Sle5000 Model J
Sle5000 Model J
Sle5000 Model J
Note: This manual is to be used only with models J ventilators using the following
software version:
Contact Information:
SLE Limited
Twin Bridges Business Park
232 Selsdon Road
South Croydon
Surrey CR2 6PL
All rights reserved. No part of this publication may be reproduced, stored in any retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopy, recording or otherwise, without prior
permission of SLE. © Copyright SLE 30/09/2016.
Revision history.
Issue 3: CR 371, 451 & 586. ECN167.
Page 2 (Model J)
Contents
1. Warnings and Cautions ............................................................................................. 10
1.1. Warnings ........................................................................................................ 10
1.2. Cautions ......................................................................................................... 11
2. Principles of Operation .............................................................................................. 14
2.1. Electronic System........................................................................................... 14
2.2. Pneumatic System ......................................................................................... 15
3. Description of Symbols ............................................................................................. 18
4. Equipment list ........................................................................................................... 22
5. ENGMODE ............................................................................................................... 24
5.1. Accessing the Calibration Programs .............................................................. 24
5.2. Ventilator Calibration Program ....................................................................... 26
5.3. O2 & Flow System Calibration........................................................................ 27
5.4. Reset Elapsed Time ....................................................................................... 28
5.5. Language Selection........................................................................................ 28
5.6. Activation of Language Selection Program form User Interface..................... 29
5.7. Exit ................................................................................................................. 29
5.8. Touch Screen Calibration Program ................................................................ 30
6. Component Replacement Procedure ........................................................................ 32
7. Preparing the SLE5000 ............................................................................................. 33
8. Component Replacement (Electronic unit) ............................................................... 35
8.1. N6631/21/CF/50 Compact Flash Card ........................................................... 35
8.2. N6631/LX800 PC Board ................................................................................. 35
8.3. N6634/OEM2 CAN Card ................................................................................ 36
8.4. N6631/2216 Serial controller (Touch screen)................................................. 36
8.5. L0275/OEM2 Computer/Display Control assembly ........................................ 37
8.6. A0763/02/M Control/Monitor Board ................................................................ 38
8.7. M0915 Power Supply Unit .............................................................................. 39
8.8. M0901 Batteries ............................................................................................. 40
8.9. A0761 Transducer PCB Assembly ................................................................. 41
8.10. N6631/13 Inverter PCB ................................................................................ 42
8.11. N6631/02 LCD & N6631/05 Touch Screen .................................................. 43
9. Component Replacement (Pneumatic unit) .............................................................. 45
9.1. Duckbill and conical filters. ............................................................................. 45
10. A0763/02/M Monitor and control board ................................................................... 56
10.1. A0763/02/M board programmable devices................................................... 56
10.2. A0763/02/M Board Hardware Identifier ........................................................ 57
11. Electrical Safety Testing of the SLE5000 ................................................................ 61
12. PSU Testing ............................................................................................................ 65
13. Ventilator Power up and Power down. .................................................................... 68
14. Back-up Battery Charging ....................................................................................... 69
(Model J) Page 3
14.1. Battery indicator ............................................................................................69
15. Extended storage ....................................................................................................71
16. Maintenance and Overhaul .....................................................................................74
16.1. Preventative Maintenance Kit .......................................................................74
16.2. 12 & 36 month preventative maintenance procedure ...................................76
16.3. 24 month and 48 month overhaul procedures ..............................................84
16.4. 24 month / 10,000 hour overhaul procedure.................................................86
16.5. 48 month / 20,000 hour overhaul procedure.................................................94
16.6. 48 month overhaul procedure using N9410/48/G overhaul kit......................96
17. Calibration Procedure for V4.3.1 & V4.3.2 software ................................................108
17.1. Equipment required for calibration. ...............................................................108
17.2. Preliminary Inspection before calibration ......................................................109
17.3. Pneumatic set up ..........................................................................................110
17.4. Calibration of Controller and Monitor subsystems ........................................113
17.5. Controller “Block and Leak” pressure sensor calibration ..............................115
17.6. Controller Blender Pressure Sensor zeroing and Input pressure reg. trim ...116
17.7. Mean Jet Pressure Regulator Calibration .....................................................117
17.8. Forward Jet Pressure Regulator Calibration.................................................119
17.9. Reverse Jet Pressure Regulator Calibration.................................................120
17.10. Time Constant for pressure measurement waveform .................................121
17.11. Wave shaping for leading and trailing edge of insp. phase ........................121
17.12. O2 System Calibration ................................................................................123
17.13. Flow System Calibration .............................................................................123
17.14. Pressure Triggering Verification..................................................................123
17.15. Gas Fail Detection Verification....................................................................123
17.16. Blender and Oxygen Monitoring Verification...............................................124
17.17. Soak Test....................................................................................................125
17.18. Battery Charge Verification .........................................................................126
17.19. Total Power Fail Alarm Test........................................................................126
17.20. Pressure Calibration Verification.................................................................127
18. Functional Testing ...................................................................................................130
18.1. Ventilator setup .............................................................................................130
19. Trouble Shooting Chart ...........................................................................................162
20. Software Version History .........................................................................................172
21. Oxygen Calibration Routines ...................................................................................174
21.1. One point or 100% Oxygen system calibration.............................................174
21.2. Two point or 21% & 100% Oxygen system calibration .................................174
22. Alarms .....................................................................................................................176
22.1. Alarm Protocols.............................................................................................176
22.2. Alarm Sounds ...............................................................................................176
22.3. Alarm Descriptions and actions to be taken..................................................177
22.4. Software and System Fail Protocols .............................................................196
Page 4 (Model J)
23. Cleaning, disinfection and sterilization .................................................................... 197
23.1. Preparation of a new ventilator..................................................................... 197
23.2. Cleaning and disinfection of an in-service ventilator .................................... 197
23.3. Cleaning method .......................................................................................... 198
23.4. Disinfection method ...................................................................................... 199
23.5. Sterilization method ...................................................................................... 200
24. Technical Specification ........................................................................................... 201
24.1. Operating Modes Conventional Ventilation .................................................. 201
24.2. HFO Ventilation ............................................................................................ 203
24.3. Measurement ............................................................................................... 207
24.4. Exhalation Block Port Jet Sizes.................................................................... 208
24.5. Alarms .......................................................................................................... 209
24.6. Patient circuits .............................................................................................. 210
24.7. Outputs ......................................................................................................... 211
24.8. Gas supplies................................................................................................. 212
24.9. Power, Dimensions, Classification etc.......................................................... 213
24.10. Classification .............................................................................................. 213
24.11. Environmental Storage Conditions ............................................................. 213
25. EMC compliance ..................................................................................................... 214
25.1. Electromagnetic immunity ............................................................................ 215
25.2. Recommended separation distances between portable and mobile RF
communications equipment and the SLE5000 ...................................................... 217
26. Ventilator labelling ................................................................................................... 218
27. Electrical Block Diagram ......................................................................................... 220
28. L0280/KV Pneumatic Unit Layout & Schematic ...................................................... 221
28.1. Layout .......................................................................................................... 221
28.2. Schematic .................................................................................................... 222
29. Main Loom Circuit Diagram .................................................................................... 223
30. L0275/OEM2 Assembly Schematic ........................................................................ 224
31. A0761 circuit diagram ............................................................................................. 226
31.1. Transducer PCB Assembly .......................................................................... 226
32. A0763/02 circuit diagrams ...................................................................................... 228
32.1. Micro Controller ............................................................................................ 228
32.2. Conventional Valve Drive ............................................................................. 229
32.3. Power Distribution And Hardware Identifier.................................................. 230
32.4. Analogue Valve Drive / Non Volatile Memory / Interboard Comms.............. 231
32.5. High Speed Valve Drive ............................................................................... 232
32.6. Analogue Data acquisition/Monitor port........................................................ 233
32.7. Control & Monitor, PCB PSU Circuit............................................................. 234
32.8. Control & Monitor, Micro Non-isolated.......................................................... 235
32.9. Control & Monitor, Micro Isolated ................................................................. 236
32.10. Control & Monitor, Analog Isolated............................................................. 237
32.11. Control & Monitor, Alarm Controller............................................................ 238
(Model J) Page 5
33. Illustrated Parts List .................................................................................................240
Ventilator assembly ...............................................................................................242
Base plate and side door assembly ......................................................................249
Front facia assembly .............................................................................................251
Electronic module .................................................................................................253
Pneumatic module ................................................................................................273
DISS air and oxygen fittings ..................................................................................285
34. Modifications ...........................................................................................................288
34.1. Equipotential stud modification .....................................................................288
34.2. Modification A as per SI120401 - (Bypassing of oxygen volume chamber)..290
34.3. Modification 1, 2 & 4 as per EMC upgrade ...................................................292
34.4. Contents of N9020/000/KIT kit......................................................................293
34.5. Equipment list ...............................................................................................293
34.6. Checking the modification status. .................................................................295
34.7. EMC upgrade procedure...............................................................................296
34.8. Modification 1 (MOD1) ..................................................................................298
34.9. Modification 2 (MOD2) ..................................................................................300
34.10. Modification 4 (MOD4) ................................................................................301
34.11. Re-assembly and testing ............................................................................302
34.12. MOD identification.......................................................................................302
34.13. Re-assembly ...............................................................................................302
Appendix 1. Calibration Checklist ..................................................................................305
Appendix 2. Check list ...................................................................................................313
Appendix 3. TB & SI Index ............................................................................................318
35. Technical Bulletin & Service Information Letters .....................................................318
35.1. Service Information letters ............................................................................318
35.2. Technical Bulletins ........................................................................................320
Appendix 4. ...................................................................................................................322
36. RS232 .....................................................................................................................322
36.1. Warnings for RS232......................................................................................322
36.2. Location of RS232 Port.................................................................................322
36.3. Overview .......................................................................................................323
36.4. Data and Pinout description..........................................................................323
36.5. Cable.............................................................................................................323
36.6. Parameter Descriptions and format ..............................................................324
36.7. List of parameters .........................................................................................324
36.8. Table of current alarm condition codes.........................................................327
36.9. RS232 Connection Settings and Testing Data Output..................................329
36.10. Glossary......................................................................................................329
Appendix 5. VueLink .....................................................................................................332
37. VueLink Technical Data ..........................................................................................332
37.1. Glossary........................................................................................................332
Page 6 (Model J)
37.2. Connecting the SLE5000 to the VueLink patient monitor............................. 332
37.3. Parameter Descriptions ................................................................................ 333
37.4. Data transferred to the VueLink system from the SLE5000 ......................... 334
37.5. Alarm and inoperative indications................................................................. 336
37.6. VueLink Task Window Layout ...................................................................... 339
37.7. Notes on General System Behaviour ........................................................... 340
37.8. Activation of VueLink .................................................................................... 341
37.9. Disabling VueLink......................................................................................... 342
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Page 8 (Model J)
Warnings and Cautions
(Model J) Page 9
1. Warnings and Cautions
1.1 Warnings
1. The electronic and pneumatic units of the SLE5000 infant ventilator are sealed at the
factory with two “Warranty Void If Label Broken” seals. If the ventilator is subject to a
warranty agreement do not attempt to carry out any procedure that would involve
breaking these seals. If you make a warranty claim and these seals are broken SLE
may deem the warranty claim null and void. If the ventilator develops a fault within the
warranty period please refer to your warranty documentation.
2. Oxygen - Fire Hazard. Oxygen vigorously supports combustion and its use requires
special precaution to avoid fire hazards. Keep all sources of ignition away when oxygen
is in use. Do not use oil or grease on oxygen fittings or where oxygen is used.
3. Check the condition of the gas supply hoses to the ventilator. Do not use any hose that
shows signs of cracking, abrasion, kinking, splits, excessive wear or ageing. Make sure
that the Air or O2 hose has not come into contact with oil or grease.
5. Failure to comply with the recommended service programs could lead to injury of the
patient, operator or damage to the ventilator. It is the owners responsibility to ensure
that the equipment is regularly maintained.
6. The SLE5000 contains static sensitive electrical devices. Anti static precautions must be
observed at all time when working on the ventilator.
7. When working on the ventilator disconnect the mains supply. Use an earthing strap to
earth the ventilator.
Page 10 (Model J)
1.2 Cautions
1. When working on the pneumatic unit, protect the front facia panel by resting it on a soft
pad.
2. Do not use a sharp instrument, such as a pen to activate the controls as the excessive
pressure applied by the point will damage the touch screen membrane.
3. The Ventilator must be connected to a suitably rated and grounded electrical power
source.
8. The equipment is not suitable for use with, or in the presence of flammable anaesthetic
mixtures.
6. The SLE5000 flow monitoring system is calibrated to work in an air / oxygen mixture, the
use of other gas mixtures may affect the flow monitoring accuracy of the ventilator.
7. Disposal of the Oxygen Sensor should be in accordance with local regulations for
hazardous substances. Do not incinerate. SLE offer a cell disposal service.
8. The ventilator must have its batteries charged every 14 days. The ventilator must be
connected to a mains power source for 24 hours to ensure a full charge. Failure to
charge the batteries will shorten the service life of the batteries which will result in
reduced battery life in a mains power fail situation.
9. If the ventilator is operating on battery power and allowed to completely discharge the
battery, it should be recharged a soon as possible. This is to avoid damaging the
batteries by allowing them to remain in a deep discharged state for any period of time.
Allowing the batteries to remain in the deep discharged state will shorten the life of the
batteries and the amount of time the ventilator can remain on battery power.
10. If the ventilator is not going to be used for a period in excess of 40 days then disconnect
the batteries from the power supply. (See “Extended storage” on page 71.)
(Model J) Page 11
11. The SLE5000 contains several batteries, three 2 cell sealed lead acid batteries and 2
AA alkaline batteries. At the end of their useful life these batteries should be disposed of
in accordance with local authority guidelines.
12. Apart from the batteries, the ventilator and accessories do not contain any hazardous
components therefore no special precautions are required for their disposal. The
ventilator should be disposed of in accordance to the local WEEE (Waste Electrical and
Electronic Equipment) guidelines.
13. Care should be taken when attaching other equipment as this may affect mechanical
stability.
14. Any computer connected to the ventilator must be specified for medical use .
16. Do not use solvent based cleaning solutions to clean the touch screen or covers.
Page 12 (Model J)
Principles of Operation
(Model J) Page 13
2. Principles of Operation
The SLE5000 infant ventilator consists of an electronic system in the upper section of the
ventilator and a pneumatic system in the lower.
The ventilator has an internal battery that can power the ventilator in the event of a mains
power fail. If the mains power fails with the battery fully charged, then operation will continue
for 30 to 60 minutes depending on ventilation mode.
Page 14 (Model J)
2.2 Pneumatic System
The pneumatic system comprises of the tubing and electro-mechanical valves necessary to
provide the gas in conventional and oscillatory ventilation modes. The two gas controlling
functions are blending and pressure generation
2.2.1 Blending
The method used for blending air and oxygen in known proportions is to pressure regulate
the two supplies (air and oxygen) so they produce equal flow rates and then allow each
supply into a mixing chamber for a time period equivalent to the proportions required. For
example, delivering oxygen at a set flow rate into a mixing chamber for 1 second and air at
the same flow rate for 2 seconds will result in a mixture of 1 part oxygen to 2 parts air
(resulting in a mix of 47.3%).
The other positive nozzle (the mean jet) is used to generate steady pressures in ventilation
(CPAP or PEEP pressures in conventional modes and mean pressures in HFO modes).
These three nozzles (or jets) are used in various combinations to generate all ventilation
modes.
This provides a smooth rise in pressure and allows user adjustable rise times rather than
abrupt changes and pressure “ringing” which can result from high speed switching. The fall
of the inspiratory wave is also controlled by the forward jet pressure regulator to bring the
pressure down quickly and smoothly, using the high speed valves to do this would again
result in inadvertent ‘ringing’ which causes difficulties for the monitor subsystem in trying to
detect a patient breath attempt by monitoring the pressure alone. Once the pressure has
been brought close to the base pressure, after about 100 ms, the forward jet solenoid is
switched off to prevent any further artefact causing false triggering.
(Model J) Page 15
Note that all jet pressures actually sum in the exhalation block, for example, to ventilate a
patient with a PEEP pressure of 5 mbar and a PIP pressure of 30 mbar, the mean jet will be
set to generate a continuous circuit pressure of 5 mbar and the forward jet will be set to
generate a circuit pressure varying between zero (exp phase) and 25 mbar (insp. phase).
Since the jet pressures will sum, this will result in the desired patient pressure.
For example to ventilate a patient with a mean pressure of 10 mbar and a delta P pressure
of 60 mbar, the mean jet will be set to generate a continuous pressure of 10 mbar, the
forward jet will be set to generate a continuous pressure of 30 mbar and the reverse jet will
be generating a continuous pressure of –30 mbar. The HFO rate is determined by the rate of
switching between the forward and reverse pressures on the high-speed valves. Again,
because the jet pressures sum, the resulting patient pressures will be switching between –
20 mbar and +40 mbar.
Mean HFO pressures up to 35mbar are required but the mean jet can only generate
pressures up to about 20 mbars. To obtain higher mean pressures than 20mbars in HFO it is
necessary to apply a higher pressure on the forward pressure regulator and a lower
pressure on the reverse pressure regulator. Using this method, the desired mean must be
less than half the desired delta p pressure plus 20 mbars.
Page 16 (Model J)
Description of Symbols
(Model J) Page 17
3. Description of Symbols
Symbol Description
Page 18 (Model J)
Symbol Description
(Model J) Page 19
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Page 20 (Model J)
Equipment List
(Model J) Page 21
4. Equipment list
To service the SLE5000 infant ventilator the service personnel will require the following
equipment. Items marked with an SLE part number can be obtained by contacting the
service department.
a
Note all items marked with an ‘a’ are required for servicing and overhaul. Without these
items the user will be unable to service or overhaul the SLE5000 ventilator.
b Note items marked with a ‘b’ are required to carry out the functional testing routine.
Page 22 (Model J)
Engineering Mode Software
(Model J) Page 23
5. ENGMODE
The SLE5000 ventilator is calibrated via two calibration programs, one for the
ventilator and one for the Touch screen. The calibration programs are accessed
via the Controller Services panel in the user interface.
Step 2 Press the Next button.
Page 24 (Model J)
Step 4 Press the Controller button.
(Model J) Page 25
5.2 Ventilator Calibration Program
The calibration program has four main functions.
1. Sensor Calibration
2. Jet Calibration
3. O2 & Flow System Calibration
4. Elapsed Time Reset.
5. Language Selection
6. Exit
Controller
The setting of the
block and leak sensor
offset and gain.
The setting of the
blender sensor offset
and gain.
Monitor
The setting of the
blender sensor gain.
Page 26 (Model J)
5.2.2 Jet Calibration
The jet calibration panel allows the forward jet, reverse jet and mean jet to be
adjusted. Also contained within this panel are the controls to adjust the inspiratory
and expiratory leading edges of the CMV wave form. Associated controls to set
the ventilator in CMV or HFO mode are also displayed.
Note: O2 calibration
time is 7 minutes.
(Model J) Page 27
5.4 Reset Elapsed Time
The reset elapsed time panel allows the ventilators time counter to be reset to
zero days and minutes.
Page 28 (Model J)
The Select Language area
of the screen will display a
number of buttons. The
number of buttons will vary
according to the release of
foreign languages.*.
Press the “Install Language” button. When the name of the installed language is
displayed in the Installed Language area the installation is complete.
5.7 Exit
The exit button will return the user to a DOS prompt. To return to the ventilator to
its normal operating mode, restart the ventilator.
(Model J) Page 29
5.8 Touch Screen Calibration Program
The touch screen calibration program is accessed by the same method as for the
calibration program. See ’5.1 Accessing the Calibration Programs’ on page 24.
To return to the ventilator to its normal operating mode, restart the ventilator.
Warning: Failure to carry out the touch screen calibration correctly can
cause the ventilator to become unusable. A failed touch screen calibration
can only be corrected by connection of a specialist device. Please contact
SLE or your distributor in this situation.
Page 30 (Model J)
Component Replacement
(Model J) Page 31
6. Component Replacement Procedure
The component replacement procedures detailed in this chapter describes how to replace
the individual component in isolation. Each procedure details what setup is required to return
the ventilator to service. After completing any or all of the following procedures a full
functional test as described in this manual must be carried out.
The following replacement and setup procedures are detailed in this chapter.
Electronic unit
Page 32 (Model J)
7. Preparing the SLE5000
Caution: the SLE5000 ventilator weighs 21.8kg fully assembled. Care should
be taken when handling the ventilator.
If preparing to work on both the electronic and pneumatic units of the SLE5000 remove the
ventilator from the stand and place it on a flat stable surface. The SLE5000 ventilator is
attached to the trolley or pole by two screws with shake proof washers. Retain the screws
and washers for re-attachment of the ventilator.
If work is to be carried out on the electronic unit only, it is advisable to leave the ventilator
attached to the trolley.
A
A
A
A
A
(Model J) Page 33
Warning: If the ventilator is under a B
warranty agreement removal of the
inner covers may void the
agreement. Please refer to the
warranty documentation.
Page 34 (Model J)
8. Component Replacement (Electronic unit)
8.1 N6631/21/CF/50 Compact Flash Card
B
Caution: Do not force the compact flash card out of the carrier, as it may catch
on the connector mounted on the edge of the board
Setup: If the same or new card is inserted software then a full functional test is required for
this component. If the card is part of full software upgrade i.e. with control and monitor
firmware, then a full system calibration is required.
B
I D
PC board.
(Model J) Page 35
8.3 N6634/OEM2 CAN Card
B
retaining the serial controller PCB.
C
5. Assembly of the serial controller PCB is the
reverse of removal.
Setup: Touch screen calibration. D
A
Page 36 (Model J)
8.5 L0275/OEM2 Computer/Display Control assembly
1. Remove the PCB locking screw. This will allow the top board assembly
to slide forward a small amount which gives better access to the edge
connectors of the top board.
2. Disconnect the display cable connector (A).
3. Disconnect the touch screen connector cable connector (B).
4. Disconnect the carrier board power cable connector (C).
5. Disconnect the inverter board power cable connector (D).
6. Disconnect the CAN card interface cables (E & F).
7. Disconnect the RS232 connector cable (G)
G
D
C
F
E
B
8. The carrier board can now be removed by sliding towards the rear of the ventilator.
Note: The orientation of the
display cable . Red/Black wire
Pin 1
L0275/OEM2
(Model J) Page 37
8.6 A0763/02/M Control/Monitor Board
Computer/Display Control A
assembly as described in section
8.5.
2. Disconnect the following cables. C
3. CAN card link ribbon cable
controller side (A). (P3)
B
4.CAN card link ribbon cable
controller side (B). (JP3) D
5. Power supply connector K L
controller side, main loom (C). (P4) E
6. Controller to A0761 transducer F I
assembly ribbon cable (D). (P5) G H
7. Conventional valve drive ribbon J
cable (E). (P6)
8. Analogue valve drive ribbon
cable (F). (P7)
9. Alarm sounder cable, main loom (G). (JP5)
10. Battery/power supply sensing connector, main loom (H). (JP9)
11. Controller to A0761 transducer assembly connector (I). (JP7)
12. O2 cell connector (J). (JP8)
13. Power supply connector monitor side, main loom (K). (JP6)
14. Flow sensor connector (L). (JP4)
15. The control and monitor board can now be removed.
Page 38 (Model J)
8.7 M0915 Power Supply Unit
1. Disconnect the main power supply.
2. Remove the four fixing screws.
3. Disconnect the battery monitor cable (A). D
A
4. Disconnect the main loom power cable C
(B).
5. Disconnect the battery monitor cable (C).
6. Disconnect the Mains Present
LED cable (D). B
remove the power supply. E
9. Assembly is reversal of removal.
(Model J) Page 39
8.8 M0901 Batteries
1. Remove the L0275/OEM2
Computer/Display Control
assembly as described in section
8.5.
2. Remove the Control /Monitor
board as described in section
8.6.
3. Disconnect all the battery
terminal leads.
4. Remove the four retaining
screws for the first two battery
blocks.
5. Remove the two batteries.
6. Remove the two fixing screws and washers (A), securing
the fixing bracket (B) for the third battery.
A
B
7. Slide the battery forward and lift clear.
8. Remove the two fixing screws to release the
bracket from the battery block.
9. Assembly is reversal of removal.
Page 40 (Model J)
8.9 A0761 Transducer PCB Assembly
described in section 8.6. B
A
3. Disconnect the ribbon cable from J2
(A). C
4. Disconnect the main loom connector
from J5 (B).
F
5. Disconnect the LED connector from J4
(C).
6. Disconnect the loom connector from J3
(D). G
7. Disconnect the loom connector from J1
(E).
H
Note: The tubes connected to the transducer PCB are attached using an
adhesive.
(Model J) Page 41
8.10 N6631/13 Inverter PCB
3. Remove the two screws (A).
A
C
Warning: The PCB is still attached by the backlight
connectors to the LCD / Touch screen assembly.
4. Disconnect the two backlight connectors (B).
B
5. Disconnect the Inverter/L0275/OEM2 connector cable
(C).
6. Remove the PCB from the electronic unit.
7. Remove the two support pillars (D) by removing
D
E
Page 42 (Model J)
8.11 N6631/02 LCD & N6631/05 Touch Screen
1. Remove the L0275/OEM2
Computer/Display Control A
assembly as described in section
8.5. D
2. Remove the Control / Monitor A
board as described in section 8.6.
3. Remove the 4 screws (A)
A E
retaining the screen tie bars.
4. Remove the 3 remaining facia
A
retaining screws (B).
5. Gently draw the front panel C
assembly away from the unit. B
6. Disconnect the two backlight
power leads from the inverter
board (See section 8.10 on page
42).
Note: Display / touch screen cables not shown for clarity.
F
screws and washers (F).
11. Remove the front facia.
F
12. Withdraw the touch screen
cable (G) through the hole in the
LCD cable clamp plate (I).
13. Remove the two screws and
washers (H) retaining the LCD F
G
(Model J) Page 43
16. Remove the 2 nuts, washers (K) and screws (L) retaining the left hand side of the LCD /
touch screen assembly.
J
L
K
M
L
K
17. Separate the LCD / touch screen assembly from the mounting plate.
18. Disconnect the connecting cable (M) from the rear of the LCD assembly.
19. The LCD / touch screen assembly is now free.
20. To remove the touch screen, peel off the
adhesive tape (N).
N
21. Once the tape is removed the touch screen panel
scan be removed.
N
O
22. With the touch screen removed the two LCD mounting blocks (O) can be removed as
access to their fixing screws is now possible.
23. Assembly is reversal of removal.
Setup: If the entire assembly or just the touch screen has been replaced the screen
calibration routine will have to be carried out.
Page 44 (Model J)
9. Component Replacement (Pneumatic unit)
9.1 Duckbill and conical filters.
Note: The air inlet connector is used to illustrate the process, the procedure is
the same for the O2 inlet connector.
Note: The O2 connector is a left hand thread and the Air connector is a right
hand thread.
F
G D
B
E
C
A
2. Remove O-ring (B), Nylon filter cone (C), Washer (D) and Duckbill check valve (E).
3. Remove the connector nut (F) and O-ring (G).
4. Assembly is reversal of removal.
Note: The O-ring’s (B & G) should always be replaced with a new items.
(Model J) Page 45
9.1.1 N0280/01 blender manifold block
Location in pneumatic unit
C D
B E
F
A
G
Page 46 (Model J)
2. Remove the nuts and washers (I) to release the blender manifold assembly (J).
I
J
I
I
I
3. Lift the manifold assembly (J) off the four chassis studs.
Note: Leave the old oxygen cell fitted to the assembly. This is to stop any
debris entering the oxygen cell manifold.
4. Assembly is reversal of removal.
Note: Ensure that the replacement blender manifold is marked KMC3324, via
the red dot.
Red dot
Setup: Pneumatic setup and full system calibration is required for this component.
(Model J) Page 47
9.1.2 N0280/02/S46 Pressure regulators (PR3, PR4 & PR6)
A
D
Page 48 (Model J)
3.Remove the four nuts and washers (G)
securing the pressure regulator manifold
assembly.
G
G
G
G
M I
H
L
Note: that the ‘O’ rings (M) will be released once the regulator has been
removed.
(Model J) Page 49
9.1.3 N0280/03 High Speed Jet Valve Assembly
D
D
D
D
Page 50 (Model J)
3. The high speed valve assembly and
loom (E) can now be removed by
disengaging the valves from the rear of E
the forward and reverse jet manifold
(F).
4. Assembly is reversal of removal.
Setup: Pneumatic setup and full system calibration is required for this component.
(Model J) Page 51
9.1.4 N0280/05 inlet air pressure regulator
2. Remove the two nuts (C).
C
A
C
Page 52 (Model J)
9.1.5 N0280/06 inlet oxygen pressure regulator
1. Disconnect the tube (A) from the inlet
D C
manifold elbow (B).
2. Disconnect the tube (C) from the inlet
manifold elbow (D). B
3. Remove the two fixing nuts (E).
A
E
the fitting (I).
I
H
G
Note: the tubes (A & C) will be A
discarded with the regulator.
5. Assembly is reversal of removal for the F
original component.
E
E
(Model J) Page 53
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Page 54 (Model J)
A0763/02/M Board
(Model J) Page 55
10. A0763/02/M Monitor and control board
The SLE5000 uses the base A0760 Rev F PCB to make up the A0763/02/M
board.
d
1
2
B
A e
6
3
5
c
4
On the A0763/02/M board there are six programmable devices. These devices
are:
1) U23 monitor software non isolated IC
2) U25 monitor non isolated PAL
3) U9 monitor software isolated IC
4) U14 monitor isolated PAL
5) U33 controller software IC
6) U34 controller PAL
Page 56 (Model J)
10.2 A0763/02/M Board Hardware Identifier
The A0763/02/M board has a group of resistors that allow the software to
recognize the pneumatic unit configuration. There are 10 hardware idents
possible on the board.
The table below outlines the resistor groups to produce specific hardware ID’s.
The SLE5000 Model G ventilator uses Hardware Ident 3.
(Model J) Page 57
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Page 58 (Model J)
Electrical Safety Testing
(Model J) Page 59
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Page 60 (Model J)
11. Electrical Safety Testing of the SLE5000
This test is performed using an approved electrical safety testing device.
The electrical safety test must be carried out on the unit with all the electrical connections
intact.
Connect the ventilator to the electrical safety tester and turn the unit ON.
Connect the flow sensor connector via a test loom to the electrical safety tester.
Equipment under test is: SLE5000 Infant Ventilator Class 1B (flow sensor is a Floating type
applied part).
Check that in all the preceding tests: the resistance to earth on the internal metal screening
is less than 0.2Ω.
(Model J) Page 61
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Page 62 (Model J)
PSU Testing
(Model J) Page 63
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Page 64 (Model J)
12. PSU Testing
This check should only be carried out if the PSU is suspected to be faulty.
a) Unplug the battery connector from the PSU.
b) Remove the the top board assembly.
c) Turn on the ventilator and check the output voltages of the power supply at the
following points on the wireloom.
Location of P4
(Model J) Page 65
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Page 66 (Model J)
Power Up-Down & Battery Care
(Model J) Page 67
13. Ventilator Power up and Power down.
13.0.1 Mains power indicator.
The ventilator has a LED indicator on the front facia to indicate when mains
power is present. The indicator unlike previous models does not indicate that the
machine is ON. The mains power present indicator allows the user to see that the
ventilator is charging the batteries.
2 seconds
To cancel the alarm depress the mains switch again but do not hold down.
Page 68 (Model J)
14. Back-up Battery Charging
Prior to first use, the ventilator should be connected to a suitable power outlet that
is ON for a minimum of 24 hours. The ventilator does not need to be turned on to
charge the battery.
The ventilator will indicate that mains power is present via the indicator LED on
the front of the machine.
It is recommended that the ventilator has its batteries charged every 14 days. The
ventilator must be connected to a mains power source for 24 hours to ensure a
full charge.
If the ventilator has not been used or charged in a 40 day period, it must be
charged for 24 hours. Failure to do this will leave the batteries in a deep
discharged state.
Warning: Allowing the batteries to remain in the deep discharged state will
shorten the service life of the batteries and the amount of time the ventilator
can remain on battery power.
The first is the battery status icon (A) and the second is the mains power
connected icon (B). The battery status icon operates in two different ways,
dependant on model of ventilator. The mains power connected icon functions the
same way on all models of ventilator.
When mains power is connected, the ventilator displays the mains power
connected icon.
(Model J) Page 69
The battery status icon has seven states.
a) Charged to 75% or greater, the battery icon displays three green blocks.
Page 70 (Model J)
15. Extended storage
If the ventilator is not going to be used for a period in excess of 40 days then the
following protocol has to be followed.
The batteries will require charging prior to disconnection for 24 hours. This is
required to protect the batteries against damage due to deep discharge.
1. Remove the five fixing screws (A)
A
from the rear cover.
A
A
A
A
On re-commissioning the ventilator reverse the above process and re-charge the
batteries for a further 24 hours.
Note: If the ventilator has been in storage for more than 18 months then
carry out a 10,000 hour overhaul prior to returning the ventilator to service.
(Model J) Page 71
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Page 72 (Model J)
Maintenance and Overhaul
(Model J) Page 73
16. Maintenance and Overhaul
The ventilator has the following maintenance / overhaul schedule.
Page 74 (Model J)
12 & 36 Month Maintenance
(Model J) Page 75
16.2 12 & 36 month preventative maintenance procedure
1. Preventative maintenance should be carried out with the ventilator still attached to the
trolley.
A
A
A
A
A
Page 76 (Model J)
B
Warning: If the ventilator is under a
warranty agreement removal of the
inner covers may void the agreement.
Please refer to the warranty
documentation.
(Model J) Page 77
16.2.2 Duckbill and conical filter replacement.
The procedure is the same for both air and oxygen inlets.
Note: The O2 connector is a left hand thread and the Air connector is a right
hand thread.
G D
B
F
E
C
A
Page 78 (Model J)
16.2.3 Replacement of N2042 “O” Rings
(Model J) Page 79
16.2.4 Replacement of N2191/10 O2 Cell
1. Remove the O2 cell cover plate (A).
A
removal.
Page 80 (Model J)
16.2.5 Replacement of CMOS backup batteries
1. Remove the two AA batteries and discard in accordance with local waste authority
guidelines.
(Model J) Page 81
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Page 82 (Model J)
24 & 48 Month Overhaul
(Model J) Page 83
16.3 24 month and 48 month overhaul procedures
The ventilator has two overhaul points, the first at 24 months or 10,000 hours (whichever is
sooner) and 48 months or 20,000 hours (whichever is sooner).
The 24 month / 10,000 hour overhaul consists of the replacement of the following
components.
These components are supplied in the form of an overhaul kit part Nº: N9010/24/G
Conical filter Qty 2 Part Nº: N2185/06
Duckbill valve Qty 2 Part Nº: N2185/05
Duckbill washer Qty 2 Part Nº: N0280/10/04
“O” rings Qty 4 Part Nº: N6618
Orifice block “O” rings Qty 2 Part Nº: N2042
Oxygen cell Qty 1 Part Nº: N2191/10
Backup battery Qty 3 Part Nº: M0901
AA battery Qty 2 Part Nº: M0484/03
The 48 month / 20,000 hour overhaul consists of the replacement of the following
components.
These components are supplied in the form of an overhaul kit part Nº: N9010/48/G
Conical filter Qty 2 Part Nº: N2185/06
Duckbill valve Qty 2 Part Nº: N2185/05
Duckbill washer Qty 2 Part Nº: N0280/10/04
“O” rings Qty 4 Part Nº: N6618
Orifice block “O” rings Qty 2 Part Nº: N2042
Oxygen cell Qty 1 Part Nº: N2191/10
Blender manifold assembly Qty 1 Part Nº: N9018
Backup battery Qty 3 Part Nº: M0901
AA battery Qty 2 Part Nº: M0484/03
High speed jet valves. (SV9,10,11 &12) Qty 4 Part Nº: Z9005/GRJ/001
Tubing Qty AR Part Nº: N0280/75
Page 84 (Model J)
24 Month / 10,000 Hour Overhaul
(Model J) Page 85
16.4 24 month / 10,000 hour overhaul procedure
The following instructions, list the order in which the 24 month overhaul should be carried
out.
A
A
A
A
A
Page 86 (Model J)
Warning: If the ventilator is under a B
warranty agreement removal of the
inner covers may void the agreement.
Please refer to the warranty
documentation.
(Model J) Page 87
16.4.1 L0275/OEM2 Computer/Display Control assembly
Warning: The Computer/Display Control assemblies are static sensitive
devices.
1. Remove the PCB locking screw. This will allow the top board assembly
to slide forward a small amount which gives better access to the edge
connectors of the top board.
2. Disconnect the display cable connector (A).
3. Disconnect the touch screen connector cable connector (B).
4. Disconnect the carrier board power cable connector (C).
5. Disconnect the inverter board power cable connector (D).
6. Disconnect the CAN card interface cables (E & F).
7. Disconnect the RS232 connector cable (G).
G
D
C
F
E
B
8. The carrier board can now be removed by sliding towards the rear of the ventilator.
Note: The orientation of the
display cable . Red/Black wire
Pin 1
L0275/OEM2
Page 88 (Model J)
16.4.2 A0763/02/M Control/Monitor Board
A
3. CAN card link ribbon cable
controller side (A). (P3)
4.CAN card link ribbon cable C
controller side (B). (JP3)
5. Power supply connector
B
controller side, main loom (C). (P4)
6. Controller to A0761 transducer D
assembly ribbon cable (D). (P5) K L
7. Conventional valve drive ribbon E
cable (E). (P6)
F I
8. Analogue valve drive ribbon G H
cable (F). (P7) J
9. Alarm sounder cable, main loom
(G). (JP5)
10. Battery/power supply sensing connector, main loom (H). (JP9)
11. Controller to A0761 transducer assembly connector (I). (JP7)
12. O2 cell connector (J). (JP8)
13. Power supply connector monitor side, main loom (K). (JP6)
14. Flow sensor connector (L). (JP4)
15. The control and monitor board can
now be removed.
(Model J) Page 89
16.4.3 Removal of the Backup Batteries
1. Disconnect all the battery
terminal leads.
2. Remove the four retaining
screws for the first two battery
blocks.
3. Remove the two batteries.
A
B
Page 90 (Model J)
7. Remove the two screws retaining the bracket to
the battery.
8. Reversing the procedure for replacement of the batteries, re-install all the electronic
module components.
Note: When refitting the batteries the screws require a torque setting of 1.2Nm
16.4.4 Setup
1. Reset the time and date.
2. Carry out the two point oxygen calibration.
3. Carry out a full functional test.
4. Replace all the covers.
(Model J) Page 91
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Page 92 (Model J)
48 Month / 20,000 Hour Overhaul
(Model J) Page 93
16.5 48 month / 20,000 hour overhaul procedure
The procedure for the 48 month / 20,000 overhaul is as follows for Options 1 and 2.
F
F
F
A
D
F
C
F
F
F
4. Disconnect the three looms (C, D & E) from the bulkhead connectors.
5. Remove the seven fixing screws and washers (F).
Page 94 (Model J)
6. Attach the new pneumatic unit (reverse of removal).
Note: The service exchange or the new pneumatic unit will be Model M-1 in design.
Please refer to the Model M & M-1 service manual available from the SLE service
department.
8. Carry out the replacement procedure for the following items, CPU battery and backup
batteries.
10. Carry out a full system calibration, followed by a complete functional tests.
11. After calibration and functional testing, carry out a full electrical safety test.
(Model J) Page 95
16.6 48 month overhaul procedure using N9410/48/G overhaul kit.
The overhaul of the electronic unit follows the same procedure as that of a 24 month
overhaul.
16.6.1 Pneumatic unit 48 month overhaul procedure
Note: Replace any tubing deemed to be brittle, damaged or discoloured. Tubing
should be removed and replaced as the item it is attached to is removed from the
pneumatic unit.
A
F
E
Page 96 (Model J)
3. Disconnect the earth strap (G). Retain
the fixing screw. Disconnect the
electrical connector (H).
G
H
J
J
assembly attached. J
(Model J) Page 97
8. Remove and discard the following two
tubes.
M
Fresh gas supply tube (M).
Page 98 (Model J)
16.6.3 Removal of N0280/01 blender
1. Disconnect and remove the following tubes:
(A) fresh gas supply tube,
(B) fresh gas dump tube,
(C) O2 cell sample dump tube,
(D) fresh gas to PRV1 tube,
(E) blender O2 supply tube,
(F) air inlet tube,
(G) forward jet supply tube,
(H) proximal airway bleed tube,
C D
B E
F
A
G
(Model J) Page 99
3. Remove the nuts and washers (K) to release the blender manifold assembly (L).
4. Lift the manifold assembly (J) off the four chassis studs. Disconnect the O2 cell (K).
K
L
K
K
K
F C
B
E
E
manifold (H). E
The process is the same for the
remaining regulators.
I
H
F
2
3
J
6. Connect the electrical connectors to
PR3 (K), PR4 (L) and PR6 (M).
PR6 cable is tagged 6.
K
L
M
K
K
M
K
C
D
B E
A F
N
P
Where information needs to be recorded the user will see symbol next to
the section.
Note: Prior to calibration enter ENGMODE and record the following Gain /
Offset values. This will allow you to revert the ventilator back to it pre-
calibrated state if required.
Gain and Offset for the 1 PSI and 2.5 PSI pressure transducers.
Gain, HFO Offset and CMV Offset for the Forward jet.
Gain and CMV Offset for the Mean jet.
Gain, HFO Offset and CMV Offset for the Reverse jet.
Insp leading Edge Fast / Slow rise time and F/S Balance.
Exp leading Edge Fast / Slow rise time and F/S Balance.
b) Check that the oxygen cell is properly located (finger tight) and that its
electrical connector is connected.
c) Check that the electrical connections to the PR3, PR4 and PR6 are screwed
on tightly (finger tight).
e) Ensure that the exhalation block can be removed and relocated easily and that
the nozzle assemblies (jet blocks) and ‘O’ rings correctly fitted.
PR7
Test point 5
PR5
PR2
PR1
Test point 2
SV1 SV10
PR6
PR4
SV12
SV12 SV11
Note: SLE4000 ventilators are setup and calibrated using gas supplies at 4
bar. Where possible please use 4 bar.
c) Connect the ventilator to gas supplies at 3.3 to 6 bar.
d) Set the oxygen regulator PR2 to 40 psi ± 0.1 psi. Tighten the tension nut to
lock the spindle in position ensure that the pressure is still within 0.1 psi of 40.
(The oxygen regulator will not be adjusted again) (Test point 1). Set the Air
regulator PR1 to match the first setting within 0.1 psi (Test point 2).
e) Disconnect the fresh gas supply tube from the tee connector to PR5 (Test
point 3). Connect the tube to the flow analyser. Occlude PRV1. With (SV7)
energised (ventilator turned on) monitor the fresh gas pressure output and
adjust output of regulator (PR5) to 30psi ± 1psi.
j) Verify the flow past the oxygen cell is at least 3 lpm and not greater than 5
lpm.(Test point 4)
Check list Item 9.
k) Check that the sum of the exhaust oxygen from the relief ports on the oxygen
regulator is no greater than 3 lpm (Test point 5 & 6).
l) Connect a patient circuit. Occlude the expiratory limb with SV7 de-energised
(ventilator turned off) and ensure that the pressure measured at the calibration
analyser from the ET manifold is between 10 and 20 mbar.
Check list Item 10.
i) Set up the ventilator to CMV mode and set the following parameters:
k) Go to Jet Calibration screen and set the PIP as specified in PIP Pressure
Setting column of the table below.
l) Re-enter sensor calibration screen and check that the sensor readings (at 1
and 2.5 psi) agree with Calibration Analyser within the set tolerance.
Note: The set values may not correspond with the Calibration Analyzer
Reading
d) Set up the ventilator to HFO pure mode . Check that Mean and Delta P
are set to zero and HFO rate is 3.00 Hz.
e) Adjust the restrictor to set a pressure of 140 mbar on the calibration analyser.
f) Adjust Block and Leak pressure sensor gain until the sensor reading and the
calibration analyser agree.
g) Remove the tube from the fresh gas port and adjust the Block and Leak
pressure sensor offset until the sensor reading is zero.
i) Re-connect the block and leak Y piece assembly to the fresh gas port and
monitor generated pressure with the calibration analyser.
Verify the setting by setting the following pressures via the restrictor.
17.6 Controller Blender Pressure Sensor zeroing and Input pressure regulator trim
d) Tighten the locking nut on the PR1 pressure regulator (AIR). If the sensor
reading is outside the tolerance 0 ± 7 mbar then adjust the PR1 pressure
regulator and then tighten the locking nut.
d) Set up the ventilator to CMV mode and set the following parameters:
BPM to 30
Insp. time to 0 sec
Set the PIP control to 0 mbar
PEEP to 0
Note: Setting the Gain is to be carried out with new control/monitor boards
only, otherwise leave values as set and move to step e).
e) Set the PEEP to 15 mbar and adjust the mean jet gain control to achieve
15mbar, as shown in the pressure display bar below the waveform window.
Acceptable tolerance: none.
i) Verify PEEP pressure setting by setting the following pressures on the CMV
control panel and verifying the displayed pressure in the pressure display bar.
a) Set up the ventilator to CMV mode and set the following parameters:
BPM to 30
Insp. time to 1.5 sec
Set the PIP control to 60 mbar
PEEP to 0
c) Set the PIP to 5 mbar and adjust the Forward Jet CMV
Offset to achieve 5 mbar ± 1 mbar on the plateau. Repeat
steps b to c until the set and measured agree within 1 mbar.
d) Verify mean pressure setting by setting the following PIP pressures and
verifying the displayed pressure in the pressure display bar.
Set PIP Pressure Acceptable tolerance:
0 mbar +1 mbar
5 mbar ±1 mbar
10 mbar ±1 mbar
20 mbar ±1 mbar
30 mbar ±1 mbar
40 mbar ±1 mbar
50 mbar ±1 mbar
60 mbar ±1 mbar
max. >63 mbar
a) Occlude ET manifold. Set up the ventilator to HFO Pure mode and set
the following parameters:
Set the Mean to 0 mbar
Set the Delta P to 20 mbar
HFO rate to 5Hz
Starting with the P Meas Filter set at 255, reduce it until the
transient overshoot on the positive cycle is in range of 25 mbar
± 1 mbar.
17.11 Wave shaping for leading and trailing edge of insp. phase
a) Set up the ventilator to CMV mode and set the following parameters:
BPM to 25
Insp. time to 1.5 sec
Set the PIP control to 20 mbar
Set the PEEP to 0
Starting with the insp leading edge calibration values for the
fast and slow rise times set to zero, and the F/S balance set
to 255.
Increase the fast rise time until the pressure waveform does
not dip below the plateau.
Increase the slow rise time to minimise the initial spike
(probably somewhere between 10 and 20)
Decrease the F/S balance until the waveform is square.
c) Using the insp. trailing edge adjustment controls, shape the trailing edge to
reduce overshoot.
d) Increase the exp leading edge, slow rise time control to
minimize the overshoot on the fall waveshape.
c) Disconnect the air supply and ensure that the “No Air Supply” alarm is
activated.
d) Reconnect the air and ensure that the “No Air Supply” alarm clears.
e) Disconnect oxygen supply and ensure that the “No O2 Supply” alarm is
activated.
f) Disconnect air supply again. The “No Gas” audible / visual alarm should be
activated.
g) Reconnect the air and ensure that the “No Gas” alarm clears.
h) Reconnect the oxygen and ensure that the “No O2 Supply” alarm clears.
Check list Item 12.
After a complete calibration the ventilator should be soaked tested for 50 hours.
This is to ensure normal operation. The soak test is divide into to halves, 25 hours
in HFO mode and 25 hours in CMV with the battery life verification test in
between.
Connect gas to the ventilator. The soak test can be carried out with air connected
to the oxygen inlet but a dummy 100% O2 cell will need to be fitted. (This device is
available from SLE on request, part number: L0291).
Carry out a 100% oxygen calibration (One point) with the dummy 100% O2 cell.
After 25 hours of HFO soak, check the delta p and the mean are within 10% of
initial values.
After the battery has been fully charged (from the soak test), disconnect the
mains supply.
Leave the ventilator set to the HFO soak test settings.
Ensure the ”Main Power Fail” alarm is active.
Ensure that the ventilator runs for a minimum of 30 minutes before the “Battery
low alarm” is activated.
Ensure that the ventilator continues operation on battery for a further 15 minutes
(minimum) after the battery low alarm first occurred.
Check that the battery has fully charged by checking the battery connector
voltage is at least 13.7V when the unit is powered from the mains.
Turn the ventilator OFF (depress the mains switch for 2 seconds. A continuous
loud alarm should sound. Press the power mains power switch again to cancel.
a) Check the CPAP pressure settings in CPAP mode at the following settings:
PIP 30 mbar
CPAP Setting Acceptable tolerance
0 mbar ±1mbar
5 mbar ±1mbar
10 mbar ±1mbar
15 mbar ±1mbar
20 mbar ±1mbar
b) Check the pressure settings and wave shapes in CMV mode at the following
settings:
BPM 25
Insp time 1.5 seconds
PEEP 0
PIP Setting Acceptable tolerance
10 mbar ±1mbar
20 mbar ±1mbar
30 mbar ±1mbar
40 mbar ±1mbar
50 mbar ±1mbar
60 mbar ±1mbar
c) Check the mean pressure reading and wave shapes in HFO mode at the
following settings:
Rate set to 5Hz
Mean set to zero
Delta P setting Acceptable tolerance
min +1 mbar
40 mbar +2 mbar
80 mbar +2 mbar
120 mbar +4 mbar
160 mbar +5 mbar
max +12 mbar
Step 1 The ventilator has a complete power fail alarm. This alarm is activated when both
mains power and back-up battery power fail. This alarm is a high pitched,
continuous tone emitted by the ventilator in the event of complete power failure.
Turn ON the ventilator allow the start up screen to clear and wait for it to enter the
Ventilation OFF mode.
Calibrate Flow Sensor (for this calibration there is no need to occlude the flow
sensor).
Step 2 In the Ventilation OFF mode select the FiO2 parameter and using
the arrow keys set the value to 21% FiO2. The ventilator defaults to
21% on start up.The measured value will be displayed once the O2
cell has finished it’s self calibration routine. When finished, the set
value and measured value should correspond.
18.1.3 Back-up alarm speaker test
Step 3 Verify that a beep is sounded every time a parameter control is pressed (FiO2).
Note: the functional testing routines have been written with the flow sensor
fitted. The user will be told to skip a section if it applies to testing a flow
related function.
Warning: If the flow sensor is incorrectly calibrated, i.e. whilst fitted to the
patient circuit or partially occluded, the user must note that the resistance
and compliance readings in the lung mechanics and measurement panel
will be incorrect. Measured values in the parameter controls will also be
incorrect and could lead a condition detrimental to the patient.
Recalibration with the sensor occluded must be carried out at all times.
Return the percentage of oxygen to 45% and press the reset button on the
alarm panel.
Ti.......................... 1 sec.
CPAP ................... 5 mbar
PIP....................... 20 mbar
FiO2 ..................... 21%
After pressing the confirm button the user will be presented with the
CPAP screen.
Set the high alarm to 30 mbar
Step 10 Check that:
Backup is set to OFF and apnoea is detected after 20 seconds
(Default value after power up).
Note: Press the manual breath button twice to display the measured PIP
value.
Step 12 Remove the test lung and connect the ET manifold to the calibration analyser.
Check that the analsyer reads 5 mbar. Increase the CPAP pressure to 10 mbar.
Verify that the readings correspond. return the CPAP pressure to 5 mbar.
Step 13 Pull the test lung to mimic a breath, then acknowledge and reset the alarm.
Verify that:
after 20 seconds the visual and
audible Apnoea alarm is triggered.
Step 14 Pull the test lung to mimic a breath, then acknowledge and reset the alarm.
Verify that:
a manual breath is delivered when the manual breath button is
pressed.
Verify that:
after 10 seconds that the ventilator
delivers a backup breath and the
visual and audible Apnoea alarm is
triggered.
Note: Functional testing with a flow sensor, but with the patient circuit
occluded, the Breath Not Detected alarm will be triggered on the second
mechanical breath. This is because the ventilator registers the second
mechanical breath via the flow sensor as an incomplete patient breath.
When functional testing without the flow sensor, only the Apnoea alarm can
be triggered as there is no Breath Not Detected alarm in this mode of
operation.
Step 17 Gently constrict the proximal airway tube so as to increase the pressure. Allow
the pressure to increase but do not allow it to exceed the high alarm threshold.
(This can be achieved by releasing the constriction of the proximal airway tube by
a small amount.)
Verify that:
after 10 seconds the Continuing
Positive Pressure alarm is triggered
and that the fresh gas supply is cut off.
Step 18 Press the reset button in the alarm panel to clear all alarm notifications.
BPM .....................30
Ti ..........................1 sec.
PEEP....................5mbar
PIP .......................20 mbar
FiO2 ......................21%
Verify
a waveform appears in all the waveform windows and that they
correspond to the set parameters.
BPM..................... 18
Insp. Time ........... 3 sec
Step 23 Remove the test lung and connect the calibration analyser to the ET manifold.
Verify that the calibration analyser alternates between the PEEP and PIP
settings.
Return alarm setting to 25mbar and press the reset button to clear the alarm
panel of the alarm notification and restart ventilation.
18.1.9 Low Alarm
Return alarm setting to 0mbar and press the reset button to clear the alarm
panel of the alarm notification and restart ventilation.
Press the reset button to clear the alarm panel of the alarm notification.
Press the reset button to clear the alarm panel of the alarm notification.
Do not turn the ventilator off by using the rear power switch.
This should initiate an audible / visual alarm. The ventilator should continue to
cycle.
Reconnect the mains power supply, the alarm should cancel, but the visual alarm
notification should remain.
Press the reset button to clear the alarm panel of the alarm notification.
Step 30 Disconnect Air supply from wall outlet, an audible / visual alarm should be
activated.
Step 31 Disconnect O2 supply from wall outlet, an audible / visual alarm should be
activated.
O2 supply hose
Step 32 Disconnect Air supply from wall outlet again. The No Gas audible / visual alarm
should be activated.
Press the reset button to clear the alarm panel of the alarm notification.
Decrease the alarm setting so that alarm cursor line is below pressure wave on
the screen. This will initiate an audible and visual CYCLE FAIL alarm.
Return alarm setting to within the pressure wave, audible alarm should self
cancel.
Press the reset button to clear the alarm panel of the alarm notification.
After pressing the confirm button the user will be presented with the HFO
screen.
Note: At this point the user can terminate the functional testing. If the user
would like to functional test all the functions of the ventilator they should
press the Mode Select button and select CMV from the Mode
Select panel, do not press the confirm button. Advance to Step 41.
BPM..................... 20
Ti.......................... 1 sec.
PEEP ................... 5mbar
PIP....................... 20 mbar
FiO2 ..................... 21%
After pressing the confirm button the user will be presented with the CMV
screen.
Check that:
TTVplus ................ is set to OFF. (This button will not appear
when functional testing with no flow sensor fitted).
Default position
Midway position
Step 45 Return the indicator bar to its original position and press the Return button to
return to the Services panel.
Verify that:
In the waveform windows the waveforms should be displayed starting
anywhere in the window.
Note: The PIP parameter control changes to the MAX PIP parameter control
when volume limiting is turned on.
Verify that:
After pressing the confirm button the user will be presented with the PSV
screen.
Check that:
TTVplus .................is set to OFF (This button will not appear
when functional testing with no flow sensor fitted).
Verify that:
Verify that:
after 10 seconds that the visual and
audible Apnoea alarm is triggered.
After pressing the confirm button the user will be presented with the SIMV
screen.
Check that:
PSV setup........... is set to OFF
TTVplus ................. is set to OFF (This button will not appear
when functional testing with no flow sensor fitted).
Step 63 Wait for the ventilator to deliver a mandatory breath, on completion of this breath
pull the test lung.
Verify that:
the ventilator delivers a synchronized breath.
Step 64 Wait for the ventilator to deliver a new mandatory breath, on completion of this
breath pull the test lung, after the ventilator has delivered the synchronized
breath, then pull the test lung in approximately 0.5 second intervals.
Verify that:
the ventilator does not trigger on the 2 to 3 test lung initiated breaths
before delivering the next synchronized breath.
Verify that:
the PIP is 25 mbar.
Trigger a number of breaths and observe that the next supported breath s now
50% of the original setting i.e. 12-13 mbar
Verify that:
a triggered breath is now supported to 50% of the original setting i.e.
12-13 mbar
Note: due to the SIMV windows you may trigger breaths that are not
supported.
BPM .....................30
Ti ..........................1 sec.
HFO Rate.............10Hz
PEEP....................4mbar
PIP .......................30 mbar
Delta P .................Not available in preview mode
FiO2 ......................21%
After pressing the confirm button the user will be presented with the HFO
+ CMV screen.
Verify that:
the ventilator cycles with oscillations in the expiratory phase only.
Verify that:
the visual and audible Pressure
Change Detected alarm is triggered.
Press the reset button to clear the alarm panel of the alarm notification.
7. Symptom: Total power fail alarm active (Audible Only) after turning
off the ventilator.
Possible Cause
Battery disconnect button not fully depressed on power down.
Remedy
Depress button fully to cancel alarm.
12. Symptom: System fail alarm. Alarm Message: System Fail (Memory
Checksum Error).
Possible Cause
Error in the monitor software.
Remedy
Complete re-calibration of the ventilator monitor/controller subsystems.
18. Symptom: System fail alarm Alarm Message: System Fail with one
of the following sub messages (Monitor Isolated System fail) or (Monitor
Error Comms) or (Monitor Isol System Fail) or (Unable to calibrate flow
ADC) or (Alarm controller Fail)
Possible Cause
Hardware fault in the monitor subsystem or fault in the monitor/CAN link.
Remedy
Check the CAN card ribbon cable.
Replace the control/monitor board.
19. Symptom: Faulty flow sensor alarm. Alarm Message: Faulty flow
sensor.
Possible Cause
A flow sensor heated wire has broken.
Faulty flow sensor cable.
Loose connection in flow sensor wiring harness.
Defective control/monitor board.
Remedy
Replace flow sensor.
Replace flow sensor cable.
Inspect flow sensor wiring harness.
Replace the control/monitor board.
21. Symptom: Fresh gas solenoid fail alarm. Alarm Message: Fresh Gas
Solenoid Fail.
Possible Cause
Block and leak pressure transducer out of calibration.
Fresh gas solenoid fail.
Remedy
Calibrate block and leak pressure transducer.
Replace fresh gas solenoid SV7. Use a service exchange blender manifold.
23. Symptom: High Patient Leak alarm. Alarm message: High Patient
Leak
Possible Cause
Flow sensor just within specification.
Remedy
Replace flow sensor.
The second routine is the 21% and 100% oxygen calibration (Two Point). This
calibration should only be carried out if the oxygen cell has been replaced or has
registered below 21% (cell drifting with age).
The two point calibration process can be started via two controls.
Warning: The user must not carry out the two point calibration whilst
connected to a patient. The Calibration process only functions in
Ventilation Off mode and would deliver 21% O2 to the patient for 7 minutes.
Pressing the Two Point O2 Calibration button the user will have to wait 7
minutes before carrying out any new operation.
From the user interface the user the FiO2 measured value will read CALIB in the
FiO2 parameter control until the routine is complete.
The three pulsed tones correspond to the alarm sounder priorities, High, Medium
and Low.
The pulsed tones are generated when the ventilator encounters an alarm
condition. All the generated pulsed tone alarms are accompanied by visual alarm
indication.
In Ventilation Off mode or when the ventilator is set to Standby all alarm sounds
are muted to the minimum setting (1).
When changing between modes, for any alarms that have been triggered the
alarm sounder volume is set to its minimum setting, for a period of 10 seconds.
After the 10 seconds has expired the volume will return to the user set value.
Note: In a mains power fail situation the user will hear two high priority
alarms. The ventilator’s power supply generates its own alarm as a backup
to the main alarm. The difference between the two sounds is that the power
supply alarm is of a higher pitch.
The continuous tone is generated in a complete power fail situation, where the
mains supply and the back-up battery supply both fail.
If the proximal pressure falls below -2mbar for >50ms a sub-ambient alarm is generated
and a message will be sent to the control sub-system to shut off all gasses. If the gas is not
cut-off during the next 50ms the monitor will intervene and cut all the gasses. Fresh gas
reinstated after 6 seconds ventilation restarted after a further 2 seconds.
In all HFO modes it is the mean pressure that is checked for sub-ambient level.
After the generation of the alarm all gasses to the patient will be cut-off.
Action: Remove patient to alternative form of ventilation, then remove
ventilator from service.
It is possible for the user interface to fail (no display), and the controller and
monitor can continue to operate normally and ventilate the patient, although the
user would not be able to change ventilation settings.
All cleaning, disinfection and sterilizing should be carried out under the direction
of the appropriate hospital authority.
DO NOT allow moisture to enter the electronic module or its electrical sockets.
Electronic malfunction may result.
DO NOT immerse any part of the ventilator in any liquid, with the exception of the
expiratory exhalation block (SLE part No N6622).
Clean, disinfect and sterilize in accordance with the instructions in section 23.2 .
Remove the inlet air and O2 gas port caps. (Retain for future use).
Before cleaning or disinfecting the exterior of the ventilator the following tasks
should be performed:
Refitting the silencer and exhalation block is the reversal of removal. Do not
force the exhalation block into place.
23.2.1 Cleaning, Disinfection & Sterilization chart
Warning (General): Do not insert any object (such as a needle) in to the gas
ports. This action will result in damage to the port. If the user believes there
is a foreign object in a gas port, please refer the ventilator to qualified
service personnel for inspection and repair.
Flow Sensor
Wash in hand hot water/mild general purpose detergent solution (as prescribed
by the appropriate hospital authority). Rinse with sterile water.
Warning: Do not clean the flow sensor with compressed air or water jet. As
this will destroy the sensor wires
Exhalation block. The exhalation block can be immersed and agitated in the
detergent solution. Do not insert any objects into the exhalation block. Rinse the
exhalation block in clean water, it must be allowed to dry thoroughly before
sterilization.
Flow Sensor
Immersion in disinfectant recommended for use with plastic materials. Immersion
times and concentrations must be in accordance with manufacturers instructions.
Rinse with sterile water.
The silencer can be autoclaved up to 20 times. The body of the silencer should be
marked after each autoclave cycle with a high temperature, water proof,
permanent maker to indicate number of sterilization cycles completed.
Ethylene Oxide at 55ºC (131ºF) plus the recommended time for aeration
This section summarizes the specification of the ventilator in terms of the modes,
ranges and limits that are required on the controls and the displays. It also
summarizes the mechanical and electrical power constraints.
24.1.3 PTV
Inspiratory Time: 0.1 to 3.0 seconds (Resolution 0.01 seconds)
CPAP Pressure: 0 mbar to 20 mbar (Resolution 1mbar)
Inspiratory Pressure: 0 mbar to 65 mbar (Resolution 1mbar)
Volume Targeting: 2 ml to 200 ml
From 2ml to 6ml the parameter increments in 0.2ml steps (Fine resolution).
From 6ml to 100ml the parameter increments in 1ml steps (Standard resolution).
From 100ml to 200ml the parameter increments in 5ml steps (Coarse resolution).
FiO2: 21% to 100% (Resolution 1%)
Backup breaths are pressure limited, time cycled.
24.2.4 Controls
ON/OFF: Control for mains power supply
HFO only:
DC02: Resolution 1
24.3.2 Oxygen Concentration
Range: 21% to 100% (Resolution 1%, accuracy ±2%)
High Pressure:
Autoset when patient pressure controls are adjusted, or manually adjustable.
Range: 10 to 110 mbar
Resolution: 0.5 mbar
Cycle Fail:
Autoset when patient pressure controls are adjusted, or manually adjustable.
Range: 0 or 5 mbar above low-pressure threshold (whichever is
lower) to 5 mbar below high-pressure threshold.
Resolution: 0.5 mbar
Low Pressure:
Autoset when patient pressure controls are adjusted, or manually adjustable.
Range: -10 mbar (Conventional)/ -70 mbar (HFO modes) to 10
mbar below high-pressure threshold.
Resolution: 0.5 mbar
High Tidal Volume:
Range: 3 to 200 ml
Resolution: 0.2 ml
Low Tidal Volume:
Range: 0 to 200 ml
Resolution: 0.2 ml
Low Minute Volume:
Range: 0 to 0.02 litres below High minute volume threshold.
Resolution: 0.1 litre
High Minute Volume:
Range: 0.02 to 18 litres.
Resolution: 0.1 litre
Apnoea time:
Range: 5 to 60 seconds
Resolution: 1 second
If the compressed air supply is found to fall below the ISO8573.1 standard then
in-line filtration of the air is required.
24.8.3 Input pressures and ventilator performance
24.8.4 Flows
Fresh Gas Flow: 8 litres/minute
Maximum gas flow: 60 litres/minute
Operating Environment:
Temp: 10ºC-40ºC
Humidity: 30-75% (Non condensing)
Size, Ventilator only: 330mm W x 330mm H x 470mm D
Height on pole: 1140 mm
Weight (ventilator only):SLE5000 Model J, 21.8Kgs
Connectors
Exhalation block: Conical to ISO5356-1
Proximal Airway: Non Conical
Fresh Gas Port: Non Conical
24.10 Classification
Type of protection against electric shock: Class I.
EN60601-1-2
EN61000-3-2
EN61000-3-3
RF emissions Group 1 The SLE5000 uses RF energy only for its internal
CISPR 11 function. Therefore, its RF emissions are very low
and are not likely to cause any interference in
nearby electronic equipment.
RF emissions Class B The SLE5000 is suitable for use in all
CISPR 11 establishments other than domestic, and may be
used in domestic establishments and those directly
Harmonic emissions Class A connected to the public low-voltage power supply
IEC 61000-3-2 network that supplies buildings used for domestic
purposes, provided the following warning is
Voltage fluctuations/ Complies heeded:
flicker emissions
IEC 61000-3-3 Warning: This equipment/system is intended for
use by healthcare professionals only. This
equipment/ system may cause radio interference
or may disrupt the operation of nearby equipment.
It may be necessary to take mitigation measures,
such as re-orienting or relocating the SLE5000 or
shielding the location.
The SLE5000 is intended for use in the electromagnetic environment specified below. The customer or the user of the
SLE5000 should assure that it is used in such an environment.
Electrical fast ±2 kV for power supply ±2 kV for power supply Mains power quality should
transient/burst lines lines be that of a supply lines
typical commercial or
IEC 61000-4-4 ±1 kV for input/output lines N/A hospital environment.
Voltage dips, short <5 % UT 100% dip in UT for 0.01 Mains power quality should
interruptions and voltage (>95% dip in UT) for 0.5 seconds. be that of a typical
variations on the power cycle commercial or hospital
supply input lines 40 % UT environment.
40 % UT (60% dip in UT) for 0.1
(60% dip in UT) for 5 cycles seconds.
IEC 61000-4-11
70 % UT 70 % UT
(30% dip in UT) for 25 (30% dip in UT) for 0.5
cycles seconds.
NOTE UT is the a.c. mains voltage prior to application of the test level.
The SLE5000 is intended for use in the electromagnetic environment specified below. The customer or the user of the
SLE5000 should assure that it is used in such an electromagnetic environment.
NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and
reflection from structures, objects and people.
aThe
ISM (industrial, scientific and medical) bands between 150 kHz and 80 MHz are 6,765 MHz to 6,795 MHz;
13,553 MHz to 13,567 MHz; 26,957 MHz to 27,283 MHz; and 40,66 MHz to 40,70 MHz.
bThe
compliance levels in the ISM frequency bands between 150 kHz and 80 MHz and in the frequency range 80 MHz
to 2,5 GHz are intended to decrease the likelihood that mobile/portable communications equipment could cause
interference if it is inadvertently brought into patient areas. For this reason, an additional factor of 10/3 has been
incorporated into the formulae used in calculating the recommended separation distance for transmitters in these
frequency ranges.
cField
strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile
radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To
assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be
considered. If the measured field strength in the location in which the SLE5000 is used exceeds the applicable RF
compliance level above, the SLE5000 should be observed to verify normal operation. If abnormal performance is
observed, additional measures may be necessary, such as re-orienting or relocating the SLE5000.
d
Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 1 V/m
The SLE5000 is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled.
The customer or the user of the SLE5000 can help prevent electromagnetic interference by maintaining a minimum
between portable and mobile RF communications equipment (transmitters) and the SLE5000 as recommended
according to the maximum output power of the communications equipment.
1 0.77 1.87
10 2.43 5.91
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in metres
(m) be determined using the equation applicable to the frequency of the transmitter, where P is the maximum output
power rating of the transmitter in watts (W) according to the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2 The ISM (industrial, scientific and medical) bands between 150 kHz and 80 MHz are 6,765 MHz to 6,795 MHz;
13,553 MHz to 13,587 MHz; 26,957 MHz to 27,283 MHz; and 40,66 MHz to 40,70 MHz.
NOTE 3 An additional factor of 1013 has been incorporated into the formulae used in calculating the recommended
separation distance for transmitters in the ISM frequency bands between 150 kHz and 80 MHz and in the frequency
range 80 MHz to 2.5 GHz to decrease the likelihood that mobile/portable communications equipment could cause
interference if it is inadvertently brought into patient areas.
NOTE 4 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and
objects and people.
PR7
PR5
SV7
PR2
SV8
SV2
PR1
SV5
SV4 PR3
SV1 SV10
PR6
PR4
SV9
SV12 SV11
The item with no dot as a prefix is the main assembly for that figure.
Any item with two dots is attached to the one dot item above it. (Three dot items are attached
to two dot items etc).
Figures
The ventilator is illustrated in disassembly order, each figure is made up of a number of
sheets, that reduce that assembly to its base components.
L
320
330
335
325
320 View J
335
Following each set of illustrations is the parts list for that figure.
Not all screws, washers and nuts are illustrated. This is for clarity. If an item is attached with
a large number of screw, nuts and washers, one set is illustrated and the rest are referenced
in the units per assembly column of the parts list.
Please note though the illustrations show the assemblies in disassembly order, the actual
disassembly procedure may differ.
1
10
View A
5
Ventilator assembly
Figure 1
(Sheet 1 of 5)
25 20
40
45
50
35 55
90 60
60A
85 60B
95 100 105 65 75 70
View B
Ventilator assembly
Figure 1
(Sheet 2 of 5)
115
115 125
120
Ventilator assembly
Figure 1
(Sheet 3 of 5)
140
155
150
135
120
160
145
Ventilator assembly
Figure 1
(Sheet 4 of 5)
180
170
175
Ventilator assembly
Figure 1
(Sheet 5 of 5)
30
20
25
15
10
40
35
30 50
40
10
35
20
25
15
1
Electronic module
Figure 4
(Sheet 1 of 13)
25
View A
30
View B
Electronic module
Figure 4
(Sheet 2 of 13)
C
35
40
Electronic module
Figure 4
(Sheet 3 of 13)
45 150 150
155 155
185
160
230 145
180
180
165
195
200
225
175
220 170
215
175
210
190 205 215 170
210
View C
Electronic module
Figure 4
(Sheet 4 of 13)
245
240
265
270
D
275
280 250
255 295
260
295
240
285
295
300
295 View D
290
305
Electronic module
Figure 4
(Sheet 5 of 13)
F
320
E
315
310
335
325 405 330
385 390
395
360
400 375
365 380
310
380
330
340
345 335
325 View E
350 355
Electronic module
Figure 4
(Sheet 6 of 13)
425
410
420
415
435
430
425
460
440
470
475
470
I 475
445
J G
480
485
465 H
465
Electronic module
Figure 4
(Sheet 7 of 13)
495
500
490
View G
Electronic module
Figure 4
(Sheet 8 of 13)
530
535
515
540
530
535
View H
510 525 520
560
555
545
550
View I
Electronic module
Figure 4
(Sheet 9 of 13)
575 580
570
View J
565 580
595
605
600
K L
590
610
Electronic module
Figure 4
(Sheet 10 of 13)
625
615
View K
620
660
645 665
650
605
630
635 640
655 View L
Electronic module
Figure 4
(Sheet 11 of 13)
675
690
M
685
680
690
725
720
725
Electronic module
Figure 4
(Sheet 12 of 13)
735
790
795
770
775
785
780
740
805
800
825
815
View M 810
820
Electronic module
Figure 4
(Sheet 13 of 13)
25
30
B
35
40
45
65
50
1
55
60
85 80
75
70
View A
Pneumatic module
Figure 5
(Sheet 1 of 7)
95
View B
105
145
140
135 110
125
130
C
115
120
Pneumatic module
Figure 5
(Sheet 2 of 7)
View C
165
155
150
150
150
160
110
170
160
175
185 D
186
180
181
Pneumatic module
Figure 5
(Sheet 3 of 7)
210 195
190
185
180
205 View D
195
225
230
220
Pneumatic module
Figure 5
(Sheet 4 of 7)
255
260
270 245
240
F
E
250
235
250
Pneumatic module
Figure 5
(Sheet 5 of 7)
295
290
280
285
305
295
310
295
View E
300
275
345
340
335
330
325
320
315
380
375
370
365
360
355
280
350
Pneumatic module
Figure 5
(Sheet 6 of 7)
390
400
385
395
394
View F
245
399
393
465
470
445
425
415
420
410
455
460
450
430
435 440
475
Pneumatic module
Figure 5
(Sheet 7 of 7)
35
30
25
20
15
10
80
75
70
65
60
55
45 50
1
35
10
20
25
10
20
15
15
5
30
Fig Units
Item SLE Part Nº Description Effectivity Per
code Assy.
1 T1193/EP Top cover with EP stud RF
Note: Illustration does not show the PCB boards or brackets for clarity.
Note: The user will have to discard one lock nut to allow fitment of the earthing cable.
The output of the oxygen pressure regulator is currently connected to the oxygen volume
chamber. The modification will bypass the oxygen volume chamber and connect the output
of the pressure regulator directly to the oxygen input of the blender. This should significantly
reduce the gas exhaust sound.
Use the instructions in the appropriate service manual to gain access to the pneumatic unit.
When the pneumatic unit is visible, locate the oxygen regulator to volume chamber tube
(highlighted in green) and the oxygen volume chamber to blender tube (highlighted in red).
Discard tube
Disconnect the oxygen supply tube from the volume chamber and trim 10mm from the free
end.
Carry out the Controller blender pressure sensor zeroing and input pressure regulator
trim section of the calibration procedure.
Apply the modification label supplied with the kit in the position shown. Ensure that the letter
A is crossed out.
If the ventilator already carries a serial number label with a modification bar, cross out the
letter A on that label. There is no requirement to add the new mod label.
Modification complete.
There are 4 modifications in total. Each modification has been assigned a number.
Unit that are modified in the field require modifications 1, 2 & 4.
New ventilators manufactured after the serial number listed above will have modifications 1,
2 & 3 as standard.
Units modified as part of the PPM routine will have their electronic unit serial number panel
marked as follows.
Soldering iron
When preparing to work on the electronic unit of the SLE4000/SLE5000 remove the
ventilator from the stand and place it on a flat stable surface. The SLE4000/SLE5000
ventilator will be attached to the trolley or pole by two screws with shake proof washers.
Retain the screws and washers for re-attachment of the ventilator.
A
A
A
A
A
Step 10 Open the side door and slide the rear cover
towards the rear of the machine. When the
lip has been disengaged lift the cover off.
B
C
C
34.7.1 Disassembly
Step 12 Remove the PCB locking screw. This will allow the top board
assembly to slide forward a small amount which gives better
access to the edge connectors of the top board.
F A
G
C
E
Controller to A0761
transducer assembly
B
ribbon cable (B). (P5)
Conventional valve drive J K
ribbon cable (C). (P6). C
D
G
Analogue valve drive F
E
ribbon cable (D). (P7)
H
Alarm sounder cable, main
loom (E). (JP5)
Step 24 Prepare the area where the strip is to be applied by cleaning with alcohol. Apply
the first strip N5040/EMC/001 to the location indicated in the illustration.
Brown
Blue Brown
Blue
Step 39 Locate the electronic unit serial number label. and cross
through number 1, 2 & 4.
34.13 Re-assembly
Step 40 Refit the control monitor board. (Reverse of the disassembly process).
Step 41 Refit the computer/display assembly. (Reverse of the disassembly process).
Step 42 Re-fit all covers.
Step 43 Complete a full functional test as per the appropriate service manual.
Step 44 Modifications complete.
Elapsed time:
Service Date:
Name:
Item 6: With SV7 de-energised, check the fresh gas flow is within range
Item 7: Monitor the flow from the proximal airway pressure port and ensure that it is
within range.
Item 8: With SV7 energised, and the fresh gas limb occluded, ensure that the fresh
gas pressure relief valve relieves within tolerance
Item 9: Check that the flow past the oxygen cell is within range
Item 10: With SV7 de-energised, and the fresh gas limb occluded, ensure that the
fresh gas pressure is within range
Start Time:
Battery Low Alarm Time:
Power Fail Time:
a) CPAP
PIP Setting Lower limit Actual reading Upper limit
0 mbar 0 mbar 1 mbar
5 mbar 4 mbar 6 mbar
10 mbar 9 mbar 11 mbar
15 mbar 14 mbar 16 mbar
20 mbar 19 mbar 21 mbar
b) CMV
PIP Setting Lower limit Actual reading Upper limit
10 mbar 9 mbar 11 mbar
20 mbar 19 mbar 21 mbar
30 mbar 29 mbar 31 mbar
40 mbar 39 mbar 41 mbar
50 mbar 49 mbar 51 mbar
60 mbar 59 mbar 61 mbar
c) HFO
Delta P setting Lower limit Actual reading Upper limit
min 0 mbar 1 mbar
40 mbar 0 mbar 2 mbar
80 mbar 0 mbar 2 mbar
120 mbar 0 mbar 4 mbar
160 mbar 0 mbar 5 mbar
max 0 mbar 12 mbar
Alarm is triggered.
Please contact the SLE Service Department for copies of the bulletins or letters.
Note: The list is retrospective and includes all bulletins or letters issued in
relation to the ventilator, and may not be applicable to a Model G ventilator.
This section describes the data format and connections for the serial interface of the
SLE5000 infant ventilator using V4.1 to V4.3.2. software.
2. Do not connect the RS232 port via the interface cable to other types of devices that do
not comply to the requirements of BS-EN-60601:1990.
3. The interface cable should be removed and the RS232 port capped when not in use.
4. Do not allow the ingress of any liquids into the RS232 port.
RS232 port
RS232 Pinout: The RS232 interface connector pin assignments are as follows;
Pin Signal
1 DCD
2 TXD
3 RXD
4 DSR
5 GND
6 DTR
7 CTS
8 RTS
36.5 Cable
This pin assignment allows the ventilator to be connected directly to the RS232-C serial port
on a PC with a standard serial cable.
60,2,6,10,23,100,4,2,100,1,0,5,20,0,45,20,30,160,280,0,0,15000,60,3,10,145,139,3,25,99,
22,13,0,824,10,3275,6,39,00,64,
36.10 Glossary
Explanation of terms used within this document.
Term Meaning
ASCII (American Standard Code for Information Interchange) is the most
common format for text files in computers. Not suitable for non-English
letters but suitable for numerics.
RS232C RS232 is a long established standard for low speed serial data
communication, “C” being the current version.
37.1 Glossary
Term Meaning
RS232C RS232 is a standard for low speed serial data communication,
“C” being the current version.
VOI VueLink Open Interface - Proprietary protocol defined by Philips
Medical Systems (Philips Medizinsysteme Böblingen GmbH) to
allow a medical instrument to communicate with a VueLink
module.
SPI Reference to the standard display on the VueLink System that
shows up to 2 waveforms and 6 numerics.
SPI Numerics or waveforms that can be selected for display on the
Selectable SPI. Up to 17 Numerics and 6 waveforms can be SPI selectable.
Numerics selected for the SPI can also be trended.
Task A display that can be called up on the VueLink system that shows
Window one waveform and 24 numerics
The transmission speed is 19200 bps, data format 8 bits, 1 stop bit and no parity.
All data transmitted to the VueLink monitor is transferred in packets or telegrams.
The VueLink monitor sends data request telegrams and the SLE5000 sends
response telegrams. There are 64 request telegrams every 2048ms from the
VueLink module.
Values which are control settings are prefixed with an ‘s’, for example sAWRR for
set BPM.
The VueLink display will show ventilator alarms and inoperative conditions.
Alarms and Inoperative conditions (inops) are displayed along the top of the
VueLink monitor screen.
The inops are shown in green at the top left of the screen, alarms are shown in
either yellow (mid top screen) or red (top right).
Red alarms indicate a life-threatening situation which requires an immediate
response from the medical staff and yellow alarms indicate a situation where the
medical staff are necessary but it is of less critical importance.
The textual alarm messages on the VueLink system are brief summaries of the
ventilator alarm conditions. The following table shows how the SLE5000
messages correspond to VueLink display messages.
The VueLink task window for the SLE5000 will display the parameters as shown
below.
|-------------------|-------------------|-------------------|
| sPEEP mbar | sPIP mbar | sAWRR rpm |
| | |- - - - - - -|
| PEEP mbar | PIP mbar | Trig trig/min |
|-------------------|-------------------|-------------------|
| sFIO_2 % | sInsTi sec | sTV ml |
| | |- - - - - - -|
| FIO_2 % | InsTi sec | TVex ml |
|-------------------|-------------------|- - - - - - -|
| MV l | Leak % | TVin ml |
|-------------------|-------------------|-------------------|
| sHFVAm mbar | sMeanP mbar | Cdyn ml/mbar |
| | |- - - - - - -|
| HFVAm mbar | MnAwP mbar | Rdyn mbar/l/s |
|-------------------|-------------------|-------------------|
| sHFVRR Hz | AWRR rpm |
|-------------------|-------------------|
Only one alarm is condition is visible on the SPI at a time. As with the SLE5000,
if there are several alarm conditions present then only the highest priority alarm
will be displayed.
When the mute button is pressed on the SLE5000 to silence the audible alarm,
the alarm condition will clear from the SPI display on the VueLink monitor. The
VueLink monitor will only display unmuted alarms.
To access the VueLink activation screen, goto the controller services panel within
the user interface.
The six digit ventilator code is required when activating VueLink. This code will be
used to generate the activation code for VueLink.
Note: The six digit ventilator code is not reset when the activation screen is
exited. The user can enter the activation screen any number of times, the
code will only change when the VueLink option is disabled.
Once the code has been entered press the Keycode confirmation button.
VueLink
To disable VueLink press and hold down the disable feature button until the text
“Disable Feature” appears. The button counts down from 4 to 1, this is to avoid
inadvertent button presses.
Once Disabled the user will have to obtain a new activation code from SLE.