels are parallel with the frame
before the roller is lifted.
Place the lifting chains in the lifting eyes and make
1 1 sure that no parts are damaged by the chains when
lifting.
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Miscellaneous
Towing/Recovering
The roller can be moved up to 300 meters (330 yards)
using the instructions below.
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Miscellaneous
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Miscellaneous
1
2
Fig. Brake release valve
1. Valve
2. Pump arm
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Miscellaneous
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Miscellaneous
Fig. Towing
Model kN lbf
CP224 324 72,900
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Operating instructions - Summary
2. Make sure that all instructions in the MAINTENANCE section are followed.
5. Set the Emergency stop in the pulled-out position. The machine always starts in
Highspeed mode.
8. Operate the roller. The Forward/Reverse lever gives the required direction of
travel. Use the accelerator carefully.
9. Test the brakes. Remember that the braking distance will be longer if the
hydraulic fluid is cold.
10. Check that the tires are thoroughly sprinkled when this is necessary.
11. IN AN EMERGENCY:
- Press the EMERGENCY STOP.
- Hold the steering wheel firmly.
- Brace yourself for a sudden stop.
13. When lifting: - Refer to the relevant section in the Instruction Manual.
14. When towing: - Refer to the relevant section in the Instruction Manual.
15. When transporting: - Refer to the relevant section in the Instruction Manual.
16. When recovering - Refer to the relevant section in the Instruction Manual.
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Operating instructions - Summary
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Preventive maintenance
Preventive maintenance
Complete maintenance is necessary for the machine
to function satisfactorily and at the lowest possible
cost.
The Maintenance section includes the periodic
maintenance that must be carried out on the machine.
The recommended maintenance intervals assume that
the machine is used in a normal environment and
working conditions.
Warranty
The warranty is only valid if the stiplulated delivery
inspection and the separate service inspection have
been completed as per the warranty document, and
when the machine has been registered for starting
under the warranty.
The warranty is not valid if damage has been caused
by inadequate service, incorrect use of the machine,
the use of lubricants and hydraulic fluids other than
those specified in the manual, or if any other
adjustments have been made without the requisite
authorisation.
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Preventive maintenance
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Maintenance - Lubricants and symbols
DYNAPAC
ENGINE OIL Air temperature -15°C - +50°C Shell Rimula R4 L AtlasCopco Engine 100
(5°F-122°F) 15W-40 or equivalent. P/N 5580020624 (5 liters)
HYDRAULIC FLUID Air temperature -15°C - +50°C Shell Tellus S2 V68 or AtlasCopco Hydraulic 300
(5°F-122°F) equivalent. P/N 9106230330 (20 liters)
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Maintenance - Lubricants and symbols
Maintenance symbols
Sprinkler
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Maintenance - Maintenance schedule
14
21
14
12
12
20
23 22
19 15
18 9
8 5, 6, 7
17
14
13 1
3
4
14
14
21
12
12
16
22 15 23
20 11
Fig. Service and maintenance points
General
Periodic maintenance should be carried out after the
number of hours specified. Use the daily, weekly etc.
periods where number of hours cannot be used.
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance, 10h
Maintenance, 10h
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Maintenance, 10h
Fig. Expansion tank Observe great caution if the cap has to be opened
1. Filler cap
2. Level marking while the engine is hot. Wear protective gloves and
3. Protective plate goggles.
4. Bolt
1 2
Fig. Brake fluid container
1. Brake fluid container
2. Filler cap
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Maintenance, 10h
The filler pipe and tank cap are behind the operator
2 platfrom on the left side of the frame.
Refuel the tank every day before starting work, or fill
Fig. Fuel tank the tank at end of work. Unscrew the lockable tank cap
1. Tank cap (1) and fill fuel up to the lower edge of the filler pipe.
2. Filler pipe
The tank holds 210 liters (55.4 gal) of fuel. Refer to the
engine manual for information on diesel grade.
The filler pipe and sight glass are on the left side of the
fan cover in the engine compartment.
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Maintenance, 10h
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Maintenance, 10h
Sprinkler system
Cleaning of sprinkler nozzle
1 Dismantle the blocked nozzle by hand.
Blow the nozzle and fine filter (1) clean using
2 compressed air. Alternatively, fit replacement parts
and clean the blocked parts later on.
Nozzle Colour Ø (mm) l/min gal/min
(2.0 bar) (40 psi)
Fig. Nozzle Standard yellow 0.8 0.63 0.20
1. Sleeve, nozzle, filter
2. Packing Option blue 1.0 1.00 0.31
Option red 1.2 1.25 0.39
Option brown 1.3 1.63 0.50
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Maintenance, 10h
Freeze protection
Freeze protection can also be achieved by connecting
a separate container, after dividing the hose, with
water mixed with glycol and running approx. 2 liters in
the system.
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Maintenance, 10h
Wheel scrapers
Control
Check that the tires and scrapers are worn evenly.
If there is uneven wear on the scraper, release the
adjusting screw (3) on the back of the scraper
2 attachment.
Pull down the scraper blade (1) so that it is flush with
the tire.
1
Tighten the screws (3) again after adjusting.
3
Fig. Tire scrapers 1-2 mm
1. Scraper blades
2. Locking hook
3. Adjusting screw
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Maintenance, 10h
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Maintenance - 50h
Maintenance - 50h
Air cleaner
Checking - Change the main air filter
Change the air cleaner main filter when the
warning lamp on the control panel comes on
when the engine is running at maximum speed.
2 3
Release the clips (1), pull off the cover (2), and pull out
the main filter (3).
Do not remove the backup filter (4).
Clean the air cleaner if necessary, see section Air
cleaner - Cleaning.
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Maintenance - 50h
Air cleaner
- Cleaning
Wipe clean the inside of the cover (2) and the filter
housing (5). See the previous illustration.
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Maintenance - 50h
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Maintenance - 50h
Fig. Cab
1. Condensor element
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Maintenance - 50h
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Maintenance - 50h
1
Fig. Pivot bearing
1. Lubricating nipple x1, upper pivot
bearing
2. Lubricating nipple x1, lower pivot
bearing
Set the roller so that the drain plug (1), the large plug,
is at the lowest position in its rotation.
Place a receptacle that holds at least 20 liters (5.3 gal)
under the drain plug.
1 Unscrew the drain plug (1) and filler plug (2) to
Fig. Wheel gear
1. Drain plug evacuate air. Allow all the oil to drain out and refit the
2. Filler plug plug.
Deliver the drain oil to environmentally correct
handling.
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Maintenance - 50h
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Maintenance - 50h
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Maintenance - 250h
Maintenance - 250h
Diesel engine
Oil change
The engine's oil drain plug is located at the back on
the right side of the machine. The drain plug can be
accessed by opening the panel in front of the exhaust
pipe.
Drain the oil when the engine is warm. Place a
receptacle that holds at least 14 liters (15 qts) under
the drain plugs.
1
4 Release the hex nut (1) as shown (2).
Fig. Drain plugs
1. Hex nut Pull out the hose (3) and release the oil drain plug (4).
2. Bulkhead elbow Allow all the oil to run out into a container.
3. Hose
4. Drain plug To refit, secure the plug (4) as shown and push in the
hose.
Secure as shown and then tighten the hex nut (1).
Deliver the drain oil for environmentally correct
handling.
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Maintenance - 250h
Engine
Replacing oil filter
2 4 3
1
Fig. Cooler
1. Charge air cooler Wear protective goggles when working with
2. Water cooler compressed air or high-pressure water jets.
3. Hydraulic fluid cooler
4. Cooler grill
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Maintenance - 250h
Battery
- Check condition
Fig. Batteries
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Maintenance - 250h
1
Fig. Pivot bearing
1. Lubricating nipple x1, upper pivot
bearing
2. Lubricating nipple x1, lower pivot
bearing
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Maintenance - 500h
Maintenance - 500h
1
Figure. Engine compartment, right
side.
1. Fuel filter
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Maintenance - 500h
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Maintenance - 500h
1
Fig. Rear drum
1. Grease nipples x 4
1
Fig. Pivot bearing
1. Lubricating nipple x1, upper pivot
bearing
2. Lubricating nipple x1, lower pivot
bearing
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Maintenance - 500h
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Maintenance - 1000h
Maintenance - 1000h
1
Replace the air cleaner main filter (1) even if it has not
been cleaned five times See under the heading 'Every
50 hours of operation' for information on changing the
filter.
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Maintenance - 1000h
Hydraulic filter
Change
The hydraulic filters are located on the left side in the
engine compartment, behind the battery disconnector.
2
3
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Maintenance - 1000h
Cab
Fresh air filter - Replacing
1
Fig. Pivot bearing
1. Lubricating nipple x1, upper pivot
bearing
2. Lubricating nipple x1, lower pivot
bearing
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Maintenance - 1000h
Set the roller so that the drain plug (1), the large plug,
is at the lowest position in its rotation.
Place a receptacle that holds at least 20 liters (5.3 gal)
under the drain plug.
1 Unscrew the drain plug (1) and filler plug (2) to
Fig. Wheel gear
1. Drain plug evacuate air. Allow all the oil to drain out and refit the
2. Filler plug plug.
Deliver the drain oil to environmentally correct
handling.
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Maintenance - 1000h
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Maintenance - 1000h
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Maintenance - 2000h
Maintenance - 2000h
Hydraulic reservoir
Fluid change
Take care when draining the hydraulic fluid. Wear
protective gloves and goggles.
1
Open the battery cover located in front of the rear
wheels on the left side. There is a drain cock (1) and
plug (2) on the right side inside the cover.
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Maintenance - 2000h
Fuel tank
- Cleaning
It is easiest to clean the tank when it is almost empty.
Pump out any bottom sediment using a suitable pump,
such as an oil drain pump.
1 Place in a suitable container and hand in to
environment-friendly waste disposal station.
Watering system
- Draining
Remember that there is a risk of freezing during
the winter. Empty the tank, pump, filter and lines,
or mix antifreeze in the water.
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Maintenance - 2000h
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Maintenance - 2000h
Engine
Replacing the coolant
The drain plug for the coolant is located at the back on
the right side of the machine. The drain plug can be
accessed by opening the panel in front of the exhaust
pipe.
Drain the coolant when the engine is warm. Place a
container that holds at least 14 liters (15 qts) under the
drain plugs.
3
1
2
4 Release the hex nut (1) as shown (2).
Fig. Drain plugs
1. Hex nut Pull out the hose (3) and release the drain plug (4) for
2. Bulkhead elbow the coolant. Allow all the coolant to run out into a
3. Hose container.
4. Drain plug
To refit, secure the plug (4) as shown and push in the
hose.
Secure as shown and then tighten the hex nut (1).
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Maintenance - 2000h
1
Fig. Pivot bearing
1. Lubricating nipple x1, upper pivot
bearing
2. Lubricating nipple x1, lower pivot
bearing
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Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden
Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden